TW308742B - - Google Patents
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- TW308742B TW308742B TW084114080A TW84114080A TW308742B TW 308742 B TW308742 B TW 308742B TW 084114080 A TW084114080 A TW 084114080A TW 84114080 A TW84114080 A TW 84114080A TW 308742 B TW308742 B TW 308742B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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308742308742
7 .7 ΛΑ B 經濟部中央梂準局貝工消費合作社印製 五、發明説明(1 ) 〔技術領域〕 本發明係爲關於電池隔片用之所被改直的濕式不織布 及其製造方法和密閉型二次電池Γ 〔先行技術〕 電池的隔片用之不織布,、係爲以正極與負極的分離或 者是電極活性物質,或電極破片的遷移防止,而防止短路,保 持電解液/減低內部導電阻抗/因此要求對於電解液的安 定性、,耐久性等•。特別是針對於如鎳/鎘蓄電池之二次電 池,,必須是當過充電時,將在正極反應所產生的氧氣在負極 順利的被消耗r另外因抗衡由於充放電所造成電極的厚度 變化,,所以有必要抑制從隔片的電解液之消失/因此,,被 要求爲具有良好的氣體通過性,,及具有較高的對返復壓縮 之電解液推液性。,另外卩耐久於電池製造過程的張力之機 械強度也是重要的要求性能,。 不過,,用以過去的熔噴法不織布丨快速紡絲法不織布 、紡黏型不織布、、乾式不織布、、濕式不織布等作電池隔片 ,係無法充分的實現前述的要求性能"] 例如,,日本專利特開平1 _ 1 5 7 0 5 5號公報、係 爲以特定的條件(jra熱熔噴法不織布)使其在表層部形成緊 密構造《而嘗試提高機械性強度、、短路防止性能及電解液 的保液性能;但是只以不織布的熱衝壓無法得到充分的提 髙機械性強度,、若使其得到高強度而.使用高溫;高壓衝壓 處理,、則會有降低電解液的保液性能、、氣體透過性等的問 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公釐) ' ' -4 - (請先閲讀背面之注意事項再填寫本頁) -裝. 訂 it 〇〇8742 A7 _____B7__ 五、發明説明(2 ) 題。,日本特開平2 — 2 5 9 1 8 9號公報,,揭示將耐鹼性 的纖維,與熱融著性的纖維之混合濕式抄紙層用以熱融著成, 形下,,嘗試使其提高不織布層的強度與電解液的保液性啤 。但是使其得到高強度而增加熱融著性的纖維量,,提高熱 成形溫度,,則會造成纖維表面或積層的空隙率之降下,,而 形成無法得到充分的電解液之保液性能/相反的降低熱成 形溫度,,則得不到作爲隔片用不織布材料的充分的機械性 強度i因缺乏不織布的纖維交錯所以壓縮會造成損傷不織 布的構造丨因此容易引起放出被稱爲枯竭的電解液,,會形 成昇高電池的導電阻抗等的問題,》 日本專利特開昭6 1 - 2 8 1 4 5 4號公報,,記載著 關於以高壓水的噴射將纖維直徑爲0 . 1〜2 的熔噴 法不織布與纖維直徑爲5 以上的布帛狀物積層一體化^ 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注$項再填寫本頁) ,且具有提高作爲隔片材料之不織布的通氣性γ正極與負 極之分離性能,、由於遷移電極活物質或是電極破片而短路 之防止性等之所被改良的電池隔片用之不織布^料,。但是 ,該不織布材料,,由於在其表面噴射高壓水因而產生貫穿 孔,,而無法充分的使其提高電極活性物質的遷移防止之性 能。,另則爲了使其減小貫穿孔,,所以用周速度不同的滾筒 衝壓不織布材料的方法被揭示在日本專利特開平5 -8 9 8 6號公報彳但對消除產生在不織布表面之貫穿孔仍 有困難/ 被暍示在前述的日本專利特開昭6 1 — 2 8 1 4 5 4 號公報之不織布,因爲是熔噴法極細不織布與乾式織網狀 __)____ 本紙張尺度適用中國國家橾準(CNS ) Α4规格(210X297公釐) ~ 308742 A7 _B7 _ 五、發明説明(3 ) 物的2層積層構造之不織布積層材料,,所以在積層材料的 斷面方向構成稹層之纖維的表面積/與纖維層的密度爲相% ,而發生電解液的附著斑痕,,因此擔心會導致電池內部之 導電阻抗的上昇厂另外,,熔噴法纖維的不織布層;因起因 於纖維的紡絲方法而劣化單位量的均一性/所以在單位量 較稀的部分無法抑制活性物質的遷移,,因而會有耐短路性 的問題\並且因爲對於隨著二次電池的充放電之電極的返 復體積變化之壓縮而易於「凹陷j ,,所以可能會造成易於 產生電解液的發生而降低堪耐二次電池充放電週期之性能/ 〇 日本專利特開平5 — 7 4 4 4 0號公報,,揭示在短纖 維與熱融著性纖維及合成淤漿的混抄層,,施予流體處理後 I / ,在使其融著熱融著纖維與合成淤漿纖維下達成提高短路 防止性能、,電解液的保持性能及機械性的強度之不織布材 料。、此嘗試,,係以目的是融著融著性纖維之熱處理/因而 損及合成淤漿的纖維形態ί並且在降下在不織系材料的構 造內之纖維的表面積導致纖維間隔的增大,,而隔片內部 經濟部中央標準局貝工消費合作社印策 ^^1- i^i I .^n an *i^i In n^i In . -* (請先閲讀背面之注意事項再填寫本頁) 的電解液形成易於遷移至電極,,並且導致導電電阻的上昇, 〇 曰本專特開平7 - 2 7 2 7 0 9號公報丨被記載著是 在包含用以分割性複合纖維所形成的濕式抄造織網之水流 交錯處理下所得有的錯合纖維織網之貫穿孔的疏鬆部分具 有原纖條狀分岐構造之纖維狀物;例如由於使其附著合成 淤漿等 >而改良了以遷移電極活性物質的耐短路性能之電 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) ~~ 經濟部中央樣準局貝工消費合作社印製 A7 __B7___ 五、發明説明(4 ) 池用隔片、不過,,此隔片,,因在錯合纖維織網的表面層因 應於與前述錯合纖織網不同的纖維組成或構造之纖維狀物 的積層爲前述錯合纖維織網的疏密斑痕而形成已稹層各斑 痕之2層構造K所以在電解液的附著狀態產生附著斑痕而 昇高導電阻抗,同時通電性、電解液的保持性之不均衡會 變大之缺點。Ί 進而,,該隔片材料的纖維狀物:係因纖維狀物自身,、 及纖維狀物與前述錯合纖維織網的交錯之密度變小,,所以 易於脫落,。另外在前述錯合纖維織網上以熱處理使其接著 前述纖維狀物時,,則會喪失纖維的形態在極端的情況使其 薄膜化,,因而會形成降下電解液的保持性能及損害材料表 面層的電解液之均一付著之問題點,。 另外,在於日本專利特開平6 — 29 57 1 5號公報 ,係在水流交錯處理纖維徑爲3〜10vm、,纖維長L與 纖維徑D之比率(L/D)爲1 000〜2000的金靥 離子附加丙烯短纖維之濕式抄造層之後,,被配ί有所熱壓 加工的耐氧化之優良電池隔片;不過丨該濕式不織布材料, ,被預測會有因熱融著纖維等而纖維的三次元交錯構造不 被固定丨由於電池組裝時的張力而造成放入幅寬的問題,、 或因電極板膨張造成隔片被壓縮,,引起電解液枯竭的問題, 。另外 >水流交錯因實施不使其搖動噴嘴頭部的處理方法, ,所以在該不織布表面多方向的被發現多數的連續性的軌 跡條紋’,所以劣化材質交錯的均一性,,在使用爲電池隔片 時針對不均一的軌跡條紋部分,,擔心會發生遷移電極活性 本紙張尺度適用中國國家榇準(CNS ) A4规格(210X297公釐) ' -必- (請先閱讀背面之注意事項再填寫本頁) 裝. 訂 經濟部中央梯準局員工消費合作社印製 308742 A7 __B7_五、發明説明(5 ) 物質等並且降下耐短路性之狀況/ 〔發明之作用〕 本發明的目的係爲解決現存在前述過背景技術其電池 的隔片用的不織布材料之種種問題/並且提供表示高水準 的性能之濕式不織布作爲電池的隔片用材料/ 本發明的更具體的目的,,係爲具有所被改良的氣體通 過性/電解液的保持性,及液體吸液速度等的性能/並且提 供兼具高張力強度與高單位童均一性之構造的濕式不織布 〇 本發明更具體的其他目的,,係爲明顯的減低發生由於 活性物質的遷移所造成的短路,,並且較難發生電解液的枯 竭之密閉型二次電池用的隔片/使其可能製作爲較長充放 電循環壽命之高容置2次電池,。 本發明的前述目的f基本上係爲相互三次元立體交錯 單纖維的直徑2 0 Mm以下的至少一種的熱可i性短纖維 2 0〜9 5重量%與熱融著性短纖維/前述短纖維的平均 交錯點間距離爲3 0 0 以下 >,並且前述熱融著性纖維 的至少一部分其特徵爲以熱融解接著纖維間後固定單一的 不織構造體層之電池的隔片用濕式不織布而被達成/ 針對本發明所謂的短纖維,,係從濕式抄造可能的長度 之纖維材料而被選擇出/但理想的是滿足纖維長度( L mm)以該單纖維的登尼爾(denier纖維量單位)所 表示的織度用下次(I )所算出的圓形斷面的直徑之比率 (請先閲讀背面之注意事項再填寫本頁) 裝 訂.7.7 ΛΑ B Printed by Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs 5. Description of the invention (1) [Technical Field] The present invention relates to a straightened wet nonwoven fabric for battery separators and a method for manufacturing the same And sealed secondary battery Γ [Prior art] The non-woven fabric used for the battery separator is to separate the positive electrode from the negative electrode or the electrode active material, or prevent the migration of the electrode fragment, prevent short circuit, keep the electrolyte / reduce Internal conductive impedance / therefore requires stability, durability, etc. for electrolytes. Especially for secondary batteries such as nickel / cadmium accumulators, the oxygen produced in the positive electrode must be consumed smoothly at the negative electrode when overcharged. In addition, due to counterbalance, the thickness of the electrode changes due to charge and discharge. Therefore, it is necessary to suppress the disappearance of the electrolyte from the separator. Therefore, it is required to have good gas permeability, and to have a high pushability against the electrolyte of the return compression. In addition, the mechanical strength that is durable to the tension of the battery manufacturing process is also an important required performance. However, the use of past melt-blown nonwoven fabrics, fast spinning nonwoven fabrics, spunbonded nonwoven fabrics, dry nonwoven fabrics, wet nonwoven fabrics, etc. as battery separators cannot fully achieve the aforementioned required performance "] For example , Japanese Patent Laid-Open No. 1 _ 1 5 7 0 5 5 is to form a compact structure on the surface layer under specific conditions (jra hot melt spray method non-woven fabric) and try to improve mechanical strength and prevent short circuit Performance and electrolyte retention performance; however, only the hot stamping of non-woven fabrics cannot obtain sufficient mechanical strength. If it is made to have high strength, use high temperature; high pressure stamping treatment will reduce the electrolyte. Questions about the liquid retention performance, gas permeability, etc. The paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) '' -4-(please read the precautions on the back before filling this page)-installed. Order it 〇〇8742 A7 _____B7__ V. Invention description (2) Question. , Japanese Unexamined Patent Publication No. 2-2 5 9 1 8 9, which discloses the use of hot-melt paper-making layers by mixing alkali-resistant fibers with heat-fusible fibers, forming them under the shape of It improves the strength of the non-woven fabric layer and the liquid-retaining beer of the electrolyte. However, to obtain high-strength fibers that increase the thermal fusion property and increase the thermoforming temperature will cause a decrease in the porosity of the fiber surface or layer, resulting in insufficient liquid retention performance of the electrolyte / Conversely, if the thermoforming temperature is lowered, sufficient mechanical strength as a non-woven material for the separator cannot be obtained. Due to the lack of interlacing of the non-woven fabric, compression will cause damage to the structure of the non-woven fabric. Therefore, it is easy to cause the release of electrolysis called depletion. 1 ~ 2 8 1 4 5 4 Japanese Patent Laid-Open No. 6 1-2 8 1 4 5 4 describes the use of high-pressure water jet to the fiber diameter of 0.1 ~ 2 The meltblown nonwoven fabric is integrated with fabrics with a fiber diameter of 5 or more ^ Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the note $ item on the back and fill in this page), and has an improvement as a partition The air permeability of the nonwoven fabric of the sheet material, the separation performance of the positive electrode and the negative electrode, and the prevention of short circuit due to the migration of the active material of the electrode or the broken electrode, etc. With the non-woven separator material ^,. However, this non-woven material has high-pressure water sprayed on its surface to generate through holes, which cannot sufficiently improve the performance of preventing migration of the electrode active material. In addition, in order to reduce the through-holes, the method of stamping the non-woven material with rollers with different peripheral speeds is disclosed in Japanese Patent Laid-Open No. 5-8-9866. However, it is still necessary to eliminate the through-holes generated on the surface of the non-woven fabric. Difficulties / As disclosed in the aforementioned Japanese Patent Laid-Open No. 6 1-2 8 1 4 5 4 non-woven fabric, because it is a melt-blown ultra-fine non-woven fabric and dry woven mesh __) ____ This paper size is suitable for Chinese countries Standard (CNS) Α4 specification (210X297mm) ~ 308742 A7 _B7 _ V. Description of the invention (3) The non-woven laminate material of the two-layer laminate structure of the object, so the fiber of the hull layer is formed in the cross-sectional direction of the laminate material The surface area / density with the fiber layer is phase%, and the adhesion of the electrolyte will occur, so it is likely to cause an increase in the electrical resistance of the battery. In addition, the non-woven layer of the melt-blown fiber; due to the spinning of the fiber The uniformity of the unit quantity is degraded by the method / so the migration of the active material cannot be suppressed in the part where the unit quantity is thinner, so there will be a problem of short-circuit resistance \ and because of the The recharge volume change of the charging and discharging electrode is easy to sag, so it may cause the occurrence of electrolyte and reduce the performance of the charge and discharge cycle of the secondary battery. 〇 Japanese Patent Laid-Open No. 5-7 4 No. 4 4 Gazette, which discloses a mixed layer of short fibers, heat fusible fibers and synthetic slurry, after fluid treatment is applied, I / is achieved by fusing the heat fusible fibers and synthetic slurry fibers Non-woven materials that improve short-circuit prevention performance, electrolyte retention performance, and mechanical strength. This attempt is to heat-treat fusible fibers / thus damaging the fiber form of the synthetic slurry. Reducing the surface area of the fibers within the structure of the nonwoven system leads to an increase in fiber spacing, and the interior of the spacer is printed by the Beigong Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economy ^^ 1- i ^ i I. ^ N an * i ^ i In n ^ i In.-* (Please read the precautions on the back before filling in this page) The electrolyte formation is easy to migrate to the electrode and leads to an increase in the electrical resistance. 〇Japanese Special Special Kaiping 7-2 7 No. 2 7 0 9 It is a fibrous material with a fibrillar fibrous branched structure in the loose part of the through-hole of the interlaced fiber web obtained by the water flow interleaving process including the wet papermaking web formed by dividing composite fibers; for example, due to It adheres to synthetic slurry, etc., and improves the short-circuit resistance of the migration electrode active material. The paper standard is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) ~~ Ministry of Economic Affairs Central Sample Bureau Printed by the consumer cooperative A7 __B7___ V. Description of the invention (4) Pool separator, however, this separator, due to the surface layer of the interlaced fiber web, is due to a different fiber composition from the above-mentioned interlaced fiber web or The build-up of fibrous structures is the two-layer structure K that forms the individual scars of the fibrous web by intermingling the dense and dense spots of the aforementioned fiber web. The unbalanced retention of the electrolyte will increase the shortcomings. Ί Further, the fibrous material of the separator material: the fibrous material itself, and the interlaced density of the fibrous material and the interlaced fiber web become smaller, so it is easy to fall off. In addition, when heat treatment is performed on the interlaced fiber web to adhere to the fibrous material, the shape of the fiber will be lost and the film will be thinned in extreme cases, which will reduce the retention performance of the electrolyte and damage the surface of the material. The problem of the uniformity of the electrolyte of the layer. In addition, in Japanese Patent Laid-Open No. 6-29 57 15 Gazette, the water flow is interleaved to treat fiber diameters of 3 to 10 vm, and the ratio of fiber length L to fiber diameter D (L / D) is 1 000 to 2000 gold After the wet sheeting of propylene short fibers is added to the ion, it is equipped with an excellent oxidation-resistant battery separator that is hot-pressed; however, this wet non-woven material is expected to have fibers fused by heat, etc. The three-dimensional interlaced structure of the fiber is not fixed, because of the tension of the battery during assembly, or the separator is compressed due to the expansion of the electrode plate, which causes the problem of electrolyte depletion. In addition > water flow interleaving is implemented by a method that does not shake the nozzle head, so many continuous trajectory stripes are found on the surface of the nonwoven fabric in many directions, so the uniformity of the material interlace is degraded. For the uneven stripe part of the battery separator, it is worried that migration activity will occur. This paper standard is applicable to China National Standard (CNS) A4 specification (210X297mm). -Must- (please read the precautions on the back first (Fill in this page) Packing. 308742 A7 __B7_ printed by the Employee Consumer Cooperative of the Central Escalation Bureau of the Ministry of Economic Affairs V. Description of the invention (5) Substances etc. and reduced short-circuit resistance / [The role of invention] Solve the aforementioned problems of the non-woven material for battery separators that have been described above in the background art / and provide a wet non-woven fabric that represents a high level of performance as a battery separator material / The more specific object of the present invention is It has improved gas permeability / electrolyte retention, liquid absorption rate and other properties / and provides high tensile strength and high unit Wet non-woven fabric with a uniform structure of children. The other specific object of the present invention is to significantly reduce the occurrence of short circuits due to the migration of active materials, and it is relatively difficult to cause the depletion of the electrolyte. The separator used makes it possible to make a high-capacity secondary battery with a long charge-discharge cycle life. The aforementioned object f of the present invention is basically at least one type of thermally fusible short fibers 20 to 9 5 wt% of at least one of three-dimensional three-dimensionally interlaced single fibers having a diameter of 20 Mm or less and thermally fusible short fibers / the aforementioned short The average distance between the intersecting points of the fibers is 300 or less > and at least a part of the aforementioned heat-fusible fibers are characterized by a wet-type separator for a battery in which a single non-woven structure layer is fixed after heat fusion and then between the fibers It is achieved without weaving / The so-called staple fiber of the present invention is selected from the fiber material of the possible length wet-processed / but it is desirable to satisfy the fiber length (L mm) with the denier of the single fiber ( Denier fiber unit) The texture ratio expressed by the ratio of the diameter of the circular cross section calculated next time (I) (please read the precautions on the back before filling this page) to bind.
-U 本紙張尺度通用中國國家標準(CNS ) A4规格(210X297公釐) 經濟部中央標準局貝工消費合作社印装 A7 ____B7 _ 五、發明説明(6) (L/D)爲 0. 5X103 〜2. OxlO3 的範圍,。 D=yC4d/(^xgxl〇5Xp) ) xlO (I) (此處D爲以;wm所表示的直徑;p爲以形成單纖維的高 分子聚合體之g/cm3所表示的密度,:d爲以登尼爾( denier )所表示的單纖維之織度;π爲圓周率。), 然且,,熱可塑性單纖維丨係從合成熱可塑性聚合體纖 維所被選擇出,;熱融著性纖維/係從持有比前述合成熱可 塑性纖維的融點還低約2 0°C的融點之熱可塑性聚合體纖 維而被選擇出/ 本發明電池的隔片用不織布 >,基本上係以前述熱融著 性的短纖維之混合纖維持有熱可塑性短纖維2 0〜9 5重 量%與剩餘短纖維而被構成>。 本發明的濕式不織布;係爲相互的在不織構造斷面內 任意的三次元立體交錯前述纖維;並且形成該i錯構造的 熱融著性短纖維的至少一部分與熱可塑性短纖維接著後被 固定爲該不織構造#。 本發明所謂的平均纖維交錯點間距離/係爲以被記載 在曰本專利特開昭58—191280號公報第443頁 右下欄第8行至第4 4 4頁左上欄的2行之方法爲準所被 測定的不織布構造之繊維相互的交錯密度尺度,,用掃描型 電子顯微鏡擴大在不不織布的表面之構成纖維作觀査時, 交錯後述的第1圖的構成繊維(fi ) 、(f2 )、( 本紙張尺度適用中國國家梂準(CNS ) A4規格(21QX 297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝· 訂 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(7 ) f 3 ) ...... (fn )的任意2條的(fi ) 、(f2 )之 交點以(ai ) ’,形成在上面的纖維(f2 )以形成在其 他纖維之下的形狀下所交叉之點爲止穿過去;該所交差之 點作爲(a2 );求出此交錯間的直線水平距離(ai〜 a 2 ),,將其作爲交錯點間距離;同樣的求出交錯點距離 5 0個,,以該算術平均值表示關於其他任意成對的纖維,。 然且表示此尺度越小交錯則爲緊密,。 本發明的電池隔片用濕式不織布,,係爲在前述過的單 纖維直徑爲2 0 以下的纖維具有平均纖維交錯點間距 離3 0 0 以下之緊密的三次元立體交錯構造1^,持有 以短纖維所形成的濕式不織布特有的均一性/同時解決濕 式不織布的缺點所造成的強度不足,’因爲具有過去例所沒 有的均一材質密合;所以就是爲較稀單位量的隔片〆也可 以抑制電極活性物質的遷移因此相當的改善返復耐短路 性及充放電之二次電池的週期性能V。另外強度較強•’係爲 可能將電池隔片的單位量變稀,,因形成爲可能兵將該分量 電極的多量活性物質組裝入電池所以達成電池的高容量化, 〇 進而本發明的電池隔片》,係爲因爲作爲電池隔片的內 部導電阻抗較低,、所以二次電池的充電電壓變低;且發揮 取得較高放電電壓之優越性能\,被認爲是起因於平均纖維 交錯點間距離3 0 〇 以下之交錯構造;再則本發明的 不織布因爲壓縮電阻較高》,所以對於用一次電池返復充放 電時的電極之厚度變化其電阻較強i壓縮電極隔片而上昇 本紙張尺度適用中國國家標準(CNS ) A4规格(21QX297公釐) (請先M讀背面之注意事項再填寫本頁) 裝. 訂 A7 ______B7 五'發明説明(8) 內部阻抗,/同時減少隔片內的電解液等的問題則較難發生, 。然且/這些的性能係爲在2 5 0 /zm以下,,進而在 2 0 〇 /zm以下或是比這些還低,,會更顯著的提高平均纖 維交錯點距離。,因此,,本發明的纖維交錯點間距離在 3 Ο Ο μιη以上纖維的交錯程度較低的情況,,無法發揮出 效果,,作爲如先前所述過的電池隔片之特徵,。 經濟部中央標準局属工消费合作社印製 進而本發明的電池隔片用濕式不織布特徵爲不論 是否以高壓的柱狀水流達成短纖維的三次元交錯/實際上 也不會有因該高壓的柱狀水流所產生的軌跡條紋/過戋, 由於是將纖維層施行高壓柱狀水流處理,,因而噴射水流的 噴嘴與纖維層形成相對的移動/所以在不織布表面殘留有 因水流軌跡所形成的連續條紋;微細的觀察該所連續的軌 跡條紋之部分則是形成爲凹部形狀f,在該最附近產生從該 凸部形狀的部分所形成的連續性的微少纖維偏離\。因此/ 將以此樣的水流交錯之微細的連續軌跡存在於表面之濕式 不織布適用於隔片/則從較少纖維單位量之連ί軌跡的凹 部引起活性物質等的移動,,且導致耐短路性的降下,本發 明的濕式不織布,、實際上不被認可上述的連績軌跡,,因爲 是相當的均一;所以作爲電池隔片特別是將低單位量的濕 式不織布適用於高容量的二次電池時>,也能發揮優越的耐 短路性、,較長壽命的循環性能"\ 本發明的電池隔片用濕式不織布(^其特徵爲單位量的均 一性、其質地組織指數理想的是1 〇 〇以下/更理想的是 8 0以下j -(φ- (請先聞讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 經濟部中央標準局貝工消费合作社印製 A7 ___B7 五、發明説明(9 ) 本發明所謂的質地組織指數(sheet formation ), ,係爲形成濕式不織布構造之纖維的分散狀態至纖維分布 的均一性丨並且是含有不織布的坪數;厚度,、密度等的綜 合性不均一性的評價指數j。被知悉有種種的質地組織指數 的測定方法;但在本發明係指根據在紙P A技協會第4 6 卷第7號第7 8頁〜第9 3頁,,大沢純二等的論文「用以 紙的留出空隙質地組織的評價(第1報)市售質地組織計 之評價」所敘述的「影像解析型質地組織型(C )」之原 理其後述的市售組織測試計(FMT — 1 〇 〇 〇 A,:野村 商事公司)而測定評價的「質地組織係數」,》該質地組織 指數,> 適切的表示不織布微小單位之單位量的不均衡,,且 是均一性的代用值,’被評價爲值越小不織布的纖維分布所 依存的均一性越高/ 質地組織指數超越1 0 0則微小單位量之斑痕的不均 衡就變大 > 因此無法抑制從單位量的較稀部分之電極活性 物質之通過現象i導致電池的內部短路,,且可^會產生縮 短二次電池的循環性能次數等的問題,。 另外V本發明的濕式不織布^[其導電阻抗理想爲 1. 0Ω以下)更理想的是ο. 8Ω]導電阻抗形成爲 1 . 0 Ω以上則會產生二次電池的充電電壓變髙/'並且無 法得到所定放電電壓等的問題之可能性/ 進而本發明的濕式不織布|{壓縮應力具有3 . 0 k g / c rri以上 >則對於放電時的電極之膨脹之阻抗較 大電池隔片難於崩壞;更理想的是壓縮應力3. 5kg/ 本紙張尺度適用中國國家搮準(CNS ) A4規格(210X297公釐) ~ ~~ -¢2 - (請先閲讀背面之注意事項再填寫本頁) 裝.-U This paper standard is universal Chinese National Standard (CNS) A4 specification (210X297mm) Printed by Aigong Consumer Cooperative of Central Bureau of Standards of the Ministry of Economic Affairs A7 ____B7 _ 5. Description of invention (6) (L / D) is 0.5X103 ~ 2. The scope of OxlO3. D = yC4d / (^ xgxl〇5Xp)) xlO (I) (where D is the diameter represented by wm; p is the density represented by g / cm3 of the polymer forming single fiber, d Is the texture of the single fiber expressed by denier; π is the pi.) However, the thermoplastic single fiber is selected from synthetic thermoplastic polymer fibers; thermal fusion The fiber / system is selected from thermoplastic polymer fibers that have a melting point lower than the melting point of the aforementioned synthetic thermoplastic fiber by about 20 ° C. The nonwoven fabric for the separator of the battery of the present invention is basically a system The blended fibers of the aforementioned thermally fusible short fibers hold 20 to 95% by weight of thermoplastic short fibers and the remaining short fibers>. The wet nonwoven fabric of the present invention is a system in which three-dimensional three-dimensional interlaced fibers are randomly interlaced in the cross section of the nonwoven structure; and at least a part of the thermally fusible short fibers forming the i-fault structure are followed by the thermoplastic short fibers It is fixed to this nonwoven structure #. In the present invention, the so-called average fiber intersecting point distance / system is a method described in Japanese Patent Laid-Open No. 58-191280, page 443, lower right column, line 8 to page 4, 444, upper left column, line 2 Based on the measured interwoven density scales of the nonwoven fabric structures, the scanning of the electron microscope is used to enlarge the constituent fibers on the surface of the nonwoven fabric for observation. f2), (This paper standard applies to China National Standards (CNS) A4 specification (21QX 297 mm) (Please read the notes on the back before filling this page) Binding · Order A7 Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs B7 5. Description of the invention (7) f 3) ...... (fn) The intersection of any two (fi) and (f2) with (ai) ', the fiber (f2) formed on the top to form Pass through the intersection point under the shape under other fibers; the intersection point is taken as (a2); find the straight horizontal distance between the interlaces (ai ~ a 2), and use it as the distance between the interlace points ; The same find the distance of 50 interleaved points, with the arithmetic average The value indicates about any other pair of fibers. However, it means that the smaller the scale is, the tighter the interlace is. The wet non-woven fabric for battery separator of the present invention is a three-dimensional three-dimensional interlaced structure with an average fiber intersecting point distance of less than 3 0 0 in the above-mentioned single-fiber diameter of less than 20 fibers, which has a tight three-dimensional staggered structure. There is a unique uniformity of wet nonwovens formed from short fibers / at the same time to solve the shortcomings of wet nonwovens caused by the lack of strength, 'Because there is a uniform material that is not available in the past, it is a thinner unit. The sheet 〆 can also suppress the migration of the electrode active material and therefore considerably improve the return short-circuit resistance and the cycle performance V of the secondary battery for charge and discharge. In addition, the strength is strong. It is possible to make the unit amount of the battery separator thinner. Because it is possible to assemble a large amount of active material of the component electrode into the battery, the battery capacity can be increased. Further, the battery separator of the present invention "Sheet" is because the internal conductive impedance as the battery separator is low, so the charging voltage of the secondary battery becomes low; and the superior performance of obtaining a higher discharge voltage is exerted \, which is considered to be caused by the average fiber intersecting point The interleaved structure with an inter-distance of less than 300 °; the nonwoven fabric of the present invention has a higher compression resistance. Therefore, the resistance of the electrode thickness when the primary battery is charged and discharged when the battery is charged and discharged is stronger. The compression of the electrode separator increases the cost The paper standard is in accordance with the Chinese National Standard (CNS) A4 (21QX297mm) (please read the notes on the back before filling in this page). Pack. Order A7 ______B7 Five'Instructions for the invention (8) Internal impedance, while reducing the spacer Problems with the electrolyte inside are more difficult to occur. However, the performance of these is below 2 50 / zm, and further below 200 / zm or lower than these, which will significantly increase the average fiber interleaving distance. Therefore, when the distance between the interlaced points of the fibers of the present invention is less than 3 ΟΟμιη, the degree of interlacing of the fibers is low, and the effect cannot be exerted, as a characteristic of the battery separator as described above. Printed by the Industrial and Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. The wet non-woven fabric for battery separators of the present invention is characterized by whether the high-frequency cylindrical water flow achieves the three-dimensional interlacing of short fibers. The trajectory streaks / overflows caused by the columnar water flow, because the fiber layer is subjected to high-pressure columnar water flow treatment, the nozzle that sprays the water flow moves relative to the fiber layer. Continuous fringes; fine observation of the continuous track fringe is formed in the shape of a concave part f, and a slight fiber deviation of continuity formed from the part of the convex part occurs in the nearest vicinity. Therefore / Wet non-woven fabric with fine continuous tracks staggered by such water flow on the surface is suitable for spacers / Then the movement of active substances etc. is caused from the concave part of the continuous track of a smaller amount of fiber unit, and it causes resistance Because of the reduction of short-circuit properties, the wet nonwoven fabric of the present invention is actually not recognized as the above-mentioned track record, because it is quite uniform; therefore, as a battery separator, especially a low unit amount of wet nonwoven fabric is suitable for high capacity In the case of a secondary battery, it can also exhibit excellent short-circuit resistance and long-life cycle performance. "The wet non-woven fabric for battery separators of the present invention (^ is characterized by uniformity per unit amount and its texture The organization index is ideally less than 100 / more ideally less than 8 0 j-(φ- (please read the precautions on the back before filling in this page) This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) A7 ___B7 printed by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of the invention (9) The so-called sheet formation index of the present invention is to form a wet-type nonwoven fabric. The dispersion state of the dimension to the uniformity of the fiber distribution 丨 and the number of flats containing non-woven fabrics; the comprehensive nonuniformity evaluation index j of thickness, density, etc. It is known that there are various methods of measuring the texture index; but in this The invention refers to the paper "The Evaluation of the Structure of the Texture of the Paper with a Void" (Paper No. 1), based on the paper by the PA PA Technology Association Vol. 4 No. 7 page 7 8 ~ page 9 3, page 2 The principle of the "image analysis type texture structure type (C)" described in "Evaluation of the texture texture meter" is measured by the commercially available tissue test meter (FMT-10000A, Nomura Corporation) described later. "Texture texture coefficient", "The texture texture index," which appropriately represents the imbalance of the unit quantity of the micro-units of the non-woven fabric, and is a substitute value for uniformity. "The smaller the value is, the lower the non-woven fabric distribution is. The higher the sex / the texture index exceeds 100, the unevenness of the small unit amount of spots becomes larger > therefore, the passing phenomenon of the electrode active material from the relatively thin part of the unit amount can not be suppressed. 8Ω] The internal short circuit may cause problems such as shortening the cycle performance times of the secondary battery. In addition, the wet non-woven fabric of the present invention ^ [its conductive impedance is ideally 1.0 Ω or less) is more ideally 8 Ω] When the conductive impedance is 1.0 Ω or more, the charging voltage of the secondary battery becomes high / 'and the problem of the predetermined discharge voltage cannot be obtained. Furthermore, the wet nonwoven fabric of the present invention | {compressive stress has 3.0. kg / c rri > the resistance to the expansion of the electrode during discharge is large, the battery separator is difficult to collapse; more preferably, the compressive stress is 3.5 kg / The paper size is applicable to the Chinese National Standard (CNS) A4 specification ( 210X297mm) ~ ~~-¢ 2-(Please read the precautions on the back before filling this page)
.1T 蜃 蜃 308742 A7 B7_ 五、發明説明(i〇) ciri以上。壓縮應力形成爲3. Okg/cnf以下,則 9 在充放電返復循環時V由於電池內部電極的壓縮因而崩壞 隔片,,並且會有產生凹陷且電解液枯竭而導致內部阻抗的 上昇之問題} [本發明的電池隔片用濕式不織布的單位量:爲1 0〜 3 5 0 g / rri ,理想爲25〜150g/rri ,更理想則 t 9 爲 35 〜100g/iri]。 另外其厚度爲3 0〜1 000;am,理想爲70〜 400/·ίΐη ,更理想爲 90 〜250//mj 單位量在1 0 g/πί以下,,厚度形成爲4 0 以 下則因爲單位量太小所以強度不足,活性物質的通過也完 全無法防止,,另外,,電解液的保持量也變少等作爲電池隔 片的使用會造成困難。,另外單位量超過3 5 0 g / rri ,、 厚度比1 0 0 0 Mm還厚時則無法得有完全的纖維交錯,, 導電阻抗也變大,因無法充填較多電極活性物質.,所以產 生無法得到相當的充電容量之電池等的問題.。t 發明的電池隔片用濕式不織布:基本上係從1種以 上的熱可塑性纖維2 0〜9 5重量%,與具有比前述熱可塑 性短纖維的融點還低2 0°C的融點之熱融著性短纖維之混 合纖維的淤漿/在以抄造法所被作成的混抄層/使其衝突 流體流;再三次元的立體交錯上述混抄層後/以熱處理溶 融上述熱融著纖維的一部分或是全部而可以製造而成] 前述過質地組織指數1 0 0以下的均一不織構造之濕 式不織布,理想的是根據以下的觀念選定混抄層的形成過 — » 本紙張尺度適用中國國家標準(CNS ) A4洗格(2丨0X297公釐) Λ -φ- i 0 -i- (請先閱讀背面之注f項再填寫本頁) 裝. 訂 經濟部中央樣準局貝工消費合作衽印製 經濟部中央標準局貝工消費合作社印製 A7 ___B7_ 五、發明説明(11) 程與由柱狀流的短纖維之交錯處理條件#。 因用本發明的特定範圍之L/D的短纖維被分散成單 絲狀之均一的纖維淤漿得有質地較佳的混抄層,,所以有必 要形成積層。,實際上纖維的長度越大則降下纖維的分散性, ,造成惡化質地組織的均一性,。在不使其形成纖維之組塊 (block)分離成單纖維而可以存在之界限濃度/係與 纖維的粗細成比例;與長度的2次方成反比例;因此用L /D超越1 5 0 0的較長纖維長的纖維之淤漿較難得有質 地組織指數1 0 0以下的混抄層,。 另則^防止以柱狀流之短纖維交錯時其纖維流之纖維 •的偏位,,爲了得到質地組織指數1 0 0以下之均一的交錯 層,#以下之點爲重點,。在L/D未滿5 0 0的短纖維/纖 維易於移動 >:難於以柱狀水流處理防止纖維流/另外爲了 防止纖維流 >,且不致殘留因柱狀水流的軌跡之連續條紋/, 所在被配置在正在搖動的頭部之柱狀流噴嘴與輸送網的距 離其約中間位置配置相當1 0〜6 0網孔的金i網/取用 將柱狀水流形成爲間歇水流狀態而在棍抄層不致殘存連續 軌跡條紋下三次元交錯處理纖維之方法 > 然且v,從輸送網 下部係爲了快速除去該處理水 > 所以必須是相當的吸引脫 水 > 以該間歇柱狀水流之交錯處理係在混抄層上描繪如虛 線的軌跡丨並且在過去產生連軌跡的表面得有實際上無殘 留軌跡條紋的均一不織布構造/此時丨作爲吸引脫水的靜 壓爲一 3 0 OmmHg以上,#理想的是在—5 OmmHg 以上,#更理想的是—8 0 m m H g以上)則可能抑制纖維 I紙张尺度適用中國國家標準(CNS ) A4規格(21QX 297公釐Ί ' (請先閱讀背面之注意事項再填寫本頁) '裝. 訂.1T Mirage 308742 A7 B7_ V. Description of the invention (i〇) ciri or more. When the compressive stress is 3. Okg / cnf or less, 9 V will collapse the separator due to the compression of the internal electrodes of the battery during the charge-discharge cycle, and there will be depressions and electrolyte depletion resulting in an increase in internal resistance. Question} [Unit quantity of the wet nonwoven fabric for battery separators of the present invention: 10 to 3 50 g / rri, ideally 25 to 150g / rri, more preferably t 9 is 35 to 100g / iri]. In addition, its thickness is 3 0 ~ 1 000; am, ideally 70 ~ 400 / · ίln, more preferably 90 ~ 250 // mj, the unit quantity is below 10 g / πί, and the thickness is formed below 4 0 because of the unit The amount is too small, so the strength is insufficient, and the passage of the active material cannot be prevented at all. In addition, the retention amount of the electrolytic solution is also reduced, which makes it difficult to use it as a battery separator. In addition, when the unit amount exceeds 3 500 g / rri, and the thickness is thicker than 100 mm, full fiber interlace cannot be obtained, and the conductive impedance also becomes larger, because more electrode active materials cannot be filled. There is a problem that batteries with a comparable charging capacity cannot be obtained. t Wet non-woven fabric for battery separator of the invention: basically from 2 to 9 5 wt% of one or more thermoplastic fibers, with a melting point that is 20 ° C lower than the melting point of the aforementioned thermoplastic short fibers Slurry of mixed fibers of thermally fusible short fibers / mixed layer made by papermaking method / conflicting fluid flow; after three-dimensionally interlacing the mixed layer three-dimensionally / fusing the heat-fused fibers by heat treatment Part or all of them can be manufactured] The aforementioned wet non-woven fabric with a uniform non-woven structure with a texture index below 100 is ideal for selecting the formation of a mixed layer based on the following concepts — »This paper size is suitable for Chinese countries Standard (CNS) A4 wash grid (2 丨 0X297mm) Λ -φ- i 0 -i- (please read note f on the back and then fill out this page) Pack. Order the Ministry of Economic Affairs Central Bureau of Samples and Consumer Cooperation Printed A7 printed by Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy. V. Description of the invention (11) Interleaved processing conditions of Cheng and short fibers made of columnar flow #. Since L / D short fibers in a specific range of the present invention are dispersed into a monofilament-like uniform fiber slurry to obtain a mixed layer with better texture, it is necessary to form a laminate. In fact, the greater the length of the fiber, the lower the dispersion of the fiber, resulting in deterioration of the uniformity of the texture. The limit concentration / system that can exist without separating the fiber-forming blocks into single fibers is proportional to the thickness of the fiber; it is inversely proportional to the length to the second power; therefore, L / D is used to exceed 1 5 0 0 The slurries of fibers with longer fibers are more difficult to have mixed layers with a texture index below 100. In addition, in order to prevent the deflection of the fibers of the fiber flow when the short fibers of the column flow are interlaced, in order to obtain a uniform interlaced layer with a texture structure index of 100 or less, the following points are the key points. Short fibers / fibers with L / D less than 500 are easy to move >: It is difficult to prevent fiber flow with columnar water flow treatment / In addition, to prevent fiber flow >, and not to leave continuous stripes due to the trajectory of columnar water flow / , The cylinder flow nozzle is located at the center of the shaking head and the distance between the conveying net and its middle position is approximately equivalent to 1 0 ~ 6 0 mesh gold mesh / take the columnar water flow into an intermittent water flow state and The method of three-dimensional interlace treatment of fibers under the continuous track stripes without sticking in the stick layer> However, v, from the lower part of the conveyor network, in order to quickly remove the treated water > so it must be quite attracted to dehydration > The interleaving treatment of the water flow draws a trajectory like a dotted line on the mixed layer and the surface of the continuous trajectory in the past has a uniform non-woven structure with virtually no residual trajectory stripes / At this time, the static pressure as suction dehydration is 3 0 OmmHg Above, #ideally is above -5 OmmHg, #more ideally is -80 mm Hg or above), it may suppress the fiber I paper size to apply the Chinese National Standard (CNS) A4 specification (21QX 297mm Ί ' (Please read the precautions on the back before filling in this page) 'Pack. Order
A 經濟部中央標準局貝工消費合作社印製 A7 __B7_ 五、發明説明(I2) 流同時達成纖維的均一交錯。 t 熱處理丨係爲保持相互的三次元交錯熱可塑性短纖維 與熱融著纖維的狀態;同時在熱可塑性短纖維與熱融著纖 維的交點融解熱融著纖維的一部分而與熱可塑性短纖維成 纖維接著且持有使其固定三次元交錯構造的作用J前述,, 是否完全沒有三次元交錯,?當平均纖維交錯點間距離超過 3 0 0 的相當交錯狀態下所被熱處理的情況,,係熱可 塑性之短纖維與熱融著纖維的交點較少,相同纖維在平行 j 並排的狀態下形成已溶解的膜,,而與本發明作區別;本發 明的濕式不織布的平均纖維交錯點間距離至3 0 0 //m的 狀態爲止;在較多三次元交錯過的構造體之纖維-纖維交 錯點溶融接合熱融著纖維,,因而原樣被固定的結果,,得有 發揮對電極的壓縮的阻抗較高、,電解液吸收性較高,、導電 阻抗較小等優越的隔片性能之不織布構造。, 〔圖面之簡單說明〕 ^ 第1圖係針對擴大從不織布的表面觀察時的纖維之交 錯狀態而模式的表示構成不織布的纖維之圖,,)、 (f 2 ) ' ( f 3 ) ....... ( f 7 )表示單纖維 / ( a 1 )、(a 2 ) 、( a a ) ...... (a7 )表示纖維的交差點/ ο 第2圖係爲與比較例對照後表示已組裝本發明的實施 例1〜3的電池隔片用濕式不織布之二次電池的充電容量 比與循環次數的相關之圖/ 本紙浪尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝. 訂 15 - 經濟部中央橾半局員工消f合作社印製 308742 at __B7_ 五、發明説明(13〉 第3圖係爲與關係比較例對照後表示已組裝本發明的 實施例6〜8的電池隔片用濕式不織布之二次電池的充電 容量比與充電次數的相關之圖,。 第4圖係爲模式的表示已起毛的本發明之濕式不織布 之表面壓縮負荷-變位曲線的一例之圖/ 〔用以實施發明的最佳形態〕 作爲用於本發明的熱可塑性短纖維丨熱融著性短纖維 之素材\理想的是對於電解液等的鹸性、,或是酸性的液體 具有耐久性之素材,。 例如,t以鎳•,鎘型w'鎮•氫型、鎳:鐵型、氧化銀· % % \ % | 亞鉛型作爲鹼性蓄電池的代表>,具有按扣形狀或圓筒形 狀 >本發明不被限定在這些的型式/但如此種I,當電解液 使用鹼性的情況時/理想的係爲耐鹸性的聚乙烯丨聚丙烯A Printed by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 __B7_ V. Description of Invention (I2) The flow achieves a uniform interlacing of fibers at the same time. t Heat treatment 丨 is to maintain the state of the three-dimensional interlaced thermoplastic short fibers and the thermally melted fibers; at the same time, at the intersection of the thermoplastic short fibers and the thermally melted fibers, a part of the thermally melted fibers is melted and formed into thermoplastic short fibers. The fiber then holds the role of fixing the three-dimensional staggered structure J As mentioned above, is there no three-dimensional staggered at all? When the distance between the average fiber intersecting points is more than 300, and the heat treatment is performed in a relatively interlaced state, the intersection points of the thermoplastic short fibers and the hot-melt fibers are fewer, and the same fibers are formed in parallel j parallel state. Dissolved film, and distinguish it from the present invention; the distance between the average fiber intersecting points of the wet nonwoven fabric of the present invention is in the state of 3 0 0 // m; the fiber-fiber of the structure intersected by more three-dimensional The intersecting point melts and joins the heat-fused fiber, so as a result of being fixed as it is, it is necessary to have superior separator performance that exerts high compression resistance to the electrode, high electrolyte absorption, and low conductive resistance. Non-woven construction. , [Simple description of the drawing] ^ The first figure is a diagram showing the pattern of fibers constituting the nonwoven fabric when expanding the interlaced state of the fibers when viewed from the surface of the nonwoven fabric,), (f 2) '(f 3). ...... (f 7) represents single fiber / (a 1), (a 2), (aa) ...... (a7) represents the intersection of fibers / ο The second graph is for comparison The comparison shows that the charging capacity ratio of the secondary battery of the wet nonwoven fabric for battery separators of Examples 1 to 3 of the present invention has been assembled. The graph of the correlation between the charging capacity ratio and the number of cycles / This paper wave scale is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297mm) (Please read the precautions on the back before filling in this page) Packing. Order 15-Printed by the Ministry of Economic Affairs, Central Bureau of the Central Committee of the Ministry of Economic Cooperation 308742 at __B7_ V. Description of the invention (13> Figure 3 is The comparison with the relational comparative example shows the correlation between the charging capacity ratio and the number of times of charging of the secondary battery having assembled the wet nonwoven fabric for battery separators of Examples 6 to 8 of the present invention. Figure 4 is a representation of the model An example of the surface compressive load-displacement curve of the wet nonwoven fabric of the present invention that has been fluffed Fig. / [Best form for carrying out the invention] As a material for thermoplastic short fibers used in the present invention, thermally fusible short fibers \ Ideally, it is suitable for liquids such as electrolytes or acidic liquids. Durable materials. For example, t is nickel •, cadmium type w ′ town • hydrogen type, nickel: iron type, silver oxide ·%% \% | Sub-lead type as a representative of alkaline storage battery > Shape or cylindrical shape> The present invention is not limited to these types / but such I, when the electrolyte is alkaline, the ideal system is a polyethylene resistant polypropylene
等的聚烯系;I持有COOH ; S03H、,OH : COOM 、S03M、OM (Μ爲輕、重金靥)等的親7jT基之聚烯 系;,尼龍6,、尼龍66,、尼龍610、、尼龍612、,尼龍 1 〇、、尼龍1 2等的聚酰胺系等4;聚對苯二甲醯對苯二& 等的聚醯胺系等的單獨或是組合之電池,。 電解液使用酸性之電池以鉛蓄電池作代表 > 在此情況 時、理想的是使用耐酸性的聚對苯二甲酸乙烯脂f、聚對苯 二甲酸聚異丁烯脂等的聚脂系丨聚乙烯、、聚丙烯等的聚烯Polyene series; I hold COOH; S03H ,, OH: COOM, S03M, OM (M is light, heavy gold) and other 7jT-based polyene series ;, nylon 6, nylon 66, nylon 610 , Nylon 612, Nylon 10, Nylon 12 and other polyamides, etc. 4; Polyparaxylylene terephthalate & Polyamides, etc., alone or in combination. Acidic batteries are used as electrolytes, and lead batteries are used as representative. In this case, it is desirable to use acid-resistant polyester terephthalate f, polyterephthalate polyisobutylene, etc. , Polypropylene, etc.
系:持有 CO〇H、S03H、〇H、COOH、S03M % * 、〇M (Μ爲輕、重金饜)等的親水基之聚醯胺系:丙烯 本紙張尺度適用中國國家標率(匚抑)八4現格(210>< 297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝. 訂 經濟部中央標準局員工消费合作社印製 A7 B7___五、發明説明(Μ) 酸系…聚對苯二甲醯對苯二胺等的聚烯胺系等的單獨或是 組合之電池。, 構成本發明的不織布之熱融著纖維因熱融著溫度比熱 可塑性短纖維的融點還低2 0°C以上,,所以熱可塑性短纖 維爲2種以上的情況比持有最低融點的短纖維還低2 0°C 以上較爲理想丨未滿2 0°C則熱融著纖維在熱溶融之際恐 怕會也溶融短纖維的一部分/因而無法得到作爲目的之足 夠的不織布強度 >並且會有降下電解液的保持率之問題 作爲本發明的熱融著纖維,,列舉有被使用在過去的熱 融著乾式不織布或熱融著濕式不織布之鞘芯型,、邊對邊型 的複合纖維、#或是單一成分形態等/但從得有高液體保持 性、、拉力強度及尺寸安定性之點_,特別是鞘芯型熱融著纖 維較理想 例如,’具體的鞘芯型熱融著纖維,,係爲耐鹼性的情況 適當的使用芯成分爲尼龍6 6,,鞘成分爲尼龍6,;或是芯 成分爲尼龍6或6 6、,鞘成分爲尼龍6 1 2 ; '6 1 0等的 共聚合尼龍及聚乙烯、、聚丙烯等的聚烯,;.以及芯成分爲聚 丙烯、鞘成分爲聚乙烯等的組合、。 然且、耐酸性的情況,、芯成分爲聚對苯二甲酸乙烯酯, 、聚對苯甲酸異丁烯等的聚脂、,鞘成分爲共聚合脂或是聚 乙嫌、、聚丙烯等的聚烯,,可以適當的使用於本發明 本發明的不織布,,係爲熱融著纖維的混合比率爲不織 布全體的5〜8 0重量%。理想想的是1 〇〜7 0重量% 9 t ,最理想的是1 〇〜4 0重量 本k張尺度適用中國國家標準(CNS )八4現格(210X 297公;f ) (請先聞讀背面之注意事項再填寫本頁) 裝. 訂 經濟部中央樣準局貝工消费合作社印製 A7 ___B7_ 五、發明説明(i5) 混合比率超越8 0重量%則增大纖維間接著部而減少 纖維表面稹,,引起降下液體的保持率另則混合比率未滿 5 %則形成減低拉力強度 >、及尺寸安定性/例如相同短纖 維被緊密的三次元交錯之所謂不織的同時引起因拉力所造 成的容納寬度在電池的裝配時產生電極短路的問題,,由於 易於損壞丨因而引起電解液的枯竭等所以不適合作爲隔片 用途丨 本發明其熱可塑性短纖維;熱融著纖維的單絲直徑從 氣體通過性、、短路防止、、液體保持之點而言必須是2 0 Mm以下,、理想的是1〜2 0 ,,更理想的是2〜2 0 單絲直徑過細則會使氣體通過性不完全,,超過2 0 4 m則單絲間距離過大因會劣化短路防止性能,,所以無法 達成本發明的目的^ 針對本發明,,爲了得到高性能的電池隔片用濕式不織 布,,因而選擇熱可塑性短纖維的單絲直徑爲1〜8 // m時, ,得到緊密且均質的隔片’/並且具有短路防止i能厂優越 的擁液性之性能。、另則t,爲了配置在密閉型二次電池/所 以要求更提高對於使其通過因電極反應所產生的氣體之性 能、》及電極的膨脹,、因此混合前述單絲的直徑1〜8 之熱可塑性短纖維與比該短纖維還粗的熱可塑性短纖維,, 且並加上三次元的緊密交錯而成的優越短路防止性能Γ擁 液性能,,理想的是更提高前述的通氣性及壓縮應力、。進而 ,此情況1〜8 V m的熱可塑性短纖維與比該短纖維還粗 的熱可塑性短纖維之直徑差;用登尼爾(denier纖維量 本紙张尺度適用中國國家標準(CMS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) .裝. 經濟部中央標準局员工消費合作杜印策 A7 B7 五、發明説明(l6) 單位)表示則較細登尼爾的纖維5 0%以上理想的是 100%以上。例如0. 5登尼爾與〇· 8登尼爾、 〇. 05登尼爾與〇· 〇8登尼爾、0. 5登尼爾與 1 . 〇登尼爾。此時,單絲直徑1〜8ym的熱可塑性短 纖維的不織布全體其理想的構成比率爲5〜9 5重量%, 更理想的是1 0〜9 0重量%,最理想的是2 0〜8 0重 量%。該短纖維的構成比率超越9 5重量%,則更粗的熱 可塑性短纖維及熱融著性纖維的構成比率變小,引起機械 強度、尺寸安定性及通氣性等的降下。另則,該短纖維的 構成比率未滿5重量%則降下短路防止性能或電解液保持 性能、擁液性能,在廣義用途的隔片可充分的使用,但作 爲高性能用途就不甚理想。 針對本發明單絲直徑1〜8 μ m的熱可塑性短纖維亦 可以直接紡絲而得有的纖維但以被稱爲複合纖維之分割 性或是海島性纖維亦可f複合織維的情況,,係爲在形成不 織布之前以機械力、> 溶解抽出事先形成單絲直S爲1〜8 M m之短短纖維〃以濕式法形成不織布亦可丨在形成不織 布之後以機械力、、溶解抽出形成單絲直徑1〜8 μ m亦可 。得有均一性質地組織指數較佳的濕式不織布;更理想的 是將以前述的直接紡絲所得有的極細纖維、或是複合纖維 ,極細化後 >,作爲不織布的材料之方法/ 單絲的斷面爲圓型或是非圓形的種種斷面皆可,。單 絲的斷面爲圓形的情況係爲直接的測定該直徑作爲單絲的 直徑;,異形斷面的情況係以重量法測定該織維量(登尼爾 本紙張尺度適用帽國家標準(CNS〉八4規格(2lpx297公慶) 一 (請先閱讀背面之注意事項再填寫本頁) 裝· 訂 經濟部中央標準局貝工消費合作社印製 A7 B7 ____ 五、發明説明(17) ),將該登尼爾假定成單絲爲圓形的情況_,以下式所得& 的平均直徑表示# D=vrC4d/(^x9xl05xp) ) X 1 0 4 ( I ) (此處D爲單纖維直徑(#m) ,、;〇爲構成單纖維之高分 子聚合體的密度(g/cm3 ),、d爲單纖維之纖維量( 登尼爾)、7Γ爲圓周率). 另外,.在本發明其熱可塑性短纖維及熱融著纖維之纖 維長L (mm)與單絲直徑D(mm)的比率(L/D) ,理想的是滿足0· 5X103〜2. OxlO3 °L/ D係爲與相同纖維的交錯易否有密切的關係。,未滿0. 5 X 1 03的情況使其衝突流體流則纖維易於移動也易於進 行交錯,,但反面/纖維間相互作用的接觸點之絕對數較少 無法形成高強度;另外/超過2. 0X103的情況 >,在 交錯時纖維的移動被抑制相同纖維的交錯變小i法形成高 強度·· 纖維相互的交錯程度可以用測定平均纖維交錯點間距 離表示之,。 即是提昇纖維的交錯*,並且緊密的相互交錯纖維單絲 則該平均纖維交錯點間距離變短β另則相互交錯較少的情 況則該距離變長。, 本發明的電池隔片用濕式不織布在斷面內三次元交 錯構造係爲一樣;該平均繊維交錯點間距離必須是3 〇 〇 本紙張尺度適用中國國家標準(CMS ) A4规格(21〇X297公釐) (請先閱讀背面之注意事項再填寫本頁) -裝i 訂 308742 經濟部中央橾準局员工消費合作杜印製 A7 B7五、發明説明(IS) 以下。,理想的是2 5 0 /zm以下,,更理想的是2 0 〇 //m以下’•最理想的是1 5 0 //m以下.。平均纖維交錯點 間距離取用3 0 0 //m以下的緊密交錯形態下,,持有以短 纖維所形成的濕式不織布特有的均一性,,同時成功的解決 了因濕式不織布的缺點所造成的強度不足/其結果.,本發 明的電池隔片用濕式不織布,,因爲具有過去所沒有的均一 質地組織,,所以就是爲較稀單位量之隔片也可以抑制電極 活性物質的遷移(活性物質通過隔片的纖維間空隙,,並且 完全的改善耐短路性及返復充放電之二次電池的循環性肯g 。另外,,強度較強.,係爲可能將電池隔片的單位量變稀., 並且由於可能將該分量的較多電極的活性物質裝入電池., 所以可以達成電池的高容量比* 進而,本發明的電池隔片由於起因於平均纖維交錯點 間距離爲3 0 0 以下的交錯構造.,所以作爲電池隔片 的內部阻抗較低i因此係爲發揮二次電池的充電電壓較低 ,得有較高放電電壓的優越性能之電池 > 進而因爲壓縮 阻抗較高所以對於用二次電池返復充放電時的電極之厚度 變化其阻抗較強,,壓縮電池隔片而減少隔片內的電解液並 且上昇內部阻抗等的問題/則較難發生丨因此/本發明的 纖維交錯點間距離在3 0 0 以上纖維的交錯程度較低 的情況,,則無法揮發出先前所述的電池隔片之特徵丨及其 效果。, 本發明的電池隔片用濕式不織布丨其特徵爲單位量的 均一,,理想的是該質地組織指數爲1 0 0以下/更理想的 (請先閲讀背面之注意事項再填寫本頁) 裝- 訂 本紙張尺度適用中國國家梂準(CNS ) A4規格(21Q X 297公釐) 經濟部中央橾準局員工消費合作杜印製 A7 B7 五、發明説明(19) 是8 0以下〆 質地組織超過1 0 0則單位量斑痕變大,,並且無法抑 制從單位量較稀部分的電極活性物質之通過現象,,導致電 池的內部短路、’恐會產生減短二次電池的循環性能次數等 的問題、。 另外》,本發明的濕式不織布其導電阻抗理想的是 1. 0Ω以更理想是0. 8Ω%_電阻抗形成爲1_ 0Ω 以上則二次電池的充電電壓變高;同時會有無法得到所定 的放電電壓等的問題之可能性; 進而,.本發明的濕式不織布之壓縮應力爲3. 0kg /cm2以上,《則對於放電時電極的膨脹之阻抗較大,較 難損壞電池隔片β更理想的是壓縮應力爲3. 5kg/ c rri 以上丨壓縮應力形成爲3 .. 0 k g / c rri 以下<,則 經過一段時間在電池內部潰損隔片;產生凹陷且會有引起 導致內部阻抗上昇等的問題: 本發明電池隔片用濕式不織布的單位量爲Ϊ 0〜 350爲10〜350g/ni ^理想的是25〜150 g/rri,更理想的是3 5〜1 0 0 g/crri,。 另外,,其厚度爲30〜ΙΟΟΟμπι,理想的是70 〜4 0 0 /zm,更理想的是9 0〜2 5 0 βπΐ/。 單位量爲1 0 g/πί以下;厚度爲4 0 以下,,因 單位量太稀少所以強度不足,,活性物質的通過也完全的無 法防止V另外電解液的保持量也變少等使用作爲電池隔片 會造成困難。,另外,,單位量超過3 5 0 g / rri,厚度比 本紙張尺度適用中國國家標準(CMS ) A4规格(2丨Q X 2?7公釐) HI m -- - —I— ϊ 1 —I— l , ---: 1 (請先閲讀背面之注意i項再填寫本頁) 訂- A7 ___E___ 五、發明説明(2〇) 1 Ο Ο 0 //m還厚則無法得有足夠的纖維交錯,,導電阻抗 也變大,因形成無法充填較多電極活性物質,,所以會產生 無法得到足夠的充電容量之問題。, 針對本發明的電池隔片丨從上述單位量與厚度所被計 算的濕式不織布之外觀密度理想的是0. 26g/cm3 以上,更理想的是0. 3〜0. 7g/cm3 ,再更理想 的是0. 35〜0. 6g/cm3 ;外觀密度形成爲未滿 0. 2 6 g / c m 3 ,則氣體通過性較高,但電解液的擁 液性不足,.爲了在電極易於吸取竃解液,,所以配置在密閉 型二次電池的情況,,易於產生充放電循環性能變低的問題 。另則外觀密度形成爲0. 7g/cm3以上則反而通氣 度顯著降下》,因爲以電極反應所發生的氣體形成爲難於移 動,,所以易於引起密閉型二次電池的循環特性之性能降下, 〇 本發明的電池隔片用濕式不織布其製造方法爲抄造, » 經濟部中央橾準局吳工消资合作杜印製 (請先閲讀背面之注意事項再填寫本頁) 由於是多量的使用所謂水流交錯之水的處理,,>斤以幾乎全 部清洗流掉由於紡系所形成有的纖維表面之界面活性劑, 在熱可塑性纖維的聚合物自身的骨架未持有親水基( COOH、S03H、OH、COOM、S03M、0M ( Μ爲輕、重金靥)等)的情況;對於鹼性的電解液之親和 性較缺乏; 附著量超過2 w t %則親水性能·較高脫落至吸液速度 所滿足的電解液中就變多:由於在電極板上形成界面活性 劑的再附著,,因而隨著時間的經過易於產生存於隔片中的 ^紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ ' -23 - 經濟部中央標準局員工消费合作社印製 A7 B7 五、發明説明(21) 電解液遷移至電極板之問題/ 界面活性劑的種類丨可以適用一般的親水化劑,,但理 想的是具有耐鹸性之聚氧乙烯烷基醚,、聚氧乙烯芳基醚等 的非極性系界面活性劑Ϊ 表示非極性系界面活性劑的親水性或是親油性之 HLB沒有特別的限定一般是1 0〜1 7 ;理想的是 1 2〜1 6即可、. HL B未滿1 〇的界面活性劑對水的溶解性極差而形 成爲與異丙醇等的溶劑併用,因此製造過程變複雜。 / · H L B超過1 7的界面活性劑低於作爲目的之親水性 能,,因此難於用作本發明之電池用隔片,》 本發明的電池隔片用濕式不織布.,在表面具有起毛的 情況存於隔片內的電解液更難於被吸取至電極提高電解液 的擁液性能的同時 >以該起毛的微細空隙發現出促進在電 極的氣體吸收反應之效果,,配置了該空隙的密閉型二次電 池更加顯示提高優越的循環性能與過充電特性 關於原理係爲情況不明,,但在表面具有起毛的情況下 ,不織布纖維與電極的接觸密度被提高,,構成纖維的單絲 準位,>在微米程度的粗細之準位下且在高密度下接觸至電 極V在未起毛部分所產生的空隙也極微細且不連續的形成 。其結果,,隔片構成繊維的起毛纖維與電極的接觸點爲高 密度也同時爲不連續,,因含有微細的多數空隙.,所以從隔 片至電極之電解液的遷移被抑制/因此>,對於起因於隨著 二次電池的充放電循環之電極的厚度增加之壓縮也具有充 本紙張尺度適用中國國家標準(CNS ) Α4規格(21〇Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝· 訂 經濟部中央橾準局貞工消费合作社印製 A7 _B7_ 五、發明説明(22 ) 分抗衡之電解液保持能力》,所以遷移至電極的電解液所產 生的內部阻抗之上昇較緩•,因此得有提高極高循環壽命的 效果》、進而,,在具有本發明的起毛之電池隔片用濕式不織 布與電極之間所產生緊密的不連續空隙 >顯示更促進在鎳 •鎘密閉型二次電池的情況其氣態-液態-固定的3態界 面之氧氣吸收反應之效果,,被認爲是顯示提高循環性能與 過充電性能之作用效果,。 關於表面所起毛程度的理想範圍/,檢討了定量的評價 起毛的長度、,密度的方法之結果,,發現可以用測定厚度方 向的壓縮應力表示。^即是從表面起毛完全向下的狀態之不 織布厚度隔離0. lmm的位置之反作用應力(以後,稱 爲起毛應力F )較大時起毛較長密度較高>。相反的>,起 毛應力較小則起毛較短彳起毛密度也較小3本發明的電池 用隔片其起毛應力F的理想範圍爲〇. 5〜5 0 >,較理想 的是1. 0〜4. 0,更理想的是1. 5〜40/起毛應 力F爲0. 5以下因起毛量較少,,長度也較短/所以未充 分達成與介由作爲本發明目的之相當高密度的起毛之不連 續的接觸,< 控制電解液遷移至電極之效果則不完全另則 起毛應力超過5. 0時恐會有導致起毛的脫落等的其他幣 害。, 其次說明關於本發明的電池隔片用濕式不織布之製造 方法。· 準備單絲直徑D爲20/zm:纖維長L (mm)與單 絲徑D(mm)之比率L/D爲0. 5xl03〜2. 0 本紙張尺度適用尹國國家揉準(€阳)六4規/格(210父297公釐) ~ -25 - (請先閲讀背面之注意事項再填寫本頁) -裝. 訂 Μ 經濟部中央樣隼局貝工消费合作社印裝 A7 B7 五、發明説明(23 ) X 1 03之1種以上的熱可塑性短纖維與熱融著纖維,,使 其分散於水中調合淤漿,而將該淤漿形成爲0.1〜3重 量%的濃度、。前述L/D的比率爲0. 5 X 1 03〜 1. 5x1 03的範圍則可以取得較理想質地的不織布.β 例如L/D如0. 5Χ103以下的既粗且短的短纖Department: Polyamides with hydrophilic groups such as CO〇H, S03H, 〇H, COOH, S03M% *, 〇M (M is light, heavy gold), etc .: Acrylic This paper scale is subject to China ’s national standard rate (匚Suppression) Eight-four cash (210 > < 297mm) (Please read the precautions on the back and then fill out this page) Pack. Order A7 B7___printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs ) Acid-based batteries such as polyparaxylylene terephthalamide, polyenamines, etc., alone or in combination. , The thermal fusion fiber constituting the nonwoven fabric of the present invention has a thermal fusion temperature lower than the melting point of the thermoplastic short fiber by 20 ° C or more, so the case of two or more types of thermoplastic short fiber is better than the one with the lowest melting point Short fibers are ideally lower than 20 ° C or higher 丨 less than 20 ° C, the hot-melted fibers may melt a part of the short fibers when they are hot-melted / thus, the sufficient nonwoven strength for the purpose cannot be obtained > In addition, there is a problem of lowering the retention rate of the electrolyte. As the heat-fusion fiber of the present invention, a sheath-core type used in the past, a heat-fused dry nonwoven fabric or a heat-fused wet nonwoven fabric, and an edge-to-edge type are listed. Composite fiber, # or single component form, etc./but from the point of high liquid retention, tensile strength and dimensional stability, especially the sheath core type heat fusion fiber is more ideal. For example, 'specific sheath core Type of thermal fusion fiber, which is alkali-resistant. The core component is nylon 6 6, the sheath component is nylon 6, or the core component is nylon 6 or 66, and the sheath component is nylon 6 1 2; '6 1 0 and other copolymer nylon and poly Alkenyl polyalkylene polypropylene ,,,;., And the core component is polypropylene, polyethylene sheath component of a combination. However, in the case of acid resistance, the core component is polyethylene terephthalate, polyisobutylene terephthalate, and other polyesters, and the sheath component is copolymer resin or polyethylene, polypropylene, and other polymers. Enene, which can be suitably used for the nonwoven fabric of the present invention of the present invention, is a blending ratio of heat-fused fibers of 5 to 80% by weight of the entire nonwoven fabric. Ideally, it is 10 to 70% by weight 9 t, the most ideal is 1 to 4 0 weight. This k-sheet scale is applicable to the Chinese National Standard (CNS) 8.4 cash (210X 297; f) (please listen first Read the precautions on the back and then fill out this page) Pack. Order A7 ___B7_ printed by Beigong Consumer Cooperative of the Central Prototype Bureau of the Ministry of Economy. V. Description of the invention (i5) If the mixing ratio exceeds 80% by weight, it will increase the adhesion between fibers and decrease The surface of the fiber can cause the retention rate of the lowered liquid, and the mixing ratio is less than 5% to form a reduced tensile strength>, and dimensional stability / such as the so-called nonwoven of the same short fiber intertwined by the tight three-dimensional The accommodating width caused by the pulling force causes the problem of electrode short circuit during the assembly of the battery, which is not suitable for use as a separator because it is easily damaged and thus causes the depletion of the electrolyte, etc. The thermoplastic short fiber of the present invention; The diameter of the wire must be less than 20 Mm in terms of gas permeability, short circuit prevention, and liquid retention. Ideally, it is 1 ~ 2 0, and more preferably 2 ~ 2 0. gas The transition is incomplete. If the distance between the filaments is too long when it exceeds 204 m, the short-circuit prevention performance will be deteriorated, so the purpose of the invention cannot be achieved. ^ In accordance with the present invention, in order to obtain a high-performance wet nonwoven fabric for battery separators Therefore, when the monofilament diameter of the thermoplastic short fibers is selected to be 1 ~ 8 // m, a tight and homogeneous separator is obtained, and it has the performance of short circuit to prevent the superior liquid-holding property of the i-energy plant. In addition, in order to be placed in a sealed secondary battery, the performance of the gas generated by the electrode reaction, the expansion of the electrode, and the expansion of the electrode are required. Therefore, the diameter of the monofilament 1 ~ 8 is mixed Thermoplastic short fiber and thermoplastic short fiber thicker than the short fiber, and combined with the three-dimensional tight interleaved superior short-circuit prevention performance Γ liquid holding performance, it is desirable to further improve the aeration and Compression stress. Furthermore, in this case, the diameter difference between the thermoplastic short fiber of 1 ~ 8 V m and the thermoplastic short fiber thicker than the short fiber; the denier (denier fiber amount) The paper size is applicable to the Chinese National Standard (CMS) A4 specification (210X297mm) (please read the precautions on the back before filling in this page). Packing. Employee Consumer Cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs Du Yinze A7 B7 V. Description of Invention (l6) Unit) Denier The fiber of 50% or more is ideally 100% or more. For example, 0.5 denier and 0.8 denier, 0.05 denier and 0.08 denier, 0.5 denier and 1.0 denier. At this time, the entire nonwoven fabric of thermoplastic staple fibers with a monofilament diameter of 1 to 8 μm has an ideal composition ratio of 5 to 9 5 wt%, more preferably 1 0 to 9 0 wt%, and most ideally 2 0 to 8 0% by weight. When the composition ratio of the short fiber exceeds 95% by weight, the composition ratio of the thicker thermoplastic short fiber and the thermally fusible fiber becomes smaller, which causes a drop in mechanical strength, dimensional stability, air permeability, and the like. On the other hand, if the composition ratio of the short fiber is less than 5% by weight, the short-circuit prevention performance, electrolyte retention performance, and liquid holding performance are lowered, and the separator can be used in a wide range of applications, but it is not ideal for high-performance applications. For the case where the thermoplastic short fibers with a monofilament diameter of 1 to 8 μm of the present invention can also be directly spun, but they can also be made of composite fibers by the splitting or sea-islanding fibers called composite fibers, , Which is the mechanical force before forming the nonwoven fabric, > dissolving and drawing out the short fiber with a monofilament straight S of 1 ~ 8 M m. The nonwoven fabric is formed by the wet method, or after the nonwoven fabric is formed, the mechanical force, It is also possible to dissolve and extract to form monofilament diameter of 1 ~ 8 μm. Wet uniform nonwoven fabrics with better texture index should be obtained; it is more ideal to use the ultrafine fibers or composite fibers obtained by the direct spinning as described above after ultra-thinning, as a material for nonwoven fabrics. The cross-section of the wire can be round or non-circular. When the cross-section of the monofilament is circular, the diameter is directly measured as the diameter of the monofilament; when the cross-section is irregular, the weaving dimension is determined by gravimetry (Denier's paper scale applies to the national standard of cap ( CNS> Eight 4 specifications (2lpx297 public celebration) One (please read the precautions on the back before filling in this page) Binding · Order A7 B7 ____ printed by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Invention Instructions (17) Assume that the denier is a case where the monofilament is circular_, the average diameter of & obtained by the following formula represents # D = vrC4d / (^ x9xl05xp)) X 1 0 4 (I) (where D is the diameter of the single fiber (#M) ,,; 〇 is the density of the polymer constituting the single fiber (g / cm3), d is the fiber amount of the single fiber (denier), 7Γ is the pi). In addition, in the present invention The ratio (L / D) of the fiber length L (mm) to the monofilament diameter D (mm) of the thermoplastic short fiber and the heat-fused fiber is ideally satisfying 0. 5X103 ~ 2. OxlO3 ° L / D system is It is closely related to the interleaving of the same fiber. , The condition of less than 0.5 X 1 03 makes the conflicting fluid flow easy for the fibers to move and interleave, but the absolute number of contact points on the reverse side / fiber interaction is too small to form high strength; in addition / more than 2 The case of 0X103>, the movement of the fibers during interlacing is suppressed. The interlacing of the same fibers is reduced to form high strength. The degree of interlacing of fibers can be expressed by measuring the distance between the average fiber interlacing points. That is, the interlacing of the lifting fibers *, and the tight interlacing of the fiber monofilaments, the distance between the average fiber intersecting points becomes shorter and the distance becomes longer if there is less interlacing. The three-dimensional interlaced structure of the wet separator of the battery separator of the present invention is the same in the cross-section; the distance between the average interdimensional intersecting points must be 300. The paper size is applicable to the Chinese National Standard (CMS) A4 specification (21. X297mm) (Please read the precautions on the back before filling in this page)-Binding i Order 308742 The Ministry of Economic Affairs Central Bureau of Accreditation Employee's Consumer Cooperation Du Printed A7 B7 V. Invention Description (IS) below. It is ideally 2 5 0 / zm or less, and more ideally 2 0 ○ // m or less ’• The most ideal is 1 5 0 // m or less. The distance between the average fiber interlace points is taken in a tight interlaced form below 3 0 0 // m, which holds the unique uniformity of the wet non-woven fabric formed by short fibers, and successfully solves the shortcomings of the wet non-woven fabric The resulting lack of strength / results. The wet non-woven fabric for battery separators of the present invention, because it has a uniform texture structure that was not available in the past, so even a thinner unit amount of separator can also suppress the electrode active material. Migration (active material passes through the inter-fiber gap of the separator, and completely improves the short-circuit resistance and the recyclability of the secondary battery during charge and discharge. In addition, the strength is strong. It is possible to use the battery separator The unit quantity becomes thinner, and since it is possible to load the active material with more electrodes of this component into the battery, a high capacity ratio of the battery can be achieved * Furthermore, the battery separator of the present invention is due to the distance between the average fiber intersecting points It has a staggered structure of 300 or less. Therefore, the internal impedance of the battery separator is low. Therefore, the secondary battery has a low charging voltage and a high discharge power. The superior performance of the battery > Furthermore, because of the high compression resistance, the resistance to the electrode thickness changes when the secondary battery is charged and discharged is strong, and the battery separator is compressed to reduce the electrolyte in the separator and rise inside Problems such as impedance are less likely to occur. Therefore, in the case where the distance between the fiber interleaving points of the present invention is more than 300, the degree of interleaving of the fiber is low, and the characteristics of the battery separator described above cannot be evaporated. Its effect. The wet non-woven fabric for battery separators of the present invention is characterized by the uniformity of the unit amount, and it is desirable that the texture index is less than 100 / more ideal (please read the precautions on the back before filling in This page) Binding-The size of the bound paper is applicable to China National Standards (CNS) A4 (21Q X 297mm). The Ministry of Economic Affairs Central Bureau of Accreditation Employee Cooperative Printing DuA A7 B7 V. Invention Instructions (19) Yes 8 0 The following 〆texture structure exceeds 100, the unit amount of spots will become larger, and the passage of the electrode active material from the relatively thin part of the unit amount cannot be suppressed, resulting in internal short circuit of the battery, which may cause reduction. Problems such as the number of cycles of the secondary battery, etc. In addition, the wet nonwoven fabric of the present invention preferably has a conductive impedance of 1.0 Ω and more preferably 0.8 Ω% _impedance is formed as 1_ 0 Ω or more. The charging voltage becomes higher; at the same time, there is a possibility that the predetermined discharge voltage and the like cannot be obtained; further, the wet nonwoven fabric of the present invention has a compressive stress of 3.0 kg / cm2 or more. The impedance is larger, it is more difficult to damage the battery separator β. It is more ideal that the compressive stress is above 3.5 kg / crri 丨 The compressive stress is formed to be below 3 .. 0 kg / crri <, it will be inside the battery after a period of time Broken separator; there is a depression and it will cause problems such as an increase in internal impedance: the unit amount of the wet non-woven fabric for battery separators of the present invention is Ϊ 0 ~ 350 is 10 ~ 350g / ni ^ ideally 25 ~ 150 g / rri, more preferably 3 5 ~ 1 0 0 g / crri. In addition, the thickness is 30 to 100 μm, preferably 70 to 4 0 0 / zm, and more preferably 90 to 2 5 0 βπ1 /. The unit quantity is less than 10 g / πί; the thickness is less than 40, because the unit quantity is too scarce and the strength is insufficient, and the passage of the active material cannot be completely prevented. In addition, the retention amount of the electrolyte is also reduced. Septa can cause difficulties. In addition, the unit volume exceeds 3 50 g / rri, and the thickness is more than that of this paper. The Chinese National Standard (CMS) A4 specification (2 丨 QX 2? 7mm) is applicable HI m--—I— ϊ 1 —I — L, ---: 1 (please read the note i on the back before filling in this page) Order- A7 ___E___ V. Description of the invention (2〇) 1 Ο Ο 0 // If the thickness is too thick, sufficient fiber cannot be obtained Interleaved, the conductive impedance also becomes larger, because it can not be filled with more electrode active material, so there will be a problem of not getting enough charging capacity. 7g / cm3 , Regarding the battery separator of the present invention, the appearance density of the wet non-woven fabric calculated from the above unit amount and thickness is ideally 0.26g / cm3 or more, more preferably 0. 3 ~ 0. 7g / cm3, again More ideal is 0.35 ~ 0 6g / cm3; appearance density is formed to be less than 0.26 g / cm3, the gas permeability is high, but the electrolyte has insufficient liquid holdup. In order to facilitate the electrode Since the dissolution solution is absorbed, it is likely to cause a problem that the charge-discharge cycle performance becomes low when it is placed in a sealed secondary battery. On the other hand, if the appearance density is 0.7 g / cm3 or more, the air permeability is significantly reduced. Since the gas formed by the electrode reaction is difficult to move, it is easy to cause the performance of the cycle characteristics of the sealed secondary battery to decrease. The wet non-woven fabric for battery separators of the present invention is manufactured by copying. »Central Ministry of Economic Affairs, Central Bureau of Industry and Commerce Wu Gong Consumer Cooperation Co., Ltd. Du printing (please read the precautions on the back and fill in this page). In the treatment of water with intersecting water flow, the surface of the fiber surface formed by the spinning system is washed away by almost all of the washing, and the polymer of the thermoplastic fiber does not hold a hydrophilic group (COOH, S03H) , OH, COOM, S03M, 0M (Μ is light, heavy gold), etc.); the affinity for alkaline electrolytes is less; the hydrophilicity of the adhesion amount exceeds 2 wt% · high shedding to liquid absorption speed There are more electrolytes that are satisfied: due to the reattachment of the surfactant on the electrode plate, it is easy to produce the paper size stored in the separator over time. National Standards (CNS) A4 specification (210X297mm) ~ '-23-A7 B7 printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of invention (21) The problem of electrolyte migration to the electrode plate / surfactant Kinds 丨 General hydrophilizing agents can be applied, but ideally non-polar surfactants such as polyoxyethylene alkyl ethers, polyoxyethylene aryl ethers, etc. which have resistance to halide Ϊ indicate non-polar surfactants The hydrophilicity or lipophilicity of HLB is not particularly limited. Generally, it is 1 0 ~ 1 7; ideally, 1 2 ~ 16. Ideally, HL B is less than 1〇. The solubility of surfactants in water is extremely poor. On the other hand, it is used in combination with a solvent such as isopropyl alcohol, which complicates the manufacturing process. / · Surfactants with an HLB of more than 17 are lower than the intended hydrophilic properties, so it is difficult to use as the battery separator of the present invention. "The wet non-woven fabric for the battery separator of the present invention has cases where the surface is fluffed The electrolyte stored in the separator is more difficult to be sucked into the electrode to improve the electrolyte holding performance. ≫ The fine pores of the fluff are used to find the effect of promoting the gas absorption reaction at the electrode. The type secondary battery shows more improvement in superior cycle performance and overcharge characteristics. The principle is unknown, but when the surface has fluff, the contact density of the nonwoven fiber and the electrode is improved, and the level of the monofilament constituting the fiber , ≫ In the level of micron thickness and high density contact to the electrode V in the non-fuzzy part of the void is also very fine and discontinuous formation. As a result, the contact points of the raised fibers constituting the separator and the electrode are high-density and discontinuous at the same time, because they contain a lot of fine voids. Therefore, the migration of the electrolyte from the separator to the electrode is suppressed / therefore> ; For the compression caused by the increase in the thickness of the electrode with the charge and discharge cycle of the secondary battery also has the size of the rechargeable paper. The Chinese National Standard (CNS) Α4 specification (21〇Χ297 mm) is applicable (please read the note on the back Please fill in this page for details.) A7 _B7_ Printed by the Ministry of Economic Affairs Chugong Consumer Cooperatives of the Ministry of Economic Affairs A5 _B7_ V. Description of Invention (22) The ability to maintain electrolytes with counterbalances ", so the internal electrolyte generated by the migration to the electrodes The increase in impedance is relatively slow, so it has the effect of increasing the extremely high cycle life. "Furthermore, a tight discontinuous gap is generated between the wet nonwoven fabric for the battery separator having the raising of the present invention and the electrode > In the case of nickel-cadmium sealed secondary batteries, the effect of oxygen absorption reaction at the gas-liquid-fixed 3-state interface is promoted, and it is considered to show improved cycle performance Effects of overcharging performance. Regarding the ideal range of the degree of fluffing on the surface, the results of quantitative evaluation of the length and density of fluffing were reviewed, and it was found that it can be expressed as a compressive stress in the thickness direction. ^ That is, the reaction stress at the position where the thickness of the non-woven fabric is isolated from the surface of the fleece completely down from 0.1 mm (hereinafter referred to as the fuzzing stress F) is larger and the fuzzing density is higher >. On the contrary >, the fluffing stress is smaller, the fluffing is shorter, and the fluffing density is also smaller. 3 The battery separator of the present invention has an ideal range of the fluffing stress F of 0.5 ~ 5 0 >, more preferably 1. 0〜4.0, more ideally 1. 5〜40 / raising stress F is 0.5 or less because the amount of fluffing is less, and the length is also shorter / so it is not fully achieved and the reason is quite high as the purpose of the present invention Discontinuous contact of the density of fluff, < The effect of controlling the migration of the electrolyte to the electrode is not complete. Otherwise, when the fluff stress exceeds 5.0, there may be other currency damage that causes fluff to fall off. Next, the method of manufacturing the wet nonwoven fabric for battery separators of the present invention will be described. · Prepare monofilament diameter D of 20 / zm: the ratio L / D of fiber length L (mm) to monofilament diameter D (mm) is 0.5xl03 ~ 2.0 ) 6 4 gauges / grid (210 father 297 mm) ~ -25-(please read the precautions on the back and then fill out this page)-Pack. Order Μ Printed by the Ministry of Economic Affairs Central Sample Falcon Bureau Beigong Consumer Cooperative A7 B7 5 Description of the invention (23) One or more thermoplastic short fibers of X 1 03 and heat-fused fibers are dispersed in water to prepare a slurry, and the slurry is formed to a concentration of 0.1 to 3% by weight. The ratio of the aforementioned L / D is in the range of 0.5 X 1 03 to 1.5 X 103, and a non-woven fabric with a more ideal texture can be obtained. Β For example, L / D such as thick and short staple fibers below 0.5 × 103
維的情況、,抄造層得有均一性,,但在其後的水流交錯之際 短纖維易於移動而產生絲流現象、,因表面凹凸只得有單位 量斑痕較激烈、、強度較弱的交錯層.,質地組織指數超過 100,係爲不理想狀況另則L/D形成爲2. 0 X 1 03以上,則降下短纖維的分散性:所以在抄造時由於 纖維的交錯增加纖維凝固的缺點之同時.,發生鱗雲狀的單 位量斑痕且質地組織指形成爲1 0 0以上,,係爲不理想的 狀態: 用長網式或是傾斜型長網式,、圓網式的抄造機抄造該 淤漿,、繼而將所得到的混抄層裝載在輸送網上、,用從上部 的噴嘴所噴射的圓柱狀流體流使其交錯。,此處^所謂流體 理想的是液體,、但從使用易否、、成本、•衝突能量的大小等 之觀點而言水爲最理想的,。 用水時的水壓;因所用的原絲之種類及混抄層的單位 量而有所不同,,但爲了得到纖維間的充分交錯,,所以在3 〜1 0 0 k g/Ciri的範圍使其衝突;理想的是在3〜 5〇kg/cma的範圍使其衝突》 同一繊維的情況低單位量及處理速度越緩則水壓較低 ,高單位量及越高速則設定爲高水壓即可另外、,同一單 本紙張尺度適用中國國家揉準(CNS ) Α4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) -裝· 訂 -26 - 30S742 A7 B7 經濟部中央橾準局負工消费合作社印製 五、發明説明( 24) 位 量 的 情 況 1 / 在 楊 氏 比 率 ( \ Γοι ing 率: )較高的原絲時用 高 水 壓 處 理 > 則 得 有 作 爲 本 發 明 的 的 高 強 度·。 噴 射 水 流 的 噴 嘴 □ 徑 在 0 0 1 1 m m 爲 使 用 可 能 »1 但 考 慮 積 層 的 表 面 裂 痕 及 穿 孔 防 止 • 較 理 想 的 是 在 0 0 5 0 3 m m t 更 理 想 的 是 在 0 0 8 0 2 m m 而 被 處 理 » 1 噴 嘴 的 間 距 的 理 想 範 圍 爲 0 5 m m 1 0 m m 但 是 將 噴 嘴 頭 部 實 施 如 以 下 所 記 述 之 搖 動 時 9 噴 嘴 間 距 較 窄 則 朝 緯 方 向 交 疊 噴 嘴 軌 跡 引 如 緯 段 的 凹 凸 斑 痕 纖 維 流 動 • * 形 成 爲 質 地 斑 痕 0 因 此 • 搖 動 噴 嘴 頭 部 時 的 噴 嘴 間 距 之 理 想 範 圍 爲 1 1 0 m m 更 理 想 爲 2 5 m m β· 水 流 的 軌 跡 形 狀 對 於 混 抄 層 的 進 行 方 向 也 可 以 是 並 行 的 直 線 狀 • 但 理 想 的 是 以 安 裝 了 噴 嘴 之 頭 部 的 回 轉 運 動 或 直 角 的 往 復 在 積 層 的 進 行 方 向 之 振 動 運 動 而 得 到 的 曲 線 形 狀 1 特 別 是 由 於 回 轉 運 動 而 造 成 交 叠 層 層 的 圓 形 狀 水 流 軌 跡 之 交 錯 •’ 係 爲 對 於 每 一 噴 嘴 對 於 積 層 其 水 流 的 噴 射 面 積 變 大 而 成 有 效 率 ► > 同 時 難 於 發 現 使 其 降 低 商 品 價 值 的 水 流 軌 跡 之 斑 痕少 0 進 而 、· 搭 載 噴 嘴 與 積 層 的 輸 送 網 之 距 離 爲 1 0 0 m m 以 下 » 理 想 的 是 5 0 m m 以 下 » 該 噴 嘴 與 輸 送 網 之 間 1 1 例 如 在 由 輸 送 送 網 隔 離 2 5 m m 的 距 離 插 入 1 0 8 0 網 孔 的 金 屬 網 » 1 將 連 迪 fm 的 柱 狀 水 流 改 換 成 間 歇 的 柱 狀 水 流 及 散 狀 水 流 ) « 交 錯 處 理 抄 造 積 層 係 爲 抑 制 因 連 續 軌 跡 所 發 生 的 質 地 斑 痕 t 並 且 維 持 抄 造 積 層 的 初 期 均 一 性 ,, 然 而 因 得 到 充 分 的 交 錯 所 以 可 稱 爲 最 理 想 的 形 態 9 » 此 時 ,· 噴 嘴 頭 部 的 搖 動 與 插 入 上 述 1 0 8 0 網 孔 的 本紙張尺度逋用中國國家橾準(CNS ) A4規格(2丨0X297公釐) -27 - 經濟部中央棣準局員工消费合作社印製 A7 B7 五、發明説明(25) 金屬網、係爲兩方法都實施而成爲本發明的理想形態,。即 是,•未搖動噴嘴頭部插入金屬網的情況,,無法達成間歇的 柱狀水流,,以噴嘴的正下方金屬網的開口狀態而形成連續 直線的水流軌跡、,同時在金靥網的金靥絲遮敞柱狀流,,形 成毫無水流軌跡的狀態、,而無法在由爲本發明的理想形態 之間歇的柱狀水流其稹層全面得有形成波線狀的軌跡固 定噴嘴頭部、,使其搖動所被插入的金靥網之形態也考慮,, 由提高交錯的網羅性之點思考則使其搖動噴嘴頭部、,插入 金屬爲固定的方法較理想、。如此樣,、由於形成以間歇柱狀 水流其不爲連續的波線狀之曲線形狀軌跡的交錯處理、,因 而以濕式-柱狀流交錯不織布達成質地係數1 0 0最好是 8 0的極均一質地,。 進而,、從輸送網下部係爲了快速除去該處理水所以進 行充分的吸收脫水、。此時、,吸收脫水爲超過- 3 0 m m H g以上,,理想的是—5 0 m m H g以上、,更理想的 是_ 8 OmmHg以上,則抑制織維流,,同時自§達成纖維 的均一交錯,,而形成爲滿足質地的高強度之濕式不織布的 理想形態,》 對於噴嘴與網積層之水流處理的方法,,係在表面背面 交互的噴射水流之方法亦可,,只處理的單面之方法亦可,。 另外’•處理次數也因應於目的而選擇最適條件亦可〆 這些混抄積層之水流處理的水壓條件、,係爲得有作爲目的 之充分的纖維交錯\且得有均一性的條件下使其選擇,,但 例如10〜100g/crri的較小單位量之混抄積層的 本紙張尺度適用中國國家揉準(CNS ) A4規格(210X297公羞) ;--:—_----L 袭 — I (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央橾準局男工消费合作社印製 A7 B7 五、發明説明(26) 情況,》理想的是用3〜4 0kg/crri的水壓處理單面 或是兩面,。 用任何的條件交錯處理係爲平均纖維交錯點間距離 達到3 0 0 # m以下,,理想的是2 Ο Ο β m以下,,更理想 的是150#m以下爲止必須使其交錯。, 以該交錯處理達到混抄積層的構成纖維以水流移動且 相互的交錯而得有堅固的結合。、即是構成短纖維、、熱融著 纖維係相互的三次元立體交錯、,經此樣而所得到的交錯結 合係爲極強固、。 在平均纖維交錯點間距離超過3 0 0 的情況未得 到充分的機械強度,,另外、,往不織布斷面方向的纖維配列 因爲不足所以未得有充分的壓縮應力導電阻抗也變高等,, 並且無法得有可以供實用的電池用隔片、。 繼而,》以熱處理所得到的交錯層而順利溶融熱融著纖 維的一部分或是全部、。熱處理條件因爲使其不損及氣體的 通過性或電解液的保持率•,所以用非接觸式的&風乾燥機 作5秒〜10分的短時間處理爲較理想\熱處理溫度係爲 熱融著纖維的融點以上,t設定在短繊維的融點以下的溫度, 〇 由於如以上的熱處理I,而保持相互的三次元交錯熱可 塑性短纖維與熱融著纖維之狀態x,同時在熱可塑性短纖維 與熱融著纖維的交點溶融熱融著纖維的一部分而熱可塑性 短纖維與纖維接著。、前述、,三次元交錯是否全無?平均纖 維交錯點間距離超越3 0 0 的不完全的交錯狀態下被 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部令央標準局員工消f合作社印11 A7 B7 五、發明説明(27 ) 熱處理的情況、,熱可塑性短纖維與熱融著纖維的交點較少 ,相同纖維在平行的並列的狀態下形成所溶融過的膜/,所 以與本發明被區別Λ因此,,本發明由於是平均纖維交錯點 間距離爲3 0 0 的狀態爲止在三次元交錯過的構造體 較多的交錯點溶融熱融著繊維,,原樣所被固定的結果•,所 以被認爲能發揮對於電極的壓縮之阻抗較高、、電解液擁液 性較高、、導電阻抗較小等的优優隔片性能,。 經此樣所得有的新型不織布ί例如可以使用在電池用 隔片等的用途,.但厚度的調整有必要時,,用滾壓輪乾燥機 或浮凸機等作壓著處理亦可s但是此時必須選擇使其不致 極度的降下氣體通過性與電解液的保持率之條件、。另外,, 爲了提高與電解液的初期親合性所以理想的是施予親水處 理。、親水化處理一般是使其附著所被用的界面活性劑之方 法,、可以實施酸性硫酸基化處理;氟化處理、、電漿處理,, 電暈放電處理等方法I。 t.- 以滾壓機或浮凸機等之壓著處理過程與親水化處理過 程的順序,、在於本發明那個先處理皆可,,但若使其得有更 均一的親水化處理則在進行親水化處理後、,理想的是實施 壓著處理。\即是在壓著處理後實施了親水化處理的情況,, 因爲在纖維表面形成易於引起處理斑痕、,所以易於產生電 解液的浸透斑痕: 經該樣所得有的濕式不織布ί係爲有效應用於正極與 負極的分離*短路防止》、電解液的保持性,,其他針對二次 電池被要求有氣體通過性、、或由於返復的充放電所造成前 本紙浪尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) — ~ -30 - (請先閱讀背面之注意事項再填寫本頁) 裝. 訂 308742 A7 B7 五、發明説明(28) 述性能的降下爲較小等的性能之電池隔片用途,。 (請先閲讀背面之注意事項再填寫本頁) 本發明的濕式不織布,,在具有如上述的構成之特徵下 ’使用在負極使用亞鉛、;在正極使用二氧化錳之錳電池., 電解質使用鹸性的鹼性錳電池等《也可用作爲一次電池用 的隔片,•使其充電一放電的返復使用·,以其返復被要求爲 不變化隔片的機能適合使用作爲二次電池用的隔片*。 經濟部中央標準局負工消費合作社印衷 二次電池的代表性電池、,具有電解質使用硫酸,,負極 以鉛、、正極以二氧化鋁所形成的鉛蓄電池;、電解質使用鹼 性,、負極以鎘、正極以氧氣水氧化鎳所形成鎳、•鎘型鹸性 蓄電池、、及取代負極的鎘改使用鐵粉之鎳、•鐵型鹼性蓄電 池,、進而在負極使用氫(氫吸藏合金)之鎳、•氫型鹼性蓄 電池,、將本發明的隔片適當的配置在這些二次電池、,可以 是所適用的狀況、。二次電池的要求性能、,係爲包含與一次 電池相同的起電力較高,、內部電阻變小•,每個電池的單位 質量·》體積所取得的充電容量較大,、自己放電較小等 >,而 特別是要求爲較高充放電的循環性能,及在過'充電••過放 電時其較高支全性且無性能降下,。也許是以充電時的水之 分解而抑制氧或氫的發生,,因此所消耗之情況而形成爲可 密閉化,,上述代表性的二次電池係爲密閉型的二次電池 被用作爲攜帶型機器的電源。,在簡單型的密閉型鹸性二次 電池配置隔片的情況,,不織布以一定張力拉伸至縱方向 並且被壓縮至厚度方向而被裝著。,因此,,在所被壓縮的狀 態且具有多孔的構造且阻抗於極高親水性的電極而將電解 液持續保持在隔片內部之能力特別的被要求%進而,,隨著 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -31 經濟部中央標準局員工消费合作杜印製 A7 ____B7_ 五、發明説明(29) 反復充放電引起極板的體稹變化(起因於水氧化鎳與一 氧氣水氧化鎳的密度變化),,從隔片遷移電解液至電極〆 即是因爲易於引起隔片內的電解液至枯竭(dry out ) ,所以爲了防止此枯竭被要求爲充分的液體保持性能,,但 本發明隔片的濕式不織布因是優越的液體保液性卩液體擁 液性,•且因是可能在所被壓縮的隔片內部保持充分的電解 液,、所以抑制內部阻抗的上昇,,並且可以提供高循環壽命 的二次電池。,另則、,在充電時由於水的加水分解而在正極 發生氧氣且上昇電池的內壓,,但所發生的氣體迅速的通過 隔片而必須以在負極的氧氣吸收反應而被消耗、,以本發明 的濕式不織布之隔片,、具有優越的氣體通過性•、表面的適 度浸濕特性,,抑制過充電時的內壓上昇,、且提供防止因安 全瓣的作動吹出電解液之優越的二次電池.。另外,,對於過 度的返復充放電而被要求爲堪耐短路防止性能(耐短路性 )^但具有均一且緊密的交錯構造,,無質地的斑痕的本發 明之隔片係防止突破電極活性物質及在充放電诗以析出至 極板的樹枝狀金靥等之隔片,,並且可以提供較長壽命的二 次電池;另外,,現今因急速的演進爲電器的攜帶化,、小型 化,,所以將電源供給至這些電器的二次電池也被要求爲小 型化、,高容量化;延長壽命及循環性能’,對於提供這些電 器的高性能電池·,電池隔片的高性能化所背負的影響較大 。即是爲了達成電池的高容量化有必要充填較多電極活性 物質、必然的電池隔片被要求爲稀薄單位量》•較薄厚度化 。因此\針對稀薄單位量·,較薄厚度隔片被要求爲優越 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公慶) (請先閲讀背面之注意事項再填寫本頁) 裝. 訂 -32 - 經濟部中央橾準局負工消費合作社印製 A7 _____B7_ 五、發明説明(3〇) 電解液的擁液性、,氣體通過性、.短路防止性能,,但是本發 明的濕式不織布,*因爲是在高強度下無不均衡的均一質地 、優越液體擁液性等的性能所以完全適當的使用且得有此 種的高性能二次電池,。 〔實施例〕 用以下實施例更詳細的說明本發明。,實施例中,,測定 值係用以下的方法測定出,,%則全部是重量%。,影響溫濕 度的試驗試料,、在室內或是裝置內V放置在標準狀態(溫 度2 3±3°C、、相對濕度:6 5±5%) ·,且調整試料的 狀態。 9 1 /厚度: 採取3枚2 Ο X 2 0 C m大小的試驗片#,用測微器測 定每一枚分別不同的10個處所\並且提示其平均值: 2/單位量: 將使用於厚度試驗的2 Ο X 2 0 c m大小的試驗片調 整在標準狀態後 >、測定其重量、,每個換算成每1平方公尺 的重量(單位量)。、 3/拉力強度(縱方向) 以J I S - 1 〇 9 6脫膜法爲準•,測定不織布的縱( 進行)方向 >。採取5枚試驗片(縱方向長度:1 8 cmx 本紙張尺度適用中國國家梂準(CNS ) A4規格(210X^7公釐) ' ' -33 - (請先閱讀背面之注意事項再填寫本頁) 裝· 訂 3D8742 A7 ______B7___ 五、發明説明(3〇 橫方向:2. 5 cm)/在抓握間隔:l〇cm、拉力速 (請先閲讀背面之注意事項再填寫本頁) 度:2 0 〇mm/分下f,用拉力速度試驗機測定試驗片的 所被切斷的最大負荷。, 4 /氣體通過性( 以J I SL1096脆性法爲準作測定;採取5枚 13xl3cm以上的試驗片,.測定差壓12. 7 mm a q時的通氣量 5 /液體保持率 採取3枚裁斷成1 0 cmx 1 〇 cm的正方形之試驗 片〃調整在標準狀態後至lmg爲止測定重量(Wi )/。 其次在3 1 %濃度的水氧化鎘水溶液中擴開而浸在1小時 以上後/從液中拉上而將正方形的1角朝上懸吊1 0分鐘 後測定試驗片重量(W2 ),,算出擁液率(%)的(W2 —Wi ) / W3 X 1 0 0且評價擁液性/ 經濟部中央橾準局貝工消费合作社印製 6/液體吸液速度 採取5枚2 0 cmx 2 · 5 cm的試驗片且調整爲標 準狀態。將試驗片的下端5 mm垂直的浸漬在3 1 %水氧 化鉀水溶液;以毛細管現象其水氧化鉀水溶液的3 0分鐘 後測定上昇高度(m m );評價液體吸液速度/ 7 /液體擁液率 本紙張尺度通用中國國家標準(CNS ) A4規格(21〇Χ297公釐) 經济部中央橾準局員工消费合作社印製 A7 _____B7____ 五、發明説明(32 ) 採取2枚裁斷成3 . 4 c mx 5 c m的形狀之試驗片 且調整爲標準重量後lmg爲止測定重量(ai ),。其次 使其同量(ai )保持3 1%濃度的水氧化鉀水澳液,。將 試驗片放置在濾紙(ADVANTEC,No. 4A)掛 上負荷1 0 0 g。,測定3 0秒後的試驗片重量(a2 )., 算出擁液率(%)的a2/ai xlOO,評價擁液性能 〇 8 /質地組織指數j 以組織測試器(FMT— 1000A :野村商事公司 製)作測定。,採取3枚1 5 cmx 1 5 cm的試驗片,從 被放置在擴散板上的試料之下方用直流定電壓(6 V 3 0 W)的鎢電流照射。.將以CCD攝影機攝影1 OOmmX 1 0 Omm的範圍之透過像分解成1 2 8 X 1 2 8的像素 *測定各個像素所承受的光之強度,,從該透過率算出各個 的吸光量。,質地組織係爲以平均吸光量(E ) ^去測定樣 本中的各微少部位(0. 78mmx〇. 78mm)的吸 光量之標準偏差(σ)之值(下式),,最極端的表示微少 單位分量的不均衡,,值越小均一性越高•,可說是質地較佳In the case of dimension, the papermaking layer must be uniform, but the short fibers are easy to move during the subsequent water flow interlace, resulting in silk flow phenomenon. Due to the uneven surface, there must be only a few unit marks with more intense and weaker strength. Layer., The texture index exceeds 100, the system is not ideal, and the L / D is formed to be 2.0 X 1 03 or more, which reduces the dispersion of short fibers: so the fiber coagulation increases due to the interlacing of fibers during the papermaking process. At the same time, scaly cloud-shaped unit volume marks and texture structure are formed to be 100 or more, which is an undesirable state: use long net type or inclined long net type, round net type forging machine The slurry was fabricated, and then the resulting mixed layer was loaded on a conveyor net and intersected by a cylindrical fluid flow sprayed from an upper nozzle. Here, the so-called fluid is ideally a liquid, but water is the most ideal from the viewpoint of ease of use, cost, and magnitude of conflict energy. Water pressure when using water; varies according to the type of raw yarn used and the unit amount of mixed layer, but in order to obtain sufficient interlacing between fibers, it conflicts in the range of 3 to 100 kg / Ciri ; The ideal is to make it conflict within the range of 3 ~ 50kg / cma. In the case of the same dimension, the lower the unit volume and the slower the processing speed, the lower the water pressure, and the higher the unit volume and the higher the speed, the higher the water pressure. In addition, the same single paper size is applicable to China National Standard (CNS) Α4 specification (210X297mm) (please read the notes on the back before filling in this page) -Installation-Order -26-30S742 A7 B7 Central Ministry of Economic Affairs Printed by the quasi-bureau of negative labor consumer cooperatives 5. Description of invention (24) Bit situation 1 / High water pressure treatment when the Young ’s ratio (\ Γοι ing rate:) is higher. Invented high strength. The nozzle for spraying water flow □ diameter is 0 0 1 1 mm. It is possible to use »1, but considering the surface cracks and perforation prevention of the build-up • It is ideally 0 0 5 0 3 mmt and more ideally 0 0 8 0 2 mm and Processed »1 The ideal range of the nozzle pitch is 0 5 mm 1 0 mm, but when the nozzle head is shaken as described below 9 If the nozzle pitch is narrow, the nozzle trajectory overlaps in the weft direction, which leads to the uneven marks of the weft segment Fiber flow • * It is formed as a texture mark 0 Therefore • The ideal range of the nozzle pitch when shaking the nozzle head is 1 1 0 mm and more ideally 2 5 mm β · The track shape of the water flow can also be parallel to the advancing direction of the mixed layer Straight shape • However, the ideal shape is the curved shape obtained by the rotary motion of the head with the nozzle installed or the reciprocating vibration of the right angle reciprocating in the direction of the stacking, especially due to Rotational movement causes the overlapping of the circular water flow trajectories of the overlapping layers. It is effective for each nozzle to increase the spray area of the accumulated water flow ► > At the same time, it is difficult to find the water flow trajectory that reduces the value of the commodity Less marks 0 Further, the distance between the nozzle and the stacked conveyor network is 1 0 0 mm or less »Ideally 5 0 mm or less» Between the nozzle and the conveyor network 1 1 For example, 2 5 mm isolation by the conveyor network Inserted into the metal mesh of 1 0 8 0 mesh »1 The column flow of Liandi fm was changed to intermittent column flow and bulk flow)« Interleaved papermaking system to suppress the texture caused by continuous trajectories Marks t and maintain the initial uniformity of the copying layer, however, because it is sufficiently staggered, it can be called the most ideal form 9 »At this time, the nozzle head shakes The size of the paper inserted into the above 1 0 8 0 mesh is in accordance with the Chinese National Standard (CNS) A4 (2 丨 0X297mm) -27-A7 B7 printed by the Employee Consumer Cooperative of the Central Bureau of Economics and Trade of the Ministry of Economic Affairs Description (25) The metal mesh and the system are both implemented as the ideal form of the present invention. That is, when the nozzle head is inserted into the metal mesh without shaking, intermittent cylindrical water flow cannot be achieved, and a continuous straight water flow trajectory is formed in the opening state of the metal mesh directly under the nozzle, and at the same time The gold tufts cover the columnar flow, forming a state with no water flow trajectories, and it is impossible to form a wave-shaped trajectory to fix the nozzle head in the whole layer of the intermittent columnar water flow which is the ideal form of the present invention. 3. The shape of the gold mesh inserted into it by shaking is also considered. Considering the point of improving the interlacing of the mesh, the method of shaking the nozzle head and inserting the metal to fix it is more ideal. In this way, due to the interleaving process of the intermittent columnar water flow which is not a continuous wave-like curve-shaped trajectory, the wet-column flow interleaved nonwoven fabric achieves a texture factor of 100 0, preferably 80. Uniform texture. Furthermore, in order to quickly remove the treated water from the lower part of the conveyor network, sufficient absorption and dehydration are performed. At this time, the absorption and dehydration is more than-30 mm H g or more, ideally -50 mm H g or more, and more ideally _ 8 OmmHg or more, to suppress the weaving flow, while achieving fiber It is uniformly staggered and formed into an ideal form of high-strength wet non-woven fabric that meets the texture. For the water treatment method of the nozzle and the net layer, the method of spraying the water flow on the back of the surface can also be used. One-sided method is also available. In addition, “• The number of treatments can also be selected according to the purpose. Optimum conditions can also be used 〆 The water pressure conditions of the water flow treatment of these mixed lay-ups is to obtain sufficient fiber interlacing for the purpose and to make it uniform under the conditions Choose, but the paper size of the mixed layer of smaller unit volume such as 10 ~ 100g / crri is applicable to the Chinese National Standard (CNS) A4 specification (210X297 public shame);-: --_---- L 袭- I (please read the precautions on the back before filling in this page). Order A7 B7 printed by the Male Industry Consumer Cooperative of Central Central Bureau of Economics. 5. Description of the invention (26). "Ideally use 3 ~ 4 0kg / crri Hydraulic treatment on one side or both sides. With any condition, the interleaving treatment system is such that the distance between the average fiber intersecting points reaches 3 0 0 # m or less, ideally 2 Ο Ο β m or less, and more desirably, it must be interleaved up to 150 #m. In this interleaving process, the constituent fibers of the mixed layer are moved by water flow and intertwined with each other to obtain a strong combination. That is, the three-dimensional three-dimensional interlacing of short fibers and hot-melt fiber systems, and the interlaced system obtained by this is extremely strong. When the distance between the average fiber intersecting points exceeds 300, sufficient mechanical strength is not obtained. In addition, the fiber arrangement in the direction of the non-woven fabric cross section is insufficient, so there is insufficient compressive stress, and the conductive impedance also becomes high, and There are no available battery separators for practical use. Then, "use the interleaved layer obtained by the heat treatment to melt and melt part or all of the fiber smoothly." The heat treatment conditions do not compromise the gas permeability or the retention rate of the electrolyte, so it is more ideal to use a non-contact & air dryer for a short time of 5 seconds to 10 minutes. The heat treatment temperature is heat Above the melting point of the fused fiber, t is set at a temperature below the melting point of the short dimension, 〇 Due to the above heat treatment I, the state of the three-dimensional interlaced thermoplastic short fibers and the heat fused fiber is maintained x, while at The intersection of the thermoplastic staple fiber and the thermal fusion fiber melts a portion of the thermal fusion fiber and the thermoplastic staple fiber and the fiber follow. 1. As mentioned above, are there any three-dimensional interlaces? In the case of an incomplete interlaced state with an average fiber interleaving distance exceeding 300, the paper standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) (please read the precautions on the back and fill in this page) Printed by the Ministry of Economic Affairs of the Central Standards Bureau Staff Cooperative Society 11 A7 B7 V. Description of the heat treatment (27) The intersection of thermoplastic short fibers and hot melted fibers is less, the same fibers are formed in parallel state The melted film / is distinguished from the present invention. Therefore, the present invention is due to the fact that the average fiber intersecting point distance is 3 0 0. There are many interlaced points in the three-dimensional structure. As a result, it is the result of being fixed as it is, so it is considered to be able to exert excellent separator performance, such as high resistance to compression of the electrode, high electrolyte fluidity, and low conductive resistance. The new type of non-woven fabric obtained in this way can be used, for example, for battery separators, etc., but when the thickness adjustment is necessary, it can also be pressed with a roller dryer or embossing machine. At this time, it is necessary to select conditions that will not extremely reduce gas permeability and electrolyte retention. In addition, in order to improve the initial affinity with the electrolyte, it is desirable to apply a hydrophilic treatment. Hydrophilization treatment is generally a method of attaching the surfactant used, and can be carried out by acid sulfate treatment; fluorination treatment, plasma treatment, corona discharge treatment and other methods I. t.- The order of the crimping process and the hydrophilization process of the roller press or embossing machine, etc., may be the first treatment of the present invention, but if it is made to have a more uniform hydrophilization process, After the hydrophilization treatment, it is desirable to perform the crimping treatment. \ That is, when the hydrophilization treatment is carried out after the crimping treatment, because the formation of treatment spots on the fiber surface is easy to cause, it is easy to produce electrolyte-soaked spots: Some wet nonwoven fabrics obtained by this method are effective Applied to the separation of positive electrode and negative electrode * prevention of short circuit ", retention of electrolyte, other requirements for secondary batteries are required to have gas permeability, or due to repeated charge and discharge. CNS) Α4 specification (210X297mm) — ~ -30-(please read the precautions on the back before filling in this page). Packing. Order 308742 A7 B7 5. Description of the invention (28) The performance is reduced to smaller performance The use of battery separator. (Please read the precautions on the back before filling in this page) The wet non-woven fabric of the present invention, under the characteristics as described above, is used in the negative electrode using lead, and the manganese battery using manganese dioxide in the positive electrode. The electrolyte uses alkaline alkaline manganese batteries, etc. "It can also be used as a separator for primary batteries. • It can be used for recharging and discharging." Separator for secondary battery *. The representative battery of the Ministry of Economic Affairs Central Bureau of Standards and Consumers ’Cooperative Society is a representative battery for secondary batteries. It has sulfuric acid as the electrolyte, and a lead storage battery formed with lead as the negative electrode and alumina as the positive electrode. Nickel formed by oxidizing nickel with cadmium, positive electrode and oxygen in water, • Cadmium-type plutonium battery, and cadmium instead of negative electrode are replaced by nickel with iron powder, • Iron-type alkaline storage battery, and hydrogen (hydrogen storage) is used for negative electrode (Alloy) nickel, hydrogen type alkaline storage batteries, and the separator of the present invention is suitably arranged in these secondary batteries, and may be applicable conditions. The required performance of the secondary battery is that it contains the same starting power as the primary battery, and the internal resistance becomes smaller. • The unit mass of each battery. The volume has a larger charging capacity and smaller self-discharge. Etc., and in particular require higher charge-discharge cycle performance, and higher over-charge and over-discharge performance without performance degradation during over-charge. Perhaps the decomposition of water at the time of charging suppresses the generation of oxygen or hydrogen. Therefore, the consumed condition is sealed. The above-mentioned representative secondary battery is a sealed secondary battery and is used as a portable The power supply of the type machine. In the case where a simple sealed hermetic secondary battery is provided with a separator, the non-woven fabric is stretched to a longitudinal direction with a certain tension and compressed to be packed in the thickness direction. Therefore, the ability to keep the electrolyte inside the separator in a compressed state and having a porous structure and resistance to extremely high hydrophilic electrodes is particularly required%. Furthermore, as the paper size is applied China National Standards (CNS) A4 specification (210X297mm) -31 A7 printed by the consumer cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs A7 ____B7_ V. Description of invention (29) The change of the body plate caused by repeated charging and discharging (due to water oxidation The density change of nickel and nickel oxide in one oxygen water), and the electrolyte migration from the separator to the electrode is because it is easy to cause the electrolyte in the separator to dry out (dry out), so in order to prevent this depletion is required to be sufficient Liquid retention performance, but the wet non-woven fabric of the separator of the present invention is superior in liquid retention and liquid holdup, and because it is possible to maintain sufficient electrolyte inside the compressed separator, it is suppressed The internal impedance rises, and a secondary battery with high cycle life can be provided. In addition, during charging, oxygen is generated at the positive electrode due to the hydrolysis of water and increases the internal pressure of the battery. However, the generated gas quickly passes through the separator and must be consumed by the oxygen absorption reaction at the negative electrode. The wet non-woven fabric separator of the present invention has excellent gas permeability and moderate wetting characteristics on the surface, suppresses the increase in internal pressure during overcharge, and provides protection against blowing of electrolyte due to the operation of the safety flap Superior secondary battery. In addition, it is required to withstand short-circuit prevention performance (short-circuit resistance) ^ for excessive recharge and discharge, but has a uniform and tight interleaved structure, and the separator of the present invention without texture marks prevents breakthrough of electrode activity Materials and separators such as dendrites that are precipitated to the plate in charge and discharge poems, and can provide a long-life secondary battery; In addition, due to the rapid evolution of portable appliances, and miniaturization, Therefore, the secondary batteries that supply power to these appliances are also required to be miniaturized and high-capacity; extend life and cycle performance '. For high-performance batteries that provide these appliances, the performance of battery separators is burdened Has a greater impact. That is, in order to achieve a higher capacity of the battery, it is necessary to fill more electrode active materials, and the inevitable battery separator is required to be thinner in unit volume. • Thinner thickness. Therefore, for thin unit volume, thinner spacers are required to be superior. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (21〇X297 Gongqing) (please read the precautions on the back before filling this page) Ding-32-Printed A7 _____B7_ by the Consumer Labor Cooperative of the Central Department of Economic Affairs of the Ministry of Economic Affairs 5. Description of the invention (3〇) The liquid holding capacity of the electrolyte, gas permeability, short circuit prevention performance, but the wetness of the present invention Type non-woven fabric, * Because it has the characteristics of uniform texture without unevenness under high strength, superior liquid holdup, etc., it is completely suitable for use and must have such a high-performance secondary battery. [Examples] The present invention will be described in more detail with the following examples. In the examples, the measured value is measured by the following method, and% is all by weight. , The test sample that affects the temperature and humidity, placed in a standard state (temperature 23 3 ± 3 ° C, relative humidity: 65 ± 5%) in the room or in the device, and adjust the state of the sample. 9 1 / thickness: Take three test pieces # 2 of 2 X 2 0 C m in size, use a micrometer to measure each of the 10 different spaces, and indicate the average value: 2 / unit amount: will be used in After the thickness of the 2 Ο X 2 0 cm test piece is adjusted to the standard state, the weight is measured, and each is converted into a weight per square meter (unit volume). , 3 / Tensile strength (longitudinal direction) Based on J I S-1 0 9 6 stripping method, measure the longitudinal (going) direction of the nonwoven fabric >. Take 5 test pieces (length in longitudinal direction: 1 8 cmx) The paper size is applicable to China National Standard (CNS) A4 specification (210X ^ 7mm) '' -33-(please read the precautions on the back before filling this page ) Binding · Order 3D8742 A7 ______B7___ 5. Description of the invention (3 horizontal direction: 2.5 cm) / Grip interval: 10 cm, pulling speed (please read the precautions on the back and fill in this page) Degree: 2 0 〇mm / min f, use the tensile speed tester to measure the maximum load of the test piece that is cut off. 4 / Gas passability (based on the JI SL1096 brittleness method; take 5 test pieces of 13x13 cm or more) .. Measurement of differential pressure 12. 7 mm aq Ventilation rate 5 / Liquid retention rate Take three test pieces cut into a square of 10 cmx 1 〇cm 〃 After adjusting to a standard state to measure the weight (Wi) / Secondly, spread in a 3 1% aqueous cadmium oxide aqueous solution and immerse it for more than 1 hour / pull it from the liquid and hang the corner of the square upward for 10 minutes, then measure the weight of the test piece (W2), , Calculate (W2 —Wi) / W3 X 1 0 0 of the liquid holdup rate (%) and evaluate the liquid holdup / Ministry of Economic Affairs Printed 6 / liquid aspiration speed printed by the quasi-bureau of Pongong Consumer Cooperatives. Take 5 20 cm x 2 · 5 cm test pieces and adjust to the standard state. The bottom 5 mm of the test piece is vertically immersed in 3 1% water oxidation Potassium aqueous solution; the rise height (mm) of the water potassium oxide aqueous solution is measured by capillary phenomenon after 30 minutes; evaluate the liquid absorption rate / 7 / liquid liquid holdup rate The paper scale is universal Chinese National Standard (CNS) A4 specification (21〇 Χ297mm) A7 _____B7____ printed by the Staff Consumer Cooperative of the Central Department of Economic Affairs of the Ministry of Economic Affairs 5. Description of the invention (32) Two test pieces cut into a shape of 3.4 cm x 5 cm and adjusted to the standard weight shall be measured until lmg Weight (ai), followed by keeping the same amount (ai) of 3 1% concentration of water potassium oxide aqueous solution. Place the test piece on filter paper (ADVANTEC, No. 4A) and hang load 100 g., Measure the weight (a2) of the test piece after 30 seconds. Calculate the a2 / ai x100 of the liquid holdup rate (%), and evaluate the liquid holdup performance 〇8 / texture structure index j. To organize the tester (FMT-1000A: Nomura Shoji System) for the measurement. Take three 15 cm x 15 cm test The film is irradiated with a tungsten current of a constant DC voltage (6 V 3 0 W) from below the sample placed on the diffusion plate. The CCD camera is used to decompose the transmitted image in the range of 1 OOmmX 1 0 Omm into 1 2 8 The pixels of X 1 2 8 * measure the intensity of light received by each pixel, and calculate the amount of light absorption from the transmittance. , The texture system is the value of the standard deviation (σ) of the standard deviation (σ) of the absorbance of each small part (0.78mm × 0.78mm) in the sample measured by the average absorbance (E) ^, the most extreme expression Small unit component imbalance, the smaller the value, the higher the uniformity •, it can be said that the texture is better
質地指數=1000xp/E 9 /導電阻抗、 在3 · 4 c mx 5 cm的試驗片注入相當於試驗片重 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝- 訂 經濟部中央梂準局貝工消费合作社印製 308742 A7 ____B7__ 五、發明説明(33 ) 量9 0%的3 1%K0H水溶液,,用厚度3mm的鎳板挾 成三明治狀後,,在標準狀態下用小型電阻計測定導電阻抗/ 〇 1 0 /壓縮應力: 壓縮5mmx5mm的試驗片(20°C、6 5%RH ),用KES—F系統的壓縮試驗機測定厚度達到初期厚 度的8 0%時的應力,,作爲壓縮應力,。 11/起毛應力F的測定試驗: 用K E S — 3壓縮試驗機測定以柔軟豬毛反向整理起 毛面之樣本的表面壓縮負荷-變位曲線(第4圖),。將在 荷重7g/crri的厚度倒下起毛的狀態下作爲樣本厚度 ,讀取在該樣本厚度加上+ 0 . 1 mm的厚度之應力作爲 起毛應力F。, t.- 12/交錯點間距離: 此處所謂交點間距離,,係爲在日本專利特開昭5 8 -1 9 1 2 8 0號公報所公告的以下的方法所測定之值/表 示值越小交錯則越緊密,,作爲表示纖維相互的交錯密度之 1個尺度,。第1圖係爲從表面觀察本發明其不織布積層的 構成纖維時之擴大模式圖。,將構成繊爲設爲f 1 ' f 2 ' f 3 ........將交錯其中任意Z條的纖維、f2之點 在a 1 ,在上面的嫌維f 2以在其他繊維的下面的形狀穿 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ------^-- (請先閱讀背面之注意事項再填寫本頁) 訂 -36 - 經濟部中央樣準局貝工消費合作社印製 A7 _____B7__ 五、發明説明(34) 過去所交叉的點,,其交叉之點設爲a2 。同樣的設爲a3 $ ' a 4 .......。,其次,以此樣測定所設有的交錯點間之直 線水平距離ai〜a2 、a2〜a3 ,求出這些多數測定 值之平均值、,將該值作爲交錯點間距離。 1 3/電池循環特性試驗.:Texture index = 1000xp / E 9 / conductive impedance, injection of a test piece at 3 · 4 cm x 5 cm is equivalent to the weight of the test piece. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please first Read the precautions on the back and then fill out this page) Binding-Order 308742 A7 ____B7__ printed by Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economy V. Description of the invention (33) Volume 9 0% 3 1% K0H aqueous solution, thickness 3mm After the nickel plate is sandwiched, the conductive resistance / 〇1 0 / compressive stress is measured with a small resistance meter under standard conditions: Compress the 5mmx5mm test piece (20 ° C, 6 5% RH), using the KES-F system The compression tester measures the stress when the thickness reaches 80% of the initial thickness, as the compressive stress. 11 / Test for determination of fluffing stress F: The surface compressive load-displacement curve (Figure 4) of the sample with soft pig hairs reversely trimmed to the fleece surface is measured with a KES-3 compression tester. The thickness of the sample with the load of 7 g / crri falling and raising is taken as the sample thickness, and the stress at the thickness of the sample plus +0.1 mm is read as the raising stress F. , T.- 12 / distance between intersecting points: The distance between intersection points here is the value / expression measured by the following method disclosed in Japanese Patent Laid-Open No. 5 8 -1 9 1 2 8 0 The smaller the value, the closer the interlacing, as a measure of the interlacing density of fibers. Fig. 1 is an enlarged schematic view of the nonwoven fabric laminated constituent fibers of the present invention viewed from the surface. , Set the composition to be f 1 'f 2' f 3.. ....... will intersect any of the Z fibers, the point of f2 is at a 1, and the f dimensional f 2 above is at other dimensions The shape of the following is the size of this paper. The standard of China National Standard (CNS) A4 (210X297mm) is applicable ------ ^-(please read the precautions on the back before filling out this page). Order-36-Ministry of Economic Affairs A7 _____B7__ printed by the Beigong Consumer Cooperative of the Central Prototype Bureau V. Description of the invention (34) The point of intersection in the past, the point of intersection is set to a2. The same is set to a3 $ 'a 4 ....... Next, the straight horizontal distances ai to a2 and a2 to a3 between the provided intersecting points are measured in this way, and the average of these measured values is obtained, and this value is used as the distance between the intersecting points. 1 3 / Battery cycle characteristics test .:
用本發明的電池隔片作成公稱容置1. 2AH的SC 大小的密閉型鎳·,鎘二次電池1 0 〇個進行循環特性試驗, «此時的條件,,以1 . 8 A的電流進行1小時充電後,以 1. 2A的電流至終止電壓1. 〇V爲止放電之電池。 14/電池過充電特性試驗The battery separator of the present invention was used to make a sealed-type nickel of nominal size accommodating 1.2AH in SC, and cadmium secondary batteries were tested for 100 cycles, «the conditions at this time, with a current of 1.8 A After charging for 1 hour, the battery was discharged with a current of 1.2 A to a termination voltage of 1.0 V. 14 / Battery overcharge characteristic test
用本發明的電池隔片作成公稱容量1. 2AH的SC 大小的密閉型鎳•鎘二次電池1 0 0個進行過充電特性試 驗。,持績充電1週後;用百分率表示動作二次電池的安全 瓣而外漏內部的電解液(用苯基乙烯)指示藥^出)之個 數。》 〔實施例1〕 80%纖維長L=7. 5mm之〇. 5登尼爾(單絲 直徑D = 7. 8#m、L/D = 960)的尼龍66短纖 維(融點250 °C) ,,20%L = l〇mm之2登尼爾( 單絲直徑D=1 4. lmm,L/D = 709)的熱融著 纖維(UNIMELTUL — 61商品名)(曰本 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝-The battery separator of the present invention was used to make a sealed nickel-cadmium secondary battery of SC size with a nominal capacity of 1.2 AH, and 100 pieces were tested for overcharging characteristics. After charging for 1 week; the percentage indicates the number of electrolytes (with phenylethylene) indicating the leakage of the safety valve of the secondary battery. 》 [Example 1] 80% fiber length L = 7.5mm of 0.5 denier (monofilament diameter D = 7.8 # m, L / D = 960) nylon 66 short fiber (melting point 250 ° C), 20% L = l0mm of 2 denier (monofilament diameter D = 1.4 lmm, L / D = 709) hot-melt fiber (UNIMELTUL — 61 brand name) (Japanese paper size Applicable to China National Standard (CNS) Α4 specification (210Χ297mm) (Please read the precautions on the back before filling this page)
、1T 經濟部中央標準局員工消f合作社印製 308742 A7 B7 五、發明说明(35) UNIGIKA公司製,芯部:尼龍6'鞘部:共聚合尼 H ) ,》分散於水且調整爲1%濃度的淤漿液。,以傾斜型長 網抄紙機從該淤漿液得到7 5 g / iri的混抄層,。將所得到 的混抄層載置在8 0網孔的金靥網,以1 2m/分使其移 動金靥網 > 從該金靥網隔離上方5 Omm而被配置,,以噴 嘴間距2mm裝置噴嘴徑0. 5mm的噴嘴之噴嘴頭部以 285r. p. m.使其作圓運動,金靥網上的積層與噴 嘴之間,•從金屬網在2 5 mm的位置插入4 0網孔的金屬 網,,使其噴射壓力3 0kg/cma的水而將間歇柱狀水 流衝突至混抄層。,另外,.當時從輸送網的下部係用靜壓 一 8 OmmHg脫水吸引:由於連續且快速的除去積層上 的水、,所以不會引起因水流軌跡或纖維流所造成的質地降 下,,使其交錯短纖維、、熱融著纖維.。進而進行6次相同處 理後,,使其反轉積層的表面背面而施予7次相同處理/。繼 而以420 r. p. m使其回轉噴嘴頭部,,將積層與噴嘴 之間的金屬網從4 0網孔更換成6 0網孔而插又,,用水壓 2 5kg/cma的擴散水流表面背面各處理2次後完成 了交錯積層。在交錯積層;以柱狀水流之連續的軌跡條紋 完全不被發現,。 用溫度已設定在1 8 0°C的針式擴布乾燥機乾燥所得 到的交錯積層,,則同時的順利溶融交錯積層間的 UNIMELT UL — 6 1 的鞘部(融點 140°C), 其次,,因提高與電解液的初期親合性爲目的而浸漬在含有 非極性系界面活性劑卜儿KP (日本高松油脂公司製 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝·、 1T Printed by 308742 A7 B7 of the Employees ’Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of the invention (35) Made by UNIGIKA, core: nylon 6 ′ sheath: copolymerization H)》, dispersed in water and adjusted to 1 % Concentration of slurry. , Obtain a mixed layer of 75 g / iri from the slurry with a tilted long wire paper machine. The obtained mixed layer was placed on a gold mesh with a mesh of 80 mesh, and moved at 12 m / min. The gold mesh was separated from the gold mesh by 50 mm above it, and was arranged at a nozzle pitch of 2 mm The nozzle head of the nozzle with a nozzle diameter of 0.5 mm is moved in a circular motion at 285 r. Pm, between the build-up on the gold mesh and the nozzle. • Insert the metal mesh with a 40 mesh hole from the metal mesh at a position of 25 mm , To spray water at a pressure of 30 kg / cma to collide the intermittent columnar water flow to the mixed layer. In addition, at that time, a static pressure of 8 OmmHg was used to dewater the suction from the lower part of the conveyor network: because the water on the accumulation layer was continuously and quickly removed, it did not cause the texture caused by the water flow trajectory or fiber flow to drop, so that Its interlaced short fiber, and heat fusion fiber. After performing the same treatment 6 times, the surface and the back surface of the laminate were inverted to give the same treatment 7 times. Then it was turned to the nozzle head with 420 rp m, the metal mesh between the stack and the nozzle was replaced from 40 mesh to 60 mesh and inserted again, the back surface of the diffusion water flow with a water pressure of 25 kg / cma The interleaved stacking was completed after two treatments. In the staggered layer; the continuous trajectory of the columnar water flow is not found at all. The interlaced layer obtained by drying with a pin spreader dryer whose temperature has been set at 180 ° C will melt the sheath of UNIMELT UL-6 1 (melting point 140 ° C) between the interlaced layers smoothly at the same time. Secondly, for the purpose of improving the initial affinity with the electrolyte, it is impregnated with the non-polar surfactant Ber KP (Japan Takamatsu Oil Co., Ltd. for the paper standard applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling out this page)
、1T A7 A7 經濟部中央橾準局員工消費合作社印製 B7 五、發明説明(36) )0. 2 %之水溶液後,’去濕使其附著率成爲不織布的 2 0 〇%,用溫度設定爲1 6 0°C針式擴布一乾燥機烘乾 。再而將該交錯層導引至加熱到1 0 0 °C的一對滾輪/以 線壓 3〇kg/cm施予滾壓加工而得有單位量72g / rri ,厚度0. 18mm的電池的隔片用不織布。 〔實施例2〕 將40%纖維長L=7. 5mm之0. 5登尼爾(單 絲直徑D = 7. 8Am、L/D = 960)的尼龍66短 纖維,及40%纖維長L=10mm的1. 0登尼爾(單 絲直徑1 1 、L/D = 940)的尼龍66的短纖維 、及2 0%L= 1 0mm的2登尼爾(單絲直徑D = 14. l//m、L/D = 709)的熱融著纖維 UNIMELT UL — 61 (日本 UNICHIKA 公 司製)芯部:尼龍6、鞘部:共聚合尼龍分散於水從所調 和的1%濃度之淤漿,用與實施例1相同方法¥出7 5 g / m 的混抄層>進而用與實施例1相同方法施行交錯處 理、·加諸界面活性劑,、滾壓加工,在單位量7 2 g / πί 、厚度0. 18mm的表面得有無軌跡條紋的電池隔片用 之不織布。 〔實施例3〕 與實施例1相同將以8 0%纖維長7. 5mm之 0. 5登尼爾的尼龍66短纖維、20%纖維長L=l〇 本紙張尺度適用中國國家標準(cns ) A4規格(21 〇 X 297公釐) ----一---^----^ 裝-- (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部中央樣準局員工消費合作杜印製 A7 __B7_ 五、發明説明(37 ) mm之UNIMELT UL — 6 1所形成的混抄層搭載 在8 0網孔的金靥網,,以寅施例1除了將處理水壓3 0 kg/ciri 更改爲 25kg/ciri ,或是將 25kg/ » crri更改爲20kg/crri以外,,與實施例1相同方法 作處理後得有交錯層,,再用與實施例1相同方將該積層施 行加諸界面活性劑'•滾壓加工得有單位量7 2 g/rri、厚 度0. 18 mm的質地斑痕或無軌跡條紋的均一電池之隔 片不織布ϊ 〔比較例1〕 在與實施例1相同的用以80%纖維長L=7. 5 mm之〇. 5登尼爾的尼龍短纖維、、20%L = 10mm 之UNIMELT UL - 6 1 (商品名)所形成的混抄 層、完全不施予實施例1所記載的流體流處理t,在溫度 1 6 0°C、壓力7 0 g/crri的條件下熱壓著c再而用溫 度設定爲1 8 0°C的針式擴布乾燥機順利將積^內的 UNIMELT UL — 6 1 (商品名)溶解•。進而與實 施例1相同的加諸界面活性劑,,再施行滾壓加工而得有可 以使用在單位量74g/m2、、厚度〇. 18mm電池的 隔片之不織布。、 〔比較例2〕 在與實施例1相同的將用以80%纖維長L=7. 5 mm之〇. 5登尼爾的尼龍6 6短纖維、.2 0%L = 10 — ______ 本紙張尺度適用中國國家標準(CMS ) Μ規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝· 訂 40 經濟部中央標準局員工消費合作社印製 A7 ____ B7_ 五、發明説明(38 ) mm之UNIMELT UL — 6 1 (商品名)所形成的 混抄層搭載在8 0網孔的金屬網,以實施例1除了將處理 水壓30kg/cm·改變爲lSkg/crri、或是將 25kg/crri改變爲l〇kg/cma以外,,與實施例 1相同作處理而完成了交錯層J用與實施例1相同的方法 將該稹層加諸界面活性劑,,再施行滾壓加工而得有能作爲 單位量75g/ni 、厚度0. 18mm的電池隔片所使 用的不織布/ 〔比較例3〕 將80%織維長L = 38mm之〇. 5登尼爾(單絲 直徑D=7. 8em、L/D=4870)的尼龍66短 纖維、2 0%L = 5 1mm之2登尼爾(單絲直徑D = 14. 1mm)的熱融著纖維UNIMELT U L -6 1 (商品名)(日本U N I C H A K A公司製,,芯部f : 尼龍6、鞘部:共聚合尼龍)混合,,以紋板法||有混合層 。用與實施例1相同方法交錯處理該混合層,,加諸界面活 性劑施行滾壓加工得有能使用在單位量7 3 g / c πί、厚 度〇_ 8mm的電池隔片之不織布〆 〔比較例4〕 將與實施例1相同的45%纖維長L=7. 5mm之 0 . 5登尼爾的尼龍6 6短纖維、2 5%L= 1 5mm2 登尼爾之UNIMELT UL - 61 (商品名、30% 本紙張適用中關家料(CNS ) A4iUS· ( 210X297公釐) 一一 -41 - (請先閲讀背面之注意事項再填寫本頁) 裝. 訂 308742 A7 ___B7__ 五、發明説明(39 ) 聚乙烯所形成的熱融著性有機合淤漿SWP(UL-4 1 0 :日本三井石油化學工業製)分散於水,,從濃度1 %的淤漿液以抄紙機作同樣處理而將所得有的單位量80 g / rri的混抄層施行與實施例1相同的水噴射處理而得有 交錯層^與實施例1相同的用1 8 0°C的針式擴布一燥乾 所得到的交錯層;同時順利溶融交錯層內的 UNIMELTUL — 6 1商品名的鞘部及SWP (UL 一 4 1 0 :融點1 2 5度)後,(同樣的加諸界面活性劑, 施行滾壓加工,,而得有能使用在單位量7 3 g/nff、厚度 0 · 18mm的電池隔片 第1表表示在上述實施例1〜3及比較例1〜4所得 有的不織布作爲電池用隔片之性能試驗結果,。 (請先閲讀背面之注意事項再填寫本頁) 裝· 訂· 經濟部中央梂準局員工消費合作杜印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7、 1T A7 A7 Printed B7 by Employee Consumer Cooperative of Central Central Bureau of Economic Affairs of the Ministry of Economic Affairs V. Description of invention (36)) After 0.2% aqueous solution, 'dehumidify to make its adhesion rate to 20% of non-woven fabric, set by temperature Drying for a 160 ° C pin spreader-dryer. Then, the interleaved layer is guided to a pair of rollers heated to 100 ° C / rolling processing is performed at a linear pressure of 30kg / cm to obtain a unit quantity of 72g / rri and a thickness of 0.18mm of the battery. Separator with non-woven fabric. [Example 2] 40% fiber length L = 7.5mm of 0.5 denier (monofilament diameter D = 7.8 Am, L / D = 960) nylon 66 short fiber, and 40% fiber length L = 10 mm of 1.0 denier (monofilament diameter 1 1, L / D = 940) of nylon 66 short fiber, and 20% L = 10 mm of 2 denier (monofilament diameter D = 14. l // m, L / D = 709) hot melted fiber UNIMELT UL — 61 (manufactured by UNICHIKA Corporation, Japan) Core: nylon 6, sheath: copolymerized nylon dispersed in water from 1% concentration of silt Pulp, a mixed layer of 75 g / m was produced in the same way as in Example 1> Furthermore, interlace treatment was performed in the same way as in Example 1, surfactant was added, and rolling processing was performed in a unit amount of 7 2 g / πί, the thickness of 0.18mm surface must have non-woven fabric for battery separator without track stripes. [Example 3] As in Example 1, nylon 66 short fibers of 80% fiber length of 7.5 mm and 0.5 denier, 20% fiber length L = l〇 This paper standard is applicable to the Chinese national standard (cns ) A4 specification (21 〇X 297 mm) ---- One --- ^ ---- ^ Pack-- (please read the precautions on the back before filling out this page) Order the consumption of employees of the Central Bureau of Samples of the Ministry of Economic Affairs Co-printed A7 __B7_ V. Description of the invention (37) mm UNIMELT UL — 6 1 The mixed layer is mounted on a gold mesh with a mesh of 80. In addition to Example 1, the water pressure is 3 kg. / ciri is changed to 25kg / ciri, or 25kg / »crri is changed to 20kg / crri, and the interleaved layer is processed after the same method as in Example 1, and then the layer is applied in the same way as in Example 1. Addition of surfactant '• Rolling process to produce a uniform cell separator nonwoven fabric with a unit amount of 7 2 g / rri, a thickness of 0.18 mm, or no track stripes ϊ [Comparative Example 1] In comparison with Example 1 The same is made of 80% fiber length L = 7.5 mm of 0.5 denier nylon short fiber, 20% L = 10mm UNIMELT UL-6 1 (trade name) 1. The fluid flow treatment t described in Example 1 is not applied at all, and the heat is pressed under a condition of a temperature of 160 ° C and a pressure of 70 g / crri, and a needle set at a temperature of 180 ° C is used. The cloth spreading dryer successfully dissolves the UNIMELT UL — 6 1 (trade name) in the product ^. Furthermore, the surfactant was added in the same manner as in Example 1, and then it was rolled to obtain a non-woven fabric that could be used as a separator for a battery with a unit weight of 74 g / m2 and a thickness of 0.18 mm. , [Comparative Example 2] In the same way as Example 1, 80% fiber length L = 7.5 mm of 0.5 denier nylon 6 6 short fiber, .2 0% L = 10 — ______ This The paper standard is applicable to the Chinese National Standard (CMS) Μ specification (210X297mm) (please read the notes on the back before filling in this page). Packing and Ordering 40 Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 ____ B7_ V. Description of Invention (38) mm UNIMELT UL — 6 1 (trade name) formed mixed layer is mounted on a 80 mesh metal mesh, in Example 1 except that the treatment water pressure 30kg / cm · is changed to lSkg / crri, or Other than changing 25kg / crri to 10kg / cma, the same process as in Example 1 was completed to complete the staggered layer J. The hull layer was added to the surfactant in the same manner as in Example 1, and then rolled. 5 denier (monofilament diameter) which can be processed into a non-woven fabric that can be used as a battery separator with a unit volume of 75 g / ni and a thickness of 0.18 mm / [Comparative Example 3] 80% weave dimension length L = 38 mm. D = 7.8em, L / D = 4870) nylon 66 staple fiber, 20% L = 5 1mm of 2 denier (monofilament diameter D = 14.1mm) hot-melt fiber UNIMELT U L -6 1 (brand name) (manufactured by Japan's U N I C H A K A company, core part f: nylon 6, sheath part: copolymerized nylon) mixed, with a lamella method || with a mixed layer. The mixed layer was interleaved in the same way as in Example 1, and the surface active agent was added to perform the rolling process so as to have a non-woven fabric that can be used in a battery separator with a unit amount of 7 3 g / c πί and a thickness of 0-8 mm. [Comparative Example 4] The same 45% fiber length as in Example 1 L = 7.5mm of 0.5 denier nylon 6 6 short fiber, 2 5% L = 1 5mm2 denier of UNIMELT UL-61 (commodity Name, 30% This paper is suitable for Zhongguan Household Materials (CNS) A4iUS (210X297mm) 11-41-(please read the precautions on the back before filling out this page). 308742 A7 ___B7__ V. Description of invention ( 39) The heat-fusible organic compound slurry SWP (UL-4 1 0: manufactured by Japan Mitsui Petrochemical Industry) formed of polyethylene is dispersed in water, and the slurry liquid with a concentration of 1% is treated in the same way with a paper machine The resulting mixed layer with a unit amount of 80 g / rri was subjected to the same water jet treatment as in Example 1 to obtain a staggered layer. ^ The same as in Example 1 was obtained by using a needle spreading at 180 ° C and drying. The interlaced layer; at the same time, the UNIMELTUL — 6 1 brand name sheath and SWP in the interlaced layer are melted smoothly (UL 1 4 1 0: melting point 1 2 5 degrees) , (Similar to the addition of surfactants, rolling processing, and can be used in a unit volume of 7 3 g / nff, a thickness of 0. 18mm battery separator. The first table is shown in the above examples 1 ~ 3 and The performance test results of the non-woven fabrics obtained in Comparative Examples 1 to 4 are used as battery separators. (Please read the precautions on the back before filling in this page) Binding, Ordering, and Printed Copies of Employees ’Consumer Cooperation of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs The paper size is in accordance with Chinese National Standard (CNS) A4 (210X297mm) A7
B 五、發明説明(矽) <第1表> 經濟部中央標準局員工消費合作社印製 實施例 1 實施例 2 實施例 3 比較例 1 比較例 2 比較例 3 比較例 4 原絲組成 (L/D=) ft5dN66 (960) 0.5dN66 1.0dN66 (940) 0.5dN66 (960) 0.5dN66 (960) 0.5dN66 (960) 0.5dN66 (4870) 0.5dN66 積層形成 濕式法 濕式法 濕式法 濕式法 濕式法 乾式法 濕式法 單位量(g/cm:) 72 72 72 74 73 73 72 厚度(mm) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 74 77 70 70 72 116 105 拉力强度 (kg/cm) 3.3 3.5 3.1 2.0 2.4 3.5 3.2 氣麵過性 (CC/cmVsec) 20 28 21 18 19 21 17 液體保持率(¾) 330 345 333 310 315 335 270 液讎液率⑻ 90 87 89 62 63 79 68 液糖吸觀度 (mm) 88 78 85 62 79 86 48 壓縮應力 (kg/cm3) 3.94 4.12 3.86 2.01 2.21 3.33 2.00 導電阻抗⑼ 0.65 0.70 0.69 2.10 1.56 1.10 3.5 交錯點間距離 (um) 120 140 200 >350 320 150 305 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 一屮今一 ! ^ f* f-- i - 1-- - --—I! ϋ (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局負工消費合作社印製 A7 _B7_ 五、發明説明(41) 從第1表所明白、,對於比較例1〜2的不織布,,實施 例1〜3的不織布拉力強度較高\導電阻抗較低_,且具有 優越液體擁液率。/這被解釋爲交錯點間距離形成爲1 2 0 〜2 0 0 爲止由於交錯處理造成纖的配列順進至作爲 作隔片的不織布之斷面方向而提高拉力強度,、增加交錯點 ,所以壓縮應力也提高,,並且由於隔片與鎳板的密著性提 高的相互作用下提高以導電阻抗的降下及交錯點的增加所 形成的液體擁液率。,比較例3的不織布與比例較1〜2作 比較因交錯密度較高•,所以導電阻抗較低液體擁液率較優 越,,但與實施例比較則會有準位較低的問題丨這被推測爲 起因於,,從比較例3的不織布質地組織指數較大而作判斷 ,因單位量斑痕較大實質上形成隔片與鎳板的接觸面積較 少之故。I另外該質地不良,,會發現有無法完全抑制電極活 性物質的遷移:對二次電池的循環性能之耐短路性的問題 。(參照第2圖) 使用實施例1 、2或3的不織布及比較例Ϊ : 2、3 或4的不織布之隔片,,作成公定容量1 . 2AH的S C大 小的密閉型鎳•,鎘蓄電池,,檢測循環特性。此時的條件爲 以1. 8A的電流進行1小時充電後;以1. 2A的電流 放電至終止電壓1. 0V爲止/ 在第2圖表示該結果;使用以本發明的實施例1 、2 或3的不織布之隔片的電池係比使用以比較例丨、,2 ; 3 或4的不織布之隔片的電池/隨著循環的進行電池容量的 降下較小,、表示了極優越的循環性能;比較例1 ; 2或4 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝. 訂 308742 經濟部中央橾準局員工消費合作社印製 A7 _B7_五、發明説明(42) 的電池係因充放電的循環而減少隔片內的電解液( dryout ),,比較例3的電池係因電極活性物質的遷移造 成短路而影響壽命,。 由此情況,,本發明的濕式用不織布被認爲係證實/,因 質地的均一性、、與緊密的交錯爲低於3 0 0 的纖維構 造,,所以優越的壓縮應力、、導電阻抗、、擁液性等的性能在 於二次電池的充放電循環時丨電解液難於吸取至電極j、及 難於遷移電極活性物質。, 〔實施例4〕 用與實施例1相同方法,,得有以7 5%纖維長L = 15mm之2. 0登尼爾(單絲直徑D=14. lem、 L/D = 1 〇 6 0 )的尼龍6 6短纖維;2 5 %熱融著纖 維UNIMELT UL — 6 1 (商品名)形成之混抄層 。進而用與實施例1相同方法施行交錯處理,、加諸界面活 性劑處理、,及滾壓加工t,而得有單位量8 5 g > rri ,、厚 度0. 20mm的電池隔片用不織布1 〔比較例5〕 與實施例3相同的7 5%維維長L= 1 5mm之 2. 0登尼爾(單絲直徑D=14. lAim^L/Ds 1060)的尼龍66短纖維、25%L = l〇mm之 2. 0登尼爾(單絲直徑14. l/zm、L/D = 710 )的UNIMELT UL-61 (商品名)/在所形成 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐] (請先閱讀背面之注意事項再填寫本頁) Γ 訂 一-r; ^ ---I--- 一 45 -B. Description of the invention (silicon) < Table 1 > Example 1 of Example 2 Example 2 Example 3 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Raw Silk Composition Printed by the Employees ’Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs ( L / D =) ft5dN66 (960) 0.5dN66 1.0dN66 (940) 0.5dN66 (960) 0.5dN66 (960) 0.5dN66 (960) 0.5dN66 (4870) 0.5dN66 build-up wet method wet method wet method wet method wet Wet Method Dry Method Wet Method Unit Weight (g / cm :) 72 72 72 74 73 73 72 Thickness (mm) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 74 77 70 70 72 116 105 Tensile Strength (kg / cm) 3.3 3.5 3.1 2.0 2.4 3.5 3.2 Air surface transition (CC / cmVsec) 20 28 21 18 19 21 17 Liquid retention rate (¾) 330 345 333 310 315 335 270 Liquid retention rate ⑻ 90 87 89 62 63 79 68 Liquid sugar Absorbance (mm) 88 78 85 62 79 86 48 Compression stress (kg / cm3) 3.94 4.12 3.86 2.01 2.21 3.33 2.00 Conductive impedance ⑼ 0.65 0.70 0.69 2.10 1.56 1.10 3.5 Distance between intersecting points (um) 120 140 200 > 350 320 150 305 The size of this paper is in accordance with the Chinese National Standard (CNS) A4 specification (210X 297mm) One day today one! ^ F * f-- i-1- ----- I! Ϋ (please read the precautions on the back before filling in this page) Order A7 _B7_ printed by the Consumer Labor Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs V. Description of invention (41) As you can see from Table 1, For the non-woven fabrics of Comparative Examples 1 to 2, the non-woven fabrics of Examples 1 to 3 have higher strength and lower conductive impedance, and have superior liquid flooding rate. / This is interpreted as the distance between the interlace points is formed from 1 2 0 to 2 0 0. The arrangement of the fibers due to the interlace process advances to the cross-sectional direction of the nonwoven fabric used as the spacer to increase the tensile strength and increase the interlace point, so The compressive stress is also increased, and due to the interaction of the improved adhesion between the separator and the nickel plate, the liquid holdup rate formed by the decrease of the conductive impedance and the increase of the crossover point is increased. Compared with the nonwoven fabric of Comparative Example 3 compared with the ratio of 1 ~ 2, the interlace density is higher, so the conductive impedance is lower, and the liquid holdup rate is superior, but compared with the example, there will be a problem of lower level 丨 This It is presumed to be due to the fact that the nonwoven fabric texture index of Comparative Example 3 is relatively large, and because the large amount of scars per unit actually forms a small contact area between the separator and the nickel plate. In addition, if the texture is poor, it may be found that the migration of the electrode active material cannot be completely suppressed: the problem of short-circuit resistance to the cycle performance of the secondary battery. (Refer to Figure 2) Using the nonwoven fabrics of Example 1, 2 or 3 and Comparative Example Ϊ: 2, 3 or 4 nonwoven fabric separators, a sealed SC with a nominal capacity of 1.2AH in SC size, cadmium battery ,, Check the cycle characteristics. The condition at this time is after charging for 1 hour with a current of 1.8 A; discharging with a current of 1.2 A until the end voltage of 1.0 V / representing the result in FIG. 2; using Examples 1 and 2 of the present invention The battery of the non-woven separator of 3 or 3 is smaller than that of the battery using the non-woven separator of Comparative Example 1, 2, 2; 3 or 4 / the battery capacity decreases as the cycle progresses, indicating an excellent cycle Performance; Comparative Example 1; 2 or 4 The paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) (please read the precautions on the back before filling this page). 308742 Central Ministry of Economic Affairs A7 _B7_ printed by the Bureau ’s Consumer Cooperatives. V. Invention description (42) The battery system reduces the electrolyte (dryout) in the separator due to the cycle of charge and discharge. The battery system of Comparative Example 3 is caused by the migration of the electrode active material. Short circuit affects life. In view of this, the wet nonwoven fabric of the present invention is considered to prove that, because of the uniformity of the texture and the tight interlace with a fiber structure of less than 300, it has excellent compressive stress and conductive impedance. The performances such as, liquid holdup, etc. lie in that during the charge and discharge cycle of the secondary battery, the electrolyte is difficult to absorb to the electrode j, and it is difficult to migrate the electrode active material. , [Example 4] By the same method as Example 1, 2.0 denier (filament diameter D = 14.lem, L / D = 1.06) with 7 5% fiber length L = 15mm 0) Nylon 6 6 short fiber; 25% hot-melt fiber UNIMELT UL — 6 1 (trade name) mixed layer. Further, the interleaving treatment, the surfactant treatment, and the rolling process t were performed in the same manner as in Example 1, to obtain a unit amount of 8 5 g > rri, and a nonwoven fabric for battery separators with a thickness of 0.20 mm. 1 [Comparative Example 5] The same as Example 3, the 75% dimensional dimension length L = 1 5mm of 2.0 Denier (monofilament diameter D = 14.1Aim ^ L / Ds 1060) nylon 66 short fiber, UNIMELT UL-61 (trade name) of 25% L = l0mm of 2.0 denier (monofilament diameter 14. l / zm, L / D = 710) (CNS) A4 specification (210X297mm) (Please read the precautions on the back before filling in this page) Γ Order one -r; ^ --- I --- One 45-
T 經濟部中央棣準局負工消費合作社印製 A7 B7 五、發明説明(43) 的混抄層未施予實施例1所記載的流體流處理,,在溫度 1 60°C、壓力70g/crrf的條件下熱壓著/再用溫度 設定在1 8 0°C的針式擴布一乾燥機順利溶解積層內的 UNIMELT UL-6 1 (商品名),。進而與實施例 相同的施行加諸一樣界面活性劑及滾壓加工而得有8 6 g /πί 、厚度0. 2 1mm的不織布,。 〔比較例6〕 將7 5%纖維長L = 5 1mm之2 . 0登尼爾(單絲 直徑 D=14. l//m、L/D=3600)的尼龍 66 短纖維、2 5%L = 5 1mm之2登尼爾(單絲直徑D = 14. lem、L/D = 3600)的熱融著纖維 )U N I Μ E L T UL — 61商品名(曰本 UN I CHAKA公司製,芯部丨尼龍6,、鞘部,:共聚合 尼龍)混合,t以紋板法得到混合層,。用與實施例1相同方 法將該積層施行交錯處理;加諸界面活性劑、复滾壓加工 ’而得有單位量84g/rrf、厚度0. 20mm的不織布 〇 〔實施例5〕 將80%纖維長L = 1 5mm之2., 0登尼爾(單絲 直徑 D=14. lem、L/D=1060)的尼龍 6/ 尼龍6 1 2 (80 : 20)之芯瓣型6分割性複合短纖維 (6條〇· 27登尼爾的尼龍6、與1條0. 4登尼爾的 $ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ------------Γ裝! (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央揉準局員工消费合作社印製 A7 _ _B7_ 五、發明説明(44) 尼龍6 1 2之比率的繊維)、、及2 0%L = 1 Omm之2 登尼爾(單絲直徑D=14. l//m;L/D = 710) 的熱融著纖維UNIMELT UL — 61 (商品名)( 日本UN I CHAKA公司製,芯部:尼龍6,、鞘部.:共 % · 聚合尼龍)分散於水,.用與實施例1相同方法而從所調整 過的濃度1 %之淤漿得出7 5 g / rri的混抄層,。其後.,用 與實施例1相同方法進行交錯處理再以溫度設定爲1 6 0 °〇的針式擴布乾燥機順利溶解積層內的UN I ME L Τ UL — 6 1 (商品名):進而,.用與實施例1相同方法施 行交錯處理:加諸界面活性劑及滾壓加工而得有單位量 72g/rri、厚度0.18mm的不織布/ 〔比較例7〕 除了纖維長L = 5 mm以外另有與實施例5所使用的 相同80%2. 0登尼爾(單絲直徑14. lem)的尼 龍6 /尼龍6 1 2複合短纖維、= 之 UNIMELT UL — 61 (商品名得有所形成的 混抄層,,用以實施例5相同方法施予流體流處理,再以 1 8 0°C的針式擴布乾燥機烘乾之結果 >當柱狀流處理時 引起纖維流而形成積層質地不良 >,而會是有穿孔的交錯層 。在該交錯層表面,,使其以日本專利特開平7 - 2 7 2 7 0 9號公報實施例1所記載的類似方法流下以比 較例4所用的聚乙烯所形成的熱融著性合成淤漿SWP( UL—410)之0. 01%水擴散狀淤漿,將約5g/ 本紙張尺度通用中國國家標準(CNS ) A4規格(219X 297公釐) ^-- (請先閲讀背面之注意事項再填寫本貫) 訂 B7 五、發明说明(45 ) πί的合成淤漿使其堆稹在積層表面v以1 3 0 °C燥乾/所 得到的積層確實的改善了穿孔,,但卻未達到改善因交錯層 的單位量斑痕所形成的質地不良V將該積層•,與實施例5 相同施行最後的滾壓加工,,附諸界面活性劑而得有單位量 7 2 2/1^、厚度0. 18mm的不織布 第2表表示關於上述實施例4〜5 ,、比較例5〜7所 得到的不織布,其電池用隔片之性能試驗結果β。 從第2表可以明白:實施例4係爲以纖維直徑較粗的 短纖維所形成的不織布·,但以充分的交錯密度與均一性與 比較例5作比較則拉力強度與導電阻抗較優越/,與比較例 6作比較則導電阻較優越,而爲可以滿足作爲泛用型的隔 « 片。, 實施例5的不織布之表面層丨係爲以柱狀流處理形成 所被纖維比率作成的極細纖維之緊密交錯構造;但在內層 部分使其留存有尙未分割的2登尼爾所形成的複合纖維之 構造。.提高不織布稹層質地、導電阻抗,但也¥以運用爲 « 〆 經濟部中央棣準局員工消费合作社印製 (請先閲讀背面之注意事項再填寫本頁) 隔片。,另外.,比較例7係因尼龍6 /尼龍6 1 2複合短纖 維的L / D = 3 5 4爲較小;所以得有非常均一的混抄層 ,但由於噴射水流處理因而纖維易於移動,引起纖維流而 在積層質地不良的情況下發現多數個穿孔/積層合成淤漿 而無穿孔,,表面的合成淤漿具有斑痕,而無法達成改良質 地不佳w另外顯著有親水性的不均衡/電解液擁液性能變 低,婷電阻抗巴昇高/而在實用上無法堪耐作爲隔片/ 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X297公釐) -48 - 308742 A7 B7 五、發明説明(㈧) <第2表>/ 經濟部中央標準局員工消費合作社印製 *施例 4 比較例 5 比較例 6 實施例 5 比較例 7 原絲組成 (L/D=) 2.0dN66 (1060) 2.0dN66 (1060) 2.0dN66 (3600) 2.0dN66 /N612 (1060) 2.0dN66 /N612 (354) 積層形成 濕式法 濕式法 乾式法 濕式法 濕式法 單位置(g/crrf) 85 86 84 72 72 厚度(ram) 0.20 0.21 0.20 0.18 0.18 質地組織指數 90 85 121 95 154 拉力强度 (kg/cm) 3.9 2.3 4.2 3.7 1.7 氣體通過性 (CC/cmVsec) 63 60 62 21 15 液體保持率U) 365 350 360 305 300 液體擁液率(¾) 80 62 72 91 70 液體吸液速度 (ram) 111 87 115 105 74 壓縮應力 (kg/cni) 4.21 2.11 4.24 2.85 1.76 導電阻抗(Ω) 0.73 2.25 1.45 0.85 3.25 交錯點間距離 (# m ) 240 >400 300 135 308 本紙張尺度適用中國國家橾準(CNS ) A4规格(210X 297公釐〉 (請先閱讀背面之注意事項再填寫本頁) A7 B7 五、發明説明(47) 〔實施例6〕 將80%纖維長L=6mm之〇. 25登尼爾(單絲 直徑D=5. 4em、L/D=ll〇〇)的尼龍6短纖 維、20%L = l 〇mm之2登尼爾(單絲直徑D = 14. lem'L/D = 709)的熱融著纖維 UNIMELT UL — 61 (商品名)(曰本 UNI CHAKA公司製:芯部:尼龍6 ;鞘部:.共聚合 尼龍,,分散於水而調整至濃度1 %的淤漿液、。從該淤漿液 以傾斜型長網抄紙機得出6 8 g / rri的混抄層,。將所得到 到的混抄層搭載在8 0網孔的金靥網,,以速度1 2m/分 運送。將噴嘴間隔2mm裝著了噴嘴徑0 . 1 5mm的噴 經濟部中央標準局員工消费合作社印製 (請先閲讀背面之注意事項再填寫本頁) 嘴以285 r. p. m使其作圓運動,,在由金靥網隔離 2 5mm的位置插入4 0網孔的金屬網使其噴射壓力2 5 k g / c πί的水由於將間歇柱狀水流使其衝突至混抄層/ ,而使其交錯短纖維r熱融著纖維;。進而進行6次相同處 理後〃再使其反轉積層的表面背面施予7次相i處理,。繼 而以420r. p. m使其回轉噴嘴頭部;插入60網孔 的金靥以水壓2 O k g/c rrf各2次處理擴散水流後完 成交錯層/ 用溫度設定爲1 6 0°C的針式擴布乾燥機乾燥所得到 的交錯層,,同時順利溶融交錯層間的UN IMELT U L - 6 1 (商品名)的鞘部(融點1 4 0 °C )而得到不 織布。f;此不織布原樣可用作爲電池隔板/但在提高與電 解液的初期親和性之目的下浸漬在含有非極系界面活性劑 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) -50 - 經濟部中央標準局員工消費合作社印裝 A7 B7 五、發明説明(48) EMALUKAN910C日本花王公司製)〇. 05% 之水溶液後,去濕使其附著率成爲不織布的4 0 〇% ,用 溫度設定爲1 6 0 °C的針式擴布乾燥機烘乾,。其次將親水 加工處理層導引至加熱到1 0 0°C的一對滾輪,,以線壓 3 0 k g/c m施予滾壓加工而得有單位量6 5 g/πί、 厚度0. 15mm之電池的隔片用不織布。, 〔實施例7〕 4 0%纖維長L = 6mm之0 . 2 5登尼爾(單絲直 徑D=5. 4em)的尼龍6短纖維、40%織維長L= 7 . 5mm之0. 5登尼爾(單絲直徑D = 7. 8卩m) 的尼龍6 6短纖維、、20%熱融著繊維UN IMELT UL — 6 1 (商品名)、,用與實施例6相同方法得有以上 所形成的混抄層•。進而用與實施例6相同方法施行交錯處 理、•加諸界面活性劑、、及滾壓加工而得有單位量6 5 g/ πί、.厚度0 . 1 5mm的電池隔片用不織布,。 〔實施例8〕 將纖維長L = 3之3. 8登尼爾(單絲直徑d = 2 1 从m)的谷島比率纖維(日本3 -口>公司製,谷部:共 聚合酯、,島部)尼龍66. 36分割)置於4%水氧化納 溶液溶解抽出谷部,,而得到谷部〇· 〇5登尼爾之尼龍 66/80%谷部纖維長3mm之0 05登尼爾(單絲 徑 D = 2_ 3em、L/D=1300)的尼龍 66 短纖 本紙張尺度適用t國國家梯準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) '裝. 、ya ,ς 51 經濟部中央橾準局员工消費合作杜印褽 A7 B7 五、發明説明(49) 維、20%熱融著繊維UNIMELT UL = 61(商 品名),,用與實施例6相同方法得有以上所形的混抄層 進而用與實施例6相同方法施行交錯處理/加諸界面活性 劑、及滾壓加工而得有單位量6 5 g/rri,、厚度〇 . 15 mm的電池隔片用不織布ϊ 〔比較例8〕 在以平均纖維徑2 、單位置6 5 g/iri、厚度 〇. 3 mm所製造的尼龍6而形成的熔噴法不織布,,施行 與實施6相同的交錯處理 '加諸界面活性劑、,滾壓加工而 得有單位量6 5 g/ma、厚度0 _ 1 5mm的不織布,。比 較實施例6、7、8,機械強度通氣量相當低,,而形成 液體擁液性能也劣化之結果: 〔比較例9〕 在以平均纖維徑2 、單位量3 6 g/ni .、厚度 0. 3所製造的尼龍6而形成的熔噴法不織布〜使其積層 80%纖維長L = 7. 5之0. 5登尼爾(單絲直徑D = 7. 8#m)的尼龍66短纖維,、20%熱融著纖維 UN IMELT UL — 6 1 ,,所形成的單位量3 0g/ πί之混抄層/與實施例1相同的施行交錯處理、加諸界面 活性劑、/滾壓加工而得有單位置6 5 g / πί、厚度 〇 . 15mm之不織布。; 第3表示以上述實施例6、78及比較例8 ; 9所 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ;-----------^-- (請先閲讀背面之注意事項再填寫本頁) 訂 -52 - A7 B7 五、發明説明(5〇 ) 得到的不織布作爲電池用隔片之性能試驗結果第3表明 白的表示V比較例9的不織布,,與實施例6 ; 7 ,、8作比 較,,機械強度、,通氣量較低,/液體擁液性能劣化,,積層質 地形成爲相當劣化之結果V另外,,在第3表能明白,以本T A7 B7 printed by the Ministry of Economic Affairs, Central Bureau of Preservation and Consumer Cooperatives V. The invention (43) The mixed layer is not subjected to the fluid flow treatment described in Example 1, at a temperature of 1 60 ° C and a pressure of 70 g / crrf Under the conditions of hot pressing / reusing, the needle spreader-dryer set at 180 ° C can dissolve UNIMELT UL-6 1 (trade name) in the layer smoothly. Furthermore, the same surfactants and rolling processes as those in the embodiment were applied to obtain 8 6 g / πί non-woven fabric with a thickness of 0.2 1 mm. [Comparative Example 6] 7% 5% fiber length L = 5 1mm of 2.0 denier (monofilament diameter D = 14.1 // m, L / D = 3600) nylon 66 short fiber, 2 5% L = 5 1mm of 2 denier (monofilament diameter D = 14. lem, L / D = 3600) hot melted fiber) UNI Μ ELT UL — 61 trade name (manufactured by UN I CHAKA Corporation, core part)丨 Nylon 6, sheath part: copolymerized nylon) mixed, and the mixed layer is obtained by the pattern method. The laminate was subjected to interleaving treatment in the same manner as in Example 1; a surfactant was added and re-rolling processing was performed to obtain a non-woven fabric with a unit amount of 84 g / rrf and a thickness of 0.20 mm. [Example 5] 80% fiber Length L = 1 5mm of 2., 0 denier (monofilament diameter D = 14.lem, L / D = 1060) of nylon 6 / nylon 6 1 2 (80: 20) core petal type 6 split composite Staple fiber (6 pcs. 0 · 27 denier nylon 6, and 1 pcs. 0.4 denier. The paper size is applicable to China National Standard (CNS) A4 specification (210X297mm) ------- ----- Γ installed! (Please read the precautions on the back before filling out this page) Order A7 _ _B7_ Printed by the Employees Consumer Cooperative of the Central Bureau of Economic Cooperation of the Ministry of Economic Affairs V. Description of invention (44) Nylon 6 1 2 ratio繊 维), and 2 0% L = 1 Omm of 2 denier (monofilament diameter D = 14. L // m; L / D = 710) heat-fused fiber UNIMELT UL — 61 (trade name) ( Made by Japan UN I CHAKA company, core part: nylon 6, sheath part: total% · polymerized nylon) dispersed in water, obtained from slurry with adjusted concentration of 1% in the same way as in Example 1 7 5 g / rri mixed layer. Afterwards, the staggered treatment was carried out in the same manner as in Example 1, and the needle spreader dryer with a temperature setting of 160 ° was used to dissolve the UN I ME L Τ UL — 6 1 (trade name) in the layer: Furthermore, the interleaving process was carried out in the same way as in Example 1: adding a surfactant and rolling to obtain a nonwoven fabric with a unit amount of 72 g / rri and a thickness of 0.18 mm / [Comparative Example 7] except that the fiber length L = 5 mm Other than that, the same as that used in Example 5 is 80% 2.0 denier (monofilament diameter 14.lem) nylon 6 / nylon 6 1 2 composite staple fiber, UNIMELT UL — 61 (trade name is available) The mixed layer formed was subjected to fluid flow treatment in the same manner as in Example 5, and then dried at 180 ° C with a pin spreader dryer.> When the column flow treatment caused fiber flow and Poor build-up texture > will be a staggered layer with perforations. On the surface of the staggered layer, make it flow down by a similar method as described in Example 1 of Japanese Patent Laid-Open No. 7-2 7 2 7 0 9 The 0.01% water diffusion of the heat-fusible synthetic slurry SWP (UL-410) formed by the polyethylene used in Comparative Example 4 For slurry, about 5g / paper size is in accordance with the Chinese National Standard (CNS) A4 specification (219X 297mm) ^-(please read the precautions on the back before filling in the text). Order B7 5. Description of the invention (45) πί's synthetic slurry makes it pile up on the surface of the stack v and dry at 1 30 ° C. The resulting stack does improve the perforation, but it does not improve the texture caused by the unit amount of streaks in the interleaved layer. V This laminate was subjected to the final rolling process in the same manner as in Example 5, and the surface active agent was added to obtain a unit amount of 7 2 2/1 ^ and a thickness of 0.18 mm. The second table shows the above example. 4 ~ 5, and the nonwoven fabrics obtained in Comparative Examples 5 ~ 7, the performance test results of the battery separator β. It can be understood from the second table: Example 4 is a nonwoven fabric formed of short fibers with thicker fiber diameters · However, compared with Comparative Example 5 with sufficient interlace density and uniformity, the tensile strength and conductive impedance are superior / Compared with Comparative Example 6, the electrical conductivity is superior, and it can be used as a general-purpose barrier « Sheet., The surface layer of the nonwoven fabric of Example 5 In order to form a close interlaced structure of ultrafine fibers made by the fiber ratio by columnar flow treatment; but the inner layer part retains the structure of the composite fiber formed by the undivided 2 denier .. Improve the nonwoven layer Texture, conductive impedance, but it is also printed as «〆 Printed by the Employee Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). 6 / Nylon 6 1 2 composite short fiber L / D = 3 5 4 is small; therefore, a very uniform mixed layer is required, but the fiber is easy to move due to jet water flow treatment, causing a fiber flow and poor texture in the layer. It was found that most of the perforated / laminated synthetic slurries without perforations, the surface of the synthetic slurries have marks, and the improvement of the texture is not good. In addition, there are significant hydrophilic imbalances / electrolyte liquid holding performance becomes low, Tingdian Impedance bar rises / but is practically unsustainable as a separator / This paper scale applies the Chinese National Standard (CNS) A4 specification (2 丨 0X297mm) -48-308742 A7 B7 V. Invention description (㈧) & l t; Table 2> / Printed by the Employees ’Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs * Example 4 Comparative Example 5 Comparative Example 6 Example 5 Comparative Example 7 Raw silk composition (L / D =) 2.0dN66 (1060) 2.0dN66 (1060) 2.0dN66 (3600) 2.0dN66 / N612 (1060) 2.0dN66 / N612 (354) Lamination formation wet method wet method dry method wet method wet method wet method single position (g / crrf) 85 86 84 72 72 Thickness (ram) 0.20 0.21 0.20 0.18 0.18 Texture index 90 85 121 95 154 Tensile strength (kg / cm) 3.9 2.3 4.2 3.7 1.7 Gas permeability (CC / cmVsec) 63 60 62 21 15 Liquid retention rate U) 365 350 360 305 300 Liquid holdup rate (¾) 80 62 72 91 70 Liquid aspiration rate (ram) 111 87 115 105 74 Compression stress (kg / cni) 4.21 2.11 4.24 2.85 1.76 Conductive impedance (Ω) 0.73 2.25 1.45 0.85 3.25 Intersection point Distance (# m) 240 > 400 300 135 308 This paper scale is applicable to China National Standard (CNS) A4 (210X 297mm) (Please read the precautions on the back before filling this page) A7 B7 V. Invention Description (47) [Example 6] 80% fiber length L = 6mm of 0.25 denier (monofilament diameter D = 5. 4em , L / D = ll〇〇) nylon 6 short fiber, 20% L = l 〇mm of 2 denier (monofilament diameter D = 14. lem'L / D = 709) heat fusion fiber UNIMELT UL — 61 (trade name) (manufactured by Japan Unichaka Co., Ltd .: core: nylon 6; sheath: copolymerized nylon, dispersed in water and adjusted to a slurry concentration of 1%. From this slurry, a mixed paper layer of 68 g / rri was obtained with a tilted long wire paper machine. The obtained mixed layer was mounted on a gold mesh of 80 mesh and transported at a speed of 12 m / min. Printed with a nozzle diameter of 0. 1 5mm and sprayed with a nozzle diameter of 0.15mm. Printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy (please read the precautions on the back before filling out this page). Insert the metal mesh of 40 mesh at a position separated by 25mm from the gold-mesh mesh to make the water with a pressure of 25 kg / c πί intersect with the intermittent cylindrical water flow to the mixed layer /, and make it interlace short fibers r heat melts the fiber; Furthermore, after performing the same treatment 6 times, the reversed layered surface and back were subjected to 7 phase i treatments. Then turn it to the nozzle head with 420r.p.m; the gold lure inserted into the 60 mesh is treated with the water pressure of 2 O kg / c rrf twice to complete the staggered layer after the treatment of the diffused water / the temperature is set to 1 6 0 ° C The needle-type spreading dryer dries the obtained interlaced layer, and at the same time smoothly melts the sheath part (melting point 1 4 0 ° C) of UN IMELT UL-6 1 (trade name) between the interlaced layers to obtain a nonwoven fabric. f; this non-woven fabric can be used as a battery separator as it is / but is impregnated with non-polar surfactants for the purpose of improving the initial affinity with the electrolyte. The paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -50-A7 B7 printed by the Employees ’Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of the invention (48) EMALUKAN910C (made by Kao Corporation) 0.05% aqueous solution, after dehumidification, the adhesion rate becomes 40% of the nonwoven fabric, Dry with a pin spreader dryer with a temperature setting of 160 ° C. Next, the hydrophilic processing layer is guided to a pair of rollers heated to 100 ° C, and subjected to rolling processing with a linear pressure of 30 kg / cm to obtain a unit volume of 6 5 g / πί, with a thickness of 0.15 mm The separator of the battery is made of non-woven fabric. , [Example 7] 40% fiber length L = 6mm of 0.25 Denier (monofilament diameter D = 5.4em) nylon 6 short fiber, 40% weave dimension length L = 7.5mm of 0 . 5 denier (monofilament diameter D = 7.8 mm) nylon 6 6 short fiber, 20% thermal fusion UN IMELT UL — 6 1 (trade name), using the same method as Example 6 Must have the mixed layer formed above. Furthermore, interleaving treatment, addition of a surfactant, and rolling processing were carried out in the same manner as in Example 6 to obtain a nonwoven fabric for battery separators with a unit amount of 65 g / π, and a thickness of 0.15 mm. [Example 8] Valley island ratio fiber (manufactured by Nippon 3-gut & Co., Ltd.) with fiber length L = 3 to 3.8 denier (monofilament diameter d = 21 to m), Tanibu: copolymerized ester, , Island) nylon 66. 36 divided) placed in 4% aqueous sodium oxide solution to dissolve and draw out the valley, and the valley was obtained. 05 Denier nylon 66/80% valley fiber length 3mm 0 05 den Neil (monofilament diameter D = 2_ 3em, L / D = 1300) nylon 66 staple fiber paper size is applicable to the national standard (CNS) A4 specifications (210X297 mm) (please read the precautions on the back first (Fill in this page) ‘Applied. 、 Ya, ς 51 Employee consumption cooperation of the Central Central Bureau of Economic Affairs of the Ministry of Economic Affairs Duyin A7 B7 V. Description of invention (49) Dimension, 20% hot melt dimension UNIMELT UL = 61 (trade name), In the same way as in Example 6, a mixed layer of the above shape is obtained. Then, interleaving treatment / addition of a surfactant and rolling processing are performed in the same way as in Example 6 to obtain a unit amount of 65 g / rri. 0.15 mm thick nonwoven fabric for battery separator ϊ [Comparative Example 8] Shaped in nylon 6 made with an average fiber diameter of 2, single position 65 g / iri, thickness 0.3 mm Meltblown non-woven fabric 6 ,, same purposes of the embodiment of interleaving ',, imposed surfactant must have a rolling process and the unit amount of 6 5 g / ma, _ 0 nonwoven thickness of 1 5mm. Comparing Examples 6, 7, and 8, the mechanical strength of the ventilation is quite low, and the liquid-forming performance is also deteriorated: [Comparative Example 9] The average fiber diameter is 2 and the unit volume is 36 g / ni. The melt-blown non-woven fabric formed by the nylon 6 manufactured by 0.3 ~ makes it stack 80% of the fiber length L = 7.5 of 0.5 denier (monofilament diameter D = 7.8 # m) of nylon 66 Short fiber, 20% hot-melt fiber UN IMELT UL — 6 1, a mixed layer with a unit amount of 30 g / πί / interlaced treatment as in Example 1, addition of surfactant, / rolling It is processed to have a non-woven fabric with a single position of 6 5 g / πί and a thickness of 0.15 mm. ; The third means that the above examples 6, 78 and comparative example 8; 9 of the paper standards apply the Chinese National Standard (CNS) A4 specifications (210X297 mm); ----------- ^- (Please read the precautions on the back before filling in this page) Order-52-A7 B7 5. Description of the invention (5〇) The performance test results of the obtained nonwoven fabric as a battery separator Non-woven fabric, as compared with Example 6; 7, 8, 8. The mechanical strength is low, the ventilation rate is low, the liquid holding performance is deteriorated, and the build-up texture is formed as a result of considerable deterioration V. In addition, in Table 3 Understand
P 發明的電池隔片不織布;積層質地優越,,拉力強度.、氣體 通過性、•液體的保持性或擁液性能較高,.液體吸液性能良 好。.其次·,從第3圖使用0. 5登尼爾未滿的熱可塑性短 纖維則抑制內部阻抗的上昇係爲有效果的,,判明爲密閉型 2次電池的充放電循環性能也更提高.。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨OX297公釐) -53 - 308742 五、發明説明(Γ/ ) / <第3表>稹層質地參考數據:5 2 (PPC用紙) 經濟部中央揉準局貝工消费合作社印製 實施例 6 實施例 7 實施例 8 比較例 8 比較例 9 原絲組成 (L/D=) 0.25N66 (1100) 0.25dN66 0.5dN66 0.05dN66 (1300) 2 u mN6 2 μ ιηΝ6 0.5dN66 稹層形成 濕式法 濕式法 濕式法 熔噴法 同左積屉 單位 J8:U/cirf) 65 65 65 65 66 厚度(Μ) 0.15 0.15 0.15 0.15 0.15 拉力强度 (kg/cm) 3.1 3.4 3.2 0.9 1.8 氣體通過性 (CC/cmVsec) 11 12 10 6 6 液酱保持率(¾) 300 302 310 310 301 液體擁液率(%) 95 95 96 92 92 液體吸液速度 (mm) 120 110 120 100 1 100 壓縮應力 (kg/cm*) 3.4 3.45 3.50 1.43 2.10 導電阻抗(Ω) 0.65 0.60 0.70 1.12 1.20 交錯點間距離 (pm) 90 95 45 160 160 稹餍質地組織指 數 55 56 49 43 103 本紙張尺度逋用中國國家標準(CNS > A4規格(210x 297公釐)一 —:--,I ^—.-----I 裝-- (請先閲讀背面之注意事項再填寫本頁) 訂 線 Γ A7 _____B7_ 五、發明説明(52) 〔實施例9〕 用設定爲1 8 0°C的針式擴布乾燥機乾燥在實施例9 所得到的交錯層,,同時順利溶解交錯層間的U N I Μ E L T UL — 6 1 (商品名)的鞘部(融點140°C),。繼 而.,只浸漬未含有非極系界面活性劑I MA L UKAN 120 (日本花王公司製)的分別0. 05%、0. 1 % 、0. 25%、0. 5%、1%、2%濃度的水溶液及活 性劑之水後(將各個樣本的NO.設爲1〜7),去濕使 附著率成爲不織布的2 0 0%/用溫度設定爲1 6 0°C的 針式擴布乾燥機燥乾:進而,導引至加熱到1 0 0°C的一 對金靥滾輪> 以線壓30kg/cnf >,與實施例1相同 施予滾壓加工而得有單位量73 g/m'、厚度〇. 18 mm的電池隔片用不織布。.第4表係表示所得到的不織布 作爲電池隔片之物性、•性能。,完全未附著非極系活性劑,, 則缺乏親水性,.隨著形成較多活性劑附著劑.,親水性變高 ,另則被認爲有降下擁液率之傾向·。 (請先閲讀背面之注意事項再填寫本頁) -裝· 訂 經濟部中央揉準局貝工消費合作社印製 本紙張尺度逋用中國國家標準(CNS ) A4規格(210 X 297公釐) A7 A7 經濟部中央標準局員工消費合作社印製 ____B7 五、發明説明(r)) <第4表> 實施例9 No.7 No.l No. 2 No.3 No.4 No.5 No.6 單位量(g/rrf) 72 72 72 72 72 72 72 厚度(Μ) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 活性劑付著置 (重置%) 0 0.1 0.2 0.5 1.0 2.0 4.0 拉力强度 (kg/cin) 3.8 3.7 3.6 3.6 3.5 3.1 2.3 保液率(¾) 浸溃甘 340 336 335 332 ,336 333 吸液速度 (ram) 5 120 123 130 138 148 178 擁液率(%) 浸溃甘 92 92 90 87 78 69 (請先閱讀背面之注意事項再填寫本頁) .裝·P The battery separator of the invention is not woven; the laminated texture is superior, and the tensile strength, gas permeability, liquid retention or liquid holding performance are high, and the liquid absorption performance is good. . Secondly, use of 0.5 denier less than thermoplastic denier from Figure 3 is effective in suppressing the increase in internal impedance, and it is found that the charge and discharge cycle performance of the sealed secondary battery is also more improved. ... (Please read the precautions on the back before filling out this page) The paper standard printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs applies the Chinese National Standard (CNS) A4 specification (2 丨 OX297mm) -53-308742 V. Description of the invention (Γ /) / < Table 3 > The reference texture data of the plywood layer: 5 2 (PPC paper) Printed by the Ministry of Economic Affairs, Central Bureau of Economic Cooperation and Development, Beigong Consumer Cooperatives Example 6 Example 7 Example 8 Comparative Example 8 Comparative Example 9 Raw silk composition (L / D =) 0.25N66 (1100) 0.25dN66 0.5dN66 0.05dN66 (1300) 2 u mN6 2 μ ιηΝ6 0.5dN66 The layer formation of the wet layer wet method wet method wet method melt blown method is the same as the left drawer Unit J8: U / cirf) 65 65 65 65 66 Thickness (M) 0.15 0.15 0.15 0.15 0.15 Tensile strength (kg / cm) 3.1 3.4 3.2 0.9 1.8 Gas permeability (CC / cmVsec) 11 12 10 6 6 Liquid sauce retention rate (¾) 300 302 310 310 301 Liquid holding rate (%) 95 95 96 92 92 Liquid aspiration rate (mm) 120 110 120 100 1 100 Compression stress (kg / cm *) 3.4 3.45 3.50 1.43 2.10 Conductive impedance (Ω ) 0.65 0.60 0.70 1.12 1.20 Distance between intersecting points (pm) 90 95 45 160 160 Indigo texture Weaving index 55 56 49 43 103 The size of this paper adopts the Chinese National Standard (CNS > A4 specification (210x 297 mm) 1 —————, I ^ —.----- I outfit-- (please read first Note on the back and then fill out this page) Stranding Γ A7 _____B7_ V. Description of the invention (52) [Example 9] Dry the interlace obtained in Example 9 using a pin spreader dryer set at 180 ° C Layer, while simultaneously dissolving the sheath part (melting point 140 ° C) of the UNI Μ ELT UL — 6 1 (trade name) between the interleaved layers. Then, only impregnated the non-polar surfactant I MA L UKAN 120 (Manufactured by Kao Corporation of Japan), respectively, after the aqueous solution of the concentration of 0.05%, 0.1%, 0.25%, 0.5%, 1%, 2% and the water of the active agent (the NO. 1 ~ 7), dehumidification to make the adhesion rate to 200% of the non-woven fabric / dry with a pin spreader dryer set at a temperature of 160 ° C: further, lead to heating to 100 ° C A pair of gold rollers > 30 kg / cnf at a linear pressure, and subjected to rolling processing in the same manner as in Example 1 to obtain a nonwoven fabric for battery separators with a unit amount of 73 g / m ′ and a thickness of 0.18 mm. Table 4 shows the physical properties and performance of the obtained nonwoven fabric as a battery separator. If the non-polar active agent is not attached at all, it lacks hydrophilicity. As more active agent attachment agents are formed, the hydrophilicity becomes higher, and it is considered that there is a tendency to lower the liquid holding rate. (Please read the precautions on the back and then fill out this page)-Binding and Ordering The paper printed by the Ministry of Economic Affairs, Central Bureau of Standardization, Beigong Consumer Cooperative is printed in accordance with the Chinese National Standard (CNS) A4 (210 X 297 mm) A7 A7 Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs ____B7 V. Description of Invention (r)) < Table 4 > Example 9 No. 7 No.l No. 2 No. 3 No. 4 No. 5 No .6 Unit weight (g / rrf) 72 72 72 72 72 72 72 Thickness (Μ) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 Active agent placement (reset%) 0 0.1 0.2 0.5 1.0 2.0 4.0 Tensile strength (kg / cin ) 3.8 3.7 3.6 3.6 3.5 3.1 2.3 Liquid retention rate (¾) Impregnated Gan 340 336 335 332,336 333 Liquid absorption rate (ram) 5 120 123 130 138 148 178 Liquid holding rate (%) Impregnated Gan 92 92 90 87 78 69 (Please read the precautions on the back before filling out this page).
、-IT 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐)—0 一、 -IT This paper scale is applicable to China National Standard (CNS) A4 specification (210X 297mm)-0 1
T A7 B7 $"、發明説明(54) 〔實施例1 〇〕 用設定1 8 0°C的針式擴布乾燥機乾燥在實施例7所 得有的交錯層•,同時順利溶解交錯層間的UN I ME L 丁 UL — 6 1 (商品名)的鞘部(融點140°C)/繼而 ,浸漬在含有非極系界面活性劑S I NDUL (日本高松 油脂公司製)0. 2 %之水溶液後,,去濕使附著率成爲不 織布的2 0 0%,用濕度設定爲1 6 0°C的針式擴布乾燥 機烘乾' 再而:導至加熱過的一對金靥滾輪施予滾壓加工時 分別砑光的線壓0、5、10、20、30、40、50 k g / c rri與變更溫度後,得有厚度不同的.樣本No. 1〜7之電池隔片用不織布,。第5表係表示該物性r性能 。不織布的密度較低與保液量較高,,但被認爲有擁液量降 下的傾向。, (請先閱讀背面之注意事項再填寫本頁) 裝. 訂 線 經潦部中央搮率扃負工消費合作社印裝 本紙張尺度適用中囷國家揉準(CNS ) A4規格(21Q X W7公釐) 308742 A7T A7 B7 $ " Description of the invention (54) [Example 1 〇] Use the pin spreader dryer set at 180 ° C to dry the interlaced layers obtained in Example 7 while dissolving the interlayers smoothly UN I ME L 丁 UL — 6 1 (trade name) sheath part (melting point 140 ° C) / subsequently, immersed in 0.2% aqueous solution containing non-polar surfactant SI NDUL (manufactured by Takamatsu Oil Co., Ltd.) After dehumidification, the adhesion rate is 200% of the non-woven fabric, and it is dried with a needle spreader dryer with a humidity setting of 160 ° C. Then: a pair of heated gold rollers are applied After rolling, the calendered linear pressure is 0, 5, 10, 20, 30, 40, 50 kg / crri and the temperature is changed, and the thickness is different. Sample No. 1 ~ 7 Nonwoven fabric for battery separator ,. Table 5 shows the physical properties r performance. The density of non-woven fabrics is lower and the liquid holding capacity is higher, but it is considered that the liquid holding capacity tends to decrease. , (Please read the precautions on the back before filling in this page) Packing. The line is printed by the central government of the Ministry of Labor and Consumers Cooperatives. The paper size is applicable to the National Standards (CNS) A4 specification (21Q X W7 company) PCT) 308742 A7
B 經濟部中央標隼局員工消費合作社印製 五、發明説明(,/·) <第5表> 資施例1 0B Printed by the Employee Consumer Cooperative of the Central Standard Falcon Bureau of the Ministry of Economic Affairs 5. Description of the invention (, / ·) < Table 5 > Zi Shi Example 1 0
No.7 No.l No. 2 No.3 No . 4 No.5 No.6 單位量(g/rrf) 72 72 72 72 72 72 72 厚度(mm) 0.30 0.28 0.24 0.20 0.18 0.16 0.14 密度(g/cm3) 0.24 0.26 0.30 0.36 0.40 0.45 0.51 滾壓機衝懕 (kg/crrf) frTf m 5 10 20 30 40 50 通氣量 CC/cmVS 48 42 36 31 24 20 17 保液率(¾) 480 420 385 365 330 1.- 280 220 吸液速度 (nun) 86 90 90 92 90 89 87 擁液率(¾) 74 85 88 90 90 88 66 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐)一 — A7 經濟部中央標準局貝工消费合作社印製 ______B7_五、發明説明(56) 〔實施例1 1〕 用設定爲1 8 0°C的針式擴布乾燥機乾燥在實施例1 所得到的交錯層、,同時順利溶融交錯層間的 UNIMELT UL — 61 (商品名)的鞘部(融點 1 4 0°C)繼而f,浸漬在含有非極系界面活性劑 卜儿kp (日本高松油脂公司製)〇. 2%之水溶液 後’去濕使附著率形成爲不織布的2 0 0%,用溫度設定 i 爲1 6 0°C的針式擴布乾燥機烘乾。, 進而,,導至加熱到1 0 0°C的一對金屬滾輪,用線壓 I 3 5 k g/cm施予滾壓加工後、,由於以5 0 0網孔的砂 紙將兩面起毛,,因而得有單位量7 2 g/iri、、厚度 0. 18mm、、起毛應力2. 5g/crri之電池隔片用 不織布。, 〔實施例1 2〕 X.- 除了用1 8 0網孔的砂紙將兩面起毛以外,還有與 實施例相同的實施後,,而得有單位量 62 g/nf、厚度 0. 18mm.、起毛應力3. 5g/cnf之電池隔片用 不織布。, 〔實施例1 3 ί 以植有尼龍纖維的滾輪刷將兩面起毛以外,,另外與實 施例6相同的實施後而得有單位量7 2 g/rri,、厚度 0 . 18111111丨起毛應力1. 8g/ciif之電池隔片用 (請先閲讀背面之注意事項再填寫本貰) Γ 装· -ir 碎 本紙張尺度適用中國國家標準(CMS ) A4規格(210X297公釐) -59 - 308742 A7 ________B7 五、發明説明(57 ) 不織布。 (請先閱讀背面之注意事項再填寫本頁) 〔實施例1 4〕 以植有豬毛的滾輪刷將兩面起毛以外,,另外與實施例 6相同的實施後而得有單位量7 2 g/nf.、厚度0. 18 mm、起毛應力1. 3g/crri之電池隔片用不織布、。 第6表係表示在實施例1及實施例11〜14所得到 的電池隔片用不織布之性能。從第6表也能明白,在表面 具有起毛的實施例11〜14之電池用隔片:與實施例1 更提高電解液擁液能力.,且氣體通氣性也良好下·,內部阻 抗的上昇也較低且具有更理想的性能作爲高性能電池隔片 。實際上製作裝著此處所得有的不織布之電池用隔片之密 閉型鎳••鎘二次電池•,並且評價該過充電特性而裝著以實 施例1 1〜1 4的不織布所形成的隔片更改善了安全瓣外 漏率。》此情形係考量,,從正極所發生的氧氣通過電池的不 織布隔片而容易的進行在負極的消耗反應之結果》。 經濟部中央標準局員工消費合作社印製 私紙張尺度適用中國國家梂準(CNS ) A4規格(210X297公釐) -60 - A7 ____B7 五、發明説明(泠) <第6表> 經濟部中央標準局員工消費合作社印製 實施例 1 實施例 11 實施例 12 實施例 13 實施例 14 實施例 2 比較例 1 單位量(g/rrf) 72 72 72 72 72 72 74 厚度(ram) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 起毛應力 (kg/cirf) 0.6 2.5 3.5 1.8 1.3 0.7 0.4 拉力强度 (kg/cm) 3.3 3.1 3.0 3.2 3.2 3.5 2.0 擁液率(%) 90 97 98 95 92 ---87 62 內部阻抗上昇 (Ω ) 0.16 0.10 0.10 0.12 0.13 0.17 0.46 過充鼇特性(¾) 2 0 0 0 1 0 33 (請先閲讀背面之注意事項再填寫本頁) r 裝_ 訂 1 丨線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 一 έ? i 一 308742 A7 B7 五、發明説明(59 ) 〔產業上之利用可能性〕 根據本發明f可以得到氣體通過性、液體保持性、液No.7 No.l No. 2 No.3 No. 4 No.5 No.6 Unit volume (g / rrf) 72 72 72 72 72 72 72 Thickness (mm) 0.30 0.28 0.24 0.20 0.18 0.16 0.14 Density (g / cm3) 0.24 0.26 0.30 0.36 0.40 0.45 0.51 Roller press (kg / crrf) frTf m 5 10 20 30 40 50 Ventilation rate CC / cmVS 48 42 36 31 24 20 17 Retention rate (¾) 480 420 385 365 330 1.- 280 220 Aspiration speed (nun) 86 90 90 92 90 89 87 Liquid holding rate (¾) 74 85 88 90 90 88 66 (Please read the precautions on the back before filling this page) This paper size is applicable to China Standard (CNS) A4 specification (210X 297 mm) 1 — A7 Printed by the Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs ______B7_ V. Description of the invention (56) [Example 1 1] Set to 1 8 0 ° C The needle-type spreading dryer dries the interleaved layer obtained in Example 1, and at the same time smoothly melts the sheath portion (melting point 1 4 0 ° C) of UNIMELT UL-61 (trade name) between the interleaved layers and then f, dipped in Contains non-polar surfactant Buer kp (made by Takamatsu Oil and Fat Co., Ltd.) 0.2% aqueous solution, after dehumidification, the adhesion rate is 200% of non-woven fabric, the temperature Set i is of 1 6 0 ° C dryer drying spreading pin. , Furthermore, after a pair of metal rollers heated to 100 ° C were subjected to rolling processing with a linear pressure of I 3 5 kg / cm, both sides were fluffed with sandpaper with 500 mesh, Therefore, a unit quantity of 7 2 g / iri, a thickness of 0.18 mm, and a fluffing stress of 2.5 g / crri for the battery separator non-woven fabric was obtained. , [Example 1 2] X.- In addition to using 1800 mesh sandpaper to fuzz both sides, there is the same implementation as in the example, and a unit amount of 62 g / nf, thickness 0.18mm. 、 Lifting stress 3.5g / cnf battery separator with non-woven fabric. , [Example 1 3 ί With a roller brush implanted with nylon fibers to raise both sides, in addition, after the same implementation as in Example 6, the unit amount is 7 2 g / rri, and the thickness is 0.181111111. . 8g / ciif battery separator (please read the precautions on the back before filling in this file) Γ loaded · -ir shredded paper size is applicable to China National Standard (CMS) A4 specification (210X297mm) -59-308742 A7 ________B7 V. Description of invention (57) Non-woven fabric. (Please read the precautions on the back before filling in this page) [Example 1 4] A roller brush with pig hair is used to fluff both sides, and after the same implementation as in Example 6, the unit amount is 7 2 g / nf., thickness 0.18 mm, fluffing stress 1. 3g / crri non-woven fabric for battery separator. Table 6 shows the performance of the nonwoven fabric for battery separators obtained in Example 1 and Examples 11-14. It can also be understood from Table 6 that the battery separators of Examples 11 to 14 having fluffing on the surface: the electrolyte holding capacity is further improved as in Example 1, and the gas permeability is also good, and the internal impedance increases It is also lower and has more ideal performance as a high-performance battery separator. Actually, a sealed nickel battery containing a non-woven battery separator obtained therefrom • a cadmium secondary battery was produced, and the overcharge characteristics were evaluated to form the nonwoven fabric of Examples 1 1 to 14. The septum further improves the safety valve leakage rate. "This situation is considered, the result of the oxygen generated from the positive electrode passing through the non-woven separator of the battery, and the consumption reaction at the negative electrode is easily carried out." The standard of private paper printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) -60-A7 ____B7 V. Description of the Invention (Ling) < Table 6 > Central Ministry of Economic Affairs Printed by the Bureau of Standards and Staff Consumer Cooperatives Example 1 Example 11 Example 12 Example 13 Example 14 Example 2 Comparative Example 1 Unit weight (g / rrf) 72 72 72 72 72 72 74 Thickness (ram) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 Rising stress (kg / cirf) 0.6 2.5 3.5 1.8 1.3 0.7 0.4 Tensile strength (kg / cm) 3.3 3.1 3.0 3.2 3.2 3.5 2.0 Flooding rate (%) 90 97 98 95 92 --- 87 62 Internal impedance rise (Ω) 0.16 0.10 0.10 0.12 0.13 0.17 0.46 overcharged characteristics (¾) 2 0 0 0 1 0 33 (please read the precautions on the back before filling in this page) r 装 _ 定 1 丨 The size of the paper is applicable to China Standard (CNS) A4 specification (210X297mm) One piece? I a 308742 A7 B7 5. Description of the invention (59) [Possibility of industrial use] According to the invention f, gas permeability, liquid retention, liquid
# » I — 體吸液速度等之優越的電池隔片用不織布彡並且本發明的 電池隔片用不織布,具有高單位量均一性與拉力強度及低 > * 電氣阻抗,,且可以提供過去所無的優越電池隔片]。# »I — Nonwoven fabric for battery separators with superior body fluid absorption speed, etc. The nonwoven fabric for battery separators of the present invention has high unit volume uniformity and tensile strength and low > * Electrical impedance, and can provide past A superior battery separator that's nothing].
本發明的電隔片不織布:由於具有相的的機械強度, 因而電池裝著時不致破壞容室;^單位量因爲是均一且緊密 的交錯構造,;所以具有優越的以活性物質的遷移之耐短路 性、進而氣體通氣性、,保液率、> 吸液速度性能爲良好的狀 況下,,且對電解液擁液能力,、及氣體消耗反應性特別的具 有優越性,/所以可以適當的採用密閉型2次電池〉對最近 的2次電池之高容量化也可以完全的對應;·實際上作爲本 發明的電池不織布之隔片所裝著的二次電池,,係具有優越 的過充電特性丨且具有較長充放電循環壽命之特性/本發 明的電池隔片用不織布具有極大的工業價值P --- --------:---一 丨^II (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局員工消費合作社印裝 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐)The non-woven fabric of the electrical separator of the present invention: due to the mechanical strength of the phase, the battery is not damaged when it is installed; ^ The unit quantity is uniform and tightly interleaved; therefore, it has excellent resistance to migration of active materials Short circuit, and furthermore, gas permeability, liquid retention rate, > liquid absorption rate performance is good, and it is particularly superior to electrolyte liquid holding capacity, and gas consumption reactivity, so it can be appropriate The use of sealed secondary batteries> can also fully correspond to the recent increase in capacity of the secondary battery; · In fact, the secondary battery contained in the battery nonwoven separator of the present invention has an excellent Charging characteristics 丨 and has a long charge and discharge cycle life characteristics / the non-woven fabric for battery separator of the present invention has great industrial value P --- --------: --- 一 丨 ^ II (please first Read the precautions on the back and then fill out this page) The size of the paper printed by the Employees ’Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm)
Claims (1)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP33768994A JP3775814B2 (en) | 1994-12-28 | 1994-12-28 | Battery separator, manufacturing method thereof, and alkaline storage battery |
JP33769194 | 1994-12-28 | ||
JP33769094 | 1994-12-28 | ||
JP7035852A JPH08212997A (en) | 1995-02-02 | 1995-02-02 | Batterry separator, manufacture thereof, and sealed secondary battery |
Publications (1)
Publication Number | Publication Date |
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TW308742B true TW308742B (en) | 1997-06-21 |
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TW084114080A TW308742B (en) | 1994-12-28 | 1995-12-28 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI452755B (en) * | 2011-12-29 | 2014-09-11 | Ind Tech Res Inst | Separators and method of fabricating the same |
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1995
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI452755B (en) * | 2011-12-29 | 2014-09-11 | Ind Tech Res Inst | Separators and method of fabricating the same |
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