TW416940B - Processs for the preparation of a modified ammonium mordenite, its use for being catalyst and for preparation of methylamine - Google Patents
Processs for the preparation of a modified ammonium mordenite, its use for being catalyst and for preparation of methylamine Download PDFInfo
- Publication number
- TW416940B TW416940B TW85108042A TW85108042A TW416940B TW 416940 B TW416940 B TW 416940B TW 85108042 A TW85108042 A TW 85108042A TW 85108042 A TW85108042 A TW 85108042A TW 416940 B TW416940 B TW 416940B
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- Taiwan
- Prior art keywords
- mordenite
- ammonium
- catalyst
- temperature
- ammonia
- Prior art date
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- 229910052680 mordenite Inorganic materials 0.000 title claims abstract description 105
- 239000003054 catalyst Substances 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 53
- 150000003863 ammonium salts Chemical class 0.000 title claims abstract description 15
- 230000008569 process Effects 0.000 title claims abstract 4
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 title claims description 72
- 238000002360 preparation method Methods 0.000 title abstract description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 78
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 38
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 30
- 239000007789 gas Substances 0.000 claims description 25
- 150000001412 amines Chemical class 0.000 claims description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- 238000011049 filling Methods 0.000 claims description 14
- 239000004575 stone Substances 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 6
- 238000006884 silylation reaction Methods 0.000 claims description 6
- -1 tetramethylene silane Chemical compound 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 229910000077 silane Inorganic materials 0.000 claims description 4
- 235000015170 shellfish Nutrition 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims 1
- 230000002631 hypothermal effect Effects 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 abstract description 108
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 abstract description 101
- 238000006243 chemical reaction Methods 0.000 abstract description 28
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 abstract description 13
- 150000003956 methylamines Chemical class 0.000 abstract description 9
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 60
- 239000010457 zeolite Substances 0.000 description 45
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 41
- 229910021536 Zeolite Inorganic materials 0.000 description 38
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 34
- 239000000203 mixture Substances 0.000 description 21
- 230000015572 biosynthetic process Effects 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 238000011282 treatment Methods 0.000 description 13
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 12
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 12
- 239000007864 aqueous solution Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 230000002079 cooperative effect Effects 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 229910004028 SiCU Inorganic materials 0.000 description 4
- 229910003910 SiCl4 Inorganic materials 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 238000002444 silanisation Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 230000002194 synthesizing effect Effects 0.000 description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- UHIFJPAQGVQMPP-UHFFFAOYSA-N N.[Si+4] Chemical compound N.[Si+4] UHIFJPAQGVQMPP-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000007036 catalytic synthesis reaction Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010436 fluorite Substances 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- KQMHLDRVGKEHHL-DKWTVANSSA-N (2s)-2-amino-3-hydroxypropanoic acid;azane Chemical class N.OC[C@H](N)C(O)=O KQMHLDRVGKEHHL-DKWTVANSSA-N 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- LNVWRBNPXCUYJI-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazol-4-amine Chemical compound CC1=NNC(C)=C1N LNVWRBNPXCUYJI-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229920000856 Amylose Polymers 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000218691 Cupressaceae Species 0.000 description 1
- 101100440920 Escherichia phage 186 CP81 gene Proteins 0.000 description 1
- 238000005004 MAS NMR spectroscopy Methods 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical group [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 241000428199 Mustelinae Species 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 241000736199 Paeonia Species 0.000 description 1
- 235000006484 Paeonia officinalis Nutrition 0.000 description 1
- 229910003902 SiCl 4 Inorganic materials 0.000 description 1
- 229920007962 Styrene Methyl Methacrylate Polymers 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- JYIBXUUINYLWLR-UHFFFAOYSA-N aluminum;calcium;potassium;silicon;sodium;trihydrate Chemical compound O.O.O.[Na].[Al].[Si].[K].[Ca] JYIBXUUINYLWLR-UHFFFAOYSA-N 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 239000001166 ammonium sulphate Substances 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- UNYSKUBLZGJSLV-UHFFFAOYSA-L calcium;1,3,5,2,4,6$l^{2}-trioxadisilaluminane 2,4-dioxide;dihydroxide;hexahydrate Chemical compound O.O.O.O.O.O.[OH-].[OH-].[Ca+2].O=[Si]1O[Al]O[Si](=O)O1.O=[Si]1O[Al]O[Si](=O)O1 UNYSKUBLZGJSLV-UHFFFAOYSA-L 0.000 description 1
- GJLUFTKZCBBYMV-UHFFFAOYSA-N carbamimidoylsulfanyl carbamimidothioate Chemical compound NC(=N)SSC(N)=N GJLUFTKZCBBYMV-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229950005499 carbon tetrachloride Drugs 0.000 description 1
- 229910052676 chabazite Inorganic materials 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910001603 clinoptilolite Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- AMTWCFIAVKBGOD-UHFFFAOYSA-N dioxosilane;methoxy-dimethyl-trimethylsilyloxysilane Chemical compound O=[Si]=O.CO[Si](C)(C)O[Si](C)(C)C AMTWCFIAVKBGOD-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 229910052675 erionite Inorganic materials 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 239000012013 faujasite Substances 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Chemical group 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000005517 mercerization Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002829 nitrogen Chemical class 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 229940083037 simethicone Drugs 0.000 description 1
- 238000002516 single-drop micro-extraction Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000010414 supernatant solution Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 1
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- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Abstract
Description
416940 經濟部中央標準局員工消費合作社印裝 A7 B7五、發明説明(/ ) 規格 本發明關係於一種製造改質銨絲光沸石(Amaonium η 〇 r d e η丨t e )之方法,特別對於Μ該方法製埴一種含此經 改質之銨絲光沸石之觸媒,Μ及用該觸媒在昇高溫度和 視需要提高壓力之氣態中Μ甲酵與氨反應而製造甲胺之 方法。 在由甲酵與氨Μ催化合成甲胺中,甲醇與氨的氣化混 合物先被製備,然後在一反應器中通過觸媒床而以約 220至約5001之溫度和在介於大氣壓至約50巴(Bar)間 之壓力下反應。 氨和甲酵間之反應生成物包括三種胺,如單甲胺(MMA) ,二甲胺(DMA),三甲胺(TMA).水,氨和未反應的甲 醇的混合物。此外,二甲醚(DME)可能成為副產品。在 這些生成物之中,二甲胺垦受工業界所最潟求之胺;實 際上二甲胺是若干產業製品之原料,例如溶劑,轚藥製 品.固化膠料之加速劑,表面活劑,殺真菌劑(例如四 甲基硫胺甲醯基二硫)等等。從氨和甲醇產製二甲胺須 涉及在反應後分離各生成物的步驟、,然而,利用蒸餾把 各種甲胺的混合物之分離由於殘餘氨和所生各種甲胺形 成共沸物而變得相當複雜。 目前,由於非晶矽鋁觸媒有優異的催化性質1因而廣 用於由甲醇和氨製造甲胺的工業量產。 然而,用這種觸媒而得的甲胺混合物中K較大比例含 有三甲胺,结果,所期求的二甲胺的產率就不足了。 -3- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家梯準(CNS ) A4規格(210X297公釐) 416940 經濟部中央標率局員工消費合作社印製 A7 B7五、發明説明u ) 這就是為何進行許多探討尋求觸媒能選擇性獲得二甲 胺而盡蠆抑制三甲胺的產生。,各種甲胺在反應生成物中 的星是取決於反懕的熱力學平衡;在其他因子中,其量 是随反應溫度和反應物的莫耳比而定。例如,反應溫度 為300C 時,氨與甲醇進料相當於N/C原子比為2:1 , 而甲醇進料率為(K3公斤/小時/公斤觸媒,使用活性 非選擇性觸媒且甲酵達到全部轉化時各甲胺在平衡時的 組成重量3;為《}^20!^,0〇22.5:!:,了“57.5:1;。此生 成物組成相當於熱力學平衡组成。在此等情況下三甲胺 之生成佔優勢。 在另一方面,假如三甲胺的生成受到抑制,在相同條 件下且甲酵達到全部轉化時,K重星3;表示組成,MMA 和DMA平衡時,HMA為31 .5¾而DMA為68.5¾。 由此可見,發展選擇性觸媒 使幾乎完全阻止三甲胺 的生成係相當有利。 大量的觸媒曾被提出Μ應此項目的。許多文獻特則提 及者如合成或天然沸石類,例如沸石X , Υ , ΖΚ-5, ZSH-5, ZSM-12, FU-1, SK,毛沸石,鎂鹼沸石,八面 沸石,菱沸石,斜發沸石和更特別的絲光沸石。這些沸 石或即如此使用或進行不同處理予Κ改質,諸如酸位數 量,孔徑或矽/鋁比。建議之處理包括改變性質和陽離 子比•用酸處理*在蒸汽或不在蒸汽中煆燒,或用各種 甲矽烷化劑予Κ甲矽烷化。各項建議處理可Κ改進觸媒 活性及/或選擇性地生成甲胺或二甲胺。 一 4 - (請先聞讀背面之注意事項再填寫本頁} 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 416940 A7 B7 經濟部中央榡準局員工消費合作社印製 五、發明説明( 3 ) 1 1 而 當 這 嗤 沸 石 被 用 作 觸媒 ,其生成二 甲胺的 選 擇 1 1 性 嵌 肤 os 相 當 低 0 所 得 數 值 常 常極 為接近三種 甲基胺 在 熱 I 1 力 學 平 衡 所 得 之 數 值 C 〆 請 1 J 例 如 > 在 __. 論 文 論 及 Η 各 種沸 石使甲醇與 氨選擇 性 合 先 閲 1 I 成 二 甲 胺 (I » Mo c h i d a等人, J . C a t a 1 , 8 2, (1983 }, t 面 1 Ϊ 之 1 3 1 3- 3 2 1 ) 該 文 作 者 等 報 告 用絲 光沸石(Nor t 0 Ϊ1公司所 注 意 1 I 產 Ze ο I on)可得最佳甲酵轉換率和二甲胺的選擇率, 該 事 項 1 | 再 1 絲 光 沸 石 是 以 質 子 形 式 或 Μ 陽離 子與納,鎂 或網-氫陽 寫 本 離 子 父 換 之 形 式 〇 在 該 後 —* 形式 中且溫度為 40 0 t 時, 頁 1 1 甲 醇 轉 換 率 高 達 94 .5%莫耳, 且二甲胺(DMA) 的選擇率 1 1 可 得 51 .51 '然而, 三甲胺的生成雜可忽略不計之境尚 1 1 遠 ,因三甲胺(TMA) 選 擇 率 也 達 11 ,9¾莫耳。 1 訂 在 美 國 第 5 , 137, 85 4和5 ,210,303號專利中 , 這一 缺 點 因 使 用 經 過 待 別 處 理 的 質 子 絲光 沸石而被克 服。此 項 處 1 1 理 包 含 使 納 絲 光 沸 石 在 氣 栢 Μ四 氯甲矽烷中 昇高溫 度 1 1 (例如大約7 0 0 >處理, 在將納綠光沸石的轉化中因而 I j Μ 離 子 交 換 而 被 處 理 成 質 子 絲光 沸石。在此 交換中 f 被 1 處 理 的 練 光 沸 石 的 納 離 子 被 換成 銨離子,而 所得的 毅 絲 1 光 沸 石 接 受 數 小 時 450 X:的煆燒 依照這些專利,絲光 I 1 沸 石 的 處 理 並 未 明 顯 改 變 其 S i / A 1原子比,換言之, 絲 i I 光 沸 石 並 未 進 行 脫 鋁 0 這 種 改質 的躲光沸石 可得甲 酵 轉 l 1 換 率 98 .9 莫 耳 a: 和 二 甲 胺 選 擇率 6 1 . 2莫耳5K 。這些 專 利 1 1 所 述 方 法 因 而 提 供 一 良 好 的 甲醇 轉換率和二 甲胺選 擇 性 1 0 而 » 甲 胺 的 生 成 依 然 -5 居高 (見下實施例4 )。 i 1 1 1 本紙張尺度適用中國國家標準(CNS ) A4規格(2]OX 297公釐) 經濟部中央標準局員工消費合作社印製 416940 A7 B7五、發明説明(/ ) 為求解決此一問題,歐洲專利申請案第593,086號中, 提出一製造甲胺類的方法,能有選擇地生成單甲胺和二 甲胺而降低三甲胺的生成至數% 。為達此目的,甲胺的 合成是在特定觸媒下進行。該觸媒是先以一質子絲光沸 石在液相之中K矽垸化劑為接受一或多次矽烷化處理,然 後在空氣式氧氣中W 300至6001C溫度行热處理。矽烷化 處理在將絲光沸石膦散於矽烷化劑在一種溶劑中之溶液 進行。然而,在行矽烷化前,絲光沸石之含水量必須調 節至預定值。於是,當所用溶劑為水溶性(例為酒精), 則絲光沸石於350至6001C之溫度煆燒直至含水量為4重 量》:或更低。當溶劑為非水溶性(苯類),絲光沸石在Κ 5夕烷化劑處理前含水量須在3至40重星S!;此含水量可 藉控制絲光沸石乾煉程度或於濕氣氛中煆燒調節。 此一方法可獲很好的二甲胺選擇率(大約6U 然而 ,甲酵轉化率卻只約90¾ ,此意指在工業量级,此法之 應用須對未轉化的甲醇有足夠的循環利用。再者,這些 效果是得自精巧的技術。實際上,在空氣中之多次高溫 煆燒是觸媒的製備所需;再者,在矽烷處理之前,絲光 沸石的含水量必須小心控制,否則不可能保持三甲胺之 低生成率(特別見於該專利申請案實施例3 , 6與8 )。 因此,雖然已有若干觸媒用於從氨和甲酵以催化合成 甲胺類,但仍然須要尋求一種觸媒,其能同時具備: (a)高度選擇生成簞甲胺和所希望的二甲胺(例如二甲 胺的選擇率達70莫耳ί;或更高),同時實際上不生 -6- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) 416840 A7 B7 五、發明説明( 經濟部中央樣隼局員工消費合作社印製 ο 製氣 媒超二 方 , 燥 用得 的度 是 10石在。觸為和 之 石 乾 媒所 物溫 媒 近 沸石理定得胺 石 沸 得 觸中 胺高 觸 接 光沸處特所甲 沸 光 所 該法 甲昇。之 好 。絲光化之,三 光 絲 理 ,方 造在上物 最 備銨絲烷石率無。絲 銨 處 的述 製相媒胺 ; 製種銨矽沸擇於纟銨 燥 間 別上 於氣觸甲 醚率 法一將的光遘至耳質 乾 度 特含 用 Μ 之成 甲fh方從為別絲胺甚莫改 下 溫 其包 項物石合 二轉 的M其'if銨甲 - οι 件 V 尤媒 一合沸化 是高;濟可 ,-ίτ'於二 $10備 條00,觸 是混光催 別有®)經琨媒烷基的耳近製:之?6媒該 的氨絲Κ 特醇 易發觸矽種異奠接是睇態0±觸’ 目與銨氨 ,甲 2 簡今的甲此優 e 率的步狀30一物,一醇質與 物中 用於性氛用有81化目列銨 於 是胺石另甲改醇 產應 W 級地擇四使,達轉一下持 烷 的甲沸有使含甲 副反 量異遘以現中至酵之含保 矽。目備光尚於而將 或使 業驚具中發成甚甲明包石 甲石一製絲明在成該 胺 ΜίΗ 人極件際合 ,且發在沸 氯沸另醇銨發戳製明 甲性丨以令而條實之 % ,本激光 四光之甲質本特法發 三活耳能人性定人胺耳成-特絲 相绦明和改,其上本 成高莫使明活特明甲莫生此其使 氣銨發氨種後,依照 ) } 發高於發在70醚因 ,在並用的本由一最法過依 (bfc成相 ,過甲 法0)⑵ 於之 方通 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 416940 Μ Β7 經濟部中央標準局員工消費合作社印製 五、發明説明( 6 ) 1 1 由 銨 絲 光 沸 石 製 成 〇 1 1 m 光 沸 石 是 一 種 晶 狀 之 鋁 矽 酸 鹽 Τ 其 為 發 規 於 白 然 界 ! 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A _ j a c 〇 b s與J .A Ha Γ t en s著: 「高矽之鋁矽酸鹽 事 項 1 I 再 1 沸 石 合 成 J 厂 表 面 科 學 與 催 化 之 研 究 J 第 33 卷 » 第 t 本 ί 32 1 - 332 頁) 或其中之納離子被氫 鹼土金靨離子或銨 頁 'W*· 1 I 離 子 或 另 外 與 其 他 鹼 金 饜 離 子 者 所 置 換 0 I 1 依 本 發 明 為 製 備 觸 媒 而 用 作 原 科 之 絲 光 通 <7μ 石 為 銨 絲 光 1 | 沸 石 其 Si / κ 1 原 子 比 在 5 : 1 至 20 : 1之間, 較好是5 :1 至 1 訂 1 2 :1 之 間 〇 其 納 含 量 必 須 很 低 t 較 佳 為 低 於 0 . 1 重 量 % 相 對 於 絲 光 沸 石 之 重 量 〇 銨 絲 % m 石 商 場 有 售 * 也 可 由 1 I 含 m 或 鹼 土 金 靥 離 子 而 為 陽 離 子 的 絲 光 沸 石 Μ 銨 離 子 對 1 I 該 等 離 子 交 換 而 製 得 〇 離 子 交 換 可 用 習 知 方 法 進 行 i 例 1 1 如 * 用 硝 酸 銨 水 溶 液 處 理 0 1 適 合 本 發 明 觸 媒 所 用 之 銨 絲 光 沸 石 主 要 由 含 乾 燥 步 驟 1 1 繼 之 Μ 砂 烷 化 步 驟 之 方 法 製 成 者 〇 1 1 闞 於 乾 燥 步 驟 > 必 須 在 使 絲 光 沸 石 能 保 持 銨 狀 態 之 條 | 件 下 進 行 0 實 際 上 i 吾 人 發 現 在 4 0 0 Μ上之溫度, 铵 1 I 絲 光 沸 石 不 會 轉 化 成 質 子 絲 光 沸 石 〇 這 就 是 何 Μ 本 發 明 1 1 方 法 的 乾 燥 步 驟 是 在 乾 燥 惰 氣 (氮) 流 中 低 於 40〇υ 而 1 較 佳 為 2301C 至 350 1C 之 溫 下 進 行 之 原 因 0 乾 燥 的 溫 度 和 I 1 _ 8 1 I 1 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 418940 Μ Β7 經濟部中央標準局員工消費合作社印製 五、發明説明( 7 ) 1 1 時 間 必 須 足 夠 除 去 絲 光 拂 石 上 所 吸 收 的 水 份 但 其 溫 度 1 1 無 論 如 何 必 不 可 太 高 而 乾 燥 時 間 不 可 太 長 ί Κ 避 免 將 化 1 1 學 結 合 ('化學吸附) 之 菌 揮 發 0 乾 燥 時 間 通 常 由 180至 540 ^—V 請 1 分 鐘 較 佳 為 360至480分 鐘 先 閱 1 1 1 | 依 昭 本 發 明 任 何 乾 m 程 序 均 可 用 於 m 光 沸 石 〇 因 此 m 背 1 j 之 1 如 綠 光 沸 石 可 甚 至 在 室 溫 以 真 空 乾 燥 0 故 乾 燥 可 Μ 在 注 意 1 I 低 於 或 高 於 大 氣 m 力 之 壓 力 下 進 行 0 最 好 是 在低 於 或 等 項 1 | A 1 於 3 巴 〇 例 在 mg 懕 填 寫 本 1 在 乾 燥 步 驟 期 間 釋 出 之 水 量 可 予 核 計 如 反 頁 1 t 器 出 Π 予 kk 冷 凝 或 用 質 譜 儀 分 析 0 釋 水 结 束 時 乾 燥 即 予 1 1 停 止 〇 再 者 將 釋 出 氣 體 置 水 中 冒 泡 予 VX 滴 定 分 析 Μ 測 1 1 定戸/ 得 水 溶 液 中 之 氨 量 t 曾 獲 證 在 乾 燥 期 間 釋 出 之 氨 1 訂 相 對 於 絲 光 沸 石 重 量 低 於 0 . 0 1 >在乾煉期間此- -氨量 1 因 而 就 原 用 絲 光 m 石 中 之 氨 量 言 可 勿 略 不 計 0 1 I 在 乾 燥 步 驟 結 束 時 * 乾 燥 物 可 在 惰 氣 流 (1 1 ) 中 冷 卻 使 1 I 回 復 至室溫。 1 己 乾 燥 之 銨 絲 光 沸 石 Μ 氣 相 四 氯 甲 矽 烷 行 砂 烷 化 * 從 I 室 溫 起 加 熱 1 逐 漸 W 每 分 鐘 1 至 5 υ之速率昇溫, 較佳 1 l 為 每 分 鐘 2 . 5至4 V V 至 達 300至 600 t! 之 溫 度 9 較 佳 為 1 1 450至 550 V 0 然 後 保 持 此 溫 度 為 時 60 至 1 80分鐘, 較好 1 I 為 120 至 1 60分 鐘 C 較 好 者 利 用 含 惰 性 氣 體 和 四 氯 甲 W 1 1 烷 的 氣 體 混 合 物 t 其 中 四 氛 甲 矽 之 分 & 為 0 . 05 至 1 . 0 1 1 巴 » 特 是 在 0 . 2至0 .6 巴 之 間 0 在 矽 烧 化 步 驟 期 間 絲 光 I 沸 石 有 些 微 脫 鋁 發 生 ·· S i / A 1原子比由原在5 :1 至 20 :1 間 I 1 -9 1 1 1 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 416940 A7 B7 經濟部中央嫖準局員工消費合作社印製 五、發明説明( % ) 1 1 之 值 變 為 在 10 :1 與 30 :1 間 之 值 〇 1 1 依 照 本 發 明 主 要 是 用 四 氯 甲 矽 燒 為 矽 烷 化 劑 〇 實 際 1 ! 上 * 吾 人 曾 發 規 用 其 他 矽 院 化 劑 ( 二 氯 二 甲 基 甲 矽 院 或 請 1 先 I 聚 二 甲 基 甲 矽 氧 综 ) 不 能 獲 致 在 氨 與 甲 酵 Μ 催 化 合 成 中 聞 1 選 擇 性 生 成 二 甲 胺 的 觸 媒 0 脅 1 i 之 1 在 Μ 惰 氣 流 冷 卻 至 室 溫 之 後 * 已 處 理 之 絲 光 沸 石 澈 底 1 | 用 蒸 m 水 洗 滌 Μ 除 去 殘 留 的 氯 化 鋁 和 鋁 鹽 〇 洗 m 重 複 數 事 項 1 I 再 1 遍 至 上 清 溶 液 pH值 變 成 中 性 0 如 此 所 得 m 絲 光 沸 石 再 填 寫 本 於 60 V 乾 燥 至 重 量 不 變 〇 頁 1 | 依 昭 1«、“ 本 發 明 用 於 觸 媒 之 改 質 銨 絲 光 沸 石 通 常 有 si /A 1 1 1 原 子 比 為 1 0 :1 至 30 :1 » 較 佳 為 15 :1 至 25 :1 0 1 | 依 本 發 明 製 造 改 質 按 絲 光 沸 石 之 方 法 較 之 先 刖 技 術 之 ! 訂 方 法 簡 單 而 較 不 昂 貴 0 事 實 上 t 相 反 於 美 國 第 5 , 137, 854 和 5 , 21 0 , 308號專利所揭示之改質絲光沸石製法, 其包 1 I 含 四 項 主 要 步 驟 > 其 中 兩 項 為 烺 燒 * 而 依 本 發 明 製 備 改 1 | 質 m 光 石 之 方 法 只 有 兩 個 步 驟 ί乾烽與矽烷化) 而 不 涉 1 1 及 煅 燒 步 驟 0 此 外 依 本 發 明 之 方 法 比 歐 洲 專 利 申 請 案 I 第 59 3 , 086號之方法易行, 因該申謫案中必須極度小心 1 1 調 節 在 矽 烷 化 前 絲 光 沸 石 之 含 水 量 Μ 符 預 定 值 而 且 須 I 1 經 數 次 煆 燒 〇 1 I 依 本 發 明 製 造 改 質 絲 光 沸 石 之 方 法 » 相 對 於 先 前 技 術 1 1 之 方 法 而 在 工 業 量 產 時 較 容 易 且 經 濟 可 用 1 1 依 本 發 明 合 成 甲 胺 物 之 方 法 » 用 作 起 始 原 料 之 甲 酵 和 1 氨 可 W 是 純 品 也 可 因 經 濟 理 由 而 用 工 業 级品。 1 1 -1 0- 1 1 1 本紙張尺度適用中國國家標率(CNS ) A4規格(210X297公釐} 416940 at B7 經濟部中央標準局員工消費合作杜印製 五、發明説明( 1 ) 1 1 依 本 發 明 方 法 9 所 用 原 料 之 用 量 t 應 使 氮 /碳 N/C) 原 1 1 子 比 由 0 . 5 : 1至5 :1 較 佳 為 0 · 8 : 1至2 :1 0 1 1 當 K/ C 原 子 比 增 大 » 生 成 二 甲 胺 的 選 擇 率 下 降 而 當 請 1 I N /C 原 子 比 減 小 ) 則 三 甲 胺 之 生 成 增 高 0 這 就 是 不 建 議 先 閱 1 f N/C 原 子 比 不 pm 膨 越 出 0 · 5 : 1至5 :! 範 園 之 理 由 〇 # 1 | 之 I 甲 酵 之 飼 進 率 在 0 . 1至2 公斤/小 時 /公斤觸媒之間 注 意 1 1 為 有 利 〇 事 項 1 I 再 i 本 發 明 方 法 所 用 操 作 條 件 為 通 常 氨 與 甲 酵 之 氣 相 催 化 f 寫 本 ί 反 應 製 成 甲 胺 物 所 用 者 0 此 方 法 通 常 在 220至 3 5 0 1 範 圍 頁 S__« 1 1 之 溫 度 » 較 佳 為 280 至 320 t 壓 力 範 圍 為 由 大 氣 壓 至 約 I 1 100 巴 i 較 佳 為 約 1 至 50 巴 之 範 圍 內 進 行 〇 1 1 進 行 本 發 明 方 法 所 用 裝 置 並 Μ 限 制 ♦ 此 方 法 可 連 讀 或 1 訂 非 連 縯 實 施 0 觸 媒 床 可 Μ 是 固 定 床 或 流 化 床 0 在 反 應 器 的 出 P t 氣 m 混 合 物 用 習 用 方 法 分 成 各 涸 成 1 1 份 * 例 如 9 用 分 餾 方 法 0 在 反 應 器 流 出 氣 體 中 各 成 份 被 1 I 分 離 之 後 氨 , 單 甲 胺 及 / 或 二 甲 胺 可 依 需 要 局 部 或 全 1 1 部 回 流 循 環 〇 I 在 本 發 明 方 法 中 其 用 上 述 改 質 銨 m 光 沸 石 作 觸 媒 者 ϊ l Ϊ 易 於 得 很 高 的 m 擇 率 生 成 二 甲 胺 1 可 達 72 至 82 奠 耳 1 1 r 且 甲 醇 轉 化 率 接 近 100 莫 耳 % 〇 此 外 t 實 際 上 無 — 甲 1 1 胺 生 成 亦 無 二 甲 醚 之 類 之 副 產 物 〇 1 1 再 者 1 當 甲 醇 和 氨 的 氣 體 混 合 物 中 若 含 有 單 甲 胺 及 / 1 1 或 二 甲 胺 反 / 或 甲 胺 時同. 樣 可 得 良 好 結 果 〇 因 此 i 1 所 形 成 的 甲 胺 物 可 與 氨 在 氣 體 混 合 物 中 循 Ttm 環 飼 入 反 應 器 1 1 -1 1- 1 1 1 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印裝 416940 A7 _B7_五、發明説明(W ) 而不影響二甲胺的選擇性生成。這會促成一種工業上的 利益。最後,如下述實施例中所示*觸媒可長期保持其 活性與選擇性。 下列所舉本發明各實施例對本發明並無限制。在各實 _例中所示S〖/A1原子比是用29A1幻角 旋轉NMR(Magic Angle Spinning NMR;簡稱MAS NHR), Μ —於四面體位置置上 含有鋁原子之绦光沸石為標準而測定> 鋁含量則用偶合 感應電漿技術測定,其為記載於D.R. Corb丨η等人在 Anal. Chera . 59(1937), 2?22-2728 所逑者。 實胞例1 依本發明製備觸媒 在本實®例中所用絲光沸石為PQ沸石CBV 20A(美國 Valley Forge, PQ公司產品),為合成之较絲光沸石, 有低納含虽(相對於絲光沸石重蠆為〇.〇1重量!S)。此絲 光沸石之Si/A丨原子比為10:1,且以氨之形式計氮含量 為1.95重量%。氨含量之測定是Μ絲光沸石之銨離子, 與氫氧化納濃水溶液置換,繼之Μ Μ汽蒸餾所成之氨, 再予冷凝而測定在所得水溶液中之氨ΰ ⑴乾燥 Μ約為25克之絲光沸石製粒過篩Μ得10克粒度在250 與500微米之間之小粒,有此粒度之絲光沸石部份被 裝入直徑為25毫米配有測溫插套之石英管中,所用管 子於外部用電熱螺管加熱Μ使觸媒床有均勻之溫度。 絲光沸石在大氣壓M2.5 °C/分鐘之速率在流率為40毫 升/分鐘之氮氣流中加熱,且保溫於3 0 0 t!之溫度5小 (請先閱讀背面之注意事項再填寫本頁〕 本紙張尺度適用中國國家棵準(CNS ) Μ規格(210X297公釐} 經濟部中央標準局員工消費合作社印製 416940 Μ Β7五、發明説明(") 時。然後在乾燥氮氣流中冷卻至室溫。 分析顗示在此乾燥步驟中釋出氨星對所用絲光沸石重 量而言可忽略不計。 (2)用四氯甲矽烷處理 一氮氣流通過含有四氯甲矽烷之起泡器,保持溫度K 維持四氯甲矽烷之分壓約為0.24巴。氮和四氯甲矽烷 之混合氣體M40毫米/分鐘之流率通過觸媒床(乾燥綠 光沸石),該觸媒床被以3.51/分鐘之速率逐漸加熱 至550t:。絲光沸石於是在氣流中M550f再保持2小 時,然後在氮氣中冷卻至室溫。 經過如此處理之絲光沸石被懸浮於2公升之蒸餾水中 ,水被傾出,且重複數次,直至面層之水之pH值為中 性。如此所得絲光沸石在6〇υ下乾燥至重量不變。所 得改質銨絲光沸石之Si/A丨原子比為25:1。氮含量以 氨計為0.7重量Ϊ1 。氨含虽之測定是以絲光沸石之銨 離子與氫氣化納濃水溶液置換,繼之Μ蒸汽蒸豳所成 之氨,再予冷凝而測定在所得水溶液中之氨。 在此情形得到二種絲光沸石,其Si/ZU原子比為25:1, 此項氮含量表示絲光沸石經過矽烷化之後仍然為銨形 態。事實上,如此之絲光沸石之理論通式應為 (〇4 )1,85 "Al〇2 )1,85 (Si〇2 ) 46.15 ]· 24H2 〇, 其理論上之分子量則為3 5 5 0。理論氮含量Μ相對於絲 光沸石總重量之重量百分比表示則為[(1 4 X 1 . 8 5 ) / 35 50 ] X 1 00 = 0 . 73 重蠆 % 。 -13- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐)416940 A7 B7 printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (/) Specifications The present invention relates to a method for manufacturing modified ammonium mordenite (Amaonium η 〇rde η 丨 te), especially for the method埴 A catalyst containing the modified ammonium mordenite, and a method for producing methylamine by using the catalyst to react M formase with ammonia in a gaseous state where the temperature is increased and pressure is increased if necessary. In the catalytic synthesis of methylamine from formic acid and ammonia M, a gasified mixture of methanol and ammonia is first prepared, and then passed through a catalyst bed in a reactor at a temperature of about 220 to about 5001 and at a pressure between atmospheric pressure to about Reaction under pressure between 50 Bar. The reaction products between ammonia and formazan include three amines, such as monomethylamine (MMA), dimethylamine (DMA), and trimethylamine (TMA). A mixture of water, ammonia, and unreacted methanol. In addition, dimethyl ether (DME) may become a by-product. Among these products, dimethylamine is the most sought-after amine in the industry; in fact, dimethylamine is a raw material for several industrial products, such as solvents, peony products, accelerators and surfactants for curing rubber. , Fungicides (such as tetramethylthiamine formamidine disulfide) and so on. The production of dimethylamine from ammonia and methanol requires a step of separating the products after the reaction. However, the separation of various methylamine mixtures by distillation becomes a result of the residual ammonia and the various methylamines forming an azeotrope. Quite complicated. Currently, amorphous silicon-aluminum catalysts are widely used in industrial mass production of methylamine from methanol and ammonia due to their excellent catalytic properties1. However, a large proportion of K in the methylamine mixture obtained using this catalyst contains trimethylamine, and as a result, the desired yield of dimethylamine is insufficient. -3- (Please read the notes on the back before filling this page) This paper size applies to China National Standard (CNS) A4 size (210X297 mm) 416940 Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 5. Description of the Invention u) This is why many investigations have been made to find a catalyst that can selectively obtain dimethylamine while suppressing the production of trimethylamine as much as possible. The star of various methylamines in the reaction product depends on the thermodynamic equilibrium of the reaction; among other factors, the amount depends on the reaction temperature and the mole ratio of the reactants. For example, when the reaction temperature is 300C, the ammonia and methanol feed is equivalent to an N / C atomic ratio of 2: 1, and the methanol feed rate is (K3 kg / h / kg catalyst, using an active non-selective catalyst and formazan When the total conversion is reached, the composition weight of each methylamine at equilibrium is 3; it is "} ^ 20! ^, 0〇22.5:!:," 57.5: 1 ;. The composition of this product is equivalent to the thermodynamic equilibrium composition. Here Under the circumstances, the formation of trimethylamine is dominant. On the other hand, if the production of trimethylamine is inhibited, under the same conditions and the full conversion of formazan is reached, K heavy star 3; indicates the composition, when MMA and DMA are balanced, HMA is 31.5¾ and DMA is 68.5¾. It can be seen that the development of selective catalysts makes it almost advantageous to almost completely prevent the formation of trimethylamine. A large number of catalysts have been proposed for this project. Many documents are specifically mentioned Such as synthetic or natural zeolites, such as zeolite X, ytterbium, KK-5, ZSH-5, ZSM-12, FU-1, SK, erionite, magnesite, faujasite, chabazite, clinoptilolite and more Special mordenites. These zeolites are either used as such or subjected to different treatments for K modification, Such as number of acid sites, pore size, or silicon / aluminum ratio. Suggested treatments include changing properties and cation ratios. • Treatment with acid * scorch in or without steam, or use various silylating agents to pre-k silylate. Various It is suggested that the treatment can improve the catalyst activity and / or selectively form methylamine or dimethylamine. 4-(Please read the precautions on the back before filling out this page} This paper size applies Chinese National Standard (CNS) Α4 Specifications (210X297 mm) 416940 A7 B7 Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (3) 1 1 When this zeolite is used as a catalyst, its choice of dimethylamine production 1 1 The value of the embedded skin os is very low, which is often very close to the value obtained by mechanical equilibrium of three methylamines at thermal I 1 C CPlease 1 J For example > In __. The paper discusses 各种 Various zeolites make methanol and ammonia selectivity first Read 1 I into dimethylamine (I »Mo chida et al., J. Cata 1, 8 2, (1983}, t face 1 Ϊ 1 3 1 3- 3 2 1) Those who reported that mordenite (Nor t 0 Ϊ1 company's attention 1 I Ze ο I on) can get the best conversion rate of methanase and dimethylamine selectivity, this matter 1 | another 1 mordenite is in proton form Or M cations are replaced with sodium, magnesium, or net-hydrogen manuscript ions. In this later- * form and at a temperature of 40 0 t, the methanol conversion rate is as high as 94.5% Moore, and The selectivity of methylamine (DMA) is 1 1 to obtain 51.51 '. However, the formation of trimethylamine is negligible 11 1 away, because the selectivity of trimethylamine (TMA) is also 11,9¾ mole. 1 Ordered in U.S. Patent Nos. 5,137,85 4 and 5,210,303. This shortcoming was overcome by the use of proton mordenite that had been treated elsewhere. The 1 1 treatment includes increasing the temperature of the nanomordenite in the cypress M Tetrachlorosilane by 1 1 (e.g., about 7 0 > treatment, and thus the ion exchange in the conversion of the nano green zeolite. And it is processed into proton mordenite. In this exchange, the nano ions of f. Mordenite treated by 1 are replaced with ammonium ions, and the resulting zeolite 1 zeolite accepts 450 X for several hours. The treatment of the mordenite I 1 zeolite did not significantly change its S i / A 1 atomic ratio, in other words, the mordenite I I zeolite was not subjected to dealumination. .9 Mole a: and dimethylamine selectivity 6 1.2 Mole 5K. The methods described in these patents 1 1 thus provide a good methanol conversion and dimethylamine selectivity 10 while the production of methylamine remains -5 Jugao (see Example 4 below). I 1 1 1 This paper size applies the Chinese National Standard (CNS) A4 specification (2) OX 297 mm. Printed by the Consumer Bureau of Standards Bureau 416940 A7 B7 V. Description of Invention (/) In order to solve this problem, European Patent Application No. 593,086 proposes a method for manufacturing methylamines, which can selectively produce monomethylamine And dimethylamine to reduce the formation of trimethylamine to several%. To achieve this, the synthesis of methylamine is carried out under a specific catalyst. The catalyst is first silanized with a proton mordenite in the liquid phase. The agent is subjected to one or more silanization treatments, and then heat-treated in air oxygen at a temperature of W 300 to 6001 C. The silylation treatment is performed by dispersing the mordenite phosphine in a solution of the silanization agent in a solvent. However, in Before the silylation, the water content of the mordenite must be adjusted to a predetermined value. Therefore, when the solvent used is water-soluble (such as alcohol), the mordenite is calcined at a temperature of 350 to 6001C until the water content is 4% by weight: or Lower. When the solvent is water-insoluble (benzenes), the mordenite's moisture content must be between 3 and 40 heavy stars S before the K 5 alkylating agent treatment; this water content can be controlled by controlling the degree of mordenite drying or Simmer in a humid atmosphere This method can obtain a very good dimethylamine selectivity (about 6U, but the conversion of formazan is only about 90¾), which means that at the industrial level, the application of this method must be sufficient for unconverted methanol. Recycling. Furthermore, these effects are derived from ingenious technology. In fact, multiple high-temperature sintering in the air is required for the preparation of the catalyst; moreover, the moisture content of mordenite must be careful before the silane treatment Control, otherwise it is impossible to maintain the low production rate of trimethylamine (especially found in Examples 3, 6 and 8 of the patent application). Therefore, although several catalysts have been used to catalyze the synthesis of methylamines from ammonia and formazan, it is still necessary to find a catalyst that can have both: (a) a high degree of selection for the production of benzylamine and the desired dimethylamine Amines (such as dimethylamine with a selectivity of 70 moles; or higher), and in fact do not produce -6- (Please read the precautions on the back before filling this page) This paper size applies to Chinese national standards (CNS ) Α4 specification (210 X 297 mm) 416840 A7 B7 V. Description of the invention (Printed by the Consumer Cooperative of the Central Provincial Bureau of Economic Affairs, Ministry of Economic Affairs ο The gas medium super-two party, the degree of dryness is 10 stone. Touch for peace The material of the dry medium of the stone is close to the zeolite of the medium, and the amine stone is boiled so that the amine is in high contact with the light boiling point. The highest ammonium serazite ratio is not available in the above. The above mentioned ammonium serine is produced at the silk ammonium; the ammonium silicon is prepared by boiling the ammonium silicon and selected by the ammonium sulphate method. The dryness level contains the use of M to form a fh formula. The combination of stone and double-turned M is 'if ammonium methyl-οι V, especially when the azeotropic boiling is high; Jike, -ίτ' at two $ 10 to prepare the article 00, it is mixed with light to urge others.)) Basic ear-earning system: the 6th type of amylose K special alcohol is prone to contact with silicon species, and the contact state is 0 ± touch, and ammonium ammonia, A 2 is the step of this excellent e rate. 30, one alcohol, and one alcohol, and 81% melamine for sexual atmosphere, so the amine stone should be changed to four to make W-grade alcohol, up to a turn of the alkane-containing methyl alcohol can make the The anti-quantity is based on the medium-to-leavened silica. Looking forward to the future, it will make or cause the industry to produce very Jiaming Baoshi Jiashi a silk mingming into the amine ΜίΗ the human body, and issued in boiling chloride boiling ammonium alcohol stamping Mingming Nail 丨 In order to achieve the true percentage, the laser light of the four quality of this special method of the three living ears can be human nature of the human amine ear into a special silk phase to understand and change, which is originally high to make Minghuo special After the formation of ammonium, it caused the ammonium to be ammoniated according to)}. It was higher than 70% of the ether, and the combination was used by one method (bfc phase, 0 method). (Please read the notes on the back before filling this page) This paper size applies to Chinese National Standard (CNS) A4 size (210X297 mm) 416940 Μ Β7 Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. ) 1 1 Made from ammonium mordenite 〇 1 1 m zeolite is a crystalline aluminosilicate T which is hair-forming in the white world! I or M chemical synthesis 0 day m / · > "mercerized The overall composition of the t7P stone can be generalized ^^ Please 1 | Table For Na S [(A 1 0 i) 8 is ΐ 0 2) 40] • 24H 2 0 ° Natural mercerizing first reading ijt I 1 zeolite therefore has-. Si / A 1 atomic ratio is 5: 1 0 m) It is also known that the synthetic fused mercerized backstone 1 1 has a si / A 1 ratio higher than 5; 1 (see E 1 sevier published picture 1 1 t 1987. A _ jac 〇bs and J .A By Ha Γ t en s: "High-silicon aluminosilicate matters 1 I and 1 Zeolite synthesis J Plant surface science and catalysis J Vol. 33» Vol. T 32 (32 1-332)) Replaced by hydrogen alkaline earth metal ions or ammonium ion 'W * · 1 I ions or other ones with other alkaline metal ions 0 I 1 According to the present invention, the mercerizing flux used as the original family for the preparation of catalysts is <7μ. Ammonium Mercerizing 1 | Zeolite whose Si / κ 1 atomic ratio is between 5: 1 to 20: 1, preferably 5: 1 to 1 and order 12: 1. Its sodium content must be very low, t is preferably low At 0 1% by weight relative to the weight of mordenite 0% ammonium silk m m sold in the mall * It can also be prepared from 1I mordenite M containing ammonium or alkaline earth metal ions and cations as ammonium pairs 1I these ion exchange. Ion exchange can be performed using conventional methods. Example 1 1 As * treatment with an aqueous solution of ammonium nitrate 0 1 The ammonium mordenite suitable for the catalyst of the present invention is mainly produced by a method comprising a drying step 1 1 followed by a M sarthanization step. 1 1 In the drying step > must be carried out under conditions that enable the mordenite to maintain the ammonium state 0 In fact, I found that at a temperature of 4 0 0 M, the ammonium 1 I mordenite will not be converted into proton mordenite 〇This is why the drying step of the method of the present invention 1 1 is performed at a temperature of less than 40 in the dry inert gas (nitrogen) stream, and 1 is preferably 2301C to 350 1C. 0 Drying Degree and I 1 _ 8 1 I 1 This paper size applies to Chinese National Standard (CNS) A4 specification (210 × 297 mm) 418940 Μ Β7 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (7) 1 1 It is sufficient to remove the water absorbed on the mercerized whisker, but its temperature is 1 1 It must not be too high and the drying time should not be too long anyway. Κ Avoid the volatilization of chemically bound ('chemical adsorption) bacteria. 0 The drying time is usually 180 To 540 ^ —V Please read 1 minute, preferably 360 to 480 minutes. Read 1 1 1 | Any dry m program according to the present invention can be used for m zeolite. Therefore, m 1 1 1 such as green zeolite can be used even at Dry at room temperature under vacuum 0, so drying can be performed at a pressure of 1 I lower or higher than atmospheric m-force 0, preferably below or equivalent 1 | A 1 at 3 For example, if you fill out this in mg, fill in 1 and the amount of water released during the drying step can be checked. For example, reverse the page 1 t. The device will be condensed or analyzed with a mass spectrometer. 0 Dry at the end of the water release. 1 1 stop. The released gas was bubbled into water for VX titration analysis. Measured 1 1 determined the amount of ammonia in the aqueous solution t. It has been shown that the ammonia released during the drying period 1 is less than 0.01 relative to the weight of mordenite. ; During the dry refining this--ammonia content 1 so the ammonia content in the original mercerized m stone should be ignored. 0 1 I At the end of the drying step * The dried material can be cooled in an inert gas stream (1 1) to make 1 I return to room temperature. 1 Dried ammonium mordenite M gas phase tetrachlorosilane for alkaneification * Heating from room temperature 1 Gradually increasing temperature at a rate of 1 to 5 υ per minute, preferably 1 l is 2.5 to 4 per minute VV up to 300 to 600 t! Temperature 9 is preferably 1 1 450 to 550 V 0 and then maintained at this temperature for 60 to 1 80 minutes, preferably 1 I is 120 to 1 60 minutes C. Better to use inert A gas mixture of gas and tetrachloromethane W 1 1 alkane, wherein the fraction of tetramethylene methyl silicon is < 0.05 to 1. 0 1 1 bar »especially between 0.2 to 0.6 bar 0 in silicon During the firing step, a slight dealumination of the mordenite I zeolite occurred. The S i / A 1 atomic ratio was originally from 5: 1 to 20: 1. I 1 -9 1 1 1 This paper size applies to China National Standard (CNS) Α4 specifications (210X297 mm) 416940 A7 B7 Printed by the Consumer Cooperatives of the Central Government Bureau of the Ministry of Economic Affairs V. Invention Description (%) The value of 1 1 becomes between 10: 1 and 30: 1 Value 0 1 1 According to the present invention, tetrachlorosilane is mainly used as the silylating agent. Actually 1! Up * I have issued regulations to use other silicon chemical agents (dichlorodimethyl silicone or 1) (Simethicone complex) can not be obtained in the catalytic synthesis of ammonia and formazan M. 1 Selective catalyst for the formation of dimethylamine. 0 Threat 1 i 1 After cooling with M inert gas to room temperature. 1 | Wash with distilled water to remove the remaining aluminum chloride and aluminum salt. Wash the number of repetitions 1 I and 1 again until the pH value of the supernatant solution becomes neutral. 0 The resulting m mordenite is then filled in at 60 V and dried to The weight does not change. Page 1 | According to Zhao 1 «," The modified ammonium mordenite used in the catalyst of the present invention usually has an si / A 1 1 1 atomic ratio of 10: 1 to 30: 1. 15 : 1 to 25 : 1 0 1 | The method of manufacturing modified mordenite according to the present invention is more advanced than that of the prior art! The ordering method is simple and less expensive. 0 In fact, t is opposite to the US Nos. 5, 137, 854, and 5 , No. 21 0, 308 discloses a method for preparing modified mordenite, which includes 1 I contains four main steps > two of them are sintering * and there are only two methods for preparing modified 1 | quality m-mordenite according to the present invention. Steps (drying and silylation) without involving 1 1 and calcining step 0 In addition, the method according to the present invention is easier to implement than the method of European Patent Application I No. 59 3, 086, because extreme care must be taken in this application 1 1 The water content M of the mordenite before the silylation is adjusted to a predetermined value and I 1 is subjected to several times of incineration. 1 I The method for producing a modified mordenite according to the present invention »Compared with the method of the prior art 1 1 Easier during delivery and The economy can use the method of synthesizing methylamine according to the present invention »Methanase and 1 ammonia, which are used as the starting materials, are pure products or industrial grade products can be used for economic reasons. 1 1 -1 0- 1 1 1 This paper size applies to China's National Standards (CNS) A4 specification (210X297 mm) 416940 at B7 Printed by the staff of the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Consumption. 5. Description of the Invention (1) 1 1 The amount t of the raw materials used in the method 9 of the present invention should be such that the nitrogen / carbon (N / C) ratio of the original 1 1 is from 0.5: 1 to 5: 1 and preferably 0 · 8: 1 to 2: 1 0 1 1 when K / C atom ratio increases »The selectivity to dimethylamine decreases and when 1 IN / C atom ratio is decreased), the formation of trimethylamine increases 0 This is not recommended to read 1 f N / C atom ratio is not pm Swelling out 0.5 · 5: 1 to 5 :! Fan Yuan's reason 0 # 1 | I The feed rate of formazan is between 0.1 and 2 kg / h / kg catalyst Note that 1 1 is beneficial. 1 I i i The operating conditions used in the method of the present invention are usually gas-phase catalysis of ammonia and formazan. For the manufacture of methylamines 0 This method is usually in the range of 220 to 3 5 0 1 page temperature S__ «1 1 temperature» preferably 280 to 320 t pressure range from atmospheric pressure to about I 1 100 bar i preferably about Performed within the range of 1 to 50 bar. 0 1 1 The device used in the method of the present invention is limited. ♦ This method can be read continuously or 1 non-continuously. 0 The catalyst bed can be a fixed bed or a fluidized bed. 0 In the reactor The mixture of Pt gas and m is divided into 11 parts by conventional methods. For example, 9 is used in the fractional distillation method. 0 After the components in the reactor effluent gas are separated by 1 I, ammonia, monomethylamine and / or dimethylamine can be separated according to Partial or full 1 1 reflux cycles are needed. In the method of the present invention, it uses the above-mentioned modified ammonium m-zeolite as catalyst ϊ l Ϊ It is easy to produce dimethylamine with a high selectivity of 1 to 72 to 82. Moore 1 1 r and The methanol conversion rate is close to 100 mol%. 〇In addition, t is practically not available-methyl 1 1 amine is formed without by-products such as dimethyl ether. 0 1 1 further 1 when the gas mixture of methanol and ammonia contains monomethylamine and / 1 1 or dimethylamine trans / or methylamine. The same results are obtained. Therefore, the methylamine formed by i 1 can be fed into the reactor through a Ttm ring in a gas mixture with ammonia 1 1 -1 1- 1 1 1 This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 416940 A7 _B7_ V. Description of invention (W) without affecting the selectivity of dimethylamine generate. This would lead to an industrial benefit. Finally, as shown in the examples below, the catalyst can maintain its activity and selectivity for a long time. The following examples of the present invention do not limit the present invention. The S / A1 atomic ratio shown in each example is based on 29A1 Magic Angle Spinning NMR (MAS NHR), and M is a fluorite containing aluminum atoms at the tetrahedron position as a standard. Measurement > The aluminum content was determined using coupled induction plasma technology, which is described in DR Corbín et al., Anal. Chera. 59 (1937), 2? 22-2728. Cell Example 1 The catalyst prepared according to the present invention The mordenite used in this example is PQ zeolite CBV 20A (product of Valley Forge, PQ Company in the United States). It is a synthetic mordenite with low sodium content (relative to mercerized The zeolite weight was 0.01 weight! S). The mordenite has a Si / A1 atomic ratio of 10: 1 and a nitrogen content of 1.95 wt% in the form of ammonia. The determination of ammonia content is the ammonium ion of M mordenite, which is replaced with a concentrated aqueous solution of sodium hydroxide, followed by the ammonia produced by steam distillation, and then condensed to determine the ammonia in the obtained aqueous solution. The dry M is about 25 grams. The mordenite was granulated and sieved to obtain 10 grams of small particles with a particle size between 250 and 500 microns. The mordenite with this particle size was filled into a 25 mm diameter quartz tube with a temperature measuring sleeve. The tube was used in Externally heating M with an electric heating coil makes the catalyst bed have a uniform temperature. The mordenite is heated at a rate of atmospheric pressure M2.5 ° C / min in a nitrogen flow rate of 40 ml / min and kept at 300 t! At a temperature of 5 hours (please read the precautions on the back before filling in this Page] This paper size is applicable to the Chinese National Standard (CNS) M specifications (210X297 mm) when printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 416940 Μ B7 V. The invention description ("). Then cooled in a dry nitrogen stream To room temperature. The analysis shows that the ammonium released during this drying step is negligible for the weight of the mordenite used. (2) Treating a nitrogen stream with tetrachlorosilane through a bubbler containing tetrachlorosilane, Maintain the temperature K to maintain the partial pressure of tetrachlorosilane at about 0.24 bar. The flow rate of a mixed gas of nitrogen and tetrachlorosilane M40 mm / min passes through the catalyst bed (dry green zeolite). The catalyst bed is 3.51 The mordenite is gradually heated to 550t: The mordenite is then maintained in the air stream for another 2 hours and then cooled to room temperature under nitrogen. The mordenite thus treated is suspended in 2 liters of distilled water and the water is poured out , And Several times until the pH value of the water in the surface layer is neutral. The mordenite thus obtained is dried at 60 ° C until the weight remains unchanged. The Si / A 丨 atomic ratio of the modified ammonium mordenite obtained is 25: 1. Nitrogen content Based on ammonia, it is 0.7 weight Ϊ1. Although the ammonia content is determined, the ammonium ion of mordenite is replaced with a concentrated hydrogenated aqueous solution of hydrogen, followed by the steam generated by M steam, and then condensed to determine the ammonia in the obtained aqueous solution. In this case, two types of mordenite were obtained, with an Si / ZU atomic ratio of 25: 1. This nitrogen content indicates that the mordenite is still ammonium after silanization. In fact, the theoretical formula of such mordenite should be (〇4) 1,85 " Al〇2) 1,85 (Si〇2) 46.15] · 24H2 0, and its theoretical molecular weight is 3 5 50. The theoretical nitrogen content M relative to the total weight of mordenite The weight percentage expression is [(1 4 X 1. 8 5) / 35 50] X 1 00 = 0. 73 weight%. -13- (Please read the precautions on the back before filling this page) This paper size applies China National Standard (CNS) Α4 specification (210X297 mm)
41694Q B7 經濟部中央標準局員工消費合作社印製 五、發明説明(Μ ) 1 1 因 實 驗 所 得 含 氮 量 相 對 於 絲 光 沸 石 重 量 為 0 . 7 重 量 % 1 1 * 明 白 表 示 絲 光 m 石 在 依 本 發 明所作矽烷 化 處 理 之 後 依 1 1 然 為 銨 之 形 態 0 诗 1 I 實 拖 例 2 (比較例) Μ各種沸石製備觸媒 先 閱 1 1 在 本 實 Sfe 例 中 所 用 方 法 與 實 施 例 1 相 同 » 但 用 市 售 或 背 1 之 f 合 成 之 沸 石 0 用 不 同 的 沸 石 製 成 這 些 觸 媒 9 因 的 在 比 較 注 意 1 J 其 用 於 由 氨 和 甲 醇 合 成 甲 胺 物 之 功 能 與 用 本 發 明 方 法 所 事 項 1 I 再 1 製 改 質 銨 絲 光 沸 石 (見後逑實腌例4 ) 所 得 功 能 之 不 同 〇 4 寫 本 ί 2 . 1 . 沸 石 Be t a Η + 之 砂 垸 化 頁 1 1 完 全 依 眧 八V» 實 施 例 1 製 備 觸 媒 之 方 法 r 但 起 始 之 絲 光 1 1 沸 石 換 Μ 沸 石 Be t a Η + CP81 1 -25 ( 荷 蘭 9 Le id e η » 1 1 PQ沸 石 公 司 出 品 ), 為合成之質子沸石, 其S i / A 1 原 1 訂 子 比 為 13 :1 0 如 此 所 得 改 質 之 沸 石 Be t a Η + 之 Si /ft 1 1 比 為 150: 1 > 1 I 2 . 2 · 沸 石 Be t a Ν a 4 之矽垸化 1 1 a ) 在 實 施 例 2 . 1 所 用 之 沸 石 Be t a Η + CP8 11 -25 被 轉 1 1 化 成 Be t a 沸 石 之 納 形 態 1 是 在 室 溫 將 m 石 Be t a Η -h I 攪 拌 於 NH 3 水 溶 液 中 t 繼 而 於 娌 流 之 溫 度 下 搜 拌 於 1 L 氯 化 納 水 溶 液 中 歷 4 小 時 0 用 蒸 餾 水 洗 至 無 氯 離 子 1 1 後 在 60 乾 燥 0 1 ί b) 從 2 . 2 . a ) 製 得 之 納 型 Be t a 沸 石 經 乾 嫌 後 完 全 照 實 施 1 1 例 1 所 述 處 理 0 Μ 生 * 改 質 沸 石 B e t a N a斗 其S i / 1 ! A 1 原 子 比 為 40 :1 〇 1 2 . 3 . 納 m 光 沸 石 之 矽 院 化 1 I -1 4- I t 1 本紙張尺度適用中國國家標準(CNS ) A4规格(210X29?公釐} 416940 a? B7 經濟部中央標準局員工消費合作社印製 五、發明説明( /3 ) 1 1 a ) 實 跑 例 1 所 用 之 銨 絲 光 沸 石 PQ沸 石 CB V 20 A 被 轉 化 1 1 為 納 型 > 是 在 酒 流 溫 度 下 攪 拌於 氯 化 納 水 溶 液 中 達 1 I 4 小 時 轉 化 * 然 後 用 蒸 豳 水 洗至 無 納 離 子 被 偵 出 t 請 1 先 1 再 在 60 V 乾 燥 0 閱 1 所 得 納 絲 光 沸 石 之 Si /A 1原子比為1 0 : 1 Ί t 面 1 之 1 b ) 2 . 3 . a ) 製 得 之 納 絲 光 沸 石 在 乾煉 後 兀 全 依 實 施 例 1 注 意 1 | 所 逑 處 理 Η 得 改 質 之 納 絲 光沸 石 » 其 S ί / A 1原子 事 項 1 | 再 1 比 為 17 :1 〇 寫 本 1 A 實施 例 3 (比較例) 依 照 美 國 第 5 , 137 , 8 5 4號專利所述製 頁 'ί—^ 1 | 備 ΛΆ 觸 媒 1 I 為 供 比 較 r 依 照 美 画 第 5 , 137, 854 號 專 利 所 述 方 法 製 ! I 得一 改 質 質子絲光沸石。 1 訂 3.1. 實 施 例 1 所 用 之 銨 絲 光 沸 石PQ沸 石 CB V 20 A轉化 I 成 為 納 鹽 是 在 m 流 溫 度 下 搜拌 於 氣 fb 納 水 溶 液 中 1 | 達 4 小 時 » 然 後 用 蒸 豳 水 洗 至無 納 離 子 被 偵 出 再 ) 1 I 在 60 乾 燥 0 1 1 所 得 納 絲 光 沸 石 之 Si /A 1原子比為1 0 ·* 1 Λ 1 3.2. 其 次 » 用 上 述 3 . 1 . 所 製 納 絲 光沸 石 完 全 依 照 美 國 \ ί 專 利 第 5 , 137 , 8 5 4 ( 第 6 段 7 5 0行 至 第 7 段 34行 ) 所 1 1 述 實 拖 例 方 法 製 成 觸 媒 〇 在 此方 法 中 4 納 絲 光 沸 石 I I 在 氮 氣 流 中 以 70 ου加熱3〇分鐘, 然後在此溫度接 1 1 受四氣甲矽烷和氮氣氣流 處 理 約 3小 時 » 輝 如 此 處 理 之 I 1 絳 光 沸 石 用 蒸 細 m 水 洗 至 再 無 氯離 子 被 偵 出 t 接 受 煆 1 燒 於 45〇υ , 絲光沸石的納離子在經N Η 4 NO e 溶液 1 1 -1 5- 1 1 1 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 經濟部中央標準局員工消費合作社印製 416940 A7 _ B7五、發明説明(W ) 處理後被交換為銨離子,因而獲得之銨絲光沸石最 後接受另一 45〇υ煆燒為時2小時。獲得之質子絲 光沸石,其S i / A 1原子比為1 0 : 1。 實陁例4 甲胺之合成 在此實拖例中,Μ依本發明方法製得之改質銨絲光沸 石(實施例1丨之催化功能與用四氛甲矽烷處理或未處理 之各種其他沸石比較。 4 . 1 .裝置及操作條件 所用反應器為一 Pyrex玻璃管,高50公分,内徑約 2 2公厘。一附有可滑動熱偶之測溫插套蓮行於該管 中央,Μ緊密監視觸媒溫度。該管被置於一流動砂 浴,從外Μ電姐加熱Μ保有均勻之溫度分佈。在管 内,在一層供試驗的觸媒上加一層惰性材料(α-礬 土)Μ於其通過觸媒床之前對氣態反懕物預熱。 Μ7克觸媒,其形狀為經磨成粒而粒度在300至400 微米之間Κ供試驗;觸媒並被另加之惰性物質稀釋。 氨與甲醇混合物Μ氣相自上而下飼人反應器。反應 在300C之溫度和在大氣壓下進行,甲酵進料速率 為0 . 3公斤/小時/公斤觸媒。氨之進料速率Μ使能 生2:1之H/C原子比為準。實驗顯示瑄些試驗在大氣 壓力下Μ甲醇,氨和可能回收循環的甲胺等氣體混 合物進行,構成良好比較各種觸媒的方法,Μ及在 較高壓力條件下利用外插法的可靠基礎。在反應器 的出口,用已知流量之氮氣稀釋排出之氣體產物Κ -1 6 — n. I I l· II - I I Ln I- I -II !1 , I— In II I ——-i Iΐτ (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 416840 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(/5 ) 姐止其冷凝。對氣體混合物組成的分析是用氣栢層析 儀。: 4 . 2 ,比較觸媒功能 所得各項結果為依實施例4.1.所述條件下就每一觸 媒在甲胺合成之試驗所得,列於下附表I ° 在該表中所用詞彙之意義如下: -沸石 Beta Η + :沸石 Beta H+ CP811-25由 PQ沸 石公司,L e丨d e η ,荷蘭所售; -沸石Beta H+ *SiCl4 :依實施例2.1.製得之矽 烷化沸石; -沸石Beta · SiCl4 :依實施例2.2,製得之矽 烷化沸石; -已垠馍沸石ZSM-12 NH4 + :納沸石,依1987年 Elsevier 出版,P.A. Jacobs與 J.A, Martens著 :「高矽鋁矽酸鹽之合成J 「表面科學與觸媒之 研究j第33卷書中第13頁ί實施例6a)所述方法製 得,其係經NH3水溶液在室溫交換並在5001C且 有空氣情形下煆燒4小時所得者; -已煆燒絲光沸石+ :絲光沸石PQ沸石CBV 2 0 Α (美國,V a 1 1 e y F 〇 r g e , P Q 公司),在 5 0 0 υ 空氣中煆燎4小時。 -絲光沸石100Η":商用高度除鋁之質子絲光沸石 ,其 Si/iU 比為 100:1(法國,Montoir de Bretagne ,Zeocat 44550所售); -17- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家摞率(CNS > A4規格(210X297公釐) 416940 at B7 五、發明説明(/‘) 絲光沸石^+3丨(:14:依實施例2.3,所製矽烷化 絲光沸石; 絲光沸石SiCl4 _ H + ··簧施例3依美國第 5 , 1 3 7 , 8 5 4號專利揭示方法製得之矽烷化絲光沸 石。 絲光沸石N丨丨4 * · S i C 1 4 :實施例1 (依本發明) 製得改質該絲光沸石; s i / /U :所用觸媒之s i / A 1原子比; c Me(JH ··依下式計算所得甲酵轉化率(莫耳% ); 未轉化甲醇箅耳數 C MeOH = 1 0 0 ' -X 100; -----------装-- <請先閲讀背面之注意事項再填寫本頁)41694Q B7 Printed by the Consumer Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs. 5. Description of the invention (M) 1 1 The nitrogen content obtained as a result of the experiment relative to the weight of mordenite is 0.7% by weight 1 1 * It is clear that the morden m stone is in accordance with the present invention. After the silylation treatment, it is in the form of 1 1 and then ammonium. 0 Poem 1 I Example 2 (Comparative Example) M Various zeolite preparation catalysts. Read 1 1 The method used in this example of Sfe is the same as Example 1 »But Commercially available or synthesized zeolite f 0 These catalysts are made with different zeolites 9 For the sake of comparison 1 J Its function for synthesizing methylamines from ammonia and methanol and matters in the method of the present invention 1 I Re1 Preparation of modified ammonium mordenite (see Example 4), the difference in the functions obtained 〇4 manuscripts ί 2. 1. The zeolite Be ta Η + sand sandification page 1 1 Fully implemented according to 眧 V » 1 Method for preparing catalyst r but starting mercerization 1 1 Zeolite for M Zeolite Be ta Η + CP81 1 -25 (Netherlands 9 Le id e η »1 1 PQ Zeolite Company), a synthetic proton zeolite, its S i / A 1 The original 1 order ratio is 13: 1 0 The Si / ft 1 1 ratio of the modified zeolite Be ta Η + thus obtained is 150: 1 > 1 I 2. 2 · The zeolite Be ta Ν a 4 Silicidation 1 1 a) The zeolite Be ta Η + CP8 11 -25 used in Example 2.1 was converted to 1 1 and converted to the nano form of Be ta zeolite 1. The m-stone Be ta Η -h I was stirred at room temperature. In NH 3 aqueous solution and then at a stream temperature, search and stir in 1 L of sodium chloride aqueous solution for 4 hours. 0 Wash with distilled water until there are no chloride ions 1 1 and then dry at 60 1 1 b) From 2.2. a) The nano-Beta zeolite prepared was completely treated as described in Example 1 and treated with 0 μM * modified zeolite. Beta N a bucket has a Si / 1! A 1 atomic ratio of 40: 1 〇 2. 3. The silica chemical conversion of nanometer zeolite 1 I -1 4- I t 1 This paper size applies to Chinese national standards ( CNS) A4 specification (210X29? Mm) 416940 a? B7 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (/ 3) 1 1 a) Practical example 1 Ammonium mordenite PQ zeolite CB V 20 used A is converted 1 1 is nano-type > is stirred in a sodium chloride aqueous solution at the temperature of wine flow for 1 I 4 hours conversion * and then washed with distilled water until no nano-ion is detected t please 1 first 1 then 60 V Drying The Si / A 1 atomic ratio of the obtained mordenite is 10: 1 Ί t 1 of the face 1 b) 2. 3. A) The obtained mordenite is dried according to the examples. 1 Note 1 | Modified Nano Mordenite »Its S ί / A 1 Atom Matter 1 | The ratio of 1 is 17: 1 〇 Example 1 (Comparative Example) According to the US Patent No. 5, 137, 8 5 4 to make a page 'ί— ^ 1 | 备 ΛΆ Catalyst 1 I is For comparison r was prepared according to the method described in the US Patent No. 5, 137, 854! I obtained a modified proton mordenite. Order 3.1. Example 1 The ammonium mordenite PQ zeolite CB V 20 A used in Example 1 was converted into nano-salt at m flow temperature in gas fb sodium aqueous solution 1 | for 4 hours »then washed with distilled water until no Nano ions were detected again) 1 I was dried at 60 0 1 1 The Si / A 1 atomic ratio of the nanomordenite was 1 0 · * 1 Λ 1 3.2. Secondly »using the above 3.1. The catalyst was made in accordance with the method described in the United States Patent No. 5, 137, 8 5 4 (paragraph 7 line 7 to line 7 to line 34). In this method, 4 nanomordenite II Heating in a nitrogen stream at 70 ου for 30 minutes, and then at this temperature for 1 hour, treated with tetragas silane and nitrogen gas stream for about 3 hours »I 1 fluorite treated in this way was washed with distilled m water until no chlorine Ions are detected t accept 煆 1 burned at 45〇υ, the nano ions of mordenite are dissolved in N Η 4 NO e 1 1 -1 5- 1 1 1 This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 416940 A7 _ B7 V. Description of invention (W) was processed The ammonium ion was exchanged, and the ammonium mordenite obtained finally received another 45 ° C for 2 hours. The obtained proton mordenite had an S i / A 1 atomic ratio of 10: 1. Example 4 Synthesis of methylamine In this example, the modified ammonium mordenite prepared according to the method of the present invention (the catalytic function of Example 1 丨 and various other zeolites treated or untreated with tetramethane silane) Comparison 4.1. The reactor used in the device and operating conditions is a Pyrex glass tube, 50 cm high, with an inner diameter of about 22 mm. A temperature-measuring sleeve with a sliding thermocouple runs in the center of the tube. The catalyst temperature is closely monitored. The tube is placed in a flowing sand bath and heated from the outside to maintain a uniform temperature distribution. Inside the tube, a layer of inert material (α-alumina) is added to the catalyst for testing. ) MH preheats gaseous reactants before passing through the catalyst bed. Μ7 grams of catalyst whose shape is ground into granules with a particle size between 300 and 400 microns for testing; the catalyst is additionally inert. Material dilution. The mixture of ammonia and methanol in the gas phase is fed to the human reactor from top to bottom. The reaction is carried out at a temperature of 300C and atmospheric pressure, and the feed rate of formazan is 0.3 kg / hour / kg of catalyst. The feed rate M enables the H / C atomic ratio of 2: 1 to prevail. Experiments show that some experiments At atmospheric pressure, M gas mixtures such as methanol, ammonia, and methylamine that may be recycled, constitute a good method for comparing various catalysts, and a reliable basis for using extrapolation methods at higher pressures. At the reactor outlet, Dilute the exhaust gas product with a known flow of nitrogen K -1 6 — n. II l · II-II Ln I- I -II! 1, I— In II I ——- i Iΐτ (Please read the note on the back first Please fill in this page again for this matter) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 416840 A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (/ 5) Stop the condensation. The composition of the gas mixture was analyzed using an air chromatograph. 4.2. The results obtained by comparing the catalyst functions were obtained according to the conditions described in Example 4.1. The meaning of the words used in this table is as follows:-Zeolite Beta B +: Zeolite Beta H + CP811-25 is sold by PQ Zeolite Company, Le e de η, Netherlands;-Zeolite Beta H + * SiCl4: Silanized zeolite prepared according to Example 2.1;- Beta · SiCl4: Silanized zeolite prepared according to Example 2.2; -Hexazolite ZSM-12 NH4 +: Nanozeolite, published by Elsevier in 1987, by PA Jacobs and JA, Martens: "High Silicon Aluminum Silica Synthesis of acid salts "Study on Surface Science and Catalysts j Volume 33 book page 13 of the method described in Example 6a), which is exchanged with NH3 aqueous solution at room temperature and at 5001C with air Obtained by sintering for 4 hours;-sintered mordenite +: mordenite PQ zeolite CBV 2 0 Α (USA, Va 1 1 ey F ogge, PQ company), simmered in air for 5 hours . -Mordenite 100Η ": Commercial high-aluminum deprotonated proton mordenite whose Si / iU ratio is 100: 1 (sold by Montoir de Bretagne, France, Zeocat 44550); -17- (Please read the notes on the back before filling (This page) The paper size applies to the Chinese national standard (CNS > A4 size (210X297 mm) 416940 at B7. V. Description of the invention (/ ') Mordenite ^ + 3 丨 (: 14: manufactured according to Example 2.3, Silanized mordenite; mordenite SiCl4 _ H + ·· Spring Example 3 is a silylated mordenite prepared according to the method disclosed in US Patent No. 5, 1 37, 8 5 4. Mordenite N 丨 丨 4 * · S i C 1 4: Example 1 (according to the present invention) The modified mordenite was prepared; si / / U: the si / A 1 atomic ratio of the catalyst used; c Me (JH · · formazan obtained from the following formula Conversion rate (mol%); Number of unconverted methanol; C MeOH = 1 0 0 '-X 100; ----------- pack-- < Please read the notes on the back before filling (This page)
DME 飼入甲醇莫耳數 :二甲醚之選擇率(莫耳!Π , Μ下式計算: X DME (莫耳) 訂 DME' 2x DME (莫耳)+1 X ΜΜΑ(莫耳)+2x DMA (莫耳)+3x ΤΜΑ (莫耳 >Number of moles fed to DME: the selectivity of dimethyl ether (Mole! Π, Μ is calculated as follows: X DME (Mole) Order DME '2x DME (Mole) +1 X ΜΜΑ (Mole) + 2x DMA (Mole) + 3x ΤΜΑ (Mole >
A 經濟部中央標準局負工消費合作社印製 -SMMA:單甲胺(莫耳》!)之選擇率,計算如Τ式: 1XMMA f莫耳)X 100A Printed by the Central Laboratories of the Ministry of Economic Affairs, Consumer Cooperatives -SMMA: Monomethylamine (Mole!), The selection rate, calculated as T formula: 1XMMA f Moore X 100
SS
MMA 2X DME (莫耳)+lx HM/U奠耳)+2X DMA (莫耳)+3x TMA (莫耳) SDMft:二甲胺(莫耳3;)之選擇率•計算如下式: -18- 本紙乐尺度適用中國國家標準(CNS ) A4規格(210x297公釐) 41Β940 Α7 Β7 五、發明説明(/7 ) 2x DME(莫耳)X 100MMA 2X DME (Mole) + lx HM / U Moore) + 2X DMA (Mole) + 3x TMA (Mole) SDMft: Dimethylamine (Mole 3;) Selection Rate • Calculate the following formula: -18 -This paper scale is applicable to the Chinese National Standard (CNS) A4 (210x297 mm) 41B940 Α7 Β7 V. Description of the invention (/ 7) 2x DME (Mole) X 100
SS
DMA 'TMA · 2x DMEi莫耳)+lx MMA (莫耳 W2x DMA (莫耳)+3x TMA (莫耳) 三甲胺(莫耳3;)之選擇率,計算如下式: 3X ΤΜΑί冥耳)X 100 *ΤΗή X DME (莫耳)+lx ΜΜΑ (箅耳DMA (莫耳)+3x ΤΜΑ (莫耳) Μ上各式中,The selection rate of DMA 'TMA · 2x DMEi Mole) + lx MMA (Mole W2x DMA (Mole) + 3x TMA (Mole) Trimethylamine (Mole 3;), the selection rate is calculated as follows: 3X ΤΜΑί 冥 耳) X 100 * ΤΗή X DME (莫尔) + lx ΜΜΑ (箅 耳 DMA (莫尔) + 3x ΤΜΑ (莫尔) Μ)
HeOH = 甲 醇 DME = 二 甲 醚 HHA = 單 甲 胺 DMA = 二 甲 胺 ΤΗ A = 三 甲 胺 ----------裝-- (請先聞讀背面之注意事項再填寫本頁) 訂 經濟部中央樣準局貝工消費合作社印裝 -19- 本紙張尺度適用中國國家標準(cns )Α4規格(210x297公釐) 416840 A7 _B7五、發明説明(/$ ) 表I 觸 媒 Si/Al C MeOH SDME SMMft S DMA STMA (莫耳S ) 沸石Beta Η + 13:1 >99 0.5 32 24 44 沸石 Beta Η + * SiCl 4 150: 1 81 1 2* 12 76 沸石 Beta Ha + · SiCU 40:1 96 17* 22 61 烺熗沸石ZSM-12NIU + 45:1 86 12* 23 65 煆燒絲光沸石NIU + 8:1 >98 0.5 15 25 60 絲光沸石100H + 100:1 93 2 Γ 21 58 絲光沸石Na + · SiCU 17,2:1 >98 2 38 38 22 絲光沸石SiCU « H + 10:1 97 2 20 51 27 絲光沸石NH4 + *SiCU (本發明) 25:1 97 0.4 27.2 72.1 0.3 S DME+S ΜΗή I I - hi I - I I— I -I I 1- I I I- 丁 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 表I清楚表示沸石Beta和ZSM-12提高了三甲胺的生成 而損別二甲胺的生成。事實上.Μ這些沸石所得之甲胺 組成與三種甲胺之間達到熟力學平衡時的理論數值很接近。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 經濟部中央標準局負工消費合作社印製 416S40 a? B7五、發明説明(") 因此,這些沸石對二甲胺的生成並非很有選擇性。 再者,表I表示絲光沸石通常展琨很好的活性且有高 甲醇轉化率。未矽烷化的質子絲光沸石(煆燒絲光沸石 HN4 +和絲光沸石100H+)亦提高三甲胺的生成而非二 甲胺。矽烷化的納絲光沸石(絲光沸石N8+ ‘SiClA) 對二甲胺的生成比較有選擇性(38莫耳S;)。然而,其對 三甲胺的選擇率仍高(22莫耳;S )。 M S i C丨4處理過經轉化為一質子絲光沸石的鈉絲光沸 石,依照美國第5,137 ,854和5,210,308號專利所掲示方 法而製成,對二甲胺的生成有較高的選擇(51莫耳3;)。 然而,其對三甲胺的生成仍達27萁耳之選擇率而偏高。 表I清楚顯示,依本發明方法製成之絲光沸石基質觸 媒,與其他沸石基質觸媒不論已否用SiCl4處理者相比 較,均有其優異性。事實上,依照本發明將銨絲光沸石 用四氯甲矽烷在氣相中並昇高溫度處理後則成為二甲胺 生成之最有選擇性之觸媒,DMA選擇率為72.1莫耳% ; 再者,用此觸媒,三甲胺和二甲醚的生成搔低(0.7莫耳% ,兩種生成物總和),而且甲酵轉化率幾乎完全(97莫耳幻 C 實施例5 N/C原子比的影饗 在本例中,變動合成甲胺物的條件.以決定本發明觸 媒的最佳使用條件。 依實施例4的操作條件,用簧施例1所製改質銨絲光 沸石作觸媒,在30010,改變N/C原子比和甲醇進料速 -2 1 - -1^1 - 二- I— t ^^1 —^1 二-- n (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0 X 297公釐) 416340 A7 B7五、發明説明u〇 率(每公斤觸媒每小時甲醇公斤數)。 所得結果列於表n,其中cMe0H , sDME , Sm , s_ 和STMA之意義與賁陁例4相同。 經濟部中央標準局員工消費合作杜印製 表E 原子比 N/C MeOH流量 (公斤/小時/公 斤觸媒) CMeOH S DME SMMfi S DMA S TMA (莫耳% ) 1.3:1 0.2 >99 0.8 16.2 77.0 6.0 1.3:1 0.3 >99 0,6 17.7 81.6 0.1 1.6:1 0.2 >99 0.7 21.1 76.2 2.0 1.6:1 0.3 >99 0.5 21.3 77.7 0.4 2.0:1 0.2 99 0.4 25.5 72.5 1.6 2.0:1 0.3 97 0.4 27.2 72.1 0.3 表E表示在300^Μ甲醇進料速率為〇.3(公斤/小時/ 公斤觸媒)者三甲胺之生成幾近於零而二甲_也很低為 接近0 . 5 % ,且無關於飼入氣體的N / C原子比。二甲胺的 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I — L---„-----^------ir------Η (請先閲讀背面之注意事項再填寫本頁) 416940 A7 B7 五、發明説明(文/) 選擇率在Ν/C原子比為1.3時可達81.6莫耳5K 。此中並 證明二甲瞭的選擇隨H/C 原子比之增大而降低。 實施例6 反應溫度的影響 反應在與茛施例4相同條件下進行,用實_例1所製 改質銨絲光沸石作觸媒,但反應溫度降低。所得結果列 如表 Μ,其中 CMe〇H , SDHE , S MHft , SDMA 和 STMA 之含義 同實施例4 。 ------------裝-----^-I訂------^ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標隼局員工消費合作社印製 表m證明在較低溫度,換言之,在不完全的甲醇轉化 ,本發明觸媒的功能依然很好;三甲胺和二甲醚的生成 仍然很低。 宵施例7 觸媒的安定性 甲胺物之合成依實施例4所述進行,用實施例1所製 表m 溫度 no) 原子比 K/C MeOH流率 (公斤/小時/公 C MeOH S DHE SMHfl S DMA S TMA 斤觸媒> (莫耳ϊί ) 280 1.6:1 0.1 >98 0.5 20 76 3.5 260 1.6:1 0.1 64 2 46 52 <0.1 本紙浪尺度適用中國國家標準(CNS) A4规格(210X297公釐> 416940 B7 經濟部中央標準局員工消費合作社印製 五、發明説明 ! {7.Z ) t 1 改 質 銨 絲 光 沸 石 作 觸 媒 〇 該 觸 媒 在 30 0 υ, 大氣壓下保 1 1 持 70天 j Μ 進 料 氣 體 N/C 原 子 比 為 2 : 1 , 甲醇進料速率 1 1 為 0 . 2 ί公 斤 /小時/ 公 斤 觸 媒 ) >在此期間, 觸媒保持其 請 1 j 活 性 而 甲 醇 轉 化 率 高 於 99 莫 耳 % ,且二 甲 胺 選 擇率仍維 先 閱 1 1 持 不 變 而 為 73 莫 耳 % 〇 背 面 1 1 之 1 宵 施 例 8 單甲胺的轉化 注 意 ! I 在 此 例 中 » 本 發 明 觸 媒 之 功 能 就含有 單 甲 胺 之氨與甲 事 項 1 I 再 I 酵 氣 體 混 合 物 合 成 甲 胺 物 而 予 研 究。 所製改質 4 寫 本 1 反 應 依 實 施 例 4 相 同 條 件 進 行 ,用實 腌 例 1 頁 1 I m 絲 光 沸 石 作 觸 媒 > 反 nta- 應 溫 度 30 0 ,但氨, 甲酵和單 1 1 甲 胺 的 氣體滬合物 被 飼 入 反 應 器 之 童為Ν/ C 原 子 比為2 : 1 , 1 甲 醇 流 率 為 0 , 1公斤/ 小 時 /公斤觸媒及簞甲胺流率為〇 . 2 1 訂 公 斤 /小時/公 斤 觸 媒 〇 在 此 等 條 件下甲 醇 轉 化 率高於99 1 莫 耳 » 而 二 甲 肢 的 選 擇 率 為 73 莫耳太 〇 因 此 可得結論 1 I 為 所 生 成 單 甲 胺 可 輕 易 循 環 於 被 飼入反 應 器 的 氣體混合 1 1 1 物 中 且 其 本 身 可 被 轉 化 為 二 甲 胺。 1 1 實 施 例 9 1 在 本 例 中 > Μ 含 二 甲 胺 之 氨 與 甲酵混 合 氣 «rtrir 體 合成甲胺 1 物 而 研 究 本 發 明 觸 媒 之 功 能 Ο ! 反 m 依 實 施 例 4 相 同 條 件 4 進 行 ,用實 胞 例 1 所製改質 1 I m 絲 光 沸 石 作 觸 媒 y 反 懕 溫 度 3 0 0 t:,但氨, 甲醇和三 1 1 甲 胺 的 氣 體 混 合 物 被 飼 入 反 ate m 器 之量為 Ν/ C原子比為2 : 1 i 1 甲 醇 流 率 為 0 . 1公斤/ 小 時 /公斤觸媒, 另三甲胺流率 1 .* 為 0 . 06 7公斤/小 時 /公斤觸媒 、在此等條件下, 甲醇轉 1 1 -24- i 1 1 1 本紙張尺度適用中國國家標準(CNS ) A4規格(210'〆297公釐〉 416940 A7 B7 五、發明説明(Μ ) 化率為100莫耳S;,而二甲胺之選擇率為70莫耳$ 。此 外,三甲胺在反應器出口所發現之量與進人反應器者相 同0 ^n- ^—.^1 n^i f I ^^^1 ,I I--- (請先閱讀背面之注意事項再填寫本頁) 訂_HeOH = methanol DME = dimethyl ether HHA = monomethylamine DMA = dimethylamine ΤΗ A = trimethylamine ------------ install-(please read the precautions on the back before filling this page) Ordered by the Central Bureau of Standards, Ministry of Economic Affairs, Shellfish Consumer Cooperatives-19- This paper size applies to the Chinese National Standard (cns) A4 (210x297 mm) 416840 A7 _B7 V. Description of Invention (/ $) Table I Catalyst Si / Al C MeOH SDME SMMft S DMA STMA (Mole S) Zeolite Beta Η + 13: 1 > 99 0.5 32 24 44 Zeolite Beta Η + * SiCl 4 150: 1 81 1 2 * 12 76 Zeolite Beta Ha + · SiCU 40 : 1 96 17 * 22 61 zeolite ZSM-12NIU + 45: 1 86 12 * 23 65 mordenite mordenite NIU + 8: 1 > 98 0.5 15 25 60 mordenite 100H + 100: 1 93 2 Γ 21 58 Mordenite Na + · SiCU 17,2: 1 > 98 2 38 38 22 Mordenite SiCU «H + 10: 1 97 2 20 51 27 Mordenite NH4 + * SiCU (Invention) 25: 1 97 0.4 27.2 72.1 0.3 S DME + S ΜΗή II-hi I-II— I -II 1- II I- Ding (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs I Chu indicates zeolite Beta and ZSM-12 increases the formation of trimethylamine and dimethylamine generated loss respectively. In fact, the methylamine composition obtained by these zeolites is close to the theoretical value when the mechanical equilibrium between the three methylamines is reached. This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) Printed by the Consumers ’Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 416S40 a? B7 V. Description of the invention (") Therefore, the production of dimethylamine by these zeolites Not very selective. Furthermore, Table I shows that mordenite generally exhibits good activity and has high methanol conversion. Non-silanized proton mordenites (mordenite mordenite HN4 + and mordenite 100H +) also increase the production of trimethylamine rather than dimethylamine. Silaneized nanomordenite (Mordenite N8 + 'SiClA) is relatively selective for the formation of dimethylamine (38 moles S;). However, its selectivity to trimethylamine is still high (22 mol; S). MS i C 丨 4 treated sodium mordenite that has been converted into a proton mordenite. It is made in accordance with the methods shown in US Patent Nos. 5,137,854 and 5,210,308, and has a higher choice for the production of dimethylamine (51 Mo Ear 3;). However, its selectivity to trimethylamine is still high at 27 萁. Table I clearly shows that the mordenite-based catalyst prepared according to the method of the present invention is superior to other zeolite-based catalysts whether or not they have been treated with SiCl4. In fact, according to the present invention, the ammonium mordenite is treated with tetrachlorosilane in the gas phase and the temperature is increased to become the most selective catalyst for the formation of dimethylamine, with a DMA selectivity of 72.1 mole%; For this catalyst, the formation of trimethylamine and dimethyl ether is low (0.7 mole%, the sum of the two products), and the conversion of formazan is almost complete (97 moles C Example 5 N / C atom In this example, the conditions for synthesizing methylamine were changed to determine the optimal conditions for using the catalyst of the present invention. According to the operating conditions of Example 4, the modified ammonium mordenite produced in Example 1 was used as the catalyst. Catalyst, at 30010, change N / C atomic ratio and methanol feed rate-2 1--1 ^ 1-two-I— t ^^ 1 — ^ 1 two-n (Please read the precautions on the back first (Fill in this page) This paper size is in accordance with Chinese National Standard (CNS) A4 specification (2 丨 0 X 297 mm) 416340 A7 B7 V. Description of invention u〇 (Kg of methanol per kg of catalyst per hour per hour). In Table n, the meanings of cMe0H, sDME, Sm, s_, and STMA are the same as in Example 4. Employees of the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperation Printed table E Atomic ratio N / C MeOH flow rate (kg / hour / kg catalyst) CMeOH S DME SMMfi S DMA S TMA (mole%) 1.3: 1 0.2 > 99 0.8 16.2 77.0 6.0 1.3: 1 0.3 > 99 0,6 17.7 81.6 0.1 1.6: 1 0.2 > 99 0.7 21.1 76.2 2.0 1.6: 1 0.3 > 99 0.5 21.3 77.7 0.4 2.0: 1 0.2 99 0.4 25.5 72.5 1.6 2.0: 1 0.3 97 0.4 27.2 72.1 0.3 At 300 ^ M methanol feed rate of 0.3 (kg / h / kg catalyst), the formation of trimethylamine is almost zero and the dimethylamine is also very low to close to 0.5%, and it is not related to the feed gas. N / C atomic ratio. The paper size of dimethylamine is applicable to China National Standard (CNS) A4 (210X297 mm) I — L --- „----- ^ ------ ir-- ---- Η (Please read the notes on the back before filling this page) 416940 A7 B7 V. Description of the invention (text /) The selection rate can reach 81.6 Moore 5K when the N / C atomic ratio is 1.3. It was proved that the choice of dimethyl group decreased with the increase of the H / C atomic ratio. Example 6 Effect of reaction temperature The reaction was performed under the same conditions as in Example 4 using modified ammonium mordenite prepared in Example 1 Catalyst but react The temperature decreases. The results obtained are shown in Table M. The meanings of CMeOH, SDHE, SMHft, SDMA and STMA are the same as those in Example 4. ------------ Equipment ----- ^-I Order ------ ^ (Please read the notes on the back before filling out this page) Staff Consumption of the Central Bureau of Standards, Ministry of Economic Affairs The cooperative printed table m proves that at low temperatures, in other words, incomplete methanol conversion, the catalyst function of the present invention is still very good; the formation of trimethylamine and dimethyl ether is still very low. Example 7 The synthesis of the stable methylamine of the catalyst was carried out as described in Example 4, using the temperature m prepared in Example 1 and the atomic ratio K / C MeOH flow rate (kg / hour / mm C MeOH S DHE SMHfl S DMA S TMA Catalyzer > (Morch) 280 1.6: 1 0.1 > 98 0.5 20 76 3.5 260 1.6: 1 0.1 64 2 46 52 < 0.1 The paper wave standard is applicable to the Chinese National Standard (CNS) A4 specifications (210X297 mm > 416940 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention! {7.Z) t 1 Modified ammonium mordenite as catalyst 〇 The catalyst is at 30 0 υ, atmospheric pressure Lower guarantee 1 1 for 70 days j Μ Feed gas N / C atomic ratio is 2: 1 and methanol feed rate 1 1 is 0.2 ί kg / hour / kg catalyst) > During this period, the catalyst maintained It requires 1 j activity and the methanol conversion rate is higher than 99 mole%, and the selectivity of dimethylamine is still the same as before. 1 1 remains unchanged at 73 mole%. 〇Back 1 1 1 1 Example 8 Monomethylamine Attention! I'm here In »touch medium of the present invention functions to contain the ammonia and monomethyl amine A matters I 1 I and then mixed fermentation gas methylamine was synthesized to study the composition. The modified 4 manuscript 1 was prepared according to the same conditions as in Example 4, using the actual pickling example 1 page 1 I m mordenite as catalyst > anti-nta- reaction temperature 30 0, but ammonia, formazan and mono 1 1 The gaseous compound of amine was fed into the reactor with a N / C atomic ratio of 2: 1, 1 with a methanol flow rate of 0, 1 kg / hour / kg catalyst, and a methylamine flow rate of 0.2 1 Order the kg / h / kg catalyst. Under these conditions, the methanol conversion rate is higher than 99 1 mol », and the selectivity of the dimethyl limb is 73 mol too. Therefore, it can be concluded that 1 I is the amount of monomethylamine produced. It is easily circulated in the gas mixture 1 1 1 fed to the reactor and can itself be converted into dimethylamine. 1 1 Example 9 1 In this example > Μ dimethylamine-containing ammonia and formic acid mixed gas «rtrir body to synthesize methylamine 1 to study the function of the catalyst of the present invention 〇! M According to the same conditions as in Example 4 4 Proceed, using the modified 1 I m mordenite produced in Cell Example 1 as the catalyst. The reaction temperature was 3 0 0 t: but the gas mixture of ammonia, methanol and trimethylamine was fed into the reactor. The amount of N / C atomic ratio is 2: 1 i 1 methanol flow rate is 0.1 kg / hour / kg catalyst, and trimethylamine flow rate 1. * is 0.067 kg / hour / kg catalyst, Under these conditions, the conversion of methanol to 1 1 -24- i 1 1 1 This paper size is applicable to China National Standard (CNS) A4 (210'〆297 mm> 416940 A7 B7) V. Description of invention (M) 100 mol S; and the selectivity of dimethylamine is 70 mol $. In addition, the amount of trimethylamine found at the reactor outlet is the same as that entering the reactor. 0 ^ n- ^ —. ^ 1 n ^ if I ^^^ 1, I I --- (Please read the note on the back first Items and then Complete this page) book _
經濟部中央標率局員工消費合作杜印I 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)Du Yin I, Staff Consumption Cooperation of the Central Bureau of Standards, Ministry of Economic Affairs This paper size is applicable to China National Standard (CNS) A4 (210X297 mm)
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