TW469186B - Automated bar bender - Google Patents
Automated bar bender Download PDFInfo
- Publication number
- TW469186B TW469186B TW89118110A TW89118110A TW469186B TW 469186 B TW469186 B TW 469186B TW 89118110 A TW89118110 A TW 89118110A TW 89118110 A TW89118110 A TW 89118110A TW 469186 B TW469186 B TW 469186B
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- Prior art keywords
- bending
- bar
- forming
- group
- bars
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
- B21D11/12—Bending specially adapted to produce specific articles, e.g. leaf springs the articles being reinforcements for concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/12—Bending rods, profiles, or tubes with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
4 6 91 86 五、發明說明α) ~ ---- 〔發明之領域] 本發明係有關於用以成型條棒之彎折設備 發明係有關於自動條棒彎折機。 、本 〔發明之背景] 用以彎折條棒之機器,特別是金屬條棒, 所已知的。美國專利號碼4,5 55,924號揭示〜彎 打 包置’以一階式進給移動而前進。來自」捲筒 之一連續金屬線,被驅動通過由 5 置,且然後,彎折裝置-次彎折一 /袞^成的橋直裝 182’ 93 2號說明_條棒彎折設備,具有美國專利號碼5, 夾持具,其可自一第一位晉r ή 二 夕〜對作業控制 條棒且夾持條棒)回轉進入一;·放复承接多數之 構件之間的間隙内)。但二”嵌入在f折 其他僅可操作小數量之條棒 ' : 通二不,完全自動的。 機。 而有㈤要改良條棒彎折 〔發明之概要說明〕 依此,在—觀點中,本發明 具有一條棒彎折單元,用微’、自動條棒彎折系統’ 進系統,用以承接預切條棒二::棒預定角度…饋 彎折系統,及一卸載系 傳运或更多條棒至條棒 條棒至一指定場所處之— 以自條棒彎折系統卸載成型 效率 在另 型)、傳送、及卸載功用£。彎折(亦稱之為成 从也。 =交佳同時地執行以獲得最佳 提供 動條棒彎折 觀點中4 6 91 86 V. Description of invention α) ~ ---- [Field of invention] The present invention relates to a bending device for forming sticks. The invention relates to an automatic stick bending machine. [Background of the invention] Machines for bending rods, especially metal rods, are known. U.S. Patent No. 4,5,55,924 discloses ~ bending and wrapping ' advancing with a one-step feed movement. One of the continuous metal wires from the "roller" is driven through a straight installation of 5 sets, and then, a bending device-the second bending one / 衮 ^ bridge straight installation 182 '93 No. 2 Description_Bar bending equipment, with U.S. Patent No. 5, holder, which can be turned from the first place to the second night ~ the operation control bar and holding the bar) turn into one; · put back into the gap between the majority of components) . But the second "embedded in f folds can only operate a small number of sticks": Tong Er no, completely automatic. Machine. And you have to improve the stick bending [summary description of the invention] Based on this, in the view The present invention has a rod bending unit, which uses a micro-, automatic rod bending system to enter the system to receive pre-cut rods 2 :: predetermined angle of the rod ... feed bending system, and an unloading system transport or More rods to rods to a designated place — the unloading efficiency of the self-bar bending system is different), transfer, and unloading functions. Bending (also known as Chengcong. = Jiaojia executes simultaneously to get the best view of the moving bar bending
89118n〇.ptd 第6頁 單元。該單元含有 46 91 86 五、發明說明(2) 一成形組件,一驅動銷組件’及一 棒彎折單元可被提供至一機器控制 Λ持組件。自動條 而,可依據使用者之規格將不同尺:引動機構,因 指定角度。 』尺寸條棒自動地成型至一 在較佳具體例中’成形組件包含一 形外罩内之同心成形環。每一該^土列之被襄配在一成 移動成形環在-預備位置與一成形動機構’以供 益係被提供以控制引動機構,及分 ^二群組,每一群組含有零或更多=為於組 被縮入-預備位置内。#結果,可依據=去:ί:群組 整條棒之直徑與彎折曲度。 、,凋 〔較佳具體例之詳細說明〕 盘ϊίΐ:Γη】與』之本發明的較佳具體例之自動條賴 Ϊ; ί f折單元210的-條棒彎折系統_,用以承接及 刀條棒及遞送該條棒至彎折系統2〇。之一伸長饋進 統4。。,及ξ : i統2°°傳送成型條棒離開之卸載系 —輪送系統5 00二子 全體系統10運輸成型條棒離開之 -:KG二饋包含用以承接預切條棒之 準之伸長及向下傾斜緩衝向者I:平二之-長側邊校 接至緩衝輸送器12〇之底輪二裝置wo被連89118n.ptd page 6 unit. This unit contains 46 91 86 V. Description of the invention (2) A forming unit, a driving pin unit 'and a rod bending unit can be provided to a machine control unit. Automatic strips, according to the user's specifications, different scales: the actuating mechanism, because of the specified angle. The size bar is automatically formed to a shape. In the preferred embodiment, the forming element includes a concentric forming ring in a shaped housing. Each of the soil columns is equipped with a mobile forming ring in the -preparatory position and a forming mechanism. The benefit system is provided to control the actuation mechanism, and it is divided into two groups, each group contains zero Or more = for the group to be retracted into the ready position. #Result, according to = go: ί: group The diameter and bending degree of the whole rod. [Detailed description of preferred specific examples] Pan ϊ ϊ: Γη] and 『Automatic strips of the preferred specific examples of the present invention; ί f-folding unit 210-bar bending system _, for receiving And the blade rod and delivered the rod to the bending system 20. One of the extension feeds into the system 4. . , And ξ: Unloading system of 2 °° conveying rods leaving the system-carousel system 5 00 2 sub-system 10 transporting rods leaving-: KG second feed contains the standard elongation for pre-cut rods And downward tilting buffer direction I: Heiji No. 2-the long side is connected to the bottom wheel 2 device of the buffer conveyor 120 is connected
S9ll81]〇.pId -β ’且適用以承接自緩衝輸送器S9ll81] 〇.pId -β ’and suitable for undertaking a self-buffering conveyor
Ή 第7頁 五 '發明說明(3) 上方專送之條棒。一傳送機構1 4 0被提供在緩衝輸送哭j 2 〇 Ί:!自轉動裝置130傳送條棒至彎折單元二 緩衝輸送二2= /軋製區域之—末端且向上延伸。 别达β 1 2 0含有一系列之鏈條齡 送器馬達123之一丘用軸122所=輸送以21 ’由聯結至輸 動在垂直於軋製Λ動。此鍵條輸送器i21移 中。,ί ± 長邊緣1123之向下傾斜方向 1 24 /母耗上附接以相等間距向外延伸之制動銷 制動/之一Λ動銷Μ之間的空間界定一緩衝槽125 ,且二 動銷之間的距離係一分度間距。 ^機構〗40包含一排傳送夾持器% ’被安裝在 棒^ L製ϋ域112之長邊緣1123的傳送 =可滑動地安裝在一組傳 =条 :提供垂直於讓域之長邊緣U2a。每一;係 臂ut有被Γ接於—對傳送爪145之基座的—直立對齊傳送 υΛ V:丨動器146與147均被提供以允許傳送臂144在7 page 7 5 'Explanation of the invention (3) The stick specially given above. A conveying mechanism 1 40 is provided in the buffer conveying mechanism to convey the rods to the bending unit 2 from the rotating device 130. The buffer conveying mechanism 2 = / the end of the rolling area and extends upward. Beda β 1 2 0 contains a series of chain ages. One of the shaft motors 123 is driven by a shaft 122 = conveyed at 21 ′ from the coupling to the drive and moves perpendicularly to the rolling Λ. The key bar conveyor i21 is moved. , ± Long-edge 1123 downward slope direction 1 24 / Attachment of the brake pin extended at an equal interval outwards / One space between the moving pins M defines a buffer slot 125, and between the two moving pins The distance is a divisional pitch. ^ Mechanism〗 40 contains a row of transfer grippers% 'installed on the rod ^ L system 112 long edge of the transfer 1123 = slidably mounted on a set of transfer = strip: provides a long edge U2a perpendicular to the field . Each; the arm ut is connected by Γ—to the base of the transfer claw 145—upright aligned transfer υΛ V: actuators 146 and 147 are provided to allow the transfer arm 144 to
5 Λ?/' " ^ ^ 1 ^ it T 爪1 4 5開啟與關閉。 ,|寸、 夾:ί:置1 3〇包含一排被安裝在-可旋轉軸1 32上之轉動 且位^ 邊軸132被平行定位於乳製區域之邊緣11 2a, 位^專送機構140與緩衝輸送機12〇之間。轉動失持器 以蔣輔逢且插入在鏈條輸送器121之間。引動器133被提供 =將轉動失持器13ι旋轉於一傾斜承接位置131,與一直立 达位置13厂之間。在承接位置中之轉動夾持器ΐ3ι之傾5 Λ? / '&Quot; ^ ^ 1 ^ it T claw 1 4 5 open and close. , | Inch, clip: ί: set 1 30, including a row of rotation and position mounted on the rotatable shaft 1 32 ^ side axis 132 is positioned parallel to the edge of the dairy area 11 2a, position ^ special delivery mechanism 140 and buffer conveyor 120. The rotation stopper is Jiang Fufeng and is inserted between the chain conveyor 121. The actuator 133 is provided to rotate the rotation displacer 13m between an inclined receiving position 131 and the upright position 13 plant. Rotating gripper in the receiving position
89118110.ptd 第8頁 4 6 91 B 6 五、發明說明(4) 斜係相對應於緩衝輸送器12〇之傾斜,且係與緩 12〇之最下部緩衝槽對齊。每一轉動夾持器i3i包含一可 被引動開啟或關閉之轉動爪1 34。 彎折系統2 00係被提供在傳送機構14〇内及卸載系统4 之下方。參照示於圖4A〜4D之具體例,彎折系統包括 折單^〇單元H ϊ ΐ軌條3 30、及一系列之中間支座㈣ 。一 4折早7L210基本上互相為反射鏡像。 每-彎折單元m含有一彎折頭22 0及一定位結構31〇。 定位結構31 0係用以定位彎折頭2 2 〇於又方向(平行於軋制 域1 12之長邊緣1 12a的方向)與γ方向中(垂宜於札製區 112之長邊緣112a的方向)。 定位結構310含有軋輪311與驅動單元312,且可使彎折 單7L 2 1 0獨立地沿著彎折轨條3 3 〇滑動以沿著χ軸移動。軋 輪31 1均被安裝使得其之部份繞著直立軸(2)旋轉且部份繞 著水平軸(Υ)旋轉,以使支撐彎折單元2] 〇之載荷及抑制橫 軸)移動。驅動單元312沿著彎折執條33〇移動且定位$ 婷折單tl2 1 0。驅動單元3 1 2包含一被安裝在定位結構基座 板314上之定位齒輪馬達313。小齒輪315被安裝在齒輪馬 達3 1 3上且與被安裝在彎折轨條3 3 〇上之齒條3丨6配接。當 驅動單元312被引動時,小齒輪315在齒條316上運行且^ 著X座標移動彎折單元21 〇,並可定位在任何預定之位置 中。 定位結構310亦含有導引軸321和一第二驅動單元322。 此f折頭220係可滑動的安裝於導引軸32 1。複數個鉛製引89118110.ptd Page 8 4 6 91 B 6 V. Description of the invention (4) The inclined system corresponds to the inclination of the buffer conveyor 12o, and is aligned with the lowest buffer groove of the slower 120. Each rotary holder i3i includes a rotary claw 134 which can be actuated to open or close. The bending system 2000 is provided in the conveying mechanism 140 and below the unloading system 4. Referring to the specific examples shown in Figs. 4A to 4D, the bending system includes a folding unit H 〇 ΐ rail 3 30, and a series of intermediate supports ㈣. A 4 fold early 7L210 is basically a mirror image of each other. Each bending unit m includes a bending head 22 0 and a positioning structure 31 0. The positioning structure 31 0 is used to locate the bending head 2 2 〇 in the direction (parallel to the long edge 1 12a of the rolling field 1 12) and the γ direction (the direction perpendicular to the long edge 112a of the zone 112) ). The positioning structure 310 includes a rolling wheel 311 and a driving unit 312, and the bending unit 7L 2 10 can be independently slid along the bending rail 3 3 0 to move along the χ axis. The rollers 31 1 are installed so that part of them rotates about the vertical axis (2) and part of them rotates about the horizontal axis (Υ), so as to support the load of the bending unit 2 and prevent the horizontal axis) from moving. The driving unit 312 moves along the bending grip 33o and positions the Ting folding slip t12 1 0. The drive unit 3 1 2 includes a positioning gear motor 313 mounted on a positioning structure base plate 314. The pinion 315 is mounted on the gear motor 3 1 3 and mates with the rack 3 丨 6 mounted on the bending rail 3 3 0. When the driving unit 312 is driven, the pinion 315 runs on the rack 316 and moves the bending unit 21 with the X coordinate, and can be positioned in any predetermined position. The positioning structure 310 also includes a guide shaft 321 and a second driving unit 322. The f-folding head 220 is slidably mounted on the guide shaft 32 1. Plural Leads
4 6 91 8 6 五、發明說明(5) 概套32 7支承此彎折頭22 0且抑制了在X軸 卓凡3 2 2包含一定位齒輪馬達323,一鉛製螺桿軸π — 鉛製螺桿螺帽3 2 5,該鉛製螺桿軸32 4係連結在齒輪 323上,該鉛製螺桿螺帽外罩將鉛製螺桿螺帽固定^' 頭2 2 0之基部上。當驅動單元322被引動,該鉛製螺桿軸 324旋轉,且鉛製螺桿螺帽3 25與彎折頭22Q一起沿著γ方 移動並可在任何已預定之位置中被定位。 σ ° 沿著轨條3 3 0之長度’中間支座3 5 0均被提供在二變折單 元2 1 0之間的預定位置處。中間支座35 〇包含一夬持組件 351、一可伸縮結構3 5 2及一固定結構353。夾持纽件35 1含 有一夾具354及一引動器355。夾具354之一爪係固定的, 且另一爪可由引動器355移動以開啟或關閉夾具354。在操 作模式下’夾具3 5 4係沿著相同於備用夾持組件2 7 〇之夾持 爪273之基準Υ座標。當伸縮結構352延伸時,定位夹具354 於基準Υ座標’當收縮時’整體伸縮結構352與夾持組件 3 5 1均自彎折單元2 1 〇之X軸路徑移出。 彎折頭2 2 0包含成形組件2 3 0、驅動銷組件2 5 0、備用爽 持組件2 7 0、及馬達齒輪驅動組件2 9 0 成形組件2 3 0包含一成形外罩231及一系列之同心圓筒形 成形環232。成形外罩231被固著於彎折頭平台頂233。成 形環23 2均被罩入成形外罩231内。每一成形環2 32具有於 下部部份處之一鍵槽234,且係於底部處被連接至一成形 引動器2 3 5 ^當成形引動器2 3 5被引動時,其上昇成形環4 6 91 8 6 V. Description of the invention (5) General sleeve 32 7 supports the bending head 22 0 and restrains the X axis. Zhuo Fan 3 2 2 includes a positioning gear motor 323 and a lead screw shaft π — lead The screw nut 3 2 5 is connected to the gear 323 with a lead screw shaft 32 4. The lead screw nut cover fixes the lead screw nut to the base of the head 2 2 0. When the drive unit 322 is actuated, the lead screw shaft 324 rotates, and the lead screw nut 325, along with the bending head 22Q, moves along the γ direction and can be positioned in any predetermined position. σ ° Along the length of the rail 3 3 0 ', the intermediate supports 3 5 0 are provided at predetermined positions between the two folding units 2 1 0. The middle support 35o includes a holding component 351, a retractable structure 352, and a fixed structure 353. The holding button 35 1 includes a jig 354 and an actuator 355. One of the jaws of the clamp 354 is fixed, and the other jaw can be moved by the actuator 355 to open or close the clamp 354. In the operation mode, the 'gripper 3 5 4' is along the reference frame of the gripper claw 273 which is the same as the spare gripper assembly 270. When the telescoping structure 352 is extended, the positioning jig 354 is moved from the X-axis path of the bending unit 2 1 0 to the reference telescopic coordinate ‘when contracted’. The bending head 2 2 0 includes a forming component 2 3 0, a driving pin component 2 50, a spare holding component 2 7 0, and a motor gear driving component 2 9 0. The forming component 2 3 0 includes a forming cover 231 and a series of The concentric cylinder forms a ring 232. The molding cover 231 is fixed to the bending head platform top 233. The forming rings 23 2 are all housed in a forming cover 231. Each forming ring 2 32 has a keyway 234 at the lower part, and is connected to a forming actuator 2 3 5 at the bottom. When the forming actuator 2 3 5 is actuated, the forming ring rises.
S9]]8l]〇.ptd 第10頁 4 6 91 8 6 五、發明說明(6) 2 3 2之頂部部份至彎折頭平台頂2 3 3之上方。於收縮期間, 成形引動器235縮回整個成形環2 3 2,使其與平台頂233齊 平。所有成形環23 2之鍵槽2 34均互相對齊,且此一校準係 以一自成形外罩2 3 1之側面嵌入的一共用鍵2 3 6所維持。共 用鍵2 3 6預防成形環232相關於成形外罩2 μ之旋轉。鏈槽 2 34係被伸長’使得其不會妨礙成形環23 2之延伸與收縮。 驅動銷組件2 5 0包含一驅動銷2 5 1、一驅動軸2 5 2、一軸 外罩2 5 3、及一支座外罩2 5 4。驅動銷組件2 5 0整體係被安 裝在f折齒輪29 3上’且與該齒輪29 3 —起繞著成形環232 之中心旋轉。支座外罩254均固著在彎折齒輪2 9 3上。軸外 罩253係可滑動地被罩入支座外罩254内。引動器255被安 裝在支座外罩254上’且當被引動時,昇起軸外罩2 53,使 知驅動銷2 5 1之底部邊緣係位於平台頂2 3 3之上方,且當收 縮時,下降軸外罩253,使得驅動銷組件25〇整體係低於平 台頂233。鏈256均被提供在支座外罩254與軸外罩253之接 觸表面上,以供導引軸外罩253之直立移動及耐受於f折 期間產生之載荷。 驅動軸2 5 2係可滑動地被罩入軸外罩2 5 3中’且可朝向哎 離開f折頭2 20之中心而滑動(即為,成形組件23〇之中/ 心)。滑動之移動係由被安裝在軸外罩253與驅動轴况的 接觸表面之間的鏈m所導引。一驅動單元257係由定位齒 輪馬達258 桿所組成’其係被固著 3。 當驅動單元2 5 7被引動時’錯製螺桿旋轉,且前進或縮回 被配接於其上之H螺桿螺帽。在斜製螺桿螺帽被固著S9]] 8l] 〇.ptd Page 10 4 6 91 8 6 V. Description of the invention (6) The top part of 2 3 2 is above the top of the bending head platform 2 3 3. During the contraction, the forming actuator 235 retracts the entire forming ring 2 3 2 so that it is flush with the platform top 233. The keyways 2 34 of all the shaped rings 23 2 are aligned with each other, and this calibration is maintained by a common key 2 3 6 embedded from the side of the shaped cover 2 3 1. The common key 2 3 6 prevents the forming ring 232 from rotating about 2 µ with respect to the forming cover. The chain groove 2 34 is extended 'so that it does not hinder the extension and contraction of the forming ring 23 2. The driving pin assembly 2 5 0 includes a driving pin 2 5 1, a driving shaft 2 5 2, a shaft cover 2 5 3, and a seat cover 2 5 4. The driving pin assembly 250 is integrally mounted on the f-folded gear 29 3 'and rotates around the center of the forming ring 232 together with the gear 29 3. The support cover 254 is fixed on the bending gear 2 9 3. The shaft cover 253 is slidably received in the support cover 254. The actuator 255 is mounted on the support cover 254 'and when being driven, raises the shaft cover 2 53 so that the bottom edge of the driving pin 2 5 1 is above the platform top 2 3 3 and when retracted, Lower the shaft cover 253 so that the drive pin assembly 25 as a whole is lower than the platform top 233. Chains 256 are provided on the contact surfaces of the support cover 254 and the shaft cover 253 for guiding the shaft cover 253 to move upright and withstand the load generated during the folding. The drive shaft 2 5 2 is slidably covered in the shaft cover 2 5 3 ′ and can slide away from the center of the f-folding head 2 20 toward the center (ie, the center / center of the forming assembly 23 °). The sliding movement is guided by a chain m mounted between the shaft housing 253 and the contact surface of the driving shaft. A driving unit 257 is composed of a positioning gear motor 258 rod ', which is fixed 3. When the drive unit 2 5 7 is driven, the 'screw screw rotates, and advances or retracts the H screw nut attached to it. The beveled screw nut is fixed
89118110.ptd 第11頁 4 6 91 86 五、發明說明(7) " ' ------- 在驅動轴252上時,驅動軸2 52可依此而前後地 f :夾持組件27。被提供在f折頭平台頂233 二包,-夾持單元271與—夾持調整單元272。 1 持HI:動地安裝在來持調整單元272上,且包含-對夾 j爪273與—開啟或關閉夾持爪2 73之液壓夾持 元川係被安裝在平台頂如上。驅動1單動元1^ 匕3 —疋位齒輪馬達2 7 6、鉛製 279。在韬動i - 97ί % ^ ^ #27?及鉛製螺桿螺帽 在驅動皁兀2 75被引動時,鉛製螺 向或離開.f折頭22〇之中心而移動夾持單元⑺轉動且朝 環折^折形之條棒的直徑、成形 後進-半ί : (為,向前或反向變折,此將於 用夾持S :手二)’驅動銷251、被上昇之成形環2 32、及備 需要的Ζ的相對橫向位置必須被調整。此一調整係 2^1與上Λ得將被成型之條棒可被置於被提供在驅動銷 典質上^ ⑽2之間的間隙278内,且由夾持單元271 貝貝上平行於χ方向夾持。 較佳具體例中,定位結構3 1 0移動彎折頭2 2 0在Y 起蔣叙,備用夾持組件2 7〇(且因而該夾持單元2 71)與之一 t /5 hV夾持調整單元272與Y方向移動同時地以相同數量 向中移動夹持單元271 ’由此,在移動之前、期 明中係有Ϊ,絕對夾持單元271Y座標沒有改變。此在本發 折期間VS用橫^關於條棒尺、寸或成形尺寸或於反向彎 a ^ , 兴用杈向位置(Y座標),可簡化弯折、進給、 及卸载糸統之設計與作業。89118110.ptd Page 11 4 6 91 86 V. Description of the invention (7) " '------- When on the drive shaft 252, the drive shaft 2 52 can follow this forward and backward f: clamping assembly 27 . Provided at the top of the F-fold platform 233 two packs,-clamping unit 271 and-clamping adjustment unit 272. 1 Holding HI: It is installed on the holding adjustment unit 272 dynamically, and it includes the hydraulic clamping of-clamping jaw 273 and-opening or closing clamping jaw 2 73. The Yuanchuan system is installed on the top of the platform as above. Drive 1 single-action element 1 ^ Dagger 3-疋 bit gear motor 2 7 6, lead 279. During the movement of i-97ί% ^ ^ # 27? And the lead screw nut is driven to drive the soap 2 75, the lead screw moves towards or away from the center of the .f-fold head 22 ° and rotates and The diameter of the bar that folds towards the ring, and the shape is backward-half: (for bending forward or reverse, this will be held by the clamp S: hand two) 'drive pin 251, the raised forming ring 2 32. The relative lateral position of the required Z must be adjusted. This adjustment system 2 ^ 1 and the upper rod to be molded can be placed in the gap 278 provided on the driving pin ^ ⑽2, and parallel to χ by the clamping unit 271 babe Direction clamping. In a preferred embodiment, the positioning structure 3 1 0 moves the bending head 2 2 0 starting from Y Jiang Su, the spare clamping assembly 2 70 (and thus the clamping unit 2 71) is clamped with one t / 5 hV The adjustment unit 272 moves the clamping unit 271 ′ in the same amount in the middle simultaneously with the movement in the Y direction. Therefore, there is a Ϊ before and after the movement, and the coordinates of the absolute clamping unit 271Y are not changed. During this turning period, VS uses horizontal ^ about the bar ruler, inch, or forming size or reverse bending a ^, and uses the branch position (Y coordinate) to simplify the bending, feeding, and unloading system. Design and operation.
4 6 918 6 五、發明說明(8) ' 〜· 另一較佳具體例之備用失持組件2 $ 〇,包括一夾持單元 281與支座結構282。夾持單元281包含一對夾持爪283, 及開啟與關閉夾持爪2 8 3之一液壓夾持爪引動器2 8 4。夾持 單70281安裝在支座結構282上,而支座結構282安裝在定 位結構之基座板2 8 5上。 馬達齒輪驅動組件290包含—驅動齒輪馬達291、驅動齒 輪2 9 2、彎折齒輪2 93、及支承組件2 94。驅動齒輪馬達291 係與驅動齒輪2 9 2聯結在-起。f折齒輪2 9 3係與驅動齒輪 292齒合並由之驅動。彎折齒輪2 93係安裝在支承組件294 轉支承外罩2 9 5上。軸承2 9 6均被置於可旋轉支承外 士,〃固疋>成形外罩231之間。在驅動齒輪馬達29]旋轉 古1己f彎折齒輪293上之驅動銷組件250 ,被以向前或 而二倏樓1 ΐ動銷251繞著成形環232之旋轉角度及因 0制\ | ^ Ϊ斤角度,係由驅動齒輪馬達291轉動角度所 = 被安袭在彎折單元上,防驅動 刖及夂向方向中之進度行程。 現在參照圖5 Α〜5 D,知韵糸Λ η人士 加4 20均可滑動址a肚、 一只豸上相同之卸載載 A9f), 女裝在載架軌條410上。每一卸截费牟 匕括一水平導樑43〇 ” 450、一直立楝拾 :1輪組件440、-導引組件 部末端上的一卸載m7n及—附接在揀拾條棒460之下 两戰夾持器4 7 0。 水平導標4 3 0之二太4山仏阳6 、 -載架滾輪組件44:i;均=二載架滾輪組件“° °每 0 /、有二支撐滾輪441以支撐卸載載架4 6 918 6 V. Description of the invention (8) '~~ Another preferred embodiment of the spare misplacement component 2 $ 〇 includes a clamping unit 281 and a support structure 282. The clamping unit 281 includes a pair of clamping claws 283 and a hydraulic clamping claw actuator 2 8 4 which opens and closes one of the clamping claws 2 8 3. The clamping unit 70281 is mounted on the support structure 282, and the support structure 282 is mounted on the base plate 2 8 5 of the positioning structure. The motor gear drive assembly 290 includes a drive gear motor 291, a drive gear 2 9 2, a bending gear 2 93, and a support assembly 2 94. The driving gear motor 291 is coupled to the driving gear 2 9 2. The f-folding gear 2 9 3 is combined with the driving gear 292 and driven by it. The bending gear 2 93 is mounted on the support assembly 294 pivot support housing 2 9 5. The bearings 2 9 6 are placed between the rotatably-supported non-rotating bearings and the solid outer cover 231. On the driving gear motor 29], the driving pin assembly 250 on the rotary bending gear 293 is rotated forward or by the rotation angle of the second pin 1 251 around the forming ring 232 and the system 0 | \ ^ The weight angle is determined by the rotation angle of the driving gear motor 291 = it is installed on the bending unit to prevent the progress stroke in the driving direction and heading direction. Referring now to FIGS. 5A to 5D, the people who know the rhyme 糸 Λ η plus 4 20 can slide the address a, the same unloading load A9f), and the women's clothing is on the carrier rail 410. Each unloading interceptor includes a horizontal guide beam 43 ″ 450, straight up: 1 wheel assembly 440,-an unloading m7n on the end of the guide assembly part and-attached to the picking bar 460 two battles Holder 4 7 0. Horizontal guide 4 3 0 bis Tai 4 Mountain Poyang 6,-Carrier roller assembly 44: i; both = two carrier roller assembly "° ° per 0 /, with two support rollers 441 To support the unloading carrier
89118]J0.pld 第13頁 4 6 91 B 3 五、發明說明(9) 420之重量’及二導引步於 蔣勒rY站銘#^ 」袁輪442以抑制水平導樑4 30之橫向 移動CY轴移動)。一載架民 * ^ J^AAA iKA ”馬達4驅動卸載載架420,以經 由齒條444與小齒輪445而行進在載架執條41 導引組件4 5 0包括一 #導# 4 R 1愈 /<r 永寺1千4 Id i與一條棒導体4 $ ?。避莫 件451係與一系列之導引盥支推 +等件4 52標導 半導h_。It ”支撐滾輪453可滑動地安裝在水 + V標430上〃有-驅動馬達4 54以 動導引組件4 5 0。條棒導件4 5 2罝右多有广十導標430驅 w 曰公吃古Λ战 具有—系列之導引滾輪 4』件45 2 i;午直3拾條棒4 6 0可滑動地安裝於其上。條棒 導件452具有1裝於其上之驅動馬達似, 中上下地驅動揀拾條棒46〇。 且 力门 卸載夾持器組件47 0包括一旋轉組件471與一夾持器 旋轉組件4Π包括-旋轉馬達4 73與—彈菁負载自行調鼓 機構474 ^旋轉馬達473可繞著z軸旋轉夾持器至任預 定之角度,且自行調整機構4 74允許夾持器472於夾 期間可適合最終條棒形狀^ ^ 夹持器472包括安裝在彈簧負載導桿476上之一對引動哭 驅動夾持爪4 75。爽持爪475依據引動器477之動作而 f 或關閉。彈簧負載導桿4 7 5允許夾持爪475自行調整,以調 節在引動Is方向中之任何誤差。依據條棒之形狀及依二 智慧選取邏輯,三夾持器472可自動地定位本身至最佳的~ 棟捡位置,由此,可以平衡及穩定方式卸載成型條棒' 輸送器系統5 0 0係被置於卸載系統4〇〇下方。其包括一由 輸送窗輪馬達(未示於圖)所驅動之板條式輸送帶。輪送器89118] J0.pld Page 13 4 6 91 B 3 V. Description of the invention (9) 420 'weight and two guide steps in Jiangle rY station Ming # ^ "Yuanlun 442 to suppress the horizontal guide beam 4 30 horizontal Move the CY axis to move). A frame carrier * ^ J ^ AAA iKA "motor 4 drives the unloading frame 420 to travel through the rack 444 and the pinion 445. The frame guide 41 guide assembly 4 5 0 includes a # guide # 4 R 1 Yu / < r Yongsi 1400 Id i and a rod conductor 4 $? Avoidance piece 451 is a series of guides + push pieces etc. 4 52 guide semiconducting h_. It "support roller 453 It is slidably mounted on the water + V-label 430 and has a drive motor 4 54 to move the guide assembly 4 50. The rod guide 4 5 2 has a wide ten guide mark 430 drive w said that the public eats ancient Λ war has-series of guide rollers 4 "piece 45 2 i; noon straight 3 pick up the rod 4 6 0 can slide Mounted on it. The rod guide 452 has a driving motor mounted on it, and drives the picking rod 46o up and down. And the force door unloading gripper assembly 470 includes a rotation assembly 471 and a gripper rotation assembly 4Π including-a rotation motor 4 73 and-an elastic load self-adjusting drum mechanism 474 ^ the rotation motor 473 can rotate the clamp around the z axis Holder to any predetermined angle, and self-adjusting mechanism 4 74 allows the holder 472 to fit the final bar shape during clamping ^ ^ The holder 472 includes a pair of actuating drive clips mounted on a spring-loaded guide 476 Holding claws 4 75. The holding claw 475 is f or closed according to the action of the actuator 477. The spring-loaded guides 4 7 5 allow the clamping claws 475 to adjust themselves to adjust for any errors in the direction of the actuating Is. According to the shape of the rod and the logic of the second wisdom selection, the three grippers 472 can automatically position themselves to the optimal ~ pick-up position, so that the formed rod can be unloaded in a balanced and stable manner. Conveyor system 5 0 0 The system is placed under the unloading system 400. It includes a slatted belt driven by a window motor (not shown). Carousel
89ll8ll0.ptd89ll8ll0.ptd
4 6 91 8 6 五、發明說明(10) i統50 0簡化且加速卸載系統40 0之作業。在進行管折之 月二卸載載架42〇依據最終條棒形狀而自行沿著载架 千〇疋位。以此輸送系統5 0 0,卸載載架42〇於卸载期不 而要沿著載架軌條41〇而移 载曰不 4:會移動卿方向中,以自條賴二 之置於輸送器系統5〇〇上。在卸載央持器:件IS 2所有條棒卸載在輸送器系統5〇〇 ±的第一位置處之後, =齒輪馬達移動條板式輸送帶51〇,以將一板條式輸送 之空的空間攜至下-卸載位置。-電腦化聚隼程 ^破配合在機器控制器中,以將輪送器系統5 0 0之貯存容 ^最佳化。當輸送器系統5 〇 〇滿載且已無位置可供卸载 怜,在輸送器系統5 〇 〇上之所有條棒均被運送離開至一用 以捆糸的習知捆紮工作站。然後,空的輸送器系統5 〇 〇 再次準備供卸載系統4 〇 〇之用。 於作業期間。操作者接到成束之預切或切至預定長度之 條棒,並將之置於貯存區域丨n上。在此—區域中,w 之條棒被解開,且將要成型之條棒被分離且傳送至軋製區 域 11 2。 在裝載這些條棒進入緩衝輸送器丨2 〇之前,這些條棒之 例如為形狀與尺寸之條棒資訊,可自一網路系統下載,或 =操作者鍵入輸入,或掃瞄條碼,而將之輸入機器控制 益。依據這些資訊’機器控制器初始化系統以執行—設定 作業。此一設定作業牽涉到饋進系統丨〇〇、彎折系統2〇〇、 卸載系統40 0、及輸送器系統5 0 0,因而,已準備進行彎折4 6 91 8 6 V. Description of the invention (10) The system 50 0 simplifies and speeds up the work of unloading the system 400. On the second day of the tube folding, the carrier 42 is unloaded along the carrier at a position of 100,000 according to the final bar shape. With this conveying system 500, the unloading carrier 42o will be moved along the carrier rail 41o during the unloading period. No. 4: It will move in the direction of the clearer, and it will be placed on the conveyor by the second one. System 500. After unloading the central holder: After all the bars of the IS 2 are unloaded at the first position of the conveyor system 500 ±, the gear motor moves the slat conveyor belt 51 to convey the empty space of one slat Carry to down-unload position. -Computerized polymerization process ^ It is integrated in the machine controller to optimize the storage capacity of the carousel system 500. When the conveyor system 500 is fully loaded and there is no place for unloading, all the rods on the conveyor system 500 are transported away to a conventional strapping station for bundling. The empty conveyor system 5000 is then again ready for the unloading system 400. During operation. The operator receives bundles of pre-cut or cut-to-length rods and places them on a storage area. In this area, the bars of w are unwound, and the bars to be formed are separated and transferred to the rolling area 11 2. Before loading these sticks into the buffer conveyor, such as the shape and size of the stick information, these sticks can be downloaded from a network system, or the operator enters or scans the bar code, and The input machine control benefits. Based on this information, the machine controller initializes the system to perform the setup operation. This setting operation involves a feed system, 00, a bending system, 200, an unloading system, 40, and a conveyor system, 500.
4 6 91 86 五、發明說明αι) ------ 作業。於設定作業期間,彎折頭220定位本身於X盥 令,驅動軸252在平台頂233上方移動且向前延伸至、 f制器所預定之一位置。預定數量之成形環奶被向由上I, 進’且其之頂部半部併入平台頂233之上方。 # 2 7 0 ^2 7 8 ^ ^ 〇 ;Λ;^·; 會引動,且那些不使用之傳送夾持器141不 會,二動:此三個卸載夾持器組件47。將其本身定位於[ 你?ί 輸送器系統5 0 0移動條板式輸送帶510, 卸載成型條棒之用。 ’已預備供卸載系統_ 你ί完成設定作業後,可進行彎折作業。在-指定數量之 域^被^向Λ饋^緩衝輸送器120之前,操作者於滚動區 為Π 2處以杈準板η 3對齊條棒末端。 準^動f域112含有一系列之滾輪,以協助對齊條棒至校 條榼m自滾動區域112向下滾動至緩衝槽125。指定數量之 棒=因=橫向地以一排對齊在緩衝輸送器12。 释Μ —向下傾斜陣列被 ‘惊 示緩衝輸送器12〇在。操作者然後指 由操作者會承” —槽之間距前進。然後,經 緩衝槽丨2 5二:V載之Λ動:一組條棒置入下-指示,以鉬θ $ 0緩衝輸送器120亦可被多重 定至30快速地前進。轉動裝置13。被設 至承知位置m ’因而轉動夾持器131與最下部之緩衝槽4 6 91 86 V. Description of invention αι) ------ Homework. During the setting operation, the bending head 220 is positioned at the X position, and the driving shaft 252 moves above the platform top 233 and extends forward to a position predetermined by the controller. A predetermined amount of the shaped ring milk is fed upward from the top, and its top half is merged above the platform top 233. # 2 7 0 ^ 2 7 8 ^ ^ 〇; Λ; ^ ·; will be activated, and those unused transfer grippers 141 will not, two moves: these three unloading gripper assemblies 47. Position itself at [you? ί Conveyor system 500 moves the slat-type conveyor 510 to unload the forming rods. ‘Prepared for unloading system_ After you finish the setting operation, you can perform the bending operation. Before the designated number of fields ^ are fed to Λ buffer conveyor 120, the operator aligns the ends of the bars with the guide plate η 3 at the rolling area Π 2. The collimation f field 112 includes a series of rollers to assist in aligning the bar to the school bar, and scrolling down from the rolling area 112 to the buffer groove 125. The specified number of rods = cause = are aligned on the buffer conveyor 12 in a row laterally. Release M-The tilt-down array was ‘striked by the buffer conveyor 12o. The operator then refers to the operator's acceptance "-the gap between the tanks advances. Then, via the buffer tank 丨 2 52: Λ movement of V load: a set of rods are placed under-instructions, molybdenum θ $ 0 buffer conveyor 120 can also be multiple set to 30 to advance quickly. Rotating device 13. Set to the known position m ', thus rotating the holder 131 and the lowermost buffer groove
S9118110 第16頁S9118110 Page 16
4 6 9〗8S 五、發明說明(〗2) "—~" ~ ~ 1^5對齊。在第一組條棒自緩衝輸送器丨向下地前進時, :棒均橫向地嵌入轉動夾持器m内,然後,夾持器131抓 取且旋轉條棒陣列至傳送位置131"。在傳送位置131"中, 2別之條棒維持於水平位置中,但如果存在不只一條棒 時,由於轉動夾持器131之轉動動作,額外之條棒以直立 =列方式被直接地堆疊在另—條棒上方◊插入轉動夾持界 M之,間的傳送夾持器1 4〗,具有預設之"進入","離開η ' 向上"'與’’向下,,之位置組合。在,,進入—向下"位置中, 傳运夾持器1 4 1向下移動至與由轉動夾持器丨3〗所固持之水 立"?L對齊。在來持條料列之後,轉動爽持 〇〇 p放,、之夾持,且傳送夾持器1 41然後在Ζ方向中將 棒轴向上移動’接下來在γ方向中朝向變折單元21〇移動。 ,開一向下"位置中,傳送夾持器丨41均與彎折單元以〇 之間隙278對齊(相同γ座標)。在條棒陣列合適地定位 隙278内時,夾持單271關閉以夾持條 開啟:釋放條棒並移回',進入-向下μ位置以承接下二二 棒二4用夾持組件270之夾持爪2 73亦對齊間隙2 78,因而' 當傳送=持器141移至”離開—向下位 降進乂持爪273内。中間支座35〇 = 同於間隙278之Υ座標,因而,條棒 =相 向r位置中下降進入爽具3 54,且條棒於彎折過程離開 被時,轉動夾持器⑶移回至承接位置⑶Λ均 接及轉動下一組條棒。經由彎折 動之驅動軸2 52之轉動移動,達成條棒之彎折 所驅4 6 9〗 8S V. Description of the invention (〖2) " — ~ " ~ ~ 1 ^ 5 alignment. When the first group of rods advances downwards from the buffer conveyor, the rods are inserted into the rotating holder m laterally, and then, the holder 131 grasps and rotates the rod array to the transfer position 131 ". In the transfer position 131 ", 2 other sticks are maintained in a horizontal position, but if there is more than one stick, due to the rotation action of the rotation holder 131, the additional sticks are directly stacked in an upright = row manner. Another—the upper part of the bar is inserted into the transfer gripper 14 between the rotating clamping circles M, which has a preset " enter ", " leaving η 'up " and' down, Location combination. In the "enter-down" position, the transport gripper 1 4 1 moves down to align with the water stand "? L" held by the rotary gripper 丨 3. After coming to hold the bar, turn the holder to hold it, hold it, and transfer the holder 1 41, then move the rod axially in the Z direction, and then move toward the bending unit in the γ direction. 21〇 Move. In the open-down " position, the transfer holders 41 and 41 are aligned with the bending unit with a gap 278 (the same γ coordinate). When the rod array is properly positioned in the gap 278, the clamping sheet 271 is closed to open the clamping bar: release the rod and move back to ', enter-down μ position to receive the next two, two, two, and four clamping assemblies 270 The gripping claws 2 73 are also aligned with the gap 2 78, so 'When the transmission = the holder 141 moves to "leave-drop down into the holding claw 273. The middle support 350 = the same as the coordinate of the clearance 278, so , Bar = down into the r position into the cooler 3 54, and when the bar leaves the quilt during the bending process, turn the holder ⑶ to move to the receiving position ⑶ Λ to connect and rotate the next set of bars. After bending The turning movement of the moving drive shaft 2 52 is driven by the bending of the rod
89118110.Ptd 第17頁 dS9i 8 6 五、發明說明(13) 在此一較佳具體例中, 成形環232,以一固定A1無關於條棒尺寸及使用之 2 1 0 Jl . # Λ ^ ^基準Υ座標將條棒饋入至彎折單元 γ座標將靑統】。。具有以此-基準 €折早兀210上之傳送夾持芎141。 在車父佳呈彌你f φ夕级h 人竹丄 易地調敕^ ?十考折單元21 〇係一自動設備,可被輕 不π吉/接來自饋進系統100之條棒,且彎折或成型 不冋直役之條棒至不同的曲線度數。 ,,成此一目的,彎折單元調整被提供在驅動銷251與 2環m之間的間隙278、備用爽持組件270之爽持爪 此▲、及中間支座3 50之夾具354,均與基準γ座標對齊。這 些調整係由於使用不同之成形環232。由於使用不同之成 2環2 3 2 ’間隙2 7 8改變其之γ座標。為補償此一 Y座標的改 麦’彎折單元2 1 〇在γ方向中移動,使得間隙278恢復其之 基準Y座標。由於彎折單元21〇在γ方向中移動,裝配在其 上之備用夾持組件270與其一起移動,且自基準γ座標移 開。一夾持調整單元271係被提供以相同之數量在相反方 向中移動夾持單元271,因而可使夾持單元271返回至其之 原來基準Y座標。 為使此一系統可輕易地調整以供彎折或成型不同直徑之 條棒且達成不同之曲線度數,彎折單元2 1 0係設有一系列 之具有成形引動器2 3 5的同心成形環2 3 2 ’允許其被自動地 上昇或收縮至彎折單元爭台頂頂2 3 3之下方。於作業期 間’具有指定直徑之成形環2 32,會被上昇以供彎折之用。 為獲致較佳之強度,所有其他小於指定成形環2 32’之成形89118110.Ptd Page 17 dS9i 8 6 V. Description of the invention (13) In this preferred specific example, the shaped ring 232 is fixed by A1 regardless of the size and use of the rod 2 1 0 Jl. # Λ ^ ^ The reference frame coordinate feeds the bar to the bending unit γ coordinate system]. . This has a transfer grip 芎 141 on this basis. In the car father Jia Cheng Mi you f φ evening class h people can easily adjust it 十 十 ten test discount unit 21 〇 is an automatic device, can be lighter than π / / from the feeding system 100 sticks, and Bend or shape the rods to a different degree of curve. For this purpose, the bending unit adjusts the gap 278 provided between the driving pin 251 and 2 rings m, the holding claw ▲ of the spare holding module 270, and the clamp 354 of the intermediate support 3 50, all Aligned with the reference gamma coordinate. These adjustments are due to the use of different shaped rings 232. Due to the use of a different 2 ring 2 3 2 'gap 2 7 8 its γ coordinate is changed. To compensate for this Y-coordinate modification, the bending unit 2 1 0 moves in the γ direction, so that the gap 278 returns to its reference Y-coordinate. Since the bending unit 21o moves in the γ direction, the spare clamping assembly 270 mounted thereon moves with it and moves away from the reference γ coordinate. A grip adjustment unit 271 is provided to move the grip unit 271 in the opposite direction by the same amount, so that the grip unit 271 can be returned to its original reference Y coordinate. In order to make this system easily adjustable for bending or forming rods of different diameters and achieving different degrees of curve, the bending unit 2 1 0 is provided with a series of concentric forming rings 2 with forming actuators 2 3 5 3 2 'allows it to be automatically raised or retracted below the top 2 3 3 of the bending unit scramble. During the operation ', the formed ring 2 32 with the specified diameter will be raised for bending. For better strength, all other shapes smaller than the specified shaped ring 2 32 ’
89118n〇.ptd89118n〇.ptd
4 6 9 1 8 6 五、發明說明(14) 環’於成形期間均較佳的被上昇。在較佳具體例中,提供 ~~單一之抗旋轉共用鍵2 3 6 ’以預防成形環2 3 2於管折期間 旋轉。為確保成形環2 3 2即使在長時期作業之後仍可輕易 地互相滑動,成形環2 3 2均較佳的由硬化材料的製成,以 將磨損減至最小,且與條棒接觸之成形環2 3 2的表面部份 係些微地凹下,因此,即使如果產生某些變形或金屬擴大 (f 1 a r e ),不會阻礙滑動移動。驅動銷組件2 5 〇具有一驅動 銷251於前方處。其之朝向與離開彎折頭220之中心的移 動’係由定位齒輪馬達2 5 8所控制。驅動銷2 5 1之位置係依 據指定成形環23 2’汽缸之直徑,其正如同條棒直徑,而 定。被定後’指定成形環2 3 2 ’與驅動銷2 51界定一預定間 隙2 7 8於其之間以裝載條棒。除了在用以向前及向後彎折 條棒之任一方向中轉動以外,驅動銷2 5 1亦可能引動器2 5 5 縮回至平台頂233之下方。 為使在條棒或一組條棒仍在彎折平台頂233中時反向地 彎折’所有成形環232均縮回至平台頂233之下方,且經由 移動彎折頭2 2 0而移至條棒之相對側。由於彎折頭2 2 0被移 動,夾持調整單位272以反向方向移動夾持單元271,使得 夾持單元271在所有時間中均定位於γ座標》驅動銷251亦 經由定位齒輪馬達258與弓丨動器255之組合動作,而完全地 縮回至平台頂2 3 3之下方。然後驅動銷組件2 5 0整體被馬達 齒輪驅動組件2 9 0旋轉至條棒之相對側。在條棒之相對側 邊上方時’成形環2 3 2 ’會被上昇,且驅動銷2 5 1亦被上昇 並朝向彎折頭2 2 0之中心移至指定位置。4 6 9 1 8 6 V. Description of the invention (14) The rings' are better raised during forming. In a preferred embodiment, a single anti-rotation common key 2 3 6 ′ is provided to prevent the forming ring 2 3 2 from rotating during the tube folding. In order to ensure that the forming rings 2 3 2 can easily slide to each other even after a long period of operation, the forming rings 2 3 2 are preferably made of hardened materials to minimize wear and form contact with the bars The surface portion of the ring 2 3 2 is slightly recessed, so even if some deformation or metal enlargement (f 1 are) occurs, it does not hinder the sliding movement. The driving pin assembly 25 has a driving pin 251 at the front. The movement 'toward and away from the center of the bending head 220 is controlled by the positioning gear motor 258. The position of the driving pin 2 5 1 is determined according to the diameter of the designated forming ring 23 2 'cylinder, which is exactly the same as the rod diameter. After being designated, the 'designated forming ring 2 3 2' and the driving pin 2 51 define a predetermined gap 2 7 8 therebetween for loading the rod. In addition to turning in either direction to bend the bar forward and backward, the drive pin 2 5 1 may also retract the actuator 2 5 5 below the platform top 233. In order for the bars or a group of bars to bend in the reverse direction while the bars or groups of bars are still in the platform top 233, all forming rings 232 are retracted below the platform top 233 and moved by moving the bending head 2 2 0 To the opposite side of the bar. Since the bending head 2 2 0 is moved, the clamping adjustment unit 272 moves the clamping unit 271 in the reverse direction, so that the clamping unit 271 is positioned at the γ coordinate at all times. The driving pin 251 is also passed through the positioning gear motor 258 and The combined action of the bow 255 and the actuator 255 is fully retracted below the platform top 2 3 3. Then the entire driving pin assembly 250 is rotated by the motor gear driving assembly 290 to the opposite side of the bar. When the 'side ring 2 3 2' is raised above the opposite side of the rod, the driving pin 2 5 1 is also raised and moved to the designated position toward the center of the bending head 2 2 0.
89118110.ptd 第19頁 4 6 91 86 五、發明說明(15) 為彎折單彎條棒及多種雙彎條棒,在完成初始設定作 之後’於f折期間無須調整彎折單元2 1 〇。於單f'條棒” 中’ 一彎折單元執行彎折。於雙彎條棒中,每—彎折單元 2 1 0執行一彎折。但是,於具有三個或更多彎之條棒中' 或由於尺寸限制必須由相同單元執行所需要之彎折的雙彎 條棒中,會需要調整彎折單元之座標。於調整期間,移^ 彎折單元之失持單元271會開啟,且在彎折單元移動路徑 中之所有中間支座3 5 〇均被縮離。 當在一條棒或一組條棒上已完成執行彎折或成型時,丧 載夾持器組件470會在γ方向中移動至基準γ座標。然後’ P 卸載夾持器組件47〇在z方向中向下移動至相同於饋進< \ 傳送夾持器141之”離開—向下,|位置之位置,以失持條、、'、 棒。然後,備用夾持組件2 70之夾持單元271及中間'支座 夹具354開啟,且卸載夾持器組件47〇以z方向將條棒向上之 移動且以Y方向移出,並以Z方向將條棒向下放置於輪°、关 系統5 0 0上。在愈來愈多之條棒被卸載後,被卸之@ 向上堆置’以產生一愈來愈高之堆疊。為確保卸載夾彳 組件470不會碰揸在已卸載條棒之堆疊上,在二益 組件470上安裝偵測裝f ’使得條棒以自最頂椿: 頓定距離被卸載在堆疊上。 你捧之 於初始設定作業中,卸載夹持器組件47〇均被 炱用以揀拾條棒之預備位置。楝拾位置均由機 先設定’且係依據條棒之形狀與CG而計算。於設 間,機器控制器決定在每一卸載載架42〇上之夾持% =89118110.ptd Page 19 4 6 91 86 V. Description of the invention (15) For bending single curved rods and multiple double curved rods, after the initial setting is completed, there is no need to adjust the bending unit during f-folding 2 1 〇 . In a single f'bar ', one bending unit performs bending. In a double-bending rod, one bending is performed every 2-10 of the bending unit. However, in a rod having three or more bending rods, Medium 'or double-curved bars that must be bent by the same unit due to size restrictions, the coordinates of the bending unit will need to be adjusted. During the adjustment, the misplacement unit 271 of the bending unit will be turned on, and All intermediate supports 3 50 in the bending unit movement path are retracted. When bending or forming has been performed on a rod or a group of rods, the lost load holder assembly 470 will be in the γ direction. Move to the reference γ coordinate. Then 'P unloading gripper assembly 47〇 moves down in the z direction to the same position as the feed < \ conveying gripper 141 "Left-down, | position, to Miscarriage ,,,,, stick. Then, the clamping unit 271 and the intermediate 'support jig 354 of the spare clamping assembly 2 70 are opened, and the unloading clamper assembly 47 moves the rod upward in the z direction and moves out in the Y direction, and moves the rod in the Z direction. The bar is placed downwards on the wheel °, closing system 5 0 0. After more and more bars are unloaded, @Unstacked ’is unloaded to produce a higher and higher stack. In order to ensure that the unloading clip assembly 470 does not hit the stack of unloaded bars, the detection device f 'is installed on the Eryi module 470 so that the bars are unloaded on the stack at a fixed distance. During the initial setting operation, the unloading gripper assembly 47 is used to prepare the stick for picking. The picking position is set by the machine first 'and is calculated based on the shape of the stick and CG. In the setting room, the machine controller determines the clamping% on each unloading carrier 42. =
·— 五、發明說明(16) 位置與旋轉角度。在設定之後,夾持器4 7丨於卸載期間僅 移動在Y與Z方向中,而不移動在G與X方向中,以簡化控制 且將卸載周期時間減至最少。 輸送器系統5 0 0係作用為—供成型條棒用之卸載貯存區 域’條棒均被卸載與分離與其上。卸載系統5 00僅依據來 自機器控制器之條棒資訊而自我定位,且於卸載期間不會 改變其之X方向。輸送器系統5 0 0可確保卸載系統4 0 0將要 P載之位置係空的空間。條板式輸送帶5 1 0在X方向中 移動 條棒 以確保在其上之所有條棒不會 包括饋進系統1 0 0、彎折系統2 〇 〇、卸載系統4 〇 0、及 輸送器系統5 0 0之整合系統,在條棒彎折作業中可具有極 大之效盈。完全自動化之設定作業可大為減少操作者之設 定時間、、,技術水平、及人為錯誤\完全自動化之彎折、卸 f ^輸送系統,降低人力資源需求至位於饋進系統側之單 一操!Ϊ者’而僅執行解開捆紮'對齊且裝載條棒進入緩衝 輸,器1 2 0。與習知技術之繼續地處理相較,本發明經由 益 传發明已參照前述圖式加以說明 白I ^示之用,而非用以限制本發明。此外,很清楚 令均且發明之方法與設備在許多需要自動條棒彎折之應拜 士二二有實用性。在不離本發明之精神與範臂下,一羽^ 本技藝者可進行多種改變與改良。 並行地饋進、彎折、及卸載作業,使得本系統獲致最大效 益。 必須了解,圖式 此外’很清楚 應 習狖· Five. Description of the invention (16) Position and rotation angle. After the setting, the gripper 4 7 丨 moves only in the Y and Z directions during unloading, and does not move in the G and X directions to simplify control and minimize the unloading cycle time. The conveyor system 500 is used for unloading storage areas for forming bars, and the bars are unloaded and separated therefrom. The unloading system 5 00 locates itself only based on the bar information from the machine controller, and does not change its X direction during unloading. The conveyor system 5 0 0 ensures that the unloading system 4 0 will be empty at the location where P will be loaded. The slat conveyor belt 5 1 0 moves the rods in the X direction to ensure that all the rods on it do not include the feeding system 100, the bending system 2 00, the unloading system 4 0, and the conveyor system. The integrated system of 500 can have great profit in the bending operation of bars. The fully automatic setting operation can greatly reduce the operator's setting time, technical level, and human error \ Fully automated bending and unloading f ^ Conveying system, reducing human resources requirements to a single operation on the feeding system side! The person 'performs only the unbundling' alignment and loads the sticks into the buffer, the device 1 2 0. Compared with the continuous processing of the conventional technology, the present invention has been described with reference to the foregoing drawings through the benefit of the invention, and is not intended to limit the present invention. In addition, it is clear that the uniformly invented method and equipment are practical in many applications that require automatic bar bending. Without departing from the spirit and scope of the present invention, one artist can make various changes and improvements. The parallel feeding, bending, and unloading operations make the system achieve the maximum benefit. It ’s important to understand that the schema is also very clear.
4 6 91 R 6 五、發明說明(π) 〔元件編號之說明〕 10 自動條棒彎折與揀選機器 100 饋進系統 110 貯存平台 111 條棒貯存區域 1 1 2 滾動區域 112a 長邊緣 113 校準板 120 緩衝輸送器 121 鏈條輸送器 122 共用軸 123 輸送器馬達 124 制動銷 125 缓衝槽 126 分度間距 130 轉動裝置 131 轉動夾持器 131’ 傾斜承接位置 131” 直立傳送位置 132 可旋轉軸 133 引動器 134 轉動爪 140 傳送機構 141 傳送夾持器4 6 91 R 6 V. Description of the invention (π) [Description of component number] 10 Automatic bar bending and picking machine 100 Feed system 110 Storage platform 111 Bar storage area 1 1 2 Rolling area 112a Long edge 113 Calibration plate 120 Buffer Conveyor 121 Chain Conveyor 122 Common Shaft 123 Conveyor Motor 124 Brake Pin 125 Buffer Slot 126 Indexing Pitch 130 Rotating Device 131 Rotating Clamp 131 'Tilt Receiving Position 131 "Vertical Transfer Position 132 Rotary Shaft 133 Actuation 134 Turning claw 140 Transfer mechanism 141 Transfer gripper
89118310,ptd 第22頁 4 6 91 8 6 五、發明說明(18)89118310, ptd Page 22 4 6 91 8 6 V. Description of the invention (18)
142 傳 送 條 棒 143 傳 送 軌 條 144 傳 % 达 臂 145 傳 送 爪 146 氣 動 引 動 器 147 氣 動 引 動 器 148 引 動 器 200 條 棒 彎 折 系統 210 彎 折 單 元 220 彎 折 頭 230 成 形 組 件 231 成 形 外 罩 232 成 形 環 232’ 成 形 環 232 " 成 形 環 233 平 台 頂 234 鍵 槽 235 成 形 引 動 器 236 共 用 鍵 250 驅 動 銷 組 件 251 驅 動 銷 252 驅 動 轴 253 軸 外 罩 254 支 座 外 罩 S9I18110.ptd 第23頁142 transfer bar 143 transfer rail 144 transfer% reach arm 145 transfer claw 146 pneumatic actuator 147 pneumatic actuator 148 actuator 200 bar bending system 210 bending unit 220 bending head 230 forming component 231 forming cover 232 forming ring 232 'forming ring 232 " forming ring 233 platform top 234 key slot 235 forming actuator 236 common key 250 drive pin assembly 251 drive pin 252 drive shaft 253 shaft cover 254 bearing cover S9I18110.ptd page 23
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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SG200002933A SG99308A1 (en) | 2000-05-31 | 2000-05-31 | Automated bar bender |
Publications (1)
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TW469186B true TW469186B (en) | 2001-12-21 |
Family
ID=20430596
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TW89118110A TW469186B (en) | 2000-05-31 | 2000-09-05 | Automated bar bender |
Country Status (6)
Country | Link |
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EP (1) | EP1296780A4 (en) |
CN (1) | CN1325773A (en) |
AU (1) | AU778830B2 (en) |
SG (1) | SG99308A1 (en) |
TW (1) | TW469186B (en) |
WO (1) | WO2001091936A1 (en) |
Cited By (2)
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TWI424893B (en) * | 2011-06-15 | 2014-02-01 | Chiao Sheng Machinery Co Ltd | Strip bending and forming process machine |
CN104801629A (en) * | 2015-04-13 | 2015-07-29 | 张家港江苏科技大学产业技术研究院 | Bending forming mechanism |
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ATE306994T1 (en) | 2002-06-28 | 2005-11-15 | Oscam Spa | APPARATUS AND METHOD FOR PROCESSING METAL RODS WITH IMPROVED MEANS FOR CONVEYING RODS |
EP2377631A3 (en) * | 2010-04-15 | 2014-09-10 | EVG Entwicklungs- Und Verwertungs-Gesellschaft M.b.H. | Method and assembly for sorting and bending steel rods and steel wire |
IT1401361B1 (en) * | 2010-06-10 | 2013-07-18 | Blm Spa | TUBE BENDER MACHINE WITH AUTOMATIC LOADING SYSTEM AND METHOD FOR THE AUTOMATIC LOADING OF TUBES ON THE BENDING HEAD OF A TUBE BENDER. |
CN102581171B (en) * | 2012-03-23 | 2013-12-18 | 冯广建 | Adjustable multi-angle movable bending mechanism |
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ITUB20153259A1 (en) * | 2015-08-27 | 2017-02-27 | M E P Macch Elettroniche Piegatrici Spa | MACHINE COMBINED TO WORK VERGELLE AND ITS PROCESS OF PROCESSING |
CN105396987A (en) * | 2015-09-18 | 2016-03-16 | 苏州市达明机电科技有限公司 | Full-automatic line bending machine |
CN105772548B (en) * | 2016-04-30 | 2017-07-28 | 浙江天阳钢管有限公司 | A kind of efficient apparatus for bending of steel pipe |
IT201700109834A1 (en) * | 2017-10-02 | 2019-04-02 | M E P Macch Elettroniche Piegatrici Spa | EQUIPMENT AND METHOD OF FEEDING BARS |
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IT202100011660A1 (en) | 2021-05-06 | 2022-11-06 | Schnell Spa | METHOD AND EQUIPMENT FOR BENDING BARS |
IT202100031601A1 (en) | 2021-12-16 | 2023-06-16 | Schnell Spa | EQUIPMENT AND METHOD FOR BENDING BARS |
CN114309185B (en) * | 2021-12-24 | 2024-06-21 | 盐城卓凌液压科技有限公司 | Hydraulic cylinder internal bar bending machine with manipulator structure and use method |
IT202200021840A1 (en) * | 2022-10-21 | 2024-04-21 | Schnell Spa | METHOD AND EQUIPMENT FOR THE ORDERLY UNLOADING OF ELONGATED PRODUCTS |
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US4662204A (en) * | 1985-01-17 | 1987-05-05 | Usui Kokusai Sangyo Kabushiki Kaisha | Apparatus for automatically bending metallic tubes |
US4766754A (en) * | 1986-04-28 | 1988-08-30 | Watt Yang | Continuous process for bending long rods or tubes |
DE59008926D1 (en) * | 1989-09-20 | 1995-05-24 | Evg Entwicklung Verwert Ges | Device for bending steel bars to concrete reinforcement elements. |
DE3941291A1 (en) * | 1989-12-14 | 1991-06-20 | Peddinghaus Carl Ullrich Dr | BENDING SYSTEM FOR STEEL ROD |
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-
2000
- 2000-05-31 SG SG200002933A patent/SG99308A1/en unknown
- 2000-08-01 AU AU48951/00A patent/AU778830B2/en not_active Ceased
- 2000-09-05 TW TW89118110A patent/TW469186B/en not_active IP Right Cessation
-
2001
- 2001-05-29 EP EP01934807A patent/EP1296780A4/en not_active Withdrawn
- 2001-05-29 WO PCT/SG2001/000108 patent/WO2001091936A1/en not_active Application Discontinuation
- 2001-05-30 CN CN 01116192 patent/CN1325773A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI424893B (en) * | 2011-06-15 | 2014-02-01 | Chiao Sheng Machinery Co Ltd | Strip bending and forming process machine |
CN104801629A (en) * | 2015-04-13 | 2015-07-29 | 张家港江苏科技大学产业技术研究院 | Bending forming mechanism |
WO2016165478A1 (en) * | 2015-04-13 | 2016-10-20 | 张家港江苏科技大学产业技术研究院 | Bending and molding mechanism |
US10780481B2 (en) | 2015-04-13 | 2020-09-22 | Jiangsu University Of Science And Technology Industrial Technology Research Institute Of Zhangjiagang | Bending and molding mechanism |
Also Published As
Publication number | Publication date |
---|---|
AU778830B2 (en) | 2004-12-23 |
WO2001091936A1 (en) | 2001-12-06 |
EP1296780A4 (en) | 2004-06-30 |
EP1296780A1 (en) | 2003-04-02 |
SG99308A1 (en) | 2003-10-27 |
CN1325773A (en) | 2001-12-12 |
AU4895100A (en) | 2001-12-06 |
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