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TW474877B - Method and apparatus for packing material - Google Patents

Method and apparatus for packing material Download PDF

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Publication number
TW474877B
TW474877B TW89118108A TW89118108A TW474877B TW 474877 B TW474877 B TW 474877B TW 89118108 A TW89118108 A TW 89118108A TW 89118108 A TW89118108 A TW 89118108A TW 474877 B TW474877 B TW 474877B
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TW
Taiwan
Prior art keywords
air pressure
pressure state
container
air
state
Prior art date
Application number
TW89118108A
Other languages
Chinese (zh)
Inventor
Hiroshi Nagata
Masato Sagawa
Original Assignee
Intermetallics Co Ltd
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Publication of TW474877B publication Critical patent/TW474877B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
    • B65B63/028Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles by pneumatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/20Reducing volume of filled material
    • B65B1/26Reducing volume of filled material by pneumatic means, e.g. suction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Powder Metallurgy (AREA)
  • Buffer Packaging (AREA)

Abstract

The present invention relates to a packing method and an apparatuses implementing said method in which a material is packed into a container by an air tapping process in which the air-pressure state of the space comprising a container and a space part connected with said container, which space being loaded with the material, is switched several times from a low air-pressure state to a high air-pressure state alternately, while keeping said low air-pressure state equal to or higher than the atmospheric pressure existing outside said space, thereby preventing the material from getting blown up by the inflow of the atmospheric air outside the container and. Packing a material into said container homogeneously.

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474877 A7 B7 五、發明說明(/ ) 發明範圍 (請先閱讀背面之注意事項再填寫本頁) 本發明係關於一種塡充方法及及一種塡充裝置,一種 粉末’ 一種粒狀材料,一種薄片材料,一種板料等(容 後總稱爲"材料〃)則被噴入一個容器內,諸如罐、袋、 橡膠鑄模、壓模等(容後總稱爲〃容器〃),該容器具有 進給材料用之一個開口及充塡粉末等之容器空間。 先前技術 本申請人曾提出塡充方法,如在日本的先前專利申請 KOKAIH9-78103'KOKAIH9-169301'^l K0KAIH11 -4 9 1 0 1中所揭示,其中容器、罐、袋、橡膠鑄模、壓模 等均使用空氣分流法充塡材料。 在採用此種空氣塡充法中,在每次塡充期間材料在數 量上之差異被減少,而在容器內材料的塡充密度之區域 差異亦被降低。 參考第5、6及7圖,則詳細說明傳統的塡充方法。在 該方法中,一個沖模及插入該沖模內之沖頭形成一個容 器,使一種粉末可被注入該容器內。 經濟部智慧財產局員工消費合作社印製 在第5圖內所示之零件(1)爲圓柱形的沖模,而部件(2) 爲插入沖模(1)之中的沖頭(爾後該沖頭被稱爲〃下衝 頭")。一種粉末則被充塡在模室(3 )內,該模室爲沖模(1 ) 及下沖頭(2)所形成之空間’平台(4)被配匱成,使其上表 面與沖模(1 )之上表面(1 a)齊平。一箱形無底的進給元件 (容後被稱爲〃進給塊〃)(5)則被安裝在平台(4)上。進 給塊(5)在縮減部分之外壁上設有一導管(6)並與一抽氣 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) 飞/⑽// A7 ----------Β7__ 五、發明說明(> ) 式真空發生器相連接。連接在進給塊(5)之外壁(5a)上之 一導管(8)則經由一電磁閥(9)而連接在一壓縮空氣供應 器(10)上。另一零件(1 1)爲裝在進給塊(5)之零件(5 a)的上 開口之蓋子。進給塊(5)裝有粉末(p)。水平氣缸(12)被固 定在平台(4)上。而在水平氣缸上所裝設的一活塞桿(12a) 則被連接到進給塊(5)上。 爲了使粉末(p)充塡到沖模(1)與插入該沖模(1)內之下 衝頭(2)所形成之模室(3)中,安裝在平台(4)上之進給模(5) 則由驅動水平氣缸(12)而被移動,從而移動活塞桿(12a) 直到進給塊(5 )定位在模室(3 )的上方爲止,如第6圖中所 示。然後’存儲在進給塊(5 )內之粉末(p)則下落至模室(3 ) 內。 隨後,抽氣式真空發生器(7)則在電磁閥(9)關閉之下運 轉’使進給塊(5)內之空氣被排出,因而,進給塊(5)內之 空氣壓力從大氣壓狀態(a)變爲低於大氣壓力之狀態 (b)。第7圖則顯示一實例,其中低氣壓狀態(b)爲〇 . 5大 氣壓力。然後,停止抽氣式真空發生器(7)之運轉,並將 電磁閥(9)打開,進給塊(5)則從壓縮空氣供應器(1〇)中被 供以壓縮空氣,則進給塊(5)內之空氣壓力狀態則變成至 少比上述空氣壓力狀態(b)較高之狀態。在第7圖中,進 給塊內之空氣壓力變成0.8大氣壓力接而高於空氣-壓力 狀態(b)。當進給塊(5)內之空氣壓力變爲比小於大氣壓力 之空氣壓力狀態(b)高時,電磁閥(9)再度關閉,而抽氣式 真空發生器(7)運轉,使進給塊(5)內部變成低於大氣壓力 -4- 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝--------訂----!-線- 經濟部智慧財產局員工消費合作社印製 474877 A7 B7 五、發明說明(4 ) 之狀態(b)。隨後,抽氣式真空發生器(7)之操作被停止, 而電磁閥(9 )則被打開,使進給塊(5 )內部被供應以壓縮空 氣,因而,進給塊(5)內部的狀態從空氣壓力狀態(b)變爲 比空氣壓力狀態(b)高之空氣壓力狀態(c)。 如上述,利用空氣分流方法,其中在進給塊內部之空 氣壓力狀態被重複地從低於大氣壓力之狀態(b)變換爲壓 力比狀態(b)高之狀態(c),由沖模1與插入其中之下衝頭 (2)所形成之模室(3)可均勻地充塡粉末(p)並且施以高密 度化。粉末(P)被包裝在模室(3)後,水平氣缸(12)移動, 以退回活塞桿(1 2 a)’因而’使進給塊(5 )從模室(3 )移開並 重新定位。然後’一上衝頭(圖中未示)則被插入沖模(1 ) 內,並且下降以壓住被包裝在模室(3)內之粉末(p),以獲 得一種壓實的粉末。 本發明待解決之間顆 充塡並非以空氣分流實施而僅利用重力實施之傳統方 法遭受到以下之問題:在每次塡料時,塡料量均不同, 塡料密度則在容器內局部性地變化,當同時充塡許多容 器時’每一個容器內之充塡量均不一致。特別是,當具 有複雜形狀或具有一淺環形狀之模室以不使用空氣.分流 之塡充方法充塡粉末時’則在該模室內塡料密度之不均 勻性會破壞產品之品質。 在採用空氣分流將材料充塡到容器時,上述之問題可 被阻止。然而,在上述傳統空氣分流方法及其裝置中’ 空氣分流之實行是利用空氣壓狀態之重複交替變換並從 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) -----I--訂-------- 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明說明(4 ) 低於大氣壓力之狀態(b)切換到壓力比狀態(b)高之狀態 (c)’當在進給塊(5 )內部之空氣壓力低於大氣壓力時’則 會發生問題。即,在模室(3)外側之空氣會流經沖模(1)的 內壁(1 b ),與下衝頭(2)的外壁(2 a)之間的間隙而流入模室 (3)之內,該氣流可能將壓模內室(3)內已裝塡之粉末(P) 吹散。 除此之,當採用傳統空氣分流方法將粉末充塡到第3 圖所示之橡膠模17時,由於橡膠模17’在空氣分流過程 中處於低空氣壓力狀態時其內部之空氣壓力狀態低於大 氣壓力,則必須以一種裝置使橡膠模外側之狀態亦進入 低空氣壓力狀態而防止橡膠模向內變形。此種防止措施 則使裝置之結構變爲複雜,並且導致裝置成本昂貴’且 易發生故障。 本發明之目的是在解決傳統塡料方法及裝置所遭遇之 問題。 圖例 第1圖爲本發明之實施例中塡料裝置之垂直剖面圖。 第2圖爲操作曲線圖,顯示應用本發明之空氣分流法 時之空氣壓力切換。 第3圖爲本發明之另一實施例中另一種塡充裝置之垂 直剖面圖。 第4圖爲本發明之實施例中另一種塡充裝置之垂直剖 面圖。 第5圖爲傳統塡料裝置之垂直剖面圖》 -6- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------ ----- — —訂--------- » {請先閱讀背面之注音?事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 474877 A7 ------ B7 五、發明說明(r ) 第6圖爲另一傳統塡料裝置之垂直剖面圖。 第7圖爲操作曲線圖,顯示應用傳統空氣分流時之空 氣壓力切換。 空^明較佳實施例之詳細說明 爲了達成上述之目的’本發明人設計出一種新的塡料 方法’其中空氣分流之實施係利用切換一個空間之空氣 壓力’該空間包含一個容器及與該容器連接的空間部, 使壓力從低空氣壓狀態經數次切換成爲高空氣壓力狀 態’同時亦保持該低空氣壓力狀態等於或高於該空間外 側之大氣壓力,以及一種裝置,該裝置包含將該空間之 空氣壓力狀態變成高於在該空間外側的大氣壓力狀態之 裝置’以及將具有高於大氣壓力的空氣壓力狀態之空間 變成低於該狀態,但是等於或高於該空間外側之大氣壓 力之空氣壓力狀態。 參照第1至7圖,將討論本發明各實例,但是,本發 明並不受這些實例之限制,否則,在本發明之範圍內這 些實例亦可能被修改。 首先,參照第1及2圖,本發明之一個實施例將說明 如下,其中待壓實之粉末則被充塡到做爲待充塡空間之 模室內。凡相當於傳統塡料裝置之各部分則省略其詳細 說明並以相同的符號標示。 ' 與上述傳統塡料裝置相似,裝在進給塊(5 )之縮減部分 (5a)的外壁上之導管(8)經由電磁閥(9)而與一壓縮空氣供 應器(1〇)相連接。零件(13)爲壓力釋放閥,該壓力釋放閥 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------ 裝--------訂---------線-· <請先閱讀背面之注意事項再填寫本頁) 474877 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(合) 被裝在連到進給塊(5 )之縮減部分(5 a)之外壁的導管(6) 上。壓力釋放閥(13)被設計成’當進給塊(5)內之空氣壓 力高於大氣壓到某一程度時,能將進給塊(5 )內之空氣排 出。在進給塊(5 )的縮減部分(5 a)之壁中則形成一釋氣孔 (14” 與傳統方法相似’爲了在模室(3)內充塡粉末(p),該模 室是^沖模(I)及插入該沖模(1)內之下衝頭(2)所形成,安 裝在平台(4)上之進給塊(5)則由驅動水平氣缸(12)而被移 動’從而移動活塞桿(1 2a)直到進給塊(5)被定位在壓模內 室(3)的上’如第6圖中所示。然後,儲存在進給塊(5)內 之粉末(5)則下降至模室(3)內。 隨後’電磁閥(9 )被打開’並從壓縮空氣供應器(1 〇 )將 壓縮空氣供應至進給塊(5 )內,使得在進給塊(5 )內之空氣 壓力被變成高於大氣壓力(A0)之空氣壓力狀態(B0)。如 第2圖內所示’其中該空氣壓力狀態卬0)爲1>3大氣壓 力。當從壓縮空氣供應器(10)中所示供應並進入進給塊(5) 內之空氣壓力超過壓力釋放閥(13)之容限時,空氣則從該 壓力釋放閥(13)釋放。然後,電磁閥(9)被關閉,而停止 了從壓縮空氣供應器(10)中將空氣供應至進給塊內,並且 進給塊(5)內處於高空氣壓力狀態(BO)之空氣自然地從空 氣釋放孔(14)內排出’該空氣釋放孔可將進給塊(5 )內部 之空氣壓力降低至大氣壓力,如第2圖中以(A1)所示。 在該點上,電磁閥(9)再被打開,使壓縮空氣從壓縮空氣 供應器(10)供應並進入進給塊(5)內,因而使進給塊(5)內 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -- - - ---I--- ---I----^訂--I------線 f (請先閱讀背面之注意事項再填寫本頁) /⑽/7 /⑽/7 經濟部智慧財產局員工消費合作社印製 A7 B7 &、發明說明(7 ) 之空氣壓力狀態變成高於大氣壓內(A 1)的空氣壓力狀態 (B1)。與上述之過程相似,當從壓縮空氣供應器(1〇)中所 供應並進入進給塊(5)內部之空氣壓力超過壓力釋放閥 (13)之容限時’空氣則從該壓力釋放閥(13)內釋放。然 後,電磁閥(9)被關閉以停止從壓縮空氣供應器(1〇)中將 空氣供應至進給塊內,並且進給塊(5 )內處於高空氣壓力 狀態(B1)之空氣自然地從空氣釋放孔(14)內排出,該空氣 釋放孔可使進給塊(5 )內部之空氣壓力下降至在第2圖中 所示(A2)之大氣壓力。 如上所述,利用空氣分流之重複操作,其中在進給塊 內部之空氣壓力狀態從高於大氣壓力之狀態轉換爲等於 大氣壓力之狀態,使粉末(p)可均勻地被充塡在由沖模(1 ) 與插入其中之下衝模(2 )所形成的模室(3 )中,並且被高密 度化。在粉末(P)被充塡在模室(3)內之後,水平氣(12)被 移動,以使活塞桿(12a)退回,因而使進給塊(5)離開模室 (3)並重新定位。然後,上衝頭(在圖中未示)被插入沖 模(1)內並下降以壓緊充塡在模室(3)內之粉末以產生一 種壓實之粉末。 在此實施例中,空氣分流係由重覆轉換空氣壓力狀態 而實施,其中從高於大氣壓力之狀態轉換爲大氣壓力狀 態,使得在模室(3)外側之空氣不許經由壓模之內壁(1 b) 及下衝頭(2)之外壁(2a)之間的間隙進入模室(3)內。因 此,粉末(P)被空氣吹散的情形可被防止發生。此外,空 氣分流可以適當的次數重覆轉換空氣壓力狀態,而從高 -9- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) - ------------- · I I I (請先閱讀背面之注意事項再填寫本頁) tx---------線 474877 經濟部智慧財產局員工消费合作社印製 A7 B7 五、發明說明(f ) 於大氣壓力之狀態(轉高狀態)轉變爲比該較高狀態低 的狀態,但是,仍高於大氣壓力之狀態而實施。 亦可使用一種電磁閥來代替壓力釋放閥(13),並可不使 用在進給塊(5 )之縮減部分(5 a)內所提供之釋氣孔(1 4 )。在 此情況中,從壓縮空氣供應器(1 〇)中所供應之空氣由電磁 閥之打開以代替釋氣孔(14),使得在進給塊(5)內之空氣 壓力再恢復至大氣壓力。 如上述,使用高於在壓模(1)及下衝頭(2)周圍之大氣壓 以實施空氣分流過程,不許空氣從沖模(1)之內壁(lb)及 下衝頭(2 )之外壁(2 b)之間的間隙進入模室(3 )內。因此, 粉末(P)被吹散之問題則不會發生。 茲將參照第3圖詳述本發明之另一實例,其中此裝置 包含具有一內室之橡膠模。 一下衝頭(1 6)被插入一圓筒形的沖模(1 5 )內。下衝頭(2) 包含具有較大直涇之一部分及具有較小直徑之另一部 分。在這些部分之邊界部分內,則裝配沖模(1 5a)之向內 凸出部分,以防止沖模(1 5 )向上滑動。 橡膠模(17)被放置在由沖模(15)之內壁與下衝頭(16)之 外壁所形成的空間(1 8 )內。橡膠模(1 7 )的外徑尺寸約與沖 模(15)的內徑相同。用硬的合成樹膠製成之一支持環(19) 被裝在下衝頭(16)之上緣內,以防止橡膠模在沖模(Γ5)及 下衝頭(16)之間被卡住。下衝頭(16)則以螺栓(21)插入在 支持台(20)之孔(2 0a)內,而被固定在支撐台(20)上,使螺 栓(21)可配合到下衝頭(16)底部內之一螺栓孔(16c)內。下 -10- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------.£·-------訂 -----!線 I (請先閱讀背面之注意事項再填寫本頁) 474877 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(?) 衝頭(1 6)之下部分具有比其他各部分較小的直徑’其中一 部分(16b)則裝有插入沖模(15)之底面及支持台(20)上面 之間的一些板片彈簧。橡膠模(17)之頂面被設計成幾乎與 沖模(1 5 )之頂面齊平。 在橡膠模(1 7)及沖模(1 5 )之各頂面上裝有圓柱形導件 (23)。圓柱形導件(23)之底部開口設有一柵格元件(24) ’ 該元彳丰則包含各平行的金屬絲’一個網眼’具有許多孔 之板子等。關於此種柵格元件’本申請人已公開一個專 利申請案Κ Ο K AI Η - 1 1 - 9 0 6 9 4 ’故’在此僅作簡短的說明。 當空氣分流過程實施時’粉末(Ρ)則經由柵格元件(2 4 )而 被注入橡膠模(丨7)之內腔(17a)內。於完成空氣分流過程 之後,導件從橡膠模(I7)及沖模(15)之表面上被升起’當 柵格元件(2 4 )作用以防止圓柱形導件(2 3 )內之粉末(P )落 下。 零件(2 5)爲空氣分流裝置’該裝置包含一個含有圓柱形 部分(25a’)之分流體,它具有一開口底部及一封閉頂部, 及從圓柱形部分(2 5 之下部水平凸出之部分’另外含有 經由導管(25d)而與圓柱形部分(2 5a')連接之第一電磁閥 (2 5 c),經由導管(25 f)而與壓縮空氣供應器(25 g)連接之第 二電磁閥(25e)。 在橡膠模(17)之內腔(!7a)中塡充粉末之過程說明如 下。 承載粉末(P)之圓柱形導件(23)被安裝在橡膠模(17)及 沖模(15)之頂面上,而空氣分流裝置(2 5)則被安裝在圓柱 -1 1 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) -----------,, i I--- -- 訂.------I · (請先閱讀背面之注咅?事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 A7 ^^ -----B7___ 五、發明說明(、。) 形導件之頂部上。在第一電磁閥(25c)及第二電磁閥(25e) 兩者被關閉之情況下,壓縮空氣供應器(2 5 g)則被充電運 轉’然後’第二電磁閥(25c)被打開而從壓縮空氣供應器 (25g)中輸送壓縮空氣至圓柱形導件(23)內,使圓柱形的 導件(23)的內部變爲高次大氣壓力之高空氣壓力狀態。隨 後’第二電磁閥(2 5 e)被關閉’而在此同時第一電磁閥則 被打開’以排出在高空氣壓力狀態下之空氣,並將画柱 形導件內側變成大氣壓力狀態。於圓柱形導件內部變爲 等於大氣壓力之後’第一電磁閥(2 5 c )被關閉。然後,第 二電磁閥(2 5 e)再度打開,以將壓縮空間輸送至圓柱形導 件(23)內,並將圓柱形導件內部帶入高於大氣壓力之高空 氣壓力狀態。然後,第二電磁閥(25 e)再被關閉並將第一 電磁閥(25c)打開,使在高空氣壓力狀態下之空氣排出, 並將圓柱形導件(23)內部回復至大氣壓力狀態,然後第一 電磁閥(2 5 c)被關閉。經由此種空氣分流過程之後,在圓 柱形導件(23)內之粉末(p)才經由柵格元件(24)而被注入 橡膠模(17)之內腔(17a)內。 利用空氣分流使粉末被裝塡在橡膠模(17)的內腔之 後,則將圓柱形導件(23)及空氣分流裝置(2 5)卸下,而在 圖中未示之上衝頭則被裝在橡膠模(17)及沖模(1 5)之頂 部表面上,並使該上衝模下降。當上衝頭下降時’沖模(15) 則被向下壓以反抗在沖模(I 5)及支持台(20)之間所設的 平板彈簧之彈性。因爲被支持台(2〇)所支持之下衝頭(16) 不下降,則由沖模(1 5 )之內壁及下衝頭(1 6)之上表面所形 -1 2- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I I---------- -----I--訂·--------» (請先閱讀背面之注意事項再填寫本頁) 474877 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明說明(") 成的空間深度被減少,以容許橡膠模(17)向內收縮並壓縮 已裝塡在橡膠模(17)內之粉末,因而,可生產一種壓實之 粉末。 在傳統的塡料方法中,空氣分流過程之實施是將圓柱 形導件(23)內之空氣壓力狀態交替地從低於大氣壓力的 狀態(b)變換爲高於該狀態之狀態(c)。在此種情況下’當 圓柱形導件(23)及橡膠模(17)之內腔(17a)中之空氣壓力 狀態變爲低於大氣壓力時,則在橡膠模(1 7)之外壁及沖模 (15)之內壁之間所存在的大氣壓推動橡膠模(17)’並使橡 膠模(17)向內變形。在本發明中,因爲空氣分流過程之實 施是將圓柱形導件(23)內之空氣壓力狀態交替地從高於 大氣壓力之狀態變換爲等於大氣狀態,當在圓柱形導件 (23)及內腔(l7a)中之空氣壓力狀態變爲高於大氣壓力 時,橡膠模(1 7 )之外壁被壓向沖模(1 5 )之內壁。因此,橡 膠模(1 7)之變形不會發生,而所要的壓實粉末可在本發明 中獲得。 如到目前爲止所述,傳統的空氣分流過程是使圓柱形 導件(23)內之空氣壓力狀態從低於大氣壓力之狀態(狀態 b)轉變爲高於該狀態之狀態(狀態c ),當在圓柱形導件 (23)及內腔(Ua)內之空氣壓力狀態變爲低於大氣壓力 (狀態b )時,則使橡膠模(1 7)向內變形。爲了解決'此種 問題,如在先前申請案編號ΚΟΚAI H-9-75 1 03中所揭示, 在橡膠模(17)及沖模(15)之間所存在的大氣被吸入,使得 橡膠模(1 7)由於在橡膠模(1 7)及壓模之間所產生的負壓 -1 3- 本紙張尺度適用令國國家標準(CNS)A4規格(210 X 297公釐) I----------- 裝 ----1— 訂---------線 (請先閱讀背面之注意事項再填寫本頁) 474877 A7 B7 五、發明說明(《> ) 力而被緊密地附著在沖模(1 5)上。然而,在本發明中此種 供產生負壓力用之工具則不再需要,在本發明中,空氣 分流之實施是重複地將空氣壓力狀態從高於大氣壓力之 狀態轉變爲等於大氣壓力之狀態。可使裝置之結構簡化。 另外,與傳統的塡料方法不相同,在該方法中粉末(P) 被經由沖模(15)及橡膠模(17)之頂面,及圓柱形導件(23) 底面之間的間隙而流入圓柱形導件(23)內之大氣所吹 散,本發明則可防止粉末(P)被吹散。 參照第4圖,將說明本發明之另一實施例,其中在一 個袋子內充塡如粉末、粒狀材料等之材料。 持袋容器(26)具有開放的頂部,袋子(27)則放置在持袋 容器(26)的內部。袋子(27)開口之邊緣(27a)則被置於持袋 容器(2 6)之上表面上。圓柱形導件則裝在持袋容器(26)的 頂部。 在此實施例中,空氣分流裝置(25')包含本體(25h),該 本體具有一開放的底部,及設有滲透孔(25 h’)之頂部,第 —電磁閥(25j)則經由導管(25i)而與本體(25h)之側壁相 連接,第二電磁閥(2 5 m)則經由一導管(2 5 k)而與第一電磁 閥(2 5j)相連接,以及壓縮空氣供應器(25p)通過導管(25η) 連接到第二閥(25m)。 袋子(27)被置於持袋容器(26)的內部,使得袋子(27a) 在其開口之邊緣被置於持袋容器(2 6)之上表面上,而圓柱 形導件(2 8)則裝在持袋容器(26)之上表面上。隨後,定量 的粉末(P)被注入,以充塡袋子(2 7)及一部分圓柱形導件 -14- 本紙張尺度適用中國國家標準(CNS)A4規格χ 297公釐) {請先閱讀背面之注意事項再填寫本頁) 裝--------訂---------線 經濟部智慧財產局員工消费合作社印製 A7 -------B7 _ i、發明說明(μ) (2 8)。然後,將空氣分流裝置(251)裝配在持袋容器上,以 將圓柱形導件(2 8)之頂部開口覆蓋。 隨後,在第二電磁閥(2 5 m)被打開並且第—電磁閥(2 5j) 被關閉之下,壓縮空氣供應器(25p)則被充電運轉。第二 電磁閥(2 5 m )然後則被關閉,使得從壓縮空氣供應器(2 5 p ) 所供應之壓縮空氣具有高於大氣壓力之壓力,並被容納 在第一電磁閥(25j)及第二電磁閥(25m)之間的導管(25k) 內。然後,將第一電磁閥(25 j)打開,而第二電磁閥(2 5 m) 被關閉,使得含在第一電磁閥(25 j)與第二電磁閥(2 5…之 間的導管(25k)內之空氣流入空氣分流裝置(25·)內,該空 氣分流裝置則將圓柱形導件(2 8)內的空氣壓力狀態變成 高於大氣壓力之高空氣壓力狀態。隨後,流入圓柱形導 件(2 8 )內之壓縮空氣則從設在本體(2 5 h )頂部內的滲透孔 (25h’)內排出,因而,可將圓柱形導件(28)內部之空氣壓 力變成大氣壓力狀態。 以實施空氣分流而交替地將空氣壓力狀態從高於大氣 壓力之高空氣壓力狀態轉換爲大氣壓力,已注入袋子(27) 及圚柱形導件(28)內之粉末(p)被裝塡在袋子(27)內》 與前一實例相似,空氣分流之實施是交替地將空氣壓 力狀態從高於大氣壓力之高空氣壓力狀態轉換爲大氣壓 力狀態。已注入袋子(2 7)以及圓柱形導件(2 8)內之粉末(p) 因而被裝塡在袋子(27)內。由於大氣從袋裝容器(26)及圓 柱形導件(28)之間的間隙內流入,因而引起在圓柱形導件 (28)內部之粉末(p)被吹散的問題可被防止發生。 -1 5- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝--- 訂---------線 經濟部智慧財產局員工消費合作社印製 T / T / 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(*4 ) 在傳統塡料方法中,當袋子(27)被粉末(p)裝塡時,空 氣分流之實施是將空氣壓力狀態從低於大氣壓力之低空 氣壓力狀態(b)轉變爲高於該狀態(b)之高空氣壓力狀態 (c),當在圓柱形導件(28)及袋子(27)內部之空氣壓力狀態 變爲低於大氣壓力之低空氣壓力狀態(b)時,則問題發 生。換言之,由於在袋子(27)及持袋容器(26)之間所存在 的大氣流入時,袋子(2 7 )會向內變形。因爲本發明採用空 氣分流法而使袋子(2 7)封閉地裝在持袋容器(2 6)之內壁 上而其中空氣壓力狀態則交替地從高於大氣壓力之高空 氣壓力狀態轉換爲大氣壓力狀態,則袋子(2 7)之變形不會 發生。 如上所述,本發明使待裝塡之材料均勻地充塡在容器 內。若採用以下步驟亦可達成此種效果:容器最初以使 用其他裝塡方法或傳統裝塡方法承載材料,並覆蓋與上 述進給塊相同結構之一蓋塊,但是,並未承載待裝塡之 材料(容後該塊則稱爲〃蓋塊〃)。然後,蓋塊受到一個 循環作用,其中在蓋塊內之空氣壓力狀態是從高空氣壓 力狀態轉變爲低空氣壓力狀態,同時使空氣壓力高於或 等於容器外側之空氣壓力(在正常情況下爲大氣壓力)。 因此,材料在容器內被均勻地裝塡,在每次塡料時僅有 甚小的散射。雖然,此種方法與另一種方法相比較畤, 此另一種方法中進給及塡料均由先前已承載材料之進給 塊執行,則此種方法在生產力方面較不利,利用蓋塊之 空氣分流方法以在以下實例之情況下採用爲宜。 -16- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -- - -----— — — — I — — — — — — II ^ ----I I I I I (請先閱讀背面之注意事項再填寫本頁) 474877 A7 B7 五、發明說明(<) 當具有一複雜形狀或一淺環形之容器以高度的控制重 量及尺寸精度而裝塡粉末時,最被使粉末以一種高精密 秤重裝置,按照待裝塡到模室及進給至模室內所需要的 粉末量來秤重。在此階段中,在模室中之裝塡密度是極 不均勻。然後,將蓋塊安裝在模室之頂部開口上並受到 空氣分流處理。此過程使粉末以較大的均勻性以及較高 的重羞精確度被塡料在複雜形狀的壓模內室之每一個角 隅內或充塡在淺環形內室之周邊壁內。與傳統的空氣分 流方法不同,其中裝塡之粉末量由於粉末之吹散可能改 變,而本發明之空氣分流方法則完全不會改變其粉末 量。因此,重量及形狀均被精密控制之複雜形狀或淺環 形之壓實粉末可採用本發明而被生產。 若待裝塡之材料爲一種可燃燒的粉末等時,在空氣分 流中所使用之空氣可能爲諸如氮氣或氩氣等之惰性氣 體。上述各實施例之空氣並不限空氣,而是亦包含諸如 氮氣及氫在內之惰性氣體。 如上所述本發明之構造,則本發明具有以下各效果。 因爲空氣分流方法之實施是保持空氣壓力狀態尚於或 等於大氣壓力狀態,則不會發生被裝塡在空間內之材料 被該空間外側流入之空氣所吹散的問題。 本發明之裝置並不需要裝設防止容器變形之工具',因 爲空氣分流方法之實施是保持空氣壓力狀態高於或等於 大氣壓力狀態。裝置之結構因而可能被簡化。 -17- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝-------—訂-------- 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 474877 A7 _B7_ 五、發明說明(4) 符號說明 1…圓柱形沖模 2…下衝頭 3…模室 4…平台 5…進給塊 6…導管 7…真空發生器 8…導管 9…電磁閥 10…壓縮空氣供應器 1 1…蓋 1 2…水平氣缸 12a…活塞桿 abc…狀態 lb…內壁 2 a…外壁 1 7…橡膠模 5 a…縮減部分 13…壓力釋放閥 14…空氣釋放孔 1 5…圓筒形壓模 1 6…下衝頭 1 8…空間 -1 8- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------ 裝 — — I I I I I 訂·--------> (請先閱讀背面之注意事項再填寫本頁) 474877 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(< ) 19". 支持環 20··· 支持台 2 1… 螺栓 2 0a. ••螺栓孔 16c* _•螺栓孔 2 5 2 5 '···空氣分流裝 置 23… 圓柱形導件 24… 柵格元件 25a' …圓柱形部分 25c*· •第一電磁閥 25d- _•導管 25e·· •第二電磁閥 25g._ -壓縮空氣供應 器 25f·. -導管 26… 持袋容器 27… 袋子 27a·· •開口邊緣 25h·· •分流體 25h'_ …滲透孔 25j” •第一電磁閥 25i.· •導管 25k·· •導管 2 5m* ••第二電磁閥 2 5 n · •導管 -19- ----I--— I — I. · -------訂---------* (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 474877 A7 _B7 五、發明說明(d) 25p…壓縮空氣供應器 28…圓柱形導件 P…粉末 ------------ - --------訂·--------線 Ί (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -20- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)474877 A7 B7 V. Description of the invention (/) The scope of the invention (please read the precautions on the back before filling this page) The present invention relates to a filling method and a filling device, a powder 'a granular material, a sheet Materials, a sheet, etc. (collectively called "material;) are sprayed into a container, such as cans, bags, rubber molds, stampers, etc. (collectively called 〃container〃), which has a feed An opening for the material and a container space filled with powder, etc. Prior technology The present applicant has proposed a filling method, such as disclosed in the prior patent application KOKAIH9-78103'KOKAIH9-169301 '^ l K0KAIH11 -4 9 1 0 1 in Japan, in which the container, can, bag, rubber mold, press Molds and other materials are filled with materials by air split method. In adopting such an air filling method, the difference in the amount of material during each filling is reduced, and the regional difference in the filling density of the material in the container is also reduced. Referring to Figures 5, 6 and 7, the conventional charging method will be described in detail. In this method, a die and a punch inserted into the die form a container so that a powder can be injected into the container. The part (1) shown in Figure 5 printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is a cylindrical die, and the part (2) is a punch inserted into the die (1) (the punch is subsequently Called His Majesty Punch "). A powder is filled in the die chamber (3), which is a space formed by the die (1) and the lower punch (2). The platform (4) is configured so that its upper surface and the die ( 1) The upper surface (1 a) is flush. A box-shaped bottomless feed element (hereinafter referred to as a "feed block") (5) is installed on the platform (4). The feed block (5) is provided with a duct (6) on the outer wall of the reduced part and an air extraction. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297). Fly / ⑽ // A7- -------- Β7__ V. Description of the invention (&); A duct (8) connected to the outer wall (5a) of the feed block (5) is connected to a compressed air supply (10) via a solenoid valve (9). The other part (1 1) is a cover which is mounted on the upper opening of the part (5 a) of the feed block (5). The feed block (5) is filled with powder (p). The horizontal cylinder (12) is fixed on the platform (4). A piston rod (12a) mounted on the horizontal cylinder is connected to the feed block (5). In order to fill the powder (p) into the die chamber (3) formed by the die (1) and the lower punch (2) inserted into the die (1), a feed die (4) mounted on the platform (4) 5) The horizontal cylinder (12) is driven to move, thereby moving the piston rod (12a) until the feed block (5) is positioned above the mold chamber (3), as shown in Figure 6. Then the powder (p) stored in the feed block (5) is dropped into the mold chamber (3). Subsequently, the suction-type vacuum generator (7) is operated with the solenoid valve (9) closed, so that the air in the feed block (5) is exhausted. Therefore, the air pressure in the feed block (5) is from atmospheric pressure. State (a) is changed to state (b) below atmospheric pressure. Fig. 7 shows an example in which the low-pressure state (b) is 0.5 atmospheric pressure. Then, stop the operation of the suction-type vacuum generator (7) and open the solenoid valve (9), and the feed block (5) is supplied with compressed air from the compressed air supplier (10), and then the feed The air pressure state in the block (5) becomes a state at least higher than the above-mentioned air pressure state (b). In Fig. 7, the air pressure in the feed block becomes 0.8 atmospheric pressure and then higher than the air-pressure state (b). When the air pressure in the feed block (5) becomes higher than the air pressure state (b) which is lower than the atmospheric pressure, the solenoid valve (9) is closed again, and the suction vacuum generator (7) is operated to make the feed The inside of block (5) becomes lower than atmospheric pressure. -4- This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page). Loading --- ----- Order ----!-Line-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 474877 A7 B7 V. State (b) of the invention description (4). Subsequently, the operation of the suction vacuum generator (7) was stopped, and the solenoid valve (9) was opened, so that the inside of the feed block (5) was supplied with compressed air. Therefore, the inside of the feed block (5) The state changes from an air pressure state (b) to an air pressure state (c) higher than the air pressure state (b). As described above, the air shunt method is used, in which the state of air pressure inside the feed block is repeatedly changed from a state (b) below atmospheric pressure to a state (c) having a higher pressure than the state (b), and the die 1 and The die chamber (3) formed by inserting the lower punch (2) therein can be uniformly filled with powder (p) and high-density. After the powder (P) is packed in the mold chamber (3), the horizontal cylinder (12) is moved to retract the piston rod (1 2 a), thus' moving the feed block (5) from the mold chamber (3) and re- Positioning. Then, an upper punch (not shown) is inserted into the die (1) and lowered to press the powder (p) packed in the die chamber (3) to obtain a compacted powder. The traditional method of filling and filling in the invention to be solved is not implemented by air shunting, but only by gravity. The traditional method suffers from the following problems: each time the material is filled, the quantity of the material is different, and the density of the material is localized in the container. When changing many containers at the same time, the filling amount in each container is not consistent. In particular, when a mold chamber having a complicated shape or a shallow ring shape is filled with powder without using air. Diversion filling method ', the unevenness of the density of the material in the mold chamber may damage the quality of the product. The above problems can be prevented when the material is filled into the container using air splitting. However, in the above-mentioned conventional air shunting method and device, the implementation of air shunting is to use repeated alternating changes of the air pressure state and apply the Chinese National Standard (CNS) A4 specification (210 X 297 public love) from this paper size (please first Read the notes on the back and fill in this page) ----- I--Order -------- Printed by the Employees 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 2. Description of the invention (4) State below atmospheric pressure (b) Switch to a state where pressure is higher than state (b) (c) 'When the air pressure inside the feed block (5) is lower than atmospheric pressure' Something went wrong. That is, the air outside the die chamber (3) flows into the die chamber (3) through the gap between the inner wall (1 b) of the die (1) and the outer wall (2 a) of the lower punch (2). Within this, the airflow may blow away the powder (P) that has been installed in the inner chamber (3) of the die. In addition, when the powder is filled into the rubber mold 17 shown in FIG. 3 by the conventional air shunt method, since the rubber mold 17 'is in a low air pressure state during the air shunting process, the internal air pressure state is lower than Atmospheric pressure, it is necessary to use a device to make the state outside the rubber mold into a low air pressure state to prevent the rubber mold from deforming inward. Such preventive measures complicate the structure of the device and cause the device to be expensive 'and prone to failure. The object of the present invention is to solve the problems encountered by the conventional method and device of material extraction. Legend Figure 1 is a vertical cross-sectional view of a feeding device in an embodiment of the present invention. Fig. 2 is an operation graph showing the air pressure switching when the air shunt method of the present invention is applied. Fig. 3 is a vertical sectional view of another filling device according to another embodiment of the present invention. Fig. 4 is a vertical sectional view of another filling device according to an embodiment of the present invention. Figure 5 is a vertical cross-sectional view of a traditional scouring device "-6- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ------------ --- -— —Order --------- »{Please read the Zhuyin on the back? Please fill in this page again) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 474877 A7 ------ B7 V. Description of the Invention (r) Figure 6 is a vertical cross-sectional view of another traditional material device. Figure 7 is an operating graph showing air pressure switching when conventional air shunting is applied. In order to achieve the above-mentioned object, the present inventors have devised a new method of feeding materials, in which the implementation of air distribution is to use the air pressure of a space to switch. The space part connected to the container causes the pressure to switch from a low air pressure state to a high air pressure state several times, while also maintaining the low air pressure state equal to or higher than the atmospheric pressure outside the space, and a device including the device A device having a state of air pressure in a space that is higher than a state of atmospheric pressure outside the space, and a device having a state of air pressure that is higher than the atmospheric pressure is lower than that state, but equal to or higher than Air pressure state. Examples of the present invention will be discussed with reference to Figs. 1 to 7, but the present invention is not limited by these examples, otherwise, these examples may be modified within the scope of the present invention. First, referring to Figs. 1 and 2, an embodiment of the present invention will be described as follows, in which a powder to be compacted is filled into a mold chamber as a space to be filled. All parts corresponding to the traditional dumping device are omitted from the detailed description and marked with the same symbols. '' Similar to the above-mentioned conventional feeding device, the duct (8) installed on the outer wall of the reduced portion (5a) of the feed block (5) is connected to a compressed air supplier (10) via a solenoid valve (9). . The part (13) is a pressure release valve. The paper size of this pressure release valve is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm). ---- Order --------- Line- · < Please read the notes on the back before filling in this page) 474877 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 ) Is mounted on a duct (6) connected to the outer wall of the reduced portion (5 a) of the feed block (5). The pressure release valve (13) is designed to be able to exhaust the air in the feed block (5) when the air pressure in the feed block (5) is higher than the atmospheric pressure to a certain degree. An air vent (14) is formed in the wall of the reduced portion (5 a) of the feed block (5), which is similar to the traditional method 'in order to fill the mold chamber (3) with powder (p), the mold chamber is ^ The die (I) and the lower punch (2) inserted into the die (1) are formed, and the feed block (5) mounted on the platform (4) is moved by driving the horizontal cylinder (12) to move The piston rod (12a) until the feed block (5) is positioned on the inner chamber (3) of the die as shown in Fig. 6. Then, the powder (5) stored in the feed block (5) Then it descends into the mold chamber (3). Then the 'solenoid valve (9) is opened' and supplies compressed air from the compressed air supplier (10) to the feed block (5), so that the feed block (5) The air pressure inside) is changed to an air pressure state (B0) that is higher than the atmospheric pressure (A0). As shown in Figure 2, 'where the air pressure state 卬 0) is 1> 3 atmospheric pressure. When supplied from compressed air When the pressure of the air supplied into the feed block (5) as shown in the device (10) exceeds the tolerance of the pressure release valve (13), the air is released from the pressure release valve (13). Then, the electromagnetic The valve (9) is closed, and the supply of air from the compressed air supplier (10) to the feed block is stopped, and the air in the high air pressure state (BO) in the feed block (5) is naturally removed from the air. Discharged inside the release hole (14) 'This air release hole can reduce the air pressure inside the feed block (5) to atmospheric pressure, as shown in (A1) in Figure 2. At this point, the solenoid valve (9 ) Is opened again, so that compressed air is supplied from the compressed air supplier (10) and enters the feed block (5), so that the paper size in the feed block (5) applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm)------ I --- --- I ---- ^ Order --I ------ line f (Please read the notes on the back before filling this page) / ⑽ / 7 / ⑽ / 7 The A7 B7 & Invention Description (7) printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs becomes higher than the air pressure state (B1) in the atmospheric pressure (A 1). The above process is similar. When the pressure of the air supplied from the compressed air supplier (10) and enters the inside of the feed block (5) exceeds the tolerance of the pressure relief valve (13), the air The pressure release valve (13) is released. Then, the solenoid valve (9) is closed to stop the supply of air from the compressed air supplier (10) into the feed block, and the feed block (5) is at a high level. The air in the air pressure state (B1) is naturally discharged from the air release hole (14), which can reduce the air pressure inside the feed block (5) to the atmospheric pressure shown in (A2) in Figure 2 As mentioned above, the repeated operation of air shunting is used, in which the state of air pressure inside the feed block is changed from a state higher than atmospheric pressure to a state equal to atmospheric pressure, so that the powder (p) can be uniformly charged in The die chamber (3) formed by the die (1) and the lower die (2) is inserted therein, and the density is increased. After the powder (P) is filled in the mold chamber (3), the horizontal gas (12) is moved to retreat the piston rod (12a), so that the feed block (5) leaves the mold chamber (3) and restarts Positioning. Then, the upper punch (not shown) is inserted into the die (1) and lowered to compact the powder filled in the die chamber (3) to produce a compacted powder. In this embodiment, the air shunting is implemented by repeatedly changing the air pressure state, wherein the state is changed from a state higher than atmospheric pressure to an atmospheric pressure state, so that air outside the mold chamber (3) is not allowed to pass through the inner wall of the mold. The gap between (1 b) and the outer wall (2a) of the lower punch (2) enters the die chamber (3). Therefore, the situation where the powder (P) is blown away by the air can be prevented from occurring. In addition, the air shunt can repeatedly switch the air pressure state at appropriate times, and from the high -9- this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm)---------- ---- · III (Please read the notes on the back before filling out this page) tx --------- line 474877 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (f) The state is changed to a state lower than the higher state from the state of higher atmospheric pressure (turned higher state), but the state is higher than the state of the atmospheric pressure to be implemented. It is also possible to use a solenoid valve instead of the pressure relief valve (13), and the air release hole (1 4) provided in the reduced portion (5 a) of the feed block (5) may not be used. In this case, the air supplied from the compressed air supply (10) is opened by a solenoid valve in place of the vent hole (14), so that the air pressure in the feed block (5) is restored to atmospheric pressure. As mentioned above, use the air pressure higher than the pressure around the die (1) and the lower punch (2) to implement the air distribution process. No air is allowed from the inner wall (lb) of the die (1) and the outer wall of the lower punch (2) The gap between (2 b) enters the mold chamber (3). Therefore, the problem that the powder (P) is scattered does not occur. Another example of the present invention will be described in detail with reference to Fig. 3, wherein the device includes a rubber mold having an inner chamber. The lower punch (16) is inserted into a cylindrical punch (1 5). The lower punch (2) consists of a part with a larger straight and another part with a smaller diameter. In the boundary part of these parts, the inwardly protruding part of the die (1 5a) is assembled to prevent the die (1 5) from sliding upward. The rubber die (17) is placed in a space (18) formed by the inner wall of the die (15) and the outer wall of the lower punch (16). The outer diameter of the rubber die (17) is about the same as the inner diameter of the die (15). A support ring (19) made of hard synthetic resin is installed in the upper edge of the lower punch (16) to prevent the rubber mold from being caught between the punch (Γ5) and the lower punch (16). The lower punch (16) is inserted into the hole (20a) of the support table (20) with bolts (21), and is fixed on the support table (20) so that the bolts (21) can be fitted to the lower punch ( 16) Inside one of the bolt holes (16c) in the bottom. Bottom -10- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ------------. £ · ------- Order ---- -! Line I (Please read the notes on the back before filling out this page) 474877 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (?) The lower part of the punch (16) has more than the others. A part of the smaller diameter 'a part (16b) is provided with some leaf springs inserted between the bottom surface of the die (15) and the upper surface of the support table (20). The top surface of the rubber die (17) is designed to be almost flush with the top surface of the die (15). Cylindrical guides (23) are mounted on the top surfaces of the rubber die (1 7) and the die (1 5). A cylindrical element (24) is provided at the bottom opening of the cylindrical guide member (23). The elementary element includes a parallel metal wire, a mesh, a plate with many holes, and the like. Regarding such a grid element ', the applicant has disclosed a patent application K 0 K AI Η-1 1-9 0 6 9 4' 'Therefore, only a brief description is given here. When the air shunting process is carried out, the 'powder (P) is injected into the cavity (17a) of the rubber mold (丨 7) via the grid element (2 4). After the air shunting process is completed, the guide is lifted from the surface of the rubber mold (I7) and the die (15). When the grid element (2 4) acts to prevent the powder in the cylindrical guide (2 3) ( P) fall. The part (2 5) is an air diverting device. The device includes a partial fluid containing a cylindrical portion (25a '), which has an open bottom and a closed top, and horizontally protrudes from the lower portion of the cylindrical portion (25 Part 'additionally contains a first solenoid valve (2 5 c) connected to the cylindrical portion (2 5a') via a conduit (25d), and a first solenoid valve (25 g) connected to the compressed air supply (25 g) via a conduit (25f). Two solenoid valves (25e). The process of filling powder in the inner cavity (! 7a) of the rubber mold (17) is explained below. A cylindrical guide (23) carrying the powder (P) is installed on the rubber mold (17). And the top surface of the die (15), and the air distribution device (2 5) is installed on the cylinder-1 1-This paper size applies to China National Standard (CNS) A4 (210 X 297) ------- ,, i I ----Order .------ I · (Please read the note on the back? Matters before filling out this page) System A7 ^^ ----- B7___ V. Description of the invention (,.) On the top of the shape guide. When both the first solenoid valve (25c) and the second solenoid valve (25e) are closed In this case, the compressed air supply (2 5 g) is charged and operated 'then' the second solenoid valve (25c) is opened to deliver compressed air from the compressed air supply (25g) to the cylindrical guide (23) So that the inside of the cylindrical guide (23) becomes a high air pressure state with high atmospheric pressure. Then the 'second solenoid valve (2 5 e) is closed' and at the same time the first solenoid valve is opened ' The first solenoid valve (2 5 c) is closed after the inside of the cylindrical guide becomes equal to the atmospheric pressure by exhausting the air under a high air pressure state and the inside of the cylindrical guide becomes equal to the atmospheric pressure. , The second solenoid valve (2 5 e) is opened again to convey the compression space into the cylindrical guide (23) and bring the inside of the cylindrical guide into a high air pressure state higher than the atmospheric pressure. Then, the first The two solenoid valves (25e) are closed again and the first solenoid valve (25c) is opened, so that the air in a high air pressure state is exhausted, and the inside of the cylindrical guide (23) is returned to the atmospheric pressure state. A solenoid valve (2 5 c) is closed. After the shunting process, the powder (p) in the cylindrical guide (23) is injected into the inner cavity (17a) of the rubber mold (17) through the grid element (24). The powder is packed by air shunting After the inner cavity of the rubber die (17), the cylindrical guide (23) and the air diverter (2 5) are removed, and the punch (not shown) is installed in the rubber die (17). And the top surface of the die (1 5) and lower the upper die. When the upper punch is lowered, the 'die (15) is pressed down to resist between the die (I 5) and the support table (20). The elasticity of the set plate spring. Because the punch (16) under the support of the support table (20) does not fall, it is formed by the inner wall of the die (1 5) and the upper surface of the lower punch (16). Applicable to China National Standard (CNS) A4 (210 X 297 mm) I I ---------- ----- I--Order · -------- »(please first (Please read the notes on the back and fill in this page) 474877 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs Α7 Β7 V. The description of the invention is reduced to allow the rubber mold (17) to shrink inward and compress The powder which has been packed in the rubber mold (17) can thus produce a compacted powder. In the conventional method, the air shunting process is implemented by alternately changing the state of the air pressure in the cylindrical guide (23) from a state lower than the atmospheric pressure (b) to a state higher than the state (c) . In this case, when the state of the air pressure in the inner cavity (17a) of the cylindrical guide (23) and the rubber mold (17) becomes lower than the atmospheric pressure, the outer wall of the rubber mold (17) and the The atmospheric pressure existing between the inner walls of the die (15) pushes the rubber die (17) 'and deforms the rubber die (17) inward. In the present invention, because the air shunting process is implemented, the state of the air pressure in the cylindrical guide (23) is alternately changed from a state higher than the atmospheric pressure to a state equal to the atmosphere. When the cylindrical guide (23) and When the state of the air pressure in the inner cavity (17a) becomes higher than the atmospheric pressure, the outer wall of the rubber die (17) is pressed toward the inner wall of the punch (1 5). Therefore, deformation of the rubber mold (17) does not occur, and the desired compacted powder can be obtained in the present invention. As described so far, the conventional air shunting process is to change the state of the air pressure in the cylindrical guide (23) from a state lower than the atmospheric pressure (state b) to a state higher than the state (state c), When the state of the air pressure in the cylindrical guide (23) and the inner cavity (Ua) becomes lower than the atmospheric pressure (state b), the rubber mold (17) is deformed inward. In order to solve such a problem, as disclosed in the previous application number ΚΟΚAI H-9-75 1 03, the atmosphere existing between the rubber mold (17) and the die (15) is sucked in, so that the rubber mold (1 7) Due to the negative pressure generated between the rubber mold (1 7) and the stamper -1 3-This paper size applies the national standard (CNS) A4 specification (210 X 297 mm) I ----- ------ Install ---- 1- Order --------- line (please read the precautions on the back before filling this page) 474877 A7 B7 V. Description of the invention (>) Force Instead, it is tightly attached to the die (1 5). However, in the present invention, such a tool for generating negative pressure is no longer needed. In the present invention, the implementation of air shunt is to repeatedly change the state of air pressure from a state higher than atmospheric pressure to a state equal to atmospheric pressure. . The structure of the device can be simplified. In addition, it is not the same as the traditional method of feeding. In this method, the powder (P) flows into the gap between the top surface of the die (15) and the rubber mold (17) and the bottom surface of the cylindrical guide (23). The atmosphere in the cylindrical guide (23) is blown away, and the present invention can prevent the powder (P) from being blown away. Referring to Fig. 4, another embodiment of the present invention will be described in which a bag is filled with materials such as powder, granular material, and the like. The bag-holding container (26) has an open top, and the bag (27) is placed inside the bag-holding container (26). The opening edge (27a) of the bag (27) is placed on the upper surface of the bag-holding container (26). The cylindrical guide is mounted on the top of the bag holder (26). In this embodiment, the air diverting device (25 ') includes a body (25h), which has an open bottom and a top provided with a permeation hole (25h'), and the first solenoid valve (25j) is passed through a duct (25i) is connected to the side wall of the body (25h), the second solenoid valve (2 5 m) is connected to the first solenoid valve (2 5j) through a conduit (2 5 k), and a compressed air supply (25p) is connected to the second valve (25m) through a conduit (25η). The bag (27) is placed inside the bag-holding container (26) so that the bag (27a) is placed on the upper surface of the bag-holding container (2 6) at its open edge, and the cylindrical guide (2 8) It is mounted on the upper surface of the bag-holding container (26). Subsequently, a certain amount of powder (P) is injected to fill the bag (2 7) and a part of the cylindrical guide -14- This paper size applies to the Chinese National Standard (CNS) A4 size χ 297 mm) {Please read the back first Please note this page before filling in this page) Packing -------- Order --------- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ------- B7 _ i 、 DESCRIPTION OF THE INVENTION (μ) (2 8). Then, the air diverting device (251) was assembled on the bag-holding container to cover the top opening of the cylindrical guide (28). Subsequently, after the second solenoid valve (25 m) was opened and the first solenoid valve (25j) was closed, the compressed air supply (25p) was charged and operated. The second solenoid valve (2 5 m) is then closed so that the compressed air supplied from the compressed air supply (2 5 p) has a pressure higher than atmospheric pressure and is accommodated in the first solenoid valve (25j) and Inside the conduit (25k) between the second solenoid valve (25m). Then, the first solenoid valve (25 j) is opened and the second solenoid valve (2 5 m) is closed, so that the conduit contained between the first solenoid valve (25 j) and the second solenoid valve (2 5 ...) The air in (25k) flows into the air shunt device (25 ·), which changes the air pressure state in the cylindrical guide (28) to a high air pressure state higher than the atmospheric pressure. Then, it flows into the cylinder The compressed air in the shaped guide (2 8) is discharged from the permeation hole (25h ') provided in the top of the body (2 5 h). Therefore, the air pressure inside the cylindrical guide (28) can be changed to atmospheric pressure. Forced state: The air pressure state is alternately converted from high air pressure state to atmospheric pressure by air shunting, and the powder (p) has been injected into the bag (27) and the columnar guide (28). Packed in a bag (27)》 Similar to the previous example, the implementation of air shunting alternately changes the state of air pressure from a high air pressure state above atmospheric pressure to an atmospheric pressure state. It has been injected into the bag (2 7) And the powder (p) in the cylindrical guide (2 8) Therefore, it is contained in the bag (27). Since the atmosphere flows into the gap between the bagged container (26) and the cylindrical guide (28), the powder (p) inside the cylindrical guide (28) is caused ) The problem of being blown away can be prevented from happening. -1 5-This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page). Installation- -Order --------- Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs / T / Printed by the Consumers’ Cooperative of the Intellectual Property Bureau of the Ministry of Economy A7 B7 V. Description of the invention (* 4) In traditional materials In the method, when the bag (27) is packed with powder (p), the implementation of the air shunt is to change the air pressure state from a low air pressure state (b) lower than the atmospheric pressure to a state higher than the state (b) The air pressure state (c) occurs when the air pressure state inside the cylindrical guide (28) and the bag (27) becomes a low air pressure state (b) lower than the atmospheric pressure. In other words, since When the air between the bag (27) and the bag-holding container (26) flows in, the bag (2 7) will Internal deformation. Because the present invention adopts the air shunt method, the bag (2 7) is closedly installed on the inner wall of the bag-holding container (26), and the air pressure state is alternately changed from a high air pressure state higher than the atmospheric pressure When converted to the atmospheric pressure state, the deformation of the bag (2 7) will not occur. As described above, the present invention allows the material to be filled to be uniformly filled in the container. This effect can also be achieved if the following steps are adopted: the container At first, the material was loaded by using other decoration methods or traditional decoration methods, and covered with a cover block with the same structure as the above-mentioned feed block, but it did not carry the material to be installed (this block is called the cover block after storage) 〃). Then, the cover block is subjected to a cyclic effect, in which the air pressure state in the cover block is changed from a high air pressure state to a low air pressure state, and at the same time, the air pressure is higher than or equal to the air pressure outside the container (under normal conditions, Atmospheric pressure). Therefore, the material is uniformly packed in the container, and there is only a small scattering each time the material is poured. Although this method is compared with the other method, in which the feed and material are performed by the feed block that has previously carried the material, this method is disadvantageous in terms of productivity and uses the air of the cover block The shunt method is preferably adopted in the case of the following examples. -16- This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm)---------I------II ^ ---- IIIII (Please (Please read the precautions on the back before filling this page) 474877 A7 B7 V. Description of the invention (&); When a container with a complex shape or a shallow ring is used to load powder with a high degree of weight control and dimensional accuracy, it is most commonly used The powder is weighed by a high-precision weighing device according to the amount of powder to be loaded into the mold chamber and fed into the mold chamber. At this stage, the decoration density in the mold chamber is extremely uneven. Then, the cover block is installed on the top opening of the mold chamber and is subjected to air split processing. This process enables the powder to be filled with large uniformity and high precision in each corner of the inner chamber of the complex-shaped die or filled in the peripheral wall of the shallow annular chamber. Different from the conventional air shunt method, the amount of powder in the decoration may be changed due to the blow-off of the powder, while the air shunt method of the present invention does not change the amount of powder at all. Therefore, a compact or shallow-ring compacted powder whose weight and shape are precisely controlled can be produced using the present invention. If the material to be decorated is a combustible powder, etc., the air used in the air split may be an inert gas such as nitrogen or argon. The air in the above embodiments is not limited to air, but also includes inert gases such as nitrogen and hydrogen. The structure of the present invention as described above has the following effects. Because the implementation of the air shunt method is to keep the air pressure state equal to or higher than the atmospheric pressure state, the problem that the material contained in the space is not scattered by the air flowing in from the outside of the space will not occur. The device of the present invention does not need to be provided with a tool for preventing deformation of the container, because the air shunting method is implemented to keep the air pressure state higher than or equal to the atmospheric pressure state. The structure of the device may thus be simplified. -17- The size of this paper is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) Loading -------- Order ----- --- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by 474877 A7 _B7_ V. Description of the invention (4) Symbol description 1 ... Cylinder die 2 ... Lower punch 3 ... Mold chamber ... platform 5 ... feed block 6 ... pipe 7 ... vacuum generator 8 ... pipe 9 ... solenoid valve 10 ... compressed air supply 1 1 ... cap 1 2 ... horizontal cylinder 12a ... piston rod abc ... state lb ... inner wall 2 a … Outer wall 1 7… rubber die 5 a… reduced part 13… pressure relief valve 14… air release hole 1 5… cylindrical die 1 6… lower punch 1 8… space-1 8- This paper size applies to China Standard (CNS) A4 specification (210 X 297 mm) ------------ equipment-IIIII order · -------- > (Please read the precautions on the back first (Fill in this page) 474877 Printed by A7 B7, Employee Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of Invention (<) 19 ". Support Ring 20 ··· Support Desk 2 1 … Bolt 2 0a. •• bolt hole 16c * _ • bolt hole 2 5 2 5 '... air diverter 23 ... cylindrical guide 24 ... grid element 25a' ... cylindrical portion 25c * • • first electromagnetic Valve 25d- _ • Duct 25e ·· • Second Solenoid Valve 25g._ -Compressed Air Supply 25f · .- Duct 26… Bag Holder 27… Bag 27a ··· Opening Edge 25h ·· • Divided Fluid 25h'_ … Permeation hole 25j ”• First solenoid valve 25i. · • Conduit 25k ·· • Conduit 2 5m * •• Second solenoid valve 2 5 n · • Conduit-19- ---- I --- I — I. · ------- Order --------- * (Please read the notes on the back before filling in this page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) ) 474877 A7 _B7 V. Description of the invention (d) 25p ... compressed air supplier 28 ... cylindrical guide P ... powder --------------------- order ·- ------- Line Ί (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-20- This paper size applies to China National Standard (CNS) A4 (210 X 29 7 mm)

Claims (1)

474877 六 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 申請專利範圍 i一種塡充方法,其中一種材料利用空氣分流方法被充 塡在一個容器內,其中包含該容器之空間及與該容器連 接的部份空間之空氣壓力狀態可交替地從低空氣壓力 狀態變換爲高空氣壓力狀態,而在該空間內則承載該種 材料,該空氣分流方法之特徵爲該低空氣壓力狀態等於 或高於在該空間外側之大氣壓力。 2. —獪塡充方法含有以下各步驟: 將已承載材料之進給塊與一個容器相連接,該容器 包含充塡該材料之一個模室;及 使該進給塊及材料受到空氣分流過程作用,其中在 進給塊內之空氣壓力狀態可被轉切換數次,使從低空 氣壓力狀態交替地變換爲高空氣壓力狀態,同時亦使 該低空氣壓力狀態等於或高於在容器空間外側之大氣 壓力。 因而,可將材料裝塡在容器內。 3. —種塡充方法含有以下各步驟: 將一蓋塊容裝在一容器上,該容器包含一個模室, 在該模室內一種材料已被進給在先;及 使該蓋塊受到空氣分流過程作用,其中在蓋塊內部 之空氣壓力狀態可被轉換數次,使從低空氣壓力狀態 交替地變換爲高空氣壓力狀態,同時亦保持該低.空氣 壓力狀態等於或高於在容器空間外側之大氣壓力, 因而’可將材料裝塡在容器內。 4. 一種均勻塡充用之裝置包含有: -2 1 - 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) --------— II ..裝--------訂---------> (請先閱讀背面之注意事項再填寫本頁) 474877 A8 B8 C8 D8 六、申請專利範圍 暫時供存儲材料用之一個進給塊,該材料則待裝塡 在容器內’該進給塊亦供在該容器開口上覆蓋之用; 裝在該進給塊上之工具’以將進給塊內之空氣壓力 狀態變成高空氣壓力狀態’該高空氣壓力狀態則高於 在容器空間外側之大氣壓力;及 裝在該進給塊上之工具,以將進給塊內部之空氣壓 力狀態變成低空氣壓力狀態,該低空氣壓力狀態則低 於該高空氣壓力狀態,但是,等於或高於在容器空間 外側之大氣壓力。 5. —種均勻塡充用之裝置包含有: 供覆蓋容器開口用之一個蓋塊; 裝在該蓋塊上之一個工具’用來使蓋塊內部之空氣 壓力狀態變成高空氣壓力狀態’該高空氣壓力狀態貝IJ 高於在容器空間外側之大氣壓力;及 裝在該蓋塊上之一個工具,用來使蓋塊內部之空氣 壓力狀態變成低空氣壓力狀態’該低空氣壓力狀態貝!J 低於該高空氣壓力狀態’但是’等於或高於在容器空 間外側之大氣壓力。 --------1---kii!--訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 -22- 紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)474877 Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 B8 C8 D8 Patent application scope i A filling method, in which a material is filled in a container using air shunting method, which contains the space of the container and the container The air pressure state of the connected part of the space can be alternately changed from a low air pressure state to a high air pressure state, and the material is carried in the space. The air distribution method is characterized by the low air pressure state being equal to or higher than The atmospheric pressure outside the space. 2. —The filling method includes the following steps: connecting the feeding block of the loaded material with a container, the container including a mold chamber filled with the material; and subjecting the feeding block and the material to an air diversion process Role, in which the air pressure state in the feed block can be switched several times, so as to alternately change from a low air pressure state to a high air pressure state, and also make the low air pressure state equal to or higher than outside the container space Atmospheric pressure. Thus, the material can be packed in a container. 3. A filling method includes the following steps: containing a cover block in a container, the container including a mold chamber in which a material has been fed previously; and subjecting the cover block to air The shunt process function, in which the air pressure state inside the cover block can be changed several times, so that the low air pressure state is alternately changed to the high air pressure state, while also maintaining the low. The air pressure state is equal to or higher than in the container space Atmospheric pressure on the outside, so the material can be packed in a container. 4. A uniform filling device includes: -2 1-This paper size is applicable to the Chinese National Standard (CNS) A4 specification (21〇X 297 public love) --------— II .. equipment- ------ Order --------- > (Please read the notes on the back before filling out this page) 474877 A8 B8 C8 D8 Block, the material is to be packed in the container 'the feed block is also used to cover the container opening; the tool mounted on the feed block' to change the air pressure state in the feed block to high air Pressure state 'The high air pressure state is higher than the atmospheric pressure outside the container space; and a tool mounted on the feed block to change the air pressure state inside the feed block to a low air pressure state, the low air pressure The state is lower than the high air pressure state, but equal to or higher than the atmospheric pressure outside the container space. 5. A uniform filling device includes: a cover block for covering the opening of the container; a tool mounted on the cover block 'for changing the air pressure state inside the cover block to a high air pressure state' The air pressure state IJ is higher than the atmospheric pressure outside the container space; and a tool mounted on the cover block is used to change the air pressure state inside the cover block to a low air pressure state. 'This low air pressure state shell! J is lower than the high air pressure state 'but' is equal to or higher than the atmospheric pressure outside the container space. -------- 1 --- kii!-Order --------- line (Please read the notes on the back before filling this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs -22- Paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
TW89118108A 1999-09-07 2000-09-05 Method and apparatus for packing material TW474877B (en)

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CN104495411A (en) * 2014-11-13 2015-04-08 孔庆虹 Pneumatic feeding set
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CN1168631C (en) 2004-09-29

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