TW202131825A - Carrier body for a bristle insert, brush and method for producing a brush - Google Patents
Carrier body for a bristle insert, brush and method for producing a brush Download PDFInfo
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- TW202131825A TW202131825A TW109134531A TW109134531A TW202131825A TW 202131825 A TW202131825 A TW 202131825A TW 109134531 A TW109134531 A TW 109134531A TW 109134531 A TW109134531 A TW 109134531A TW 202131825 A TW202131825 A TW 202131825A
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- carrier
- anchoring
- guide opening
- bristle
- embedding surface
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 238000004873 anchoring Methods 0.000 claims abstract description 137
- 239000000463 material Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 13
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 239000002023 wood Substances 0.000 claims description 5
- 239000005445 natural material Substances 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 2
- 239000012876 carrier material Substances 0.000 description 14
- 230000000903 blocking effect Effects 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000001467 acupuncture Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/18—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier the bristles being fixed on or between belts or wires
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/10—For human or animal care
- A46B2200/1046—Brush used for applying cosmetics
- A46B2200/1053—Cosmetics applicator specifically for mascara
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/10—For human or animal care
- A46B2200/1066—Toothbrush for cleaning the teeth or dentures
- A46B2200/108—Inter-dental toothbrush, i.e. for cleaning interdental spaces specifically
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
Abstract
Description
本發明係關於一種用於刷毛嵌件的載體、一種具有該載體和刷毛嵌件的刷子以及一種製造該刷子的方法。The present invention relates to a carrier for bristle inserts, a brush with the carrier and bristle inserts, and a method of manufacturing the brush.
該種刷子是精細的刷,例如化妝刷、睫毛膏刷或者齒間刷,這些刷子的共性就在於,它們有刷毛嵌件,該刷毛嵌件的支承結構由一根線材構成,該線材中間彎曲180°,並且該線材的兩個部分相互絞合在一起,其中,沿著線材的一個部分,有大量刷毛夾緊在該兩個絞合在一起的部分之間。帶有刷毛的線材部分形成刷毛部分,不帶刷毛的部分形成錨固部分,該錨固部分固定於載體上或者載體中。This kind of brush is a fine brush, such as a makeup brush, a mascara brush or an interdental brush. The commonality of these brushes is that they have a bristle insert. The support structure of the bristle insert is composed of a wire with a curved middle. 180°, and the two parts of the wire are twisted together, wherein, along a part of the wire, a large number of bristles are clamped between the two parts that are twisted together. The wire part with the bristles forms the bristles part, and the part without the bristles forms the anchoring part, and the anchoring part is fixed on or in the carrier.
有多種技術可將錨固部分固定於載體上。眾所周知,錨固部分係注塑成形於載體之內。該技術的缺點就在於循環率極低,因為,帶有內置刷毛嵌件的載體必須在注塑模具中停留一定時間,直到注入的注塑材料充分固化。即使使用多點注模,該多點注模有多個穴位,其循環率也低於製造刷毛嵌件的頻率。因此,在將所製造的刷毛嵌件與載體連接之前,必須將該刷毛嵌件臨時存放。或者,可以使製造刷毛嵌件的工具以低於理論上的速度運行。There are a variety of techniques for fixing the anchoring part to the carrier. As we all know, the anchoring part is injection molded into the carrier. The disadvantage of this technology is that the cycle rate is extremely low, because the carrier with built-in bristle inserts must stay in the injection mold for a certain period of time until the injected injection material is fully cured. Even if a multi-point injection mold is used, which has multiple acupuncture points, its cycle rate is lower than the frequency of manufacturing bristle inserts. Therefore, before connecting the manufactured bristle insert to the carrier, the bristle insert must be temporarily stored. Alternatively, the tool that makes the bristle insert can be run at a slower speed than theoretically.
另外已知的是,錨固部分是被加熱並壓入載體材料中的,以便該錨固部分和被其加熱的材料重新冷卻之後被錨固在載體中。該方法的缺點同樣在於極其受限的循環率,因為錨固部分需要一些時間才能預熱,然後再次冷卻。It is also known that the anchoring part is heated and pressed into the carrier material so that the anchoring part and the heated material are anchored in the carrier after recooling. The disadvantage of this method also lies in the extremely limited circulation rate, because the anchoring part takes some time to warm up and then cool down again.
另一個方法則是,在載體內設置錨固部分接收槽,在錨固部分被置入該接收槽之後,將該接收槽的材料加熱到軟化溫度,然後從兩側擠壓該接收槽。藉由這個技術實現高頻率的工作。Another method is to provide an anchor portion receiving groove in the carrier, and after the anchor portion is placed in the receiving groove, heat the material of the receiving groove to a softening temperature, and then squeeze the receiving groove from both sides. With this technology, high-frequency work is achieved.
然而事實證明,採用接收槽和其它兩種方法都存在以下風險:刷毛嵌件會被從載體中「擰出」。原因在於,載體材料和錨固部分的線材之間沒有良好的黏附連接作用,一旦克服了線材和載體材料之間的黏附作用力,因線材絞合而外輪廓呈雙頭螺旋的錨固部分會整體相對於載體旋轉。However, it turns out that using the receiving slot and the other two methods have the following risks: the bristle inserts will be "twisted out" from the carrier. The reason is that there is no good adhesion connection between the carrier material and the wire of the anchoring part. Once the adhesion force between the wire and the carrier material is overcome, the anchoring part with the outer contour of the double helix due to the stranding of the wires will be opposite as a whole The carrier rotates.
本發明的目的是創造一種有如化妝刷、睫毛膏刷、齒間刷或者類似的刷子,該種刷子以較高的循環率製造而成,並且刷毛嵌件可靠地錨固於載體上。本發明的目的還在於創造一個製造此種刷子的方法。The purpose of the present invention is to create a brush such as a makeup brush, a mascara brush, an interdental brush or the like, which is manufactured with a higher circulation rate, and the bristle inserts are reliably anchored on the carrier. The object of the present invention is also to create a method of manufacturing such a brush.
為了達成這個目的,根據本發明,創造一種用於刷毛嵌件的載體,其中該刷毛嵌件由兩段相互絞合的線材部分形成,該載體有導向孔,該導向孔的橫截面大於待安裝在載體上的刷毛嵌件的絞合線材的橫截面,還有嵌入表面,可以側向於導向口縱向方向的方向,尤其是垂直於導向口地抵達該嵌入表面,其中使用天然材料作為載體材料。為了達成此目的,還提供一種帶有這種載體和刷毛嵌件的刷子,該刷毛嵌件固定於載體內,其中刷毛嵌件有兩段相互絞合的線材部分,在刷毛部分將大量刷毛夾緊在該兩段絞合線材部分之間,且該兩段絞合線材部分在無刷毛部分中形成錨固部分,該錨固部分被收納並固定於載體內,其特徵在於,錨固部分有彎曲部分,在該彎曲部分中,錨固部分沿至少一個偏離縱向方向的方向延伸。為了達成此目的,最後還提供一種方法,其中首先提供這種載體。然後,將刷毛嵌件的錨固部分插入載體的導向口中,直至該錨固部分與嵌入表面相對。然後啟動超音波發生器,並將該超音波發生器壓在錨固部分上,由此使得該錨固部分藉由超音波發生器被壓入載體內,並且與該載體固定連接,其中,超音波發生器使得錨固部分發生塑性變形,以形成彎曲部分。In order to achieve this objective, according to the present invention, a carrier for bristle inserts is created, wherein the bristle inserts are formed by two pieces of wire twisted with each other, the carrier has a guide hole, the cross section of the guide hole is larger than that to be installed The cross section of the stranded wire of the bristle insert on the carrier, as well as the embedding surface, can reach the embedding surface laterally to the longitudinal direction of the guide opening, especially perpendicular to the guide opening, in which natural materials are used as the carrier material . In order to achieve this objective, there is also provided a brush with such a carrier and a bristle insert, the bristle insert is fixed in the carrier, wherein the bristle insert has two sections of wire twisted with each other, and a large number of bristles are clamped in the bristle part Tightly between the two strands of stranded wire parts, and the two strands of stranded wire parts form an anchoring part in the bristleless part, the anchoring part is received and fixed in the carrier, characterized in that the anchoring part has a curved part, In the curved portion, the anchoring portion extends in at least one direction deviated from the longitudinal direction. In order to achieve this goal, a method is finally provided, in which such a carrier is provided first. Then, the anchoring part of the bristle insert is inserted into the guide opening of the carrier until the anchoring part is opposite to the embedding surface. Then start the ultrasonic generator and press the ultrasonic generator on the anchoring part, so that the anchoring part is pressed into the carrier by the ultrasonic generator, and is fixedly connected with the carrier, wherein the ultrasonic generating The anchor plastically deforms the anchoring part to form a curved part.
本發明基於此理念,即藉由所謂的超音波嵌入將錨固部分與載體固定連接,並且在該過程中將該錨固部分如此塑性變形,以使該錨固部分不再連續地筆直延伸。其中「固定連接」的意思是,在與刷毛嵌件的錨固區接觸的區域內,載體材料在由超音波發生器輸入耦合的振動能量以及所受到的壓力的作用下局部變形,並且燒入錨固區。The present invention is based on the idea that the anchoring part is fixedly connected to the carrier by so-called ultrasonic embedding, and the anchoring part is plastically deformed in this process so that the anchoring part no longer extends continuously and straight. “Fixed connection” means that in the area in contact with the anchoring area of the bristle insert, the carrier material is locally deformed under the action of the vibration energy input and coupled by the ultrasonic generator and the pressure, and burns into the anchor Area.
木頭或者竹子尤其適合用作載體的材料。使用可再生原料可實現良好的生態平衡。Wood or bamboo is particularly suitable as a carrier material. The use of renewable raw materials can achieve a good ecological balance.
已經發現,如果用超音波發生器將錨固部分和載體互相擠壓,兩者將會出乎意料得牢固地連接在一起。雖然看不到任何焦痕,但錨固部分似乎是燒入了載體的木頭/竹子材料。It has been found that if an ultrasonic generator is used to squeeze the anchoring part and the carrier against each other, the two will unexpectedly be firmly connected together. Although no scorch marks can be seen, the anchoring part seems to be wood/bamboo material burned into the carrier.
錨固部分壓入或者嵌入錨固部分的材料越深,則錨固部分在載體上固定得越牢固。The deeper the anchoring part is pressed into or embedded in the material of the anchoring part, the stronger the anchoring part is fixed on the carrier.
其中,錨固部分較佳地嵌入載體材料中,使得多於20%以及較佳地多於50%的錨固部分的橫截面低於嵌入表面的高度。Among them, the anchoring portion is preferably embedded in the carrier material, so that more than 20% and preferably more than 50% of the anchoring portion has a cross section lower than the height of the embedded surface.
嵌入表面的特徵在於,在安裝刷毛嵌件之前(也就是說,它不是在後續注入的材料中模製成形的),該嵌入表面存在於載體上,並且錨固區域使該嵌入表面發生塑性變形,由此使得錨固區域嵌入載體材料(並且不僅僅是作為機械壓力後果的局部輕微變形,該機械壓力由錨固區域作用於載體的表面)。The embedding surface is characterized in that before the bristle insert is installed (that is, it is not molded in the subsequently injected material), the embedding surface is present on the carrier, and the anchoring area plastically deforms the embedding surface, As a result, the anchoring area is embedded in the carrier material (and not only slightly deformed locally as a consequence of mechanical pressure, which acts on the surface of the carrier by the anchoring area).
錨固部分和載體之間的這種連接方式有各種優點。一方面,因為錨固部分本身沒有必要加熱,因此藉由超音波發生器可使得錨固部分與載體材料局部連接所需的能量在極短時間內得以供應,所以實現了極高的循環率。因此沒有必要在載體材料重新冷卻之前將刷毛嵌件和載體夾緊或者固持在一起,因為引入的能量太少,在超音波器發生器關閉之後材料幾乎立刻又充分冷卻了;線材起著散熱器的作用。將錨固部分固定於載體上的所需時間少於一秒鐘,並且特別是在幾分之一秒的範圍內。藉由錨固部分的變形而形成防旋轉保護,確保線材不再被從載體中「擰出」。錨固部分未變形的剩餘部分則形成了防拔出保護。由於錨固部分的大部分橫截面或者基本是整個橫截面嵌入在載體內,整體上實現了保持力。This connection between the anchoring part and the carrier has various advantages. On the one hand, because the anchoring part itself does not need to be heated, the ultrasonic generator can make the energy required for the local connection of the anchoring part and the carrier material to be supplied in a very short time, so a very high circulation rate is achieved. Therefore, it is not necessary to clamp or hold the bristle inserts and the carrier together before the carrier material is cooled again, because the introduced energy is too small, and the material is fully cooled almost immediately after the ultrasonic generator is turned off; the wire acts as a heat sink The role of. The time required to fix the anchoring part on the carrier is less than one second, and particularly in the range of a fraction of a second. The anti-rotation protection is formed by the deformation of the anchoring part to ensure that the wire is no longer "twisted out" from the carrier. The undeformed remaining part of the anchoring part forms an anti-pull-out protection. Since most of the cross-section or substantially the entire cross-section of the anchoring part is embedded in the carrier, the overall holding force is achieved.
嵌入表面可以是平的,以及錨固部分的彎曲部分可以被設計成凹形的「凹痕」,超音波發生器將該凹痕壓入載體材料中。為了這個目的,超音波發生器最好要有一個凸起,該凸起將錨固部分局部變形成一個彎曲部分,該彎曲部分則嵌入載體材料中。這個實施方式的優點則在於,可以設計載體的嵌入表面沒有底切。The embedding surface can be flat, and the curved portion of the anchoring portion can be designed as a concave "indent", which is pressed into the carrier material by the ultrasonic generator. For this purpose, the ultrasonic generator preferably has a protrusion that locally deforms the anchoring part into a curved part, which is embedded in the carrier material. The advantage of this embodiment is that the embedding surface of the carrier can be designed without undercuts.
也可以規定,嵌入表面有凹進去的凹部。當將超音波發生器壓在錨固部分上時,超音波發生器會使該錨固部分變形而進入該凹部。這種設計的優點是,不用排擠載體材料來容納彎曲部分(除了錨固部分嵌入時不得不排擠的少量材料)。It can also be provided that the embedding surface has recessed recesses. When the ultrasonic generator is pressed on the anchoring part, the ultrasonic generator deforms the anchoring part and enters the concave part. The advantage of this design is that there is no need to displace the carrier material to accommodate the curved part (except for a small amount of material that has to be displaced when the anchor part is embedded).
還可規定,嵌入表面具有至少一個傾斜於導向口縱向方向延伸的部分,尤其是,嵌入表面相對於導向口偏移佈置。在這種實施方式中則由此產生錨固部分的彎曲部分,即:錨固部分相對於一平面整體上以超過嵌入深度的程度移位,在該平面中,錨固部分由導向孔導引。錨固部分較佳地相對於由導向口所規定的位置移位一段距離,該距離大於錨固部分直徑的200%。It can also be provided that the embedding surface has at least one portion extending obliquely to the longitudinal direction of the guide opening, in particular, the embedding surface is arranged offset relative to the guide opening. In this embodiment, a curved portion of the anchoring portion is thus produced, that is, the anchoring portion is displaced as a whole to a degree exceeding the embedded depth relative to a plane in which the anchoring portion is guided by the guide hole. The anchoring part is preferably displaced relative to the position specified by the guide opening by a distance which is greater than 200% of the diameter of the anchoring part.
根據本發明的一個實施方式規定,嵌入表面是狹窄插槽的底部。插槽側壁引導錨固部分,這樣可將超音波發生器可靠地穿過該插槽後壓到錨固部分上,即使超音波發生器非常狹窄。According to an embodiment of the present invention, it is provided that the embedding surface is the bottom of the narrow slot. The side wall of the slot guides the anchoring part, so that the ultrasonic generator can be reliably passed through the slot and pressed onto the anchoring part, even if the ultrasonic generator is very narrow.
正如導向口一樣,插槽可筆直地在相同方向上延伸。這使得將錨固部分推入插槽和嵌入表面更容易。Just like the guide opening, the slot can extend straight in the same direction. This makes it easier to push the anchoring part into the slot and embedding surface.
也可以規定,插槽是彎曲的。其中,在超音波發生器將錨固部分壓入嵌入表面之前,該錨固部分相對於其筆直的初始形狀而變形。由於錨固部分的彎曲輪廓,沒有必要將該錨固部分局部變形,以獲得所需的防擰出保護。It can also be provided that the slot is curved. Wherein, before the ultrasonic generator presses the anchoring part into the embedding surface, the anchoring part deforms with respect to its straight initial shape. Due to the curved profile of the anchoring part, it is not necessary to locally deform the anchoring part to obtain the required protection against unscrewing.
插槽較佳地具有小於2 mm的寬度,特別較佳小於1 mm的寬度。在如此之小的寬度下,沒有絕對必要後續關閉插槽,因為這種狹窄的插槽不影響刷子的可用性。The slot preferably has a width of less than 2 mm, particularly preferably a width of less than 1 mm. With such a small width, it is not absolutely necessary to close the slot later, because this narrow slot does not affect the usability of the brush.
根據一個替代實施方式規定,嵌入表面是入孔的底部。這使得,使用較寬的超音波發生器來將錨固部分壓入嵌入表面成為可能。如有必要則必須安裝閉鎖件,使得載體對外封閉。According to an alternative embodiment, it is provided that the embedding surface is the bottom of the inlet hole. This makes it possible to use a wider ultrasound generator to press the anchoring part into the embedding surface. If necessary, a locking element must be installed to make the carrier closed to the outside.
根據另外的一個替代實施方式,將嵌入表面佈置在多個彼此分開的通道口下方。使用這種設計,從外面看不到或者幾乎看不到嵌入表面;通道口可以做得很小,其可作為設計的一部分。According to another alternative embodiment, the embedding surface is arranged under a plurality of channel openings that are separated from each other. With this design, the embedding surface is invisible or almost invisible from the outside; the passage opening can be made small, which can be used as a part of the design.
導向口較佳地具有圓形橫截面,可使刷毛嵌件的錨固部分得到可靠導引。原則上,也可採用其它橫截面。也可將導向口設計成插槽,該插槽側向引導錨固部分,使該錨固部分在所需位置貼靠嵌入表面。The guide opening preferably has a circular cross section, so that the anchoring portion of the bristle insert can be reliably guided. In principle, other cross-sections can also be used. The guide opening can also be designed as a slot, which guides the anchoring part laterally so that the anchoring part abuts against the embedding surface at a desired position.
使用封閉的導向口時則有此優點,即導向部分使得所有試圖將錨固部分從嵌入表面向上「拔出來」的負載遠離錨固部分。如果將導向口設計成插槽,則較佳地採取預防措施,以防止剝離力作用於錨固部分上。插槽應當或者在能防止錨固部分被從嵌入表面上拔出來的方向上延伸(比方說與嵌入表面平行),或者後續用蓋子或者類似物將插槽封閉起來,以得到封閉的導向口。The use of a closed guide port has the advantage that the guide part keeps all loads trying to "pull out" the anchoring part upward from the embedded surface away from the anchoring part. If the guide opening is designed as a slot, it is better to take preventive measures to prevent peeling force from acting on the anchoring part. The slot should either extend in a direction that prevents the anchoring part from being pulled out of the embedded surface (for example, parallel to the embedded surface), or the slot should be subsequently closed with a cover or the like to obtain a closed guide port.
為了能可靠地導引錨固部分,導向口的橫截面較佳地匹配該錨固部分的橫截面;導向口的橫截面稍大。橫截面面積較佳地小於2 mm2 ,並且尤其是小於1 mm2 。In order to reliably guide the anchoring part, the cross section of the guide opening preferably matches the cross section of the anchoring part; the cross section of the guide opening is slightly larger. The cross-sectional area is preferably less than 2 mm 2 , and especially less than 1 mm 2 .
圖1a和2a圖示刷毛嵌件10和載體20,如果兩者放在一起,則構成一個刷子。該刷子是化妝刷、睫毛膏刷或者齒間刷。Figures 1a and 2a illustrate the
刷毛嵌件10由一根中間彎曲的線材段構成,因此而得到兩段等長的部分。該兩段等長部分相互絞合在一起。其中,在一個區域中,大量刷毛被接入該兩段相互絞合部分之間,由此刷毛夾緊在該等線材部分之間。The bristle insert 10 is composed of a wire section bent in the middle, so that two sections of equal length are obtained. The two equal length parts are twisted together. Among them, in one area, a large number of bristles are inserted between the two mutually twisted parts, so that the bristles are clamped between the wire parts.
這些刷毛形成刷毛部分12。在刷毛部分12之外的是無刷毛的絞合線材部分。These bristles form the bristle
絞合線材的與刷毛部分12相對的端部形成錨固部分14,該錨固部分14被設置為與載體20固定連接。The end of the twisted wire opposite to the
載體20由可再生原料製成,尤其是木頭或者竹子,並且該載體20有手柄部分22和導向部分24。The
在手柄部分22內設置有插槽26,此處在俯視圖中觀察到該插槽多重彎曲延伸,即是波浪狀。A
該插槽26在其面向導向部分的一側併入導向口28,該導向口28穿過導向部分24。The
該插槽26自手柄部分外部延伸進入載體20的內部。插槽26的底部表面構成嵌入表面30。由於插槽26,可在側面(參考導向口28的縱向方向)抵達嵌入表面30,特別是以導向口28的縱向方向的垂直方向。The
嵌入表面30和導向口28處於同一高度(準確地說,是與導向口28的如下壁部處於同一高度:該壁部遠離插槽26與外部連通的載體20一側)。亦即,導向口28直接而且平坦地併入嵌入表面30。The embedding
當刷毛嵌件10的錨固部分14被推入導向口28,則該錨固部分14進入插槽26。當進一步推進時,錨固部分14沿著嵌入表面30滑行,其中該錨固部分呈插槽26的波浪狀。When the anchoring
圖1b和圖2b圖示載體20的第二實施方式。對於由前述實施方式已知的元件則採用相同的元件符號,並且在這方面參考上面的解釋。Figures 1b and 2b illustrate a second embodiment of the
與第一實施方式的不同之處在於,插槽26不是彎曲延伸,而是筆直地並且在導向口28的延伸區域。The difference from the first embodiment is that the
圖3又圖示了另一個實施方式。對於由前述實施方式已知的元件則採用相同的元件符號,並且在這方面參考上面的解釋。Figure 3 illustrates another embodiment. The same element symbols are used for the elements known from the foregoing embodiments, and in this respect, reference is made to the above explanation.
與第二實施方式的不同之處在於,在嵌入表面30和導向口28之間設有凹部32。凹部32的深度大於刷毛嵌件10的錨固部分14直徑的100%。凹部32的寬度(垂直於推進方向以及垂直於深度方向測量)對應與凹部相接的插槽26的寬度以及嵌入表面30的寬度。The difference from the second embodiment is that a
為了阻止錨固部分14懸掛在凹部32的邊緣上,在到嵌入表面30的過渡處設置倒角34。In order to prevent the anchoring
下面參考圖4a至4e總體上闡釋刷毛嵌件10如何固定於載體20上。且此處,對於自圖1至圖3已知的元件也採用相同的元件符號,並且在這方面參考上述解釋。Hereinafter, how the bristle insert 10 is fixed to the
第一步,將刷毛嵌件10的錨固部分推入載體(圖4a),準確地說,穿過導向口28直至進入插槽,使得錨固部分14位於嵌入表面30上(圖4b和圖4c)。In the first step, the anchoring part of the bristle insert 10 is pushed into the carrier (Figure 4a), to be precise, through the
然後將超音波發生器60自外部推入插槽(圖4d)以及繼續推進,直至該超音波發生器60貼靠在錨固部分14上。Then push the
超音波發生器60的形狀和尺寸符合插槽26的形狀和尺寸(或者尺寸略小些),從而將該超音波發生器引導到刷毛嵌件10的錨固部分14上。The shape and size of the
如此啟動超音波發生器60,使得其傳遞超音波振動到錨固部分14。由於和載體20的材料發生摩擦,導致材料發熱。由於超音波發生器60施加於錨固部分14上的機械壓力,該錨固部分14被壓入載體20的已受熱材料中並且與該受熱材料相連接。The
該嵌入過程可以持續進行,直到錨固部分14的兩個線材部分(至少幾乎)完全沉入到載體中。換個說法:錨固部分在其嵌入載體材料中之後,(至少幾乎)完全處於嵌入表面30的下方(參見圖4e)。如果載體的材料比較硬,則也可僅將錨固部分的一部分壓入嵌入表面。事實證明,即使是在這種情況下,也仍然有極高而且無論如何都足夠的拔出力。This embedding process can continue until the two wire parts of the anchoring
下面參考圖5a至5c闡述錨固部分14如何固定於載體上,該載體具有由圖1b和2b已知的凹部32。凹部32的橫截面形狀在此與圖3略有不同,即是V形狀。Hereinafter, referring to Figs. 5a to 5c, it is explained how the anchoring
刷毛嵌件10被以相同的方式,正如根據圖4a至圖4c所描述的那樣,推入載體20。錨固部分的最前端區域懸在凹部32上。The bristle insert 10 is pushed into the
此處所使用的超音波發生器60設置有變形凸起62,如果將該超音波發生器60壓到錨固部分14上,變形凸起則局部擠壓該錨固部分14進入凹部32。由此在錨固部分14上形成凹形彎曲部分16。The
彎曲部分16被以同樣的方式,如同錨固部分14的剩餘(筆直)部分,由超音波發生器擠壓進入載體20的材料。The
彎曲部分16提高載體20材料作用於錨固部分14上的錨固力。尤其是彎曲部分16阻止了錨固部分14從載體20的材料中被擰出來。The
如果插槽26極窄,則其不必關閉。由於插槽深度遠大於寬度,因此看不到或者幾乎看不到位於插槽底部的錨固部分14。If the
作為超音波發生器將錨固部分14在嵌入過程中變形這一方法的替代方案,可以規定,用兩種不同的工具依次進行變形和嵌入步驟。這特別適合於以下情形:當線材太粗的時候,為了變形則較佳地使用一種專門為此設計的、比易損的超音波發生器略微結實些的工具。As an alternative to the method in which the ultrasonic generator deforms the anchoring
採用這種替代方法時,錨固部分被推到嵌入表面上,然後藉由壓頭變形,再然後被超音波發生器壓入嵌入表面。In this alternative method, the anchoring part is pushed onto the embedding surface, then deformed by the indenter, and then pressed into the embedding surface by the ultrasonic generator.
參考圖6a和6b闡述載體20的替代設計以及刷毛嵌件10與此載體20的連接。對於由前述實施方式已知的元件則採用相同的元件符號,並且在這方面參考上面的解釋。An alternative design of the
嵌入表面30在此平坦地、且沒有凹部或者類似物地併入到導向口28。在需要於錨固部分14上產生彎曲部分16的區域內,設置帶有變形凸起62的超音波發生器60。在此處,當啟動的超音波發生器60被壓在錨固部分14上時,錨固部分14變形而深入到載體20的材料中並且在其間呈與變形凸起62的輪廓相反的形狀。The embedding
此處,在導向口28的近處圖示變形凸起62。但是也有可能,將變形凸起62附接到與導向口28更遠距離的位置。然而,有益的是將彎曲部分儘可能地靠近導向口以及由此儘可能地接近刷毛嵌件10的如下部分安置:在該部分上引入可能的扭矩。此則確保了,扭矩被彎曲部分攔截,並且錨固部分的位於該彎曲部分「後面」的部分沒有受到扭矩作用,而是用於傳遞拉力。Here, the
參考圖7a和7b闡述載體20的另一實施方式和由此得出的、連接部分在載體上略微不同的固定方式。對於由前述實施方式已知的元件則採用相同的元件符號,並且在這方面參考上面的解釋。With reference to FIGS. 7a and 7b, another embodiment of the
與至今為止的彼等實施方式的不同之處則在於,在圖7a、7b中的實施方式中,嵌入表面30處於低於導向口28高度的高度上。如果將錨固部分14穿過導向口28推進,則該錨固部分最初暴露在嵌入表面30的上方。The difference from the previous embodiments is that, in the embodiment in FIGS. 7a and 7b, the embedding
當超音波發生器60被壓到錨固部分14上時,該超音波發生器60首先將該錨固部分14向下壓到嵌入表面上。其中使得線材在通到刷毛嵌件10的位於導向口28內的區域的過度處發生彎曲,因而在此處形成彎曲部分17。與彎曲部分16是凹形的前述實施方式的不同之處在於,彎曲部分17僅向一個方向傾斜,因為該彎曲部分17必須跨越導向口28和嵌入表面之間的高度偏移量。When the
然後啟動超音波發生器,將錨固部分14壓入載體20的材料中。其中彎曲部分17的變形加強,因為該彎曲部分17現在也必須額外跨越嵌入深度。Then the ultrasonic generator is activated to press the anchoring
在產生彎曲部分17的區域內,載體會傾斜。可替代地,彎曲部分17本身在超音波發生器60的作用下形成自己的路徑。In the area where the
如果取代插槽而使用較寬的凹槽,或者插槽儘管寬度較小,仍應關閉,則可以在錨固部分14被壓入載體20的材料中之後,重新關閉此凹槽。對此可使用閉鎖件40(參見圖8a和8b),該閉鎖件40以任一種適合的方式方法(此處展示的是壓頭70)固定安裝於載體20上。這在此處對應圖5的實施方式。If a wider groove is used instead of the slot, or the slot should be closed despite its small width, the groove can be closed again after the anchoring
針對嵌入表面30如圖7所示相對於導向口28偏移的載體20,亦可使用閉鎖件40。這些圖示在圖9a和9b中。For the
圖10a至圖10d圖示載體20的替代實施方式。對於由前述實施方式已知的元件則採用相同的元件符號,並且在這方面參考上面的解釋。Figures 10a to 10d illustrate an alternative embodiment of the
前述實施方式和圖10的實施方式之間的不同之處在於,此處沒有設置供超音波發生器穿過而壓到錨固部分14上的狹槽,而是設置較寬的入孔29,該入孔的底部就是嵌入表面30。對應地,此處的閉鎖件是板狀形式。The difference between the foregoing embodiment and the embodiment of FIG. 10 is that there is no slot for the ultrasonic generator to pass through and pressed onto the anchoring
圖11圖示超音波發生器60的另一個設計。與圖6中已知超音波發生器的不同之處則在於,使用了變形凸起63,該變形凸起不是V形或者尖的,而是有圓形輪廓。FIG. 11 illustrates another design of the
圖12圖示超音波發生器60的又一個實施變體。與圖11的不同之處在於,此處設置三個尖狀的變形凸起62,以形成三個彎曲部分,該三個彎曲部分深深嵌入載體20的材料。FIG. 12 illustrates still another implementation variant of the
圖13和圖14圖示根據另一實施方式的載體20和刷毛嵌件10。對於由前述實施方式已知的元件則採用相同的元件符號,並且在這方面參考上面的解釋。Figures 13 and 14 illustrate a
圖13中的載體20的實施方式與其它載體實施方式的不同之處在於,在圖13的實施方式中,抵達嵌入表面30的通道並不是藉由唯一的一個插槽來實現,而是藉由多個獨立的,即相互分開的通道口27。它們象礦井中通向隧道的通風井一樣延伸;嵌入表面30佈置在要進行通風的隧道底部上。The difference between the embodiment of the
為了實現針對刷毛嵌件10的錨固部分14的防扭轉保護,將幾個通道口27設計得如此深,以致形成例如由圖3的實施方式而已知的凹部32。In order to achieve anti-twist protection for the anchoring
刷毛嵌件10的被壓入嵌入表面30並且在那裡被固定的錨固部分14的輪廓,可參考圖14。對應錨固表面的兩個凹部32,錨固部分14有兩個「凹痕」。在初始狀態下,即在錨固部分14被推入載體並且與載體相連接之前,錨固部分直線型延伸。The outline of the anchoring
超音波發生器60的一個例子,對於有多個通道口27的載體10,藉由該超音波發生器使錨固部分14變形並且與嵌入表面30連接,則可參見圖15。超音波發生器60具有多個銷子61,該等多個銷子61各自穿過其中一個通道口而延伸進入載體20,並且在那裡壓向錨固部分14。銷子61設計成具有合適的長度,即在設有凹部32的地方更長。As an example of the
與超音波發生器60暢通無阻地將錨固部分14壓入嵌入表面30的前述實施方式不同,此處則產生了多個相互分開的位置,在該等多個位置上,錨固部分14和載體20的材料連接。事實證明,也可以這種方式實現理想的高保持力。Unlike the foregoing embodiment in which the
在圖16a至16d中可見,刷毛嵌件10和具有多個分開的通道口27的載體20如何連接。It can be seen in Figures 16a to 16d how the
刷毛嵌件10的直的錨固部分14被推入導向口28,使得錨固部分14處於嵌入表面30上(圖16a和16b)。The
然後,錨固部分14由如圖15所示的超音波發生器60加熱並且對著載體20的材料擠壓,其中錨固部分對應已有的凹部32發生塑性變形(參見圖16c和16d)。此外,類似於圖7a和7b的實施方式而形成彎曲部分17,該彎曲部分17跨越導向口28和嵌入表面30之間的高度偏移量。Then, the anchoring
通道口27的橫截面很小,因此沒有必要採用單獨的閉鎖件來關閉通道口27。The cross section of the
圖17a至17b圖示刷子的不同變體,其中除了多個通道口27之外,還存在多個小凹口80。這些小凹口用於增加抓地力。每個這些小凹口80有對應通道口27橫截面的橫截面。因而,這些通道口27僅由於其小凹口80的深度而區分彼此;在小凹口的底部可看到錨固部分14。通道口的橫截面相當小,因此沒有必要將通道口關閉;這些通道口在大量凹口80中幾乎不能被識別成通道口。Figures 17a to 17b illustrate different variants of the brush, in which in addition to the plurality of
根據本發明的載體和刷子的特別優點在於,基於用於載體的可再生原材料(尤其是木頭和竹子)而實現了良好的生態平衡和高度可持續性。也沒有必要使用黏接材料或者其它化學產品;僅藉由所施加的壓力以及所產生的熱量而實現刷毛嵌件10的錨固部分14和載體20的材料之間的牢固機械連接。The particular advantage of the carrier and brush according to the present invention is that it achieves a good ecological balance and a high degree of sustainability based on the renewable raw materials used for the carrier (especially wood and bamboo). It is also not necessary to use bonding materials or other chemical products; only the applied pressure and the generated heat can achieve a strong mechanical connection between the anchoring
10:刷毛嵌件 12:刷毛部分 14:錨固部分 16:彎曲部分 17:彎曲部分 20:載體 22:手柄部分 24:導向部分 26:插槽 27:通道口 28:導向孔 30:嵌入表面 32:凹部 34:倒角 40:閉鎖件 60:超音波發生器 61:銷子 62:尖狀變形凸起 63:圓形變形凸起 70:壓頭 80:小凹口10: Bristle inserts 12: The bristle part 14: Anchor part 16: curved part 17: curved part 20: Carrier 22: handle part 24: Guiding part 26: Slot 27: Channel port 28: Pilot hole 30: Embedded surface 32: recess 34: chamfer 40: Locking parts 60: Ultrasonic generator 61: pin 62: pointed deformation bump 63: round deformation bump 70: Indenter 80: small notch
下面根據各種不同的實施方式來闡述本發明,該等各種不同的實施方式則在所附圖式中展示。在圖式中:Hereinafter, the present invention will be explained based on various different embodiments, which are shown in the accompanying drawings. In the schema:
- 圖1a以俯視圖圖示根據第一實施方式的載體以及待安裝在該載體上的刷毛嵌件;-Figure 1a shows a top view of a carrier according to the first embodiment and a bristle insert to be mounted on the carrier;
- 圖1b以俯視圖圖示根據第二實施方式的載體以及待安裝在該載體上的刷毛嵌件;-Figure 1b shows a top view of the carrier according to the second embodiment and the bristle inserts to be mounted on the carrier;
- 圖2a係圖1a的載體和刷毛嵌件的透視剖面圖;-Figure 2a is a perspective sectional view of the carrier and bristle insert of Figure 1a;
- 圖2b係圖1b的載體和刷毛嵌件的透視圖;-Figure 2b is a perspective view of the carrier and bristle inserts of Figure 1b;
- 圖3以剖面圖圖示根據第三實施方式的載體以及待安裝在該載體上的刷毛嵌件;-Figure 3 illustrates in a cross-sectional view a carrier according to a third embodiment and a bristle insert to be mounted on the carrier;
- 圖4a至4e示意性地圖示刷毛嵌件安裝到載體的不同步驟,以及內嵌有錨固部分的載體的放大剖面圖;-Figures 4a to 4e schematically illustrate different steps of installing the bristle inserts to the carrier, and enlarged cross-sectional views of the carrier with the anchoring part embedded therein;
- 圖5a至5c係刷毛嵌件安裝到載體的不同步驟,該載體的實施類似於圖3中的載體;-Figures 5a to 5c show the different steps of installing the bristle inserts to the carrier, the implementation of which is similar to the carrier in Figure 3;
- 圖6a和圖6b示意性地圖示刷毛嵌件安裝到根據替代實施方式的載體上;-Figures 6a and 6b schematically illustrate the installation of bristle inserts onto a carrier according to an alternative embodiment;
- 圖7a和7b示意性地圖示刷毛嵌件安裝到根據另一實施方式的載體上;-Figures 7a and 7b schematically illustrate the installation of a bristle insert onto a carrier according to another embodiment;
- 圖8a和圖8b係閉鎖件安裝到圖5中的載體的兩個步驟;-Figures 8a and 8b are two steps of installing the locking member to the carrier in Figure 5;
- 圖9a和圖9b係閉鎖件安裝到圖7中的載體的兩個步驟;-Figures 9a and 9b are the two steps of installing the locking member to the carrier in Figure 7;
- 圖10a至10d係閉鎖件安裝到根據另一實施方式的載體以及已完成的刷子的側視圖和俯視圖;-Figures 10a to 10d are the side and top views of the mounting of the locking member to the carrier according to another embodiment and the completed brush;
- 圖11示意性地圖示根據另一技術方案藉由超音波發生器來安裝刷毛嵌件;-Figure 11 schematically illustrates the installation of the bristle insert by an ultrasonic generator according to another technical solution;
- 圖12示意性地圖示根據又一技術方案藉由超音波發生器來安裝刷毛嵌件;-Figure 12 schematically illustrates the installation of the bristle insert by an ultrasonic generator according to yet another technical solution;
- 圖13根據另一實施方式的載體的剖面圖;-Figure 13 is a cross-sectional view of a carrier according to another embodiment;
- 圖14圖示錨固於圖13的載體的刷毛嵌件的側視圖;-Figure 14 illustrates a side view of the bristle insert anchored to the carrier of Figure 13;
- 圖15係用於將圖14的刷毛嵌件固定於圖13的刷毛載體之內的超音波發生器;-Figure 15 is an ultrasonic generator used to fix the bristle insert of Figure 14 in the bristle carrier of Figure 13;
- 圖16a至16d係將刷毛嵌件固定到類似於圖13的實施方式的載體中的不同步驟的一個側視圖、兩個示意圖和一個剖面圖;以及-Figures 16a to 16d are a side view, two schematic views and a cross-sectional view of the different steps of fixing the bristle insert to the carrier similar to the embodiment of Figure 13; and
- 圖17a至17d係根據另一技術方案的刷子的不同變體,其中,載體是基於圖13的實施方式。-Figures 17a to 17d are different variants of the brush according to another technical solution, wherein the carrier is based on the embodiment of Figure 13.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無Domestic deposit information (please note in the order of deposit institution, date and number) without Foreign hosting information (please note in the order of hosting country, institution, date, and number) without
10:刷毛嵌件 10: Bristle inserts
12:刷毛部分 12: The bristle part
14:錨固部分 14: Anchor part
20:載體 20: Carrier
26:插槽 26: Slot
30:嵌入表面 30: Embedded surface
60:超音波發生器 60: Ultrasonic generator
62:尖狀變形凸起 62: pointed deformation bump
Claims (21)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019129284.0A DE102019129284A1 (en) | 2019-10-30 | 2019-10-30 | Carrier body for a bristle insert, brush and method for producing a brush |
DE102019129284.0 | 2019-10-30 |
Publications (1)
Publication Number | Publication Date |
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TW202131825A true TW202131825A (en) | 2021-09-01 |
Family
ID=73037963
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW109134531A TW202131825A (en) | 2019-10-30 | 2020-10-06 | Carrier body for a bristle insert, brush and method for producing a brush |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP4051054B1 (en) |
DE (1) | DE102019129284A1 (en) |
TW (1) | TW202131825A (en) |
WO (1) | WO2021083874A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102020106678A1 (en) * | 2020-03-11 | 2021-09-16 | Gb Boucherie Nv | Brush and method of making this brush |
DE102020107816A1 (en) * | 2020-03-20 | 2021-09-23 | Gb Boucherie Nv | Bristle carrier, brush and method of manufacturing the bristle carrier and the brush |
DE102023122083B3 (en) * | 2023-08-17 | 2025-02-06 | Zahoransky Ag | Twisted brush and device and method for producing twisted brushes |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2887667B2 (en) * | 1996-11-27 | 1999-04-26 | 日進金属株式会社 | Interdental brush |
US6446640B1 (en) * | 1999-03-22 | 2002-09-10 | John O. Butler Company | Dental hygiene device with easily mounted and identified dental hygiene element |
JP4942794B2 (en) * | 2009-07-02 | 2012-05-30 | 株式会社 Ufcサプライ | Interdental brush and manufacturing method thereof |
DE102018127192A1 (en) * | 2018-10-31 | 2020-04-30 | Gb Boucherie Nv | Carrier body for a bristle insert, brush and method for producing a brush |
-
2019
- 2019-10-30 DE DE102019129284.0A patent/DE102019129284A1/en active Pending
-
2020
- 2020-10-06 TW TW109134531A patent/TW202131825A/en unknown
- 2020-10-27 EP EP20799664.6A patent/EP4051054B1/en active Active
- 2020-10-27 WO PCT/EP2020/080150 patent/WO2021083874A1/en unknown
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Publication number | Publication date |
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EP4051054A1 (en) | 2022-09-07 |
DE102019129284A1 (en) | 2021-05-06 |
WO2021083874A1 (en) | 2021-05-06 |
EP4051054B1 (en) | 2024-04-17 |
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