TW202428806A - Polishing compositions and methods of use thereof - Google Patents
Polishing compositions and methods of use thereof Download PDFInfo
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- TW202428806A TW202428806A TW112144787A TW112144787A TW202428806A TW 202428806 A TW202428806 A TW 202428806A TW 112144787 A TW112144787 A TW 112144787A TW 112144787 A TW112144787 A TW 112144787A TW 202428806 A TW202428806 A TW 202428806A
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- Prior art keywords
- acid
- hydroxide
- polishing composition
- composition
- polishing
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- 238000005498 polishing Methods 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims abstract description 17
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000010949 copper Substances 0.000 claims abstract description 28
- 239000000758 substrate Substances 0.000 claims abstract description 28
- 239000003112 inhibitor Substances 0.000 claims abstract description 26
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000004888 barrier function Effects 0.000 claims abstract description 19
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 18
- 238000005260 corrosion Methods 0.000 claims abstract description 17
- 230000007797 corrosion Effects 0.000 claims abstract description 17
- 239000003623 enhancer Substances 0.000 claims abstract description 16
- 229910000431 copper oxide Inorganic materials 0.000 claims abstract description 7
- 150000007530 organic bases Chemical class 0.000 claims description 61
- -1 guanidine compound Chemical group 0.000 claims description 53
- 150000007529 inorganic bases Chemical class 0.000 claims description 30
- 229920006318 anionic polymer Polymers 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 12
- 239000000908 ammonium hydroxide Substances 0.000 claims description 10
- ZRALSGWEFCBTJO-UHFFFAOYSA-N anhydrous guanidine Natural products NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 claims description 10
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- 125000000129 anionic group Chemical group 0.000 claims description 8
- DJFBJKSMACBYBD-UHFFFAOYSA-N phosphane;hydrate Chemical group O.P DJFBJKSMACBYBD-UHFFFAOYSA-N 0.000 claims description 8
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- 239000003093 cationic surfactant Substances 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
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- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
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- GJWAEWLHSDGBGG-UHFFFAOYSA-N hexylphosphonic acid Chemical compound CCCCCCP(O)(O)=O GJWAEWLHSDGBGG-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
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- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- IIXGBDGCPUYARL-UHFFFAOYSA-N hydroxysulfamic acid Chemical compound ONS(O)(=O)=O IIXGBDGCPUYARL-UHFFFAOYSA-N 0.000 description 1
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 1
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- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 1
- 150000004694 iodide salts Chemical class 0.000 description 1
- 238000005468 ion implantation Methods 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- YZQBYALVHAANGI-UHFFFAOYSA-N magnesium;dihypochlorite Chemical compound [Mg+2].Cl[O-].Cl[O-] YZQBYALVHAANGI-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
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- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229960003975 potassium Drugs 0.000 description 1
- 235000019396 potassium bromate Nutrition 0.000 description 1
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- 229940069002 potassium dichromate Drugs 0.000 description 1
- 239000000276 potassium ferrocyanide Substances 0.000 description 1
- SATVIFGJTRRDQU-UHFFFAOYSA-N potassium hypochlorite Chemical compound [K+].Cl[O-] SATVIFGJTRRDQU-UHFFFAOYSA-N 0.000 description 1
- JLKDVMWYMMLWTI-UHFFFAOYSA-M potassium iodate Chemical compound [K+].[O-]I(=O)=O JLKDVMWYMMLWTI-UHFFFAOYSA-M 0.000 description 1
- 239000001230 potassium iodate Substances 0.000 description 1
- 229940093930 potassium iodate Drugs 0.000 description 1
- 235000006666 potassium iodate Nutrition 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- 150000003217 pyrazoles Chemical class 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 241000894007 species Species 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 229940065721 systemic for obstructive airway disease xanthines Drugs 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- 125000005497 tetraalkylphosphonium group Chemical group 0.000 description 1
- XOGGUFAVLNCTRS-UHFFFAOYSA-N tetrapotassium;iron(2+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+2].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] XOGGUFAVLNCTRS-UHFFFAOYSA-N 0.000 description 1
- WJCNZQLZVWNLKY-UHFFFAOYSA-N thiabendazole Chemical compound S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 WJCNZQLZVWNLKY-UHFFFAOYSA-N 0.000 description 1
- 239000004308 thiabendazole Substances 0.000 description 1
- 229960004546 thiabendazole Drugs 0.000 description 1
- 150000004867 thiadiazoles Chemical class 0.000 description 1
- 238000005011 time of flight secondary ion mass spectroscopy Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- IJGSGCGKAAXRSC-UHFFFAOYSA-M tris(2-hydroxyethyl)-methylazanium;hydroxide Chemical compound [OH-].OCC[N+](C)(CCO)CCO IJGSGCGKAAXRSC-UHFFFAOYSA-M 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 229940075420 xanthine Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
相關申請案Related applications
本申請案主張2022年11月29日申請之美國臨時申請案第63/428,550號之優先權,該美國臨時申請案之內容特此以全文引用之方式併入。This application claims priority to U.S. Provisional Application No. 63/428,550 filed on November 29, 2022, the contents of which are hereby incorporated by reference in their entirety.
本發明係有關於拋光組成物及其使用方法。The present invention relates to polishing compositions and methods of using the same.
發明背景Invention Background
製程及整合創新不斷地驅動半導體行業藉由進一步的裝置小型化來改良晶片效能。化學機械拋光/平坦化(Chemical Mechanical Polishing/Planarization,CMP)為一種強大的技術,原因在於其使得許多複雜的整合方案在電晶體層面成為可能,從而促進晶片密度提高。Process and integration innovations continue to drive the semiconductor industry to improve chip performance through further device miniaturization. Chemical Mechanical Polishing/Planarization (CMP) is a powerful technology because it enables many complex integration schemes at the transistor level, thereby promoting chip density increases.
CMP為一種製程,其用以藉由使用基於磨損之物理製程與基於表面之化學反應同時移除材料而平坦化/平面化晶圓表面。一般而言,CMP製程涉及將CMP漿液(水性化學調配物)施加至晶圓表面,同時使晶圓表面與拋光墊接觸,且使拋光墊相對於晶圓移動。漿液通常包括研磨組分及溶解的化學組分,其可視在CMP製程期間存在於晶圓上之將與漿液及拋光墊相互作用之材料(例如,金屬、金屬氧化物、金屬氮化物、介電材料,諸如氧化矽、氮化矽等)而顯著變化。CMP is a process used to flatten/planarize a wafer surface by removing material using both a wear-based physical process and a surface-based chemical reaction. In general, a CMP process involves applying a CMP slurry (aqueous chemical formulation) to the wafer surface while contacting the wafer surface with a polishing pad and moving the polishing pad relative to the wafer. The slurry typically includes an abrasive component and dissolved chemical components, which can vary significantly depending on the materials present on the wafer that will interact with the slurry and polishing pad during the CMP process (e.g., metals, metal oxides, metal nitrides, dielectric materials such as silicon oxide, silicon nitride, etc.).
許多當前可用CMP漿液專門設計用以移除較舊晶片設計中更常見的材料。然而,晶片設計及架構不斷改變,且此等較舊CMP漿液中之某些組分可能導致有害及/或不可接受之缺陷計數。Many currently available CMP slurries are specifically designed to remove materials that are more common in older chip designs. However, chip designs and architectures are constantly changing, and certain components in these older CMP slurries may result in detrimental and/or unacceptable defect counts.
發明概要Summary of the invention
提供此發明內容以引入下文在實施方式中進一步描述之概念之選擇。此發明內容不意欲確認所主張主題之關鍵或基本特徵,其亦不意欲幫助限制所主張主題之範疇。This summary is provided to introduce a selection of concepts that are further described below in the embodiments. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to help limit the scope of the claimed subject matter.
如本文所定義,除非另外說明,否則所表示之所有百分比應理解為相對於化學機械拋光組成物之總重量的重量百分比。As defined herein, all percentages expressed are to be understood as weight percentages relative to the total weight of the chemical mechanical polishing composition, unless otherwise indicated.
在一個態樣中,本文所揭示之實施例係關於一種拋光組成物,其包括研磨劑、含有至少一種無機鹼及至少一種有機鹼之至少二種pH調節劑,其中至少一種有機鹼與至少一種無機鹼之莫耳比為約0.05至約2;阻擋膜移除速率增強劑;低k移除速率抑制劑;以及含唑腐蝕抑制劑。In one aspect, embodiments disclosed herein relate to a polishing composition comprising an abrasive, at least two pH adjusters comprising at least one inorganic base and at least one organic base, wherein the molar ratio of the at least one organic base to the at least one inorganic base is from about 0.05 to about 2; a barrier film removal rate enhancer; a low-k removal rate suppressor; and an azole-containing corrosion suppressor.
在又一態樣中,本文所揭示之實施例係關於一種拋光基板之方法,其包括以下步驟:將本文所描述之拋光組成物施加至基板之表面,其中該表面包括銅及氧化矽;及使墊與該基板之該表面接觸且使該墊相對於該基板移動。In yet another aspect, embodiments disclosed herein relate to a method of polishing a substrate, comprising the steps of applying a polishing composition described herein to a surface of a substrate, wherein the surface comprises copper and silicon oxide; and contacting a pad with the surface of the substrate and moving the pad relative to the substrate.
將由以下描述及所附申請專利範圍顯而易知所主張主題之其他態樣及優點。Other aspects and advantages of the claimed subject matter will become apparent from the following description and appended claims.
較佳實施例之詳細說明DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
本文所揭示之實施例大體上係關於組成物及使用該等組成物來拋光基板之方法,該等基板包括至少一銅部分且可更特定言之包括至少氧化矽及銅部分。在一些實施例中,需要以類似移除速率移除氧化矽及銅。本發明人出乎意料地發現,本文所揭示之組成物可有效地抑制氧化物凹陷及邊緣侵蝕、使細線與寬線之間的銅線高度差降至最低,且減少拋光後晶圓表面上與研磨劑相關之粒子殘餘物,同時仍有效地維持銅與氧化矽之間類似的移除速率。舉例而言,本文所揭示之組成物可尤其適用於拋光包括銅、釕內襯、障壁(例如,Ta、TaN)及介電材料(例如,TEOS、低k、超低k等)之進階節點膜。Embodiments disclosed herein generally relate to compositions and methods of using the compositions to polish substrates that include at least a copper portion and more particularly include at least silicon oxide and copper portions. In some embodiments, it is desirable to remove silicon oxide and copper at similar removal rates. The inventors have unexpectedly discovered that the compositions disclosed herein can effectively suppress oxide dishing and edge erosion, minimize copper line height differences between thin and wide lines, and reduce abrasive-related particle residues on the wafer surface after polishing, while still effectively maintaining similar removal rates between copper and silicon oxide. For example, the compositions disclosed herein may be particularly useful for polishing advanced node films including copper, ruthenium liners, barriers (eg, Ta, TaN), and dielectric materials (eg, TEOS, low-k, ultra-low-k, etc.).
在一或多個實施例中,本文所描述之拋光組成物包括研磨劑;至少二種pH調節劑,其中至少一種pH調節劑為無機鹼且至少一種pH調節劑為有機鹼;阻擋膜移除速率增強劑;低k移除速率抑制劑;以及含唑腐蝕抑制劑。在一或多個實施例中,根據本揭露內容之拋光組成物可包括約0.1重量%至約50重量%之研磨劑、約0.05重量%至約10重量%之總pH調節劑(亦即,包括無機鹼及有機鹼二者)、約0.02重量%至約4重量%之阻擋膜移除速率增強劑、約0.005重量%至約5重量%之低k移除速率抑制劑、約0.0001重量%至約1重量%之含唑腐蝕抑制劑,及剩餘重量百分(例如,約20重量%至約99重量%)之溶劑(例如,去離子水)。In one or more embodiments, the polishing composition described herein includes an abrasive; at least two pH adjusters, wherein at least one pH adjuster is an inorganic base and at least one pH adjuster is an organic base; a barrier film removal rate enhancer; a low-k removal rate suppressor; and an azole-containing corrosion inhibitor. In one or more embodiments, a polishing composition according to the present disclosure may include about 0.1 wt % to about 50 wt % of an abrasive, about 0.05 wt % to about 10 wt % of a total pH adjuster (i.e., including both an inorganic base and an organic base), about 0.02 wt % to about 4 wt % of a barrier film removal rate enhancer, about 0.005 wt % to about 5 wt % of a low-k removal rate inhibitor, about 0.0001 wt % to about 1 wt % of an azole-containing corrosion inhibitor, and the remaining weight percent (e.g., about 20 wt % to about 99 wt %) of a solvent (e.g., deionized water).
在一或多個實施例中,本揭露內容提供一種濃縮型拋光組成物,其可在使用之前用水稀釋高達二倍,或高達四倍,或高達六倍,或高達八倍或高達十倍。在其他實施例中,本揭露內容提供一種使用點(POU)拋光組成物,其包含上述拋光組成物、水,及任擇地氧化劑,以供在基板(例如,含有銅及氧化矽之基板)上使用。In one or more embodiments, the present disclosure provides a concentrated polishing composition that can be diluted up to two times, or up to four times, or up to six times, or up to eight times, or up to ten times with water prior to use. In other embodiments, the present disclosure provides a point-of-use (POU) polishing composition comprising the above polishing composition, water, and optionally an oxidizing agent for use on a substrate (e.g., a substrate containing copper and silicon oxide).
在一或多個實施例中,POU拋光組成物可包括約0.1重量%至約12重量%之研磨劑、約0.05重量%至約5重量%之總pH調節劑(亦即,包括無機鹼及有機鹼二者)、約0.02重量%至約2重量%之阻擋膜移除速率增強劑、約0.005重量%至約0.5重量%之低k移除速率抑制劑、約0.0001重量%至約0.1重量%之含唑腐蝕抑制劑、任擇地約0.1重量%至約5重量%之氧化劑,及約80重量%至約99重量%之溶劑(例如,去離子水)。在一或多個實施例中,POU拋光組成物可進一步包括約0.001重量%至約0.1重量%之螯合劑。In one or more embodiments, the POU polishing composition may include about 0.1 wt % to about 12 wt % of an abrasive, about 0.05 wt % to about 5 wt % of a total pH adjuster (i.e., including both an inorganic base and an organic base), about 0.02 wt % to about 2 wt % of a barrier film removal rate enhancer, about 0.005 wt % to about 0.5 wt % of a low-k removal rate inhibitor, about 0.0001 wt % to about 0.1 wt % of an azole-containing corrosion inhibitor, optionally about 0.1 wt % to about 5 wt % of an oxidizing agent, and about 80 wt % to about 99 wt % of a solvent (e.g., deionized water). In one or more embodiments, the POU polishing composition can further include about 0.001 wt % to about 0.1 wt % of a chelating agent.
在一或多個實施例中,濃縮型拋光組成物可包括約1重量%至約50重量%之研磨劑、約0.5重量%至約10重量%之總pH調節劑(亦即,包括無機鹼及有機鹼二者)、約0.2重量%至約4重量%之阻擋膜移除速率增強劑、約0.05重量%至約5重量%之低k移除速率抑制劑、約0.001重量%至約1重量%之含唑腐蝕抑制劑,及剩餘重量百分 (例如,約20重量%至約98.5重量%)之溶劑(例如,去離子水)。在一或多個實施例中,濃縮型拋光組成物可進一步包括約0.01重量%至約1重量%之螯合劑。In one or more embodiments, the concentrated polishing composition may include about 1 wt % to about 50 wt % of an abrasive, about 0.5 wt % to about 10 wt % of a total pH adjuster (i.e., including both inorganic and organic bases), about 0.2 wt % to about 4 wt % of a barrier film removal rate enhancer, about 0.05 wt % to about 5 wt % of a low-k removal rate inhibitor, about 0.001 wt % to about 1 wt % of an azole-containing corrosion inhibitor, and the remaining weight percentage (e.g., about 20 wt % to about 98.5 wt %) of a solvent (e.g., deionized water). In one or more embodiments, the concentrated polishing composition may further include about 0.01 wt % to about 1 wt % of a chelating agent.
在一或多個實施例中,本文所描述之拋光組成物可包括至少一種(例如,二種或三種)研磨劑。在一些實施例中,至少一種研磨劑選自由以下組成之群:陽離子研磨劑、實質上中性研磨劑及陰離子研磨劑。在一或多個實施例中,至少一種研磨劑選自由以下組成之群:氧化鋁、二氧化矽、氧化鈦、氧化鈰、氧化鋯、其共同形成之產物(亦即,氧化鋁、二氧化矽、氧化鈦、氧化鈰或氧化鋯之共同形成之產物)、經塗佈之研磨劑、經表面改質之研磨劑,及其混合物。在一些實施例中,至少一種研磨劑不包括氧化鈰。在一些實施例中,至少一種研磨劑為高純度的,且可具有低於約100 ppm之醇、低於約100 ppm之氨及低於約100 ppb (十億分率)之鹼性陽離子,諸如鈉陽離子。研磨劑可以按POU拋光組成物之總重量計約0.1%至約12% (例如,約0.5%至約10%)或其任何子範圍之量存在。In one or more embodiments, the polishing composition described herein may include at least one (e.g., two or three) abrasives. In some embodiments, the at least one abrasive is selected from the group consisting of a cationic abrasive, a substantially neutral abrasive, and a cationic abrasive. In one or more embodiments, the at least one abrasive is selected from the group consisting of aluminum oxide, silicon dioxide, titanium oxide, barium oxide, zirconium oxide, co-formed products thereof (i.e., co-formed products of aluminum oxide, silicon dioxide, titanium oxide, barium oxide, or zirconium oxide), coated abrasives, surface modified abrasives, and mixtures thereof. In some embodiments, the at least one abrasive does not include barium oxide. In some embodiments, at least one abrasive is of high purity and may have less than about 100 ppm of alcohol, less than about 100 ppm of ammonia, and less than about 100 ppb (parts per billion) of alkaline cations, such as sodium cations. The abrasive may be present in an amount of about 0.1% to about 12% (e.g., about 0.5% to about 10%) or any subrange thereof, based on the total weight of the POU polishing composition.
在一些實施例中,至少一種研磨劑之量為本文所描述之拋光組成物的至少約0.1重量% (例如至少約0.5重量%、至少約1重量%、至少約2重量%、至少約4重量%、至少約5重量%、至少約10重量%、至少約12重量%、至少約15重量%或至少約20重量%)至至多約50重量% (例如,至多約45重量%、至多約40重量%、至多約35重量%、至多約30重量%、至多約25重量%、至多約20重量%、至多約15重量%、至多約12重量%、至多約10重量%或至多約5重量%)。In some embodiments, the amount of at least one abrasive is at least about 0.1% by weight (e.g., at least about 0.5%, at least about 1%, at least about 2%, at least about 4%, at least about 5%, at least about 10%, at least about 12%, at least about 15%, or at least about 20%) to at most about 50% by weight (e.g., at most about 45%, at most about 40%, at most about 35%, at most about 30%, at most about 25%, at most about 20%, at most about 15%, at most about 12%, at most about 10%, or at most about 5%) of the polishing composition described herein.
在一或多個實施例中,至少一種研磨劑的平均粒度可為至少約1 nm (例如至少約5 nm、至少約10 nm、至少約20 nm、至少約40 nm、至少約50 nm、至少約60 nm、至少約80 nm或至少約100 nm)至至多約1000 nm (例如至多約800 nm、至多約600 nm、至多約500 nm、至多約400 nm、至多約200 nm、至多約150 nm或至多約100 nm)。如本文所用,平均粒度(MPS)係藉由動態光散射技術測定。In one or more embodiments, the average particle size of at least one abrasive can be at least about 1 nm (e.g., at least about 5 nm, at least about 10 nm, at least about 20 nm, at least about 40 nm, at least about 50 nm, at least about 60 nm, at least about 80 nm, or at least about 100 nm) to at most about 1000 nm (e.g., at most about 800 nm, at most about 600 nm, at most about 500 nm, at most about 400 nm, at most about 200 nm, at most about 150 nm, or at most about 100 nm). As used herein, mean particle size (MPS) is determined by dynamic light scattering techniques.
在一或多個實施例中,本文所描述之拋光組成物可包括至少二種(例如,三種或四種) pH調節劑。在一或多個實施例中,本文所描述之拋光組成物可包括單一pH調節劑,其為無機鹼或有機鹼。在一或多個實施例中,pH調節劑包括至少一種(例如,二種)無機鹼及至少一種(例如,二種)有機鹼。在一些實施例中,無機鹼可選自由以下組成之群:氫氧化銨、氫氧化鈉、氫氧化鉀、氫氧化銫、氫氧化銣,及其任何組合。In one or more embodiments, the polishing composition described herein may include at least two (e.g., three or four) pH adjusters. In one or more embodiments, the polishing composition described herein may include a single pH adjuster, which is an inorganic base or an organic base. In one or more embodiments, the pH adjuster includes at least one (e.g., two) inorganic bases and at least one (e.g., two) organic bases. In some embodiments, the inorganic base may be selected from the group consisting of ammonium hydroxide, sodium hydroxide, potassium hydroxide, cesium hydroxide, arsenic hydroxide, and any combination thereof.
在一或多個實施例中,pH調節劑包括第一有機鹼及任擇地不同於第一有機鹼之第二有機鹼。在一些實施例中,第一有機鹼為氫氧化四級銨(例如,氫氧化烷基銨,諸如氫氧化四烷基銨)、氫氧化四級鏻(例如,氫氧化烷基鏻,諸如氫氧化四烷基鏻),或胍化合物(例如,胍或包括胍基之化合物)。在一或多個實施例中,氫氧化四級銨選自由以下組成之群:氫氧化四丁基銨、氫氧化乙基三甲基銨、氫氧化四丙基銨、氫氧化四乙基銨、氫氧化四甲基銨、氫氧化二乙基二甲基銨、氫氧化二甲基二丙基銨、氫氧化苯甲基三甲基銨,及其任何組合。在一或多個實施例中,氫氧化四級鏻選自由以下組成之群:氫氧化四甲基鏻、氫氧化四乙基鏻、氫氧化四丙基鏻、氫氧化四丁基鏻、氫氧化四戊基鏻、氫氧化三乙基-甲基-鏻、氫氧化肆(羥甲基)鏻、氫氧化四苯基鏻,及其任何組合。在一或多個實施例中,第一有機鹼(亦即,氫氧化四級銨或氫氧化四級鏻)不包括共價鍵結之羥基(例如,不包括氫氧化膽鹼或氫氧化參(2-羥乙基)甲基銨)。在一或多個實施例中,胍化合物選自由以下組成之群:胍、二甲雙胍、苯乙雙胍、丁雙胍、氯胍、嗎啉脒胍、1,3-二苯基胍、1,1,3,3-四甲基胍、1,2,3-三苯基胍、1-(三級丁氧基羰基)胍、磷酸肌肉醇、N-甲苯磺醯基-L-精胺酸、1,3-二鄰甲苯基胍,及其任何組合。In one or more embodiments, the pH adjuster includes a first organic base and optionally a second organic base different from the first organic base. In some embodiments, the first organic base is a quaternary ammonium hydroxide (e.g., an alkylammonium hydroxide, such as a tetraalkylammonium hydroxide), a quaternary phosphonium hydroxide (e.g., an alkylphosphonium hydroxide, such as a tetraalkylphosphonium hydroxide), or a guanidine compound (e.g., guanidine or a compound including a guanidine group). In one or more embodiments, the quaternary ammonium hydroxide is selected from the group consisting of tetrabutylammonium hydroxide, ethyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, diethyldimethylammonium hydroxide, dimethyldipropylammonium hydroxide, benzyltrimethylammonium hydroxide, and any combination thereof. In one or more embodiments, the quaternary phosphonium hydroxide is selected from the group consisting of tetramethylphosphonium hydroxide, tetraethylphosphonium hydroxide, tetrapropylphosphonium hydroxide, tetrabutylphosphonium hydroxide, tetrapentylphosphonium hydroxide, triethyl-methyl-phosphonium hydroxide, tetrakis(hydroxymethyl)phosphonium hydroxide, tetraphenylphosphonium hydroxide, and any combination thereof. In one or more embodiments, the first organic base (i.e., quaternary ammonium hydroxide or quaternary phosphonium hydroxide) does not include a covalently bonded hydroxyl group (e.g., does not include choline hydroxide or tris(2-hydroxyethyl)methylammonium hydroxide). In one or more embodiments, the guanidine compound is selected from the group consisting of guanidine, metformin, phenformin, buformin, proguanil, morpholineguanidine, 1,3-diphenylguanidine, 1,1,3,3-tetramethylguanidine, 1,2,3-triphenylguanidine, 1-(tert-butyloxycarbonyl)guanidine, inositol phosphate, N-tosyl-L-arginine, 1,3-di-o-tolylguanidine, and any combination thereof.
在一或多個實施例中,任擇的第二有機鹼不包括氫氧化四級銨或氫氧化四級鏻。在一或多個實施例中,任擇的第二有機鹼選自由以下組成之群:烷基胺、胺基醇、胍、環胺,及其混合物。在一或多個實施例中,任擇的第二有機鹼選自由以下組成之群:單甲胺、二甲胺、三甲胺、單乙胺、二乙胺、(三乙基)胺、單丙胺、二丙胺、三正丙胺、單丁胺、二丁胺、三丁胺、2-胺基丙烷(異丙胺)、乙醇胺、二乙醇胺、三乙醇胺、2-胺基-2-甲基-1-丙醇、2-胺基-2-甲基-1,3-丙二醇、2-二甲胺基-2-甲基丙醇、參(羥甲基)胺基甲烷、2-胺基-2-乙基-1,3-丙二醇、3-胺基-4-辛醇、胺基丙基二乙醇胺、2-[(3-胺丙基)甲胺基]乙醇、2-(2-胺基乙氧基)乙醇、2-(3-胺基丙胺基)乙醇、2-二甲基胺基乙醇、半胱胺、胍、二甲雙胍、苯乙雙胍、丁雙胍、氯胍、嗎啉脒胍、1,3-二苯基胍、1,1,3,3-四甲基胍、1,2,3-三苯基胍、1-(三級丁氧基羰基)胍、磷酸肌肉醇、N-甲苯磺醯基-L-精胺酸、1,3-二鄰甲苯基胍、1,8-二氮雜雙環[2.2.2]辛烷、1,8-二氮雜雙環[4.3.0]壬-5-烯、1,8-二氮雜雙環[5.4.0]十一碳-7-烯,及其混合物。In one or more embodiments, the optional second organic base does not include quaternary ammonium hydroxide or quaternary phosphonium hydroxide. In one or more embodiments, the optional second organic base is selected from the group consisting of alkylamines, amino alcohols, guanidines, cyclic amines, and mixtures thereof. In one or more embodiments, the optional second organic base is selected from the group consisting of monomethylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, (triethyl)amine, monopropylamine, dipropylamine, tri-n-propylamine, monobutylamine, dibutylamine, tributylamine, 2-aminopropane (isopropylamine), ethanolamine, diethanolamine, triethanolamine, 2-amino-2-methyl-1-propanol, 2-amino-2-methyl-1,3-propanediol, 2-dimethylamino-2-methylpropanol, tris(hydroxymethyl)aminomethane, 2-amino-2-ethyl-1,3-propanediol, 3-amino-4-octanol, aminopropyldiethanolamine, 2-[(3-aminopropyl)methylamino]ethyl alcohol, 2-(2-aminoethoxy)ethanol, 2-(3-aminopropylamino)ethanol, 2-dimethylaminoethanol, cysteamine, guanidine, metformin, phenformin, buformin, proguanil, morpholineguanidine, 1,3-diphenylguanidine, 1,1,3,3-tetramethylguanidine, 1,2,3-triphenylguanidine, 1-(tert-butyloxycarbonyl)guanidine, inositol phosphate, N-tosyl-L-arginine, 1,3-di-o-tolylguanidine, 1,8-diazabicyclo[2.2.2]octane, 1,8-diazabicyclo[4.3.0]non-5-ene, 1,8-diazabicyclo[5.4.0]undec-7-ene, and mixtures thereof.
在一或多個實施例中,pH調節劑(例如,至少一種無機鹼及至少一種有機鹼(例如,包括任擇的第二有機鹼,若存在))之組合量為本文所描述之拋光組成物的至少約0.05重量% (例如,至少約0.1重量%、至少約0.2重量%、至少約0.4重量%、至少約0.5重量%、至少約0.8重量%、至少約1重量%、至少約2重量%、至少約5重量%或至少約7重量%)至至多約10重量% (例如,至多約9重量%、至多約8重量%、至多約7重量%、至多約6重量%、至多約5重量%、至多約4重量%、至多約3重量%、至多約2重量%、至多約1重量%、至多約0.5重量%、至多約0.2重量%或至多約0.1重量%)。在一或多個實施例中,有機鹼(例如,第一有機鹼及任擇的第二有機鹼)之總量與無機鹼之總量的莫耳比(例如,有機鹼:無機鹼)可為至少約0.05 (例如,至少約0.1、至少約0.2、至少約0.3、至少約0.4、至少約0.5、至少約0.6、至少約0.7、至少約0.8、至少約0.9、至少約1、至少約1.1、至少約1.2或至少約1.3)至至多約2 (例如,至多約1.9、至多約1.8、至多約1.7、至多約1.6、至多約1.5、至多約1.4、至多約1.3、至多約1.2、至多約1.1、至多約1、至多約0.9、至多約0.8、至多約0.7、至多約0.6或至多約0.5)的值。In one or more embodiments, the combined amount of the pH adjuster (e.g., at least one inorganic base and at least one organic base (e.g., including the optional second organic base, if present)) is at least about 0.05 wt % (e.g., at least about 0.1 wt %, at least about 0.2 wt %, at least about 0.4 wt %, at least about 0.5 wt %, at least about 0.8 wt %, at least about 1 wt %, at least about 2 wt %, at least about 5 wt %, or at least about 7 wt %) to at most about 10 wt % (e.g., at most about 9 wt %, at most about 8 wt %, at most about 7 wt %, at most about 6 wt %, at most about 5 wt %, at most about 4 wt %, at most about 3 wt %, at most about 2 wt %, at most about 1 wt %, at most about 0.5 wt %, at most about 0.2 wt %, or at most about 0.1 wt %) of the polishing composition described herein. In one or more embodiments, the molar ratio of the total amount of the organic base (e.g., the first organic base and the optional second organic base) to the total amount of the inorganic base (e.g., organic base:inorganic base) can be at least about 0.05 (e.g., at least about 0.1, at least about 0.2, at least about 0.3, at least about 0.4, at least about 0.5, at least about 0.6, at least about 0.7, at least about 0.8, at least about 0.9, at least about 1, at least about 1.1, at least about 1.2, or at least about 1.3) to at most about 2. (e.g., a value of at most about 1.9, at most about 1.8, at most about 1.7, at most about 1.6, at most about 1.5, at most about 1.4, at most about 1.3, at most about 1.2, at most about 1.1, at most about 1, at most about 0.9, at most about 0.8, at most about 0.7, at most about 0.6, or at most about 0.5).
在一或多個實施例中,拋光組成物之pH值可為至少約7 (例如,至少約7.5、至少約8、至少約8.5、至少約9、至少約9.5、至少約10、至少約10.5、至少約11、至少約11.5或至少約12)至至多約14 (例如,至多約13.5、至多約13、至多約12.5、至多約12、至多約11.5、至多約11、至多約10.5、至多約10、至多約9.5或至多約9)。不希望受理論所束縛,咸信pH低於7之拋光組成物將顯著增加腐蝕及粒子駐存,且pH高於14之拋光組成物可影響懸浮研磨劑之穩定性且將顯著增加粗糙度並降低由此類組成物拋光之膜的總體品質。為了獲得所需pH,可調節本文所描述之拋光組成物中之成分的相對濃度。In one or more embodiments, the pH of the polishing composition can be at least about 7 (e.g., at least about 7.5, at least about 8, at least about 8.5, at least about 9, at least about 9.5, at least about 10, at least about 10.5, at least about 11, at least about 11.5, or at least about 12) to at most about 14 (e.g., at most about 13.5, at most about 13, at most about 12.5, at most about 12, at most about 11.5, at most about 11, at most about 10.5, at most about 10, at most about 9.5, or at most about 9). Without wishing to be bound by theory, it is believed that polishing compositions having a pH below 7 will significantly increase corrosion and particle retention, and polishing compositions having a pH above 14 may affect the stability of the suspended abrasive and will significantly increase roughness and reduce the overall quality of films polished by such compositions. To obtain the desired pH, the relative concentrations of the ingredients in the polishing compositions described herein may be adjusted.
在一或多個實施例中,本文所描述之拋光組成物可包括至少一種(例如,二種或三種)阻擋膜移除速率增強劑。在一些實施例中,至少一種阻擋膜移除速率增強劑為有機酸(諸如羧酸、胺基酸、磺酸、磷酸或膦酸)或其鹽。在一些實施例中,阻擋膜移除速率增強劑可為選自由以下組成之群的有機酸或其鹽:葡萄糖酸、乳酸、檸檬酸、酒石酸、蘋果酸、乙醇酸、丙二酸、甲酸、草酸、乙酸、丙酸、過乙酸、丁二酸、乙酸鉀、檸檬酸鉀、胺基乙酸、苯氧乙酸、二甘胺酸、二甘醇酸、甘油酸、麥黃酮、丙胺酸、組胺酸、纈胺酸、異白胺酸、白胺酸、甲硫胺酸、苯丙胺酸、半胱胺酸、硒半胱胺酸、甘胺酸、脯胺酸、絲胺酸、蘇胺酸、天冬醯胺、麩醯胺酸、天冬胺酸、麩胺酸、精胺酸、組胺酸、離胺酸、酪胺酸、色胺酸、苯甲酸、1,2-乙二磺酸、4-胺基-3-羥基-1-萘磺酸、8-羥基喹啉-5-磺酸、胺基甲磺酸、苯磺酸、羥胺O-磺酸、甲磺酸、間二甲苯-4-磺酸、聚(4-苯乙烯磺酸)、聚茴腦磺酸、對甲苯磺酸、三氟甲磺酸、乙基磷酸、氰乙基磷酸、苯基磷酸、乙烯基磷酸、聚(乙烯基膦酸)、1-羥基乙烷-1,1-二膦酸、氮基三(甲基膦酸)、二伸乙三胺五(甲基膦酸)、N,N,N',N'-乙二胺肆(亞甲基膦酸)、正己基膦酸、苄基膦酸、苯基膦酸、乙二胺四乙酸、亞胺二乙酸、N-羥乙基-乙二胺三乙酸、氮基三乙酸、二伸乙三胺五乙酸、羥乙基乙二胺三乙酸、三伸乙四胺六乙酸、二胺基環己烷四乙酸、氮基三甲基膦酸、乙二胺四(亞甲基膦酸)、1-羥基亞乙基-1,1-二膦酸、二伸乙三胺五(亞甲基膦酸)、其鹽,及其混合物。在一或多個實施例中,組成物可包括選自硝酸、硫酸、鹽酸、磷酸或其組合之第二阻擋膜移除速率增強劑。不希望受理論所束縛,出人意料的是,有機酸或其鹽(諸如上文所描述之彼等)可用作本文所描述之拋光組成物中之有效阻擋移除速率增強劑,以改良半導體基板中之阻擋膜(例如Ta或TaN膜)的移除速率。In one or more embodiments, the polishing composition described herein may include at least one (e.g., two or three) barrier film removal rate enhancers. In some embodiments, at least one barrier film removal rate enhancer is an organic acid (e.g., carboxylic acid, amino acid, sulfonic acid, phosphoric acid, or phosphonic acid) or a salt thereof. In some embodiments, the barrier film removal rate enhancer may be an organic acid or a salt thereof selected from the group consisting of gluconic acid, lactic acid, citric acid, tartaric acid, apple acid, glycolic acid, malonic acid, formic acid, oxalic acid, acetic acid, propionic acid, peracetic acid, succinic acid, potassium acetate, potassium citrate, aminoacetic acid, phenoxyacetic acid, diglycine, diglycolic acid, glyceric acid, tricholoma, alanine, histidine, valine, isoleucine, Leucine, methionine, phenylalanine, cysteine, selenocysteine, glycine, proline, serine, threonine, asparagine, glutamine, aspartic acid, glutamine, arginine, histidine, lysine, tyrosine, tryptophan, benzoic acid, 1,2-ethanedisulfonic acid, 4-amino-3-hydroxy-1-naphthalenesulfonic acid, 8-hydroxyquinoline-5-sulfonic acid, aminomethanesulfonic acid, benzenesulfonic acid, hydroxyamine O-sulfonic acid, methyl Sulfonic acid, m-xylene-4-sulfonic acid, poly(4-styrenesulfonic acid), polyanethiosulfonic acid, p-toluenesulfonic acid, trifluoromethanesulfonic acid, ethylphosphonic acid, cyanoethylphosphonic acid, phenylphosphonic acid, vinylphosphonic acid, poly(vinylphosphonic acid), 1-hydroxyethane-1,1-diphosphonic acid, nitrogen tris(methylphosphonic acid), diethylenetriamine penta(methylphosphonic acid), N,N,N',N'-ethylenediamine tetra(methylenephosphonic acid), n-hexylphosphonic acid, benzylphosphonic acid, phenylphosphonic acid, ethylenediaminetetraacetic acid, iminodiacetic acid, N-hydroxyethyl-ethylenediaminetriacetic acid, nitrilotriacetic acid, diethylenetriaminepentaacetic acid, hydroxyethylethylenediaminetriacetic acid, triethylenetetraaminehexaacetic acid, diaminocyclohexanetetraacetic acid, nitrilotrimethylphosphonic acid, ethylenediaminetetra(methylenephosphonic acid), 1-hydroxyethylidene-1,1-diphosphonic acid, diethylenetriaminepenta(methylenephosphonic acid), salts thereof, and mixtures thereof. In one or more embodiments, the composition may include a second barrier film removal rate enhancer selected from nitric acid, sulfuric acid, hydrochloric acid, phosphoric acid, or a combination thereof. Without wishing to be bound by theory, it is unexpected that organic acids or salts thereof (such as those described above) can be used as effective barrier removal rate enhancers in the polishing compositions described herein to improve the removal rate of barrier films (e.g., Ta or TaN films) in semiconductor substrates.
在一些實施例中,阻擋膜移除速率增強劑之量為本文所描述之拋光組成物的至少約0.02重量% (例如至少約0.05重量%、至少約0.1重量%、至少約0.2重量%、至少約0.4重量%、至少約0.5重量%、至少約0.6重量%、至少約0.8重量%、至少約1重量%、至少約1.5重量%或至少約2重量%)至至多約4重量% (例如,至多約3.5重量%、至多約3重量%、至多約2.5重量%、至多約2重量%、至多約1.5重量%或至多約1重量%)。In some embodiments, the amount of barrier film removal rate enhancer is at least about 0.02 wt % (e.g., at least about 0.05 wt %, at least about 0.1 wt %, at least about 0.2 wt %, at least about 0.4 wt %, at least about 0.5 wt %, at least about 0.6 wt %, at least about 0.8 wt %, at least about 1 wt %, at least about 1.5 wt %, or at least about 2 wt %) to at most about 4 wt % (e.g., at most about 3.5 wt %, at most about 3 wt %, at most about 2.5 wt %, at most about 2 wt %, at most about 1.5 wt %, or at most about 1 wt %) of the polishing composition described herein.
在一或多個實施例中,本文所描述之拋光組成物可包括至少一種(例如,二種或三種)低k移除速率抑制劑。在一些實施例中,至少一種低k移除速率抑制劑為非離子界面活性劑。在一些實施例中,非離子界面活性劑為拋光組成物中唯一的低k移除速率抑制劑。在一或多個實施例中,非離子界面活性劑係選自由以下組成之群:醇烷氧基化物、烷基酚烷氧基化物、三苯乙烯基酚烷氧基化物、脫水山梨糖醇酯烷氧基化物、聚烷氧基化物、聚氧化烯嵌段共聚物、烷氧基化二胺及其混合物。在一或多個實施例中,非離子界面活性劑為數目平均分子量為至少約1,000公克/莫耳,或至少約2,500公克/莫耳,或至少約5,000公克/莫耳,或至少約7,500公克/莫耳,或至少約10,000公克/莫耳之聚合物。在一或多個實施例中,非離子界面活性劑為數目平均分子量為至多約1,000,000公克/莫耳,或至多約750,000公克/莫耳,或至多約500,000公克/莫耳,或至多約250,000公克/莫耳,或至多約100,000公克/莫耳之聚合物。在一或多個實施例中,烷氧基化非離子界面活性劑之烷氧基化物基團為乙氧基化物、丙氧基化物或乙氧基化物與丙氧基化物基團之組合。不希望受理論所束縛,出人意料的為非離子界面活性劑(諸如上文所描述之彼等)可用作本文所描述之拋光組成物中之低k移除速率抑制劑,以降低或最小化半導體基板中之低k膜(例如,摻碳氧化矽膜)之移除速率。在一些實施例中,本文所描述之拋光組成物不包括烷基酚烷氧基化物。In one or more embodiments, the polishing composition described herein may include at least one (e.g., two or three) low-k removal rate inhibitor. In some embodiments, at least one low-k removal rate inhibitor is a non-ionic surfactant. In some embodiments, the non-ionic surfactant is the only low-k removal rate inhibitor in the polishing composition. In one or more embodiments, the non-ionic surfactant is selected from the group consisting of alcohol alkoxylates, alkylphenol alkoxylates, tristyrylphenol alkoxylates, sorbitan ester alkoxylates, polyalkoxylates, polyoxyalkylene block copolymers, alkoxylated diamines, and mixtures thereof. In one or more embodiments, the non-ionic surfactant is a polymer having a number average molecular weight of at least about 1,000 g/mol, or at least about 2,500 g/mol, or at least about 5,000 g/mol, or at least about 7,500 g/mol, or at least about 10,000 g/mol. In one or more embodiments, the non-ionic surfactant is a polymer having a number average molecular weight of at most about 1,000,000 g/mol, or at most about 750,000 g/mol, or at most about 500,000 g/mol, or at most about 250,000 g/mol, or at most about 100,000 g/mol. In one or more embodiments, the alkoxylate group of the alkoxylated non-ionic surfactant is an ethoxylate, a propoxylate, or a combination of an ethoxylate and a propoxylate group. Without wishing to be bound by theory, it is unexpected that non-ionic surfactants (such as those described above) can be used as low-k removal rate inhibitors in the polishing compositions described herein to reduce or minimize the removal rate of low-k films (e.g., carbon-doped silicon oxide films) in semiconductor substrates. In some embodiments, the polishing compositions described herein do not include alkylphenol alkoxylates.
在一些實施例中,低k移除速率抑制劑之量為本文所描述之拋光組成物的至少約0.005重量% (例如至少約0.01重量%、至少約0.05重量%、至少約0.1重量%、至少約0.5重量%、至少約1重量%、至少約1.5重量%、至少約2重量%或至少約3重量%)至至多約5重量% (例如至多約4.5重量%、至多約4重量%、至多約3.5重量%、至多約3重量%、至多約2.5重量%、至多約2重量%、至多約1.5重量%、至多約1重量%、至多約0.5重量%或至多約0.1重量%)。In some embodiments, the amount of low-k removal rate suppressor is at least about 0.005 wt % (e.g., at least about 0.01 wt %, at least about 0.05 wt %, at least about 0.1 wt %, at least about 0.5 wt %, at least about 1 wt %, at least about 1.5 wt %, at least about 2 wt %, or at least about 3 wt %) to at most about 5 wt % (e.g., at most about 4.5 wt %, at most about 4 wt %, at most about 3.5 wt %, at most about 3 wt %, at most about 2.5 wt %, at most about 2 wt %, at most about 1.5 wt %, at most about 1 wt %, at most about 0.5 wt %, or at most about 0.1 wt %) of the polishing composition described herein.
在一或多個實施例中,本文所描述之拋光組成物可包括至少一種(例如,二種或三種)含唑腐蝕抑制劑。在一些實施例中,至少一種唑類化合物選自由以下組成之群:經取代或未經取代之三唑、經取代或未經取代之四唑、經取代或未經取代之苯并三唑、經取代或未經取代之吡唑、經取代或未經取代之咪唑、經取代或未經取代之苯并咪唑、經取代或未經取代之噻二唑、經取代或未經取代之噻苯咪唑(thiabendazole)、經取代或未經取代之腺嘌呤、經取代或未經取代之黃嘌呤,及經取代或未經取代之鳥嘌呤。在一或多個實施例中,唑類化合物可選自由以下組成之群:1,2,4-三唑、1,2,3-三唑、四唑、苯并三唑、甲苯基三唑、甲基苯并三唑(例如1-甲基苯并三唑、4-甲基苯并三唑或5-甲基苯并三唑)、乙基苯并三唑(例如1-乙基苯并三唑)、丙基苯并三唑(例如1-丙基苯并三唑)、丁基苯并三唑(例如1-丁基苯并三唑或5-丁基苯并三唑)、戊基苯并三唑(例如1-戊基苯并三唑)、己基苯并三唑(例如1-己基苯并三唑或5-己基苯并三唑)、二甲基苯并三唑(例如5,6-二甲基苯并三唑)、氯苯并三唑(例如5-氯苯并三唑)、二氯苯并三唑(例如5,6-二氯苯并三唑)、氯甲基苯并三唑(例如1-(氯甲基)-1-H-苯并三唑)、氯乙基苯并三唑、苯基苯并三唑、苯甲基苯并三唑、胺基三唑、胺基苯并咪唑、胺基四唑、吡唑、咪唑、腺嘌呤、黃嘌呤、鳥嘌呤、苯并咪唑、噻苯咪唑、1-羥基苯并三唑、2-甲基苯并噻唑、2-胺基苯并咪唑、2-胺基-5-乙基-1,3,4-噻二唑、3,5-二胺-1,2,4-三唑、3-胺基-5-甲基吡唑、4-胺基-4H-1,2,4-三唑,及其混合物。不希望受理論所束縛,咸信唑類化合物(諸如上文所描述之彼等)可使半導體基板中之金屬(例如,銅)的移除速率顯著減小或降至最低。In one or more embodiments, the polishing composition described herein may include at least one (e.g., two or three) azole-containing corrosion inhibitors. In some embodiments, at least one azole compound is selected from the group consisting of substituted or unsubstituted triazoles, substituted or unsubstituted tetrazoles, substituted or unsubstituted benzotriazoles, substituted or unsubstituted pyrazoles, substituted or unsubstituted imidazoles, substituted or unsubstituted benzimidazoles, substituted or unsubstituted thiadiazoles, substituted or unsubstituted thiabendazoles, substituted or unsubstituted adenines, substituted or unsubstituted xanthines, and substituted or unsubstituted guanines. In one or more embodiments, the azole compound can be selected from the group consisting of: 1,2,4-triazole, 1,2,3-triazole, tetrazole, benzotriazole, tolyltriazole, methylbenzotriazole (e.g., 1-methylbenzotriazole, 4-methylbenzotriazole or 5-methylbenzotriazole), ethylbenzotriazole (e.g., 1-ethylbenzotriazole), propylbenzotriazole (e.g., 1-propylbenzotriazole), butylbenzotriazole (e.g., 1-butylbenzotriazole or 5-butylbenzotriazole), pentylbenzotriazole (e.g., 1-pentylbenzotriazole), hexylbenzotriazole (e.g., 1-hexylbenzotriazole or 5-hexylbenzotriazole), dimethylbenzotriazole (e.g., 5,6-dimethylbenzotriazole), Chlorobenzotriazole (e.g., 5-chlorobenzotriazole), dichlorobenzotriazole (e.g., 5,6-dichlorobenzotriazole), chloromethylbenzotriazole (e.g., 1-(chloromethyl)-1-H-benzotriazole), chloroethylbenzotriazole, phenylbenzotriazole, benzylbenzotriazole, aminotriazole, aminobenzimidazole, aminotetrazolyl, pyrazole, imidazole, adenine, xanthine, guanine, benzimidazole, thiabendazole, 1-hydroxybenzotriazole, 2-methylbenzothiazole, 2-aminobenzimidazole, 2-amino-5-ethyl-1,3,4-thiadiazole, 3,5-diamine-1,2,4-triazole, 3-amino-5-methylpyrazole, 4-amino-4H-1,2,4-triazole, and mixtures thereof. Without wishing to be bound by theory, it is believed that azole compounds such as those described above can significantly reduce or minimize the removal rate of metals (e.g., copper) in semiconductor substrates.
在一些實施例中,含唑腐蝕抑制劑之量為本文所描述之拋光組成物的至少約0.0001重量% (例如至少約0.0002重量%、至少約0.0005重量%、至少約0.001重量%、至少約0.002重量%、至少約0.005重量%、至少約0.01重量%、至少約0.02重量%、至少約0.05重量%、至少約0.1重量%、至少約0.2重量%或至少約0.5重量%)至至多約1重量% (例如至多約0.8重量%、至多約0.6重量%、至多約0.5重量%、至多約0.4重量%、至多約0.2重量%、至多約0.1重量%、至多約0.05重量%、至多約0.02重量%、至多約0.01重量%或至多約0.005重量%)。In some embodiments, the amount of azole corrosion inhibitor is at least about 0.0001 wt % (e.g., at least about 0.0002 wt %, at least about 0.0005 wt %, at least about 0.001 wt %, at least about 0.002 wt %, at least about 0.005 wt %, at least about 0.01 wt %, at least about 0.02 wt %, at least about 0.05 wt %, at least about 0.1 wt %, at least about 0.2 wt %, or at least about 0.5 wt %) to at most about 1 wt % (e.g., at most about 0.8 wt %, at most about 0.6 wt %, at most about 0.5 wt %, at most about 0.4 wt %, at most about 0.2 wt %, at most about 0.1 wt %, at most about 0.05 wt %, at most about 0.02 wt %, at most about 0.01 wt %, or at most about 0.005 wt %) of the polishing composition described herein.
當稀釋濃縮型漿液時可添加任擇的氧化劑,以形成POU漿液。氧化劑可選自由以下組成之群:過氧化氫、過硫酸銨、硝酸銀(AgNO 3)、硝酸鐵或氯化鐵,其酸或鹽;臭氧水、鐵氰化鉀、重鉻酸鉀、碘酸鉀、溴酸鉀、過碘酸鉀、過碘酸、三氧化釩、次氯酸、次氯酸鈉、次氯酸鉀、次氯酸鈣、次氯酸鎂、硝酸鐵、高錳酸鉀、其他無機或有機過氧化物,及其混合物。在一些實施例中,氧化劑為過氧化氫。 An optional oxidizing agent may be added when the concentrated slurry is diluted to form a POU slurry. The oxidizing agent may be selected from the group consisting of hydrogen peroxide, ammonium persulfate, silver nitrate (AgNO 3 ), ferric nitrate or ferric chloride, acids or salts thereof; ozone water, potassium ferrocyanide, potassium dichromate, potassium iodate, potassium bromate, potassium periodate, periodic acid, vanadium trioxide, hypochlorous acid, sodium hypochlorite, potassium hypochlorite, calcium hypochlorite, magnesium hypochlorite, ferric nitrate, potassium permanganate, other inorganic or organic peroxides, and mixtures thereof. In some embodiments, the oxidizing agent is hydrogen peroxide.
在一些實施例中,氧化劑之量為本文所描述之拋光組成物的至少約0.05重量% (例如至少約0.1重量%、至少約0.2重量%、至少約0.4重量%、至少約0.5重量%、至少約1重量%、至少約1.5重量%、至少約2重量%、至少約2.5重量%、至少約3重量%、至少約3.5重量%、至少約4重量%或至少約4.5重量%)至至多約5重量% (例如,至多約4.5重量%、至多約4重量%、至多約3.5重量%、至多約3重量%、至多約2.5重量%、至多約2重量%、至多約1.5重量%、至多約1重量%、至多約0.5重量%或至多約0.1重量%)。在一些實施例中,不希望受理論束縛,咸信氧化劑可藉由與螯合劑形成金屬錯合物幫助移除金屬膜,使得金屬可在CMP製程期間移除。在一些實施例中,不希望受理論束縛,咸信形成於金屬膜與氧化劑之間的金屬錯合物可形成鈍化層,其可保護金屬免受腐蝕。在一些實施例中,氧化劑可縮短拋光組成物之存放期。在此類實施例中,可在拋光之前立刻使用時將氧化劑添加至拋光組成物中。In some embodiments, the amount of oxidizing agent is at least about 0.05 wt % (e.g., at least about 0.1 wt %, at least about 0.2 wt %, at least about 0.4 wt %, at least about 0.5 wt %, at least about 1 wt %, at least about 1.5 wt %, at least about 2 wt %, at least about 2.5 wt %, at least about 3 wt %, at least about 3.5 wt %, at least about 4 wt %, or at least about 4.5 wt %) to at most about 5 wt % (e.g., at most about 4.5 wt %, at most about 4 wt %, at most about 3.5 wt %, at most about 3 wt %, at most about 2.5 wt %, at most about 2 wt %, at most about 1.5 wt %, at most about 1 wt %, at most about 0.5 wt %, or at most about 0.1 wt %) of the polishing composition described herein. In some embodiments, without wishing to be bound by theory, it is believed that the oxidizing agent can assist in the removal of the metal film by forming a metal complex with the chelating agent, allowing the metal to be removed during the CMP process. In some embodiments, without wishing to be bound by theory, it is believed that the metal complex formed between the metal film and the oxidizing agent can form a passivation layer that can protect the metal from corrosion. In some embodiments, the oxidizing agent can shorten the shelf life of the polishing composition. In such embodiments, the oxidizing agent can be added to the polishing composition at the time of use immediately prior to polishing.
在一些實施例中,本文所描述之拋光組成物可包括溶劑(例如,主溶劑),諸如水。在一些實施例中,溶劑(例如,水)之量為本文所描述之拋光組成物的至少約20重量% (例如至少約25重量%、至少約30重量%、至少約35重量%、至少約40重量%、至少約45重量%、至少約50重量%、至少約55重量%、至少約60重量%、至少約65重量%、至少約70重量%、至少約75重量%、至少約80重量%、至少約85重量%、至少約90重量%、至少約92重量%、至少約94重量%、至少約95重量%或至少約97重量%)至至多約99重量% (例如至多約98重量%、至多約96重量%、至多約94重量%、至多約92重量%、至多約90重量%、至多約85重量%、至多約80重量%、至多約75重量%、至多約70重量%或至多約65重量%)。In some embodiments, the polishing compositions described herein can include a solvent (eg, a primary solvent), such as water. In some embodiments, the amount of solvent (e.g., water) is at least about 20 wt % (e.g., at least about 25 wt %, at least about 30 wt %, at least about 35 wt %, at least about 40 wt %, at least about 45 wt %, at least about 50 wt %, at least about 55 wt %, at least about 60 wt %, at least about 65 wt %, at least about 70 wt %, at least about 75 wt %, at least about 80 wt %, at least about 85 wt %, at least about 90 wt %, at least about 92 wt %, at least about 94 wt %, at least about 95 wt %, or at least about 97 wt %) to up to about 99 wt % (e.g., up to about 98 wt %, up to about 96 wt %, up to about 94 wt %, up to about 92 wt %, up to about 90 wt %, up to about 85 wt %, up to about 80 wt %, up to about 75 wt %, up to about 70 wt %, or up to about 65 wt %) of the polishing composition described herein.
在一或多個實施例中,任擇的二級溶劑(例如有機溶劑)可用於本揭露內容之拋光組成物(例如POU或濃縮型拋光組成物)中,其可幫助溶解含唑腐蝕抑制劑。在一或多個實施例中,二級溶劑可為一或多種醇、烷二醇或烷二醇醚。在一或多個實施例中,二級溶劑包含選自由以下組成之群的一或多種溶劑:乙醇、1-丙醇、2-丙醇、正丁醇、丙二醇、2-甲氧基乙醇、2-乙氧基乙醇、丙二醇丙基醚及乙二醇。In one or more embodiments, an optional secondary solvent (e.g., an organic solvent) can be used in the polishing composition (e.g., POU or concentrated polishing composition) of the present disclosure, which can help dissolve the azole-containing corrosion inhibitor. In one or more embodiments, the secondary solvent can be one or more alcohols, alkanediols, or alkanediol ethers. In one or more embodiments, the secondary solvent comprises one or more solvents selected from the group consisting of ethanol, 1-propanol, 2-propanol, n-butanol, propylene glycol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol propyl ether, and ethylene glycol.
在一些實施例中,二級溶劑之量為本文所描述之拋光組成物的至少約0.0025重量% (例如至少約0.005重量%、至少約0.01重量%、至少約0.02重量%、至少約0.05重量%、至少約0.1重量%、至少約0.2重量%、至少約0.4重量%、至少約0.6重量%、至少約0.8重量%或至少約1重量%)至至多約2重量% (例如至多約1.8重量%、至多約1.6重量%、至多約1.5重量%、至多約1.4重量%、至多約1.2重量%、至多約1重量%、至多約0.8重量%、至多約0.6重量%、至多約0.5重量%或至多約0.1重量%)。In some embodiments, the amount of secondary solvent is at least about 0.0025 wt % (e.g., at least about 0.005 wt %, at least about 0.01 wt %, at least about 0.02 wt %, at least about 0.05 wt %, at least about 0.1 wt %, at least about 0.2 wt %, at least about 0.4 wt %, at least about 0.6 wt %, at least about 0.8 wt %, or at least about 1 wt %) to at most about 2 wt % (e.g., at most about 1.8 wt %, at most about 1.6 wt %, at most about 1.5 wt %, at most about 1.4 wt %, at most about 1.2 wt %, at most about 1 wt %, at most about 0.8 wt %, at most about 0.6 wt %, at most about 0.5 wt %, or at most about 0.1 wt %) of the polishing composition described herein.
在一或多個實施例中,本文所描述之拋光組成物可包括至少一種(例如,二種或三種)陰離子聚合物。在一或多個實施例中,至少一種陰離子聚合物可包括一或多種陰離子基團,諸如羧酸基、硫酸基及磷酸基。在一或多個實施例中,至少一種陰離子聚合物由選自由以下組成之群的一或多種單體形成:(甲基)丙烯酸、順丁烯二酸、丙烯酸、乙烯基膦酸、乙烯基磷酸、乙烯基磺酸、烯丙基磺酸、苯乙烯磺酸、丙烯醯胺、丙烯醯胺基丙基磺酸及亞膦酸鈉。在更特定的實施例中,至少一種陰離子聚合物可選自由以下組成之群:聚(4-苯乙烯基磺)酸(PSSA)、聚丙烯酸(PAA)、聚(乙烯基膦酸)(PVPA)、聚(2-丙烯醯胺基-2-甲基-1-丙磺酸)、聚(N-乙烯基乙醯胺)(PNVA)、聚乙烯亞胺(PEI)、陰離子聚(甲基丙烯酸甲酯)(PMMA)、陰離子聚丙烯醯胺(PAM)、聚天冬胺酸(PASA)、陰離子聚(乙烯丁二酸酯)(PES)、陰離子聚丁二酸丁二醇酯(PBS)、聚(乙烯醇)(PVA)、2-丙烯酸與2-甲基-2-((1-側氧基-2-丙烯基)胺基)-1-丙磺酸單鈉鹽及亞膦酸鈉之共聚物、2-丙烯酸與2-甲基-2-((1-側氧基-2-丙烯基)胺基)-1-丙磺酸單鈉鹽及亞硫酸氫鈉鈉鹽之共聚物及2-丙烯醯胺基-2-甲基-1-丙磺酸-丙烯酸共聚物、聚(4-苯乙烯磺酸-共-丙烯酸-共-乙烯基膦酸)三元共聚物、膦基羧酸、水解聚順丁烯二酸酐,及其混合物。不希望受理論所束縛,咸信陰離子聚合物可有助於溶解在拋光製程期間產生之經氧化釕物種,同時亦降低研磨粒子與釕表面之間的靜電力。In one or more embodiments, the polishing composition described herein may include at least one (e.g., two or three) anionic polymers. In one or more embodiments, the at least one anionic polymer may include one or more anionic groups, such as carboxylic acid groups, sulfate groups, and phosphoric acid groups. In one or more embodiments, the at least one anionic polymer is formed from one or more monomers selected from the group consisting of (meth)acrylic acid, maleic acid, acrylic acid, vinylphosphonic acid, vinylphosphonic acid, vinylsulfonic acid, allylsulfonic acid, styrenesulfonic acid, acrylamide, acrylamidopropylsulfonic acid, and sodium phosphite. In more specific embodiments, at least one anionic polymer can be selected from the group consisting of poly(4-phenylenesulfonic) acid (PSSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), polyethyleneimine (PEI), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), polyaspartic acid (PASA), anionic poly(ethylene succinate) (PES), anionic polysuccinate (Succinate) ... The present invention relates to a copolymer of 2-acrylic acid, 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid monosodium salt and sodium phosphite, a copolymer of 2-acrylic acid, 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid monosodium salt and sodium hydrogen sulfite, and a 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, a poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer, a phosphinocarboxylic acid, a hydrolyzed polymaleic anhydride, and a mixture thereof. Without wishing to be bound by theory, it is believed that the anionic polymer may help dissolve oxidized ruthenium species generated during the polishing process while also reducing the electrostatic forces between the abrasive particles and the ruthenium surface.
在一或多個實施例中,至少一種陰離子聚合物的重量平均分子量範圍可為至少約250 g/mol (例如至少約500 g/mol、至少約1000 g/mol、至少約2,000 g/mol、至少約5,000 g/mol、至少約50,000 g/mol、至少約100,000 g/mol、至少約200,000 g/mol或至少約250,000 g/mol)至至多約500,000 g/mol (例如至多約400,000 g/mol、至多約300,000 g/mol、至多約200,000 g/mol、至多約100,000 g/mol,或至多約50,000 g/mol,或至多約10,000 g/mol)。在一些實施例中,至少一種陰離子聚合物之重量平均分子量可在至少約1000 g/mol至至多約10,000 g/mol範圍內。在一些實施例中,至少一種陰離子聚合物之重量平均分子量可在至少約2000 g/mol至至多約6,000 g/mol範圍內。在一些實施例中,至少一種陰離子聚合物可具有約5,000 g/mol之重量平均分子量。In one or more embodiments, the weight average molecular weight of at least one anionic polymer can range from at least about 250 g/mol (e.g., at least about 500 g/mol, at least about 1000 g/mol, at least about 2,000 g/mol, at least about 5,000 g/mol, at least about 50,000 g/mol, at least about 100,000 g/mol, at least about 200,000 g/mol, or at least about 250,000 g/mol) to at most about 500,000 g/mol (e.g., at most about 400,000 g/mol, at most about 300,000 g/mol, at most about 200,000 g/mol, at most about 100,000 g/mol, or at most about 50,000 g/mol, or at most about 10,000 g/mol). In some embodiments, the weight average molecular weight of at least one anionic polymer may be in the range of at least about 1000 g/mol to at most about 10,000 g/mol. In some embodiments, the weight average molecular weight of at least one anionic polymer may be in the range of at least about 2000 g/mol to at most about 6,000 g/mol. In some embodiments, at least one anionic polymer may have a weight average molecular weight of about 5,000 g/mol.
在一些實施例中,本文所描述之拋光組成物包括一種陰離子聚合物,諸如聚(乙烯基膦酸)、2-丙烯醯胺基-2-甲基-1-丙磺酸-丙烯酸共聚物或聚(4-苯乙烯磺酸-共-丙烯酸-共-乙烯基膦酸)三元共聚物。在一些實施例中,本文所描述之拋光組成物包括二種陰離子聚合物,諸如(1)聚(4-苯乙烯基磺)酸及聚(丙烯)酸或(2) 2-丙烯醯胺基-2-甲基-1-丙磺酸-丙烯酸共聚物及聚(丙烯)酸。In some embodiments, the polishing compositions described herein include an anionic polymer, such as poly(vinylphosphonic acid), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, or poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer. In some embodiments, the polishing compositions described herein include two anionic polymers, such as (1) poly(4-styrenesulfonic) acid and poly(acrylic) acid or (2) 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer and poly(acrylic) acid.
在一或多個實施例中,至少一種陰離子聚合物以清潔組成物之約0.00001重量%至約50重量%的量包括於組成物中。舉例而言,至少一種陰離子聚合物可為本文所描述之清潔組成物的至少約0.00001重量% (例如至少約0.00005重量%、至少約0.0001重量%、至少約0.0005重量%、至少約0.001重量%、至少約0.005重量%、至少約0.01重量%、至少約0.05重量%、至少約0.1重量%、至少約0.5重量%或至少約1重量%)至至多約50重量% (例如至多約45重量%、至多約40重量%、至多約35重量%、至多約30重量%、至多約25重量%、至多約20重量%、至多約15重量%、至多約10重量%、至多約5重量%或至多約1重量%)。In one or more embodiments, at least one anionic polymer is included in the cleaning composition in an amount of about 0.00001% to about 50% by weight. For example, at least one anionic polymer can be at least about 0.00001% (e.g., at least about 0.00005%, at least about 0.0001%, at least about 0.0005%, at least about 0.001%, at least about 0.005%, at least about 0.01%, at least about 0.05%, at least about 0.1%, at least about 0.5%, or at least about 1%) to at most about 50% (e.g., at most about 45%, at most about 40%, at most about 35%, at most about 30%, at most about 25%, at most about 20%, at most about 15%, at most about 10%, at most about 5%, or at most about 1%) by weight of the cleaning composition described herein.
在一或多個實施例中,本文所描述之拋光組成物可實質上不含某些成分中之一或多者,諸如有機溶劑、pH調節劑、兩性離子化合物、四級銨化合物(例如,諸如四烷基銨鹽之鹽及諸如氫氧化四烷基銨之氫氧化物)、鹼金屬(諸如鹼金屬氫氧化物)、含氟化合物(例如,氟化合物或氟化化合物(諸如氟化聚合物/界面活性劑))、諸如矽烷之含矽化合物(例如,烷氧基矽烷)、含氮化合物(例如,胺基酸、胺或亞胺(例如,脒,諸如1,8-二氮雜雙環[5.4.0]-7-十一碳烯(DBU)及1,5-二氮雜雙環[4.3.0]壬-5-烯(DBN))、醯胺或醯亞胺)、鹽(例如,鹵鹽或金屬鹽)、聚合物(例如,非離子、陽離子、陰離子或可溶於水的聚合物)、無機酸(例如,鹽酸、硫酸、磷酸或硝酸)、界面活性劑(例如,陽離子界面活性劑、陰離子界面活性劑、非聚合界面活性劑或非離子界面活性劑)、塑化劑、氧化劑(例如,過氧化氫及過碘酸)、腐蝕抑制劑(例如,唑或非唑腐蝕抑制劑)、電解質(例如,聚電解質),及/或某些研磨劑(例如,聚合物研磨劑、氣相二氧化矽、二氧化鈰研磨劑、非離子研磨劑、表面改質研磨劑、帶負電/帶正電研磨劑或陶瓷研磨劑複合物)。可自拋光組成物排除的鹵鹽包括鹼金屬鹵化物(例如鹵化鈉或鹵化鉀)或鹵化銨(例如氯化銨),且可為氟化物、氯化物、溴化物或碘化物。如本文所使用,拋光組成物「實質上不含」之成分係指並非有意添加至拋光組成物中之成分。在一些實施例中,本文所描述之拋光組成物可具有至多約1000 ppm (例如,至多約500 ppm、至多約250 ppm、至多約100 ppm、至多約50 ppm、至多約10 ppm或至多約1 ppm)的實質上不含拋光組成物之以上成分中之一或多者。在一些實施例中,本文所描述之拋光組成物可完全不含一或多種上述成分。In one or more embodiments, the polishing compositions described herein may be substantially free of one or more of certain ingredients, such as organic solvents, pH adjusters, zwitterionic compounds, quaternary ammonium compounds (e.g., salts such as tetraalkylammonium salts and hydroxides such as tetraalkylammonium hydroxide), alkali metals (e.g., alkali metal hydroxides), fluorine-containing compounds (e.g., fluorine compounds compounds or fluorinated compounds (such as fluorinated polymers/surfactants)), silicon-containing compounds such as silanes (for example, alkoxysilanes), nitrogen-containing compounds (for example, amino acids, amines or imines (for example, amidines, such as 1,8-diazabicyclo[5.4.0]-7-undecene (DBU) and 1,5-diazabicyclo[4.3.0]non-5-ene (D BN)), amides or imides), salts (e.g., halides or metal salts), polymers (e.g., nonionic, cationic, anionic, or water-soluble polymers), inorganic acids (e.g., hydrochloric acid, sulfuric acid, phosphoric acid, or nitric acid), surfactants (e.g., cationic surfactants, anionic surfactants, non-polymeric surfactants, or non-ionic surfactants), plastics The present invention relates to a catalytic agent, an oxidizing agent (e.g., hydrogen peroxide and periodic acid), a corrosion inhibitor (e.g., an azole or non-azole corrosion inhibitor), an electrolyte (e.g., a polyelectrolyte), and/or certain abrasives (e.g., polymer abrasives, fumed silica, a bismuth oxide abrasive, a non-ionic abrasive, a surface modified abrasive, a negatively/positively charged abrasive, or a ceramic abrasive composite). Halides that can be excluded from the polishing composition include alkali metal halides (e.g., sodium halides or potassium halides) or ammonium halides (e.g., ammonium chloride), and can be fluorides, chlorides, bromides, or iodides. As used herein, a polishing composition is "substantially free" of an ingredient refers to an ingredient that is not intentionally added to the polishing composition. In some embodiments, the polishing compositions described herein may have up to about 1000 ppm (e.g., up to about 500 ppm, up to about 250 ppm, up to about 100 ppm, up to about 50 ppm, up to about 10 ppm, or up to about 1 ppm) of substantially free of one or more of the above ingredients of the polishing composition. In some embodiments, the polishing compositions described herein may be completely free of one or more of the above ingredients.
在一或多個實施例中,本文所描述之拋光組成物可具有至少約0.5:1 (例如,至少約0.6:1、至少約0.7:1或至少約0.8:1)至至多約2:1 (例如,至多約1.8:1、至多約1.6:1、至多約1.4:1、至多約1.2:1或至多約1:1)的氧化矽(例如,TEOS)之移除速率與Cu之移除速率的比率(亦即,移除速率選擇性)。應注意,本文所描述之術語「氧化矽」明確地意欲包括未經摻雜及經摻雜型式氧化矽二者。在一些實施例中,氧化矽可摻雜有選自以下中之至少一種摻雜劑:碳、氮、氧、氫或任何其他已知氧化矽摻雜劑。氧化矽膜類型之一些實例包括正矽酸四乙酯(TEOS)、SiOC、SiOCN、SiOCH、SiOH及SiON。在一或多個實施例中,在量測拋光毯覆式晶圓或圖案化晶圓(例如,包括導電層、障壁層及/或介電層之晶圓)的移除速率時,上文所描述之比率及/或移除速率可為適用的。In one or more embodiments, the polishing compositions described herein can have a ratio of removal rate of silicon oxide (e.g., TEOS) to removal rate of Cu (i.e., removal rate selectivity) of at least about 0.5:1 (e.g., at least about 0.6:1, at least about 0.7:1, or at least about 0.8:1) to at most about 2:1 (e.g., at most about 1.8:1, at most about 1.6:1, at most about 1.4:1, at most about 1.2:1, or at most about 1:1). It should be noted that the term "silicon oxide" described herein is expressly intended to include both undoped and doped forms of silicon oxide. In some embodiments, the silicon oxide may be doped with at least one dopant selected from the group consisting of carbon, nitrogen, oxygen, hydrogen, or any other known silicon oxide dopant. Some examples of silicon oxide film types include tetraethyl orthosilicate (TEOS), SiOC, SiOCN, SiOCH, SiOH, and SiON. In one or more embodiments, the ratios and/or removal rates described above may be applicable when measuring removal rates of polishing blanket wafers or patterned wafers (e.g., wafers including conductive layers, barrier layers, and/or dielectric layers).
在一或多個實施例中,當使用根據本揭露內容之拋光組成物拋光晶圓時,直徑為12吋(亦即,約300 mm)之晶圓(例如,在晶圓之銅表面上)上的總缺陷計數為至多800 (例如,至多700、至多600、至多500、至多400、至多300、至多250、至多200、至多150、至多100或至多50)。在一或多個實施例中,缺陷可由刮痕、有機殘餘物、粒子污染(例如,研磨劑)以及其組合產生。一般而言,可藉由使用雷射散射檢測系統對缺陷計數,且隨後分析該等缺陷且藉由檢視使用掃描電子顯微鏡(SEM)拍攝之經拋光晶圓的影像進行分類。在一或多個實施例中,計數之缺陷為尺寸為至少約100奈米之彼等缺陷。In one or more embodiments, when a wafer is polished using a polishing composition according to the present disclosure, the total defect count on a 12 inch (i.e., about 300 mm) diameter wafer (e.g., on a copper surface of the wafer) is at most 800 (e.g., at most 700, at most 600, at most 500, at most 400, at most 300, at most 250, at most 200, at most 150, at most 100, or at most 50). In one or more embodiments, the defects may be caused by scratches, organic residues, particle contamination (e.g., abrasives), and combinations thereof. Generally, defects can be counted by using a laser scattering detection system and then analyzed and classified by viewing images of the polished wafer taken using a scanning electron microscope (SEM). In one or more embodiments, the defects counted are those having a size of at least about 100 nanometers.
本揭露內容亦涵蓋一種使用上述拋光組成物中之任一者(例如,濃縮物或POU漿液)的方法。在濃縮物之情況下,該方法可包含稀釋濃縮物以形成POU漿液(例如至少二倍),且隨後使至少部分地包含銅之表面與POU漿液接觸的步驟。在一些實施例中,可在稀釋之前或之後向漿液中添加氧化劑。在POU漿液之情況下,該方法包含使至少部分包含銅之表面與拋光組成物接觸的步驟。The present disclosure also encompasses a method of using any of the above-described polishing compositions (e.g., a concentrate or a POU slurry). In the case of a concentrate, the method may include the steps of diluting the concentrate to form a POU slurry (e.g., at least twice), and then contacting a surface at least partially comprising copper with the POU slurry. In some embodiments, an oxidizing agent may be added to the slurry before or after dilution. In the case of a POU slurry, the method includes the step of contacting a surface at least partially comprising copper with the polishing composition.
在一或多個實施例中,本揭露內容之特徵在於一種拋光方法,其可包括將根據本揭露內容之拋光組成物施加至基板表面上具有至少銅及氧化矽之基板(例如,晶圓);以及使墊與基板表面接觸且使墊相對於基板移動。此外,在一些實施例中,在使用本文所描述之拋光組成物來拋光基板之後,拋光基板可經歷淋洗拋光製程,其中將包括拋光組成物之所有組分(除了研磨劑)之組成物在拋光工具中施加至拋光基板且使拋光工具之墊與基板接觸並相對於基板移動以產生淋洗拋光基板。在一些實施例中,在拋光製程或淋洗拋光製程之後,基板可自拋光工具移除且在清潔工具(例如,刷子洗滌器或自旋淋洗乾燥器)中經受CMP後清潔。In one or more embodiments, the present disclosure features a polishing method that can include applying a polishing composition according to the present disclosure to a substrate (e.g., a wafer) having at least copper and silicon oxide on a substrate surface; and contacting a pad with the substrate surface and moving the pad relative to the substrate. Additionally, in some embodiments, after polishing a substrate using the polishing composition described herein, the polished substrate can be subjected to a rinse polishing process, wherein a composition including all components of the polishing composition (except an abrasive) is applied to the polished substrate in a polishing tool and a pad of the polishing tool is contacted with the substrate and moved relative to the substrate to produce a rinse polished substrate. In some embodiments, after a polishing process or a shower polishing process, the substrate may be removed from the polishing tool and subjected to post-CMP cleaning in a cleaning tool (eg, a brush scrubber or a spin shower dryer).
在一些實施例中,使用本文所描述之拋光組成物的方法可進一步包括自藉由該拋光組成物經由一或多個步驟處理之基板產生半導體裝置。舉例而言,微影術、離子植入、乾式/濕式蝕刻、電漿灰化、沉積(例如,PVD、CVD、ALD、ECD)、晶圓安裝、刀模切割、封裝及測試可用以自藉由本文所描述之拋光組成物處理的基板中產生半導體裝置。In some embodiments, methods using the polishing compositions described herein may further include producing semiconductor devices from substrates processed by the polishing compositions through one or more steps. For example, lithography, ion implantation, dry/wet etching, plasma ashing, deposition (e.g., PVD, CVD, ALD, ECD), wafer mounting, die cutting, packaging, and testing may be used to produce semiconductor devices from substrates processed by the polishing compositions described herein.
以下特定實例僅解釋為例示性的,且不以任何方式限制本揭露內容之其餘部分。無需進一步詳細描述,咸信熟習此項技術者可基於本文中之描述最大程度利用本發明。 實例 The following specific examples are to be construed as illustrative only and are not intended to limit the remainder of the present disclosure in any way. Without further detailed description, it is believed that one skilled in the art can utilize the present invention to its fullest extent based on the description herein. Examples
在此等實例中,使用AMAT Mirra CMP拋光機,Fujibo H804墊,在1.7 psi之下壓力下以120/114 rpm之壓板頭速度及150 mL/min及225 mL/min之漿液流速對200 mm晶圓執行拋光。In these examples, polishing was performed on 200 mm wafers using an AMAT Mirra CMP polisher, Fujibo H804 pad, pressure below 1.7 psi, platen head speed of 120/114 rpm, and slurry flow rates of 150 mL/min and 225 mL/min.
實例中所使用之一般組成展示於下表1中。當論述各別實例時,將進一步詳細地解釋關於所測試組成物之差異的特定細節。
表 1
下表2展示當使用組成物1至6拋光時,Cu、TEOS、TaN及黑金剛石1 (BD)之移除速率。組成物1至6含有相同濃度之相同成分,除了表2中所識別之有機鹼與無機鹼的莫耳比有所不同之外。組成物1僅包括無機鹼,而組成物6僅包括有機鹼且二者充當對照。組成物2至5中之各者包括呈若干莫耳比之有機鹼與無機鹼之組合,如表2中所示。BD毯覆式晶圓為矽晶圓上塗佈之低k介電材料(亦即,摻碳氧化矽)。Table 2 below shows the removal rates of Cu, TEOS, TaN and black diamond 1 (BD) when polishing using compositions 1 to 6. Compositions 1 to 6 contain the same ingredients at the same concentrations, except that the molar ratios of the organic base and the inorganic base identified in Table 2 are different. Composition 1 includes only the inorganic base, while composition 6 includes only the organic base and the two serve as controls. Each of compositions 2 to 5 includes a combination of organic bases and inorganic bases in several molar ratios, as shown in Table 2. BD blanket wafers are low-k dielectric materials (i.e., carbon-doped silicon oxide) coated on silicon wafers.
結果出乎意料地展示,有機鹼與無機鹼之組合能夠比組成物1 (其含有無機鹼但不具有有機鹼)更有效地保護Cu及TEOS二者(由其較低移除速率所示)。重要地,Cu及TEOS移除速率以類似程度降低且通常產生1:1移除速率比,這在一些應用中為較佳的。組成物6 (其含有有機鹼但不具有無機鹼)由於大幅度降低及工業上不可接受之銅移除速率而無法維持1:1之Cu與TEOS的移除速率比。
表 2
下表3展示當使用拋光組成物1及3拋光時,Cu及TEOS毯覆式晶圓之移除速率,其詳述於上表1中,且新近呈現組成物7至11。組成物1、組成物3及組成物7至11含有相同濃度之相同成分,除了下文及表3中所識別之差異之外。特定言之,組成物1僅包括無機鹼,而組成物3及組成物7至11均包括呈0.74之莫耳比(有機:無機)的有機鹼與無機鹼之組合。組成物3及組成物7至11中之有機鹼均為不同的氫氧化烷基銨。組成物10及11中之有機鹼為包括共價鍵結羥基之氫氧化烷基銨,而組成物3及組成物7至9為不包括共價鍵結羥基之氫氧化烷基銨。Table 3 below shows the removal rates of Cu and TEOS blanket wafers when polished using polishing compositions 1 and 3, which are detailed in Table 1 above, and newly present compositions 7 to 11. Composition 1, composition 3, and compositions 7 to 11 contain the same ingredients at the same concentrations, except for the differences identified below and in Table 3. Specifically, composition 1 includes only an inorganic base, while composition 3 and compositions 7 to 11 all include a combination of an organic base and an inorganic base at a molar ratio (organic:inorganic) of 0.74. The organic bases in composition 3 and compositions 7 to 11 are all different alkylammonium hydroxides. The organic base in compositions 10 and 11 is an alkylammonium hydroxide including a covalently bonded hydroxyl group, while compositions 3 and compositions 7 to 9 are alkylammonium hydroxides not including a covalently bonded hydroxyl group.
結果展示,含有不具有共價鍵結羥基之氫氧化烷基銨的組成物3及組成物7至9能夠比組成物1 (其含有無機鹼但不具有有機鹼)更有效地保護Cu及TEOS二者(由其較低移除速率所示)。此外,組成物3及組成物7至9均維持1:1之Cu與TEOS的移除速率比,這在一些應用中為較佳的。出乎意料地,含有包括共價鍵結羥基之氫氧化烷基銨的組成物10及11均產生過高TEOS移除速率及2:1之TEOS與銅的移除速率比。
表 3
下表4展示組成物1及組成物3中培育之CuO及RuO 2粒子的溶解值(ppb)。在實驗中,在室溫下將0.005公克之RuO 2粒子或0.01公克之CuO粒子與組成物中之任一者一起動態培育一分鐘。在此培育之後,使混合物離心40分鐘且藉由ICP-MS量測在培育之後溶解於上清液中之Cu或Ru之量。 Table 4 below shows the dissolution values (ppb) of the CuO and RuO 2 particles incubated in Composition 1 and Composition 3. In the experiment, 0.005 grams of RuO 2 particles or 0.01 grams of CuO particles were dynamically incubated with either of the compositions for one minute at room temperature. After this incubation, the mixture was centrifuged for 40 minutes and the amount of Cu or Ru dissolved in the supernatant after incubation was measured by ICP-MS.
結果出乎意料地展示,組成物3 (其含有無機鹼與有機鹼之混合物)顯著增加氧化銅(主殘餘物)及氧化釕之溶解。此結果表明,組成物3應比組成物1更有效地移除研磨粒子且因此留下更乾淨的表面。
表 4
下表5展示對經圖案化試片之銅部分上之釕殘餘物的飛行時間二次離子質譜法(TOF-SIMS)分析之結果,該等經圖案化試片係使用包括陰離子聚合物之組成物(例如,組成物13至21)及不包括陰離子聚合物之組成物(亦即,對照組成物12)拋光。表5中之結果為多次分析之平均值且數值較低表明釕殘餘物較少。Table 5 below shows the results of TOF-SIMS analysis of ruthenium residues on the copper portion of patterned coupons that were polished using compositions including anionic polymers (e.g., compositions 13 to 21) and compositions not including anionic polymers (i.e., control composition 12). The results in Table 5 are averages of multiple analyses and lower values indicate less ruthenium residues.
組成物13至20各包括化學上相異之陰離子聚合物且組成物21包括與組成物17相同的陰離子聚合物連同少量NH
4OH (例如,0.001重量%至0.05重量%)。結果展示當與對照組成物12相比時,包括陰離子聚合物顯著減小拋光試片之銅部分上偵測到的釕殘餘物之量。此外,組成物21中NH
4OH之添加出乎意料地增強釕殘餘物移除。
表 5
儘管上文僅詳細描述了幾個示例性實施例,但熟習此項技術者將容易瞭解,可在實質上不背離本發明之情況下,對示例性實施例進行諸多修改。因此,所有該等修改意欲包括於如以下申請專利範圍中所界定之本揭露內容之範疇內。Although only a few exemplary embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications may be made to the exemplary embodiments without departing substantially from the present invention. Therefore, all such modifications are intended to be included within the scope of the present disclosure as defined in the following patent claims.
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CN112840003A (en) * | 2019-09-24 | 2021-05-25 | 富士胶片电子材料美国有限公司 | Polishing compositions and methods of use |
WO2021076352A1 (en) * | 2019-10-15 | 2021-04-22 | Fujifilm Electronic Materials U.S.A., Inc. | Polishing compositions and methods of use thereof |
EP4103663A4 (en) * | 2020-02-13 | 2023-08-23 | Fujifilm Electronic Materials U.S.A., Inc. | Polishing compositions and methods of use thereof |
US20210253904A1 (en) * | 2020-02-13 | 2021-08-19 | Fujifilm Electronic Materials U.S.A., Inc. | Polishing compositions and methods of use thereof |
KR20240093860A (en) * | 2021-10-28 | 2024-06-24 | 후지필름 일렉트로닉 머티리얼스 유.에스.에이., 아이엔씨. | Polishing composition and method of use thereof |
-
2023
- 2023-11-20 TW TW112144787A patent/TW202428806A/en unknown
- 2023-11-21 WO PCT/US2023/080746 patent/WO2024118398A1/en active Application Filing
- 2023-11-21 CN CN202380014543.6A patent/CN118414401A/en active Pending
- 2023-11-21 US US18/515,857 patent/US20240174892A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
WO2024118398A1 (en) | 2024-06-06 |
CN118414401A (en) | 2024-07-30 |
US20240174892A1 (en) | 2024-05-30 |
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