TW202434651A - Polyethylene composition and formed body - Google Patents
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Abstract
本發明提供一種高溫加工時之硬挺性優異,高溫加工時之糊劑殘留較少,進而成膜加工性優異之聚乙烯組合物。 本發明之聚乙烯組合物滿足條件(A)~(D)。 <條件(A)> 凝膠滲透層析法(GPC)測定中之重量平均分子量為40,000 g/mol以上350,000 g/mol以下。 <條件(B)> 藉由廣角X射線散射(WAXS)測定而算出之結晶度為60%以上75%以下。 <條件(C)> 藉由上述廣角X射線散射測定而算出之(110)面之微晶尺寸為17 nm以上32 nm以下。 <條件(D)> 於溫度可變廣角X射線散射測定中,50℃下之源自(110)面之峰強度X與130℃下之源自(110)面之峰強度Y的比:Y/X為0.40以上0.80以下。 The present invention provides a polyethylene composition having excellent stiffness during high temperature processing, less paste residue during high temperature processing, and thus excellent film processing properties. The polyethylene composition of the present invention satisfies conditions (A) to (D). <Condition (A)> The weight average molecular weight measured by gel permeation chromatography (GPC) is 40,000 g/mol or more and 350,000 g/mol or less. <Condition (B)> The crystallinity calculated by wide angle X-ray scattering (WAXS) is 60% or more and 75% or less. <Condition (C)> The crystallite size of the (110) plane calculated by the above wide angle X-ray scattering measurement is 17 nm or more and 32 nm or less. <Condition (D)> In temperature-variable wide-angle X-ray scattering measurement, the ratio of the peak intensity X originating from the (110) plane at 50°C to the peak intensity Y originating from the (110) plane at 130°C: Y/X is 0.40 or more and 0.80 or less.
Description
本發明係關於一種聚乙烯組合物及成形體。The present invention relates to a polyethylene composition and a formed body.
聚乙烯組合物藉由各種成形方法成形,被供於多種用途,對應於該等成形方法及用途而所要求之特性亦不同。 作為聚乙烯組合物之代表用途,可例舉膜。具體而言,已知有光學構件等之表面保護膜。上述表面保護膜之目的在於加工時、輸送時、保管時防止自外部受到傷害或產生污漬,且係貼合於金屬板、樹脂板、木製化妝板、銘板、液晶構件、電氣電子零件、建築材料、及汽車零件等被黏著體表面使用。 Polyethylene compositions are formed by various molding methods and are used for various purposes. The properties required for these molding methods and purposes are also different. Films can be cited as a representative use of polyethylene compositions. Specifically, surface protective films for optical components are known. The purpose of the above-mentioned surface protective films is to prevent damage or stains from the outside during processing, transportation, and storage, and they are used by attaching to the surface of the adherend such as metal plates, resin boards, wooden makeup boards, nameplates, liquid crystal components, electrical and electronic components, building materials, and automotive parts.
為了防止皺褶及提高剝離時之操作性,要求上述表面保護膜具有硬挺性。又,就削減成本及降低環境負荷之觀點而言,上述表面保護膜要求藉由高速抽取之薄膜化。 另一方面,於構成上述表面保護膜之聚乙烯組合物中不包含低密度聚乙烯之情形或上述低密度聚乙烯之含量極少之情形時,具有剛自模嘴出來後之膜不穩定而容易產生搖晃現象,從而導致斷膜或厚薄不均、膜外觀不良之問題點。 In order to prevent wrinkles and improve the workability during peeling, the surface protective film is required to be stiff. In addition, from the perspective of reducing costs and reducing environmental load, the surface protective film is required to be thinned by high-speed extraction. On the other hand, when the polyethylene composition constituting the surface protective film does not contain low-density polyethylene or the content of the low-density polyethylene is extremely small, the film is unstable and easily shakes after coming out of the die, resulting in film breakage or uneven thickness and poor film appearance.
另一方面,於被黏著體之生產步驟中,存在以將上述表面保護膜貼附於上述被黏著體之狀態加熱加工之情形。較佳為即便上述表面保護膜曝露於高溫下,表面保護膜亦不會熔融、變形,實現上述被黏著體之表面保護,且剝離時聚乙烯組合物不會殘存於被黏著體中。然而,若於構成上述表面保護膜之聚乙烯組合物中調配低密度聚乙烯,則存在表面保護膜之熔點會降低,故於被黏著體之高溫加工時導致變形或糊劑殘留之問題點。On the other hand, in the production step of the adherend, there are cases where the surface protective film is heated and processed in a state where it is attached to the adherend. Preferably, even if the surface protective film is exposed to high temperature, the surface protective film will not melt or deform, thereby achieving surface protection of the adherend, and the polyethylene composition will not remain in the adherend when peeled off. However, if low-density polyethylene is blended into the polyethylene composition constituting the above-mentioned surface protective film, the melting point of the surface protective film will be lowered, causing problems such as deformation or paste residue during high-temperature processing of the adherend.
鑒於上述表面保護膜之斷膜及厚薄不均、膜外觀不良之問題點,於專利文獻1中揭示一種聚乙烯組合物,其於高密度聚乙烯中添加少量低密度聚乙烯,藉此兼顧FE(魚眼)減少及常溫時之充分之硬挺性,從而改善了斷膜及厚薄不均、膜外觀。 [先前技術文獻] [專利文獻] In view of the above-mentioned problems of film breakage, uneven thickness, and poor film appearance of the surface protection film, Patent Document 1 discloses a polyethylene composition, which adds a small amount of low-density polyethylene to high-density polyethylene, thereby taking into account both FE (fish eye) reduction and sufficient stiffness at room temperature, thereby improving film breakage, uneven thickness, and film appearance. [Prior technical document] [Patent document]
[專利文獻1]日本專利第6792957號公報[Patent Document 1] Japanese Patent No. 6792957
[發明所欲解決之問題][The problem the invention is trying to solve]
然而,於上述專利文獻1中具有如下問題點,即:關於被黏著體之高溫加工時之糊劑殘留及膜之成膜加工性,並未進行驗證而有改善之餘地。However, the above-mentioned Patent Document 1 has the following problem: the paste residue during high-temperature processing of the adherend and the film forming processability have not been verified and there is no room for improvement.
因此,於本發明中,目的在於提供一種膜之高溫加工時之硬挺性優異,被黏著體之高溫加工時之糊劑殘留較少,進而成膜加工性優異之聚乙烯組合物。 [解決問題之技術手段] Therefore, the present invention aims to provide a polyethylene composition having excellent stiffness during high-temperature processing of the film, less paste residue during high-temperature processing of the adherend, and excellent film processing properties. [Technical means for solving the problem]
本發明者等人為了解決上述先前技術之問題點而進行了努力研究,結果發現,具有下述所示之特定性狀之聚乙烯組合物能夠解決上述先前技術之課題,從而完成了本發明。 即,本發明如下。 The inventors of the present invention have conducted diligent research to solve the problems of the above-mentioned prior art, and as a result, they have found that a polyethylene composition having the specific properties shown below can solve the problems of the above-mentioned prior art, thereby completing the present invention. That is, the present invention is as follows.
[1] 一種聚乙烯組合物,其滿足下述<條件(A)>~<條件(D)>。 <條件(A)> 凝膠滲透層析法(GPC)測定中之重量平均分子量為40,000 g/mol以上350,000 g/mol以下。 <條件(B)> 藉由廣角X射線散射(WAXS)測定而算出之結晶度為60%以上75%以下。 <條件(C)> 藉由上述廣角X射線散射測定而算出之(110)面之微晶尺寸為17 nm以上32 nm以下。 <條件(D)> 於溫度可變廣角X射線散射測定中,50℃下之源自(110)面之峰強度X與130℃下之源自(110)面之峰強度Y的比:Y/X為0.40以上0.80以下。 [2] 如上述[1]所記載之聚乙烯組合物,其中於180℃下之脈衝NMR(Nuclear Magnetic Resonance,核磁共振)測定中,將利用Carr Purcell Meiboom Gill(CPMG)法所獲得之自由感應衰減曲線近似成3種成分時,低運動性成分α之緩和時間T α為5 ms以上25 ms以下,且上述低運動性成分α之存在比率R α為25%以上55%以下。 [3] 如上述[1]或[2]所記載之聚乙烯組合物,其中交叉分級層析(CFC)之升溫溶離分級(TREF)之80℃之前溶出之成分的質量比率為總溶出量之1質量%以上35質量%以下。 [4] 如上述[1]至[3]中任一項所記載之聚乙烯組合物,其中上述聚乙烯組合物係 密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物, 上述低密度聚乙烯(B)於180℃下之脈衝NMR測定中,將利用Carr Purcell Meiboom Gill(CPMG)法而獲得之自由感應衰減曲線近似成3種成分時,根據低運動性成分α之存在比率R α及中間成分β之存在比率R β算出之由下述(式I)求出的低運動性成分比率為0.35以上0.55以下。 (低運動性成分比率)=R α/(R α+R β)•••(式I) [5] 如上述[1]至[3]中任一項所記載之聚乙烯組合物,其中上述聚乙烯組合物係 密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物, 上述高密度聚乙烯(A)於180℃下之脈衝NMR測定中,將利用Carr Purcell Meiboom Gill(CPMG)法而獲得之自由感應衰減曲線近似成3種成分時,根據低運動性成分α之存在比率R α及中間成分β之存在比率R β算出之由下述(式I)求出的低運動性成分比率為0.50以上0.70以下。 (低運動性成分比率)=R α/(R α+R β)•••(式I) [6] 如上述[4]或[5]所記載之聚乙烯組合物,其中上述高密度聚乙烯(A)之含有比率為70質量%以上99質量%以下, 上述低密度聚乙烯(B)之含有比率為1質量%以上30質量%以下。 [7] 一種成形體,其包含如上述[1]至[6]中任一項所記載之聚乙烯組合物。 [8] 如上述[7]所記載之成形體,其係膜。 [發明之效果] [1] A polyethylene composition that satisfies the following <Condition (A)> to <Condition (D)>. <Condition (A)> The weight average molecular weight measured by gel permeation chromatography (GPC) is 40,000 g/mol or more and 350,000 g/mol or less. <Condition (B)> The crystallinity calculated by wide angle X-ray scattering (WAXS) is 60% or more and 75% or less. <Condition (C)> The crystallite size of the (110) plane calculated by the above wide angle X-ray scattering measurement is 17 nm or more and 32 nm or less. <Condition (D)> In temperature-variable wide-angle X-ray scattering measurement, the ratio of the peak intensity X derived from the (110) plane at 50°C to the peak intensity Y derived from the (110) plane at 130°C: Y/X is 0.40 or more and 0.80 or less. [2] The polyethylene composition as described in the above [1], wherein in pulse NMR (nuclear magnetic resonance) measurement at 180°C, when the free induction decay curve obtained by the Carr Purcell Meiboom Gill (CPMG) method is approximated into three components, the relaxation time Tα of the low-mobility component α is 5 ms or more and 25 ms or less, and the abundance ratio Rα of the low-mobility component α is 25% or more and 55% or less. [3] The polyethylene composition as described in [1] or [2] above, wherein the mass ratio of the component eluting before 80°C in the temperature rising elution fraction (TREF) of the cross fractionation chromatography (CFC) is not less than 1 mass % and not more than 35 mass % of the total elution amount. [4] A polyethylene composition as described in any one of [1] to [3] above, wherein the polyethylene composition is a mixture of a high-density polyethylene (A) having a density of 942 kg/ m3 or more and a low-density polyethylene (B) having a density of 930 kg/m3 or less , and when the free induction decay curve of the low-density polyethylene (B) obtained by the Carr Purcell Meiboom Gill (CPMG) method is approximated into three components in a pulse NMR measurement at 180°C, the low-mobility component ratio calculated by the following (Formula I) based on the abundance ratio Rα of the low-mobility component α and the abundance ratio Rβ of the intermediate component β is 0.35 or more and 0.55 or less. (Ratio of low-mobility component) = R α /(R α +R β ) •••(Formula I) [5] A polyethylene composition as described in any one of the above [1] to [3], wherein the above polyethylene composition is a mixture of a high-density polyethylene (A) having a density of 942 kg/m 3 or more and a low-density polyethylene (B) having a density of 930 kg/m 3 or less, and in a pulse NMR measurement of the above high-density polyethylene (A) at 180°C, when the free induction decay curve obtained by the Carr Purcell Meiboom Gill (CPMG) method is approximated into three components, the ratio of low-mobility components calculated by the following (Formula I) based on the existence ratio R α of the low-mobility component α and the existence ratio R β of the intermediate component β is greater than 0.50 and less than 0.70. (Ratio of low-mobility components) = R α /(R α +R β )•••(Formula I) [6] The polyethylene composition described in [4] or [5] above, wherein the content ratio of the high-density polyethylene (A) is 70 mass % to 99 mass %, and the content ratio of the low-density polyethylene (B) is 1 mass % to 30 mass %. [7] A molded body comprising the polyethylene composition described in any one of [1] to [6] above. [8] The molded body described in [7] above, which is a film. [Effects of the invention]
根據本發明,可提供一種膜之高溫加工時之硬挺性優異,被黏著體之高溫加工時之糊劑殘留較少,進而成膜加工性優異之聚乙烯組合物。According to the present invention, a polyethylene composition can be provided which has excellent stiffness during high-temperature processing of the film, less paste residue during high-temperature processing of the adherend, and thus excellent film-forming processability.
以下,對本案發明之實施方式(以下,稱為「本實施方式」)詳細地進行說明。 再者,以下之本實施方式係用以對本發明進行說明之例示,並非旨在將本發明限定於以下內容。本發明可於其主旨之範圍內進行各種變化而實施。 The following is a detailed description of the implementation method of the present invention (hereinafter referred to as "this implementation method"). Furthermore, the following this implementation method is an example for explaining the present invention and is not intended to limit the present invention to the following content. The present invention can be implemented in various ways within the scope of its main purpose.
[聚乙烯組合物] 本實施方式之聚乙烯組合物滿足下述<條件(A)>~<條件(D)>。 <條件(A)> 凝膠滲透層析法(以下,有時記載為GPC)測定中之重量平均分子量為40,000 g/mol以上350,000 g/mol以下。 <條件(B)> 藉由廣角X射線散射(以下,有時記載為WAXS)測定而算出之結晶度為60%以上75%以下。 <條件(C)> 藉由上述WAXS測定而算出之(110)面之微晶尺寸為17 nm以上32 nm以下。 <條件(D)> 於溫度可變WAXS測定中,50℃下之源自(110)面之峰強度X與130℃下之源自(110)面之峰強度Y的比:Y/X為0.40以上0.80以下。 [Polyethylene composition] The polyethylene composition of the present embodiment satisfies the following <Condition (A)> to <Condition (D)>. <Condition (A)> The weight average molecular weight measured by gel permeation chromatography (hereinafter, sometimes referred to as GPC) is 40,000 g/mol or more and 350,000 g/mol or less. <Condition (B)> The crystallinity calculated by wide-angle X-ray scattering (hereinafter, sometimes referred to as WAXS) is 60% or more and 75% or less. <Condition (C)> The crystallite size of the (110) plane calculated by the above WAXS measurement is 17 nm or more and 32 nm or less. <Condition (D)> In the temperature-variable WAXS measurement, the ratio of the peak intensity X originating from the (110) plane at 50°C to the peak intensity Y originating from the (110) plane at 130°C: Y/X is 0.40 or more and 0.80 or less.
藉由具有滿足上述條件(A)~(D)之構成,可獲得膜之高溫加工時之硬挺性優異,被黏著體之高溫加工時之糊劑殘留較少,進而成膜加工性優異之聚乙烯組合物。By having a structure that satisfies the above conditions (A) to (D), a polyethylene composition having excellent stiffness during high-temperature processing of the film and less paste residue during high-temperature processing of the adherend can be obtained, thereby achieving excellent film processing properties.
本實施方式之聚乙烯組合物較佳為進而滿足下述<條件(E)>~<條件(H)>之至少任一者。藉此,可獲得膜之高溫加工時之硬挺性優異,被黏著體之高溫加工時之糊劑殘留較少,進而成膜加工性優異之聚乙烯組合物。The polyethylene composition of this embodiment preferably further satisfies at least one of the following <Condition (E)> to <Condition (H)>. Thus, a polyethylene composition having excellent stiffness during high-temperature processing of the film and less paste residue during high-temperature processing of the adherend can be obtained, thereby achieving excellent film processing properties.
<條件(E)> 於180℃下之脈衝NMR測定中,將利用Carr Purcell Meiboom Gill(以下,有時記載為CPMG)法而獲得之自由感應衰減曲線近似成3種成分時,低運動性成分α之緩和時間T α為5 ms以上25 ms以下,且低運動性成分α之存在比率R α為25%以上55%以下。 <Condition (E)> When the free induction decay curve obtained by the Carr Purcell Meiboom Gill (hereinafter sometimes referred to as CPMG) method in pulse NMR measurement at 180°C is approximated into three components, the relaxation time Tα of the low-mobility component α is from 5 ms to 25 ms, and the abundance ratio Rα of the low-mobility component α is from 25% to 55%.
<條件(F)> 交叉分級層析(CFC)之升溫溶離分級(TREF)之80℃之前溶出之成分的質量比率為總溶出量之1質量%以上35質量%以下。 <Condition (F)> The mass ratio of the component eluted before 80°C in the temperature rising elution fraction (TREF) of the cross fractionation chromatography (CFC) is 1% by mass or more and 35% by mass or less of the total elution amount.
<條件(G)> 本實施方式之聚乙烯組合物係密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物,上述低密度聚乙烯(B)於180℃下之脈衝NMR測定中,將利用CPMG法而獲得之自由感應衰減曲線近似成3種成分時,根據低運動性成分α之存在比率R α及中間成分β之存在比率R β算出之由下述(式I)求出的低運動性成分比率為0.35以上0.55以下。 (低運動性成分比率)=R α/(R α+R β)•••(式I) <Condition (G)> The polyethylene composition of this embodiment is a mixture of a high-density polyethylene (A) having a density of 942 kg/m 3 or more and a low-density polyethylene (B) having a density of 930 kg/m 3 or less. When the free induction decay curve of the low-density polyethylene (B) obtained by the CPMG method is approximated into three components in pulse NMR measurement at 180°C, the low-mobility component ratio calculated by the following (Formula I) based on the existence ratio R α of the low-mobility component α and the existence ratio R β of the intermediate component β is 0.35 or more and 0.55 or less. (Low-mobility component ratio) = R α /(R α +R β ) •••(Formula I)
<條件(H)> 本實施方式之聚乙烯組合物係密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物,上述高密度聚乙烯(A)於180℃下之脈衝NMR測定中,將利用CPMG法而獲得之自由感應衰減曲線近似成3種成分時,根據低運動性成分α之存在比率R α及中間成分β之存在比率R β算出之由上述(式I)求出的低運動性成分比率為0.50以上0.70以下。 (低運動性成分比率)=R α/(R α+R β)•••(式I) <Condition (H)> The polyethylene composition of this embodiment is a mixture of a high-density polyethylene (A) having a density of 942 kg/m 3 or more and a low-density polyethylene (B) having a density of 930 kg/m 3 or less. When the free induction decay curve of the high-density polyethylene (A) obtained by the CPMG method is approximated into three components in pulse NMR measurement at 180°C, the low-mobility component ratio calculated from the existence ratio R α of the low-mobility component α and the existence ratio R β of the intermediate component β obtained by the above (Formula I) is 0.50 or more and 0.70 or less. (Low-mobility component ratio) = R α /(R α +R β ) •••(Formula I)
本實施方式之聚乙烯組合物較佳為含有密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之形態。 作為上述低密度聚乙烯(B),可例舉高壓法低密度聚乙烯、線性低密度聚乙烯、及其他特殊之超低密度聚乙烯。其中,就提高膜加工時之穩定性之觀點而言,較佳為高壓法低密度聚乙烯。 此種聚乙烯組合物具有兼具耐熱性與膜加工穩定性之傾向。 The polyethylene composition of this embodiment preferably contains a high-density polyethylene (A) having a density of 942 kg/m 3 or more and a low-density polyethylene (B) having a density of 930 kg/m 3 or less. Examples of the low-density polyethylene (B) include high-pressure low-density polyethylene, linear low-density polyethylene, and other special ultra-low-density polyethylene. Among them, high-pressure low-density polyethylene is preferred from the perspective of improving stability during film processing. Such a polyethylene composition tends to have both heat resistance and film processing stability.
本實施方式之聚乙烯組合物中所包含之聚乙烯可為乙烯之均聚物,亦可為乙烯與α-烯烴或環狀烯烴、二烯、及該等之衍生物之共聚物,還可為包含2種以上之(共)聚合物者。The polyethylene contained in the polyethylene composition of the present embodiment may be a homopolymer of ethylene, a copolymer of ethylene and α-olefin or cyclic olefin, diene, and derivatives thereof, or a (co)polymer containing two or more thereof.
本實施方式之聚乙烯組合物並無特別限定,例如可藉由將高密度聚乙烯(A)與低密度聚乙烯(B)進行熔融混練而製造。關於本實施方式之聚乙烯組合物之製造方法,以下進行詳細說明。 上述高密度聚乙烯(A)之密度為942 kg/m 3以上,低密度聚乙烯(B)之密度為930 kg/m 3以下。 成為原料之聚乙烯之製造方法並無特別限制,亦可應用通常使用之溶液法、高壓法、高壓塊法、氣體法、漿料法等任一製造方法。 The polyethylene composition of the present embodiment is not particularly limited, and can be produced, for example, by melt-kneading a high-density polyethylene (A) and a low-density polyethylene (B). The production method of the polyethylene composition of the present embodiment is described in detail below. The density of the high-density polyethylene (A) is greater than 942 kg/ m3 , and the density of the low-density polyethylene (B) is less than 930 kg/m3. There is no particular limitation on the production method of the polyethylene used as the raw material, and any of the commonly used production methods such as the solution method, high-pressure method, high-pressure block method, gas method, slurry method, etc. can be applied.
(重量平均分子量) 本實施方式之聚乙烯組合物如上述<條件(A)>所示,GPC測定中之重量平均分子量為40,000 g/mol以上350,000 g/mol以下。 作為下限,較佳為60,000 g/mol以上,更佳為80,000 g/mol以上。作為上限,較佳為300,000 g/mol以下,更佳為250,000 g/mol以下。 若重量平均分子量為40,000 g/mol以上,則能夠減小膜成膜時之縮頸,且擠出時之黏度較高、容易使魚眼(FE)分散,故而較佳。 若重量平均分子量為350,000 g/mol以下,則能夠抑制膜之斷膜,與被黏著體之接著性提高,故而較佳。 聚乙烯組合物之重量平均分子量可藉由下述實施例所記載之方法進行測定。 (Weight average molecular weight) The polyethylene composition of this embodiment has a weight average molecular weight of 40,000 g/mol or more and 350,000 g/mol or less in GPC measurement as shown in the above <Condition (A)>. As the lower limit, it is preferably 60,000 g/mol or more, and more preferably 80,000 g/mol or more. As the upper limit, it is preferably 300,000 g/mol or less, and more preferably 250,000 g/mol or less. If the weight average molecular weight is 40,000 g/mol or more, the necking during film formation can be reduced, and the viscosity during extrusion is higher, and the fisheye (FE) is easily dispersed, so it is better. If the weight average molecular weight is 350,000 g/mol or less, the film breakage can be suppressed and the adhesion to the adherend is improved, so it is better. The weight average molecular weight of the polyethylene composition can be measured by the method described in the following examples.
聚乙烯組合物之重量平均分子量可藉由調整聚合條件、選擇原料之種類、及調整原料之混合比而控制在上述數值範圍。 作為控制分子量之方法,例如藉由應用於漿料法中使用高活性聚合觸媒之方法、降低作為分子量調整劑之氫之濃度之方法,有分子量變大之傾向。又,藉由應用於高壓法中降低聚合溫度、增大聚合壓力、不使用鏈轉移劑之方法,有分子量變大之傾向。 The weight average molecular weight of the polyethylene composition can be controlled within the above numerical range by adjusting the polymerization conditions, selecting the type of raw materials, and adjusting the mixing ratio of the raw materials. As a method for controlling the molecular weight, for example, by using a highly active polymerization catalyst in the slurry method, or by reducing the concentration of hydrogen as a molecular weight regulator, the molecular weight tends to increase. In addition, by reducing the polymerization temperature, increasing the polymerization pressure, or not using a chain transfer agent in the high pressure method, the molecular weight tends to increase.
(結晶度) 本實施方式之聚乙烯組合物如上述<條件(B)>所示,於廣角X射線散射(WAXS)測定中算出之結晶度為60%以上75%以下。較佳為62%以上,更佳為64%以上。 又,較佳為73%以下,更佳為71%以下。 若本實施方式之聚乙烯組合物之結晶度為60%以上,則充分獲得成膜加工成膜時之硬挺性,有高溫加工時之硬挺性良好之傾向,故而較佳。又,若結晶度為75%以下,則膜之縮頸減小,有高速加工性良好之傾向,又,能夠藉由分支成分減少FE,故而較佳。 本實施方式之聚乙烯組合物之結晶度可藉由下述實施例所記載之方法進行測定。 (Crystallinity) The polyethylene composition of this embodiment has a crystallinity of 60% or more and 75% or less as measured by wide-angle X-ray scattering (WAXS) as shown in the above <Condition (B)>. It is preferably 62% or more, and more preferably 64% or more. Also, it is preferably 73% or less, and more preferably 71% or less. If the crystallinity of the polyethylene composition of this embodiment is 60% or more, the stiffness during film forming is fully obtained, and the stiffness during high-temperature processing tends to be good, so it is better. Also, if the crystallinity is 75% or less, the neck of the film is reduced, and the high-speed processability tends to be good. In addition, FE can be reduced by branching components, so it is better. The crystallinity of the polyethylene composition of this embodiment can be measured by the method described in the following embodiment.
聚乙烯組合物於廣角X射線散射(WAXS)測定中算出之結晶度可藉由調整聚乙烯組合物中所包含之成分之聚合方法、組成、混合方法控制在上述數值範圍。 作為聚乙烯組合物之結晶度之控制方法,例如可例舉於漿料法中,於乙烯原料中混合共聚單體即除乙烯以外之單體之方法,藉此,有聚乙烯組合物之結晶度降低之傾向。又,可例舉於高壓法中不使用鏈轉移劑之方法,藉此,有自由基聚合不易停止,容易產生長鏈分支生成反應,故聚乙烯組合物之結晶度降低之傾向。 又,聚乙烯之結晶結構受聚乙烯組合物中所包含之成分之分子結構、交絡程度影響。例如,具有分支結構之聚乙烯及具有交絡結構之聚乙烯之結晶化容易受阻,故包含該等之聚乙烯組合物有結晶度降低之傾向。另一方面,直鏈狀之聚乙烯及交絡較少之聚乙烯容易結晶化,故包含該等之聚乙烯組合物有結晶度變高之傾向。又,於本實施方式之聚乙烯組合物為聚乙烯彼此之混合物之情形時,認為結晶度會根據所構成之聚乙烯原料之種類及組成比而變化,因分子結構之差異、相容性、交絡相互作用而二次結構變化。 The crystallinity of the polyethylene composition calculated in the wide angle X-ray scattering (WAXS) measurement can be controlled within the above numerical range by adjusting the polymerization method, composition, and mixing method of the components contained in the polyethylene composition. As a method for controlling the crystallinity of the polyethylene composition, for example, in the slurry method, a method of mixing a comonomer, i.e., a monomer other than ethylene, with the ethylene raw material can be cited, whereby the crystallinity of the polyethylene composition tends to be reduced. In addition, a method of not using a chain transfer agent in the high pressure method can be cited, whereby the free radical polymerization is not easily stopped and long chain branching reaction is easily generated, so the crystallinity of the polyethylene composition tends to be reduced. In addition, the crystal structure of polyethylene is affected by the molecular structure and degree of interconnection of the components contained in the polyethylene composition. For example, the crystallization of polyethylene with a branched structure and polyethylene with an intertwined structure is easily hindered, so the polyethylene composition containing these tends to have a lower crystallinity. On the other hand, linear polyethylene and polyethylene with less intertwining are easy to crystallize, so the polyethylene composition containing these tends to have a higher crystallinity. In addition, when the polyethylene composition of the present embodiment is a mixture of polyethylenes, it is believed that the crystallinity will change according to the type and composition ratio of the polyethylene raw materials, and the secondary structure will change due to the difference in molecular structure, compatibility, and intertwining interaction.
(微晶尺寸) 本實施方式之聚乙烯組合物如上述<條件(C)>所示,於廣角X射線散射(WAXS)測定中算出之(110)面之微晶尺寸為17 nm以上32 nm以下。較佳為19 nm以上,更佳為21 nm以上。上述微晶尺寸較佳為30 nm以下,更佳為28 nm以下。 上述(110)面之微晶尺寸表示與分子鏈垂直之方向之結晶厚度,微晶尺寸較小之聚乙烯組合物有上述聚乙烯組合物之高溫加工時,低分子量成分容易溶出之傾向,微晶尺寸較大之聚乙烯組合物有耐熱性及低溶出性優異,另一方面,應力緩和時間變短、膜成膜時之縮頸變大之傾向。 若上述(110)面之微晶尺寸為17 nm以上,則有被黏著體之高溫加工時之糊劑殘留較少之傾向,故而較佳。又,若(110)面之微晶尺寸為32 nm以下,則有膜成膜時之縮頸變小而產率提高,且膜不易產生皺褶之傾向,故而較佳。 本實施方式之聚乙烯組合物之微晶尺寸可藉由下述實施例所記載之方法進行測定。 (Crystalline size) The polyethylene composition of this embodiment, as shown in the above <Condition (C)>, has a crystallite size of 17 nm or more and 32 nm or less in the (110) plane calculated in the wide-angle X-ray scattering (WAXS) measurement. Preferably, it is 19 nm or more, and more preferably, it is 21 nm or more. The above crystallite size is preferably 30 nm or less, and more preferably, 28 nm or less. The crystallite size of the above (110) plane represents the crystal thickness in the direction perpendicular to the molecular chain. When the polyethylene composition is processed at high temperature, the low molecular weight components tend to be easily dissolved in the polyethylene composition. When the polyethylene composition is processed at high temperature, the polyethylene composition having a larger crystallite size has excellent heat resistance and low dissolution. On the other hand, the stress relaxation time becomes shorter and the necking during film formation tends to become larger. If the crystallite size of the (110) plane is 17 nm or more, there is a tendency that less paste residue is left during high-temperature processing of the adherend, which is preferred. In addition, if the crystallite size of the (110) plane is 32 nm or less, the necking during film formation becomes smaller and the yield is improved, and the film tends to be less prone to wrinkles, which is preferred. The crystallite size of the polyethylene composition of this embodiment can be measured by the method described in the following embodiment.
聚乙烯組合物之(110)面之微晶尺寸受聚乙烯組合物之組成及所包含之成分之分子結構影響。例如,藉由使聚乙烯組合物中包含具有分支結構或交絡結構之聚乙烯,有上述(110)面之微晶尺寸變小之傾向。另一方面,藉由包含直鏈狀之聚乙烯或交絡較少之聚乙烯,有上述(110)面之微晶尺寸變大之傾向。 聚乙烯組合物中所包含之成分之分支結構或交絡結構可藉由變更觸媒之製備方法或聚合條件進行調整,藉此,能夠將聚乙烯組合物之(110)面之微晶尺寸控制在上述數值範圍。 具體而言,於製備漿料法所使用之聚合觸媒時,調整活性種之擔載次數以提高擔載濃度,藉此,使觸媒表面之聚乙烯之生長點密集,且具有複數個活性種,故有促進聚乙烯生長過程中之交絡,獲得具有大量交絡結構之聚乙烯之傾向。更具體而言,為了獲得具有大量交絡結構之聚乙烯,較佳為於合成齊格勒-納塔觸媒之步驟中,於擔載作為觸媒種之鈦時,將擔載次數設為兩次,且將各擔載操作中添加之活性種之莫耳比設為第一次擔載操作:第二次擔載操作=1:3。另一方面,使用活性種之擔載密度較低之觸媒聚合而成之聚乙烯組合物或利用活性種為一種之茂金屬觸媒聚合而成之聚乙烯組合物有不會促進交絡之傾向,獲得直鏈結構或交絡結構較少之聚乙烯。 The crystallite size of the (110) plane of the polyethylene composition is affected by the composition of the polyethylene composition and the molecular structure of the components contained therein. For example, by including polyethylene having a branched structure or an interlaced structure in the polyethylene composition, there is a tendency for the crystallite size of the above (110) plane to become smaller. On the other hand, by including a linear polyethylene or a polyethylene with less interlacing, there is a tendency for the crystallite size of the above (110) plane to become larger. The branched structure or interlaced structure of the components contained in the polyethylene composition can be adjusted by changing the preparation method of the catalyst or the polymerization conditions, thereby controlling the crystallite size of the (110) plane of the polyethylene composition within the above numerical range. Specifically, when preparing the polymerization catalyst used in the slurry method, the loading times of the active species are adjusted to increase the loading concentration, thereby making the growth points of polyethylene on the catalyst surface dense and having multiple active species, so that the interlacing during the growth of polyethylene is promoted, and polyethylene with a large number of interlaced structures is obtained. More specifically, in order to obtain polyethylene with a large number of interlaced structures, it is preferred that in the step of synthesizing the Ziegler-Natta catalyst, when loading titanium as a catalyst species, the loading times are set to two times, and the molar ratio of the active species added in each loading operation is set to the first loading operation: the second loading operation = 1:3. On the other hand, polyethylene compositions polymerized using catalysts with lower active species loading density or using metallocene catalysts with one active species tend not to promote cross-linking, resulting in polyethylene with a linear structure or less cross-linking structure.
又,作為獲得具有大量交絡結構之聚乙烯之方法,例如可例舉:將未添加鏈轉移劑而製造之低密度聚乙烯混合於聚乙烯組合物中之方法;或將於高壓法低密度聚乙烯之製造製程中之未反應乙烯氣體之氣體分離裝置中,提高分離溫度且適當控制滯留時間而製造之高壓法低密度聚乙烯混合於聚乙烯組合物中之方法。 藉由提高未反應乙烯氣體之氣體分離裝置之溫度而使未反應乙烯氣體立刻分離,容易藉由殘存於體系內之未反應自由基產生聚乙烯彼此之鍵結反應,且藉由控制滯留時間,不易產生聚乙烯之分解。結果,有具有長鏈分支結構之低密度聚乙烯彼此鍵結,而生成具有擴展成樹狀之分支結構之低密度聚乙烯之傾向。具體而言,於剛反應後之氣體分離裝置中將氣體分離裝置之溫度設定為220℃以上,且將滯留時間設定為15分鐘以下,藉此,有生成分子量較高之具有長鏈分支結構之高壓法低密度聚乙烯之傾向。藉由包含此種具有長鏈分支結構之低密度聚乙烯,交絡結構變多,獲得微晶尺寸較小之聚乙烯。 In addition, as a method for obtaining polyethylene having a large number of intertwined structures, for example, there can be cited: a method of mixing low-density polyethylene produced without adding a chain transfer agent into a polyethylene composition; or a method of mixing high-pressure low-density polyethylene produced by increasing the separation temperature and appropriately controlling the residence time in a gas separation device of unreacted ethylene gas in the production process of high-pressure low-density polyethylene into a polyethylene composition. By increasing the temperature of the gas separation device of unreacted ethylene gas to separate the unreacted ethylene gas immediately, it is easy to generate bonding reactions between polyethylenes by unreacted free radicals remaining in the system, and by controlling the residence time, it is not easy to generate decomposition of polyethylene. As a result, there is a tendency for low-density polyethylene with a long-chain branching structure to bond with each other to generate low-density polyethylene with a branching structure that expands into a tree shape. Specifically, in the gas separation device just after the reaction, the temperature of the gas separation device is set to above 220°C, and the retention time is set to below 15 minutes, thereby tending to generate high-pressure low-density polyethylene with a long-chain branching structure with a higher molecular weight. By including such low-density polyethylene with a long-chain branching structure, the intertwined structure becomes more, and polyethylene with a smaller crystallite size is obtained.
進而,於本實施方式之聚乙烯組合物為聚乙烯彼此之混合物之情形時,聚乙烯組合物之(110)面之微晶尺寸根據所構成之聚乙烯原料之種類及組成比而變化。認為其原因在於因分子結構之差異、相容性、交絡而二次結構變化。 本實施方式之聚乙烯組合物之(110)面之微晶尺寸之測定所應用之WAXS測定可利用普通之廣角X射線散射測定之裝置實施,例如,可利用下述實施例所記載之方法實施。 Furthermore, when the polyethylene composition of the present embodiment is a mixture of polyethylenes, the crystallite size of the (110) plane of the polyethylene composition varies depending on the type and composition ratio of the polyethylene raw materials. The reason is believed to be that the secondary structure changes due to differences in molecular structure, compatibility, and crosstalk. The WAXS measurement used to measure the crystallite size of the (110) plane of the polyethylene composition of the present embodiment can be implemented using a common wide-angle X-ray scattering measurement device, for example, it can be implemented using the method described in the following embodiment.
(溫度可變WAXS測定) 本實施方式之聚乙烯組合物如上述<條件(D)>所示,於溫度可變廣角X射線散射(WAXS)測定中,50℃下之源自(110)面之峰強度X與130℃下之源自(110)面之峰強度Y的比:Y/X為0.40以上0.80以下。較佳為0.45以上,更佳為0.50以上。較佳為0.75以下,更佳為0.70以下。 Y/X係表示於130℃下,聚乙烯之結晶結構被保持了多少之指標。若Y/X為0.40以上,則源自(110)面之峰強度於130℃下亦被充分地保持,於對使用本實施方式之聚乙烯組合物之表面保護膜進行高溫處理時具有充分之強度,且於被黏著體之糊劑殘留減少,故而較佳。 又,若Y/X為0.80以下,則由於本實施方式之聚乙烯組合物中包含某一程度之低密度成分,故使用本實施方式之聚乙烯組合物之膜之成膜加工性提高,故而較佳。 (Temperature-variable WAXS measurement) The polyethylene composition of this embodiment is as shown in the above <Condition (D)>. In the temperature-variable wide-angle X-ray scattering (WAXS) measurement, the ratio of the peak intensity X originating from the (110) plane at 50°C to the peak intensity Y originating from the (110) plane at 130°C: Y/X is 0.40 or more and 0.80 or less. Preferably, it is 0.45 or more, and more preferably, it is 0.50 or more. Preferably, it is 0.75 or less, and more preferably, it is 0.70 or less. Y/X is an index showing how much the crystalline structure of the polyethylene is maintained at 130°C. If Y/X is 0.40 or more, the peak intensity originating from the (110) plane is fully maintained at 130°C, and the surface protective film using the polyethylene composition of this embodiment has sufficient strength when subjected to high temperature treatment, and the paste residue on the adherend is reduced, so it is better. In addition, if Y/X is 0.80 or less, since the polyethylene composition of this embodiment contains a certain degree of low-density components, the film forming processability of the film using the polyethylene composition of this embodiment is improved, so it is better.
本實施方式之聚乙烯組合物之測定所應用之溫度可變WAXS測定之方法並無特別限定,只要於將樣品設置於加熱台上之狀態下進行WAXS測定即可,例如可利用下述實施例所記載之方法實施。The method of temperature-variable WAXS measurement applied to the measurement of the polyethylene composition of this embodiment is not particularly limited, as long as the WAXS measurement is performed with the sample placed on a heating table. For example, it can be implemented using the method described in the following embodiment.
Y/X可藉由調整聚乙烯組合物中所包含之成分之聚合方法、組成、混合方法控制在上述數值範圍。作為其方法,並無特別限定,例如可藉由使聚乙烯組合物中包含75質量%以上之密度950 kg/m 3以上之成分(以下,有時記載為高密度成分)而將Y/X控制在0.40以上。 又,例如可藉由使聚乙烯組合物中包含1質量%以上之密度925 kg/m 3以下之成分(以下,有時記載為低密度成分)而將Y/X控制在0.80以下。 Y/X can be controlled within the above numerical range by adjusting the polymerization method, composition, and mixing method of the components contained in the polyethylene composition. The method is not particularly limited, and for example, Y/X can be controlled to be above 0.40 by making the polyethylene composition contain 75% by mass or more of a component with a density of 950 kg/m 3 or more (hereinafter, sometimes described as a high-density component). In addition, for example, Y/X can be controlled to be below 0.80 by making the polyethylene composition contain 1% by mass or more of a component with a density of 925 kg/m 3 or less (hereinafter, sometimes described as a low-density component).
作為使聚乙烯組合物中包含低密度成分之方法,並無特別限定,可例舉於高密度聚乙烯中混合低密度聚乙烯之方法或藉由多段聚合製程使高密度聚乙烯中含有低密度聚乙烯之方法。The method for making the polyethylene composition contain a low-density component is not particularly limited, and examples thereof include a method of mixing a low-density polyethylene with a high-density polyethylene or a method of making a high-density polyethylene contain a low-density polyethylene by a multi-stage polymerization process.
另一方面,於包含高密度成分與低密度成分之聚乙烯組合物中,有高密度成分之熔點較單獨為相同高密度成分之情況下之熔點降低之傾向。作為該原因,認為如下:若對作為固體狀態之包含高密度成分與低密度成分之聚乙烯組合物進行加熱,則首先低密度成分會先熔解。該已熔解之低密度成分會促進高密度成分之結晶熔解,因此,有聚乙烯組合物中之高密度成分之熔點降低之傾向。因此,於僅包含高密度成分與低密度成分之聚乙烯組合物中,於溫度可變WAXS測定之升溫過程中,熔點較低之低密度成分先熔解,已熔解之低密度成分會促進高密度成分之結晶熔解,故有130℃下之源自(110)面之峰強度Y大幅降低之傾向。因此,藉由抑制已熔解之低密度成分促進高密度成分之結晶熔解,從而防止上述130℃下之源自(110)面之峰強度Y降低,可將上述Y/X設為0.40以上。On the other hand, in a polyethylene composition comprising a high-density component and a low-density component, the melting point of the high-density component tends to be lower than the melting point of the same high-density component alone. The reason for this is considered to be as follows: if a polyethylene composition comprising a high-density component and a low-density component in a solid state is heated, the low-density component will melt first. The melted low-density component will promote the crystallization and melting of the high-density component, and therefore, the melting point of the high-density component in the polyethylene composition tends to be lowered. Therefore, in a polyethylene composition comprising only a high-density component and a low-density component, in the temperature increase process of the temperature-variable WAXS measurement, the low-density component with a lower melting point melts first, and the melted low-density component will promote the crystallization and melting of the high-density component, so there is a tendency for the peak intensity Y originating from the (110) plane at 130°C to be greatly reduced. Therefore, by suppressing the promotion of crystal melting of the high-density component by the melted low-density component, the peak intensity Y originating from the (110) plane at 130° C. is prevented from decreasing, and the above Y/X can be set to 0.40 or more.
為了將上述Y/X控制在0.40以上0.80以下之數值範圍,精細控制聚乙烯組合物之分子運動性及分子彼此之交絡結構較為有效。分子彼此之交絡較強之聚乙烯組合物有即便於130℃下源自(110)面之峰強度Y亦不會降低之傾向。認為其原因在於:低密度成分之一部分分子鏈容易被組入至高密度成分所形成之結晶結構中,有即便於130℃下亦會保持結晶結構之傾向。再者,聚乙烯組合物之分子彼此之交絡強度可藉由下述脈衝NMR進行評價。In order to control the above Y/X within the numerical range of 0.40 to 0.80, it is more effective to finely control the molecular mobility and molecular interconnection structure of the polyethylene composition. Polyethylene compositions with strong molecular interconnection tend not to reduce the peak intensity Y originating from the (110) plane even at 130°C. The reason is believed to be that part of the molecular chain of the low-density component is easily incorporated into the crystal structure formed by the high-density component, and tends to maintain the crystal structure even at 130°C. Furthermore, the molecular interconnection strength of the polyethylene composition can be evaluated by the following pulse NMR.
作為增強聚乙烯組合物之分子彼此之交絡之方法,例如可例舉調整聚合觸媒之製備方法或聚合條件,藉此控制聚乙烯之分子生長之方法。 例如,於製備漿料法中所使用之聚合觸媒時,藉由調整活性種之擔載次數以提高擔載濃度,藉此,使觸媒表面之聚乙烯之生長點密集,且具有複數個活性種。藉此,有促進聚乙烯生長過程中之分子彼此之交絡之傾向,獲得交絡較強之聚乙烯組合物。具體而言,較佳為於合成齊格勒-納塔觸媒之步驟中,於擔載作為觸媒種之鈦時,將擔載次數設為兩次,將各擔載操作中添加之活性種之莫耳比設為第一次擔載操作:第二次擔載操作=1:3。 另一方面,使用活性種之擔載密度較低之觸媒聚合而成之聚乙烯組合物或利用活性種為一種之茂金屬觸媒聚合而成之聚乙烯組合物有不易促進交絡之傾向,有獲得交絡結構較少之聚乙烯之傾向。 As a method for enhancing the molecular interconnection of the polyethylene composition, for example, a method of adjusting the preparation method of the polymerization catalyst or the polymerization conditions to control the molecular growth of the polyethylene can be cited. For example, when preparing the polymerization catalyst used in the slurry method, by adjusting the number of times the active species are loaded to increase the loading concentration, the growth points of the polyethylene on the catalyst surface are dense and have multiple active species. Thereby, there is a tendency to promote the molecular interconnection during the polyethylene growth process, and a polyethylene composition with stronger interconnection is obtained. Specifically, it is preferred that in the step of synthesizing the Ziegler-Natta catalyst, when loading titanium as a catalyst species, the loading times are set to two times, and the molar ratio of the active species added in each loading operation is set to the first loading operation: the second loading operation = 1:3. On the other hand, polyethylene compositions polymerized using catalysts with lower loading density of active species or polyethylene compositions polymerized using metallocene catalysts with active species as one species tend to be less likely to promote interlacing and tend to obtain polyethylene with less interlaced structure.
又,作為增強聚乙烯組合物之分子彼此之交絡之方法,例如可例舉使聚乙烯組合物含有容易形成物理交聯點之成分之方法。此種含有容易形成物理交聯點之成分之聚乙烯組合物於成形加工製程中之冷卻步驟中,容易於分子鏈交絡之狀態下結晶化,故有即便於130℃下亦容易保持結晶結構之傾向。進而,此種聚乙烯組合物於升溫過程中,先熔融之低密度成分之分子鏈被交絡束縛,有高密度成分之結晶熔解促進得到抑制之傾向。 作為使聚乙烯組合物中含有容易形成物理交聯點之成分之方法,例如可例舉使聚乙烯組合物中含有具有擴展成樹狀之長鏈分支結構之低密度成分之方法。作為含有此種低密度成分之方法,例如可例舉:將未添加鏈轉移劑而製造之高壓法低密度聚乙烯混合於聚乙烯組合物中之方法;或於高壓法低密度聚乙烯之製造製程中之未反應乙烯氣體之氣體分離裝置中提高分離溫度且適當控制滯留時間,製造高壓法低密度聚乙烯,並將上述高壓法低密度聚乙烯混合於聚乙烯組合物中之方法。 如上所述,藉由在未反應乙烯氣體之氣體分離裝置中提高分離溫度以使未反應乙烯氣體立刻分離,容易藉由殘存於體系內之未反應自由基產生聚乙烯彼此之鍵結反應,且藉由適當控制滯留時間,有不會發生聚乙烯之分解之傾向。結果,有具有長鏈分支結構之低密度聚乙烯彼此鍵結而生成具有擴展成樹狀之分支結構之低密度聚乙烯之傾向。具體而言,於剛反應後之氣體分離裝置中,將氣體分離裝置之溫度設定為220℃以上,且將滯留時間設定為15分鐘以下,藉此,有生成分子量較高之具有長鏈分支結構之高壓法低密度聚乙烯之傾向。藉此,如上所述,聚乙烯組合物之分子彼此之交絡增強。 In addition, as a method for enhancing the mutual interlinking of the molecules of the polyethylene composition, for example, a method of making the polyethylene composition contain a component that easily forms physical crosslinking points can be cited. Such a polyethylene composition containing a component that easily forms physical crosslinking points is easy to crystallize in the state of molecular chain interlinking during the cooling step in the molding process, so it tends to be easy to maintain the crystalline structure even at 130°C. Furthermore, in the process of heating up such a polyethylene composition, the molecular chain of the low-density component that melts first is restrained by the interlinking, and the promotion of crystallization and melting of the high-density component tends to be suppressed. As a method for making the polyethylene composition contain a component that easily forms physical crosslinking points, for example, a method of making the polyethylene composition contain a low-density component with a long chain branching structure that expands into a tree shape can be cited. As a method containing such a low-density component, for example, there can be cited: a method of mixing a high-pressure low-density polyethylene produced without adding a chain transfer agent into a polyethylene composition; or a method of producing high-pressure low-density polyethylene by raising the separation temperature in a gas separation device for unreacted ethylene gas in the production process of high-pressure low-density polyethylene and appropriately controlling the residence time, and mixing the high-pressure low-density polyethylene into a polyethylene composition. As described above, by raising the separation temperature in a gas separation device for unreacted ethylene gas so that the unreacted ethylene gas is immediately separated, it is easy to generate a bonding reaction between polyethylenes by unreacted free radicals remaining in the system, and by appropriately controlling the residence time, there is a tendency that decomposition of polyethylene does not occur. As a result, there is a tendency for low-density polyethylene with a long-chain branching structure to bond with each other to generate low-density polyethylene with a branching structure that expands into a tree shape. Specifically, in the gas separation device just after the reaction, the temperature of the gas separation device is set to above 220°C, and the retention time is set to below 15 minutes, thereby tending to generate high-pressure low-density polyethylene with a long-chain branching structure with a higher molecular weight. As a result, as described above, the molecular interconnection of the polyethylene composition is enhanced.
又,為了將Y/X控制在上述數值範圍,可例舉提高聚乙烯組合物之擠出步驟中之分散性之方法。藉由提高分散性,熔融狀態下之聚乙烯組合物中之各種成分變得均勻,於該狀態下,於各種成形方法中之冷卻步驟中冷卻,藉此,於分子鏈交絡之狀態下結晶化,從而抑制130℃下之源自(110)面之峰強度Y降低,故能夠將上述Y/X控制在上述數值範圍。 作為提高聚乙烯組合物之擠出步驟中之分散性之方法,並不限定於以下,例如可例舉:將低密度成分與高密度成分事先顆粒化並乾式摻合,其後熔融混練之方法;或將包含低密度成分與高密度成分之聚乙烯組合物熔融混練複數次之方法。具體而言,於將包含低密度成分與高密度成分之聚乙烯組合物熔融混練時,利用雙軸擠出機及單軸擠出機這兩段擠出,藉此,有兩成分充分地混合而聚乙烯組合物之交絡增強之傾向。 又,作為提高聚乙烯組合物之擠出步驟中之分散性之方法,可例舉於高密度成分之製造步驟中添加低密度成分並熔融混練之方法。具體而言,向利用漿料聚合而製造之高密度成分之聚乙烯粉末中添加低密度成分,並將其等進行熔融混練,藉此,有兩成分充分地混合而聚乙烯組合物之分散性提高之傾向。 進而,若於熔融混練之初期階段,高密度成分之結晶度與低密度聚乙烯之結晶度為相近狀態,則低密度成分之長鏈分支容易被組入至高密度成分中,故有兩成分充分地混合而聚乙烯組合物之分散性提高之傾向。例如,將使高密度成分聚合時所使用之溶劑之溫度設定為聚合溫度之1/2以下之溫度,使聚合粉末驟冷而降低結晶度,藉此,有與低密度成分之親和性提高之傾向。將以如上方式獲得之高密度成分之聚乙烯粉末與低密度成分進行熔融混練,藉此,有低密度成分與高密度成分容易分散之傾向。 In addition, in order to control Y/X within the above numerical range, a method of improving the dispersibility of the polyethylene composition in the extrusion step can be cited. By improving the dispersibility, the various components in the polyethylene composition in the molten state become uniform, and in this state, it is cooled in the cooling step in various molding methods, thereby crystallizing in the state of molecular chain interlacing, thereby suppressing the decrease of the peak intensity Y originating from the (110) plane at 130°C, so that the above Y/X can be controlled within the above numerical range. The method for improving the dispersibility of the polyethylene composition in the extrusion step is not limited to the following, and examples thereof include: a method of pre-granulating the low-density component and the high-density component and dry-blending them, and then melt-kneading them; or a method of melt-kneading the polyethylene composition containing the low-density component and the high-density component multiple times. Specifically, when the polyethylene composition containing the low-density component and the high-density component is melt-kneaded, a double-screw extruder and a single-screw extruder are used for two-stage extrusion, thereby the two components are fully mixed and the interweaving of the polyethylene composition tends to be enhanced. In addition, as a method for improving the dispersibility of the polyethylene composition in the extrusion step, a method of adding a low-density component to the production step of the high-density component and melt-kneading can be cited. Specifically, by adding a low-density component to a polyethylene powder of a high-density component produced by slurry polymerization and melt-kneading the two components, there is a tendency for the two components to be fully mixed and the dispersibility of the polyethylene composition to be improved. Furthermore, if the crystallinity of the high-density component and the crystallinity of the low-density polyethylene are similar in the initial stage of melt-kneading, the long chain branches of the low-density component are easily incorporated into the high-density component, so there is a tendency for the two components to be fully mixed and the dispersibility of the polyethylene composition to be improved. For example, by setting the temperature of the solvent used to polymerize the high-density component to a temperature below 1/2 of the polymerization temperature, the polymerized powder is quenched to reduce the crystallinity, and there is a tendency for the affinity with the low-density component to be improved. The polyethylene powder of the high-density component obtained in the above manner is melt-kneaded with the low-density component, thereby making it easier for the low-density component and the high-density component to disperse.
(180℃下之脈衝NMR測定) 本實施方式之聚乙烯組合物較佳為如上述<條件(E)>所示,於180℃下之脈衝NMR測定中,將利用Carr Purcell Meiboom Gill(CPMG)法而獲得之自由感應衰減曲線近似成3種成分時,低運動性成分α之緩和時間T α為5 ms以上25 ms以下,且低運動性成分α之存在比率R α為25%以上55%以下。 低運動性成分α之緩和時間T α更佳為8 ms以上,進而較佳為10 ms以上。又,更佳為23 ms以下,進而較佳為20 ms以下。 低運動性成分α之存在比率R α更佳為27%以上,進而較佳為30%以上。又,更佳為52%以下,進而較佳為50%以下。 (Pulse NMR measurement at 180°C) The polyethylene composition of the present embodiment is preferably as shown in the above-mentioned <Condition (E)>, in the pulse NMR measurement at 180°C, when the free induction decay curve obtained by the Carr Purcell Meiboom Gill (CPMG) method is approximated to three components, the relaxation time Tα of the low-mobility component α is 5 ms to 25 ms, and the abundance ratio Rα of the low-mobility component α is 25% to 55%. The relaxation time Tα of the low-mobility component α is more preferably 8 ms or more, and more preferably 10 ms or more. Furthermore, it is more preferably 23 ms or less, and more preferably 20 ms or less. The abundance ratio Rα of the low-mobility component α is more preferably 27% or more, and more preferably 30% or more. Furthermore, it is more preferably 52% or less, and further preferably 50% or less.
於將本實施方式之聚乙烯組合物於180℃下之脈衝NMR中,將利用CPMG法而獲得之自由感應衰減曲線近似成3種成分時,認為低運動性成分α相當於熔融狀態之聚乙烯組合物中分子鏈牢固地交絡之部分,且係於成形加工過程中不會解開而容易殘存於成形體中之成分。因此,若低運動性成分α之存在比率R α為25%以上,則藉由分子鏈之交絡保持聚乙烯組合物之結晶,藉此,於進行高溫處理時具有充分之強度,且低密度成分之溶出量降低,於使用本實施方式之聚乙烯組合物之表面保護膜等中,於被黏著體之糊劑殘留減少,故而較佳。 另一方面,若低運動性成分α之存在比率R α為55%以下,則將本實施方式之聚乙烯組合物成形加工成膜狀時之應力減少,膜之成膜加工性穩定,能夠減輕高速加工時之斷膜及皺褶,故而較佳。 When the free induction decay curve obtained by the CPMG method in pulse NMR of the polyethylene composition of the present embodiment at 180°C is approximated into three components, it is considered that the low-mobility component α corresponds to the part where the molecular chains in the polyethylene composition in the molten state are firmly intertwined, and is a component that does not disentangle during the molding process and easily remains in the molded body. Therefore, if the existence ratio R α of the low-mobility component α is 25% or more, the crystallization of the polyethylene composition is maintained by the intertwining of the molecular chains, thereby having sufficient strength when subjected to high-temperature treatment, and the dissolution amount of the low-density component is reduced, and in the surface protection film, etc. using the polyethylene composition of the present embodiment, the paste residue on the adherend is reduced, so it is more preferable. On the other hand, if the existence ratio R α of the low-mobility component α is 55% or less, the stress when the polyethylene composition of this embodiment is formed into a film is reduced, the film forming processability is stable, and the film breakage and wrinkles during high-speed processing can be reduced, which is preferred.
又,上述低運動性成分α之緩和時間T α係表示低運動性成分之分子鏈之束縛程度之指標。 脈衝NMR測定中之緩和時間越短,表示分子鏈越被束縛,熔融狀態下之交絡越強。 若上述低運動成分α之緩和時間T α為5 ms以上,則成形加工成膜狀時之應力減少,膜之成膜加工性穩定,縮頸較小,能夠減輕斷膜及皺褶,故而較佳。 若上述低運動成分α之緩和時間T α為25 ms以下,則藉由分子鏈之交絡而保持聚乙烯組合物之結晶,藉此,高溫加工時具有充分之硬挺性,且低密度成分之溶出量降低,於被黏著體之糊劑殘留減少,故而較佳。 In addition, the relaxation time Tα of the low-mobility component α is an indicator of the degree of restraint of the molecular chain of the low-mobility component. The shorter the relaxation time in pulse NMR measurement, the more restrained the molecular chain is, and the stronger the interlocking in the molten state is. If the relaxation time Tα of the low-mobility component α is 5 ms or more, the stress during the molding process into a film is reduced, the film forming processability is stable, the neck is small, and the film breakage and wrinkles can be reduced, so it is better. If the relaxation time Tα of the low-motion component α is less than 25 ms, the crystallization of the polyethylene composition is maintained by the interweaving of the molecular chains, thereby having sufficient stiffness during high-temperature processing, and the dissolution amount of the low-density component is reduced, and the paste residue on the adherend is reduced, which is preferred.
上述本實施方式之聚乙烯組合物之低運動性成分α之緩和時間T α及存在比率R α例如可藉由調整聚乙烯組合物中之高密度成分與低密度成分之組成比,或者調整聚合觸媒之合成條件或聚合條件,調整聚乙烯之分子生長而控制在上述數值範圍。 例如可例舉:於合成聚合觸媒時,將活性種之擔載次數設為一定次數以上之方法;或使聚乙烯組合物中含有分子量較高之適度具有長鏈分支結構之低密度成分之方法。 The relaxation time Tα and the existence ratio Rα of the low-mobility component α of the polyethylene composition of the present embodiment can be controlled within the above numerical range by adjusting the composition ratio of the high-density component to the low-density component in the polyethylene composition, or adjusting the synthesis conditions or polymerization conditions of the polymerization catalyst, and adjusting the molecular growth of the polyethylene. For example, the method of setting the number of times of loading the active species to a certain number or more when synthesizing the polymerization catalyst, or the method of making the polyethylene composition contain a low-density component with a relatively high molecular weight and a moderately long-chain branched structure.
具體而言,用於測定本實施方式之聚乙烯組合物的脈衝NMR之測定可藉由以下方法進行。 首先,將填充有聚乙烯組合物至距離底部1 cm之高度之樣品管投入至以樣品管之內溫成為30℃之方式設定之Bruker公司製造之TD-NMR裝置(型號:minispec mq20)中,依據下述所示之<升溫條件>使樣品管升溫。 下述<升溫條件>所示之溫度係藉由熱電偶對樣品之內溫進行測量所得之值。 <升溫條件> (1)設定為30℃,靜置5分鐘。 (2)以5℃/分鐘之速度升溫至180℃。 (3)升溫至180℃後,靜置25分鐘。 Specifically, the pulse NMR measurement of the polyethylene composition of the present embodiment can be performed by the following method. First, a sample tube filled with the polyethylene composition to a height of 1 cm from the bottom is placed in a TD-NMR device (model: minispec mq20) manufactured by Bruker Corporation and set so that the internal temperature of the sample tube becomes 30°C, and the sample tube is heated according to the <heating conditions> shown below. The temperature shown in the <heating conditions> below is the value obtained by measuring the internal temperature of the sample by a thermocouple. <Heating conditions> (1) Set to 30°C and let stand for 5 minutes. (2) Raise the temperature to 180°C at a rate of 5°C/min. (3) After heating to 180°C, let stand for 25 minutes.
藉由上述程序完成升溫後,依據下述所示之<測定條件>,測定聚乙烯之旋轉-旋轉緩和時間(T 2,於本說明書中有時亦簡單表述為「緩和時間T」)。 <測定條件> 磁場強度:0.47 T 測定核種: 1H(20 MHz) 測定方法:Carr Purcell Meiboom Gill法 累計次數:256次 重複時間:3秒 初始90°脈衝與180°脈衝之間隔(τ):0.04毫秒 總回波信號數:6400 對於藉由上述測定而獲得之自由感應衰減(FID),使用Bruker公司製造之解析程式TD-NMR-A進行曲線擬合。 擬合使用下述<式1>所示之函數。 <式1> f(t)=R αeXp(-t/T α)+R βeXp(-t/T β)+R γeXp(-t/T γ) (其中,R α+R β+R γ=100) t:變量(自脈衝照射起之經過時間) T α:低運動性成分α之緩和時間(ms) R α:低運動性成分α之存在比率(%) T β:中間成分β之緩和時間(ms) R β:中間成分β之存在比率(%) T γ:高運動性成分γ之緩和時間(ms) R γ:高運動性成分γ之存在比率(%) After the temperature is raised by the above procedure, the rotation-rotation relaxation time (T 2 , sometimes simply expressed as "relaxation time T" in this manual) of polyethylene is measured according to the <Measurement Conditions> shown below. <Measurement Conditions> Magnetic field strength: 0.47 T Measurement nucleus: 1 H (20 MHz) Measurement method: Carr Purcell Meiboom Gill method Accumulation times: 256 times Repetition time: 3 seconds Interval between the initial 90° pulse and the 180° pulse (τ): 0.04 milliseconds Total number of echo signals: 6400 The free induction decay (FID) obtained by the above measurement is fitted using the analysis program TD-NMR-A manufactured by Bruker. The function shown in the following <Formula 1> is used for fitting. <Formula 1> f(t) = R α eXp(-t/T α ) + R β eXp(-t/T β ) + R γ eXp(-t/T γ ) (where R α + R β + R γ = 100) t: variable (time elapsed from pulse irradiation) T α : relaxation time of low-motility component α (ms) R α : abundance ratio of low-motility component α (%) T β : relaxation time of intermediate component β (ms) R β : abundance ratio of intermediate component β (%) T γ : relaxation time of high-motility component γ (ms) R γ : abundance ratio of high-motility component γ (%)
一般而言,於分子鏈之運動活躍之橡膠狀態之聚合物之情形時,藉由脈衝NMR測定所得之自由感應衰減可由指數型函數表示。因此,於本測定中,所獲得之自由感應衰減亦可如上述<式1>所示,擬合為指數函數所表示之3種不同成分之和。 又,已知 1H之運動性越高,即分子鏈之運動性越高,自由感應衰減之衰減速度越慢。各指數函數中之緩和時間T處於T α<T β<T γ之關係,因此,將運動性最低之成分設為α,將具有中間運動性之成分設為β,將運動性最高之成分設為γ。 進而,成分α相當於聚乙烯組合物中分子鏈強烈地交絡之部分,成分β相當於分子鏈微弱地交絡之部分,成分γ設為分子鏈未交絡之部分。 更具體而言,本實施方式之180℃下之脈衝NMR測定可藉由實施例所記載之方法進行測定。 Generally speaking, in the case of a polymer in a rubbery state where the molecular chain is actively moving, the free induction decay obtained by pulse NMR measurement can be represented by an exponential function. Therefore, in this measurement, the obtained free induction decay can also be fitted as the sum of three different components represented by the exponential function as shown in the above <Formula 1>. In addition, it is known that the higher the mobility of 1 H, that is, the higher the mobility of the molecular chain, the slower the decay rate of the free induction decay. The relaxation time T in each exponential function is in the relationship of T α <T β <T γ , therefore, the component with the lowest mobility is set as α, the component with intermediate mobility is set as β, and the component with the highest mobility is set as γ. Furthermore, component α corresponds to the part of the polyethylene composition where the molecular chains are strongly intertwined, component β corresponds to the part of the polyethylene composition where the molecular chains are weakly intertwined, and component γ corresponds to the part of the polyethylene composition where the molecular chains are not intertwined. More specifically, the pulse NMR measurement at 180° C. of this embodiment can be measured by the method described in the examples.
(於80℃以下溶出之成分之質量比率) 本實施方式之聚乙烯組合物如上述<條件(F)>所示,根據藉由交叉分級層析(CFC)測定之升溫溶離分級(TREF)所獲得之溶出溫度-溶出量曲線算出之交叉分級層析(CFC)之升溫溶離分級(TREF)之80℃之前溶出之成分的質量比率較佳為總溶出量之1質量%以上35質量%以下。更佳為2質量%以上,進而較佳為5質量%以上。又,更佳為30質量%以下,進而較佳為25質量%以下。 上述「總溶出量」係40℃至120℃之範圍內之溶出溫度-溶出量曲線之總面積,且於80℃以下溶出之成分之質量比率有示出與該聚乙烯組合物中所包含之低密度成分之質量比率幾乎同等值之傾向。 藉由使於80℃以下溶出之成分之質量比率為總溶出量之1質量%以上,於利用擠出機之混練步驟中,長鏈分支成分之交絡效應所產生之應力發揮作用,膜成膜之穩定性提高,縮頸減小,故而較佳。 藉由使於80℃以下溶出之成分之質量比率為總溶出量之35質量%以下,高溫加工時之溶出成分較少,故抑制糊劑殘留,故而較佳。 於80℃以下溶出之成分之質量比率可藉由調整聚乙烯組合物中之低密度成分之量而控制在上述數值範圍,例如只要將高壓法低密度聚乙烯之含量控制在乙烯系樹脂組合物中之1質量%以上35質量%以下即可。 本實施方式之聚乙烯組合物之測定所應用之CFC測定例如可藉由實施例之方法進行。 (Mass ratio of components eluted below 80°C) The polyethylene composition of this embodiment is as shown in the above <Condition (F)>, and the mass ratio of components eluted before 80°C in the temperature-elution fractionation (TREF) of the cross-fractionation chromatography (CFC) calculated from the elution temperature-elution amount curve obtained by the temperature-elution fractionation (TREF) measured by the cross-fractionation chromatography (CFC) is preferably 1 mass% or more and 35 mass% or less of the total elution amount. More preferably, it is 2 mass% or more, and further preferably, it is 5 mass% or more. Furthermore, it is more preferably 30 mass% or less, and further preferably, it is 25 mass% or less. The above-mentioned "total dissolution amount" is the total area of the dissolution temperature-dissolution amount curve within the range of 40°C to 120°C, and the mass ratio of the components dissolving below 80°C tends to be almost the same as the mass ratio of the low-density components contained in the polyethylene composition. By making the mass ratio of the components dissolving below 80°C more than 1% by mass of the total dissolution amount, the stress generated by the cross-linking effect of the long-chain branch components plays a role in the kneading step using the extruder, the stability of the film formation is improved, and the necking is reduced, so it is better. By making the mass ratio of the components dissolving below 80°C less than 35% by mass of the total dissolution amount, the dissolution components during high-temperature processing are less, so the paste residue is suppressed, so it is better. The mass ratio of the components eluted below 80°C can be controlled within the above numerical range by adjusting the amount of low-density components in the polyethylene composition, for example, by controlling the content of high-pressure low-density polyethylene to be above 1 mass % and below 35 mass % in the ethylene resin composition. The CFC measurement applied to the measurement of the polyethylene composition of this embodiment can be performed, for example, by the method of the embodiment.
(180℃下之低密度聚乙烯(B)之低運動性成分比率) 本實施方式之聚乙烯組合物如上述<條件(G)>所示,較佳形態為密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物。 上述低密度聚乙烯(B)於180℃下之脈衝NMR測定中,將利用CPMG法而獲得之自由感應衰減曲線近似成3種成分時,根據低運動性成分α之存在比率R α及中間成分β之存在比率R β算出之由下述(式I)求出的低運動性成分比率較佳為0.35以上0.55以下。 (低運動性成分比率)=R α/(R α+R β)•••(式I) 上述低運動性成分比率更佳為0.38以上,進而較佳為0.40以上。又,更佳為0.53以下,進而較佳為0.50以下。 (Ratio of low-mobility components of low-density polyethylene (B) at 180°C) As shown in the above <Condition (G)>, the polyethylene composition of the present embodiment is preferably a mixture of high-density polyethylene (A) having a density of 942 kg/ m3 or more and low-density polyethylene (B) having a density of 930 kg/m3 or less. In the pulse NMR measurement of the above-mentioned low-density polyethylene (B) at 180°C, when the free induction decay curve obtained by the CPMG method is approximated into three components, the ratio of low-mobility components calculated by the following (Formula I) based on the abundance ratio Rα of the low-mobility component α and the abundance ratio Rβ of the intermediate component β is preferably 0.35 or more and 0.55 or less. (Low-motility component ratio)=R α /(R α +R β )•••(Formula I) The low-motility component ratio is more preferably 0.38 or more, and further preferably 0.40 or more. Further, it is more preferably 0.53 or less, and further preferably 0.50 or less.
藉由上述式(I)算出之低運動性成分比率表示分子鏈被束縛之狀態之具有較強交絡之成分之比率。包含大量此種成分之低密度聚乙烯藉由交絡而被束縛,分子運動被抑制,故有抑制高密度成分之結晶熔解促進之傾向。因此,若上述低運動性成分比率為0.35以上,則有藉由交絡抑制高密度成分之結晶熔解促進之傾向,故進行高溫處理時具有充分之強度,且低密度成分之溶出量降低,於使用本實施方式之聚乙烯組合物之表面保護膜等中,於被黏著體之糊劑殘留減少,故而較佳。另一方面,若低運動性成分比率為0.55以下,則本實施方式之聚乙烯組合物之膜之成膜加工性穩定,能夠減輕高速加工時之斷膜及皺褶,故而較佳。The low-mobility component ratio calculated by the above formula (I) indicates the ratio of components with stronger cross-linking in a state where the molecular chains are restrained. Low-density polyethylene containing a large amount of such components is restrained by cross-linking, and the molecular motion is suppressed, so there is a tendency to suppress the promotion of crystallization and melting of high-density components. Therefore, if the above low-mobility component ratio is 0.35 or more, there is a tendency to suppress the promotion of crystallization and melting of high-density components by cross-linking, so it has sufficient strength when subjected to high-temperature treatment, and the dissolution amount of low-density components is reduced. In the surface protection film using the polyethylene composition of this embodiment, the paste residue on the adherend is reduced, so it is better. On the other hand, if the low-mobility component ratio is 0.55 or less, the film-forming processability of the polyethylene composition film of this embodiment is stable, and film breakage and wrinkles during high-speed processing can be reduced, which is preferred.
本實施方式之聚乙烯組合物中之由上述式(I)算出之低密度聚乙烯(B)之低運動性成分比率例如可藉由調整聚合溫度、聚合壓力、起始劑之種類、鏈轉移劑之種類等聚合條件,控制長鏈分支結構之量而控制在上述數值範圍內。 例如可採用不使用鏈轉移劑之方法或於強制攪拌條件下製造低密度聚乙烯之方法,藉此,容易產生自由基聚合之起點,具有大量長鏈分支結構,有低運動性成分比率變高之傾向。又,藉由在未反應乙烯氣體之高壓分離裝置中提高分離溫度,且適當控制滯留時間,容易產生聚乙烯彼此之鍵結反應,且藉由控制滯留時間,不會發生聚乙烯之分解,故有生成擴展成樹狀之分支結構,而低運動性成分比率變高之傾向。 The low mobility component ratio of the low-density polyethylene (B) calculated by the above formula (I) in the polyethylene composition of this embodiment can be controlled within the above numerical range by adjusting the polymerization conditions such as polymerization temperature, polymerization pressure, type of initiator, type of chain transfer agent, etc., and controlling the amount of long-chain branched structure. For example, a method without using a chain transfer agent or a method of producing low-density polyethylene under forced stirring conditions can be adopted, thereby easily generating a starting point for free radical polymerization, having a large number of long-chain branched structures, and having a tendency to increase the low mobility component ratio. In addition, by increasing the separation temperature in the high-pressure separation device of the unreacted ethylene gas and appropriately controlling the residence time, the bonding reaction between polyethylenes is easily generated, and by controlling the residence time, the decomposition of polyethylene does not occur, so there is a tendency to generate a branched structure that expands into a tree shape, and the ratio of low-mobility components becomes higher.
(180℃下之高密度聚乙烯(A)之低運動性成分比率) 本實施方式之聚乙烯組合物如上述<條件(H)>所示,較佳形態為密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物。 上述高密度聚乙烯(A)於180℃下之脈衝NMR測定中,將利用CPMG法而獲得之自由感應衰減曲線近似成3種成分時,根據低運動性成分α之存在比率R α及中間成分β之存在比率R β算出之由下述(式I)求出的低運動性成分比率較佳為0.50以上0.70以下。 (低運動性成分比率)=R α/(R α+R β)•••(式I) 更佳為0.52以上,進而較佳為0.55以上。又,更佳為0.68以下,進而較佳為0.65以下。 (Ratio of low-mobility components in high-density polyethylene (A) at 180°C) As shown in the above <Condition (H)>, the polyethylene composition of the present embodiment is preferably a mixture of high-density polyethylene (A) having a density of 942 kg/ m3 or more and low-density polyethylene (B) having a density of 930 kg/m3 or less. In the pulse NMR measurement of the above high-density polyethylene (A) at 180°C, when the free induction decay curve obtained by the CPMG method is approximated into three components, the ratio of low-mobility components calculated by the following (Formula I) based on the abundance ratio Rα of the low-mobility component α and the abundance ratio Rβ of the intermediate component β is preferably 0.50 or more and 0.70 or less. (Low-motility component ratio) = R α /(R α +R β ) (Formula I) More preferably, it is 0.52 or more, and further preferably, it is 0.55 or more. Further, it is more preferably 0.68 or less, and further preferably, it is 0.65 or less.
低運動性成分α之比率表示分子鏈被束縛之狀態之具有較強交絡之成分之比率。 於高密度聚乙烯(A)中,若藉由上述式(I)算出之低運動性成分比率為0.50以上,則藉由交絡保持聚乙烯組合物之結晶,藉此,於進行高溫處理時具有充分之強度,故而較佳。 另一方面,於高密度聚乙烯(A)中,若低運動性成分比率為0.70以下,則容易與低密度聚乙烯(B)交絡,使用本實施方式之聚乙烯組合物之膜之成膜加工性穩定,能夠減輕斷膜及皺褶,故而較佳。 高密度聚乙烯(A)之低運動性成分比率可藉由調整聚合觸媒之合成條件或聚合溫度、聚合壓力、共聚單體種類等聚合條件,調整聚乙烯之分子生長而控制在上述數值範圍。例如於製造聚合觸媒時,藉由調整活性種之擔載次數以提高擔載濃度,藉此,使觸媒表面之聚乙烯之生長點密集,且具有複數個活性種,故有促進聚乙烯生長過程中之交絡之傾向。 The ratio of the low-mobility component α indicates the ratio of components with stronger intertwining in a state where the molecular chains are restrained. In the high-density polyethylene (A), if the ratio of the low-mobility component calculated by the above formula (I) is 0.50 or more, the crystals of the polyethylene composition are maintained by intertwining, thereby having sufficient strength when subjected to high-temperature treatment, which is preferred. On the other hand, in the high-density polyethylene (A), if the ratio of the low-mobility component is 0.70 or less, it is easy to intertwine with the low-density polyethylene (B), and the film forming processability of the polyethylene composition of this embodiment is stable, and film breakage and wrinkles can be reduced, which is preferred. The ratio of low-mobility components in high-density polyethylene (A) can be controlled within the above numerical range by adjusting the synthesis conditions of the polymerization catalyst or the polymerization conditions such as polymerization temperature, polymerization pressure, and copolymerization monomer type to adjust the molecular growth of polyethylene. For example, when manufacturing the polymerization catalyst, by adjusting the number of times the active species are loaded to increase the loading concentration, the growth points of polyethylene on the catalyst surface are densely packed and have multiple active species, which tends to promote the crosstalk during the polyethylene growth process.
(高密度聚乙烯(A)、低密度聚乙烯(B)之含有比率) 於本實施方式之聚乙烯組合物為密度為942 kg/m 3以上之高密度聚乙烯(A)與密度為930 kg/m 3以下之低密度聚乙烯(B)之混合物時,較佳為上述高密度聚乙烯(A)之含有比率為70質量%以上99質量%以下,低密度聚乙烯(B)之含有比率為1質量%以上30質量%以下。 藉由使高密度聚乙烯(A)與低密度聚乙烯(B)之存在比率為上述範圍內,獲得膜之高溫加工時之硬挺性、被黏著體之高溫加工時之糊劑殘留、膜之成膜加工性之平衡性優異之聚乙烯組合物。 更佳為上述高密度聚乙烯(A)之含有比率為73質量%以上97質量%以下,低密度聚乙烯(B)之含有比率為3質量%以上27質量%以下。 進而較佳為上述高密度聚乙烯(A)之含有比率為75質量%以上95質量%以下,低密度聚乙烯(B)之含有比率為5質量%以上25質量%以下。 (Content ratio of high-density polyethylene (A) and low-density polyethylene (B)) When the polyethylene composition of the present embodiment is a mixture of high-density polyethylene (A) having a density of 942 kg/m 3 or more and low-density polyethylene (B) having a density of 930 kg/m 3 or less, it is preferred that the content ratio of the high-density polyethylene (A) is 70 mass % to 99 mass %, and the content ratio of the low-density polyethylene (B) is 1 mass % to 30 mass %. By making the existence ratio of the high-density polyethylene (A) and the low-density polyethylene (B) within the above range, a polyethylene composition having an excellent balance among the stiffness of the film during high-temperature processing, the paste residue during high-temperature processing of the adherend, and the film-forming processability of the film is obtained. More preferably, the content ratio of the high-density polyethylene (A) is 73 mass % to 97 mass %, and the content ratio of the low-density polyethylene (B) is 3 mass % to 27 mass %. Further preferably, the content ratio of the high-density polyethylene (A) is 75 mass % to 95 mass %, and the content ratio of the low-density polyethylene (B) is 5 mass % to 25 mass %.
[聚乙烯組合物之製造方法] 作為本實施方式之聚乙烯組合物之製造方法,並無特別限定,可例舉:藉由將複數個聚合反應器連接而使聚乙烯組合物含有高密度成分與低密度成分之方法;或分別製造高密度成分與低密度成分並進行混合之方法。尤佳為使高密度聚乙烯(A)與利用高壓法而製造之低密度聚乙烯(B)事先混合並進行熔融混練之方法。 此處,高密度聚乙烯樹脂之密度為942 kg/m 3以上,低密度聚乙烯之密度為930 kg/m 3以下。 [Method for producing polyethylene composition] The method for producing the polyethylene composition of the present embodiment is not particularly limited, and examples thereof include: a method of connecting a plurality of polymerization reactors so that the polyethylene composition contains a high-density component and a low-density component; or a method of producing a high-density component and a low-density component separately and mixing them. A method of mixing a high-density polyethylene (A) and a low-density polyethylene (B) produced by a high-pressure method in advance and melt-kneading them is particularly preferred. Here, the density of the high-density polyethylene resin is 942 kg/m 3 or more, and the density of the low-density polyethylene is 930 kg/m 3 or less.
作為使高密度聚乙烯(A)與低密度聚乙烯(B)事先混合之方法,並無特別限定,例如可例舉:將高密度聚乙烯(A)與利用高壓法而製造之低密度聚乙烯(B)分別事先顆粒化,並將顆粒彼此乾式摻合之方法;或於高密度聚乙烯(A)之製造步驟中,於粉末狀之高密度聚乙烯(A)中添加顆粒狀之低密度聚乙烯(B)之方法。尤其是就提高分散性之觀點而言,較佳為將乾式摻合實施1小時以上之方法。又,藉由在粉末狀之高密度聚乙烯(A)中添加顆粒狀之低密度聚乙烯(B)而於高密度聚乙烯(A)之結晶性較低之狀態下進行混合,故高密度聚乙烯之熔點降低,容易與低密度聚乙烯(B)混合,故而較佳。There is no particular limitation on the method for premixing the high-density polyethylene (A) and the low-density polyethylene (B). For example, the high-density polyethylene (A) and the low-density polyethylene (B) produced by the high-pressure method are pre-granulated and the granules are dry-blended with each other; or in the production step of the high-density polyethylene (A), a granular low-density polyethylene (B) is added to the powdered high-density polyethylene (A). In particular, from the viewpoint of improving dispersibility, a method of performing dry blending for more than 1 hour is preferred. In addition, by adding the granular low-density polyethylene (B) to the powdered high-density polyethylene (A) and mixing them in a state where the high-density polyethylene (A) has a low crystallinity, the melting point of the high-density polyethylene is lowered, making it easier to mix with the low-density polyethylene (B), which is preferred.
作為混練作業中之熔融混練機,例如可使用單軸擠出機、雙軸擠出機、排氣式擠出機、串聯擠出機等。尤其是藉由雙軸擠出機、單軸擠出機這兩段進行熔融混練,容易使高密度聚乙烯(A)與低密度聚乙烯(B)分散,故而較佳。As the melt kneading machine in the kneading operation, for example, a single-screw extruder, a double-screw extruder, an exhaust extruder, a tandem extruder, etc. can be used. In particular, it is preferred to perform melt kneading in two stages, a double-screw extruder or a single-screw extruder, because it is easy to disperse the high-density polyethylene (A) and the low-density polyethylene (B).
上述高密度聚乙烯(A)例如可藉由連續式漿料聚合法製造。用於製造之觸媒並無特別限定,例如可使用茂金屬觸媒、齊格勒-納塔觸媒、飛利浦觸媒等。藉由使用尤其是具有複數個活性部位之齊格勒-納塔觸媒,於分子生長時會促進交絡,故而較佳。The high-density polyethylene (A) can be produced, for example, by a continuous slurry polymerization method. The catalyst used for production is not particularly limited, and for example, metallocene catalysts, Ziegler-Natta catalysts, Phillips catalysts, etc. can be used. The use of a Ziegler-Natta catalyst having multiple active sites is preferred because it promotes crosstalk during molecular growth.
作為用於製造高密度聚乙烯(A)之齊格勒-納塔觸媒,並無特別限定,較佳為藉由在藉由有機鎂化合物與氯化劑之反應而製備之載體擔載有機鎂化合物及鈦化合物而製造之烯烴聚合用觸媒。 作為成為活性部位之鈦化合物之使用量,並無特別限定,就增加載體之細孔內之擔載量之觀點而言,以鈦相對於載體中所包含之鎂原子之莫耳比(Ti/Mg)計,較佳為0.1以上20以下,更佳為0.2以上10以下。 於載體擔載鈦化合物之方法並無特別限定,亦可使用使過剩之鈦化合物與載體反應之方法或藉由使用第三成分而有效率地擔載鈦化合物之方法。尤其是就提高對載體表面之擔載濃度、促進分子生長時之交絡之觀點而言,較佳為於擔載鈦化合物時,將擔載操作分複數次實施之方法,進而更佳為將擔載次數設為2次,將各擔載操作中添加之活性種之莫耳比設為第一次擔載操作:第二次擔載操作=1:3之方法。 The Ziegler-Natta catalyst used for producing high-density polyethylene (A) is not particularly limited, but is preferably a catalyst for olefin polymerization produced by carrying an organic magnesium compound and a titanium compound on a carrier prepared by reacting an organic magnesium compound with a chlorinating agent. The amount of the titanium compound used as an active site is not particularly limited, but from the perspective of increasing the amount of the titanium compound loaded in the pores of the carrier, the molar ratio of titanium to magnesium atoms contained in the carrier (Ti/Mg) is preferably 0.1 to 20, and more preferably 0.2 to 10. The method of loading the titanium compound on the carrier is not particularly limited, and a method of reacting the excess titanium compound with the carrier or a method of efficiently loading the titanium compound by using a third component may also be used. In particular, from the perspective of increasing the loading concentration on the carrier surface and promoting the interaction during molecular growth, it is preferred to perform the loading operation multiple times when loading the titanium compound, and it is further preferred to set the loading times to 2 times and set the molar ratio of the active species added in each loading operation to the first loading operation: the second loading operation = 1:3.
又,一般而言,除調整觸媒種以外,亦可藉由調整聚合溫度、聚合壓力、共聚單體濃度或氫濃度而控制分子量、密度之類之物性。In general, in addition to adjusting the catalyst, physical properties such as molecular weight and density can also be controlled by adjusting the polymerization temperature, polymerization pressure, comonomer concentration or hydrogen concentration.
可用於製造本實施方式之聚乙烯組合物之共聚單體並無特別限定,例如可例舉:選自由丙烯、1-丁烯、1-戊烯、1-己烯、4-甲基-1-戊烯、1-辛烯、1-壬烯、1-癸烯、1-十一烯、1-十二烯、1-十三烯、1-十四烯、1-十六烯、1-十八烯、1-二十烯、乙烯環己烷、苯乙烯、及該等之衍生物所組成之群中之化合物;選自由環戊烯、環庚烯、降𦯉烯、5-甲基-2-降𦯉烯、四環十二烯、及2-甲基-1,4,5,8-二甲橋-1,2,3,4,4a,5,8,8a-八氫萘所組成之群中之碳數3~20之環狀烯烴;選自由1,3-丁二烯、1,4-戊二烯、1,5-己二烯、1,4-己二烯、1,7-辛二烯、及環己二烯所組成之群中之碳數4~20之直鏈狀、支鏈狀、或環狀二烯。 尤佳為丙烯、1-丁烯、1-戊烯、1-己烯、4-甲基-1-戊烯、1-辛烯、1-癸烯、1-十二烯、1-十四烯、1-十六烯、1-十八烯、及1-二十烯等,可藉由適當控制共聚單體種類及濃度來調整高密度聚乙烯之密度。 The comonomers that can be used to prepare the polyethylene composition of the present embodiment are not particularly limited, and examples thereof include: compounds selected from the group consisting of propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene, vinylcyclohexane, styrene, and derivatives thereof; compounds selected from the group consisting of cyclopentene, cyclopentene, A cyclic olefin having 3 to 20 carbon atoms selected from the group consisting of heptene, norpentene, 5-methyl-2-norpentene, tetracyclododecene, and 2-methyl-1,4,5,8-dimethoxy-1,2,3,4,4a,5,8,8a-octahydronaphthalene; a linear, branched, or cyclic diene having 4 to 20 carbon atoms selected from the group consisting of 1,3-butadiene, 1,4-pentadiene, 1,5-hexadiene, 1,4-hexadiene, 1,7-octadiene, and cyclohexadiene. Particularly preferred are propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, and 1-eicosene. The density of high-density polyethylene can be adjusted by properly controlling the type and concentration of the comonomer.
聚合溫度較佳為30℃以上100℃以下,藉由使聚合溫度為30℃以上,能夠於工業上更有效率地製造,另一方面,藉由使聚合溫度為100℃以下,能夠更穩定地連續運轉。The polymerization temperature is preferably 30°C or higher and 100°C or lower. When the polymerization temperature is 30°C or higher, more efficient production can be achieved industrially. On the other hand, when the polymerization temperature is 100°C or lower, more stable continuous operation can be achieved.
作為藉由連續式漿料聚合法而使用之溶劑,可使用惰性碳化氫介質,進而亦可將烯烴本身用作溶劑。 作為上述惰性碳化氫介質,並不限定於以下,例如可例舉:丙烷、丁烷、異丁烷、戊烷、異戊烷、己烷、庚烷、辛烷、癸烷、十二烷、燈油等脂肪族烴;環戊烷、環己烷、甲基環戊烷等脂環式烴;苯、甲苯、二甲苯等芳香族烴;乙基氯化物、氯苯、二氯甲烷等鹵化烴或該等之混合物等。 供給至聚合體系內之溶劑之溫度並無特別限定,就降低所獲得之高密度聚乙烯(A)粉末之結晶度、提高與低密度成分之親和性之觀點而言,較佳為設定為聚合溫度之1/2以下之溫度之方法。 As the solvent used by the continuous slurry polymerization method, an inert carbonized hydrogen medium can be used, and further, the olefin itself can also be used as a solvent. The above-mentioned inert carbonized hydrogen medium is not limited to the following, and examples thereof include: aliphatic hydrocarbons such as propane, butane, isobutane, pentane, isopentane, hexane, heptane, octane, decane, dodecane, and lamp oil; alicyclic hydrocarbons such as cyclopentane, cyclohexane, and methylcyclopentane; aromatic hydrocarbons such as benzene, toluene, and xylene; halogenated hydrocarbons such as ethyl chloride, chlorobenzene, and dichloromethane, or mixtures thereof, etc. The temperature of the solvent supplied to the polymerization system is not particularly limited. From the perspective of reducing the crystallinity of the obtained high-density polyethylene (A) powder and improving the affinity with the low-density components, it is preferably set to a temperature below 1/2 of the polymerization temperature.
本實施方式之高密度聚乙烯(A)之製造方法中之聚合壓力通常較佳為常壓以上2 MPa以下,更佳為0.1 MPa以上1.5 MPa以下,進而較佳為0.1 MPa以上1.0 MPa以下。The polymerization pressure in the method for producing high-density polyethylene (A) of the present embodiment is usually preferably not less than normal pressure and not more than 2 MPa, more preferably not less than 0.1 MPa and not more than 1.5 MPa, and further preferably not less than 0.1 MPa and not more than 1.0 MPa.
本實施方式之聚乙烯組合物所使用之高密度聚乙烯(A)之分子量可如西德專利申請公開第3127133號說明書所記載,藉由使聚合體系中存在氫或使聚合溫度變化等進行調整。可藉由在聚合體系內添加作為鏈轉移劑之氫而控制在適當之範圍。 作為溶劑分離方法,可例舉傾析法、離心分離法、過濾器過濾法等,更佳為乙烯系聚合物與溶劑之分離效率良好之離心分離法。 聚合粉末係藉由單軸擠出機、雙軸擠出機、排氣式擠出機、串聯擠出機等造粒成顆粒狀。擠出機之種類及擠出次數並無特別限定,較佳為藉由雙軸擠出機進行之混練。 The molecular weight of the high-density polyethylene (A) used in the polyethylene composition of this embodiment can be adjusted by allowing hydrogen to exist in the polymerization system or changing the polymerization temperature, as described in the specification of West German Patent Application Publication No. 3127133. It can be controlled within an appropriate range by adding hydrogen as a chain transfer agent to the polymerization system. As a solvent separation method, decanting method, centrifugal separation method, filter filtration method, etc. can be cited, and centrifugal separation method with good separation efficiency of ethylene polymer and solvent is more preferred. The polymer powder is granulated into granules by a single-screw extruder, a double-screw extruder, an exhaust extruder, a series extruder, etc. There is no particular limitation on the type of extruder and the number of extrusions, but it is preferred to use a double-shaft extruder for mixing.
本實施方式之聚乙烯組合物所使用之高壓法低密度聚乙烯(B)並不限定於以下,例如可藉由在高壓釜型或者管型反應器中使乙烯進行自由基聚合而獲得。 於採用高壓釜型反應器之情形時,聚合條件只要設定為過氧化物之存在下、200~300℃之溫度、100~250 MPa之聚合壓力即可,另一方面,於採用管型反應器之情形時,聚合條件只要設定為過氧化物之存在下、180~400℃之聚合反應峰值溫度、100~400 MPa之聚合壓力即可。尤其是於高壓釜類型之反應器中進行聚合之方法係藉由強制攪拌促進長鏈分支生成反應,故而較佳。 所獲得之低密度聚乙烯之分子量、密度、分子量分佈、分子結構係由聚合溫度、聚合壓力、過氧化物之種類、鏈轉移劑之有無來控制。一般而言,若將聚合壓力設定得較高,則有分子量變大之傾向,藉由將聚合壓力設定得較低,有分子量降低之傾向。又,藉由添加鏈轉移劑,能夠抑制分支生成反應,故有密度增加、分子量降低之傾向。 The high-pressure low-density polyethylene (B) used in the polyethylene composition of this embodiment is not limited to the following, and can be obtained, for example, by free radical polymerization of ethylene in an autoclave or tubular reactor. When an autoclave reactor is used, the polymerization conditions only need to be set to the presence of peroxide, a temperature of 200 to 300°C, and a polymerization pressure of 100 to 250 MPa. On the other hand, when a tubular reactor is used, the polymerization conditions only need to be set to the presence of peroxide, a polymerization reaction peak temperature of 180 to 400°C, and a polymerization pressure of 100 to 400 MPa. In particular, the method of performing polymerization in an autoclave type reactor is preferred because forced stirring promotes the long-chain branching reaction. The molecular weight, density, molecular weight distribution, and molecular structure of the obtained low-density polyethylene are controlled by polymerization temperature, polymerization pressure, type of peroxide, and the presence or absence of chain transfer agents. Generally speaking, if the polymerization pressure is set higher, the molecular weight tends to increase, and by setting the polymerization pressure lower, the molecular weight tends to decrease. In addition, by adding chain transfer agents, the branching reaction can be inhibited, so there is a tendency for the density to increase and the molecular weight to decrease.
作為上述過氧化物,並不限定於以下,例如可例舉過氧化甲基乙基酮、過氧縮酮類(具體而言,1,1-雙(第三丁基過氧基)3,3,5-三甲基環己烷、1,1-雙(第三丁基過氧基)環己烷、2,2-雙(第三丁基過氧基)辛烷、4,4-雙(第三丁基過氧基)戊酸正丁酯、2,2-雙(第三丁基過氧基)丁烷等)、過氧化氫類(具體而言,氫過氧化第三丁基、氫過氧化異丙苯、氫過氧化二異丙基苯、氫過氧化對薄荷烷、氫過氧化1,1,3,3-四甲基丁基等)、二烷基過氧化物類(具體而言,過氧化二-第三丁基、過氧化二異丙苯、雙(第三丁基過氧基異丙基)苯、過氧化第三丁基異丙苯、2,5-二甲基-2,5-二(第三丁基過氧基)己烷、2,5-二甲基二(第三丁基過氧基)己烷-3等)、二醯基過氧化物(具體而言,過氧化乙醯、過氧化異丁醯、過氧化辛醯、過氧化3,5,5-三甲基己醯、過氧化苯甲醯等)、過氧化二碳酸酯類(具體而言,過氧化二碳酸二異丙酯、過氧化二碳酸二-2-乙基己酯、過氧化二碳酸二-正丙酯、過氧化二碳酸二-2-乙氧基乙酯、過氧化二碳酸二甲氧基異丙酯、過氧化二碳酸二(3-甲基-3-甲氧基丁基酯、過氧化二碳酸二烯丙酯等)、過氧酯類(具體而言,過氧化乙酸第三丁酯、過氧化異丁酸第三丁酯、過氧化特戊酸第三丁酯、過氧化辛酸第三丁酯、過氧化新癸酸第三丁酯、過氧化新癸酸異丙苯酯、過氧基-2-乙基己酸第三丁酯、過氧基-3,5,6-三甲基己酸第三丁酯、過氧化月桂酸第三丁酯、第三丁基過氧基苯甲酸酯、第三丁基過氧基異丙基碳酸酯、過氧化辛酸異丙苯酯、過氧化新癸酸第三己酯、過氧化特戊酸第三己酯、過氧化新己酸第三丁酯、過氧化新己酸第三己酯、過氧化新己酸異丙苯酯等)、過氧化乙醯基環己基磺醯、過氧化烯丙基碳酸第三丁酯等。 藉由選擇反應性尤高之過氧化物、例如過氧酯類(具體而言,過氧化乙酸第三丁酯、過氧化異丁酸第三丁酯、過氧基特戊酸第三丁酯、過氧化辛酸第三丁酯、過氧化新癸酸第三丁酯、過氧化新癸酸異丙苯酯、過氧化-2-乙基己酸第三丁酯、過氧化-3,5,6-三甲基己酸第三丁酯、過氧化月桂酸第三丁酯、過氧化苯甲酸第三丁酯、過氧化異丙基碳酸第三丁酯、過氧化辛酸異丙苯酯、過氧化新癸酸第三己酯、過氧化特戊酸第三己酯、過氧化新己酸第三丁酯、過氧化新己酸第三己酯、過氧化新己酸異丙苯酯等),會促進長鏈分支生成反應,故而較佳。 The peroxide is not limited to the following, and examples thereof include methyl ethyl ketone peroxide, peroxyketal (specifically, 1,1-bis(tert-butylperoxy)3,3,5-trimethylcyclohexane, 1,1-bis(tert-butylperoxy)cyclohexane, 2,2-bis(tert-butylperoxy)octane, 4,4-bis(tert-butylperoxy)valerate n-butyl ester, 2,2-bis(tert-butylperoxy)butane, etc.), hydrogen peroxide (specifically, tert-butyl hydroperoxide, isopropyl hydroperoxide, diisopropyl hydroperoxide, peroxide, 1,1,3,3-tetramethylbutyl hydroperoxide, etc.), dialkyl peroxides (specifically, di-tert-butyl peroxide, diisopropylbenzene peroxide, di(tert-butylperoxyisopropyl)benzene, tert-butylisopropylbenzene peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, 2,5-dimethyldi(tert-butylperoxy)hexane-3, etc.), diacyl peroxides (specifically, acetyl peroxide, isobutylene peroxide, octyl peroxide, 3,5,5-trimethylhexanoyl peroxide, benzoyl oxide, etc.), peroxydicarbonates (specifically, diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, di-n-propyl peroxydicarbonate, di-2-ethoxyethyl peroxydicarbonate, dimethoxyisopropyl peroxydicarbonate, di(3-methyl-3-methoxybutyl) peroxydicarbonate, diallyl peroxydicarbonate, etc.), peroxyesters (specifically, t-butyl peroxyacetate, t-butyl peroxyisobutyrate, t-butyl peroxypivalate, t-butyl peroxyoctanoate, neodecyl peroxide, etc.), tert-butyl peroxide, tert-butyl peroxyneodecanoate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxy-3,5,6-trimethylhexanoate, tert-butyl peroxylaurate, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, cumyl peroxyoctanoate, tert-hexyl peroxyneodecanoate, tert-hexyl peroxypivalate, tert-butyl peroxyneohexanoate, tert-hexyl peroxyneohexanoate, cumyl peroxyneohexanoate, etc.), acetyl cyclohexyl sulfonyl peroxide, tert-butyl peroxyallyl carbonate, etc. By selecting peroxides with particularly high reactivity, such as peroxyesters (specifically, t-butyl peroxyacetate, t-butyl peroxyisobutyrate, t-butyl peroxypivalate, t-butyl peroxyoctanoate, t-butyl peroxyneodecanoate, cumyl peroxyneodecanoate, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxy-3,5,6-trimethylhexanoate, t-butyl peroxylaurate, t-butyl peroxybenzoate, t-butyl peroxyisopropylcarbonate, cumyl peroxyoctanoate, t-hexyl peroxyneodecanoate, t-hexyl peroxypivalate, t-butyl peroxyneohexanoate, t-hexyl peroxyneohexanoate, cumyl peroxyneohexanoate, etc.), the long-chain branching reaction will be promoted, so it is better.
作為鏈轉移劑,並無特別限定,例如使用丙烷、丙烯、丁烷等烴化合物,可藉由停止生長過程中之聚合物之自由基來調整各種物性。尤其是不使用鏈轉移劑進行聚合,藉此,生成聚合度更大、長鏈分支更多之聚合物,故而較佳。There is no particular limitation on the chain transfer agent. For example, hydrocarbon compounds such as propane, propylene, and butane can be used to adjust various physical properties by stopping the free radicals of the polymer in the growth process. In particular, it is better to perform polymerization without using a chain transfer agent, thereby generating a polymer with a higher degree of polymerization and more long chain branches.
於反應器中聚合而成之低密度聚乙烯藉由調整為任意壓力之氣體分離裝置被分離成未反應乙烯氣體成分及聚合物成分。氣體分離裝置亦可連結有複數個,就安全方面之觀點而言,一般設置2座以上之氣體分離裝置。又,氣體分離裝置之溫度及低密度聚乙烯於氣體分離機內之滯留時間會影響低密度聚乙烯之長鏈分支結構及分解度。尤其是由於緊跟在反應器後之氣體分離裝置內所存在之低密度聚乙烯中殘存有未反應之過氧化物及自由基,故將緊跟在反應器後之氣體分離裝置之溫度設定為220℃以上260℃以下,且將滯留時間設定為20分鐘以下,藉此,使未反應氣體立刻分離,促進聚乙烯鏈彼此之鍵結,且不會產生因劣化所致之聚合物鏈之分解,因此有生成分子量較高之具有長鏈分支結構之高壓法低密度聚乙烯之傾向,故而較佳。The low-density polyethylene polymerized in the reactor is separated into unreacted ethylene gas components and polymer components by a gas separation device adjusted to any pressure. Multiple gas separation devices can be connected. From the perspective of safety, two or more gas separation devices are generally installed. In addition, the temperature of the gas separation device and the residence time of the low-density polyethylene in the gas separation device will affect the long-chain branching structure and decomposition degree of the low-density polyethylene. In particular, since there are unreacted peroxides and free radicals remaining in the low-density polyethylene in the gas separation device immediately following the reactor, the temperature of the gas separation device immediately following the reactor is set to be above 220°C and below 260°C, and the retention time is set to be below 20 minutes, so that the unreacted gas is separated immediately, the bonding between polyethylene chains is promoted, and the decomposition of the polymer chain due to degradation will not occur. Therefore, there is a tendency to generate high-pressure low-density polyethylene with a high molecular weight and a long-chain branching structure, which is better.
(添加劑) 本實施方式之聚乙烯組合物、成為原料之各成分、及成形體亦可進而包含抗氧化劑、耐光穩定劑、滑澤劑、填充劑、抗靜電劑等添加劑。 (Additives) The polyethylene composition, the components used as raw materials, and the molded product of this embodiment may further contain additives such as antioxidants, light stabilizers, lubricants, fillers, and antistatic agents.
[成形體] 本實施方式之成形體係上述本實施方式之聚乙烯組合物之成形體。作為本實施方式之成形體,例如可例舉膜。於上述膜為多層膜之情形時,將本實施方式之聚乙烯組合物用於最外層或中間層均可。作為上述膜之具體用途,可例舉光學構件等表面保護膜。 [實施例] [Molded body] The molded body of the present embodiment is a molded body of the polyethylene composition of the present embodiment. As an example of the molded body of the present embodiment, a film can be cited. When the above-mentioned film is a multi-layer film, the polyethylene composition of the present embodiment can be used in the outermost layer or the middle layer. As a specific use of the above-mentioned film, a surface protective film for optical components can be cited. [Example]
以下,例舉具體實施例及比較例對本實施方式詳細地進行說明,但本發明並不受以下實施例及比較例任何限定。 以下對各物性及特性之測定方法及評價方法進行記載。 再者,只要未特別記載,則於室溫下進行測定及評價。 The present embodiment is described in detail below with reference to specific embodiments and comparative examples, but the present invention is not limited to the following embodiments and comparative examples. The measurement methods and evaluation methods of various physical properties and characteristics are described below. In addition, unless otherwise specified, the measurement and evaluation are performed at room temperature.
[物性之測定方法] ((物性1)190℃、2.16 kg負荷下之熔體流動速率(MFR)) 針對實施例及比較例中所獲得之各聚乙烯組合物、及原料所使用之高密度聚乙烯(A)、低密度聚乙烯(B),藉由JIS K7210編碼D:1999(溫度=190℃、負荷=2.16 kg)測定熔體流動速率(g/10分鐘)。 [Measurement method of physical properties] ((Physical property 1) Melt flow rate (MFR) at 190°C and 2.16 kg load) For each polyethylene composition obtained in the embodiments and comparative examples, and the high-density polyethylene (A) and low-density polyethylene (B) used as raw materials, the melt flow rate (g/10 minutes) was measured according to JIS K7210 code D: 1999 (temperature = 190°C, load = 2.16 kg).
((物性2)密度) 針對實施例及比較例中所獲得之各聚乙烯組合物、及原料所使用之高密度聚乙烯(A)、低密度聚乙烯(B),藉由JIS K7112:1999、密度梯度管法(23℃)測定密度(kg/m 3)。 (Physical Property 2) Density) The density (kg/m 3 ) of each polyethylene composition obtained in Examples and Comparative Examples, and the high-density polyethylene (A) and low-density polyethylene (B) used as raw materials was measured by the density gradient tube method (23° C.) in accordance with JIS K7112 :1999.
((物性3)GPC測定中之重量平均分子量) 針對實施例及比較例中所獲得之各聚乙烯組合物,使用Polymer Char公司製造之GPC-IR及Polymer Char公司製造之IR5之檢測器進行凝膠滲透層析法(GPC)之測定。 於實施例及比較例中所獲得之各聚乙烯組合物20 mg中導入作為流動相之鄰二氯苯15 mL,並於150℃下攪拌1小時,藉此製備樣品溶液,並使之以流量1.0 mL/分鐘流動。作為管柱,將昭和電工(股)製造之UT-807(1根)與Tosoh(股)製造之GMHHR-H(S)HT(2根)串聯連接後使用,於管柱溫度140℃、試樣溶解溫度140℃、試樣溶解時間90分鐘之條件下進行測定。 將根據GPC求出之重量平均分子量(Mw)與數量平均分子量(Mn)之比(Mw/Mn)設為分子量分佈。 分子量之校正係於Tosoh(股)製造之標準聚苯乙烯之Mw(Molecular weight)為1,050~2,060,000之範圍之12點進行,將各標準聚苯乙烯之Mw乘以係數0.43並作為聚乙烯換算分子量,根據溶出時間與聚乙烯換算分子量之繪圖製作一次校正直線,確定重量平均分子量(Mw)、數量平均分子量(Mn)。 ((Physical Property 3) Weight Average Molecular Weight in GPC Measurement) For each polyethylene composition obtained in the Examples and Comparative Examples, gel permeation chromatography (GPC) measurement was performed using a detector GPC-IR manufactured by Polymer Char and an IR5 manufactured by Polymer Char. 15 mL of o-dichlorobenzene as a mobile phase was introduced into 20 mg of each polyethylene composition obtained in the Examples and Comparative Examples, and stirred at 150°C for 1 hour to prepare a sample solution, which was then allowed to flow at a flow rate of 1.0 mL/min. As a column, UT-807 (1 column) manufactured by Showa Denko Co., Ltd. and GMHHR-H(S)HT (2 columns) manufactured by Tosoh Co., Ltd. were connected in series and used. The measurement was performed under the conditions of column temperature of 140°C, sample dissolution temperature of 140°C, and sample dissolution time of 90 minutes. The ratio (Mw/Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) obtained by GPC was set as the molecular weight distribution. The molecular weight calibration is performed at 12 points in the range of Mw (Molecular weight) of standard polystyrene manufactured by Tosoh Co., Ltd. from 1,050 to 2,060,000. The Mw of each standard polystyrene is multiplied by a coefficient of 0.43 and used as the polyethylene-converted molecular weight. A primary calibration line is drawn based on the plot of dissolution time and polyethylene-converted molecular weight to determine the weight average molecular weight (Mw) and number average molecular weight (Mn).
((物性4)廣角Ⅹ射線(WAXS)散射測定中之結晶度、及微晶尺寸) 關於實施例及比較例中所獲得之各聚乙烯組合物之結晶度及微晶尺寸之測定,使用Rigaku公司製造之透射型X射線散射裝置NANOPIX進行透射法廣角X射線散射測定。 對切成1 mm之厚度之試樣照射Cu-Kα射線,藉由半導體檢測器HypiX-6000檢測散射。於試樣-檢測器間距離為96 mm,輸出為40 kV、30 mA,曝光時間為5秒,試樣單元周圍之環境為真空之條件下進行測定。 光學系統採用點聚焦,於狹縫直徑為第一狹縫: =0.55 mm,第二狹縫:開放、保護狹縫: =0.35 mm之條件下進行測定。 於透射法廣角X射線散射測定之情形時,於利用二維檢測器所得之X射線散射圖案中,將照射至試樣之X射線直線透過試樣並到達二維檢測器之位置設為中心時,位於距中心相同距離之散射強度與相同散射角對應。因此,針對所測得之X射線散射圖案,算出各散射角下之強度平均值(圓環平均值),藉此,能夠獲得相對於散射角2θ之一維散射強度分佈。於所獲得之一維分佈之2θ=10.0°至2θ=29.0°之範圍內,進行分離成聚乙烯斜方晶(110)面繞射峰、斜方晶(200)面繞射峰、及聚乙烯之非晶峰3者之處理。 以用直線連接2θ=10.0°至2θ=29.0°之方式劃出基準線,聚乙烯之(110)面繞射峰、及(200)面繞射峰係以voigt函數近似,聚乙烯之非晶峰係以gauss函數近似。 再者,非晶峰之峰位置係於2θ=19.6°、半峰全幅值3.8°之條件下固定,結晶峰之峰位置與半峰全幅值不特別固定而進行波峰分離。 根據藉由峰分離而算出之聚乙烯之(110)面繞射峰之半峰全幅值,依據謝樂公式(下式)算出微晶尺寸(D)。 再者,結晶度係以結晶峰之面積相對於經分離之結晶峰與非晶峰之面積之和之百分比值的形式獲得。 D=Kλ/(βcosθ)•••(謝樂公式) D:微晶尺寸(nm) K:0.9(常數) λ:X射線之波長(nm) β:(β 1 2-β 2 2) 0.5β 1:根據峰分離之結果算出之(hkl)波峰之半峰全幅值(rad) β 2:入射光束之擴散之半峰全幅值(rad) θ:布拉格角 (Physical Property 4) Crystallinity and crystallite size in wide-angle X-ray (WAXS) scattering measurement) The crystallinity and crystallite size of each polyethylene composition obtained in the embodiment and the comparative example were measured by transmission method wide-angle X-ray scattering measurement using the transmission X-ray scattering device NANOPIX manufactured by Rigaku Corporation. The sample cut into a thickness of 1 mm was irradiated with Cu-Kα rays, and the scattering was detected by the semiconductor detector HypiX-6000. The measurement was carried out under the conditions of a sample-detector distance of 96 mm, an output of 40 kV, 30 mA, an exposure time of 5 seconds, and a vacuum environment around the sample unit. The optical system adopts point focusing, and the slit diameter is the first slit: =0.55 mm, second slit: open, protection slit: =0.35 mm. In the case of wide-angle X-ray scattering measurement by transmission method, in the X-ray scattering pattern obtained by using a two-dimensional detector, when the position where the straight X-ray irradiated to the sample passes through the sample and reaches the two-dimensional detector is set as the center, the scattering intensity at the same distance from the center corresponds to the same scattering angle. Therefore, for the measured X-ray scattering pattern, the intensity average value (circular average value) at each scattering angle is calculated, thereby obtaining a one-dimensional scattering intensity distribution relative to the scattering angle 2θ. In the range of 2θ=10.0° to 2θ=29.0° of the obtained one-dimensional distribution, separation is performed into three diffraction peaks of the orthorhombic (110) plane of polyethylene, the diffraction peak of the orthorhombic (200) plane of polyethylene, and the amorphous peak of polyethylene. The reference line was drawn by connecting 2θ=10.0° to 2θ=29.0° with a straight line. The (110) plane diffraction peak and (200) plane diffraction peak of polyethylene were approximated by the Voigt function, and the amorphous peak of polyethylene was approximated by the Gauss function. In addition, the peak position of the amorphous peak was fixed under the conditions of 2θ=19.6° and half-maximum full width of 3.8°, and the peak position and half-maximum full width of the crystalline peak were not particularly fixed, and peak separation was performed. Based on the half-maximum full width of the (110) plane diffraction peak of polyethylene calculated by peak separation, the crystallite size (D) was calculated according to the Scherrer formula (the following formula). Furthermore, the crystallinity is obtained as a percentage of the area of the crystal peak relative to the sum of the areas of the separated crystal peak and amorphous peak. D = Kλ/(βcosθ)•••(Scherrer formula) D: crystallite size (nm) K: 0.9 (constant) λ: wavelength of X-ray (nm) β: (β 1 2 -β 2 2 ) 0.5 β 1 : half-maximum full amplitude of the (hkl) peak calculated from the results of peak separation (rad) β 2 : half-maximum full amplitude of the diffusion of the incident beam (rad) θ: Bragg angle
((物性5)溫度可變廣角X射線散射(WAXS)測定中之Y/X) 實施例及比較例中所獲得之各聚乙烯組合物之溫度可變WAXS測定係使用Rigaku公司製造之透射型X射線散射裝置NANOPIX進行。 對切成厚度1 mm之試樣照射Cu-Kα射線,並藉由半導體檢測器HypiX-6000檢測散射。 於試樣-檢測器間距離為96 mm、輸出為40 kV、30 mA、曝光時間10秒、試樣單元周圍之環境為真空之條件下進行測定。 光學系統採用點聚焦,於狹縫直徑為第一狹縫: =0.55 mm、第二狹縫:開放、保護狹縫: =0.35 mm之條件下進行測定。又,將試樣設置於加熱台,於50℃下保持10分鐘,使台及試樣之溫度均勻後,以毎分鐘2℃之速度實施升溫,實施各溫度下之WAXS測定。 於利用二維檢測器所得之X射線散射圖案中,將照射至試樣之X射線直線透過試樣並到達二維檢測器之位置設為中心時,位於距中心相同距離之散射強度與相同散射角對應。因此,針對所測得之X射線散射圖案,算出各散射角下之強度平均值(圓環平均值),藉此,能夠獲得相對於散射角2θ之一維散射強度分佈。於所獲得之一維分佈之2θ=10.0°至2θ=29.0°之範圍內,進行分離成聚乙烯斜方晶(110)面繞射峰、斜方晶(200)面繞射峰、及聚乙烯之非晶峰3者之處理。 以用直線連接2θ=10.0°至2θ=29.0°之方式劃出基準線,聚乙烯之(110)面繞射峰、及(200)面繞射峰係以voigt函數近似,聚乙烯之非晶峰係以gauss函數近似。 再者,非晶峰之峰位置係於2θ=19.6°、半峰全幅值為3.8°之條件下固定,結晶峰之峰位置與半峰全幅值不特別固定而進行波峰分離。 關於藉由上述測定而獲得之各溫度下之一維分佈之源自(110)面之峰強度,算出50℃下之源自(110)面之峰強度X與130℃下之源自(110)面之峰強度Y的比作為Y/X。 ((Physical Property 5) Y/X in Temperature-Variable Wide-Angle X-ray Scattering (WAXS) Measurement) The temperature-variable WAXS measurement of each polyethylene composition obtained in the examples and comparative examples was performed using the transmission X-ray scattering device NANOPIX manufactured by Rigaku Corporation. The sample cut into a thickness of 1 mm was irradiated with Cu-Kα rays, and the scattering was detected by the semiconductor detector HypiX-6000. The measurement was performed under the conditions of a sample-detector distance of 96 mm, an output of 40 kV, 30 mA, an exposure time of 10 seconds, and a vacuum environment around the sample unit. The optical system adopts point focusing, and the slit diameter is the first slit: =0.55 mm, Second slit: open, Protection slit: =0.35 mm. In addition, the sample was placed on a heating table and kept at 50°C for 10 minutes. After the temperature of the table and the sample was uniform, the temperature was raised at a rate of 2°C per minute, and WAXS measurements were performed at each temperature. In the X-ray scattering pattern obtained using a two-dimensional detector, when the position where the straight X-ray irradiated to the sample passes through the sample and reaches the two-dimensional detector is set as the center, the scattering intensity at the same distance from the center corresponds to the same scattering angle. Therefore, for the measured X-ray scattering pattern, the intensity average value (circular average value) at each scattering angle is calculated, thereby obtaining a one-dimensional scattering intensity distribution relative to the scattering angle 2θ. In the range of 2θ=10.0° to 2θ=29.0° of the obtained one-dimensional distribution, the diffraction peak of the orthorhombic (110) plane of polyethylene, the diffraction peak of the orthorhombic (200) plane of polyethylene, and the amorphous peak of polyethylene were separated into three peaks. The baseline was drawn by connecting 2θ=10.0° to 2θ=29.0° with a straight line. The diffraction peak of the (110) plane of polyethylene and the diffraction peak of the (200) plane of polyethylene were approximated by the Voigt function, and the amorphous peak of polyethylene was approximated by the Gauss function. In addition, the peak position of the amorphous peak was fixed under the conditions of 2θ=19.6° and the half-maximum full amplitude of 3.8°, and the peak position and half-maximum full amplitude of the crystalline peak were not particularly fixed, and the peak separation was performed. Regarding the peak intensity originating from the (110) plane in the one-dimensional distribution at each temperature obtained by the above measurement, the ratio of the peak intensity X originating from the (110) plane at 50°C to the peak intensity Y originating from the (110) plane at 130°C was calculated as Y/X.
((物性6)180℃下之脈衝NMR測定、低運動性成分α之緩和時間T α(ms)、低運動性成分α之存在比率R α、中間成分β之比率R β、低運動性成分比率) 實施例及比較例中所獲得之各聚乙烯組合物及原料所使用之高密度聚乙烯(A)、低密度聚乙烯(B)之脈衝NMR測定係以如下方式實施。 首先,將填充有試樣至距離底部1 cm之高度之樣品管投入至以樣品管之內溫成為30℃之方式設定之Bruker公司製造之TD-NMR裝置(型號:minispec mq20)中,依據下述所示之<升溫條件>使樣品管升溫。 下述<升溫條件>所示之溫度係藉由熱電偶對樣品之內溫進行測量所得之值。 <升溫條件> (1)設定為30℃,靜置5分鐘。 (2)以5℃/分鐘之速度升溫至180℃。 (3)升溫至180℃後,靜置25分鐘。 藉由上述程序完成升溫後,依據下述所示之<測定條件>測定樣品之旋轉-旋轉緩和時間(T 2,於本說明書中有時亦簡單表述為「緩和時間」)。 <測定條件> 磁場強度:0.47 T 測定核種: 1H(20 MHz) 測定方法:Carr Purcell Meiboom Gill法 累計次數:256次 重複時間:3秒 初始90°脈衝與180°脈衝之間隔(τ):0.04毫秒 總回波信號數:6400 於對藉由上述測定而獲得之自由感應衰減(FID),使用Bruker公司製造之解析程式TD-NMR-A進行曲線擬合。 擬合使用下述<式1>所示之函數。 <式1> f(t)=R αeXp(-t/T α)+R βeXp(-t/T β)+R γeXp(-t/T γ) (其中,R α+R β+R γ=100) t:變量(自脈衝照射起之經過時間) T α:低運動性成分α之緩和時間(ms) R α:低運動性成分α之存在比率(%) T β:中間成分β之緩和時間(ms) R β:中間成分β之存在比率(%) T γ:高運動性成分γ之緩和時間(ms) R γ:高運動性成分γ之存在比率(%) 藉由上述自由感應衰減之曲線擬合,算出實施例及比較例中所獲得之各聚乙烯組合物之低運動性成分α之存在比率R α、低運動性成分α之緩和時間T α。 又,針對實施例及比較例中所獲得之各聚乙烯組合物之原料,亦根據藉由與上述相同之方法而獲得之緩和時間T與存在比率R並藉由以下所示之(式I)算出低運動性成分比率。 (低運動性成分比率)=R α/(R α+R β)•••(式I) ((Physical Property 6) Pulse NMR measurement at 180°C, relaxation time T α (ms) of low-mobility component α, abundance ratio R α of low-mobility component α, ratio R β of intermediate component β, ratio of low-mobility component) The pulse NMR measurement of each polyethylene composition obtained in the Examples and Comparative Examples and the high-density polyethylene (A) and low-density polyethylene (B) used as raw materials was carried out in the following manner. First, a sample tube filled with a sample to a height of 1 cm from the bottom was placed in a TD-NMR device (model: minispec mq20) manufactured by Bruker and set so that the internal temperature of the sample tube became 30°C, and the sample tube was heated according to the <Heating Conditions> shown below. The temperature shown in the <Heating Conditions> below is the value obtained by measuring the internal temperature of the sample by a thermocouple. <Heating conditions> (1) Set to 30°C and leave for 5 minutes. (2) Raise the temperature to 180°C at a rate of 5°C/min. (3) After reaching 180°C, leave for 25 minutes. After the temperature is raised through the above procedure, measure the rotation-rotation relaxation time (T 2 , sometimes simply referred to as "relaxation time" in this manual) of the sample according to the <Measurement conditions> shown below. <Measurement conditions> Magnetic field strength: 0.47 T Species to be measured: 1 H (20 MHz) Measurement method: Carr Purcell Meiboom Gill method Accumulated times: 256 times Repeat time: 3 seconds Interval between the initial 90° pulse and the 180° pulse (τ): 0.04 milliseconds Total number of echo signals: 6400 The free induction decay (FID) obtained by the above measurement was fitted using the analysis program TD-NMR-A manufactured by Bruker. The function shown in the following <Formula 1> was used for fitting. <Formula 1> f(t) = R α eXp(-t/T α ) + R β eXp(-t/T β ) + R γ eXp(-t/T γ ) (where R α + R β + R γ = 100) t: variable (time elapsed from pulse irradiation) T α : relaxation time of low-motility component α (ms) R α : abundance ratio of low-motility component α (%) T β : relaxation time of intermediate component β (ms) R β : abundance ratio of intermediate component β (%) T γ : relaxation time of high-motility component γ (ms) R γ : abundance ratio of high-motility component γ (%) By fitting the curve of the free induction decay, the existence ratio R α of the low-mobility component α and the relaxation time T α of the low-mobility component α of each polyethylene composition obtained in the Examples and Comparative Examples are calculated. In addition, for the raw materials of each polyethylene composition obtained in the Examples and Comparative Examples, the low-mobility component ratio is calculated according to the relaxation time T and the existence ratio R obtained by the same method as above and by the (Formula I) shown below. (Low-mobility component ratio) = R α /(R α +R β ) •••(Formula I)
((物性7)交叉分級層析(CFC)測定中之溶出溫度-溶出量曲線、於80℃以下溶出之成分相對於總溶出量之質量比率) 針對實施例及比較例中所獲得之各聚乙烯組合物,使用Polymer ChAR公司製造之Automated 3D analyzer CFC-2實施CFC測定。 使用不鏽鋼微球管柱(外徑3/8英吋×長度150 mm)作為TREF管柱。使用ShodeX公司製造之1根GPC UT-807及Tosoh(股)製造之2根GMHHR-H(S)HT、合計3根作為GPC管柱。 使作為溶離液之鄰二氯苯(高效液相層析用)以流量1.0 mL/分鐘流動。 將含有填充劑之管柱升溫至140℃,導入20 mL將聚乙烯組合物溶解於鄰二氯苯中所得之試樣溶液(樣品濃度:1.0 g/mL)並保持120分鐘。 繼而,將管柱之溫度以降溫速度0.5℃/分鐘降溫至40℃後保持20分鐘。於該步驟中,試樣析出至填充劑表面。 其後,將管柱之溫度以如下方式進行調整。 首先,升溫至50℃並於50℃下保持。繼而,升溫至60℃並於60℃下保持。進而,以5℃間隔自60℃升溫至75℃並保持,以3℃間隔自75℃升溫至90℃並保持,以1℃間隔自90℃升溫至110℃並保持,以5℃間隔自110℃升溫至120℃並保持。再者,各升溫過程係以速度20℃/分鐘升溫,並於各保持溫度下保持21分鐘。 檢測於各保持溫度下保持21分鐘之過程中溶出之試樣之濃度(質量%),根據保持溫度與溶出試樣濃度獲得溶出溫度-溶出量曲線。 進而,使用連接於TREF管柱之GPC管柱求出於各保持溫度下保持21分鐘之過程中溶出之成分之重量平均分子量(Mw)及數量平均分子量(Mn)。 根據以如上方式獲得之溶出溫度-溶出量曲線,求出於80℃以下溶出之成分相對於總溶出量之質量比率。 ((Physical Property 7) Dissolution temperature-dissolution amount curve in cross fractionation chromatography (CFC) measurement, mass ratio of components dissolved below 80°C to total dissolution amount) For each polyethylene composition obtained in the examples and comparative examples, CFC measurement was performed using Automated 3D analyzer CFC-2 manufactured by Polymer ChAR. A stainless steel microsphere column (outer diameter 3/8 inch × length 150 mm) was used as a TREF column. One GPC UT-807 manufactured by ShodeX and two GMHHR-H(S)HT manufactured by Tosoh, a total of three columns, were used as GPC columns. Ortho-dichlorobenzene (for high performance liquid chromatography) as an eluent was allowed to flow at a flow rate of 1.0 mL/min. The column containing the filler was heated to 140°C, and 20 mL of a sample solution (sample concentration: 1.0 g/mL) obtained by dissolving a polyethylene composition in o-dichlorobenzene was introduced and maintained for 120 minutes. Then, the temperature of the column was cooled to 40°C at a cooling rate of 0.5°C/min and maintained for 20 minutes. In this step, the sample precipitated onto the surface of the filler. Thereafter, the temperature of the column was adjusted as follows. First, the temperature was raised to 50°C and maintained at 50°C. Then, the temperature was raised to 60°C and maintained at 60°C. Furthermore, the temperature was raised from 60°C to 75°C and maintained at 5°C intervals, raised from 75°C to 90°C and maintained at 3°C intervals, raised from 90°C to 110°C and maintained at 1°C intervals, and raised from 110°C to 120°C and maintained at 5°C intervals. Furthermore, each temperature increase process was performed at a rate of 20°C/min, and each holding temperature was maintained for 21 minutes. The concentration (mass %) of the sample dissolved during the 21-minute holding at each holding temperature was detected, and the dissolution temperature-dissolution amount curve was obtained based on the holding temperature and the dissolution sample concentration. Furthermore, the weight average molecular weight (Mw) and number average molecular weight (Mn) of the components dissolved during the 21-minute holding at each holding temperature were obtained using a GPC column connected to a TREF column. Based on the dissolution temperature-dissolution amount curve obtained as above, the mass ratio of the components dissolved below 80°C relative to the total dissolution amount is calculated.
[評價方法] ((評價1)高溫加工中之硬挺性) 使用T字模製膜機(北進產業股份有限公司製造之HM40N,螺桿直徑40 mm、模具寬度300 mm),以料缸溫度200℃、模具溫度210℃、擠出量5 kg/小時、氣隙10 cm、拉取速度9 m/min成形實施例及比較例中所獲得之各聚乙烯組合物,將兩端各修整50 mm,獲得厚度35 μm之包含聚乙烯組合物之膜。 將所獲得之膜切成寬10 cm×長10 cm,利用夾具拉住一組對邊之中點以消除皺褶,以變形為0%且與地面水平之方式固定。於該狀態下,於2氣壓、濕度100%RH之環境下進行高溫加工中之硬挺性之評價試驗。 將樣品設置於上述條件之烘箱中並維持5分鐘。將自位於膜之最下方之點至水平面為止之垂直方向之距離設為膜自水平方向向下方鬆弛之距離L(cm),以如下基準對高溫加工中之硬挺性進行評價。 ◎:未達3 cm ○:3 cm以上且未達6 cm △:6 cm以上且未達9 cm ×:9 cm以上或者膜斷裂 [Evaluation method] (Evaluation 1) Stiffness during high temperature processing) Using a T-shaped film molding machine (HM40N manufactured by Beijin Industrial Co., Ltd., screw diameter 40 mm, mold width 300 mm), the polyethylene compositions obtained in the embodiments and comparative examples were formed at a cylinder temperature of 200°C, a mold temperature of 210°C, an extrusion volume of 5 kg/hour, an air gap of 10 cm, and a pulling speed of 9 m/min. Both ends were trimmed by 50 mm to obtain a film containing the polyethylene composition with a thickness of 35 μm. The obtained film was cut into 10 cm wide × 10 cm long, and the midpoint of a set of opposite sides was pulled with a clamp to eliminate wrinkles, and fixed in a manner that the deformation was 0% and horizontal to the ground. In this state, the stiffness evaluation test during high temperature processing was carried out in an environment of 2 atmospheres and 100% RH. The sample was placed in an oven under the above conditions and maintained for 5 minutes. The vertical distance from the lowest point of the film to the horizontal plane was set as the distance L (cm) that the film relaxed downward from the horizontal direction, and the stiffness during high temperature processing was evaluated based on the following criteria. ◎: less than 3 cm ○: more than 3 cm and less than 6 cm △: more than 6 cm and less than 9 cm ×: more than 9 cm or the film broke
((評價2)高溫加工後之殘渣) 將上述(評價1)所獲得之膜切成寬5 cm×長5 cm,以不會進入氣泡之方式貼附於寬7.6 cm×長2.6 cm之新品載玻片上,利用透明膠帶將四角固定,製成樣品。針對該樣品,於130℃、2氣壓、濕度100%RH之環境下進行高溫加工後之殘渣之評價試驗。 將樣品設置於設定為上述條件之烘箱中,維持60分鐘後,取出該樣品。1分鐘後藉由鑷子將膜剝離,目視觀察膜與載玻片接觸之寬5 cm×長2.6 cm之載玻片表面,並以如下基準對高溫加工後之殘渣進行評價。 ◎:觀察面積內未發現殘渣。 ○:觀察面積內之未達20%發現殘渣。 △:觀察面積內之20%以上、未達40%發現殘渣。 ×:觀察面積內之40%以上發現殘渣。 ((Evaluation 2) Residue after high temperature processing) The film obtained in the above (Evaluation 1) was cut into 5 cm wide × 5 cm long, attached to a new glass slide of 7.6 cm wide × 2.6 cm long in a way that no air bubbles would enter, and fixed at the four corners with transparent tape to make a sample. For this sample, an evaluation test of residue after high temperature processing was carried out in an environment of 130°C, 2 atmospheres, and 100%RH humidity. The sample was placed in an oven set to the above conditions, maintained for 60 minutes, and then the sample was taken out. After 1 minute, the membrane was peeled off with tweezers, and the surface of the slide glass with a width of 5 cm and a length of 2.6 cm where the membrane was in contact with the slide glass was visually observed. The residue after high temperature processing was evaluated according to the following criteria. ◎: No residue was found in the observed area. ○: Residue was found in less than 20% of the observed area. △: Residue was found in more than 20% and less than 40% of the observed area. ×: Residue was found in more than 40% of the observed area.
((評價3)縮頸) 作為高速成膜性之評價,使用T字模製膜機(北進產業股份有限公司製造之HM40N,螺桿直徑40 mm,模具寬度300 mm),以料缸溫度200℃、模具溫度210℃、擠出量5 kg/小時、氣隙10 cm、拉取速度20 m/min成形實施例及比較例中所獲得之各聚乙烯組合物。 將所獲得之膜之寬度與T字模之模嘴寬度之差定義為縮頸(mm),並以如下評價基準進行評價。 縮頸係膜之加工性之指標,高速條件下之縮頸越小,越不會斷膜而能夠進行薄膜加工,且膜之產率越高,故判斷膜加工性良好。 ◎:50 mm以下 ○:超50 mm~60 mm以下 △:超60 mm~70 mm以下 ×:超70 mm或者產生斷邊或斷膜 ((Evaluation 3) Neck constriction) As an evaluation of high-speed film forming properties, a T-die film-making machine (HM40N manufactured by Beijin Industrial Co., Ltd., screw diameter 40 mm, die width 300 mm) was used to form each polyethylene composition obtained in the embodiment and comparative example at a cylinder temperature of 200°C, a die temperature of 210°C, an extrusion volume of 5 kg/hour, an air gap of 10 cm, and a pulling speed of 20 m/min. The difference between the width of the obtained film and the width of the T-die mouth was defined as neck constriction (mm), and the evaluation was performed according to the following evaluation criteria. Neck shrinkage is an indicator of film processability. The smaller the neck shrinkage under high-speed conditions, the less likely the film will break and the thin film can be processed. The higher the film yield, the better the film processability. ◎: 50 mm or less ○: 50 mm to 60 mm or less △: 60 mm to 70 mm or less ×: 70 mm or more or edge or film breakage
[於實施例及比較例中使用之成分之製備] (觸媒之製備) <齊格勒-納塔觸媒(a-1)之製備> 於充分進行了氮氣置換之8 L不鏽鋼製高壓釜中添加2 mol/L之羥基三氯矽烷之己烷溶液1,000 mL,於65℃下一面攪拌,一面歷時4小時滴加AlMg 5(C 4H 9) 11(OC 4H 9) 2所表示之有機鎂化合物之己烷溶液2,550 mL(相當於鎂2.68 mol),進而於65℃下一面攪拌1小時,一面持續反應。 反應結束後將上清液去除,利用1,800 mL之己烷洗淨4次,獲得成為載體之固體。對該固體進行分析,結果,每1 g固體中所包含之鎂為8.31 mmol。 於10℃之溫度條件下一面攪拌,一面歷時1小時將1 mol/L之四氯化鈦己烷溶液28 mL與1 mol/L之AlMg 5(C 4H 9) 11(OSiH) 2所表示之有機鎂化合物之己烷溶液28 mL同時添加至含有上述載體110 g之己烷漿料1,970 mL中。添加後,於10℃下持續反應1小時。 反應結束後,將1100 mL上清液去除,利用己烷1100 mL洗淨2次。 繼而,於已洗淨之固體中添加己烷1100 mL,並歷時1小時同時添加1 mol/L之四氯化鈦己烷溶液82 mL與1 mol/L之AlMg 5(C 4H 9) 11(OSiH) 2所表示之有機鎂化合物之己烷溶液82 mL。添加後,於10℃下持續反應1小時。 反應結束後將1100 mL上清液去除,利用己烷1100 mL洗淨2次,藉此製備齊格勒-納塔觸媒(a-1)。 [Preparation of components used in the embodiments and comparative examples] (Preparation of catalyst) <Preparation of Ziegler-Natta catalyst (a-1)> Into an 8 L stainless steel autoclave fully purged with nitrogen, 1,000 mL of a 2 mol/L hexane solution of hydroxytrichlorosilane was added, and 2,550 mL of a hexane solution of an organic magnesium compound represented by AlMg 5 (C 4 H 9 ) 11 (OC 4 H 9 ) 2 (equivalent to 2.68 mol of magnesium) was dropwise added while stirring at 65°C for 4 hours, and the reaction was continued while stirring at 65°C for 1 hour. After the reaction was completed, the supernatant was removed and washed four times with 1,800 mL of hexane to obtain a solid that became a carrier. The solid was analyzed and the result showed that 8.31 mmol of magnesium was contained in 1 g of the solid. Under the temperature condition of 10°C, 28 mL of 1 mol/L titanium tetrachloride hexane solution and 28 mL of 1 mol/L hexane solution of an organic magnesium compound represented by AlMg 5 (C 4 H 9 ) 11 (OSiH) 2 were added to 1,970 mL of hexane slurry containing 110 g of the above carrier while stirring for 1 hour. After the addition, the reaction was continued at 10°C for 1 hour. After the reaction was completed, 1100 mL of the supernatant was removed and washed twice with 1100 mL of hexane. Next, 1100 mL of hexane was added to the washed solid, and 82 mL of a 1 mol/L hexane solution of titanium tetrachloride and 82 mL of a hexane solution of an organic magnesium compound represented by 1 mol/L AlMg 5 (C 4 H 9 ) 11 (OSiH) 2 were added simultaneously over 1 hour. After the addition, the reaction was continued at 10°C for 1 hour. After the reaction was completed, 1100 mL of the supernatant was removed and washed twice with 1100 mL of hexane to prepare a Ziegler-Natta catalyst (a-1).
<齊格勒-納塔觸媒(a-2)之製備> 於充分進行了氮氣置換之8 L不鏽鋼製高壓釜中添加2 mol/L之羥基三氯矽烷之己烷溶液1,000 mL,於65℃下一面攪拌,一面歷時4小時滴加AlMg 5(C 4H 9) 11(OC 4H 9) 2所表示之有機鎂化合物之己烷溶液2,550 mL(相當於鎂2.68 mol),進而於65℃下一面攪拌1小時,一面持續反應。 反應結束後將上清液去除,利用1,800 mL之己烷洗淨4次,獲得成為載體之固體。對該固體進行分析,結果,每1 g固體中所包含之鎂為8.31 mmol。 於10℃之溫度條件下一面攪拌,一面歷時1小時將1 mol/L之四氯化鈦己烷溶液82 mL與1 mol/L之AlMg 5(C 4H 9) 11(OSiH) 2所表示之有機鎂化合物之己烷溶液82 mL同時添加至含有上述載體110 g之己烷漿料1,970 mL中。添加後,於10℃下持續反應1小時。 反應結束後將1100 mL上清液去除,並利用己烷1100 mL洗淨2次。繼而,於已洗淨之固體中添加己烷1100 mL,並歷時1小時同時添加1 mol/L之四氯化鈦己烷溶液28 mL與1 mol/L之AlMg 5(C 4H 9) 11(OSiH) 2所表示之有機鎂化合物之己烷溶液28 mL。添加後,於10℃下持續反應1小時。 反應結束後將1100 mL上清液去除,並利用己烷1100 mL洗淨2次,藉此製備齊格勒-納塔觸媒(a-2)。 <Preparation of Ziegler-Natta Catalyst (a-2)> 1,000 mL of a 2 mol/L hexane solution of hydroxytrichlorosilane was added to an 8 L stainless steel autoclave that was fully purged with nitrogen. 2,550 mL of a hexane solution of an organic magnesium compound represented by AlMg 5 (C 4 H 9 ) 11 (OC 4 H 9 ) 2 (equivalent to 2.68 mol of magnesium) was added dropwise at 65°C while stirring for 4 hours. The reaction was continued at 65°C while stirring for 1 hour. After the reaction was completed, the supernatant was removed and washed 4 times with 1,800 mL of hexane to obtain a solid that became a carrier. The solid was analyzed, and the result showed that the magnesium content per 1 g of the solid was 8.31 mmol. 82 mL of 1 mol/L titanium tetrachloride hexane solution and 82 mL of 1 mol/L hexane solution of an organic magnesium compound represented by AlMg 5 (C 4 H 9 ) 11 (OSiH) 2 were added to 1,970 mL of hexane slurry containing 110 g of the above-mentioned carrier while stirring at 10°C for 1 hour. After the addition, the reaction was continued at 10°C for 1 hour. After the reaction was completed, 1100 mL of the supernatant was removed and washed twice with 1100 mL of hexane. Next, 1100 mL of hexane was added to the washed solid, and 28 mL of a 1 mol/L hexane solution of titanium tetrachloride and 28 mL of a hexane solution of an organic magnesium compound represented by 1 mol/L AlMg 5 (C 4 H 9 ) 11 (OSiH) 2 were added simultaneously over 1 hour. After the addition, the reaction was continued at 10°C for 1 hour. After the reaction was completed, 1100 mL of the supernatant was removed and washed twice with 1100 mL of hexane to prepare a Ziegler-Natta catalyst (a-2).
<齊格勒-納塔觸媒(a-3)之製備> 於充分進行了氮氣置換之8 L不鏽鋼製高壓釜中添加2 mol/L之羥基三氯矽烷之己烷溶液1,000 mL,於65℃下一面攪拌,一面歷時4小時滴加AlMg 5(C 4H 9) 11(OC 4H 9) 2所表示之有機鎂化合物之己烷溶液2,550 mL(相當於鎂2.68 mol),進而於65℃下一面攪拌1小時,一面持續反應。 反應結束後將上清液去除,利用1,800 mL之己烷洗淨4次,獲得成為載體之固體。對該固體進行分析,結果,每1 g固體中所包含之鎂為8.31 mmol。 於10℃之溫度條件下一面攪拌,一面歷時1小時將1 mol/L之四氯化鈦己烷溶液110 mL與1 mol/L之AlMg 5(C 4H 9) 11(OSiH) 2所表示之有機鎂化合物之己烷溶液110 mL同時添加至含有上述載體110 g之己烷漿料1,970 mL中。添加後,於10℃下持續反應1小時。 反應結束後將1100 mL上清液去除,並利用己烷1100 mL洗淨2次,藉此製備齊格勒觸媒(a-3)。 <Preparation of Ziegler-Natta Catalyst (a-3)> 1,000 mL of a 2 mol/L hexane solution of hydroxytrichlorosilane was added to an 8 L stainless steel autoclave that was fully purged with nitrogen. 2,550 mL of a hexane solution of an organic magnesium compound represented by AlMg 5 (C 4 H 9 ) 11 (OC 4 H 9 ) 2 (equivalent to 2.68 mol of magnesium) was added dropwise at 65°C while stirring for 4 hours. The reaction was continued at 65°C while stirring for 1 hour. After the reaction was completed, the supernatant was removed and washed 4 times with 1,800 mL of hexane to obtain a solid that became a carrier. The solid was analyzed, and the result showed that the magnesium content per 1 g of the solid was 8.31 mmol. 110 mL of a 1 mol/L titanium tetrachloride hexane solution and 110 mL of a 1 mol/L hexane solution of an organic magnesium compound represented by AlMg 5 (C 4 H 9 ) 11 (OSiH) 2 were added to 1,970 mL of a hexane slurry containing 110 g of the above-mentioned carrier while stirring at 10°C for 1 hour. After the addition, the reaction was continued at 10°C for 1 hour. After the reaction was completed, 1100 mL of the supernatant was removed and washed twice with 1100 mL of hexane to prepare a Ziegler catalyst (a-3).
<齊格勒-納塔觸媒(a-4)之製備> 與日本專利第6792957號之方法同樣地,於充分進行了氮氣置換之200 mL之不鏽鋼製高壓釜中添加式:AlMg 6(C 4H 9) 12(OC 3H 7) 3所表示之有機鎂化合物之己烷溶液40 mL(以鋁與鎂之總量計相當於37.8 mmol),於25℃下一面攪拌,一面歷時30分鐘滴加含有甲基氫化聚矽氧烷2.27 g(37.8 mmol)之己烷40 mL。滴加後,升溫至80℃,一面攪拌3小時,一面進行反應,藉此獲得與鈦化合物接觸之有機鎂化合物。於充分進行了氮氣置換之8 L之不鏽鋼製高壓釜中添加己烷2400 mL,於-5℃下一面攪拌,一面歷時2小時同時添加式AlMg 6(C 4H 9) 12(OC 3H 7) 3所表示之有機鎂化合物之己烷溶液1300 mL(相當於鎂521 mmol)與0.5 mol/L之四氯化鈦之己烷溶液1300 mL。 滴加後,進而於10℃下一面攪拌1小時,一面進行熟化後,將上清液去除,利用己烷3000 mL洗淨4次,藉此製備齊格勒-納塔觸媒(a-4)。 <Preparation of Ziegler-Natta Catalyst (a-4)> In the same manner as in Japanese Patent No. 6792957, 40 mL of a hexane solution of an organic magnesium compound represented by the formula: AlMg 6 (C 4 H 9 ) 12 (OC 3 H 7 ) 3 (equivalent to 37.8 mmol in terms of the total amount of aluminum and magnesium) was added to a 200 mL stainless steel autoclave that was fully purged with nitrogen. 40 mL of hexane containing 2.27 g (37.8 mmol) of methyl hydropolysiloxane was added dropwise over 30 minutes at 25°C while stirring. After the addition, the temperature was raised to 80°C and the reaction was carried out while stirring for 3 hours to obtain an organic magnesium compound in contact with a titanium compound. 2400 mL of hexane was added to an 8 L stainless steel autoclave fully purged with nitrogen, and 1300 mL of a hexane solution of an organic magnesium compound represented by the formula AlMg 6 (C 4 H 9 ) 12 (OC 3 H 7 ) 3 (equivalent to 521 mmol of magnesium) and 1300 mL of a hexane solution of 0.5 mol/L titanium tetrachloride were added simultaneously at -5°C for 2 hours while stirring. After the addition, the mixture was further stirred at 10°C for 1 hour while aging, and the supernatant was removed and washed 4 times with 3000 mL of hexane to prepare a Ziegler-Natta catalyst (a-4).
<茂金屬觸媒(b-1)之製備> 與日本專利第6912290號之方法同樣地,使於600℃下脫水所得之觸媒載體用二氧化矽(平均粒徑15 μm、壓縮強度3 MPa)40 g於氮氣氛圍下,於容量1.8 L之高壓釜中分散於己烷800 mL中,獲得漿料。將所獲得之漿料保持在25℃,一面攪拌,一面添加三乙基鋁之己烷溶液(濃度1 mol/L)84 mL。其後,攪拌2小時,使三乙基鋁與二氧化矽之表面羥基反應,獲得二氧化矽之表面羥基經三乙基鋁覆蓋之成分[a]之己烷漿料。 另一方面,將[(N-第三丁基醯胺)(四甲基-η5-環戊二烯基)二甲基矽烷]鈦二甲基(以下,記載為「鈦錯合物」。)200 mmol溶解於Isopar E(註冊商標)(Exon Chemical公司(美國)製造之烴混合物之商品名)1000 mL中,添加正丁基乙基鎂之1 mol/L己烷溶液20 mL,進而添加己烷,將鈦錯合物濃度製備成0.1 mol/L,獲得成分[b]。 又,將雙(氫化動物脂烷基)甲基銨-三(五氟苯基)(4-羥基苯基)硼酸鹽(以下,記載為「硼酸鹽化合物」。)5.7 g添加並溶解於甲苯50 mL中,獲得硼酸鹽化合物之100 mmol/L甲苯溶液。於室溫下於該硼酸鹽化合物之甲苯溶液中添加二乙基乙醇鋁之1 mol/L己烷溶液5 mL,進而添加己烷,使溶液中之硼酸鹽化合物濃度成為70 mmol/L。其後,於室溫下攪拌1小時,獲得包含硼酸鹽化合物之反應混合物[c]。 將上述成分[a]漿料升溫至45~50℃後,將攪拌轉速設為600 rpm,歷時20分鐘將上述反應混合物[c]9.2 mL與上述成分[b]6.4 mL同時滴加至上述[a]成分之己烷漿料中,其後於50℃下攪拌1小時,藉此,使觸媒活性種滲透至二氧化矽內部。 其後,藉由清析將所獲得之反應混合物中之包含未反應之硼酸鹽化合物•鈦錯合物之上清液去除,藉此,使觸媒活性種擔載於二氧化矽內部。進而,降溫至10~15℃後,歷時80分鐘同時滴加上述反應混合物[c]36.8 mL與上述成分[b]25.6 mL,其後於15~20℃下攪拌3小時,藉此,使鈦錯合物與硼酸鹽反應、析出,使觸媒活性種物理吸附於二氧化矽表面。其後,藉由傾析將所獲得之反應混合物中之包含未反應之硼酸鹽化合物•鈦錯合物之上清液去除,藉此,獲得觸媒活性種形成於上述二氧化矽表面及內部之擔載型限制幾何型茂金屬觸媒(b-1)。 <Preparation of metallocene catalyst (b-1)> Similar to the method of Japanese Patent No. 6912290, 40 g of silica (average particle size 15 μm, compression strength 3 MPa) for catalyst carrier obtained by dehydration at 600°C was dispersed in 800 mL of hexane in a 1.8 L autoclave under a nitrogen atmosphere to obtain a slurry. The obtained slurry was maintained at 25°C and 84 mL of a hexane solution of triethylaluminum (concentration 1 mol/L) was added while stirring. Thereafter, the mixture was stirred for 2 hours to react triethylaluminum with the surface hydroxyl groups of silica, thereby obtaining a hexane slurry of component [a] in which the surface hydroxyl groups of silica were covered with triethylaluminum. On the other hand, 200 mmol of [(N-tert-butylamide)(tetramethyl-η5-cyclopentadienyl)dimethylsilane]titanium dimethyl (hereinafter referred to as "titanium complex") was dissolved in 1000 mL of Isopar E (registered trademark) (trade name of hydrocarbon mixture manufactured by Exon Chemical Company (USA)), 20 mL of a 1 mol/L hexane solution of n-butylethylmagnesium was added, and hexane was further added to prepare the titanium complex concentration to 0.1 mol/L, thereby obtaining component [b]. Furthermore, 5.7 g of bis(hydrogenated animal fat alkyl) methyl ammonium-tris(pentafluorophenyl)(4-hydroxyphenyl) borate (hereinafter referred to as "borate compound") was added and dissolved in 50 mL of toluene to obtain a 100 mmol/L toluene solution of the borate compound. 5 mL of a 1 mol/L hexane solution of diethylaluminum ethoxide was added to the toluene solution of the borate compound at room temperature, and hexane was further added to make the concentration of the borate compound in the solution 70 mmol/L. Thereafter, the mixture was stirred at room temperature for 1 hour to obtain a reaction mixture containing the borate compound [c]. After the temperature of the above-mentioned component [a] slurry is raised to 45-50°C, the stirring speed is set to 600 rpm, and 9.2 mL of the above-mentioned reaction mixture [c] and 6.4 mL of the above-mentioned component [b] are simultaneously added dropwise to the above-mentioned hexane slurry of the above-mentioned component [a] over 20 minutes, and then stirred at 50°C for 1 hour, thereby allowing the catalyst active species to penetrate into the interior of the silica. Thereafter, the supernatant containing the unreacted borate compound•titanium complex in the obtained reaction mixture is removed by clarification, thereby allowing the catalyst active species to be carried inside the silica. Then, after cooling to 10-15°C, 36.8 mL of the reaction mixture [c] and 25.6 mL of the component [b] were added dropwise over 80 minutes, and then stirred at 15-20°C for 3 hours to allow the titanium complex to react and precipitate with the borate, so that the catalyst active species were physically adsorbed on the surface of the silica. Then, the supernatant containing the unreacted borate compound and titanium complex in the obtained reaction mixture was removed by decanting, thereby obtaining a supported restricted geometric metallocene catalyst (b-1) in which the catalyst active species were formed on the surface and inside of the above-mentioned silica.
(高密度聚乙烯(A)) <高密度聚乙烯(A-1)之製造> 使用附攪拌裝置之容器型280 L聚合反應器,於聚合溫度70℃、聚合壓力0.80 MPa、平均滯留時間1.6小時之條件下進行連續聚合。將作為溶劑之脫水正己烷以40 L/小時、將作為觸媒之上述齊格勒-納塔觸媒(a-1)以0.4 g/小時、將作為液體助觸媒成分之三異丁基鋁以按Al原子換算計為24 mmol/小時供給。用以調整分子量之氫係以相對於乙烯之氣相濃度成為40.2 mol%之方式供給,藉此使乙烯聚合。再者,脫水正己烷係以藉由熱交換器冷卻至10℃之狀態下自聚合反應器之底部供給,為了預先與觸媒接觸而氫係自觸媒導入線與觸媒一起自聚合反應器之液面與底部之中間供給,乙烯係自聚合反應器之底部供給。 以聚合反應器之位準保持為固定之方式將聚合反應器內之聚合漿料導入至壓力0.08 MPa、溫度75℃之閃蒸槽中,將未反應之乙烯、氫分離。 繼而,以聚合反應器之位準保持為固定之方式將聚合漿料連續供給至離心分離機,將聚合物及除其以外之溶劑等分離。此時溶劑等相對於聚合物而言之含量為45質量%。 將經分離之高密度聚乙烯粉末於85℃下一面進行氮吹,一面進行乾燥。 繼而,於所獲得之粉末中添加作為抗氧化劑之四[3-(3,5-二-第三丁基-4-羥基苯基)丙酸季戊四醇酯]300質量ppm,藉此,獲得粉末狀之高密度聚乙烯(A-1)。 (High-density polyethylene (A)) <Production of high-density polyethylene (A-1)> A 280 L container-type polymerization reactor equipped with a stirring device was used to carry out continuous polymerization at a polymerization temperature of 70°C, a polymerization pressure of 0.80 MPa, and an average residence time of 1.6 hours. Dehydrated n-hexane as a solvent was supplied at 40 L/hour, the above-mentioned Ziegler-Natta catalyst (a-1) as a catalyst was supplied at 0.4 g/hour, and triisobutylaluminum as a liquid co-catalyst component was supplied at 24 mmol/hour in terms of Al atoms. Hydrogen for adjusting the molecular weight was supplied in such a manner that the gas phase concentration relative to ethylene was 40.2 mol%, thereby polymerizing ethylene. Furthermore, dehydrated n-hexane is supplied from the bottom of the polymerization reactor in a state of being cooled to 10°C by a heat exchanger, and hydrogen is supplied from the catalyst inlet line and the catalyst from the middle of the liquid surface and the bottom of the polymerization reactor in order to contact the catalyst in advance, and ethylene is supplied from the bottom of the polymerization reactor. The polymerization slurry in the polymerization reactor is introduced into a flash tank with a pressure of 0.08 MPa and a temperature of 75°C in a manner that the level of the polymerization reactor is kept fixed to separate the unreacted ethylene and hydrogen. Then, the polymerization slurry is continuously supplied to a centrifuge separator in a manner that the level of the polymerization reactor is kept fixed to separate the polymer and other solvents. At this time, the content of the solvent, etc. relative to the polymer is 45% by mass. The separated high-density polyethylene powder is dried at 85°C while blowing nitrogen. Then, 300 ppm by mass of tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate pentaerythritol ester] is added as an antioxidant to the obtained powder, thereby obtaining a powdery high-density polyethylene (A-1).
<高密度聚乙烯(A-2)之製造> 將聚合溫度設為70℃,將聚合壓力設為1.0 MPa,將脫水正己烷之溫度設為50℃,將氫相對於乙烯之氣相濃度設為28.6 mol%,將1-丁烯相對於乙烯之氣相濃度供給0.58 mol%,除此以外,藉由與上述高密度聚乙烯(A-1)之製造相同之操作獲得高密度聚乙烯(A-2)。 <Production of high-density polyethylene (A-2)> High-density polyethylene (A-2) was obtained by the same operation as the production of high-density polyethylene (A-1) except that the polymerization temperature was set to 70°C, the polymerization pressure was set to 1.0 MPa, the temperature of dehydrated n-hexane was set to 50°C, the gas phase concentration of hydrogen relative to ethylene was set to 28.6 mol%, and the gas phase concentration of 1-butene relative to ethylene was supplied to 0.58 mol%.
<高密度聚乙烯(A-3)之製造> 將聚合溫度設為65℃,將聚合壓力設為1.0 MPa,將脫水正己烷之溫度設為30℃,將氫相對於乙烯之氣相濃度設為61.3 mol%,除此以外,藉由與上述高密度聚乙烯(A-1)之製造相同之操作獲得高密度聚乙烯(A-3)。 <Production of high-density polyethylene (A-3)> High-density polyethylene (A-3) was obtained by the same operation as the production of high-density polyethylene (A-1) except that the polymerization temperature was set to 65°C, the polymerization pressure was set to 1.0 MPa, the temperature of dehydrated n-hexane was set to 30°C, and the gas phase concentration of hydrogen relative to ethylene was set to 61.3 mol%.
<高密度聚乙烯(A-4)之製造> 使用齊格勒-納塔觸媒(a-2)作為觸媒,除此以外,以與上述高密度聚乙烯(A-1)相同之方式進行聚合,獲得高密度聚乙烯樹脂(A-4)。 <Production of high-density polyethylene (A-4)> Polymerization was performed in the same manner as the above-mentioned high-density polyethylene (A-1) except that the Ziegler-Natta catalyst (a-2) was used as a catalyst to obtain a high-density polyethylene resin (A-4).
<高密度聚乙烯(A-5)之製造> 使用齊格勒-納塔觸媒(a-3)作為觸媒,除此以外,以與上述高密度聚乙烯(A-1)相同之方式進行聚合,獲得高密度聚乙烯樹脂(A-5)。 <Production of high-density polyethylene (A-5)> Polymerization was performed in the same manner as the above-mentioned high-density polyethylene (A-1) except that the Ziegler-Natta catalyst (a-3) was used as a catalyst to obtain a high-density polyethylene resin (A-5).
<高密度聚乙烯(A-6)之製造> 使用齊格勒-納塔觸媒(a-2)作為觸媒,將氫相對於乙烯之氣相濃度設為40.2 mol%,除此以外,以與上述高密度聚乙烯(A-2)相同之方式進行聚合,獲得高密度聚乙烯樹脂(A-6)。 <Production of high-density polyethylene (A-6)> Polymerization was performed in the same manner as the above-mentioned high-density polyethylene (A-2), except that the Ziegler-Natta catalyst (a-2) was used as a catalyst and the gas phase concentration of hydrogen relative to ethylene was set to 40.2 mol%, thereby obtaining a high-density polyethylene resin (A-6).
<高密度聚乙烯(A-7)之製造> 使用齊格勒-納塔觸媒(a-3)作為觸媒,將聚合溫度設為75℃,將氫相對於乙烯之氣相濃度設為54.3 mol%,未供給1-丁烯,除此以外,以與上述高密度聚乙烯(A-2)相同之方式進行聚合,獲得高密度聚乙烯樹脂(A-7)。 <Production of high-density polyethylene (A-7)> Polymerization was performed in the same manner as the above-mentioned high-density polyethylene (A-2) except that the Ziegler-Natta catalyst (a-3) was used as a catalyst, the polymerization temperature was set to 75°C, the gas phase concentration of hydrogen relative to ethylene was set to 54.3 mol%, and 1-butene was not supplied, to obtain a high-density polyethylene resin (A-7).
<高密度聚乙烯(A-8)之製造> 參考日本專利第6792957號之實施例(A-2)之方法,使用齊格勒-納塔觸媒(a-4)作為觸媒,將聚合溫度設為86℃,除此以外,以與上述高密度聚乙烯(A-2)相同之方式進行聚合,獲得高密度聚乙烯樹脂(A-8)。 <Production of high-density polyethylene (A-8)> Referring to the method of Example (A-2) of Japanese Patent No. 6792957, a Ziegler-Natta catalyst (a-4) was used as a catalyst, and the polymerization temperature was set to 86°C. Except for this, polymerization was carried out in the same manner as the above-mentioned high-density polyethylene (A-2) to obtain a high-density polyethylene resin (A-8).
<高密度聚乙烯(A-9)之製造> 參考日本專利第6912290號之實施例(A-4)之方法,使用附攪拌裝置之容器型340 L聚合反應器,於聚合溫度80℃、聚合壓力0.98 MPa、平均滯留時間3.2小時之條件下進行連續聚合。將作為溶劑之脫水正己烷以40 L/小時、將作為觸媒之上述茂金屬觸媒(b-1)以按Ti原子換算計為1.4 mmol/小時、將作為液體助觸媒成分之三異丁基鋁以按Al原子換算計為20 mol/小時供給。用以調整分子量之氫係以相對於乙烯之氣相濃度成為0.47 mol%之方式供給,藉此使乙烯聚合。再者,脫水正己烷係於將溫度調整為50℃之狀態下自聚合反應器之底部供給,為了預先與觸媒接觸而氫係自觸媒導入線與觸媒一起自聚合反應器之液面與底部之中間供給,乙烯係自聚合反應器之底部供給。 以聚合反應器之位準保持為固定之方式將聚合反應器內之聚合漿料導入至壓力0.08 MPa、溫度75℃之閃蒸槽中,將未反應之乙烯、氫分離。 繼而,以聚合反應器之位準保持為固定之方式將聚合漿料連續供給至離心分離機,將聚合物及除其以外之溶劑等分離。此時溶劑等相對於聚合物而言之含量為45質量%。 將經分離之高密度聚乙烯粉末於85℃下一面進行氮吹,一面進行乾燥,獲得粉末狀之高密度聚乙烯(A-9)。 <Production of high-density polyethylene (A-9)> With reference to the method of Example (A-4) of Japanese Patent No. 6912290, a continuous polymerization was carried out using a container-type 340 L polymerization reactor equipped with a stirring device at a polymerization temperature of 80°C, a polymerization pressure of 0.98 MPa, and an average residence time of 3.2 hours. Dehydrated n-hexane as a solvent was supplied at 40 L/hour, the above-mentioned metallocene catalyst (b-1) as a catalyst was supplied at 1.4 mmol/hour in terms of Ti atom conversion, and triisobutylaluminum as a liquid co-catalyst component was supplied at 20 mol/hour in terms of Al atom conversion. Hydrogen for adjusting the molecular weight is supplied in a gas phase concentration of 0.47 mol% relative to ethylene, thereby polymerizing ethylene. Furthermore, dehydrated n-hexane is supplied from the bottom of the polymerization reactor at a temperature of 50°C. In order to contact the catalyst in advance, hydrogen is supplied from the catalyst inlet line and the catalyst from the middle of the liquid surface and the bottom of the polymerization reactor. Ethylene is supplied from the bottom of the polymerization reactor. The polymerization slurry in the polymerization reactor is introduced into a flash tank with a pressure of 0.08 MPa and a temperature of 75°C while keeping the level of the polymerization reactor fixed, and the unreacted ethylene and hydrogen are separated. Then, the polymer slurry is continuously supplied to a centrifuge while the level of the polymerization reactor is kept fixed, and the polymer and the solvents other than the polymer are separated. At this time, the content of the solvents relative to the polymer is 45% by mass. The separated high-density polyethylene powder is dried while blowing nitrogen at 85°C to obtain a powdered high-density polyethylene (A-9).
於下述表1中示出所獲得之高密度聚乙烯(A)之物性。The physical properties of the obtained high-density polyethylene (A) are shown in Table 1 below.
[表1]
(低密度聚乙烯(B)) <低密度聚乙烯(B-1)之製造> 將乙烯氣體作為原料,於高壓釜反應器中,以聚合溫度255℃、聚合壓力130.0 MPa,使用過氧化乙酸第三丁酯作為聚合起始劑使聚合物進行聚合。 繼而,於調整為50.0 MPa、240℃之氣體分離裝置中將未反應之乙烯氣體分離。進而,於調整為2.0 MPa、240℃之氣體分離裝置中將未反應氣體分離。又,聚合物於各氣體分離裝置中之滯留時間設為15分鐘。 繼而,藉由日本製鋼(股)公司製造之單軸擠出機(螺桿直徑100 mm、L/D=24、L:原料供給口至排出口之距離(m)、D:擠出機之內徑(m),以下相同)對熔融狀態之聚合物進行造粒,獲得顆粒狀之低密度聚乙烯(B-1)。 所獲得之低密度聚乙烯(B-1)之密度為919 kg/m 3,MFR為4.0 g/10分鐘。 (Low-density polyethylene (B)) <Production of low-density polyethylene (B-1)> Using ethylene gas as a raw material, the polymer was polymerized in an autoclave reactor at a polymerization temperature of 255°C and a polymerization pressure of 130.0 MPa, using tert-butyl peroxyacetate as a polymerization initiator. Subsequently, the unreacted ethylene gas was separated in a gas separation device adjusted to 50.0 MPa and 240°C. Furthermore, the unreacted gas was separated in a gas separation device adjusted to 2.0 MPa and 240°C. In addition, the residence time of the polymer in each gas separation device was set to 15 minutes. Then, the molten polymer was pelletized by a single-screw extruder manufactured by Nippon Steel Corporation (screw diameter 100 mm, L/D = 24, L: distance from raw material supply port to discharge port (m), D: inner diameter of extruder (m), the same below) to obtain pelletized low-density polyethylene (B-1). The obtained low-density polyethylene (B-1) had a density of 919 kg/m 3 and an MFR of 4.0 g/10 min.
<低密度聚乙烯(B-2)之製造> 將聚合溫度變更為230℃,將聚合壓力變更為150.0 MPa,將乙烯原料中之1.2 mol%變更為丙烯,除此以外,以與上述低密度聚乙烯(B-1)相同之方式進行聚合,獲得低密度聚乙烯(B-2)。 所獲得之低密度聚乙烯(B-2)之密度為922 kg/m 3,MFR為5.0 g/10分鐘。 <Production of low-density polyethylene (B-2)> Polymerization was carried out in the same manner as the above low-density polyethylene (B-1), except that the polymerization temperature was changed to 230°C, the polymerization pressure was changed to 150.0 MPa, and 1.2 mol% of the ethylene raw material was changed to propylene, to obtain low-density polyethylene (B-2). The obtained low-density polyethylene (B-2) had a density of 922 kg/m 3 and an MFR of 5.0 g/10 min.
<低密度聚乙烯(B-3)之製造> 將乙烯氣體作為原料,於管式反應器中,以聚合溫度270℃、聚合壓力230 MPa,將過氧化-2-乙基己酸第三丁酯用作聚合起始劑而使聚合物進行聚合。 繼而,於調整為70.0 MPa、230℃之氣體分離裝置中將未反應之乙烯氣體分離。進而,於調整為2.0 MPa、230℃之氣體分離裝置中將未反應氣體分離。又,聚合物於各氣體分離裝置中之滯留時間設為20分鐘。 繼而,藉由日本製鋼(股)公司製造之單軸擠出機(螺桿直徑100 mm、L/D=24)對熔融狀態之聚合物進行造粒,獲得顆粒狀之低密度聚乙烯(B-3)。 所獲得之低密度聚乙烯(B-3)之密度為916 kg/m 3,MFR為4.0 g/10分鐘。 <Production of low-density polyethylene (B-3)> Using ethylene gas as a raw material, the polymer was polymerized in a tubular reactor at a polymerization temperature of 270°C and a polymerization pressure of 230 MPa, using tert-butyl peroxy-2-ethylhexanoate as a polymerization initiator. Subsequently, the unreacted ethylene gas was separated in a gas separation device adjusted to 70.0 MPa and 230°C. Furthermore, the unreacted gas was separated in a gas separation device adjusted to 2.0 MPa and 230°C. In addition, the residence time of the polymer in each gas separation device was set to 20 minutes. Then, the molten polymer was pelletized by a single-screw extruder (screw diameter 100 mm, L/D = 24) manufactured by Nippon Steel Corporation to obtain pelletized low-density polyethylene (B-3). The obtained low-density polyethylene (B-3) had a density of 916 kg/m 3 and an MFR of 4.0 g/10 minutes.
<低密度聚乙烯(B-4)之製造> 將聚合溫度變更為220℃,將聚合壓力變更為120.0 MPa,將乙烯原料中之18.5 mol%變更為丁烷,除此以外,以與上述低密度聚乙烯(B-1)相同之方式進行聚合,獲得低密度聚乙烯(B-4)。 所獲得之低密度聚乙烯(B-4)之密度為924 kg/m 3,MFR為6.0 g/10分鐘。 <Production of low-density polyethylene (B-4)> Polymerization was carried out in the same manner as the above low-density polyethylene (B-1), except that the polymerization temperature was changed to 220°C, the polymerization pressure was changed to 120.0 MPa, and 18.5 mol% of the ethylene raw material was changed to butane, to obtain low-density polyethylene (B-4). The obtained low-density polyethylene (B-4) had a density of 924 kg/m 3 and an MFR of 6.0 g/10 min.
<低密度聚乙烯(B-5)之製造> 將氣體分離機之溫度設定為200℃,除此以外,以與上述低密度聚乙烯(B-1)相同之方式進行聚合,獲得低密度聚乙烯(B-5)。 所獲得之低密度聚乙烯(B-5)之密度為919 kg/m 3,MFR為4.0 g/10分鐘。 <Production of low-density polyethylene (B-5)> Polymerization was carried out in the same manner as the above low-density polyethylene (B-1) except that the temperature of the gas separator was set to 200°C to obtain low-density polyethylene (B-5). The density of the obtained low-density polyethylene (B-5) was 919 kg/m 3 and the MFR was 4.0 g/10 min.
<低密度聚乙烯(B-6)之製造> 將聚合溫度變更為255℃,將聚合壓力變更為130.0 MPa,將乙烯原料中之18.5 mol%變更為丁烷,將氣體分離機之溫度設定為265℃,將滯留時間設定為35分鐘,除此以外,以與上述低密度聚乙烯(B-1)相同之方式進行聚合,獲得低密度聚乙烯(B-6)。 所獲得之低密度聚乙烯(B-6)之密度為925 kg/m 3,MFR為8.0 g/10分鐘。 <Production of low-density polyethylene (B-6)> Polymerization was carried out in the same manner as the above low-density polyethylene (B-1), except that the polymerization temperature was changed to 255°C, the polymerization pressure was changed to 130.0 MPa, 18.5 mol% of the ethylene raw material was changed to butane, the temperature of the gas separator was set to 265°C, and the residence time was set to 35 minutes, to obtain low-density polyethylene (B-6). The obtained low-density polyethylene (B-6) had a density of 925 kg/m 3 and an MFR of 8.0 g/10 minutes.
<低密度聚乙烯(B-7)之製造> 將聚合溫度變更為250℃,將聚合壓力變更為200.0 MPa,將乙烯原料中之18.5 mol%變更為丁烷,將氣體分離機之溫度設定為200℃,將聚合物於氣體分離機中之滯留時間設定為15分鐘,除此以外,以與上述低密度聚乙烯(B-3)相同之方式進行聚合,獲得低密度聚乙烯(B-7)。 所獲得之低密度聚乙烯(B-7)之密度為924 kg/m 3,MFR為1.0 g/10分鐘。 <Production of low-density polyethylene (B-7)> Polymerization was carried out in the same manner as the above low-density polyethylene (B-3), except that the polymerization temperature was changed to 250°C, the polymerization pressure was changed to 200.0 MPa, 18.5 mol% of the ethylene raw material was changed to butane, the temperature of the gas separator was set to 200°C, and the residence time of the polymer in the gas separator was set to 15 minutes, to obtain low-density polyethylene (B-7). The obtained low-density polyethylene (B-7) had a density of 924 kg/m 3 and an MFR of 1.0 g/10 minutes.
<低密度聚乙烯(B-8)之製造> 參考日本專利第6912290號之實施例(B-10)之方法,於高壓釜反應器中,以聚合溫度256℃、聚合壓力122 MPa,使用將過乙酸第三丁酯與過辛酸第三丁酯以莫耳比1:9,以於異十二烷中成為30質量%之方式稀釋而成者作為起始劑,將氣體分離機之溫度設定為265℃,將聚合物於氣體分離機中之滯留時間設定為35分鐘,除此以外,以與上述低密度聚乙烯(B-1)相同之方式進行聚合,獲得低密度聚乙烯(B-8)。 所獲得之低密度聚乙烯(B-8)之密度為918 kg/m 3,MFR為7.0 g/10分鐘。 <Production of low-density polyethylene (B-8)> With reference to the method of Example (B-10) of Japanese Patent No. 6912290, in an autoclave reactor, polymerization temperature was 256°C, polymerization pressure was 122 MPa, tert-butyl peracetate and tert-butyl peroctanoate were diluted in isododecane at a molar ratio of 1:9 to 30 mass % as an initiator, the temperature of the gas separator was set to 265°C, and the residence time of the polymer in the gas separator was set to 35 minutes. Except for this, polymerization was carried out in the same manner as the above-mentioned low-density polyethylene (B-1) to obtain low-density polyethylene (B-8). The obtained low-density polyethylene (B-8) had a density of 918 kg/m 3 and an MFR of 7.0 g/10 minutes.
於下述表2中示出所獲得之低密度聚乙烯(B)之物性。The physical properties of the obtained low-density polyethylene (B) are shown in Table 2 below.
[表2]
(聚乙烯組合物) <實施例1 聚乙烯組合物C-1之製造> 使用側面進料機將顆粒狀之低密度聚乙烯(B-1)以成為上述(A-1)90質量%、上述(B-1)10質量%之方式添加至粉末狀之高密度聚乙烯(A-1)中,利用日本製鋼(股)公司製造之雙軸擠出成形機(螺桿直徑44 mm、L/D=35),於設定溫度200℃下熔融混練後,使用日本製鋼(股)公司製造之單軸擠出機(螺桿直徑100 mm、L/D=24),於設定溫度200℃下熔融混練,造粒成顆粒狀。 (Polyethylene composition) <Example 1 Preparation of polyethylene composition C-1> Low-density polyethylene (B-1) in granular form was added to high-density polyethylene (A-1) in powder form using a side feeder in an amount of 90% by mass of (A-1) and 10% by mass of (B-1). The mixture was melt-kneaded at a set temperature of 200°C using a twin-screw extruder (screw diameter 44 mm, L/D=35) manufactured by Nippon Steel Corporation. The mixture was then melt-kneaded at a set temperature of 200°C using a single-screw extruder (screw diameter 100 mm, L/D=24) manufactured by Nippon Steel Corporation to form granules.
<實施例2 聚乙烯組合物C-2之製造> 利用本製鋼(股)公司製造之雙軸擠出成形機(螺桿直徑44 mm、L/D=35)將粉末狀之高密度聚乙烯(A-1)於設定溫度200℃下熔融混練,造粒成顆粒狀。將所獲得之顆粒狀之高密度聚乙烯(A-1)與顆粒狀之低密度聚乙烯(B-1)以分別成為85質量%、15質量%之方式混合,於滾筒型混合機中混合2小時。使用日本製鋼(股)公司製造之單軸擠出機(螺桿直徑100 mm、L/D=24)將摻合所得之混合物於設定溫度200℃下熔融混練,造粒成顆粒狀。 <Example 2 Preparation of polyethylene composition C-2> Using a twin-screw extruder (screw diameter 44 mm, L/D = 35) manufactured by Nippon Steel Corporation, the powdered high-density polyethylene (A-1) was melt-kneaded at a set temperature of 200°C and granulated into granules. The obtained granular high-density polyethylene (A-1) and granular low-density polyethylene (B-1) were mixed in a tumble mixer in a ratio of 85% by mass and 15% by mass, respectively, for 2 hours. Using a single-screw extruder (screw diameter 100 mm, L/D = 24) manufactured by Nippon Steel Corporation, the blended mixture was melt-kneaded at a set temperature of 200°C and granulated into granules.
<實施例3 聚乙烯組合物C-3之製造> 將高密度聚乙烯樹脂(A-2)與高壓法低密度聚乙烯樹脂(B-3)以分別成為80質量%、20質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 3 Preparation of polyethylene composition C-3> High-density polyethylene resin (A-2) and high-pressure low-density polyethylene resin (B-3) were used in an amount of 80% by mass and 20% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-1).
<實施例4 聚乙烯組合物C-4之製造> 將高密度聚乙烯樹脂(A-2)與高壓法低密度聚乙烯樹脂(B-2)以分別成為90質量%、10質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 4 Preparation of polyethylene composition C-4> High-density polyethylene resin (A-2) and high-pressure low-density polyethylene resin (B-2) were used in an amount of 90% by mass and 10% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-1).
<實施例5 聚乙烯組合物C-5之製造> 將高密度聚乙烯樹脂(A-3)與高壓法低密度聚乙烯樹脂(B-1)以分別成為70質量%、30質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 5 Preparation of Polyethylene Composition C-5> High-density polyethylene resin (A-3) and high-pressure low-density polyethylene resin (B-1) were used in an amount of 70% by mass and 30% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<實施例6 聚乙烯組合物C-6之製造> 將高密度聚乙烯樹脂(A-4)與高壓法低密度聚乙烯樹脂(B-4)以分別成為80質量%、20質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 6 Preparation of Polyethylene Composition C-6> High-density polyethylene resin (A-4) and high-pressure low-density polyethylene resin (B-4) were used in an amount of 80% by mass and 20% by mass, respectively. Melt-kneading was performed in the same manner as the above-mentioned polyethylene composition (C-1) to form granules.
<實施例7 聚乙烯組合物C-7之製造> 將高密度聚乙烯樹脂(A-5)與高壓法低密度聚乙烯樹脂(B-1)以分別成為95質量%、5質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 7 Preparation of Polyethylene Composition C-7> High-density polyethylene resin (A-5) and high-pressure low-density polyethylene resin (B-1) were used in an amount of 95% by mass and 5% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<實施例8 聚乙烯組合物C-8之製造> 將高密度聚乙烯樹脂(A-1)與高壓法低密度聚乙烯樹脂(B-5)以分別成為80質量%、20質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 8 Preparation of Polyethylene Composition C-8> High-density polyethylene resin (A-1) and high-pressure low-density polyethylene resin (B-5) were used in an amount of 80% by mass and 20% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-1).
<實施例9 聚乙烯組合物C-9之製造> 將高密度聚乙烯樹脂(A-6)與高壓法低密度聚乙烯樹脂(B-3)以分別成為85質量%、15質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 9 Preparation of polyethylene composition C-9> High-density polyethylene resin (A-6) and high-pressure low-density polyethylene resin (B-3) were used in an amount of 85% by mass and 15% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-1).
<實施例10 聚乙烯組合物C-10之製造> 將高密度聚乙烯樹脂(A-3)與高壓法低密度聚乙烯樹脂(B-6)以分別成為90質量%、10質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 10 Preparation of polyethylene composition C-10> High-density polyethylene resin (A-3) and high-pressure low-density polyethylene resin (B-6) were used in an amount of 90% by mass and 10% by mass, respectively. Melt-kneading was performed in the same manner as the above-mentioned polyethylene composition (C-1), and granulation was performed into pellets.
<實施例11 聚乙烯組合物C-11之製造> 將高密度聚乙烯樹脂(A-1)與高壓法低密度聚乙烯樹脂(B-1)以分別成為65質量%、35質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Example 11 Preparation of polyethylene composition C-11> High-density polyethylene resin (A-1) and high-pressure low-density polyethylene resin (B-1) were used in an amount of 65% by mass and 35% by mass, respectively. The mixture was melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<比較例1 聚乙烯組合物C-12之製造> 將高密度聚乙烯樹脂(A-1)與高壓法低密度聚乙烯樹脂(B-1)以分別成為40質量%、60質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 1 Preparation of Polyethylene Composition C-12> High-density polyethylene resin (A-1) and high-pressure low-density polyethylene resin (B-1) were used in an amount of 40% by mass and 60% by mass, respectively, and melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<比較例2 聚乙烯組合物C-13之製造> 將高密度聚乙烯樹脂(A-5)與高壓法低密度聚乙烯樹脂(B-5)以分別成為90質量%、10質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 2 Preparation of Polyethylene Composition C-13> High-density polyethylene resin (A-5) and high-pressure low-density polyethylene resin (B-5) were used in an amount of 90% by mass and 10% by mass, respectively, and melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-1).
<比較例3 聚乙烯組合物C-14之製造> 將高密度聚乙烯樹脂(A-2)與高壓法低密度聚乙烯樹脂(B-8)以分別成為65質量%、35質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 3 Preparation of Polyethylene Composition C-14> High-density polyethylene resin (A-2) and high-pressure low-density polyethylene resin (B-8) were used in an amount of 65% by mass and 35% by mass, respectively, and melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<比較例4 聚乙烯組合物C-15之製造> 將高密度聚乙烯樹脂(A-6)與高壓法低密度聚乙烯樹脂(B-6)以分別成為85質量%、15質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 4 Preparation of Polyethylene Composition C-15> High-density polyethylene resin (A-6) and high-pressure low-density polyethylene resin (B-6) were used in an amount of 85% by mass and 15% by mass, respectively. Melt-kneading was performed in the same manner as the above-mentioned polyethylene composition (C-1), and granulation was performed into pellets.
<比較例5 聚乙烯組合物C-16之製造> 將高密度聚乙烯樹脂(A-7)與高壓法低密度聚乙烯樹脂(B-1)以分別成為80質量%、20質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 5 Preparation of Polyethylene Composition C-16> High-density polyethylene resin (A-7) and high-pressure low-density polyethylene resin (B-1) were used in an amount of 80% by mass and 20% by mass, respectively. Melt-kneading was performed in the same manner as the above-mentioned polyethylene composition (C-1), and granulation was performed into pellets.
<比較例6 聚乙烯組合物C-17之製造> 將高密度聚乙烯樹脂(A-8)與高壓法低密度聚乙烯樹脂(B-3)以分別成為90質量%、10質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 6 Preparation of Polyethylene Composition C-17> High-density polyethylene resin (A-8) and high-pressure low-density polyethylene resin (B-3) were used in an amount of 90% by mass and 10% by mass, respectively, and melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<比較例7 聚乙烯組合物C-18之製造> 將高密度聚乙烯樹脂(A-9)與高壓法低密度聚乙烯樹脂(B-1)以分別成為85質量%、15質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-1)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 7 Preparation of Polyethylene Composition C-18> High-density polyethylene resin (A-9) and high-pressure low-density polyethylene resin (B-1) were used in an amount of 85% by mass and 15% by mass, respectively. Melt-kneading was performed in the same manner as the above-mentioned polyethylene composition (C-1), and granulation was performed into pellets.
<比較例8 聚乙烯組合物C-19之製造> 將高密度聚乙烯樹脂(A-1)與高壓法低密度聚乙烯樹脂(B-7)以分別成為80質量%、20質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 8 Preparation of Polyethylene Composition C-19> High-density polyethylene resin (A-1) and high-pressure low-density polyethylene resin (B-7) were used in an amount of 80% by mass and 20% by mass, respectively, and melt-kneaded and granulated into pellets in the same manner as the above-mentioned polyethylene composition (C-2).
<比較例9 聚乙烯組合物C-20之製造> 將高密度聚乙烯樹脂(A-9)與高壓法低密度聚乙烯樹脂(B-8)以分別成為80質量%、20質量%之方式使用,除此以外,以與上述聚乙烯組合物(C-2)相同之操作進行熔融混練,造粒成顆粒狀。 <Comparative Example 9 Preparation of Polyethylene Composition C-20> High-density polyethylene resin (A-9) and high-pressure low-density polyethylene resin (B-8) were used in an amount of 80% by mass and 20% by mass, respectively. Melt-kneading was performed in the same manner as the above-mentioned polyethylene composition (C-2) to form granules.
於下述表3、表4中示出所獲得之聚乙烯組合物之物性及評價結果。The physical properties and evaluation results of the obtained polyethylene compositions are shown in Tables 3 and 4 below.
[表3]
[表4]
本發明之聚乙烯組合物作為尤其重視魚眼品質及耐熱性之膜用途、例如表面保護膜等之原料具有產業上之可利用性。The polyethylene composition of the present invention has industrial applicability as a raw material for films that particularly require fisheye quality and heat resistance, such as surface protection films.
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