TW202442723A - Resin composition, cured product, resin film, prepreg, laminate, and printed wiring board - Google Patents
Resin composition, cured product, resin film, prepreg, laminate, and printed wiring board Download PDFInfo
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- TW202442723A TW202442723A TW113111434A TW113111434A TW202442723A TW 202442723 A TW202442723 A TW 202442723A TW 113111434 A TW113111434 A TW 113111434A TW 113111434 A TW113111434 A TW 113111434A TW 202442723 A TW202442723 A TW 202442723A
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- 239000011342 resin composition Substances 0.000 title claims abstract description 138
- 229920005989 resin Polymers 0.000 title claims abstract description 95
- 239000011347 resin Substances 0.000 title claims abstract description 95
- 229920001577 copolymer Polymers 0.000 claims abstract description 647
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 235
- 239000000178 monomer Substances 0.000 claims abstract description 209
- 229920000642 polymer Polymers 0.000 claims abstract description 150
- 150000001993 dienes Chemical class 0.000 claims abstract description 39
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 25
- 150000003254 radicals Chemical class 0.000 claims abstract description 25
- 239000003999 initiator Substances 0.000 claims abstract description 19
- 238000005984 hydrogenation reaction Methods 0.000 claims description 180
- -1 diene compound Chemical class 0.000 claims description 146
- 229910052751 metal Inorganic materials 0.000 claims description 57
- 239000002184 metal Substances 0.000 claims description 57
- 239000000758 substrate Substances 0.000 claims description 44
- 239000011888 foil Substances 0.000 claims description 34
- 239000004848 polyfunctional curative Substances 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 17
- 239000011521 glass Substances 0.000 claims description 17
- 239000002131 composite material Substances 0.000 claims description 9
- 229920001400 block copolymer Polymers 0.000 claims description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 675
- 238000006116 polymerization reaction Methods 0.000 description 240
- 239000000243 solution Substances 0.000 description 196
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 170
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 168
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 141
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 140
- 238000000034 method Methods 0.000 description 65
- 238000004519 manufacturing process Methods 0.000 description 62
- 239000000047 product Substances 0.000 description 61
- 239000002966 varnish Substances 0.000 description 54
- 239000003054 catalyst Substances 0.000 description 49
- 238000003756 stirring Methods 0.000 description 48
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 45
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 41
- 239000003381 stabilizer Substances 0.000 description 41
- 239000010936 titanium Substances 0.000 description 35
- 239000003822 epoxy resin Substances 0.000 description 34
- 229920000647 polyepoxide Polymers 0.000 description 34
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 33
- 239000001257 hydrogen Substances 0.000 description 33
- 229910052739 hydrogen Inorganic materials 0.000 description 33
- 229920001955 polyphenylene ether Polymers 0.000 description 33
- 230000000052 comparative effect Effects 0.000 description 31
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 30
- 239000002904 solvent Substances 0.000 description 28
- 150000001875 compounds Chemical class 0.000 description 25
- 229910016964 MnSb Inorganic materials 0.000 description 23
- 239000000203 mixture Substances 0.000 description 21
- 230000009257 reactivity Effects 0.000 description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 20
- 238000005481 NMR spectroscopy Methods 0.000 description 19
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 19
- 239000000126 substance Substances 0.000 description 19
- 229920001721 polyimide Polymers 0.000 description 18
- 239000003505 polymerization initiator Substances 0.000 description 18
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 18
- 238000011156 evaluation Methods 0.000 description 17
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 16
- 239000007822 coupling agent Substances 0.000 description 16
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 16
- 239000007787 solid Substances 0.000 description 16
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 15
- 239000011889 copper foil Substances 0.000 description 14
- 238000009826 distribution Methods 0.000 description 14
- 238000005227 gel permeation chromatography Methods 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000003607 modifier Substances 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 12
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 description 11
- 239000000654 additive Substances 0.000 description 11
- 239000003063 flame retardant Substances 0.000 description 11
- 238000002156 mixing Methods 0.000 description 11
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 238000005259 measurement Methods 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- 239000003963 antioxidant agent Substances 0.000 description 9
- 230000001186 cumulative effect Effects 0.000 description 9
- 239000000945 filler Substances 0.000 description 9
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- 235000012239 silicon dioxide Nutrition 0.000 description 9
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 8
- 241000270666 Testudines Species 0.000 description 8
- 125000003277 amino group Chemical group 0.000 description 8
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- 125000003700 epoxy group Chemical group 0.000 description 8
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- 239000007789 gas Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 229910052744 lithium Inorganic materials 0.000 description 8
- 150000002736 metal compounds Chemical class 0.000 description 8
- 238000005160 1H NMR spectroscopy Methods 0.000 description 7
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- 150000001339 alkali metal compounds Chemical class 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 239000012948 isocyanate Substances 0.000 description 7
- 150000002513 isocyanates Chemical class 0.000 description 7
- 238000010030 laminating Methods 0.000 description 7
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- 239000000377 silicon dioxide Substances 0.000 description 7
- 229910052718 tin Inorganic materials 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000004642 Polyimide Substances 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Chemical class 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
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- 239000011734 sodium Substances 0.000 description 6
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- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 5
- 150000008065 acid anhydrides Chemical class 0.000 description 5
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 5
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- JSNRRGGBADWTMC-UHFFFAOYSA-N (6E)-7,11-dimethyl-3-methylene-1,6,10-dodecatriene Chemical compound CC(C)=CCCC(C)=CCCC(=C)C=C JSNRRGGBADWTMC-UHFFFAOYSA-N 0.000 description 4
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 4
- RCJMVGJKROQDCB-UHFFFAOYSA-N 2-methylpenta-1,3-diene Chemical compound CC=CC(C)=C RCJMVGJKROQDCB-UHFFFAOYSA-N 0.000 description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 4
- OMIHGPLIXGGMJB-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]hepta-1,3,5-triene Chemical group C1=CC=C2OC2=C1 OMIHGPLIXGGMJB-UHFFFAOYSA-N 0.000 description 4
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- 150000007942 carboxylates Chemical class 0.000 description 4
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- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 3
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Abstract
本發明獲得可得到低介電常數、低介電損耗因數且耐熱性優異之硬化物之樹脂組合物。 本發明之樹脂組合物含有:具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物(A)及共聚物(B)、以及(I)~(III)中之一種以上;且該樹脂組合物滿足下述條件。 (I):硬化樹脂(共聚物(A)、(B)除外) (II):自由基起始劑 (III):硬化劑(成分(I)除外) 共聚物(A)之Mn為40,000以下。 共聚物(A)、(B)具有1個以上之以乙烯基芳香族單體單元作為主體之聚合物嵌段。 共聚物(B)之Mn為80,000以上。 共聚物(A)與(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BS)之差ΔBS為20質量%以下。 共聚物(A)及(B)之乙烯基芳香族單體單元之含量之平均值為40質量%以下。 共聚物(B)之(BSb)為10質量%以上。 The present invention provides a resin composition that can produce a cured product having a low dielectric constant, a low dielectric dissipation factor and excellent heat resistance. The resin composition of the present invention contains: a copolymer (A) and a copolymer (B) having a vinyl aromatic monomer unit and a covalent diene monomer unit, and one or more of (I) to (III); and the resin composition satisfies the following conditions. (I): Cured resin (excluding copolymers (A) and (B)) (II): Free radical initiator (III): Curing agent (excluding component (I)) The Mn of copolymer (A) is 40,000 or less. Copolymers (A) and (B) have one or more polymer blocks mainly composed of vinyl aromatic monomer units. The Mn of copolymer (B) is 80,000 or more. The difference ΔBS between the content (BS) of the polymer block mainly composed of vinyl aromatic monomer units of copolymers (A) and (B) is 20% by mass or less. The average value of the content of the vinyl aromatic monomer units of copolymers (A) and (B) is 40% by mass or less. The (BSb) of copolymer (B) is 10% by mass or more.
Description
本發明係關於一種樹脂組合物、硬化物、樹脂膜、預浸體、積層體、及印刷配線板。The present invention relates to a resin composition, a cured product, a resin film, a prepreg, a laminate, and a printed wiring board.
近年來,隨著資訊網路技術之顯著進歩、及有效利用資訊網路之服務之擴大,對電子機器要求資訊量之大容量化、及處理速度之高速化。 為了滿足該等要求,對印刷基板或軟性基板等各種基板用材料要求介電損失較小之材料。 In recent years, with the significant progress of information network technology and the expansion of services that effectively utilize information networks, electronic equipment is required to have larger information capacity and faster processing speed. In order to meet these requirements, various substrate materials such as printed circuit boards and flexible substrates are required to have materials with lower dielectric loss.
先前為了獲得介電損失較小之材料,研究、揭示有:低介電常數及低介電損耗因數且強度、耐熱性等機械物性優異之環氧樹脂等熱硬化性樹脂、或以聚苯醚系樹脂等熱塑性樹脂作為主成分之樹脂硬化物。 然而,就低介電常數及低介電損耗因數之觀點而言,先前揭示之材料仍有改良之餘地,將該等用於印刷基板之情形時,具有資訊量及處理速度受到限定之問題。 In order to obtain materials with less dielectric loss, research and disclosure have been conducted on thermosetting resins such as epoxy resins with low dielectric constants and low dielectric dissipation factors and excellent mechanical properties such as strength and heat resistance, or cured resins with thermoplastic resins such as polyphenylene ether resins as the main component. However, from the perspective of low dielectric constants and low dielectric dissipation factors, the previously disclosed materials still have room for improvement. When they are used in printed circuit boards, there is a problem of limited information volume and processing speed.
出於改良該問題之目的,先前作為如上所述之熱硬化性樹脂或熱塑性樹脂之改質劑,提出有各種橡膠成分。 例如專利文獻1中,作為用於聚苯醚樹脂之低介電損耗因數化及低介電常數化之改質劑,揭示有選自由乙烯基芳香族化合物與烯烴系烯屬烴化合物之嵌段共聚物及其氫化物、及乙烯基芳香族化合物之均聚物所組成之群中之至少1種彈性體。 又,專利文獻2中,作為用於環氧樹脂之低介電損耗因數化及低介電常數化之改質劑,揭示有苯乙烯系彈性體。 [先前技術文獻] [專利文獻] In order to improve this problem, various rubber components have been proposed as modifiers for the thermosetting resin or thermoplastic resin as described above. For example, Patent Document 1 discloses at least one elastomer selected from the group consisting of a block copolymer of a vinyl aromatic compound and an olefinic hydrocarbon compound and its hydride, and a homopolymer of a vinyl aromatic compound as a modifier for lowering the dielectric loss factor and the dielectric constant of a polyphenylene ether resin. In addition, Patent Document 2 discloses a styrene-based elastomer as a modifier for lowering the dielectric loss factor and the dielectric constant of an epoxy resin. [Prior Art Document] [Patent Document]
[專利文獻1]日本專利特開2021-147486號公報 [專利文獻2]日本專利特開2020-15861號公報 [Patent document 1] Japanese Patent Publication No. 2021-147486 [Patent document 2] Japanese Patent Publication No. 2020-15861
然而,使用專利文獻1及2中揭示之改質劑之樹脂組合物具有以下問題:低介電常數化、低介電損耗因數化仍不充分,又,因改質劑之添加導致耐熱性降低。又,先前用作改質劑之苯乙烯系彈性體由於相對於清漆之溶解性不足,故而具有添加量受到限制之問題。However, the resin composition using the modifier disclosed in Patent Documents 1 and 2 has the following problems: the dielectric constant and dielectric dissipation factor are still not sufficiently low, and the heat resistance is reduced due to the addition of the modifier. In addition, the styrene elastomer previously used as the modifier has a problem of being limited in the amount of addition due to its insufficient solubility in varnish.
因此,本發明之目的在於提供一種能夠獲得低介電常數及低介電損耗因數且耐熱性優異之硬化物之樹脂組合物、使用上述樹脂組合物之硬化物、樹脂膜、預浸體、積層體、及印刷配線板。 [解決問題之技術手段] Therefore, the object of the present invention is to provide a resin composition capable of obtaining a cured product having a low dielectric constant and a low dielectric dissipation factor and excellent heat resistance, a cured product using the above resin composition, a resin film, a prepreg, a laminate, and a printed wiring board. [Technical means for solving the problem]
為了解決上述之先前技術之課題而反覆銳意研究,結果發現,藉由包含以下物質之樹脂組合物可解決上述課題,從而完成本發明:作為乙烯基芳香族化合物與共軛二烯化合物之共聚物且具有規定之結構之共聚物(A)、共聚物(B);以及硬化樹脂、自由基起始劑、及硬化劑中之至少一種。 即,本發明如下所述。 In order to solve the above-mentioned problems of the prior art, repeated and intensive research has been conducted, and it has been found that the above-mentioned problems can be solved by a resin composition containing the following substances, thereby completing the present invention: copolymers (A) and (B) which are copolymers of vinyl aromatic compounds and covalent diene compounds and have a specified structure; and at least one of a hardening resin, a free radical initiator, and a hardener. That is, the present invention is as follows.
[1] 一種樹脂組合物,其含有: 具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物(A)、 具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物(B)、及 選自由下述成分(I)~(III)所組成之群中之至少一種成分, 且該樹脂組合物滿足下述<條件(1)>~<條件(7)>。 成分(I):硬化樹脂(共聚物(A)及共聚物(B)除外) 成分(II):自由基起始劑 成分(III):硬化劑(成分(I)除外) <條件(1)>: 上述共聚物(A)之數量平均分子量為40,000以下。 <條件(2)>: 上述共聚物(A)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 <條件(3)>: 上述共聚物(B)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 <條件(4)>: 上述共聚物(B)之數量平均分子量為80,000以上。 <條件(5)>: 上述共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSa)(質量%)、與 上述共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)(質量%)之差(ΔBS)滿足下述之關係。 ΔBS=|BSa―BSb|≦20 <條件(6)>: 上述共聚物(A)及共聚物(B)之乙烯基芳香族單體單元之含量之平均值為40質量%以下。 <條件(7)>: 上述共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)為10質量%以上。 [2] 如上述[1]中記載之樹脂組合物,其中上述共聚物(A)及上述共聚物(B)中所含之來自共軛二烯化合物之不飽和雙鍵之平均氫化率(H)(%)與平均乙烯基鍵結量(V)(%)滿足下述之關係式。 V+10≦H [3] 如上述[1]或[2]中記載之樹脂組合物,其中上述共聚物(B)為一般結構:a1-b1-a2-c1、a1-b1-a2-b2、a1-c1-a2-c2、a1-c1-a2-b1所表示之嵌段共聚物, a1嵌段及a2嵌段為以乙烯基芳香族單體單元作為主體之聚合物嵌段, b1嵌段及b2嵌段為包含乙烯基芳香族單體單元與共軛二烯單體單元之無規聚合物嵌段, c1嵌段及c2嵌段為以共軛二烯單體單元作為主體之聚合物嵌段。 [4] 如上述[1]至[3]中任一項記載之樹脂組合物,其中上述共聚物(B)之數量平均分子量(Mnb)相對於上述共聚物(A)之數量平均分子量(Mna)之比(Mnb/Mna)大於4。 [5] 如上述[1]至[4]中任一項記載之樹脂組合物,其中上述共聚物(A)為一般結構式:d-f所表示之嵌段共聚物, d為以乙烯基芳香族單體單元作為主體之聚合物嵌段, f為以共軛二烯單體單元作為主體之聚合物嵌段。 [6] 一種硬化物,其係如上述[1]至[5]中任一項記載之樹脂組合物之硬化物。 [7] 一種印刷配線板,其包含如上述[6]中記載之硬化物。 [8] 一種樹脂膜,其包含如上述[6]中記載之硬化物。 [9] 一種預浸體,其係基材與如上述[1]至[5]中任一項記載之樹脂組合物之複合體。 [10] 一種預浸體,其係基材與如上述[6]中記載之硬化物之複合體。 [11] 如上述[9]中記載之預浸體,其中上述基材為玻璃布。 [12] 如上述[10]中記載之預浸體,其中上述基材為玻璃布。 [13] 一種積層體,其具有: 如上述[8]中記載之樹脂膜之硬化物、及 金屬箔。 [14] 一種積層體,其具有: 如上述[9]中記載之預浸體之硬化物、及 金屬箔。 [15] 一種積層體,其具有: 如上述[10]中記載之預浸體之硬化物、及 金屬箔。 [16] 一種印刷配線板,其包含如上述[8]中記載之樹脂膜。 [17] 一種印刷配線板,其包含如上述[11]中記載之預浸體。 [18] 一種印刷配線板,其包含如上述[12]中記載之預浸體。 [發明之效果] [1] A resin composition comprising: a copolymer (A) having a vinyl aromatic monomer unit and a covalent diene monomer unit, a copolymer (B) having a vinyl aromatic monomer unit and a covalent diene monomer unit, and at least one component selected from the group consisting of the following components (I) to (III), and the resin composition satisfies the following <condition (1)> to <condition (7)>. Component (I): hardening resin (excluding copolymer (A) and copolymer (B)) Component (II): free radical initiator Component (III): hardening agent (excluding component (I)) <condition (1)>: The number average molecular weight of the above copolymer (A) is 40,000 or less. <Condition (2)>: The copolymer (A) has at least one polymer block mainly composed of vinyl aromatic monomer units. <Condition (3)>: The copolymer (B) has at least one polymer block mainly composed of vinyl aromatic monomer units. <Condition (4)>: The number average molecular weight of the copolymer (B) is 80,000 or more. <Condition (5)>: The difference (ΔBS) between the content (BSa) (mass %) of the polymer block mainly composed of vinyl aromatic monomer units in the copolymer (A) and the content (BSb) (mass %) of the polymer block mainly composed of vinyl aromatic monomer units in the copolymer (B) satisfies the following relationship. ΔBS=|BSa―BSb|≦20 <Condition (6)>: The average content of the vinyl aromatic monomer unit in the copolymer (A) and the copolymer (B) is 40% by mass or less. <Condition (7)>: The content (BSb) of the polymer block mainly composed of the vinyl aromatic monomer unit in the copolymer (B) is 10% by mass or more. [2] The resin composition as described in [1] above, wherein the average hydrogenation rate (H) (%) of the unsaturated double bonds derived from the conjugated diene compound contained in the copolymer (A) and the copolymer (B) and the average vinyl bond content (V) (%) satisfy the following relationship. V+10≦H [3] The resin composition described in [1] or [2] above, wherein the copolymer (B) is a block copolymer having a general structure: a1-b1-a2-c1, a1-b1-a2-b2, a1-c1-a2-c2, a1-c1-a2-b1, the a1 block and the a2 block are polymer blocks mainly composed of vinyl aromatic monomer units, the b1 block and the b2 block are random polymer blocks containing vinyl aromatic monomer units and covalent diene monomer units, the c1 block and the c2 block are polymer blocks mainly composed of covalent diene monomer units. [4] A resin composition as described in any one of [1] to [3] above, wherein the ratio (Mnb/Mna) of the number average molecular weight (Mnb) of the copolymer (B) to the number average molecular weight (Mna) of the copolymer (A) is greater than 4. [5] A resin composition as described in any one of [1] to [4] above, wherein the copolymer (A) is a block copolymer represented by the general structural formula: d-f, d is a polymer block mainly composed of vinyl aromatic monomer units, f is a polymer block mainly composed of covalent diene monomer units. [6] A cured product, which is a cured product of the resin composition as described in any one of [1] to [5] above. [7] A printed wiring board, which comprises the cured product as described in [6] above. [8] A resin film comprising a cured product as described in [6]. [9] A prepreg comprising a composite of a substrate and a resin composition as described in any one of [1] to [5]. [10] A prepreg comprising a composite of a substrate and a cured product as described in [6]. [11] The prepreg as described in [9], wherein the substrate is glass cloth. [12] The prepreg as described in [10], wherein the substrate is glass cloth. [13] A laminate comprising: A cured product of the resin film as described in [8], and A metal foil. [14] A laminate comprising: A cured product of the prepreg as described in [9], and A metal foil. [15] A laminate comprising: a cured product of the prepreg described in [10], and a metal foil. [16] A printed wiring board comprising the resin film described in [8]. [17] A printed wiring board comprising the prepreg described in [11]. [18] A printed wiring board comprising the prepreg described in [12]. [Effect of the invention]
根據本發明,可獲得一種能夠得到低介電常數、低介電損耗因數且耐熱性亦優異之硬化物之樹脂組合物、使用上述樹脂組合物之硬化物、樹脂膜、預浸體、積層體、及印刷配線板。According to the present invention, a resin composition capable of obtaining a cured product having a low dielectric constant, a low dielectric dissipation factor and excellent heat resistance, a cured product using the resin composition, a resin film, a prepreg, a laminate, and a printed wiring board can be obtained.
以下,對用以實施本發明之形態(以下,簡稱為「本實施方式」)進行詳細說明。 再者,以下之本實施方式係用以說明本發明之例示,並不旨在將本發明限定於以下之內容,本發明可於其主旨之範圍內進行各種變化而實施。 The following is a detailed description of the form used to implement the present invention (hereinafter referred to as "this embodiment"). Furthermore, the following embodiment is an example used to illustrate the present invention and is not intended to limit the present invention to the following contents. The present invention can be implemented in various ways within the scope of its main purpose.
[樹脂組合物] 本實施方式之樹脂組合物含有: 具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物(A)、 具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物(B)、及 選自由下述成分(I)~(III)所組成之群中之至少一種成分,且 該樹脂組合物滿足下述<條件(1)>~<條件(7)>。 成分(I):硬化樹脂(共聚物(A)及共聚物(B)除外) 成分(II):自由基起始劑 成分(III):硬化劑(成分(I)除外) <條件(1)>: 上述共聚物(A)之數量平均分子量為40,000以下。 <條件(2)>: 上述共聚物(A)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 <條件(3)>: 上述共聚物(B)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 <條件(4)>: 上述共聚物(B)之數量平均分子量為80,000以上。 <條件(5)>: 上述共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSa)(質量%)、與 上述共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)(質量%)之差(ΔBS)滿足下述之關係。 ΔBS=|BSa―BSb|≦20 <條件(6)>: 上述共聚物(A)及共聚物(B)之乙烯基芳香族單體單元之含量之平均值為40質量%以下。 <條件(7)>: 上述共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)為10質量%以上。 [Resin composition] The resin composition of the present embodiment contains: A copolymer (A) having a vinyl aromatic monomer unit and a covalent diene monomer unit, A copolymer (B) having a vinyl aromatic monomer unit and a covalent diene monomer unit, and At least one component selected from the group consisting of the following components (I) to (III), and The resin composition satisfies the following <Condition (1)> to <Condition (7)>. Component (I): Curing resin (excluding copolymers (A) and (B)) Component (II): Free radical initiator Component (III): Curing agent (excluding component (I)) <Condition (1)>: The number average molecular weight of the above copolymer (A) is 40,000 or less. <Condition (2)>: The copolymer (A) has at least one polymer block mainly composed of vinyl aromatic monomer units. <Condition (3)>: The copolymer (B) has at least one polymer block mainly composed of vinyl aromatic monomer units. <Condition (4)>: The number average molecular weight of the copolymer (B) is 80,000 or more. <Condition (5)>: The difference (ΔBS) between the content (BSa) (mass %) of the polymer block mainly composed of vinyl aromatic monomer units in the copolymer (A) and the content (BSb) (mass %) of the polymer block mainly composed of vinyl aromatic monomer units in the copolymer (B) satisfies the following relationship. ΔBS=|BSa―BSb|≦20 <Condition (6)>: The average value of the content of the vinyl aromatic monomer unit of the above copolymer (A) and the copolymer (B) is 40% by mass or less. <Condition (7)>: The content (BSb) of the polymer block mainly composed of the vinyl aromatic monomer unit of the above copolymer (B) is 10% by mass or more.
本實施方式之樹脂組合物藉由具備上述之構成,可獲得低介電常數及低介電損耗因數且耐熱性亦優異之硬化物。 再者,本說明書中,於將聚合單體組入至聚合物之構成要素之情形時,記載為「單體單元」,於成為聚合物之構成要素前之單體之狀態之情形時,記載為「化合物」。 The resin composition of this embodiment can obtain a cured product having low dielectric constant and low dielectric dissipation factor and excellent heat resistance by having the above-mentioned structure. In addition, in this specification, when a polymerizable monomer is incorporated into a constituent element of a polymer, it is recorded as a "monomer unit", and when it is in the state of a monomer before becoming a constituent element of a polymer, it is recorded as a "compound".
(共聚物(A)) 本實施方式之樹脂組合物含有共聚物(A)。 共聚物(A)為具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物。 氫化共聚物(A)之數量平均分子量(Mna)為40,000以下,具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 (Copolymer (A)) The resin composition of this embodiment contains copolymer (A). Copolymer (A) is a copolymer having vinyl aromatic monomer units and covalent diene monomer units. The hydrogenated copolymer (A) has a number average molecular weight (Mna) of 40,000 or less and has at least one polymer block mainly composed of vinyl aromatic monomer units.
<乙烯基芳香族化合物> 作為形成共聚物(A)之乙烯基芳香族單體單元之乙烯基芳香族化合物,例如可例舉:苯乙烯、α-甲基苯乙烯、對甲基苯乙烯、二乙烯基苯、1,1-二苯基乙烯、N,N-二甲基-對胺基乙基苯乙烯、N,N-二乙基-對胺基乙基苯乙烯等乙烯基芳香族化合物,但不限定於該等。 該等之中,就獲取性及生產性之觀點而言,較佳為苯乙烯、α-甲基苯乙烯、對甲基苯乙烯。 該等可僅使用1種,亦可併用2種以上。 <Vinyl aromatic compound> Examples of the vinyl aromatic compound as the vinyl aromatic monomer unit forming the copolymer (A) include, but are not limited to, styrene, α-methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylethylene, N,N-dimethyl-p-aminoethylstyrene, N,N-diethyl-p-aminoethylstyrene and the like. Among them, styrene, α-methylstyrene and p-methylstyrene are preferred from the viewpoint of availability and productivity. These may be used alone or in combination of two or more.
<共軛二烯化合物> 作為形成共聚物(A)之共軛二烯單體單元之共軛二烯化合物,只要為具有共軛雙鍵之二烯烴即可,例如可例舉:1,3-丁二烯、2-甲基-1,3-丁二烯(異戊二烯)、2,3-二甲基-1,3-丁二烯、1,3-戊二烯、2-甲基-1,3-戊二烯、1,3-己二烯、法呢烯等,但不限定於該等。 該等之中,就獲取性及生產性之觀點而言,較佳為1,3-丁二烯、異戊二烯。該等可單獨使用1種,亦可併用2種以上。 <Conjugated diene compound> The conjugated diene compound as the conjugated diene monomer unit forming the copolymer (A) may be a diene having a conjugated double bond, and examples thereof include, but are not limited to, 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, and farnesene. Among these, 1,3-butadiene and isoprene are preferred from the viewpoint of availability and productivity. These may be used alone or in combination of two or more.
<條件(1)> 共聚物(A)之數量平均分子量(Mna)為40,000以下,較佳為5,000以上且未達40,000,更佳為5,000以上且未達35,000。 藉由使共聚物(A)之數量平均分子量(Mna)為40,000以下,存在共聚物(A)相對於清漆之溶解性變得良好之傾向。 共聚物(A)之數量平均分子量(Mna)可藉由以標準聚苯乙烯作為校準曲線之凝膠滲透層析法(以下記載為GPC)而測定。具體而言,可藉由下述之實施例中記載之方法而測定。 共聚物(A)之數量平均分子量(Mna)可藉由調整聚合步驟中之單體添加量、聚合起始劑添加量等條件而控制於上述數值範圍內。 <Condition (1)> The number average molecular weight (Mna) of the copolymer (A) is 40,000 or less, preferably 5,000 or more and less than 40,000, and more preferably 5,000 or more and less than 35,000. By making the number average molecular weight (Mna) of the copolymer (A) 40,000 or less, there is a tendency that the solubility of the copolymer (A) in the varnish becomes good. The number average molecular weight (Mna) of the copolymer (A) can be measured by gel permeation chromatography (hereinafter referred to as GPC) using standard polystyrene as a calibration curve. Specifically, it can be measured by the method described in the following examples. The number average molecular weight (Mna) of the copolymer (A) can be controlled within the above numerical range by adjusting the monomer addition amount, polymerization initiator addition amount and other conditions in the polymerization step.
本說明書中,所謂「乙烯基鍵結量」,意指以氫化前之共軛二烯之1,2-鍵結、3,4-鍵結及1,4-鍵結之鍵結方式組入中之以1,2-鍵結及3,4-鍵結組入者之比率。 乙烯基鍵結量可藉由核磁共振譜分析(NMR)而測定。 乙烯基鍵結量可藉由下述之極性化合物等之使用而任意地控制。 In this specification, the so-called "vinyl bonding amount" means the ratio of 1,2-bonding and 3,4-bonding to the bonding mode of 1,2-bonding, 3,4-bonding and 1,4-bonding of the conjugated diene before hydrogenation. The vinyl bonding amount can be measured by nuclear magnetic resonance spectroscopy (NMR). The vinyl bonding amount can be arbitrarily controlled by using the following polar compounds, etc.
<條件(2)> 共聚物(A)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 共聚物(A)藉由具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段,存在共聚物(A)相對於清漆之溶解性提高之傾向。 <Condition (2)> The copolymer (A) has at least one polymer block mainly composed of a vinyl aromatic monomer unit. By having at least one polymer block mainly composed of a vinyl aromatic monomer unit, the solubility of the copolymer (A) in the varnish tends to be improved.
再者,本說明書中,所謂「作為主體」,係指於對象之聚合物嵌段中包含95質量%以上100質量%以下之對象之單體單元。 共聚物(A)較佳為以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BAa)為5~37質量%,更佳為7~35質量%,進而較佳為10~32質量%。 藉由使共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSa)為5質量%以上,存在共聚物(A)之相對於清漆之溶解性提高之傾向。 以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量可藉由NMR而測定。具體而言,可藉由下述之實施例中記載之方法而測定。 共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSa)可藉由調整聚合步驟中之單體之添加量、添加之時機、聚合時間等而控制於上述之數值範圍內。 Furthermore, in this specification, "as the main component" means that the monomer unit of the target is contained in the polymer block of the target at 95 mass % or more and 100 mass % or less. The copolymer (A) preferably has a polymer block containing vinyl aromatic monomer units as the main component (BAa) of 5 to 37 mass %, more preferably 7 to 35 mass %, and further preferably 10 to 32 mass %. By making the polymer block containing vinyl aromatic monomer units as the main component (BSa) of the copolymer (A) 5 mass % or more, there is a tendency that the solubility of the copolymer (A) relative to the varnish is improved. The content of the polymer block containing vinyl aromatic monomer units as the main component can be measured by NMR. Specifically, it can be measured by the method described in the following examples. The content (BSa) of the polymer block with vinyl aromatic monomer units as the main component of the copolymer (A) can be controlled within the above numerical range by adjusting the amount of monomer added in the polymerization step, the timing of addition, the polymerization time, etc.
共聚物(A)之結構並無限定,例如較佳為具有如下述通式所表示之結構。 d-e d-f (d-e) n(d-f) nd-e-d d-f-d e-f d-e-f d-f-e (d-e) m-Z (d-f) m-Z (d-e-f) m-Z (d-f-e) m-Z 上述式中,d、e、f分別表示聚合物嵌段(d)、(e)、(f)。 其中,就生產性之觀點而言,較佳為(d-e) n、(d-f) n,進而較佳為d-e、d-f。 又,就本實施方式之樹脂組合物之耐龜裂性之觀點而言,更佳為共聚物(A)為d-f。 於共聚物(A)為d-f之情形時,存在本實施方式之樹脂組合物之韌性提高之傾向,且存在耐龜裂性變得良好之傾向。 又,共聚物(A)亦可為以複數種類、任意之比率包含上述通式所表示之結構之混合物。 The structure of the copolymer (A) is not limited, and for example, it is preferably a structure represented by the following general formula. de df (de) n (df) n ded dfd ef def dfe (de) m -Z (df) m -Z (def) m -Z (dfe) m -Z In the above formula, d, e, and f represent polymer blocks (d), (e), and (f), respectively. Among them, from the viewpoint of productivity, (de) n and (df) n are preferred, and de and df are further preferred. Furthermore, from the viewpoint of the turtle crack resistance of the resin composition of the present embodiment, it is more preferred that the copolymer (A) is df. When the copolymer (A) is df, there is a tendency that the toughness of the resin composition of the present embodiment is improved, and there is a tendency that the turtle crack resistance becomes good. Furthermore, the copolymer (A) may be a mixture containing a plurality of structures represented by the above general formula in an arbitrary ratio.
上述之表示共聚物(A)之各通式中,d為以乙烯基芳香族單體單元作為主體之聚合物嵌段,e為以共軛二烯單體單元作為主體之聚合物嵌段,f為包含乙烯基芳香族單體單元與共軛二烯單體單元之無規共聚嵌段。 n為1以上之整數、較佳為1~10之整數、更佳為1~5之整數。 m為2以上之整數、較佳為2~11之整數、更佳為2~8之整數。 Z表示偶合劑殘基。 此處,所謂偶合劑殘基,意指為了於聚合物嵌段(e)間及聚合物嵌段(f)間鍵結而使用之偶合劑之鍵結後之殘基。 作為偶合劑,例如可例舉下述之聚鹵素化合物或酸酯類等,但不限定於該等。 In the above general formulas representing copolymer (A), d is a polymer block mainly composed of vinyl aromatic monomer units, e is a polymer block mainly composed of covalent diene monomer units, and f is a random copolymer block containing vinyl aromatic monomer units and covalent diene monomer units. n is an integer greater than 1, preferably an integer from 1 to 10, and more preferably an integer from 1 to 5. m is an integer greater than 2, preferably an integer from 2 to 11, and more preferably an integer from 2 to 8. Z represents a coupling agent residue. Here, the coupling agent residue means the residue after bonding of the coupling agent used for bonding between polymer blocks (e) and between polymer blocks (f). As coupling agents, for example, the following polyhalogen compounds or acid esters can be cited, but they are not limited to them.
聚合物嵌段(f)中之乙烯基芳香族單體單元可均勻地分佈,亦可呈錐形分佈。 進而,乙烯基芳香族單體單元可分別存在複數個均勻地分佈之部分及/或呈錐形分佈之部分。進而,上述聚合物嵌段(f)中,亦可共存複數個乙烯基芳香族單體單元之含量不同之部分。 The vinyl aromatic monomer units in the polymer block (f) may be uniformly distributed or may be tapered. Furthermore, the vinyl aromatic monomer units may exist in a plurality of uniformly distributed portions and/or tapered portions. Furthermore, in the above polymer block (f), a plurality of portions with different contents of vinyl aromatic monomer units may coexist.
(共聚物(B)) 共聚物(B)為具有乙烯基芳香族單體單元與共軛二烯單體單元之共聚物。 共聚物(B)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段,數量平均分子量(Mnb)為80,000以上,以乙烯基芳香族單體單元作為主體之聚合物嵌段含量(BSb)為10質量%以上。 (Copolymer (B)) Copolymer (B) is a copolymer having a vinyl aromatic monomer unit and a covalent diene monomer unit. Copolymer (B) has at least one polymer block mainly composed of a vinyl aromatic monomer unit, a number average molecular weight (Mnb) of 80,000 or more, and a polymer block content (BSb) mainly composed of a vinyl aromatic monomer unit of 10% by mass or more.
<乙烯基芳香族化合物> 作為形成構成共聚物(B)之乙烯基芳香族單體單元之乙烯基芳香族化合物,例如可例舉:苯乙烯、α-甲基苯乙烯、對甲基苯乙烯、二乙烯基苯、1,1-二苯基乙烯、N,N-二甲基-對胺基乙基苯乙烯、N,N-二乙基-對胺基乙基苯乙烯等乙烯基芳香族化合物,但不限定於該等。 該等之中,就獲取性及生產性之觀點而言,較佳為苯乙烯、α-甲基苯乙烯、對甲基苯乙烯。 該等可僅使用1種,亦可併用2種以上。 <Vinyl aromatic compound> Examples of the vinyl aromatic compound forming the vinyl aromatic monomer unit constituting the copolymer (B) include, but are not limited to, styrene, α-methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylethylene, N,N-dimethyl-p-aminoethylstyrene, N,N-diethyl-p-aminoethylstyrene and the like. Among them, styrene, α-methylstyrene and p-methylstyrene are preferred from the viewpoint of availability and productivity. These may be used alone or in combination of two or more.
<共軛二烯化合物> 作為形成構成共聚物(B)之共軛二烯單體單元之共軛二烯化合物,只要為具有共軛雙鍵之二烯烴即可,例如可例舉:1,3-丁二烯、2-甲基-1,3-丁二烯(異戊二烯)、2,3-二甲基-1,3-丁二烯、1,3-戊二烯、2-甲基-1,3-戊二烯、1,3-己二烯、法呢烯等,但不限定於該等。 該等之中,就獲取性及生產性之觀點而言,較佳為1,3-丁二烯、異戊二烯。該等可單獨使用1種,亦可併用2種以上。 <Conjugated diene compound> The conjugated diene compound forming the conjugated diene monomer unit constituting the copolymer (B) may be any diene having a conjugated double bond, and examples thereof include, but are not limited to, 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, and farnesene. Among these, 1,3-butadiene and isoprene are preferred from the viewpoint of availability and productivity. These may be used alone or in combination of two or more.
共聚物(B)具有至少一個以乙烯基芳香族單體單元作為主體之聚合物嵌段。 於共聚物(B)具有以乙烯基芳香族單體單元作為主體之聚合物嵌段之情形時,存在共聚物(B)之相對於清漆之溶解性提高之傾向。 The copolymer (B) has at least one polymer block mainly composed of vinyl aromatic monomer units. When the copolymer (B) has a polymer block mainly composed of vinyl aromatic monomer units, the solubility of the copolymer (B) relative to the varnish tends to be improved.
共聚物(B)中,以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)為10質量%以上,較佳為13質量%以上,更佳為15質量%以上,進而較佳為20質量%以上。 藉由使共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段含量(BSb)為10質量%以上,共聚物(B)之相對於清漆之溶解性提高,於本實施方式之樹脂組合物中之共聚物(B)之調配量設定中自由度提高。 以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量可藉由NMR而測定。具體而言,可藉由下述之實施例中記載之方法而測定。 共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)可藉由調整聚合步驟中之單體之添加量、添加之時機、聚合時間等而控制於上述之數值範圍內。 In the copolymer (B), the content (BSb) of the polymer block mainly composed of vinyl aromatic monomer units is 10% by mass or more, preferably 13% by mass or more, more preferably 15% by mass or more, and further preferably 20% by mass or more. By making the content (BSb) of the polymer block mainly composed of vinyl aromatic monomer units of the copolymer (B) 10% by mass or more, the solubility of the copolymer (B) relative to the varnish is improved, and the degree of freedom in setting the amount of the copolymer (B) in the resin composition of the present embodiment is improved. The content of the polymer block mainly composed of vinyl aromatic monomer units can be measured by NMR. Specifically, it can be measured by the method described in the following embodiment. The content (BSb) of the polymer block with vinyl aromatic monomer units as the main component of the copolymer (B) can be controlled within the above numerical range by adjusting the amount of monomer added in the polymerization step, the timing of addition, the polymerization time, etc.
共聚物(B)之數量平均分子量(Mnb)為80,000以上,較佳為100,000以上,更佳為120,000以上,進而較佳為150,000以上。 藉由使本實施方式之樹脂組合物含有共聚物(A)及共聚物(B),存在本實施方式之樹脂組合物之低介電常數性、及低介電損耗因數性提高之傾向。另一方面,關於耐熱性,成分(I):硬化樹脂高於共聚物(A)及(B)。藉由將共聚物(B)之數量平均分子量(Mnb)設為80,000以上,可抑制由共聚物(A)及共聚物(B)之添加引起之樹脂組合物之耐熱性降低,確保本實施方式之樹脂組合物之優異之耐熱性。 就生產性之觀點而言,共聚物(B)之數量平均分子量(Mnb)之上限較佳為700,000以下,更佳為500,000以下,進而較佳為300,000以下。 共聚物(B)之數量平均分子量(Mnb)可藉由GPC而測定。 共聚物(B)之數量平均分子量(Mnb)可藉由調整聚合步驟中之單體添加量、聚合起始劑添加量等條件而控制於上述數值範圍內。 The number average molecular weight (Mnb) of the copolymer (B) is 80,000 or more, preferably 100,000 or more, more preferably 120,000 or more, and further preferably 150,000 or more. By making the resin composition of the present embodiment contain copolymer (A) and copolymer (B), there is a tendency for the low dielectric constant and low dielectric dissipation factor of the resin composition of the present embodiment to be improved. On the other hand, regarding heat resistance, component (I): hardened resin is higher than copolymers (A) and (B). By setting the number average molecular weight (Mnb) of the copolymer (B) to 80,000 or more, the decrease in heat resistance of the resin composition caused by the addition of copolymers (A) and copolymers (B) can be suppressed, thereby ensuring the excellent heat resistance of the resin composition of the present embodiment. From the viewpoint of productivity, the upper limit of the number average molecular weight (Mnb) of the copolymer (B) is preferably 700,000 or less, more preferably 500,000 or less, and further preferably 300,000 or less. The number average molecular weight (Mnb) of the copolymer (B) can be measured by GPC. The number average molecular weight (Mnb) of the copolymer (B) can be controlled within the above numerical range by adjusting the conditions such as the amount of monomer added and the amount of polymerization initiator added in the polymerization step.
共聚物(B)並不限定於以下,例如較佳為具有如下述通式所表示之結構。 (a1-b1) o(a1-c1) oa1-b1-a2 a1-c1-a2 a1-b1-c1 a1-c1-b1 a1-b1-c1-a2 a1-c1-b1-a2 a1-b1-c1-b2 a1-c1-b1-c2 a1-b1-a2-b2 a1-b1-a2-c1 a1-c1-a2-c2 a1-c1-a2-b1 [(a1-b1) o] p-Z [(a1-c1) o] p-Z (a1-b1-c1) p-Z (a1-c1-b1) p-Z The copolymer (B) is not limited to the following, but preferably has a structure represented by the following general formula. (a1-b1) o (a1-c1) o a1-b1-a2 a1-c1-a2 a1-b1-c1 a1-c1-b1 a1-b1-c1-a2 a1-c1-b1-a2 a1-b1-c1-b2 a1-c1-b1-c2 a1-b1-a2-b2 a1-b1-a2-c1 a1-c1-a2-c2 a1-c1-a2-b1 [(a1-b1) o ] p -Z [(a1-c1) o ] p -Z (a1-b1-c1) p -Z (a1-c1-b1) p -Z
共聚物(B)更佳為通式a1-b1-a2-b2、a1-b1-a2-c1、a1-c1-a2-b1、a1-c1-a2-c2所表示之結構之嵌段共聚物,進而較佳為a1-b1-a2-c1。 於共聚物(B)為通式a1-b1-a2-b2、a1-b1-a2-c1、a1-c1-a2-b1、a1-c1-a2-c2所表示之結構之嵌段共聚物之情形時,存在本實施方式之樹脂組合物之銅接著性優異之傾向。 上述通式中,a1、a2、b1、b2、c1、c2分別表示聚合物嵌段(a1)、(a2)、(b1)、(b2)、(c1)、(c2)。 o為1以上之整數、較佳為1~10之整數、更佳為1~5之整數。 p為2以上之整數、較佳為2~11之整數、更佳為2~8之整數。 Z表示偶合劑殘基。此處,所謂偶合劑殘基,意指為了於聚合物嵌段(b1)間及聚合物嵌段(c1)間鍵結而使用之偶合劑之鍵結後之殘基。 The copolymer (B) is more preferably a block copolymer of a structure represented by the general formula a1-b1-a2-b2, a1-b1-a2-c1, a1-c1-a2-b1, a1-c1-a2-c2, and more preferably a1-b1-a2-c1. When the copolymer (B) is a block copolymer of a structure represented by the general formula a1-b1-a2-b2, a1-b1-a2-c1, a1-c1-a2-b1, a1-c1-a2-c2, the resin composition of the present embodiment tends to have excellent copper adhesion. In the above general formula, a1, a2, b1, b2, c1, c2 represent polymer blocks (a1), (a2), (b1), (b2), (c1), (c2), respectively. o is an integer greater than 1, preferably an integer from 1 to 10, and more preferably an integer from 1 to 5. p is an integer greater than 2, preferably an integer from 2 to 11, and more preferably an integer from 2 to 8. Z represents a coupling agent residue. Here, the coupling agent residue refers to the residue after bonding of the coupling agent used for bonding between polymer blocks (b1) and between polymer blocks (c1).
共聚物(B)較佳為藉由逐次聚合進行聚合而成者。所謂「進行逐次聚合」,意指自最終作為目標之聚合物結構之單側之末端至相反側之末端進行逐次聚合,且指不使用偶合反應而進行聚合。 根據逐次聚合,可製造非對稱之結構之聚合物,故而適於製造如a1-b1-a2-c1之非對稱之共聚物(B),又,於藉由偶合反應進行聚合而形成共聚物(B)之情形時,存在包含未意欲之未偶合聚合物之情形,有可能未如設計般獲得共聚物(A)與共聚物(B),但逐次聚合就難以副生成目標之結構以外之成分之方面而言較佳。 The copolymer (B) is preferably obtained by sequential polymerization. The term "sequential polymerization" means sequential polymerization from the end of one side of the final target polymer structure to the end of the opposite side, and polymerization is performed without using a coupling reaction. According to sequential polymerization, a polymer with an asymmetric structure can be produced, so it is suitable for producing an asymmetric copolymer (B) such as a1-b1-a2-c1. In addition, when the copolymer (B) is formed by polymerization by coupling reaction, there is a case where an unintended uncoupled polymer is included, and it is possible that the copolymer (A) and the copolymer (B) are not obtained as designed. However, sequential polymerization is preferred in that it is difficult to produce components other than the target structure as by-products.
聚合物嵌段(b)中之乙烯基芳香族單體單元可均勻地分佈,亦可呈錐形分佈。進而,乙烯基芳香族單體單元可分別存在複數個均勻地分佈之部分及/或呈錐形分佈之部分。進而,上述聚合物嵌段(b)中,亦可共存複數個乙烯基芳香族單體單元之含量不同之部分。The vinyl aromatic monomer units in the polymer block (b) may be uniformly distributed or may be tapered. Furthermore, the vinyl aromatic monomer units may exist in a plurality of uniformly distributed portions and/or tapered portions. Furthermore, in the polymer block (b), a plurality of portions having different contents of the vinyl aromatic monomer units may coexist.
上述之表示共聚物(B)之各通式中,(a1)及(a2)為以乙烯基芳香族單體單元作為主體之聚合物嵌段。(b1)及(b2)為包含乙烯基芳香族單體單元與共軛二烯單體單元之無規共聚嵌段。(c1)及(c2)為以共軛二烯單體單元作為主體之聚合物嵌段。In the above general formulas representing copolymers (B), (a1) and (a2) are polymer blocks mainly composed of vinyl aromatic monomer units. (b1) and (b2) are random copolymer blocks containing vinyl aromatic monomer units and covalent diene monomer units. (c1) and (c2) are polymer blocks mainly composed of covalent diene monomer units.
(共聚物(A)及共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量之關係) 本實施方式之樹脂組合物中,共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSa)(質量%)、與共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BSb)(質量%)之差(ΔBS)滿足以下之關係。 ΔBS=|BSa―BSb|≦20 又,ΔBS較佳為未達15,更佳為未達10。 於上述ΔBS滿足上述之關係式之情形時,可確保共聚物(A)及共聚物(B)之相對於清漆之溶解性。共聚物(B)由於分子量相對較高,故而根據分子量或結構存在難以單獨溶解於清漆之情形,藉由將ΔBS設定得較小,可防止難以溶解於清漆之狀態。認為其原因在於,共聚物(A)為低分子量,存在相對於清漆之溶解性較高之傾向,因此藉由滿足|BSa―BSb|≦20,使共聚物(A)及共聚物(B)之相容性變得良好,可使共聚物(A)如相容劑般發揮作用而有助於提高共聚物(B)之於清漆中之溶解性。 ΔBS可藉由調整共聚物(A)及共聚物(B)之聚合步驟中之單體之添加量、及聚合時間而控制於上述之數值範圍內。 (Relationship between the content of the polymer block mainly composed of vinyl aromatic monomer units in copolymer (A) and copolymer (B)) In the resin composition of the present embodiment, the difference (ΔBS) between the content (BSa) (mass %) of the polymer block mainly composed of vinyl aromatic monomer units in copolymer (A) and the content (BSb) (mass %) of the polymer block mainly composed of vinyl aromatic monomer units in copolymer (B) satisfies the following relationship. ΔBS=|BSa―BSb|≦20 Moreover, ΔBS is preferably less than 15, and more preferably less than 10. When the above ΔBS satisfies the above relationship, the solubility of copolymer (A) and copolymer (B) relative to the varnish can be ensured. Since copolymer (B) has a relatively high molecular weight, it may be difficult to dissolve in varnish alone due to its molecular weight or structure. By setting ΔBS to a smaller value, it is possible to prevent the copolymer (B) from being difficult to dissolve in varnish. It is believed that the reason is that copolymer (A) has a low molecular weight and tends to be more soluble in varnish. Therefore, by satisfying |BSa-BSb|≦20, the compatibility between copolymer (A) and copolymer (B) becomes good, and copolymer (A) can act like a compatibilizer to help improve the solubility of copolymer (B) in varnish. ΔBS can be controlled within the above numerical range by adjusting the amount of monomers added in the polymerization steps of copolymer (A) and copolymer (B) and the polymerization time.
(共聚物(A)及共聚物(B)之數量平均分子量之關係) 上述共聚物(B)之數量平均分子量(Mnb)相對於共聚物(A)之數量平均分子量(Mna)之比(Mnb/Mna)較佳為大於4,更佳為5以上,進而較佳為6以上。 於(Mnb/Mna)大於4之情形時,存在本實施方式之樹脂組合物之耐熱性優異之傾向。 (Relationship between the number average molecular weights of copolymer (A) and copolymer (B)) The ratio (Mnb/Mna) of the number average molecular weight (Mnb) of the copolymer (B) to the number average molecular weight (Mna) of the copolymer (A) is preferably greater than 4, more preferably greater than 5, and further preferably greater than 6. When (Mnb/Mna) is greater than 4, the resin composition of the present embodiment tends to have excellent heat resistance.
(共聚物(A)及共聚物(B)之乙烯基芳香族單體單元之含量之平均值) 共聚物(A)及共聚物(B)之乙烯基芳香族單體單元之含量之平均值為40質量%以下,較佳為10質量%~40質量%,更佳為13質量%~40質量%,進而較佳為17質量%~40質量%,進而更佳為17質量%~36質量%。 若共聚物(A)及共聚物(B)之乙烯基芳香族單體單元之含量之平均值為40質量%以下,則存在本實施方式之樹脂組合物顯示良好之介電特性之傾向。共聚物(A)與共聚物(B)之乙烯基芳香族單體單元之含量可相同,亦可不同。於不同之情形時,只要以於合計共聚物(A)與共聚物(B)之狀態下乙烯基芳香族單體單元之含量之平均值成為40質量%以下之方式設定兩者即可,只要以於加入分子量與混合比之加權平均下成為40質量%以下之方式設定兩聚合物之乙烯基芳香族單體單元之含量即可。 就提高兩共聚物之相容性之觀點而言,共聚物(A)與共聚物(B)之乙烯基芳香族單體單元之含量、乙烯基鍵結量及氫化率較佳為差較小。 共聚物(A)及共聚物(B)之乙烯基芳香族單體單元之含量之平均值可藉由調整共聚物(A)及共聚物(B)之聚合步驟中之單體之添加量而控制於上述之數值範圍內。 (Average value of the content of vinyl aromatic monomer units in copolymers (A) and (B)) The average value of the content of vinyl aromatic monomer units in copolymers (A) and (B) is 40% by mass or less, preferably 10% to 40% by mass, more preferably 13% to 40% by mass, further preferably 17% to 40% by mass, further preferably 17% to 36% by mass. If the average value of the content of vinyl aromatic monomer units in copolymers (A) and (B) is 40% by mass or less, the resin composition of the present embodiment tends to show good dielectric properties. The content of vinyl aromatic monomer units in copolymers (A) and (B) may be the same or different. In different cases, the two can be set in such a way that the average value of the content of the vinyl aromatic monomer unit in the state of the total copolymer (A) and the copolymer (B) is less than 40 mass %, and the content of the vinyl aromatic monomer unit of the two polymers can be set in such a way that the weighted average of the added molecular weight and the mixing ratio is less than 40 mass %. From the viewpoint of improving the compatibility of the two copolymers, the content of the vinyl aromatic monomer unit, the vinyl bonding amount and the hydrogenation rate of the copolymer (A) and the copolymer (B) are preferably small. The average value of the content of the vinyl aromatic monomer unit of the copolymer (A) and the copolymer (B) can be controlled within the above-mentioned numerical range by adjusting the amount of monomer added in the polymerization step of the copolymer (A) and the copolymer (B).
(共聚物(A)及共聚物(B)之平均乙烯基鍵結量) 共聚物(A)及共聚物(B)之共軛二烯單體單元之平均乙烯基鍵結量(V)較佳為20%以上,更佳為30%以上,進而較佳為40%以上。 若共聚物(A)及共聚物(B)之共軛二烯單體單元中之平均乙烯基鍵結量(V)為20%以上,則存在本實施方式之樹脂組合物之銅接著性提高之傾向。 (Average vinyl bonding content of copolymer (A) and copolymer (B)) The average vinyl bonding content (V) of the covalent diene monomer units of copolymer (A) and copolymer (B) is preferably 20% or more, more preferably 30% or more, and further preferably 40% or more. If the average vinyl bonding content (V) of the covalent diene monomer units of copolymer (A) and copolymer (B) is 20% or more, the copper adhesion of the resin composition of this embodiment tends to be improved.
共聚物(A)及共聚物(B)之共軛二烯單體單元中之平均乙烯基鍵結量(V)較佳為85%以下,更佳為75%以下,進而較佳為65%以下。 若共聚物(A)及共聚物(B)之共軛二烯單體單元中之平均乙烯基鍵結量(V)為85%以下,則存在本實施方式之樹脂組合物之長期保存穩定性優異之傾向。 共聚物(A)與共聚物(B)之乙烯基鍵結量可相同,亦可不同。於不同之情形時,只要以於合計共聚物(A)與共聚物(B)之狀態下成為較佳之乙烯基鍵結量之方式設定兩聚合物之乙烯基鍵結量即可。 The average vinyl bond content (V) in the covalent diene monomer units of the copolymer (A) and the copolymer (B) is preferably 85% or less, more preferably 75% or less, and further preferably 65% or less. If the average vinyl bond content (V) in the covalent diene monomer units of the copolymer (A) and the copolymer (B) is 85% or less, the resin composition of the present embodiment tends to have excellent long-term storage stability. The vinyl bond content of the copolymer (A) and the copolymer (B) may be the same or different. In different cases, the vinyl bond content of the two polymers may be set in a manner that provides a preferred vinyl bond content in the state of the total copolymer (A) and the copolymer (B).
(共聚物(A)及共聚物(B)之平均乙烯基鍵結量(V)、平均氫化率(H)) 就清漆之長期保存穩定性之觀點而言,共聚物(A)及共聚物(B)較佳為氫化共聚物,較佳為共聚物中所含之來自共軛二烯化合物之不飽和雙鍵之平均氫化率(H)(%)、與共聚物(A)及共聚物(B)中所含之共軛二烯單體單元中之平均乙烯基鍵結量(V)(%)滿足以下之關係式。 V+10≦H 此處,所謂平均氫化率(H),係指共聚物(A)與共聚物(B)之平均氫化率,可根據NMR測定之結果,藉由下述式算出。 平均氫化率(H)=(共聚物(A)之氫化率)×(共聚物(A)之質量比率)+(共聚物(B)之氫化率)×(共聚物(B)之質量比率) 平均乙烯基鍵結量(V)為共聚物(A)與共聚物(B)之平均乙烯基鍵結量,可根據NMR測定,藉由下述式算出。 平均乙烯基鍵結量(V)=(共聚物(A)之乙烯基鍵結量)×(共聚物(A)之質量比率)+(共聚物(B)之乙烯基鍵結量)×(共聚物(B)之質量比率) 與藉由共軛二烯之1,4-加成所形成之不飽和鍵相比,乙烯基鍵之氫化反應之反應性較高。因此,於共聚物(A)及共聚物(B)之平均氫化率(H)滿足上述式之情形時,成為乙烯基鍵之雙鍵大致氫化之狀態,藉此存在本實施方式之樹脂組合物之長期保存穩定性優異之傾向。 (Average vinyl bond content (V) and average hydrogenation rate (H) of copolymers (A) and (B)) From the viewpoint of long-term storage stability of varnish, copolymers (A) and (B) are preferably hydrogenated copolymers, and preferably the average hydrogenation rate (H) (%) of unsaturated double bonds from the conjugated diene compound contained in the copolymer and the average vinyl bond content (V) (%) in the conjugated diene monomer units contained in copolymers (A) and (B) satisfy the following relationship. V + 10 ≦ H Here, the average hydrogenation rate (H) refers to the average hydrogenation rate of copolymers (A) and (B), which can be calculated by the following formula based on the results of NMR measurement. Average hydrogenation rate (H) = (hydrogenation rate of copolymer (A)) × (mass ratio of copolymer (A)) + (hydrogenation rate of copolymer (B)) × (mass ratio of copolymer (B)) The average vinyl bond content (V) is the average vinyl bond content of copolymer (A) and copolymer (B), and can be calculated by the following formula based on NMR measurement. Average vinyl bond content (V) = (vinyl bond content of copolymer (A)) × (mass ratio of copolymer (A)) + (vinyl bond content of copolymer (B)) × (mass ratio of copolymer (B)) Compared with the unsaturated bond formed by 1,4-addition of the conjugated diene, the reactivity of the hydrogenation reaction of the vinyl bond is higher. Therefore, when the average hydrogenation rate (H) of the copolymer (A) and the copolymer (B) satisfies the above formula, the double bonds of the vinyl bonds are substantially hydrogenated, thereby the resin composition of the present embodiment tends to have excellent long-term storage stability.
共聚物(A)及共聚物(B)之平均氫化率(H)例如可藉由氫化時之觸媒量而控制,氫化速度例如可藉由氫化時之觸媒量、氫氣進料量、壓力及溫度等而控制。 共聚物(A)及共聚物(B)之平均氫化率(H)可藉由核磁共振裝置(NMR)而測定。 共聚物(A)及共聚物(B)之平均乙烯基鍵結量(V)例如可藉由三級胺化合物或醚化合物之添加量、聚合溫度之調整而控制。 共聚物(A)及共聚物(B)之平均乙烯基鍵結量(V)可藉由核磁共振裝置(NMR)而測定。 The average hydrogenation rate (H) of the copolymer (A) and the copolymer (B) can be controlled, for example, by the amount of the catalyst during hydrogenation, and the hydrogenation rate can be controlled, for example, by the amount of the catalyst during hydrogenation, the amount of hydrogen fed, the pressure and the temperature. The average hydrogenation rate (H) of the copolymer (A) and the copolymer (B) can be measured by a nuclear magnetic resonance device (NMR). The average vinyl bond content (V) of the copolymer (A) and the copolymer (B) can be controlled, for example, by adjusting the amount of the tertiary amine compound or the ether compound added and the polymerization temperature. The average vinyl bond content (V) of the copolymer (A) and the copolymer (B) can be measured by a nuclear magnetic resonance device (NMR).
於共聚物(A)、共聚物(B)具有乙烯基芳香族單體單元與共軛二烯單體單元之無規共聚嵌段之情形時,無規共聚嵌段中所含之乙烯基芳香族單體單元之質量比率(RS)較佳為30質量%以下,更佳為20質量%以下,進而較佳為10質量%以下。 於共聚物(A)、共聚物(B)之無規共聚嵌段中所含之乙烯基芳香族單體單元之質量比率(RS)為30質量%以下之情形時,存在具有無規共聚嵌段之共聚物、包含上述共聚物之樹脂組合物及其硬化物之銅接著性優異之傾向。 When the copolymer (A) and the copolymer (B) have random copolymer blocks of vinyl aromatic monomer units and covalent diene monomer units, the mass ratio (RS) of the vinyl aromatic monomer units contained in the random copolymer blocks is preferably 30 mass % or less, more preferably 20 mass % or less, and further preferably 10 mass % or less. When the mass ratio (RS) of the vinyl aromatic monomer units contained in the random copolymer blocks of the copolymers (A) and (B) is 30 mass % or less, there is a tendency that the copolymers having random copolymer blocks, the resin compositions containing the above copolymers, and the cured products thereof have excellent copper adhesion.
(共聚物(A)及(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之分子量之關係) 共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之分子量(MnS1)、與共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之分子量(MnS2)之比(MnS1/MnS2)較佳為0.9以下,更佳為0.8以下,進而較佳為0.7以下。 於(MnS1/MnS2)為0.9以下之情形時,存在本實施方式之樹脂組合物之銅接著性優異之傾向。 再者,(MnS1)及(MnS2)可藉由調整聚合時之單體之添加量而控制。 MnS1及MnS2係藉由下述之方法算出。 MnS1=Mn1×BS1 MnS2=Mn2×BS2÷f •BS1:藉由質子核磁共振( 1H-NMR)求出之上述共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(質量%) •BS2:藉由質子核磁共振( 1H-NMR)求出之上述共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(質量%) •f:藉由附黏度檢測器之GPC-光散射法測定法求出之共聚物(B)之分支度 (Mn1)及(Mn2)可藉由GPC以標準聚苯乙烯作為校準曲線而測定。 (BS1)及(BS2)可藉由NMR而測定。 (f)可藉由附黏度檢測器之GPC-光散射法測定法而測定。 再者,關於具體之測定法,下文闡述。 (Relationship between the molecular weights of the polymer blocks mainly composed of vinyl aromatic monomer units of copolymers (A) and (B)) The ratio (MnS1/MnS2) of the molecular weight (MnS1) of the polymer blocks mainly composed of vinyl aromatic monomer units of copolymer (A) to the molecular weight (MnS2) of the polymer blocks mainly composed of vinyl aromatic monomer units of copolymer (B) is preferably 0.9 or less, more preferably 0.8 or less, and further preferably 0.7 or less. When (MnS1/MnS2) is 0.9 or less, the resin composition of the present embodiment tends to have excellent copper adhesion. Furthermore, (MnS1) and (MnS2) can be controlled by adjusting the amount of monomer added during polymerization. MnS1 and MnS2 are calculated by the following method. MnS1=Mn1×BS1 MnS2=Mn2×BS2÷f •BS1: The content of the polymer block mainly composed of vinyl aromatic monomer units in the copolymer (A) determined by proton nuclear magnetic resonance ( 1 H-NMR) (mass %) •BS2: The content of the polymer block mainly composed of vinyl aromatic monomer units in the copolymer (B) determined by proton nuclear magnetic resonance ( 1 H-NMR) (mass %) •f: The branching degree (Mn1) and (Mn2) of the copolymer (B) determined by the GPC-light scattering method with a viscosity detector can be measured by GPC using standard polystyrene as a calibration curve. (BS1) and (BS2) can be measured by NMR. (f) can be measured by the GPC-light scattering method with a viscosity detector. Furthermore, the specific measurement method is explained below.
例舉應用NMR法,將乙烯基芳香族化合物設為苯乙烯、將共軛二烯化合物設為1,3-丁二烯之情形為例,對測定無規聚合物嵌段中之乙烯基芳香族單體單元之質量比率(RS1)及(RS2)、以及以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BS1)及(BS2)之方法進行具體說明。 使用使共聚物(A)及共聚物(B)30 mg分別溶解於氘化氯仿1 g中而成之試樣測定 1H-NMR,根據化學位移6.9 ppm~6.3 ppm之累計值相對於總累計值之比率求出以乙烯基芳香族單體單元作為主體之聚合物嵌段(於該情形時,成為苯乙烯嵌段)之含量(BS)。 苯乙烯嵌段強度(b-St強度) =(6.9 ppm~6.3 ppm之累計值)/2 無規苯乙烯強度(r-St強度) =(7.5 ppm~6.9 ppm之累計值)-3×(b-St) 乙烯-丁烯強度(EB強度) =總累計值-3×{(b-St強度)+(r-St強度)}/8 苯乙烯嵌段含量(BS) =104×(b-St強度) /[104×{(b-St強度)+(r-St強度)}+56×(EB強度)] 無規聚合物嵌段中之苯乙烯之質量比率(RS) =104×(r-St強度)/{104×(r-St強度)+56×(EB強度)} Taking the case where the vinyl aromatic compound is styrene and the covalent diene compound is 1,3-butadiene as an example, the method of measuring the mass ratio (RS1) and (RS2) of the vinyl aromatic monomer unit in the random polymer block and the content (BS1) and (BS2) of the polymer block mainly composed of the vinyl aromatic monomer unit is specifically described. 1 H -NMR is measured using a sample prepared by dissolving 30 mg of each copolymer (A) and copolymer (B) in 1 g of deuterated chloroform, and the content (BS) of the polymer block mainly composed of the vinyl aromatic monomer unit (in this case, the styrene block) is calculated from the ratio of the cumulative value of the chemical shift of 6.9 ppm to 6.3 ppm to the total cumulative value. Styrene block strength (b-St strength) = (cumulative value of 6.9 ppm to 6.3 ppm)/2 Random styrene strength (r-St strength) = (cumulative value of 7.5 ppm to 6.9 ppm) - 3×(b-St) Ethylene-butene strength (EB strength) = total cumulative value - 3×{(b-St strength) + (r-St strength)}/8 Styrene block content (BS) = 104×(b-St strength) /[104×{(b-St strength) + (r-St strength)} + 56×(EB strength)] Mass ratio of styrene in random polymer blocks (RS) = 104×(r-St strength)/{104×(r-St strength) + 56×(EB strength)}
(共聚物(B)之分支度(f)) 共聚物(B)之分支度(f)可藉由附黏度檢測器之GPC-光散射法測定法而測定。 以共聚物(B)作為試樣,實施附黏度檢測器之GPC-光散射法測定,基於標準聚苯乙烯,根據光散射檢測器與RI檢測器之結果求出絕對分子量(M),根據RI檢測器與黏度檢測器之結果求出固有黏度([η])。 繼而,藉由下述式算出作為基準之固有黏度([η] 0)。 [η] 0=a×M ba=-0.788+0.421×(共聚物(B)之乙烯基芳香族單體單元之含量) -0.342×(RS2)-0.197×(BS2) b=1.601-0.081×(共聚物(B)之乙烯基芳香族單體單元之含量) +0.064×(RS2)+0.039×(BS2) RS2:共聚物(B)之無規聚合物嵌段中之乙烯基芳香族單體單元之質量比率 BS2:藉由質子核磁共振( 1H-NMR)求出之共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量 M:共聚物(B)之絕對分子量 繼而,以共聚物(B)之固有黏度([η])與作為基準之固有黏度([η] 0)之比之形式算出收縮因子g。 收縮因子(g)=[η]/[η] 0其後,使用所得之收縮因子(g),算出定義為g=f/{(f+1)(f+2)}(f≧2)之分支度(f)。 (Degree of branching (f) of copolymer (B)) The degree of branching (f) of copolymer (B) can be measured by GPC-light scattering method with viscosity detector. GPC-light scattering method with viscosity detector is carried out using copolymer (B) as a sample. Based on standard polystyrene, the absolute molecular weight (M) is calculated from the results of the light scattering detector and the RI detector, and the intrinsic viscosity ([η]) is calculated from the results of the RI detector and the viscosity detector. Then, the intrinsic viscosity ([η] 0 ) serving as a reference is calculated by the following formula. [η] 0 = a×M b a = -0.788 + 0.421×(content of vinyl aromatic monomer units of copolymer (B)) -0.342×(RS2) -0.197×(BS2) b = 1.601 - 0.081×(content of vinyl aromatic monomer units of copolymer (B)) + 0.064×(RS2) + 0.039×(BS2) RS2: mass ratio of vinyl aromatic monomer units in random polymer blocks of copolymer (B) BS2: content of polymer blocks mainly composed of vinyl aromatic monomer units of copolymer (B) determined by proton nuclear magnetic resonance ( 1 H-NMR) M: absolute molecular weight of copolymer (B) Then, the intrinsic viscosity ([η] ) of copolymer (B) and the intrinsic viscosity ([η] 0 ) is used to calculate the contraction factor g. Contraction factor (g) = [η]/[η] 0 Then, using the obtained contraction factor (g), the branching degree (f) defined as g = f/{(f+1)(f+2)}(f≧2) is calculated.
(共聚物(A)及共聚物(B)之製造方法) 作為共聚物(A)及共聚物(B)之製造方法,例如可例舉日本專利特公昭36-19286號公報、日本專利特公昭43-17979號公報、日本專利特公昭46-32415號公報、日本專利特公昭49-36957號公報、日本專利特公昭48-2423號公報、日本專利特公昭48-4106號公報、日本專利特公昭51-49567號公報、日本專利特開昭59-166518號公報等中記載之方法,但不限定於該等。 (Methods for producing copolymers (A) and (B)) As methods for producing copolymers (A) and (B), for example, methods described in Japanese Patent Publication No. 36-19286, Japanese Patent Publication No. 43-17979, Japanese Patent Publication No. 46-32415, Japanese Patent Publication No. 49-36957, Japanese Patent Publication No. 48-2423, Japanese Patent Publication No. 48-4106, Japanese Patent Publication No. 51-49567, Japanese Patent Laid-Open No. 59-166518, etc. can be cited, but the present invention is not limited thereto.
又,作為共聚物(A)、及共聚物(B)之製造方法,可例舉以下方法等:(1)使共聚物(A)及共聚物(B)分別進行溶液聚合,混合包含聚合物之溶液;(2)對共聚物(A)及共聚物(B)分別進行脫溶劑、脫觸媒後將其等進行混合;(3)於聚合反應時分2個階段添加聚合起始劑;(4)於聚合反應中添加相對於活性末端不足之莫耳量之與上述活性末端反應之改性劑、或作為聚合終止劑之醇等質子性試劑,終止一部分之活性末端之反應;(5)於聚合反應後添加與活性末端相當莫耳量之改性劑、或作為聚合終止劑之醇等質子性試劑,終止全部之活性末端之反應後,向其溶液中新添加聚合起始劑及單體而進行聚合,但不限定於該等。 上述(1)之方法中,亦可應用以下任一方法:將共聚物(A)及共聚物(B)之氫化反應前之聚合溶液混合後實施氫化反應之方法、對共聚物(A)及共聚物(B)分別進行氫化反應後混合各溶液之方法。又,共聚物(A)及共聚物(B)之混合比率可藉由各自之聚合溶液之濃度與溶液之混合量之調整而控制。 上述(3)之方法中,共聚物(A)及共聚物(B)之混合比率可藉由調整乙烯基芳香族化合物及共軛二烯化合物之進料速度、2個階段所添加之聚合起始劑之量、及聚合起始劑之第2階段之添加之時機等而任意地控制。 上述(4)之方法中,共聚物(A)及共聚物(B)之混合比率及結構可藉由調整乙烯基芳香族化合物及共軛二烯化合物之進料速度及進料組成、中途添加之改性劑或聚合終止劑之量及添加之時機等而任意地控制。 共聚物(A)為低分子量體,分子之相互纏繞較小。因此,如上述(1)、(3)、(4)、及(5)之方法般於脫溶劑前進行混合之方法能夠以高速率進行脫溶劑、最後加工步驟。 上述(3)及(4)之方法可同時生產共聚物(A)與共聚物(B),與分別生產共聚物(A)與共聚物(B)之情形相比,可減少生產步驟,故而可提高生產效率。 Furthermore, as a method for producing the copolymer (A) and the copolymer (B), the following methods can be cited as examples: (1) subjecting the copolymer (A) and the copolymer (B) to solution polymerization respectively, and mixing the solutions containing the polymers; (2) subjecting the copolymer (A) and the copolymer (B) to desolventization and decatalysis respectively, and then mixing the copolymers; (3) adding a polymerization initiator in two stages during the polymerization reaction; (4) adding a 2-hydroxy-2-nitropropene in the polymerization reaction relative to the 2-hydroxy-2-nitropropene; (5) after the polymerization reaction, a modifier equivalent to the molar amount of the active ends or a protic reagent such as an alcohol as a polymerization terminator is added to terminate the reaction of a part of the active ends, and then a polymerization initiator and a monomer are newly added to the solution to carry out polymerization, but it is not limited to the above. In the method (1) above, any of the following methods can also be applied: a method of mixing the polymerization solutions of the copolymer (A) and the copolymer (B) before the hydrogenation reaction and then carrying out the hydrogenation reaction, and a method of carrying out the hydrogenation reaction on the copolymer (A) and the copolymer (B) separately and then mixing the solutions. Furthermore, the mixing ratio of copolymer (A) and copolymer (B) can be controlled by adjusting the concentration of each polymerization solution and the mixing amount of the solutions. In the method (3) above, the mixing ratio of copolymer (A) and copolymer (B) can be arbitrarily controlled by adjusting the feed rate of the vinyl aromatic compound and the covalent diene compound, the amount of the polymerization initiator added in the two stages, and the timing of adding the polymerization initiator in the second stage. In the method (4) above, the mixing ratio and structure of copolymer (A) and copolymer (B) can be arbitrarily controlled by adjusting the feed rate and feed composition of the vinyl aromatic compound and the covalent diene compound, the amount of the modifier or polymerization terminator added in the middle and the timing of adding. Copolymer (A) is a low molecular weight body, and the molecules are less entangled with each other. Therefore, the method of mixing before desolventizing as in the methods (1), (3), (4), and (5) above can carry out desolventizing and final processing steps at a high rate. The methods (3) and (4) above can produce copolymer (A) and copolymer (B) at the same time, and compared with the case of producing copolymer (A) and copolymer (B) separately, the production steps can be reduced, thereby improving production efficiency.
於使用具備攪拌裝置與夾套之槽型反應器,以分批聚合製造苯乙烯與丁二烯之共聚物之情形時,若將共聚物(A)之嵌段結構設為d-e、將共聚物(B)之嵌段結構設為a1-b1-a2-c1,則較佳為c1嵌段與e嵌段為相同結構且相同分子量,且較佳為a2嵌段與d嵌段由相同之乙烯基芳香族化合物構成,且較佳為a2嵌段之分子量大於d嵌段之分子量。 又,於利用(3)之方法進行聚合之情形時,第2階段之起始劑之添加之時機依賴於a2嵌段與d嵌段之分子量之比率,較佳為a2嵌段之乙烯基芳香族化合物之聚合轉化率成為100×(d嵌段之分子量)/(a2嵌段之分子量)(%)之時機。 When a styrene-butadiene copolymer is produced by batch polymerization using a tank reactor equipped with a stirring device and a jacket, if the block structure of the copolymer (A) is set to d-e and the block structure of the copolymer (B) is set to a1-b1-a2-c1, it is preferred that the c1 block and the e block have the same structure and the same molecular weight, and it is preferred that the a2 block and the d block are composed of the same vinyl aromatic compound, and it is preferred that the molecular weight of the a2 block is greater than that of the d block. Furthermore, when the polymerization is carried out using the method (3), the timing of adding the initiator in the second stage depends on the molecular weight ratio of the a2 block to the d block, and is preferably the timing when the polymerization conversion rate of the vinyl aromatic compound in the a2 block becomes 100×(molecular weight of the d block)/(molecular weight of the a2 block) (%).
<共聚物(A)與共聚物(B)之區分> 本實施方式之樹脂組合物包含共聚物(A)與共聚物(B)之2種成分,故而GPC圖具有二個以上之波峰。其中,所謂共聚物(A),係指數量平均分子量為40,000以下之全部之成分。 <Differentiation between copolymer (A) and copolymer (B)> The resin composition of this embodiment includes two components, copolymer (A) and copolymer (B), so the GPC graph has two or more peaks. The so-called copolymer (A) refers to all components with a number average molecular weight of 40,000 or less.
氫化前之共聚物並不限定於以下,例如可藉由以下方法等獲得:於烴溶劑中使用有機鹼金屬化合物等聚合起始劑,利用規定之單體進行活性陰離子聚合。 烴溶劑並無特別限定,例如可例舉:正丁烷、異丁烷、正戊烷、正己烷、正庚烷、正辛烷等脂肪族烴類;環己烷、環庚烷、甲基環庚烷等脂環式烴類;苯、甲苯、二甲苯、乙基苯等芳香族烴類等。 The copolymer before hydrogenation is not limited to the following, and can be obtained, for example, by the following method: using a polymerization initiator such as an organic alkali metal compound in a hydrocarbon solvent, and using a specified monomer to perform living anionic polymerization. The hydrocarbon solvent is not particularly limited, and examples thereof include: aliphatic hydrocarbons such as n-butane, isobutane, n-pentane, n-hexane, n-heptane, and n-octane; alicyclic hydrocarbons such as cyclohexane, cycloheptane, and methylcycloheptane; aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene, etc.
作為聚合起始劑,通常可使用已知相對於共軛二烯化合物及乙烯基芳香族化合物具有陰離子聚合活性之有機鹼金屬化合物。 例如可例舉:碳數1~20之脂肪族烴鹼金屬化合物、碳數1~20之芳香族烴鹼金屬化合物、碳數1~20之有機胺基鹼金屬化合物等。 作為聚合起始劑中所含之鹼金屬,例如可例舉鋰、鈉、鉀等,但不限定於該等。 再者,鹼金屬可於1分子中包含1種、或2種以上。 作為聚合起始劑,例如可例舉:正丙基鋰、正丁基鋰、第二丁基鋰、第三丁基鋰、正戊基鋰、正己基鋰、苄基鋰、苯基鋰、甲苯基鋰、二異丙烯基苯與第二丁基鋰之反應產物,進而可例舉二乙烯基苯與第二丁基鋰及少量之1,3-丁二烯之反應產物等,但不限定於該等。 進而,亦可使用:美國專利5,708,092號說明書中揭示之1-(第三丁氧基)丙基鋰及為了改善其溶解性而插入有一分子~數分子之異戊二烯單體之鋰化合物、英國專利2,241,239號說明書中揭示之1-(第三丁基二甲基矽烷氧基)己基鋰等含有矽烷氧基之烷基鋰、美國專利5,527,753號說明書中揭示之含有胺基之烷基鋰、二異丙基醯胺鋰及雙(三甲基矽烷)胺基鋰等胺基鋰類。 As a polymerization initiator, an organic alkali metal compound known to have anionic polymerization activity with respect to a conjugated diene compound and a vinyl aromatic compound can be generally used. For example, aliphatic alkali metal compounds with 1 to 20 carbon atoms, aromatic alkali metal compounds with 1 to 20 carbon atoms, organic amino alkali metal compounds with 1 to 20 carbon atoms, etc. can be cited. As the alkali metal contained in the polymerization initiator, lithium, sodium, potassium, etc. can be cited, but it is not limited to them. Furthermore, the alkali metal can contain one or more kinds in one molecule. As polymerization initiators, for example, n-propyl lithium, n-butyl lithium, sec-butyl lithium, tert-butyl lithium, n-pentyl lithium, n-hexyl lithium, benzyl lithium, phenyl lithium, tolyl lithium, the reaction product of diisopropenylbenzene and sec-butyl lithium, and further the reaction product of divinylbenzene and sec-butyl lithium and a small amount of 1,3-butadiene, etc. can be cited, but it is not limited to these. Furthermore, lithium compounds with one to several molecules of isoprene monomer inserted in order to improve its solubility, alkyl lithium containing silaneoxy groups such as 1-(tert-butyldimethylsiloxy)hexyl lithium disclosed in U.S. Patent No. 5,708,092, lithium amides such as alkyl lithium containing amine groups disclosed in U.S. Patent No. 5,527,753, lithium diisopropylamide, and lithium bis(trimethylsilyl)amide, can also be used.
作為聚合起始劑之鋰化合物之使用量取決於作為目標之共聚物之分子量,較佳為0.005~6.4 phm(相對於單體每100質量份之質量份),更佳為0.005~2.6 phm。The amount of the lithium compound used as a polymerization initiator depends on the molecular weight of the target copolymer, and is preferably 0.005 to 6.4 phm (per 100 parts by weight of the monomer), and more preferably 0.005 to 2.6 phm.
於以有機鹼金屬化合物作為聚合起始劑,使共軛二烯化合物與乙烯基芳香族化合物進行共聚時,可為了進行組入至共聚物之共軛二烯單體單元中之乙烯基鍵(1,2-鍵結或3,4-鍵結)之含量之調整、或共軛二烯化合物與乙烯基芳香族化合物之無規共聚性之調整而添加三級胺化合物或醚化合物。When a covalent diene compound and a vinyl aromatic compound are copolymerized using an organic alkali metal compound as a polymerization initiator, a tertiary amine compound or an ether compound may be added in order to adjust the content of the vinyl bond (1,2-bond or 3,4-bond) incorporated in the covalent diene monomer unit of the copolymer or to adjust the random copolymerizability of the covalent diene compound and the vinyl aromatic compound.
三級胺化合物並無特別限定,例如可例舉下述式所表示之化合物。 R1R2R3N (式中,R1、R2、及R3為碳數1~20之烴基或具有三級胺基之烴基) 作為此種化合物,例如可例舉:三甲基胺、三乙基胺、三丁基胺、N,N-二甲基苯胺、N-乙基哌啶、N-甲基吡咯啶、N,N,N',N'-四甲基乙二胺、N,N,N',N'-四乙基乙二胺、1,2-二哌啶基乙烷、三甲基胺基乙基哌𠯤、N,N,N',N'',N''-五甲基伸乙基三胺、N,N'-二辛基-對苯二胺等,但不限定於該等。該等之中,較佳為N,N,N',N'-四甲基乙二胺。 The tertiary amine compound is not particularly limited, and examples thereof include compounds represented by the following formula. R1R2R3N (wherein R1, R2, and R3 are alkyl groups having 1 to 20 carbon atoms or alkyl groups having a tertiary amine group) Examples of such compounds include trimethylamine, triethylamine, tributylamine, N,N-dimethylaniline, N-ethylpiperidine, N-methylpyrrolidine, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetraethylethylenediamine, 1,2-dipiperidylethane, trimethylaminoethylpiperidin, N,N,N',N'',N''-pentamethylethylenetriamine, N,N'-dioctyl-p-phenylenediamine, etc., but are not limited thereto. Among these, N,N,N',N'-tetramethylethylenediamine is preferred.
又,醚化合物可使用直鏈狀醚化合物或環狀醚化合物等。 作為直鏈狀醚化合物,例如可例舉:二甲醚、二乙醚、二苯醚、乙二醇二甲醚、乙二醇二乙醚、乙二醇二丁醚等乙二醇之二烷基醚化合物、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇二丁醚等二乙二醇之二烷基醚化合物等。 又,作為環狀醚化合物,例如可例舉:四氫呋喃、二㗁烷、2,5-二甲基氧雜環戊烷、2,2,5,5-四甲基氧雜環戊烷、2,2-雙(2-氧雜環戊烷基)丙烷、糠醇之烷基醚等。 Furthermore, the ether compound may be a linear ether compound or a cyclic ether compound. As the linear ether compound, for example, dimethyl ether, diethyl ether, diphenyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether and other dialkyl ether compounds of ethylene glycol, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether and other dialkyl ether compounds of diethylene glycol, etc. Furthermore, as the cyclic ether compound, for example, tetrahydrofuran, dioxane, 2,5-dimethyloxycyclopentane, 2,2,5,5-tetramethyloxycyclopentane, 2,2-bis(2-oxycyclopentyl)propane, alkyl ethers of furfuryl alcohol and the like may be cited.
三級胺化合物或醚化合物之使用量相對於上述有機鹼金屬化合物之聚合起始劑,較佳為0.1~4(莫耳/鹼金屬1莫耳),更佳為0.2~3(莫耳/鹼金屬1莫耳)。The usage amount of the tertiary amine compound or ether compound relative to the polymerization initiator of the above-mentioned organic alkali metal compound is preferably 0.1-4 (mole/1 mol of alkali metal), and more preferably 0.2-3 (mole/1 mol of alkali metal).
於共聚物(A)及共聚物(B)之製造步驟中進行共聚時,可共存烷醇鈉。 烷醇鈉並不限定於以下,例如可例舉下述式所表示之化合物。尤其較佳為具有碳原子數3~6之烷基之烷醇鈉,更佳為第三丁醇鈉、第三戊醇鈉。 NaOR (式中,R為碳原子數2~12之烷基) 共聚物(A)、(B)之聚合步驟中之烷醇鈉之使用量相對於乙烯基鍵結量調整劑(三級胺化合物或醚化合物),較佳為0.01以上且未達0.1(莫耳比),更佳為0.01以上且未達0.08(莫耳比),進而較佳為0.03以上且未達0.08(莫耳比),進而更佳為0.04以上且未達0.06(莫耳比)。 若烷醇鈉之量處於該範圍,則存在可以高生產率製造以下共聚物之傾向,該共聚物具有包含乙烯基鍵結量較高之共軛二烯單體單元之共聚物嵌段、及分子量分佈狹窄之以乙烯基芳香族單體單元作為主體之聚合物嵌段,且分子量分佈狹窄。 Sodium alkoxide may coexist during the copolymerization in the production steps of copolymer (A) and copolymer (B). Sodium alkoxide is not limited to the following, and for example, compounds represented by the following formulas can be cited. Sodium alkoxide having an alkyl group with 3 to 6 carbon atoms is particularly preferred, and sodium tert-butoxide and sodium tert-pentoxide are more preferred. NaOR (wherein R is an alkyl group with 2 to 12 carbon atoms) The amount of sodium alkoxide used in the polymerization step of copolymers (A) and (B) relative to the vinyl bond amount adjuster (tertiary amine compound or ether compound) is preferably 0.01 or more and less than 0.1 (molar ratio), more preferably 0.01 or more and less than 0.08 (molar ratio), further preferably 0.03 or more and less than 0.08 (molar ratio), further preferably 0.04 or more and less than 0.06 (molar ratio). If the amount of sodium alkoxide is within the range, there is a tendency to produce a copolymer having a copolymer block containing a conjugated diene monomer unit having a high vinyl bonding amount and a polymer block mainly composed of a vinyl aromatic monomer unit having a narrow molecular weight distribution with a high productivity.
以有機鹼金屬化合物作為聚合起始劑使共軛二烯化合物與乙烯基芳香族化合物進行共聚之方法並無特別限定,可為分批聚合,亦可為連續聚合,或亦可為其等之組合。 聚合溫度並無特別限定,通常為0~180℃,較佳為30~150℃。 聚合所需之時間因條件而異,通常為48小時以內,較佳為0.1~10小時。 又,較佳為於氮氣等惰性氣體氛圍下進行聚合。 關於聚合壓力,只要於對在上述聚合溫度範圍內將單體及溶劑維持於液相而言充分之壓力之範圍內進行即可,並無特別限定。 The method of copolymerizing the covalent diene compound and the vinyl aromatic compound using an organic alkali metal compound as a polymerization initiator is not particularly limited, and may be batch polymerization, continuous polymerization, or a combination thereof. The polymerization temperature is not particularly limited, and is usually 0 to 180°C, preferably 30 to 150°C. The time required for polymerization varies depending on the conditions, but is usually within 48 hours, preferably 0.1 to 10 hours. In addition, it is preferred to perform the polymerization in an inert gas atmosphere such as nitrogen. Regarding the polymerization pressure, it can be performed within the range of sufficient pressure to maintain the monomer and the solvent in the liquid phase within the above-mentioned polymerization temperature range, and there is no particular limitation.
進而,亦可於聚合結束時添加必需量之二官能基以上之偶合劑而進行偶合反應。 二官能基以上之偶合劑並無特別限定,可使用公知者。 作為二官能基偶合劑,例如可例舉:二甲基二氯矽烷、二甲基二溴矽烷等二鹵素化合物、苯甲酸甲酯、苯甲酸乙酯、苯甲酸苯酯、鄰苯二甲酸酯類等酸酯類等,但不限定於該等。 作為三官能基以上之多官能偶合劑,例如可例舉:1,1,1,2,2-五氯乙烷、全氯乙烷、五氯苯、全氯苯、八溴二苯醚、十溴二苯醚、三元以上之多元醇類、環氧化大豆油、二縮水甘油基雙酚A等多元環氧化合物、二〜六官能之含有環氧基之化合物、羧酸酯、二乙烯基苯等多乙烯基化合物、式R1 (4 - n)SiX n(此處,R1表示碳數1~20之烴基,X表示鹵素,n表示3或4之整數)所表示之鹵化矽化合物、及鹵化錫化合物,但不限定於該等。 作為鹵化矽化合物,例如可例舉:甲基三氯矽烷、第三丁基三氯矽烷、四氯化矽、及該等之溴化物等,但不限定於該等。 作為鹵化錫化合物,例如可例舉:甲基三氯化錫、第三丁基三氯化錫、四氯化錫等多元鹵素化合物等,但不限定於該等。又,亦可使用碳酸二甲酯或碳酸二乙酯等。 Furthermore, a coupling reaction may be carried out by adding a necessary amount of a difunctional or higher coupling agent at the end of the polymerization. The difunctional or higher coupling agent is not particularly limited, and a known one may be used. Examples of the difunctional coupling agent include, but are not limited to, dihalogen compounds such as dimethyldichlorosilane and dimethyldibromosilane, acid esters such as methyl benzoate, ethyl benzoate, phenyl benzoate, and phthalates. Examples of the polyfunctional coupling agent having three or more functional groups include, but are not limited to: 1,1,1,2,2-pentachloroethane, perchloroethane, pentachlorobenzene, perchlorobenzene, octabromodiphenyl ether, decabromodiphenyl ether, trivalent or higher polyols, epoxidized soybean oil, polyepoxy compounds such as diglycidyl bisphenol A, di- to hexafunctional epoxy-containing compounds, carboxylates, polyvinyl compounds such as divinylbenzene, silicon halides represented by the formula R1 (4 - n) SiXn (wherein R1 represents a alkyl group having 1 to 20 carbon atoms, X represents a halogen, and n represents an integer of 3 or 4), and tin halides. Examples of silicon halides include, but are not limited to, methyltrichlorosilane, tert-butyltrichlorosilane, silicon tetrachloride, and bromides thereof. Examples of tin halides include, but are not limited to, polyvalent halogen compounds such as methyltin trichloride, tert-butyltin trichloride, and tin tetrachloride. In addition, dimethyl carbonate or diethyl carbonate may also be used.
共聚物(A)、及共聚物(B)亦可為使藉由如上所述之方法獲得之嵌段共聚物之活性末端與生成含有官能基之原子團之改性劑進行加成反應而成者。 作為含有官能基之原子團,例如可例舉含有至少1種選自由以下基團所組成之群中之官能基之原子團等:羥基、羰基、硫羰基、醯鹵化物基、酸酐基、羧基、硫羧基、醛基、硫醛基、羧酸酯基、醯胺基、磺酸基、磺酸酯基、磷酸基、磷酸酯基、胺基、亞胺基、腈基、吡啶基、喹啉基、環氧基、硫代環氧基、硫基、異氰酸基、異硫氰酸基、鹵化矽基、矽烷醇基、烷氧基矽基、鹵化錫基、烷氧基錫基、及苯基錫基,但不限定於該等。 Copolymer (A) and copolymer (B) may also be obtained by subjecting the active end of the block copolymer obtained by the above-mentioned method to an addition reaction with a modifier that generates an atomic group containing a functional group. Examples of the atomic group containing a functional group include an atomic group containing at least one functional group selected from the group consisting of the following groups: hydroxyl group, carbonyl group, thiocarbonyl group, acyl halide group, anhydride group, carboxyl group, thiocarboxyl group, aldehyde group, thialdehyde group, carboxylate group, amide group, sulfonic acid group, sulfonate group, phosphoric acid group, phosphoric acid ester group, amino group, imino group, nitrile group, pyridine group, quinoline group, epoxy group, thioepoxy group, sulfide group, isocyanate group, isothiocyanate group, silyl halide group, silanol group, alkoxysilyl group, tin halide group, alkoxytin group, and phenyltin group, but are not limited to these.
作為生成含有官能基之原子團之改性劑,例如可例舉:四縮水甘油基間苯二甲胺、四縮水甘油基-1,3-雙胺基甲基環己烷、ε-己內酯、δ-戊內酯、4-甲氧基二苯甲酮、γ-縮水甘油氧基乙基三甲氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基二甲基苯氧基矽烷、雙(γ-縮水甘油氧基丙基)甲基丙氧基矽烷、1,3-二甲基-2-咪唑啶酮、1,3-二乙基-2-咪唑啶酮、N,N'-二甲基伸丙基脲、N-甲基吡咯啶酮等,但不限定於該等。 改性劑之加成量相對於改性前之共聚物100質量份,較佳為0.01~20質量份,更佳為0.1~15質量份,進而較佳為0.3~10質量份。 改性劑之加成反應溫度較佳為0~150℃,更佳為20~120℃。 改性反應所需之時間因改性反應條件而異,較佳為24小時以內,更佳為0.1~10小時。 Examples of modifiers that generate functional group-containing atomic groups include tetraglycidyl-m-xylylenediamine, tetraglycidyl-1,3-diaminomethylcyclohexane, ε-caprolactone, δ-valerolactone, 4-methoxybenzophenone, γ-glycidyloxyethyltrimethoxysilane, γ-glycidyloxypropyltrimethoxysilane, γ-glycidyloxypropyldimethylphenoxysilane, bis(γ-glycidyloxypropyl)methylpropoxysilane, 1,3-dimethyl-2-imidazolidinone, 1,3-diethyl-2-imidazolidinone, N,N'-dimethylpropylurea, N-methylpyrrolidone, etc., but are not limited to them. The amount of the modifier added is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 15 parts by mass, and further preferably 0.3 to 10 parts by mass relative to 100 parts by mass of the copolymer before modification. The temperature of the addition reaction of the modifier is preferably 0 to 150°C, more preferably 20 to 120°C. The time required for the modification reaction varies depending on the modification reaction conditions, preferably within 24 hours, more preferably 0.1 to 10 hours.
共聚物(A)較佳為於上述之聚合步驟後或上述之改性步驟後實施氫化步驟而製造。 用於製造共聚物(A)之氫化觸媒並無特別限定,例如可使用日本專利特公昭42-8704號公報、日本專利特公昭43-6636號公報、日本專利特公昭63-4841號公報、日本專利特公平1-37970號公報、日本專利特公平1-53851號公報、日本專利特公平2-9041號公報等中記載之氫化觸媒。 作為較佳之氫化觸媒,可例舉二茂鈦化合物及/或與還原性有機金屬化合物之混合物。 二茂鈦化合物並無特別限定,例如可例舉日本專利特開平8-109219號公報中記載之化合物等,具體而言,可例舉雙環戊二烯基二氯化鈦、單五甲基環戊二烯基三氯化鈦等具有至少1個以上之具有(取代)環戊二烯基結構、茚基結構、及茀基結構之配位基之化合物等。 還原性有機金屬化合物並無特別限定,例如可例舉:有機鋰等有機鹼金屬化合物、有機鎂化合物、有機鋁化合物、有機硼化合物、有機鋅化合物等。 氫化反應之反應溫度通常為0~200℃,較佳為30~150℃。 氫化反應中使用之氫氣之壓力較佳為0.1~15 MPa,更佳為0.2~10 MPa,進而較佳為0.3~5 MPa。 氫化反應之反應時間通常為3分鐘~10小時,較佳為10分鐘~5小時。 再者,氫化反應可使用分批製程、連續製程、或其等之組合之任一者。 The copolymer (A) is preferably produced by performing a hydrogenation step after the above-mentioned polymerization step or after the above-mentioned modification step. The hydrogenation catalyst used to produce the copolymer (A) is not particularly limited, and for example, the hydrogenation catalyst described in Japanese Patent Publication No. 42-8704, Japanese Patent Publication No. 43-6636, Japanese Patent Publication No. 63-4841, Japanese Patent Publication No. 1-37970, Japanese Patent Publication No. 1-53851, Japanese Patent Publication No. 2-9041 can be used. As a preferred hydrogenation catalyst, a titanocene compound and/or a mixture with a reducing organic metal compound can be cited. The titanium cyclopentadienyl compound is not particularly limited, and examples thereof include compounds described in Japanese Patent Laid-Open No. 8-109219. Specifically, examples thereof include compounds having at least one ligand having a (substituted) cyclopentadienyl structure, an indenyl structure, and a fluorenyl structure, such as biscyclopentadienyl titanium dichloride and monopentamethylcyclopentadienyl titanium trichloride. The reducing organic metal compound is not particularly limited, and examples thereof include organic alkali metal compounds such as organic lithium, organic magnesium compounds, organic aluminum compounds, organic boron compounds, and organic zinc compounds. The reaction temperature of the hydrogenation reaction is usually 0 to 200°C, preferably 30 to 150°C. The pressure of hydrogen used in the hydrogenation reaction is preferably 0.1 to 15 MPa, more preferably 0.2 to 10 MPa, and further preferably 0.3 to 5 MPa. The reaction time of the hydrogenation reaction is usually 3 minutes to 10 hours, preferably 10 minutes to 5 hours. Furthermore, the hydrogenation reaction can be carried out by a batch process, a continuous process, or a combination thereof.
共聚物(B)較佳為於上述之聚合步驟後或上述之改性步驟後實施氫化步驟而製造。 用於製造共聚物(B)之氫化觸媒並無特別限定,例如可使用日本專利特公昭42-8704號公報、日本專利特公昭43-6636號公報、日本專利特公昭63-4841號公報、日本專利特公平1-37970號公報、日本專利特公平1-53851號公報、日本專利特公平2-9041號公報等中記載之氫化觸媒。 作為較佳之氫化觸媒,可例舉二茂鈦化合物及/或與還原性有機金屬化合物之混合物。 二茂鈦化合物並無特別限定,例如可例舉日本專利特開平8-109219號公報中記載之化合物等,具體而言,可例舉雙環戊二烯基二氯化鈦、單五甲基環戊二烯基三氯化鈦等具有至少1個以上之具有(取代)環戊二烯基結構、茚基結構、及茀基結構之配位基之化合物等。 還原性有機金屬化合物並無特別限定,例如可例舉:有機鋰等有機鹼金屬化合物、有機鎂化合物、有機鋁化合物、有機硼化合物、有機鋅化合物等。 氫化反應之反應溫度通常為0~200℃,較佳為30~150℃。 氫化反應中使用之氫氣之壓力較佳為0.1~15 MPa,更佳為0.2~10 MPa,進而較佳為0.3~5 MPa。 氫化反應之反應時間通常為3分鐘~10小時,較佳為10分鐘~5小時。 再者,氫化反應可使用分批製程、連續製程、或其等之組合之任一者。 The copolymer (B) is preferably produced by performing a hydrogenation step after the above-mentioned polymerization step or after the above-mentioned modification step. The hydrogenation catalyst used to produce the copolymer (B) is not particularly limited, and for example, the hydrogenation catalyst described in Japanese Patent Publication No. 42-8704, Japanese Patent Publication No. 43-6636, Japanese Patent Publication No. 63-4841, Japanese Patent Publication No. 1-37970, Japanese Patent Publication No. 1-53851, Japanese Patent Publication No. 2-9041, etc. can be used. As a preferred hydrogenation catalyst, a titanocene compound and/or a mixture with a reducing organic metal compound can be cited. The titanium cyclopentadienyl compound is not particularly limited, and examples thereof include compounds described in Japanese Patent Laid-Open No. 8-109219. Specifically, examples thereof include compounds having at least one ligand having a (substituted) cyclopentadienyl structure, an indenyl structure, and a fluorenyl structure, such as biscyclopentadienyl titanium dichloride and monopentamethylcyclopentadienyl titanium trichloride. The reducing organic metal compound is not particularly limited, and examples thereof include organic alkali metal compounds such as organic lithium, organic magnesium compounds, organic aluminum compounds, organic boron compounds, and organic zinc compounds. The reaction temperature of the hydrogenation reaction is usually 0 to 200°C, preferably 30 to 150°C. The pressure of hydrogen used in the hydrogenation reaction is preferably 0.1 to 15 MPa, more preferably 0.2 to 10 MPa, and further preferably 0.3 to 5 MPa. The reaction time of the hydrogenation reaction is usually 3 minutes to 10 hours, preferably 10 minutes to 5 hours. Furthermore, the hydrogenation reaction can be carried out by a batch process, a continuous process, or a combination thereof.
亦可視需要自氫化步驟後之反應溶液中去除觸媒殘査。 利用陰離子活性聚合製造氫化共聚物時之聚合起始劑、上述之氫化反應中之氫化觸媒中之包含金屬原子之化合物存在於脫溶劑步驟等中與空氣中之水分等反應,生成規定之金屬化合物而殘存於氫化共聚物中之傾向。若於本實施方式之樹脂組合物及其硬化物中包含該等化合物,則存在介電常數及介電損耗因數增大之傾向,進而存在容易於電子材料用途中產生離子遷移之傾向。 作為所殘存之金屬化合物,可例舉:聚合起始劑、氫化觸媒中所含之金屬之化合物,例如氧化鈦、非晶性氧化鈦、正鈦酸或偏鈦酸、氫氧化鈦、氫氧化鎳、一氧化鎳、氧化鋰、氫氧化鋰、氧化鈷、氫氧化鈷等各原子之氧化物、鈦酸鋰、鈦酸鋇、鈦酸鍶、鈦酸鎳、鎳鐵氧化物等各原子與異種金屬之複合氧化物。 就上述之低介電常數化、低介電損耗因數化、及難以產生離子遷移之觀點而言,共聚物(A)、(B)中之金屬化合物之殘存量以殘金屬量計,較佳為150 ppm以下,更佳為130 ppm以下,進而較佳為100 ppm以下,進而更佳為90 ppm以下。作為詳細之殘金屬,通常可例舉Ti、Ni、Li、Co等。 Catalyst residues can also be removed from the reaction solution after the hydrogenation step as needed. The polymerization initiator used in the production of hydrogenated copolymers by anion living polymerization, the compound containing metal atoms in the hydrogenation catalyst in the above-mentioned hydrogenation reaction, reacts with moisture in the air in the desolventizing step, etc., to generate a specified metal compound and tends to remain in the hydrogenated copolymer. If the resin composition of the present embodiment and its cured product contain such compounds, there is a tendency for the dielectric constant and dielectric dissipation factor to increase, and there is a tendency for ion migration to occur easily in electronic material applications. Examples of the residual metal compounds include: compounds of metals contained in polymerization initiators and hydrogenation catalysts, such as titanium oxide, amorphous titanium oxide, orthotitanium acid or metatitanium acid, titanium hydroxide, nickel hydroxide, nickel monoxide, lithium oxide, lithium hydroxide, cobalt oxide, cobalt hydroxide, etc., and composite oxides of atoms such as lithium titanate, barium titanate, strontium titanate, nickel titanate, nickel-iron oxide, etc. and foreign metals. From the perspective of the aforementioned low dielectric constant, low dielectric loss factor, and difficulty in generating ion migration, the residual amount of metal compounds in the copolymers (A) and (B) is preferably less than 150 ppm, more preferably less than 130 ppm, further preferably less than 100 ppm, and further preferably less than 90 ppm, in terms of residual metal amount. Specific residual metals generally include Ti, Ni, Li, Co, etc.
作為降低本實施方式之樹脂組合物及其硬化物中之殘金屬量之方法,可應用先前公知之方法,並無特別限定。例如可例舉以下方法:於共聚物(A)、(B)之氫化反應後,添加水與二氧化碳,對氫化觸媒殘渣進行中和;除了水、二氧化碳以外還添加酸,對氫化觸媒殘渣進行中和。具體而言,可應用日本專利特願2014-557427中記載之方法。即便使用該等金屬之去除方法,由於共聚物(A)、(B)之脫溶劑步驟中混入包含金屬化合物之氫氧化物之水,故而通常亦包含1~15 ppm程度。因此,較佳為相對於添加於共聚物(A)、(B)中之金屬之量,去除20%以上,更佳為去除30%以上,進而較佳為去除40%以上,進而更佳為去除50以上%,進而更佳為去除60%以上。As a method for reducing the amount of residual metal in the resin composition and its cured product of the present embodiment, previously known methods can be applied without particular limitation. For example, the following methods can be cited: after the hydrogenation reaction of the copolymers (A) and (B), water and carbon dioxide are added to neutralize the hydrogenation catalyst residue; in addition to water and carbon dioxide, an acid is added to neutralize the hydrogenation catalyst residue. Specifically, the method described in Japanese Patent Application No. 2014-557427 can be applied. Even if such metal removal methods are used, since water containing hydroxides of metal compounds is mixed in the desolventizing step of the copolymers (A) and (B), it usually contains 1 to 15 ppm. Therefore, it is preferred to remove 20% or more of the amount of metal added to the copolymers (A) and (B), more preferably 30% or more, further preferably 40% or more, further preferably 50% or more, further preferably 60% or more.
又,藉由降低所添加之聚合起始劑及氫化觸媒量本身,亦可降低共聚物(A)、(B)中之殘金屬量,但若進行聚合起始劑量之降低,則共聚物(A)、(B)之分子量提高,若成為構成上述之本實施方式之樹脂組合物之共聚物(A)、(B)之分子量之必要條件之範圍外,則存在硬化物之耐熱性降低之傾向。又,若於進行氫化反應時降低氫化觸媒量,則存在產生氫化反應時間之長時間化、氫化反應溫度之高溫化,生產性明顯降低之傾向。Furthermore, the residual metal content in the copolymers (A) and (B) can be reduced by reducing the amount of the polymerization initiator and the hydrogenation catalyst added. However, if the amount of the polymerization initiator is reduced, the molecular weight of the copolymers (A) and (B) increases. If the molecular weight of the copolymers (A) and (B) is out of the range of the molecular weight required for the resin composition of the present embodiment, the heat resistance of the cured product tends to decrease. Furthermore, if the amount of the hydrogenation catalyst is reduced during the hydrogenation reaction, the hydrogenation reaction time tends to be prolonged, the hydrogenation reaction temperature tends to be increased, and the productivity tends to be significantly reduced.
作為將共聚物(A)、(B)與溶劑分離之方法,例如可例舉以下方法等:向共聚物(A)、(B)之溶液中添加丙酮或醇等對於共聚物(A)、(B)成為不良溶劑之極性溶劑,使共聚物(A)、(B)沉澱而進行回收;或於攪拌下將共聚物(A)、(B)之溶液投入於熱水中,藉由蒸汽汽提去除溶劑而進行回收;藉由對共聚物(A)、(B)之溶液直接加熱而將溶劑蒸餾去除,但不限定於該等。As a method for separating the copolymers (A) and (B) from the solvent, for example, the following methods can be cited: adding a polar solvent such as acetone or alcohol that becomes a poor solvent for the copolymers (A) and (B) to a solution of the copolymers (A) and (B) to precipitate the copolymers (A) and (B) for recovery; or placing the solution of the copolymers (A) and (B) in hot water under stirring and removing the solvent by steam stripping for recovery; directly heating the solution of the copolymers (A) and (B) to remove the solvent by distillation, but the method is not limited to the above.
對於共聚物(A)、共聚物(B),亦可例如於製造中進行抗氧化劑之添加等而使其表面及/或內部包含抗氧化劑。 再者,亦可於下述之本實施方式之樹脂組合物中添加下述之抗氧化劑。 For copolymer (A) and copolymer (B), antioxidants may be added during production so that the surface and/or the inside of the copolymer contain antioxidants. Furthermore, the following antioxidants may be added to the resin composition of the present embodiment described below.
作為抗氧化劑,例如可例舉:酚系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、胺系抗氧化劑等,但不限定於該等。 具體而言,可例舉:2,6-二-第三丁基-4-甲基苯酚、3-(4'-羥基-3',5'-二-第三丁基-苯基)丙酸正十八烷基酯、四-[亞甲基-3-(3',5'-二-第三丁基-4'-羥基苯基)丙酸酯]甲烷]、異氰尿酸三-(3,5-二-第三丁基-4-羥基苄基)酯、4,4'-亞丁基-雙-(3-甲基-6-第三丁基苯酚)、3,9-雙[2-{3-(3-第三丁基-4-羥基-5-甲基苯基)丙醯氧基}-1,1-二甲基乙基]-2,4,8,10-四氧雜螺[5,5]十一烷、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥基苯基)丙酸酯]、1,6-己二醇-雙-[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、2,4-雙-(正辛硫基)-6-(4-羥基-3,5-二-第三丁基苯胺基)-1,3,5-三𠯤、季戊四醇-四[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、2,2-硫代-二伸乙基雙[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、N,N'-六亞甲基雙(3,5-二-第三丁基-4-羥基-苯丙醯胺)、膦酸3,5-二-第三丁基-4-羥基苄酯-二乙酯、1,3,5-三甲基-2,4,6-三(3,5-二-第三丁基-4-羥基苄基)苯、雙(3,5-二-第三丁基-4-羥基苄基膦酸乙酯)鈣與聚乙烯蠟(50%)之混合物、辛基化二苯基胺、2,4-雙[(辛硫基)甲基]-鄰甲酚、3-(3,5-二-第三丁基-4-羥基苯基)丙酸異辛酯、丁酸3,3-雙(3-第三丁基-4-羥基苯基)乙烯酯、1,1,3-三-(2-甲基-4-羥基-5-第三丁基苯基)丁烷、1,3,5-三(4-第三丁基-3-羥基-2,6-二甲基苄基)異氰尿酸酯、丙烯酸2-第三丁基-6-(3'-第三丁基-5'-甲基-2'-羥基苄基)-4-甲基苯酯、及丙烯酸2-[1-(2-羥基-3,5-二-第三戊基苯基)-乙基]-4,6-二-第三戊基苯酯等。 又,就絕緣可靠性之觀點而言,亦可使用上述之抗氧化劑作為顆粒黏連防止劑。 Examples of antioxidants include, but are not limited to, phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, amine antioxidants, and the like. Specifically, 2,6-di-tert-butyl-4-methylphenol, 3-(4'-hydroxy-3',5'-di-tert-butyl-phenyl) propionate n-octadecyl ester, tetrakis-[methylene-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl) propionate] methane], isocyanuric acid tris-(3,5-di-tert-butyl-4-hydroxybenzyl) ester, 4,4'-butylene-bis-(3-methyl-6-tert-butylphenol), 3,9-bis[2-{3-(3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy}-1,1-di methylethyl]-2,4,8,10-tetraoxaspiro[5,5]undecane, triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate], 1,6-hexanediol-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,4-bis-(n-octylthio)-6-(4-hydroxy-3,5-di-tert-butylanilino)-1,3,5-triazine, pentaerythritol-tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,2-thio-diethylenebis[3-(3,5 -di-tert-butyl-4-hydroxyphenyl) propionate], N,N'-hexamethylenebis(3,5-di-tert-butyl-4-hydroxyphenylpropionamide), 3,5-di-tert-butyl-4-hydroxybenzyl phosphonate-diethyl ester, 1,3,5-trimethyl-2,4,6-tri(3,5-di-tert-butyl-4-hydroxybenzyl)benzene, a mixture of bis(ethyl 3,5-di-tert-butyl-4-hydroxybenzylphosphonate) calcium and polyethylene wax (50%), octylated diphenylamine, 2,4-bis[(octylthio)methyl]-o-cresol, 3-(3,5-di-tert-butyl- 4-hydroxyphenyl) isooctyl propionate, 3,3-bis(3-tert-butyl-4-hydroxyphenyl) vinyl butyrate, 1,1,3-tris-(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl) isocyanurate, 2-tert-butyl-6-(3'-tert-butyl-5'-methyl-2'-hydroxybenzyl)-4-methylphenyl acrylate, and 2-[1-(2-hydroxy-3,5-di-tert-pentylphenyl)-ethyl]-4,6-di-tert-pentylphenyl acrylate, etc. In addition, from the perspective of insulation reliability, the above antioxidants can also be used as particle adhesion inhibitors.
作為聚合終止劑,例如可例舉:水、甲醇、乙醇、異丙醇、2-乙基己醇、庚醇等各種醇、及該等之混合物等,但不限定於該等。Examples of the polymerization terminator include, but are not limited to, water, various alcohols such as methanol, ethanol, isopropanol, 2-ethylhexanol, heptanol, and mixtures thereof.
共聚物(B)及/或共聚物(A)亦可顆粒化。 該等可分別單獨顆粒化,亦可以混合物之形態顆粒化。 作為顆粒化之方法,例如可例舉以下方法等:自單軸或雙軸擠出機呈線料狀擠出共聚物(B)及/或共聚物(A),藉由設置於模嘴部前面之旋轉刀,於水中進行切斷;自單軸或雙軸擠出機呈線料狀擠出共聚物(A)及/或(B),進行水冷或氣冷後,藉由線料切割器進行切斷;藉由開口滾筒(open roll)、班布里混合機熔融混合後,藉由輥成形為片狀,進而將該片材切割成短條狀後,藉由造粒機切斷成立方狀顆粒。 再者,共聚物(B)及/或共聚物(A)之顆粒之大小、形狀並無特別限定。 共聚物(B)及/或共聚物(A)之顆粒中,亦可視需要以顆粒黏連之防止為目的而調配顆粒黏連防止劑。 作為顆粒黏連防止劑,例如可例舉:硬脂酸鈣、硬脂酸鎂、硬脂酸鋅、聚乙烯、聚丙烯、伸乙基雙硬脂醯胺、滑石、非晶二氧化矽等,但不限定於該等。 作為顆粒黏連防止劑,就離子遷移之觀點而言,較佳為EBS、聚乙烯、聚丙烯。 作為顆粒黏連防止劑之較佳之調配量,相對於共聚物(A)及/或(B)為500~6000 ppm,作為更佳之量,為1000~5000 ppm。 顆粒黏連防止劑較佳為於附著於顆粒表面之狀態下調配,亦可於某種程度上包含於顆粒內部。 The copolymer (B) and/or the copolymer (A) may also be granulated. They may be granulated individually or in the form of a mixture. As a method of granulation, for example, the following methods can be cited: extruding copolymer (B) and/or copolymer (A) in the form of strands from a single-screw or double-screw extruder, and cutting them in water by a rotary knife provided in front of a die nozzle; extruding copolymer (A) and/or (B) in the form of strands from a single-screw or double-screw extruder, cooling them with water or air, and then cutting them by a strand cutter; melting and mixing them by an open roll or a Banbury mixer, forming them into sheets by a roll, and then cutting the sheets into short strips, and then cutting them into cubic pellets by a pelletizer. In addition, the size and shape of the pellets of copolymer (B) and/or copolymer (A) are not particularly limited. In the particles of copolymer (B) and/or copolymer (A), a particle adhesion inhibitor may be formulated as needed for the purpose of preventing particle adhesion. As the particle adhesion inhibitor, for example, calcium stearate, magnesium stearate, zinc stearate, polyethylene, polypropylene, ethyl distearate, talc, amorphous silica, etc. can be cited, but it is not limited to them. As the particle adhesion inhibitor, from the viewpoint of ion migration, EBS, polyethylene, and polypropylene are preferred. As the preferred formulation amount of the particle adhesion inhibitor, it is 500 to 6000 ppm relative to the copolymer (A) and/or (B), and as a more preferred amount, it is 1000 to 5000 ppm. The particle adhesion prevention agent is preferably formulated in a state of being attached to the particle surface, and can also be contained inside the particle to a certain extent.
(共聚物(A)、共聚物(B)之分子量分佈) 共聚物(A)之分子量分佈(Mwa/Mna)較佳為1.01~8.0,更佳為1.01~6.0,進而較佳為1.01~5.0。若分子量分佈處於上述範圍內,則存在本實施方式之樹脂組合物之耐熱性優異之傾向。 再者,藉由GPC測定之共聚物(A)之分子量分佈之形狀並無特別限定,可為具有存在兩處以上之波峰之多峰之分子量分佈者,亦可為具有波峰為一個之單峰之分子量分佈者。 再者,共聚物(A)之重量平均分子量(Mwa)及分子量分佈[Mwa/Mna;重量平均分子量(Mwa)相對於數量平均分子量(Mna)之比]可對下述之實施例中記載之方法中藉由GPC測定之層析圖之波峰之分子量使用由市售之標準聚苯乙烯之測定求出之校準曲線(使用標準聚苯乙烯之波峰分子量而製成)而求出。 (Molecular weight distribution of copolymer (A), copolymer (B)) The molecular weight distribution (Mwa/Mna) of copolymer (A) is preferably 1.01 to 8.0, more preferably 1.01 to 6.0, and further preferably 1.01 to 5.0. If the molecular weight distribution is within the above range, the resin composition of the present embodiment tends to have excellent heat resistance. Furthermore, the shape of the molecular weight distribution of copolymer (A) measured by GPC is not particularly limited, and may be a multi-peak molecular weight distribution having two or more peaks, or may be a single-peak molecular weight distribution having one peak. Furthermore, the weight average molecular weight (Mwa) and molecular weight distribution [Mwa/Mna; ratio of weight average molecular weight (Mwa) to number average molecular weight (Mna)] of the copolymer (A) can be obtained by using a calibration curve (prepared using the peak molecular weight of standard polystyrene) obtained by measuring the molecular weight of the peak of the chromatogram measured by GPC in the method described in the following embodiment.
共聚物(B)之分子量分佈(Mwb/Mnb)較佳為1.01~8.0,更佳為1.01~6.0,進而較佳為1.01~5.0。若分子量分佈處於上述範圍內,則存在本實施方式之樹脂組合物之耐熱性優異之傾向。 再者,藉由GPC測定之共聚物(B)之分子量分佈之形狀並無特別限定,可為具有存在兩處以上之波峰之多峰之分子量分佈者,亦可為具有波峰為一個之單峰之分子量分佈者。 再者,共聚物(B)之重量平均分子量(Mwb)及分子量分佈[Mwb/Mnb;重量平均分子量(Mwb)相對於數量平均分子量(Mnb)之比]可對下述之實施例中記載之方法中藉由GPC測定之層析圖之波峰之分子量使用由市售之標準聚苯乙烯之測定求出之校準曲線(使用標準聚苯乙烯之波峰分子量而製成)而求出。 The molecular weight distribution (Mwb/Mnb) of the copolymer (B) is preferably 1.01 to 8.0, more preferably 1.01 to 6.0, and further preferably 1.01 to 5.0. If the molecular weight distribution is within the above range, the resin composition of the present embodiment tends to have excellent heat resistance. Furthermore, the shape of the molecular weight distribution of the copolymer (B) measured by GPC is not particularly limited, and may be a multi-peak molecular weight distribution having two or more peaks, or may be a single-peak molecular weight distribution having one peak. Furthermore, the weight average molecular weight (Mwb) and molecular weight distribution [Mwb/Mnb; ratio of weight average molecular weight (Mwb) to number average molecular weight (Mnb)] of the copolymer (B) can be obtained by using a calibration curve (prepared using the peak molecular weight of standard polystyrene) obtained by measuring the molecular weight of the peak of the chromatogram measured by GPC in the method described in the following examples.
(共聚物(A)與共聚物(B)之質量比) 就生產性之觀點而言,本實施方式之樹脂組合物中,上述共聚物(A)與共聚物(B)之含量之質量比(A)/(B)較佳為5/95~70/30,更佳為10/90~60/40,進而較佳為15/85~50/50。 (Mass ratio of copolymer (A) to copolymer (B)) From the perspective of productivity, in the resin composition of this embodiment, the mass ratio (A)/(B) of the content of the copolymer (A) to the copolymer (B) is preferably 5/95 to 70/30, more preferably 10/90 to 60/40, and further preferably 15/85 to 50/50.
(共聚物(A)及共聚物(B)之含量) 本實施方式中之樹脂組合物中之共聚物(A)與共聚物(B)之合計含量並無特別限定,相對於本實施方式之樹脂組合物之樹脂固形物成分100質量份,較佳為5質量份以上60質量份以下。 又,就起到本實施方式之樹脂組合物之柔軟性賦予、低介電常數、低介電損耗因數之效果之觀點而言,共聚物(A)與共聚物(B)之合計含量之下限更佳為6質量份以上,進而較佳為8質量份以上。 進而,就本實施方式之樹脂組合物之玻璃轉移溫度之降低抑制、熱線膨脹率增加之抑制、黏膩惡化之抑制之觀點而言,共聚物(A)與共聚物(B)之合計含量之上限更佳為50質量份以下,進而較佳為40質量份以下。 所謂樹脂固形物成分,係指自樹脂組合物去除填料與溶劑所得之成分。 (Content of copolymer (A) and copolymer (B)) The total content of copolymer (A) and copolymer (B) in the resin composition of the present embodiment is not particularly limited, but is preferably 5 parts by mass or more and 60 parts by mass or less relative to 100 parts by mass of the resin solid content of the resin composition of the present embodiment. In addition, from the perspective of imparting softness, low dielectric constant, and low dielectric loss tangent to the resin composition of the present embodiment, the lower limit of the total content of copolymer (A) and copolymer (B) is preferably 6 parts by mass or more, and further preferably 8 parts by mass or more. Furthermore, from the viewpoint of suppressing the decrease in glass transition temperature, suppressing the increase in thermal expansion coefficient, and suppressing viscosity deterioration of the resin composition of the present embodiment, the upper limit of the combined content of copolymer (A) and copolymer (B) is preferably 50 parts by mass or less, and further preferably 40 parts by mass or less. The so-called resin solid content refers to the component obtained by removing fillers and solvents from the resin composition.
(構成樹脂組合物之成分) 本實施方式之樹脂組合物包含上述之共聚物(A)與共聚物(B)、及選自由下述成分(I)~(III)所組成之群中之至少1種成分。 成分(I):硬化樹脂(共聚物(A)及共聚物(B)除外) 成分(II):自由基起始劑 成分(III):硬化劑(成分(I)除外) 就本實施方式之樹脂組合物之耐龜裂性之觀點而言,較佳為包含成分(Ⅰ):硬化樹脂。 (Components constituting the resin composition) The resin composition of the present embodiment comprises the copolymer (A) and the copolymer (B) described above, and at least one component selected from the group consisting of the following components (I) to (III). Component (I): hardened resin (excluding copolymer (A) and copolymer (B)) Component (II): free radical initiator Component (III): hardener (excluding component (I)) From the perspective of the crack resistance of the resin composition of the present embodiment, it is preferred to include component (I): hardened resin.
<成分(I):硬化樹脂(共聚物(A)及共聚物(B)除外)> 本實施方式之樹脂組合物亦可於無損硬化物之介電性能之範圍內,以賦予耐熱性、及與基板之接著性等性能為目的而含有上述成分(I)硬化樹脂(共聚物(A)及共聚物(B)除外)。成分(I)硬化樹脂具有藉由在本實施方式之樹脂組合物中進行交聯而提高強度或耐熱性之效果。藉由使硬化樹脂具有極性基,存在本實施方式之樹脂組合物及硬化物之耐熱性優異之傾向。 作為成分(I):硬化樹脂(共聚物(A)及共聚物(B)除外),就本實施方式之樹脂組合物之耐熱性、接著性之觀點而言,較佳為選自由環氧系樹脂、聚醯亞胺系樹脂、聚苯醚系樹脂、液晶聚酯系樹脂、氟系樹脂所組成之群中之至少1種,更佳為環氧系樹脂、聚醯亞胺系樹脂、聚苯醚系樹脂。 <Component (I): Curing resin (excluding copolymer (A) and copolymer (B))> The resin composition of this embodiment may also contain the above-mentioned component (I) curing resin (excluding copolymer (A) and copolymer (B)) for the purpose of imparting heat resistance and adhesion to the substrate, within the range of not impairing the dielectric properties of the cured product. The component (I) curing resin has the effect of improving strength or heat resistance by crosslinking in the resin composition of this embodiment. By making the curing resin have a polar group, there is a tendency that the resin composition of this embodiment and the cured product have excellent heat resistance. As component (I): the curing resin (excluding copolymer (A) and copolymer (B)), from the viewpoint of heat resistance and adhesiveness of the resin composition of this embodiment, it is preferably at least one selected from the group consisting of epoxy resin, polyimide resin, polyphenylene ether resin, liquid crystal polyester resin, and fluorine resin, and more preferably epoxy resin, polyimide resin, and polyphenylene ether resin.
就本實施方式之樹脂組合物之耐熱性之觀點而言,作為成分(I)之聚醯亞胺系樹脂只要於重複單元具有醯亞胺鍵,屬於被稱為聚醯亞胺樹脂之範疇即可。例如可例舉使四羧酸或其二酐與二胺進行縮聚(醯亞胺鍵)而獲得之通常之聚醯亞胺之結構,但並不限定於此,就硬化性之觀點而言,較佳為於上述之聚醯亞胺結構之末端具有不飽和基。作為上述於末端具有不飽和基之聚醯亞胺樹脂,例如可例舉:順丁烯二醯亞胺型聚醯亞胺樹脂、耐地醯亞胺型聚醯亞胺樹脂、烯丙基耐地醯亞胺型聚醯亞胺樹脂等。 作為上述四羧酸或其二酐,例如可例舉芳香族四羧酸二酐、脂環式四羧酸二酐、脂肪族四羧酸二酐等,但不限定於該等。 該等可單獨使用1種,亦可併用2種以上。 作為上述二胺,例如可例舉通常用於聚醯亞胺之合成之芳香族二胺類、脂環式二胺類、脂肪族二胺類等,但不限定於該等。 該等可單獨使用1種,亦可併用2種以上。 又,就本實施方式之樹脂組合物之硬化物之低介電常數化及低介電損耗因數化之觀點而言,亦可於上述四羧酸或其二酐、二胺之至少一者中具有1個或複數個選自由氟基、三氟甲基、羥基、碸基、羰基、雜環、長鏈烷基、烯丙基等所組成之群中之至少1種官能基。 又,成分(I)亦可使用市售之聚醯亞胺系樹脂,例如可例舉:Neopulim(註冊商標)C-3650(三菱瓦斯化學(股)製造,商品名)、Neopulim C-3G30(三菱瓦斯化學(股)製造,商品名)、Neopulim C-3450(三菱瓦斯化學(股)製造,商品名)、Neopulim P500(三菱瓦斯化學(股)製造,商品名)、BT(雙順丁烯二醯亞胺-三𠯤)樹脂(三菱瓦斯化學(股)製造)、JL-20(新日本理化製造,商品名)(亦可於該等聚醯亞胺樹脂之清漆中包含二氧化矽)、新日本理化公司製造之Rica Coat SN20、Rica Coat PN20、I.S.T.公司製造之Pyre-ML、宇部興產公司製造之UPIA-AT、UPIA-ST、UPIA-NF、UPIA-LB、日立化成公司製造之PIX-1400、PIX-3400、PI2525、PI2610、HD-3000、AS-2600、昭和電工股份有限公司製造之HPC-5000、HPC-5012、HPC-1000、HPC-5020、HPC-3010、HPC-6000、HPC-9000、HCI-7000、HCI-1000S、HCI-1200E、HCI-1300、大和化成工業股份有限公司製造之BMI-2300、新日本化藥股份有限公司製造之MIR-3000。 From the viewpoint of heat resistance of the resin composition of the present embodiment, the polyimide resin as component (I) may be any resin that has an imide bond in the repeating unit and is referred to as a polyimide resin. For example, a conventional polyimide structure obtained by polycondensing tetracarboxylic acid or its dianhydride with diamine (imide bond) can be cited, but the present invention is not limited thereto. From the viewpoint of curability, it is preferred that the polyimide structure has an unsaturated group at the end. As the above-mentioned polyimide resin having an unsaturated group at the end, for example, cis-butylene diimide type polyimide resin, nylonitrile type polyimide resin, allyl nylonitrile type polyimide resin, etc. can be cited. As the above-mentioned tetracarboxylic acid or its dianhydride, for example, aromatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, aliphatic tetracarboxylic dianhydride, etc. can be cited, but it is not limited to them. These can be used alone or in combination of two or more. As the above-mentioned diamine, for example, aromatic diamines, alicyclic diamines, aliphatic diamines, etc., which are generally used in the synthesis of polyimide, can be cited, but it is not limited to them. These can be used alone or in combination of two or more. Furthermore, from the perspective of lowering the dielectric constant and dielectric loss factor of the cured product of the resin composition of the present embodiment, at least one of the above-mentioned tetracarboxylic acids or their dianhydrides and diamines may have one or more functional groups selected from the group consisting of fluorine, trifluoromethyl, hydroxyl, sulfonyl, carbonyl, heterocyclic, long-chain alkyl, allyl, etc. In addition, component (I) may also use commercially available polyimide resins, for example, Neopulim (registered trademark) C-3650 (manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name), Neopulim C-3G30 (manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name), Neopulim C-3450 (manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name), Neopulim P500 (manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name), BT (bis(butylene) diimide-tris(iota)) resin (manufactured by Mitsubishi Gas Chemical Co., Ltd.), JL-20 (manufactured by Shin Nippon Rika Co., Ltd., trade name) (silicon dioxide may also be contained in the varnish of these polyimide resins), Rica Coat SN20 and Rica Coat SN20 manufactured by Shin Nippon Rika Co., Ltd. PN20, Pyre-ML manufactured by I.S.T., UPIA-AT, UPIA-ST, UPIA-NF, UPIA-LB manufactured by Ube Industries, PIX-1400, PIX-3400, PI2525, PI2610, HD-3000, AS-2600 manufactured by Hitachi Chemical, HPC-5000, HPC-5012, HPC-1000, HPC-5020, HPC-3010, HPC-6000, HPC-9000, HCI-7000, HCI-1000S, HCI-1200E, HCI-1300 manufactured by Showa Denko Co., Ltd., BMI-2300 manufactured by Yamato Chemical Industries Co., Ltd., MIR-3000 manufactured by Shin Nippon Kayaku Co., Ltd.
作為成分(I)之聚苯醚系樹脂只要屬於被稱為聚苯醚樹脂之範疇即可,包含苯醚單元作為重複結構單元。可具有苯醚單元之均聚物,又,亦可為包含苯醚單元以外之其他結構單元之聚合物。 作為上述具有苯醚單元之均聚物,伸苯基單元中之伸苯基是否具有取代基並無特別限制,作為取代基,例如可例舉:乙基、丙基、異丙基、丁基、異丁基、第三丁基等丙烯醯基、環己基等環狀烷基、乙烯基、烯丙基、異丙烯基、1-丁烯基、1-戊烯基、對乙烯基苯基、對異丙烯基苯基、間乙烯基苯基、間異丙烯基苯基、鄰乙烯基苯基、鄰異丙烯基苯基、對乙烯基苄基、對異丙烯基苄基、間乙烯基苄基、間異丙烯基苄基、鄰乙烯基苄基、鄰異丙烯基苄基、對乙烯基苯基乙烯基、對乙烯基苯基丙烯基、對乙烯基苯基丁烯基、間乙烯基苯基乙烯基、間乙烯基苯基丙烯基、間乙烯基苯基丁烯基、鄰乙烯基苯基乙烯基、鄰乙烯基苯基丙烯基、鄰乙烯基苯基丁烯基、甲基丙烯醯基、丙烯醯基、2-乙基丙烯醯基、2-羥基甲基丙烯醯基等含有不飽和鍵之取代基、羥基、羧基、羰基、硫羰基、醯鹵化物基、酸酐基、羧酸基、硫代羧酸基、醛基、硫醛基、羧酸酯基、醯胺基、磺酸基、磺酸酯基、磷酸基、磷酸酯基、胺基、亞胺基、腈基、吡啶基、喹啉基、環氧基、硫代環氧基、硫基、異氰酸基、異硫氰酸基、鹵化矽基、矽烷醇基、烷氧基矽基、鹵化錫基、硼酸基、含硼基、硼酸鹽基、烷氧基錫基、及苯基錫基等含有官能基之取代基,就本實施方式之樹脂組合物之硬化性之觀點而言,較佳為以具有自由基反應性及/或與下述之成分(III):硬化劑之反應性為目的具有規定之極性基。 就本實施方式之樹脂組合物之硬化性之觀點而言,聚苯醚系樹脂之分子量較佳為100000以下,更佳為50000以下,進而較佳為10000以下。 又,聚苯醚系樹脂可為直鏈狀,亦可為交聯或分支結構。 The polyphenylene ether resin as component (I) only needs to belong to the category of polyphenylene ether resins and contain phenylene ether units as repeating structural units. It may be a homopolymer having phenylene ether units, or a polymer containing other structural units other than phenylene ether units. As the above-mentioned homopolymer having phenylene ether units, there is no particular restriction on whether the phenylene groups in the phenylene units have substituents. As substituents, for example, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl and other acryl groups, cyclohexyl and other cyclic alkyl groups, vinyl, allyl, isopropenyl, 1-butenyl, 1-pentenyl, p-vinylphenyl, p-isopropenylphenyl, m-vinylphenyl, m-isopropenylphenyl, o-vinylphenyl, o-isopropenylphenyl, p-vinylbenzyl, p-isopropenylbenzyl, m-vinylbenzyl, m-isopropenylbenzyl, o-vinylbenzyl, o-isopropenylbenzyl, p-vinylphenylvinyl, p-vinylphenylpropenyl, p-vinylphenylbutenyl, m-vinylphenylvinyl, m-vinylphenylpropenyl, m-vinylphenylbutenyl, o-vinylphenylvinyl, o-vinylphenylpropenyl, o-vinylphenylpropenyl, o-vinylphenyl unsaturated bond-containing substituents such as alkenylphenylbutenyl, methacryl, acryl, 2-ethylacryl, 2-hydroxymethacryl, hydroxyl, carboxyl, carbonyl, thiocarbonyl, acyl halide, anhydride, carboxylic acid, thiocarboxylic acid, aldehyde, thialdehyde, carboxylate, amide, sulfonic acid, sulfonate, phosphoric acid, phosphoric acid ester, amine, imine, nitrile, pyridyl, quinolyl, epoxide, thio From the perspective of the curability of the resin composition of the present embodiment, the substituent containing a functional group such as an epoxy group, a thiol group, an isocyanate group, an isothiocyanate group, a silyl halide group, a silanol group, an alkoxysilyl group, a tin halide group, a boric acid group, a boron-containing group, a borate group, an alkoxytin group, and a phenyltin group is preferably a polar group with a predetermined purpose for the purpose of having free radical reactivity and/or reactivity with the following component (III): a curing agent. From the perspective of the curability of the resin composition of the present embodiment, the molecular weight of the polyphenylene ether resin is preferably 100,000 or less, more preferably 50,000 or less, and further preferably 10,000 or less. In addition, polyphenylene ether resins can be linear, cross-linked or branched.
作為成分(I)之液晶聚酯系樹脂只要為形成各向異性熔融相之聚酯,屬於被稱為液晶聚酯樹脂之範疇即可。 例如可例舉:Eastman Kodak公司製造之「X7G」、Dartco公司製造之Xyday、住友化學公司製造之Econol、Celanese公司製造之Vectra等。 The liquid crystal polyester resin as component (I) can be any polyester that forms an anisotropic melt phase and belongs to the category of liquid crystal polyester resins. For example, "X7G" manufactured by Eastman Kodak, Xyday manufactured by Dartco, Econol manufactured by Sumitomo Chemical, Vectra manufactured by Celanese, etc.
作為成分(I)之環氧系樹脂只要屬於被稱為環氧樹脂之範疇即可,就本實施方式之樹脂組合物之強度之觀點而言,較佳為於1分子中具有2個以上之環氧基。 環氧樹脂可單獨使用1種,亦可組合2種以上。 作為環氧樹脂,例如可例舉:聯二甲苯酚型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、二環戊二烯型環氧樹脂、三苯酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、苯酚酚醛清漆型環氧樹脂、第三丁基-鄰苯二酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油胺型環氧樹脂、縮水甘油酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、聯苯型環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、含有螺環之環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、伸萘基醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂等。 The epoxy resin as component (I) may be any resin that falls within the category of epoxy resins. From the viewpoint of the strength of the resin composition of the present embodiment, it is preferred that the epoxy resin has two or more epoxy groups in one molecule. The epoxy resin may be used alone or in combination of two or more. Examples of the epoxy resin include bixylenol epoxy resin, bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol S epoxy resin, bisphenol AF epoxy resin, dicyclopentadiene epoxy resin, trisphenol epoxy resin, naphthol novolac epoxy resin, phenol novolac epoxy resin, tert-butyl-ophthalic acid epoxy resin, naphthalene epoxy resin, naphthol epoxy resin, Resins, anthracene-type epoxy resins, glycidylamine-type epoxy resins, glycidyl ester-type epoxy resins, cresol novolac-type epoxy resins, biphenyl-type epoxy resins, alicyclic epoxy resins, heterocyclic epoxy resins, epoxy resins containing spirocyclic rings, cyclohexane-type epoxy resins, cyclohexanedimethanol-type epoxy resins, naphthyl ether-type epoxy resins, trihydroxymethyl-type epoxy resins, tetraphenylethane-type epoxy resins, etc.
又,就反應性之觀點而言,於使用環氧樹脂作為成分(I)之情形時,本實施方式之樹脂組合物較佳為含有下述之成分(III):硬化劑。作為成分(III):硬化劑所具有之極性基,例如可例舉:羧基、咪唑基、羥基、胺基、硫醇基、苯并㗁𠯤基、碳二醯亞胺基,就反應性之觀點而言,較佳為羧基、咪唑基、羥基、苯并㗁𠯤基、碳二醯亞胺基,就本實施方式之樹脂組合物及硬化物之低介電常數性、低介電損耗因數性之觀點而言,更佳為羥基、羧基、咪唑基、苯并㗁𠯤基、碳二醯亞胺基,進而較佳為羥基、羧基、碳二醯亞胺基。Furthermore, from the viewpoint of reactivity, when an epoxy resin is used as component (I), the resin composition of the present embodiment preferably contains the following component (III): a hardener. As the polar group of the component (III): curing agent, for example, there can be mentioned a carboxyl group, an imidazole group, a hydroxyl group, an amine group, a thiol group, a benzothiol group, and a carbodiimide group. In terms of reactivity, a carboxyl group, an imidazole group, a hydroxyl group, a benzothiol group, and a carbodiimide group are preferred. In terms of the low dielectric constant and low dielectric dissipation factor of the resin composition and the cured product of the present embodiment, a hydroxyl group, a carboxyl group, an imidazole group, a benzothiol group, and a carbodiimide group are more preferred. A hydroxyl group, a carboxyl group, and a carbodiimide group are further preferred.
又,亦可使用2種以上之自由基反應性不同之極性樹脂作為成分(I),於該情形時,就本實施方式之樹脂組合物之硬化性之觀點而言,亦可單獨使用或併用下述之成分(II):自由基起始劑、及下述之成分(III):硬化劑。 例如,於使用自由基反應性優異之順丁烯二醯亞胺型聚醯亞胺樹脂及不具有自由基反應性之雙酚A環氧樹脂作為成分(I)之情形時,就本實施方式之樹脂組合物之硬化性之觀點而言,可併用添加成分(II):自由基起始劑、及成分(III):硬化劑。 Furthermore, two or more polar resins with different free radical reactivity may be used as component (I). In this case, from the perspective of the curability of the resin composition of the present embodiment, the following component (II): free radical initiator and the following component (III): curing agent may be used alone or in combination. For example, when a butylene diimide type polyimide resin having excellent free radical reactivity and a bisphenol A epoxy resin having no free radical reactivity are used as component (I), from the perspective of the curability of the resin composition of the present embodiment, the additional component (II): free radical initiator and the component (III): curing agent may be used in combination.
又,於使用高熔點及高剛性之極性樹脂作為成分(I)之情形時,亦可不包含下述之成分(III):之硬化劑。 作為高熔點及高剛性之極性樹脂,可例舉液晶聚酯系樹脂、聚四氟乙烯等氟系樹脂。 藉由使成分(I)為高熔點及高剛性,即便於不含有下述之成分(III):硬化劑之情形時,亦存在本實施方式之樹脂組合物可具有實用上所必需之耐熱性及/或強度之傾向。 Furthermore, when a high melting point and high rigidity polar resin is used as component (I), the following component (III): a hardener may not be included. Examples of high melting point and high rigidity polar resins include liquid crystal polyester resins, polytetrafluoroethylene and other fluorine resins. By making component (I) high melting point and high rigidity, the resin composition of the present embodiment tends to have the heat resistance and/or strength required for practical use even when the following component (III): a hardener is not included.
就耐熱性之觀點而言,本實施方式之樹脂組合物中之成分(I)之含量相對於本實施方式之樹脂組合物之樹脂固形物成分100質量份,較佳為10質量份~90質量份,更佳為15質量份~85質量份,進而較佳為20質量份~80質量份。 所謂樹脂固形物成分,係指自樹脂組合物去除填料與溶劑所得之成分。 From the viewpoint of heat resistance, the content of component (I) in the resin composition of the present embodiment is preferably 10 to 90 parts by mass, more preferably 15 to 85 parts by mass, and further preferably 20 to 80 parts by mass, relative to 100 parts by mass of the resin solid content of the resin composition of the present embodiment. The so-called resin solid content refers to the component obtained by removing the filler and the solvent from the resin composition.
<成分(II):自由基起始劑> 作為成分(II):自由基起始劑,可使用先前公知者,例如可例舉熱自由基起始劑作為較佳者。 作為熱自由基起始劑,例如可例舉:二異丙基苯過氧化氫(Percumyl P)、異丙苯過氧化氫(Percumyl H)、第三丁基過氧化氫(Perbutyl H)等過氧化氫類;α,α-雙(第三丁基過氧基-間異丙基)苯(Perbutyl P)、過氧化二異丙苯(Percumyl D)、2,5-二甲基-2,5-雙(第三丁基過氧基)己烷(Perhexa 25B)、過氧化第三丁基異丙苯(Perbutyl C)、二-第三丁基過氧化物(Perbutyl D)、2,5-二甲基-2,5-雙(第三丁基過氧基)己炔-3(Perhexyne 25B)、過氧基-2-乙基己酸第三丁酯(Perbutyl O)等二烷基過氧化物類;酮過氧化物類;4,4-二-(第三丁基過氧基)戊酸正丁酯(Perhexa V)等過氧基縮酮等;二醯基過氧化物類;過氧基二碳酸酯類;過氧酯等有機過氧化物;2,2-偶氮雙異丁基腈、1,1'-(環己烷-1-1甲腈)、2,2'-偶氮雙(2-環丙基丙腈)、2,2'-偶氮雙(2,4-二甲基戊腈)等偶氮化合物等,但不限定於該等。 該等可單獨使用1種,亦可使用2種以上。 <Component (II): Free radical initiator> As component (II): free radical initiator, a previously known one can be used, and for example, a thermal free radical initiator can be cited as a preferred one. Examples of the thermal radical initiator include hydrogen peroxides such as diisopropylbenzene hydroperoxide (Percumyl P), isopropylbenzene hydroperoxide (Percumyl H), and tert-butyl hydroperoxide (Perbutyl H); α,α-bis(tert-butylperoxy-m-isopropyl)benzene (Perbutyl P), diisopropylbenzene peroxide (Percumyl D), 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexane (Perhexa 25B), tert-butyl isopropyl peroxide (Perbutyl C), di-tert-butyl peroxide (Perbutyl D), 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexyne-3 (Perhexyne 25B), tert-butyl peroxy-2-ethylhexanoate (Perbutyl O) and other dialkyl peroxides; ketone peroxides; peroxy ketal such as 4,4-di-(tert-butylperoxy) valerate (Perhexa V); diacyl peroxides; peroxydicarbonates; organic peroxides such as peroxyesters; azo compounds such as 2,2-azobisisobutylnitrile, 1,1'-(cyclohexane-1-carbonitrile), 2,2'-azobis(2-cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), etc., but are not limited to these. These may be used alone or in combination of two or more.
於上述之成分(I):硬化樹脂為具有自由基反應性之樹脂之情形時,可根據反應性任意地調整成分(II):自由基起始劑之量或不添加成分(II):自由基起始劑。 所謂作為成分(I)之具有自由基反應性之樹脂,例如可例舉聚合物中含有至少一個乙烯基及/或鹵素元素之化合物之均聚物及/或與任意之化合物之共聚物,就本實施方式之樹脂組合物及硬化物之低介電常數性、及低介電損耗因數性之觀點而言,較佳為上述均聚物及/或共聚物具有乙烯基。所謂具有乙烯基,可為包含具有乙烯基之重複單元之聚合物,亦可為藉由使具有乙烯基及極性基之化合物與具有極性基之樹脂之各極性基進行反應而獲得之具有乙烯基之聚合物。 作為上述具有乙烯基及極性基之化合物,例如可例舉:(甲基)丙烯酸(本說明書中,所謂「(甲基)丙烯醯基」,意指「甲基丙烯醯基或丙烯醯基」)、順丁烯二酸、順丁烯二酸單烷基酯、反丁烯二酸等含有羧基之乙烯基單體、乙烯基磺酸、(甲基)烯丙基磺酸、甲基乙烯基磺酸、苯乙烯磺酸等含有碸基之乙烯基單體、羥基苯乙烯、N-羥甲基(甲基)丙烯醯胺、(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯等含有羥基之乙烯基單體、2-羥基乙基(甲基)丙烯醯基磷酸酯、苯基-2-丙烯醯氧基乙基磷酸酯、2-丙烯醯氧基乙基膦酸等含有磷酸基之乙烯基單體、羥基苯乙烯、N-羥甲基(甲基)丙烯醯胺、(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯、聚乙二醇(甲基)丙烯酸酯、1-丁烯-3-醇等含有羥基之乙烯基單體、(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸二乙基胺基乙酯等含有胺基之乙烯基單體、(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-丁基丙烯醯胺等含有醯胺基之乙烯基單體、(甲基)丙烯腈、氰基苯乙烯、氰基丙烯酸酯等含有腈基之乙烯基單體、甲基丙烯酸縮水甘油酯、(甲基)丙烯酸四氫糠酯、對乙烯基苯基苯基氧化物(p-vinyl phenyl phenyl oxide)等含有環氧基之乙烯基單體、脲二酮、異氰尿酸酯等含有聚異氰酸基之乙烯基單體。 作為含有鹵素元素之單體,例如可例舉:氯乙烯、溴乙烯、偏二氯乙烯、氯化烯丙基、氯苯乙烯、溴苯乙烯、二氯苯乙烯、氯甲基苯乙烯、四氟苯乙烯、氯丁二烯等。 When the above-mentioned component (I): curing resin is a resin with free radical reactivity, the amount of component (II): free radical initiator can be arbitrarily adjusted according to the reactivity or component (II): free radical initiator can be omitted. The so-called resin with free radical reactivity as component (I) includes, for example, a homopolymer of a compound containing at least one vinyl group and/or a halogen element in the polymer and/or a copolymer with any compound. From the perspective of the low dielectric constant and low dielectric dissipation factor of the resin composition and the cured product of the present embodiment, it is preferred that the above-mentioned homopolymer and/or copolymer have a vinyl group. The so-called vinyl group may be a polymer containing repeating units having a vinyl group, or may be a polymer having a vinyl group obtained by reacting a compound having a vinyl group and a polar group with each polar group of a resin having a polar group. Examples of the compounds having a vinyl group and a polar group include: (meth)acrylic acid (in this specification, "(meth)acryloyl" means "methacryloyl or acryl"), vinyl monomers containing carboxyl groups such as maleic acid, monoalkyl maleate, and fumaric acid, vinyl monomers containing sulfonyl groups such as vinyl sulfonic acid, (meth)allyl sulfonic acid, methylvinyl sulfonic acid, and styrene sulfonic acid, hydroxystyrene, N-hydroxymethyl (meth)acrylamide, hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, and vinyl monomers containing hydroxyl groups such as 2-hydroxyethyl (meth)acryloyl phosphate, phenyl-2-acryloyloxyethyl phosphate, and 2-acryloyloxyethylphosphonic acid. vinyl monomers containing hydroxyl groups, hydroxystyrene, N-hydroxymethyl (meth)acrylamide, hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, polyethylene glycol (meth)acrylate, 1-butene-3-ol and other vinyl monomers containing hydroxyl groups, aminoethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate and other vinyl monomers containing amino groups, (meth)acrylamide, N-methyl (meth)acrylamide, N-butylacrylamide and other vinyl monomers containing amide groups, (meth)acrylonitrile, cyanostyrene, cyanoacrylate and other vinyl monomers containing nitrile groups, glycidyl methacrylate, tetrahydrofurfuryl (meth)acrylate, p-vinylphenyl phenyl oxide (p-vinyl phenyl phenyl oxide) and other vinyl monomers containing epoxy groups, uretdione, isocyanurate and other vinyl monomers containing polyisocyanate groups. As monomers containing halogen elements, for example: vinyl chloride, vinyl bromide, vinylidene chloride, allyl chloride, chlorostyrene, bromostyrene, dichlorostyrene, chloromethylstyrene, tetrafluorostyrene, chloroprene, etc. can be cited.
於成分(I):硬化樹脂之自由基反應性較低或不具有之情形時,就反應性之觀點而言,本實施方式之樹脂組合物較佳為含有下述之成分(III):硬化劑。成分(III):硬化劑通常具有與成分(I)硬化樹脂反應而使樹脂組合物硬化之功能。所謂成分(I)與成分(III)之硬化劑進行「反應」,意指各成分之極性基彼此具有共價鍵結性。若極性基彼此反應時,例如羧基之OH脫離,則原本之極性基發生變化或消失,但藉此形成共價鍵之情形時,包含於極性基彼此顯示「反應性」之定義中。In the case where the free radical reactivity of component (I): hardening resin is low or non-existent, from the viewpoint of reactivity, the resin composition of the present embodiment preferably contains the following component (III): hardening agent. Component (III): hardening agent generally has the function of reacting with component (I) hardening resin to harden the resin composition. The so-called "reaction" of component (I) and component (III) hardening agent means that the polar groups of each component have covalent bonding properties with each other. When polar groups react with each other, for example, the OH of a carboxyl group is detached, the original polar group changes or disappears, but the situation in which a covalent bond is formed is included in the definition of polar groups showing "reactivity" with each other.
就耐熱性之觀點而言,本實施方式之樹脂組合物中之成分(II)之含量相對於本實施方式之樹脂組合物之樹脂固形物成分100質量份,較佳為0.01質量份~5質量份,更佳為0.02質量份~4質量份,進而較佳為0.03質量份~3質量份。所謂樹脂固形物成分,係指自樹脂組合物去除填料與溶劑所得之成分。From the viewpoint of heat resistance, the content of component (II) in the resin composition of the present embodiment is preferably 0.01 to 5 parts by mass, more preferably 0.02 to 4 parts by mass, and further preferably 0.03 to 3 parts by mass, relative to 100 parts by mass of the resin solid content of the resin composition of the present embodiment. The so-called resin solid content refers to the component obtained by removing the filler and the solvent from the resin composition.
<成分(III):硬化劑(成分(I)除外)> 就硬化功能之觀點而言,較佳為成分(III)之硬化劑於1分子鏈中具有至少2個以上之可與成分(I):硬化樹脂之官能基反應之極性基。 成分(III)可單獨使用1種,亦可併用2種以上。 成分(I)及成分(III)所具有之極性基之種類並無特別限定,例如可例舉: 環氧基與羧基、羰基、酯基、咪唑基、羥基、胺基、硫醇基、苯并㗁𠯤基、碳二醯亞胺基; 胺基與羧基、羰基、羥基、酸酐基、磺酸基、醛基; 異氰酸基與羥基、羧酸基; 酸酐基與羥基; 矽烷醇基與羥基、羧酸基; 鹵素與羧酸基、羧酸酯基、胺基、苯酚基、硫醇基; 烷氧基與羥基、烷氧化物基、胺基; 順丁烯二醯亞胺基與氰醯基等。 該等極性基為成分(I):硬化樹脂、及成分(III):硬化劑之何者之極性基可任意地選擇。 <Component (III): Hardener (excluding component (I))> From the perspective of hardening function, it is preferred that the hardener of component (III) has at least two polar groups that can react with the functional groups of component (I): hardening resin in one molecular chain. Component (III) may be used alone or in combination of two or more. The types of polar groups possessed by component (I) and component (III) are not particularly limited, and examples thereof include: Epoxy and carboxyl, carbonyl, ester, imidazole, hydroxyl, amino, thiol, benzophenone, carbodiimide; Amino and carboxyl, carbonyl, hydroxyl, acid anhydride, sulfonic acid, aldehyde; Isocyanate and hydroxyl, carboxylic acid; Acid anhydride and hydroxyl; Silanol and hydroxyl, carboxylic acid; Halogen and carboxylic acid, carboxylate, amino, phenol, thiol; Alkoxy and hydroxyl, alkoxide, amino; Butylene diimide and cyanoacetyl, etc. The polar groups of component (I): hardening resin and component (III): curing agent can be selected arbitrarily.
又,於成分(I)所具有之極性基與成分(III)之極性基不直接反應之情形時,可藉由添加觸媒等硬化促進劑而反應之情形亦包含於顯示「反應性」之定義中。 例如,於成分(I)為具有環氧基之樹脂,成分(III)為具有酸酐基之硬化劑之情形時,通常環氧基與酸酐基之反應性非常低,但藉由添加具有胺基之化合物作為硬化促進劑,成分(I)之環氧基與胺基反應,成分(III)之環氧基之一部分或全部成為羥基。藉由使上述羥基與成分(III)之硬化劑之酸酐基進行反應而使本實施方式之樹脂組合物硬化。 Furthermore, in the case where the polar group of component (I) does not react directly with the polar group of component (III), the case where the reaction can be achieved by adding a curing accelerator such as a catalyst is also included in the definition of "reactivity". For example, in the case where component (I) is a resin having an epoxy group and component (III) is a curing agent having an acid anhydride group, the reactivity between the epoxy group and the acid anhydride group is usually very low, but by adding a compound having an amino group as a curing accelerator, the epoxy group of component (I) reacts with the amino group, and part or all of the epoxy group of component (III) becomes a hydroxyl group. The resin composition of the present embodiment is cured by reacting the above-mentioned hydroxyl group with the acid anhydride group of the curing agent of component (III).
於成分(I)為具有極性基之硬化樹脂之情形時,就反應性之觀點而言,上述成分(I)與成分(III)之硬化劑之量比以極性基之mol比率計較佳為(成分(I)之極性基之mоl量):(成分(III)之極性基之mоl量)=1:0.01~1:20,更佳為1:0.05~1:15,進而較佳為1:0.1~1:10。 以下,例舉成分(III):硬化劑之具體例。 作為具有酯基之硬化劑,例如可例舉:DIC公司製造之EXB9451、EXB9460、EXB、9460S、HPC8000-65T、HPC8000H-65TM、EXB8000L-65TM、EXB8150-65T、EXB9416-70BK、三菱化學公司製造之YLH1026、DC808、YLH1026、YLH1030、YLH1048。 When component (I) is a curing resin having a polar group, from the viewpoint of reactivity, the ratio of the amount of the curing agent of the above-mentioned component (I) to that of the component (III) is preferably (the mole amount of the polar group of the component (I)): (the mole amount of the polar group of the component (III)) = 1:0.01 to 1:20, more preferably 1:0.05 to 1:15, and further preferably 1:0.1 to 1:10. Specific examples of component (III): curing agent are given below. Examples of hardeners having an ester group include: EXB9451, EXB9460, EXB, 9460S, HPC8000-65T, HPC8000H-65TM, EXB8000L-65TM, EXB8150-65T, EXB9416-70BK manufactured by DIC Corporation, and YLH1026, DC808, YLH1026, YLH1030, and YLH1048 manufactured by Mitsubishi Chemical Corporation.
作為具有羥基之硬化劑,例如可例舉:MEH-7700、MEH-7810、MEH-7851、日本化藥公司製造之NHN、CBN、GPH、新日鐵住金化學公司製造之SN170、SN170、SN180、SN190、SN475、SN485、SN495、SN-495V、SN375、DIC公司製造之TD-2090、LA-7052、LA-7054、LA-1356、LA-3018-50P、EXB-9500等,但不限定於該等。Examples of the hardener having a hydroxyl group include, but are not limited to, MEH-7700, MEH-7810, MEH-7851, NHN, CBN, GPH manufactured by Nippon Kayaku Co., Ltd., SN170, SN170, SN180, SN190, SN475, SN485, SN495, SN-495V, SN375 manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., TD-2090, LA-7052, LA-7054, LA-1356, LA-3018-50P, and EXB-9500 manufactured by DIC Corporation.
作為具有苯并㗁𠯤基之硬化劑,例如可例舉:JFE Chemical公司製造之ODA-BOZ、昭和高分子公司製造之HFB2006M、四國化成工業公司製造之P-d、F-a,但不限定於該等。Examples of curing agents having a benzophenone group include ODA-BOZ manufactured by JFE Chemical, HFB2006M manufactured by Showa High Polymer Co., Ltd., and P-d and F-a manufactured by Shikoku Chemical Industries, Ltd., but are not limited thereto.
作為具有異氰酸基之硬化劑,例如可例舉:雙酚A二氰酸酯、多酚氰酸酯、低聚(3-亞甲基-1,5-伸苯基氰酸酯)、4,4'-亞甲基雙(2,6-二甲基苯基氰酸酯)、4,4'-亞乙基二苯基二氰酸酯、六氟雙酚A二氰酸酯、2,2-雙(4-氰醯基)苯基丙烷、1,1-雙(4-氰醯基苯基甲烷)、雙(4-氰醯基-3,5-二甲基苯基)甲烷、1,3-雙(4-氰醯基苯基-1-(甲基亞乙基))苯、雙(4-氰醯基苯基)硫醚、及雙(4-氰醯基苯基)醚等二官能氰酸酯樹脂;由苯酚酚醛清漆及甲酚酚醛清漆等衍生之多官能氰酸酯樹脂;該等氰酸酯樹脂進行部分三𠯤化而成之預聚物等,但不限定於該等。作為市售品,可例舉日本龍沙公司製造之PT30、PT60、ULL-950S、BA230、BA230S75等。Examples of the curing agent having an isocyanate group include bisphenol A dicyanate, polyphenol cyanate, oligo(3-methylene-1,5-phenylene cyanate), 4,4'-methylenebis(2,6-dimethylphenyl cyanate), 4,4'-ethylenediphenyl dicyanate, hexafluorobisphenol A dicyanate, 2,2-bis(4-cyanophenylpropane), 1,1-bis(4-cyanophenylmethane), Difunctional cyanate resins such as bis(4-cyanoyl-3,5-dimethylphenyl)methane, 1,3-bis(4-cyanophenyl-1-(methylethylidene))benzene, bis(4-cyanophenyl)sulfide, and bis(4-cyanophenyl)ether; polyfunctional cyanate resins derived from phenol novolac and cresol novolac; prepolymers obtained by partially tri-nating these cyanate resins, etc., but not limited to these. Examples of commercially available products include PT30, PT60, ULL-950S, BA230, BA230S75, etc. manufactured by Lonsa Corporation of Japan.
作為具有碳二醯亞胺基之硬化劑,例如可例舉日清紡化學公司製造之V-03、V-07,但不限定於該等。Examples of the hardener having a carbodiimide group include V-03 and V-07 manufactured by Nisshinbo Chemical Co., Ltd., but the hardener is not limited thereto.
作為具有胺基之硬化劑,例如可例舉:4,4'-亞甲基雙(2,6-二甲基苯胺)、二苯基二胺基碸、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、間苯二胺、間苯二甲胺、二乙基甲苯二胺、4,4'-二胺基二苯醚、3,3'-二甲基-4,4'-二胺基聯苯、2,2'-二甲基-4,4'-二胺基聯苯、3,3'-二羥基聯苯胺、2,2-雙(3-胺基-4-羥基苯基)丙烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(3-胺基苯氧基)苯基)碸等,但不限定於該等。作為市售品,可例舉日本化藥公司製造之KAYABOND C-200S、KAYABOND C-100、Kayahard A-A、Kayahard A-B、Kayahard A-S、三菱化學公司製造之EPI-CURE W等。 又,就反應性之觀點而言,作為具有胺基之硬化劑,較佳為一級胺及/或二級胺,更佳為一級胺。 Examples of the hardener having an amino group include 4,4'-methylenebis(2,6-dimethylaniline), diphenyldiaminosulfonate, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfonate, 3,3'-diaminodiphenylsulfonate, metaphenylenediamine, metaphenylenediamine, diethyltoluenediamine, 4,4'-diaminodiphenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dihydroxybenzidine, 2,2-bis(3-amino-4-hydroxy)benzidine, The invention also includes, but is not limited to, bis(4-(4-aminophenoxy)phenyl)propane, 3,3-dimethyl-5,5-diethyl-4,4-diphenylmethanediamine, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, bis(4-(4-aminophenoxy)phenyl)sulfone, bis(4-(3-aminophenoxy)phenyl)sulfone, and the like. Examples of commercially available products include KAYABOND C-200S, KAYABOND C-100, Kayahard A-A, Kayahard A-B, Kayahard A-S manufactured by Nippon Kayaku Co., Ltd., and EPI-CURE W manufactured by Mitsubishi Chemical Co., Ltd. In addition, from the viewpoint of reactivity, the hardener having an amino group is preferably a primary amine and/or a secondary amine, and more preferably a primary amine.
作為具有酸酐基之硬化劑,例如可例舉:鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、甲基耐地酸酐、氫化甲基耐地酸酐、三烷基四氫鄰苯二甲酸酐、十二碳烯基琥珀酸酐、5-(2,5-二側氧四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、偏苯三甲酸酐、均苯四甲酸二酐、二苯甲酮四羧酸二酐、聯苯四羧酸二酐、萘四羧酸二酐、氧二鄰苯二甲酸二酐、3,3',4,4'-二苯基碸四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二側氧-3-呋喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(偏苯三甲酸酐酯)、苯乙烯與順丁烯二酸進行共聚而成之苯乙烯-順丁烯二酸樹脂等聚合物型之酸酐等,但不限定於該等。Examples of the hardener having an acid anhydride group include phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylnalidic anhydride, hydrogenated methylnalidic anhydride, trialkyltetrahydrophthalic anhydride, dodecenylsuccinic anhydride, 5-(2,5-dihydrotetrahydro-3-furanyl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, trimellitic anhydride, pyromellitic dianhydride, benzophenonetetracarboxylic anhydride, and the like. The invention also includes, but is not limited to, acid anhydrides, biphenyltetracarboxylic acid anhydride, naphthalenetetracarboxylic acid anhydride, oxydiphthalic acid anhydride, 3,3',4,4'-diphenylsulfonatetetracarboxylic acid anhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxy-3-furanyl)-naphtho[1,2-c]furan-1,3-dione, ethylene glycol bis(trimellitic anhydride ester), styrene-maleic acid resin obtained by copolymerization of styrene and maleic acid, and the like polymer-type acid anhydrides.
又,具有至少2種上述之具有自由基反應性之結構之化合物亦具有與成分(I)反應而使本實施方式之樹脂組合物硬化之功能,故而可用作成分(III):硬化劑。 作為具有至少2種具有自由基反應性之結構之化合物,例如可例舉:異氰尿酸三烯丙酯(三菱化學公司製造之Taic)、異三聚氰酸三(2-羥基乙基)酯、反丁烯二酸二烯丙酯、己二酸二烯丙酯、檸檬酸三烯丙酯、六氫鄰苯二甲酸二烯丙酯等烯丙基單體等。 Furthermore, the compound having at least two of the above-mentioned structures with free radical reactivity also has the function of reacting with component (I) to cure the resin composition of the present embodiment, and can therefore be used as component (III): curing agent. As the compound having at least two structures with free radical reactivity, for example, allyl monomers such as triallyl isocyanurate (Taic manufactured by Mitsubishi Chemical Corporation), tris(2-hydroxyethyl)isocyanurate, diallyl fumarate, diallyl adipate, triallyl citrate, and diallyl hexahydrophthalate can be cited.
就耐熱性之觀點而言,本實施方式之樹脂組合物中之成分(Ⅲ)之含量相對於本實施方式之樹脂組合物之樹脂固形物成分100質量份,較佳為10質量份~90質量份,更佳為15質量份~85質量份,進而較佳為20質量份~80質量份。 所謂樹脂固形物成分,係指自樹脂組合物去除填料與溶劑所得之成分。 From the viewpoint of heat resistance, the content of component (III) in the resin composition of the present embodiment is preferably 10 to 90 parts by mass, more preferably 15 to 85 parts by mass, and further preferably 20 to 80 parts by mass, relative to 100 parts by mass of the resin solid content of the resin composition of the present embodiment. The so-called resin solid content refers to the component obtained by removing the filler and the solvent from the resin composition.
<成分(IV):添加劑> 本實施方式之樹脂組合物亦可進而包含作為成分(IV)之硬化促進劑、填料、阻燃劑、及其他添加劑。 又,作為共聚物(A)及共聚物(B)之添加劑而包含者亦與上述樹脂組合物之成分(IV)表示相同含義。 <Component (IV): Additive> The resin composition of the present embodiment may further include a curing accelerator, a filler, a flame retardant, and other additives as component (IV). In addition, the additives included as copolymers (A) and (B) also have the same meaning as component (IV) of the above-mentioned resin composition.
作為硬化促進劑,可以促進上述之各成分間之反應性為目的而添加,可使用先前公知者。作為硬化促進劑,例如可例舉:磷系硬化促進劑、胺系硬化促進劑、咪唑系硬化促進劑、胍系硬化促進劑、金屬系硬化促進劑等。 硬化促進劑可單獨使用1種,亦可組合2種以上使用。 As a hardening accelerator, it can be added for the purpose of promoting the reactivity between the above-mentioned components, and previously known ones can be used. Examples of hardening accelerators include phosphorus-based hardening accelerators, amine-based hardening accelerators, imidazole-based hardening accelerators, guanidine-based hardening accelerators, and metal-based hardening accelerators. One hardening accelerator can be used alone, or two or more can be used in combination.
作為磷系硬化促進劑,例如可例舉:三苯基膦、硼酸鏻化合物、四苯基鏻四苯基硼酸鹽、正丁基鏻四苯基硼酸鹽、四丁基鏻癸酸鹽、(4-甲基苯基)三苯基鏻硫氰酸鹽、四苯基鏻硫氰酸鹽、丁基三苯基鏻硫氰酸鹽等,較佳為三苯基膦、四丁基鏻癸酸鹽,但不限定於該等。Examples of the phosphorus-based hardening accelerator include triphenylphosphine, phosphonium borate compounds, tetraphenylphosphonium tetraphenylborate, n-butylphosphonium tetraphenylborate, tetrabutylphosphonium decanoate, (4-methylphenyl)triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, butyltriphenylphosphonium thiocyanate, and the like. Preferred are triphenylphosphine and tetrabutylphosphonium decanoate, but the present invention is not limited thereto.
作為胺系硬化促進劑,例如可例舉:三乙基胺、三丁基胺等三烷基胺、4-二甲基胺基吡啶、苄基二甲基胺、2,4,6,-三(二甲基胺基甲基)苯酚、1,8-二氮雜雙環(5,4,0)-十一碳烯等,較佳為4-二甲基胺基吡啶、1,8-二氮雜雙環(5,4,0)-十一碳烯,但不限定於該等。Examples of the amine-based curing accelerator include trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, and 1,8-diazabicyclo(5,4,0)-undecene. Preferred are 4-dimethylaminopyridine and 1,8-diazabicyclo(5,4,0)-undecene, but the present invention is not limited thereto.
作為咪唑系硬化促進劑,例如可例舉:2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑鎓偏苯三甲酸鹽、1-氰基乙基-2-苯基咪唑鎓偏苯三甲酸鹽、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-對稱三𠯤、2,4-二胺基-6-[2'-十一烷基咪唑基-(1')]-乙基-對稱三𠯤、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-對稱三𠯤、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-對稱三𠯤異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑鎓氯化物、2-甲基咪唑啉、2-苯基咪唑啉等咪唑化合物及咪唑化合物與環氧樹脂之加成物,但不限定於該等,較佳為2-乙基-4-甲基咪唑、1-苄基-2-苯基咪唑。 作為咪唑系硬化促進劑,亦可使用市售品,例如可例舉三菱化學公司製造之P200-H50等。 Examples of the imidazole curing accelerator include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl ... imidazole, 1-cyanoethyl-2-undecyl imidazole, 1-cyanoethyl-2-ethyl-4-methyl imidazole, 1-cyanoethyl-2-phenyl imidazole, 1-cyanoethyl-2-undecyl imidazole trimellitate, 1-cyanoethyl-2-phenyl imidazole trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-symmetric tris(2,4-diamino-6- [2'-Undecyl imidazolyl-(1')]-ethyl-symmetric tris(iodine), 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-symmetric tris(iodine), 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-symmetric tris(iodine) isocyanuric acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, Imidazole compounds such as 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazoline, 2-phenylimidazoline, and adducts of imidazole compounds and epoxy resins, but not limited thereto, preferably 2-ethyl-4-methylimidazole and 1-benzyl-2-phenylimidazole. As imidazole-based hardening accelerators, commercially available products may also be used, such as P200-H50 manufactured by Mitsubishi Chemical Corporation.
作為胍系硬化促進劑,例如可例舉:雙氰胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(鄰甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜雙環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜雙環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-正丁基雙胍、1-正十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(鄰甲苯基)雙胍等,較佳為雙氰胺、1,5,7-三氮雜雙環[4.4.0]癸-5-烯,但不限定於該等。Examples of the guanidine-based hardening accelerator include dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, dimethylguanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0]dec- 5-ene, 1-methylbiguanidine, 1-ethylbiguanidine, 1-n-butylbiguanidine, 1-n-octadecylbiguanidine, 1,1-dimethylbiguanidine, 1,1-diethylbiguanidine, 1-cyclohexylbiguanidine, 1-allylbiguanidine, 1-phenylbiguanidine, 1-(o-tolyl)biguanidine, etc., preferably dicyanamide and 1,5,7-triazabicyclo[4.4.0]dec-5-ene, but not limited to them.
作為金屬系硬化促進劑,例如可例舉鈷、銅、鋅、鐵、鎳、錳、錫等金屬之有機金屬錯合物或有機金屬鹽,但不限定於該等。 作為有機金屬錯合物,例如可例舉:乙醯丙酮鈷(II)、乙醯丙酮鈷(III)等有機鈷錯合物、乙醯丙酮銅(II)等有機銅錯合物、乙醯丙酮鋅(II)等有機鋅錯合物、乙醯丙酮鐵(III)等有機鐵錯合物、乙醯丙酮鎳(II)等有機鎳錯合物、乙醯丙酮錳(II)等有機錳錯合物等。 作為有機金屬鹽,例如可例舉:辛酸鋅、辛酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。 Examples of metal hardening accelerators include, but are not limited to, organic metal complexes or organic metal salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Examples of organic metal complexes include: organic cobalt complexes such as cobalt (II) acetylacetonate and cobalt (III) acetylacetonate, organic copper complexes such as copper (II) acetylacetonate, organic zinc complexes such as zinc (II) acetylacetonate, organic iron complexes such as iron (III) acetylacetonate, organic nickel complexes such as nickel (II) acetylacetonate, and organic manganese complexes such as manganese (II) acetylacetonate. Examples of organic metal salts include zinc octylate, tin octylate, zinc cycloalkanoate, cobalt cycloalkanoate, tin stearate, zinc stearate, etc.
作為填料,例如可例舉:二氧化矽、碳酸鈣、碳酸鎂、氫氧化鎂、氫氧化鋁、硫酸鈣、硫酸鋇、碳黑、玻璃纖維、玻璃珠、玻璃氣球、玻璃薄片、石墨、氧化鈦、鈦酸鉀鬚晶、碳纖維、氧化鋁、高嶺黏土、矽酸、矽酸鈣、石英、雲母、滑石、黏土、氧化鋯、鈦酸鉀、氧化鋁、金屬粒子等無機填充劑;木製碎片、木製粉末、紙漿、纖維素奈米纖維等有機填料,但不限定於該等。 該等可單獨使用1種,亦可組合2種以上使用。 作為該等填料之形狀,可為鱗片狀、球狀、粒狀、粉體、不定形狀等之任一者,並無特別限制。 就本實施方式之樹脂組合物及硬化物之低介電常數性、及低介電損耗因數性之觀點而言,作為填料,較佳為二氧化矽,作為二氧化矽,例如可例舉:無定形二氧化矽、熔融二氧化矽、結晶二氧化矽、合成二氧化矽、中空二氧化矽等。 As fillers, for example, there can be cited: inorganic fillers such as silicon dioxide, calcium carbonate, magnesium carbonate, magnesium hydroxide, aluminum hydroxide, calcium sulfate, barium sulfate, carbon black, glass fiber, glass beads, glass balloons, glass flakes, graphite, titanium oxide, potassium titanium oxide whiskers, carbon fiber, aluminum oxide, kaolin clay, silicic acid, calcium silicate, quartz, mica, talc, clay, zirconium oxide, potassium titanium oxide, aluminum oxide, metal particles, etc.; organic fillers such as wood chips, wood powder, pulp, cellulose nanofibers, etc., but are not limited to these. These can be used alone or in combination of two or more. The shapes of the fillers may be any of scale, spherical, granular, powder, and amorphous shapes, etc., without particular limitation. From the perspective of the low dielectric constant and low dielectric dissipation factor of the resin composition and the cured product of the present embodiment, silicon dioxide is preferably used as the filler. Examples of silicon dioxide include amorphous silicon dioxide, fused silicon dioxide, crystalline silicon dioxide, synthetic silicon dioxide, and hollow silicon dioxide.
作為阻燃劑,例如可例舉:溴化合物等鹵素系阻燃劑、芳香族化合物等磷系阻燃劑、金屬氫氧化物、烷基磺酸鹽、三氧化銻、氫氧化鋁、氫氧化鎂、硼酸鋅、包含六溴苯、十溴二苯基乙烷、4,4-二溴聯苯、伸乙基雙四溴鄰苯二甲醯亞胺等芳香族溴化合物之阻燃劑等,但不限定於該等。 該等阻燃劑可單獨使用1種或組合2種以上使用。 上述阻燃劑之中,亦包含其自身之阻燃性表現效果較低,但藉由與其他阻燃劑併用而增效地發揮更優異之效果之所謂阻燃助劑。 As flame retardants, for example, halogen flame retardants such as bromine compounds, phosphorus flame retardants such as aromatic compounds, metal hydroxides, alkyl sulfonates, antimony trioxide, aluminum hydroxide, magnesium hydroxide, zinc borate, flame retardants containing aromatic bromine compounds such as hexabromobenzene, decabromodiphenylethane, 4,4-dibromobiphenyl, ethylenediamine, etc., but not limited to them. These flame retardants can be used alone or in combination of two or more. Among the above flame retardants, there are also so-called flame retardant additives that have a low flame retardant performance effect by themselves, but exert a more excellent effect by using them in combination with other flame retardants.
填料、阻燃劑亦可使用預先以矽烷偶合劑等表面處理劑進行過表面處理之類型。 作為表面處理劑,例如可例舉:含有氟之矽烷偶合劑、胺基矽烷系偶合劑、環氧矽烷系偶合劑、巰基矽烷系偶合劑、矽烷系偶合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸酯系偶合劑等,但不限定於該等。 該等可單獨使用1種,亦可組合2種以上使用。 Fillers and flame retardants may also be used that have been surface treated with a surface treatment agent such as a silane coupling agent. Surface treatment agents include, but are not limited to, fluorine-containing silane coupling agents, aminosilane-based coupling agents, epoxysilane-based coupling agents, butylsilane-based coupling agents, silane-based coupling agents, alkoxysilanes, organic silazane compounds, and titanium ester-based coupling agents. These agents may be used alone or in combination of two or more.
作為其他添加劑,只要為樹脂組合物及/或硬化物之調配中通常使用者,則並無特別限制。 作為該其他添加劑,例如可例舉:碳黑、氧化鈦等顏料及/或著色劑;硬脂酸、山萮酸、硬脂酸鋅、硬脂酸鈣、硬脂酸鎂、伸乙基雙硬脂醯胺等滑劑;脫模劑;有機聚矽氧烷、鄰苯二甲酸酯系或己二酸酯化合物、壬二酸酯化合物等脂肪酸酯系、礦物油等塑化劑;受阻酚系、磷系熱穩定劑等抗氧化劑;受阻胺系光穩定劑;苯并三唑系紫外線吸收劑;抗靜電劑;有機填充劑;增黏劑;消泡劑;調平劑;密接性賦予劑等樹脂添加劑;其他添加劑或該等之混合物等,但不限定於該等。 As other additives, there are no particular restrictions as long as they are commonly used in the formulation of resin compositions and/or cured products. Examples of such other additives include: pigments and/or colorants such as carbon black and titanium oxide; lubricants such as stearic acid, behenic acid, zinc stearate, calcium stearate, magnesium stearate, and ethyl distearate; mold release agents; organic polysiloxanes, phthalate-based or fatty acid esters such as adipic acid ester compounds and azelaic acid ester compounds; , mineral oil and other plasticizers; hindered phenolic, phosphorus-based heat stabilizers and other antioxidants; hindered amine-based light stabilizers; benzotriazole-based ultraviolet absorbers; antistatic agents; organic fillers; thickeners; defoamers; leveling agents; resin additives such as adhesion agents; other additives or mixtures thereof, but not limited to them.
就本實施方式之樹脂組合物及硬化物之低介電常數性及低介電損耗因數性之觀點而言,存在較佳為不含有顏料、著色劑、滑劑、脫模劑、抗靜電劑之傾向。From the perspective of low dielectric constant and low dielectric dissipation factor of the resin composition and cured product of the present embodiment, it is preferred that the resin composition and cured product do not contain pigments, colorants, lubricants, release agents, or antistatic agents.
本實施方式之樹脂組合物可為將各成分熔融混練而成者,亦可為使各成分溶解於可溶解其等之溶劑中並進行攪拌而成者(以下,稱為「清漆」),就操作性之觀點而言,較佳為清漆。 作為溶劑,例如可例舉:丙酮、甲基乙基酮(MEK)及環己酮等酮類;乙酸乙酯、乙酸丁酯、溶纖劑乙酸酯、丙二醇單甲醚乙酸酯及卡必醇乙酸酯等乙酸酯類;溶纖劑及丁基卡必醇等卡必醇類;甲苯及二甲苯等芳香族烴類;二甲基甲醯胺、二甲基乙醯胺(DMAc)及N-甲基吡咯啶酮等醯胺系溶劑等,但不限定於該等。 有機溶劑可單獨使用1種,亦可組合2種以上使用。 The resin composition of the present embodiment may be obtained by melt-kneading the components, or by dissolving the components in a solvent capable of dissolving the components and stirring the mixture (hereinafter referred to as "varnish"). From the viewpoint of operability, varnish is preferred. As the solvent, for example, ketones such as acetone, methyl ethyl ketone (MEK) and cyclohexanone; acetates such as ethyl acetate, butyl acetate, solvent acetate, propylene glycol monomethyl ether acetate and carbitol acetate; carbitols such as solvent and butyl carbitol; aromatic hydrocarbons such as toluene and xylene; amide solvents such as dimethylformamide, dimethylacetamide (DMAc) and N-methylpyrrolidone, etc., but are not limited to these. Organic solvents can be used alone or in combination of two or more.
[硬化物] 本實施方式之硬化物為本實施方式之樹脂組合物之硬化物,可藉由使本實施方式之樹脂組合物以任意之溫度及時間進行硬化反應而獲得。所謂本實施方式之硬化物,係指除了完全硬化者以外,亦包含僅使一部分之樹脂組合物硬化而包含未硬化成分之態樣(半硬化)之概念。 下述之積層體之製造過程中,亦可實施使硬化物進一步硬化之步驟。 本實施方式之硬化物之硬化步驟之反應溫度較佳為80℃以上,更佳為100℃以上,進而較佳為120℃以上。 作為反應時間,較佳為10~240分鐘,更佳為20~230分鐘,進而較佳為30~220分鐘。 於本實施方式之樹脂組合物為清漆之情形時,較佳為於去除溶劑後進行硬化反應。作為乾燥方法,可藉由加熱、熱風吹送等先前公知之方法實施,較佳為於低於硬化反應溫度之溫度下進行。關於樹脂組合物中之溶劑量,以成為較佳為10質量%以下、更佳為5質量%以下之方式進行乾燥。 [Cured product] The cured product of the present embodiment is a cured product of the resin composition of the present embodiment, and can be obtained by subjecting the resin composition of the present embodiment to a curing reaction at an arbitrary temperature and time. The so-called cured product of the present embodiment refers to a concept that includes not only a completely cured product but also a state in which only a part of the resin composition is cured and an uncured component is included (semi-cured). In the manufacturing process of the laminate described below, a step of further curing the cured product can also be implemented. The reaction temperature of the curing step of the cured product of the present embodiment is preferably 80°C or more, more preferably 100°C or more, and further preferably 120°C or more. The reaction time is preferably 10 to 240 minutes, more preferably 20 to 230 minutes, and further preferably 30 to 220 minutes. When the resin composition of the present embodiment is a varnish, it is preferred to perform the curing reaction after removing the solvent. As a drying method, it can be implemented by previously known methods such as heating and hot air blowing, preferably at a temperature lower than the curing reaction temperature. Regarding the amount of solvent in the resin composition, drying is performed in a manner that is preferably 10% by mass or less, and more preferably 5% by mass or less.
[樹脂膜] 本實施方式之樹脂膜包含本實施方式之樹脂組合物。 又,本實施方式之樹脂膜包含本實施方式之硬化物。 本實施方式之樹脂膜可藉由使包含本實施方式之樹脂組合物之清漆以均勻之薄膜狀延展於適當之支持體上,如上述般進行乾燥處理,去除溶劑而獲得。該樹脂膜可卷取成卷狀而保存。 本實施方式之樹脂膜亦可設為積層有規定之保護膜之構成,於該情形時,可藉由剝離保護膜而使用。 作為支持體,例如可例舉:包含塑膠材料之膜、金屬箔、脫模紙等。 包含作為支持體之塑膠材料之膜例如可例舉:聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯、聚碳酸酯、聚甲基丙烯酸甲酯(PMMA)等丙烯酸系樹脂、環狀聚烯烴、三乙醯基纖維素(TAC)、聚醚硫醚(PES)、聚醚酮、聚醯亞胺等,就獲取性、成本之觀點而言,較佳為聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯。 作為金屬箔,例如可例舉銅箔、鋁箔等,較佳為銅箔。作為銅箔,可使用包含銅之單金屬之箔,亦可使用包含銅與其他金屬(例如錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)之合金之箔。 又,支持體亦可對與樹脂組合物層接合之面實施消光處理、電暈處理、抗靜電處理、脫模處理。 [Resin film] The resin film of the present embodiment includes the resin composition of the present embodiment. Furthermore, the resin film of the present embodiment includes the cured product of the present embodiment. The resin film of the present embodiment can be obtained by spreading a varnish including the resin composition of the present embodiment in a uniform film on an appropriate support, performing a drying treatment as described above, and removing the solvent. The resin film can be rolled up and stored. The resin film of the present embodiment can also be configured to have a predetermined protective film laminated thereon, and in this case, it can be used by peeling off the protective film. Examples of the support include: a film including a plastic material, a metal foil, a release paper, and the like. Examples of the film containing a plastic material as a support include polyesters such as polyethylene terephthalate and polyethylene naphthalate, polycarbonate, acrylic resins such as polymethyl methacrylate (PMMA), cyclic polyolefins, triacetyl cellulose (TAC), polyether sulfide (PES), polyether ketone, polyimide, etc. From the perspective of availability and cost, polyethylene terephthalate and polyethylene naphthalate are preferred. As metal foils, examples include copper foils and aluminum foils, and copper foils are preferred. As the copper foil, a foil of a single metal containing copper can be used, or a foil of an alloy containing copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) can be used. In addition, the surface of the support body bonded to the resin composition layer can also be subjected to matte treatment, corona treatment, antistatic treatment, and mold release treatment.
[預浸體] 本實施方式之預浸體包含基材、及含浸於或塗佈於該基材之本實施方式之樹脂組合物或其硬化物。即,本實施方式之預浸體為本實施方式之樹脂組合物或硬化物與基材之複合體。 預浸體例如可藉由使玻璃布等基材含浸於作為本實施方式之樹脂組合物之清漆後,藉由上述之乾燥方法去除溶劑而獲得。 作為基材,例如可例舉:紗束布、布、切股氈、表面氈等各種玻璃布;石棉布、金屬纖維布、及其他合成或天然之無機纖維布;由全芳香族聚醯胺纖維、全芳香族聚酯纖維、聚苯并㗁唑纖維等液晶纖維獲得之織布或不織布;棉布、麻布、毛氈等天然纖維布;碳纖維布、牛皮紙、棉紙、由紙-玻璃混纖紗獲得之布等天然纖維素系基材;聚四氟乙烯多孔質膜等,就介電性能之觀點而言,較佳為玻璃布。 該等基材可單獨使用1種或組合2種以上使用。 預浸體中之包含本實施方式之樹脂組合物之固形物成分之比率較佳為30~80質量%,更佳為40~70質量%。藉由使上述比率為30質量%以上,於將預浸體用於電子基板用等之情形時,存在絕緣可靠性更加優異之傾向。藉由使上述比率為80質量%以下,存在電子基板等用途中剛性等機械特性更加優異之傾向。 [Prepreg] The prepreg of the present embodiment includes a substrate, and the resin composition of the present embodiment or its cured product impregnated in or coated on the substrate. That is, the prepreg of the present embodiment is a composite of the resin composition or cured product of the present embodiment and the substrate. The prepreg can be obtained by, for example, impregnating a substrate such as glass cloth with a varnish of the resin composition of the present embodiment and then removing the solvent by the above-mentioned drying method. As the substrate, for example, various glass cloths such as yarn cloth, cloth, chopped strands of felt, and surface felt can be cited; asbestos cloth, metal fiber cloth, and other synthetic or natural inorganic fiber cloths; woven or non-woven fabrics obtained from liquid crystal fibers such as wholly aromatic polyamide fibers, wholly aromatic polyester fibers, and polybenzoxazole fibers; natural fiber cloths such as cotton cloth, linen cloth, and felt; natural fiber-based substrates such as carbon fiber cloth, kraft paper, cotton paper, and cloth obtained from paper-glass mixed yarn; polytetrafluoroethylene porous membranes, etc. From the perspective of dielectric properties, glass cloth is preferred. These substrates can be used alone or in combination of two or more. The ratio of the solid content of the resin composition of the present embodiment in the prepreg is preferably 30 to 80% by mass, and more preferably 40 to 70% by mass. When the above ratio is 30% by mass or more, when the prepreg is used for electronic substrates, etc., there is a tendency for the insulation reliability to be more excellent. When the above ratio is 80% by mass or less, there is a tendency for the mechanical properties such as rigidity to be more excellent in the use of electronic substrates, etc.
[積層體] 本實施方式之積層體具有上述之樹脂膜與金屬箔。 又,本實施方式之積層體具有上述之預浸體之硬化物與金屬箔。 本實施方式之積層體例如可經過以下步驟等而製造:步驟(a),於基材積層包含本實施方式之樹脂組合物之樹脂膜而形成樹脂層,獲得預浸體;步驟(b),對上述樹脂層進行加熱、加壓使之平坦化,獲得預浸體之硬化物;步驟(c),於上述樹脂層上進而形成包含金屬箔之規定之配線層。 上述步驟(a)中,於基材上積層樹脂膜之方法並無特別限定,例如可例舉使用多段加壓機、真空加壓機、常壓貼合機、及於真空下加熱加壓之貼合機進行積層之方法等,較佳為使用於真空下加熱加壓之貼合機之方法。根據使用該貼合機之方法,即便作為目標之電子電路基板於表面具有微細配線電路,亦可無孔隙地將樹脂嵌埋於電路間。又,層壓可為批次式,亦可為利用輥等之連續式。 再者,構成本實施方式之積層體之預浸體亦可為具有基材與樹脂組合物之硬化物之形態。 [Laminate] The laminate of the present embodiment has the resin film and metal foil described above. Furthermore, the laminate of the present embodiment has the cured product of the prepreg described above and metal foil. The laminate of the present embodiment can be manufactured, for example, by the following steps: step (a), laminating a resin film containing the resin composition of the present embodiment on a substrate to form a resin layer to obtain a prepreg; step (b), heating and pressurizing the resin layer to flatten it to obtain a cured product of the prepreg; step (c), further forming a prescribed wiring layer containing a metal foil on the resin layer. In the above step (a), the method of laminating the resin film on the substrate is not particularly limited. For example, there can be cited a method of laminating using a multi-stage press, a vacuum press, a normal pressure laminating machine, and a laminating machine that heats and presses under vacuum, etc. Preferably, the method using a laminating machine that heats and presses under vacuum is used. According to the method using the laminating machine, even if the target electronic circuit substrate has fine wiring circuits on the surface, the resin can be embedded between the circuits without pores. In addition, the lamination can be a batch type or a continuous type using a roller or the like. Furthermore, the prepreg constituting the laminate of the present embodiment can also be in the form of a cured product having a substrate and a resin composition.
作為上述之積層體之基材,除了上述之構成預浸體之基材以外,例如可例舉:玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、聚苯醚系基板、氟樹脂基板等。基材之供積層樹脂層之面亦可預先進行粗化處理,基材層數並無限定。As the substrate of the above-mentioned laminate, in addition to the substrate constituting the prepreg, for example, glass epoxy substrate, metal substrate, polyester substrate, polyimide substrate, polyphenylene ether substrate, fluororesin substrate, etc. The surface of the substrate for the laminate resin layer may also be roughened in advance, and the number of substrate layers is not limited.
上述步驟(b)中,對在上述步驟(a)中積層之樹脂膜與基材進行加熱下加壓,使之平坦化。條件可利用基板之種類或樹脂膜之組成任意地調整,例如較佳為溫度100~300℃、壓力0.2~20 MPa、時間30~180分鐘之範圍。 上述步驟(c)中,於對樹脂膜與基材進行加熱下加壓而製作之樹脂層上進而形成包含金屬箔之規定之配線層。形成方法並無特別限定,可例舉先前公知之方法,例如可例舉減成法等蝕刻法、半加成法等。 減成法係以下方法:於金屬層上形成對應於所需之圖案形狀之形狀之抗蝕塗層,利用其後之顯影處理將去除了抗蝕劑之部分之金屬層以藥液溶解去除,藉此形成所需之配線。 半加成法係以下方法:藉由無電解鍍敷法於樹脂層之表面形成金屬覆膜,於金屬覆膜上形成對應於所需之圖案之形狀之抗鍍覆層,繼而藉由電解鍍敷法形成金屬層後,將不需要之無電解鍍敷層以藥液等去除,形成所需之配線層。 In the above step (b), the resin film and substrate layered in the above step (a) are heated and pressed to be flattened. The conditions can be arbitrarily adjusted according to the type of substrate or the composition of the resin film, for example, preferably the temperature is 100-300°C, the pressure is 0.2-20 MPa, and the time is 30-180 minutes. In the above step (c), a prescribed wiring layer including a metal foil is further formed on the resin layer produced by heating and pressing the resin film and the substrate. The formation method is not particularly limited, and previously known methods can be cited, such as etching methods such as subtractive methods, semi-additive methods, etc. The subtractive method is a method in which an anti-etching coating corresponding to the desired pattern shape is formed on the metal layer, and the metal layer where the anti-etching agent is removed is dissolved and removed with a chemical solution in a subsequent development process, thereby forming the desired wiring. The semi-additive method is a method in which a metal film is formed on the surface of the resin layer by electroless plating, and an anti-plating coating corresponding to the desired pattern shape is formed on the metal film, and then a metal layer is formed by electrolytic plating, and then the unnecessary electroless plating layer is removed with a chemical solution, etc., to form the desired wiring layer.
又,樹脂層中,亦可視需要形成導孔等孔,孔之形成方法並無特別限定,可使用先前公知之方法。作為孔之形成方法,例如可使用NC鑽孔、二氧化碳雷射、UV雷射、YAG雷射、電漿等。In addition, holes such as vias may be formed in the resin layer as needed. The method for forming the holes is not particularly limited, and a previously known method may be used. For example, NC drilling, carbon dioxide laser, UV laser, YAG laser, plasma, etc. may be used as the method for forming the holes.
[金屬箔積層板] 上述之本實施方式之積層體可為板狀,亦可為具有可撓性之可撓性之積層體。 本實施方式之積層體亦可為金屬箔積層板。 金屬箔積層板可藉由將本實施方式之樹脂組合物或本實施方式之預浸體與金屬箔積層並使之硬化而獲得,設為具有自金屬箔積層板去除金屬箔之一部分之構成者。 金屬箔積層板較佳為具有預浸體之硬化物(亦稱為「硬化物複合體」)與金屬箔積層且密接之形態,可較佳地用作電子電路基板用之材料。 [Metal foil laminate] The laminate of the present embodiment described above may be in the form of a plate or a flexible laminate having flexibility. The laminate of the present embodiment may also be a metal foil laminate. The metal foil laminate may be obtained by curing the resin composition of the present embodiment or the prepreg of the present embodiment and a metal foil laminate, and is configured to have a structure in which a portion of the metal foil is removed from the metal foil laminate. The metal foil laminate is preferably in a form in which a cured product of the prepreg (also referred to as a "cured product composite") and a metal foil laminate are closely connected, and can be preferably used as a material for electronic circuit substrates.
作為金屬箔,例如可例舉鋁箔、及銅箔,該等之中,銅箔由於電阻較低而較佳。 與金屬箔組合之預浸體之硬化物可為1片,亦可為複數片,根據用途於硬化物複合體之單面或兩面重疊金屬箔加工成積層板。 作為上述積層板之製造方法,例如可例舉以下方法:形成由本實施方式之樹脂組合物與基材構成之預浸體,將其與金屬箔重疊後,使樹脂組合物硬化,藉此獲得積層有預浸體之硬化物與金屬箔之積層板。 上述積層板之尤佳之用途之一為印刷配線板。印刷配線板較佳為自金屬箔積層板去除金屬箔之至少一部分。 本實施方式之印刷配線板可藉由使用上述之本實施方式之預浸體進行加壓加熱成型之方法而製作。作為基材,可使用與關於預浸體而上述者同樣者。上述印刷配線板藉由包含本實施方式之樹脂組合物,具有優異之強度及電氣特性(低介電常數、及低介電損耗因數),進而可抑制伴隨於環境變動之電氣特性之變動,且具有優異之絕緣可靠性、及機械特性。 As metal foil, for example, aluminum foil and copper foil can be cited, and among them, copper foil is preferred because of its low electrical resistance. The cured product of the prepreg combined with the metal foil may be one sheet or multiple sheets, and the metal foil is stacked on one side or both sides of the cured product composite to form a laminate according to the application. As a method for manufacturing the above-mentioned laminate, for example, the following method can be cited: a prepreg composed of the resin composition of the present embodiment and a substrate is formed, and after stacking it with a metal foil, the resin composition is cured to obtain a laminated board on which the cured product of the prepreg and the metal foil are stacked. One of the particularly preferred uses of the above-mentioned laminated board is a printed wiring board. The printed wiring board is preferably a metal foil laminate with at least a portion of the metal foil removed. The printed wiring board of this embodiment can be produced by a method of pressurizing and heating the prepreg of this embodiment. As a substrate, the same as that described above with respect to the prepreg can be used. The above-mentioned printed wiring board has excellent strength and electrical properties (low dielectric constant and low dielectric dissipation factor) by including the resin composition of this embodiment, and can suppress the change of electrical properties accompanying environmental changes, and has excellent insulation reliability and mechanical properties.
[印刷配線板] 本實施方式之印刷配線板包含本實施方式之樹脂組合物之硬化物。 本實施方式之印刷配線板可使用上述之本實施方式之樹脂組合物及/或清漆而製作。 本實施方式之印刷配線板包含選自由上述之樹脂組合物之硬化物、包含本實施方式之樹脂組合物或其硬化物之樹脂膜、及作為基材與樹脂組合物或硬化物之複合體之預浸體所組成之群中之至少任一者。 本實施方式之印刷配線板可作為具備附樹脂之金屬箔之形態利用。 [實施例] [Printed wiring board] The printed wiring board of the present embodiment includes a cured product of the resin composition of the present embodiment. The printed wiring board of the present embodiment can be produced using the resin composition and/or varnish of the present embodiment described above. The printed wiring board of the present embodiment includes at least one selected from the group consisting of a cured product of the above-mentioned resin composition, a resin film containing the resin composition of the present embodiment or its cured product, and a prepreg as a composite of a substrate and a resin composition or a cured product. The printed wiring board of the present embodiment can be used as a metal foil with a resin. [Example]
以下,例舉具體之實施例及比較例對本實施方式進行具體說明,但本發明不受以下之實施例任何限定。 首先,關於應用於實施例及比較例之評價方法及物性之測定方法,表示如下。 The present embodiment is described in detail below by taking specific embodiments and comparative examples as examples, but the present invention is not limited to the following embodiments in any way. First, the evaluation method and the method for measuring physical properties applied to the embodiments and comparative examples are described below.
[共聚物(A)及共聚物(B)之結構之特定方法、物性之測定方法] ((1)共聚物之乙烯基芳香族單體單元(苯乙烯)之含量) 使用氫化前之共聚物,藉由質子核磁共振( 1H-NMR)法而測定。 於以下條件下進行:測定機器使用JNM-LA400(JEOL製造),溶劑使用氘化氯仿,樣品濃度為50 mg/mL,觀測頻率為400 MHz,化學位移基準使用四甲基矽烷,脈衝延遲為2.904秒,掃描次數為64次,脈衝寬度為45°,測定溫度為26℃。 苯乙烯含量係使用光譜之6.2~7.5 ppm下之總苯乙烯芳香族信號之累計值而算出。 [Specification of the structure of copolymer (A) and copolymer (B), and determination of physical properties] ((1) Content of vinyl aromatic monomer unit (styrene) in copolymer) The copolymer before hydrogenation was measured by proton nuclear magnetic resonance ( 1 H-NMR) method. The measurement was carried out under the following conditions: the measurement instrument was JNM-LA400 (manufactured by JEOL), the solvent was deuterated chloroform, the sample concentration was 50 mg/mL, the observation frequency was 400 MHz, the chemical shift reference was tetramethylsilane, the pulse delay was 2.904 seconds, the number of scans was 64, the pulse width was 45°, and the measurement temperature was 26°C. The styrene content was calculated using the cumulative value of the total styrene aromatic signal at 6.2 to 7.5 ppm in the spectrum.
((2)共聚物之乙烯基鍵結量) 使用氫化前之共聚物,藉由質子核磁共振( 1H-NMR)法測定乙烯基鍵結量。 測定條件及測定資料之處理方法與上述(1)同樣。 乙烯基鍵結量係由歸屬於1,4-鍵結及1,2-鍵結之信號之積分值算出各鍵結方式之每1H之積分值,將1,2-鍵結之積分值除以1,4-鍵結與1,2-鍵結(1,2-鍵結為丁二烯之情形,若為異戊二烯之情形,則成為3,4-鍵結)之積分值之合計值所得之值。 ((2) Vinyl bond content of copolymer) The vinyl bond content of the copolymer before hydrogenation was measured by proton nuclear magnetic resonance ( 1 H-NMR) method. The measurement conditions and the method of processing the measurement data were the same as those in (1) above. The vinyl bond content was obtained by calculating the integral value per 1H of each bonding mode from the integral values of the signals attributable to 1,4-bonding and 1,2-bonding, and dividing the integral value of 1,2-bonding by the total value of the integral values of 1,4-bonding and 1,2-bonding (1,2-bonding is in the case of butadiene, and becomes 3,4-bonding in the case of isoprene).
((3)無規聚合物嵌段中之乙烯基芳香族單體單元之質量比率(RS)與以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量(BS)) 再者,如以下般進行定義。 BSa:共聚物(A)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量 BSb:共聚物(B)之以乙烯基芳香族單體單元作為主體之聚合物嵌段之含量 RSa:共聚物(A)之無規聚合物嵌段中之乙烯基芳香族單體單元之質量比率 RSb:共聚物(B)之無規聚合物嵌段中之乙烯基芳香族單體單元之質量比率 將共聚物(A)、共聚物(B)作為測定樣品,藉由質子核磁共振法( 1H-NMR,JOEL RESONABCE公司製造之ECS400),將各自所含之乙烯基芳香族單體單元區分為來自「以乙烯基芳香族單體單元作為主體之聚合物嵌段」者與來自「包含乙烯基芳香族單體單元與共軛二烯單體單元之無規聚合物嵌段」者。 於以下條件下進行:溶劑使用氘化氯仿,樣品濃度為50 mg/mL,觀測頻率為400 MHz,化學位移基準使用四甲基矽烷,脈衝延遲為2.904秒,掃描次數為256次,測定溫度為23℃。 根據歸屬於芳香族之信號之積分強度,由各鍵結方式之每1H之積分值算出無規性與嵌段性之芳香族單體單元之量後,算出總苯乙烯含量,且算出無規聚合物嵌段中之苯乙烯質量比率(以下,記載為無規苯乙烯量)(RSa)(RSb)與共聚物中之苯乙烯嵌段含量(BSa)(BSb)。計算法如下所述。 苯乙烯嵌段強度(b-St強度) =(6.9 ppm~6.3 ppm之累計值)/2 無規苯乙烯強度(r-St強度) =(7.5 ppm~6.9 ppm之累計值)-3×(b-St) 乙烯-丁烯強度(EB強度) =總累計值-3×{(b-St強度)+(r-St強度)}/8 苯乙烯嵌段含量(BS) =104×(b-St強度) /[104×{(b-St強度)+(r-St強度)}+56×(EB強度)] 無規苯乙烯量(RS) =104×(r-St強度)/{104×(r-St強度)+56×(EB強度)} ((3) Mass ratio of vinyl aromatic monomer units in random polymer blocks (RS) and content of polymer blocks mainly composed of vinyl aromatic monomer units (BS)) The following definitions are made. BSa: content of polymer blocks mainly composed of vinyl aromatic monomer units in copolymer (A) BSb: content of polymer blocks mainly composed of vinyl aromatic monomer units in copolymer (B) RSa: mass ratio of vinyl aromatic monomer units in random polymer blocks of copolymer (A) RSb: mass ratio of vinyl aromatic monomer units in random polymer blocks of copolymer (B) Copolymer (A) and copolymer (B) were used as test samples, and the vinyl aromatic monomer units contained in each were distinguished into those derived from "polymer blocks mainly composed of vinyl aromatic monomer units" and those derived from "random polymer blocks containing vinyl aromatic monomer units and covalent diene monomer units" by proton nuclear magnetic resonance method ( 1 H-NMR, ECS400 manufactured by JOEL RESONABCE). The following conditions were used: deuterated chloroform was used as solvent, the sample concentration was 50 mg/mL, the observation frequency was 400 MHz, tetramethylsilane was used as chemical shift standard, the pulse delay was 2.904 seconds, the number of scans was 256, and the measurement temperature was 23°C. Based on the integrated intensity of the signal attributed to the aromatic group, the amount of random and block aromatic monomer units was calculated from the integrated value per 1H of each bonding mode, and the total styrene content was calculated, and the styrene mass ratio in the random polymer block (hereinafter, recorded as the random styrene amount) (RSa) (RSb) and the styrene block content in the copolymer (BSa) (BSb) were calculated. The calculation method is as follows. Styrene block strength (b-St strength) = (cumulative value of 6.9 ppm to 6.3 ppm)/2 Random styrene strength (r-St strength) = (cumulative value of 7.5 ppm to 6.9 ppm) - 3×(b-St) Ethylene-butene strength (EB strength) = total cumulative value - 3×{(b-St strength) + (r-St strength)}/8 Styrene block content (BS) = 104×(b-St strength) /[104×{(b-St strength) + (r-St strength)} + 56×(EB strength)] Random styrene content (RS) = 104×(r-St strength)/{104×(r-St strength) + 56×(EB strength)}
((4)數量平均分子量(Mn)) 使用GPC[裝置:東曹HLC8220,管柱TSKgel SuperH-RC×2根]測定共聚物(A)及共聚物(B)之數量平均分子量。 溶劑中使用四氫呋喃。 關於測定條件,於溫度35℃下進行。使用利用重量平均分子量既知之市售之標準聚苯乙烯所製作之校準曲線,求出聚苯乙烯換算之數量平均分子量。 此處,表中,將共聚物(A)之數量平均分子量設為(Mna),將共聚物(B)之數量平均分子量設為(Mnb)。 ((4) Number average molecular weight (Mn)) The number average molecular weights of copolymer (A) and copolymer (B) were measured using GPC [device: Tosoh HLC8220, column TSKgel SuperH-RC × 2]. Tetrahydrofuran was used as the solvent. The measurement was carried out at a temperature of 35°C. The number average molecular weight converted to polystyrene was obtained using a calibration curve prepared using commercially available standard polystyrene with a known weight average molecular weight. In the table, the number average molecular weight of copolymer (A) is referred to as (Mna), and the number average molecular weight of copolymer (B) is referred to as (Mnb).
((5)之共聚物(A)及共聚物(B)之質量比率) 使用GPC[裝置:東曹HLC8220,管柱TSKgel SuperH-RC×2根],利用共聚物(A)及共聚物(B)之混合物進行共聚物(A)及共聚物(B)之質量比率之測定。 溶劑中使用四氫呋喃。 關於測定條件,於溫度35℃下進行。由來自共聚物(A)及共聚物(B)之波峰之面積比算出共聚物(A)及共聚物(B)之質量比率。 (Mass ratio of copolymer (A) and copolymer (B) in (5)) The mass ratio of copolymer (A) and copolymer (B) was measured using a mixture of copolymer (A) and copolymer (B) using GPC [device: Tosoh HLC8220, column TSKgel SuperH-RC × 2]. Tetrahydrofuran was used as the solvent. Regarding the measurement conditions, the temperature was 35°C. The mass ratio of copolymer (A) and copolymer (B) was calculated from the area ratio of the peaks from copolymer (A) and copolymer (B).
((6)氫化率) 藉由核磁共振裝置(BRUKER公司製造,DPX-400)測定共聚物(A)及共聚物(B)之氫化率。 使用氫化後之共聚物即氫化共聚物,藉由質子核磁共振( 1H-NMR)進行測定。 具體而言,算出4.5~5.5 ppm之來自殘存雙鍵之信號及來自經氫化之共軛二烯之信號之積分值,算出其比率。 ((6) Hydrogenation rate) The hydrogenation rates of the copolymers (A) and (B) were measured using a nuclear magnetic resonance apparatus (DPX-400, manufactured by BRUKER). The copolymers after hydrogenation, i.e., hydrogenated copolymers, were measured using proton nuclear magnetic resonance ( 1 H-NMR). Specifically, the integral value of the signal from the residual double bond at 4.5 to 5.5 ppm and the signal from the hydrogenated covalent diene was calculated, and their ratio was calculated.
((7)平均氫化率H(%)、平均乙烯基鍵結量(V)之算出) 平均氫化率(H)及平均乙烯基鍵結量(V)係藉由下述式算出。 平均氫化率(H)=(共聚物(A)之氫化率)×(共聚物(A)之質量比率)+(共聚物(B)之氫化率)×(共聚物(B)之質量比率) 平均乙烯基鍵結量(V)=(共聚物(A)之乙烯基鍵結量)×(共聚物(A)之質量比率)+(共聚物(B)之乙烯基鍵結量)×(共聚物(B)之質量比率) ((7) Calculation of average hydrogenation rate H (%) and average vinyl bond content (V)) The average hydrogenation rate (H) and average vinyl bond content (V) are calculated by the following formula. Average hydrogenation rate (H) = (hydrogenation rate of copolymer (A)) × (mass ratio of copolymer (A)) + (hydrogenation rate of copolymer (B)) × (mass ratio of copolymer (B)) Average vinyl bond content (V) = (vinyl bond content of copolymer (A)) × (mass ratio of copolymer (A)) + (vinyl bond content of copolymer (B)) × (mass ratio of copolymer (B))
(作為下述共聚物(X)之構成成分之共聚物(A)、共聚物(B)之分取) 使用GPC[裝置:Waters公司之ACQUITY UPLC H-Class,管柱:Waters公司之ACQUITY APC XT900(2.5 μm、4.6×150 mm)、Waters公司之ACQUITY APC XT200(2.5 μm、4.6×75 mm)、Waters公司之ACQUITY APC XT125(2.5 mm、4.6×75 mm)串聯],將共聚物(X)分取為作為低分子成分之共聚物(A)與作為高分子成分之共聚物(B)。 溶劑使用氯仿。 基於GPC測定圖,分取為低分子波峰與高分子波峰之各自之成分。 (Fraction of copolymer (A) and copolymer (B) as components of the following copolymer (X)) Using GPC [apparatus: Waters ACQUITY UPLC H-Class, columns: Waters ACQUITY APC XT900 (2.5 μm, 4.6×150 mm), Waters ACQUITY APC XT200 (2.5 μm, 4.6×75 mm), Waters ACQUITY APC XT125 (2.5 mm, 4.6×75 mm) in series], copolymer (X) was fractionated into copolymer (A) as a low molecular weight component and copolymer (B) as a high molecular weight component. Chloroform was used as a solvent. Based on the GPC measurement chart, the components were fractionated into the low molecular weight peak and the high molecular weight peak.
[共聚物、樹脂組合物之材料] (氫化觸媒之製備) 下述之實施例及比較例中,藉由下述之方法製備製作共聚物時所使用之氫化觸媒。 預先對具備攪拌裝置之反應容器進行氮氣置換,向其中添加經乾燥、精製之環己烷1升。 繼而,添加雙(η5-環戊二烯基)二氯化鈦100毫莫耳。一面對其充分地攪拌,一面添加包含三甲基鋁200毫莫耳之正己烷溶液,於室溫下反應約3日。藉此,獲得氫化觸媒。 [Materials for copolymers and resin compositions] (Preparation of hydrogenated catalyst) In the following examples and comparative examples, the hydrogenated catalyst used in the preparation of copolymers was prepared by the following method. A reaction vessel equipped with a stirring device was replaced with nitrogen in advance, and 1 liter of dried and purified cyclohexane was added thereto. Then, 100 mmol of bis(η5-cyclopentadienyl)titanium dichloride was added. While the mixture was stirred thoroughly, a n-hexane solution containing 200 mmol of trimethylaluminum was added, and the mixture was reacted at room temperature for about 3 days. In this way, a hydrogenated catalyst was obtained.
(共聚物(A)及共聚物(B)) 以如下方式製造共聚物(A1)~(A18)、共聚物(B1)~(B22)、及共聚物(X1)。 (Copolymer (A) and Copolymer (B)) Copolymers (A1) to (A18), copolymers (B1) to (B22), and copolymer (X1) were produced as follows.
<製造例1:共聚物(A1)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.301質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A1)。 <Production Example 1: Copolymer (A1)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.301 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 36% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A1).
<製造例2:共聚物(A2)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.337質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含丁二烯80質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為20質量%、無規苯乙烯量(RSa)為0質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A2)。 <Production Example 2: Copolymer (A2)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.337 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene was added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 20% by mass, the random styrene content (RSa) is 0% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A2).
<製造例3:共聚物(A3)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯15質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為1.28質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含丁二烯85質量份之環己烷溶液(濃度20質量%),聚合30分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為75質量%、苯乙烯含量(Sa)為15質量%、無規苯乙烯量(RSa)為0質量%、苯乙烯嵌段含量(BSa)為15質量%、苯乙烯嵌段分子量(MnSa)為1200、數量平均分子量(Mna)為0.8萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A3)。 <Production Example 3: Copolymer (A3)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 15 parts by mass of styrene was added. Next, 1.28 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 85 parts by mass of butadiene was added, and polymerization was carried out for 30 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 75% by mass, the styrene content (Sa) is 15% by mass, the random styrene content (RSa) is 0% by mass, the styrene block content (BSa) is 15% by mass, the styrene block molecular weight (MnSa) is 1200, and the number average molecular weight (Mna) is 8,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A3).
<製造例4:共聚物(A4)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.320質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.6莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含苯乙烯8質量份之環己烷溶液(濃度20質量%)、及包含丁二烯72質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為28質量%、無規苯乙烯量(RSa)為10質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A4)。 <Production Example 4: Copolymer (A4)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.320 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.6 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 72 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60 mass%, the styrene content (Sa) is 28 mass%, the random styrene content (RSa) is 10 mass%, the styrene block content (BSa) is 20 mass%, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 mass parts of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A4).
<製造例5:共聚物(A5)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為1.16質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯8質量份之環己烷溶液(濃度20質量%)、及包含丁二烯72質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為1600、數量平均分子量(Mna)為0.8萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A5)。 <Production Example 5: Copolymer (A5)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 1.16 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 72 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 36% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 1600, and the number average molecular weight (Mna) is 8,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A5).
<製造例6:共聚物(A6)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.267質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為7000、數量平均分子量(Mna)為3.5萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A6)。 <Production Example 6: Copolymer (A6)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.267 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 36% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 7000, and the number average molecular weight (Mna) is 35,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A6).
<製造例7:共聚物(A7)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯25質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.320質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯7質量份之環己烷溶液(濃度20質量%)、及包含丁二烯68質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為32質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為25質量%、苯乙烯嵌段分子量(MnSa)為7500、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A7)。 <Production Example 7: Copolymer (A7)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 25 parts by mass of styrene was added. Next, 0.320 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 7 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 68 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60 mass%, the styrene content (Sa) is 32 mass%, the random styrene content (RSa) is 20 mass%, the styrene block content (BSa) is 25 mass%, the styrene block molecular weight (MnSa) is 7500, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 mass parts of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A7).
<製造例8:共聚物(A8)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.305質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為30質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A8)。 <Production Example 8: Copolymer (A8)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.305 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 30% by mass, the styrene content (Sa) is 36% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A8).
<製造例9:共聚物(A9)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.305質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.6莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應,中途停止氫化反應。 所得之氫化共聚物之氫化率為70%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A9)。 <Production Example 9: Copolymer (A9)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.305 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.6 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 36% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C, and the hydrogenation reaction is stopped halfway. The hydrogenation rate of the obtained hydrogenated copolymer is 70%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A9).
<製造例10:共聚物(A10)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.305質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.6莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A10)。 <Production Example 10: Copolymer (A10)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.305 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.6 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60 mass%, the styrene content (Sa) is 36 mass%, the random styrene content (RSa) is 20 mass%, the styrene block content (BSa) is 20 mass%, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Then, 0.3 mass parts of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate is added as a stabilizer relative to 100 mass parts of the hydrogenated copolymer to obtain a copolymer (A10).
<製造例11:共聚物(A11)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.183質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.8莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯61質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為10000、數量平均分子量(Mna)為5萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A11)。 <Production Example 11: Copolymer (A11)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.183 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.8 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 61 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 36% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 10,000, and the number average molecular weight (Mna) is 50,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A11).
<製造例12:共聚物(A12)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.279質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.8莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯30質量份之環己烷溶液(濃度20質量%)、及包含丁二烯50質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為40質量%、苯乙烯含量(Sa)為50質量%、無規苯乙烯量(RSa)為37.5質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A12)。 <Production Example 12: Copolymer (A12)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.279 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.8 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 30 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 50 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 40% by mass, the styrene content (Sa) is 50% by mass, the random styrene content (RSa) is 37.5% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A12).
<製造例13:共聚物(A13)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯30質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.305質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.6莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯7質量份之環己烷溶液(濃度20質量%)、及包含丁二烯63質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為37質量%、無規苯乙烯量(RSa)為10質量%、苯乙烯嵌段含量(BSa)為30質量%、苯乙烯嵌段分子量(MnSa)為9000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A13)。 <Production Example 13: Copolymer (A13)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 30 parts by mass of styrene was added. Next, 0.305 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.6 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 7 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 63 parts by mass of butadiene were added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60 mass%, the styrene content (Sa) is 37 mass%, the random styrene content (RSa) is 10 mass%, the styrene block content (BSa) is 30 mass%, the styrene block molecular weight (MnSa) is 9000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 mass parts of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A13).
<製造例14:共聚物(A14)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)、及包含丁二烯80質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.337質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.6莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合50分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為20質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為0質量%、苯乙烯嵌段分子量(MnSa)為0、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A14)。 <Production Example 14: Copolymer (A14)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene were added. Next, 0.337 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.6 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 50 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bonding amount (Va) is 60% by mass, the styrene content (Sa) is 20% by mass, the random styrene content (RSa) is 20% by mass, the styrene block content (BSa) is 0% by mass, the styrene block molecular weight (MnSa) is 0, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A14).
<製造例15:共聚物(B1)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B1)。 <Production Example 15: Copolymer (B1)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer based on 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B1).
<製造例16:共聚物(B2)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含丁二烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為34質量%、無規苯乙烯量(RSb)為17.5質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B2)。 <Production Example 16: Copolymer (B2)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution containing 10 parts by mass of styrene (concentration 20% by mass) was added and polymerized for 20 minutes. Then, a cyclohexane solution containing 10 parts by mass of butadiene (concentration 20% by mass) was added and polymerized for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60% by mass, the styrene content (Sb) was 34% by mass, the random styrene content (RSb) was 17.5% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 15,000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B2).
<製造例17:共聚物(B3)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯8質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.116質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.0莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含丁二烯75質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯7質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含丁二烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為75質量%、苯乙烯含量(Sb)為15質量%、無規苯乙烯量(RSb)為0質量%、苯乙烯嵌段含量(BSb)為15質量%、苯乙烯嵌段分子量(MnSb)為6750、數量平均分子量(Mnb)為9萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B3)。 <Production Example 17: Copolymer (B3)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of styrene was added. Next, 0.116 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.0 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 75 parts by mass of butadiene was added, and polymerization was carried out for 60 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 7 parts by mass of styrene was added, and polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of butadiene was added and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 75% by mass, the styrene content (Sb) was 15% by mass, the random styrene content (RSb) was 0% by mass, the styrene block content (BSb) was 15% by mass, the styrene block molecular weight (MnSb) was 6750, and the number average molecular weight (Mnb) was 90,000. Furthermore, a hydrogenation catalyst prepared in the above manner was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Next, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B3).
<製造例18:共聚物(B4)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.064質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯7質量份之環己烷溶液(濃度20質量%)、及包含丁二烯63質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯1質量份之環己烷溶液(濃度20質量%)、及包含丁二烯9質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為28質量%、無規苯乙烯量(RSb)為50質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B4)。 <Production Example 18: Copolymer (B4)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.064 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 7 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 63 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 1 part by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 9 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 28 mass%, the random styrene content (RSb) was 50 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B4).
<製造例19:共聚物(B5)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.031質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.1莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯7質量份之環己烷溶液(濃度20質量%)、及包含丁二烯63質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯1質量份之環己烷溶液(濃度20質量%)、及包含丁二烯9質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為30000、數量平均分子量(Mnb)為30萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B5)。 <Production Example 19: Copolymer (B5)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.031 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.1 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 7 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 63 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 1 part by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 9 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 30,000, and the number average molecular weight (Mnb) was 300,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B5).
<製造例20:共聚物(B6)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯5質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.044質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯8質量份之環己烷溶液(濃度20質量%)、及包含丁二烯72質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯5質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 繼而,投入包含苯乙烯1質量份之環己烷溶液(濃度20質量%)、及包含丁二烯9質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為19質量%、無規苯乙烯量(RSb)為10質量%、苯乙烯嵌段含量(BSb)為10質量%、苯乙烯嵌段分子量(MnSb)為22000、數量平均分子量(Mnb)為22萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B6)。 <Production Example 20: Copolymer (B6)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 5 parts by mass of styrene was added. Next, 0.044 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 72 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 5 parts by mass of styrene was added, and the polymerization was carried out for 10 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 1 part by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 9 parts by mass of butadiene were added, and the polymerization was carried out for 10 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 19 mass%, the random styrene content (RSb) was 10 mass%, the styrene block content (BSb) was 10 mass%, the styrene block molecular weight (MnSb) was 22000, and the number average molecular weight (Mnb) was 220,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B6).
<製造例21:共聚物(B7)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.064質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為30質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B7)。 <Production Example 21: Copolymer (B7)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.064 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 30 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B7).
<製造例22:共聚物(B8)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B8)。 <Production Example 22: Copolymer (B8)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 10 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 15000. Furthermore, a hydrogenation catalyst prepared in the above manner was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Next, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B8).
<製造例23:共聚物(B9)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應,中途停止氫化反應。 所得之氫化共聚物之氫化率為70%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B9)。 <Production Example 23: Copolymer (B9)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C, and the hydrogenation reaction was stopped halfway. The hydrogenation rate of the obtained hydrogenated copolymer was 70%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B9).
<製造例24:共聚物(B10)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B10)。 <Production Example 24: Copolymer (B10)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 150,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (B10).
<製造例25:共聚物(B11)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.092質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為10000、數量平均分子量(Mnb)為10萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B11)。 <Production Example 25: Copolymer (B11)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.092 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 10 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 10000, and the number average molecular weight (Mnb) was 100,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer based on 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B11).
<製造例26:共聚物(B12)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.085質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為11000、數量平均分子量(Mnb)為11萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B12)。 <Production Example 26: Copolymer (B12)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.085 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added and the polymerization was carried out for 10 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60% by mass, the styrene content (Sb) was 36% by mass, the random styrene content (RSb) was 20% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 11,000, and the number average molecular weight (Mnb) was 110,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B12).
<製造例27:共聚物(B13)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.056質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯26質量份之環己烷溶液(濃度20質量%)、及包含丁二烯44質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯4質量份之環己烷溶液(濃度20質量%)、及包含丁二烯6質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為40質量%、苯乙烯含量(Sb)為50質量%、無規苯乙烯量(RSb)為40質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B13)。 <Production Example 27: Copolymer (B13)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.056 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 26 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 44 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 4 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 6 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 40 mass%, the styrene content (Sb) was 50 mass%, the random styrene content (RSb) was 40 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 15000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B13).
<製造例28:共聚物(B14)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)、及包含丁二烯80質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.067質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合60分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為20質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為0質量%、苯乙烯嵌段分子量(MnSb)為0、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B14)。 <Production Example 28: Copolymer (B14)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene were added. Next, 0.067 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 60 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) is 60 mass%, the styrene content (Sb) is 20 mass%, the random styrene content (RSb) is 20 mass%, the styrene block content (BSb) is 0 mass%, the styrene block molecular weight (MnSb) is 0, and the number average molecular weight (Mnb) is 150,000. Furthermore, a hydrogenation catalyst prepared in the above manner is added to the obtained copolymer at 100 ppm based on Ti per 100 mass parts of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer is 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (B14).
<製造例29:共聚物(B15)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.123質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為7000、數量平均分子量(Mnb)為7萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B15)。 <Production Example 29: Copolymer (B15)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.123 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 7000, and the number average molecular weight (Mnb) was 70,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer per 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B15).
<製造例30:共聚物(B16)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.085質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為11000、數量平均分子量(Mnb)為11萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B16)。 <Production Example 30: Copolymer (B16)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.085 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 10 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 11000, and the number average molecular weight (Mnb) was 110,000. Furthermore, a hydrogenation catalyst prepared in the above manner was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Next, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B16).
<製造例31:共聚物(B17)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.085質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 繼而,投入包含苯乙烯2質量份之環己烷溶液(濃度20質量%)、及包含丁二烯8質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為11000、數量平均分子量(Mnb)為11萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B17)。 <Production Example 31: Copolymer (B17)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.085 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added, and the polymerization was carried out for 10 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 2 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of butadiene were added, and the polymerization was carried out for 10 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60 mass%, the styrene content (Sb) was 36 mass%, the random styrene content (RSb) was 20 mass%, the styrene block content (BSb) was 20 mass%, the styrene block molecular weight (MnSb) was 11000, and the number average molecular weight (Mnb) was 110,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (B17).
<製造例32:共聚物(B18)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合10分鐘。 繼而,投入包含苯乙烯16質量份之環己烷溶液(濃度20質量%)、及包含丁二烯64質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合10分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B18)。 <Production Example 32: Copolymer (B18)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 10 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 16 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 64 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added and the polymerization was carried out for 10 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60% by mass, the styrene content (Sb) was 36% by mass, the random styrene content (RSb) was 20% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 15,000, and the number average molecular weight (Mnb) was 150,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B18).
<製造例33:共聚物(X1)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯7.4質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.05質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯9.9質量份之環己烷溶液(濃度20質量%)、及包含丁二烯39.7質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯5.0質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含苯乙烯7.6質量份之環己烷溶液(濃度20質量%)與相對於全部單體100質量份為0.165質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.6莫耳之N,N,N',N'-四甲基乙二胺,聚合20分鐘。 繼而,投入包含苯乙烯6.1質量份之環己烷溶液(濃度20質量%)、及包含丁二烯24.3質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 藉由層析法將以如上方式所得之聚合物分取為低分子成分(共聚物(A))與高分子成分(共聚物(B)),分別進行分析,結果共聚物(A)中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為36質量%、無規苯乙烯量(RSa)為20質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為3600、數量平均分子量(Mna)為1.8萬。 共聚物(B)中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為36質量%、無規苯乙烯量(RSb)為20質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 又,共聚物(A)與共聚物(B)之含量之比為(A)/(B)=30/70。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應。 所得之氫化共聚物之氫化率為98%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得作為共聚物(A)及共聚物(B)之混合物之共聚物(X1)。 <Production Example 33: Copolymer (X1)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 7.4 mass parts of styrene was added. Next, 0.05 mass parts of n-butyl lithium relative to 100 mass parts of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 9.9 mass parts of styrene and a cyclohexane solution (concentration 20 mass%) containing 39.7 mass parts of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 5.0 mass parts of styrene was added, and polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 7.6 mass parts of styrene and 0.165 mass parts of n-butyl lithium relative to 100 mass parts of all monomers, and 0.6 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20 mass%) containing 6.1 mass parts of styrene and a cyclohexane solution (concentration 20 mass%) containing 24.3 mass parts of butadiene were added, and polymerization was carried out for 20 minutes. Then, methanol was added to stop the polymerization reaction. The polymer obtained in the above manner was separated into a low molecular weight component (copolymer (A)) and a high molecular weight component (copolymer (B)) by chromatography and analyzed separately. The results showed that in copolymer (A), the vinyl bonding amount (Va) was 60% by mass, the styrene content (Sa) was 36% by mass, the random styrene content (RSa) was 20% by mass, the styrene block content (BSa) was 20% by mass, the styrene block molecular weight (MnSa) was 3600, and the number average molecular weight (Mna) was 18,000. In copolymer (B), the vinyl bonding amount (Vb) was 60% by mass, the styrene content (Sb) was 36% by mass, the random styrene content (RSb) was 20% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 15,000, and the number average molecular weight (Mnb) was 150,000. In addition, the content ratio of copolymer (A) to copolymer (B) is (A)/(B)=30/70. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C. The hydrogenation rate of the obtained hydrogenated copolymer was 98%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (X1) which is a mixture of copolymer (A) and copolymer (B).
<製造34:共聚物(A15)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.337質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含丁二烯80質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為20質量%、無規苯乙烯量(RSa)為0質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A15)。 <Production 34: Copolymer (A15)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.337 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene was added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 20% by mass, the random styrene content (RSa) is 0% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate is added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (A15).
<製造例35:共聚物(A16)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.337質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含丁二烯80質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為20質量%、無規苯乙烯量(RSa)為0質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應,中途停止氫化反應。 所得之氫化共聚物之氫化率為30%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A16)。 <Production Example 35: Copolymer (A16)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.337 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene was added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained as above, the vinyl bond content (Va) is 60% by mass, the styrene content (Sa) is 20% by mass, the random styrene content (RSa) is 0% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Furthermore, a hydrogenation catalyst prepared as above is added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction is carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C, and the hydrogenation reaction is stopped halfway. The hydrogenation rate of the obtained hydrogenated copolymer is 30%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (A16).
<製造例36:共聚物(A17)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為1.02質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.7莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含丁二烯80質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為60質量%、苯乙烯含量(Sa)為20質量%、無規苯乙烯量(RSa)為0質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為2000、數量平均分子量(Mna)為1萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A17)。 <Production Example 36: Copolymer (A17)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 1.02 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.7 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene was added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 60 mass%, the styrene content (Sa) is 20 mass%, the random styrene content (RSa) is 0 mass%, the styrene block content (BSa) is 20 mass%, the styrene block molecular weight (MnSa) is 2000, and the number average molecular weight (Mna) is 10,000. Then, 0.3 mass parts of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate is added as a stabilizer relative to 100 mass parts of the hydrogenated copolymer to obtain a copolymer (A17).
<製造例37:共聚物(A18)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯20質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.337質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.2莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合15分鐘。 繼而,投入包含丁二烯80質量份之環己烷溶液(濃度20質量%),聚合45分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Va)為30質量%、苯乙烯含量(Sa)為20質量%、無規苯乙烯量(RSa)為0質量%、苯乙烯嵌段含量(BSa)為20質量%、苯乙烯嵌段分子量(MnSa)為6000、數量平均分子量(Mna)為3萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(A18)。 <Production Example 37: Copolymer (A18)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 20 parts by mass of styrene was added. Next, 0.337 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.2 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 15 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 80 parts by mass of butadiene was added, and polymerization was carried out for 45 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Va) is 30% by mass, the styrene content (Sa) is 20% by mass, the random styrene content (RSa) is 0% by mass, the styrene block content (BSa) is 20% by mass, the styrene block molecular weight (MnSa) is 6000, and the number average molecular weight (Mna) is 30,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate is added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (A18).
<製造例38:共聚物(B19)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含丁二烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為34質量%、無規苯乙烯量(RSb)為17.5質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B19)。 <Production Example 38: Copolymer (B19)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution containing 10 parts by mass of styrene (concentration 20% by mass) was added and polymerized for 20 minutes. Then, a cyclohexane solution containing 10 parts by mass of butadiene (concentration 20% by mass) was added and polymerized for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60% by mass, the styrene content (Sb) was 34% by mass, the random styrene content (RSb) was 17.5% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 15,000, and the number average molecular weight (Mnb) was 150,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (B19).
<製造例39:共聚物(B20)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為1.3莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含丁二烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為34質量%、無規苯乙烯量(RSb)為17.5質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 進而,向所得之共聚物中添加相對於共聚物每100質量份以Ti基準計為100 ppm之以如上方式製備之氫化觸媒,於氫壓0.7 MPa、溫度80℃之條件下進行氫化反應,中途停止氫化反應。 所得之氫化共聚物之氫化率為30%。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B20)。 <Production Example 39: Copolymer (B20)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 1.3 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution containing 10 parts by mass of styrene (concentration 20% by mass) was added and polymerized for 20 minutes. Then, a cyclohexane solution containing 10 parts by mass of butadiene (concentration 20% by mass) was added and polymerized for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60% by mass, the styrene content (Sb) was 34% by mass, the random styrene content (RSb) was 17.5% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 15,000, and the number average molecular weight (Mnb) was 150,000. Furthermore, a hydrogenation catalyst prepared as above was added to the obtained copolymer at 100 ppm based on Ti per 100 parts by mass of the copolymer, and a hydrogenation reaction was carried out under the conditions of a hydrogen pressure of 0.7 MPa and a temperature of 80°C, and the hydrogenation reaction was stopped halfway. The hydrogenation rate of the obtained hydrogenated copolymer was 30%. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B20).
<製造例40:共聚物(B21)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.061質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.4莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含苯乙烯14質量份之環己烷溶液(濃度20質量%)、及包含丁二烯56質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含丁二烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為30質量%、苯乙烯含量(Sb)為34質量%、無規苯乙烯量(RSb)為17.5質量%、苯乙烯嵌段含量(BSb)為20質量%、苯乙烯嵌段分子量(MnSb)為15000、數量平均分子量(Mnb)為15萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B21)。 <Production Example 40: Copolymer (B21)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 10 parts by mass of styrene was added. Next, 0.061 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.4 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 14 parts by mass of styrene and a cyclohexane solution (concentration 20 mass%) containing 56 parts by mass of butadiene were added, and polymerization was carried out for 60 minutes. Then, a cyclohexane solution containing 10 parts by mass of styrene (concentration 20% by mass) was added, and the polymerization was carried out for 20 minutes. Then, a cyclohexane solution containing 10 parts by mass of butadiene (concentration 20% by mass) was added, and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 30% by mass, the styrene content (Sb) was 34% by mass, the random styrene content (RSb) was 17.5% by mass, the styrene block content (BSb) was 20% by mass, the styrene block molecular weight (MnSb) was 15,000, and the number average molecular weight (Mnb) was 150,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain copolymer (B21).
<製造例41:共聚物(B22)> 使用具有攪拌裝置與夾套之槽型反應器(內容積10 L),進行分批聚合。 投入包含苯乙烯8質量份之環己烷溶液(濃度20質量%)。 繼而,添加相對於全部單體100質量份為0.116質量份之正丁基鋰、及相對於正丁基鋰1莫耳為0.8莫耳之N,N,N',N'-四甲基乙二胺,於70℃下聚合20分鐘。 繼而,投入包含丁二烯75質量份之環己烷溶液(濃度20質量%),聚合60分鐘。 繼而,投入包含苯乙烯7質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 繼而,投入包含丁二烯10質量份之環己烷溶液(濃度20質量%),聚合20分鐘。 其後,添加甲醇,停止聚合反應。 以如上方式所得之聚合物中,乙烯基鍵結量(Vb)為60質量%、苯乙烯含量(Sb)為15質量%、無規苯乙烯量(RSb)為0質量%、苯乙烯嵌段含量(BSb)為15質量%、苯乙烯嵌段分子量(MnSb)為6750、數量平均分子量(Mnb)為9萬。 繼而,添加相對於氫化共聚物100質量份為0.3質量份之3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯作為穩定劑,獲得共聚物(B22)。 <Production Example 41: Copolymer (B22)> Batch polymerization was carried out using a tank reactor (content volume 10 L) equipped with a stirring device and a jacket. A cyclohexane solution (concentration 20 mass%) containing 8 parts by mass of styrene was added. Next, 0.116 parts by mass of n-butyl lithium relative to 100 parts by mass of all monomers and 0.8 mol of N,N,N',N'-tetramethylethylenediamine relative to 1 mol of n-butyl lithium were added, and polymerization was carried out at 70°C for 20 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 75 parts by mass of butadiene was added, and polymerization was carried out for 60 minutes. Next, a cyclohexane solution (concentration 20 mass%) containing 7 parts by mass of styrene was added, and polymerization was carried out for 20 minutes. Then, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of butadiene was added and the polymerization was carried out for 20 minutes. Thereafter, methanol was added to stop the polymerization reaction. In the polymer obtained in the above manner, the vinyl bond content (Vb) was 60% by mass, the styrene content (Sb) was 15% by mass, the random styrene content (RSb) was 0% by mass, the styrene block content (BSb) was 15% by mass, the styrene block molecular weight (MnSb) was 6750, and the number average molecular weight (Mnb) was 90,000. Then, 0.3 parts by mass of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was added as a stabilizer relative to 100 parts by mass of the hydrogenated copolymer to obtain a copolymer (B22).
<製造例42:聚苯醚(PPE)> 作為極性樹脂,以如下方式聚合聚苯醚系樹脂(PPE)。 向於反應器底部具備用以導入含氧氣體之噴氣器、攪拌渦輪葉及擋板且於反應器上部之排氣線(vent gas line)具備回流冷凝器之1.5升之附夾套之反應器中加入0.2512 g之氯化銅二水合物、1.1062 g之35%鹽酸、3.6179 g之二-正丁基胺、9.5937 g之N,N,N',N'-四甲基丙二胺、211.63 g之甲醇及493.80 g之正丁醇、包含5莫耳%之2,2-雙(3,5-二甲基-4-羥基苯基)丙烷之2,6-二甲基苯酚180.0 g。所使用之溶劑之組成質量比為正丁醇:甲醇=70:30。 繼而,一面劇烈攪拌,一面以180 ml/min之速度開始自噴氣器向反應器內導入氧,同時使熱媒通過夾套對聚合溫度進行調節以保持於40℃。 聚合液逐漸呈現漿料之樣態。 於聚苯醚達到所需之數量平均分子量時,停止含氧氣體之通入,將所得之聚合混合物加溫至50℃。繼而,一點點少量添加對苯二酚(和光純藥公司製造之試劑),持續保溫至50℃直至漿料狀之聚苯醚成為白色為止。 繼而,添加包含6.5質量%之36%鹽酸之甲醇溶液720 g,進行過濾,進而以甲醇重複洗淨,獲得濕潤聚苯醚。繼而,於100℃下進行真空乾燥,獲得乾燥聚苯醚。ηsp/c為0.103 dl/g,產率為97%。 ηsp/c之測定係將上述之聚苯醚製成0.5 g/dl之氯仿溶液,使用烏氏黏度管,求出30℃下之還原黏度(ηsp/c)。單元為dl/g。 以如下方式對所得之聚苯醚進行改性。 將聚苯醚152.5 g及甲苯152.5 g進行混合,加熱至約85℃。繼而,添加二甲基胺基吡啶2.1 g。於固體全部溶解之時點,緩緩添加甲基丙烯酸酐18.28 g。一面將所得之溶液連續混合,一面將其於85℃下維持3小時。繼而,將溶液冷卻至室溫,獲得甲基丙烯酸酯封端聚苯醚之甲苯溶液。對於所得之甲苯溶液,向為了攪拌而具備均質機之圓筒狀3 L之SUS容器中一點點少量地滴加10℃之甲醇1000 mL。 對所得之粉體進行過濾,以甲醇洗淨,於85℃氮氣下乾燥18小時。 <Production Example 42: Polyphenylene ether (PPE)> As a polar resin, a polyphenylene ether resin (PPE) was polymerized in the following manner. 0.2512 g of cupric chloride dihydrate, 1.1062 g of 35% hydrochloric acid, 3.6179 g of di-n-butylamine, 9.5937 g of N,N,N',N'-tetramethylpropylenediamine, 211.63 g of methanol and 493.80 g of n-butanol, and 180.0 g of 2,6-dimethylphenol containing 5 mol% of 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane were added to a 1.5-liter jacketed reactor equipped with an aerator for introducing oxygen-containing gas at the bottom of the reactor, a stirring turbine blade and a baffle, and a reflux condenser at the vent gas line at the top of the reactor. The mass ratio of the solvent used was n-butanol:methanol = 70:30. Then, while stirring vigorously, oxygen was introduced into the reactor from the sprayer at a rate of 180 ml/min, and the heat medium was used to adjust the polymerization temperature through the jacket to maintain it at 40°C. The polymerization solution gradually took on the state of slurry. When the polyphenylene ether reached the required number average molecular weight, the introduction of oxygen-containing gas was stopped, and the obtained polymerization mixture was heated to 50°C. Then, hydroquinone (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added little by little, and the temperature was kept at 50°C until the slurry-like polyphenylene ether turned white. Then, 720 g of a methanol solution containing 6.5 mass% of 36% hydrochloric acid was added, filtered, and then repeatedly washed with methanol to obtain wet polyphenylene ether. Then, vacuum drying was performed at 100°C to obtain dry polyphenylene ether. ηsp/c was 0.103 dl/g, and the yield was 97%. ηsp/c was determined by preparing the above polyphenylene ether into a 0.5 g/dl chloroform solution, and using an Oobleck viscometer to determine the reduced viscosity (ηsp/c) at 30°C. The unit is dl/g. The obtained polyphenylene ether was modified as follows. 152.5 g of polyphenylene ether and 152.5 g of toluene were mixed and heated to about 85°C. Then, 2.1 g of dimethylaminopyridine was added. When all the solids were dissolved, 18.28 g of methacrylic anhydride was slowly added. The obtained solution was kept at 85°C for 3 hours while being continuously mixed. Then, the solution was cooled to room temperature to obtain a toluene solution of methacrylate-terminated polyphenylene ether. 1000 mL of 10°C methanol was added dropwise to the obtained toluene solution into a cylindrical 3 L SUS container equipped with a homogenizer for stirring. The obtained powder was filtered, washed with methanol, and dried at 85°C under nitrogen for 18 hours.
[使用PPE作為硬化樹脂之情形時之實施例及比較例] (實施例1~25、實施例30~34)、(比較例1~8) 使用下述之成分,依照以下之製備方法製作樹脂組合物。 [Examples and Comparative Examples of Using PPE as Curing Resin] (Examples 1 to 25, Examples 30 to 34), (Comparative Examples 1 to 8) The following components were used to prepare a resin composition according to the following preparation method.
<共聚物(A)> 製造例(1)~(14)中製作之共聚物(A1)~(A14) 製造例(34)~(37)中製作之共聚物(A15)~(A18) 苯乙烯丁二烯共聚物(「Ricon100(製品名)」,CRAY VALLEY公司製造,苯乙烯:25質量%、丁二烯:75質量%,丁二烯中之1,2-乙烯基:70%,數量平均分子量4500,嵌段苯乙烯量:0質量%,氫化率:0%) <共聚物(B)> 製造例(15)~(32)中製作之共聚物(B1)~(B18) 製造例(38)~(41)中製作之共聚物(B19)~(B22) <共聚物(A)及共聚物(B)之混合物> 製造例(33)中製作之共聚物(X1) <成分(I):硬化樹脂> 製造例42中製作之PPE <成分(II):自由基起始劑> Perbutyl P(日油股份有限公司製造) <成分(III):硬化劑> 異氰尿酸三烯丙酯(TAIC TM)(三菱化學公司製造) <Copolymer (A)> Copolymers (A1) to (A14) prepared in Production Examples (1) to (14) Copolymers (A15) to (A18) prepared in Production Examples (34) to (37) Styrene butadiene copolymer ("Ricon 100 (product name)", manufactured by Cray Valley Co., Ltd., styrene: 25% by mass, butadiene: 75% by mass, 1,2-vinyl group in butadiene: 70%, number average molecular weight 4500, block styrene content: 0% by mass, hydrogenation rate: 0%) <Copolymer (B)> Copolymers (B1) to (B18) prepared in Production Examples (15) to (32) Copolymers (B19) to (B22) prepared in Production Examples (38) to (41) <Mixture of copolymer (A) and copolymer (B)> Copolymer (X1) prepared in Production Example (33) <Component (I): Hardened resin> PPE prepared in Production Example 42 <Component (II): Free radical initiator> Perbutyl P (manufactured by NOF Corporation) <Component (III): Hardener> Triallyl isocyanurate (TAIC TM ) (manufactured by Mitsubishi Chemical Corporation)
(樹脂組合物之製作、及清漆之製備) 使用製造例(1)~(41)之共聚物(A)、共聚物(B)、及共聚物(X),且使用上述之成分(I)、成分(II)、成分(III),按照下述表所示之組成稱取各成分置於容器中,利用甲苯(和光純藥公司製造)進行溶解並攪拌,製備包含樹脂組合物之清漆。 製作膜時,藉由甲苯之添加量進行黏度調整。 此時,將樹脂組合物之清漆中之濃度調整為40~60質量%。 (Preparation of resin composition and varnish) Using the copolymers (A), (B), and (X) of the production examples (1) to (41), and using the above-mentioned components (I), (II), and (III), each component was weighed according to the composition shown in the following table and placed in a container, and dissolved and stirred with toluene (manufactured by Wako Junyaku Co., Ltd.) to prepare a varnish containing the resin composition. When preparing the film, the viscosity was adjusted by the amount of toluene added. At this time, the concentration of the resin composition in the varnish was adjusted to 40 to 60% by mass.
(使用清漆之預浸體、及預浸體之硬化物之製作) 使按照下述表所示之組成製作之樹脂組合物之清漆含浸於玻璃基材(L2116,#2116類型,「L玻璃」,旭化成股份有限公司製造)中後,於130℃下加熱乾燥50分鐘,藉此獲得預浸體。 將所得之預浸體重疊6片進行積層,以升溫速度5℃/min升溫至溫度200℃,於200℃、2小時、壓力3 MPa之條件下進行加熱加壓,藉此獲得厚度0.7mm之預浸體之硬化物。 (Prepreg using varnish and preparation of cured prepreg) After impregnating a glass substrate (L2116, #2116 type, "L glass", manufactured by Asahi Kasei Corporation) with a varnish of a resin composition as shown in the following table, the prepreg was dried by heating at 130°C for 50 minutes to obtain a prepreg. The obtained prepreg was stacked in 6 pieces for lamination, and the temperature was raised to 200°C at a heating rate of 5°C/min, and heated and pressed at 200°C for 2 hours and a pressure of 3 MPa to obtain a cured prepreg with a thickness of 0.7 mm.
(實施例1~25、30~34、比較例1~8之評價基準) <(1)清漆溶解性> 將按照下述表所示之組成製作之樹脂組合物分別以固形物成分濃度成為40質量%及60質量%之方式添加至甲苯中,於40℃下攪拌120分鐘。 將其等之溶液作為評價樣品,按照下述之三個階段進行評價。 [評價基準] ○:固形物成分濃度為40質量%及60質量%之溶液中均無溶解殘留。 Δ:僅固形物成分濃度為40質量%之溶液中無溶解殘留。 ×:無論哪個溶液中均存在溶解殘留。 (Evaluation criteria for Examples 1 to 25, 30 to 34, and Comparative Examples 1 to 8) <(1) Varnish solubility> The resin composition prepared according to the composition shown in the following table was added to toluene in such a manner that the solid content concentration was 40 mass % and 60 mass %, respectively, and stirred at 40°C for 120 minutes. The solutions were used as evaluation samples and evaluated in the following three stages. [Evaluation criteria] ○: No dissolved residue was found in the solutions with a solid content concentration of 40 mass % and 60 mass %. Δ: No dissolved residue was found in the solution with a solid content concentration of 40 mass %. ×: Dissolved residue was found in all solutions.
<(2)清漆保存穩定性> 觀察將上述之實施例及比較例之清漆於30℃/50%RH下靜置時之狀態,按照下述之基準評價直至層分離之產生及/或凝膠狀成分之析出為止之天數及有無。 表中之「-」意指清漆之製作時產生溶解殘留而無法評價。 [評價基準] ◎:720小時以上(包含無析出) ○:360~未達720小時 Δ:24~360小時 ×:未達24小時 <(2) Storage stability of varnish> The varnishes of the above-mentioned examples and comparative examples were observed when left at 30°C/50%RH, and the number of days until layer separation and/or precipitation of gel components occurred and the presence or absence thereof were evaluated according to the following criteria. The "-" in the table means that the varnish produced dissolved residues during preparation and could not be evaluated. [Evaluation criteria] ◎: 720 hours or more (including no precipitation) ○: 360 to less than 720 hours Δ: 24 to 360 hours ×: less than 24 hours
<(3)介電特性> 藉由空腔共振法測定所得之預浸體之10 GHz下之介電損耗因數。 使用網路分析儀(N5230A,Agilent Technologies公司製造)、及關東電子應用開發公司製造之空腔共振器(Cavity Resornator CP系列)作為測定裝置,測定樣品係自上述之製作方法中記載之預浸體切出寬2.6 mm×長80 mm之試驗片而測定。 以不含共聚物(A)及共聚物(B)之比較例8與各實施例或比較例之介電損耗因數及介電常數之差(比較例8-實施例或比較例)進行評價。 表中之「-」意指清漆之製作時產生溶解殘留而無法評價。 [評價基準] 介電損耗因數(Df) ◎:0.0014以上 ○:0.0012以上且未達0.0014 Δ:0.0011以上且未達0.0012 ×:未達0.0011 介電常數(Dk) ◎:0.25以上 ○:0.15以上且未達0.25 Δ:0.1以上且未達0.15 ×:未達0.1 <(3) Dielectric properties> The dielectric dissipation factor of the obtained prepreg at 10 GHz was measured by the cavity resonance method. A network analyzer (N5230A, manufactured by Agilent Technologies) and a cavity resonator (Cavity Resornator CP series) manufactured by Kanto Electronics Application Development Co., Ltd. were used as measuring devices. The measuring sample was a test piece of 2.6 mm wide × 80 mm long cut out from the prepreg described in the above-mentioned production method. The difference in dielectric dissipation factor and dielectric constant between Comparative Example 8 not containing copolymer (A) and copolymer (B) and each example or comparative example (Comparative Example 8 - Example or Comparative Example) was used for evaluation. The "-" in the table means that the varnish was dissolved and leftovers were produced during the production process and could not be evaluated. [Evaluation criteria] Dielectric dissipation factor (Df) ◎: 0.0014 or more ○: 0.0012 or more but less than 0.0014 Δ: 0.0011 or more but less than 0.0012 ×: less than 0.0011 Dielectric constant (Dk) ◎: 0.25 or more ○: 0.15 or more but less than 0.25 Δ: 0.1 or more but less than 0.15 ×: less than 0.1
<(4)耐熱性(玻璃轉移溫度:Tg)> 測定樹脂組合物之動態黏彈性,求出tanδ變得最大之溫度作為玻璃轉移溫度(Tg)。 所謂Tg較高,表示於較廣之溫度區域為高強度。 測定裝置使用ARES(TA Instruments公司製造,商品名),作為測定試樣,將上述之預浸體之硬化物切成長40 mm、寬約10 mm、厚0.7 mm而使用。於頻率10 rad/s、測定溫度-150~270℃之扭轉模式(torsional mode)下進行測定。 以不含共聚物(A)及共聚物(B)之比較例8與各實施例或比較例之Tg之差(比較例8-實施例或比較例)進行評價。 表中之「-」意指清漆之製作時產生溶解殘留而無法評價。 [評價基準] ◎:未達10℃ ○:10℃以上且未達25℃ Δ:25℃以上且未達40℃ ×:40℃以上 <(4) Heat resistance (glass transition temperature: Tg)> The dynamic viscoelasticity of the resin composition was measured, and the temperature at which tanδ became maximum was determined as the glass transition temperature (Tg). A higher Tg means higher strength over a wider temperature range. The measuring device used was ARES (manufactured by TA Instruments, trade name), and the cured product of the above-mentioned prepreg was cut into pieces with a length of 40 mm, a width of about 10 mm, and a thickness of 0.7 mm for use as the measuring sample. The measurement was performed in the torsional mode at a frequency of 10 rad/s and a measuring temperature of -150 to 270°C. Evaluation was performed based on the difference in Tg between Comparative Example 8 without copolymer (A) and copolymer (B) and each Example or Comparative Example (Comparative Example 8 - Example or Comparative Example). The "-" in the table means that the varnish was dissolved and left over during preparation and could not be evaluated. [Evaluation criteria] ◎: Less than 10°C ○: 10°C or more and less than 25°C Δ: 25°C or more and less than 40°C ×: 40°C or more
<(5)與銅箔之接著性(剝離強度)> 於聚醯亞胺膜塗佈下述之各樹脂組合物,將溶劑乾燥去除後,重疊厚度35 μm之銅箔,以100℃、1 MPa加熱壓接2分鐘而層壓銅箔,製作包含聚醯亞胺膜-樹脂組合物-銅箔之積層體。 將上述積層體於180℃下加熱1小時,藉此使樹脂組合物硬化,將硬化後之積層體供於接著性樣品。 於上述積層體切出寬1 cm之切口,以拉伸速度50 mm/min將銅箔向90°方向剝離進行試驗,測定剝離強度。剝離強度之值越高,則意味著與銅箔之接著性越高。 按照下述之基準評價測定結果。 表中之「-」意指清漆之製作時產生溶解殘留而無法評價。 [評價基準] ◎:0.8 N/mm以上 ○:0.6 N/mm以上且未達0.8 N/mm Δ:0.4 N/mm以上且未達0.6 N/mm ×:未達0.4 N/mm <(5) Adhesion to copper foil (peel strength)> The following resin compositions were applied to a polyimide film, and after the solvent was dried and removed, a copper foil with a thickness of 35 μm was superimposed and the copper foil was laminated by heating and pressing at 100°C and 1 MPa for 2 minutes to produce a laminate comprising a polyimide film-resin composition-copper foil. The laminate was heated at 180°C for 1 hour to cure the resin composition, and the cured laminate was provided to an adhesion sample. A 1 cm wide incision was cut in the above laminate, and the copper foil was peeled off in a 90° direction at a tensile speed of 50 mm/min to measure the peeling strength. The higher the peeling strength value, the higher the adhesion to the copper foil. The test results were evaluated according to the following criteria. The "-" in the table means that the varnish was dissolved and left during the preparation and could not be evaluated. [Evaluation criteria] ◎: 0.8 N/mm or more ○: 0.6 N/mm or more and less than 0.8 N/mm Δ: 0.4 N/mm or more and less than 0.6 N/mm ×: less than 0.4 N/mm
<(6)耐龜裂性> 將上述所得之樹脂組合物之清漆含浸塗覆於厚度0.069 mm之低介電玻璃布上,使用乾燥機(耐壓防爆型蒸氣乾燥機,高杉製作所(股)製造)),於165℃下加熱乾燥5分鐘,獲得樹脂組合物之含量為30質量%之預浸體。 將該預浸體重疊2片,於兩面配置12 μm之銅箔(3EC-M3-VLP,三井金屬礦業(股)製造),於壓力30 kg/cm 2、溫度210℃下進行150分鐘之真空加壓,獲得厚度0.2 mm之銅箔積層板(金屬箔積層板)。 <(6) Crack resistance> The varnish of the resin composition obtained above was impregnated onto a low-dielectric glass cloth having a thickness of 0.069 mm, and dried at 165°C for 5 minutes using a dryer (pressure-resistant explosion-proof steam dryer, manufactured by Takasugi Seisakusho Co., Ltd.) to obtain a prepreg having a content of 30% by mass of the resin composition. Two sheets of the prepreg were stacked, and 12 μm copper foil (3EC-M3-VLP, manufactured by Mitsui Metal & Mining Co., Ltd.) was placed on both sides. The prepreg was vacuum pressed at a pressure of 30 kg/ cm2 and a temperature of 210°C for 150 minutes to obtain a copper foil laminate (metal foil laminate) having a thickness of 0.2 mm.
於將所得之銅箔積層板重疊2片而成者之上方配置厚度0.1 mm之鋁箔,於下方配置厚度1.5 mm之紙基材酚樹脂積層板(FUTAMURA CHEMICAL公司製造,FL-101),使用徑0.2 mm(Hitachi Via Mechanics公司製造之ND-1V212)之鑽孔器,於轉速:160 krpm、輸送速度:2 m/min、切削載荷(chip load)12.5 μm/rev之條件下於任意之部位製作5個導孔,藉由SEM觀察評價龜裂之產生之有無。A 0.1 mm thick aluminum foil was placed on the top of two stacked copper foil laminates, and a 1.5 mm thick paper-based phenolic resin laminate (FL-101, manufactured by FUTAMURA CHEMICAL) was placed on the bottom. Five guide holes were made at random locations using a drill with a diameter of 0.2 mm (ND-1V212, manufactured by Hitachi Via Mechanics) at a rotation speed of 160 krpm, a feed speed of 2 m/min, and a chip load of 12.5 μm/rev. The presence of turtle cracks was evaluated by SEM observation.
[龜裂產生之有無] 根據SEM圖像觀測於5個導孔之底部是否產生龜裂。 龜裂較少者被視為開孔加工性良好者,以如下方式進行評價。 再者,表中之「-」意指清漆之製作時產生溶解殘留而無法評價。 ○:無龜裂 Δ:略微殘留龜裂,但與不含共聚物(A)及共聚物(B)之比較例8相比,龜裂之數減少。 ×:有龜裂且可見與不含共聚物(A)及共聚物(B)之比較例8同等或其以上之龜裂之數。 [Presence of cracking] The SEM images were used to observe whether cracking occurred at the bottom of the five guide holes. The ones with fewer cracking were considered to have good hole processing properties and were evaluated as follows. In addition, "-" in the table means that the varnish was dissolved and left behind during the preparation and could not be evaluated. ○: No cracking Δ: Slightly left cracking, but the number of cracking was reduced compared to Comparative Example 8 which did not contain copolymer (A) and copolymer (B). ×: There was cracking and the number of cracking was equal to or greater than that of Comparative Example 8 which did not contain copolymer (A) and copolymer (B).
將實施例1~25、30~34、比較例1~8之評價結果示於下述表中。 再者,下述之實施例及比較例中,構成共聚物之聚合物嵌段如下所述。 a、d:以乙烯基芳香族單體單元作為主體之聚合物嵌段 b1、b2、e:包含乙烯基芳香族單體單元與共軛二烯單體單元之無規聚合物嵌段 c1、c2、f:以共軛二烯單體單元作為主體之聚合物嵌段 The evaluation results of Examples 1 to 25, 30 to 34, and Comparative Examples 1 to 8 are shown in the following table. In addition, in the following Examples and Comparative Examples, the polymer blocks constituting the copolymers are as follows. a, d: polymer blocks mainly composed of vinyl aromatic monomer units b1, b2, e: random polymer blocks containing vinyl aromatic monomer units and covalent diene monomer units c1, c2, f: polymer blocks mainly composed of covalent diene monomer units
再者,下述表中,共聚物(A)及共聚物(B)之調配量為相對於共聚物(A)與共聚物(B)之合計量(100質量%)之質量分率(質量%)。 又,成分(I)~(III)之調配量為將共聚物(A)與共聚物(B)之合計量設為100質量份時之質量份。 In the following table, the amounts of copolymer (A) and copolymer (B) are expressed as mass fractions (mass %) relative to the total amount of copolymer (A) and copolymer (B) (100 mass %). Also, the amounts of components (I) to (III) are expressed as mass parts when the total amount of copolymer (A) and copolymer (B) is 100 mass parts.
[表1]
[表2]
[表3]
[表4]
[表5]
[表6]
可明確實施例之併用共聚物(A)及共聚物(B)之硬化物之介電性能、耐熱性之平衡優異。可知本發明之硬化物適合作為使用玻璃布、金屬積層板之印刷配線板用。It can be clearly seen that the cured product of the copolymer (A) and the copolymer (B) used in combination has an excellent balance between dielectric properties and heat resistance. It can be seen that the cured product of the present invention is suitable for use as a printed wiring board using glass cloth and metal laminate.
[併用環氧/PPE作為硬化樹脂之情形時之實施例及比較例] (實施例26~29)、(比較例9~11) 使用下述之成分,依照以下之製備方法製作樹脂組合物。 [Examples and Comparative Examples of Using Epoxy/PPE as Curing Resins] (Examples 26-29), (Comparative Examples 9-11) The following components were used to prepare resin compositions according to the following preparation method.
<共聚物(A)> 製造例1、2、5中製作之共聚物(A1)、(A2)、(A5) 苯乙烯丁二烯共聚物(「Ricon100(製品名)」,CRAY VALLEY公司製造,苯乙烯:25質量%、丁二烯:75質量%,丁二烯中之1,2-乙烯基:70%,數量平均分子量4500,嵌段苯乙烯量:0質量%,氫化率:0%) <共聚物(B)> 製造例15~17中製作之共聚物(B1)~(B3)。 <成分(I):硬化樹脂> HP-4710(DIC公司製造) YP-50S(日鐵化學公司製造) 製造例42中製作之PPE <成分(II):自由基起始劑> Perbutyl P(日油股份有限公司製造) <成分(III):硬化劑> HPC-8000-65T(DIC公司製造) <成分(IV):添加劑> 4-二甲基胺基吡啶(TCI) <Copolymer (A)> Copolymers (A1), (A2), (A5) prepared in Production Examples 1, 2, and 5 Styrene butadiene copolymer ("Ricon 100 (product name)", manufactured by Cray Valley, styrene: 25% by mass, butadiene: 75% by mass, 1,2-vinyl in butadiene: 70%, number average molecular weight 4500, block styrene content: 0% by mass, hydrogenation rate: 0%) <Copolymer (B)> Copolymers (B1) to (B3) prepared in Production Examples 15 to 17. <Component (I): Hardened resin> HP-4710 (manufactured by DIC Corporation) YP-50S (manufactured by Nippon Steel Chemical Co., Ltd.) PPE prepared in Production Example 42 <Component (II): Free radical initiator> Perbutyl P (manufactured by NOF Corporation) <Component (III): Hardener> HPC-8000-65T (manufactured by DIC Corporation) <Component (IV): Additive> 4-Dimethylaminopyridine (TCI)
<樹脂組合物之製作、及清漆之製備> 將成分比及物性示於下述表中。 首先,將HPC-8000-65T(DIC公司製造)以外之物質添加於甲苯中,進行攪拌、溶解,製備濃度20質量%~50質量%之清漆。 HPC-8000-65T(DIC公司製造)係將甲基乙基酮(直接使用和光純藥股份有限公司製造之特級品)作為溶劑製備濃度50質量%之酚系硬化劑溶液,並添加於上述清漆中進行攪拌,製備清漆。 將清漆以30 mm/s之速度塗覆於經脫模處理之Kapton膜上,其後於氮氣流下利用送風乾燥機以100℃乾燥30分鐘,獲得膜。 於氮氣流下利用送風乾燥機以200℃對所得之膜進行90分鐘之硬化反應,獲得硬化物膜。 將硬化物膜供於評價樣品。 <Preparation of resin composition and varnish> The component ratio and physical properties are shown in the table below. First, substances other than HPC-8000-65T (manufactured by DIC Corporation) were added to toluene, stirred, and dissolved to prepare a varnish with a concentration of 20 mass % to 50 mass %. HPC-8000-65T (manufactured by DIC Corporation) was prepared by using methyl ethyl ketone (a special grade product manufactured by Wako Pure Chemical Industries, Ltd.) as a solvent to prepare a phenolic hardener solution with a concentration of 50 mass %, and then added to the above varnish and stirred to prepare the varnish. The varnish was applied to the Kapton film after mold release at a speed of 30 mm/s, and then dried at 100°C for 30 minutes in a blow dryer under a nitrogen flow to obtain a film. The obtained film was cured for 90 minutes at 200°C in a blow dryer under a nitrogen flow to obtain a cured film. The cured film was provided as an evaluation sample.
(實施例26~29及比較例9~11中之評價基準) <(1)清漆溶解性> 將按照下述表所示之組成製作之樹脂組合物分別以固形物成分濃度成為30質量%及50質量%之方式添加於甲苯中,於40℃下攪拌120分鐘,獲得溶液。 按照三個階段對其等之溶液進行評價。 [評價基準] ○:固形物成分濃度為30質量%及50質量%之溶液中均無溶解殘留。 Δ:僅固形物成分濃度為30質量%之溶液中無溶解殘留。 ×:無論哪個溶液中均存在溶解殘留。 (Evaluation criteria in Examples 26 to 29 and Comparative Examples 9 to 11) <(1) Varnish solubility> The resin composition prepared according to the composition shown in the following table was added to toluene in such a manner that the solid content concentration was 30 mass % and 50 mass %, respectively, and stirred at 40°C for 120 minutes to obtain a solution. The solutions were evaluated according to three stages. [Evaluation criteria] ○: No dissolved residue was found in the solutions with a solid content concentration of 30 mass % and 50 mass %. Δ: No dissolved residue was found in the solution with a solid content concentration of 30 mass %. ×: Dissolved residue was found in all solutions.
<(2)介電特性> 藉由空腔共振法對所得之硬化物膜測定10 GHz下之介電損耗因數。 使用網路分析儀(N5230A,Agilent Technologies公司製造)、及關東電子應用開發公司製造之空腔共振器(Cavity Resornator CP系列)作為測定裝置,測定樣品係自上述之調整方法中記載之硬化物膜切出寬2.6 mm×長80 mm之試驗片而測定。 以不含共聚物(A)及共聚物(B)之比較例11與各實施例或比較例之介電損耗因數及介電常數之差(比較例11-實施例或比較例)進行評價。 再者,表中之「-」表示清漆之製作時產生溶解殘留而無法評價。 [評價基準] 介電損耗因數(Df) ◎:0.0013以上 ○:0.0010以上且未達0.0013 Δ:0.0005以上且未達0.0010 ×:未達0.0005 介電常數(Dk) ◎:0.4以上 ○:0.3以上且未達0.4 Δ:0.2以上且未達0.3 ×:未達0.2 <(2) Dielectric properties> The dielectric dissipation factor of the obtained cured film at 10 GHz was measured by the cavity resonance method. A network analyzer (N5230A, manufactured by Agilent Technologies) and a cavity resonator (Cavity Resornator CP series) manufactured by Kanto Electronics Application Development Co., Ltd. were used as measuring devices. The test sample was a test piece of 2.6 mm wide × 80 mm long cut out from the cured film described in the above adjustment method. The difference in dielectric dissipation factor and dielectric constant between Comparative Example 11 not containing copolymer (A) and copolymer (B) and each example or comparative example (Comparative Example 11 - Example or Comparative Example) was used for evaluation. In addition, "-" in the table indicates that the evaluation could not be performed because of the dissolution residue produced during the preparation of the varnish. [Evaluation criteria] Dielectric dissipation factor (Df) ◎: 0.0013 or more ○: 0.0010 or more but less than 0.0013 Δ: 0.0005 or more but less than 0.0010 ×: less than 0.0005 Dielectric constant (Dk) ◎: 0.4 or more ○: 0.3 or more but less than 0.4 Δ: 0.2 or more but less than 0.3 ×: less than 0.2
下述表中,將嵌段結構表示如下。 a、d:以乙烯基芳香族單體單元作為主體之聚合物嵌段 b1、b2、e:包含乙烯基芳香族單體單元與共軛二烯單體單元之無規聚合物嵌段 c1、c2、f:以共軛二烯單體單元作為主體之聚合物嵌段 In the following table, the block structure is shown as follows. a, d: polymer blocks with vinyl aromatic monomer units as the main component b1, b2, e: random polymer blocks containing vinyl aromatic monomer units and covalent diene monomer units c1, c2, f: polymer blocks with covalent diene monomer units as the main component
再者,下述表中,共聚物(A)及共聚物(B)之調配量為相對於共聚物(A)與共聚物(B)之合計量(100質量%)之質量分率(質量%)。 又,成分(I)~(ⅠV)之調配量為將共聚物(A)與共聚物(B)之合計量設為100質量份時之質量份。 In the following table, the amounts of copolymer (A) and copolymer (B) are expressed as mass fractions (mass %) relative to the total amount of copolymer (A) and copolymer (B) (100 mass %). Also, the amounts of components (I) to (IV) are expressed as mass parts when the total amount of copolymer (A) and copolymer (B) is 100 mass parts.
[表7]
[表8]
可明確實施例之併用共聚物(A)及共聚物(B)之硬化物之介電性能優異。可知本發明之硬化物適合作為使用玻璃布、金屬積層板之印刷配線板用。 [產業上之可利用性] It can be clearly shown that the dielectric properties of the cured product of the copolymer (A) and the copolymer (B) used in the embodiment are excellent. It can be seen that the cured product of the present invention is suitable for use as a printed wiring board using glass cloth and metal laminate. [Industrial Applicability]
本發明之樹脂組合物及硬化物作為膜、預浸體、電子電路基板、下一代通信用基板之材料具有產業上之可利用性。The resin composition and cured product of the present invention have industrial applicability as materials for films, prepregs, electronic circuit substrates, and next-generation communication substrates.
Claims (18)
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JP2023-060293 | 2023-04-03 | ||
JP2023060293 | 2023-04-03 | ||
JP2024017578A JP2024147492A (en) | 2023-04-03 | 2024-02-08 | Resin composition, cured product, resin film, prepreg, laminate, and printed wiring board |
JP2024-017578 | 2024-02-08 |
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TW202442723A true TW202442723A (en) | 2024-11-01 |
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