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TW202444799A - Polyimide oligomer, preparation method thereof and crosslinked product with low dielectric property prepared thereby - Google Patents

Polyimide oligomer, preparation method thereof and crosslinked product with low dielectric property prepared thereby Download PDF

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TW202444799A
TW202444799A TW112117394A TW112117394A TW202444799A TW 202444799 A TW202444799 A TW 202444799A TW 112117394 A TW112117394 A TW 112117394A TW 112117394 A TW112117394 A TW 112117394A TW 202444799 A TW202444799 A TW 202444799A
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polyimide oligomer
diamine
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TWI869848B (en
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汪孟緯
黃筠雯
高均其
賴沛丞
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上緯創新育成股份有限公司
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Abstract

The present disclosure provides a polyimide oligomer. The polyimide oligomer has a structure represented by formula (I) or formula (II), in which each symbol is as defined in the specification. Thus, a free radical curable polyimide oligomer is obtained by using the dimer diamine with the specific monomers and the ratio adjustment, and it has the good thermal property and the excellent low dielectric property after curing, so as to be used in the industry of high-frequency circuit boards.

Description

聚醯亞胺寡聚物、其製備方法及其製備之具低介電特性的固化物Polyimide oligomer, preparation method thereof and cured product with low dielectric properties prepared therefrom

本發明係關於一種寡聚物、其製備方法及固化物,尤其是關於一種由二聚二胺衍生的聚醯亞胺寡聚物、其製備方法及其製備之具低介電特性的固化物。The present invention relates to an oligomer, a preparation method thereof and a cured product, and in particular to a polyimide oligomer derived from dimerized diamine, a preparation method thereof and a cured product prepared therefrom with low dielectric properties.

現今,互聯網、數據中心等雲端科技的崛起使得自由基固化系統在印刷電路板材料應用中備受重視,由SABIC公司販售的Noryl SA9000本身為末端雙官能壓克力基的聚苯醚寡聚物,由於其分子量低而具有良好的有機溶解性,且在含浸工藝上的施工性佳。因此,Noryl SA9000藉由末端壓克力基的自由基固化而賦予基礎物性,且聚苯醚本身非極性結構加上自由基固化後不生成極性基團而賦予其固化物電性表現優異,使得Noryl SA9000逐漸成為現今高階印刷電路板材料的主流用料之一。然而,Noryl SA9000的製備過程純化不易且廢水產生量多,基於環境保護考量下,開發電性表現好、製程汙染低的可用材料,有助於印刷電路板材料發展的同時兼顧環境保護議題。Nowadays, the rise of cloud technologies such as the Internet and data centers has made free radical curing systems highly valued in the application of printed circuit board materials. Noryl SA9000 sold by SABIC is a polyphenylene ether oligomer with a terminal difunctional acrylic group. Due to its low molecular weight, it has good organic solubility and good workability in the impregnation process. Therefore, Noryl SA9000 is endowed with basic physical properties through free radical curing of the terminal acrylic group, and the non-polar structure of polyphenylene ether itself and the fact that no polar groups are generated after free radical curing give its cured product excellent electrical performance, making Noryl SA9000 gradually become one of the mainstream materials for today's high-end printed circuit board materials. However, the preparation process of Noryl SA9000 is difficult to purify and produces a large amount of wastewater. Based on environmental protection considerations, developing usable materials with good electrical performance and low process pollution will help the development of printed circuit board materials while taking environmental protection issues into consideration.

近年來隨著環保減碳意識抬頭,許多研究開始針對特殊的生物基二胺進行應用研究,例如,將二聚二胺(Dimer Diamine)與芳香族二胺單體m-tolidine混合,並與4,4’-雙酚A二酸酐(BPADA)聚合得到高分子聚醯亞胺(Polyimide, PI),或者將二聚二胺與二酸酐反應製備出末端具有反應官能基的聚醯亞胺寡聚物或高分子。由於二聚二胺本體結構為分歧狀的龐大二胺,具有大的自由體積,因此導入材料中預期可提供低介電特性,以使上述聚醯亞胺材料所測得的電性表現都十分優異,但在耐熱性表現上仍存在有相當大的改善空間。In recent years, with the rise of environmental protection and carbon reduction awareness, many studies have begun to study the application of special bio-based diamines, for example, dimer diamine is mixed with aromatic diamine monomer m-tolidine and polymerized with 4,4'-bisphenol A dianhydride (BPADA) to obtain high molecular weight polyimide (PI), or dimer diamine is reacted with dianhydride to prepare polyimide oligomers or polymers with reactive functional groups at the end. Since the structure of dimer diamine is a large branched diamine with a large free volume, it is expected to provide low dielectric properties when introduced into the material, so that the electrical properties of the above-mentioned polyimide materials are very excellent, but there is still considerable room for improvement in heat resistance.

有鑑於此,如何合成出一種由生物基二聚二胺衍生而得的可自由基固化之聚醯亞胺寡聚物,使其可克服二聚二胺衍生產品熱性質不佳的問題並同時具有高頻低介電特性,遂成相關業者努力的目標。In view of this, how to synthesize a free radical-curable polyimide oligomer derived from bio-based dimerized diamine so that it can overcome the problem of poor thermal properties of dimerized diamine-derived products and at the same time have high-frequency and low-dielectric properties has become the goal of relevant industry players.

本發明之一目的在於提供一種聚醯亞胺寡聚物、其製備方法及其製備之具低介電特性的固化物,透過二聚二胺搭配其他單體以及比例調整製得可自由基固化之聚醯亞胺寡聚物,且固化後所得產物具有耐熱性與優良的電性表現。One purpose of the present invention is to provide a polyimide oligomer, a preparation method thereof and a cured product thereof with low dielectric properties. The free radical curable polyimide oligomer is obtained by combining dimerized diamine with other monomers and adjusting the ratio. The cured product has heat resistance and excellent electrical properties.

本發明之一實施方式提供一種聚醯亞胺寡聚物,其具有如式(I)或式(II)所示之一結構: 式(I)、 式(II), 其中,X係各自獨立為氫或甲基,R 1為總碳數5至20且具有碳數5以上構成的環烷類、式(A)、式(B)或式(C)所示之一結構: 式(A)、 式(B)、 式(C), R 2係各自獨立為碳數36的飽和或不飽和的烴類,A係各自獨立為苯環、聯苯、萘環、碳數4至6的環烷類、式(a)、式(b)、式(c)、式(d)、式(e)、式(f)、式(g)、式(h)或式(i)所示之一結構: 式(a)、 式(b)、 式(c)、 式(d)、 式(e)、 式(f)、 式(g)、 式(h)、 式(i), 其中,n為0至10的任意數,m/p為0.5至5的任意數。 One embodiment of the present invention provides a polyimide oligomer having a structure as shown in formula (I) or formula (II): Formula (I), Formula (II), Wherein, X is independently hydrogen or methyl, R1 is a cycloalkane having a total carbon number of 5 to 20 and having a carbon number of 5 or more, or a structure represented by formula (A), formula (B) or formula (C): Formula (A), Formula (B), Formula (C), R2 is independently a saturated or unsaturated hydrocarbon having 36 carbon atoms, and A is independently a benzene ring, a biphenyl ring, a naphthyl ring, a cycloalkane having 4 to 6 carbon atoms, or a structure represented by formula (a), formula (b), formula (c), formula (d), formula (e), formula (f), formula (g), formula (h), or formula (i): Formula (a), Formula (b), Formula (c), Formula (d), Formula (e), Formula (f), Formula (g), Formula (h), Formula (i), Wherein, n is any number from 0 to 10, and m/p is any number from 0.5 to 5.

依據前段所述之聚醯亞胺寡聚物,其中碳數5以上構成的環烷類可包含如式(D)、式(E)或式(F)所示之一結構: 式(D)、 式(E)、 式(F)。 According to the polyimide oligomer described in the preceding paragraph, the cycloalkanes having 5 or more carbon atoms may include a structure as shown in formula (D), formula (E) or formula (F): Formula (D), Formula (E), Formula (F).

依據前段所述之聚醯亞胺寡聚物,其中R 2可具有如式(G)、式(H)、式(I)或式(J)所示之一結構: 式(G)、 式(H)、 式(I)、 式(J)。 According to the polyimide oligomer described in the preceding paragraph, R 2 may have a structure as shown in formula (G), formula (H), formula (I) or formula (J): Formula (G), Formula (H), Formula (I), Formula (J).

依據前段所述之聚醯亞胺寡聚物,其可具有如式(I-1)或式(II-1)所示之一結構: 式(I-1)、 式(II-1)。 According to the polyimide oligomer described in the preceding paragraph, it may have a structure as shown in formula (I-1) or formula (II-1): Formula (I-1), Formula (II-1).

本發明之另一實施方式提供一種前述聚醯亞胺寡聚物的製備方法,包含進行一第一溶解步驟、進行一第二溶解步驟、進行一混合步驟以及進行一添加步驟。第一溶解步驟係將一二酸酐與一單酐溶於一第一溶劑中,以形成一酸酐溶液,其中單酐具有不飽和雙鍵。第二溶解步驟係將一二聚二胺與一雙官能脂肪胺混合並溶於一第二溶劑中,以形成一二胺溶液,其中雙官能脂肪胺具有剛性環狀結構。混合步驟係將二胺溶液加入酸酐溶液中,並於一聚合溫度下反應,以形成一混合溶液。添加步驟係將一二甲苯添加至混合溶液中,並於一反應蒸餾溫度下進行反應並蒸餾,以得到聚醯亞胺寡聚物。Another embodiment of the present invention provides a method for preparing the aforementioned polyimide oligomer, comprising a first dissolving step, a second dissolving step, a mixing step, and an adding step. The first dissolving step is to dissolve a dianhydride and a monoanhydride in a first solvent to form an anhydride solution, wherein the monoanhydride has an unsaturated double bond. The second dissolving step is to mix a dimerized diamine and a difunctional fatty amine and dissolve them in a second solvent to form a diamine solution, wherein the difunctional fatty amine has a rigid ring structure. The mixing step is to add the diamine solution to the anhydride solution and react at a polymerization temperature to form a mixed solution. The adding step is to add xylene to the mixed solution, and react and distill at a reaction distillation temperature to obtain a polyimide oligomer.

依據前段所述之聚醯亞胺寡聚物的製備方法,其中第一溶劑以及第二溶劑可選自由N,N-二甲基乙醯胺、N-甲基吡咯烷酮、二甲基甲醯胺、苯甲醚、二甲基亞碸、環已酮、間苯二酚所組成之一群組。According to the preparation method of polyimide oligomer described in the previous paragraph, the first solvent and the second solvent can be selected from a group consisting of N,N-dimethylacetamide, N-methylpyrrolidone, dimethylformamide, anisole, dimethyl sulfoxide, cyclohexanone, and resorcinol.

依據前段所述之聚醯亞胺寡聚物的製備方法,其中聚合溫度可為0 oC至90 oC。 According to the preparation method of the polyimide oligomer described in the previous paragraph, the polymerization temperature can be 0 ° C to 90 ° C.

依據前段所述之聚醯亞胺寡聚物的製備方法,其中反應蒸餾溫度可為130 oC至170 oC。 According to the preparation method of the polyimide oligomer described in the previous paragraph, the reaction distillation temperature can be 130 ° C to 170 ° C.

依據前段所述之聚醯亞胺寡聚物的製備方法,其中二聚二胺與雙官能脂肪胺的莫耳比可為1:0.4至1:3。According to the preparation method of the polyimide oligomer described in the previous paragraph, the molar ratio of the dimerized diamine to the difunctional fatty amine can be 1:0.4 to 1:3.

依據前段所述之聚醯亞胺寡聚物的製備方法,其中二聚二胺加上雙官能脂肪胺所得之二胺與二酸酐的莫耳比可為1.2:1至1.8:1。According to the preparation method of the polyimide oligomer described in the preceding paragraph, the molar ratio of the diamine obtained by adding the difunctional fatty amine to the diamine and the dianhydride can be 1.2:1 to 1.8:1.

本發明之又一實施方式提供一種具低介電特性的固化物,其係由前述之聚醯亞胺寡聚物加入一自由基起始劑,並於一固化溫度下烘烤製得。Another embodiment of the present invention provides a cured product with low dielectric properties, which is prepared by adding a free radical initiator to the aforementioned polyimide oligomer and baking the product at a curing temperature.

依據前段所述之具低介電特性的固化物,其中自由基起始劑可為過氧化物、偶氮引發劑或其混合。According to the cured product with low dielectric properties described in the previous paragraph, the free radical initiator can be a peroxide, an azo initiator or a mixture thereof.

依據前段所述之具低介電特性的固化物,其中自由基起始劑的添加量可為聚醯亞胺寡聚物含量的0.3重量百分比至2重量百分比。According to the cured product with low dielectric properties described in the previous paragraph, the amount of the free radical initiator added can be 0.3 weight percent to 2 weight percent of the polyimide oligomer content.

依據前段所述之具低介電特性的固化物,其中固化溫度可為160 oC至240 oC。 According to the curing material with low dielectric properties mentioned in the previous paragraph, the curing temperature can be 160 ° C to 240 ° C.

依據前段所述之具低介電特性的固化物,其中固化溫度可為180 oC、200 oC或220 oC。 According to the curing material with low dielectric properties mentioned in the previous paragraph, the curing temperature can be 180 ° C, 200 ° C or 220 ° C.

藉此,本發明之聚醯亞胺寡聚物以二聚二胺為原料搭配特定單體進行聚合,無須進行純化步驟,使分子鏈末端具有可反應的不飽和雙鍵,可直接進行自由基熱固化,並在固化成形後具有良好的耐熱性與優異的電性表現,可作為高頻電路板應用中的潛力材料。Thus, the polyimide oligomer of the present invention uses dimerized diamine as a raw material and a specific monomer for polymerization without the need for a purification step, so that the molecular chain end has a reactive unsaturated double bond, can be directly subjected to free radical thermal curing, and has good heat resistance and excellent electrical performance after curing and forming, and can be used as a potential material in high-frequency circuit board applications.

下述將更詳細討論本發明各實施方式。然而,此實施方式可為各種發明概念的應用,可被具體實行在各種不同的特定範圍內。特定的實施方式是僅以說明為目的,且不受限於揭露的範圍。The following will discuss various embodiments of the present invention in more detail. However, this embodiment can be an application of various inventive concepts and can be specifically implemented in various different specific scopes. The specific embodiment is for illustrative purposes only and is not limited to the scope of the disclosure.

本發明中,有時以鍵線式(skeleton formula)表示化合物結構,此種表示法可以省略碳原子、氫原子以及碳氫鍵。倘若,結構式中有明確繪出官能基的,則以繪示者為準。In the present invention, the compound structure is sometimes represented by a skeleton formula, which may omit carbon atoms, hydrogen atoms, and carbon-hydrogen bonds. If the functional groups are clearly drawn in the structural formula, the drawn functional groups shall prevail.

本發明中,「聚醯亞胺寡聚物,具有如式(I)所示之一結構」,為了簡潔與通順,有時會表達為式(I)所示的聚醯亞胺寡聚物或聚醯亞胺寡聚物(I),其他化合物或基團的表示方式依此類推。In the present invention, "polyimide oligomer having a structure as shown in formula (I)" is sometimes expressed as polyimide oligomer shown in formula (I) or polyimide oligomer (I) for the sake of simplicity and fluency, and other compounds or groups may be expressed in the same manner.

本發明中,如果沒有特別指明某一基團是否經過取代,則該基團可表示經取代或未經取代的基團。例如,「烷基」可表示經取代或未經取代的烷基。In the present invention, if it is not particularly specified whether a group is substituted, the group may represent a substituted or unsubstituted group. For example, "alkyl" may represent a substituted or unsubstituted alkyl group.

<聚醯亞胺寡聚物><Polyimide oligomer>

本發明提供一種聚醯亞胺寡聚物,其具有如式(I)或式(II)所示之一結構: 式(I)、 式(II), 其中,X係各自獨立為氫或甲基,R 1為總碳數5至20且具有碳數5以上構成的環烷類、式(A)、式(B)或式(C)所示之一結構: 式(A)、 式(B)、 式(C), R 2係各自獨立為碳數36的飽和或不飽和的烴類。A係各自獨立為苯環、聯苯、萘環、碳數4至6的環烷類、式(a)、式(b)、式(c)、式(d)、式(e)、式(f)、式(g)、式(h)或式(i)所示之一結構: 式(a)、 式(b)、 式(c)、 式(d)、 式(e)、 式(f)、 式(g)、 式(h)、 式(i), 其中,n為0至10的任意數,且m/p為0.5至5的任意數。 The present invention provides a polyimide oligomer having a structure as shown in formula (I) or formula (II): Formula (I), Formula (II), Wherein, X is independently hydrogen or methyl, R1 is a cycloalkane having a total carbon number of 5 to 20 and having a carbon number of 5 or more, or a structure represented by formula (A), formula (B) or formula (C): Formula (A), Formula (B), Formula (C), R2 is independently a saturated or unsaturated hydrocarbon having 36 carbon atoms. A is independently a benzene ring, a biphenyl ring, a naphthyl ring, a cycloalkane having 4 to 6 carbon atoms, or a structure represented by formula (a), formula (b), formula (c), formula (d), formula (e), formula (f), formula (g), formula (h), or formula (i): Formula (a), Formula (b), Formula (c), Formula (d), Formula (e), Formula (f), Formula (g), Formula (h), Formula (i), Wherein, n is any number from 0 to 10, and m/p is any number from 0.5 to 5.

詳細來說,碳數5以上構成的環烷類可包含如式(D)、式(E)或式(F)所示之一結構: 式(D)、 式(E)、 式(F), 但本發明不限於此。另外,R 2可具有如式(G)、式(H)、式(I)或式(J)所示之一結構: 式(G)、 式(H)、 式(I)、 式(J)。 Specifically, the cycloalkanes having 5 or more carbon atoms may include a structure represented by formula (D), formula (E) or formula (F): Formula (D), Formula (E), Formula (F), However, the present invention is not limited thereto. In addition, R 2 may have a structure as shown in formula (G), formula (H), formula (I) or formula (J): Formula (G), Formula (H), Formula (I), Formula (J).

舉例來說,當式(I)或式(II)所示的聚醯亞胺寡聚物中,X為氫、R 1為式(D)所示之結構、R 2為式(J)所示之結構且A為苯環時,聚醯亞胺寡聚物具有如式(I-1)或式(II-1)所示之一結構: 式(I-1)、 式(II-1)。 For example, when in the polyimide oligomer represented by formula (I) or formula (II), X is hydrogen, R1 is a structure represented by formula (D), R2 is a structure represented by formula (J), and A is a benzene ring, the polyimide oligomer has a structure represented by formula (I-1) or formula (II-1): Formula (I-1), Formula (II-1).

藉此,本發明的聚醯亞胺寡聚物由二聚二胺衍生而得,其結構末端具有可反應的不飽和雙鍵,並可藉由自由基聚合固化後形成具有良好機械特性與耐熱性的固化物,且由於主結構係由大量脂肪族碳鏈構成,可為材料提供良好的低介電特性,在印刷電路板材料應用上具有相當大的潛力。Thus, the polyimide oligomer of the present invention is derived from dimerized diamine, has a reactive unsaturated double bond at the end of the structure, and can be cured by free radical polymerization to form a cured product with good mechanical properties and heat resistance. Moreover, since the main structure is composed of a large number of aliphatic carbon chains, it can provide the material with good low dielectric properties and has considerable potential in the application of printed circuit board materials.

<聚醯亞胺寡聚物的製備方法><Method for preparing polyimide oligomer>

配合參照第1圖,其係依照本發明之一實施方式之聚醯亞胺寡聚物的製備方法100的步驟流程圖。在第1圖中,聚醯亞胺寡聚物的製備方法100包含步驟110、步驟120、步驟130以及步驟140。Referring to FIG. 1 , it is a flow chart of the steps of a method 100 for preparing a polyimide oligomer according to an embodiment of the present invention. In FIG. 1 , the method 100 for preparing a polyimide oligomer comprises steps 110 , 120 , 130 , and 140 .

步驟110為進行一第一溶解步驟,其係將一二酸酐與一單酐溶於一第一溶劑中,以形成一酸酐溶液,且所述單酐具有不飽和雙鍵,以符合後續進行自由基固化需求,具體地,單酐可為但不限於馬來酸酐或衣康酸酐。Step 110 is to perform a first dissolution step, which is to dissolve a diacid anhydride and a monoanhydride in a first solvent to form an anhydride solution, and the monoanhydride has an unsaturated double bond to meet the subsequent free radical curing requirements. Specifically, the monoanhydride can be but is not limited to maleic anhydride or itaconic anhydride.

步驟120為進行一第二溶解步驟,其係將一二聚二胺與一雙官能脂肪胺混合並溶於一第二溶劑中,以形成一二胺溶液,其中二聚二胺與雙官能脂肪胺的莫耳比可為1:0.4至1:3,優選地可為1:0.5至1:2。詳細來說,所述二聚二胺是一種生物基二胺,其係由脂肪酸衍生的二胺單體,且主體結構為多碳脂肪族,而所述雙官能脂肪胺具有剛性環狀結構,以提供後續自由基固化衍生物良好的耐熱性,具體地,雙官能脂肪胺可為但不限於異佛爾酮二胺或原冰片烯二胺。Step 120 is to perform a second dissolving step, which is to mix a dimerized diamine and a difunctional fatty amine and dissolve them in a second solvent to form a diamine solution, wherein the molar ratio of the dimerized diamine to the difunctional fatty amine can be 1:0.4 to 1:3, preferably 1:0.5 to 1:2. Specifically, the dimerized diamine is a bio-based diamine, which is a diamine monomer derived from fatty acids, and the main structure is a multi-carbon aliphatic, and the difunctional fatty amine has a rigid ring structure to provide good heat resistance for subsequent free radical curing derivatives. Specifically, the difunctional fatty amine can be but is not limited to isophorone diamine or protobornene diamine.

另外,步驟110的第一溶劑與步驟120的第二溶劑可相同亦可不同,其係選自由N,N-二甲基乙醯胺(DMAc)、N-甲基吡咯烷酮(NMP)、二甲基甲醯胺(DMF)、苯甲醚、二甲基亞碸(DMSO)、環已酮、間苯二酚(m-cresol)所組成之一群組。In addition, the first solvent of step 110 and the second solvent of step 120 may be the same or different, and are selected from the group consisting of N,N-dimethylacetamide (DMAc), N-methylpyrrolidone (NMP), dimethylformamide (DMF), anisole, dimethyl sulfoxide (DMSO), cyclohexanone, and m-cresol.

步驟130為進行一混合步驟,其係將二胺溶液加入酸酐溶液中,並於一聚合溫度下反應,以形成一混合溶液,其中所述聚合溫度可為0 oC至90 oC,優選地可為40 oC至80 oC,是以二胺溶液加進酸酐溶液後,會於聚合溫度下進行聚合,而二聚二胺加上雙官能脂肪胺所得之二胺與二酸酐的莫耳比可為1.2:1至1.8:1,優選地可為1.4:1至1.6:1。 Step 130 is a mixing step, which is to add the diamine solution into the anhydride solution and react at a polymerization temperature to form a mixed solution, wherein the polymerization temperature can be 0 ° C to 90 ° C, preferably 40 ° C to 80 ° C, after the diamine solution is added to the anhydride solution, polymerization will be carried out at the polymerization temperature, and the molar ratio of the diamine obtained by dimerizing diamine and difunctional fatty amine to the dianhydride can be 1.2:1 to 1.8:1, preferably 1.4:1 to 1.6:1.

步驟140為進行一添加步驟,其係將一二甲苯添加至混合溶液中,並於一反應蒸餾溫度下進行反應並蒸餾,以得到聚醯亞胺寡聚物,其中所述反應蒸餾溫度可為130 oC至170 oC,優選地可為140 oC至160 oC。詳細來說,當混合溶液加入二甲苯後,架設Dean-Stark裝置,並升溫至反應蒸餾溫度進行閉環反應及蒸餾除水,降溫後可得到聚醯亞胺寡聚物溶液,而聚醯亞胺寡聚物溶液則含有聚醯亞胺寡聚物以及溶劑。 Step 140 is to perform an adding step, which is to add xylene to the mixed solution, and react and distill at a reaction distillation temperature to obtain polyimide oligomer, wherein the reaction distillation temperature can be 130 ° C. to 170 ° C., preferably 140 ° C. to 160 ° C. In detail, after xylene is added to the mixed solution, a Dean-Stark apparatus is set up, and the temperature is raised to the reaction distillation temperature to perform a closed-loop reaction and distill to remove water, and the polyimide oligomer solution can be obtained after cooling, and the polyimide oligomer solution contains polyimide oligomer and solvent.

<具低介電特性的固化物><Cured material with low dielectric properties>

本發明提供一種具低介電特性的固化物,其係由前述聚醯亞胺寡聚物加入一自由基起始劑,並於一固化溫度下烘烤製得,其中所述自由基起始劑可為過氧化物、偶氮引發劑或其混合,而自由基起始劑的添加量可為聚醯亞胺寡聚物含量的0.3重量百分比至2重量百分比,優選地可為0.5重量百分比至1.5重量百分比。另外,自由基固化反應可採用階段式升溫之加熱方式來進行,但不限於此加熱方式,且固化溫度可為160 oC至240 oC,較佳地可為180 oC、200 oC或220 oC。 The present invention provides a cured product with low dielectric properties, which is prepared by adding a free radical initiator to the aforementioned polyimide oligomer and baking at a curing temperature, wherein the free radical initiator can be a peroxide, an azo initiator or a mixture thereof, and the amount of the free radical initiator added can be 0.3 weight percent to 2 weight percent of the polyimide oligomer content, preferably 0.5 weight percent to 1.5 weight percent. In addition, the free radical curing reaction can be carried out by a staged heating method, but is not limited to this heating method, and the curing temperature can be 160 ° C to 240 ° C, preferably 180 ° C, 200 ° C or 220 ° C.

藉此,本發明之聚醯亞胺寡聚物的製備方法透過胺類的挑選搭配與比例調整使產物固化後可克服熱性質不佳的問題並同時保有高頻低介電特性,且在製程上也因單體的選擇與進料順序的改善可達到不添加觸媒下製得聚醯亞胺寡聚物,並可直接用於電路板含浸工藝,減少廢液產出與溶劑使用量,以平衡電路板產業發展與減碳趨勢。Thus, the preparation method of the polyimide oligomer of the present invention can overcome the problem of poor thermal properties of the product after curing and maintain high-frequency and low-dielectric properties through the selection and proportion adjustment of amines. In addition, due to the improvement of the selection of monomers and the feeding sequence in the process, the polyimide oligomer can be prepared without adding a catalyst, and can be directly used in the circuit board impregnation process, reducing the output of waste liquid and the use of solvents, so as to balance the development of the circuit board industry and the carbon reduction trend.

茲以下列具體實施例進一步示範說明本發明,用以有利於本發明所屬技術領域通常知識者,可在不需過度解讀的情形下完整利用並實踐本發明,而不應將這些實施例視為對本發明範圍的限制,但用於說明如何實施本發明的材料及方法。The present invention is further illustrated by the following specific embodiments, which are used to facilitate those skilled in the art to which the present invention belongs, so that the present invention can be fully utilized and practiced without excessive interpretation. These embodiments should not be regarded as limiting the scope of the present invention, but are used to illustrate the materials and methods for implementing the present invention.

<實施例/比較例><Example/Comparative Example>

實施例1:將20克(0.0917 mole)的均苯四甲酸酐(Pyromellitic Dianhydride, PMDA)與8.99克(0.0917 mole)的馬來酸酐溶於90克的N,N-二甲基乙醯胺(DMAc)中,以配製成酸酐溶液。接著,將36.79克(0.0688 mole)的二聚二胺(Priamine 1075, 購自Croda)與11.71克(0.0688 mole)的異佛爾酮二胺(Isophoronediamine, IPDA)溶於73克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入54克的二甲苯形成一待分離混合液,並以蒸餾方式自待分離混合液分離出聚醯亞胺寡聚物溶液,例如透過Dean-Stark裝置,將待分離混合液升溫至150 oC除水4小時,再進一步升溫至160 oC除水,至餾水量達預期脫水量後降溫可得實施例1之聚醯亞胺寡聚物溶液。具體地,實施例1中的聚醯亞胺寡聚物具有如式(I-1)所示之結構,其中m/p為1,且經由凝膠層析滲透儀(GPC)量測後,其數目平均分子量(Mn)為2095,重量平均分子量(Mw)為4841。 Example 1: 20 g (0.0917 mole) of pyromellitic anhydride (PMDA) and 8.99 g (0.0917 mole) of maleic anhydride were dissolved in 90 g of N,N-dimethylacetamide (DMAc) to prepare an anhydride solution. Then, 36.79 g (0.0688 mole) of dimer diamine (Priamine 1075, purchased from Croda) and 11.71 g (0.0688 mole) of isophoronediamine (IPDA) were dissolved in 73 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the diamine solution is slowly dripped into the anhydride solution, and the temperature of the water bath is controlled not to exceed 60 ° C. After the dripping is completed, the temperature is raised to 80 ° C for reaction for 3 hours. After the reaction is completed, 54 grams of xylene is added to form a mixed solution to be separated, and the polyimide oligomer solution is separated from the mixed solution to be separated by distillation. For example, the mixed solution to be separated is heated to 150 ° C for dehydration for 4 hours using a Dean-Stark apparatus, and then further heated to 160 ° C for dehydration. After the amount of water distilled reaches the expected amount of water, the temperature is lowered to obtain the polyimide oligomer solution of Example 1. Specifically, the polyimide oligomer in Example 1 has a structure as shown in formula (I-1), wherein m/p is 1, and after measurement by gel chromatography permeameter (GPC), its number average molecular weight (Mn) is 2095 and its weight average molecular weight (Mw) is 4841.

實施例2:將20克(0.0917 mole)的均苯四甲酸酐與8.99克(0.0917 mole)的馬來酸酐溶於90克的N,N-二甲基乙醯胺中,以配製成酸酐溶液。接著,將24.53克(0.0459 mole)的二聚二胺(Priamine 1075, 購自Croda)與15.62克(0.0917 mole)的異佛爾酮二胺溶於56.54克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入48.85克的二甲苯,其餘步驟皆與實施例1相同,以得實施例2之聚醯亞胺寡聚物溶液。具體地,實施例2中的聚醯亞胺寡聚物具有如式(I-1)所示之結構,其中m/p為2,且經由凝膠層析滲透儀(GPC)量測後,其數目平均分子量(Mn)為1448,重量平均分子量(Mw)為3049。 Example 2: 20 g (0.0917 mole) of pyromellitic anhydride and 8.99 g (0.0917 mole) of maleic anhydride were dissolved in 90 g of N,N-dimethylacetamide to prepare an anhydride solution. Then, 24.53 g (0.0459 mole) of dimer diamine (Priamine 1075, purchased from Croda) and 15.62 g (0.0917 mole) of isophorone diamine were dissolved in 56.54 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the diamine solution was slowly dripped into the anhydride solution, and the water bath temperature was controlled not to exceed 60 ° C. After the dripping was completed, the temperature was raised to 80 ° C for reaction for 3 hours. After the reaction was completed, 48.85 g of xylene was added, and the remaining steps were the same as those in Example 1 to obtain the polyimide oligomer solution of Example 2. Specifically, the polyimide oligomer in Example 2 has a structure as shown in formula (I-1), wherein m/p is 2, and after being measured by gel chromatography permeameter (GPC), its number average molecular weight (Mn) is 1448 and its weight average molecular weight (Mw) is 3049.

實施例3:將20克(0.0917 mole)的均苯四甲酸酐與8.99克(0.0917 mole)的馬來酸酐溶於90克的N,N-二甲基乙醯胺(DMAc)中,以配製成酸酐溶液。接著,將49.05克(0.0917 mole)的二聚二胺(Priamine 1075, 購自Croda)與7.81克(0.0458 mole)的異佛爾酮二胺溶於90.07克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入60.02克的二甲苯,其餘步驟皆與實施例1相同,以得實施例3之聚醯亞胺寡聚物溶液。具體地,實施例3中的聚醯亞胺寡聚物具有如式(I-1)所示之結構,其中m/p為0.5,且經由凝膠層析滲透儀(GPC)量測後,其數目平均分子量(Mn)為1050,重量平均分子量(Mw)為2373。 Example 3: 20 g (0.0917 mole) of pyromellitic anhydride and 8.99 g (0.0917 mole) of maleic anhydride were dissolved in 90 g of N,N-dimethylacetamide (DMAc) to prepare an anhydride solution. Then, 49.05 g (0.0917 mole) of dimer diamine (Priamine 1075, purchased from Croda) and 7.81 g (0.0458 mole) of isophorone diamine were dissolved in 90.07 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the diamine solution was slowly dripped into the anhydride solution, and the water bath temperature was controlled not to exceed 60 ° C. After the dripping was completed, the temperature was raised to 80 ° C for reaction for 3 hours. After the reaction was completed, 60.02 g of xylene was added, and the remaining steps were the same as those in Example 1 to obtain the polyimide oligomer solution of Example 3. Specifically, the polyimide oligomer in Example 3 has a structure as shown in formula (I-1), wherein m/p is 0.5, and after being measured by gel chromatography permeameter (GPC), its number average molecular weight (Mn) is 1050, and its weight average molecular weight (Mw) is 2373.

實施例4:將20克(0.0917 mole)的均苯四甲酸酐與10.28克(0.0917 mole)的衣康酸酐溶於90克的N,N-二甲基乙醯胺中,以配製成酸酐溶液。接著,將24.53克(0.0459 mole)的二聚二胺(Priamine 1075, 購自Croda)與15.62克(0.0917 mole)的異佛爾酮二胺溶於56.54克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入48.85克的二甲苯,其餘步驟皆與實施例1相同,以得實施例4之聚醯亞胺寡聚物溶液。具體地,實施例4中的聚醯亞胺寡聚物具有如式(II-1)所示之結構,其中m/p為2,且經由凝膠層析滲透儀(GPC)量測後,其數目平均分子量(Mn)為2235,重量平均分子量(Mw)為5669。 Example 4: 20 g (0.0917 mole) of pyromellitic anhydride and 10.28 g (0.0917 mole) of itaconic anhydride were dissolved in 90 g of N,N-dimethylacetamide to prepare an anhydride solution. Then, 24.53 g (0.0459 mole) of dimer diamine (Priamine 1075, purchased from Croda) and 15.62 g (0.0917 mole) of isophorone diamine were dissolved in 56.54 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the diamine solution was slowly dripped into the anhydride solution, and the water bath temperature was controlled not to exceed 60 ° C. After the dripping was completed, the temperature was raised to 80 ° C for reaction for 3 hours. After the reaction was completed, 48.85 g of xylene was added, and the remaining steps were the same as those in Example 1 to obtain the polyimide oligomer solution of Example 4. Specifically, the polyimide oligomer in Example 4 has a structure as shown in formula (II-1), wherein m/p is 2, and after being measured by gel chromatography permeameter (GPC), its number average molecular weight (Mn) is 2235, and its weight average molecular weight (Mw) is 5669.

比較例1:將20克(0.0917 mole)的均苯四甲酸酐與8.99克(0.0917 mole)的馬來酸酐溶於90克的N,N-二甲基乙醯胺中,以配製成酸酐溶液。接著,將23.42克(0.1375 mole)的異佛爾酮二胺溶於24.14克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入38.14克的二甲苯,其餘步驟皆與實施例1相同,以得比較例1之聚醯亞胺寡聚物溶液。具體地,比較例1經由凝膠層析滲透儀(GPC)量測後,其數目平均分子量(Mn)為2117,重量平均分子量(Mw)為2950。 Comparative Example 1: 20 grams (0.0917 mole) of pyromellitic anhydride and 8.99 grams (0.0917 mole) of maleic anhydride were dissolved in 90 grams of N,N-dimethylacetamide to prepare an anhydride solution. Then, 23.42 grams (0.1375 mole) of isophorone diamine was dissolved in 24.14 grams of N,N-dimethylacetamide to prepare a diamine solution. After that, the diamine solution was slowly dripped into the anhydride solution, and the water bath temperature was controlled not to exceed 60 ° C. After the dripping was completed, the temperature was raised to 80 ° C and reacted for 3 hours. After the reaction was completed, 38.14 grams of xylene was added. The remaining steps were the same as those in Example 1 to obtain the polyimide oligomer solution of Comparative Example 1. Specifically, the number average molecular weight (Mn) of Comparative Example 1 was 2117 and the weight average molecular weight (Mw) was 2950 after being measured by gel chromatography permeameter (GPC).

比較例2:將20克(0.0917 mole)的均苯四甲酸酐與1.798克(0.0813 mole)的馬來酸酐溶於80克的N,N-二甲基乙醯胺中,以配製成酸酐溶液。接著,將26.98克(0.0504 mole)的二聚二胺(Priamine 1075, 購自Croda)與8.59克(0.0504 mole)的異佛爾酮二胺溶於39.6克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入39.87克的二甲苯,其餘步驟皆與實施例1相同,但在製備過程中有大量鹽類生成且難以消除,導致無法順利獲得產物,原因在於二胺與二酸酐的莫耳比更改為1.1:1。 Comparative Example 2: 20 g (0.0917 mole) of pyromellitic anhydride and 1.798 g (0.0813 mole) of maleic anhydride were dissolved in 80 g of N,N-dimethylacetamide to prepare an anhydride solution. Then, 26.98 g (0.0504 mole) of dimer diamine (Priamine 1075, purchased from Croda) and 8.59 g (0.0504 mole) of isophorone diamine were dissolved in 39.6 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the diamine solution was slowly dripped into the anhydride solution, and the water bath temperature was controlled not to exceed 60 ° C. After the dripping was completed, the temperature was raised to 80 ° C for reaction for 3 hours. After the reaction was completed, 39.87 g of xylene was added. The remaining steps were the same as those in Example 1. However, a large amount of salts were generated during the preparation process and were difficult to eliminate, resulting in the failure to obtain the product smoothly. The reason was that the molar ratio of diamine to dianhydride was changed to 1.1:1.

比較例3:將20克(0.0917 mole)的均苯四甲酸酐與8.99克(0.0917 mole)的馬來酸酐溶於90克的N,N-二甲基乙醯胺中,以配製成酸酐溶液。接著,將36.79克(0.0688 mole)的二聚二胺(Priamine 1075, 購自Croda)與11.71克(0.0688 mole)的異佛爾酮二胺溶於73克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將酸酐溶液緩緩滴入二胺溶液中,但在滴入的過程中反應劇烈,造成反應迅速膠化而無法順利獲得產物,原因在於二胺溶液與酸酐溶液的滴加順序不同。Comparative Example 3: 20 g (0.0917 mole) of pyromellitic anhydride and 8.99 g (0.0917 mole) of maleic anhydride were dissolved in 90 g of N,N-dimethylacetamide to prepare an anhydride solution. Then, 36.79 g (0.0688 mole) of dimer diamine (Priamine 1075, purchased from Croda) and 11.71 g (0.0688 mole) of isophorone diamine were dissolved in 73 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the anhydride solution was slowly dripped into the diamine solution. However, the reaction was violent during the dripping process, causing the reaction to gel quickly and the product could not be obtained smoothly. The reason was that the diamine solution and the anhydride solution were added in a different order.

比較例4:將20克(0.0917 mole)的均苯四甲酸酐與8.99克(0.0917 mole)的馬來酸酐溶於90克的N,N-二甲基乙醯胺中,以配製成酸酐溶液。接著,將73.58克(0.1375 mole)的二聚二胺(Priamine 1075, 購自Croda)溶於127.28克的N,N-二甲基乙醯胺中,以配製成二胺溶液。之後,將二胺溶液緩緩滴入酸酐溶液中,且水浴控制溫度不超過60 oC,滴入完畢後溫度升至80 oC反應3小時,結束後加入72.43克的二甲苯,其餘步驟皆與實施例1相同,以得比較例4之聚醯亞胺寡聚物溶液。具體地,比較例4經由凝膠層析滲透儀(GPC)量測後,其數目平均分子量(Mn)為1937,重量平均分子量(Mw)為2480。 Comparative Example 4: 20 g (0.0917 mole) of pyromellitic anhydride and 8.99 g (0.0917 mole) of maleic anhydride were dissolved in 90 g of N,N-dimethylacetamide to prepare an anhydride solution. Then, 73.58 g (0.1375 mole) of dimer diamine (Priamine 1075, purchased from Croda) was dissolved in 127.28 g of N,N-dimethylacetamide to prepare a diamine solution. Afterwards, the diamine solution was slowly dripped into the anhydride solution, and the water bath temperature was controlled not to exceed 60 ° C. After the dripping was completed, the temperature was raised to 80 ° C for reaction for 3 hours. After the reaction was completed, 72.43 g of xylene was added. The remaining steps were the same as those of Example 1 to obtain the polyimide oligomer solution of Comparative Example 4. Specifically, after being measured by gel chromatography permeameter (GPC), Comparative Example 4 had a number average molecular weight (Mn) of 1937 and a weight average molecular weight (Mw) of 2480.

<固化物的製備><Preparation of cured product>

實施例5:將5克的實施例1之聚醯亞胺寡聚物溶液(固含量30%,溶劑為DMAc)加入0.015克(聚醯亞胺寡聚物的1 wt%)的過氧化二異丙苯(Dicumyl Peroxide, DCP)配製成預聚物溶液後倒入模具中,以80 oC至140 oC緩慢升溫烘烤以去除溶劑,再進一步升溫固化,固化程序係採階段式升溫,本實施例為三階段固化,其係於180 oC、200 oC、220 oC各固化達2小時,以得到實施例5之固化物。 Example 5: 5 g of the polyimide oligomer solution of Example 1 (solid content 30%, solvent: DMAc) was added with 0.015 g (1 wt% of the polyimide oligomer) of dicumyl peroxide (DCP) to prepare a prepolymer solution, which was then poured into a mold and baked at a temperature of 80 ° C to 140 ° C to remove the solvent. The solution was then further heated to cure. The curing process was a staged heating process. This example was a three-stage curing process, which was performed at 180 ° C, 200 ° C, and 220 ° C for 2 hours each to obtain the cured product of Example 5.

實施例6:將5克的實施例2之聚醯亞胺寡聚物溶液(固含量30%,溶劑為DMAc)加入0.015克(聚醯亞胺寡聚物的1 wt%)的過氧化二異丙苯配製成預聚物溶液後倒入模具中,其餘步驟皆與實施例5相同,以得到實施例6之固化物。Example 6: 5 g of the polyimide oligomer solution of Example 2 (solid content 30%, solvent: DMAc) was added with 0.015 g (1 wt% of the polyimide oligomer) of diisopropylbenzene peroxide to prepare a prepolymer solution, which was then poured into a mold. The remaining steps were the same as those of Example 5 to obtain the cured product of Example 6.

實施例7:將5克的實施例3之聚醯亞胺寡聚物溶液(固含量30%,溶劑為DMAc)加入0.015克(聚醯亞胺寡聚物的1 wt%)的過氧化二異丙苯配製成預聚物溶液後倒入模具中,其餘步驟皆與實施例5相同,以得到實施例7之固化物。Example 7: 0.015 g (1 wt % of the polyimide oligomer) of diisopropylbenzene peroxide was added to 5 g of the polyimide oligomer solution of Example 3 (solid content 30%, solvent: DMAc) to prepare a prepolymer solution, which was then poured into a mold. The remaining steps were the same as those of Example 5 to obtain the cured product of Example 7.

實施例8:將5克的實施例4之聚醯亞胺寡聚物溶液(固含量30%,溶劑為DMAc)加入0.015克(聚醯亞胺寡聚物的1 wt%)的過氧化二異丙苯配製成預聚物溶液後倒入模具中,其餘步驟皆與實施例5相同,以得到實施例8之固化物。Example 8: 5 g of the polyimide oligomer solution of Example 4 (solid content 30%, solvent: DMAc) was added with 0.015 g (1 wt% of the polyimide oligomer) of diisopropylbenzene peroxide to prepare a prepolymer solution, which was then poured into a mold. The remaining steps were the same as those of Example 5 to obtain the cured product of Example 8.

比較例5:將5克的比較例1之聚醯亞胺寡聚物溶液(固含量30%,溶劑為DMAc)加入0.015克(聚醯亞胺寡聚物的1 wt%)的過氧化二異丙苯配製成預聚物溶液後倒入模具中,其餘步驟皆與實施例5相同,以得到比較例5之固化物,但其發泡嚴重且脆性高,無法順利製得完整膜材。Comparative Example 5: 5 g of the polyimide oligomer solution of Comparative Example 1 (solid content 30%, solvent DMAc) was added with 0.015 g (1 wt% of the polyimide oligomer) of diisopropylbenzene peroxide to prepare a prepolymer solution, which was then poured into a mold. The remaining steps were the same as those of Example 5 to obtain the cured product of Comparative Example 5. However, the cured product had severe foaming and high brittleness, and a complete film could not be successfully prepared.

比較例6:將5克的比較例4之聚醯亞胺寡聚物溶液(固含量30%,溶劑為DMAc)加入0.015克(聚醯亞胺寡聚物的1 wt%)的過氧化二異丙苯配製成預聚物溶液後倒入模具中,其餘步驟皆與實施例5相同,以得到比較例6之固化物。Comparative Example 6: 5 g of the polyimide oligomer solution of Comparative Example 4 (solid content 30%, solvent: DMAc) was added with 0.015 g (1 wt% of the polyimide oligomer) of diisopropylbenzene peroxide to prepare a prepolymer solution, which was then poured into a mold. The remaining steps were the same as those of Example 5 to obtain the cured product of Comparative Example 6.

比較例7:將5克的聚苯醚樹脂(Noryl SA9000, 購自SABIC)加入0.015克的過氧化二異丙苯配製成預聚物溶液後倒入模具中,其餘步驟皆與實施例5相同,以得到比較例7之固化物。Comparative Example 7: 5 g of polyphenylene ether resin (Noryl SA9000, purchased from SABIC) was added with 0.015 g of diisopropylbenzene peroxide to prepare a prepolymer solution, which was then poured into a mold. The remaining steps were the same as those of Example 5 to obtain a cured product of Comparative Example 7.

<評估測試方法><Evaluation test method>

玻璃轉移溫度(T g):使用動態機械分析儀(Dynamic Mechanical Analyzer, DMA)來量測固化物的玻璃轉移溫度,且其條件是在5 oC/min的升溫速率下進行檢測。 Glass transition temperature (T g ): A dynamic mechanical analyzer (DMA) was used to measure the glass transition temperature of the cured product at a heating rate of 5 ° C/min.

介電分析方法:為評估本發明之聚醯亞胺寡聚物固化而得的固化物之介電特性,本發明測量固化物在10 GHz下之介電常數(D k)及介電損失(D f)。 Dielectric analysis method: In order to evaluate the dielectric properties of the cured product obtained by curing the polyimide oligomer of the present invention, the present invention measures the dielectric constant (D k ) and dielectric loss (D f ) of the cured product at 10 GHz.

將實施例5至實施例8以及比較例6至比較例7進行上述評估測試方法,並將結果紀錄於表一。 表一 T g( oC) D k D f 實施例5 132 2.57 0.0038 實施例6 193 2.69 0.0048 實施例7 115 2.21 0.0027 實施例8 180 2.78 0.0055 比較例6 35 2.23 0.0018 比較例7 228 2.77 0.0071 The above evaluation test method was performed on Examples 5 to 8 and Comparative Examples 6 to 7, and the results are recorded in Table 1. Table 1 Tg ( o C) D k D Embodiment 5 132 2.57 0.0038 Embodiment 6 193 2.69 0.0048 Embodiment 7 115 2.21 0.0027 Embodiment 8 180 2.78 0.0055 Comparison Example 6 35 2.23 0.0018 Comparative Example 7 228 2.77 0.0071

由上表一的結果可見,實施例1至實施例4的聚醯亞胺寡聚物經過自由基固化後,所得之實施例5至實施例8的固化物的玻璃轉移溫度皆可高於100 oC,且隨著剛性異佛爾酮二胺的用量增加,實施例6及實施例8的玻璃轉移溫度可達180 oC以上,雖然與目前廣用的聚苯醚樹脂SA9000所製得之比較例7相比耐熱性較差,但對比於沒有添加剛性異佛爾酮二胺的比較例6之固化物,實施例5至實施例8的固化物之耐熱性確實有顯著的改善。 From the results in Table 1 above, it can be seen that after the polyimide oligomers of Examples 1 to 4 are cured by free radicals, the glass transition temperatures of the cured products of Examples 5 to 8 obtained are all higher than 100 ° C, and as the amount of rigid isophorone diamine used increases, the glass transition temperatures of Examples 6 and 8 can reach above 180 ° C. Although the heat resistance is poorer than that of Comparative Example 7 made from the currently widely used polyphenylene ether resin SA9000, the heat resistance of the cured products of Examples 5 to 8 is indeed significantly improved compared to the cured product of Comparative Example 6 without the addition of rigid isophorone diamine.

另外,實施例5至實施例8的固化物在高頻測量下可表現出比目前廣用的聚苯醚樹脂SA9000所製得之比較例7優異的絕緣性,以耐熱性最佳的實施例6來說,其介電常數(D k)可表現出與比較例7差不多的水準,但介電損失(D f)則改善許多。然而,根據二聚二胺的使用量增加,所得之固化物可表現出更優異的絕緣性,以二聚二胺使用量最高的實施例7而言,其介電常數(D k)可達到2.21,介電損失(D f)則可達到0.0027,展現出絕佳的電性表現,可應用於高頻印刷電路板之製作。 In addition, the cured products of Examples 5 to 8 can show better insulation than Comparative Example 7 made of the currently widely used polyphenylene ether resin SA9000 under high-frequency measurement. For Example 6 with the best heat resistance, its dielectric constant (D k ) can show a level similar to that of Comparative Example 7, but the dielectric loss (D f ) is much improved. However, according to the increase in the amount of dimerized diamine used, the obtained cured product can show better insulation. For Example 7 with the highest amount of dimerized diamine used, its dielectric constant (D k ) can reach 2.21 and the dielectric loss (D f ) can reach 0.0027, showing excellent electrical performance and can be applied to the production of high-frequency printed circuit boards.

此外,不添加剛性二胺的比較例6之固化物,其介電常數(D k)的表現並沒有比實施例7優異,但介電損失(D f)的表現可進一步優化至0.0018,表示二聚二胺結構在一定使用量後對於介電常數(D k)的貢獻將逐漸變小,對於介電損失(D f)則可進一步改善,但針對耐熱性來看,比較例6的耐熱性也將損失非常多,使得在有耐熱需求的電路板材應用上受限。 In addition, the dielectric constant (D k ) of the cured product of Comparative Example 6 without adding rigid diamine is not better than that of Example 7, but the dielectric loss (D f ) can be further optimized to 0.0018, indicating that the contribution of the dimerized diamine structure to the dielectric constant (D k ) will gradually decrease after a certain usage amount, and the dielectric loss (D f ) can be further improved. However, in terms of heat resistance, the heat resistance of Comparative Example 6 will also be greatly reduced, which limits its application in circuit boards with heat resistance requirements.

綜上所述,本發明之聚醯亞胺寡聚物以二聚二胺為原料搭配剛性的雙官能二胺單體確實改善了耐熱性的問題,並且讓材料保留良好的電氣性質,甚至表現出比目前廣用於產業中的聚苯醚樹脂更優異的電氣性質,可說明本發明所提出的聚醯亞胺寡聚物於電路板產業有其應用潛力,且可改善材料開發所引發的環境問題。In summary, the polyimide oligomer of the present invention, which uses dimerized diamine as a raw material and a rigid bifunctional diamine monomer, has indeed improved the problem of heat resistance and allowed the material to retain good electrical properties, and even exhibited better electrical properties than the polyphenylene ether resin currently widely used in the industry. This shows that the polyimide oligomer proposed by the present invention has its application potential in the circuit board industry and can improve the environmental problems caused by material development.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined in the attached patent application.

100:聚醯亞胺寡聚物的製備方法 110,120,130,140:步驟 100: Preparation method of polyimide oligomer 110,120,130,140: Steps

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖係繪示依照本發明之一實施方式之聚醯亞胺寡聚物的製備方法的步驟流程圖。 In order to make the above and other purposes, features, advantages and embodiments of the present invention more clearly understood, the attached drawings are described as follows: Figure 1 is a flow chart showing the steps of the preparation method of polyimide oligomer according to one embodiment of the present invention.

100:聚醯亞胺寡聚物的製備方法 100: Preparation method of polyimide oligomer

110,120,130,140:步驟 110,120,130,140: Steps

Claims (15)

一種聚醯亞胺寡聚物,其具有如式(I)或式(II)所示之一結構: 式(I)、 式(II),
其中,X係各自獨立為氫或甲基,R 1為總碳數5至20且具有碳數5以上構成的環烷類、式(A)、式(B)或式(C)所示之一結構: 式(A)、 式(B)、 式(C),
R 2係各自獨立為碳數36的飽和或不飽和的烴類,A係各自獨立為苯環、聯苯、萘環、碳數4至6的環烷類、式(a)、式(b)、式(c)、式(d)、式(e)、式(f)、式(g)、式(h)或式(i)所示之一結構: 式(a)、 式(b)、 式(c)、 式(d)、 式(e)、 式(f)、 式(g)、 式(h)、 式(i),
其中,n為0至10的任意數,m/p為0.5至5的任意數。
A polyimide oligomer having a structure as shown in formula (I) or formula (II): Formula (I), Formula (II),
Wherein, X is independently hydrogen or methyl, R1 is a cycloalkane having a total carbon number of 5 to 20 and having a carbon number of 5 or more, or a structure represented by formula (A), formula (B) or formula (C): Formula (A), Formula (B), Formula (C),
R2 is independently a saturated or unsaturated hydrocarbon having 36 carbon atoms, and A is independently a benzene ring, a biphenyl ring, a naphthyl ring, a cycloalkane having 4 to 6 carbon atoms, or a structure represented by formula (a), formula (b), formula (c), formula (d), formula (e), formula (f), formula (g), formula (h), or formula (i): Formula (a), Formula (b), Formula (c), Formula (d), Formula (e), Formula (f), Formula (g), Formula (h), Formula (i),
Wherein, n is any number from 0 to 10, and m/p is any number from 0.5 to 5.
如請求項1所述之聚醯亞胺寡聚物,其中該碳數5以上構成的環烷類包含如式(D)、式(E)或式(F)所示之一結構: 式(D)、 式(E)、 式(F)。
The polyimide oligomer as described in claim 1, wherein the cycloalkane having 5 or more carbon atoms comprises a structure represented by formula (D), formula (E) or formula (F): Formula (D), Formula (E), Formula (F).
如請求項1所述之聚醯亞胺寡聚物,其中R 2具有如式(G)、式(H)、式(I)或式(J)所示之一結構: 式(G)、 式(H)、 式(I)、 式(J)。
The polyimide oligomer as described in claim 1, wherein R 2 has a structure as shown in formula (G), formula (H), formula (I) or formula (J): Formula (G), Formula (H), Formula (I), Formula (J).
如請求項1所述之聚醯亞胺寡聚物,其具有如式(I-1)或式(II-1)所示之一結構: 式(I-1)、 式(II-1)。
The polyimide oligomer as described in claim 1 has a structure as shown in formula (I-1) or formula (II-1): Formula (I-1), Formula (II-1).
一種如請求項1所述之聚醯亞胺寡聚物的製備方法,包含: 進行一第一溶解步驟,其係將一二酸酐與一單酐溶於一第一溶劑中,以形成一酸酐溶液,其中該單酐具有不飽和雙鍵; 進行一第二溶解步驟,其係將一二聚二胺與一雙官能脂肪胺混合並溶於一第二溶劑中,以形成一二胺溶液,其中該雙官能脂肪胺具有剛性環狀結構; 進行一混合步驟,其係將該二胺溶液加入該酸酐溶液中,並於一聚合溫度下反應,以形成一混合溶液;以及 進行一添加步驟,其係將一二甲苯添加至該混合溶液中,並於一反應蒸餾溫度下進行反應並蒸餾,以得到該聚醯亞胺寡聚物。 A method for preparing a polyimide oligomer as described in claim 1, comprising: performing a first dissolving step, which is to dissolve a dianhydride and a monoanhydride in a first solvent to form an anhydride solution, wherein the monoanhydride has an unsaturated double bond; performing a second dissolving step, which is to mix a dimerized diamine and a difunctional fatty amine and dissolve them in a second solvent to form a diamine solution, wherein the difunctional fatty amine has a rigid ring structure; performing a mixing step, which is to add the diamine solution to the anhydride solution and react at a polymerization temperature to form a mixed solution; and An adding step is performed, which is to add xylene to the mixed solution, and react and distill at a reaction distillation temperature to obtain the polyimide oligomer. 如請求項5所述之聚醯亞胺寡聚物的製備方法,其中該第一溶劑以及該第二溶劑選自由N,N-二甲基乙醯胺、N-甲基吡咯烷酮、二甲基甲醯胺、苯甲醚、二甲基亞碸、環已酮、間苯二酚所組成之一群組。A method for preparing a polyimide oligomer as described in claim 5, wherein the first solvent and the second solvent are selected from a group consisting of N,N-dimethylacetamide, N-methylpyrrolidone, dimethylformamide, anisole, dimethyl sulfoxide, cyclohexanone, and resorcinol. 如請求項5所述之聚醯亞胺寡聚物的製備方法,其中該聚合溫度為0 oC至90 oC。 The method for preparing a polyimide oligomer as described in claim 5, wherein the polymerization temperature is 0 ° C to 90 ° C. 如請求項5所述之聚醯亞胺寡聚物的製備方法,其中該反應蒸餾溫度為130 oC至170 oC。 The method for preparing polyimide oligomer as described in claim 5, wherein the reaction distillation temperature is 130 ° C to 170 ° C. 如請求項5所述之聚醯亞胺寡聚物的製備方法,其中該二聚二胺與該雙官能脂肪胺的莫耳比為1:0.4至1:3。A method for preparing a polyimide oligomer as described in claim 5, wherein the molar ratio of the dimerized diamine to the difunctional fatty amine is 1:0.4 to 1:3. 如請求項5所述之聚醯亞胺寡聚物的製備方法,其中該二聚二胺加上該雙官能脂肪胺所得之二胺與該二酸酐的莫耳比為1.2:1至1.8:1。A method for preparing a polyimide oligomer as described in claim 5, wherein the molar ratio of the diamine obtained by adding the dimerized diamine to the difunctional fatty amine to the dianhydride is 1.2:1 to 1.8:1. 一種具低介電特性的固化物,其係由如請求項1至請求項4中任一項所述之聚醯亞胺寡聚物加入一自由基起始劑,並於一固化溫度下烘烤製得。A cured product with low dielectric properties is prepared by adding a free radical initiator to the polyimide oligomer as described in any one of claims 1 to 4 and baking the product at a curing temperature. 如請求項11所述之具低介電特性的固化物,其中該自由基起始劑為過氧化物、偶氮引發劑或其混合。A cured product with low dielectric properties as described in claim 11, wherein the free radical initiator is a peroxide, an azo initiator or a mixture thereof. 如請求項11所述之具低介電特性的固化物,其中該自由基起始劑的添加量為該聚醯亞胺寡聚物含量的0.3重量百分比至2重量百分比。A cured product with low dielectric properties as described in claim 11, wherein the amount of the free radical initiator added is 0.3 weight percent to 2 weight percent of the polyimide oligomer content. 如請求項11所述之具低介電特性的固化物,其中該固化溫度為160 oC至240 oC。 The cured product with low dielectric properties as described in claim 11, wherein the curing temperature is 160 ° C to 240 ° C. 如請求項14所述之具低介電特性的固化物,其中該固化溫度為180 oC、200 oC或220 oC。 The cured material with low dielectric properties as described in claim 14, wherein the curing temperature is 180 ° C, 200 ° C or 220 ° C.
TW112117394A 2023-05-10 Polyimide oligomer, preparation method thereof and crosslinked product with low dielectric property prepared thereby TWI869848B (en)

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