TW202426378A - Adhesive tape cutting device and adhesive tape cutting method - Google Patents
Adhesive tape cutting device and adhesive tape cutting method Download PDFInfo
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- TW202426378A TW202426378A TW112111833A TW112111833A TW202426378A TW 202426378 A TW202426378 A TW 202426378A TW 112111833 A TW112111833 A TW 112111833A TW 112111833 A TW112111833 A TW 112111833A TW 202426378 A TW202426378 A TW 202426378A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
- B65H2701/377—Adhesive tape
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Adhesive Tape Dispensing Devices (AREA)
Abstract
Description
本發明涉及加工設備領域,具體涉及一種膠帶裁切設備和膠帶裁切方法。The invention relates to the field of processing equipment, and in particular to a tape cutting device and a tape cutting method.
在各種產品的生產過程中,常常需要使用到膠帶起到連接和固定作用。為了保證產品質量的一致性並便於操作,需要將膠帶裁切成一定長度的膠帶段,再進行黏貼。傳統的裁切膠帶的方法是採用人工切割的方式,效率較低且難以保證膠帶長度的一致性。現有的一些膠帶裁切設備雖然可以實現自動或半自動的膠帶裁切,可以一定程度上提升工作效率,但是由於膠帶具有一定的韌性並具有黏性層,容易發生未切斷、膠帶的黏性層與設備之間黏連等情況,影響了膠帶裁切工作的正常連貫進行。In the production process of various products, tape is often needed for connection and fixing. In order to ensure the consistency of product quality and facilitate operation, the tape needs to be cut into tape segments of a certain length and then pasted. The traditional method of cutting tape is to use manual cutting, which is inefficient and difficult to ensure the consistency of tape length. Although some existing tape cutting equipment can realize automatic or semi-automatic tape cutting, which can improve work efficiency to a certain extent, because the tape has a certain toughness and a sticky layer, it is easy to fail to cut, the sticky layer of the tape is adhered to the equipment, etc., which affects the normal and continuous tape cutting work.
本發明實施例的目的在於提供一種膠帶裁切設備和膠帶裁切方法,能夠改善現有技術中存在的上述至少部分缺陷。The purpose of the embodiments of the present invention is to provide a tape cutting device and a tape cutting method, which can improve at least part of the above-mentioned defects existing in the prior art.
第一方面,本發明實施例提供了一種膠帶裁切設備,用於將膠帶裁切為膠帶段,包括供料機構、膠帶定長機構、裁切機構和頂出機構;供料機構包括料盤和膠帶導向組件,料盤上纏有膠帶;膠帶定長機構包括轉盤和定長驅動裝置,定長驅動裝置被配置為帶動轉盤步進式轉動,轉盤的周向上具有多個間隔設置的定位塊,定位塊上設有裁切槽,相鄰的兩個定位塊的裁切槽之間的夾角等於定長驅動裝置的步距角,相鄰的兩個定位塊之間具有頂出槽;裁切機構設於轉盤的一側,裁切機構包括刀片和裁切驅動裝置,裁切驅動裝置與刀片連接並驅動刀片旋轉,刀片旋轉的軸線與轉盤的軸線相垂直;頂出機構包括頂塊和頂出驅動裝置,頂出驅動裝置被配置為帶動頂塊沿頂出槽移動以將裁切後的膠帶段頂離轉盤;其中,轉盤的周向上具有接料位置、切割位置和頂出位置;定位塊運動至接料位置時承接供料機構輸出的膠帶;裁切槽運動至切割位置時位於刀片的運動路徑上;頂出槽運動至頂出位置時,頂塊與頂出槽對準。In a first aspect, an embodiment of the present invention provides a tape cutting device for cutting a tape into tape segments, comprising a feeding mechanism, a tape fixing mechanism, a cutting mechanism and an ejection mechanism; the feeding mechanism comprises a material tray and a tape guide assembly, and the material tray is wrapped with tape; the tape fixing mechanism comprises a turntable and a fixing length driving device, and the fixing length driving device is configured to drive the turntable to rotate step by step, and the turntable has a plurality of positioning blocks arranged at intervals on the circumference, and the positioning blocks are provided with cutting grooves, and the angle between the cutting grooves of two adjacent positioning blocks is equal to the step angle of the fixing length driving device, and there is an ejection groove between the two adjacent positioning blocks; the cutting mechanism is provided with a plurality of positioning blocks, and the fixing length driving device is configured to drive the turntable to rotate step by step ... On one side of the turntable, the cutting mechanism includes a blade and a cutting drive device, the cutting drive device is connected to the blade and drives the blade to rotate, and the axis of rotation of the blade is perpendicular to the axis of the turntable; the ejection mechanism includes an ejection block and an ejection drive device, and the ejection drive device is configured to drive the ejection block to move along the ejection groove to eject the cut tape segment from the turntable; wherein, the turntable has a material receiving position, a cutting position and an ejection position in the circumferential direction; when the positioning block moves to the material receiving position, it receives the tape output by the feeding mechanism; when the cutting groove moves to the cutting position, it is located on the movement path of the blade; when the ejection groove moves to the ejection position, the ejection block is aligned with the ejection groove.
在部分實施例中,裁切機構還包括第一安裝座和第一安裝塊;第一安裝座具有第一安裝槽,第一安裝槽的延伸方向平行於刀片的旋轉平面;第一安裝塊與裁切驅動裝置連接,第一安裝塊設於第一安裝槽中並與第一安裝座可拆卸地連接。In some embodiments, the cutting mechanism further includes a first mounting seat and a first mounting block; the first mounting seat has a first mounting groove, and the extension direction of the first mounting groove is parallel to the rotation plane of the blade; the first mounting block is connected to the cutting drive device, and the first mounting block is arranged in the first mounting groove and is detachably connected to the first mounting seat.
在部分實施例中,第一安裝座還具有第一連接孔,第一安裝塊具有第二連接孔,第一連接孔為長圓形孔並且長度方向與第一安裝槽相平行,第一連接孔與第一安裝槽相連通;第一安裝座和第一安裝塊通過螺栓連接,螺栓穿過第一連接孔和第二連接孔。In some embodiments, the first mounting seat also has a first connecting hole, the first mounting block has a second connecting hole, the first connecting hole is an oblong hole and the length direction is parallel to the first mounting groove, and the first connecting hole is connected to the first mounting groove; the first mounting seat and the first mounting block are connected by bolts, and the bolts pass through the first connecting hole and the second connecting hole.
在部分實施例中,第一安裝槽與水平面之間的夾角為銳角。In some embodiments, the angle between the first mounting groove and the horizontal plane is a sharp angle.
在部分實施例中,裁切槽運動至切割位置時與刀片的旋轉平面相平行。In some embodiments, the cutting groove is parallel to the rotation plane of the blade when it moves to the cutting position.
在部分實施例中,頂塊具有用於與膠帶段接觸的頂出端和與頂出驅動裝置連接的固定端,頂出端具有至少兩個間隔設置的頂臂,頂臂的寬度從靠近固定端的一端向遠離固定端的一端逐漸減小。In some embodiments, the ejector block has an ejection end for contacting the tape segment and a fixed end connected to the ejection drive device, and the ejection end has at least two spaced-apart ejection arms, and the width of the ejection arm gradually decreases from an end close to the fixed end to an end far from the fixed end.
在部分實施例中,頂臂與膠帶接觸的一端具有狹縫。In some embodiments, the end of the top arm that contacts the tape has a slit.
在部分實施例中,定位塊靠近轉盤的軸線的一端具有第一限位面,頂塊具有與第一限位面對應的第二限位面;其中,頂塊沿頂出槽移動時,第二限位面與第一限位面相對設置。In some embodiments, the positioning block has a first limiting surface at one end close to the axis of the rotating disk, and the ejecting block has a second limiting surface corresponding to the first limiting surface; wherein, when the ejecting block moves along the ejection groove, the second limiting surface is arranged opposite to the first limiting surface.
在部分實施例中,定位塊具有黏貼面和止擋臺階,黏貼面用於承接膠帶,止擋臺階設置於黏貼面的一側並沿轉盤的半徑方向突出於黏貼面。In some embodiments, the positioning block has an adhesive surface and a stop step. The adhesive surface is used to receive the tape, and the stop step is arranged on one side of the adhesive surface and protrudes from the adhesive surface along the radial direction of the turntable.
在部分實施例中,供料機構還包括第一主軸和阻尼器,料盤與第一主軸連接並以第一主軸為旋轉軸轉動,阻尼器與第一主軸連接。In some embodiments, the feeding mechanism further includes a first main shaft and a damper, the material tray is connected to the first main shaft and rotates with the first main shaft as a rotating axis, and the damper is connected to the first main shaft.
在部分實施例中,膠帶裁切設備還包括控制電路,控制電路與定長驅動裝置、裁切驅動裝置和頂出驅動裝置電連接並控制定長驅動裝置、裁切驅動裝置和頂出驅動裝置的工作狀態。In some embodiments, the tape cutting device further includes a control circuit, which is electrically connected to the fixed-length drive device, the cutting drive device, and the ejection drive device and controls the working states of the fixed-length drive device, the cutting drive device, and the ejection drive device.
在部分實施例中,供料機構還包括膠帶檢測器,膠帶檢測器設於膠帶從料盤到轉盤之間的路徑上;膠帶檢測器與控制電路電連接,控制電路還被配置為根據膠帶檢測器的訊號控制定長驅動裝置、裁切驅動裝置和頂出驅動裝置三者中的至少一者的工作狀態。In some embodiments, the feeding mechanism further includes a tape detector, which is arranged on the path of the tape from the material disk to the turntable; the tape detector is electrically connected to the control circuit, and the control circuit is also configured to control the working state of at least one of the fixed-length drive device, the cutting drive device and the ejection drive device according to the signal of the tape detector.
在部分實施例中,膠帶裁切設備還包括轉盤位置檢測組件,設置在轉盤的一側,轉盤位置檢測組件與控制電路電連接;控制電路還被配置為根據轉盤位置檢測組件的訊號控制定長驅動裝置、裁切驅動裝置和頂出驅動裝置三者中的至少一者的工作狀態。In some embodiments, the tape cutting device also includes a turntable position detection assembly, which is arranged on one side of the turntable, and the turntable position detection assembly is electrically connected to the control circuit; the control circuit is also configured to control the working state of at least one of the fixed-length drive device, the cutting drive device and the ejection drive device according to the signal of the turntable position detection assembly.
在部分實施例中,轉盤位置檢測組件包括光纖感測器,轉盤具有與光線感測器對應的多個感應孔,感應孔設置在裁切槽與轉盤的軸線之間的連線上。In some embodiments, the turntable position detection assembly includes an optical fiber sensor, and the turntable has a plurality of sensing holes corresponding to the optical fiber sensor, and the sensing holes are arranged on the line between the cutting groove and the axis of the turntable.
在部分實施例中,頂出機構還包括第二安裝座,頂出驅動裝置安裝在第二安裝座上;第二安裝座還具有第二安裝槽,轉盤位置檢測組件安裝於第二安裝槽中。In some embodiments, the ejection mechanism further includes a second mounting seat, and the ejection drive device is mounted on the second mounting seat; the second mounting seat also has a second mounting groove, and the turntable position detection assembly is mounted in the second mounting groove.
在部分實施例中,轉盤檢測組件包括光纖感測器、第二安裝塊和第三安裝塊,第二安裝槽的延伸方向垂直於轉盤的軸線,第二安裝塊設置在第二安裝槽中;第二安裝塊具有第三安裝槽,第三安裝槽的延伸方向垂直於第二安裝槽的延伸方向和轉盤的軸線,第三安裝塊設置在第三安裝槽中,光線感測器與第三安裝塊連接。In some embodiments, the turntable detection assembly includes an optical fiber sensor, a second mounting block and a third mounting block, the second mounting slot extending in a direction perpendicular to the axis of the turntable, and the second mounting block is disposed in the second mounting slot; the second mounting block has a third mounting slot, the third mounting slot extending in a direction perpendicular to the second mounting slot extending in a direction perpendicular to the axis of the turntable, the third mounting block is disposed in the third mounting slot, and the optical sensor is connected to the third mounting block.
在部分實施例中,定長驅動裝置按照預設的步進週期驅動轉盤轉動一個步距角,步進週期中包括轉盤轉動的運動時間和轉盤停止的停留時間;其中,步進週期與裁切驅動裝置帶動刀片旋轉一周的週期相等,膠帶定長機構處於停留時間時,刀片從裁切槽中劃過。In some embodiments, the fixed-length drive device drives the turntable to rotate a step angle according to a preset step cycle, and the step cycle includes the movement time of the turntable rotation and the dwell time of the turntable stopping; wherein the step cycle is equal to the cycle of the cutting drive device driving the blade to rotate one circle, and when the tape fixed-length mechanism is in the dwell time, the blade passes through the cutting groove.
在部分實施例中,膠帶定長機構處於停留時間時,頂出驅動裝置驅動頂塊完成一次沿頂出槽的往復運動。In some embodiments, when the tape fixed length mechanism is in the dwell time, the ejection drive device drives the ejection block to complete a reciprocating motion along the ejection groove.
在部分實施例中,膠帶定長機構還包括軌跡塊、固定塊和凸輪軸承隨動器;軌跡塊具有環形的軌跡槽,軌跡槽與轉盤同軸設置;固定塊與轉盤連接並隨轉盤運動;凸輪軸承隨動器與固定塊轉動連接,凸輪軸承隨動器設於軌跡槽內並沿軌跡槽的表面滾動。In some embodiments, the rubber belt fixed length mechanism also includes a track block, a fixed block and a cam bearing follower; the track block has an annular track groove, and the track groove is coaxially arranged with the turntable; the fixed block is connected to the turntable and moves with the turntable; the cam bearing follower is rotationally connected to the fixed block, and the cam bearing follower is arranged in the track groove and rolls along the surface of the track groove.
第二方面,本發明實施例還提供了一種膠帶裁切方法,用於如第一方面所述的膠帶裁切設備,所述方法包括如下的步驟:將膠帶的自由端拉出並經過膠帶導向組件黏貼至定位塊;定長驅動裝置帶動轉盤轉動,使膠帶從接料位置運動到切割位置,裁切驅動裝置帶動刀片旋轉劃過裁切槽,將膠帶裁切為所述膠帶段;定長驅動裝置帶動轉盤轉動,使膠帶段運動至頂出位置,頂出驅動裝置帶動頂塊沿頂出槽移動以將所述膠帶段頂離所述轉盤;以及,取下所述頂塊上的所述膠帶段後,使所述頂出驅動裝置帶動所述頂塊復位。In a second aspect, an embodiment of the present invention further provides a tape cutting method, which is used in the tape cutting device as described in the first aspect, and the method comprises the following steps: pulling out the free end of the tape and sticking it to the positioning block through the tape guide assembly; the fixed-length drive device drives the turntable to rotate, so that the tape moves from the material receiving position to the cutting position, and the cutting drive device belt The movable blade rotates and cuts the tape into the tape segments; the fixed-length driving device drives the turntable to rotate, so that the tape segment moves to the ejection position, and the ejection driving device drives the ejection block to move along the ejection groove to eject the tape segment from the turntable; and after the tape segment on the ejection block is removed, the ejection driving device drives the ejection block to reset.
本發明實施例提供了一種膠帶裁切設備和膠帶裁切方法,通過供料裝置供應膠帶,膠帶定長機構對膠帶進行臨時固定和劃分區域,裁切機構對膠帶進行裁切形成膠帶段,頂出機構將膠帶段頂出;膠帶定長機構包括步進式轉動的轉盤,轉盤的周向上具有多個間隔設置的定位塊,定位塊上設有裁切槽,相鄰的兩個定位塊之間具有頂出槽;定位塊運動至接料位置時承接供料機構輸出的膠帶;裁切驅動裝置驅動刀片旋轉進行裁切,裁切槽運動至切割位置時位於刀片的運動路徑上;頂出槽運動至頂出位置時,頂塊與頂出槽對準。由此,通過供料機構、膠帶定長機構、裁切機構和頂出機構的配合,可以實現膠帶的自動裁切,提升了工作效率,並且能夠保證膠帶段的長度一致且切口整齊。The embodiment of the present invention provides a tape cutting device and a tape cutting method, wherein a tape is supplied by a feeding device, a tape length fixing mechanism temporarily fixes and divides the tape into regions, a cutting mechanism cuts the tape into tape segments, and an ejecting mechanism ejects the tape segments; the tape length fixing mechanism comprises a step-by-step rotating turntable, and a plurality of intervals are arranged on the circumference of the turntable. The positioning block is provided with a cutting groove, and there is an ejection groove between two adjacent positioning blocks; when the positioning block moves to the material receiving position, it receives the tape output by the feeding mechanism; the cutting drive device drives the blade to rotate for cutting, and when the cutting groove moves to the cutting position, it is located on the movement path of the blade; when the ejection groove moves to the ejection position, the ejection block is aligned with the ejection groove. Therefore, through the cooperation of the feeding mechanism, the tape length fixing mechanism, the cutting mechanism and the ejection mechanism, the automatic cutting of the tape can be realized, the work efficiency is improved, and it can ensure that the length of the tape segment is consistent and the cut is neat.
以下基於實施例對本發明進行描述,但是本發明並不僅僅限於這些實施例。在下文對本發明的細節描述中,詳盡描述了一些特定的細節部分。對本領域技術人員來說沒有這些細節部分的描述也可以完全理解本發明。為了避免混淆本發明的實質,公知的方法、過程、流程、元件和電路並沒有詳細敘述。The present invention is described below based on embodiments, but the present invention is not limited to these embodiments. In the detailed description of the present invention below, some specific details are described in detail. For those skilled in the art, the present invention can be fully understood without the description of these details. In order to avoid confusing the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
此外,本領域普通技術人員應當理解,在此提供的圖式都是為了說明的目的,並且圖式不一定是按比例繪製的。In addition, persons of ordinary skill in the art will appreciate that the drawings provided herein are for illustrative purposes and are not necessarily drawn to scale.
除非上下文明確要求,否則在說明書的“包括”、“包含”等類似詞語應當解釋為包含的含義而不是排他或窮舉的含義;也就是說,是“包括但不限於”的含義。Unless the context clearly requires otherwise, the words "include", "including" and similar words in the specification should be interpreted as inclusive rather than exclusive or exhaustive; that is, the meaning of "including but not limited to".
在本發明的描述中,需要理解的是,術語“第一”、“第二”等僅用於描述目的,而不能理解為指示或暗示相對重要性。此外,在本發明的描述中,除非另有說明,“多個”的含義是兩個或兩個以上。In the description of the present invention, it should be understood that the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.
圖1至圖3分別是本發明實施例的膠帶裁切設備的立體結構示意圖、主視圖和俯視圖。參照圖1至圖3,膠帶裁切設備包括供料機構10、膠帶定長機構20、裁切機構30和頂出機構40。供料機構10用於供應膠帶60;膠帶定長機構20承接供料機構10輸送的膠帶60,對膠帶60臨時固定並對膠帶60進行長度定位;裁切機構30包括刀片31,刀片31對膠帶定長機構20上附著的膠帶60進行裁切以得到具有預定長度的膠帶段;頂出機構40將裁切後的膠帶段頂離膠帶定長機構20,以供操作人員或其他生產設備取用。通過供料機構10、膠帶定長機構20、裁切機構30和頂出機構40的彼此配合,可以實現膠帶60的自動裁切。1 to 3 are respectively a schematic diagram of the three-dimensional structure, a front view and a top view of the tape cutting device of the embodiment of the present invention. Referring to FIG. 1 to FIG. 3, the tape cutting device includes a
圖4是本發明實施例的供料機構10的立體結構示意圖。參照圖1至圖4,供料機構10包括料盤11和膠帶導向組件12,料盤11外周捲繞有長條狀的膠帶60。料盤11可繞第一主軸14轉動,膠帶60的自由端從料盤11拉出後,經由膠帶導向組件12並拉至膠帶定長機構20處,膠帶定長機構20帶動膠帶60運動時,膠帶60牽拉料盤11轉動實現膠帶60的供料。膠帶導向組件12用於調整膠帶60的自由端的行進路徑,並使膠帶60保持一定的張力,避免膠帶60在輸送過程中發生黏連。供料機構10還可以包括阻尼器15,阻尼器15與第一主軸14連接,通過設置阻尼器15,可以增大膠帶60拉動料盤11轉動所需的力矩,避免料盤11由於慣性產生較大的旋轉加速度而與膠帶定長機構20的工作狀態不相匹配。FIG4 is a schematic diagram of the three-dimensional structure of the
膠帶導向組件12包括過渡軸121和兩個限位塊122,兩個限位塊122設置在過渡軸121上並沿過渡軸121的軸向間隔設置。兩個限位塊122之間的距離與膠帶60的寬度相匹配,膠帶60從兩個限位塊122之間的區域穿過並沿過渡軸121的表面滑動。限位塊122可以對膠帶60的走向進行限位,以保證裁切得到的膠帶段長度和形狀的均一性。The
圖5至圖8是膠帶定長機構20和頂出機構40的結構示意圖,其中圖8是圖5中的A處局部放大示意圖。膠帶定長機構20設置在供料機構10的一側。參照圖5至圖8,膠帶定長機構20包括轉盤21和定長驅動裝置22,定長驅動裝置22與轉盤21連接並帶動轉盤21步進式轉動。定長驅動裝置22可以包括步進電機、伺服電機或者其他能夠驅動轉盤21以步進方式轉動的驅動裝置。參照圖8至圖10,轉盤21的周向上具有多個間隔設置的定位塊211,定位塊211上設有裁切槽2111,裁切槽2111沿轉盤21的半徑方向延伸。相鄰的兩個定位塊211的裁切槽2111之間的夾角等於定長驅動裝置22的步距角。相鄰的兩個定位塊211之間具有頂出槽212。膠帶60被轉盤21帶動而繞設在轉盤21上時,膠帶60的黏性層與定位塊211的表面黏貼,膠帶60對應於頂出槽212的區域懸置而不與轉盤21接觸,由此可以減少膠帶60與轉盤21的接觸面積,便於將裁切後的膠帶段取下。Fig. 5 to Fig. 8 are schematic diagrams of the structure of the tape
參照圖1至圖3,轉盤21的周向上具有間隔預定角度設置的接料位置、切割位置和頂出位置,當附著在轉盤21上的膠帶60隨轉盤21運動時,膠帶60依次經過接料位置、切割位置和頂出位置。定位塊211具有黏貼面2113,從供料機構10引出的膠帶60在接料位置與定位塊211的黏貼面2113相黏貼,即,每個定位塊211運動至接料位置時承接供料機構10輸出的膠帶60。裁切機構30設於轉盤21的一側,當每個定位塊211的裁切槽2111隨轉盤21轉動至切割位置時,裁切槽2111位於刀片31的運動路徑上,刀片31劃過裁切槽2111,將膠帶60從對應於裁切槽2111的位置切斷。頂出機構40對應於頂出位置設置,頂出機構40包括頂塊41和頂出驅動裝置42,頂出驅動裝置42驅動頂塊41直線運動,當轉盤21旋轉使每個頂出槽212運動至頂出位置時,頂塊41與頂出槽212對準,頂出驅動裝置42帶動頂塊41沿頂出槽212移動以將裁切完成的膠帶段頂離轉盤21。Referring to Fig. 1 to Fig. 3, the rotating
定長驅動裝置22通過驅動轉盤21步進式轉動,使轉盤21每轉動一個步進角時,對應於切割位置的裁切槽2111和對應於頂出位置的頂出槽212發生轉換,即,轉盤21每轉動一個步進角後裁切得到一段新的膠帶段並頂出另一段膠帶段。The fixed-
定位塊211承接膠帶60時,膠帶60黏貼於黏貼面2113上。在一些實施例中,參照圖8和圖9,定位塊211具有止擋臺階2114,止擋臺階2114設置於黏貼面2113的一側並沿轉盤21的半徑方向突出於黏貼面2113,以實現對膠帶60的限位,保證膠帶60裁切後的形狀。When the
在一些實施例中,參照圖7,膠帶定長機構20還包括軌跡塊23、固定塊25和凸輪軸承隨動器24。軌跡塊23具有環形的軌跡槽231,軌跡槽231與轉盤21同軸設置。固定塊25與轉盤21連接並隨轉盤21運動。凸輪軸承隨動器24與固定塊25轉動連接,且設於軌跡槽231內並沿軌跡槽231的表面滾動。凸輪軸承隨動器24可以包括多個,多個凸輪軸承隨動器24均勻地分佈在轉盤21的周向邊緣處。通過這種設計,可以提升轉盤21轉動時的平穩度。In some embodiments, referring to FIG. 7 , the tape length-fixing
圖11至圖13是裁切機構30的結構示意圖。裁切機構30設於轉盤21的一側,裁切機構30包括裁切驅動裝置32,裁切驅動裝置32與刀片31連接並驅動刀片31旋轉,裁切驅動裝置32可以包括電機。參照圖1至圖3以及圖13,刀片31旋轉的軸線與轉盤21的軸線相垂直,刀片31沿轉盤21的厚度方向劃過裁切槽2111,以將膠帶60切斷。裁切槽2111的兩端沿厚度方向貫穿轉盤21的兩個端面,以保證刀片31能夠順利通過。與驅動刀片31直線運動的方式切割膠帶60相比,本發明實施例通過刀片31的旋轉將膠帶60劃斷,刀片31與膠帶60的接觸面積較小,可以更好地保證膠帶60被順利切斷,同時能夠避免膠帶60受壓而在定位塊211表面滑動。優選地,裁切槽2111運動至切割位置時與刀片31的旋轉平面相平行,刀片31切割膠帶60時與膠帶60的表面相垂直,可以確保膠帶段切口的整齊,並且避免裁切槽2111的側壁與刀片31的運動發生干涉。Figures 11 to 13 are schematic diagrams of the structure of the
定長驅動裝置22按照預設的步進週期驅動轉盤21轉動一個步距角,在每個步進週期中包括轉盤21轉動的運動時間和轉盤21停止的停留時間。其中,步進週期與裁切驅動裝置32帶動刀片31旋轉一周的週期相等,並且,裁切驅動裝置32被配置為在膠帶定長機構20處於停留時間時,帶動刀片31從裁切槽2111中劃過,刀片31劃過裁切槽2111的時間與停留時間相等或者略短於停留時間。此外,頂出驅動裝置42也被配置為在膠帶定長機構20處於停留時間時,驅動頂塊41頂出膠帶60然後復位,即,頂塊41完成一次沿頂出槽212的往復運動。通過定長驅動裝置22和裁切驅動裝置32、頂出驅動裝置42的配合工作,可以保證刀片31的運動、頂塊41的運動和轉盤21的運動的配合關係,避免發生干涉,同時能夠保證裁切工作的效率。參照圖15,膠帶裁切設備還包括控制電路70,控制電路70與膠帶定長機構20、裁切機構30和頂出機構40電連接,以控制膠帶定長機構20、裁切機構30和頂出機構40的工作狀態和配合關係。The fixed
在一些實施例中,參照圖11和圖12,裁切機構30還包括第一安裝座33和第一安裝塊34,第一安裝塊34與裁切驅動裝置32連接,裁切驅動裝置32通過第一安裝塊34安裝在第一安裝座33上。第一安裝座33具有第一安裝槽331,第一安裝塊34設於第一安裝槽331中並與第一安裝座33可拆卸地連接。第一安裝槽331的延伸方向平行於刀片31的旋轉平面,同時平行於運動至切割位置時的裁切槽2111。通過調整第一安裝塊34在第一安裝槽331中的位置,可以調整刀片31的位置,以使刀片31在旋轉的過程中能夠伸入裁切槽2111中對膠帶60進行切割。第一安裝塊34和第一安裝座33之間可以通過螺栓連接,第一安裝座33上設有第一連接孔332,第一安裝塊34上設有第二連接孔341,第一連接孔332與第一安裝槽331相連通,第一連接孔332為長圓形孔並且長度方向與第一安裝槽331相平行,由此可以實現刀片31的位置可調節。In some embodiments, referring to FIG. 11 and FIG. 12 , the
在一些實施例中,第一安裝槽331與水平面之間的夾角為銳角,刀片31的旋轉平面相對應水平面之間具有一定膠帶60的傾斜,位於切割位置的裁切槽2111的開口略傾斜向上。由此,刀片31的位置可以更靠近轉盤21,可以減少第一安裝座33和裁切驅動裝置32與轉盤21之間的干涉,同時有利於保證對膠帶60的裁切效果。In some embodiments, the angle between the first mounting
參照圖5至圖10以及圖14,頂出驅動裝置42可以包括氣缸,頂出驅動裝置42帶動頂塊41沿直線運動。當轉盤21上的頂出槽212轉動至頂出位置時,頂出驅動裝置42驅動頂塊41進入頂出槽212並將膠帶段頂出;膠帶段被取走後,頂出驅動裝置42帶動頂塊41退出頂出槽212,然後定長驅動裝置22繼續驅動轉盤21旋轉。5 to 10 and 14, the
如圖9和圖10所示,頂塊41具有用於與膠帶段接觸的頂出端411和與頂出驅動裝置42連接的固定端412。頂出端411具有至少兩個間隔設置的頂臂4111,頂臂4111的端面用於與膠帶段接觸以帶動膠帶段脫離轉盤21。兩個頂臂4111之間的距離略小於頂出槽212的寬度,可以保證頂塊41對膠帶段的支撐效果,防止膠帶段掉落。頂臂4111的寬度從靠近固定端412的一端向遠離固定端412的一端組件減小,由此既可以保證頂臂4111的結果穩固,避免頂臂4111從根部斷裂,又可以減小頂臂4111與膠帶段接觸的面積,便於後續將膠帶段從頂塊41上取下。As shown in Figures 9 and 10, the
進一步地,在本實施例中,頂臂4111與膠帶60接觸的一端具有狹縫4112,使頂臂4111的端面形成中空的結構。由此,在保證對膠帶60的穩定支撐的前提下,可以進一步減小頂塊41與膠帶段的黏性層接觸的面積,以便於將膠帶段取下。可選地,頂臂4111的表面還可以設置由防黏材料製成的防黏層,可以進一步減小膠帶段的黏性層與頂臂4111之間的黏連。Furthermore, in this embodiment, the end of the
在一些實施例中,定位塊211靠近轉盤21的軸線的一端具有第一限位面2112,頂塊41具有與第一限位面2112對應的第二限位面413。當頂塊41與頂出槽212對準時,第二限位面413與第一限位面2112相對設置;當頂塊41沿頂出槽212移動時,第二限位面413和第一限位面2112能夠配合限位,以限制頂塊41頂出的高度。In some embodiments, the end of the
再次參照圖4和圖15,在一些實施例中,供料機構10還可以包括膠帶檢測器13,膠帶檢測器13與控制電路70電連接。膠帶檢測器13設於膠帶60從料盤11到轉盤21之間的路徑上,可以檢測膠帶60的用量,以便於在膠帶60用完時能夠提醒操作人員向供料機構10裝入新的膠帶60。控制電路70還被配置為根據膠帶檢測器13的訊號控制定長驅動裝置22、裁切驅動裝置32和頂出驅動裝置42三者中的至少一者的工作狀態,例如控制電路70可以在膠帶檢測器13的發送表徵膠帶60使用完畢的訊號時控制定長驅動裝置22、裁切驅動裝置32和頂出驅動裝置42停止工作。在一個實施方式中,膠帶檢測器13可以包括光電感測器膠帶60的傳送路徑與光電感測器的光路相交。Referring again to FIG. 4 and FIG. 15 , in some embodiments, the
再次參照圖1至圖3、圖5至圖8以及圖15,膠帶裁切設備還包括轉盤位置檢測組件50,用於檢測轉盤21轉動時的位置,轉盤位置檢測組件50設置在轉盤21的一側。在一個實施方式中,轉盤位置檢測組件50包括光纖感測器51,轉盤21具有與光線感測器對應的多個感應孔213,感應孔213與裁切槽2111一一對應,每個感應孔213設置在裁切槽2111與轉盤21的軸線之間的連線上。轉盤位置檢測組件50與控制電路70電連接,控制電路70還被配置為根據轉盤位置檢測組件50的訊號控制定長驅動裝置22、裁切驅動裝置32和頂出驅動裝置42三者中的至少一者的工作狀態,例如控制電路70可以在膠帶檢測器13的發送的表徵頂出槽212運動至頂出位置的訊號,控制頂出驅動裝置42帶動頂塊41頂出膠帶段。Referring again to FIGS. 1 to 3, 5 to 8 and 15, the tape cutting device further includes a turntable
在一個實施例中,頂出機構40還包括第二安裝座43,頂出驅動裝置42安裝在第二安裝座43上,轉盤位置檢測組件50也可以安裝在第二安裝座43上。第二安裝座43還具有第二安裝槽431,轉盤位置檢測組件50安裝於第二安裝槽431中,由此便於對轉盤21檢測組件進行定位。In one embodiment, the
進一步地,如圖5至圖7所示,轉盤21檢測組件還包括第二安裝塊52和第三安裝塊53,第二安裝槽431的延伸方向垂直於轉盤21的軸線,例如第二安裝槽431的延伸方向可以是豎直方向。第二安裝塊52設置在第二安裝槽431中。第二安裝塊52具有第三安裝槽521,第三安裝槽521的延伸方向垂直於第二安裝槽431的延伸方向和轉盤21的軸線,第三安裝塊53設置在第三安裝槽521中,光線感測器與第三安裝塊53連接。由此,可以實現光線感測器在高度方向和水平方向上的位置調節。Furthermore, as shown in FIGS. 5 to 7 , the detection assembly of the
本發明實施例還涉及一種膠帶裁切方法,用於上文至少部分實施例中的膠帶裁切設備,以進行膠帶60的裁切工作。參照圖16,該方法包括如下的步驟S100至步驟S400:The present invention also relates to a tape cutting method, which is used in the tape cutting device in at least some of the above embodiments to cut the
步驟S100、將膠帶60的自由端拉出並經過膠帶導向組件12黏貼至定位塊211。Step S100, pull out the free end of the
在使用一卷新的膠帶60時,可以通過人工或其他配合的裝置將膠帶60的自由端拉出,按照預定的方向繞過膠帶導向組件12,然後將膠帶60的自由端黏貼至定位塊211上的預定位置。When using a new roll of
步驟S200、定長驅動裝置22帶動轉盤21轉動,使膠帶60從接料位置運動到切割位置,裁切驅動裝置32帶動刀片31旋轉劃過裁切槽2111,將膠帶60裁切為膠帶段。Step S200, the fixed-
步驟S300、定長驅動裝置22帶動轉盤21轉動,使膠帶段運動至頂出位置,頂出驅動裝置42帶動頂塊41沿頂出槽212移動以將膠帶段頂離轉盤21。Step S300, the fixed-
步驟S400、取下頂塊41上的膠帶段後,使頂出驅動裝置42帶動頂塊41復位。Step S400: After removing the tape section on the
在膠帶60未被用盡時,步驟S200至步驟S400循環進行,以進行連續的膠帶裁切工作。並且可以理解的是,在膠帶裁切設備的工作過程中,步驟S200至步驟S400在接料位置、切割位置和頂出位置同時進行。When the
以上僅為本發明的優選實施例,並不用於限制本發明,對於本領域技術人員而言,本發明可以有各種改動和變化。凡在本發明的精神和原理之內所作的任何修改、等同替換、改進等,均應包含在本發明的保護範圍之內。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
10:供料機構 11:料盤 12:膠帶導向組件 121:過渡軸 122:限位塊 13:膠帶檢測器 14:第一主軸 15:阻尼器 20:膠帶定長機構 21:轉盤 211:定位塊 2111:裁切槽 2112:第一限位面 2113:黏貼面 2114:止擋臺階 212:頂出槽 213:感應孔 22:定長驅動裝置 23:軌跡塊 231:軌跡槽 24:凸輪軸承隨動器 25:固定塊 30:裁切機構 31:刀片 32:裁切驅動裝置 33:第一安裝座 331:第一安裝槽 332:第一連接孔 34:第一安裝塊 341:第二連接孔 40:頂出機構 41:頂塊 411:頂出端 4111:頂臂 4112:狹縫 412:固定端 413:第二限位面 42:頂出驅動裝置 43:第二安裝座 431:第二安裝槽 50:轉盤位置檢測組件 51:光纖感測器 52:第二安裝塊 521:第三安裝槽 53:第三安裝塊 60:膠帶 70:控制電路 S100~S400:步驟 10: Feeding mechanism 11: Material tray 12: Tape guide assembly 121: Transition shaft 122: Limit block 13: Tape detector 14: First spindle 15: Damper 20: Tape fixed length mechanism 21: Turntable 211: Positioning block 2111: Cutting groove 2112: First limit surface 2113: Pasting surface 2114: Stop step 212: Ejection groove 213: Sensing hole 22: Fixed length drive device 23: Track block 231: Track groove 24: Cam bearing follower 25: Fixed block 30: cutting mechanism 31: blade 32: cutting drive device 33: first mounting seat 331: first mounting slot 332: first connecting hole 34: first mounting block 341: second connecting hole 40: ejection mechanism 41: ejection block 411: ejection end 4111: ejection arm 4112: slit 412: fixed end 413: second limiting surface 42: ejection drive device 43: second mounting seat 431: second mounting slot 50: turntable position detection assembly 51: optical fiber sensor 52: second mounting block 521: third mounting slot 53: third mounting block 60: tape 70: control circuit S100~S400: steps
圖1是本發明實施例的膠帶裁切設備的立體結構示意圖; 圖2是本發明實施例的膠帶裁切設備的前視圖; 圖3是本發明實施例的膠帶裁切設備的俯視圖; 圖4是本發明實施例的供料機構的立體結構示意圖; 圖5是本發明實施例的膠帶定長機構和頂出機構的立體結構示意圖; 圖6是本發明實施例的膠帶定長機構和頂出機構的前視圖; 圖7是本發明實施例的膠帶定長機構和頂出機構的側視圖; 圖8是本發明實施例的膠帶定長機構和頂出機構的A處局部放大示意圖; 圖9是本發明實施例的定位塊與頂塊的配合關係立體示意圖; 圖10是本發明實施例的定位塊與頂塊的配合關係前視示意圖; 圖11是本發明實施例的裁切機構的立體結構示意圖; 圖12是本發明實施例的裁切機構的主視圖; 圖13是本發明實施例的裁切機構與轉盤的配合關係示意圖; 圖14是本發明實施例的頂出機構的立體結構示意圖; 圖15是本發明實施例的膠帶裁切設備的控制示意框圖; 圖16是本發明實施例的膠帶裁切方法的流程示意圖。 Figure 1 is a three-dimensional structural schematic diagram of the tape cutting device of the embodiment of the present invention; Figure 2 is a front view of the tape cutting device of the embodiment of the present invention; Figure 3 is a top view of the tape cutting device of the embodiment of the present invention; Figure 4 is a three-dimensional structural schematic diagram of the feeding mechanism of the embodiment of the present invention; Figure 5 is a three-dimensional structural schematic diagram of the tape length-fixing mechanism and the ejection mechanism of the embodiment of the present invention; Figure 6 is a front view of the tape length-fixing mechanism and the ejection mechanism of the embodiment of the present invention; Figure 7 is a side view of the tape length-fixing mechanism and the ejection mechanism of the embodiment of the present invention; Figure 8 is a partial enlarged schematic diagram of the tape length-fixing mechanism and the ejection mechanism of the embodiment of the present invention at point A; Figure 9 is a three-dimensional schematic diagram of the matching relationship between the positioning block and the top block of the embodiment of the present invention; Figure 10 is a front view schematic diagram of the matching relationship between the positioning block and the top block of the embodiment of the present invention; Figure 11 is a three-dimensional structural schematic diagram of the cutting mechanism of the embodiment of the present invention; Figure 12 is a front view of the cutting mechanism of the embodiment of the present invention; Figure 13 is a schematic diagram of the matching relationship between the cutting mechanism and the turntable of the embodiment of the present invention; Figure 14 is a three-dimensional structural schematic diagram of the ejection mechanism of the embodiment of the present invention; Figure 15 is a control schematic block diagram of the tape cutting device of the embodiment of the present invention; Figure 16 is a flow diagram of the tape cutting method of the embodiment of the present invention.
10:供料機構 10: Feeding mechanism
11:料盤 11: Material tray
121:過渡軸 121: Transition axis
122:限位塊 122: Limit block
13:膠帶檢測器 13: Tape detector
14:第一主軸 14: First spindle
15:阻尼器 15: Damper
20:膠帶定長機構 20: Tape fixed length mechanism
22:定長驅動裝置 22: Fixed-length drive device
30:裁切機構 30: Cutting mechanism
40:頂出機構 40: Ejection mechanism
60:膠帶 60: Tape
Claims (20)
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