TW202421843A - Plating method and plating apparatus - Google Patents
Plating method and plating apparatus Download PDFInfo
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- TW202421843A TW202421843A TW112127065A TW112127065A TW202421843A TW 202421843 A TW202421843 A TW 202421843A TW 112127065 A TW112127065 A TW 112127065A TW 112127065 A TW112127065 A TW 112127065A TW 202421843 A TW202421843 A TW 202421843A
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- 238000000034 method Methods 0.000 title claims abstract description 113
- 238000007747 plating Methods 0.000 title claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 114
- 230000008569 process Effects 0.000 claims abstract description 99
- 239000000758 substrate Substances 0.000 claims abstract description 66
- 238000001035 drying Methods 0.000 claims abstract description 52
- 238000011282 treatment Methods 0.000 claims abstract description 44
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- 238000000576 coating method Methods 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 16
- 230000003647 oxidation Effects 0.000 claims abstract description 7
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 7
- 239000012670 alkaline solution Substances 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 4
- 239000003002 pH adjusting agent Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 230000001737 promoting effect Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 5
- 238000012545 processing Methods 0.000 description 102
- 235000012431 wafers Nutrition 0.000 description 88
- 238000007772 electroless plating Methods 0.000 description 19
- 238000004140 cleaning Methods 0.000 description 10
- 238000007599 discharging Methods 0.000 description 10
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 10
- 230000032258 transport Effects 0.000 description 10
- 239000010410 layer Substances 0.000 description 9
- 230000001590 oxidative effect Effects 0.000 description 9
- 239000004065 semiconductor Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
- C23G1/20—Other heavy metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Cleaning Or Drying Semiconductors (AREA)
- Chemically Coating (AREA)
Abstract
[課題] 目的在於提升鍍敷處理後的微粒除去性能。 [解決手段] 本公開的一實施方式的鍍敷處理方法,係包含:向基板供給鍍敷液,在前述基板表面上形成鍍敷膜的鍍敷處理工程;向前述基板供給氧化促進液,氧化在鍍敷處理工程中產生的前述基板表面的金屬殘渣的氧化促進液供給工程;在前述氧化促進液供給工程之後乾燥前述基板,以促進前述金屬殘渣的氧化的中間乾燥工程;在前述中間乾燥工程之後向前述基板供給鹼性藥液,除去已經氧化的前述金屬殘渣的鹼性藥液供給工程;在前述鹼性藥液供給工程之後向前述基板供給沖洗液,以從前述基板除去鹼性藥液的沖洗工程;及在前述沖洗工程之後乾燥前述基板的最終乾燥工程。 [Topic] The purpose is to improve the particle removal performance after plating treatment. [Solution] A coating treatment method according to an embodiment of the present disclosure includes: a coating treatment process of supplying a coating liquid to a substrate to form a coating film on the surface of the substrate; an oxidation-promoting liquid supply process of supplying an oxidation-promoting liquid to the substrate to oxidize metal residues on the surface of the substrate generated during the coating treatment process; an intermediate drying process of drying the substrate after the oxidation-promoting liquid supply process to promote oxidation of the metal residues; an alkaline liquid supply process of supplying an alkaline liquid to the substrate after the intermediate drying process to remove the oxidized metal residues; a rinsing process of supplying a rinsing liquid to the substrate after the alkaline liquid supply process to remove the alkaline liquid from the substrate; and a final drying process of drying the substrate after the rinsing process.
Description
本公開關於鍍敷處理方法及鍍敷處理裝置。The present disclosure relates to a plating treatment method and a plating treatment apparatus.
在半導體裝置的製造過程中,進行藉由無電解鍍敷處理將佈線材料埋入半導體晶圓等基板的表面上設置的佈線用凹部內。當進行無電解鍍敷處理時,不可避免地會殘留金屬殘渣。專利文獻1記載了,為了除去金屬殘渣,在無電解鍍敷處理後,進行將後洗淨液以霧狀噴射到基板上的後洗淨處理、純水沖洗處理、以及旋轉乾燥處理。作為後洗淨液,可以使用含有pH為約7至12的TMAH的鹼性液體、含有界面活性劑的pH為2至5的有機酸、以及pH為6至8的純水等。 [先前技術文獻] [專利文獻] In the manufacturing process of semiconductor devices, wiring materials are buried in wiring recesses provided on the surface of a substrate such as a semiconductor wafer by electroless plating. When the electroless plating process is performed, metal residues are inevitably left. Patent document 1 states that in order to remove the metal residues, after the electroless plating process, a post-cleaning process of spraying a post-cleaning liquid onto the substrate in a mist form, a pure water rinsing process, and a spin drying process are performed. As the post-cleaning liquid, an alkaline liquid containing TMAH with a pH of about 7 to 12, an organic acid with a pH of 2 to 5 containing a surfactant, and pure water with a pH of 6 to 8 can be used. [Prior art literature] [Patent literature]
[專利文獻1]日本特開2007-250915號公報[Patent Document 1] Japanese Patent Application Publication No. 2007-250915
[發明所欲解決的課題][The problem that the invention is trying to solve]
本公開提供了一種用於提升鍍敷處理後的微粒除去性能的技術。 [解決課題的手段] This disclosure provides a technology for improving the performance of particle removal after plating treatment. [Means for Solving the Problem]
本公開的一實施方式的鍍敷處理方法,係包含:向基板供給鍍敷液,在前述基板的表面上形成鍍敷膜的鍍敷處理工程;向前述基板供給氧化促進液,氧化在前述鍍敷處理工程中產生的前述基板表面的金屬殘渣的氧化促進液供給工程;在前述氧化促進液供給工程之後乾燥前述基板,以促進前述金屬殘渣的氧化的中間乾燥工程;在前述中間乾燥工程之後向前述基板供給鹼性藥液,除去已經氧化的前述金屬殘渣的鹼性藥液供給工程;在前述鹼性藥液供給工程之後向前述基板供給沖洗液,以從前述基板除去鹼性藥液的沖洗工程;及在前述沖洗工程之後乾燥前述基板的最終乾燥工程。 [發明效果] The coating treatment method of one embodiment of the present disclosure includes: a coating treatment process of supplying a coating liquid to a substrate to form a coating film on the surface of the substrate; an oxidation-promoting liquid supply process of supplying an oxidation-promoting liquid to the substrate to oxidize the metal residue on the surface of the substrate generated in the coating treatment process; an intermediate drying process of drying the substrate after the oxidation-promoting liquid supply process to promote the oxidation of the metal residue; an alkaline liquid supply process of supplying an alkaline liquid to the substrate after the intermediate drying process to remove the oxidized metal residue; a rinsing process of supplying a rinsing liquid to the substrate after the alkaline liquid supply process to remove the alkaline liquid from the substrate; and a final drying process of drying the substrate after the rinsing process. [Effect of the invention]
根據本公開的上述實施方式,能夠提升鍍敷處理後的微粒除去性能。According to the above-mentioned implementation method of the present disclosure, the particle removal performance after plating treatment can be improved.
參照附圖說明本公開的具體實施方式。以下實施方式僅是體現本公開的技術思想的基板液處理方法和基板液處理裝置的示例,並不限定本公開的技術思想。每個圖式中所示的每個要素都被簡化表示。每個圖式中的每個要素的尺寸和形狀以及要素之間的尺寸比例不一定與實際裝置的對應要素一致,並且在圖式之間不一定一致。The specific implementation of the present disclosure is explained with reference to the attached drawings. The following implementation is only an example of a substrate liquid processing method and a substrate liquid processing device that embodies the technical idea of the present disclosure, and does not limit the technical idea of the present disclosure. Each element shown in each figure is simplified. The size and shape of each element in each figure and the size ratio between the elements are not necessarily consistent with the corresponding elements of the actual device, and are not necessarily consistent between the figures.
圖1是表示多層佈線形成系統1的概略構成例的圖。在圖1中,X軸、Y軸和Z軸相互正交,X軸和Y軸朝水平延伸,Z軸的正方向為垂直向上方向。Fig. 1 is a diagram showing a schematic configuration example of a multi-layer wiring forming system 1. In Fig. 1, the X-axis, Y-axis, and Z-axis are orthogonal to each other, the X-axis and the Y-axis extend horizontally, and the positive direction of the Z-axis is the vertical upward direction.
圖1所示的多層配線形成系統(基板液處理系統)1,係具備搬入/搬出站2、處理站3和控制裝置4。The multi-layer wiring forming system (substrate liquid processing system) 1 shown in FIG. 1 includes a loading/
搬入/搬出站2包含載具載置部11和第一搬送部12。載具載置部11上載置有多個載具C,每個載具C以水平狀態支撐一片或多片晶圓W。第一搬送部12,係與載具載置部11相鄰設置,並且包含第一基板搬送裝置13和交接部14。The loading/
第一基板搬送裝置13在每個載具C與交接部14之間搬送晶圓W。本例的第一基板搬送裝置13能夠在保持晶圓W的狀態下使該晶圓W在水平方向以及垂直方向上移動,並且能夠使該晶圓W以垂直軸線為中心而旋轉(旋動)。交接部14暫時性支撐從第一基板搬送裝置13接收到的晶圓W,或者暫時性支撐預定向第一基板搬送裝置13交接的晶圓W。從交接部14交接到第一基板搬送裝置13的晶圓W,係從第一基板搬送裝置13返回到對應的載具C。The first
處理站3設置在X方向上與搬入/搬出站2(特別是第一搬送部12)相鄰的位置,並且包含第二搬送部15和多個處理單元16。The
第二搬送部15具備能夠在搬送路徑上移動的第二基板搬送裝置20。第二基板搬送裝置20能夠使晶圓W在水平方向以及垂直方向上移動,並且能夠使晶圓W以垂直軸為中心而旋轉(旋動)。第二搬送部15係將從交接部14接受到的晶圓W搬送至所希望的處理單元16,在處理單元16之間搬送晶圓W,或者將晶圓W從處理單元16搬送至交接部14。The
處理站3所包含的多個處理單元16,係排列在第二基板搬送裝置20的搬送路徑(在圖1所示的例子中為沿X方向延伸的搬送路徑)的兩側。這些處理單元16的配置形態和數量不限於圖1所示的示例,並且可以以任何形態配置任意數量的處理單元16。The
每個處理單元16中進行的處理基本上沒有限定,但設置至少一個以上的處理單元16作為無電解鍍敷處理單元(基板液處理裝置)17。無電解鍍敷處理單元17,係如後所述對晶圓W進行無電解鍍敷處理。還可以設置至少一個以上的處理單元16作為後述的第一變形例(圖4A~4E)中使用的逆濺射單元18。The processing performed in each
作為一例,處理站3中包括的多個處理單元16,可以包括多個無電解鍍敷處理單元17、多個CMP處理單元、多個熱處理單元和多個洗淨處理單元。CMP(化學機械拋光)處理單元對晶圓W進行CMP處理。熱處理單元對晶圓W進行預定的熱處理。洗淨處理單元對晶圓W進行洗淨處理,例如包含旋轉洗淨式的洗淨裝置。As an example, the
控制裝置4例如是電腦,具有控制部21和記憶部22。控制部21包括具有CPU(中央處理單元)、ROM(唯讀記憶體)、RAM(隨機存取記憶體)、輸入/輸出埠等的微電腦或各種電路。微電腦的CPU讀出並執行ROM中記憶的程式來控制第一搬送部12、第二搬送部15以及每個處理單元16(包括無電解鍍敷處理單元17)。The
記憶在控制裝置4的記憶部22中的程式,也可以是記錄在電腦可讀取的記憶媒體中,並且從該記憶媒體安裝在記憶部22中。作為電腦可讀取的記憶媒體,可以是例如硬碟(HD)、軟碟(FD)、光碟(CD)、磁光碟(MO)和記憶卡。記憶部22例如可以由RAM、快閃記憶體等半導體記憶元件、硬碟、光碟等記憶裝置來實現。The program stored in the
[無電解鍍敷處理單元]
圖2是表示無電解鍍敷處理單元(鍍敷處理裝置)17的構成例的圖。圖2中透明地示出了殼體30的內側的構成。
[Electroless plating treatment unit]
Fig. 2 is a diagram showing a configuration example of the electroless plating treatment unit (plating treatment device) 17. Fig. 2 transparently shows the configuration of the inner side of the
圖2所示的無電解鍍敷處理單元17,係由一片一片地處理晶圓W的單片式的處理單元16構成,並且具備殼體30、至少一部分設置在殼體30的內側的基板旋轉保持機構31、處理液供給機構32以及杯33。The electroless
殼體30具有打開/關閉式的搬入/搬出部(未示出)。由第二基板搬送裝置20(參照圖1)搬送的晶圓W,係通過處於打開狀態的搬入/搬出部被搬入殼體30的內側,並通過處於打開狀態的搬入/搬出部從殼體30的內側被搬出。另一方面,在殼體30的內側對晶圓W進行各種處理(包括無電解鍍敷處理)的期間以及在殼體30的內側不進行任何處理的期間,搬入/搬出部處於關閉狀態,從而限制外部空氣向殼體30的內側的流入。The
基板旋轉保持機構31設置為保持晶圓W並且能夠與晶圓W同時旋轉。基板旋轉保持機構31具有中空圓筒狀的旋轉軸31a、轉台31b、晶圓吸盤31c以及第一旋轉驅動部(未圖示)。轉台31b和晶圓吸盤31c構成基板保持器。旋轉軸31a藉由在控制裝置4(參照圖1)的控制下驅動的第二升降機構(未圖示)來改變其在殼體30內側的上下方向的長度。轉台31b安裝在旋轉軸31a的上端部。晶圓吸盤31c設置在轉台31b的上表面的外周部,支撐晶圓W。藉由改變旋轉軸31a的上下方向的長度,能夠一體地改變轉台31b和晶圓吸盤31c的高度位置(上下方向的位置)。第一旋轉驅動部將來自馬達等驅動源的旋轉動力傳遞至旋轉軸31a,使旋轉軸31a、轉台31b以及晶圓吸盤31c一體旋轉。The substrate
基板旋轉保持機構31在控制裝置4(參照圖1)的控制下被驅動,旋轉軸31a、轉台31b以及晶圓吸盤31c藉由從第一旋轉驅動部傳遞來的旋轉動力而旋轉。從而使晶圓吸盤31c支撐的晶圓W旋轉。The substrate
處理液供給機構32在控制裝置4(參照圖1)的控制下被驅動,向由基板旋轉保持機構31保持的晶圓W的表面供給處理液(例如無電解鍍敷液)。本例的處理液供給機構32具有處理液供給部32a、吐出頭32b、吐出噴嘴32c、臂32d、支撐軸32e以及處理液供給路32f。The processing
處理液供給部32a經由處理液供給路32f向吐出頭32b供給處理液。供給到吐出頭32b的處理液例如從安裝於吐出頭32b的吐出噴嘴32c吐出,並塗敷到晶圓W的處理面(上表面)。吐出頭32b和吐出噴嘴32c安裝在臂32d的前端部並且與臂32d一體移動。臂32d由支撐軸32e支撐以能夠上下移動,並且設置為殼體30的內側可以在上下方向移動。此外,臂32d被設置為與支撐軸32e一體地旋轉(旋動)並且沿水平方向移動。支撐軸32e藉由第二旋轉驅動部(未圖示)繞沿上下方向延伸的中心軸線旋轉。The processing
具有如上所述構成的處理液供給機構32,能夠從位於期望的高度位置的吐出噴嘴32c向晶圓W的處理面(上表面)上的任意部位吐出處理液。With the processing
杯33具有配置在上下方向的不同位置的兩個排出口33a、33b,接受從晶圓W飛散的處理液。杯33設置為藉由在控制裝置4(參見圖1)的控制下驅動的第二升降機構(未示出)可以在上下方向上移動,兩個排出口33a、33b的高度位置為可變。兩個排出口33a、33b分別與液體排出機構34、35連接。The
液體排出機構34、35將積存於兩個排出口33a、33b的處理液排出到殼體30的外部。The
液體排出機構34具有經由流路切換器34a連接到排出口33a的回收流路34b和廢液流路34c。流路切換部34a在回收流路34b與廢棄流路34c之間切換能夠使處理液從一個排出口33a流入的流路。回收流路34b是用於再利用從一個排出口33a回收的處理液的流路,設置有用於冷卻處理液的冷卻緩衝器34d。廢棄流路34c是用於廢棄從一個排出口33a回收的處理液的流路。The
液體排出機構35具有與另一個排出口33b連接的廢液流路35a。廢棄流路35a是用於廢棄從另一個排出口33b回收的處理液的流路。The
處理液供給部32a設置為能夠向吐出頭32b及吐出噴嘴32c供給無電解鍍敷液和其他處理液(例如後述的鹼性藥液、氧化促進液、沖洗液等)作為處理液。由此,處理液供給機構32能夠在對晶圓W實施無電解鍍敷液的塗敷的前後,對晶圓W實施使用洗淨液的洗淨處理、使用沖洗液的沖洗處理或其他的液體處理。The processing
另外,在圖2中,簡單地示出了處理液供給機構32,示出了1個處理液供給部32a、1個處理液供給路32f、1個吐出頭32b以及1個吐出噴嘴32c。然而,處理液供給部32a、處理液供給路32f、吐出頭32b以及吐出噴嘴32c的數量和構成不受限制。2, the processing
例如,可以設置多個處理液供給部32a、處理液供給路32f、吐出頭32b和/或吐出噴嘴32c。在這種情況下,例如,針對從處理液供給機構32向晶圓W供給的多種處理液的每一種,可以設置專用的處理液供給部32a、處理液供給路32f、吐出頭32b和/或吐出噴嘴32c。或者,可以僅針對一種或多種特定類型的處理液設置專用的處理液供給部32a、處理液供給路32f、吐出頭32b和/或吐出噴嘴32c。在該情況下,對於其他種類的處理液,處理液供給部32a、處理液供給路32f、吐出頭32b和/或吐出噴嘴32c是共用的。For example, a plurality of processing
接下來,對無電解鍍敷處理單元中的晶圓W的處理進行說明。需要時,對形成有凹部的晶圓W實施適當的前處理。這裡所說的前處理可以是在鍍敷處理之前能夠進行的處理,可以是根據需要而進行的例如矽烷偶聯處理和晶種層形成處理等任何已知處理。Next, the processing of the wafer W in the electroless plating processing unit is described. If necessary, appropriate pre-processing is performed on the wafer W with the recessed portion formed therein. The pre-processing mentioned here can be a process that can be performed before the plating process, and can be any known process such as silane coupling process and seed layer formation process that is performed as needed.
[鍍敷處理工程]
之後,一邊使由基板旋轉保持機構31保持的晶圓W繞垂直軸線旋轉,一邊從鍍敷液吐出用的吐出噴嘴32c向晶圓W的中央部吐出例如80℃左右的鍍敷液。鍍敷液以覆蓋晶圓W的整個表面的方式在晶圓W的表面上向周緣部擴散的同時流動。由此,藉由無電解鍍敷在晶圓W的表面(例如從圖案的凹部的底部從下向上)形成鍍敷層。形成鍍敷層的部位係取決於前處理後的晶圓W的表面狀態。
[Plating process]
After that, while the wafer W held by the substrate
[鹼性藥液供給工程]
接下來,在繼續旋轉晶圓W的同時,停止供給鍍敷液,並且從用於吐出鹼性藥液的吐出噴嘴32c向晶圓W的中央部供給鹼性藥液(ALK)。作為鹼性藥液,例如可以使用將DIW與作為pH調節劑的TMAH(四甲基氫氧化銨)混合,將pH調節至8~14左右的鹼性藥液。結果,殘留在晶圓W的表面上的鍍敷液及反應生成物被除去。此時,如圖3(A)所示,例如,在晶圓W的表面或鍍敷層的表面附著有粒狀的金屬殘渣M。
[Alkaline solution supply process]
Next, while the wafer W continues to rotate, the supply of the plating liquid is stopped, and the alkaline solution (ALK) is supplied to the center of the wafer W from the
[氧化促進液供給工程]
接下來,一邊繼續使晶圓W旋轉,一邊停止鹼性藥液的供給,並且從用於吐出氧化促進液的吐出噴嘴32c向晶圓W的中央部供給氧化促進液。作為氧化促進劑,可以使用DIW(純水)或將作為pH調節劑的TMAH(氫氧化四甲銨)與過氧化氫水混合而將pH調節至約6至7者等。藉由氧化促進液將殘留在晶圓W表面的金屬殘渣M的表面氧化(形成MO
x:(參照圖3(B))),並且除去殘留在晶圓W表面的鹼性藥液。
[Oxidizing liquid supply process] Next, while the wafer W continues to rotate, the supply of the alkaline solution is stopped, and the oxidizing liquid is supplied to the center of the wafer W from the
[中間乾燥工程] 接下來,一邊繼續旋轉晶圓W(優選增加晶圓W的旋轉速度),一邊停止氧化促進液的供給。亦即,對晶圓W進行旋轉乾燥(抖落乾燥)。藉此,殘留在晶圓W表面的氧化促進液因離心力而向晶圓W的外側飛散而被從表面除去,晶圓W的表面暴露於作為氧化氣氛的晶圓W周圍的空氣中。結果,殘留在晶圓W的表面上的金屬殘渣的氧化進一步進行(MO x的生長:(參照圖3C))。 [Intermediate drying process] Next, while continuing to rotate the wafer W (preferably increasing the rotation speed of the wafer W), the supply of the oxidation-promoting liquid is stopped. That is, the wafer W is subjected to rotation drying (shake-off drying). Thereby, the oxidation-promoting liquid remaining on the surface of the wafer W is scattered toward the outside of the wafer W due to the centrifugal force and is removed from the surface, and the surface of the wafer W is exposed to the air surrounding the wafer W as an oxidizing atmosphere. As a result, the oxidation of the metal residue remaining on the surface of the wafer W further proceeds (growth of MO x : (refer to FIG. 3C )).
[鹼性藥液供給工程]
接下來,一邊繼續使晶圓W旋轉(晶圓W的旋轉速度返回到原來的速度),一邊從用於吐出鹼性藥液的吐出噴嘴32c向晶圓W的中央部供給鹼性藥液。作為鹼性藥液,可以使用與第1次的鹼性藥液供給工程中使用的鹼性藥液相同者。結果,金屬殘渣中的特別是表面附近的氧化部分(MO
x)溶解於鹼性藥液中,金屬殘渣從晶圓W的表面剝離(參照圖3(D))。分離出的金屬殘渣被鹼性藥液從晶圓W的表面洗掉。
[Alkaline solution supply process] Next, while the wafer W continues to rotate (the rotation speed of the wafer W returns to the original speed), alkaline solution is supplied to the center of the wafer W from the
[沖洗工程]
接下來,一邊繼續使晶圓W旋轉,一邊停止供給鹼性藥液,並且從用於吐出氧化促進液的吐出噴嘴32c向晶圓W的中央部供給作為沖洗液的DIW。亦即,對晶圓W進行DIW沖洗處理。結果,殘留在晶圓W的表面的鹼性藥液被除去。
[Rinsing process]
Next, while the wafer W continues to rotate, the supply of the alkaline solution is stopped, and DIW as a rinse liquid is supplied to the center of the wafer W from the
[最終乾燥工程] 接下來,一邊繼續使晶圓W旋轉(優選提高晶圓W的旋轉速度),一邊停止沖洗液的供給。亦即,對晶圓W進行旋轉乾燥(抖落乾燥)。結果,殘留在晶圓W的表面的沖洗液藉由離心力向晶圓W的外側飛散,從表面被除去,晶圓W的表面被乾燥。藉由以上的工程,完成一片晶圓W的鍍敷處理。 [Final drying process] Next, the supply of the rinsing liquid is stopped while the wafer W continues to rotate (preferably at an increased rotation speed). That is, the wafer W is subjected to rotation drying (shake-off drying). As a result, the rinsing liquid remaining on the surface of the wafer W is scattered toward the outside of the wafer W by centrifugal force and removed from the surface, and the surface of the wafer W is dried. Through the above process, the plating process of a wafer W is completed.
上述實施方式可以進行以下的變更。The above implementation can be modified as follows.
在由上述一系列工程組成的鍍敷處理中,可以不進行最初的鹼性藥液供給工程,並在鍍敷處理工程之後進行氧化促進液供給工程。這是因為金屬殘渣的表面被氧化到一定程度後,鹼性藥液對金屬殘渣的除去效果變強。然而,由於最初的鹼性藥液供給工程中zeta電位的調整,有時在鍍敷處理工程結束的時點,能夠防止漂浮在鍍敷液中的粒子狀物質(這在鹼性藥液供給工程中的前期中仍然存在)附著在晶圓W上。因此,可以根據調整zeta電位能夠產生多大的預期效果來決定是否進行最初的鹼性藥液供給工程。In the plating process consisting of the above series of processes, the initial alkaline solution supply process may not be performed, and the oxidation-promoting solution supply process may be performed after the plating process. This is because after the surface of the metal residue is oxidized to a certain extent, the alkaline solution becomes more effective in removing the metal residue. However, due to the adjustment of the zeta potential in the initial alkaline solution supply process, it is sometimes possible to prevent particulate matter floating in the plating solution (which still exists in the early stage of the alkaline solution supply process) from adhering to the wafer W at the end of the plating process. Therefore, whether to perform the initial alkaline solution supply process can be determined based on how much of an expected effect the adjustment of the zeta potential can produce.
在最初的鹼性藥液供給工程之後(如果跳過最初的鹼性藥液供給工程則在鍍敷處理工程之後),可以重複進行數次由氧化促進液供給工程、中間乾燥工程以及鹼性藥液供給工程所構成的多個工程組,然後進行沖洗工程和最終乾燥工程。難以除去的金屬殘渣也可以藉由重複進行氧化和鹼處理來除去。After the initial alkaline solution supply process (after the plating process if the initial alkaline solution supply process is skipped), the oxidation-promoting solution supply process, intermediate drying process, and alkaline solution supply process can be repeated several times, and then the rinsing process and the final drying process can be performed. Metal residues that are difficult to remove can also be removed by repeating oxidation and alkali treatment.
在一實施方式中,除鍍敷工程以外的的所有工程均為常溫製程,但不限於此。In one embodiment, all processes except the plating process are room temperature processes, but not limited to this.
可以一邊向旋轉的晶圓W的表面吹出空氣一邊進行中間乾燥工程。The intermediate drying process can be performed while blowing air toward the surface of the rotating wafer W.
也可以代替抖落乾燥而利用以帶狀吐出空氣的氣刀等吐出噴嘴來掃描晶圓W的表面,藉此來進行中間乾燥工程。最終乾燥工程也可以與中間乾燥工程同樣地進行。Instead of the shake-off drying, an intermediate drying process may be performed by scanning the surface of the wafer W using a discharge nozzle such as an air knife that discharges air in a belt shape. The final drying process may also be performed in the same manner as the intermediate drying process.
[實驗1] 以下,對用於確認實施方式的效果的實驗結果進行說明。設定4個處理條件,在每個處理條件下對2片晶圓W進行了處理。 處理條件1:無電解Cu鍍敷工程→DIW沖洗工程→旋轉乾燥工程 處理條件2:無電解Cu鍍敷工程→鹼性藥液供給工程(15秒)→DIW沖洗工程(15秒)→旋轉乾燥工程 處理條件3:無電解Cu鍍敷工程→鹼性藥液供給工程(90秒)→DIW沖洗工程(15秒)→旋轉乾燥工程 處理條件4:無電解Cu鍍敷工程→鹼性藥液供給工程(15秒)→「DIW沖洗工程(15秒)→旋轉乾燥工程(中間乾燥工程)→鹼性藥液供給工程(15秒)」×6次→DIW沖洗(15秒)→旋轉乾燥工程(最終乾燥工程) [Experiment 1] The following describes the experimental results used to confirm the effect of the implementation method. Four processing conditions were set, and two wafers W were processed under each processing condition. Processing condition 1: Electroless Cu plating process → DIW rinsing process → Rotary drying process Processing condition 2: Electroless Cu plating process → Alkaline solution supply process (15 seconds) → DIW rinsing process (15 seconds) → Rotary drying process Processing condition 3: Electroless Cu plating process → Alkaline solution supply process (90 seconds) → DIW rinsing process (15 seconds) → Rotary drying process Processing condition 4: Electroless Cu plating process → Alkaline solution supply process (15 seconds) → "DIW rinsing process (15 seconds) → Rotary drying process (intermediate drying process) → Alkaline solution supply process (15 seconds)" × 6 times → DIW rinsing (15 seconds) → Rotary drying process (final drying process)
處理後的晶圓W表面上殘留的尺寸為60nm以上的微粒的數量(N=2的平均)如下。 處理條件1:922 處理條件2:622 處理條件3:331 處理條件4:153 The number of particles with a size of 60 nm or more remaining on the surface of the wafer W after treatment (average of N=2) is as follows. Treatment condition 1: 922 Treatment condition 2: 622 Treatment condition 3: 331 Treatment condition 4: 153
由上述可知,藉由重複進行DIW沖洗(15秒)→旋轉乾燥→鹼性藥液處理(15秒),可以顯著減少微粒數量。As can be seen from the above, the number of particles can be significantly reduced by repeating DIW rinsing (15 seconds) → spin drying → alkaline solution treatment (15 seconds).
[實驗2] 對於藉由PVD處理在表面上形成了Cu膜的試驗片設定4個處理條件,進行了調查在每個處理條件下處理後的Cu膜的厚度減少量的實驗。 處理條件1:DIW沖洗工程→旋轉乾燥工程 處理條件2:鹼性藥液供給工程(15秒)→DIW沖洗工程(15秒)→旋轉乾燥工程 處理條件3:鹼性藥液供給工程(90秒)→DIW沖洗工程(15秒)→旋轉乾燥工程 處理條件4:鹼性藥液供給工程(15秒)→「DIW沖洗工程(15秒)→旋轉乾燥工程(中間乾燥工程)→鹼性藥液供給工程(15秒)」×6次→DIW沖洗工程(15秒)→旋轉乾燥工程(最終乾燥工程) [Experiment 2] Four treatment conditions were set for the test piece on which a Cu film was formed on the surface by PVD treatment, and the experiment was conducted to investigate the amount of reduction in the thickness of the Cu film after treatment under each treatment condition. Processing condition 1: DIW rinsing process → spin drying process Processing condition 2: Alkaline liquid supply process (15 seconds) → DIW rinsing process (15 seconds) → spin drying process Processing condition 3: Alkaline liquid supply process (90 seconds) → DIW rinsing process (15 seconds) → spin drying process Processing condition 4: Alkaline liquid supply process (15 seconds) → "DIW rinsing process (15 seconds) → spin drying process (intermediate drying process) → alkaline liquid supply process (15 seconds)" × 6 times → DIW rinsing process (15 seconds) → spin drying process (final drying process)
實驗結果如以下。 處理條件1:±0(基準值) 處理條件2:-0.31nm 處理條件3:-1.04nm 處理條件4:-1.86nm The experimental results are as follows. Processing condition 1: ±0 (baseline value) Processing condition 2: -0.31nm Processing condition 3: -1.04nm Processing condition 4: -1.86nm
由上述可知,藉由DIW沖洗和旋轉乾燥來氧化Cu膜的表面,藉由利用鹼性藥液的處理可以將Cu膜的表面大部分刮掉。換句話說,可以看出在進行DIW沖洗和旋轉乾燥之後,藉由進行利用鹼性藥液的處理,可以有效地除去源自Cu鍍敷的金屬殘渣。From the above, it can be seen that the surface of the Cu film is oxidized by DIW rinsing and spin drying, and most of the surface of the Cu film can be scraped off by treating with an alkaline solution. In other words, it can be seen that after DIW rinsing and spin drying, the metal residue from Cu plating can be effectively removed by treating with an alkaline solution.
從上述實驗2的處理條件4可以看出,經過進行一次沖洗工程(DIW沖洗工程)和一次中間乾燥工程而形成的表面氧化層的厚度為0.3nm左右。至於在沖洗工程中晶圓W的表面露出的處理流體(此處為吐出後溶解了空氣中的氧的純水)以及在中間乾燥工程中晶圓W的表面露出的處理流體(此處為空氣)的氧化性,只要能夠形成大約該厚度的表面氧化層就足夠了。這是因為使用氧化性太高的處理流體會對鍍敷層造成過度損傷。From the
藉由鍍敷處理工程形成的鍍敷層例如是Cu鍍敷層。但鍍敷層的材料不限於Cu,可以是任何金屬,只要其能夠被諸如DIW和空氣等具有相對較弱的氧化性的流體氧化而形成氧化物,並且該氧化物能夠容易地被鹼性藥液溶解即可。作為這種金屬的例子可以是Co、Ru、Mo和Ni等。The coating layer formed by the coating process is, for example, a Cu coating layer. However, the material of the coating layer is not limited to Cu, and can be any metal as long as it can be oxidized by a relatively weakly oxidizing fluid such as DIW and air to form an oxide, and the oxide can be easily dissolved by an alkaline solution. Examples of such metals include Co, Ru, Mo, and Ni.
這次公開的實施方式在所有方面都應當被認為是示例性的而不是限制性的。在不脫離所附申請專利範圍和其主旨的情況下,可以以各種形式省略、替換或變更上述實施方式。The embodiments disclosed this time should be considered as illustrative and not restrictive in all aspects. Without departing from the scope of the attached patent application and its gist, the above embodiments can be omitted, replaced or changed in various forms.
基板不限於半導體晶圓,而是可以在半導體裝置的製造中使用的其他種類的基板例如玻璃基板或陶瓷基板。The substrate is not limited to a semiconductor wafer, but may be other types of substrates used in the manufacture of semiconductor devices such as a glass substrate or a ceramic substrate.
1:多層配線形成系統(基板液處理系統) 2:搬入/搬出站 3:處理站 4:控制裝置 11:載具載置部 12:第一搬送部 13:第一基板搬送裝置 14:交接部 15:第二搬送部 16:處理單元 17:無電解鍍敷處理單元 18:逆濺射單元 20:第二基板搬送裝置 21:控制部 22:記憶部 C:載具 W:晶圓 1: Multi-layer wiring formation system (substrate liquid processing system) 2: Loading/unloading station 3: Processing station 4: Control device 11: Carrier loading unit 12: First conveying unit 13: First substrate conveying device 14: Handover unit 15: Second conveying unit 16: Processing unit 17: Electroless plating processing unit 18: Back sputtering unit 20: Second substrate conveying device 21: Control unit 22: Memory unit C: Carrier W: Wafer
[圖1]是基板處理裝置的一實施方式的基板處理系統的概略橫剖面圖。 [圖2]是表示無電解鍍敷處理單元的構成例的概略縱剖面圖。 [圖3]是說明金屬殘渣的除去機制的概略圖。 [FIG. 1] is a schematic cross-sectional view of a substrate processing system in one embodiment of a substrate processing device. [FIG. 2] is a schematic longitudinal cross-sectional view showing a configuration example of an electroless plating processing unit. [FIG. 3] is a schematic diagram illustrating a metal slag removal mechanism.
W:晶圓 W: Wafer
M:金屬殘渣 M:Metal slag
DIW:純水 DIW: pure water
ALK:鹼性藥液 ALK: Alkaline solution
AIR:空氣 AIR: Air
MOx:氧化部分 MO x : Oxidation part
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