TW202502796A - Method of manufacturing a ruthenium-containing thin film - Google Patents
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Abstract
Description
本揭露是有關於一種製造含釕薄膜的方法,且更具體而言是有關於一種包括後處理的製造含釕薄膜的方法,所述後處理包括使用特定結構的釕前驅物及還原反應氣體對含釕薄膜進行沉積、在還原反應氣體氣氛下實行熱處理及在還原反應氣體氣氛下實行電漿處理中的至少一者。 [相關申請案的交叉參考] The present disclosure relates to a method for manufacturing a ruthenium-containing thin film, and more specifically to a method for manufacturing a ruthenium-containing thin film including post-processing, wherein the post-processing includes at least one of depositing the ruthenium-containing thin film using a ruthenium precursor of a specific structure and a reducing reaction gas, performing a heat treatment in a reducing reaction gas atmosphere, and performing a plasma treatment in a reducing reaction gas atmosphere. [Cross-reference to related applications]
本申請案主張於2023年3月20日在韓國智慧財產局提出申請的韓國專利申請案第10-2023-0035752號的優先權及權益,所述韓國專利申請案的全部內容併入本案供參考。This application claims priority to and benefits of Korean Patent Application No. 10-2023-0035752 filed on March 20, 2023 with the Korean Intellectual Property Office, the entire contents of which are incorporated herein by reference.
釕(Ru)薄膜可用作半導體裝置的配線結構中的晶種層或電極(例如,電晶體或電容器的閘極)。隨著半導體裝置的高度整合及大小減小,半導體裝置中所使用的釕(Ru)薄膜亦需要改善的均勻性及塗佈性質。Ruthenium (Ru) thin films can be used as seed layers or electrodes (e.g., gates of transistors or capacitors) in the wiring structure of semiconductor devices. As semiconductor devices become more highly integrated and smaller in size, ruthenium (Ru) thin films used in semiconductor devices also require improved uniformity and coating properties.
另一方面,作為在半導體裝置中沉積薄膜的方法,正在研究分子束磊晶(molecular beam epitaxy,MBE)、化學氣相沉積(chemical vapor deposition,CVD)及物理氣相沉積(physical vapor deposition,PVD)等。近來,隨著半導體裝置的大小已減小(此進而已引起設計規則的減小),作為滿足低溫製程、精確厚度控制以及薄膜的均勻性及塗佈性質的沉積方法,已對根據自限制表面反應機制的原子層沉積(atomic layer deposition,ALD)進行廣泛研究。On the other hand, as methods for depositing thin films in semiconductor devices, molecular beam epitaxy (MBE), chemical vapor deposition (CVD), and physical vapor deposition (PVD) are being studied. Recently, as the size of semiconductor devices has been reduced (which has led to a reduction in design rules), atomic layer deposition (ALD) based on a self-limiting surface reaction mechanism has been widely studied as a deposition method that satisfies low-temperature processes, precise thickness control, and uniformity and coating properties of thin films.
用於形成釕薄膜的原子層沉積(ALD)法在傳統上已使用Ru(OD) 3[三(2,4-辛二酮基)釕(Ⅲ)]、Ru(EtCP) 2[雙(乙基環戊二烯基)釕(Ⅱ)]等作為釕原材料。然而,該些之中的Ru(OD) 3含有氧,使得難以在反應基板上沉積純釕,且此外具有在基板的一部分上形成RuO x的問題。 The atomic layer deposition (ALD) method for forming ruthenium thin films has traditionally used Ru(OD) 3 [tri(2,4-octanedionato)ruthenium(III)], Ru(EtCP) 2 [bis(ethylcyclopentadienyl)ruthenium(II)], etc. as ruthenium raw materials. However, among these, Ru(OD) 3 contains oxygen, making it difficult to deposit pure ruthenium on the reaction substrate, and also has the problem of forming RuO x on a portion of the substrate.
另外,Ru(EtCP) 2是環戊二烯系化合物,使得釕原子可能難以破壞化學鍵並獨立存在,進而引起在釕薄膜上留下大量雜質的問題,且另外,Ru(EtCP) 2藉由使用O 2電漿而不易於被分解且因此被沉積而會形成RuO 2膜,因此RuO 2膜需要藉由再次使用H 2的還原製程以獲得Ru膜,此為另一問題。 In addition, Ru(EtCP) 2 is a cyclopentadiene compound, which makes it difficult for ruthenium atoms to break chemical bonds and exist independently, thereby causing the problem of leaving a large amount of impurities on the ruthenium film. In addition, Ru(EtCP) 2 is not easily decomposed by using O2 plasma and is therefore deposited to form a RuO2 film. Therefore, the RuO2 film needs to be reduced again using H2 to obtain a Ru film, which is another problem.
亦正在研究化學氣相沉積法以開發形成釕薄膜的製程,但在所述製程中用作釕原材料的(環己二烯)Ru(CO) 3由於熱穩定性顯著減小而在沉積製程期間存在分解的問題。即使在傳統技術中熱穩定性得到改善的材料亦仍具有例如揮發性降低或電阻率劣化等問題。 Chemical vapor deposition is also being studied to develop a process for forming a ruthenium thin film, but (cyclohexadiene)Ru(CO) 3 used as a ruthenium raw material in the process has a problem of decomposition during the deposition process due to a significant decrease in thermal stability. Even materials with improved thermal stability in conventional technologies still have problems such as reduced volatility or deterioration in resistivity.
因此,需要一種藉由降低雜質含量而生產高純度含釕薄膜同時亦改善薄膜的性質(例如,室溫熱穩定性及電阻率)的方法。Therefore, there is a need for a method of producing high purity ruthenium-containing thin films by reducing the impurity content while also improving the film properties (e.g., room temperature thermal stability and resistivity).
本揭露的一個態樣提供一種製造具有高純度的含釕薄膜以由於釕前驅物的熱穩定性得到改善而防止在儲存條件及使用條件下發生分解且藉由後處理步驟提高薄膜的電阻率的方法。One aspect of the present disclosure provides a method for manufacturing a ruthenium-containing thin film having a high purity to prevent decomposition under storage conditions and use conditions due to improved thermal stability of the ruthenium precursor and to increase the resistivity of the film by a post-treatment step.
本發明實施例提供一種製造含釕薄膜的方法,所述方法包括:將傳送氣體及由化學式1表示的釕前驅物供應至安裝有基板的腔室中,且在將還原反應氣體注入至腔室中時在基板上沉積含釕薄膜;以及後處理製程,包括在還原反應氣體氣氛中進行熱處理及在還原反應氣體氣氛中進行電漿處理中的至少一者,其中還原反應氣體是選自H 2、肼(NH 2NH 2)、NH 3及BH 3中的至少一者。 An embodiment of the present invention provides a method for manufacturing a ruthenium-containing thin film, the method comprising: supplying a transport gas and a ruthenium precursor represented by Chemical Formula 1 into a chamber in which a substrate is installed, and depositing the ruthenium-containing thin film on the substrate while injecting a reducing reaction gas into the chamber; and a post-treatment process comprising at least one of performing a heat treatment in a reducing reaction gas atmosphere and performing a plasma treatment in a reducing reaction gas atmosphere, wherein the reducing reaction gas is at least one selected from H2 , hydrazine ( NH2NH2 ), NH3 and BH3 .
[化學式1] 在化學式1中, R是經取代或未經取代的C1至C5烷基。 [Chemical formula 1] In Chemical Formula 1, R is a substituted or unsubstituted C1 to C5 alkyl group.
基板的溫度在供應中可維持處於80℃至300℃。The temperature of the substrate can be maintained at 80°C to 300°C during supply.
可以每1莫耳由化學式1表示的釕前驅物0.1莫耳至500莫耳的量注入還原反應氣體。The reducing reaction gas may be injected in an amount of 0.1 mol to 500 mol per 1 mol of the ruthenium precursor represented by Chemical Formula 1.
可在200℃至1000℃的溫度下實行熱處理。Heat treatment can be carried out at a temperature between 200°C and 1000°C.
可在50瓦至1000瓦的射頻(radio frequency,RF)功率下實行電漿處理。Plasma processing can be performed at radio frequency (RF) powers ranging from 50 watts to 1000 watts.
製造含釕薄膜的方法可更包括藉由供應惰性氣體而進行吹掃。The method of manufacturing a ruthenium-containing thin film may further include performing purging by supplying an inert gas.
含釕薄膜的比電阻可小於或等於25微歐·公分。The specific resistance of the ruthenium-containing film can be less than or equal to 25 microohm·cm.
含釕薄膜可具有小於或等於2原子%的碳含量。The ruthenium-containing film may have a carbon content less than or equal to 2 atomic %.
含釕薄膜可具有小於或等於1原子%的氧含量。The ruthenium-containing thin film may have an oxygen content of less than or equal to 1 atomic %.
含釕薄膜可具有大於0且小於3原子%的氮含量。The ruthenium-containing thin film may have a nitrogen content greater than 0 and less than 3 atomic %.
含釕薄膜可具有小於或等於7原子%的氫含量。The ruthenium-containing thin film may have a hydrogen content of less than or equal to 7 atomic %.
根據實施例,使用具有特定結構的釕前驅物會改善熱穩定性,防止在儲存條件及使用條件下發生分解,藉由後處理步驟改善薄膜電阻率且提供具有高純度的含釕薄膜。According to the embodiments, the use of a ruthenium precursor having a specific structure improves thermal stability, prevents decomposition under storage conditions and usage conditions, improves film resistivity through post-processing steps, and provides a ruthenium-containing thin film with high purity.
在下文中將參照附圖更全面地闡述本揭露,在附圖中示出本發明的實例性實施例。本發明可以諸多不同的形式實施且並非僅限於本文中闡述的實施例。The present disclosure will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the present invention are shown. The present invention can be implemented in many different forms and is not limited to the embodiments described herein.
為清楚地闡述本揭露,在說明書通篇中不再對與說明無關的部分予以贅述,且相同的參考編號指代相同或相似的組件。In order to clearly describe the present disclosure, parts irrelevant to the description will not be repeated throughout the specification, and the same reference numerals refer to the same or similar components.
為更佳地理解且易於說明,圖式中所示的每一組成元件的大小及厚度均為隨機指示的,且本揭露不必僅限於所示大小及厚度。在圖式中,為清晰起見,層、區等的厚度均被放大。在圖式中,為便於闡釋,會誇大一些層及區的厚度。For better understanding and ease of explanation, the size and thickness of each component shown in the drawings are randomly indicated, and the present disclosure is not necessarily limited to the size and thickness shown. In the drawings, the thickness of layers, regions, etc. are exaggerated for clarity. In the drawings, the thickness of some layers and regions is exaggerated for ease of explanation.
另外,應理解,當稱例如層、膜、區或基板等元件「位於」另一元件「上」時,所述元件可直接位於所述另一元件上,或者亦可存在中間元件。相比之下,當稱一元件「直接位於」另一元件「上」時,則不存在中間元件。此外,設置於參照部分「上」或「上方」是設置於參照部分的上方或下方而不必意指朝向重力的相對方向的「上」或「上方」。In addition, it should be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" another element, the element may be directly on the other element or there may be intervening elements. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements. Furthermore, disposed "on" or "above" a reference portion means disposed above or below the reference portion and does not necessarily mean "on" or "above" in the relative direction of gravity.
另外,除非明確地進行相反闡述,否則詞語「包括(comprise)」以及例如「包括(comprises或comprising)」等變型將被理解為暗示包括所陳述的元件但不排除任何其他元件。In addition, unless explicitly described to the contrary, the word “comprise” and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
當未另外提供定義時,本文中所使用的「經取代」是指化合物的至少一個氫由選自以下的取代基替換:鹵素原子(F、Br、Cl或I)、羥基、烷氧基、硝基、氰基、胺基、疊氮基、脒基、肼基、腙基、羰基、胺甲醯基、巰基、酯基、羧基或其鹽、磺酸基或其鹽、磷酸或其鹽、乙烯基、C1至C20烷基、C2至C20烯基、C2至C20炔基、C6至C30芳基、C7至C30芳基烷基、C6至C30烯丙基、C1至C30烷氧基、C1至C20雜烷基、C3至C20雜芳基烷基、C3至C30環烷基、C3至C15環烯基、C6至C15環炔基、C3至C30雜環烷基及其組合。When no additional definition is provided, "substituted" as used herein means that at least one hydrogen atom of the compound is replaced by a substituent selected from the group consisting of a halogen atom (F, Br, Cl or I), a hydroxyl group, an alkoxy group, a nitro group, a cyano group, an amine group, an azido group, an amido group, a hydrazine group, a hydrazone group, a carbonyl group, a carbamyl group, a hydroxyl group, an ester group, a carboxyl group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, a vinyl group, a C1 to C2 ... C20 alkyl, C2 to C20 alkenyl, C2 to C20 alkynyl, C6 to C30 aryl, C7 to C30 arylalkyl, C6 to C30 allyl, C1 to C30 alkoxy, C1 to C20 heteroalkyl, C3 to C20 heteroarylalkyl, C3 to C30 cycloalkyl, C3 to C15 cycloalkenyl, C6 to C15 cycloalkynyl, C3 to C30 heterocycloalkyl, and combinations thereof.
當未另外提供定義時,本文中所使用的「雜(hetero)」意指獨立地含有選自N、O、S及P的1個至10個雜原子。When no definition is otherwise provided, "hetero" as used herein means containing 1 to 10 hetero atoms independently selected from N, O, S and P.
另外,在本說明書中,丙烯酸聚合物是指丙烯酸聚合物及甲基丙烯酸聚合物。In addition, in this specification, an acrylic polymer refers to an acrylic polymer and a methacrylic polymer.
在下文中,將對根據實施例的製造含釕薄膜的方法進行闡述。Hereinafter, a method for manufacturing a ruthenium-containing thin film according to an embodiment will be described.
根據實施例的製造含釕薄膜的方法包括:將傳送氣體及由化學式1表示的釕前驅物供應至安裝有基板的腔室中,在將還原反應氣體注入至腔室中時在基板上沉積含釕薄膜;以及後處理製程,包括在還原反應氣體氣氛中進行熱處理及在還原反應氣體氣氛中進行電漿處理中的至少一者, 其中還原反應氣體是選自H 2、肼(NH 2NH 2)、NH 3及BH 3中的至少一者。 The method for manufacturing a ruthenium-containing thin film according to an embodiment includes: supplying a transport gas and a ruthenium precursor represented by Chemical Formula 1 into a chamber in which a substrate is installed, depositing the ruthenium-containing thin film on the substrate while injecting a reducing reaction gas into the chamber; and a post-treatment process including at least one of performing a heat treatment in a reducing reaction gas atmosphere and performing a plasma treatment in a reducing reaction gas atmosphere, wherein the reducing reaction gas is at least one selected from H2 , hydrazine (NH2NH2 ) , NH3 and BH3 .
[化學式1] 在化學式1中, R是經取代或未經取代的C1至C5烷基。 [Chemical formula 1] In Chemical Formula 1, R is a substituted or unsubstituted C1 to C5 alkyl group.
本發明使用由化學式1表示的釕前驅物,使用還原反應氣體(例如,H 2、肼(NH 2NH 2)、NH 3、BH 3或其混合物),且同時包括在還原反應氣體氣氛中實行熱處理及/或電漿處理的後處理步驟,且因此藉由本質上包括具有特定結構的釕前驅物及後處理步驟的製程來改善熱穩定性,防止釕前驅物在儲存條件及使用條件下發生分解,且生產出高純度含釕薄膜。 The present invention uses a ruthenium precursor represented by Chemical Formula 1, uses a reducing reaction gas (e.g., H2 , hydrazine (NH2NH2 ) , NH3 , BH3 or a mixture thereof), and simultaneously includes a post-treatment step of performing a heat treatment and/or a plasma treatment in an atmosphere of the reducing reaction gas, and thus improves thermal stability by a process that essentially includes a ruthenium precursor having a specific structure and a post-treatment step, prevents the ruthenium precursor from decomposing under storage conditions and use conditions, and produces a high-purity ruthenium-containing thin film.
在下文中,將相較於示出根據比較例1的含釕薄膜的製造方法的圖2而言參照圖1對上述含釕薄膜的製造方法進行闡述。圖1是闡釋根據本發明實施例的製造含釕薄膜的方法的示意圖,而圖2是闡釋根據比較例1的製造含釕薄膜的方法的示意圖。Hereinafter, the method for manufacturing the above-mentioned ruthenium-containing thin film will be explained with reference to FIG. 1 in comparison with FIG. 2 showing the method for manufacturing the ruthenium-containing thin film according to Comparative Example 1. FIG. 1 is a schematic diagram illustrating a method for manufacturing a ruthenium-containing thin film according to an embodiment of the present invention, and FIG. 2 is a schematic diagram illustrating a method for manufacturing a ruthenium-containing thin film according to Comparative Example 1.
參照圖1,製造含釕薄膜可包括:將傳送氣體及由化學式1表示的釕前驅物供應至安裝有基板的腔室中,在將還原反應氣體注入至腔室中時在基板上沉積含釕薄膜(A);後處理製程,包括在還原反應氣體氣氛中進行熱處理及在還原反應氣體氣氛中進行電漿處理中的至少一者(B),且可另外包括藉由供應惰性氣體而進行吹掃(C)。1 , manufacturing a ruthenium-containing film may include: supplying a transfer gas and a ruthenium precursor represented by chemical formula 1 into a chamber in which a substrate is mounted, and depositing the ruthenium-containing film on the substrate when a reducing reaction gas is injected into the chamber (A); a post-treatment process including at least one of heat treatment in a reducing reaction gas atmosphere and plasma treatment in a reducing reaction gas atmosphere (B), and may further include purging by supplying an inert gas (C).
製造含釕薄膜的方法包括將沉積步驟(A)、後處理步驟(B)及吹掃步驟(C)作為一個循環重複進行,且實行此種循環(D)直至獲得期望的薄膜厚度為止。The method for manufacturing a ruthenium-containing thin film comprises repeating a deposition step (A), a post-treatment step (B) and a purging step (C) as a cycle, and performing such a cycle (D) until a desired film thickness is obtained.
相反,參照圖2,可藉由以下步驟來製造含釕薄膜:將傳送氣體及由化學式1表示的釕前驅物供應至安裝有基板的腔室中,在將還原反應氣體注入至腔室中時在基板上沉積含釕薄膜(A),且然後藉由附加地供應惰性氣體而進行吹掃(C)而不進行單獨的後處理步驟,將以上作為一個循環且重複進行此種循環(D)。In contrast, referring to FIG. 2 , a ruthenium-containing thin film may be manufactured by the following steps: a transfer gas and a ruthenium precursor represented by Chemical Formula 1 are supplied into a chamber in which a substrate is mounted, the ruthenium-containing thin film is deposited on the substrate while a reducing reaction gas is injected into the chamber (A), and then purged by additionally supplying an inert gas (C) without performing a separate post-processing step, the above being regarded as a cycle and such a cycle is repeated (D).
若更包括後處理步驟,則可提高薄膜電阻率且可製造出具有高純度的含釕薄膜。If a post-processing step is further included, the film resistivity can be increased and a ruthenium-containing film with high purity can be produced.
此時,可根據需要可選地包括吹掃步驟(C)。At this time, a purging step (C) may be optionally included as needed.
沉積方法可為原子層沉積(ALD)、化學氣相沉積(chemical vapor deposition,CVD)、金屬有機化學氣相沉積(metalorganic chemical vapor deposition,MOCVD)、低壓化學氣相沉積(low pressure chemical vapor deposition,LPCVD)、電漿增強型化學氣相沉積(plasma enhanced chemical vapor deposition,PECVD)或電漿增強型原子層沉積(plasma enhanced atomic layer deposition,PEALD),且就高純度及優異的物理性質而言,可期望使用原子層沉積(ALD)或化學氣相沉積(CVD)。The deposition method may be atomic layer deposition (ALD), chemical vapor deposition (CVD), metalorganic chemical vapor deposition (MOCVD), low pressure chemical vapor deposition (LPCVD), plasma enhanced chemical vapor deposition (PECVD), or plasma enhanced atomic layer deposition (PEALD), and in terms of high purity and excellent physical properties, atomic layer deposition (ALD) or chemical vapor deposition (CVD) may be desirably used.
在根據本發明實施例的製造含釕薄膜的方法中,可藉由例如對薄膜沉積物進行加熱的方法將用作前驅物的釕前驅物改變成氣體狀態且然後將其引入至製程腔室中。In the method of manufacturing a ruthenium-containing thin film according to an embodiment of the present invention, a ruthenium precursor used as a precursor can be changed into a gas state by, for example, heating the thin film deposit and then introduced into a process chamber.
在根據本發明實施例的製造含釕薄膜的方法中,可藉由例如加熱等方法將還原反應氣體改變成氣體狀態且然後將其引入至存在吸附有釕前驅物的基板的製程腔室中。In the method for manufacturing a ruthenium-containing thin film according to an embodiment of the present invention, the reducing reaction gas can be changed into a gas state by a method such as heating and then introduced into a process chamber where a substrate adsorbed with a ruthenium precursor exists.
在根據本發明實施例的製造含釕薄膜的方法中,可將釕前驅物及還原反應氣體有機地或彼此獨立地供應至腔室且可同時地或依序地供應釕前驅物及還原反應氣體。In the method for manufacturing a ruthenium-containing thin film according to an embodiment of the present invention, the ruthenium precursor and the reducing reaction gas may be supplied to the chamber organically or independently of each other and may be supplied simultaneously or sequentially.
另外,可連續地或不連續地將釕前驅物及還原反應氣體各自供應至腔室,且不連續供應可包括脈衝形式。In addition, the ruthenium precursor and the reducing reaction gas may be supplied to the chamber continuously or discontinuously, and the discontinuous supply may include a pulsed form.
在實施例中,所述沉積方法可為化學氣相沉積(CVD)法,在此種情形中,可同時地實行釕前驅物供應及還原反應氣體注入。In an embodiment, the deposition method may be a chemical vapor deposition (CVD) method, in which case the ruthenium precursor supply and the reducing reaction gas injection may be performed simultaneously.
在根據本發明實施例的製造含釕薄膜的方法中,可在後處理步驟之前或後處理步驟之後中的至少一者中實行吹掃步驟(C)。In the method for producing a ruthenium-containing thin film according to an embodiment of the present invention, a purging step (C) may be performed at least one of before the post-treatment step or after the post-treatment step.
即,可在後處理步驟之前或後處理步驟之後實行吹掃步驟,或者可分別在後處理步驟之前及後處理步驟之後實行吹掃步驟,且可藉由將惰性氣體供應至腔室中以排出未反應的釕前驅物氣體、副產物氣體或未反應的還原反應氣體而可選地實行吹掃步驟。惰性氣體可為選自氮氣(N 2)、氬氣及氦氣中的任一者或者二或更多者。吹掃氣體的注入量不受限制,但具體而言可以介於800標準立方公分/分鐘(standard cubic centimeter per minute,sccm)至5,000標準立方公分/分鐘、且更具體而言為1,000標準立方公分/分鐘至3,000標準立方公分/分鐘的範圍內的注入量供應吹掃氣體。 That is, the purge step may be performed before or after the post-treatment step, or may be performed before and after the post-treatment step, respectively, and the purge step may be optionally performed by supplying an inert gas into the chamber to exhaust unreacted ruthenium precursor gas, byproduct gas, or unreacted reducing reaction gas. The inert gas may be any one or two or more selected from nitrogen ( N2 ), argon, and helium. The injection amount of the purge gas is not limited, but specifically, the purge gas may be supplied at an injection amount ranging from 800 standard cubic centimeter per minute (sccm) to 5,000 sccm, and more specifically, from 1,000 sccm to 3,000 sccm.
只要根據本發明實施例的基板處於熟習此項技術者所認可的範圍內,便可使用所述基板,且基板的溫度亦不受限制,但在腔室中可維持處於300℃或低於300℃,較佳為介於80℃與300℃之間,且所述溫度範圍是由於用作前驅物的釕化合物自身的分解特性以及與用作還原反應氣體的其他物質(例如,H 2、肼(NH 2NH 2)、NH 3、BH 3或其混合物)的反應特性而引起的溫度範圍。 As long as the substrate according to the embodiment of the present invention is within the range recognized by those skilled in the art, the substrate can be used, and the temperature of the substrate is not limited, but can be maintained at 300°C or lower in the chamber, preferably between 80°C and 300°C, and the temperature range is a temperature range caused by the decomposition characteristics of the ruthenium compound used as a precursor and the reaction characteristics with other substances used as a reducing reaction gas (for example, H2 , hydrazine ( NH2NH2 ) , NH3 , BH3 or a mixture thereof).
在本發明實施例中,可用的基板可包括:含有選自Si、Ge、SiGe、GaP、GaAs、SiC、SiGeC、InAs及InP中的一或多種半導體材料的基板;絕緣體上矽(Silicon On Insulator,SOI)基板;石英基板;或者用於進行顯示的玻璃基板;聚醯亞胺、聚對苯二甲酸乙二醇酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)、聚甲基丙烯酸甲酯(polymethylmethacrylate,PMMA)、聚碳酸酯(polycarbonate,PC)、聚醚撓性塑膠基板(例如,碸(sulfone,PES)及聚酯);鎢基板,但並非僅限於此。In the embodiments of the present invention, available substrates may include: a substrate containing one or more semiconductor materials selected from Si, Ge, SiGe, GaP, GaAs, SiC, SiGeC, InAs and InP; a Silicon On Insulator (SOI) substrate; a quartz substrate; or a glass substrate for display; polyimide, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polymethylmethacrylate (PMMA), polycarbonate (PC), polyether flexible plastic substrates (for example, sulfone (PES) and polyester); tungsten substrates, but are not limited to these.
在釕前驅物的較佳實施例中,化學式1中的R可為經取代或未經取代的C1至C4烷基,且更佳地,R可為經取代或未經取代的C1至C3烷基或者經取代或未經取代的C1至C2烷基。在最佳的實施例中,釕前驅物可為(異戊二烯)Ru(CO) 3。 In a preferred embodiment of the ruthenium promotor, R in Formula 1 may be a substituted or unsubstituted C1 to C4 alkyl group, and more preferably, R may be a substituted or unsubstituted C1 to C3 alkyl group or a substituted or unsubstituted C1 to C2 alkyl group. In the best embodiment, the ruthenium promotor may be (isoprene)Ru(CO) 3 .
在根據實例性實施例的製造含釕薄膜的方法中,除使用作為前驅物的(異戊二烯)Ru(CO) 3以及為H 2、肼(NH 2NH 2)、NH 3、BH 3或其混合物的還原反應氣體以外,可根據薄膜的期望結構或熱特性而對對應的薄膜沉積條件進行調節。 In the method of manufacturing a ruthenium-containing thin film according to an exemplary embodiment, in addition to using (isoprene)Ru(CO) 3 as a precursor and a reducing reaction gas of H2 , hydrazine ( NH2NH2 ), NH3 , BH3 or a mixture thereof, the corresponding film deposition conditions may be adjusted according to the desired structure or thermal properties of the film.
根據實例性實施例的沉積條件的非限制性實例可包括在裝填前驅物之後傳送在起泡器容器中蒸發的(異戊二烯)Ru(CO) 3的前驅物的起泡器傳送氣體的輸入流動速率、壓力、RF功率、基板溫度等,且注入至起泡器容器中的(異戊二烯)Ru(CO) 3的傳送氣體流動速率為1立方公分/分鐘(cc/min)至1000立方公分/分鐘,還原反應氣體的流動速率為1立方公分/分鐘至3000立方公分/分鐘,壓力為0.1托至100托,RF功率為50瓦至1000瓦,且可在80℃至300℃且較佳為100℃至300℃內對基板溫度進行調節,但並非僅限於此。 Non-limiting examples of deposition conditions according to exemplary embodiments may include an input flow rate, pressure, RF power, substrate temperature, etc. of a bubbler transfer gas for transferring a precursor of (isoprene)Ru(CO) 3 evaporated in the bubbler container after loading the precursor, and the (isoprene)Ru(CO)3 injected into the bubbler container. 3 , the transport gas flow rate is 1 cubic centimeter/minute (cc/min) to 1000 cubic centimeter/minute, the flow rate of the reducing reaction gas is 1 cubic centimeter/minute to 3000 cubic centimeter/minute, the pressure is 0.1 Torr to 100 Torr, the RF power is 50 W to 1000 W, and the substrate temperature can be adjusted within 80°C to 300°C and preferably within 100°C to 300°C, but is not limited thereto.
較佳地,以1莫耳的(異戊二烯)Ru(CO) 3計,可以0.1莫耳至500莫耳的量使用根據實例性實施例的還原反應氣體,但並非僅限於此,且可根據薄膜沉積條件對所述還原反應氣體進行調節。舉例而言,在原子層沉積(ALD)法、電漿增強型原子層沉積(PEALD)法或化學氣相沉積(CVD)法中,以1莫耳的(異戊二烯)Ru(CO) 3計,可以較佳為1莫耳至100莫耳、更佳為1莫耳至50莫耳或者進而更佳為2莫耳至30莫耳的量使用還原反應氣體。 Preferably, the reducing reaction gas according to the exemplary embodiment can be used in an amount of 0.1 mol to 500 mol based on 1 mol of (isoprene)Ru(CO) 3 , but is not limited thereto, and the reducing reaction gas can be adjusted according to the thin film deposition conditions. For example, in an atomic layer deposition (ALD) method, a plasma enhanced atomic layer deposition (PEALD) method, or a chemical vapor deposition (CVD) method, the reducing reaction gas can be used in an amount of preferably 1 mol to 100 mol, more preferably 1 mol to 50 mol, or even more preferably 2 mol to 30 mol based on 1 mol of (isoprene)Ru(CO) 3 .
在根據實例性實施例的製造含釕薄膜的方法中,可在還原氣體氣氛下實行後處理步驟(B)。In the method for manufacturing a ruthenium-containing thin film according to an exemplary embodiment, the post-treatment step (B) may be performed under a reducing gas atmosphere.
還原氣體與以上所述相同。The reducing gas is the same as described above.
後處理步驟可為熱處理或電漿處理,其中可在200℃至1000℃或50瓦至1000瓦的RF功率下實行熱處理及電漿處理達1分鐘至4小時,且較佳為在200℃至800℃或100瓦至500瓦的RF功率下實行熱處理及電漿處理達1分鐘至1小時。The post-treatment step may be a heat treatment or a plasma treatment, wherein the heat treatment and the plasma treatment may be performed at 200° C. to 1000° C. or at an RF power of 50 W to 1000 W for 1 minute to 4 hours, and preferably at 200° C. to 800° C. or at an RF power of 100 W to 500 W for 1 minute to 1 hour.
所沉積的薄膜經歷後處理步驟(例如,熱處理、電漿處理及/或類似步驟),此可藉由移除雜質來增加薄膜密度、提高結晶度並降低電阻率,以形成電阻率為25微歐·公分或小於25微歐·公分的釕薄膜。The deposited film undergoes post-processing steps (e.g., heat treatment, plasma treatment, and/or the like) which may increase film density, improve crystallinity, and reduce resistivity by removing impurities to form a ruthenium film having a resistivity of 25 micro-ohm·cm or less.
重複地實行釕薄膜沉積步驟(A)及後處理步驟(B),直至釕薄膜具有期望的厚度為止。The ruthenium film deposition step (A) and the post-treatment step (B) are repeatedly performed until the ruthenium film has a desired thickness.
在根據實例性實施例的製造含釕薄膜的方法中,可將最佳的前驅物(異戊二烯)Ru(CO) 3與傳送氣體一起供應至腔室中。具體而言,傳送氣體可為選自氮氣(N 2)、氫氣、氬氣及氦氣中的至少一者或兩者且作為與本發明的特定還原反應氣體、選自氮氣(N 2)、氬氣及氦氣中的至少一種或兩種惰性氣體的期望組合。 In the method for manufacturing a ruthenium-containing thin film according to an exemplary embodiment, the optimal precursor (isoprene) Ru(CO) 3 can be supplied into the chamber together with a transfer gas. Specifically, the transfer gas can be at least one or two selected from nitrogen (N 2 ), hydrogen, argon and helium and as a desired combination with the specific reducing reaction gas of the present invention, at least one or two inert gases selected from nitrogen (N 2 ), argon and helium.
含釕薄膜可為在熟習藉由蒸汽供應釕前驅物而製造含釕薄膜的技術者認識到的範圍內形成的任何薄膜。作為具體且實際的實例,含釕薄膜通常可為具有導電性的釕膜、氧化釕膜或其混合膜,但除此以外,可在熟習此項技術者認識到的範圍內製造出各種高品質的含有釕的薄膜。The ruthenium-containing thin film may be any thin film formed within the range recognized by a person skilled in the art of manufacturing a ruthenium-containing thin film by supplying a ruthenium precursor with vapor. As a specific and practical example, the ruthenium-containing thin film may generally be a ruthenium film, a ruthenium oxide film, or a mixed film thereof having conductivity, but in addition thereto, various high-quality ruthenium-containing thin films may be manufactured within the range recognized by a person skilled in the art.
可藉由重複進行作為一個循環的包括沉積步驟(A)、後處理步驟(B)及可選的吹掃步驟(C)的製程達1個至400個循環而形成含釕薄膜。A ruthenium-containing thin film can be formed by repeating a process including a deposition step (A), a post-treatment step (B), and an optional purge step (C) as one cycle for 1 to 400 cycles.
另外,根據實例性實施例的含釕薄膜可具有小於或等於25微歐·公分、較佳為小於或等於24微歐·公分、更佳為小於或等於23微歐·公分的電阻率、以及小於或等於2原子%,較佳為小於或等於1.8原子%、且更佳為小於或等於1.6原子%的碳含量。In addition, the ruthenium-containing film according to the exemplary embodiment may have a resistivity less than or equal to 25 microohm·cm, preferably less than or equal to 24 microohm·cm, and more preferably less than or equal to 23 microohm·cm, and a carbon content less than or equal to 2 atomic %, preferably less than or equal to 1.8 atomic %, and more preferably less than or equal to 1.6 atomic %.
此外,根據實例性實施例的含釕薄膜可具有小於或等於1原子%、較佳為小於或等於0.8原子%、且更佳為小於或等於0.5原子%的氧含量。In addition, the ruthenium-containing thin film according to the exemplary embodiment may have an oxygen content of less than or equal to 1 atomic %, preferably less than or equal to 0.8 atomic %, and more preferably less than or equal to 0.5 atomic %.
另外,根據實例性實施例的含釕薄膜可具有大於0且小於3原子%的氮含量。In addition, the ruthenium-containing thin film according to the exemplary embodiment may have a nitrogen content greater than 0 and less than 3 atomic %.
另外,根據實例性實施例的含釕薄膜可具有小於或等於7原子%、較佳為小於或等於6.5原子%、且更佳為小於或等於6.2原子%的氫含量。In addition, the ruthenium-containing thin film according to the exemplary embodiment may have a hydrogen content of less than or equal to 7 atomic %, preferably less than or equal to 6.5 atomic %, and more preferably less than or equal to 6.2 atomic %.
根據本發明的製造含釕薄膜的方法可實行熱處理或電漿處理作為在使用由化學式1表示的釕系烴化合物作為特定的釕前驅物以及還原反應氣體(例如,H 2、肼(NH 2NH 2)、NH 3、BH 3或其混合物)的沉積製程之後隨後實行的後處理步驟,以形成具有高純度、高密度及高耐久性的含釕薄膜。 The method for manufacturing a ruthenium-containing thin film according to the present invention may perform heat treatment or plasma treatment as a post-treatment step performed subsequently to a deposition process using a ruthenium hydrocarbon compound represented by Chemical Formula 1 as a specific ruthenium precursor and a reducing reaction gas ( e.g. , H2 , hydrazine ( NH2NH2 ), NH3 , BH3 or a mixture thereof) to form a ruthenium-containing thin film having high purity, high density and high durability.
具體而言,可使用由化學式1表示的作為釕前驅物的釕系烴化合物及還原反應氣體(例如,H 2、肼(NH 2NH 2)、NH 3、BH 3或其混合物)來顯著地改善熱穩定性,且另外,有必要包括後處理步驟,進而提供具有高純度的含釕薄膜。 Specifically, a ruthenium hydrocarbon compound represented by Chemical Formula 1 as a ruthenium precursor and a reducing reaction gas (e.g., H2 , hydrazine ( NH2NH2 ) , NH3 , BH3 or a mixture thereof) can be used to significantly improve thermal stability, and further, a post-treatment step is necessarily included, thereby providing a ruthenium-containing thin film with high purity.
藉由使用還原反應氣體形成含釕薄膜,進而使含釕薄膜中所包含的雜質最小化。若使用除還原反應氣體以外的氣體作為反應氣體,則反應氣體中所包含的物質可能作為雜質保留於含釕薄膜中,進而使釕薄膜的純度劣化。By using a reducing reaction gas to form the ruthenium-containing thin film, impurities contained in the ruthenium-containing thin film can be minimized. If a gas other than the reducing reaction gas is used as the reaction gas, substances contained in the reaction gas may remain in the ruthenium-containing thin film as impurities, thereby deteriorating the purity of the ruthenium thin film.
因此,在釕薄膜中,可以90原子%或大於90原子%的高含量達成釕含量,且碳含量可小於或等於2原子%,氧含量可為1原子%或小於1原子%,氮含量可小於3原子%,而氫含量可減少至7原子%或小於7原子%。Therefore, in the ruthenium film, the ruthenium content can be achieved at a high content of 90 atomic % or greater, the carbon content can be less than or equal to 2 atomic %, the oxygen content can be 1 atomic % or less, the nitrogen content can be less than 3 atomic %, and the hydrogen content can be reduced to 7 atomic % or less.
另外,根據以上製程形成的含釕薄膜可具有25微歐·公分或小於25微歐·公分、較佳為23微歐·公分或小於23微歐·公分、且更佳為21微歐·公分或小於21微歐·公分的電阻率。In addition, the ruthenium-containing film formed according to the above process may have a resistivity of 25 microohm·cm or less, preferably 23 microohm·cm or less, and even more preferably 21 microohm·cm or less.
在下文中,將藉由以下實例更詳細地闡釋本揭露。本說明書及申請專利範圍中所使用的用語或詞語不應被解釋為僅限於所述用語或詞語的通常含義或字典含義,且基於本發明者可恰當地定義所述用語的概念進而以最佳的方式對他或她的發明進行闡釋的原則,所述用語或詞語應被解釋為與本發明的技術思想一致的含義及概念。Hereinafter, the present disclosure will be explained in more detail by the following examples. The terms or words used in this specification and the scope of the patent application should not be interpreted as being limited to the usual meaning or dictionary meaning of the terms or words, and based on the principle that the inventor can properly define the concept of the terms and thus explain his or her invention in the best way, the terms or words should be interpreted as the meaning and concept consistent with the technical idea of the present invention.
因此,本說明書中闡述的實施例及圖式中所示的配置僅為本揭露的最期望實施例中的一者且不代表本揭露的全部技術思想,使得應理解,在對本申請案提出申請時,存在可替換掉本說明書中闡述的實施例及圖式中所示的配置的各種等效構造及潤飾。Therefore, the embodiments described in this specification and the configurations shown in the drawings are only one of the most desired embodiments of the present disclosure and do not represent all the technical ideas of the present disclosure. It should be understood that when applying for this application, there are various equivalent structures and modifications that can replace the embodiments described in this specification and the configurations shown in the drawings.
另外,使用商業化的噴頭型200毫米(mm)單晶圓型CVD(PECVD)設備(CN1,阿托米克普瑞母(Atomic Premium))使用已知的化學氣相沉積(CVD)法來實行以下所有實例。另外,可使用商業化的噴頭型200毫米單晶圓型ALD設備(CN1,阿托米克普瑞母)使用已知的原子層沉積(ALD)法來實行所述實例。In addition, all the following examples were performed using a commercialized
使用薄片電阻測定器(sheet resistance meter)(4點探針,DASOLENG,ARMS-200C)對所沉積的含釕薄膜的電阻率進行量測,使用穿透式電子顯微鏡(FEI(荷蘭)Tecnai G²F30S-Twin)對厚度進行量測,且使用日本電氣股份有限公司(NEC)的飛行時間-彈性反衝偵測(Time of Flight - Elastic Recoil Detection,TOF-ERD)對薄膜的組成進行分析。 實例:含釕薄膜的製造 實例1:施加有化合物1的含釕薄膜的製造(包括後處理步驟) The resistivity of the deposited ruthenium-containing thin film was measured using a sheet resistance meter (4-point probe, DASOLENG, ARMS-200C), the thickness was measured using a transmission electron microscope (FEI (Netherlands) Tecnai G²F30S-Twin), and the composition of the film was analyzed using Time of Flight - Elastic Recoil Detection (TOF-ERD) of NEC Corporation (NEC). Example: Fabrication of ruthenium-containing thin film Example 1: Fabrication of ruthenium-containing thin film with compound 1 applied (including post-treatment step)
在化學氣相沉積法中使用 ((異戊二烯)Ru(CO) 3,化合物1)作為含Ru前驅物化合物且使用氫氣(H 2)作為還原反應氣體以形成含釕薄膜。隨後,使用氫電漿進行會重複進行的後處理,以形成含釕薄膜。 Used in chemical vapor deposition ((isoprene)Ru(CO) 3 , Compound 1) is used as a Ru-containing precursor compound and hydrogen (H 2 ) is used as a reducing reaction gas to form a ruthenium-containing thin film. Subsequently, a post-treatment is performed using hydrogen plasma, which is repeated to form a ruthenium-containing thin film.
具體而言,使用氧化矽作為基板且使所述基板維持處於250℃,且將化合物1裝填於不鏽鋼起泡器容器中且然後使化合物1維持處於24℃。然後,藉由供應氬氣(50標準立方公分/分鐘)作為傳送氣體達20秒(0.016克)而將在不鏽鋼起泡器容器中蒸發的化合物1傳送至反應腔室中。同時,向反應腔室供應氫氣(2000標準立方公分/分鐘)達20秒以形成含釕薄膜。在本文中,反應腔室維持處於1.4托的壓力下。然後,使用氬氣(3000標準立方公分/分鐘)達30秒以移除反應副產物及殘留的反應氣體。在反應腔室中對含釕薄膜的基板進行氫電漿後處理。基板維持處於為250℃的同一溫度下,且供應氫氣(2000標準立方公分/分鐘)及氬氣(400標準立方公分/分鐘)達120秒。在本文中,反應腔室維持處於5托的壓力下,且以100瓦供應13.56百萬赫(MHz)的RF功率。最後,使用氬氣(3000標準立方公分/分鐘)達30秒以移除反應副產物及殘留的反應氣體。重複進行以上製程達20次以形成含釕薄膜。藉由穿透式電子顯微鏡(Transmission Electron Microscope,TEM)分析而關於厚度對所形成的釕薄膜進行評估,且在表1中示出在詳細的反應條件下的TEM分析結果及TOF-ERD分析結果。 比較例1:施加有化合物1的含釕薄膜的製造(不包括後處理步驟) Specifically, silicon oxide was used as a substrate and the substrate was maintained at 250° C., and compound 1 was loaded into a stainless steel bubbler container and then maintained at 24° C. Then, compound 1 evaporated in the stainless steel bubbler container was transferred to the reaction chamber by supplying argon (50 standard cubic centimeters/minute) as a transfer gas for 20 seconds (0.016 grams). At the same time, hydrogen (2000 standard cubic centimeters/minute) was supplied to the reaction chamber for 20 seconds to form a ruthenium-containing film. Herein, the reaction chamber was maintained at a pressure of 1.4 Torr. Then, argon (3000 standard cubic centimeters/minute) was used for 30 seconds to remove reaction byproducts and residual reaction gas. The substrate containing the ruthenium film was post-treated with hydrogen plasma in a reaction chamber. The substrate was maintained at the same temperature of 250°C, and hydrogen (2000 standard cubic centimeters/minute) and argon (400 standard cubic centimeters/minute) were supplied for 120 seconds. In this article, the reaction chamber was maintained at a pressure of 5 Torr, and 13.56 MHz RF power was supplied at 100 W. Finally, argon (3000 standard cubic centimeters/minute) was used for 30 seconds to remove reaction byproducts and residual reaction gases. The above process was repeated 20 times to form a ruthenium-containing film. The formed ruthenium thin film was evaluated with respect to thickness by transmission electron microscope (TEM) analysis, and the TEM analysis results and TOF-ERD analysis results under detailed reaction conditions are shown in Table 1. Comparative Example 1: Fabrication of a ruthenium-containing thin film applied with compound 1 (excluding post-treatment steps)
除不實行氫電漿後處理以外,以與實例1中相同的方式製造出含釕薄膜。A ruthenium-containing thin film was produced in the same manner as in Example 1, except that the hydrogen plasma post-treatment was not performed.
藉由TEM分析關於厚度對釕薄膜進行評估,且在表1中提供在詳細的反應條件下的TEM分析結果及TOF-ERD分析結果。 比較例2:施加有化合物2的含釕薄膜的製造 The ruthenium thin film was evaluated with respect to thickness by TEM analysis, and the TEM analysis results and TOF-ERD analysis results under detailed reaction conditions are provided in Table 1. Comparative Example 2: Fabrication of a Ruthenium-Containing Thin Film Applying Compound 2
除使用
(化合物2)而非化合物1作為含Ru前驅物化合物以外,以與實例1中相同的方式形成含釕薄膜。藉由TEM分析關於厚度對釕薄膜進行評估,且在表1中提供在詳細的反應條件下的TEM分析結果及TOF-ERD分析結果。
(表1)
藉由在氮氣氣氛下透過使用林賽斯(Linseis)STA PT100(德國)且以每分鐘10℃升高至500℃進行的TGA,關於每溫度的重量改變(%)對化合物1及化合物2進行量測,且在表2及圖3中示出結果。The weight change (%) of Compound 1 and Compound 2 was measured by TGA performed at 10° C. per minute up to 500° C. under a nitrogen atmosphere using Linseis STA PT100 (Germany), and the results are shown in Table 2 and FIG. 3 .
另外,對表示1托的蒸氣壓的溫度進行量測,且然後在表2中示出所述溫度。In addition, the temperature representing the vapor pressure of 1 Torr was measured and then shown in Table 2.
圖3是示出釕前驅物的TGA結果的曲線圖。FIG3 is a graph showing TGA results of ruthenium precursors.
參照圖3及表2,對於TGA50%(其為重量減少50%時的溫度)對化合物1與化合物2進行比較,化合物2展現出130℃的TGA50%,但根據本發明的化合物1展現出115℃的TGA50%,此證實揮發性得到改善。3 and Table 2, when comparing Compound 1 and Compound 2 with respect to TGA50% (which is the temperature at which the weight is reduced by 50%), Compound 2 exhibited a TGA50% of 130° C., but Compound 1 according to the present invention exhibited a TGA50% of 115° C., which confirmed that volatility was improved.
另外,根據溫度的蒸氣壓(vapor pressure,V.P.)與揮發性亦一致。對指示1托的蒸氣壓的溫度進行比較,證明化合物1在24℃下具有高蒸氣壓,此相較於化合物2的蒸氣壓(1托下為54℃)而言低得多。 評估2:示差掃描量熱法(differential scanning calorimetry,DSC)分析 In addition, the vapor pressure (V.P.) according to temperature is also consistent with volatility. Comparison of the temperature indicating the vapor pressure of 1 Torr shows that compound 1 has a high vapor pressure at 24°C, which is much lower than the vapor pressure of compound 2 (54°C at 1 Torr). Evaluation 2: Differential scanning calorimetry (DSC) analysis
藉由使用示差掃描熱量分析儀(梅特勒-托利多(Mettler Toledo)DSC3)對隨溫度變化的熱流進行量測,且在表2及圖4中示出結果。The heat flow as a function of temperature was measured by using a differential scanning calorimeter (Mettler Toledo DSC3), and the results are shown in Table 2 and FIG. 4 .
在10℃/分鐘的溫度增長速率下將DSC(示差掃描量熱法)分析設定於25℃至500℃的溫度範圍內。DSC (Differential Scanning Calorimetry) analysis was set in the temperature range of 25°C to 500°C at a temperature increase rate of 10°C/min.
圖4是使用釕前驅物的示差掃描熱量分析儀(塞塔拉姆儀器,Sensys evo DSC)對熱流隨溫度的變化進行量測的曲線圖。FIG4 is a graph showing the variation of heat flow with temperature measured using a differential scanning calorimeter (Sentral Instruments, Sensys evo DSC) of a ruthenium precursor.
參照圖4及表2,在藉由DSC(示差掃描量熱法)進行的熱分析中,化合物1展現出205℃或大於205℃的主波峰作為最大熱流,相較於展現出197℃或大於197℃的主波峰作為最大熱流的化合物2而言,此證實出會確保優異的熱穩定性。
(表2)
將藉由將1毫升的化合物1作為釕前驅物填充於不鏽鋼起泡器容器中而製備的六個樣品在氬氣氣氛下在室溫下儲存於手套箱(glove box)中。在1個月、2個月、3個月、6個月、9個月及12個月之後對每一樣品進行分析,以藉由1H-核磁共振(Nuclear Magnetic Resonance,NMR)對分解程度及純度進行檢查,且在表3及圖5中示出結果。Six samples prepared by filling 1 ml of compound 1 as a ruthenium precursor in a stainless steel bubbler container were stored in a glove box at room temperature under an argon atmosphere. Each sample was analyzed after 1 month, 2 months, 3 months, 6 months, 9 months, and 12 months to check the degree of decomposition and purity by 1H-NMR, and the results are shown in Table 3 and FIG. 5 .
圖5是示出本發明的釕前驅物化合物1的室溫儲存穩定性的曲線圖。FIG5 is a graph showing the room temperature storage stability of the ruthenium precursor compound 1 of the present invention.
參照圖5及表3,各樣品同樣地在緊接於生產之後維持初始3N品質(> 99.9%)達12個月,且因此展現出優異的長期儲存穩定性。Referring to FIG. 5 and Table 3, each sample similarly maintained the initial 3N quality (> 99.9%) for 12 months immediately after production, and thus exhibited excellent long-term storage stability.
室溫是指22℃至27℃的溫度。
(表3)
藉由使用 ((異戊二烯)Ru(CO) 3,化合物1)作為含Ru前驅物化合物且使用氫氣(H 2)作為還原反應氣體而在化學氣相沉積法中形成含釕薄膜。隨後,藉由使用氫電漿對所述膜進行重複進行的後處理。 By using A ruthenium-containing thin film is formed by chemical vapor deposition using ((isoprene)Ru(CO) 3 , Compound 1) as a Ru-containing precursor compound and hydrogen (H 2 ) as a reducing reaction gas. Subsequently, the film is repeatedly post-treated by using hydrogen plasma.
具體而言,使用縱橫比為7:1的氮化鈦層圖案作為基板且使所述基板維持處於250℃,且將化合物1裝填於不鏽鋼起泡器容器中且然後使化合物1維持處於24℃。藉由供應氬氣(50標準立方公分/分鐘)作為傳送氣體達20秒(0.016克)而將在不鏽鋼起泡器容器中蒸發的化合物1傳送至反應腔室中。同時,供應氫氣(2000標準立方公分/分鐘)達20秒,進而形成含釕薄膜。在本文中,在反應腔室中,壓力維持處於1.4托。然後,使用氬氣(3000標準立方公分/分鐘)來移除反應副產物及殘留的反應氣體達5秒。隨後使所形成的含釕薄膜基板在同一反應腔室中經受氫電漿後處理。基板同樣維持處於250℃且供應氫氣(2000標準立方公分/分鐘)及氬氣(400標準立方公分/分鐘)達120秒。在本文中,在反應腔室中,壓力維持處於5托且以100瓦供應13.56百萬赫的RF功率。最後,使用氬氣(3000標準立方公分/分鐘)來移除反應副產物及殘留的反應氣體達5秒。重複進行以上整個製程4次,進而形成含釕薄膜。Specifically, a titanium nitride layer pattern with an aspect ratio of 7:1 was used as a substrate and the substrate was maintained at 250°C, and compound 1 was loaded into a stainless steel bubbler container and then maintained at 24°C. Compound 1 evaporated in the stainless steel bubbler container was transferred to the reaction chamber by supplying argon (50 standard cubic centimeters/minute) as a transfer gas for 20 seconds (0.016 grams). At the same time, hydrogen (2000 standard cubic centimeters/minute) was supplied for 20 seconds to form a ruthenium-containing film. In this article, the pressure in the reaction chamber was maintained at 1.4 Torr. Then, argon (3000 standard cubic centimeters/minute) is used to remove reaction byproducts and residual reaction gases for 5 seconds. The formed ruthenium-containing thin film substrate is then subjected to hydrogen plasma post-treatment in the same reaction chamber. The substrate is also maintained at 250°C and supplied with hydrogen (2000 standard cubic centimeters/minute) and argon (400 standard cubic centimeters/minute) for 120 seconds. In this article, in the reaction chamber, the pressure is maintained at 5 Torr and 13.56 MHz RF power is supplied at 100 Watts. Finally, argon (3000 standard cubic centimeters/minute) is used to remove reaction byproducts and residual reaction gases for 5 seconds. The above entire process is repeated 4 times to form a ruthenium-containing thin film.
在下表4中示出詳細的薄膜製造條件,對所形成的釕薄膜實行TEM分析,且在表5及圖6中示出對含釕薄膜的厚度及階梯覆蓋特性進行評估的結果。
(表4)
參照表5及圖6,在22埃至25埃的薄膜厚度下形成了具有高均勻性的薄膜。Referring to Table 5 and FIG. 6 , a thin film having high uniformity was formed at a film thickness of 22 angstroms to 25 angstroms.
儘管已參照本揭露的示例性實施例具體示出並闡述了本揭露,但應理解,本發明並非僅限於所揭露的示例性實施例,而是相反,旨在覆蓋所附申請專利範圍的精神及範圍內所包括的各種潤飾及等效佈置。While the present disclosure has been particularly shown and described with reference to exemplary embodiments thereof, it should be understood that the present invention is not limited to the disclosed exemplary embodiments, but on the contrary is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
(A):沉積步驟/釕薄膜沉積步驟 (B):後處理步驟 (C):吹掃步驟 (D):循環 (A): Deposition step/Ruthenium film deposition step (B): Post-treatment step (C): Blowing step (D): Circulation
圖1是闡釋根據本發明實施例的製造含釕薄膜的方法的示意圖。 圖2是闡釋根據比較例1的含釕薄膜的製造方法的示意圖。 圖3是示出釕前驅物的熱重分析(TGA)結果的曲線圖。 圖4是使用釕前驅物的示差掃描熱量分析儀(塞塔拉姆儀器(SETARAM Instrumentation),Sensys evo DSC)對熱流隨溫度的變化進行量測的曲線圖。 圖5是示出本發明的釕前驅物化合物1的室溫儲存穩定性的曲線圖。 圖6是示出藉由根據實例1的釕薄膜的穿透式電子顯微鏡(TEM)分析而對階梯覆蓋特性進行評估的結果的圖。 FIG. 1 is a schematic diagram illustrating a method for manufacturing a ruthenium-containing thin film according to an embodiment of the present invention. FIG. 2 is a schematic diagram illustrating a method for manufacturing a ruthenium-containing thin film according to Comparative Example 1. FIG. 3 is a graph showing the results of thermogravimetric analysis (TGA) of a ruthenium precursor. FIG. 4 is a graph showing the change in heat flow with temperature using a differential scanning calorimeter (SETARAM Instrumentation, Sensys evo DSC) of a ruthenium precursor. FIG. 5 is a graph showing the room temperature storage stability of the ruthenium precursor compound 1 of the present invention. FIG6 is a graph showing the results of evaluating the step coverage characteristics by transmission electron microscopy (TEM) analysis of the ruthenium thin film according to Example 1.
(A):沉積步驟/釕薄膜沉積步驟 (A): Deposition step/Ruthenium thin film deposition step
(B):後處理步驟 (B): Post-processing steps
(C):吹掃步驟 (C): Blowing steps
(D):循環 (D): Cycle
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