£02400 Λ 6 Π 6 經濟部屮央標準局貝工消件合作杜印製 五、發明説明(1 ) 本發明偽關於一種製造螺釘、鉚釘或類同物之方法與 装置者,其中一金羼線通過一固定的截除襯套送至一處 ί承接位置的可動截除襯套,繼之該可動截除襯套依實 k上横過於金屬線軸向之方向而移離該承接位置以自線 上釋出一胚料。 本發明復有關於製造一長形物件之方法與裝置,其一 端有突起、另端則為尖形,其中將一胚料置入一穿通型 之模中,繼之其頭端以一工具抵着施壓,模之另端有一 頂具持缠頂住。 本發明又關於一用以將一長形胚件自一穿通型之模中 推射出來的方法與裝置,其中胚件之一端已由工具成型 ,以一推射棒或銷自他端伸入模中而推之。 本發明更有關於將置於一 %通孔的持着型模中之胚料 製成長形胚件之方法,包括以一工具頂住胚料之一端以 施一軸向壓力者。 螺釘等物件之製造,習知有锻粗法(upsetting process)者,其中將胚料置於一模中,胚料一端以一沖子 或一工具加以成型。 置入於類此的模中之前,胚料可例如自一金屬線料截 切得之。具典型者稱截除法,其法乃將一線料經一截除 襯套而移入一截除工具,只要將該工具横過於線之縱軸 方向,一段胚料卽可自線上截落。此等截除工具常為開 放1Γ者,故此法又稱開放截落法。 -3 - (請先閲讀背而之注意^"項再;|寫本頁) 裝· 訂_ 線- 本紙張尺度遍用中《國家橾準(CNS) 規格(210X297公;it) 81. 4·】0,000張(Η) 202400 Λ 6 II 6 五、發明説明(2 經濟部+央櫺準局CX工消费合作杜印製 截落 工。此 之’。—.… 將胚 為複雜 此情之 前位置 除了 料,有 着機構 以後的 另有 除襯套 行之, 截除襯 低。 本發 由於將 額外步 本發 後,釋 有一沖 之胚料可用運送機構移至棋外之一痼位置聽憑加 間可以一沖子將胚料移入模中以實施一頂行锻粗 模之另端藉一底檔以例如一推射銷之型態而封閉 料自截落位置移去插入於模中所需之運送機構頗 。截除工具本身或可形成運送機構的一部份,在 下,於沖子將胚料移入模中時,此機構必須自模 移走,如此産率便受了限制了。 蓮送機構的複雜性之外,此開放技術所形成之胚 品質欠佳之缺點,除非在截除過程中有複雜之持 來將線料承容於工具之中,品質不均之胚料會在 成型過程中難以控制。 一種關閉式截除法者,其截除工具有一閉合的截 ,製出之胚料品質較佳,此法在傳統式螺釘機中 需要一複雜的蓮送機構與S —推射銷以將胚料從 套推出。於是有需額外的工作步驟,産率因而減 明提供一項優點,關閉式截除卻*^章良.質旺料, 胚料與模對準減少磨蝕,避免了將胚料蓮送入模的 驟,産率亦因以提高。 明中此一優點之捎致,乃在於胚料自線材上釋出 出之胚料與可動截除襯套一起進至一卸出位置, 子可將胚料部份移入模中,並對胚料施壓.使足 4- 本紙張尺度遑用中《«家標準(CNS) T4規怙(210x25)7公;Jt) 81. 4. 10,000張(Η) ih 先 閲 背 而 之 注 意 事 項 孙 m 本、 裝 訂 線 Λ 6 Π 6 2〇24〇〇 五、發明説明(2 ) 以在模與可動截除櫬套的區間中S冷流令之鍛粗。 在本發明之裝置中,可動截除襯套乃裝牢在一蓮送装 置上,一段胚料釋放後,可自截除位置移向一與模相對 而介於該模與沖子間的位置。沖子即用以將胚料部份移 入模中,並將胚料施壓,使之足以在模與可動截除概套 區間中藉冷流以锻粗之。 如申請專利範圍第12項所述而至少具有兩個可動截除 概套時,此二襯套可同時分別配置於一截除或承受位置 以及一相對於模的卸出位置中,産率因以特別提高,因 為一方面線材插入一値截除襯套之際,另一襯套中之胚 料正移入模中以預行鍛粗。 在申請專利範圍第13項所界定之一個特別實施例中, 一値可轉截除台上配置了許多個可動截除襯套,能依椒 套個數而設定多個位置。由於截除襯套之轉動,使在截 除位置釋出一個胚料,於該相關襯套移位次一位置之時 (請先閲讀背而之注意•事項4·塡寫本頁) 經濟部中央樣準局B3:工消许合作杜印¾ 、 有端造線端 頭 設尖製或二 有 端。式材其 端 一頭方棒, 1 其釘單以釘 造 ,為簡常螺 製 例端以,造 以 為對難料製 用。釘相殊胚料 種置螺其端之胚 一 裝的而尖釘等 於與入,等螺此 關法旋體此造以 有方動錐 C製 。 亦之自頭狀以端 明體牙截形用鈍 發物攻如他因有 本形已有其乃具 ,長自 ,種一 , 述的可者數之得 所尖種端無由而 如有一尖有理切 一 端以諝具其截 另 所可,材 本紙51尺度遑用中B醻家樣準(CNS)肀4規格(210X29/公;«:) 81. 4. 10,000張(H) 202400 A 6 η 6 五、發明説明(4 經濟部屮央橾準扃员工消费合作社印製 須分別加 類此釘 置於模中 道賦予約 將胚料推 當,使銷 工作時需 在先行 料之間有一 本發明 ,模中不 以較已往 小,槽溝 此法並 再者, 乃認為極 本發明 部於胚料 用一相對 作用在工 流入頂具 工具形 後進入頂 工成為 尖可藉 .藉工 制,一 出之。 能插入 力頗大 技藝中 過渡區 提供了 設約制 為小之 的精度 能在常 此法可 度困難 之能達 ,該頭 於模處 具與模 之凹陷 成螺釘 具之凹 釘頭與 楔之約 具之助 直徑較 推射銷 模中將 ,細小 ,在螺 ,形成 一種在 ,所用 力在釘 與釘頭 被視為 以産生 者。 成者先 較之最 具有凹 之間, 中。 頭時, 陷,使 釘尖。 制而以 形成釘 線材為 之斷面 完成之 之銷有 釘柄未 了釘頭 螺釘胚 推出銷 頭上製 造型均 螺釘弱 多種不 習知方 頭。於 小之推 必須與 胚料推 彎曲或 變形材 與釘柄 料上形 斷面可 成溝槽 較前為 點之過 同型式 法製成 此,模 射銷於 釘尖的 出,施 斷折之 料與釘 間之弱 成尖端 與胚料 ,工具 佳。 渡區形 之釘尖 之,將胚料 之穿通型通 工畢後用以 最窄部份相 行此項推出 頭已變形材 點。 &Γ簡便方法 相同。且可 磨蝕因而減 f 成補強。 ,此在過去 藉既知方式提供一預先形成之頭 後形成之頭具 陷之頂具,施 使在該胚料中産生一股材枓流, 有額外之材料,使 壓於胚料時,壓力 多餘之料即循 材料自頭至柄 -6- 螺釘柄部下壓,最 環過渡區流動而形 I 先 間 背 1¾ 之 注 意 事 項 再 填· % 本 頁 本紙張尺度逍用中a B家楳準(CNS) Ή規格(210X297公址) 81. 4. 10,000張(Η) Λ 6 Η 6 202400 五、發明説明(5 ) (請先閱讀背而之注意事項#修寫本頁) 成補強。此亦意謂工具壓抵頭部之力較原需用以形成頭 部者為小而已經足夠。 本發明裝置含一頂具,有凹陷而成模之延伸,作用於 工具及模間的壓力使胚材中之料流動,額外胚材即流下 於頂具凹陷之中。 本發明復關於一用以自模中推射一長形物體之方法與 裝置。製造例如螺釘等之長形物件時,既知之方法為將 一胚料置於一模中,以一種或多種工具將料之一端成形 。模常為穿過通道型,成形施工時,模之相對端常由一 底擋閉住之或以一推射銷形成模底。胚料加工完畢藉一 推射棒或銷自底檔端移入模中,為期胚料完全推出模外 ,推銷長度需實質上與模或胚料同長。然則所需推力較 大,故有使長銷彎曲或折斷之虞,此情在既有機器中常 有發生。 迄目前止,此項問題常藉增加潤滑以減少所需推力而 試行解決之。於是有藉使用磷酸鹽以達潤滑胚料之目的 -----------------------------.... 者,耗時費資,且會形成環保問題。此項潤滑亦有使胚 — ----------------· · … ' 料於頭部形成完畢,抽出工具時,無意將胚料抽出之虞 ,致使其阻塞通路,使機器之主要部件遭受嚴重傷害。 經濟部屮央橾準局C3:工消费合作杜印製 復有藉複雜之可伸縮支架以支持長銷而防其彎、折者 ,無非是徒增製造成本而已。 本發明提供了一種方法可確保推射銷免於鼙、折之虞 ________________.......................... ........... ,具胚料自模射出可以簡便之方式逹成之。 ····' — ........ -7 - 81. 4. 10,000張(Η) 本紙張尺度遑用+ « β家搮準(CNS)肀4規格(210X297公釐) 202400 A 6 __Π_6_ 五、發明説明(b ) 本發明中胚料推出之逹成乃先以一較模為短之推射棒 或銷將胚料移動一短距離,然後再以一實質上與模等長 之棒或銷將胚料完全推出之。 推射分為兩個步驟。首先以一短推銷將胚料弄鬆且將 之略為推出模外,因推銷是短的,故無彎、折之處,所 之力容或較大。 一旦胚料為此銷弄鬆,即可用較小之力 將之推出模外,是以可用長銷而無爾、折之虞。 如申請專利範圍第6項所述,得以一簡單的控制設施 以遂行胚料之推出,第一推棒或銷將胚料移一善為界定 之距離以接近一控制單元用以産生一反應於胚料幾何形 狀之信號。 本發明之裝置含一第一較短之推射棒或銷、以將旺料 移動一較短距離,以及一第二推射棒或銷、用以將胚料 推出模外,該第二銷實與模等長。 '"在申請專利範圍第18項所述之實施例中,該裝置復包 括一控制單元,當第一推棒或銷趨向該控制單元一善為 界定之距離時,控制單元反應於胚料的幾何形狀而産生 一個信號,此控制單元能以一簡單的方式實施胚料之度 量控制,因其能基於信號大小,決胚料之取、捨。 經濟部中央標準局员工消价合作杜印製 在申請專利範圍第19項所述之特殊實施例中,該控制 單元肩"溝偵察器,用以依螺釘頭槽溝之幾何形狀 (例如:溝之深淺)以産生一信號。由是得以之控制螺 釘頭溝槽之幾何特性。 ~ 8 ~ 81. 4. 10,000張(Η) (請先閲讀背而之注意事項再修窍本頁) 本紙張尺度遑用中BB家搮準(CNS)T4規格(210X297公;») 202400 Λ 6 Π 6 五、發明説明(7 ) 經濟部屮央梂準局Εζ工消件合作杜印製 施 工|生題滑 解 外 以外, 形甚 着有 於 以 自發問中 而 朝 足模時 環佈 持又 以 端 易能一模 刃 向 適出出 以分 為, 陷 一 不可此在 迎 徑 料拉推 則料 成料 凹 料 料,,於 題 成 物被件 然材 形胚 個。 胚 胚一槽外易 問 形 量件胚。,件 一承 一料 住 之開棋料 諸 材 小胚將模之胚 括容 少材 抵 成,頭出胚 述 胚 該了意離供之 包而。至料 具 形釘拉因 上 之, ,止刻出提後 -擋具了胚 Η 及螺部, 使 量。起防銷推式成 置底工定之 一 涉;於全顯 能 小穴突力射便方完 裝合之界量 用免:具或彰 種 一凹的張推而種,。之配力具小 使不一工部為 一 使之向其以原多時業法,壓模一 於均〃以一尤 供 ,中徑藉後復有緣作方道向該受 關 ,,之時 提 壓模個時其起可週牙該過軸,承 有 ,中如料劑 於 施於一件在突起之滾行之以於際 亦。法例胚滑 在 向定供胚,該突端後施通施在之 明法方 。/將潤 的 軸界提開小使滯另以及穿端擞件 發方有題1中鹽 目 藉入而離甚力阻料利涉有一特胚 本之所問意酸 之 乃進從程量阻的胚有更中料之該 ,力在之一無磷 明。法而可回料服朝於,明,胚置成 了壓乎離而用。發法方流此具一克向設勻發模着裝:形 末向幾脱I住使故本方此冷於工此可徑線均本之抵該 '具 軸 具j嵌當動 之 之 於,足 圓為 器一 工 (請先閲讀背而之注意事項孙济窍本頁) 本紙張尺度遑用中國B家楳準(CNS)甲4規格(210x29/公釐) 8】.4. 10,000張(H) 202400 A 6 Π 6 五、發明説明(fci ) 最好能在端擋與背離工具模孔諸緣斜口間的一値環形 凹穴中設一環形圓緣。如此提供了 一値惠而不費的機器 部件一如上述,而形成一徑向突出的圓緣而賦予胚料以 P方止無意間自楔中拉出之優點。 Η參照附圖對本發明作一詳盡說明: 附圖一為一螺釘機之透視, 圖二為一截除機構之剖面, 圖三為一截除機構之透視, (請先間請背而之注意事項#济寫本頁) 經濟部屮央橾準局只工消f合作杜印5i ,, 構 形形 機 情情 之 . 之之 動, , 程 模模 運例 例 ,過 出出 復施 ,一 ,,例形 射射, 往實, 例另制例施成, 推推用,為一圖 一 之控施實為成,件件使造變另草 程程線實一預形造胚胚之製轉之之 過過曲一另二之製將將器之動構桿 業業之之之第溝之銷銷察緣蓮機連 作作銷制制之槽尖推推偵突轉中與 粗粗粗控控頭頭釘短長溝着旋六柄 锻鍛锻中中釘釘螺一 一槽持將十曲 為為為六六螺螺一 以以一 一 一圖一 預預預圖圖一 一示示示示示示示為 示示一為示示示一二三四五六七八 四五六七八九十十十十十十十十十 圖圖圖圖圖圖圖圖圖圖圖圖圖圖圖 裝· 訂- 線- 本紙張尺度边用肀Β Β家橒準(CNS)肀4規格(210X29/公Λ) 81. 4. 10,000張(Η) Λ 6 Β 6 202400 五、發明説明(9 ) (請先閲請背而之注意事項再嵴寫本頁) 圖十九為一曲線,示一曲柄機構之運動與速度, 圖二十示模台之如所受曲線行徑之控制, 圖二十一示無過渡週期的模台與底檔之蓮動與速度, 函二十二與圖二十一相當,但有過渡週期的插入, 圖二十三與圖二十二相當,但無留置週期, 圖二十四示一裝於模台上之模, 圖二十五為裝有一模的模台剖面, 圖二十六示模台之構成。 圖一示螺釘機之一例,可以之應用於本發明。該機裝 於一基板1 ,大體上含有三個主要部份,是即一工具台 2 , —成形機構3及一曲柄機構4 ,由一裝於基板1上 的馬達驅動之。 製造螺釘胚件的起始材料為一冷抽線6 ,抽拉時已於 . — ..· ' 其表面施加了潤滑膜。線藉二個具有相應於線徑的線溝 之拉棍7 、8經一拉直裝置9而抽出之,裝置9含多個 拉直單元10、11、12,各設多棍13。 拉棍7 、8將一段線6移經一固定截除襯套14進入一 裝—旋轉截除台上的可動截除襯套15,自線6上截下 一段線胚,其過程容後詳述。 經濟部中央標準局Μ工消许合作杜印製 線胚隨後移入一裝在旋轉模台17中之模16,模台有五 個模,可在五値位置之間旋轉,同時亦可作軸向移動。 在模台17的一個特定位置中,例如,截除台15中的一個 可動截除襯套正好對住模16。相對於模台上的其他諸模 -1 1 - 本紙張尺度遏用中HB家標準(CNS)甲4規格(210X297公龙) 81. 4. 10,000張(H) 202400 Λ 6 Π 6 經濟部中央榣準局员工消费合作杜印製 五、發明説明(10) ,亦有工具對位,以與模配合,其將模中所置胚料形成 為胚件。成形乃於模台17於一工作行程中軸向移向工具 〜.............................. 時施行之,模台17随又退回,旋轉至下一位置,重複進 G此項過程。 模7之轉動可由專為此一目的而設的馬達18作成之 ,其軸向蓮動則由前述的馬達5驅動曲柄機構4而提供 之。馬達5至曲柄4間的傳動由滑輪19與帶20達成之。 ________.一·— ±滑輪21、22連接於一馬達(未示),工具台2可整個 移向或移離模台17。工具台2由台下一滑桿23與台上一 相應的滑桿(圖上無法見到)所導引,而調節至一正確位 置。工具或模台需取換時,工具台亦可移離模台17。 機上各別部件或程序容詳述於后。 圖二與圖三示截除與預行锻粗之程序。圖二為部件之 剖面,圖三為一透視。 線6經固定截除襯套14前移進入一裝於旋轉截除台15 中的可動截除襯套24,截除台15有多値可動截除椒套24 、25。線6前移一正確長度,轉台15旋轉,使一段胚料 自線6上截離。轉台15再轉時,將可動截除襯套前移至 一相對於一模1 6的位置,如襯套2 5所示,截下而釋出的 鉍胚為26。______ .. 可動截除襯套達此位置時,一沖子27移向該襯套將胚 料26推出可動截除襯套24而進入一模16,直至 胚料26 碰到一位於模1 6另端的底擋2 8。然則沖子持纗其行動時 -1 2- (請先閲讀背而之注意本項#婿寫本頁) 裝- 訂_ 線. 本紙張尺度遑用中B Η家樣準(CNS)甲4規怙(210X297公龙) 81. 4. 10,000張(Η) Λ 6 Ιϊ 6 ^02400 五、發明説明(11) ,胚料2 6乃受到預為緞粗(p r e - u P s e t )或預為成形(pre-formed)於模16與可動截除襯套25之間的凹穴中。沖子 同時擔當一預為鍛粗銷而可動截除襯套擔當了一値預為 锻粗襯套之任務。 此間所述即為應用一種所謂閉合截除之方式。固定截 除襯套與可動截除襯套24具有一相當於線徑尺寸的孔。 在傳統颳縮或螺釘機中常用所諝開放截除方式,其中固 定截除襯套有一孔,而可動截除襯套則為開放的,故而 線胚只有在進行方向受到支持。此間所用的閉合式切出 之胚料品質較佳,完成之胚件品質因而亦較優。 圖中所示二可動截除襯套24、25,在旋轉截除台15上 以一個相對於模16,另一個相對於固定截除襯套14而配 置之。然則轉台15中多裝幾個截除襯套有其好處,每次 截離之轉動角度較小。例如,使用四個可動襯套時,切 下^之線胚在截除轉台15轉動二次角度後,即可到逹一相 對^於沖子或預锻銷與模16之位置。 在圖四中清晰可見預鍛過程之步驟。如前所述裝於模 台17之模16,與其相聯合之底檔28共同循模之軸線方向 移動。另一方面,可動截除襯套25則無法作軸線方向之 移動。圖四A示正好在預鍛開始時之情形。預鍛銷27將 線胚26推出襯套25進入模16使胚26於模16在轉動點與預 锻襯套25接觸之前,立即到達底擋28。襯套25面向模16 之一端預鍛襯套之孔設有膨大部29。模19中亦有對應的 -1 3 - 本紙張尺度边用中《困家榫準(CNS)甲4規格(210X29/公釐) (請先閲讀背而之注意事項#坍寫本頁) 裝- 線. 經濟部屮央標準局员工消#合作社印製 81. 4. 10,000張(H) A 6 Π 6 202400 五、發明説明(12) 膨大部30,此等凹穴便於在線胚26上頭部之成形。 (請先閲讀背而之注意事項#壻寫本頁) 此等凹穴之形狀.旨在使線胚26自由段义比起線徑d 來儘可能地小。預鍛銷27乃控制之以使在模16重又開始 移離襯套25後,預鍛仍能持缠。如此得在預型的直徑增 加時,增加了預锻的高度。使預型材料體積得在預型不 致發生不穩的情況下而增加,鍛粗比乃不致受方法過程 之限制。所謂鍛粗比(upsetting ratio)者由頭端線長 除以線徑而得。圖四之B示預行鍛粗程序終了時之情形 。預為成形頭部之高為L而直徑為D 。除锻粗比較大之 外,此法亦能減低預锻銷上之負荷。圖五示另一實施例 ,以例如一可相對於模1 6,出之以一推射銷3 1形態的可 動底擋來取代底擋28,從而可使程序之控制更佳。 為使圖四中的程序更為佳良,預鍛銷27相對於模16之 蓮動必須JD Μ精弯的控制。圖六即為一說明例。_.團之有 侧示前述之關鍵部件,模16與底擋28正移離襯套2 5,使 备胚得以形成一頭部32,此時沖子或預鍛銷2 7仍然勢里 16的方向壓去。預锻銷27端部設有一棍子33,與一曲徑 ,一...... 3 4相接觸。曲徑34繞轉軸35而旋轉,使頂鍛銷27得以Sf __ „-------- . ..... 得所期之蓮動。 經濟部屮央橾準局貞工消费合作社印製 圖七例示此種蓮動之提供。模16之往復蓮動藉一馬逹 _____________......- 〜-------- 37以帶38驅動一曲柄機構36而提供之。預鍛銷27乃藉另 _____. ... ......... ................ ... 一馬達3 9經S —帶4 0驅動曲徑3 4而提供,從而經棍子3 3 將"Ilf期運動傳與預锻銷27。 -14- 81. 4.丨0,000張(H) 本紙ft尺度边用中國明家棋準(CNS)甲4規格(210X297公龙) 2024G0 A 6 Π 6 五、發明説明(13) 圖八示此二蓮動亦得以一共有的馬逹41控制之。此一 馬逹經一帶42驅動曲柄機構36,將蓮動傳與模16。同一 馬達藉另一帶43驅動曲徑34,經棍子33將蓮動傳至預鍛 銷27。 此項預 為鍛粗之程序,在此間亦可 形,當其告終時,模台17後退,可轉 在圖一所示可轉模台17之實施例中, ,模台一次轉動72 使一新模前移 經濟部屮央榣準扃貞工消伢合作社印製 除襯套的 位置。當 或預鍛襯 進一步進 圖九例 之為第二 剛完成時 檔46—起 前所述, 動。胚料 成所期之 狀。胚件 圖十示 生成一値 起移向一 稱之為第一預為成 至一値新的位置。 台上含有五個模16 至相對於一可動截 向前移至一個新的 ,上述程序在截除 胚料乃在其他模位 位置,而倾才還在此地的模 模台17再度移向工具台2時 套處重複進行,各模中所置 行。 示繼上述預鍛程序而進行之 預為成形。圖九之Α示其開始,九之B則為其 之情形。A圖中一胚料置於 移向一工具47。工具47靜置 置於模台17中之模45隨台作 44之頭碰到工具47時,乃由 形狀。圖九之B示胚料44其 49與模45及底檔46 —起移離 在模之一個第三位置所為之 槽溝。胚件49置於一模50中 工具52。工具52具有一槽凸 -1 5 - 本紙張尺度逡用中B國家樣準(CNS) Ή規格(210X297公龙) 先 閲 讀 背 而 之 意· 事 項 # 填· % 本 個程序,於此稱 模45中,與一底 於工具台 向、離工 工具中之 頭已形成 工具47 〇 成形程序 2上,如 具47之移 凹陷48形 為胚件49 ,螺釘頭 ,連同一底檔51 — 5 3 ,以在胚件4 9頭 81. 4, 10,000張(Η) ^〇24〇〇 Λ 6 η 6 經濟部中央榣準局s:工消赀合作杜印51 五、發明説明(14) 部形成一條槽溝。圖十之Α示程序開始,Β則示其告終 時情形,胚件54已為有溝槽的胚件了。 多種型式的胚件要有所謂尖端者,例如在相對於頭部 的一端形成諸如截頭錐的形狀。圖十一例示如何於形成 螺釘頭溝槽之同時生成尖端。圖十一與圖十Α相仿,一 底檔55設有一截頭錐形的凹穴56,.自模50之通孔逕行延 伸。胚件49之頭已於先前之預為成形程序中形成,完成 後螺釘頭尚有較所需尺寸多出之餘料。槽凸53碰到胚件 49之頭部時,將該額外之料循胚件之柄部向下擠壓,材 料乃循其全長流動,擠出於底檔55之截頭錐狀凹陷56中 Ο 以此一方式可裝出多種型式之尖端,因凹陷56之形狀 而異。尤值一提者為一半圖球形的尖端,過去此須以分 i的程序行之。此間所用方式簡便,材料循胚柄而流動 更可使工具52之負荷減至最低,而成品之容差較小。此 法亦可用於無尖端螺釘之製造,此時凹陷56可為圓筒形 者,與模50之孔徑同大。槽凸53在胚件頭部造溝時,底 擋只自模略為後退。 該經胚件柄部向下流動之材料,乃在胚件之頭部與柄 部間的過渡區所發生者,此節頗饒趣味。此乃由於發現 此項流動足以使傳統螺釘過渡區所存在的弱點得以補強 之故。 某種型式的尖端或以分兩個步驟造成之為佳。如是, -1 6 - (請先M]讀背而之注意嘗項#修寫本頁) 裝- 訂· 線· 本紙張尺度逍用中國國家I*準(CNS) Ή規怙(210x297公龙) 8】.4. 10,000張(Η) 五、發明説明(15) 底擋4 6中形成 二預為成形階 前曾述及胚 為舉例言之, 個位置抑或必 在圖一所示 Λ 6 Π 6 經濟部屮央櫺準局员工消许合作杜印製 可有五 業可分 驟,相 件57, 向模移 到達模 段善為 在模孔 一個步 不免就 件而無 類。 圖十 58推出 銷6 2約 正移向 模58推 個位置 成兩値 當於模 正處於 去。在 58,推 界定的 中,要 驟推出 有推銷 彎、折 三示胚 〇 —攜 略與模 模58。 出。由 一第一 段使用 件可於 視所需 要時多 的機器 ,最後 步驟進 之第四 推射前 圔的底 銷60已 距離。 將胚件 模外者 彎曲或 之虞, 凹陷, 之者。 模之三 形成胚 於三値 中,模 兩値位 行之。 位置。 的情形 下可見 將胚件 在已往 推之出 ,就需 折斷之 且將件 而該底檔實乃於螺釘胚件第 値位置中形成之,然則此僅 件的形狀,可彈性地使用三 位置以利事功。 台17有五個模子,因之每模 置可用以推射胚件,推射作 圖十二示此項推射之第一步 圖頂可見模58中置有一個胚 。一底檔59攜一短推銷60正 ,攜有短推銷60的底 57弄鬆,並自模58中 的程序中,胚件57常 模需要大力。如果胚 要一支與模等長的推 虞。短銷60能以大力 自模釋放亦無需藉助 擋59已 推出一 為緊定 件係以 射銷, 釋出胚 潤滑之 件57於模在第五亦即最後位置中完全自模 有長推銷62之底擋6]將件自模推出。推射 58或胚件57等長。圖頂示底擋61與長銷62 圖底示底檔61與長銷62已將胚件57完全自 於胚件57於楔之前一位置中已由短推銷60 17- 本紙張尺度遑用中《 Β家榣準(CNS) 1Μ規格(210X297公;«:) 81. 4. 10,000張(Η) 先 閲 讀 背 而 之 注 意 事~ 項 再 寫 本 裝 訂 線 A 6 Π 6 五、發明説明(lb) 釋放,現正鬆置於模中,只有中度力量便可將件完全推 出,而長銷62亦不致因之彎、折。 t.. ϋ Ji f 6 0與長推射銷62均可具有與胚57之枘相同的 直徑。如前於画Η^ —中所說明者,胚件57可藉底檔55中 之凹陷形成任意的尖端。過去此等尖端須藉模子本身之 約制始克為功,且推射銷只能具有一相當於模中最窄部 份的直徑。 如圖十二所示,由於短推射銷60將胚件57推出模外一 善為界定的距離,此可利用之以控制所産生之胚件。圖 十四即用以例示此項作用。圖十四與圖十二相仿,惟在 與模5 8相去一小心規劃的距離處配置一控制錐6 4而構成 一溝槽偵察器63。偵察器63以連接線65連接至一電子設 備, 能處理由溝槽偵察器63所發出之倍號。圖底示短推射銷 60已將胚件57推出模58,而胚件與控制錐64相接觸,如 果用以製造螺頭槽溝的槽凸53有所損壞,形成之溝槽可 能太小,於是胚件57將會施加壓力於控制錐64。此情由 溝槽偵察器記了下來,將信號由連接線65傳至一控制簞 元。於此,所産出胚件的幾何形狀遂得加以控制。 經濟部屮央標準局员工消费合作杜印製 由於胚件己自模中推出,故亦有可能除了溝槽之外, 還可控制其頭部之高度或直徑。 再者,模與工具台間的距離可加以偵知,而偵察器6 3 的信號也可用以調整工具。機器以冷態啓動,由於機器 -1 8 _ 81. 4. 10,000張(H) (請先閲讀背而之注意事項#墀寫本頁) 本紙ί艮尺度遑用中《國家楳準(CNS) T4規格(210X297公;《:) Λ 6 Π 6 ^〇24〇〇 五、發明説明(17) 之加工,機件漸熱,部件同時因熱而膨脹。此項膨脹之 因應可藉調節工具與模台17中模間的位置而優為之。此 點是可以做到的,一如前於圖一所作説明,整個工具台 2是可以取換的,此項取換因偵察器63的控制信號回鎏 而實施時,無慮於機器的熱脹關傜,産品之較佳均勻性 可得而致之。 所示之溝槽偵察器僅為所産生胚件許多控制量度可能 性之一而己。産品其他幾何特性之置度多有可為,且其 方式變化多端。例如以雷射進行量度,則偵察器根本無 需與産出之物件相接觸。 例如以上述圖十$方法於胚件頭部製造溝槽,即有造 溝工具無意中將胚件拉出模外之虞。此節可藉圖十五中 所示方法以防止之。此間有一胚件66置於一模67中,模 有底檔68。胚件一端有頭69,在其相對端可見一小小的 持着突緣70,突線係形成於模之通孔後一個漲隙之中。 前於圖四中所述之預為鍛粗程序中,材料亦被壓出於此 漲隙中而成突綠,此一胚件上的小小突起,只要能發揮 胚件免於被無意中拉出模外之功能卽可,固不必環週展 佈,由於其甚小,故於其後胚件以推射銷推出時,可適 時變形而無礙射出模外。 圖十六示模台17與其聯合的底擋往復運動之形成。如 前在圖一中述及,此項軸向蓮動乃由一馬達5所提供, 動力經帶19、20及一曲柄機構4所傳輸。圖十六詳示此 -1 9 - 本紙》尺度逍用中a國家棋準(CNS) 規格(210X297公釐) (請先閲讀背而之注意^*項#务寫本页) 裝· 經濟部中央榣準局只工消f合作社印5i 81. 4. )0,000¾ (H) Λ β Π 6 202400 五、發明説明(1β) 一機構之構造。 (請先閲讀背而之注意於項#价寫本頁) 一如所述,帶20驅動一曲柄71,繞轉軸72而轉動。一 連捍73,其一端裝於曲柄71,另端則與一持着器74相連 。持着器74經二桿75、76與二楔77、78相連,曲柄71轉 動時,經連桿73轉變為持着器之往復運動,經桿75、76 相連之楔77、78因之亦可往復。在楔77、78與導軌79、 8 0間有許多小棍8 1、8 2相間,仗往復運動之摩擦極小。 楔77、78之間有一承塊83相介,承塊83只能作與楔之行 程相夾的横向蓮動,因有棍子群84與85分別配置於承塊 與導軌86、87之間,蓮動之摩擦也是甚小。復有許多棍 子88介於承塊與楔77之間,棍子89介於承塊與楔78之間 。當楔77、78移向圖之左側時,承塊83向下移動,因其 只能作横向蓮動之故。同樣地當楔77、78向右側移動時 ,承塊83向上移動。於是承塊83乃随楔之蓮動而往復於 横向。 圖中楔角之選定旨在使承塊較楔為小。承塊83經由連 接件(未示)與模台17及其相關的底檔分別連接之。 經濟部屮央櫺準局貝工消伢合作杜印5i 於是模台17即可進行一較短的往復蓮動,同時可於模 中胚件成形時施加大力。基於圖中所選楔角,楔與曲柄 機構可作較大之運動而所需之力較小,故曲柄機構之尺 寸得以較過去所需為小。 圖十六中諸棍81、82、84、85、88、89旨在減小部件 間之摩擦,其他形狀者如球形的亦無不可。圖十七中所 -20 - 8]. 4.丨0,000張(H) 本紙張尺度遑用中β國家標準(CNS)肀4規怙(2丨0X29/公龙) Λ 6 Π 6 202400 五、發明説明(1豸 示為滑動型之導件。滑導90、91用以減低楔77、78與導 軌79、80間之摩擦,而滑導92、93則用以減低承塊83與 導軌86、87間之摩擦者。最後,滑導94、95乃用以減低 承塊83與楔77、78間之摩擦者。 至關重要者,此型機器産率求其越高越好,而實際成 形開始時模之速度越小越好。藉上述楔機構之使用,此 等期望可告實現。善加選定之楔角可使楔塊亦即模台之 動程較小。 再者,在類此運動中,模台接近其終極位置的速度多 不相同,茲於圔十八、十九說明之。 圖十八為一曲柄機構的示意圖。曲柄繞一轉軸C而轉 動。在其一端有一長度a的連捍連於距轉軸中心為r之 處。曲柄的轉動使連桿另端P在水平線上作往復蓮動。 餞軸中心C至P圖之距離為JI。在圖十九之頂可見,在 曲柄以恒速轉動時,距離Λ為時間之函數。如果長度a 較距離r大了許多,P點即呈純粹的正弦蓮動,如第一 (請先閱請背而之注意事項#>r寫本頁) 經濟部中央樣準局C3:工消费合作社印製 曲極的接所示 。 扭的圖,處圖線 受 r 頂後 2 底曲 即於之 i ist之之 線等九It® 九示 曲 a +?rBto十所 弦在圖"在圖數 過 正 〇 。ia如。函 趋 ,甚止κί面速的 少愈停 U 方快間 多曲告¾一為時 了杻卽MP另較為 不之途 而置度 大線半 D 。位速 r 曲轉20慢極的 較,旋 1 緩終點 a 小於r=為一 P 如越點a/殊另 -。值 P 示置近下 示之,線位接形 所 Γ下曲極點情 線比一況條終 P 種 曲 a 情一其,二 條。端另近示此 本紙張尺度边用中明B家楳準(CNS)甲4規怙(210X297公釐) 81. 4. 10,000張(H) Λ 6 η 6 202400 五、發明説明(20) 於此,Ρ ?·ώ以較低速度接近一個極端,又以較高速度接 近另一極端之情,更加清晰可見。在一既定的産率下要 獲得最低的工作速率,模台乃以承塊8 3連接之,使模中 胚件在模台以最低速度接近極端之一時形成之。 如前所述,模台17與其相關聯之底檔於成型階段成為 一値共同的單元而移向工具,然後重又離開。然則在相 對極端位置時,模台必須與底擋分開,使模台得以轉至 一個新的位置。此節可藉裝一防止模台隨底擋去至其終 極位置的擋止裝置而達成之。然則卻會因之産生許多矂 音而模台也大為磨蝕,一部份由於模台碰到該擋止裝置 時所致,部份也因諸底檔回來時碰到模台時使然。此一 問題可藉插入過渡週期而獲解,模台在碰到擋止裝置前 減低速度,而在被諸底檔碰到之前加速。 圔二十示如何藉助於一凸輪裝置96而達成此一目的。 在圖二十之Α中,模台17在一極端位置而與例如98之工 具相接觸。在圖中可見,一底檔97,與模台17之相對端 相接觸。凸輪裝置96設有曲徑100 ,循橫向於模台行程 之軸向而移動。画中有箭頭示模台17與工具98相接觸後 循箭頭方向移離,而凸輪裝置96向上移動。在圖中可見 ,凸輪96設曲徑100 ,而模台上裝有一個棍子99。 圖二十之B示模台17連同底擋97己移離工具98而卽將 碰到繼鑛上升中之凸輪裝置96。在C圖中則棍子99已接 觸了曲徑100 。曲徑100之造型配合着凸輪裝置96之速 -22 - 本紙張尺度A用中BS家楳準(CNS)T4規格(210X207公龙) 81. 4. 10,000¾ (H) (請先閱讀背而之注意—項#阶窍本頁) 裝· 線· 經濟部屮央標準局E3:工消费合作杜印5i 〇〇24〇〇 Λ 6 II 6 經濟部中央榀準局员工消t合作社印製 五、發明説明(21) 度使模台1 7恰在接觸於锟9 9與曲徑1 〇 〇間之後,以不變 的速度持纊進行,然後煞住。在圖中可見,底擋97繼绩 其行動故而不再與模台相接觸了。圖二十之D示在極端 位置時之情形,其間模台17與底檔97均自工具撤離。此 時模台17與底檔97分開而能轉至一個新的位置。接着程 序依相反方向進行。底擋90向模台17移去,模台17同時 加速,此乃由於曲徑100與锟子99相合作之故,凸輪裝 置96此時向下移動。由於曲徑100的形狀,模台17被底 擋97碰到時,即達到該時底^所有的速度。 圖二十一,二十二與二十三分別示楔台17與底擋97三 種不同的蓮動與速度的情形。頂上諸圖示蓮動,由與工 具相去的距離Α說明之。底檔97之蓮動以細線表示,模 台17的蓮動則以粗線表示之。底下諸圖示速度(V),底 檔者為細線,模台者為粗線。 圖二十一為沒有過渡期的情形,模台17只於離開工具 的途中碰到一擋止裝置,然後於行向工具途中被底擋所 碰到。底擋之蓮動此間以一純粹的正弦曲線表示之。一 如前述,此情惟有在所用連桿之長度較曲柄尺寸為甚長 時方真。正確曲線杻曲一如圖十九中所示。半數時間模 台處於留置位置而可加以旋轉,而底擋則持缠一和諧蓮 動以迄其終極位置,然後返回。 在圖二十二中,有過渡期插入於模台17與底檔97—起 移動的工作期與楔台停住不動的留置期之間。 -23- (請先閲讀背而之注意f項再本頁) 裝· 訂 線· 本紙張尺度逍用中BB家楳孕(CNS)T4規怙(210X297公;《:) 81. 4. 10,000¾ (H) Λ 6 II 6 c〇24〇〇 五、發明説明(22) (請先閲請背而之注意事項再峴窍本頁) 圖二十三示過渡期抱得十分之長,使留置期甚短以至 於為零的情形。此情有一好處,模台17也進行和諧蓮動 ,故而可能在軸向受制於最小的力。 圖二十四為一剖面圖,示一模102裝於一模台101之 中,環模102有一繞帶103 ,可為一繞於一筒狀芯或筒 狀插件之鏑帶。芯可由硬金靥製成,卽為模102本身亦 無不可。當擋102在軸向承受巨大壓縮力時,繞帶103 藉吸收外向的力量而將模102束住。 圖二十五示一截經模台101之部份剖面,於此可以更 清晰地見到模102是為何裝在模台101中的。此間之模 102作錘形,裝於一襯套104中,套之内面具有一相應 於模之錐形。襯套104有繞帶103繞着,於模台101中 形成一合適之孔。此結構有一優點,因模102作錐形, 甚易被壓出襯套104而取換之。新模可壓入錐形襯套104 而確保其妥為束定。 將硬金屬之模藉嬈帶似此束定之優點在於,模子連同 束套,其截面可以很小,亦即意諝模台上之模可以更為 靠近模台之轉軸而配置,有肋於其慣性矩之減小。圖二 十六例示一模台101 ,台上有模五個,俱以上述之繞帶 經濟部屮央榀準局貝工消费合作社印製 束定。欲求高産率,慣性矩必須愈小愈好。部份由於模 由繞帶束住,體積不大;再則模可緊靠楔台轉軸105而 配置乃可達此目的。各楔間賦予凹處106 ,更可減小慣 性矩。於是模台成為丁香葉形,凹處材料挖掉,該處距 -24- 本紙诋尺度遑用中國國家楳準(CNS)T4規格(210X297公龙) 81. 4.丨0,000張(H) Λ 6 Π 6 _ 五、發明説明(2 3) 轉軸1 0 5最遠,對於減小慣性矩的功勞最大。 再者,既知的機器常使用又重又長之模,而此間所用 者與胚料等長,亦有肋於慣性矩之減小。 慣性矩小了,故可用具有高産率的伺服馬逹直接驅動 之。 以上所述僅為說明本發明之機器可以如何構作,其圖 示及細節均可在無違本發明精神之下加以變化,自不在 話下。 (請先閲讀背而之注意事項^.填窍本頁) 裝. 訂 線. 經濟部屮央標準局员工消t合作杜印5i -25 - 本紙張尺度遑用中《國家楳準(CNS) T4規格(210X297公:it) 81. 4.〗0,000張(H>£ 02400 Λ 6 Π 6 Co-production of Beigong Consumer Goods, Bureau of Standards, Ministry of Economic Affairs Co., Ltd. Du Printing 5. Description of the invention (1) The present invention is about a method and device for manufacturing screws, rivets or the like, one of which is Jin Yi The wire is sent to a movable cutting bush at a receiving position through a fixed cutting bush, and then the movable cutting bush is moved away from the receiving position by crossing the direction of the metal wire axis on the real k A blank material is released from the line. The invention includes a method and a device for manufacturing an elongated object, which has a protrusion at one end and a pointed shape at the other end, wherein a blank is placed in a through-type mold, followed by a tool against the head end Under pressure, the other end of the mold is held by a jack. The invention also relates to a method and a device for ejecting a long blank from a through-type die, in which one end of the blank has been formed by a tool, and a push rod or pin extends from the other end Push it. The invention further relates to a method of forming a blank in a holding mold with a 1% through hole into an elongated blank, which includes pressing a tool against one end of the blank to apply an axial pressure. The manufacturing of screws and other objects is known by the upsetting process, in which the blank is placed in a mold, and one end of the blank is formed with a punch or a tool. Before being placed in a similar mold, the blank can be cut from a metal strand, for example. The typical method is called the cutting method. The method is to move a line of material through a cutting bush and move it into a cutting tool. As long as the tool is traversed in the direction of the longitudinal axis of the line, a piece of blank material can be cut from the line. These cutting tools are often open 1Γ, so this method is also called open cutting method. -3-(Please read the note ^ " item first; | write this page) Binding · Order _ Line-This paper is widely used in the "National Standards (CNS) specifications (210X297 public; it) 81. 4 ·] 0,000 sheets (Η) 202400 Λ 6 II 6 V. Description of invention (2 Ministry of Economic Affairs + Central Bureau of CXC CX industrial and consumer cooperation du printing. Interceptor. This one.—. … The embryo is complicated. In addition to the material, the former position of the situation, there is another mechanism in addition to the liner, and the liner is cut off. This is because after the extra step is issued, a punch of the blank can be moved to a position outside the chess by the transport mechanism. With the addition of a punch, the blank can be moved into the mold to implement a top-row forging rough mold. At the end, by means of a bottom stop, for example, in the form of a push pin, the closing material is removed from the cut-off position and inserted into the transport mechanism required by the mold. The cutting tool itself may form part of the transport mechanism. Below, when the punch moves the blank into the mold, the mechanism must be removed from the mold, so the yield is limited. In addition to the complexity of the lotus delivery mechanism, this open technology has the disadvantage of poor embryo quality. Unless there is complicated support in the cutting process to accommodate the wire material in the tool, the uneven quality of the embryo material will It is difficult to control during the molding process. A closed cutting method, the cutting tool has a closed cutting, and the quality of the produced blank is better. This method requires a complicated lotus feeding mechanism and S-push shot pin in the traditional screw machine to remove the blank Launched from the set. Therefore, additional work steps are required, and thus the yield is reduced to provide an advantage, but the closed cut-off is * ^ Zhang Liang. The high quality material, the alignment of the embryo material and the mold reduces the abrasion, avoiding the step of feeding the embryo material into the mold, and the yield is also improved. The advantage of this advantage in the Ming Dynasty is that the blank material released from the wire material and the movable cutting bush enter together into a discharge position, the child can move the blank material part into the mold, and Material pressure. Make use of 4- This paper standard is not used in "« Home Standard (CNS) T4 Regulations (210x25) 7 male; Jt) 81. 4. 10,000 sheets (Η) ih Read the notes beforehand Sun m Ben, Gutter Λ 6 Π 6 2204400. Description of invention (2) In order to cool the flow in the interval between the mold and the movable cut-off cover Make it rough. In the device of the present invention, the movable cutting bush is fixed on a lotus feeding device, and after a section of blank material is released, it can be moved from the cutting position to a position opposite to the die and between the die and the punch . The punch is used to move the blank part into the mold and press the blank to make it thick enough for cold flow in the interval between the mold and the movable cut-off set. When there are at least two movable cut-off sets as described in item 12 of the patent application scope, the two bushes can be simultaneously configured in a cut-out or bearing position and a discharge position relative to the mold It is particularly improved because, on the one hand, when the wire is inserted into one of the cut-off bushes, the blank in the other bush is moving into the die for pre-forging. In a special embodiment defined in item 13 of the patent application scope, a number of movable cutting bushes are arranged on a rotary cutting table, and multiple positions can be set according to the number of bell pepper sets. Due to the rotation of the cutting bush, a blank is released at the cutting position, when the relevant bushing is shifted to the next position (please read the notes beforehand • Matters 4 · Write this page) Ministry of Economic Affairs Central Bureau of Standards B3: Work permits to cooperate with Du Yin ¾, the end of the end of the line is set to be sharp or the end of the end. The end of the profile is a square bar, 1 the nails are made of nails, which is an example of a simple screw system, which is used for difficult materials. Spike-specific embryos are equipped with embryos at the ends of the snails, and the spikes are equal to the entry. When the snail is related to this method, the rotator is made with a square moving cone C. It is also a blunt object attacked by the shape of the tip of the body with the tip of the body, as he has its own shape because of the shape, long self, one kind, the number of the best can be described, and the pointed end is inexplicable. There is a sharp and rational cut end to make it different from the others. The paper is 51-gauge size, and it is made of medium-B 醻 家 样 准 (CNS) 肀 4 specifications (210X29 / male; «:) 81. 4. 10,000 sheets (H) 202400 A 6 η 6 V. Description of the invention (4 Printed by the Ministry of Economic Affairs, Employee and Consumer Cooperatives must be added separately. This nail is placed in the middle of the mold. The contract is given to push the blanks to make the sales work. It is necessary to have an invention between the advance materials, the mold is not smaller than the past, the groove method is more than that, it is considered that the part of the invention uses a relative action on the blank material to enter the top after the tool flows into the tool Workers can be borrowed. Borrow the work system, one out. The transition area in the technique with a large insertion force provides a precision that can be reduced to a small level. It can be difficult to achieve in this way. The head is recessed at the die and the die to form the concave nail head and wedge of the screw. The diameter of the auxiliary tool is smaller than that of the push pin model, and it is smaller in the screw and forms a kind of force. The force applied to the nail and the nail head is regarded as a generator. The first one has a concave, middle. When the head is depressed, the nail is pointed. The finished pin is formed by forming the nail wire. The nail head is unfinished. The screw head is pushed out of the pin head. The shape is weak. The screw is weak. Yu Xiaozhi's push must be bent with the blank material or the deformed material and the nail shank material can be formed into a groove with the same point method as the previous point. The mold shoots the pin at the tip of the nail and breaks. The weak between the material and the nail becomes the tip and the blank, and the tool is good. After the penetration of the spikes in the shape of the transition zone, the penetration of the blank material is completed and used for the narrowest part. The & Γ convenient method is the same. And it can be abraded to reduce f to reinforce. In the past, a well-known method was used to provide a preformed head after the head was sunken, and to produce a stream of material in the billet, with additional material, so that when pressed against the billet, the pressure The excess material is the material from the head to the shank-6- The shank of the screw is pressed down, and the most circular transition zone flows and is shaped I. The first back is 1¾. Note the matter before filling.% This page of the paper size is easy to use a B family quasi (CNS) Ή specification (210X297 public address) 81. 4. 10,000 sheets (Η) Λ 6 Η 6 202400 V. Description of the invention (5) (please read the notes on the back #rewrite this page) to make up. This also means that the force of the tool against the head is smaller than what was originally needed to form the head, which is sufficient. The device of the present invention includes a jack, which has a recessed extension to form a mold. The pressure between the tool and the mold causes the material in the blank to flow, and the additional blank flows down into the recess of the jack. The invention relates to a method and a device for ejecting a long object from a mold. When manufacturing long objects such as screws, it is known that a blank is placed in a mold and one end of the material is formed with one or more tools. The mold is usually a through-channel type. During the forming process, the opposite ends of the mold are often blocked by a bottom or a push pin is used to form the bottom of the mold. After the blank material is processed, a shot rod or pin is moved into the mold from the bottom end, and the blank material is completely pushed out of the mold. The length of the sales pin needs to be substantially the same as the mold or the blank material. However, the required thrust is large, so there is a risk of bending or breaking the long pin, which often occurs in existing machines. So far, this problem is often tried to solve by increasing lubrication to reduce the required thrust. So there is the purpose of using phosphate to lubricate the blank -----------------------------. . . . It is time-consuming and expensive, and will cause environmental problems. This lubrication also makes the embryo — ---------------- · ·… 'The material is formed on the head, and when the tool is withdrawn, there is a risk of inadvertently extracting the embryo, causing it to block. Through the passage, the main parts of the machine are seriously injured. Ministry of Economic Affairs, Central Committee of the Central Bureau of C3: Industrial and consumer cooperation Du Yin Du Fu complex with retractable brackets to support long-term sales to prevent it from bending or folding, nothing more than increase manufacturing costs. The present invention provides a method to ensure that the push marketing is free from the risk of buckling, fold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The self-mold injection of blanks can be achieved in a simple way. ···· '—. . . . . . . . -7-81. 4. 10,000 sheets (Η) of this paper size + «β home support standard (CNS) 肀 4 specifications (210X297 mm) 202400 A 6 __Π_6_ V. Description of the invention (b) The introduction of the embryo material in the present invention is based on A relatively short push rod or pin moves the blank a short distance, and then pushes the blank completely with a stick or pin that is substantially the same length as the mold. The push is divided into two steps. First, loosen the blank with a short push pin and push it slightly out of the mold. Because the push pin is short, there are no bends or folds, so the capacity is larger. Once the blank is loosened for this pin, it can be pushed out of the mold with less force, so that the long pin can be used without any risk of folding. As mentioned in item 6 of the patent application scope, a simple control facility can be used to launch the blank. The first push rod or pin moves the blank to a defined distance to approach a control unit to generate a response to the embryo. The signal of the material geometry. The device of the present invention includes a first shorter ejector rod or pin to move the material for a shorter distance, and a second ejector rod or pin to push the blank out of the mold, the second pin It is the same length as the mold. '" In the embodiment described in item 18 of the patent application range, the device also includes a control unit, when the first push rod or pin tends to the control unit a well-defined distance, the control unit reacts to the blank The geometric shape generates a signal. This control unit can implement the measurement control of the blank in a simple manner, because it can determine the choice and selection of the blank based on the signal size. In the special embodiment described in Item 19 of the patent application scope, the Duo Printing Co., Ltd. of the Central Standards Bureau of the Ministry of Economic Affairs of the People's Republic of China applies the control unit shoulder " groove scout, which is used to follow the geometry of the screw head groove (for example: The depth of the groove) to generate a signal. As a result, the geometric characteristics of the screw head groove can be controlled. ~ 8 ~ 81. 4. 10,000 sheets (Η) (please read the precautions before refinishing this page) This paper size is used in the Chinese BB family standard (CNS) T4 specifications (210X297 ;;) 202400 Λ 6 Π 6 V. Description of the invention (7) Cooperative duo printing construction of the quasi-bureau of the Central Economic and Trade Bureau of the Ministry of Economic Affairs. In addition to the problem-solving, the shape is very different from the spontaneous questioning to the foot model. The die edge can be divided into two parts, and if it is not in place, it can be made into a concave material if it is pushed and pushed by the diameter of the diameter. Embryo The shape of the embryo is easily measured outside the groove of the embryo. , Pieces of material for one piece, one piece of material, and a small piece of material. The small embryo will contain the embryo of the mold, including the small amount of material, and the first embryo will describe the embryo. When the material is shaped, the nail is pulled onto it, and the lift is stopped after the engraving-the stopper has the embryo Η and the screw part, so that the amount is measured. Starting from the anti-push push type into the bottom of the work is one of the steps involved; in Quan Xianneng, the small hole bursts into the toilet and completes the bounds of the amount of use: free or with a kind of concave push and plant. The force is small, and the work department is the one to make it to the original multi-time karma method. The stamping die is given to the special one. The middle diameter borrows from the fate to make the way to the subject, when When the pressure-moulding tool is raised, it can be used to pass the shaft, and it can be applied to a piece of material that rolls on the protrusions. Legislative Embryo Sliding in the supply of embryos, the protruding end after the application of the method. / Improve the axis of the run, open the small stagnation, and wear the end. The hair side has the problem of borrowing the salt head in question 1 and is very resistant to the material. The question is that there is a special embryo. The acid is from the process. The embryo has more expectation, and the one is without phosphorus. The law can be relied upon, and the embryo is put into use. The French side distributes this one-gram set uniform hair style dress: the end of the shape is a little bit off, so the local side is colder than the work, and the diameter can be balanced against the 'with shaft j. In this regard, Zuyuan is a tool (please read the notes on the back page of Sun Jiqiao first). This paper uses the Chinese B Family Standard (CNS) Grade 4 (210x29 / mm) 8]. 4. 10,000 sheets (H) 202400 A 6 Π 6 V. Description of the invention (fci) It is best to set an annular circular edge in an annular cavity between the end stop and the oblique openings of the edges facing away from the die hole of the tool. This provides a cost-effective and easy-to-use machine part as described above, forming a radially protruding round edge and giving the blank material the advantage of being pulled out of the wedge inadvertently. Η The present invention is explained in detail with reference to the drawings: Figure 1 is a perspective view of a screw machine, Figure 2 is a cross section of a cutting mechanism, and Figure 3 is a perspective view of a cutting mechanism, (please pay attention to it first Matter # 济 write this page) The Ministry of Economic Affairs, the Central Bureau of Economic Affairs only works to eliminate the cooperation of Du Yin 5i ,, configuration of the situation. The move,, Cheng Momo examples, after the re-applying, one, example injection, to reality, examples of other examples of implementation, push and push, for the implementation of the control of a picture one piece The manufacturing process is different. The process of making a pre-formed embryo is transferred to the process of making a preform. The system of the second industry will sell the machine. Continuous cropping system, slot tip push, push, detect, turn, and thick, thick, control head, head, short, long groove, spin, six-handle, forging, forging, middle-nail screw, one-slot hold, ten bends for six-six screw Take one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one, one by one.图图图图图图图图图图图图图 装 · Binding-Line-This paper is used for the edge of the paper. Β Β 家 橒 准 (CNS) 肀 4 specifications (210X29 / 公 Λ) 81. 4. 10,000 sheets (Η) Λ 6 Β 6 202400 V. Description of the invention (9) (Please read the precautions before writing on this page) Figure 19 is a curve showing the movement and speed of a crank mechanism, figure The twenty model table is controlled by the curve. Figure 21 shows the movement and speed of the model table and the bottom gear without a transition period. Letter 22 is equivalent to Figure 21, but there is a transition period. Insert, Figure 23 is equivalent to Figure 22, but there is no retention period, Figure 24 shows a mold mounted on the mold table, Figure 25 is a section of the mold table equipped with a mold, Figure 26 shows The composition of the mold table. Figure 1 shows an example of a screw machine, which can be applied to the present invention. The machine is mounted on a base plate 1, and generally contains three main parts, namely a tool table 2, a forming mechanism 3 and a crank mechanism 4, which are driven by a motor mounted on the base plate 1. The starting material for manufacturing screw blanks is a cold drawing line 6, which has been drawn when pulling. —. . · 'A lubricant film is applied to its surface. The wire is drawn out by two straightening rods 7 and 8 having wire grooves corresponding to the diameter of the wire through a straightening device 9. The device 9 includes a plurality of straightening units 10, 11, 12 each provided with multiple sticks 13. Pulling rods 7 and 8 move a section of thread 6 through a fixed cutting bushing 14 to enter an assembly-movable cutting bushing 15 on a rotating cutting table, cutting off a section of wire blank from the wire 6, the process will be described in detail later Narrate. The Ministry of Economic Affairs, Central Standards Bureau, Mongwong Co., Ltd. cooperated to print the wire blank and then moved it into a mold 16 installed in a rotating mold table 17. The mold table has five molds that can rotate between five positions and can also be used as a shaft To move. In a specific position of the die table 17, for example, a movable cutting bush in the cutting table 15 just faces the mold 16. Relative to other molds on the mold table -1 1-This paper size is used in the HB Home Standard (CNS) A 4 specification (210X297 male dragon) 81. 4. 10,000 sheets (H) 202400 Λ 6 Π 6 Employee's consumption cooperation of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs, du printing 5. Description of the invention (10), there are also tools to align with the mold, which forms the blanks placed in the mold For the embryo. Forming is that the die table 17 moves axially to the tool in a working stroke ~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When it is executed, the die table 17 is retracted again, rotated to the next position, and the process of entering G is repeated. The rotation of the die 7 can be made by a motor 18 designed for this purpose, and its axial movement is provided by the aforementioned motor 5 driving the crank mechanism 4. The transmission between the motor 5 and the crank 4 is achieved by the pulley 19 and the belt 20. ________. 1. The ± pulleys 21 and 22 are connected to a motor (not shown), and the tool table 2 can be moved toward or away from the die table 17 as a whole. The tool table 2 is guided by a slide bar 23 under the table and a corresponding slide bar on the table (not visible in the figure), and is adjusted to a correct position. When the tool or die table needs to be replaced, the tool table can also be moved away from the die table 17. The various components or procedures on board are detailed later. Figures 2 and 3 show the cutting and pre-forging procedures. Figure 2 is a section of the component, and Figure 3 is a perspective. The line 6 advances through the fixed cutting bushing 14 into a movable cutting bushing 24 installed in the rotating cutting table 15, the cutting table 15 has multiple movable cutting bushes 24, 25. The wire 6 is moved forward by a correct length, and the turntable 15 rotates to make a section of blank material cut off from the wire 6. When the turntable 15 rotates again, the movable cutting bush is moved forward to a position relative to a mold 16. As shown in the bush 25, the bismuth embryo released from the cutting is 26. ______. . When the movable cutting bush reaches this position, a punch 27 moves toward the bush to push the blank 26 out of the movable cutting bush 24 into the die 16, until the blank 26 hits a bottom at the other end of the die 16. Block 2 8. However, when Chong Zi held his action -1 2- (please read the back first and pay attention to this item # 婿 写 此 页) Binding-Order _ line. The size of this paper is not in the middle of the B Η home sample standard (CNS) A 4 rules (210X297 male dragon) 81. 4. 10,000 sheets (Η) Λ 6 Ιϊ 6 ^ 02400 V. Description of the invention (11), the blank 2 6 is subjected to pre-u P set or pre-formed in the mold 16 and movable The cavity between the bushings 25 is cut off. The punch also acts as a pre-forged thick pin while the movable cutting bushing serves as a pre-forged thick bushing. What is described here is the application of a so-called closed cut method. The fixed cutting bush and the movable cutting bush 24 have a hole corresponding to the wire diameter. In traditional scraping or screw machines, the open cutting method is commonly used, in which the fixed cutting bush has a hole, and the movable cutting bush is open, so the wire embryo is only supported in the direction of progress. The quality of the closed-cut blanks used here is better, and the quality of the finished blanks is also better. The two movable cutting bushes 24, 25 shown in the figure are arranged on the rotary cutting table 15 with one relative to the die 16 and the other with respect to the fixed cutting bush 14. However, it is advantageous to install several more cutting bushes in the turntable 15, and the rotation angle of each cutting is smaller. For example, when four movable bushes are used, the cut wire blank can be positioned relative to the punch or pre-forging pin and the die 16 after cutting the turntable 15 to rotate a second angle. The steps of the pre-forging process are clearly visible in Figure 4. As mentioned above, the die 16 mounted on the die table 17 and its associated bottom stop 28 move along the axis direction of the die. On the other hand, the movable cutting bush 25 cannot be moved in the axial direction. Figure 4A shows the situation just at the beginning of the pre-forging. The pre-forging pin 27 pushes the wire blank 26 out of the bush 25 into the die 16 so that the blank 26 reaches the bottom stop 28 immediately before the die 16 contacts the pre-forging bush 25 at the turning point. The hole of the pre-forged bush at the end of the bush 25 facing the die 16 is provided with an enlarged portion 29. There is also a corresponding -1 3 in the mold 19-This paper is used in the "Sleepy Home Tenon (CNS) A 4 specification (210X29 / mm) (please read the back and the precautions ## write to this page) -Line. Printed by Employee Consumers #Cooperatives, Bureau of Standards, Ministry of Economic Affairs 81. 4. 10,000 sheets (H) A 6 Π 6 202400 V. Description of the invention (12) The enlarged portion 30, these recesses facilitate the formation of the head on the wire blank 26. (Please read the back-end notes first # 壻 write this page) The shape of these recesses. The purpose is to make the free segment of the wire embryo 26 as small as possible than the wire diameter d. The pre-forging pin 27 is controlled so that after the die 16 starts to move away from the bush 25 again, the pre-forging can still be held. In this way, when the diameter of the preform is increased, the height of the pre-forging is increased. The volume of the preform material must be increased without the instability of the preform, and the forging-to-roughness ratio is not limited by the process. The so-called upsetting ratio is obtained by dividing the head end wire length by the wire diameter. Figure 4B shows the situation at the end of the pre-forging roughing program. The height of the preformed head is L and the diameter is D. In addition to the relatively large forging thickness, this method can also reduce the load on the pre-forging pins. Fig. 5 shows another embodiment, for example, a movable bottom block which can be pushed to the pin 3 1 relative to the mold 16 is used to replace the bottom block 28, so that the control of the program can be better. In order to make the procedure in Fig. 4 better, the movement of the pre-forging pin 27 relative to the die 16 must be controlled by JD M precision bending. Figure 6 is an illustrative example. _. The side of the group shows the key components mentioned above, the die 16 and the bottom stop 28 are moving away from the bush 25, so that the spare embryo can form a head 32, and the punch or pre-forging pin 27 is still in the direction of 16 Press away. At the end of the pre-forged pin 27 is a stick 33, with a curved path, one. . . . . . 3 4 contacts. The labyrinth 34 rotates around the rotating shaft 35, so that the upset pin 27 can be Sf __ ------------. . . . . . Get the lotus move you want. Printed by the Zhengong Consumer Cooperative of the Central Bureau of the Ministry of Economic Affairs. Figure 7 illustrates the provision of this kind of lotus movement. The reciprocating lotus movement of the mold 16 borrows a horse _____________. . . . . . -~ -------- 37 is provided with a belt 38 driving a crank mechanism 36. Pre-forging pin 27 is borrowed another _____. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A motor 39 is provided via the S-belt 40 to drive the labyrinth 34, so that the "Ilf" movement is transmitted to the pre-forging pin 27 via the stick 3 3. -14- 81. 4. 丨 0,000 sheets (H) The ft scale of this paper uses the Chinese Ming Dynasty chess quasi (CNS) A 4 specifications (210X297 male dragon) 2024G0 A 6 Π 6 5. Description of the invention (13) Figure 8 shows that the two lotus movements can also be shared The Ma 41 controls it. This horse drives the crank mechanism 36 through a belt 42 to transmit the lotus motion to the mold 16. The same motor borrows another belt 43 to drive the labyrinth 34, and transmits the lotus motion to the pre-forging pin 27 via the stick 33. This pre-roughening procedure can be shaped here. When it ends, the die table 17 is backed up and can be turned. In the embodiment of the rotatable die table 17 shown in FIG. 1, the die table rotates 72 at a time to make a The new model is moved forward to the location of the liner printed by the Cooperative Society of the Ministry of Economic Affairs. When the or pre-forged lining is further advanced in the example of Fig. 9, it is the second just completed. The embryo material is in the state of the period. Figure 10 shows the generation of a blank, and it moves from one to one, which is called the first pre-completion to a new position. There are five molds 16 on the table to move forward to a new one relative to a movable cut. The above procedure is to remove the blanks at other mold positions, and the mold table 17 that is still here is moved to the tool again. Repeat the process at the table at 2 o'clock, and place in each mold. This shows that the pre-forging procedure followed by pre-forming is forming. Figure IX A shows its beginning, and IX B is its situation. In Figure A, a blank is placed and moved toward a tool 47. The tool 47 rests The mold 45 placed in the mold table 17 follows the table work 44 when the head of the mold 44 touches the tool 47, the shape is determined. Fig. 9B shows the blank 44 whose 49 moves away from the groove at the third position of the mold together with the mold 45 and the bottom stop 46. The blank 49 is placed in a mold 50 tool 52. Tool 52 has a groove convex -15-This paper standard uses the national B standard (CNS) Ή specification (210X297 male dragon). Read the meaning of the first thing. Matter # Fill in.% This program is called a model here. 45, with a bottom in the tool table direction, the head of the off-tool tool has been formed on the tool 47 〇 forming procedure 2, such as with 47 shifting recess 48 shaped as a blank 49, the screw head, with the same base 51-5 3 to 4 in the embryo 4 9 head 81. 4, 10,000 sheets (Η) ^ 〇24〇〇 Λ 6 η 6 Ministry of Economic Affairs Central Bureau of Prediction s: industrial and consumer cooperation Du Yin 51 V. Invention description (14) A groove was formed. Figure A shows the start of the program, and B shows the end of the situation, the blank 54 is already a grooved blank. Many types of blanks have so-called pointed ones, for example, a shape such as a truncated cone is formed at the end opposite to the head. Figure 11 illustrates how to create the tip while forming the screw head groove. Figure 11 is similar to Figure 10A, a bottom file 55 is provided with a truncated cone-shaped recess 56, The through aperture of the self-mode 50 extends. The head of the blank 49 has been formed in the previous preforming process, and after completion, the screw head has more than the required size. When the groove protrusion 53 hits the head of the blank 49, the extra material is pressed down through the shank of the blank, the material flows along its full length, and is extruded into the frustoconical recess 56 of the bottom stop 55 Ο In this way, various types of tips can be installed, which vary according to the shape of the recess 56. Especially worth mentioning is the tip of the half-ball sphere, which must be done in the past with the procedure of sub-i. The method used here is simple, and the material flows along the embryo handle to minimize the load of the tool 52, and the tolerance of the finished product is small. This method can also be used for the manufacture of non-tip screws. In this case, the recess 56 can be cylindrical, and the aperture of the die 50 is the same size. When the groove protrusion 53 makes a groove in the head of the blank, the bottom stop only slightly recedes from the mold. The material flowing down through the handle of the embryo is what happened in the transition zone between the head of the embryo and the handle. This section is quite interesting. This is because it is found that this flow is sufficient to reinforce the weaknesses in the traditional screw transition zone. A certain type of tip may be made in two steps. If yes, -1 6-(please M) read the background and pay attention to the item #revise this page) Binding-Order · Thread · This paper standard is free to use the Chinese National I * Standard (CNS) Ή Regulations (210x297 male dragon ) 8】. 4. 10,000 sheets (Η) V. Description of the invention (15) The formation of the second pre-formation step in the bottom stop 4 6 has been mentioned before. For example, the position may be shown in Figure 1. Λ 6 Π 6 The employees of the quasi-bureau urged that the cooperation of Du Printing could be divided into five steps, phase piece 57, moving towards the die to the die section, and doing a good job in the die hole. Figure X 58 Push pin 6 2 is about to move positively to the mold 58 to push a position into two values when the mold is in. In the definition of 58, the introduction of the promotion of the sale of bending, folding three show embryos-carrying strategy and model 58. Out. The first-stage use piece can be used in a machine that takes as long as necessary, and the fourth step in the last step is to push the bottom pin 60 of the front edge of the distance. Bend or mold the embryo outside the mold, or dent. The third model forms the embryo in the three-valued model, and the two-valued model works. position. It can be seen that when the embryo is pushed out in the past, it needs to be broken and the base is actually formed in the first position of the screw embryo. However, the shape of the only piece can be used flexibly in three positions Eli Shigong. The table 17 has five molds, so each mold can be used to push the embryo. The push is shown in Figure 12. The first step of this push is shown at the top of the figure. There is a embryo in the mold 58. A bottom stop 59 carries a short push pin 60, and the bottom 57 carrying the short push pin 60 is loosened, and from the procedure in the mold 58, the blank 57 norm requires a lot of effort. If the embryo wants a push of the same length as the mold. The short pin 60 can be released from the mold vigorously without the help of the stop 59. A set of fasteners has been introduced to shoot the pin. The part 57 that releases the embryo lubrication is completely self-molded in the fifth and final position of the mold. The bottom stop 6] pushes the piece out of the mold. Push 58 or embryo 57 equal length. The top of the picture shows the bottom stop 61 and the long pin 62. The bottom of the picture shows the bottom stop 61 and the long pin 62. The blank 57 has been completely removed from the blank 57 in a position before the wedge. The short push 60 60- This paper size is not in use "Β 家 榣 准 (CNS) 1Μ specification (210X297 public;« :) 81. 4. 10,000 sheets (Η) First read the notes on the back ~ item before writing the binding line A 6 Π 6 V. Description of the invention (lb) Released, it is now loosely placed in the mold, only moderate force can fully push the piece, The long pin 62 does not bend or fold. t. . ϋ Both the Ji f 60 and the long push shot 62 can have the same diameter as the embryo 57. As explained earlier in the drawing, the blank 57 can form an arbitrary tip by the depression in the bottom file 55. In the past, these tips had to take advantage of the restraint of the mold itself, and the push pin could only have a diameter equivalent to the narrowest part of the mold. As shown in FIG. 12, since the short push shot 60 pushes the blank 57 out of the mold by a well-defined distance, this can be used to control the generated blank. Figure 14 illustrates this effect. Fig. 14 is similar to Fig. 12, except that a control cone 64 is arranged at a carefully planned distance from the mold 58 to form a groove scout 63. The scout 63 is connected to an electronic device by a connecting wire 65, and can handle the multiples issued by the groove scout 63. The bottom of the figure shows that the short push pin 60 has pushed the blank 57 out of the mold 58, and the blank is in contact with the control cone 64. If the groove protrusion 53 used to make the screw head groove is damaged, the groove formed may be too small , Then the blank 57 will apply pressure to the control cone 64. This situation was recorded by the trench reconnaissance device, and the signal was transmitted from the connection line 65 to a control element. Here, the geometry of the embryos produced can be controlled. Du Printing by Employee Consumer Cooperation of the Bureau of Standards of the Ministry of Economic Affairs. Since the embryo has been introduced from the mold, it is also possible to control the height or diameter of the head in addition to the groove. Furthermore, the distance between the die and the tool table can be detected, and the signal of the scout 6 3 can also be used to adjust the tool. The machine starts in a cold state because the machine -1 8 _ 81. 4. 10,000 sheets (H) (please read the back-end precautions # 冀 write this page) This paper is used in the "National Standard (CNS) T4 specifications (210X297;": ") Λ 6 Π 6 ^ 〇24 〇Ⅴ. In the process of invention (17), the machine parts are gradually heated, and the parts expand at the same time due to heat. This expansion can be optimized by adjusting the position between the tool and the die in the die table 17. This can be done. As explained earlier in Figure 1, the entire tool table 2 can be replaced. This replacement is implemented because the control signal of the scout 63 is returned, regardless of the thermal expansion of the machine. Guanyu, better uniformity of the product is available. The groove scout shown is only one of many control measures possible for the resulting blank. There are many possibilities for the placement of other geometric characteristics of the product, and the ways of them vary. For example, the laser is used for measurement, so the reconnaissance device does not need to be in contact with the produced object at all. For example, using the method shown in Figure 10 above to create a groove in the head of the blank, that is, the groove forming tool may inadvertently pull the blank out of the mold. This section can be prevented by the method shown in Figure 15. During this time, a blank 66 is placed in a mold 67 with a bottom stop 68. The embryo has a head 69 at one end, and a small holding flange 70 can be seen at the opposite end. The protrusion line is formed in an expansion gap behind the through hole of the mold. In the pre-forging roughing procedure described in Figure 4, the material is also pressed out of this expansion gap to form a green. The small protrusions on this embryo, as long as it can play the embryo, avoid being inadvertently The function of pulling out the mold is not necessary, and it does not need to be spread around. Because it is very small, when the rear embryo is pushed out by the push pin, it can be deformed in time without hindering the ejection of the mold. Fig. 16 shows the formation of the reciprocating movement of the die base 17 and its associated bottom stop. As previously mentioned in Fig. 1, this axial movement is provided by a motor 5, and the power is transmitted via belts 19, 20 and a crank mechanism 4. Figure 16 shows this in detail-19-This Paper "Standard Chinese National Standards (CNS) (210X297mm) (please read the notes to the back ^ * 项 # 务 write this page) The Central Bureau of Accreditation only printed 5i 81. 4. ) 0,000¾ (H) Λ β Π 6 202400 V. Description of the invention (1β) The structure of a mechanism. (Please read the back first and pay attention to the item #price write this page) As mentioned, the belt 20 drives a crank 71 to rotate around the rotating shaft 72. A continuous guard 73, one end of which is mounted on the crank 71, and the other end is connected to a holder 74. The holder 74 is connected to the two wedges 77 and 78 via the two rods 75 and 76. When the crank 71 rotates, the connecting rod 73 is transformed into the reciprocating motion of the holder. The wedges 77 and 78 connected via the rods 75 and 76 are also the same Can go back and forth. There are many small sticks 8 1, 8 and 2 between the wedges 77 and 78 and the guide rails 79 and 80, and the friction due to the reciprocating motion is extremely small. Between the wedges 77 and 78, there is a bearing block 83 interposed, and the bearing block 83 can only perform the lateral lotus movement sandwiching the stroke of the wedge, because the stick groups 84 and 85 are arranged between the bearing block and the guide rails 86, 87, The friction of lotus movement is also very small. There are many sticks 88 between the block and the wedge 77, and sticks 89 between the block and the wedge 78. When the wedges 77 and 78 move to the left of the figure, the bearing block 83 moves downward because it can only move laterally. Similarly, when the wedges 77, 78 move to the right, the block 83 moves upward. Therefore, the bearing block 83 reciprocates in the lateral direction as the wedge lotus moves. The selection of the wedge angle in the figure aims to make the bearing block smaller than the wedge. The block 83 is connected to the die base 17 and its associated bottom stop via connecting members (not shown), respectively. The Ministry of Economic Affairs, Ministry of Economic Affairs, Bureau of Industry and Commerce, cooperated with Du Yin 5i, so that the die table 17 can perform a short reciprocating lotus movement, and at the same time, it can exert force when forming the embryo in the mold. Based on the selected wedge angle in the figure, the wedge and the crank mechanism can perform larger movements and require less force, so the size of the crank mechanism can be smaller than in the past. The sticks 81, 82, 84, 85, 88, 89 in Fig. 16 are intended to reduce the friction between the parts, and other shapes such as spherical ones are also necessary. Figure 17--20-8]. 4. 丨 0,000 sheets (H) This paper uses the Chinese National Standard (CNS) 4 rules (2 丨 0X29 / male dragon) Λ 6 Π 6 202400 V. Description of the invention (1 is shown as a sliding guide. The sliding guides 90, 91 are used to reduce the friction between the wedge 77, 78 and the guide rails 79, 80, and the sliding guides 92, 93 are used to reduce the friction between the bearing block 83 and the guide rails 86, 87. Finally, the sliding guide 94 95 is used to reduce the friction between the bearing block 83 and the wedges 77, 78. It is important that the higher the productivity of this type of machine, the better, and the lower the speed of the mold at the beginning of actual forming, the better. By the above The use of the wedge mechanism can realize these expectations. A well-selected wedge angle can make the wedge block, that is, the die table have a smaller stroke. Furthermore, in this type of movement, the velocity of the die table close to its final position is much Not the same, it is explained in the eighteenth and nineteenth figures. Figure 18 is a schematic diagram of a crank mechanism. The crank rotates around a rotation axis C. At one end of the crank has a length a connected to the center of the rotation axis r The rotation of the crank causes the other end P of the connecting rod to reciprocate on the horizontal line. The distance from the center C of the shaft to the figure P is JI. It can be seen at the top of figure 19. When the crank rotates at a constant speed, the distance Λ is a function of time. If the length a is much larger than the distance r, the point P is a pure sinusoidal movement, as in the first (please read the back and forth notes # > r writes this page) Central Sample Bureau of the Ministry of Economic Affairs C3: The connection of the printed Qu poles of the industrial and consumer cooperatives. The twisted map, the line at the top of the top is r after the top 2 The bottom tune is the line of the i ist, etc. It® Nine Shows a +? RBto Tenth chords in the picture " The number of pictures is too positive. The ia is like. The letter tends to stop even if there are fewer κί face speeds.杻 卽 MP is another lesser way and the large line is half D. The bit rate r is more than 20 degrees slower, the rotation is 1 slower and the end point a is less than r = for one P if the crossing point a / special-. The value P shows Close to the following shows, the line of the line joint Γ lower curve pole love line is one more than the last P kind of song a love one, two. The other end shows this paper scale side is used Zhongming B Jiayu standard (CNS ) A 4 gauge failure (210X297 mm) 81. 4. 10,000 sheets (H) Λ 6 η 6 202400 V. Description of the invention (20) Here, Ρ ·· ώ is approaching one extreme at a lower speed and approaching the other extreme at a higher speed, which is more clearly visible. To obtain the lowest working rate at a given production rate, the die table is connected with blocks 83, so that the in-mold blanks are formed when the die table approaches one of the extremes at the lowest speed. As mentioned above, the die table 17 and its associated bottom stop become a common unit during the forming stage, move toward the tool, and then leave again. However, in the relative extreme position, the die table must be separated from the bottom stop, so that the die table can be turned to a new position. This section can be achieved by installing a stop device that prevents the die table from reaching its final position with the bottom stop. However, it will produce a lot of ridge sounds and the mold table will be greatly abraded, partly due to the mold table when it touches the stop device, and partly because of the bottom table when it comes back to the mold table. This problem can be solved by inserting a transition period. The die table reduces the speed before it hits the stop, and accelerates before it is hit by the bottom gears. Fig. 20 shows how to achieve this goal by means of a cam device 96. In FIG. 20A, the die table 17 is in contact with a tool such as 98 at an extreme position. As can be seen in the figure, a bottom stop 97 is in contact with the opposite end of the die table 17. The cam device 96 is provided with a labyrinth 100 and moves along the axis transverse to the stroke of the die table. The arrow in the drawing shows that the die table 17 contacts the tool 98 and then moves away in the direction of the arrow, and the cam device 96 moves upward. As can be seen in the figure, the cam 96 has a labyrinth of 100, and a stick 99 is mounted on the die table. Fig. 20B shows that the die table 17 together with the bottom stop 97 has been moved away from the tool 98 and it will encounter the cam device 96 which is following the ascent of the mine. In Figure C, stick 99 has touched labyrinth 100. The shape of the labyrinth 100 is matched with the speed of the cam device 96 -22-This paper size A is used in the BS Jiayu standard (CNS) T4 specification (210X207 male dragon) 81. 4. 10,000¾ (H) (please read the back-to-back note—item #stage hoops page) Installation · Line · Ministry of Economic Affairs, Bureau of Standards E3: Industrial and consumer cooperation Du Yin 5i 〇〇24〇〇Λ 6 II 6 Ministry of Economic Affairs Printed by the Central Authorities Bureau employee cooperative. V. Description of invention (21) The die table 17 was held at a constant speed just after contacting the roller 9 9 and the curved path 1000, and then live. As can be seen in the figure, the base stop 97 has succeeded in its actions and no longer contacts the die table. Figure 20, D shows the situation when in the extreme position, during which the die table 17 and the bottom stop 97 are both withdrawn from the tool. At this time, the die table 17 is separated from the bottom stop 97 and can be turned to a new position. Then the program proceeds in the opposite direction. The bottom stop 90 is moved toward the die table 17, and the die table 17 accelerates at the same time. This is because the cam 100 cooperates with the roller 99, and the cam device 96 moves downward at this time. Due to the shape of the labyrinth 100, when the die table 17 is hit by the bottom stop 97, it reaches all speeds at that time. Figures 21, 22 and 23 show the three different motions and speeds of the wedge 17 and bottom stop 97, respectively. The diagrams on the top show the movement of the lotus, which is illustrated by the distance A from the tool. The lotus movement of the bottom gear 97 is shown by a thin line, and the lotus movement of the die 17 is shown by a thick line. The speeds (V) shown below are thin lines for the bottom gear and thick lines for the die table. Figure 21 shows the situation without a transition period. The die 17 only hits a stop device on the way out of the tool, and then is hit by the bottom stop on the way to the tool. The lotus movement of the bottom block is represented by a pure sine curve here. As mentioned above, this is true only when the length of the connecting rod used is longer than the crank size. The correct curve is shown in Figure 19. The half-time model is in the indwelling position and can be rotated, while the bottom stop holds a harmonious lotus to its final position and then returns. In Fig. 22, a transition period is inserted between the working period in which the die table 17 and the bottom stop 97 move together and the retention period in which the wedge table is stationary. -23- (Please read back to note f and then this page) Binding · Threading · This paper is used for BB family tree pregnancy (CNS) T4 regulations (210X297;; :) 81. 4. 10,000¾ (H) Λ 6 II 6 c〇24〇〇 V. Description of the invention (22) (Please read the notes on the back then read this page) Figure 23 shows the transition period is very long, The case where the retention period is so short that it is zero. This situation has an advantage, the mold table 17 also performs harmonious lotus motion, so it may be subjected to the minimum force in the axial direction. Fig. 24 is a cross-sectional view showing a die 102 installed in a die table 101. The ring die 102 has a tape 103, which may be a dysprosium tape wound around a cylindrical core or a cylindrical insert. The core can be made of hard gold, and the mold 102 itself is not necessary. When the stopper 102 receives a huge compressive force in the axial direction, the winding belt 103 absorbs the outward force to bind the die 102. Figure 25 shows a partial section through the die table 101, where it can be seen more clearly why the die 102 is installed in the die table 101. The mold 102 here is shaped like a hammer, and is installed in a bushing 104. The inner mask of the sleeve has a taper corresponding to the mold. The bushing 104 is wound around the tape 103, and a suitable hole is formed in the die table 101. This structure has an advantage, because the mold 102 is tapered and can easily be pressed out of the bushing 104 and replaced. The new mold can be pressed into the tapered bushing 104 to ensure that it is properly secured. The advantage of using a hard metal mold as this bundle is that the mold and the bundle can have a small cross-section, which means that the mold on the mold table can be placed closer to the rotation axis of the mold table, with ribs on it The reduction of the moment of inertia. Figure 26 shows an example of a die set 101, with five die sets on the stage, all of which are printed and bound by the above-mentioned winding tape. For high productivity, the moment of inertia must be as small as possible. Partly because the mold is bound by the winding belt, the volume is not large; in addition, the mold can be arranged close to the wedge table rotating shaft 105 to achieve this purpose. The recess 106 is provided between the wedges, which can further reduce the moment of inertia. So the die table becomes lilac leaf shape, the material of the concave is dug away, the distance is -24- the size of this paper is not the same as China National Standard (CNS) T4 specification (210X297 male dragon) 81. 4. 丨 0,000 sheets (H) Λ 6 Π 6 _ V. Description of the invention (2 3) The rotating shaft 1 0 5 is the farthest, and has the greatest contribution to reducing the moment of inertia. In addition, the known machines often use heavy and long molds, and the same length as the blanks used here also has the advantage of reducing the moment of inertia. The moment of inertia is small, so it can be directly driven by a servo horse with high productivity. The above description is only for explaining how the machine of the present invention can be constructed, and its illustrations and details can be changed without departing from the spirit of the present invention. (Please read the notes on the back ^. (Fill this page) Install. Book line. Employees of the Ministry of Economic Affairs, Bureau of Standards and Standardization, cooperation and cooperation Duyin 5i -25-This paper is used in the "National Standard (CNS) T4 specification (210X297 public: it) 81. 4. 〗 0,000 sheets (H >