TW202314877A - Substrate holder, bonding system, and bonding method capable of stably bonding semiconductor chips to individual substrates - Google Patents
Substrate holder, bonding system, and bonding method capable of stably bonding semiconductor chips to individual substrates Download PDFInfo
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本發明是有關一種保持單片基板的基板保持具、包含基板保持具及接合裝置的接合系統、以及接合系統中的接合方法。The present invention relates to a substrate holder holding a single substrate, a bonding system including the substrate holder and a bonding device, and a bonding method in the bonding system.
關於半導體晶片的接合,大多情況下於排列有多個供接合半導體晶片的接合區域的、多倒角基板的各接合區域之上,逐漸依序接合半導體晶片。然而,於接合後無法將基板切割(dicing)的情形、或如多層印刷基板般結構複雜而良率差的情形時,可使用下述方法,即:自多倒角基板切出單片基板,排列載置於托盤(palette)之上,搬送至接合裝置的平台,將各單片基板吸附固定於設於平台的凸部之上,於其上依序接合半導體晶片(例如參照專利文獻1)。In the bonding of semiconductor wafers, in many cases, semiconductor wafers are sequentially bonded on each bonding region of a multi-chamfered substrate in which a plurality of bonding regions for bonding semiconductor wafers are arranged. However, when the substrate cannot be diced after bonding, or when the structure is complex and the yield is poor such as a multi-layer printed substrate, the following method can be used, that is, a single substrate is cut out from a multi-chamfered substrate, Arrange and place on the pallet (palette), transport to the platform of the bonding device, absorb and fix each single substrate on the convex part provided on the platform, and sequentially bond semiconductor wafers thereon (for example, refer to Patent Document 1) .
另一方面,近年來可使用下述金焊料熔融接合,即:於電子零件的多個電極成形金凸塊,於基板的多個銅電極的表面設置薄的焊料皮膜,將多個金凸塊的金與多個銅電極表面的焊料同時熱熔融接合(例如參照專利文獻2)。 [先前技術文獻] [專利文獻] On the other hand, in recent years, the following gold solder fusion bonding has been used, that is, gold bumps are formed on a plurality of electrodes of electronic components, a thin solder film is provided on the surface of a plurality of copper electrodes of a substrate, and a plurality of gold bumps are bonded together. The gold and the solder on the surface of a plurality of copper electrodes are thermally melted and bonded simultaneously (for example, refer to Patent Document 2). [Prior Art Literature] [Patent Document]
專利文獻1:日本專利特開2000-21932號公報 專利文獻2:日本專利特開2011-254032號公報 Patent Document 1: Japanese Patent Laid-Open No. 2000-21932 Patent Document 2: Japanese Patent Laid-Open No. 2011-254032
[發明所欲解決之課題][Problem to be Solved by the Invention]
再者,於將專利文獻2所記載般的金焊料熔融接合用於半導體晶片對基板的接合的情形時,需要對半導體晶片與基板同時施加熱及按壓荷重。然而,專利文獻1所記載的接合裝置的平台的凸部為了避免與托盤的干擾而較單片基板的大小更小,單片基板以周邊部自凸部向外側伸出的狀態受到支持。此時,如專利文獻1的圖9所記載,於半導體晶片的大小較凸部的大小更小的情形時不成問題。然而,近年來將與單片基板的大小為大致相同大小的半導體晶片接合於單片基板之上的要求逐漸變多。Furthermore, when gold solder fusion bonding as described in Patent Document 2 is used for bonding a semiconductor wafer to a substrate, it is necessary to simultaneously apply heat and a pressing load to the semiconductor wafer and the substrate. However, the convex portion of the stage of the bonding device described in Patent Document 1 is smaller in size than the monolithic substrate in order to avoid interference with the tray, and the monolithic substrate is supported with the peripheral portion protruding outward from the convex portion. In this case, as described in FIG. 9 of Patent Document 1, there is no problem when the size of the semiconductor wafer is smaller than the size of the convex portion. However, in recent years, there have been increasing demands for bonding semiconductor wafers having approximately the same size as the individual substrates to the individual substrates.
此時,專利文獻1所記載的接合裝置中,周緣部的單片基板未由凸部支持,故而有時無法對周緣部的半導體晶片與單片基板充分施加熱及按壓荷重,無法將半導體晶片穩定地接合於單片基板。At this time, in the bonding apparatus described in Patent Document 1, since the individual substrates at the peripheral edge are not supported by the protrusions, heat and pressing load may not be sufficiently applied to the semiconductor wafer at the peripheral edge and the individual substrates, and the semiconductor wafer may not be bonded together. Stably bonded to a single substrate.
因此,本發明的目的在於,將半導體晶片穩定地接合於單片基板之上。 [解決課題之手段] Therefore, an object of the present invention is to stably bond a semiconductor wafer to a single substrate. [Means to solve the problem]
本發明的基板保持具保持供接合半導體晶片的單片基板,且其特徵在於包括:板狀的基座,於上表面載置單片基板,下表面吸附固定於接合裝置的平台的載置面;以及定位構件,設於基座之上,規定載置於基座的上表面的、單片基板的位置。The substrate holder of the present invention holds a single-piece substrate for bonding semiconductor wafers, and is characterized in that it includes: a plate-shaped base, on which the single-piece substrate is placed on the upper surface, and the lower surface is adsorbed and fixed to the loading surface of the platform of the bonding device. ; and a positioning member provided on the base to define the position of the single substrate placed on the upper surface of the base.
藉此,單片基板的整個面由基座的上表面所保持,故而可將與單片基板為大致相同大小的半導體晶片穩定地接合於單片基板。Thereby, since the entire surface of the single substrate is held by the upper surface of the susceptor, a semiconductor wafer having substantially the same size as that of the single substrate can be stably bonded to the single substrate.
本發明的基板保持具中,基座亦可於載置單片基板的區域設有沿厚度方向貫通的貫通孔,貫通孔於下表面吸附固定於接合裝置的平台的載置面時,與設於接合裝置的平台的吸附孔連通。In the substrate holder of the present invention, the base may also be provided with a through hole penetrating in the thickness direction in the area where the single substrate is placed. It communicates with the adsorption hole of the platform of the bonding device.
藉此,可於吸附固定於平台的載置面的、基座的上表面,吸附固定單片基板。Thereby, the single substrate can be sucked and fixed on the upper surface of the base which is sucked and fixed on the loading surface of the platform.
本發明的基板保持具中,基座亦可於上表面載置多個單片基板,於載置各單片基板的各區域分別設有沿厚度方向貫通的多個貫通孔,各貫通孔於下表面吸附固定於接合裝置的平台的載置面時,與設於接合裝置的平台的至少一個吸附孔連通。In the substrate holder of the present invention, the base may also place a plurality of single-piece substrates on the upper surface, and a plurality of through holes penetrating in the thickness direction are respectively provided in each area where each single-piece substrate is placed. When the lower surface is suction-fixed to the mounting surface of the platform of the bonding device, it communicates with at least one suction hole provided on the platform of the bonding device.
藉此,可於吸附固定於平台的載置面的、基座的上表面,同時吸附固定多個單片基板。Thereby, a plurality of single substrates can be adsorbed and fixed at the same time on the upper surface of the base which is adsorbed and fixed on the loading surface of the platform.
本發明的基板保持具中,基座亦可於下表面設有使多個貫通孔連通的槽。In the board|substrate holder of this invention, the base may provide the groove which connects some through-holes in the lower surface.
藉此,可利用設於平台的一個吸附孔將多個貫通孔設為真空,於基座的上表面同時吸附固定多個各單片基板。Thereby, a plurality of through-holes can be vacuumed by using one adsorption hole provided on the platform, and a plurality of individual substrates can be simultaneously adsorbed and fixed on the upper surface of the susceptor.
本發明的基板保持具中,基座亦可為,上表面的上平面度值及下表面的下平面度值為基準平面度值以下,且厚度的偏差為基準偏差以下。In the substrate holder according to the present invention, the base may have an upper flatness value of the upper surface and a lower flatness value of the lower surface not more than a reference flatness value, and a variation in thickness may be not more than a reference variation.
藉此,基座於吸附固定於平台的載置面時,上表面的平面度值與平台的載置面的載置平面度值同等,能以與對平台的載置面直接吸附固定單片基板的情形相同的水平度將單片基板保持於基座之上。In this way, when the base is adsorbed and fixed on the loading surface of the platform, the flatness value of the upper surface is equal to the flatness value of the loading surface of the platform, and can be directly adsorbed and fixed to the loading surface of the platform. The same levelness as in the case of the substrate holds the monolithic substrate above the susceptor.
本發明的基板保持具中,定位構件亦可為形成有供嵌入單片基板的至少一個開口的、板狀構件,以開口構成規定單片基板的載置位置的凹部的方式重合於基座之上。In the substrate holder of the present invention, the positioning member may be a plate-like member formed with at least one opening for inserting the single-piece substrate, and is superimposed on the base in such a manner that the opening constitutes a recess for specifying the mounting position of the single-piece substrate. superior.
藉由如此般設為使定位構件與基座為不同構件並重合於基座之上的結構,從而無需對基座進行規定單片基板的位置的、凹部的加工。藉此,基座的加工變簡單,並且可減小基座的平面度值。By adopting the structure in which the positioning member and the base are separate members and superimposed on the base, it is unnecessary to process the concave portion of the base to define the position of the individual substrates. Thereby, the processing of the base is simplified, and the flatness value of the base can be reduced.
本發明的基板保持具中,基座亦可為上表面及下表面經研磨的陶瓷構件,且定位構件為金屬製。In the substrate holder of the present invention, the base may be a ceramic member whose upper surface and lower surface are ground, and the positioning member may be made of metal.
藉此,可減小基座的上表面及下表面的平面度值並且可減小厚度的偏差。另外,藉由將平面度值並無限制的定位構件設為價廉的金屬製,從而加工變容易,可實現成本的降低。Thereby, the flatness value of the upper surface and the lower surface of the base can be reduced and the variation in thickness can be reduced. In addition, by making the positioning member whose flatness value is not limited to an inexpensive metal, processing is facilitated and cost reduction can be achieved.
本發明的接合系統包括:接合裝置,將半導體晶片接合於單片基板;以及基板保持具,保持單片基板,且所述接合系統的特徵在於,接合裝置包括:平台,於載置面之上吸附固定基板保持具,基板保持具包括:板狀的基座,於上表面載置單片基板,下表面吸附固定於平台的載置面;以及定位構件,設於基座之上,規定載置於基座的上表面的、單片基板的位置。The bonding system of the present invention includes: a bonding device for bonding a semiconductor wafer to a single substrate; and a substrate holder for holding a single substrate, and the bonding system is characterized in that the bonding device includes: a platform on a mounting surface Adsorption fixed substrate holder, the substrate holder includes: a plate-shaped base, a single substrate is placed on the upper surface, and the lower surface is adsorbed and fixed on the loading surface of the platform; The location of the monolithic substrate placed on the upper surface of the susceptor.
如此,以基座的上表面來保持單片基板的整個面,故而可將與單片基板為大致相同大小的半導體晶片穩定地接合於單片基板。In this way, since the entire surface of the monolithic substrate is held by the upper surface of the susceptor, a semiconductor wafer having substantially the same size as that of the monolithic substrate can be stably bonded to the monolithic substrate.
本發明的接合系統中,平台亦可包括吸附孔,基座於載置單片基板的區域設有沿厚度方向貫通的貫通孔,貫通孔於下表面吸附固定於載置面之上時,與設於平台的吸附孔連通,將單片基板吸附固定於基座的上表面。In the bonding system of the present invention, the platform may also include an adsorption hole, and the base is provided with a through hole penetrating in the thickness direction in the area where the single substrate is placed. The adsorption holes arranged on the platform are connected to each other, and the single substrate is adsorbed and fixed on the upper surface of the base.
如此,可於吸附固定於平台的載置面的、基座的上表面,吸附固定單片基板,故而可將與單片基板為大致相同大小的半導體晶片穩定地接合於單片基板。In this way, the single substrate can be suction-fixed on the upper surface of the susceptor, which is suction-fixed to the mounting surface of the table, so that a semiconductor wafer having substantially the same size as the single substrate can be stably bonded to the single substrate.
於本發明的接合系統中,基板保持具亦可於上表面載置多個單片基板,定位構件分別規定載置於基座的上表面的、多個單片基板的各位置,平台包括至少一個吸附孔,基座於載置多個單片基板的各區域分別設有沿厚度方向貫通的貫通孔,各貫通孔於下表面吸附固定於載置面時,與至少一個吸附孔連通,將各單片基板分別吸附固定於基座的上表面。In the bonding system of the present invention, the substrate holder can also place a plurality of single-piece substrates on the upper surface, and the positioning members respectively define the positions of the plurality of single-piece substrates placed on the upper surface of the base. The platform includes at least One adsorption hole, the base is respectively provided with through holes penetrating through the thickness direction in each area where a plurality of single substrates are placed, each through hole communicates with at least one adsorption hole when the lower surface is adsorbed and fixed on the loading surface, and the Each monolithic substrate is adsorbed and fixed on the upper surface of the base respectively.
藉此,可於吸附固定於平台的載置面的、基座的上表面,同時吸附固定多個單片基板,有效率地進行接合。Thereby, the upper surface of the susceptor which is suction-fixed on the mounting surface of the platform can simultaneously suction-fix a plurality of single-piece substrates, and bond them efficiently.
本發明的接合系統中,基座亦可於下表面設有使多個貫通孔連通的槽。In the coupling system of the present invention, the base may also be provided with grooves on the lower surface for connecting the plurality of through holes.
藉此,可利用設於平台的一個吸附孔將多個貫通孔設為真空,於基座的上表面同時吸附固定多個各單片基板。Thereby, a plurality of through-holes can be vacuumed by using one adsorption hole provided on the platform, and a plurality of individual substrates can be simultaneously adsorbed and fixed on the upper surface of the susceptor.
本發明的接合系統中,基座亦可為,上表面的上平面度值及下表面的下平面度值為基準平面度值以下,且厚度的偏差為基準偏差以下。In the joining system of the present invention, the base may have an upper flatness value of the upper surface and a lower flatness value of the lower surface not more than a reference flatness value, and a deviation in thickness may be not more than a reference deviation.
藉此,能以與對平台的載置面直接吸附固定單片基板的情形相同的水平度將單片基板保持於基座之上,可進行穩定的接合。Thereby, the single substrate can be held on the susceptor at the same level as the case where the single substrate is directly suction-fixed to the mounting surface of the stage, and stable bonding can be performed.
本發明的接合系統中,定位構件亦可為形成有供嵌入單片基板的至少一個開口的、板狀構件,以開口構成規定單片基板的載置位置的凹部的方式重合於基座之上。In the bonding system of the present invention, the positioning member may be a plate-like member formed with at least one opening for inserting the single-piece substrate, and superimposed on the base in such a manner that the opening constitutes a recess for specifying the placement position of the single-piece substrate. .
本發明的接合系統中,基座亦可為上表面及下表面經研磨的陶瓷構件,且定位構件為金屬製。In the bonding system of the present invention, the base can also be a ceramic member whose upper surface and lower surface are ground, and the positioning member is made of metal.
本發明的接合方法將半導體晶片接合於單片基板,且其特徵在於包含:準備步驟,準備基板保持具及接合裝置,所述基板保持具包括於上表面載置多個單片基板的基座、及設於基座之上且規定載置於基座的上表面的多個單片基板的各位置的定位構件,於載置多個單片基板的各區域分別設有沿厚度方向貫通的貫通孔,所述接合裝置包括具有至少一個吸附孔的平台,將半導體晶片按壓於單片基板並接合;載置步驟,於基板保持具的載置面載置多個單片基板,使各貫通孔與至少一個吸附孔連通,將基板保持具載置於平台的載置面;吸附固定步驟,將接合裝置的至少一個吸附孔設為真空,將基板保持具吸附固定於平台的載置面,並且將各單片基板分別吸附固定於基座的上表面;以及接合步驟,將半導體晶片依序接合於多個單片基板之上。The bonding method of the present invention bonds a semiconductor wafer to a monolithic substrate, and is characterized by comprising: a preparation step of preparing a substrate holder and a bonding device, the substrate holder including a base on which a plurality of monolithic substrates are placed on an upper surface , and a positioning member provided on the base and specifying the positions of the plurality of single-piece substrates placed on the upper surface of the base, each area where the plurality of single-piece substrates are placed is respectively provided with a The through hole, the bonding device includes a platform having at least one adsorption hole, and presses the semiconductor wafer on the single substrate and bonds it; the loading step is to place a plurality of single substrates on the loading surface of the substrate holder, so that each through The hole communicates with at least one adsorption hole, and the substrate holder is placed on the loading surface of the platform; in the adsorption and fixing step, at least one adsorption hole of the bonding device is set to vacuum, and the substrate holder is adsorbed and fixed on the loading surface of the platform, And the single-chip substrates are sucked and fixed on the upper surface of the base respectively; and the bonding step is sequentially bonding the semiconductor chip on the multiple single-chip substrates.
藉此,可將與單片基板為大致相同大小的半導體晶片穩定地接合於單片基板。Thereby, a semiconductor wafer having substantially the same size as that of the single substrate can be stably bonded to the single substrate.
本發明的接合方法中,接合裝置亦可包含:載置台,於基板保持具的載置面載置多個單片基板, 載置步驟利用載置台於基板保持具的載置面載置多個單片基板後,將載置有多個單片基板的基板保持具搬送至平台之上,將所搬送的基板保持具載置於平台的載置面之上。 In the bonding method of the present invention, the bonding device may include: a mounting table for mounting a plurality of individual substrates on the mounting surface of the substrate holder, In the loading step, after placing a plurality of individual substrates on the mounting surface of the substrate holder using the stage, the substrate holder loaded with the plurality of individual substrates is transported to the platform, and the transported substrate holder is placed on the platform. Place it on the loading surface of the platform.
利用基板保持具來進行單片基板的搬送,故而可利用簡便的方法進行接合。 [發明的效果] Since the substrate holder is used to transport the individual substrates, bonding can be performed with a simple method. [Effect of the invention]
本發明可將半導體晶片穩定地接合於單片基板之上。The invention can stably bond the semiconductor chip on the single substrate.
以下,一方面參照圖式一方面對實施形態的接合系統90進行說明。如圖1所示,接合系統90包含:接合裝置80,將半導體晶片45接合於單片基板41;以及基板保持具10,保持單片基板41。再者,以下的說明中,設水平方向為XY方向、上下方向為Z方向來進行說明。Hereinafter, a joining
接合裝置80包括:平台31,吸附固定基板保持具10。平台31的上表面為平坦的載置面31a,於載置面31a設有多個第一吸附孔32及多個第二吸附孔33。第一吸附孔32及第二吸附孔33連接於未圖示的真空裝置,以真空將基板保持具10吸附固定於載置面31a之上。The
如圖2、圖3所示,基板保持具10包含基座11及定位構件21。基座11為上表面11a及下表面11b經研磨加工的板狀的陶瓷構件。再者,圖2表示基板保持具10設定於載置台50之上的狀態,所述載置台50配置於接合裝置80的附近。As shown in FIGS. 2 and 3 , the
定位構件21為形成有供嵌入單片基板41的至少一個開口22的、金屬製的板狀構件。如圖3所示,定位構件21於端部設有向基座11延伸的銷23,藉由銷23嵌入至設於基座11的孔14從而重合於基座11的上表面11a之上。若定位構件21重合於基座11的上表面11a之上,則如圖2所示,開口22構成規定單片基板41的載置位置的凹部13。凹部13劃分載置單片基板41的區域。再者,基座11的孔14的大小較定位構件21的銷23更大,以可吸收基座11與定位構件21的熱膨脹差。The positioning
於基座11的凹部13的區域中,設有將基座11沿厚度方向貫通的貫通孔12。貫通孔12如圖4所示,於將基板保持具10載置於平台31的載置面31a之上時,與設於載置面31a的第二吸附孔33連通。In the area of the
基座11的上表面11a的上平面度值及下表面11b的下平面度值分別為基準平面度值以下,基座11的厚度的偏差為基準偏差以下。此處,所謂平面度值,為以既定長度的幾何學平行二平面夾持平面形體時,平行二平面的間隔達到最小時的、二平面間的間隔的數值,以二平面間的間隔值(μm)/既定距離(mm)的單位表示。基準平面度值可自由設定,例如可設定於1(μm)/100(mm)~10(μm)/100(mm)之間。另外,厚度的偏差為既定範圍的厚度的變化程度,例如可設定於1(μm)/100(mm)~10(μm)/100(mm)之間。The upper flatness value of the
藉由規定基座11的上表面11a的上平面度值及下表面11b的下平面度值、以及厚度的偏差,從而於將基板保持具10吸附固定於平台31的載置面31a時,上表面11a的平面度值與平台31的載置面31a的載置平面度值同等。因此,能以與對平台31的載置面31a直接吸附固定單片基板41的情形相同的水平度將單片基板41保持於基座11之上。By specifying the upper flatness value of the
對使用如以上般構成的接合系統90將與單片基板41為大致相同大小的半導體晶片45接合於單片基板41之上的方法進行說明。首先,準備接合裝置80及基板保持具10(準備步驟)。A method of bonding a
首先如圖2所示,將基板保持具10設定於載置台50。繼而,利用未圖示的筒夾(collet)將單片基板41逐漸載置於基板保持具10的凹部13中。於配置於各單片基板41的上表面的電極42之上,如圖4所示般形成有焊料層43。First, as shown in FIG. 2 , the
於所有凹部13載置單片基板41後,於單片基板41的上表面塗佈底部填充劑44,如圖4所示,將基板保持具10載置於接合裝置80的平台31的載置面31a之上。此時,基板保持具10的基座11的下表面11b覆蓋設於載置面31a的第一吸附孔32,基座11的貫通孔12與設於載置面31a的第二吸附孔33連通(載置步驟)。After the single-
繼而,若藉由接合裝置80的未圖示的真空裝置將第一吸附孔32及第二吸附孔33設為真空,則基座11的下表面11b吸附保持於載置面31a。另外,若第二吸附孔33成為真空,則與第二吸附孔33連通的基座11的貫通孔12亦成為真空。藉此,對於載置於基座11的凹部13的單片基板41而言,整個面吸附保持於凹部13的區域的基座11的上表面11a(吸附固定步驟)。Next, when the
接合裝置80利用內置於平台31的加熱器將平台31加熱,如圖5所示,使單片基板41的溫度上升至接合開始溫度T1。此處,圖5的實線a表示由導熱率低的陶瓷構成基座11的情形的、單片基板41的溫度變化,圖5的一點鏈線b表示由導熱率高於實線a的情形的陶瓷構成基座11的情形的、單片基板41的溫度變化。關於圖5的實線a及一點鏈線b,將於下文中說明。The
另一方面,接合裝置80於安裝於接合頭35的頂端的、接合工具36的頂端吸附保持半導體晶片45,移動至單片基板41的正上方。於半導體晶片45的電極之上形成有金凸塊46。接合頭35內置有用以加熱半導體晶片45的加熱器。On the other hand, the
單片基板41的溫度上升至接合開始溫度T1後,接合裝置80利用內置於接合頭35的加熱器使半導體晶片45的溫度上升,並且使接合頭35下降,將半導體晶片45的金凸塊46按壓於單片基板41的電極42之上的焊料層43。繼而,如圖5所示,接合裝置80使半導體晶片45、單片基板41的溫度上升至焊料的熔融溫度以上的接合溫度T2,將金凸塊46的金與焊料層43同時熱熔融接合,進行金焊料熔融接合。另外,於單片基板41的上表面與半導體晶片45的下表面之間,填充有熔融的底部填充劑44。After the temperature of the
然後,接合裝置80於內置於接合頭35的冷卻通路中送入空氣,使半導體晶片45及單片基板41的溫度降低,使熔融金屬固化。此時,單片基板41的上表面與半導體晶片45的下表面之間的底部填充劑44固化。藉此,接合結束(接合步驟)。Then, the
如以上所說明,實施形態的接合系統90中,單片基板41的整個面由基座11的凹部13的區域的上表面11a保持,藉由貫通孔12而吸附固定於上表面11a。因此,即便半導體晶片45的大小與單片基板41的大小大致相同,亦可對單片基板41與半導體晶片45充分施加熱及按壓荷重,可將半導體晶片45穩定地接合於單片基板41。As described above, in the
另外,對於基座11而言,上表面11a的上平面度值及下表面11b的下平面度值、以及厚度的偏差經規定,故而能以與對平台31的載置面31a直接吸附固定單片基板41的情形相同的水平度將單片基板41保持於基座11之上。藉此,可於多個焊料層43之上均等地按壓半導體晶片45的多個金凸塊46,可進行良好的金焊料熔融接合。尤其於焊料層43的厚度薄至10 μm左右的情形時,亦可進行良好的金焊料熔融接合。In addition, for the
另外,基板保持具10設為下述構成,即:於作為上表面11a及下表面11b經研磨的板狀的陶瓷構件的、基座11之上,重合金屬製的定位構件21,故而可減小基座11的平面度值及厚度的偏差,並且藉由將平面度值並無限制的定位構件21設為價廉的金屬製,從而加工變容易而可實現成本的降低。In addition, since the
繼而,對圖5的實線a及一點鏈線b加以說明。陶瓷材料中,有具有導熱率低的特性的陶瓷材料、及具有導熱率較其更高的特性的陶瓷材料。如上文所說明,圖5的實線a表示由導熱率低的陶瓷構成基座11的情形的、單片基板41的溫度變化,圖5的一點鏈線b表示由導熱率較實線a的情形更高的陶瓷構成基座11的情形的、單片基板41的溫度變化。Next, the solid line a and the dot chain line b in FIG. 5 will be described. Among the ceramic materials, there are ceramic materials having low thermal conductivity and ceramic materials having higher thermal conductivity. As explained above, the solid line a in FIG. 5 represents the temperature change of the
如圖5的實線a所示,導熱率低的陶瓷材料的情形時,即便藉由平台31的加熱器將單片基板41加熱,來自平台31的熱傳遞至單片基板41的速度亦慢,單片基板41的溫度達到接合開始溫度T1耗費時間。然而,利用內置於接合頭35的加熱器將半導體晶片45加熱,來自半導體晶片45的熱進入單片基板41時,熱不會自單片基板41向平台31散逸,故而自接合開始溫度T1至接合溫度T2的溫度上升的時間變短。As shown by the solid line a in FIG. 5 , in the case of a ceramic material with low thermal conductivity, even if the
相反地,若由導熱率較所述更高的陶瓷來構成基座11,則熱自平台31向單片基板41的傳遞速度快,如一點鏈線b所示,相較於實線a的情形而達到接合開始溫度T1的時間變短。另一方面,自半導體晶片45流入單片基板41的熱量中,自基座11向平台31散逸的熱量變多,故而溫度自接合開始溫度T1上升至接合溫度T2的時間較實線a所示的情形更慢。Conversely, if the
因此,藉由準備多種適當選定構成基座11的陶瓷材料的導熱率的、基板保持具10,從而僅更換基板保持具10便可進行與單片基板41或半導體晶片45的特性相符的接合。Therefore, by preparing a plurality of
繼而,一方面參照圖6一方面對另一實施形態的基板保持具100的結構進行說明。基板保持具100包含基座111及定位構件121。定位構件121為形成有供嵌入單片基板41的多個開口122的、金屬製的板狀構件,重合於基座111之上。於定位構件121的兩端,設有向下側突出的銷124。銷124卡合於基座11的外表面,規定定位構件121相對於基座111的位置。Next, a structure of a
於基座111的載置單片基板41的多個區域,分別設有貫通上表面111a及下表面111b的貫通孔112。於下表面111b,設有將多個貫通孔112橫向連通的槽115。Through-
如圖6所示,若以基板保持具100的槽115覆蓋於設於平台31的載置面31a的共通吸附孔34之上的方式,將基板保持具100載置於平台31之上,並將共通吸附孔34設為真空,則各貫通孔112成為真空,可於基座111的上表面111a吸附固定單片基板41,同時將基座111吸附保持於平台31的載置面31a。As shown in FIG. 6, if the
藉由該構成,即便於設於平台31的載置面31a的共通吸附孔34的個數少的情形、或如圖4所示般基座11的貫通孔12與第二吸附孔33的位置未對準的情形時,亦可將基座111及單片基板41同時吸附固定。此處,共通吸附孔34只要於平台31的載置面31a設有至少一個即可,可為一個亦可為多個。With this configuration, even when the number of common suction holes 34 provided on the mounting
10、100:基板保持具
11、111:基座
11a、111a:上表面
11b、111b:下表面
12、112:貫通孔
13:凹部
14:孔
21、121:定位構件
22、122:開口
23、124:銷
31:平台
31a:載置面
32:第一吸附孔
33:第二吸附孔
34:共通吸附孔
35:接合頭
36:接合工具
41:單片基板
42:電極
43:焊料層
44:底部填充劑
45:半導體晶片
46:金凸塊
50:載置台
80:接合裝置
90:接合系統
115:槽
T1:接合開始溫度
T2:接合溫度
a:實線
b:一點鏈線
10, 100:
圖1為表示實施形態的接合系統的立體圖。 圖2為表示圖1所示的接合系統的基板保持具的立體圖。 圖3為圖2所示的基板保持具的分解剖面圖。 圖4為表示利用實施形態的接合系統將半導體晶片接合於基板保持具的凹部所保持的單片基板的狀態的立面圖。 圖5為表示利用圖1所示的接合系統將半導體晶片接合於單片基板時的、單片基板的溫度的時間變化的圖。 圖6為另一基板保持具的分解剖面圖。 FIG. 1 is a perspective view showing a bonding system according to an embodiment. FIG. 2 is a perspective view showing a substrate holder of the bonding system shown in FIG. 1 . Fig. 3 is an exploded sectional view of the substrate holder shown in Fig. 2 . 4 is an elevational view showing a state in which a semiconductor wafer is bonded to a single substrate held in a concave portion of a substrate holder using the bonding system according to the embodiment. 5 is a graph showing temporal changes in the temperature of the single substrate when the semiconductor wafer is bonded to the single substrate by the bonding system shown in FIG. 1 . Fig. 6 is an exploded sectional view of another substrate holder.
10:基板保持具 10: Substrate holder
11:基座 11: base
11b:下表面 11b: lower surface
13:凹部 13: Concave
21:定位構件 21: Positioning components
31:平台 31: Platform
31a:載置面 31a: loading surface
32:第一吸附孔 32: The first adsorption hole
33:第二吸附孔 33: The second adsorption hole
41:單片基板 41: Monolithic substrate
45:半導體晶片 45: Semiconductor wafer
80:接合裝置 80: Engagement device
90:接合系統 90: Engagement system
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