TW402555B - Method for producing short barbs densely deposed on the blank surface of the ceramic decorative products - Google Patents
Method for producing short barbs densely deposed on the blank surface of the ceramic decorative products Download PDFInfo
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1 %jr〇- 五、發明說明(1) 【發明背景】 〈發明領域〉 本發明係有關一種㈣裝飾品♦,尤#_種任體表面 密佈短小倒角陶瓷裝飾品的製造方法為其特徵者。 〈習知技術> 在習知的陶瓷裝飾品,都是利用泥坯原型以石膏製成 生產模具,泥漿注入石膏模具中,待泥漿被石膏模具吸收 2份,至一適當的坯體厚度時,將内部的泥漿倒出,待坯 體的乾燥度至足以脫模時,從石膏模具取出,形成—完整 的陶瓷裝飾品坯體,該坯體經由燒煉後形成陶瓷裝飾品的 素坯體;該陶瓷裝飾品以石膏作為生產模具,製造模具時 ,需避開泥坯原型的倒角位置,並確定分模線的位置;有 時需以數條分模線來避開倒角;遇到泥坯表面密佈有短小 倒角時,無法以傳統的石膏模具來生產。 遇到泥坯表面密佈有短小倒角時,則改以矽膠材料作 二^具,在泥坯的表面塗佈薄的矽膠漿將泥坯表面完全 残矽,,以防止氣泡產生,再置入一適當大小的開放容 ^ 及疋位’倒入大量的矽膠漿,並進行脫泡作業,待矽 膠漿固,後,以利刃切割適當大小的切口,將泥坯原型取 出&即凡成一可洗鑄的矽膠模具,該矽膠模具可供石膏、 ,月曰類的漿液澆鎊’待漿液固化、取出,即完成石膏装飾 σβ、樹脂胚體的複製;該矽膠模具的使用,係在於澆鑄的 衆液本身倒入石夕質模具後,直接藉由材料的物性產生凝固 如石膏係利用其材料處於永久乾燥的狀態,出現對水的 第4頁 -五、發明說明(2) 親力,與水混合 材料之間的混合 該矽膠模具 铸於矽膠模具中 矽膠模具生產一 【創作之概說】 本發明的主 角陶瓷裝飾品的 本發明的次 坯原型,以矽膠 成至少二片矽膠 件、一泥漿洗鑄 質模件與定位底 漿’再將上模件 料製成,吸收石夕 燥度足以脫模為 體接合線,以泥 接合成一完整的 本發明的再 ,位於模件的模 泥漿,隨著上模 的乾燥度時,該 質模件脫離的強 佈短小的倒角不 產生硬化作用’樹脂則係以硬化劑與主要 ,產生硬化作用。 因不具有吸水性,不適合泥漿的澆鑄,洗 的泥漿,水份無法被吸收,泥漿無法利用 可以燒煉的泥坯坯體。 要目的, 製造方法 要目的, 模具製成 模具,每 的模穴矽 模件結合 組合,該 質模件模 止,分別 漿塗佈及 造形坯體 次目的, 穴面上密 件吸收模 述體表面 度,自矽 會在脫模 係提供一種坯體表面密佈短小倒 者。 係提供一 樹脂原型 表面密佈短小 ’再以樹脂原 一矽膠模具包含有一定 吸水的上模 膠模件及 ,於矽膠 上模件以 穴中泥漿 拆除上模 併合,供 者。 係在於泥 佈有短小 穴中泥漿 密佈的倒 質模件取 時受到破 模件的模穴洗 具有吸水作用 的大部份水份 件,二矽質模 •一半面的达體 漿澆錬的模穴 倒槽,洗鱗於 含有的水份至 角,已乾燥到 下的造形链體 壞者。 倒角的泥 型分別製 位的底模 件,該矽 鑄適量泥 的石膏材 ,直到乾 件中的坯 於乾燥後 矽膠模件 模穴中的 足以脫模 足以與矽 ,表面密1% jr〇- V. Description of the invention (1) [Background of the invention] <Field of invention> The present invention relates to a kind of decorative ornament ♦, especially a method for manufacturing a small chamfered ceramic ornament with a dense surface on any surface. By. 〈Known technology〉 In the conventional ceramic decorations, the prototype is made of gypsum using a mud prototype, and the mud is injected into the gypsum mold. When the mud is absorbed by the gypsum mold, 2 parts are obtained to a proper thickness of the green body. , The internal mud is poured out, when the green body is dry enough to be demolded, it is taken out from the gypsum mold to form a complete ceramic decorative body, which is formed into a ceramic green body after firing ; The ceramic ornament uses gypsum as a production mold. When manufacturing the mold, it is necessary to avoid the chamfer position of the clay blank prototype and determine the location of the parting line; sometimes it is necessary to avoid the chamfering with several parting lines; When the chamfer surface is densely covered with short chamfers, it cannot be produced with traditional plaster molds. When there is a short chamfer on the surface of the mud, use silicon material as a tool. Apply a thin layer of silicon glue on the surface of the mud to completely residual silicon on the surface of the mud to prevent air bubbles from forming. Pour a large amount of silicone paste into an open container of appropriate size and position, and perform a defoaming operation. After the silicone paste is solidified, use a sharp blade to cut a cut of the appropriate size, and take out the prototype of the clay & Washed and cast silicone mold. The silicone mold can be used for plaster, plaster, and so on. After the slurry is cured and taken out, the plaster decoration σβ and the resin embryo are copied. The use of the silicone mold is based on the casting. After the liquid itself is poured into the stone mold, it is directly solidified by the physical properties of the material. For example, the gypsum system uses its material to be in a permanently dry state. Page 4-V. Description of the invention (2) Affinity, and Mixing between water mixing materials The silicone mold is cast in a silicone mold. The silicone mold is produced. [Introduction to Creation] The prototype of the present invention, the main ceramic ornament of the present invention, is made of silicone into at least two pieces. The rubber part, a mud-washed cast module and the positioning bottom slurry are made of the upper mold material, which can absorb the dryness of the stone enough to be demoulded into a body bonding line. With the dryness of the upper mold, the short slurry of the strong cloth detached from the high-quality mold does not produce a hardening effect. The resin is based on a hardener and mainly produces a hardening effect. Because it does not have water absorption, it is not suitable for the casting of mud. The washed mud cannot absorb water, and the mud cannot be used as a smelt. The purpose, the manufacturing method and the purpose, the mold is made into a mold. Each cavity of the silicon module is combined and combined. The quality of the mold is stopped. The paste is coated and the blank is formed. The dense surface absorbs the surface of the mold body. Degree, self-silicon will provide a dense compact short surface on the body surface in the demolding system. It is to provide a resin prototype with short and dense surface, and then use the original resin. A silicone mold contains a water-absorbing upper mold and a plastic mold. The silicone upper mold is removed with a mud in the cavity and merged. It is because the inverted module with mud in the mud is short and dense. When it is taken, it is washed by the cavity of the broken module. Most of the water parts have water absorption effect. The mold cavity is inverted, and the scales are washed with the water to the corner, and the shape chain body that has been dried to the bottom is bad. The chamfered mud molds are separately prepared bottom molds, and the silicon is cast into an appropriate amount of mud gypsum material until the blank in the dry piece is dried. The silicone mold cavity is sufficiently demolded in the cavity of the mold, and the surface is dense.
^40255& 五、發明說明(3) 本發明的進一目的,係在於自矽 體,位於二半面坯體接合線的位置, 合’位於接合線位置的表面密佈短小 佈與併合時成形,拆模取出後的造形 位置經過修整後,即完成造形坯體的 【圖示之簡單說明】 圖一為傳統生產的陶瓷裝飾品立 圖二為本發明生產的陶瓷裝飾品 圖三為本發明生產的陶瓷裝飾品 圖四為本發明翻製樹脂原型作業 圖五為本發明翻製矽膠模具作業 件及底模件的製程。 圖六為本發明翻製矽膠模具作業 件及底模件的製程。 ’、 圖七為本發明的泥漿洗鑄厚度的 圖八為本發明上模件作業圖, 施例圖九為本發明上模件作業圖,顯 W It _為本發明泥浆洗铸作f HI 泥漿澆缚作業圖。 F菜圈 圖十二為本發明泥漿澆 泥漿洗鑄作業圖。 裘4鑄作業圖 膠模具取出的、Α , 利用泥漿的塗;二: 枉:,I”激的塗 作㊁。位於接合線的 體圖。 立體圖。 側视圖。 圖。 囷’顯示第 矽質模 ’顯示第 石夕質模 作業圖。 不上模件的製作。 不上概件第—模件實 示上模件第二模件實 ,顯示第—矽膠模具 ,顯示第二矽膠模具 圖十為本發明上模件作業圖 施例 五、發明說明(4) 圖十二為本發明的泥漿澆鑄作業圖,顯示二矽質模件 中的坯體接合線塗佈泥漿後併合的情形。 【較佳實施例之說明】 本發明係有關於一種坯體表面密佈短小倒角的陶瓷装 飾品,如圖四至十三所示,主要係於表面密佈短小倒角的 泥坯原型11,以矽膠模具12翻製成樹脂原型〗3,再以樹脂 原型13分別製成上、下二個泥漿澆鑄的矽膠模具14、15, 二矽膠模具14、15分別以底模件41、51、矽質模件42、52 、上模件43、53等模件組成,該矽質模件42、52盥底模件 41、51結合,於矽質模件42、52的模穴、24b洗鑄適童 H聚,再將上模件43、53組合及鎖固,該㈣於石夕質模 7; f八24A、248中的泥漿,會受到具有吸水作用的 t ί成上模件43、⑸’吸收矽質模件42、52模穴 模且、】4、1 5 ί漿的水份,直到乾燥度足以脫模時將矽膠 線,塗㈣後併合,待泥=吏二 得表面密佈短小;角夕mv2與造形链體分離,即可 。心煉 成為-表面密佈短小倒角及裝飾條紋的素述體 的製ϊϊϊί:密γγ、:角的陶究裝飾品,我們以小熊 片式松具翻製,需將身體45及四肢46.等部份:、= —* r4Q2555__ 五、發明說明(5) 製成生產模具,待各組件的坯體完成後,再以泥漿接合為 體,傳統製法使用的模具,係以石膏材料為基材,製成 的生產模在翻製組件時,係將泥漿澆鑄於模具中,利用石 膏基材具有吸水的特性,吸收澆鑄於模具中泥漿的水份, 至一適當的坯體厚度時,將模具内部的泥漿倒出,待坯體 乾燥足以脫膜時,拆除模具取出坯體;以傳統石膏為基材 的模具製成的小熊,身上的毛羰部份僅能以平滑的條紋呈 現,如圖一、二所示,該小熊身上的毛馘部份5 5,係呈密 佈的短小倒角呈現,以傳統的石膏為基材的模具,是無法 克服密佈短小倒角的脫模作業。 本發明提供的坯體表面密佈短小倒角陶瓷裝飾品的製 造方法,現以小熊為例,即可將小熊身上呈現密佈短小倒 角的毛哉部份55製成完整的造形坯體,經由高溫燒煉後成 為陶瓷素坯體;該小熊的身體45與四肢46等部份,須分別 製成模具,最後經由組合完成’ |_組件的製造方法都 是以下列的翻製方式作業,單一組件的翻製作業,現以小 熊的身體部份45為例,將表面密佈短小倒角的泥坯原型η .製成表面密佈短小倒角或細紋的陶瓷裝飾品其步驟及 結構包括有: 1.將泥坯原型11翻製成樹脂原型: 如圖四所示’其係於表面密佈短小倒角的泥㈣型u 以矽膠塗佈均勻於泥坯原型u的表面,置放於一預設的 容器中及定位’注入適量的石夕膠於容器中,將泥㈣型u 完全埋入容器中的矽膠聚中;於泥坯原型u進行塗佈均勻 ^108555 _ 五、發明說明^ ~ ;-----— 夕膠係為了防止泥述原型i i的表面產生氣泡; 待矽膠凝固後,以利刃切割一可將泥坯原型11取出的 =口,將包封於矽膠模中的泥坯原型丨丨取出,即完成一可 」鑄的矽膠模具1 2 ;該泥坯原型丨丨位於適當位置,一種係 預留有一洗注口,成型後的矽膠模具1 2具有一洗注口; 將適量的樹脂澆鑄或灌注於矽膠模具丨2中,待樹脂凝 固後,即完成一樹脂原型; 2 ·以樹脂原型1 3翻鎊矽膠模具: 檢視樹脂原型1 3最佳的平直分模線位置,將樹脂原型 1 3與石膏塞板丨6預設的結合孔〗7結合如圖五所示,讓預 缚的上半部樹脂原型丨3位於平直分模線的上方,位於結合 孔1 7與樹脂原型1 3之間的間隙,以塞料丨8密封; 將石膏塞板16平置於支承塊19上,在露出的上半部樹 脂原型1 3的表面’以矽膠塗伟數次,矽膠會在樹脂原型j 3 的表面產生一適當厚度的矽膠模37 ; 位於石膏塞板16的四周以擋板2〇圍封,於圍封的内緣 空間注入適量的矽膠,讓石膏塞板16上方具有適當厚度的 石夕膠面26 ’於矽膠凝固後,形成矽膠模具14的矽質模件42 組件;該石膏塞板1 6在注入矽膠前,位於上半部樹脂原型 1 3的周緣挖設有柱形及圍繞的凹穴及定位槽2 5,於矽膠凝 固後形成一突起及圍繞於模穴24 A、24B周緣的定位突緣2 7 該矽質模件42上緣面,四周圍封的擋板2〇内緣空間, 洗鑄適量的石膏漿’於石膏漿凝結後形成一底模件4〗。^ 40255 & V. Description of the invention (3) A further object of the present invention is the self-silicon body, which is located at the joint line of the two-half-height green body. After the shaping position is taken out after trimming, the shaping body is completed. [Simplified illustration of the figure] Figure 1 is a traditionally produced ceramic ornament. Figure 2 is a ceramic ornament produced by the present invention. Figure 3 is a ceramic produced by the present invention. Fig. 4 shows the prototype operation of the resin molding process of the present invention. Fig. 5 shows the manufacturing process of the operation process and the bottom mold process of the silicone mold process of the present invention. Figure 6 shows the manufacturing process of the silicone mold working part and the bottom mold part of the present invention. ', Figure 7 is the mud washing and casting thickness of the present invention, Figure 8 is the upper mould working drawing of the present invention, Example Figure 9 is the upper mould working drawing of the present invention, showing W It _ is the mud washing casting of the present invention f HI Mud pouring operation diagram. F Caihuan Figure 12 is the mud washing and casting operation diagram of the invention. Qiu 4 casting operation picture taken out of the glue mold, A, using the mud coating; two: 枉:, I ”stimulated coating as ㊁. The body view is located on the joint line. Perspective view. Side view. Figure. 囷 'shows the first silicon “Quality mold” shows the working chart of the first stone mold. Not on the production of the module. Not on the profile. The first module shows the second module. The first—silicon mold shows the second silicone mold map. Ten is the operation diagram of the upper module of the present invention. Example 5. Description of the invention (4) FIG. 12 is the operation diagram of the mud casting of the present invention, showing the state in which the green body bonding line in the two siliceous module is coated with mud and merged. [Explanation of the preferred embodiment] The present invention relates to a ceramic ornament with dense short chamfers on the surface of the green body, as shown in Figures 4 to 13, mainly on the mud prototype 11 with dense chamfers on the surface. The mold 12 is turned into a resin prototype. 3, and then the resin prototype 13 is respectively used to make two upper and lower mud casting silicone molds 14, 15; the two silicone molds 14, 15 are respectively made of bottom molds 41, 51, and silicon molds. It consists of modules 42 and 52, upper modules 43, and 53. The silicon Pieces 42 and 52 are combined with the bottom molds 41 and 51, and are washed and molded in the mold cavities and 24b of the silicon molds 42 and 52. Then, the upper molds 43 and 53 are combined and locked. Evening mass mold 7; f 8 The mud in 24A, 248 will be subjected to water absorption by the upper mold 43, the absorption silicon module 42, 52 cavity molds, and [4, 1 5] slurry. Until the dryness is enough to release the mold, the silicone thread is coated, and then combined, wait for mud = Li Erde, the surface is dense and short; the corner mv2 is separated from the forming chain, and the heart is made-the surface is short and dense. The horn and decorative stripe of the plain body are made of 密: dense γ, :: ceramic ornaments of horns, we use the bear-type pine slabs to make the body, 45 and limbs 46. and other parts :, =-* r4Q2555__ V. Description of the invention (5) The production mold is made. After the blanks of the components are completed, they are joined by mud. The mold used in the traditional manufacturing method is based on the gypsum material. The production mold is turned over. During assembly, the slurry is cast into a mold, and the gypsum substrate has the property of absorbing water to absorb the moisture of the slurry cast in the mold. When the thickness of the green body reaches a proper thickness, pour out the mud inside the mold. When the green body is dry enough to remove the film, remove the mold and take out the green body. The part can only be presented in smooth stripes. As shown in Figures 1 and 2, the furry part 5 5 of the bear is presented with dense short chamfers. The mold based on traditional plaster cannot be overcome. The demoulding operation of densely chamfered short chamfers. The manufacturing method of densely chamfered short chamfered ceramic ornaments on the surface of the green body provided by the present invention, taking a bear as an example, can make the bears 55 with densely chamfered furry parts 55 The complete body is formed into a green body after sintering at high temperature. The body 45 and limbs 46 of the bear must be made into molds respectively, and finally completed through combination. The operation of the rolling method of a row, the turning operation of a single component, taking the bear's body part 45 as an example, the prototype of the mud with a small chamfered surface η. The ceramic decoration with a short chamfered or fine lines on the surface is made. Pincher The steps and structure include: 1. Turning the clay prototype 11 into a resin prototype: As shown in Figure 4, 'It is attached to the surface of the clay mold u with a small chamfer on the surface. It is coated with silicone evenly on the surface of the clay prototype u. , Placed in a preset container and positioned 'inject an appropriate amount of Shi Xijiao into the container, and completely embed the loach type u in the silicone polymer in the container; apply uniformly to the mud prototype u ^ 108555 _ V. Description of the Invention ^ ~; ------- Xijiao is to prevent bubbles from forming on the surface of the mud prototype ii. After the silicone gel is solidified, cut with a sharp edge a mouth that can remove the mud prototype 11 and seal it. The clay prototype in the silicone mold is taken out, and a castable silicone mold 1 2 is completed. The clay prototype is located in an appropriate position. One is reserved with a washing port, and the molded silicone mold is 1 2 Has a wash port; cast or inject the appropriate amount of resin into the silicone mold, 2 after the resin solidifies, a resin prototype is completed; 2 · Resin prototype with silicone mold 1 3: Check the resin prototype 1 3 best Position of the straight parting line, the resin prototype 1 3 and the plaster plug board 丨6 Preset binding holes〗 7 The combination shown in Figure 5 allows the pre-bound upper half of the resin prototype 丨 3 to be above the straight parting line, and the gap between the combination hole 17 and the resin prototype 13. Sealed with plug material 丨 8; Placing the gypsum plug plate 16 on the support block 19, coating the surface of the resin prototype 1 3 on the exposed upper part with silicone glue several times, and the silicone glue will be produced on the surface of the resin prototype j 3 A silicone mold 37 of appropriate thickness is located around the gypsum plug board 16 with a baffle 20, and an appropriate amount of silicon glue is injected into the inner space of the enclosure, so that the gypsum plug board 16 has an appropriate thickness of the stone veneer surface 26. 'After the silicone is solidified, the silicon module 42 component of the silicone mold 14 is formed; before the silicone plug is injected, the columnar and surrounding cavities and holes in the upper part of the resin prototype 13 are dug before the silicone injection. The positioning groove 25 forms a protrusion and a positioning flange 2 7 surrounding the periphery of the mold cavity 24 A and 24B after the silicone gel is solidified. The upper surface of the silicon module 42 is surrounded by the inner space of the baffle 20. An appropriate amount of gypsum slurry is washed and cast 'to form a bottom module 4 after the gypsum slurry has set.
02555 五、發明說明(7) 42及件41周緣的擋板2〇,把底模件41、矽質模件 下方.ίΪΪ16轉’已鑄成的石膏底模件41就在 I:塞膏塞板16取下’除去黏附於樹脂原型13 上的基枓1 8,並需徹底的清潔; 將石夕膠模具14的底模件41平置於平板上,梦質模件^ 質i I夕質模件42的上緣面塗佈脫模劑,露出於矽 = 部樹脂原型13的表面,如圖六所示,以石夕夥 膠會在樹脂原型13的表面產生-適當厚度的 认再=以擋板28圍封’圍封的内緣空間注 面==:,夕膠面29的厚度與梦質模件42上方梦: 面26均等或略厚,完成了矽膠模具以矽質模件 並於樹脂原型1 3周緣形成一與矽質模件42 榫 結合的凹穴及定位槽3〇; 犬衣“卞榫 堯镇上緣面’四周圍封的播板28内緣空間, 澆鑄U的石膏漿,於石膏漿凝結後形成一底模件51。 〜、15的底模件41、51與石夕質模件42、52 脫模分離的作業,拆除圍封的擋板28 後’刀^將石夕膠模具14底模件41及石夕膠模具 拆除,留下包覆於樹腊原型13周緣的二石夕質模件42牛^的 該包覆於樹脂原型1 3周緣的石夕膠厚度不是很厚,可輕易與 表面密佈紐小倒角的樹脂原型丨3分離; 、 …如圖以七:Λ於石夕膠模具15的石夕質模件52模穴24 Β位置,以適度厚度的木節土4〇填入模穴24Β中,端緣與模 第10頁 五、發明說明(8) """"""' ' ---一 一 穴24B端口平齊; 如圖八所示,於矽膠模具15的底模件51周緣,再 擋板35圍封,並澆鑄適量的石膏漿,待石膏漿凝固,+ 矽膠模具15上模件53的作業; 70 如圖九、十所示,該矽膠模具14、15的上模件仞'Μ ,在石膏澆鑄之前,一種係於木節土4〇上緣端口的適 置/以錐形澆口件56與木節土4〇接觸,進行石膏漿的澆鑄 ’待石膏漿凝固,該上模件43、53製成一供泥漿澆缚的淹 分別拆除圍封的擋板35,拆下上模件43、53及澆口件 56,清除矽質模件42、52模穴24A、24B中的木節土,並進 行清潔處理工作’避免木節土殘留在模穴24A、24B中,影 嚮表面密佈短小倒角的鑄形作業;設有澆口 57的上模件^ 、53,進行濟口 57的整修; 於此’該矽膠模具1 4、1 5即已完成; 為了加強梦膠模具1 4、1 5組件間的定位性,於底模件 41、51與矽質模件42、52的接觸面的外端角位置,如圖十 一及十二,分別挖設有適當大小的凹穴39,該凹穴39分別 注入矽膠’再次將矽膠模具的三個組件結合,該注入於凹 穴中的矽膠與矽質模件42、52周緣板面間產生壓擠接觸, 凹穴中的矽膠凝固後,與矽質模件42、52的板面結合為一 體,形成的凸塊58以加強矽質模件42、52與底模件41、51 間的定位能力。 、 3.以石夕膠模具洗鑄泥漿链體31 : [02555 五、發明說明(9) 如圖十一及十二所示,該矽膠模具Η、^的底模件W 〇 / „ ί為一供石夕質模件42、52定位的模件,該石夕質模件 糸利用中央的模穴24Α、24Β供泥漿澆鑄,並在脫模 :’泥漿坯體31表面密佈短小倒角不會受到破冑,·該上模 53係以石膏製成,以内模塊36Α、36β與矽質模件u 沾52 =模穴24α、24Β保持一距離,利用石膏具有吸收水份 以胺;沾吸收模穴24Α、24β位置泥漿的水份,形成乾燥足 以脫杈的坯體,坯體31的厚度達到預期的均勻度。 ^鱗泥浆於石夕質模件42、52的模穴24Α、24β前,該矽 梅矣、52的模穴24Α、24Β面需保持清潔,避免雜質影 :J 佈短小倒角的成型,同時需將上模件43 ' 53進行 在泥漿澆鑄時,係先將底模件41、51平置於平板上, ^ 件42與石夕質模件52完成^位,於石夕質模件42、52 石夕ί 2 塗佈少量離形劑,隨之將上模件43 ' 53與 ,如圓t 併合夾固;該矽質模件42、52的泥漿澆鑄02555 V. Description of the invention (7) 42 and the baffle 20 around the periphery of the piece 41. Place the bottom module 41 and the silicon module underneath. ΪΪ 转 16 turns. The cast gypsum bottom module 41 is at I: Remove the plate 16 'Remove the base 18 attached to the resin prototype 13 and need to clean it thoroughly; Place the bottom mold 41 of the stone rubber mold 14 on the flat plate, and the dream quality module The upper edge surface of the quality mold 42 is coated with a mold release agent and exposed on the surface of the silicon prototype 13 as shown in FIG. 6. As shown in FIG. 6, Shi Xijiao glue will be produced on the surface of the resin prototype 13. = Enclosed with baffle 28 ', the inner edge of the enclosed space == :, the thickness of the rubber surface 29 and the dream above the dream module 42: the surface 26 is equal or slightly thicker, and the silicone mold is completed with the silicon mold A plastic cavity and a positioning groove 30 are formed on the periphery of the resin prototype 13 in combination with the silicon module 42. The dog's clothing "Tongyao Yaozhen Town's upper edge surface" surrounds the inner edge space of the seeding plate 28. The gypsum slurry forms a bottom module 51 after the gypsum slurry is condensed. The bottom modules 41 and 51 of ~~ 15 are separated from the stone-quality modules 42 and 52, and the enclosure baffle 28 is removed. 'Blade ^ Remove the bottom mold 41 of the stone syrup mold 14 and the mold of the syrup rubber, leaving the two stone ash quality molds covering 42 perimeters of the tree wax prototype 42 cow ^ This cladding on the resin prototype 1-3 The thickness of the stone syrup is not very thick, and it can be easily separated from the resin prototype with small chamfers on the surface. 3... Position, fill the mold cavity 24B with a moderate thickness of knuckle soil 40, the end edge and the mold page 10 5. Description of the invention (8) " " " " " " '' ---- 1 The port 24B of one cavity is flush; as shown in Figure 8, the periphery of the bottom mold 51 of the silicone mold 15 is enclosed by a baffle 35, and an appropriate amount of gypsum slurry is cast, and the gypsum slurry is solidified, + the upper mold of the silicone mold 15 Operation 53; 70 As shown in Figures 9 and 10, the upper molds 仞 ′ M of the silicone molds 14 and 15 are a kind of fitting / tapering on the upper edge port of Knotty soil 40 before plaster casting. The gate piece 56 is in contact with the knuckle soil 40, and the casting of the gypsum slurry is performed until the gypsum slurry is solidified. The upper mold pieces 43 and 53 are made into a flood for the mud pouring, respectively, and the enclosure is removed. Plate 35, remove the upper mold parts 43, 53 and the gate part 56, remove the knuckle soil in the silicon mold parts 42, 52 cavity 24A, 24B, and perform the cleaning work 'to avoid the knotty soil remaining in the mold cavity In 24A and 24B, the casting operations with short chamfers are densely covered on the surface; the upper molds ^ and 53 provided with the gate 57 are used for the refurbishment of the gate 57; Finished; In order to enhance the positioning between the components of the dream gel mold 1, 4, 15, the outer corner positions of the contact surfaces of the bottom molds 41, 51 and the silicon molds 42, 52, as shown in Figures 11 and 12, Dimples 39 of appropriate size are respectively dug, and the dimples 39 are respectively injected with silicon rubber. The three components of the silicon mold are combined again, and the silicon rubber injected into the dimples is generated between the peripheral surfaces of the silicon modules 42 and 52. After the contact is squeezed, the silicone in the cavity is solidified and integrated with the surface of the silicon modules 42, 52 to form a bump 58 to strengthen the space between the silicon modules 42, 52 and the bottom modules 41, 51. Positioning ability. 3. Washing and casting the mud chain body 31 with a stone rubber mold: [02555 V. Description of the invention (9) As shown in Figures 11 and 12, the bottom mold parts W and ^ of the silicone mold Η, ^ are A module for the positioning of stone-quality modules 42 and 52. The stone-quality modules 糸 use the central mold cavities 24A and 24B for mud casting and demoulding: 'the surface of the mud blank 31 is densely covered with short chamfers. Will be broken, the upper mold 53 is made of plaster, the inner modules 36A, 36β and the silicon module u dip 52 = mold cavities 24α, 24B keep a distance, using plaster to absorb water to amine; dip absorption The water content of the mud at the positions of the mold cavities 24A and 24β forms a green body which is dry enough to branch off, and the thickness of the green body 31 reaches the desired uniformity. ^ The scale mud is in front of the mold cavities 24A and 24β of the stone-quality modules 42 and 52. The surfaces of the mold cavities 24A and 24B of the silicon plum tin and 52 need to be kept clean to avoid the shadow of impurities: J cloth short chamfering, and at the same time, the upper mold 43 '53 needs to be cast in the mud. Pieces 41 and 51 were placed on a flat plate, and pieces 42 and Shixi quality module 52 were completed. A small amount was applied to Shixi quality modules 42, 52 Shixi. 2 Shape agent, whereupon the upper die member 43 'and 53, such as a circle and close clamp t; the siliceous slurry casting mold 42, 52
、t衣成的矽膠模具,因無澆口設計’注入模穴24A 的太々#尼漿量’需預先作量測;在澆鑄之前,以塗佈 楔a 將少量的泥漿塗佈於模穴24A、24B的表面,防止 泥ί、秦鏟24β在泥漿澆鑄後,在短小倒角處產生氣泡;將 匕=矯於⑦f模件42、52模穴m、⑽中,該 受牛42、52併合失固,模穴24Α、24”的泥聚 模塊36的推擠,至模穴24Α、24Β的端口位置,向外 /的量非常的少,不會影嚮模件的夾固;殘留在矽質模 第12頁 402555 五'發明說明(10) 件42、52矽膠面與上模件43、53間的泥漿薄層,會被上模 件43、53吸乾水份,於脫模時,與坯體以撥離;如圖十一 及十一所不,該矽膠模具14、15的上模件43、53預留有澆 口 57,在矽質模件42、52的模穴24A、24B塗佈少量泥漿, 上模件43、53與矽質模件42、52併合及夾固,自澆口”位 置澆鑄泥漿59至模穴24A、24B與内模塊36A、36B間的空間 ;泥漿中的水份會被石膏基材製成的内模塊36A、36B所吸 收’待洗铸於矽質模件42、52模穴24A、24B與上模件43、 53内模塊36間泥漿59的水份,被上模件43、53内模塊36吸 收至足以脫膜的程度時,產生均勻厚度的半面狀坯體; 分別拆除矽質模件42、52的上模件43、53,將二模件 洗口位置殘留的泥坯切除’再於矽膠模具丨4、丨5矽質模件 42、52中的半面狀坯體31,分別於其接合線位置塗佈泥漿 ’再將二矽膠模具丨4、1 5併合、失固,如圖十三所示,二 半面狀的坯體31在模具中接受併合及夾固,於塗佈的泥漿 乾燥後,一半面狀的坯體31接合成一個完整的造形坯體; \拆除二矽膠模具14、15的底模件41、51,爯分別將矽 質模件42、52與坯體31分離,取出的造形坯體表面密佈短 小倒角不會有任何的損壞;位於併合連接的位置,僅需以 人工作些微的修飾即可; 如圖二、三,該小熊的四肢部份46的組件,以上述方 式製成,分別與身體部份45二側的接合面位置以泥襞接著 為一體,置入窯中經過高溫燒煉,製成一表面密佈短小 角或細紋的陶瓷裝飾品素坯體,Because of the non-gate design, the “silver mold” injected into the cavity 24A needs to be measured in advance; before casting, a small amount of mud is applied to the cavity with a coating wedge a. The surfaces of 24A and 24B prevent the mud, Qin shovel 24β from generating bubbles at short chamfers after the mud is cast; dagger = corrected to ⑦f module 42, 52 cavity m, ⑽, the recipient 42, 52 Merging failure, the pushing of the mud aggregate module 36 of the mold cavities 24A, 24 "to the port positions of the mold cavities 24A, 24B, the amount of outward / is very small, and will not affect the clamping of the module; Silicon mold Page 12 402555 Five 'description of the invention (10) The thin layer of mud between the silicone surface of the 42 and 52 pieces and the upper mold pieces 43 and 53 will be absorbed by the upper mold pieces 43 and 53 when they are released. As shown in Figures 11 and 11, the upper mold parts 43 and 53 of the silicone molds 14 and 15 are provided with a gate 57 and the cavity 24A of the silicon mold parts 42 and 52 is reserved. , 24B coated with a small amount of mud, upper molds 43, 53 and silicon modules 42, 52 merged and clamped, from the gate "position, the slurry 59 is cast to the cavity 24A, 24B and the space between the internal modules 36A, 36B; In the mud Moisture will be absorbed by the inner modules 36A, 36B made of gypsum substrate 'to be washed and cast in the silicon modules 42, 52 cavities 24A, 24B and the upper modules 43, 53, 53 in the module 59 in the mud 59 between the modules When absorbed by the inner module 36 of the upper modules 43 and 53 to a degree sufficient to release the film, a half-plane blank with a uniform thickness is produced; the upper modules 43 and 53 of the silicon modules 42 and 52 are respectively removed, and the two modules are Residual mud at the mouthwash position is cut off ', then in the silicone mold 丨 4, 丨 5 The semi-planar body 31 in the silicon mold 42, 52 is coated with mud at its joint line', and then the two silicone mold 丨 4 And 15 are merged and lost. As shown in FIG. 13, the two-half-plane green body 31 is merged and clamped in the mold. After the coated slurry is dried, the half-plane green body 31 is joined to form a complete body. \ The bottom mold parts 41 and 51 of the two silicone molds 14 and 15 are removed, and the silicon mold parts 42 and 52 are separated from the body 31 respectively. The surface of the removed shape body is not covered with short chamfers. Any damage; it is located in the joint connection position, and only needs to be slightly modified by human work; as shown in Figures 2 and 3, the bear's four The components of the limb part 46 are made in the above-mentioned manner, and the positions of the joint surfaces with the two sides of the body part 45 are respectively connected with the loach. They are placed in a kiln and sintered at high temperature to make a surface densely short or fine. Grained ceramic ornaments
第13頁 402555 五、發明說明(11) 上述製成表面密佈短小倒角的陶瓷素坯體所使用的碎 膠模具14、15,包括有: 石夕質模件42、52 ’該矽質模件42、52的中央設有坯禮 31成型的模穴:24A、24B ’該模穴24A、.24B係由原型表面具 有密佈短小倒角的形態複製而成,其中該矽膠模具丨4的石夕 質模件42位於模穴24A的周緣形成一突起及圍繞於模穴 周緣的定位突緣2 7 ;另石夕膠模具1 5的石夕質模件5 2位於模穴 2 4B的周緣設有凹穴及定位槽30與矽質模件42周緣突起及 圍繞的疋位突緣2 7間具有相互併合定位作用;該石夕質模件 42、52的模穴24A、24B周緣以適當厚度的石夕膠面26設置, 該矽質模件42、52的下緣面與底模件41、51的上緣面密合 、底模件41、51,配合矽質模件42、52的下緣面形狀, 以石膏衆堯鍚形成’具有適當的厚度,位於底模件Ο、η 的周緣設有複數定位的凹穴39,該凹穴39由矽質模件42、 52的碎膠面26延伸’供底模件41、51與石夕質模件42、52間 的定位; 、 'Page 13 402555 V. Description of the invention (11) The rubber molds 14 and 15 used for the above-mentioned ceramic green body with dense short chamfers on the surface include: Shixi quality modules 42, 52 'This silicon mold The center of the pieces 42 and 52 is provided with mold cavities formed by the blank gift 31: 24A, 24B 'The mold cavities 24A, .24B are copied from the shape of the prototype with dense short chamfers, among which the silicone mold 4 The Xixi module 42 is located at the periphery of the cavity 24A to form a protrusion and a positioning flange 27 surrounding the periphery of the cavity. The Shixi module 5 2 is also located at the periphery of the cavity 2 4B. The recesses and positioning grooves 30 and the peripheral protrusions of the silicon module 42 and the surrounding nipples 2 and 7 have a mutual positioning function; the peripheral edges of the mold holes 24A and 24B of the stone evening module 42 and 52 are of appropriate thickness. The stone surface rubber surface 26 is provided. The lower edge surfaces of the silicon modules 42 and 52 are in close contact with the upper edge surfaces of the bottom modules 41 and 51. The bottom modules 41 and 51 cooperate with the silicon modules 42 and 52. The shape of the lower edge surface is formed by gypsum gypsum, and has a proper thickness. A plurality of positioning cavities 39 are provided on the periphery of the bottom molds 0 and η. The cavity 39 is extended from the broken rubber surface 26 of the silicon modules 42 and 52 ′ for the positioning between the bottom modules 41 and 51 and the stone evening modules 42 and 52;
上模件43、53,係以石膏漿澆鑄於矽質模件42、52的 上緣面形成,該上模件43、53與矽質模件42、52模穴24A 、24B相鄰的位置,保留有一適當的間隙,以突出的内模 塊36設置,供洗鑄於矽質模件42、52模穴24Α、24β中的泥 聚’由突出的内模塊36吸收泥漿中的水份。 上述製成表面密佈短小倒角的陶瓷素坯體所使用的矽 膠模具,適常係以二片製成的陶瓷裝飾品為最佳,提供陶The upper molds 43 and 53 are formed by casting gypsum slurry on the upper edge surfaces of the silicon molds 42 and 52. The upper molds 43 and 53 are adjacent to the silicon molds 42 and 52 in the cavities 24A and 24B. A proper gap is reserved, and the protruding inner module 36 is provided for washing the mud collected in the silicon modules 42, 52 cavities 24A, 24β. The protruding inner module 36 absorbs the moisture in the mud. The silicon molds used for the above-mentioned ceramic green bodies with short chamfered surfaces are usually made of two-piece ceramic ornaments.
402555402555
第15頁 五、發明說明(12) 瓷裝飾品的整體 53内模塊36來壓 的泥漿,及吸收 於模穴24成型密 之虞,且具有均 在於製造平 塑、淺浮雕飾板 倒角或細紋, 完成,此項製程 裝飾面的表面密 可以得到表面密 造形易 擠澆鑄 #質模 佈短小 勻的預 面式的 等,該 此時僅 ’都是 佈短小 稀短小 於定位, 於矽質模 件42 、 52 倒的柱體 設厚度。 陶瓷裝飾 坯體3〗都 以單一組 運用上述 倒角或細 倒角或細 由石膏製成的上模件43、 件42、52模穴24A、24B中 模穴24A、24B中的水份, 表面’脫模時不會有損壞 板時’如馬克杯前面的雕 &以單一平板面上密佈短 €夕膠模具翻製及澆注即可 的方法製造,提供製成的 '' ’使得陶瓷複製品同樣 紋·的農飾條紋。 40¾¾55 五、發明說明(13)Page 15 V. Description of the invention (12) The mud pressed by the inner module 36 of the whole 53 of the porcelain ornaments, and absorbed by the mold cavity 24, may be densely formed, and both are made of flat plastic, bas-relief trim chamfering or Fine lines are finished. The surface of the decorative surface of this process can be densely packed. The surface can be easily squeezed. # Quality mold cloth is short and uniform in the pre-face type. At this time, only the cloth is short and thin. The thickness of the inverted cylinders of the quality modules 42, 52 is set. The ceramic decorative blanks 3 all use the water in the mold cavities 24A, 24B in the mold cavities 24A, 24B of the above-mentioned chamfers or fine chamfers or gypsum in a single group, The surface 'when there is no damage to the board when demolding', such as the carvings on the front of the mug, can be made by compacting and pouring the short plastic molds on a single flat surface. The replica also has a striped agricultural ornament. 40¾¾55 V. Description of the invention (13)
第16頁 本 發 明說明書名 詞對 昭 表 11 泥 坯 原 型 12 矽 膠 模 具 13 樹 脂 原 型 14 矽 膠 模 具 15 矽 膠 模 具 16 石 膏 塞 板 17 結 合 孔 18 塞 料 19 支 承 塊 20 擋 板 24 模 穴 25 凹 穴 及 定位槽 26 矽 膠 面 27 定 位 突 緣 28 擋 板 2 9 矽 膠 面 30 定 位 凹 槽 31 坯 體 32 接 合 面 35 檔 板 36 内 模 塊 37 矽 膠 模 38 矽 膠 模 39 凹 穴 40 木 /rJt 即 土 41 底 模 件 42 矽 質 模 件 43 上 模 件 45 身 體 46 四 肢 51 底 模 件 52 矽 質 模 件 53 上 模 件 55 毛 馘 部 份 56 洗 α 件 57 洗 58 凸 塊 58 泥 漿The terminology of the present invention on page 16 is shown in Table 11. Prototype of clay 12 Silicone mold 13 Resin prototype 14 Silicone mold 15 Silicone mold 16 Gypsum plug plate 17 Joint hole 18 Plug material 19 Support block 20 Baffle 24 Mold cavity 25 Recess and positioning Slot 26 Silicone surface 27 Positioning flange 28 Baffle 2 9 Silicone surface 30 Positioning groove 31 Green body 32 Joint surface 35 Baffle plate 36 Inner module 37 Silicone mold 38 Silicone mold 39 Recess 40 Wood / rJt ie soil 41 Base module 42 Silicone module 43 Upper module 45 Body 46 Limbs 51 Bottom module 52 Silicone module 53 Upper module 55 Rough part 56 Washing alpha part 57 Washing 58 Bump 58 Mud
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW87111468A TW402555B (en) | 1998-07-15 | 1998-07-15 | Method for producing short barbs densely deposed on the blank surface of the ceramic decorative products |
Applications Claiming Priority (1)
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TW87111468A TW402555B (en) | 1998-07-15 | 1998-07-15 | Method for producing short barbs densely deposed on the blank surface of the ceramic decorative products |
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TW402555B true TW402555B (en) | 2000-08-21 |
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TW87111468A TW402555B (en) | 1998-07-15 | 1998-07-15 | Method for producing short barbs densely deposed on the blank surface of the ceramic decorative products |
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1998
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