TW475053B - Diffractive type laser ruler having high tolerance of grating rule phase shift and alignment error - Google Patents
Diffractive type laser ruler having high tolerance of grating rule phase shift and alignment error Download PDFInfo
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475053 五、發明說明α) 發明背景 (一)光學編碼器的類別 目前市場上常用的光學尺一般可分為兩大類,基本思 路均是藉移動光栅調制光訊號,並接收該受到調制的訊號 以解析出光柵移動的速度與位移,只是在光調制方式及光 訊號解析處理上不同。第一類是指幾何式光學尺(如第1 圖所示),而第二類則係指繞射式光學尺(如第2圖所示 )。如第1圖所示範例為一幾何式光學尺系統,以幾何光 學為基礎,其光源一般採用發光二極體(L E D ),光柵 貼附在被量測之移動物體上,藉其與光學頭光柵之間的相 對移動來調制光強度分布,並將所獲得的光強度訊號轉成 電子訊號處理;在幾何式光學尺系統中,光柵間距通常選 在1 0微米左右的等級,約為一般可見雷射光波長的1 〇 倍數量級。由於幾何式系統的基本解析度與光柵本身間距 成正比,但光栅間距卻不能繼續往下縮減,因為繞射現象 會使得系統訊雜比過低,故僅能藉著電子訊號分割的進步 以得到更小解析度,而這也是現今幾何式光學尺系統的主 要隱憂。 第二類的繞射式光學尺,以繞射光學為基礎,如第2 圖所示,其以雷射二極體提供同調性光源,移動待測物上 之繞射光柵以調制入射光栅後所產生繞射光的相位變化, 接收繞射光進行干涉,並藉由一個或多個光訊號偵測器使475053 V. Description of the invention α) Background of the invention (1) Types of optical encoders The optical rulers currently used in the market can generally be divided into two categories. The basic idea is to use a moving grating to modulate the optical signal and receive the modulated signal to The analysis of the speed and displacement of the grating movement is only different in the optical modulation method and the optical signal analysis processing. The first type refers to a geometrical optical ruler (as shown in Figure 1), while the second type refers to a diffractive optical ruler (as shown in Figure 2). The example shown in Figure 1 is a geometric optical ruler system based on geometric optics. The light source generally uses a light emitting diode (LED), and the grating is attached to the moving object to be measured. The relative movement between the gratings modulates the light intensity distribution and converts the obtained light intensity signals into electronic signals for processing. In the geometric optical ruler system, the grating spacing is usually selected at a level of about 10 microns, which is generally visible. Laser light is on the order of 10 times the wavelength. Since the basic resolution of a geometric system is proportional to the pitch of the grating itself, the pitch of the grating cannot be further reduced because the diffraction phenomenon will make the system noise ratio too low, so it can only be obtained by the advancement of electronic signal segmentation. Smaller resolution, which is also the main concern of today's geometric optical ruler systems. The second type of diffraction optical ruler is based on diffraction optics. As shown in Figure 2, it uses a laser diode to provide a coherent light source. After moving the diffraction grating on the object to be modulated, the incident grating is modulated. The phase change of the diffracted light is received, the diffracted light is received for interference, and is caused by one or more optical signal detectors.
第7頁 475053 五、發明說明(2) 光強度訊號轉 產生適當的繞 1微米左右的 量級的優勢, 能夠產生繞射 增加繞射式光 的演進之外, 其中,光 可簡單以數學 固定於XY平面 定義 Comb(X)= 間的整數。同 而於其他情形 光柵表面附近 子訊號輸出;在繞射式光學尺中,為 及繞射角度,光柵間距通常維持約在 由於^幾何式光學尺系統相比有10倍數 Hi柵間距亦正比於系統解析度,只要在 =求下,光柵間距可繼續缩減,是故欲 亦^'則的解析度,除了電子訊號分割技術 ’力、错由縮小光栅間距來達成。 動對其產生的繞射光所造成的相位調制 万式描述如下,首先以Z軸為光軸,將光柵 上由於Y方向有一致性,故可令γ二〇,再 •Σ del ta(x-n),其中n為負無限大到正無限大之 日守考慮當| X | $ 〇 · 5時,Rect(x) = 1 , 時,Rect(x) = 0。由於當平行光入射後於 的反射光場分布將近於光栅形狀,故可視為Page 7 475053 V. Description of the invention (2) The light intensity signal conversion produces an advantage of the order of about 1 micron, which can generate diffraction and increase the evolution of diffractive light. Among them, light can be simply fixed by mathematics. Define an integer between Comb (X) = on the XY plane. Similarly, in other cases, the sub-signal output is near the grating surface. In the diffractive optical ruler, the grating pitch is usually maintained at about 10 times compared to the ^ geometric optical ruler system. The grating pitch is also proportional to the diffraction angle. The system resolution, as long as the = is calculated, the grating pitch can continue to be reduced, which is the resolution required, except for the electronic signal segmentation technology, which is achieved by reducing the grating pitch. The phase modulation caused by the diffracted light generated by the motion is described as follows. First, the Z axis is used as the optical axis. Since the Y direction is consistent on the grating, γ can be set to 20, and then Σ del ta (xn) , Where n is a negative infinity to a positive infinity. When | X | $ 0.5, Rect (x) = 1, and when Rect (x) = 0. Since the distribution of the reflected light field after the incidence of parallel light is close to the shape of the grating, it can be regarded as
Comb(x/a)* Rect(x/b),其中a可看成光栅的間距,氺代 表稽積(convolution),考慮遠場繞射現象,則其符合方 賀福繞射圖樣(Fraunhofer diffraction pattern),可利 用數學之傅氏轉換(Fourier Transform)來等義其光 場,易言之,Comb (x / a) * Rect (x / b), where a can be regarded as the distance between gratings, and 氺 represents convolution. Considering the phenomenon of far-field diffraction, it conforms to the Fraunhofer diffraction pattern. , Can use mathematical Fourier Transform (Fourier Transform) to equalize its light field, in other words,
Comb(x/a)* Rect(x/b) — ft Comb(aFx) Sinc(bFx) (1) 故F x = n / a,而各階繞射光可寫成 U(x,t)〜exp(j(27rFxx-wt)) 若光柵以等速V移動,其x可以x - V Qt取代,此時各階繞射 光可表示成Comb (x / a) * Rect (x / b) — ft Comb (aFx) Sinc (bFx) (1) So F x = n / a, and the diffraction light of each order can be written as U (x, t) ~ exp (j (27rFxx-wt)) If the grating moves at constant velocity V, its x can be replaced by x-V Qt. At this time, the diffraction light of each order can be expressed as
第8頁 475053 五、發明說明(3) U(x,t)〜exp(j(2;rFx(x-V0t)-wt)) = exp( j ((27Γ Fxx-wt) + 27r FxV〇t)) 當V Qt = a,η = 1時,2;r F XV Qt= 27Γ ,故可知當光柵移動 一個間距時,正一階繞射光的相位會增加2;r ,同理可知 各階狀況。 術 技 用 習 , 5 多 9 極5 利6 專2 關7 相3 的第 表、 發號 已 3 ,5 速7 快8 步3 進7 術3 技第 尺號 學編 光利 今專 現國 美 如 年號 2 2 8 0 9 2 1 Q^ \ 1 號第 ο 、 1 年 5 2 1 00 8 9 1 案\ 新號 用 5 實ο 本8 曰 7、ο 號2 第8 許9 特1 r—Η / # 第8 利6 專9 國3 英3 、7 年4 5第 8利 9專 τΗ 國 /美 號、 2號 ο A 3 4 00 1± 9 3 第5 、8 年 1 2 2Page 8 475053 V. Explanation of the invention (3) U (x, t) ~ exp (j (2; rFx (x-V0t) -wt)) = exp (j ((27Γ Fxx-wt) + 27r FxV〇t )) When V Qt = a and η = 1, 2; r F XV Qt = 27Γ, so it can be known that when the grating moves a distance, the phase of the positive first-order diffracted light will increase by 2; Skills and techniques, 5 more 9 poles, 5 benefits, 6 specials, 2 off 7 phases, 3 orders, issued 3, 5 speeds, 7 fast 8 steps, 3 into 7, 3 technical skills Such as the year number 2 2 8 0 9 2 1 Q ^ \ No. 1 of the 1st year, 5 2 1 00 8 9 1 case of the first year \ 5 for the new number ο Ben 8 7th, No. 2 No. 8 Xu 9 Special 1 r --Η / # 8th profit 6 special 9 countries 3 English 3, 7 years 4 5 8th profit 9 special τΗ country / US number, 2 # A 3 4 00 1 ± 9 3 5th, 8 years 1 2 2
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第9頁 五、發明說明(4) 道線性偏振光。甘士 , 其通過四分之—丄=光鏡11 1反射的光束在 ^ . 波板4 1而成為圓偏振光後會入射到繞射 經收斂透G 3 t繞Λ光乂3所產生的特定階繞射光會行 回原來光路,因此先达 束糾遮/41 5 1與反射鏡1 4 1而反射 生二次婊钟土 此,%射光會再度入射到繞射光栅3而產 四分之Γ波拓^由繞射光柵3所產生的二次繞射光在通過 光鏡1 1 ^而入4射1Ϊ會回復為線性偏振光’ #通過偏振分 後,此道圓偏# 合四\之一波板4 2以成為圓偏振光’其 之一波板4 2,待光日、广屬八反射鏡1 6 1而被反射回四分 恢復為線性偏刀之—波板4 2後,其偏振態會 分之-波板5 而後由偏振分光鏡1 1 1時反射到二 其偏振方向會因二:此:反射至二分之-波板12的光束 稍後,光束會再;H 7波板1 2的作用而旋轉9 0度; 波板4 5以杰\ 偏振分光鏡1 1 2而入射至四分之一 光鏡1 了 振光,而此圓偏振光則會在入射至分 兩…;最後,這兩道光束會在其 訊號…件8 i、“。2而成為線性偏振光後’入射至光 另 方面,馬水. 會先入射至二分^ 一由偏振分光鏡1 1 1所產生的透射光 後,其會再入射波板1 2而沿軸向旋轉9 0度,然 波板4 3以成為n 振为光鏡1 1 2而被反射至四分之一 繞射光栅3 ,且胃由繞振光’接著,這道圓偏振光會入'射至 經收斂透鏡1 3 %射光桃3所產生的特定階繞射光會行 、光束遮罩15 2與反射鏡142,因Page 9 5. Description of the invention (4) Linearly polarized light. Gan Shi, the beam reflected by the quarter- 分 = light mirror 11 1 at ^. The wave plate 41 becomes circularly polarized light and will be incident on the diffraction generated by the convergent transmission G 3 t around Λ light 乂 3 Diffraction light of a specific order will go back to the original optical path, so the beam correction / 41 5 1 and the mirror 1 4 1 are reflected first and the secondary chirped clay is reflected. Therefore, the% incident light will enter the diffraction grating 3 again to produce a quarter. Γ 波 拓 ^ The secondary diffracted light generated by the diffraction grating 3 passes through the optical mirror 1 1 ^ and enters 4 and 1 Ϊ will return to linearly polarized light '# After passing through the polarization division, this channel is circularly polarized # 合 四 \ One of the wave plates 4 2 becomes circularly polarized light. One of the wave plates 4 2 will be reflected back to the quarter by the eight-mirror mirror 1 6 1 and restored to a linear polarization knife—wave plate 4 2 , Its polarization state will be split-wave plate 5 and then reflected by the polarization beam splitter 1 1 1 to two, and its polarization direction will be two: this: the beam reflected to the half-wave plate 12 will be later, the beam will be again; H 7 wave plate 12 rotates 90 degrees; wave plate 4 5 enters the quarter light mirror 1 with the polarized beam splitter 1 12 and the circularly polarized light Two ... In the end, these two beams will be incident on the other side of the signal after they become linearly polarized light ... i. ". 2 will be incident on the other side, Ma Shui. It will be incident on the first half ^ one by the polarization beam splitter 1 1 1 After the generated transmitted light enters the wave plate 12 again and rotates 90 degrees in the axial direction, then the wave plate 4 3 is reflected by the quarter-diffraction grating 3 as the optical mirror 1 1 2 And the stomach is made of oscillating light, and then this circularly polarized light will be incident on the specific order diffraction light generated by the convergent lens 13% light ray 3, the beam mask 15 2 and the reflector 142, because
第10頁 475053 五、發明說明(5) 此’繞射光會再度入射至繞射光柵3而產生二次 其次’:二欠繞射光在通過四分之一波板4 3為-、先。 後會直接通過偏振分光鏡1 1 2以入射到四 J 4」,#者,由四分之一波板4 4所生成的圓 合皮 射鏡16 2,當此圓偏振光被反射鏡16 2反i; 後,此光束合入射並回復為線性偏振光,而 —波板4 5,3並且木偏振分光鏡1 1 2而被反射至四分之 為圓偏#光後盆:光束通過四分之一波板4 5而再轉變 這兩道Ϊίί 射到分光鏡1 7而被分*,最後, 的光1先束"为別通過偏振板7卜7 2而入射至i所對 會與由馬楚一、#丄2 8 2,此牯,廷兩道二次繞射光即 涉條紋束所產生的二次繞射光相重合而產生干 苐4圖所不者係佳能公司之線性雷射光學尺乙一 ^ 〇 過平:糸統架構圖。&圖所示,由半導體雷射發出的光束通 道繞^化透鏡而成平行光後會人射到偏振分光鏡而分為兩 光東备偏振光(即P偏振光與S偏振光),然後,這兩道 射光4 :別由稜鏡組的兩端入射至繞射光栅而產生一階繞 後。^ ”儿射光入射至反射次糸統而被反射回繞射光柵 光與此一反射次系統乃為一個GR 1 N透鏡,同時為消除光柵 鍍=尺所造成之像差,該(^^透鏡背面,除中間一小部份 系絲反射層外,其餘部份皆為透明,換言之,此一反射次 生的形誠如以針孔過濾光學相差之作用。由反射次系統而 、二次繞射光即會再度入射至稜鏡組中而互相疊合,最Page 10 475053 V. Description of the invention (5) This diffracted light will be incident on the diffraction grating 3 again to generate a second time. Second: The two under-diffracted light passes through the quarter wave plate 4 3--first. It will directly pass through the polarization beam splitter 1 1 2 to be incident on the four J 4 ″, #, the circular skin lens 16 generated by the quarter wave plate 4 4 2, when this circularly polarized light is reflected by the mirror 16 After 2 reflections i, the light beam is incident and returns to linearly polarized light, and -wave plate 4 5, 3 and wood polarizing beam splitter 1 1 2 are reflected to a quarter of a circularly polarized #light rear basin: the beam passes The quarter wave plate 4 5 is then converted into two beams, which are incident on the spectroscope 1 7 and are divided *, and finally, the light 1 is first beamed " so as not to pass through the polarizing plate 7 2 7 2 It will be superimposed by Ma Chuyi and # , 2 8 2. In this case, the two secondary diffracted lights, ie, the secondary diffracted lights generated by the fringe beam, are superimposed to produce the dryness. Laser optical ruler ^ 〇 〇 over-level: system architecture diagram. & As shown in the figure, a beam of light emitted by a semiconductor laser is wound around a lens and collimated into parallel light, which is then incident on a polarization beam splitter and divided into two light beams, namely, P-polarized light and S-polarized light. Then, these two rays of light 4: Do not enter the diffraction grating from the two ends of the chirp group to generate a first-order diffraction. ^ "The incident light is incident on the reflection subsystem and is reflected back to the diffraction grating. This reflection subsystem is a GR 1 N lens. At the same time, in order to eliminate the aberration caused by grating plating, the (^^ lens On the back, except for a small part of the wire reflection layer in the middle, the rest are transparent. In other words, the secondary shape of this reflection acts as a pinhole to filter the optical phase difference. The secondary reflection is caused by the secondary reflection system. The incident light will re-enter into the group 稜鏡 and overlap each other.
475053 五、發明說明(6) 後,當合併光束的偏振方向受 後,其光束分量即會分別入射 正交訊號。 第5圖所示者,係I b Μ 的雷射光學尺。如圖所示,經 射光栅而產生繞射光後,其第 射光會分別被透鏡與反射鏡所 而再被反射回繞射光栅,此時 置會與其前次入射時的光點位 道光束經繞射光栅而產生二次 射光栅平面,故會彼此重合而 柵的位移會使得該兩道繞射光 到二次繞射光合併後的偏振方 收到由二次繞射光所產生的干 轉換的功能即可獲得能代表繞 第六圖所示者,為台灣專 絡的實施例。如圖所示,雷射 線性偏振方向係指向4 5度, 強度成等量分布,此線性偏振 成為平行光束後,入射到偏振 中’ Ρ偏振光直接通過偏振分 〇 4 ’並被反射到四分之一波 振分光鏡7 0 3反射後入射到 四分之一波板7 2 0 ;接著, 四刀之一波板影響而改變 至光訊號接收二極體而輸出 應用於磁碟伺服機寫入機構 平行化的雷射光在入射到繞 + 1階繞射光與第〜1階繞 組成的次系統收斂至反射鏡 ,返復至繞射光柵的光點位 置相距3公釐,然後,這兩 繞射光時’因其皆垂直於繞 產生干涉條紋;由於繞射光 的相對相位受到調制而影響 向’故當光訊號接收裝置接 涉條紋後,藉由其光電訊號 射光栅位移的正交訊號。 利第0 9 9 2 8 3號中所揭 二極體7 0 1所發出光束的 使Ρ偏振光與S偏振光的光 光通過平行化透鏡7 〇 2使 分光鏡7 0 3被分光,其 光鏡7 0 3入射至反射鏡7 板7 1 9 ’而S偏振光被偏 反射鏡7 0 5 ’並被反射至 此兩道分別通過四分之一波475053 V. Description of the invention (6) After the polarization direction of the combined beam is received, its beam components will enter the orthogonal signals respectively. The one shown in Figure 5 is a laser optical ruler of I b Μ. As shown in the figure, after the diffraction light is generated by the diffraction grating, the first light is reflected by the lens and the mirror, and then reflected back to the diffraction grating. The diffraction grating generates a secondary diffraction grating plane, so they will coincide with each other and the displacement of the grating will make the two polarized light beams combined with the secondary diffraction light to receive the dry conversion function generated by the secondary diffraction light. An example can be obtained that can represent the one shown in the sixth figure, which is a Taiwanese network. As shown in the figure, the direction of the polarized polarization of thunder rays is 45 degrees, and the intensity is equally distributed. After this linear polarization becomes a parallel beam, it enters the polarization and the “P-polarized light directly passes through the polarization division 〇4” and is reflected to four The half-wave vibrating beam splitter 7 0 3 reflects and enters the quarter-wave plate 7 2 0; then, the influence of the four-blade one-wave plate changes to the light signal receiving diode and the output is applied to the magnetic disk servo. The laser light parallelized by the writing mechanism converges to the reflector when it enters the secondary system of the + 1st-order diffracted light and the first to first-order windings, and returns to the position of the light spot of the diffraction grating 3 mm apart. Then, this In the case of two diffracted lights, the interference fringes are generated because both of them are perpendicular to the turns; the relative phase of the diffracted light is modulated to affect the direction. Therefore, when the optical signal receiving device receives the fringes, the optical signal transmits the orthogonal signal shifted by the grating. . The light emitted by the diode 7 0 1 disclosed in Lee No. 0 9 9 2 8 3 causes the P-polarized light and S-polarized light to pass through the parallelizing lens 7 〇2 to split the spectroscope 7 0 3, The light mirror 7 0 3 is incident on the reflection mirror 7 and the plate 7 1 9 ′, and the S-polarized light is reflected by the polarization reflection mirror 7 0 5 ′ and the two passes respectively pass through a quarter wave
第12頁 475053 五、發明說明(7) 板7 1 9與7 2 〇的先束會同時入射至反射型繞射光柵7 0 6的光點7 1 8上。而且,由於此兩道入射光的入射角 度與繞射光栅的間距經過特別選擇,以使入射光之一的第 + 1階繞射光與入射光之二的第一丄階繞射光幾乎垂直於 光栅平面。此時,由光點7丄8所產生的兩道一次繞射光 會通過透鏡7 0 8而聚焦到反射鏡7 〇 9 ,而且,此時繞 射光柵7 〇 6、透鏡7 〇 8與反射鏡7 0 9間的相對距離 亦經過特別設計,使繞射光栅7 〇 6上的光點7 1 8係位 於透鏡7 〇 8的前焦點,而反射鏡7 0 9係位於透鏡7 〇 8的背焦點,因此,當上述繞射光聚焦到反射鏡7 〇 9而 被反射回透鏡7 0 8後,其會再次通過透鏡7 〇 8而成為 平行光,並會再次入射至繞射光栅7 〇 6上的光點7丄8 而產生二次繞射光。其後,這兩道二次繞射光在分別通尚 四分之一波板7 1 9與7 2 0而入射至反射鏡7 〇 4與$ 〇 5後,即會分別再被反射進入偏振分光鏡 ^ 击人 而互相 菫合。在光路中的四分之一波板7 1 q盥7 ? 的偏極方向各自旋轉9 0度,亦即,原來入射的ρ 九予糸統後,回至偏振分光鏡7 Ο 3處會變為ςα 、、、工 被偏振分光鏡7 0 3所反射,而原來入射的^ 光而 二糸統後,回至偏振分光鏡7 0 3時變為ρ偏# 、九 ,振分光鏡7 0 3 ;另夕卜,由於返復繞射光過 :欠階^::匕而返復繞射光之二是在第- 1階ί射二+ 制會先柵有所運㈣,其對兩道繞射光的相位調Page 12 475053 V. Description of the invention (7) The first beams of the plates 7 1 9 and 7 2 0 will be incident on the light spot 7 1 8 of the reflective diffraction grating 7 0 6 at the same time. Moreover, because the incident angle of the two incident lights and the distance between the diffraction gratings are specially selected so that the first + 1st order diffraction light of one of the incident light and the first first order diffraction light of the second incident light are almost perpendicular to the grating flat. At this time, the two primary diffracted lights generated by the light spot 7 丄 8 will be focused on the reflecting mirror 7 009 through the lens 708, and at this time, the diffraction grating 7 〇6, the lens 708 and the reflecting mirror The relative distance between 70 and 9 is also specially designed so that the light spot 7 1 8 on the diffraction grating 7 〇6 is located at the front focus of the lens 708, and the mirror 709 is located at the back of the lens 708. The focal point, therefore, when the above-mentioned diffracted light is focused on the mirror 7 009 and is reflected back to the lens 708, it will pass through the lens 708 and become parallel light again, and will be incident on the diffraction grating 7 〇6 again. The light spot 7 丄 8 generates secondary diffracted light. After that, the two secondary diffracted lights, after passing through the quarter-wave plates 7 119 and 7 2 0 and incident on the mirrors 704 and $ 05, will be reflected into the polarization beam splitting respectively. Mirror ^ hit people and join each other. In the optical path, the polarization directions of the quarter wave plates 7 1 q and 7? Are each rotated by 90 degrees, that is, after the original incident ρ is reduced to 90 °, the polarization beam splitter 7 will change. The ςα, 、, and 工 are reflected by the polarizing beam splitter 7 0 3, and the original incident light is returned to the polarizing beam splitter 7 0 3 when it returns to the polarizing beam splitter 7 0 3, and the polarizing beam splitter 7 0 3; In addition, because the refraction diffraction light passes: owing order ^ :: dagger, the second refraction diffraction light is in the-1st order, and the radiance 2 + system will have some luck in the first grid, which will affect the two windings. Phase modulation
五、發明說明(8) 當上述兩 合後,其合併 道光束分別轉 道繞射光是藉 此兩道正交且 性偏振光時, 的相位差。隨 1 1時,由非 光訊號偵測器 率的回授控制 則會再入射至 鏡7 1 3所生 訊號偵測器7 則會在通過偏 此時偏振板7 度’使光訊號 訊號形成兩組 在该實施例中 的背焦點上, 係造成角落立 存在,使得兩 次繞射光的相 持在透鏡7 〇 論繞射光桃如 道返復 光束會 變為互 繞射光 光強度 其線性 後,當 偏振分 7 1 2 ,而直 非偏振 的反射 16, 振板7 1 4與 偵測器 相位差 ,由於 故反射 方體反 道一次 反方向 8與反 何傾斜 繞射光 再通過 相垂直 柵7 0 相等的 偏振方 此線性 光鏡7 而以其 接通過 分光鏡 光,會 而透過 1 5後 7 15 7 16 9 0度 反射面 面鏡7 射鏡的 繞射光 行進, 射面鏡 或旋轉 入射至 四分之 6的運 圓偏振 向即取 偏振光 1 1所 光強度 非偏振 7 1 3 通過偏 非偏振 入射至 的偏振 與7 1 的正交 鏡7 〇 0 9與 光學機 在被反 亦即, 7 0 9 ,該兩 偏振分 一波板 方走圓偏 動而調 光組合 決於該 入射至 產生的 之量測 分光鏡 ;最後 振板7 分光鏡 光訊號 方向係 7所輸 正弦波 9是配 透鏡7 制。由 射後, 只要該 的有效 道繞射 光鏡7 7 10 振光, 制其相 為相當 兩道返 非偏振 反射光 可用以 7 11 ,由非 1 4而 7 13 偵測器 配置成 出代表 訊號。 置在透 0 8兩 於此光 能確保 兩道繞 孔徑範 光的行 0 3而重 而使該兩 且由於兩 位,故當 於一道線 復繞射光 分光鏡7 會入射到 作雷射功 的透射光 偏振分光 入射到光 的透射光 7 17, 相差4 5 光栅位移 鏡7 0 8 者的組合 學機制的 沿原來一 射光能保 圍内,鉦 進光路亦 第14頁 475053 五、發明說明(9) 不會有所偏移; 是被配置在兩道 7 0 8與反射面 現象,對該兩道 道返復繞射光互 上誤差而產生多 當程度誤差。 再者,由於透鏡708與反射面鏡7 入射光之繞射光的共同光路上,故因 鏡7 〇 9鏡面在生產上誤差所引起之 繞射光將造成等量的像差,所以,當 相重合而產生干涉條紋時,並不會因 餘的干涉條紋,故可容許裝配過程中 0 9 透鏡 離焦 該兩 生產 之相 發明概要 本發明的繞 射光所含的相位 故本光學尺中光 繞射光栅之上, 較一般幾何光柵 之用。此外,由 之波前相對較易 面彎折之影響, 柵或圓柱狀光柵 (visibility)。 當光栅表面 狀光柵徑向的間 射式光栅光學尺之主要概念為利用光 資訊來解析光柵附著物件的速度及位 學兀件之配置基本目的即為將光源投 由於光學元件經大幅化約及繞射光柵 細小,故極適合用微小系統内部作為 於光束係經由聚焦至繞射光柵上,訊 不受到繞射光柵幾何特性如間距不均 因:光栅的種類可為線性光栅,輻射 ,應用時均有極佳的訊號能見度 柵繞 移, 射至 本身 定位 號光 或表 狀光 輻射 線方V. Description of the invention (8) When the above two are combined, the combined beams of the beams are respectively diverted and the diffracted light is the phase difference between the two orthogonal and linearly polarized light. At 11:00, the feedback control by the non-optical signal detector rate will be incident on the mirror 7 1 3. The signal detector 7 will pass through the polarizing plate 7 degrees at this time to make the optical signal signal. The two groups at the back focus in this embodiment cause the corners to exist, so that the two diffracted light beams are held in the lens. After the diffracted light, such as the trajectory re-entangled beam, will become cross-diffracted light intensity linear, When the polarization is divided into 7 1 2 and the straight non-polarized reflection 16, the vibration plate 7 1 4 is out of phase with the detector. Because of this, the reflecting cube reverses the direction 8 and the obliquely diffracted light passes through the phase vertical grating 7 0 Equal polarized light This linear light mirror 7 passes through the beam splitter and passes through 15 15 7 15 7 16 9 0-degree reflecting surface mirror 7 The diffracted light of the mirror travels, either through the mirror or by rotating incidence The direction of circular polarization up to 6 quarters is taken to be polarized light 1 1 light intensity is non-polarized 7 1 3 polarized incident through polarized non-polarization and 7 1 orthogonal mirror 7 0 0 9 and the optical machine is reversed That is, 7 0 9, the two polarization split-one wave plates are squarely deflected. Depending on the composition of the dimming amount of the incident measuring beam splitter generated; vibration plate 7 and finally the direction of the beam splitter optical signal output line 7 is sinusoidal with a lens 9 7 system. After shooting, as long as the effective channel diffracting mirror 7 7 10 vibrates, its phase is equivalent to two return unpolarized reflected lights. It can be used for 7 11. The non-1 4 and 7 13 detectors are configured to represent representative signals. . Putting the light at 0 8 will ensure that two lines of light around the aperture range 0 3 are heavy, so that the two and two are two. Therefore, when the light is diffracted in a line, the beam splitter 7 will be incident on the laser for laser power. The transmitted light polarized beam splitting incident light into the transmitted light 7 17, phase difference 4 5 grating combination lens 7 0 8 the combination of the mechanism of light along the original one to protect the light, also into the light path also page 14 475053 5. Description of the invention (9) There will be no offset; it is a phenomenon of being arranged on two channels 708 and the reflecting surface, and the errors of the re-diffracted diffracted lights on the two channels are mutually different, which results in a considerable degree of error. Furthermore, since the lens 708 and the reflection light of the incident light of the reflecting mirror 7 share a common optical path, the diffraction light caused by the production error of the mirror 7 09 will cause the same amount of aberration, so when the phases coincide When interference fringes are generated, the remaining interference fringes are not allowed. Therefore, the lens can be defocused during assembly. The phase of the two productions. Summary of the invention Above the grating, it is more used than the general geometric grating. In addition, due to the relatively easy wavefront of the wavefront, the grating or cylindrical grating (visibility). When the surface of the grating is radial, the main concept of the interspersed grating optical ruler is to use the optical information to analyze the speed of the object attached to the grating and the configuration of the geometries. Diffraction grating is very small, so it is very suitable to use the internal of the micro system as the beam system to focus on the diffraction grating. The geometry of the diffraction grating is not affected by the unevenness of the grating. Both have excellent signal visibility grids that move around to their own positioning light or surface light.
有因幾何因素導致的間距變化時,如 距隨半徑而增加,或圓柱狀光柵沿切When there is a change in the spacing caused by geometric factors, such as the distance increases with the radius, or the cylindrical grating cuts along the
4〇υ53 五、發明說明(10) 向的間距不同,均會導致繞射光波前具備程度不一的像 差’—般說來,光點内所覆蓋的光柵間距變化程度愈劇 烈’則像差愈嚴重,故依此推論,縮減所覆蓋的表面週期 個數至仍存在光栅繞射現象的程度應是一個二者得兼的極 佳策略,而此想法即為本發明設計理念之一。由於現今一 般使用的繞射光栅線寬約為1 · 6微米,若不經聚焦直接將 、'、勺2毫米(mm)的雷射光束投射其上,所覆蓋的光柵週期變 化約為1200次,而若將光束經聚焦投射至光柵上,適當的 選擇透鏡可使光點約達30微米,此時所覆蓋的光柵週;變 化約為20次,為前者的i/60,故波前像差可大幅削減' 以提升光訊號中的能見度並降低訊號解析時的誤差。稽 為使入射光反覆的投射至繞射光柵上,且‘ 虎光束合成,本發明在光路設計上巧妙地利用偏極; 土鏡和四分之一波板及反射面的組合,儘可能地將單 +元件的利用率提升,大幅化約了光學頭的尺寸、元= 本及組裝的困難度;相較於傳統光學尺成 ,減、複雜對位及昂貴成本,本發明具備 泛應用於工業檢測及微小系統之内。 續 本發明的較佳實施例 如第七圖所示者 係本發明的繞射光栅線性光學尺之4〇υ53 V. Description of the invention (10) Different pitches in the direction of direction will result in aberrations with varying degrees of diffracted wavefronts. The worse the difference is, it is inferred that reducing the number of surface periods covered to the extent that the grating diffraction phenomenon still exists should be an excellent strategy to achieve both, and this idea is one of the design concepts of the present invention. Since the line width of the diffraction grating used today is about 1.6 micrometers, if the laser beam of 2 mm (mm) is directly projected onto it without focusing, the period of the covered grating changes about 1200 times. If the beam is focused and projected onto the grating, the appropriate selection of the lens can make the light spot reach about 30 microns, and the grating period covered at this time; the change is about 20 times, which is i / 60 of the former, so the wavefront image The difference can be greatly reduced to improve the visibility in the optical signal and reduce the error in signal analysis. In order to repeatedly project the incident light onto the diffraction grating and synthesize the tiger beam, the present invention cleverly uses a polar pole in the design of the optical path; the combination of a soil mirror and a quarter wave plate and a reflecting surface is as much as possible Increasing the utilization rate of single + components, greatly reducing the size, cost and assembly difficulty of the optical head; compared with traditional optical rulers, reducing, complex alignment and expensive costs, the present invention has a universal application Within industrial inspection and micro systems. Continued The preferred embodiment of the present invention, as shown in Fig. 7, is the linear optical rule of the diffraction grating of the present invention.
475053 五、發明說明(11) 基本架構圖,其中 發出的光束經由偏 光鏡0 2,經過四分 其原入射路徑返回 自偏極分光鏡0 2反 〇 6反射,此時由於 入射路徑產生一平 極分光鏡α2直接穿 所形成的是一個能 制光束進入偏極分 (corner cube)必多 如預期般作用;該 自行經波板0 9及11 以產生第一次正負 得此第一次正負一 方向,此第一次正 再回到繞射光栅之 射鏡11應置於透鏡 以形成角落反射鏡 會沿原光路回到偏 一波板1 2將二束線 圓偏振光’再經由 光束,每道光束再 極分光稜鏡1 7相對 光源0 1可為雷射光源或雷射二極體,所 極分光鏡0 2分光,P偏振光穿透偏極分 之一波板0 3,至平面反射鏡〇 4反射後沿 偏極分光鏡0 2再進行反射,而S偏振光 射後行經四分之一波板0 5及角落反射鏡 角落反射鏡0 6作用使得S偏振光與其原 移錯位,再經過四分之一波板〇 5後至偏 透,上述光路中四分之一波板與反射面 將光偏振方向旋轉9 0度的機制,藉此控 光鏡後穿透或反射,此外角落反射鏡 夏鍍有保偏極態鍍膜,方可使上述光路 二束自偏極分光鏡0 2射出的平行光會各 卜並由透鏡0 7聚焦至繞射光栅〇 8上繞射 一階繞射光,此處透鏡參數的選擇需使 階繞射光方向極平行於光柵平面的法線 負一階繞射光再經由透鏡0 7、反射鏡1丄 下產生第二次正負一階繞射光,其中反 的後焦點(back focal point)上, 的光學機制;該第二次正負一階繞射光 極分光鏡〇 2合成後,經由後部的四分之 性偏振光各自轉為左旋圓偏振光及右旋 非偏極分光稜鏡1 3分成二束強度相等的 經由偏極分光稜鏡1 4、1 7分光,其中偏 於偏極分光棱鏡1 4有一 4 5度的傾斜,使475053 V. Description of the invention (11) The basic structure diagram, in which the emitted beam passes through the polarizer 0 2 and returns to the polarized beam splitter 0 2 and reflects through the quarter of its original incident path. At this time, a flat pole is generated due to the incident path. What the beam splitter α2 passes through directly is that a beam can enter the corner cube and it will work as expected; the wave plate 0 9 and 11 will pass through the wave plate to produce the first positive and negative. Direction, the mirror 11 that is returning to the diffraction grating for the first time should be placed on the lens to form a corner mirror. It will return to the polarized wave plate along the original light path. 12 The two beams of circularly polarized light will pass through the beam. Each beam is further polarized 稜鏡 1 7 relative to the light source 0 1 can be a laser light source or a laser diode, so the polarizing beam splitter 0 2 beams, the P polarized light penetrates the polarized wave plate 0 3, to The plane mirror 04 reflects and then reflects along the polarizing beam splitter 0.2, and the S polarized light passes through the quarter wave plate 0 5 and the corner mirror 0. The corner mirror 0 6 acts to make the S polarized light and its original shift. Misalignment, after passing through a quarter wave plate 05, it is partially transparent. The mechanism that the quarter-wave plate and the reflecting surface in the optical path rotates the polarization direction of the light by 90 degrees to control the penetration or reflection of the light mirror. In addition, the corner mirror Xia is coated with a polarization-maintaining polar coating to make the above. The parallel light emitted by the two self-polarizing beam splitters 0 2 of the optical path will be divergent and focused by the lens 0 7 to the diffraction grating 0 8 to diffract the first-order diffracted light. Here, the selection of the lens parameters needs to make the order of the diffracted light direction polar. The normal negative first-order diffracted light parallel to the grating plane passes through the lens 0 7 and the mirror 1 丄 to generate a second positive and negative first-order diffracted light, in which the optical mechanism at the back focal point is: After the second positive and negative first-order diffracting polarizing beam splitter 02 is synthesized, the quarter-polarized polarized light passing through the rear part is respectively converted into left-handed circularly polarized light and right-handed non-polarized polarized light splitter 稜鏡 13 divided into two beams of equal intensity. The polarizing beam splitter 稜鏡 1, 14 and 7 beams, of which the polarizing beam splitting prism 1 4 has a 45 degree tilt, so that
第17頁 475053 五、發明說明(12) 得經由此二分光稜鏡後部所得之訊號產生一 9 0度的相& 差,此即為PQ正交訊號的基本來源;而後由各所屬的光 測器1 5、1 6及1 8、1 9接收光強,並轉成電壓訊號,造人 路部分後將由光偵測器1 5、1 6所得的電壓訊號相減消^, 數部分而得一純粹Q正交訊號,將光偵器1 8、1 9的電聲^常 號相減消除常數部分而得一純粹P正交訊號,並進〜步A 行比較及電子細分割而得光栅所在物體之位移向量及 旦 久返度 句里。 ~ 由於透鏡0 7及反射鏡11組合的光學行為事實上等彳賈& 一個角落反射鏡,會造成入射與反射光的波前與位置會對 於角落反射鏡的鏡心成對稱,故對於光柵平面與光學頭平 面相對傾斜所導致的像差提供了 一個平均性。 在上述光學架構中,所使用的繞射光柵〇 8可為線性、 幅射狀或圓柱狀,故用途廣泛,且由於聚焦之故可大幅避 免由於波前像差而導致的訊號不良,此外,光路設計上的 反覆利用相同元件,使得光學頭部份之體積較全球其他各 光學尺架構為小,且調校程序較易。 如第八圖所示者,為本發明的繞射光柵線性光學尺之 另一架構圖,與前架構之不同之處,在於將前一架構中的 四分之一波板0 9及1 〇合而為一,而反射鏡11則直接以鍍膜 方式鍍於波板0 9之中心,並仍置於透鏡0 7的背焦點處以形 成角落反射鏡的光學機制,此/架構可令光學元件吏進一 步化約,並簡化系統的光學調校程序;此外亦可避免自繞 射光柵直接反射的二道光束與二階繞射光進入後部光偵測Page 17 475053 V. Description of the invention (12) The signal obtained through the back of this two-division beam produces a phase difference of 90 degrees, which is the basic source of the PQ orthogonal signal; The detectors 1, 5, 16 and 18, 19 receive the light intensity and convert them into voltage signals. After the pedestrian path is created, the voltage signals obtained by the light detectors 15 and 16 are subtracted and subtracted. Obtain a pure Q orthogonal signal. Subtract the constant part of the electro-acoustic ^^ of the photodetector 18 and 19 to eliminate the constant part. Obtain a pure P orthogonal signal. Go through step A comparison and electronic fine division to obtain a grating. The displacement vector of the object and the long return sentence. ~ Because the optical behavior of the combination of lens 0 7 and mirror 11 is actually equal to a corner mirror, the wavefront and position of the incident and reflected light will be symmetrical to the center of the corner mirror, so for gratings The aberrations caused by the relative tilt of the plane to the plane of the optical head provide an average. In the above-mentioned optical architecture, the diffraction grating 08 used can be linear, radiant, or cylindrical, so it has a wide range of applications, and due to focusing, it can largely avoid poor signal caused by wavefront aberrations. In addition, The same components are used repeatedly in the design of the optical path, making the optical head part smaller in size than other optical rulers in the world, and the adjustment process is easier. As shown in the eighth figure, another architecture diagram of the diffraction grating linear optical ruler of the present invention is different from the previous architecture in that the quarter wave plates in the previous architecture are 0.9 and 1.0. Combined into one, and the mirror 11 is directly plated on the center of the wave plate 0 9 and is still placed at the back focus of the lens 0 7 to form the optical mechanism of the corner mirror. This / architecture can make the optical element Further reduction and simplification of the system's optical adjustment procedure; In addition, it is also possible to avoid the two beams and second-order diffraction light directly reflected by the self-diffraction grating from entering the rear light detection
475053 五、發明說明(13) 器而造成背景雜訊,故可使訊雜比大幅提升。475053 V. Description of the invention (13) caused background noise, so the noise ratio can be greatly improved.
I11BI 第19頁 475053 圖式簡單說明 附圖之簡要說明 第一圖:典型幾何式光學尺的基本設計。 第二圖:採用反射型繞射光柵之習式線性光學尺的系統架 構圖。 第三圖:英國專利第GB2 1 8 5 3 1 4A案之線性光學 尺。 第四圖:a本佳能公司之線性雷射光學尺(L — 1 0 4 )° 第五圖:I B Μ應用在磁碟伺服機寫入機構的雷射光學 尺。 第六圖:台灣專利第0 9 9 2 8 3號所揭露的光學尺實施 例之一。 第七圖:以本發明為基礎所設計之繞射光栅線性光學尺的 第一實施例。 第八圖··以本發明為基礎所設計之繞射光栅線性光學尺的 第二實施例。 明 說 # 符 件 元 1 2 ο ο 雷射二極體 偏極分光稜鏡I11BI Page 19 475053 Brief description of the drawings Brief description of the drawings The first picture: the basic design of a typical geometric optical ruler. The second figure: system structure of a custom linear optical ruler using a reflective diffraction grating. Third figure: Linear optical rule of GB 2 1 8 5 3 1 4A. The fourth figure: a Canon's linear laser ruler (L — 104) ° The fifth figure: I B LM laser ruler applied to the writing mechanism of the disk servo. Fig. 6: One embodiment of the optical ruler disclosed in Taiwan Patent No. 0 9 2 8 3. Fig. 7: A first embodiment of a linear grating with a diffraction grating designed based on the present invention. Eighth Fig. · A second embodiment of a linear grating of a diffraction grating designed based on the present invention. Ming said # 符 件 元 1 2 ο ο Laser Diode
第20頁 475053 圖式簡單說明 0 3 四分之一波板 0 4 平面反射鏡 0 5 四分之一波板 0 6 角落反射鏡 0 7 凸透鏡 0 8 繞射光柵 0 9 四分之一波板 10 - 四分之一波板 11 平面反射鏡 12 四分之一波板 13 非偏極分光棱鏡 14 偏極分光稜鏡 15、 16 光偵測器 17 偏極分光稜鏡 18、 19 光偵測器Page 20 475053 Brief description of the drawing 0 3 quarter wave plate 0 4 plane mirror 0 5 quarter wave plate 0 6 corner mirror 0 7 convex lens 0 8 diffraction grating 0 9 quarter wave plate 10-quarter wave plate 11 plane mirror 12 quarter wave plate 13 non-polarizing beam splitter prism 14 polarizing beam splitter 15, 16 light detector 17 polarizing beam splitter 18, 19 light detection Device
第21頁Page 21
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI394934B (en) * | 2004-12-13 | 2013-05-01 | 尼康股份有限公司 | Photoelectric encoder |
TWI570389B (en) * | 2015-12-08 | 2017-02-11 | 財團法人工業技術研究院 | Amplitude calibration circuit and signal calibration circuit using the same |
US10247582B2 (en) | 2016-10-21 | 2019-04-02 | Industrial Technology Research Institute | Optical encoding device including an encoding disc having diffracting patterns |
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2001
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI394934B (en) * | 2004-12-13 | 2013-05-01 | 尼康股份有限公司 | Photoelectric encoder |
TWI570389B (en) * | 2015-12-08 | 2017-02-11 | 財團法人工業技術研究院 | Amplitude calibration circuit and signal calibration circuit using the same |
US10247582B2 (en) | 2016-10-21 | 2019-04-02 | Industrial Technology Research Institute | Optical encoding device including an encoding disc having diffracting patterns |
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