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TW239838B - Production process for cork-like shoepad - Google Patents

Production process for cork-like shoepad Download PDF

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Publication number
TW239838B
TW239838B TW83106461A TW83106461A TW239838B TW 239838 B TW239838 B TW 239838B TW 83106461 A TW83106461 A TW 83106461A TW 83106461 A TW83106461 A TW 83106461A TW 239838 B TW239838 B TW 239838B
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TW
Taiwan
Prior art keywords
parts
cork
stearic acid
plastisol
stearic
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Application number
TW83106461A
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Chinese (zh)
Inventor
Chiah-Tsang Chen
Original Assignee
Chiah-Tsang Chen
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Priority to TW83106461A priority Critical patent/TW239838B/en
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Publication of TW239838B publication Critical patent/TW239838B/en

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Abstract

A production process for cork-like shoepad, which comprises: (a) mixing polyvinyl chloride powder with dioctyl phthalate at certain weight ratio to form plastisol and adding certain weight percentage of additives into the plastisol, in which the additives comprise: (1) urea resin, which is used as the reinforcing agent to increase the strength of the polymer; (2) stearic acid, which is used as the lubricant to smoothen the surface of molded shoepad and promote de-molding; (3) complex stabilizer, which comprises stearic cadmium and stearic barium to prevent degradation of polymer; (4) styrene, which is used as a promoter to promote the cross-linking reaction in forming organic plastisol; (b) adding filler into the organic plastisol and forming by thermal injection molding; the process is characterized in that: the added filler is cork crumbs and the temperature range of thermal molding is 100 deg.C~240 deg.C and the weight percentage is 80~100 parts of polyvinyl chloride powder, 40~80 parts of dioctyl phthalate, 40~60 parts of cork crumbs, 5~10 parts of styrene, 2~6 parts of urea resin, 0.5~3 parts of stearic cadmium, 0.5~3 parts of stearic barium and 0.5~2.5 parts of stearic acid to obtain a cork shoepad which is light, soft, and high thermal dissipation.

Description

239838 A7 __B7 五、發明説明(一) 本案偽一種之鞋墊的製造方法j ,偽指 一種以軟木屑做為其中iir1料而成型於鞋墊的製造方法, 此種聚合物的鞋墊外表酷似以軟木材料實體製成,而具有 類似軟木之外觀視晃效果,且該鞋墊並兼具有質輕、柔軟 5 ,及堅靱不易變形之優點,本案並可藉熱射出模製成型之 方法,來製成此含軟木屑填料之鞋墊,而得兼具經濟效益 及生産效率。 按,目前市場上有以軟木為材料切割成片體再黏合於 鞋墊外表以具有古典美觀之視費效果,然而此種鞋墊由於 1〇 係包覆方式,因此耐磨性低,也容易脱落,即使要整體全 部以軟木做鞋M,則成本太髙,不具經濟效益,這也是目 前市場上所見之具軟木外觀之鞋塾皆為以外表包覆軟木之 鞋墊的原因。 復査,在傳統上,於鞋塾的製造方法及其種類約可歸 15 納如下兩種: 1、填覆模型(Slush molding),其係應用塑溶膠(有機 - . ί 裝--^-----訂------^ (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局—工消費合作社印製 入膠再使等需又之 倒始面常塾,.,.料 膠開模般鞋中佳镇 溶料個 一膠子不屑 塑物整即塑模率木 將的將此、入效軟 ,觸,,墊倒産含 理接膠品鞋醪生之 原壁溶成膠溶此案 的模塑出橡塑因本 化與的取成將,成 固,餘後製偽熱製 即中剩卻可於加無 立t)出冷其由氣更 後卩倒其,,蒸上 觸^1後待法上面法 接 鑓,方産膠製 體乡分後造生模墊 熱 C 數熱製於以鞋 與模,加墊法施此 >的化氣鞋此外於 _ 熱固蒸之 額知 溶預合以用 要昔 83. 3.10,000 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 239838 A7 B7 五、發明説明(二) 鞋墊者。 2、墊Η切割製法,其偽以壓延的製法,製成大面積之墊 片,再以經濟切剌的方法,切割成所需之鞋Μ,此法 雖具大量生産之價值,然僅限於生産較質差之鞋墊, 5 且其切割法仍會産生廢料,造成浪費,本法可生産諸 如泡棉、布鞋墊及膠質鞋Μ,但因其仍具缺點,並不 適用於未來發展質輕、柔軟且保護層厚,價值較高之 鞋墊的製造。 卜 A-:· 是以本發明者乃有鑑於此.乃提供一種 i〇 之鞋墊的製造方法」,其傜可用熱射出模製成形之ϋθ 進行生産,且可生産出質輕、散熱佳、韌度強之鞋墊;本 案之目的可為: 1、 提供一種符合經濟效益及生産效率之鞋塾製造方法; 2、 能提供製造一種鞋塾的方法,而該鞋墊除了外表酷似 15 軟木外觀以外,乃兼具有質輕、柔軟、保護層厚不易 變形之優點; 3、 能提供製造一種鞋墊的方法,該鞋墊容易黏皮革於其 上,且具散熱佳之優點。 Η詳加說明如后: 2 0 圖式說明: 圖一係為鞋之分解示意圖(其中鞋塾偽以本發明製造方法 所製成)。 本案偽為一種鞋墊之製造方法,乃偽包括: a、將聚氣乙烯粉末以一定重量份數比之混合®^酸二辛酯239838 A7 __B7 V. Description of the invention (1) The method of manufacturing a false insole in this case, j, refers to a manufacturing method in which cork chips are used as the iir1 material and formed on the insole. The appearance of this polymer insole is similar to cork material It is made of solid material, and has the appearance of a cork-like visual sway effect, and the insole has the advantages of light weight, softness 5, and hard deformation. This case can be made by heat injection molding. This insole with cork chip filler has both economic benefits and production efficiency. According to the press, there are currently cork materials cut into pieces and then bonded to the appearance of the insole to have a classic and beautiful visual effect. However, this insole has a low wear resistance and is easy to fall off due to the 10 series coating method. Even if all cork shoes M are to be used as a whole, the cost is too high and not economical. This is the reason why the shoe bases with cork appearance seen on the market are all insoles coated with cork. Re-examination, traditionally, the manufacturing methods and types of shoe gardens can be reduced to approximately 15. There are two types as follows: 1. Slush molding, which uses plastisol (organic-. Ί 装-^- ---- Subscribe ------ ^ (Please read the precautions on the back before filling in this page) The Central Standards Bureau of the Ministry of Economic Affairs-Industrial and Consumer Cooperatives prints glue and then waits until the need arises. ... Materials are like mold-opening shoes. Good plastic materials, one glue, no disdain for plastics, and even moldability The original wall melts into a glue melt. The molded rubber and plastic in this case will become solid due to the localization of the process, and it will become a solid. In other words, after steaming and touching ^ 1, wait for the method to be applied, and then produce the mold pad after the rubber body is produced. The heat C number is heated by using shoes and molds, and the pad method is used to apply this. In addition, the air shoes are pre-mixed in the _ thermoset steamer to be used for the past 83. 3.10,000 The paper size is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) 239838 A7 B7 V. Description of the invention (2) Insole . 2. The pad-H cutting method, which uses a rolling method to make a large-area gasket, and then cuts it into the required shoes M by an economical cutting method. Although this method has the value of mass production, it is limited to Production of inferior insoles, 5 and its cutting method will still produce waste, resulting in waste. This method can produce foam, cloth insoles and gum shoes Μ, but because of its shortcomings, it is not suitable for future development of lightweight , Soft and thick protective layer, the manufacture of high value insoles. Bu A-: · The inventors have taken this into consideration. It is to provide a method for manufacturing insoles of i〇 ", which can be produced by thermal injection molding ϋθ, and can produce light weight, good heat dissipation, Tough insoles; the purpose of this case may be: 1. To provide a method of manufacturing shoe soles that is economical and productive; 2. To provide a method of manufacturing shoe soles, which, except for its appearance resembling the appearance of 15 cork, It has the advantages of light weight, softness, and a thick protective layer that is not easy to deform; 3. It can provide a method of manufacturing an insole that is easy to stick to leather and has the advantages of good heat dissipation. Η Detailed description is as follows: 2 0 Schema description: Fig. 1 is an exploded schematic diagram of the shoe (where the shoe sole is made by the manufacturing method of the present invention). This case is a method for manufacturing a shoe insole, which includes the following: a. Mixing polystyrene powder with a certain weight ratio of ^ dioctyl acid

Lr 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X297公釐> 83. 3. 10,000 (請先閱讀背面之注意事項再填寫本頁) 、-e u .ix 經濟部中央標準局負工消费合作社印製 經濟部中央標準局員工消費合作社印裝 239838 A7 _B7 _ 五、發明説明(三) (D 〇 P ),以形成塑溶膠; b、 將所得塑溶膠加入一定重量份數比之添加劑,其中該 添加劑包含有: 1) 尿素樹脂,其係當作加強劑,用以增加聚合體之強 5 度; 2) 硬脂酸,其偽當作潤滑劑,用以使模製鞋墊表面光 滑並使其易於脱模; 3) 綜合安定劑,其係由硬脂酸鋪,硬脂酸鋇所組成, 用以防止聚合體的劣化: 10 4)苯乙烯,其偽當作化治剤.用以促進交聯反應。 俾以形成有機溶膠;以及 c、 所得之有機溶膠再加入填料後再經由熱射出成型機以 熱射出模製成型法進行成型程序; 而主要的持徽乃在於: 15 所加入之《料係為軟木屑,該熱射出模製成型溫度之 範圍為100C〜240TC,且重量份數比各為聚氛乙烯粉末80 〜10◦份、酜酸二辛酯40〜80份、軟木屑镇料40〜60份、 苯乙烯5〜10份、尿素樹脂2〜6份、硬脂酸鋪0.5〜3份、 硬脂酸鋇0.5〜3份以及硬脂酸0.5〜2. 5份,俾可模製得到 20 —外表酷似真實軟木之外觀而兼具質輕、柔軟且易散熱之 軟木鞋M,經由熱射出模製成型法,更可兼具經濟效益及 生産效率(10値/分鐘)。 請參閲圖一係為鞋之分解圖,其包括鞋面(10)、鞋墊 (12)及鞋底(14),其中該鞋墊(12)即為本發明所製成之鞋 5 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公釐) 83.3. 10,000 (請先閱讀背面之注意事項再填寫本頁) -裝·Lr This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (2 丨 0X297mm> 83. 3. 10,000 (please read the precautions on the back before filling out this page), -eu.ix The industrial and consumer cooperatives print 239838 A7 _B7 _ printed by the employee consumer cooperative of the Central Standards Bureau of the Ministry of Economy. 5. Description of the Invention (3) (D 〇P) to form a plastisol; b. Add the obtained plastisol to a certain weight ratio Additives, where the additives include: 1) Urea resin, which is used as a reinforcing agent to increase the strength of the polymer by 5 degrees; 2) Stearic acid, which is used as a lubricant, to make the surface of the molded insole Smooth and easy to release; 3) Comprehensive stabilizer, which is composed of stearic acid and barium stearate, to prevent the deterioration of the polymer: 10 4) Styrene, which is used as a chemical treatment agent .Used to promote cross-linking reaction. In order to form an organic sol; and c. The resulting organic sol is added with fillers and then subjected to a thermal injection molding method through a thermal injection molding machine to perform the molding process; and the main emblem is: 15 The "material system is Cork chips, the temperature range of the heat injection molding is 100C ~ 240TC, and the weight ratios are each 80 ~ 10 parts of the polyvinyl acetate powder, 40 ~ 80 parts of dioctyl hexanoate, and 40% 5 份 , 俾 可 模。 ~ 60 parts, styrene 5 ~ 10 parts, urea resin 2 ~ 6 parts, stearic acid shop 0.5 ~ 3 parts, barium stearate 0.5 ~ 3 parts and stearic acid 0.5 ~ 2. 5 parts, so that can be molded Get 20-Cork shoe M with light weight, softness and easy heat dissipation that looks exactly like the real cork. It can be more economical and productive (10 V / min) by heat injection molding. Please refer to Figure 1 is an exploded view of the shoe, which includes an upper (10), an insole (12) and a sole (14), wherein the insole (12) is a shoe made by the present invention. Use Chinese National Standard (CNS) A4 specification (210X297mm) 83.3. 10,000 (please read the precautions on the back before filling this page) -install

、1T A7 239838 B7 五、發明説明(叨) 墊〇 請再參閲所附實施例而得較佳了解: 實例1 : A、溶膠之製備,將下列成份之重量份數比(如表一)混合 5 均勻,可得到含軟木屑镇料之有機溶膠。 表 一 成 份 重 量份數 聚氛乙烯粉末 1 0 0 酜酸二辛酯 8 0 軟木屑《料 5 0 苯乙烯 8 尿素樹脂 5 硬脂酸鋪 2 . 5 硬脂酸親 2 . 5 硬脂酸 2 本紙張尺度適用中國國家標準(CNS〉Α4規格(210X297公釐) ----------ί ·裝--:-----訂-------- (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 83. 3. 10,000 239838 A7 B7 五、發明説明(五) B、鞋墊之製造,將A中所得之有機溶膠,置於熱射出成 型機之加料斗中,經成型機中之加熱器加熱(約180 t:)該溶膠後,再將該熱溶_由射嘴射入鞋墊模具組 中,俾能熱塑模製成形^^木屑《料之鞋墊。 5 綜上所述,本案之一種之鞋墊的製造方 法j,確可提供一種符合經濟效益及^/産效率的鞋墊之製 法,經實測約可毎分鐘製造10個鞋墊,而所生産之鞋塾 係含有軟木屑之填料,旦有質輕、靭性佳、易散熱,且不 易變形之優點,誠已具備發明專利之要件,懇請 鈞局予 10 以詳査,至感德便。 附件一:以本發明製造方法完成之實體樣品照片。 ^ ..:以..本發期法完成之實髏樣品b n. —II I— I I 1— - - ....... 1 I -- I- - - - - - - -i I 11— - - - ----- w----m (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局貞工消費合作社印製 83. 3.10,000 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)、 1T A7 239838 B7 V. Description of invention (叨) Please refer to the attached examples for a better understanding: Example 1: A. Preparation of sol, compare the following parts by weight (as shown in Table 1) Mix 5 uniformly to obtain an organic sol containing cork chips. Table 1 Ingredient weight parts Polyvinyl chloride powder 1 0 0 Dioctyl hexanoate 8 0 Cork chip material 5 0 Styrene 8 Urea resin 5 Stearic acid shop 2.5 Stearic acid affinity 2.5 Stearic acid 2 The size of this paper is applicable to the Chinese National Standard (CNS> Α4 specification (210X297mm) ---------- ί · Installation-: ----- order -------- (please first Read the notes on the back and fill in this page) Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 83. 3. 10,000 239838 A7 B7 V. Description of Invention (V) B. For the manufacture of insoles, place the organic sol obtained in A In the hopper of the hot injection molding machine, after the heater is heated (about 180 t :) by the heater in the molding machine, the hot melt is injected into the insole mold group from the injection nozzle, so that it can be molded by thermoplastic Forming ^^ wood chips "material insoles. 5 In summary, a method for manufacturing insoles in this case, j, can indeed provide a method of manufacturing insoles that are economically efficient and ^ / productive, and can be manufactured in about 10 minutes after actual measurement. Insoles, and the produced shoe bases contain fillers made of cork chips, once they are light in weight, good in toughness, easy to dissipate heat, and not easy to deform The advantages, since we already have the essentials of invention patents, we urge Jun Bureau to investigate in detail for the sake of virtue and convenience. Attachment 1: Photos of physical samples completed by the manufacturing method of the present invention. ^ ..: 以 .. 本期 期 法Completed real skull sample b n. —II I— II 1—--....... 1 I-I--------I I 11—-------- w ---- m (please read the precautions on the back before filling in this page) Printed by the Zhengong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 83. 3.10,000 This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm )

Claims (1)

經濟部中央揉準局員工消費合作社印製 239838 is C8 D8 六、申請專利範圍 r-..: 1、 一種「β暴續#考声塾的製造方法」.其包括: ;ν·',㈣ a、 將聚氣乙烯粉奢以一定重畺份數比混合酜酸二辛 酯,以形成塑溶膠,再將前述所得塑溶膠加入一 定重量份數比之添加劑.其中該添加劑包含有: 5 1)尿素樹脂,其係當作加強劑,用以增加聚合體 之強度; 2) 硬脂酸,其係當作潤滑劑,用以使模製鞋墊表 面光滑並使其易於脱模; 3) 綜合安定劑,其係由硬脂酸鋪,硬脂酸鋇所組 1〇 成,用以防止聚合體的劣化; 4) 苯乙烯,其係當作化治劑,用以促進交聯反應; 俾以形成有機溶膠; b、 所得之有機溶膠再加入《料後以熱射出模製成型 法進行成型程序; 15 其恃擻在於: 所加入之填料係為軟木屑,該熱射出模製成型溫 度之範圍為l〇〇t:〜240t:,且重量份數比各為聚氣乙 烯粉末80〜100份、酒欠酸二辛酯40〜80份、軟木屑« 料40〜60份、苯乙烯 5〜10份、尿素樹脂2〜6份、硬 20 脂酸鎘0.5〜3份、硬脂酸鋇0.5〜3份以及硬脂酸0.5 〜2.5份,俾可模製得到一質輕、柔軟且易散熱之軟 木鞋墊。 2、 如申請專利範圍第1項所述之r窃Rf对贺之鞋墊的 製造方法」,其中重置份數比各為聚氛乙粉末1 〇 〇 8 本紙張尺度逋用中國國家橾隼(CNS ) Μ規格(210X297公* ) --.------^ -裝---^—.--訂------^4 (請先閲讀背面之注意事項再填寫本頁) 239838 A8 B8 C8 D8 六、申請專利範圍 份、k酸二辛脂80份、軟木屑填料50份、苯乙烯 8份 、尿素樹脂5份、硬脂酸鋪2 . 5份、硬脂酸鋇2 . 5份 以及硬脂酸 2份者。 I 3、如申請專利範圍第1項所述之「叙輕穿鞋墊的 5 製造方法」所製成之鞋墊。 '、⑽㊣ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 9 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) «' ------- - _____239838 is C8 D8 printed by the Staff Consumer Cooperative of the Central Bureau of Economic Development of the Ministry of Economic Affairs. 6. The scope of patent application r-..: 1. A method of manufacturing "β 暴 后 # 考 声 塾". It includes:; ν · ', (iv) a. The polystyrene powder is mixed with dioctyl octanoate at a certain weight ratio to form a plastisol, and then the aforementioned plastisol is added to a certain weight ratio of additives. The additives include: 5 1 ) Urea resin, which is used as a reinforcing agent to increase the strength of the polymer; 2) Stearic acid, which is used as a lubricant to smooth the surface of the molded insole and make it easy to release; 3) General Stabilizer, which is composed of stearic acid and barium stearate 10%, to prevent the deterioration of the polymer; 4) Styrene, which is used as a curing agent to promote the cross-linking reaction; 俾In order to form an organic sol; b. The obtained organic sol is added to "After injection molding process by thermal injection molding method; 15 The reason is: The filler is added cork chips, the thermal injection molding The temperature range is 100t: ~ 240t :, and parts by weight The ratios are 80 to 100 parts of polyethylene gas powder, 40 to 80 parts of dioctyl alcohol, 40 to 60 parts of cork chips, 5 to 10 parts of styrene, 2 to 6 parts of urea resin, and 20 stearic acid. 0.5 to 3 parts of cadmium, 0.5 to 3 parts of barium stearate, and 0.5 to 2.5 parts of stearic acid, so that a cork insole that is light, soft and easy to dissipate can be molded. 2. The manufacturing method of R infringe Rf to congratulate the insole as described in item 1 of the patent application scope, in which the replacement parts ratio are each poly fenyi powder 1 008 This paper scale is used by the Chinese National Falcon ( CNS) Μ specification (210X297 g *) --.------ ^ -installed --- ^ --.-- order ------ ^ 4 (Please read the notes on the back before filling this page ) 239838 A8 B8 C8 D8 VI. Scope of patent application, 80 parts of dioctyl k acid, 50 parts of cork filler, 8 parts of styrene, 5 parts of urea resin, 2.5 parts of stearic acid shop, 2.5 parts of barium stearate 2.5 parts and 2 parts of stearic acid. I 3. Insoles made by the "5 methods for manufacturing lightly worn insoles" as described in item 1 of the patent application. '、 ⑽㊣ (Please read the precautions on the back before filling out this page) Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 9 This paper standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) «' --- -----_____
TW83106461A 1994-07-15 1994-07-15 Production process for cork-like shoepad TW239838B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI417059B (en) * 2010-08-31 2013-12-01
TWI619442B (en) * 2016-04-22 2018-04-01 Li cheng han Can be exempted from plastic coking process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI417059B (en) * 2010-08-31 2013-12-01
TWI619442B (en) * 2016-04-22 2018-04-01 Li cheng han Can be exempted from plastic coking process

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