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TW318859B - - Google Patents

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Publication number
TW318859B
TW318859B TW084108593A TW84108593A TW318859B TW 318859 B TW318859 B TW 318859B TW 084108593 A TW084108593 A TW 084108593A TW 84108593 A TW84108593 A TW 84108593A TW 318859 B TW318859 B TW 318859B
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TW
Taiwan
Prior art keywords
patent application
item
lactone
mol
copolyester
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TW084108593A
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Chinese (zh)
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Inventa Ag
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Priority claimed from DE4429524A external-priority patent/DE4429524C2/en
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Publication of TW318859B publication Critical patent/TW318859B/zh

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/06Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
    • C08G63/08Lactones or lactides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/84Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Polyesters Or Polycarbonates (AREA)

Description

經濟部中央標準局員工消費合作社印^ 518559 v A7 ----- B7 五、發明説明() 發明之背景: 本'發明有闞一種自聚乙烯對酞酸酯製成含有ω-羥羧 酸成分的線型共聚酯(COMET)之方法,有關該共聚酯本身 及有關應用該共聚酯來製造中空物體,尤其是瓶件及容器 ’同時也用來製造COPET織維及長絲。 當幾乎只利用同元聚乙烯對酞酸酯(PET)來製成聚酯 織維及長絲時,事實上現在乃專一採用經以從2到5且間 或有高達7莫耳%的辅成分改質過的PET基共聚酯( COPET) 類來製造供充氣甜钦料及類似液用的pET瓶子。 由於熔點較低,在較低的加工處理溫度下因而產生的 優點為低乙醛含量及玻璃透明度由於較低的結晶速率之故 。習知辅成分中包括二羧酸(或二羧酸的甲酯),二醇及羥 羧酸等複合類的共聚用單體。 用於瓶件級COPET以採用異酞酸,萘-2,6-二甲酸, 1,4-環己二甲醇及同時於原位同元-PET生產時以少量方式 產生之二伸乙甘醇等為佳(例如,參看欧洲專利公開Ep_〇 〇41〇35號)。在生產過程一開始,或換言之,在酯化作用 或轉酯基作用下,這些辅成分即被添加到二主成分中,即 :對酞酸或對苯二甲酸二甲酯及乙二醇。於生產 PET結束 時,添加上述辅成分會導致黏度激烈下降而使加工處理受 到置疑。因此,於先前技術中,供瓶件用及供織物用途的 PET粒子不可能在同一酯化和聚縮合設備中同時製成,雖 然在織物用途上後面如何使PET溶化物除光的問題現在都 已解決了(參看德國第DE_4〇3 987 C2號專利)。 -2 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) n· m - - - —Γ--· - - - - I - - I I (請先閲讀背面之注意事項再填寫本頁) 、11 ◎18859 A7 ______B7_ 五、發明説明(2 ) 先前技術提供利用PET溶化物來製造共聚酯的種種出 發點子,儘管如此,應用簡單設備快速地又不需要變化固 有黏度(I.V·)就能製成一種較低熔線型,即:無分支長鏈 型統計分佈或無規分佈的共聚酯的目的完全沒有或僅僅是 部份的達成。(I.V.值為一用在瓶聚酯分子量的傳統標準 數字)。 第ΕΡ-0 422 281 Α1號欧洲專利公開敘述一種方法, 其中將芳族四羧酸的二酐以苯均四酸二酐為佳,量入一種 PET溶化物中並使之漆入。由於額外的聚加成反應作用中 添加的物質將聚合物鍵啣接之故,而產生之粒子甚至在較 低的溫度下主要藉由固相聚縮合作用中I.V.值非常快迷的 增大而顯著交出。從理論上講,其結果為一種共聚酯,且 由於後聚縮合作用而苯均四酸二酐的量,即〇·6重量%為 佳,如此,在過程的原材料中只要異酞酸不額外地被採用 作辅成分的話,在熔點上的影麥力只有2 °C ° 最後,二酐還具有副作用,這樣加成反應後所釋到酸 酐團基的第二羧基,在随後的反應中至少有時會導致分枝 的發生。因此,雖然在擠壓吹模成型中所謂的熔態強度有 所增加,流動特性卻也同時變壞。 經濟部中央標準局員工消費合作社印製 ^^^1 1^1 In I Ln m t m m ^^^1 一 -¾ T* (請先閲讀背面之注意事項再填寫本頁} 根據第DE 41 31 362 A1號德國專利公開的方法中’ 通常的二羧酸和二醇是被用作辅成分,尤其是呈一種含高 比例共聚用單體低黏度的預聚合物者,該預聚合物與同元 PET溶化物混合0這項方法中,製成預聚合物需要一或"一 個,額外的反應器,還有一個用來混合預聚合物與同元聚 -3 - 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公嫠) 3 3ϊ8〇59 五、發明説明( 擠壓器。根據這種方法,在較佳的熔化混合時間 私挪^5^鎊之後仍無共聚酯出現,反而只是一種成粒用 =物理聚5物混合物,仍具有實質上與同 元PET相同的高 ,一直到固相後縮合作用方才成型的共聚酯仍 計,這由於其㈣比組成相同以習知方式製成 出报地报1!絲61的溶化溫度高出2<>c有關此方法中共聚 機;的說明可在公開文獻第3頁第44〜51行中查到; .=遏一段足夠的熔化閉楔時間之後只有嵌段共聚 :上Ϊ嵌段共聚酷在後縮合反應期間愈為接近分子鏈 t的《辅成分分佈的話,含共聚用單體的混合共聚酯的 为子量讀為低。此種方法的再〜缺點是具#IV值下限 ,也就是具有共聚用單體一共聚酶的分子量下限,而畢竟 由於在與同元PET相比較,聚合混合物的工v值降低之故 ,該I.V.值下限是由整個加工遇程經濟所支配。 經濟部中央標準局員工消費合作杜印製 n I n n I— n I - m 太 1^1 1^1 n 、一5J (請先閲讀背面之注意事項再填寫本頁) 美國第1,68〇,345號專利敘述一種方法,利用這種方 法於反應容器中溶芳族聚酿’尤其是聚丁烯對苯二酸酿與 呈比較大比例量的内醋之間持續地進行聚加成作用而可製 成彈性聚酿。所設定的反應條件是溫度範圍在21〇到t ,反應時間為3〇分到6小時。結果是—種嵌段共聚酯,含 有賦與彈性的聚内酯柔性鏈段以及芳族聚酯硬晶體鏈段。 缺點除了反應時間很長之外,這種方法的困難還在於,無 反應内_蒸}飞氣塾在反應器上部形成,且如果沒有採取 外的防備步驟(例如:將反應器呈垂直或斜向定位或納入 煙氣擔板 >;各問題出現及品質變得很壞。 1 本紙張尺度適用中國國家橾準(CNS ) A4規格(210 X 297么麓 A7 B7 五、發明説明(4 ) 在以下八件參考資料中也敘述了聚酯與内酯間的反應 作用:Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs ^ 518559 v A7 ----- B7 V. Description of the invention () Background of the invention: The present invention is made of polyethylene terephthalate containing ω-hydroxycarboxylic acid The method of the component linear copolyester (COMET) is related to the copolyester itself and the application of the copolyester to manufacture hollow objects, especially bottles and containers. It is also used to manufacture COPET fabrics and filaments. When almost only homologous polyethylene terephthalate (PET) is used to make polyester fabrics and filaments, in fact, it is now exclusively used from 2 to 5 and occasionally up to 7 mol% The modified PET-based copolyester (COPET) type is used to make pET bottles for aerated sweeteners and similar liquids. Due to the lower melting point, the advantages at lower processing temperatures are the lower acetaldehyde content and the transparency of the glass due to the lower crystallization rate. The conventional auxiliary components include composite comonomers such as dicarboxylic acid (or methyl ester of dicarboxylic acid), diol and hydroxycarboxylic acid. Used in bottle-grade COPET to use isophthalic acid, naphthalene-2,6-dicarboxylic acid, 1,4-cyclohexanedimethanol, and diethylene glycol produced in a small amount during the in-situ homo-PET production It is better to wait (for example, see European Patent Publication No. Ep_〇〇41〇35). At the beginning of the production process, or in other words, under the action of esterification or transesterification, these auxiliary components are added to the two main components, namely: terephthalic acid or dimethyl terephthalate and ethylene glycol. At the end of the production of PET, the addition of the above-mentioned auxiliary components will lead to a sharp drop in viscosity, which will cause doubts about the processing. Therefore, in the prior art, PET particles for bottles and fabrics cannot be made simultaneously in the same esterification and polycondensation equipment, although the problem of how to remove the PET melt after the fabric use is now all It has been solved (see German patent DE_4033 987 C2). -2-This paper scale applies the Chinese National Standard (CNS) A4 specification (210X297 mm) n · m---Γ-- ·----I--II (Please read the notes on the back before filling in this Page), 11 ◎ 18859 A7 ______B7_ V. Description of the invention (2) The prior art provides various starting points for the use of PET melts to make copolyesters. Nevertheless, the application of simple equipment quickly and without changing the intrinsic viscosity (IV ·) It can be made into a lower melt line type, that is, the purpose of non-branched long-chain statistical distribution or random distribution of copolyester is completely or only partially achieved. (The I.V. value is a traditional standard number used for the molecular weight of polyester in bottles). European Patent Publication No. EP-0 422 281 A1 describes a method in which the dianhydride of aromatic tetracarboxylic acid, preferably pyromellitic dianhydride, is metered into a PET melt and lacquered. Because the additional substances added in the polyaddition reaction connect the polymer bonds, the particles generated are even significantly lower at a lower temperature mainly due to the very rapid increase in the IV value in solid-phase polycondensation hand over. Theoretically, the result is a copolyester, and the amount of pyromellitic dianhydride, i.e. 0.6% by weight, is better due to the post-polycondensation, so as long as the isophthalic acid If it is additionally used as an auxiliary component, the maimerald at the melting point is only 2 ° C ° Finally, the dianhydride also has side effects, so that the second carboxyl group released to the anhydride group after the addition reaction, in the subsequent reaction At least sometimes cause branching. Therefore, although the so-called melt strength has increased in extrusion blow molding, the flow characteristics have also deteriorated. Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs ^^^ 1 1 ^ 1 In I Ln mtmm ^^^ 1 1-¾ T * (please read the precautions on the back before filling out this page) according to DE 41 31 362 A1 In the method disclosed in German Patent No. 1, the usual dicarboxylic acids and diols are used as auxiliary components, especially those with a low viscosity prepolymer containing a high proportion of comonomers. In this method, one or "one" is required to make a prepolymer. An additional reactor is needed, and one is used to mix the prepolymer with homopolymer-3.-This paper scale uses the Chinese national standard (CNS) A4 specification (210X297 gong mai) 3 3ϊ8〇59 V. Description of the invention (extruder. According to this method, no copolyester appears after the preferred melting and mixing time is ^ 5 ^ pounds, but instead It is just a mixture of granulation = physical poly 5 compounds, which still has substantially the same height as the homogenous PET. It is still calculated until the solid phase shrinkage is used. The copolyester is formed due to the same specific composition. The way to make the newspaper reported 1! The melting temperature of silk 61 is higher than 2 < > c Regarding the copolymerization method in this method; the description can be found in pages 44 to 51 of page 3 of the open literature;. = After only a sufficient time for melting and closing the wedge, only the block copolymerization: the upper Ϊ block copolymer cools after condensation During the reaction, the closer to the molecular chain t, if the distribution of auxiliary components is, the content of the mixed copolyester containing the comonomer is read as low. The shortcoming of this method is that it has a lower limit of #IV value, that is, it has The lower limit of the molecular weight of the comonomer-copolymerase. After all, the lower the lower limit of the IV value is dominated by the economy of the entire processing process due to the reduction of the working value of the polymerization mixture compared with the homogenous PET. The central standard of the Ministry of Economic Affairs Office staff consumer cooperation du printing n I nn I — n I-m too 1 ^ 1 1 ^ 1 n, 5J (please read the precautions on the back before filling this page) US Patent No. 1,68〇, 345 Describe a method that uses this method to dissolve aromatic polybromide in a reaction vessel, especially polybutene terephthalate and a relatively large amount of internal vinegar can be produced by continuous polyaddition Elastic polymerization. The set reaction conditions are temperature range from 21〇 to t , The reaction time is 30 minutes to 6 hours. The result is a block copolyester, which contains flexible segments that impart elasticity to polylactone and hard crystal segments of aromatic polyester. Disadvantages in addition to the long reaction time The difficulty of this method also lies in the fact that the non-reactive inner_steamed flying gas field is formed in the upper part of the reactor, and if no precautionary steps are taken (for example: positioning the reactor vertically or diagonally or incorporating it into the flue gas board) ;; Each problem appears and the quality becomes very bad. 1 This paper scale is applicable to China National Standard (CNS) A4 specification (210 X 297 Molu A7 B7) 5. Description of invention (4) It is also described in the following eight references The reaction between polyester and lactone:

Derwent 摘要第AN-94-238850號中引證日本第J 061 71507號專利資料,敘述一種利用芳族聚酯與内酯化合物 的反應而獲得的具有改良型熱穩定性的彈性共聚酯,其中 芳族聚酯的二醇成分具有特殊公式。該引證專利資料中對 於製造方法並沒有作什麼特別說明,像這類共聚物組合並 不適用來製造瓶子。 經濟部申央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁)Derwent Abstract No. AN-94-238850 cited Japanese Patent No. J 061 71507, describing an elastic copolyester with improved thermal stability obtained by the reaction of aromatic polyesters and lactone compounds, in which aromatic The diol component of the family polyester has a special formula. The cited patent information does not make any special statement about the manufacturing method, and such copolymer combinations are not suitable for making bottles. Printed by the Employee Consumer Cooperative of the Shenyang Standard Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page)

Derwent摘要第AN93-121484號中引證日本第:Γ05059192 號專利資料,敘述一種彈性聚酯膜片及板片連續性製造方 法。在此,一含内酯化合物的雙螺桿擠出機中將芳族晶體 聚酯持續地施予加成聚合作用並經過最高為30分鐘的短暫 保持時間、最高為280 °C溫度下,從其中直接製成板片。 然而,為要取得板片高品質的優點必須“付出代價”,採 用非常昂貴的機器,這種機器是用作反應器並用於脫揮發 無反應的内酯。不僅如此,根據這種方法,聚酯中並無最 好加入額外的錫或磷觸媒,但是,這樣就不能用在食物包 裝領域裏。並且,在典範實施例中所列舉的條件下只有嵌 段共聚酯(芳族聚酯硬嵌段體和軟聚内酯嵌段體)而無統計 共聚酯產生。從相對己内酯的數量聚酯熔點上比較小幅度 下降,這一點變得很明顯,是與彈性特徵相關。Derwent Abstract No. AN93-121484 cited Japanese Patent No. Γ05059192, which describes a continuous manufacturing method of elastic polyester film and sheet. Here, in a twin-screw extruder containing a lactone compound, aromatic crystalline polyester is continuously subjected to addition polymerization and undergoes a short holding time of up to 30 minutes at a temperature of up to 280 ° C, from which Directly made into plates. However, in order to obtain the advantages of high-quality plates, it is necessary to "pay the price", using very expensive machines, which are used as reactors and for devolatilizing unreacted lactones. Not only that, according to this method, there is no best way to add additional tin or phosphorus catalyst to the polyester, but it cannot be used in the field of food packaging. Also, under the conditions listed in the exemplary examples, only block copolyesters (aromatic polyester hard blocks and soft polylactone blocks) were produced without statistical copolyesters. The melting point of polyester relative to the amount of caprolactone decreases slightly, which becomes very obvious, which is related to the elastic characteristics.

Derwent摘要第AN90-159117號中引證日本第:Γ0 2099555 號專利資料,敘述一種具有高達5重量%/?-甲基d-戊内 酯(MVL)作為共聚用單體及高達50重量%的結晶促進劑的 -5 - 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 316659 A7 _ B7_ 五、發明説明(5 ) PET基底上的共聚酿。製造是以習用方式藉醋化作用和聚 縮作用(含聚縮期間内酯產生開環聚合作用)來進行,而共 聚酯係用在不透明、高度結晶射出成型品件。Derwent Abstract No. AN90-159117 cited Japanese Patent No .: Γ0 2099555, describing a crystal with up to 5 wt% /?-Methyl d-valerolactone (MVL) as a comonomer and up to 50 wt% Accelerator -5-This paper scale uses the Chinese National Standard (CNS) A4 specification (210X297 mm). 316659 A7 _ B7_ is printed by the Employees ’Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy. V. Invention Instructions (5) Copolymerization on PET substrate wine. Manufacturing is carried out by conventional methods by vinegaration and polycondensation (including ring-opening polymerization of lactone during polycondensation), while copolyester is used in opaque, highly crystalline injection molded parts.

Derwent摘要第AN90-159116號中引證日本第J02099554 號專利資料,敘述一種類似第J02099555號專利資料中所 揭示種類的共聚酯,唯一區別在於聚合作用期間,取代MVL 而組合有高達2重量%的£-己内酯。Derwent Abstract No. AN90-159116 cited Japanese Patent No. J02099554, describing a copolyester similar to the kind disclosed in Patent No. J02099555. The only difference is that during polymerization, it replaces MVL and combines up to 2% by weight. £ -caprolactone.

Derwent摘要第AN85-078330號中引證日本第:Γ60031525 號專利資料,敘述一種高黏度嵌段共聚酯,係於固態相利 用均聚酿(舉例:pet )與内酷(舉例:ε -己内酷)之間起反 應作用而產生。諸如此類嵌段共聚酯仍然具有高度熔點, 這一點與均聚醋相似,也因此,此類嵌段共聚酯不能在較 低加工溫度下處理,而這正是製成瓶子所必需要的溫度。Derwent Abstract No. AN85-078330 cited Japanese Patent No .: Γ60031525, describing a high-viscosity block copolyester, which is based on the homopolymerization of the solid phase (for example: pet) and inner cool (for example: ε-hexane Cool). Block copolyesters such as these still have a high melting point, which is similar to homopolyester, and therefore, such block copolyesters cannot be processed at lower processing temperatures, which is the temperature necessary to make bottles .

Derwent摘要第ΑΝ8 4-259558號中引證日本第J5915 7117 號專利資料,敌述一種利用2到5重量%的内酯,例如: ε-己内酯,在180到260°C—種有機錫、鋁或鈦觸媒與任 選使用的一種溶劑存在下起反應而改質一種晶體芳族聚酯 (例如:PET或PEN=聚萘二甲酸乙二酯)的方法。由此而產 生的特性使聚酯適合用於薄膜、板片及容器。 因此,本發明之目的在於從同元PET溶融物中簡單、 快速地,而又無任何先前技術中的缺點情沉下提供一種具 有同一黏度(I.V.)的熔化度較低的線型共聚酯。 本發明目的係由申請專利範圍第1項特徵所界定的方 法,申請專利範圍第1:L項的共聚酯,以及根據申請專利範 —6 — 本紙張尺度適用中國國家標準(CNS ) Α4规格(210X297公釐) ------„----^ '衣—-----、訂------1 (請先閱讀背面之注意事項再填寫本頁)Derwent abstract No. ΑΝ8 4-259558 cited Japanese Patent No. J5915 7117, which describes a use of 2 to 5% by weight of lactones, such as: ε-caprolactone, at 180 to 260 ° C-an organic tin, A method of modifying a crystalline aromatic polyester (for example: PET or PEN = polyethylene naphthalate) by reacting an aluminum or titanium catalyst with an optional solvent. The resulting properties make polyester suitable for use in films, sheets and containers. Therefore, the object of the present invention is to provide a linear copolyester having the same viscosity (I.V.) with a lower melting degree, which is simple and rapid, without any disadvantages of the prior art. The purpose of the present invention is the method defined by the first feature of the patent application scope, the copolyester of the patent application scope item 1: L, and according to the patent application model-6-This paper scale is applicable to the Chinese National Standard (CNS) Α4 specification (210X297mm) ------ „---- ^ 'Clothing -------, order ------ 1 (please read the precautions on the back before filling this page)

A7 B7 五、發明説明(6 ) 圍第I2和I3項的用途達成。 申請專利範圍的各附屬項則敘述按照本發明方法的較 佳實施例。 已證明’利用將内酯物類中呈化合物式的共聚用單體 ,尤以ε -己内酿為佳以單純單體形式混合到ρΕτ·融物中 ,並使彼等在氣恩下在—種防止氣體交換的密閉系統中起 反應而可達成本發明的目的。在經過數分鐘並且在内酯量 入,混合及反應區域中不需要一反應器或擠出機的情沉下 ,令人應到意外的,一種熔點縮減呈線性、大部份變性的 統計共聚酯在熔融物中形成。若是所採用的為無水内酯而 實際上特性黏度保持不變的事實也同樣令戚到意外 。由於 文獻上揭示,聚内酯在溫度超過2〇〇。匚以上時就輕易分解 [參看 R.D. Lundbery等所著,J〇urnal 〇f p〇iymer science 第7期Part A-l,1969年跨第2928-2929頁),而pET溶融物 的溫度卻是26〇eC以上的原故,這一點同樣非眾人所料到。 雖然,在原理上聚酯與内酯以及由此而產生的内酯_ 共聚酯之間的反應為已知,令人騖訝又非可預測的是,利 用本發明方法可得到統計共聚酯,本方法係利用非常簡單 裝置且不需額外的觸嫖,而共聚酿後面在緩過後縮合聚合 反應後,可適用於製造裝飲料的瓶子。 為體地說,本發明方法包括將高達10莫耳%稱之為最 終成分的來自内酯族中的一種化合物以及可選擇地進一步 添加劑量入並混合到熔融中的步驟,熔融物由一種含至少 9〇莫耳%聚乙烯對酸酯成分的聚酯組成。緊接在經過一 一 Ί 一 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (锖先閱讀背面之注意事項再填寫本頁) Γ 經濟部中央標準局貝工消费合作社印裝 經濟部中央標準局員工消費合作社印製 A 7 B7 五、發明説明(7 ) 典型地由所使用裝置所支配的熔化閉模時間且該時間不到 30分鐘尤以最高到20分鐘為佳,之後,將溶融物進一步加 工處理或卸料,使成粒狀並隨後再加工處理。 在進一步加工處理作業中一較佳的局部步驟是固相聚 縮作用,這一作用一方面可提升共聚酯的分子量而另一方 面降低乙醛含量。局部步驟進行之前先使顆粒結晶並乾燥 。至於模製體的成型,尤以中空物體或該體的預成型為佳 ,則形成本發明方法的最後步驟。 另一種進一步加工處理本發明的共聚酯熔融物的較佳 方式是,將共聚酯紡成織維和長絲。 根據本發明的方法,將具有環狀結構並且以含有從6 到12個碳原子為佳的内酯添加到聚酯鏈中的反應時間非常 短,因此,比較其它改質方式具有實質上的優點。又,添 加時不會造成任何分裂副產物而需要排除。 因此,一種氣換封離式且於比内酯蒸汽壓較高的氣壓 下的反應裝置,可以是一熔融物可流過其中並設置有一順 流混合裝置的簡單管子。在此,可採用動態混合機,以採 用靜止混合機為佳。尤其特別有利的是,反應時間短得恰 好可於現有製造過程如:習用聚乙烯對酞酸酯過後,於例 如:僅在部分熔融流中無附帶缺點下完成按本發明之方法 者。 在儘管熔點較低黏度仍然不受影響的事實,對於熔融 物以及其間開發按照本發明的共聚酯供使用的模製件兩者 之機械性能,具有非常大的意義。 —8 — 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) n· ^^^^1 ^1.^1 flu— km —^m mV I n nn f^i— nn i^^i— \ 一 穿 i (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 A7 B7_五、發明説明(8 ) 本發明共聚酯的熔點較低乃視所添加的量入内_量而 定,所採用的量入量最高為10莫耳%,0.5至8莫耳%有利 以及以1至6莫耳%為佳,而2至5莫耳%為最隹。這樣 可允許在較低的溫度下加工處理共聚酯,這樣處理可有效 地減少乙醛的形成。 基於加工理由,聚乙烯對酞酸酯中通常作為鏈組成成 分含有少量的二伸乙甘醇,該少量的二伸乙甘醇也可看做 是共聚用單體。按本方法允許使用含高達5莫耳%二伸乙 甘醇的聚酯。這實質上僅在於,共聚用單體的總量沒有超 過10莫耳%有利。 以下利用各實施例證明,進一步詳細說明依照本發明 的方法。 按照本發明方法中,最好將液體内酯量入一密封裝置 内,例如:一熔融物可流通其中且其中的靜止混合機可確 保内醋在;PET溶融物中分佈的管道。按本方法裝置中内醋 量入、混合及反應區域内並不需要反應器及/或擠出機。 内酯反應所必要的熔化閉模時間,即自内酯的加入到 PET熔融物的瞬間一直到卸料時為止還不到30分鐘,而以 到達最高20分鐘為佳。 甚至在混合良好之後,通常在上述閉模時間過後保留 下來的靜止單體部分,在後來的後縮合作用中全部起反應。 由於這個原因,除了在PET中已有的一種觸媒之外, 不必要額外混雜其他的觸媒,這樣,當做食物包裝使用可 防止毒物問題,因此,也代表本發明方法的一個優點。 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明j ) 作為PET溶融物,以使用聚6缔對酞酸酯為佳,其中 含製備用途的有常量的二伸乙甘醇成分以及熟悉的觸媒和 安定劑。作為其他添加劑乃採用在德國專利第DE 27 15 932 C2 號中所命名種類的添加劑,舉例:用途主導添加劑。用作 色彩調節用途的,以採用先前技術中的種類為佳。固有黏 度則以每克從0.5到0.8分升(dl/g)的範圍内為佳,而通常 是與織物黏度相等。由於對具彈性又經濟的工廠的超越設 計中可結合本發明方法的原故,同一PET熔融流的不同部 份在隨後的消光處理之後可以被有效地用來製造織維或長 絲。PET熔融物溫度則是從265到310°C的範圍内,而以270 與295°C之間為佳。氣壓則是高於内酯蒸汽壓。 就ε-己内酯而言,蒸汽壓作為一溫度函數大約可用 以下公式表示 P = 4,6O87*1O5*exp[-6581/(0 + 273,15)] 由 P=蒸汽壓,用巴(bar)(絕對值)來表示 以及溫度,用°(:來表示。 由本發明方法所得的非晶形粗共聚酯顆粒最好利用在 製瓶顆粒業界所熟悉之方法,使其結晶並在固相聚縮裝置 中產生較高固有黏度及較低乙醛含量;如此使顆粒製成加 工(瓶級)瓶顆粒,再以瓶顆粒型進行加工處理製成例如: 預成型坯及瓶。 内酯的量是經過選擇,這樣就可達到製造瓶或預成型 坯所要求的縮減熔點。以上可藉由添加2到5莫耳%内酯 -10 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) I I ^策 、言 (讀先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(1()) 方式有效地完成,這是由於在降低熔點上的影響作用大約 是與習知共聚用單體相同,或換言之,約為每莫耳% 2 °C 。對於有特殊要求時,例如:甚至在非常厚壁的預成型坯 中的無瑕疵的清楚和透明,也許要有較高濃度,高達最高 的ίο莫耳%。 以下各實施例作為闞明並加強本發明案者。 實施例1 原始材料為一含有以下材料特徵的無色料的非晶形PET 顆粒: -固有黏度(I.V.) 0.663 dl/g 利用測量由等質量比的苯酚與1,1 ·, 2,2 四氯乙烷組 成的溶劑混合物中的相對溶劑黏度R . V .來測定固有黏度。 運用哈金斯方程式完成算出I.V.值的再計算,其中KH = 0.35: \/ 1 λ/ 1 1 +4-Kh(R.V.-1) -1 (R.V.-Ί) -1 l.V. = -----.一 = --- (di/g) 2Kh-C 0,35 -溶點(DSC , 20°C/min) 2 53.7°C 與10°C /min的加熱速度相比較,利用-20°C /min的 DSC-加熱速度所測得的溶點約低下3°C -二伸乙甘醇含量 2.0莫耳% -娣含量(作為 Sb2〇8 ) 250 ppm Sb -鱗含量(作為Η3Ρ04) 11 ppm P 使顆粒結晶並乾燥後,將顆粒饋到一單螺桿熔化擠出 - L Γ n^- mil m· fl^l >n^i «ϋ·ϋ ^^^^1 i ml mfl Ϊ ^ I"、\吞 (請先閲讀背面之注意事項再填寫本頁) -11 - 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公嫠) 經濟部中央標準局員工消費合作社印製 〇18δο9 A7 B7 五、發明説明(1:L ) 機以製成溶融氣壓為100巴的溶融物。之後,溶融物的行 程係通過其中安裝有齒輪泵的一加熱管而帶到一壓力測量 為50巴及可撩壓二熔融絲條使其於水中冷卻並成粒狀的造 型頭。溫度是調整到290°C。 作為共聚用單體乃採用由 Interox 化學股份公司所製 造的單體ε-己内酯。此化合物於室溫下成液體,利用一 量入泵將該化合物饋入擠出機的顆粒入口接合器内,其中 無再揮發情形下己内酯因而與熔融PET混合並開始反應。 因此,為取得第一次試驗結果而必要作的努力近似最 關聯的先前技術,舉例:第J05059192號專利所揭示者。 將己内酯量入量調整到5莫耳%,其意思指改質聚酯 中,每9 5個對酞酸酯成分有5個内酯成分。 在計量泵(2000 ml/h)為最高容量及總生產量為71.2 kg/h之下,所產生的閉模時間以從顆粒裝料入口到達造型 頭(有效熔化閉模時間估計大約為9分鐘)來計算為10分鐘 。脫穎而出的熔融絲條呈現清晰,均勻狀且無氣泡及蒸汽。 令人意外地,如此所製成的改質顆粒,經分析顯示在 一方面,固有黏度除了由原始顆粒中含有少量的殘餘水份 而產生些微水解作用之外,幾乎保持不變(I.V.=0.642 dl/g) ,可是在另一方面,熔點下降到244.3°C,或換言之,下 降了 1.88°C/莫耳%。這事實上證明,己内酯已被併入分 子鏈中,且形成一統計共聚酯。 實施例2 利用如實施例1中相同原始顆粒,以同時也是室溫下 -12 - 本紙張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐) — ^策 訂 (請先閱讀背面之注意事項再填寫本頁) A7 S18859 五、發明説明(12 ) '^· I f 策 訂 (請先閱讀背面之注意事項再填寫本頁) 成液體的y-丁内酿(自Fluka化學股份有限公司取得)進 一項類似的實驗。所量入的量再次為5莫耳%。然而,從 造型頭脫出之熔絲條具有較高揮發性,並且即使採取延長 閉模時間(減縮通過料量)方式無法實質上減低揮發性。在 過了大約2〇分鐘的熔化閉模時間後取得的樣本,其熔點為 251.7°C。這一熔點上些微下降2°C證實了以下結論,當 丁内酯並不全然呈惰性時,顯然地,僅是所使用^大约2〇% (約為1草耳% )起反應,因而由於y_丁内酯的低反鹿度 並不非常適合採用。 ~ 相對比較,從ε_己内酯以上來自同系列的内酯,也 即:内酯_7 ’内酯_8,内酯_9,内酯_1(),内酯及月桂 内酯由於缺穩定性環,特別適用於按照本發明的熔融改質 方法(指定給每一種内酯的數字表示環分子中的碳原子數)。 實施例3 ’、 一項芳族内酯的實例為苯酞,其熔點為he。雖然反 應度極微,此苯酞適合當做那些以液體型式計量之前^要 將它們先熔融的内酯的一個實例來用。利用Dsc測量顯示 出熔融熱含量為H7 J/g。一項實驗室試驗中將苯酞於85(>c 氪氣下保持在液相中3小時,顯示色彩或熔點上沒有變化 經濟部中央橾準局員工消費合作社印製 ,如此,從物質性能的立場來看,是有可能將一熔化期包 括在過程中。 實施例4 在一項導向發明的真實實施例中,將-Sulzer公司製 造由I3個SMX型混合器元件構成並於進口凸緣處有一液體 -13 _ 芈(cns ) A4^ (210X297公釐) A7 B7 五、發明説明(13 ) 添加劑射出用的小管子的靜止混合器嵌入處於熔融擠出機 與齒輪泵之間的溶融線中。 利用此一裝置,將4莫耳%的£ -己内酯量入PET熔融 物内。根據這一混合比,利用上述13個SMX型元件即理論 達成(根據Sulzer混合質量圖)約為0.01的混合質量〇*/艾( 變差係數)。一項相當於大約10個混合元件的0.05變差係 數已被認定為實際均勻質。由於化學反應(轉酯基作用)的 結果而使物質調運(physical distribution)之後·隨著起 摻合(混合)作用的綠故,事實上最後出現的均質性更佳。 實驗是在溶化溫度290°C及總通過料量為70 kg/h( ε -己内酯質量=1567 ml/ίι )下進行,開始進行時,利用如實 施例1中相同的PET顆粒開始。從靜止混合器裝料直到造 型頭熔化閉模時間為10分鐘。造型頭上游的熔氣壓為50巴。 在量入己内酯開始之前所取樣品的固有黏度為0.653 dl/g及己内酯共聚酯的固有黏度為0.655 dl/g,或換言之 ,此兩黏度值實際上相同。C0PET顆粒的熔點為246.3°C, 因此,熔點上所起莫耳效應為1.85°C/莫耳%,或換言之, 如實施例1中幾乎完全相同,這進一步證據證明,ε -己 内酯已是很大幅度的轉化。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 將非晶形顆粒加以分析,顯示約95%用過的己内酯化 學上併入聚酯鏈中,而約5%是以自由的物理鍵合形式存 在0 實施例5 作為一個新穎性熔融改質方法的比較,以習知方式在 -14 - 本紙張尺度逋用中國國家標準(CNS ) Α4规格(210Χ297公釐) ®^8S59 A7 B7 五 、發明説明( 14 0.637 dl/g 247.7°C 1.3莫耳% 130 ppm Sb 20 ppm P 20 ppm Co —由酯化及聚縮反應器組成的聚酯間歇式(批量)系統中製 成己内酯COPET。 在酯化作用開始時完成將4莫耳%ε-己内酯添加到 來自先前酯化反應器中相同配料中的殘餘物料裏的作業。 從所挑選的技術方法獲得結果為以下非晶形C0PET顆粒: -固有黏度(I.v.) -溶點(DSC,為20°C /分鐘) -二伸乙甘醇含量 -銻含量(作為Sb2〇8) -鱗含量(作為h8p〇4) -姑含量(作為 C〇(CH8C00)2.4H20) 即使於COPET製造上採用己内酯的習知用法,在熔點 上的影響大概與按照本發明的方法中相同。檢測不出自由 己内酯。因有添加乙酸鈷的緣故,顆粒顏色是些微帶青色 的。 實施例6 i6〇°C下於一禁式烘燥器中使來自實施例4的copet顆 粒結晶之後在產品溫度210。(:下於一真空轉筒式烘燥器中 使固相舉縮。以一產品溫度為22〇°C來計算,要達到一 〇. 82 dl/g的I.V.值只需3· 5個小時’這是由於在原始pet中觸 媒的高數量之故。在此短時間内乙醛含量只能減少到2· 8ppm 。另一方面,在接下去後縮合進行時並未發現自由己内酯。 引内興趣的是進一步加工處理中的物料性能:在一種 具有一八腔式工具的Demag DZ210-1200/1200射出成型機 15 - 本紙張尺度適用中國國家標準(CNS > A4規格(210X297公釐) ------^---^--Γ .策------1T (請先閱讀背面之注意事項再填寫本頁) 經濟部中央榡準局貝工消費合作衽印敦 經濟部中央標準局貝工消費合作社印装 Α7 Β7 五、發明説明() 丄3 中從經後縮合並乾燥過的顆粒中製成用做I·5-公升瓶子其 重量為48克的瓶預成形。非常令人騖訝是,在異常低的溫 度265°C下仍然能夠注射成型出無瑕疵清晰透明的預成形( Preforms ) 〇 又, 已獲得市場上公認為設定一優良標準的 瓶顆粒,其注射成型要求高5 °C的溫度下進行。按本發明 的預成形,其一項獨特的特徵在於利用偏光觀察時預成形 壁中看不到任何結構,這一點使得此類共聚酯適合甚至用 於供可再使用(可再填充)之瓶件用的較厚壁預成形,該可 再使用瓶件中,由起始結晶作用而造成之混濁性就構成了 利用正常瓶級共聚物時的一個難題。 實施例7 以與實施例6中相同的方式,對實施例5的c〇pET顆 粒繼續進行處理作業;有效的後縮合時間為1〇小時,該時 間過後,顆粒的固有黏度為〇. M dl/g以及乙搭含量為〇 $ ppm ° 盡管黏度很高,顆粒依然可在正常標準溫度的 (熔融分配器的溫度為28〇。)下被注射成型成透明預成形( Preforms)。利用一部Sidel拉伸吹模機再將上面的預成/形 吹成瓶件,這些瓶件外觀明亮呈淡紫藍色。瓶件内的乙醛 含量符合可口可樂標準,並以水所做的一項泳移(移動)試 驗中’已幾乎是不可能發現到微量的生理學上無可非議的 ε-己内酯,如此,利用此項新穎性共聚酯製造飲料瓶應 是沒有什麼限擔。 圖式簡式說明: 圖1為综合性C0PET生產的示意圖。 本紙掁尺度適用中國國家橾準(CNS ) A4规格(210X297公釐) ^n' ml (n n^— n ^^^1 I ^^^1 ml ^^^1 ^ J. (請先閱讀背面之注意事項再填寫本頁} A7 ^28859 B7 五、發明説明(16 ) 根據本發明說明書及由本發明方法所提供的各項可能 性,可構想出一大型聚酯廠的以下工業上最理想以及尤其 最佳的構造: 1.同元PET熔融物連續聚縮作用中最終反應器 2 . —面是導引到纺織品用途而另一面是導引到瓶件級 用途的分岐點 3.添加二氧化欽粉末 4 .量入二氧化鈥 5.雙螺桿擠出機(用在二氧化鈦合成) 6 .靜止混合器 7 .將消光過的同元PET流(織品)卸料以進行織維或長 絲的直接纺絲作業 8 .添加内酯 9.液體計量泵 10 .靜止混合器 11 . COPET溶融流 12 .粒化作用 13 .使結晶作用(成SSP系統的一部分) 14 ·固相聚縮作用(SSP) 1 5 .卸料COPET瓶件級顆粒 在量入内酯的過程中,仍可將其他在内酯中溶解,例 如:熔融物中溶解的著色劑,尤其是少量的如:用在彩色 調節的藍色增色劑的藍色著色劑的惰性添加劑量入到PET 熔融物中較為有利。 -17 - 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝--1 、1T----- 經濟部中央標準局員工消費合作社印製A7 B7 V. Description of invention (6) The use of items I2 and I3 is achieved. The subsidiary items of the patent application scope describe preferred embodiments of the method according to the invention. It has been proven that the use of comonomers in the form of compounds in lactones, especially ε-caprolactone, is best mixed with ρΕτ · melt in the form of simple monomers and allowed to -A closed system that prevents gas exchange reacts to achieve the purpose of the invention. After a few minutes and the amount of lactone, the mixing and reaction zone does not require a reactor or extruder to sink, it is surprising that a melting point reduction is linear and most of the statistical denaturation Polyester is formed in the melt. The fact that the anhydrous lactone is used but the intrinsic viscosity remains the same is also surprising. As disclosed in the literature, polylactone exceeds 200 at temperature. It is easy to decompose when it is above [see RD Lundbery et al., Journal 〇fp〇iymer science 7th Part Al, 1969, cross pages 2928-2929), but the temperature of pET melt is above 26〇eC The reason for this is also not expected by everyone. Although, in principle, the reaction between polyester and lactone and the resulting lactone-copolyester is known, it is surprising and unpredictable that statistical copolymerization can be obtained using the method of the invention Ester, this method uses a very simple device and does not require additional touch, and after the copolymerization brewing after the condensation polymerization reaction after slowing down, it can be suitable for manufacturing bottles containing beverages. To be specific, the method of the present invention includes the step of up to 10 mol% of a compound from the lactone family called the final ingredient and optionally further adding a dose into and mixing into the melt. The melt consists of a At least 90 mol% polyethylene is composed of polyester with an ester component. Immediately after passing through a one-one paper standard, the Chinese National Standard (CNS) A4 specification (210X297mm) is applied (read the precautions on the back before filling out this page) Γ Printed by Beigong Consumer Cooperative, Central Bureau of Standards, Ministry of Economic Affairs A 7 B7 printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (7) The melting mold closing time is typically controlled by the device used and the time is less than 30 minutes, preferably up to 20 minutes, then , The molten material is further processed or unloaded to make it granular and then processed again. A preferred partial step in further processing operations is solid-phase polycondensation, which increases the molecular weight of the copolyester on the one hand and reduces the acetaldehyde content on the other. Crystallize and dry the granules before the local steps. As for the molding of the molded body, particularly the hollow object or the pre-forming of the body is preferred, the final step of the method of the present invention is formed. Another preferred way of further processing the copolyester melt of the present invention is to spin the copolyester into weaves and filaments. According to the method of the present invention, the reaction time for adding a lactone having a cyclic structure and preferably containing from 6 to 12 carbon atoms to the polyester chain is very short, therefore, it has substantial advantages over other modification methods . Also, the addition will not cause any split by-products and needs to be eliminated. Therefore, a gas exchange seal-type reaction device at a gas pressure higher than the vapor pressure of the lactone may be a simple tube through which a melt can flow and a cocurrent mixing device is provided. Here, a dynamic mixer can be used, preferably a static mixer. It is particularly particularly advantageous that the reaction time is short enough that it can be used after existing manufacturing processes such as conventional polyethylene terephthalate, for example, to complete the method according to the invention only in the partial melt stream without incidental disadvantages. The fact that the viscosity is not affected despite the lower melting point is of great significance for the mechanical properties of both the melt and the molded parts in which the copolyester according to the invention is developed for use. —8 — This paper scale applies the Chinese National Standard (CNS) A4 specification (210X297 mm) n · ^^^^ 1 ^ 1. ^ 1 flu— km — ^ m mV I n nn f ^ i— nn i ^^ i— \ 一 穿 i (Please read the precautions on the back before filling out this page) A7 B7_ printed by the Employees ’Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs V. Description of the invention (8) The lower melting point of the copolyester of the present invention depends on Depending on the amount added, the maximum amount used is 10 mol%, 0.5 to 8 mol% is advantageous and preferably 1 to 6 mol%, and 2 to 5 mol% is the most Falcon. This allows the copolyester to be processed at a lower temperature, which can effectively reduce the formation of acetaldehyde. For processing reasons, polyethylene terephthalate usually contains a small amount of diethylene glycol as a chain component, and this small amount of diethylene glycol can also be regarded as a comonomer. This method allows the use of polyesters containing up to 5 mol% diethylene glycol. This is essentially only because the total amount of comonomer does not exceed 10 mol%. The following examples illustrate the method according to the present invention in further detail. According to the method of the present invention, it is preferable to measure the amount of liquid lactone into a sealed device, for example: a pipe through which a melt can circulate and a static mixer therein can ensure that the inner vinegar is distributed in the PET melt. According to the method, the reactor and / or the extruder are not needed in the vinegar measuring, mixing and reaction zone. The melting mold closing time necessary for the lactone reaction, that is, from the moment the lactone is added to the PET melt until it is discharged is less than 30 minutes, preferably up to 20 minutes. Even after good mixing, the part of the stationary monomer that usually remains after the above mold closing time has reacted in the subsequent post-shrinkage. For this reason, in addition to the existing catalyst in PET, it is not necessary to additionally mix other catalysts. In this way, it can be used as a food package to prevent the problem of poisons, and therefore also represents an advantage of the method of the present invention. (Please read the precautions on the back before filling out this page) This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) A7 B7 Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Invention Instructions PET melt, preferably using poly 6-associated terephthalate, which contains a constant diethylene glycol component for preparation purposes and a familiar catalyst and stabilizer. As other additives, the additives named in German Patent No. DE 27 15 932 C2 are used, for example: use-led additives. For the purpose of color adjustment, it is better to use the type in the prior art. The inherent viscosity is preferably in the range of 0.5 to 0.8 deciliters per gram (dl / g), and is usually equal to the viscosity of the fabric. Since the method of the present invention can be incorporated into the design of a flexible and economical plant, different parts of the same PET melt stream can be effectively used to produce woven or filaments after the subsequent matting treatment. The PET melt temperature is in the range from 265 to 310 ° C, preferably between 270 and 295 ° C. The gas pressure is higher than the vapor pressure of the lactone. As far as ε-caprolactone is concerned, the vapor pressure as a function of temperature can be approximately expressed by the following formula P = 4,6O87 * 1O5 * exp [-6581 / (0 + 273,15)] from P = vapor pressure, using bar ( bar) (absolute value) to represent and temperature, expressed by ° (:. The amorphous coarse copolyester particles obtained by the method of the present invention is best to use a method familiar in the bottle pellet industry to crystallize and polymerize in the solid phase The shrinkage device produces a higher inherent viscosity and a lower acetaldehyde content; so that the particles are made into processed (bottle-grade) bottle particles, and then processed in a bottle particle type to make, for example: preforms and bottles. The amount of lactone It is selected so that the reduced melting point required for the manufacture of bottles or preforms can be achieved. The above can be added by adding 2 to 5 mol% lactone-10-This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) II ^ policy, words (read the precautions on the back and then fill out this page) A7 B7 printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs V. Description of invention (1 ()) This is done effectively, this is Because the effect on lowering the melting point is about The comonomers are the same, or in other words, about 2% per mole. 2C for special requirements, such as: clear and transparent without defects, even in very thick preforms, may be higher Concentration, up to the highest mole%. The following examples serve as the author of Kan Ming and strengthen the present invention. Example 1 The original material is a colorless amorphous PET particle containing the following material characteristics:-inherent viscosity (IV) 0.663 dl / g The intrinsic viscosity is determined by measuring the relative solvent viscosity R. V. In the solvent mixture consisting of equal mass ratio of phenol and 1,1 ·, 2,2 tetrachloroethane. The calculation is done using the Haggins equation Recalculation of the IV value, where KH = 0.35: \ / 1 λ / 1 1 + 4-Kh (RV-1) -1 (RV-Ί) -1 lV = -----. 一 = --- ( di / g) 2Kh-C 0,35-melting point (DSC, 20 ° C / min) 2 53.7 ° C Compared with the heating rate of 10 ° C / min, using the DSC-heating speed of -20 ° C / min The measured melting point is about 3 ° C lower-diethylene glycol content 2.0 mole%-di content (as Sb2〇8) 250 ppm Sb-scale content (as Η3Ρ04) 11 ppm P Crystallize the particles After drying, feed the pellets to a single screw for melt extrusion-L Γ n ^-mil m · fl ^ l > n ^ i «ϋ · ϋ ^^^^ 1 i ml mfl Ϊ ^ I " Please read the precautions on the back and then fill out this page) -11-This paper is printed using the Chinese National Standard (CNS) A4 (210X297). Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. Description (1: L) The machine is used to make a melt with a melt pressure of 100 bar. Afterwards, the melt travels through a heating tube in which a gear pump is installed and brought to a molding head with a pressure measurement of 50 bar and the two molten filaments can be squeezed to cool in water and granulate. The temperature is adjusted to 290 ° C. As the comonomer, the monomer ε-caprolactone manufactured by Interox Chemical Co., Ltd. was used. This compound turned into a liquid at room temperature, and the compound was fed into the pellet inlet adapter of the extruder by a metering pump, in which caprolactone was mixed with molten PET and started to react without revolatization. Therefore, the effort necessary to obtain the results of the first test approximates the most relevant prior art, for example: the one disclosed in Patent No. J05059192. Adjusting the amount of caprolactone to 5 mol% means that in the modified polyester, there are 5 lactone components for every 95 terephthalate components. Under the maximum capacity of the metering pump (2000 ml / h) and a total production of 71.2 kg / h, the resulting mold closing time is from the pellet charging inlet to the molding head (the effective melting mold closing time is estimated to be about 9 minutes ) To calculate for 10 minutes. The molten filament that stands out is clear, uniform and free of bubbles and steam. Surprisingly, the modified particles made in this way showed that on the one hand, the intrinsic viscosity remained almost unchanged (IV = 0.642) except that the original particles contained a small amount of residual moisture and caused a slight hydrolysis. dl / g), on the other hand, the melting point drops to 244.3 ° C, or in other words, decreases by 1.88 ° C / mol%. This in fact proves that caprolactone has been incorporated into the molecular chain and forms a statistical copolyester. Example 2 Using the same original particles as in Example 1, at the same time at room temperature -12-This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm)-^ policy (please read the back side first (Notes and fill in this page) A7 S18859 V. Description of the invention (12) '^ · I f policy (please read the notes on the back before filling in this page) Liquid y-butene brewing (from Fluka Chemical Co., Ltd.) The company obtained) into a similar experiment. The measured amount is again 5 mol%. However, the fuse strips coming out of the molding head have high volatility, and even if the method of prolonging the mold closing time (reducing the throughput) is used, the volatility cannot be substantially reduced. The melting point of the samples obtained after the mold closing time of about 20 minutes has passed is 251.7 ° C. A slight drop of 2 ° C in this melting point confirms the conclusion that when butyrolactone is not completely inert, it is obvious that only about 20% (approximately 1 grass ear%) of the reaction used reacts. The low anti-deer degree of y_butyrolactone is not very suitable for adoption. ~ Relatively comparison, from ε_caprolactone and above from the same series of lactones, namely: lactone_7 'lactone_8, lactone_9, lactone_1 (), lactone and laurolactone due to The lack of a stable ring is particularly suitable for the melt modification method according to the present invention (the number assigned to each lactone indicates the number of carbon atoms in the ring molecule). Example 3 ', an example of an aromatic lactone is phthalide, and its melting point is he. Although the degree of reaction is minimal, this phthalide is suitable for use as an example of lactones to be melted before they are measured in liquid form. The Dsc measurement showed that the heat of fusion content was H7 J / g. In a laboratory test, phthalide was kept in the liquid phase at 85 ° C for 3 hours under krypton gas, showing no change in color or melting point. Printed by the Consumer Cooperative of the Central Central Bureau of Economics of the Ministry of Economic Affairs. From the standpoint, it is possible to include a melting period in the process. Embodiment 4 In a real embodiment of the invention, the Sulzer company made of I3 SMX-type mixer elements and the inlet flange There is a liquid-13 _ 芈 (cns) A4 ^ (210X297mm) A7 B7 5. Description of the invention (13) The static mixer of the small tube for the injection of additives is embedded in the melt line between the melt extruder and the gear pump Using this device, the amount of £ -caprolactone of 4 mol% is added to the PET melt. According to this mixing ratio, using the above 13 SMX-type elements is theoretically achieved (according to the Sulzer mixing quality diagram). A mixing mass of 0.01 * / Ai (coefficient of variation). A coefficient of variation of 0.05 equivalent to about 10 mixing elements has been deemed to be practically homogeneous. The substance is a result of chemical reaction (transesterification). Transfer (physical d after istribution) With the effect of blending (mixing), the final homogeneity is actually better. The experiment is at a melting temperature of 290 ° C and a total throughput of 70 kg / h (ε-内 内Ester mass = 1567 ml / L)), at the beginning, using the same PET particles as in Example 1. The time from the charging of the static mixer to the melting of the molding head is 10 minutes. The melt pressure upstream of the molding head It is 50 bar. The intrinsic viscosity of the sample taken before the start of the caprolactone measurement is 0.653 dl / g and the intrinsic viscosity of the caprolactone copolyester is 0.655 dl / g, or in other words, the two viscosity values are actually the same. The melting point of COPET particles is 246.3 ° C, therefore, the molar effect on the melting point is 1.85 ° C / mol%, or in other words, almost the same as in Example 1, which further evidences that ε-caprolactone has Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). Analysis of the amorphous particles shows that about 95% of the used caprolactone is chemically combined Into the polyester chain, and about 5% is based on There are 0 physical bonding forms. Example 5 As a comparison of a novel fusion modification method, the Chinese National Standard (CNS) Α4 specification (210Χ297mm) ® ^ 8S59 A7 B7 V. Description of the invention (14 0.637 dl / g 247.7 ° C 1.3 mole% 130 ppm Sb 20 ppm P 20 ppm Co—made in a polyester batch (batch) system composed of esterification and polycondensation reactors Caprolactone COPET. At the beginning of the esterification, the addition of 4 mol% epsilon-caprolactone to the residual material from the same ingredients in the previous esterification reactor was completed. The results obtained from the selected technical method are the following amorphous COPET particles:-inherent viscosity (Iv)-melting point (DSC, 20 ° C / min)-diethylene glycol content-antimony content (as Sb2〇8) -Scale content (as h8p〇4) -Gu content (as C〇 (CH8C00) 2.4H20) Even if the conventional usage of caprolactone is used in the production of COPET, the influence on the melting point is roughly the same as in the method according to the invention . No free caprolactone was detected. Due to the addition of cobalt acetate, the color of the particles is slightly bluish. Example 6 The copet particles from Example 4 were crystallized at a product temperature of 210 in a banned dryer at i60 ° C. (: The solid phase is lifted and lowered in a vacuum drum dryer. Calculated with a product temperature of 22 ° C, it takes only 3.5 hours to reach an IV value of 0.82 dl / g 'This is due to the high amount of catalyst in the original pet. The acetaldehyde content can only be reduced to 2.8 ppm in this short time. On the other hand, no free caprolactone was found when the condensation proceeded afterwards The interest in the inside is the material performance in further processing: in a Demag DZ210-1200 / 1200 injection molding machine with an eight-cavity tool 15-This paper size is applicable to the Chinese national standard (CNS> A4 specification (210X297 Cli) ------ ^ --- ^-Γ. 策 ------ 1T (please read the notes on the back before filling out this page) Ministry of Economic Affairs, Central Bureau of Economics and Technology, Shellfish Consumer Cooperative Printing Printed by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs Α7 Β7 V. Description of invention () 丄 3 A bottle with a weight of 48 grams is made from the shrinked and dried granules for use as an I · 5-liter bottle Pre-formed. Very surprisingly, it can still be injection-molded at a very low temperature of 265 ° C without defects and clear and transparent Preforms ○ In addition, bottle granules that have been recognized as setting an excellent standard on the market have been obtained, and injection molding requires a temperature of 5 ° C. The preforming according to the present invention is unique in that it uses polarized light No structure is visible in the preformed wall during observation, which makes this type of copolyester suitable even for thicker wall preforms for reusable (refillable) bottles, which can be reused In this case, the turbidity caused by the initial crystallization constitutes a problem when using normal bottle-grade copolymers. Example 7 In the same manner as in Example 6, the copET particles of Example 5 were continued Processing operations; effective post-condensation time is 10 hours, after this time, the inherent viscosity of the particles is 〇. M dl / g and the content of acetylene is 〇 $ ppm ° Despite the high viscosity, the particles can still be at normal standard temperature (The temperature of the melt distributor is 28 °.) It is injection molded into transparent preforms. A Sidel stretch blow molding machine is used to blow the above preforms / forms into bottles. These bottles are bright in appearance. Light purple blue. The content of acetaldehyde in the bottle complies with Coca-Cola standards, and in a swimming (moving) test made with water, it is almost impossible to find traces of physiologically indisputable ε-caprolene Ester, so, the use of this novel copolyester to make beverage bottles should have no restrictions. Brief description of the diagram: Figure 1 is a schematic diagram of comprehensive C0PET production. This paper size is applicable to China National Standard (CNS) A4 Specifications (210X297mm) ^ n 'ml (nn ^ — n ^^^ 1 I ^^^ 1 ml ^^^ 1 ^ J. (Please read the precautions on the back before filling this page) A7 ^ 28859 B7 5 Description of the invention (16) According to the description of the present invention and the possibilities provided by the method of the present invention, the following industrially most ideal and especially optimal structure of a large-scale polyester plant can be conceived: 1. Same-component PET melt The final reactor in continuous polycondensation 2. One side is the divergence point that leads to the use of textiles and the other side is the one that leads to the bottle-level use 3. Adding the powder of titanium dioxide 4. Measuring into the dioxide 2. Double Screw extruder (used in the synthesis of titanium dioxide) 6. Static mixer 7. Will The matted homogenous PET stream (fabric) is discharged for direct spinning of woven or filament 8. Addition of lactone 9. Liquid metering pump 10. Static mixer 11. COPET melt flow 12. Granulation 13 . Crystallization (as part of SSP system) 14 · Solid-phase polycondensation (SSP) 1 5. During the process of discharging COPET bottle-level particles into the lactone, other lactones can still be dissolved, for example: The coloring agent dissolved in the melt, especially a small amount of an inert additive amount of the blue colorant such as the blue color enhancer used for color adjustment, is more advantageous to be added to the PET melt. -17-This paper scale is applicable to China National Standard (CNS) Α4 specification (210X 297mm) (please read the precautions on the back and then fill out this page) Pack--1, 1T ----- Central Bureau of Standards, Ministry of Economic Affairs Printed by employee consumer cooperatives

Claims (1)

318659 A8 B8 D8 年月日;肌U8補充 申請專利範圍 (修正本) 經濟部中央標準局員工消費合作社印製 1. 一種製造含有ω-羥羧酸成分的線性共聚酯之方法 ,其係自含有至少9〇莫耳%聚乙烯對酞酸酯成分及正常量 的二伸乙甘醇成分以及可能的習知觸媒和安定劑的聚酯中 製得,特徵在於:於一種防氣體交換的密閉系統中以及比 内酯蒸汽壓較高的氣壓下將可選擇性連同更多添加劑但不 包含額外觸媒的至少一種含6至12個碳原子的内酯基化合 物以高達稱之為最後熔融物的10莫耳%比例加入已製備好 的聚酯熔融物並使之與熔融物徹底混合,在總閉模時間少 於30分鐘及溫度在265到310°C範圍内過後將因而產生之共 聚酯進一步加工處理或卸蚪,粒化並接著進一步加工處理 ,其中共聚酯與原聚酯黏度完全相同且聚合物鏈中含有無 規分佈的ω-羥羧酸成分,因而封離裝置為一氣壓並設置 有一定量孔和包括一位於該定量孔下游的混合器的管子。 2. 依申請專利範圍第1項之方法,其特徵在於進一步 加工處理作業包括結晶、乾燥、固相聚縮及製成模製體等 步驟。 3. 依申請專利範圍第1項之方法,其特徵在於進一步 加工處理作業包括製成織維和細絲的步驟。 4. 依申請專利範圍第1項之方法,其特徵在於該混合 器為一靜止混合器。 5. 依申請專利範圍第1項之方法,其特徵在於以計量 方式加入之内酯基化合物為ε-己内酯(ep silon-caprolactone 6. 依申請專利範圍第1項之方法,其特徵在於該内酯 是以計量方式數量從0.5到8莫耳%而被加入。 一 18 — 本紙張尺度適用中國國家標率(CNS ) A4規格(210X297公嫠) In n —^i m .J^i ml ijn n (請先閲讀背面之注意事項再填寫本頁) 訂- r n s I1-— · si8S59 A8 BS C8 _______P8 六、申請專利範園~ ' 一 7·依申請專利範圍第6項之方法,其特徵在於該内酯 是以計量方式數量從1到6莫耳%而被加入。 8.依申請專利範圍第6項之方法,其特徵在於該内酯 是以計量方式數量從2到5莫耳%而被加入。 依申請專利範圍第1項之方法,其特徵在於聚酯中 含有高達5莫耳%成分的二伸乙甘醇,且二伸乙甘醇成分 和羥羧酸成分的和不超過10莫耳%。 10. 依申請專利範圍第i項之方法,其特徵在於閉模時 間最大為20分鐘。 11. 依申請專利範圍第1項之方法,其特徵在於熔化溫 度處於27〇°到295。(:範圍内。 12. 依申請專利範圍第1項之方法,其特徵在於進一步 的添加劑為用途支配的添加劑,及溶性惰性添加劑。 13. 依申請專利範圍第12項之方法,其特徵在於溶性惰 性添加劑為彩色調節的添加劑。 I4·依申請專利範圍第1,2,或4至13項中任一項之方法, 利用該方法製造之後縮合線性共聚酯中含有無規分佈的〇_ 羥羧酸成分。 經濟部中央標準局員工消費合作社印製 ϋ I m m.tjl ϋ 1— m n n ϋ ϋ I n (請先閲讀背面之注意事項再填寫本頁) 15. 依申請專利範圍第1,2或4至13項中任一項之方法, 利用該方法製造之後縮合線性共聚酯中含有無規分佈的ω-羥羧酸成分,該後縮合線性共聚酯係用於製造中空物體, 特別是瓶件及容器。 16. 依申請專利範圍第1或3至13項中任一項之方法,利 用該方法製造之線性共聚酯中含有無規分佈的ω-羥羧酸 成分,該線性共聚酯係用於製造織維及長絲。 -19 _ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)318659 A8 B8 D8 Date; Supplementary application scope of Mu U8 (revised version) Printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 1. A method for manufacturing linear copolyesters containing ω-hydroxycarboxylic acid components It is made of polyester containing at least 90 mole% polyethylene terephthalate component and normal amount of diethylene glycol component and possible conventional catalysts and stabilizers, characterized by: At least one lactone-based compound containing 6 to 12 carbon atoms in a closed system and at a gas pressure higher than the vapor pressure of the lactone can be optionally combined with more additives but no additional catalyst. 10mol% proportion of the prepared polyester melt is added and thoroughly mixed with the melt, after the total mold closing time is less than 30 minutes and the temperature is in the range of 265 to 310 ° C, the resulting copolymer The ester is further processed or unloaded, granulated and then further processed. The copolyester and the original polyester have the same viscosity and the polymer chain contains randomly distributed ω-hydroxycarboxylic acid components, so the package is sealed. It is a certain amount of pressure and provided with a bore and comprising a mixer located downstream of the orifice of the dosing tube. 2. The method according to item 1 of the patent application scope is characterized in that further processing operations include the steps of crystallization, drying, solid-phase polycondensation, and making into a molded body. 3. The method according to item 1 of the patent application scope is characterized in that further processing operations include the steps of making weaves and filaments. 4. The method according to item 1 of the patent application is characterized in that the mixer is a static mixer. 5. The method according to item 1 of the patent application scope is characterized in that the lactone-based compound added in a metered manner is ε-caprolactone (ep silon-caprolactone 6. The method according to item 1 of the patent application scope is characterized in The lactone is added in a metering quantity ranging from 0.5 to 8 mol%. 1.18 — This paper scale is applicable to China ’s National Standard Rate (CNS) A4 specification (210X297 Gongmai) In n — ^ im .J ^ i ml ijn n (Please read the precautions on the back before filling in this page) Order-rns I1--· si8S59 A8 BS C8 _______P8 VI. Application for a patent garden ~ "1. 7 · According to the method of patent application item 6, its characteristics The lactone is added in a metering amount from 1 to 6 mol%. 8. The method according to item 6 of the patent application range is characterized in that the lactone is in a metering amount from 2 to 5 mol% It is added. The method according to item 1 of the patent application range is characterized in that the polyester contains up to 5 mol% of diethylene glycol, and the sum of the diethylene glycol component and the hydroxycarboxylic acid component does not exceed 10 mol% 10. According to item i of the scope of patent application The method is characterized by the maximum mold closing time of 20 minutes. 11. The method according to item 1 of the patent application range is characterized by the melting temperature ranging from 27 ° to 295. (: within the range. 12. The first patent application range Item method, characterized in that further additives are additives controlled by the use, and soluble inert additives. 13. Method according to item 12 of the patent application scope, characterized in that the soluble inert additives are color-adjusting additives. I4 · According to the patent application The method of any one of items 1, 2, or 4 to 13 in the range, after manufacturing by this method, the condensed linear copolyester contains a random distribution of hydroxycarboxylic acid components. Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs Manufacturing ϋ I m m.tjl ϋ 1— mnn ϋ ϋ I n (please read the precautions on the back before filling this page) 15. According to the method of any one of items 1, 2 or 4 to 13, After being manufactured by this method, the condensed linear copolyester contains randomly distributed ω-hydroxycarboxylic acid components, and the post-condensed linear copolyester is used to manufacture hollow objects, especially bottles and containers. 16. According to the patent application The method according to any one of items 1 or 3 to 13, the linear copolyester produced by this method contains a random distribution of ω-hydroxycarboxylic acid components. -19 _ This paper size is applicable to China National Standard (CNS) A4 specification (210X297mm)
TW084108593A 1994-08-19 1995-08-17 TW318859B (en)

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