“2389 五、發明説明(1 ) 本發明『礦纖質防火隔間板材之形成方法』,尤指一種 適於隔間用’且具隔音、隔熱防火及不具毒性、高強度等 特性之板材者’特別係以礦纖材質經預形構合而成,質地 易於裁切,非常適於裝潢隔間之應用者。 按’昔用之裝潢或大樓隔間所使用之板材,傳統以角 木交錯構成一柵面後’表面再貼覆木質夾板,藉以達到隔 間使用’或以輕鋼等金屬,構立柵面後,外表再貼覆上防 火板材’以得防火隔間’然上述二項表材易於受潮腐壞, 尤是新近更有金屬板配合輕鋼架,作爲大樓隔間,唯該金 屬板易於氧化,況且上述各項材料應用及施工具有如下缺 失: 1. 木質夾板:必需砍伐森林’破壞生態,且取材越來越生問 題’相對價格直線攀升,更質地爲易燃性, 及易受蟲蛀受潮腐化等缺失β 2. 防火板:係爲平板狀’質地堅硬易碎,且必需配合事先 建構金屬輕鋼架結構體,工程繁複,貼覆時, 必需先予引孔’且僅限於鎖裝組合,相對易於 被宵小拆卸。 3..金屬板:同樣需依附於輕鋼架結構面,除組裝繁複,且 不易裁切,經久易於氧化,且表面漆料必需使 用以有機物溶解劑所溶解之塗料,影響環保, 再者無法吸收水份’不具濕度調整,又夾層內 必需使用玻璃纖維或發泡塡充,才能達到隔音 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 請 先 閲 背 寫 本 頁 經濟部令央搮準局負工消费合作社印製 經濟部中央橾準局貝工消費合作社印繁 Λ4238 9 at ______________B7_____ 五、發明説明(> ) 效果,工事成本很高等。 有璧於上述各種問題’本發明人投入潛心硏究十餘載, 除爲了保護森林資源外,更針對時下高效率施工及使用條 件要求而開發出本式板材’使其具有防火、無毒、易於快 速組構,無需依附角木或金屬輕鋼架所構成之柵板,且無 需雙面貼覆表材,使工程手續簡化,更具物理特性,適於 裝潢隔間應用之板材者爲本發明之主要目的。 有關本發明之形成方法,請參閱圖示說明如下: 第一圖係爲本發明之夾板形成示意圖 第二圖係爲本發明之板材結構圖 【圖示元件】 10... ......板材 1 ' 2 ......夾板 3.... .……瓦楞形板 4...... .......基材 40.…· 纖維絲 5.·.'. 本發明『礦纖質防火隔間板材之形成方法』主要係以 礦纖質料事先預形出有上下二夾板1、2(如第一圖所示), 以及與二相對夾板1、2間隔夾置有一瓦愣形之形板3,恃 固化後,結合成一適於隔間裝潢之板材1〇者。 ^^^1 n^i —^ϋ — ----- —·ίί —1 I.__t HI 1^1 ^^^1 ^^^1--51 (請先閏讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家榇準(CNS ) Μ洗格(210X297公釐) 4 Λ ? 3 8 9, α7 Β7 五、發明説明(今) 經濟中央標嗥局負工消費合作社印製 I I I 訂 (請先閲讀背面之注意事項再填寫本K) 請再參閱第二圖,有關本發明之形成方法,首先需預形出 上下k板1、2,而該夾板形成方法主要係由長條狀纖維絲40 經軋織成布匹狀後爲蕋材4,而該纖維絲40之取材以天 然棉者,需先行開苞,之後再由錫林滾筒軋成布匹狀,〔該 錫林滾筒爲一般不織布機之軋織滾筒,所以於此不再予詳 述〕或取材具無毒性之化學長條狀纖維以軋製成鬆厚布匹 爲基材,而構成後之基材,裡部形成有對構間隙及部份外 露突伸之纖維桿端,或浮凸之纖維身段,得藉由以天然土 粉、水泥混鍊黏合劑,該黏合劑如糯米漿或具滑潤輔助功 能之海菜粉所形成之塡充材5塡充於纖維絲對構間隙,利 用具潤滑性塡充材,以得滑順竄流,以達完全塡密對構間 隙β效果,另基材之陰陽兩面所塗佈塡充材適可覆盡過浮 凸之纖維絲,始能完全包覆基材4,然前述所指塡充材5 之混煉主要素材有中性水液約35〜40%、黏合劑料5〜10%、 水泥及土粉約各佔30%之比重比例混煉而成,首先需篩檢 水泥粉及土粉,並完全粉化後,加入黏合劑料混勻,其次 加入水液攪成漿狀,並令其波美度約在28〜30度之間,以 利澆注塡充,h述基材4完成塡充後,即進行自然乾燥及 養化過程,而固化過程若爲增加其速率,則可由熱作方式, 加速水份釋放等各種強制方法,以得到預設之夾板1、2, 完成上述夾板後,中間夾層夾合有一瓦楞形板3,該形板 同如上述夾板之形成步驟完成,只不同在於當基材4塡入 塡充材1未固化前,即先予以預形出瓦楞狀,而其瓦楞波 1 表紙浪尺度適用中國國―^^ ( CNS ) A2规格(=0><297公釐) 2 Λ423Β9 at B7 五、發明説明(r) 浪之形成,可藉由模體依附,使之固化後,即得到一瓦愣 波形板3,取上述定形後之瓦楞形板3,於其波形上、下 峰頂31、32塗佈前述之塡充材5後,分別貼合上下夾板 1、2,藉由所塗佈之塡充材5爲貼合黏劑,及其質地相同, 使洛元素間界面吸附得完整親合,增強貼合力者,另前述 之瓦愣形板3各別貼合夾板1、2之後未固化前,可以直 接從夾板1、2朝外兩面以平板模體加壓,使固化後達到 緊密結合夾層者。 ----------_裝-----一訂.------一 ] (請先閲讀背面之注意事項再填寫本頁) 經濟部中央搮準局負工消費合作社印製 一適 尺 一張 紙 一釐 I公 9·? 2"2389 V. Description of the invention (1) The present invention" method for forming a mineral fiber fire-resistant compartment sheet ", especially a sheet suitable for the compartment, and having sound insulation, heat insulation, fire resistance, non-toxicity, high strength and other characteristics Zhe's is especially made of mineral fiber material with pre-formed structure, which is easy to cut and is very suitable for decorating compartments. According to the materials used in the decoration or building compartments of the past, traditional angle wood is used. After staggering to form a grid surface, 'the surface is then covered with wooden plywood to achieve the use of the compartment' or metal such as light steel. After the grid surface is constructed, the outer surface is then covered with a fireproof plate to obtain a fireproof compartment. The surface of the item is susceptible to moisture and corruption. Especially recently, there is a metal plate with a light steel frame as a building compartment. However, the metal plate is susceptible to oxidation. In addition, the application and construction of the above materials have the following defects: 1. Wooden plywood: required Deforestation 'damages the ecology, and the problem of growing materials' relative prices have risen in a straight line, more flammable and susceptible to moth and decay, etc. β 2. Fire board: The plate is flat and the texture is hard and fragile. And it must cooperate with the construction of the metal light steel frame structure in advance, the project is complicated, and the hole must be introduced first when it is pasted, and it is limited to the lock assembly, and it is relatively easy to be dismantled at night. 3. Metal plate: It also needs to be attached to light steel. The structural surface of the frame, in addition to the complicated assembly, is not easy to cut, durable and easy to oxidize, and the surface paint must use a coating dissolved with organic solvent, which affects environmental protection. Furthermore, it cannot absorb water. Use glass fiber or foam filling to achieve sound insulation. The paper size is applicable to Chinese National Standard (CNS) Α4 specification (210 × 297 mm). Please read the memorandum on this page first. Yinfan Λ4238 9 at ______________B7_____ 5. The description of the invention (>) The effect, the cost of construction is very high, etc. Due to the above-mentioned various problems, the inventor devoted himself to researching for more than ten years, except for In addition to the protection of forest resources, this type of board has been developed to meet the requirements of high-efficiency construction and use conditions. Easy and quick construction, no need to attach grids made of angle wood or metal light steel frame, and no need to cover the surface on both sides, which simplifies the engineering procedures and has more physical characteristics. The main purpose of the present invention. For the formation method of the present invention, please refer to the illustrations as follows: The first diagram is a schematic diagram of the formation of the plywood of the present invention, and the second diagram is the structural diagram of the board of the invention [illustrated elements] 10 .. ....... sheet 1 '2 ... plywood 3 .... ..corrugated sheet 4 ..... substrate 40 .... fiber Silk 5. ·. '. The "method of forming a mineral fiber fire-resistant compartment sheet" in the present invention is mainly pre-formed with mineral fiber material in advance with two upper and lower plywood plates 1, 2 (as shown in the first figure), and A tile-shaped shaped plate 3 is sandwiched between the plywood plates 1 and 2 at intervals. After being solidified, they are combined into a plate 10 suitable for compartment decoration. ^^^ 1 n ^ i — ^ ϋ — ----- — · ίί —1 I .__ t HI 1 ^ 1 ^^^ 1 ^^^ 1--51 (Please read the notes on the back before filling (This page) This paper size is applicable to China National Standards (CNS) M Washer (210X297 mm) 4 Λ? 3 8 9, α7 Β7 V. Description of the invention (today) Printed by the Consumers ’Cooperative of the Central Bureau of Standards, III Order (please read the notes on the back before filling in this K) Please refer to the second figure. For the forming method of the present invention, the upper and lower k plates 1, 2 need to be pre-shaped first, and the forming method of the plywood is mainly made of long strips. The fibrous filaments 40 are rolled into a cloth-like shape after being woven into a rafter material 4, and those made from natural cotton are required to be budded before being rolled into a cloth-like shape by a cylinder. [The cylinder is Generally, weaving rollers of non-woven machines are not described in detail here.] Or non-toxic chemical long strips of material are rolled into bulk cloth as the base material, and the base material is formed on the inside. The anti-seismic gap and part of the exposed protruding fiber rod end, or embossed fiber body, can be obtained by using natural soil powder, cement mixed chain adhesive, the adhesive The 塡 filling material 5 formed by glutinous rice milk or seaweed powder with smooth auxiliary function is used to fill the gap between the fibrous filaments, and the lubricating 塡 filling material is used to obtain smooth and smooth flow, so as to achieve a complete dense structure gap β The effect is that the 塡 filling material coated on both sides of the base material is suitable to cover the embossed fiber filaments, and then it can completely cover the lining 4 material. However, the main material of the 塡 filling material 5 mentioned above is neutral. Water liquid is about 35 ~ 40%, binder material is 5 ~ 10%, cement and soil powder each account for about 30% of the proportion by weight. The cement powder and soil powder need to be screened first, and after being completely powdered, add Mix the adhesive materials, then add water and stir to form a slurry, so that its Baume degree is between 28 ~ 30 degrees, in order to facilitate pouring filling. After the substrate 4 has been filled, the material is dried naturally. And curing process, and if the curing process is to increase its rate, various forced methods such as hot work and accelerated water release can be used to obtain the preset plywood 1, 2, after the above plywood is completed, the middle sandwich is sandwiched with a corrugated Shape plate 3, the shape plate is the same as the above-mentioned plywood forming step is completed, only the difference is that when the substrate 4 is inserted Before filling material 1 is cured, it is pre-shaped into a corrugated shape, and its corrugated wave 1 surface paper wave size is applicable to the Chinese country ^^ (CNS) A2 specification (= 0 > < 297 mm) 2 Λ423Β9 at B7 5 、 Explanation of the invention (r) The formation of waves can be achieved by attaching the phantom, and after curing, a watt wave plate 3 is obtained. Take the above-mentioned shaped corrugated plate 3, and the top and bottom peaks 31 of the wave shape After coating the aforesaid filler material 5 and 32, the upper and lower plywood plates 1 and 2 were respectively bonded. With the coated filler material 5 as the bonding adhesive and the same texture, the interface between the elements was completely absorbed. Those who are affinity and enhance the adhesion, and the aforementioned tile-shaped plate 3 is attached to the plywood 1 and 2 respectively before being cured, and can be directly pressed from the plywood 1 and 2 to the outer two sides with a flat mold, so that after curing, Tightly interlayer. ----------_ Installation ----- Order .------ One] (Please read the precautions on the back before filling out this page.) Cooperative prints a piece of paper of a suitable size, one centimeter, 9 cm? 2