TW390906B - Apparatus for biomass production - Google Patents
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- TW390906B TW390906B TW85100275A TW85100275A TW390906B TW 390906 B TW390906 B TW 390906B TW 85100275 A TW85100275 A TW 85100275A TW 85100275 A TW85100275 A TW 85100275A TW 390906 B TW390906 B TW 390906B
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經濟部中央標準局員工消費合作社印製 五、發明説明(i ) ::明是有關生物量產製用之裝 此裝置培養生物量之方法。 ㈣疋百關利用 的dr及廢物之產生、處理及累積上利用自營 ==長期潛力已漸明顯。自營生物爲-種以心 經由光合成作用(光自營生物)自陽光中獲得 二- >成有機或無機還原之化學物(化學自營生物)之有 此種典型例子包括有植物、海草、莲類培養 ^澡:螺旋藻、杜氏藻等)、唾菌體、光合成菌等。由 广^度的需求,自營有機體卓越地適用於產製生物量 ^澡類培養物爲例’已經培養供作動物及人類用食物, (“了水及曆物處理,供放射活性廢物之累積,供酵素及並 2具工業及研究應用之產物增殖用,及可產製油及其他且 言養價値之營養品。 八 培養自營有機體所應用之傳統步I涉及使用可曝於光線 下〈水淺的廣闊池水或廣闊的渠道。這些相當粗輕的自營 有機體培養方法已證明是不實際的,因爲其會被灰塵、微 生物、昆蟲、其他動物,及環境污染物所污染,且在控制 曝光程度、溫度、呼吸及其他因素之能力上有限。 —種克服現些問題的企圖是涉及使用一種生物反應器系 -充,其纏上相當小直徑的—透光管,並實質上是水平置於 系列扁平垂直平板表面。此型式生物反應器相關之難處 在於管内液體中低密度之生物量,光穿透力低,.由於流經 此之流速低造成自營有機體塗覆壓管壁因此減少透明度, 在夏天天氣中將過熱’及在操作商品化產製時的大量此·種 -4- ‘紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (#先閱讀背面之注意事項再'填寫本頁)Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (i) :: It is a device for biomass production. This device is a method for cultivating biomass. The self-operated use of dr and the generation, treatment, and accumulation of Qiongbaiguan == long-term potential has gradually become apparent. Self-supporting organisms-species that obtain two from the sun through photosynthesis (photo-self-supporting organisms) with heart-> organic or inorganic reduced chemical compounds (chemical self-supporting organisms). Typical examples of this include plants, seaweed , Lotus culture ^ bath: spirulina, Dunaliella, etc.), sialomyces, photosynthetic bacteria and so on. Based on the requirements of breadth, self-supporting organisms are excellently suitable for producing biomass. Bath cultures are taken as an example. 'It has been cultivated for food for animals and humans. ("Water and calendar treatment, for radioactive waste Accumulation, for the production of enzymes and two industrial and research applications for the proliferation of products, and can produce oil and other nutritious products at high prices. The traditional step I of the cultivation of self-operating organisms involves the use of exposure to light < Shallow water in vast pools or channels. These rather light, self-cultivating organisms have proven impractical because they are contaminated by dust, microorganisms, insects, other animals, and environmental pollutants, and are being controlled. The degree of exposure, temperature, respiration, and other factors are limited.-An attempt to overcome these problems involves the use of a bioreactor system, which is wrapped in a relatively small diameter light transmitting tube, and is essentially horizontal. It is placed on the surface of a series of flat vertical plates. The difficulty associated with this type of bioreactor is the low-density biomass in the liquid in the tube, and the light penetration is low. Low speed causes self-supporting organisms to coat the pressure pipe wall and therefore reduce transparency, which will overheat in summer weather and a large number of this type when operating commercial production systems. -4- 'Paper size applies to Chinese National Standard (CNS) A4 specifications (210X297mm) (#Read the precautions on the back before filling in this page)
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五、發明説明(2 ) 單位下會有高度土地利用及過程控制問題。再者,此生物 反應器疋設計使其有傳統上不穩定之構造,而無法經得起 氣候條件。 另一種不同的構造包括一個直立的核心結構在四週,其 上纏著實質上透明的管子,使光透至少90%,如此在使用 時所纏上之管子外部可曝於自然光線下。爲激勵光線穿透 至官内,直立之核心結構配上光線反照構件。經由纏繞的 管子’此中通過含有活植物如藻類、噬菌體及海草,及生 長的需基本營養品之合成混合物。同樣地此種生物反應器, 在使用時存在有自營有機體塗覆管壁、夏天將過熱、整體 的構建費用、在任何時間下可通過管子之液體體積有限及 在培養批次間難以消毒裝置等先天的難處。 經濟部中央標準局員工消費合作社印製 t衣丨_ 〈苛先閲讀背面之ii意事項耳'镇寫本耳) 一種較複雜的構體是包括可培養光合成微生物之生物反 應器’其中有許多調節板架在光生物反應器桶上,在此呈 調節板型式之中空管腔穿過整個反應器,其可内光源經由 桶壁之開口嵌入。雖然此種構造可使生物量在培養液體中 保持更高密度並減少土地利用,但是生物反應器桶之複雜 性、整體構築上之費用及夏天過熱等問題,使得此桶在商 業规模使用上較不經濟。再者,在操作循環之間其特別難 以清潔及消毒。 本發明提出一種改良的生物反應器,其至少可製造成各 樣不同的大小及長度,且其適用於自營有機體之商業上產 製。 因此本發明是有關用於生物量產製用之生物反應器,其 -5- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)5. Description of the invention (2) The unit will have high land use and process control issues. Furthermore, the bioreactor is designed to have a traditionally unstable structure that cannot withstand climatic conditions. Another different configuration includes an upright core structure around it, which is wrapped with a substantially transparent tube, which allows at least 90% of the light to pass through, so that the outside of the tube wrapped during use can be exposed to natural light. In order to stimulate the light to penetrate inside, the upright core structure is equipped with light reflecting components. Via the coiled tube 'there is passed a synthetic mixture containing live plants such as algae, phage and seaweed, and growing essential nutrients. Similarly, this kind of bioreactor has self-supporting organisms coating the wall of the tube during use, it will overheat in summer, the overall construction cost, the volume of liquid that can pass through the tube at any time is limited, and it is difficult to sterilize the device between culture batches Wait for the innate difficulties. T-shirts printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 丨 〈Read the ii meanings on the back of the ears first, the ears of the town '' a more complex structure is a bioreactor that can cultivate photosynthetic microorganisms, among which there are many adjustments The plate holder is on the barrel of the photobioreactor. The hollow tube cavity in the form of a regulating plate passes through the entire reactor, and the internal light source can be embedded through the opening in the barrel wall. Although this structure can maintain higher density of biomass in the culture liquid and reduce land use, the complexity of the bioreactor barrel, the cost of the overall construction, and overheating in the summer make this barrel more commercially available. Uneconomical. Furthermore, it is particularly difficult to clean and disinfect between operating cycles. The present invention proposes an improved bioreactor that can be manufactured at least in different sizes and lengths, and is suitable for commercial production of self-supporting organisms. Therefore, the present invention relates to a bioreactor for the production of biomass. The size of this paper applies to China National Standard (CNS) A4 (210X297 mm).
中包括·. 、(),種A資上坻明的室’此室至少適合容納呈液相 I生物m及具有底郅、頂部及介於二者間許多的侧壁 ,側壁經構造通常可自底部分開至頂部;及 (u) —種循環構件循環室之内容物,其中循環構件可 在,相内產生通合的移動力量,以確保實質上所有的生 物量可連續地混合,並至少半連續將生物量曝於光源之 下。 依據本發明可許多變數可影響生物反應器内生物量之產 製。其中—個變數爲穿越小室之光量及生物量在小室内循 環之速率。 較好’小1:實質上透明之本質是可令光線穿透的。當生 物反應器内之生物量密度增加時,穿透液相之光強度多半 減低。較好,貫質上所有的生物量至少可在半連續基礎上 曝於光下。在某些狀況下,生物量可連續曝於光源下。光 源可爲自然光如日光,或可以人工產生的。 經濟部中央標準局員工消費合作社印製 小室内之循環速率應定在適合的水平下以確保達到液相 ^質上全邵可連績混合,且如此可在循環中令生物量曝於 光下而不致使生物量有不當的壓迫感。應瞭解只要不偏離 本發明,仍可達到本發明構型上的某些變化。通常本發明 所應用之循環系統可令實質上所有的生物量保持在連續释 液中,且可避免生物量沈殿在生物反應器内。較好,所有 的生物量可維持在連續懸液中。 在生物反應器内產生液相適合的循環速率所需之動力, _ -6- 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X297公釐) 經濟部中央標準局員工消費合作社印製 A7 ___— :_B7^____ 五、發明説明(4 {^' 〜' 2生物反應器之大小,在反應器中培養之生物量及該生物 量之密度大大有關。生物反應器内生物量最低之循環速率 較好大於生物量可沈姆夕冷惠。希访' 里J九救〈迷手布望取尚的循環速率較在 生物反應器内液相表面造成過度泡沫發展之速率還低,及 /或較可造成生物量接受過度環塊壓力之速率還低。较好 循環速率定在最低循環速率及最高循環速率之間。較好所 定之循環速率接近最低循環速率❶例如,在一個延長35〇 升之類似槽狀之稜栓體生物反應器,其並有—個倒立的大 體上三角形的橫切面,經.由在生物反應器倒立頂點處或近 處釋出氣體可產生循環。最低的氣體進量較好是每分鐘每 米有12升。最高氣體進量較好是每分鐘每米有2〇升, 由於生物反應器内環境之動力學會隨生物量濃度之增加 而連續改變,較好可追踪循環速率並予以調整,使循環速 率不會掉在最低循環速率以下。 應瞭解可使用本發明以產生各種型式及型態之生物量或 -衍自彼等之產物。所謂,•生物量”如此中所用的包括所有可 光合成生長之有機體,如呈單細胞或多細胞型式可在液相 中生長之植物細胞及微生物(包括藻類及裸藻)。此街語也 包括經人工修飾或經基因操作之有機體。本發明之生物反 應器特別適用於培養藻類或光合成菌。如,生物反應器可 充作產製藻類生物量之光生物反應器。在此方面,具有特 殊且各樣生長條件之各型式藻類(如小球藻、螺旋藻、杜 氏藻等)可培養於生物反應器中。 爲了使生物量可呼吸,在液相中需提供一種以上的構件 本紙張尺度適用中國國家標準(CNS.) A4規格(210x 297公瘦) (諸先閲讀背面之注意事項再.填寫本頁)Including ·., (), A kind of room on the top of 'A', this room is at least suitable for containing a liquid phase I organism m and has a bottom, top and many side walls in between. Separated from the bottom to the top; and (u) — the contents of a circulation member circulation chamber, wherein the circulation member can generate a joint moving force within the phase to ensure that substantially all biomass can be continuously mixed, and at least Semi-continuous exposure of the biomass to the light source. There are many variables that can affect the production of biomass in a bioreactor according to the invention. One of them is the rate of light and biomass circulating through the cell. Better 'Small 1: The essence of being substantially transparent is transparent to light. When the biomass density in the bioreactor increases, the intensity of light penetrating the liquid phase is mostly reduced. Preferably, all biomass on the substrate can be exposed to light at least on a semi-continuous basis. Under certain conditions, biomass can be continuously exposed to light sources. The light source may be natural light such as sunlight, or it may be artificially generated. The circulation rate in the printing chamber of the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs should be set at an appropriate level to ensure that the liquid phase can be mixed in a continuous manner, and in this way, the biomass can be exposed to light during the cycle without being exposed to light. As a result, the biomass has an inappropriate pressure. It should be understood that certain changes in the configuration of the invention can still be achieved without departing from the invention. In general, the circulation system used in the present invention can keep substantially all of the biomass in the continuous release solution, and can avoid the biomass sink in the bioreactor. Preferably, all biomass can be maintained in a continuous suspension. The power required to generate a suitable circulation rate of the liquid phase in the bioreactor, _ -6- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (2 丨 0X297 mm) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 ___—: _B7 ^ ____ 5. Description of the invention (4 {^ '~' 2) The size of the bioreactor, the biomass cultivated in the reactor and the density of the biomass are greatly related. The lowest biomass in the bioreactor The circulation rate is better than that of biomass but Shen Muxi Lenghui. Xi Jiu 'Li J Jiujue <The circulation rate of the lost hand is still lower than the rate of excessive foam development on the liquid surface in the bioreactor, and / Or the rate at which the biomass can receive excessive ring block pressure is still lower. The better circulation rate is set between the lowest circulation rate and the highest circulation rate. It is better to set the circulation rate close to the minimum circulation rate. For example, at an extended 35 The 0-liter trough-shaped prismatic plug bioreactor does not have an inverted, generally triangular cross-section, and can be circulated by releasing gas at or near the inverted apex of the bioreactor. Low gas feed is preferably 12 liters per minute per meter. Highest gas feed is preferably 20 liters per minute per meter, because the dynamics of the environment in the bioreactor will continuously change with increasing biomass concentration It is better to track the circulation rate and adjust it so that the circulation rate does not fall below the minimum circulation rate. It should be understood that the present invention can be used to produce various types and types of biomass or-products derived from them. So-called, "Biomass" as used herein includes all photosynthetic growth organisms, such as plant cells and microorganisms (including algae and euglena) that can grow in the liquid phase in a single-cell or multi-cell type. The term also includes artificial Modified or genetically manipulated organisms. The bioreactor of the present invention is particularly suitable for the cultivation of algae or photosynthetic bacteria. For example, the bioreactor can be used as a photobioreactor for producing algae biomass. In this aspect, it has special and various Various types of algae (such as chlorella, spirulina, Dunaliella, etc.) can be cultivated in bioreactors under such growth conditions. In order to make the biomass breathable, Phase needs to provide more than one member of the present paper scale applicable Chinese National Standard (CNS.) A4 size (210x 297 male thin) (read back all of the precautions again. Complete this page)
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m n - 、1T 五 、發明説明(5) A7 B7 =氣相引人液相中1達到此點可利用任何不會移死生 (请先閱讀背面之注意事項再填寫本頁) 物=化學構件,或利用—種以上可打開至生物反應器内 :導官。經由此遞送構件,光合成活性所需之任何氣體均 :可引人生物反應器内。較好氣體是空H氧化碳及氧 氣,混合物。爲了避免生物量在反應器内被冷染,所引入 疋氣體可釋人反應器前較好光滅菌以移去掺雜之病原體。 在本發明高度較佳之型式中,液相之循環是經由氣體遞送 系統來達成的。 應瞭解,循環構件依,】、室之構型可呈各種型式,限制條 件t其至少可循環小室之内容物並可對保持在小室内之液 相提供通氣作用。再者,循環構件可於生物反應器内任— 處〃、要可在液相内產生適合的運動力以確保生物量實質 上句保持連續合、及生物量與光源的至少半連續曝霖接 觸。 ° 經濟部中央標隼局員工消費合作社印11 較好循環構件位置接近基底部份或在基底部份上方近生 物反應器頂端。例如,當循環構件鄰近生物反應器内基底 部份時’其通常可造成由基底至生物反應器頂部之向上移 動。液相及生物量之向上移動可衝擊容器之上表面,而可 短暫保證光可與液相中大部份生物量曝露。在與生物反應 為上表面接觸後,含有生物量之液相可向外移動至生物反 應器側面。此移動也確保液相内之生物量可與光曝露。含 有生物里之液相再生物反應器侧面向下移至基底部份,由 此再次由循環構件捕獲並向上驅動至生物反應器頂部。此 混合過程有助於生物量之快速且一致之光合成生長,因爲 8- 本紙乐尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) A7 _____ __B7 ......... 1 —_ 五、發明説明(6) 可確保液相中實質上所有的生物量與光有效地曝露,且也 引起規則的"閃"光型式,其已示出可加強某些光合成有機 體之生長。 車又好生物反應器有南的表面積對體積比率。爲達成此可 應用幾乎疋整個生物反應备之表面爲活性的光吸收/傳送 表面。光之吸收及傳送可在生物反應器構造中採用透明的 結構物質及將生物反應器略懸浮一些反射性基質表面可進 一步加強。 較好,所形成的生物反應器是呈延長之槽狀棱柱體,棱 柱體有倒立的三角形橫切面(大體而言)。通常呈三角形橫 切面之侧面較好大約相同,且倒立頂點可界定小室之基底 郅份。再者,循環構件是位在倒立頂點處或近處,且稜柱 體侧面可界定侧牆及小室之加蓋構件。 經濟部中央標準局員工消費合作社印製 當生物反應器呈延長之槽狀稜柱體時,將液相由生物反 應器一端移動時可將液相之縱向運動引入循環中,接下來 其再回覆至另一端爲生物量處理過程的一部份。此種移動 也可避免生物I之局郅捕獲,若發生此種狀況將會影響生 物反應益之曝露流程。以此方式轉移液相也可達到完全的 混合,及傳送生物量液相環境之化學及物理操作。 循環構件也可呈導管型式經由小室長度延伸,其位在小 室基底部份處或近處,導管可穿孔並連接至氣體源頭,如 此壓在操作下氣體可自導管出來通過進入小室内,造成小 A内容物之循環。氣體由導管.經由液相通過,也可提供一 個使氣體擴散至液相之方法,由此使相内通氣。在此較.佳 -9 - 本紙張尺度適用中國國家標準(CNS ) A4規格'(2i〇x297公楚) A7 B7 五、發明説明(7 ) 型式中氣體較好是無菌空氣。在高度較佳之型式中,孔洞 安排在導管下方,如此向上通過之氣體有助於小室内微粒 物質不致於沈積在導管下方。 因此,於較佳型式中本發明是有關可產製生物量之生物 反應器,其中包括: (i) 一種實質上透明的小室,小室至少適合含有呈液 相之生物,量,其並有一個窄的基底部份,一個可爲加置 構件密封之向上部份及由基底向上分開至上方部份的許 多侧壁;及 (ii) 一個可循環小室内容物之循環構件,其中循環構 件產.生一個適合的運動力量確保液相之連續混合,並使 生物量與光曝露,其中循環構件位在基底部份最下方部 份或近處,並包括沿著生物反應器長度之導管,導管有 穿孔並連接至氣體源體,其中穿孔面對導管底端,如此 在操作下氣體向下出導管進入液體,可(a)避免小室内之 微粒物質沈積在導管下方,(b)造成液相之循環;及(c) 令氣體擴散至液相。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 小室可呈分開的實質上透明材質片型式,並一起連結形 成底部、侧壁及加蓋構件。然而,在較佳型式中,底部、 侧壁及加蓋構件係呈整體單位型式,各部份之交點較好呈 純緣。於高度較佳構型中,生物反應器構型可特異地設計 成延長之三角形結構,其中可容納大量的液相。 加蓋構件較好略拱,使加蓋構件大體上呈中凸之上表面 。在此型式中較好有出口且向著中凸上表面中間,如此氣 -10- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(8 ) 體可自小室中出來。出口也有過濾構件,此過濾構件應至 少可避免微粒物質進入小室内。再者出口也可充作取樣點 ’將生物量自生物反應器小室内取樣出來。 雖然出口可直接通到大氣層,其也可連接至歧管上,再 連接至氧氣分離及通氣系統。含有未使用過之二氧化碳之 驅除出之氣體,可自出口收集並於回至生物反應器之前可 排除其氧含量,以助二氧化碳之保留及有效使用。 車义好,生物反應益中也包括可控制液相溫度之溫控構件 。於一種型式中,溫控構件也包括一個以上的熱交換導管 ,其形成流體路徑或可在小室内供熱交換介質循環用之路 徑。 爲進一步調控小室内容物之循環,循環構件可進一步包 括有阻板。阻板位在小室内並以—方式定位以進一步加強 小室内容物之循環。 在一個尤佳之型式中,溫控構件可呈適合的型式使阻板 (若有的話)與溫控構件一體形成,或另外溫控構件可有調 控小A内溫度及提供阻板構件之雙重角色。 生物反應器中也可包括有控制液相PH値之pH控制構件 。pH控制構件較好包括位在液相之pH探針,探針操作性 連接至c〇2供應源。經由控制c〇2之遞送或加入其他化學 品可調整液相之pH値。 在某些狀況下,天然擴散至小室内之光線可能並非最適 宜且在這些狀沉下加強光線在小室内之分佈將是有益的。 在此方面,生物反應益較好位在光反射底部,基底可確保 (請先閲讀背面之注意事項再.填寫本頁)mn-、 1T V. Description of the invention (5) A7 B7 = gas phase is introduced into the liquid phase. At this point, any life will not be removed (please read the precautions on the back before filling this page). Or use-more than one type can be opened into the bioreactor: guide. Through this delivery means, any gas required for photosynthetic activity can be introduced into the bioreactor. The preferred gas is a mixture of air carbon dioxide and oxygen. In order to prevent the biomass from being cold-stained in the reactor, the introduced krypton gas can be lightly sterilized to remove the doped pathogens before being released into the reactor. In a highly preferred form of the invention, the circulation of the liquid phase is achieved via a gas delivery system. It should be understood that the configuration of the circulation member can be in various types, and the restriction condition t can at least circulate the contents of the cell and provide ventilation for the liquid phase held in the cell. Furthermore, the circulation component can be used in the bioreactor-it is necessary to generate a suitable kinetic force in the liquid phase to ensure that the biomass remains substantially continuous and that the biomass is in contact with at least semi-continuous exposure of the light source. . ° Employees' Cooperatives Association of the Central Bureau of Standards, Ministry of Economic Affairs, 11 Better circulation components are located near the base part or near the top of the bioreactor above the base part. For example, when the circulation member is adjacent to the portion of the substrate within the bioreactor ', it can often cause upward movement from the substrate to the top of the bioreactor. The upward movement of the liquid phase and biomass can impact the upper surface of the container, and can temporarily ensure that light can be exposed to most of the biomass in the liquid phase. After coming into contact with the upper surface of the biological reaction, the liquid phase containing the biomass can be moved outward to the side of the bioreactor. This movement also ensures that biomass in the liquid phase can be exposed to light. The side of the liquid-phase bioreactor containing the bio-reactor moves down to the base part, whereupon it is captured again by the circulation component and driven up to the top of the bioreactor. This mixing process contributes to the rapid and consistent photo-synthetic growth of biomass, because 8-Paper scale is applicable to Chinese National Standard (CNS) A4 specification (210X 297 mm) A7 _____ __B7 ......... 1 —_ V. Explanation of the invention (6) It can ensure that substantially all biomass and light in the liquid phase are effectively exposed, and it also causes a regular “flash” light pattern, which has been shown to strengthen certain photo-synthetic organisms. Grow. Che Hao Bioreactor has a surface area to volume ratio. To achieve this, almost the entire surface of the biological reaction device is used as an active light absorbing / transmitting surface. The absorption and transmission of light can be further enhanced by using transparent structural substances in the structure of the bioreactor and by slightly suspending the surface of the bioreactor on some reflective substrates. Preferably, the formed bioreactor is an elongated trough-shaped prism, and the prism has an inverted triangular cross section (generally speaking). The sides that are generally triangular in cross section are preferably approximately the same, and the inverted apex can define the base portion of the cell. Furthermore, the circulation member is a capping member located at or near the inverted apex, and the side of the prism body can define side walls and cells. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. When the bioreactor is in the form of an elongated trough-shaped prism, the liquid phase can be introduced into the circulation when the liquid phase is moved from one end of the bioreactor. The other end is part of the biomass treatment process. Such movement can also avoid the local capture of Biological I. If this happens, it will affect the exposure process of biological response. Transferring the liquid phase in this way can also achieve complete mixing, as well as chemical and physical operations to transfer the biomass liquid phase environment. The circulation component can also extend in the form of a duct through the length of the chamber, which is located at or near the base of the chamber. The duct can be perforated and connected to the source of the gas. In this way, the gas can come out of the duct and enter the chamber under pressure, resulting in a small chamber. A content cycle. Gas is passed through the conduit. It also provides a method for diffusing gas into the liquid phase through the liquid phase, thereby venting the phase. Better here -9-This paper size applies Chinese National Standard (CNS) A4 specification '(2i0x297 Gongchu) A7 B7 V. Description of the invention (7) The gas in the type is preferably sterile air. In the better type, the holes are arranged below the duct, so that the gas passing upwards helps the particulate matter in the small chamber not to deposit under the duct. Therefore, in a preferred form, the present invention relates to a bioreactor capable of producing biomass, including: (i) a substantially transparent cell, the cell is at least suitable for containing organisms in a liquid phase, and has one A narrow base portion, one of which can be an upper portion sealed by the addition member and a plurality of side walls separated upward from the base to the upper portion; and (ii) a circulation member that can circulate the contents of the chamber, in which the circulation member is produced. Generate a suitable kinetic force to ensure continuous mixing of the liquid phase and expose the biomass and light, where the circulation component is located at the bottom or near the base portion and includes a conduit along the length of the bioreactor. The conduit has Perforate and connect to the gas source body, where the perforation faces the bottom end of the duct. In this way, the gas will exit the duct and enter the liquid under operation. Circulation; and (c) allowing the gas to diffuse into the liquid phase. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The small room can be divided into transparent material sheets and connected together to form the bottom, side walls and cover members. However, in the preferred type, the bottom, side walls and capping members are in the form of an integral unit, and the intersections of the parts are preferably pure edges. In a highly preferred configuration, the bioreactor configuration can be specifically designed as an extended triangular structure, which can accommodate a large amount of liquid phase. The capping member is preferably slightly arched, so that the capping member has a generally convex upper surface. In this type, it is better to have an exit and it is convex toward the middle of the upper surface, so -10- This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs B7 V. Description of the invention (8) The body can come out of the chamber. There is also a filter at the outlet, which should at least prevent particulate matter from entering the cell. Furthermore, the outlet can also be used as a sampling point ′ to sample the biomass from the bioreactor chamber. Although the outlet can be directly connected to the atmosphere, it can also be connected to a manifold and then to an oxygen separation and ventilation system. The purged gas containing unused carbon dioxide can be collected from the outlet and its oxygen content can be eliminated before returning to the bioreactor to help the retention and effective use of carbon dioxide. The car is good, and the biological reaction benefit also includes a temperature control component that can control the temperature of the liquid phase. In one type, the temperature control member also includes more than one heat exchange duct, which forms a fluid path or a path that can be used for circulating the heat exchange medium in a small room. In order to further regulate the circulation of the chamber contents, the circulation member may further include a blocking plate. The blocking plate is positioned in the chamber and positioned in a manner to further enhance the circulation of the contents of the chamber. In a particularly preferred type, the temperature control member may be of a suitable type so that the resistance plate (if any) is integrally formed with the temperature control member, or the temperature control member may have a function of regulating the temperature in the small A and providing the resistance plate member. Dual role. The bioreactor may also include a pH control member that controls the pH of the liquid phase. The pH control means preferably comprises a pH probe in a liquid phase, the probe being operatively connected to a source of CO2. The pH of the liquid phase can be adjusted by controlling the delivery of CO2 or adding other chemicals. Under certain conditions, the light that diffuses naturally into a small room may not be optimal and it would be beneficial to enhance the distribution of light in the small room under these conditions. In this regard, the biological response is better located at the bottom of the light reflection, and the substrate can ensure (please read the precautions on the back before filling in this page)
-11 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(9 ) 由外源遞送至'小室内之光是最大的。 另外或另一型式中,生物反應器可包括有一種以上的光 傳導構件,其苛促進光在生物反應器内有效的分佈。光傳 導構件可位在生物反應器内或外。若光源在反應器内,其 可皤浮在液相上或浸入液相内。若光源在生物反應器外, 其可在其四週任一處。較好光源位於生物反應器側壁下方 。於本發明向度較佳型式中,生物反應器可懸浮或定位在 光盒内,其中光源之角度實質上垂直於容器之侧壁。 於本發明一個較佳具體實例中,生物反應器可包括有— 種以上的套層構件,其至少可部份覆蓋生物反應器之外表 面。當存在時,套層構件可提供隔絕生物反應器之額外構 件。雖然技藝中已知之任何構件均可用$支持包圍生物反 應器外表面之套層,但套層較好經由固定在小室之骨架戋 格子狀排列架在外壁上。骨架或格子可由任何材質造成: 如木材、金屬或塑膠,且較好有大的口徑, 可 生物反應器小室内。 牙透至 雖然套層構件可由適於隔料室之任何材質所形成,炊 較好是由可令全部光線進人生物反應器之透明材質所做成 。應瞭解,套層構件可提供外侧加熱或冷卻生物反應器之 構件》在此例中,套層構件較好㈣至骨架或格子排^, 至生物反應器外壁及至生物反應器底部。較好套層構件加 …,如此可維持熱交換介質。例如,套層構件可包括 有透明的具撓性聚乙埽或聚氣乙缔膜,其 應器之外骨架結構緊_接。熱或冷空氣再循環 = -12 表纸張尺賴财目g家轉) A4規格(21〇χ297公楚 (諳先閱讀背面之注意事項再,填寫本頁)-11 Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Description of the invention (9) The light delivered from outside sources to the 'small room is the largest. In addition or in another version, the bioreactor may include more than one light-transmitting member, which promotes the effective distribution of light in the bioreactor. The light conducting member can be located inside or outside the bioreactor. If the light source is in the reactor, it can float on or be immersed in the liquid phase. If the light source is outside the bioreactor, it can be anywhere around it. Preferably, the light source is located below the side wall of the bioreactor. In a preferred aspect of the invention, the bioreactor can be suspended or positioned in a light box, where the angle of the light source is substantially perpendicular to the side wall of the container. In a preferred embodiment of the present invention, the bioreactor may include more than one type of jacket member, which may at least partially cover the outer surface of the bioreactor. When present, the jacketed component may provide an additional component to isolate the bioreactor. Although any component known in the art can be used to support a jacket layer surrounding the outer surface of the bioreactor, the jacket layer is preferably supported on the outer wall by a skeleton 戋 grid arrangement fixed to the cell. The skeleton or lattice can be made of any material: such as wood, metal or plastic, and preferably has a large caliber, which can be used in a bioreactor chamber. Although the jacket member can be formed of any material suitable for the compartment, the cooker is preferably made of a transparent material that allows all light to enter the bioreactor. It should be understood that the jacket member can provide a component for heating or cooling the bioreactor on the outside. In this example, the jacket member preferably extends to the skeleton or grid row, to the outer wall of the bioreactor, and to the bottom of the bioreactor. It is better to add… to the jacket member so that the heat exchange medium can be maintained. For example, the sheathing member may include a transparent flexible polyethylene or polyacetylene film, and the skeleton structure outside the reactor is closely connected. Hot or cold air recirculation = -12 sheet paper rule relies on financial records) A4 size (21〇χ297 公 楚 (Please read the precautions on the back before filling in this page)
五、發明説明(10) 件及生物反應器外表 。該泵構件較好連接至—種以,成 生物反應器之内部溫度及調節循環;=上2可追踪 内恒溫。此控制構件也可連接至熱交換2准持小室 一=:::套:構件,在生物反應器外表面也可提供. 錄調節進入小室之光量。基於此目的 雖Λ、、技藝中已知之任何禮株的 .,,τ 任仃構件均可採用,但光控制構件較好 :由-系列的簾子所组成,可打開或關閉以變化進入小室 狀ί量。較好該光控制構件連接至—種以上之測光構件 °备以此構件測出Π之光量超過預設之參考値時,㈣ 制構件可關閉光量控制構件達一定時間,之後再打開光控 制構件。 i 生物反應器也可與含有液相之分別的容器有流體連繫。 分別之容器可作用如貯存槽,增加系統之容積。其可作用. 如暗相區域,在光密度及生長條件高之中。另外,其也可 作用如沈積系統,由此生物量自生物反應器中移出。當以 此方式使用時,生物反應器可連線至既存之技術上,以控 制液相至沈積容器之流速,加強生物量在沈積容器中之沈 積。生物量可再連續或斷續地移出,加上已收集及處理過 I已沈積物質。此過程可充作收獲系統,用於自系統中 移出生物量及維持液相内最佳之細胞密度。 生物反應器也可在各種位置上使用,此中經驗各種氣候 條件。容器内邵環境及此中生.物量所經驗之狀況較好保持 供細胞生長、存活或在培養中有特異生化過程謗導之固定 -13 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) # Jt 閲 讀 背 之 注 意 事 項 寫 本 頁 經濟部中央標準局員工消費合作社印製 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(·Π ) 及最佳狀況。利用密閉系統生物反應器可達成此點,其中 可排除非欲求之有機體且人工控制生物反應器内液相之物 化環境。 利用標準電腦控制及電子感應器可達到生物反應器内物 化條件之控制。用於營養品水平維持及控制pH値及其他 因素之化學品可自動地直接加至生物反應器内之液相中。 電腦控制也可控制容器内液相之溫度,係控制生物反應器 内之熱交換系統或移去主容器内之培養物並經由在溫控水 浴内之簡易熱交換器。 將含有生物量之液相自生物反應器内移至含有氣體遞送 系之另一容器並再回至生物反應器之移出及通過,可用來 增加液相中溶解的二氧化碳濃度。在此型式中,生物量可 經由帶走的汽泡混合器排除,或其他可溶解二氧化碳或其 他氣體至液相而不會喪失在環境中或脅強生物反應器中之 生物量之其他構件。 液相之移出及通過也可用來控制液相之溫度。在此型式 中,液相在回至生物反應器之前,通過至少含有溫控構件 之容器,其可變化液相之溫度》 本發明也包括一個單一生物反應器槽,或均互相連纟欠的 許多槽。若提供多槽式,則一個以上的小室可覆蓋便护_署 以助暗相生長及呼吸之操作及控制。在此例子中,在,】、$ 間之液相流動較好由電腦構件所控制,其可追踪各小室内 之細胞密度,並可反映細胞密度之變化在小室間轉移、夜才目 (包括生物量)。 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ——.-I,----_衣丨丨 (請先閲讀背面之注意事項再填寫本頁) 訂 A7 B7 五、發明説明(12) 應瞭解,此中所述之生物反應器可在批次基礎上使用, 其中生物量之單一培養可生長在生物反應器中於任何時間 ’或其可用於連續產製循環中,其中基本營養物及液相穩 定地填加至生物反應器内,以及將含有經培養之生物量之 液相連續排放出生物反應器。 .在單一批次操作中,營養物可加至生物反應器小室内, 與含生物量之溶液混合充份,並置一段時間直到達到所需 之生物量密度爲止。所生成之混合物再自生物反應器中移 出以處理。應注意的是此操作型式可造成生物反應器小室 内相當不穩定的環境狀況,因爲營養物濃度及細胞密度隨 時間在變化。 至於另一種不同型式’在其操作過程依光照之本質及強 度、營養溶液之濃度及液相中生物量而定之操作次序中, 基本營養物加至液相中可維持生物量之生長速率。較好 生物量生長及增殖所需之基本營養物,當其爲生物量消耗 時可被加至生物反應器小室内。 爲有效追踪此營養物之變化,較好在生物反應器小室内 有一個以上的須測構件存在,其可偵測營養物水平之變化 。更好偵測構件可連接至電腦控制構件上,其可追踪液相 中之營養物水平,且需要時可將營養物引入生物反應器小 室内。 若需要大體積之生物量(如生物量之商品化產製),則生 物反應器小室較好以連續產製循環方式操作,其中新營養 物可穩定填加至小室,及穩定排放生物量。若多個生物.反 -15- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ----II.-Iφΐ- (詩先閱讀背面之Vi意事項再填寫本頁) 訂 經濟部中央標準局員工消费合作社印製 A 7 B7 五、發明説明(13) 應器系列連接,則第一個生’物反應器可提供新反應物之穩 定填加。反應物質之連續流動再由一個生物反應器通過至 下一個。所培養的生物量再由系列生物反應器中的最後一 個連續排出。在某些狀況中,將額外的營養物或其他化合 物引至系列中的各生物反應器内(即此中生物反應器將排 空此營養物或其他化合物)。將生物反應器内液相之内容 物完全混合表示可維持進出各生物反應器之固定的生物量 濃度。此可造成生物量濃度由一生物反應器至下一個之變 化。較好生物量之濃度當其通過系列生物反應器時會增加 0 使用呈連續系列之許多生物反應器產生生物量的一個好 處,除了構造之簡易外,爲易於控制溫度及pH値。進入 特定容器内之材料可立即鑽入大體積生物量中,且因爲攪 動使溫度及pH値之局部變化減至最低。 本發明將由實例參考所附之圖更詳加説明,其中: 圖1 是依據本發明較佳具體實例中由生物反應器上 方之透視觀; 圖2 爲圖1生物反應器之縱向橫切面; 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再4寫本頁) 圖3 爲圖1生物反應器之簡化的末端觀,其中箭號表 示小室内液相流動型式; 圖4'爲與圖1生物反應器相似型式的二個不同生物反 應器平均結果所得之生物量對時間之作圖,生物反應 器各具750升容積,爲1200毫米之三角形尺寸長1200毫 米; -16- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 Α7 Β7 五、發明説明(14) 圖5 爲與圖1生物反應器相似型式的二個不同生物反 應器平均結果所得之生物量内時間之作圖,生物反應 器各具450升容積,爲600毫米三角形尺寸長3〇〇〇毫米 〇 圖6 爲與圖1生物反應器相似型式的二個不同生物反 應器所得之生物量對時間之作圖,生物反應器#1具有 350升容積。 圖7爲利用與圖1生物反應器相似型式之生物反應器 所得之生物量對時間之作圖,生物反應器各具35〇〇升 容積’有900毫米之三角形尺寸及1〇米長度。圖中示 出八次不同流程之曲線。第1程在1995年9月29日進行 。第2程在1995年6月14日進行。第3程在1995年6月29 日進行。第4程在1995年7月Μ日進行。第5程在1995年 8月4日進行。第6程在1995年9月丨日進行。第7程在 ^”年^月]日進行。第8程在1995年17日進行。 圖1及3所示的且通常編號1〇之生物反應器,包括—個爲 3個垂直支持物14所支持的小室12,其中二個壓小室各末 端且第3個位於小室12中間。 小室12是-個倒立的,大體上三角形橫切面之小室,且 有一個略中凸之加蓋構件126,關閉小室 12進一步包括一個窄的基底部份18及—對側壁2〇=。小罜 呈導管型式之循環構件22位在小室内,, 』 面向小室1 ? > I 底邵份1S。導管22有許多穿孔24,沿著龙 土 氣體以實質上向下之方向經由導管g - 向,如此 田“丨入再通出穿孔,如此 _ - 17- Ϊ紙張尺度適I中國國家標準]CNS )峨格(21〇χ297公瘦)~~·—----- (請先閱讀背面之注意事項再填寫本頁)5. Description of the invention (10) pieces and the appearance of the bioreactor. The pump component is preferably connected to a kind of internal temperature and regulation cycle of the bioreactor; = 2 traceable internal constant temperature. This control component can also be connected to the heat exchange 2 quasi-holding chamber. A = ::: sleeve: component can also be provided on the outer surface of the bioreactor. Recording adjusts the amount of light entering the chamber. For this purpose, although Λ ,, τ, any of the known strains in the art can be used, but the light control member is better: it is composed of-series curtains, which can be opened or closed to change into a chamber-like shape ί 量。 Amount. Preferably, the light control member is connected to more than one kind of light measuring member. When the amount of light measured by the component exceeds a preset reference value, the control member can turn off the light amount control member for a certain time, and then turn on the light control member. . i Bioreactors can also be fluidly connected to separate containers containing liquid phases. Separate containers can act as storage tanks, increasing the volume of the system. It can function. Such as dark phase area, in the high optical density and growth conditions. In addition, it can also function as a deposition system, whereby biomass is removed from the bioreactor. When used in this way, the bioreactor can be connected to existing technologies to control the flow rate from the liquid phase to the deposition vessel and enhance the deposition of biomass in the sedimentation vessel. Biomass can be removed continuously or intermittently, plus deposited material that has been collected and processed. This process can be used as a harvesting system to remove biomass from the system and maintain optimal cell density in the liquid phase. Bioreactors can also be used in a variety of locations, where they experience a variety of climatic conditions. The environment in the container and this mesozoic. The material experience is better to maintain a fixed for cell growth, survival, or specific biochemical processes in culture. -13 This paper size applies to Chinese National Standard (CNS) Α4 specifications (210 × 297 (Mm) # Jt Read the notes on this page and write this page. Printed by the Consumers 'Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. Printed by A7 B7. This can be achieved using a closed system bioreactor, where non-desired organisms can be eliminated and the physical environment of the liquid phase in the bioreactor can be controlled manually. The use of standard computer control and electronic sensors can achieve the control of physical and chemical conditions in the bioreactor. Chemicals used to maintain nutrition levels and control pH and other factors can be automatically added directly to the liquid phase in the bioreactor. Computer control can also control the temperature of the liquid phase in the container, which is to control the heat exchange system in the bioreactor or remove the culture in the main container and pass a simple heat exchanger in a temperature-controlled water bath. The removal and passage of the liquid phase containing biomass from the bioreactor to another container containing the gas delivery system and back to the bioreactor can be used to increase the dissolved carbon dioxide concentration in the liquid phase. In this version, the biomass can be removed via a taken-out bubble mixer, or other components that can dissolve carbon dioxide or other gases into the liquid phase without losing biomass in the environment or threatening the bioreactor. The removal and passage of the liquid phase can also be used to control the temperature of the liquid phase. In this type, before the liquid phase returns to the bioreactor, the temperature of the liquid phase can be changed by a container containing at least a temperature control member. The present invention also includes a single bioreactor tank, or both Many slots. If multi-tank type is provided, more than one small chamber can cover the stool care department to help the operation and control of dark phase growth and breathing. In this example, the liquid phase flow between [] and $ is preferably controlled by a computer component, which can track the cell density in each chamber, and can reflect the change in cell density between chambers, including night eyes (including Biomass). This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) ——.- I, ----_ 衣 丨 丨 (Please read the precautions on the back before filling this page) Order A7 B7 V. Description of the invention (12) It should be understood that the bioreactor described herein can be used on a batch basis, where a single culture of biomass can be grown in the bioreactor at any time 'or it can be used in a continuous production cycle The basic nutrients and liquid phase are stably filled into the bioreactor, and the liquid phase containing the cultivated biomass is continuously discharged out of the bioreactor. In a single batch operation, nutrients can be added to the bioreactor chamber, mixed with the biomass-containing solution, and set aside for a period of time until the required biomass density is reached. The resulting mixture is removed from the bioreactor for disposal. It should be noted that this type of operation can cause quite unstable environmental conditions in the bioreactor chamber, as nutrient concentrations and cell densities change over time. As for another different type, in the operation sequence which depends on the nature and intensity of light, the concentration of nutrient solution, and the biomass in the liquid phase, the basic nutrient is added to the liquid phase to maintain the growth rate of the biomass. The basic nutrients needed for better biomass growth and proliferation can be added to the bioreactor chamber when it is consumed by the biomass. In order to effectively track the change of this nutrient, it is better to have more than one component to be tested in the bioreactor chamber, which can detect the change of nutrient level. Better detection components can be connected to computer-controlled components, which can track nutrient levels in the liquid phase and introduce nutrients into the bioreactor chamber when needed. If a large volume of biomass is needed (such as the commercial production of biomass), the bioreactor chamber is preferably operated in a continuous production cycle, where new nutrients can be stably added to the chamber and the biomass can be stably discharged. If there are multiple organisms. Anti-15- This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ---- II.-Iφΐ- (Read the meaning of Vi on the back of the poem before filling this page) Order Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A 7 B7 V. Description of the invention (13) The reactor series is connected, and the first bioreactor can provide stable addition of new reactants. The continuous flow of reactant material passes from one bioreactor to the next. The cultivated biomass is continuously discharged from the last of the series of bioreactors. In some cases, additional nutrients or other compounds are introduced into each bioreactor in the series (ie, the bioreactor will empty this nutrient or other compound). Completely mixing the contents of the liquid phase in the bioreactor means that a fixed biomass concentration can be maintained in and out of each bioreactor. This can cause the biomass concentration to change from one bioreactor to the next. The concentration of better biomass will increase as it passes through a series of bioreactors. One of the advantages of using many bioreactors in a continuous series to produce biomass is that in addition to the simplicity of construction, it is easy to control temperature and pH 値. Materials entering specific containers can be immediately drilled into large-volume biomass, and local changes in temperature and pH 値 are minimized due to agitation. The present invention will be explained in more detail by examples with reference to the accompanying drawings, wherein: FIG. 1 is a perspective view from above the bioreactor in a preferred embodiment of the present invention; FIG. 2 is a longitudinal cross section of the bioreactor of FIG. 1; Printed by the Ministry of Standards and Staff ’s Consumer Cooperatives (please read the notes on the back before writing this page) Figure 3 is a simplified end view of the bioreactor in Figure 1, where the arrow indicates the liquid phase flow pattern in the small room; Figure 4 'It is a plot of the biomass versus time obtained from the average results of two different bioreactors of a similar type to the bioreactor of Fig. 1. The bioreactors each have a volume of 750 liters and a triangle size of 1200 mm is 1200 mm long. -This paper size applies to China National Standard (CNS) A4 (210X297 mm) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (14) Figure 5 is a similar version of the bioreactor shown in Figure 1. A plot of the time within the biomass obtained from the average results of different bioreactors. Each of the bioreactors has a volume of 450 liters, is 600 millimeters long, and has a size of 3000 millimeters. Figure 6 shows 1 similar to FIG bioreactor two different types of bioreactors is obtained from the biomass are plotted vs time, the bioreactor # 1 350-liter. Fig. 7 is a plot of biomass versus time obtained using a bioreactor similar to the bioreactor of Fig. 1. Each of the bioreactors has a volume of 3500 liters and has a triangle size of 900 mm and a length of 10 meters. The figure shows the curve of eight different processes. The first journey took place on September 29, 1995. The second journey took place on June 14, 1995. The third journey took place on June 29, 1995. The fourth course took place on July M, 1995. The fifth course took place on August 4, 1995. The sixth course was conducted on September 丨 1995. The 7th process is performed on ^ "year ^ month." The 8th process is performed on 1995.17. The bioreactor shown in Figs. 1 and 3 and generally numbered 10 includes three vertical supports 14 Supported cells 12, two of which are pressed at each end and the third is located in the middle of cell 12. Cell 12 is an inverted, generally triangular cross-section cell, and has a slightly convex cover member 126, The closing chamber 12 further includes a narrow base portion 18 and—opposite to the side wall 20 =. The small loop-shaped circulation member 22 is located in the chamber, 』facing the chamber 1? ≫ I bottom 1S. Catheter 22 There are many perforations 24, along the dragon's earth gas in a substantially downward direction through the conduit g-, so that the perforations enter and exit again, so _-17- ΪThe paper size is suitable for Chinese national standards] CNS) E Grid (21〇χ297 Male Thin) ~~ · ——----- (Please read the notes on the back before filling this page)
A7 B7 五、發明説明(15) 避免微粒物質沈積在導管22下方。具體實例中之導管22經 小室延伸,且有部份自任一端伸出,使得許多生物反應器 可系列連接。_ 呈導管對型式之溫控構件26,位置面向小室12中間,且 沿著小室12之長向。導管26連接至熱交換介質之外部供應 處(未示出)。因此經由恒溫器之使用及熱交換介質溫度之 調控,小室内液相之溫度可予以調控至任何預定點。 加蓋構件16提供一對通氣孔28。通氣孔28位在加蓋構件 16各末端,且面向加蓋構件16之中心,如此可調整加蓋構 件16中凸表面之最高部份。在操作時於通氣孔28内存在有 正壓,如此過量的氣體可流出通氣孔,且口無流體經由通 氣孔流入小室,因此避免經由通氣孔28將源自空氣之污染 物帶至小室内。 經濟部中央標準局員工消費合作社印製 (諸先閱讀背面之注意事項再填寫本頁) 在操作時,根據圖1至3之生物反應器,其小室12内有獨 特的液相流動型式。流動型式特別示於圖3中。經由導管 22進入小室的空氣,直接向下流至基底部份之下端18,再 經小室垂直運行直到碰到加蓋構件16之底端爲止。一旦與 加蓋構件接觸,空氣推向側壁20。過多的空氣經通氣孔28 離開小室。空氣之通過及其與液相之交互作用及與小室12 内壁之作用,使液相可依圖3箭頭所指的循環。在液相中 變定流向,其作用使含有生物量之液相可向上垂直循環經 由小室12之中間區域,穿越小室上端直接在加蓋構件16下 ,並鄰進側壁20向下流動至導管22,再重覆循環。 再者,在小室16中液相之行程也可維持小室12側壁20及 -18- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 B7 五、發明説明(16) 加蓋構件16之證明。液相流動及小室壁之斜面可避免生物 量沈積在壁上,且液相直線之移動可減少某型式生物量, 如藻類,粘附在小室壁上之傾向。 液相之流動及小室12之構型也造成小室12加蓋構件16將 與液相接觸,此避免在加蓋構件16上形成冷凝作用。當生 物量中含有光自營物,則加蓋構件16代表優勢的光合成表 面,在加蓋構件16上之冷凝作用可造成光合活性照射之喪 失。 將可看出,此循環型式將造成小室内之生物量被規則地 定位鄰近加蓋構件16及側壁20,由是也使生物量可面對引 入小室内之光。在此可注意到,其間小室内生物量之細胞 密度相當低,光穿透至小室仍相當高。當生物量之細胞密 度增加時穿透至小室之光可顯著減少。 經濟部中央標準局員工消費合作社印製 (#先閱讀背面之注意事項再填寫本頁) 爲使獲光率達最高,生物反應器可以呈北南方向定向, 對位置之寬容度作適度校正,依太陽能回收學所確立之準 則進行。在此基本北南方位内,生物反應器可平行安置並 相距相當於容器三角形尺寸二倍之距離。此安排有助於生 物反應器獲光之最大效率及土地之使用;此以8小時直接 光照之最大效率爲主,而非12小時白天,隔壁槽並無陰影 效應。 生物反應器可設計成可在原位清潔及消毒。較好生物反 應器之構造可反映出已開放之食品工業步驟,其中使用食 品級原料且也有助於有效清潔及消毒容器及所有相關之下 部結構。 -19- 本紙張尺度適用中國國家標準(CNS ) A4規格(210'X:297公釐) A7 B7 五、發明説明(17) 較好所有加入小室内之東西均經消毒。空氣經由0 2微 米過濾,也在供應至生物反應器之點處以紫外線處理過。 加至小室内之水及營養介質可經〇微米過濾,也可以 UV照射處理。 容器内之接種物較好在衛生條件下生長,且在衛生條件 .下加至生物反應器内。 在小室内之培養物密度可操作以維持可供連續或半連續 收穫流程之培養物密度,或有助於批次收穫系統。收穫系 統及流程之選擇,至少依產製系統之本質、所用之生物量 及所收穫產物之最終用途而定。 已測試的是延長的三角形生物反應器,實質上較橫切面 尺寸還長。已發現生物量之生長速率相當不受生物反應器 長度所影響。反之橫切面之三角形尺寸似乎是生長速率重 要的預s者。因此本發明可擴大至極大.容積,而不致顯著 改變生物量之生長速率。 圖4示出生物量隨著時間之增加,係在75〇升容積且12〇〇 毫米相同側面長度之三角形橫切面之生物反應器中。75〇 升的生物反應器在天然白天條件下可於6天内生成每升 1000毫克生物量。 經濟部中央標準局員工消費合作社印製 (請先聞讀背vg之注意事項再填寫本頁) 圖5示出生物量隨著時間之增加,係在450升容積且6〇〇 毫米側長之三角形橫切面及3米長中。45〇升的生物反應器 在天然白天條件下於4天内可生成每升1200毫克生物量。 圖6 tf出生物量隨著時間之增加,係在35〇升容積且9〇〇 毫米測長的三角形橫切面及1米長之生物反應器中。35〇升 -20- 本紙張尺度適用中國國家標準(CNS ) A4規;fgT^7〇x297公釐) 五、發明説明(18) 生物反應器在天然白天條件下於約6天内可生成每升約 1000-1200毫克生物量。 圖7示出生物量隨著時間之增加,係在35〇〇升容積且9⑼ 完米測長的二角形橫切面及丨〇米長之生物反應器中。 升生物反應器在天然白天條件下於約14_15天内可生成每 升約11〇〇毫克生物量。此容器之產率在冬天平均爲63毫克 /升/天(4個月以上)〇夏天產率約12〇毫克/升/天。此相當於 冬天4個月有19.85克/天或U.95噸/公頃,及對夏天8個月的 37.8克/天或45.53噸/公頃。這些數據估計自9〇〇毫米尺寸之 二角形桶,其具有350升/米之體積及如先前之容器排列, 容器平行排列,且基底末端至基底末端距18〇〇毫米。此排 列共造成每公頃有1925米3之理論値體積。 應瞭解,本發明特別經由電腦可使其可自動控制。再者 ,將圖1至3具體示例之生物反應器連續連接,將可針對 大量生物量之產製產生連續的產製循環。應了解此中仍可 有進一步&化,且由以上敎示對於精藝者而言是顯而易見 的,此種變化確定在此中所揭示之本發明範圍之内。 經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X;297公釐〉A7 B7 V. Description of the invention (15) Avoid particulate matter from depositing under the conduit 22. The conduit 22 in the specific example extends through the chamber and partially projects from either end, allowing many bioreactors to be connected in series. _ The temperature-controlling member 26 in the form of a duct pair is positioned facing the middle of the cell 12 and along the length of the cell 12. The conduit 26 is connected to an external supply of heat exchange medium (not shown). Therefore, the temperature of the liquid phase in the small room can be adjusted to any predetermined point through the use of the thermostat and the temperature control of the heat exchange medium. The capping member 16 provides a pair of vent holes 28. The vent holes 28 are located at each end of the capping member 16 and face the center of the capping member 16, so that the highest portion of the convex surface of the capping member 16 can be adjusted. During operation, there is positive pressure in the vent hole 28, so that excessive gas can flow out of the vent hole, and no fluid flows into the chamber through the vent hole. Therefore, it is avoided to bring air-borne pollutants into the chamber through the vent hole 28. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). During operation, according to the bioreactor of Figures 1 to 3, the cell 12 has a unique liquid flow pattern. The flow pattern is particularly shown in FIG. 3. The air entering the chamber through the duct 22 directly flows down to the lower end 18 of the base portion, and then runs vertically through the chamber until it hits the bottom end of the capping member 16. Once in contact with the capping member, air is pushed toward the side wall 20. Excess air leaves the cell through the vent hole 28. The passage of air and its interaction with the liquid phase and its interaction with the inner wall of the cell 12 enable the liquid phase to circulate according to the arrows in FIG. 3. Changing the flow direction in the liquid phase, its effect allows the liquid phase containing biomass to circulate vertically upward through the middle area of the cell 12, pass through the upper end of the cell directly under the capping member 16, and flow into the duct 22 adjacent to the side wall 20 and downward , And then repeat the cycle. Furthermore, the travel of the liquid phase in the small chamber 16 can also maintain the side walls 20 and -18 of the small chamber 12- This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) A7 B7 V. Description of the invention (16) Component 16 certification. Liquid phase flow and the inclined surface of the cell wall can prevent biomass from depositing on the wall, and linear movement of the liquid phase can reduce the tendency of certain types of biomass, such as algae, to adhere to the cell wall. The flow of the liquid phase and the configuration of the cell 12 also cause the capping member 16 of the cell 12 to come into contact with the liquid phase, which prevents condensation from forming on the capping member 16. When the biomass contains light self-supporting substances, the capping member 16 represents an advantageous photo-synthetic surface, and the condensation effect on the capping member 16 may cause loss of photosynthetic active irradiation. It will be seen that this circulation pattern will cause the biomass in the small room to be regularly positioned adjacent to the capping member 16 and the side wall 20, so that the biomass can also face the light introduced into the small room. It can be noted here that the cell density of the biomass in the chamber is quite low, and the light penetration into the chamber is still quite high. As the cell density of the biomass increases, the light penetrating into the cell can be significantly reduced. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (#Read the notes on the back before filling this page) In order to achieve the highest luminous efficiency, the bioreactor can be oriented in the north-south direction, and the tolerance of the position is appropriately corrected. Follow the guidelines established by solar recycling. In this basic north-south position, the bioreactors can be placed in parallel and at a distance equal to twice the size of the triangle of the container. This arrangement contributes to the maximum efficiency of light obtained by the bioreactor and the use of land. This is based on the maximum efficiency of direct light for 8 hours, rather than 12 hours during the day. There is no shadow effect in the adjacent tank. Bioreactors can be designed to be cleaned and disinfected in situ. The structure of a better bioreactor reflects the steps of an open food industry where food-grade ingredients are used and also helps to effectively clean and sanitize the container and all associated underlying structures. -19- This paper size applies to Chinese National Standards (CNS) A4 specifications (210'X: 297 mm) A7 B7 V. Description of the invention (17) It is better that all things added to the small room are disinfected. The air was filtered through 0.2 micrometers and also treated with ultraviolet rays at the point where it was supplied to the bioreactor. The water and nutrient medium added to the chamber can be filtered through 0 micron, and can also be treated with UV irradiation. The inoculum in the container is preferably grown under hygienic conditions and added to the bioreactor under hygienic conditions. The culture density in the chamber can be manipulated to maintain a culture density that can be used for continuous or semi-continuous harvesting processes, or to facilitate batch harvesting systems. The choice of harvesting system and process depends at least on the nature of the production system, the biomass used and the end use of the harvested product. Triangular bioreactors have been tested that are substantially longer than the cross-sectional dimensions. Biomass growth rates have been found to be relatively unaffected by the length of the bioreactor. Conversely, the size of the triangle in the cross section seems to be an important predictor of growth rate. Therefore, the present invention can be enlarged to a maximum volume without significantly changing the growth rate of the biomass. Figure 4 shows the increase in biomass over time in a triangle-shaped bioreactor with a volume of 750 liters and the same side length of 1200 mm. The 75-litre bioreactor produces 1,000 milligrams of biomass per litre in 6 days under natural daylight conditions. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read and read the precautions of vg before filling out this page). Figure 5 shows the increase of biomass over time, which is at a volume of 450 liters and a length of 600 mm. Triangular cross section and 3 meters in length. The 45 liter bioreactor can generate 1,200 milligrams of biomass per liter under natural daylight conditions within 4 days. Fig. 6 shows that the biomass increases with time in a triangle cross section with a volume of 350 liters and a length of 900 mm and a 1-meter-long bioreactor. 35〇L-20- This paper size applies Chinese National Standard (CNS) A4 regulations; fgT ^ 70 × 297mm) V. Description of the invention (18) The bioreactor can generate per liter in about 6 days under natural daytime conditions About 1000-1200 mg of biomass. Figure 7 shows the increase in biomass over time, in a 3500-liter volume and a 9-meter-long measuring cross-section in a polygonal shape and a bioreactor with a length of 0 meters. The liter bioreactor can produce about 1 100 mg of biomass per liter under natural daytime conditions in about 14-15 days. The yield of this container averages 63 mg / L / day (more than 4 months) in winter and about 120 mg / L / day in summer. This is equivalent to 19.85 g / day or U.95 tons / ha for 4 months in winter, and 37.8 g / day or 45.53 tons / ha for 8 months in summer. These data are estimated from a 900-mm-diagonal bucket, which has a volume of 350 liters / meter and is arranged as in the previous container, the containers are arranged in parallel, and the distance from the base end to the base end is 180 mm. This arrangement results in a total theoretical volume of 1925 m3 per hectare. It should be understood that the present invention makes it automatically controllable, in particular, via a computer. Furthermore, the continuous connection of the bioreactors of the specific examples of Figures 1 to 3 will produce a continuous production cycle for the production of a large amount of biomass. It should be understood that there can still be further & changes, and it is obvious to the artisan from the above indication, that such changes are determined to be within the scope of the invention disclosed herein. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs This paper is sized for China National Standard (CNS) A4 (210X; 297 mm)
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TWI811773B (en) * | 2020-08-25 | 2023-08-11 | 白香荷 | Micro-thermocycler and reaction method thereof |
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