TW202112066A - Bulk-acoustic wave resonator - Google Patents
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- H—ELECTRICITY
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- H—ELECTRICITY
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Abstract
Description
本發明是關於一種體聲波共振器。The present invention relates to a bulk acoustic wave resonator.
根據無線通信裝置之小型化趨勢,對高頻組件技術之小型化的需求越來越大。舉例而言,可使用利用半導體薄膜晶圓製造技術的體聲波(BAW)型濾波器。According to the miniaturization trend of wireless communication devices, there is an increasing demand for the miniaturization of high-frequency component technology. For example, a bulk acoustic wave (BAW) filter using semiconductor thin film wafer manufacturing technology can be used.
體聲波(BAW)共振器為薄膜型元件,其藉由將壓電介電材料沈積於矽晶圓、半導體基板上及使用其壓電特徵來產生共振以便實施為濾波器。A bulk acoustic wave (BAW) resonator is a thin-film element that is implemented as a filter by depositing piezoelectric dielectric materials on silicon wafers and semiconductor substrates and using its piezoelectric features to generate resonance.
近來,對5G通信之技術關注遞增,且正積極地執行可在候選頻帶中實施之技術的開發。Recently, there has been increasing interest in the technology of 5G communication, and the development of technologies that can be implemented in candidate frequency bands is being actively carried out.
然而,在使用Sub 6 GHz(4GHz至6 GHz)頻帶之5G通信之情況下,由於頻寬增加且通信距離縮短,因此信號之強度或功率可增加。另外,隨著頻率增加,壓電層或共振器中產生之損耗可增加。However, in the case of 5G communication using the Sub 6 GHz (4 GHz to 6 GHz) frequency band, as the bandwidth increases and the communication distance decreases, the strength or power of the signal can be increased. In addition, as the frequency increases, the loss generated in the piezoelectric layer or resonator may increase.
因此,存在對能夠最小化共振器中之能量洩漏的體聲波共振器之需求。Therefore, there is a need for a bulk acoustic wave resonator that can minimize the energy leakage in the resonator.
以上資訊僅作為背景資訊而呈現以輔助理解本發明。未進行關於上述中的任一者可能適用於關於本發明的先前技術的判定以及聲明。The above information is presented only as background information to assist the understanding of the present invention. No judgment and statement regarding any of the foregoing may be applicable to the prior art regarding the present invention.
提供此發明內容來以簡化形式引入下文在實施方式中進一步描述之一系列概念。此發明內容並不意欲識別所主張主題的關鍵特徵或基本特徵,亦不意欲在判定所主張主題的範疇過程中用作輔助。This content of the invention is provided to introduce in a simplified form a series of concepts that are further described in the embodiments below. This summary of the invention is not intended to identify the key features or basic features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
在一個通用態樣中,一種體聲波共振器包含:共振器,其包含其中第一電極、壓電層以及第二電極依序堆疊於基板上的中心部分及沿著所述中心部分之周邊配置的延伸部分;及插入層,其配置於所述延伸部分中之壓電層下方以使壓電層升高。插入層具有面向中心部分之側表面形成的第一傾斜表面,且第一電極具有自插入層之第一傾斜表面之下端延伸的第二傾斜表面。In a general aspect, a bulk acoustic wave resonator includes: a resonator including a central portion in which a first electrode, a piezoelectric layer, and a second electrode are sequentially stacked on a substrate and arranged along the periphery of the central portion The extension portion; and the insertion layer, which is disposed under the piezoelectric layer in the extension portion to raise the piezoelectric layer. The insertion layer has a first inclined surface formed facing the side surface of the central portion, and the first electrode has a second inclined surface extending from the lower end of the first inclined surface of the insertion layer.
第二傾斜表面的傾斜角可低於第一傾斜表面。The inclination angle of the second inclined surface may be lower than that of the first inclined surface.
第一電極可包含小於第二傾斜表面之上端部分的厚度的第二傾斜表面之下端部分之厚度。The first electrode may include a thickness of a lower end portion of the second inclined surface that is smaller than a thickness of an upper end portion of the second inclined surface.
第二傾斜表面可配置於中心部分中。The second inclined surface may be arranged in the central part.
第一電極可為中心部分中之上表面及延伸部分中之上表面,所述上表面配置於彼此不同之平面上。The first electrode may be an upper surface in the central part and an upper surface in the extension part, and the upper surfaces are arranged on different planes.
體聲波共振器可更包含配置於第一電極及插入層下方以支撐共振器之膜片層及將共振器與基板分離之空腔。The bulk acoustic wave resonator may further include a diaphragm layer disposed under the first electrode and the insertion layer to support the resonator and a cavity separating the resonator from the substrate.
第三傾斜表面可沿著第一電極之末端配置,且膜片層可具有自第三傾斜表面之下端延伸的第四傾斜表面。The third inclined surface may be arranged along the end of the first electrode, and the membrane layer may have a fourth inclined surface extending from the lower end of the third inclined surface.
第四傾斜表面可包含比第三傾斜表面低之傾斜角。The fourth inclined surface may include a lower inclination angle than the third inclined surface.
插入層之末端可接觸第一電極之第三傾斜表面。The end of the insertion layer can contact the third inclined surface of the first electrode.
插入層可比第一電極厚。The insertion layer may be thicker than the first electrode.
體聲波共振器可更包含將共振器容納於其中且接合至基板之罩蓋。The bulk acoustic wave resonator may further include a cover that accommodates the resonator and is bonded to the substrate.
體聲波共振器可更包含經配置以穿透罩蓋之多個通路孔,及配置於多個通路孔中以將第一電極及第二電極電連接至外部之多個連接導體。The bulk acoustic wave resonator may further include a plurality of via holes configured to penetrate the cover, and a plurality of connecting conductors arranged in the plurality of via holes to electrically connect the first electrode and the second electrode to the outside.
體聲波共振器可更包含接合至暴露於罩蓋之外部表面之多個連接導體的外部電極。The bulk acoustic wave resonator may further include external electrodes bonded to a plurality of connection conductors exposed on the external surface of the cover.
體聲波共振器可更包含第一金屬層及第二金屬層,所述第一金屬層及所述第二金屬層配置於共振器之外部且分別接合至第一電極及第二電極。多個連接導體可分別經由第一金屬層及第二金屬層電連接至第一電極及第二電極。The bulk acoustic wave resonator may further include a first metal layer and a second metal layer. The first metal layer and the second metal layer are disposed outside the resonator and are respectively connected to the first electrode and the second electrode. The plurality of connecting conductors may be electrically connected to the first electrode and the second electrode through the first metal layer and the second metal layer, respectively.
壓電層可包含配置於第一傾斜表面上之傾斜部分,且第二電極之末端可配置於壓電層之傾斜部分上。The piezoelectric layer may include an inclined portion arranged on the first inclined surface, and the end of the second electrode may be arranged on the inclined portion of the piezoelectric layer.
在另一通用態樣中,一種體聲波共振器包含:共振器,其包含其中第一電極、壓電層以及第二電極依序堆疊於基板上的中心部分及沿著所述中心部分之周邊配置的延伸部分;及插入層,其配置於所述延伸部分中之壓電層下方以使壓電層升高,其中第一電極在中心部分中之厚度小於在延伸部分中之厚度。In another general aspect, a bulk acoustic wave resonator includes: a resonator including a central portion in which a first electrode, a piezoelectric layer, and a second electrode are sequentially stacked on a substrate and a periphery along the central portion Configured extension portion; and an insertion layer disposed under the piezoelectric layer in the extension portion to raise the piezoelectric layer, wherein the thickness of the first electrode in the central portion is smaller than the thickness in the extension portion.
在另一通用態樣中,體聲波共振器包含:中心部分,其包括依序堆疊於基板上之第一電極、壓電層以及第二電極;以及沿著所述中心部分之周邊配置的延伸部分,其包含依序堆疊於基板上之第一電極、插入層、壓電層以及第二電極,其中第一電極包含在中心部分中之第一反射界面。In another general aspect, the bulk acoustic wave resonator includes: a central portion including a first electrode, a piezoelectric layer, and a second electrode stacked on a substrate in sequence; and an extension arranged along the periphery of the central portion Part, which includes a first electrode, an insertion layer, a piezoelectric layer, and a second electrode sequentially stacked on the substrate, wherein the first electrode includes a first reflective interface in the central part.
第一反射界面可包含自插入層之下端朝向中心部分延伸之傾斜表面。The first reflective interface may include an inclined surface extending from the lower end of the insertion layer toward the central portion.
體聲波共振器可更包含配置於第一電極下方以支撐第一電極之膜片層及將第一電極與基板分離之空腔,其中膜片層可包含在延伸部分中之第二反射界面。The bulk acoustic resonator may further include a diaphragm layer disposed under the first electrode to support the first electrode and a cavity separating the first electrode from the substrate, wherein the diaphragm layer may include a second reflective interface in the extension portion.
第二反射界面可包含自第一電極之下端遠離中心部分延伸的傾斜表面。The second reflective interface may include an inclined surface extending away from the central portion from the lower end of the first electrode.
其他特徵及態樣將自以下實施方式、圖式以及申請專利範圍顯而易見。Other features and aspects will be apparent from the following embodiments, drawings, and scope of patent application.
提供以下詳細描述以幫助讀者獲得對本文中所描述的方法、設備及/或系統的全面理解。然而,在理解本發明之後,本文中所描述之方法、設備及/或系統的各種變化、修改及等效物將顯而易見。舉例而言,本文所描述的操作順序僅為實例,且不限於本文所闡述的實例,但除了必須按某一次序發生的操作以外,可改變操作順序,如在理解本發明之後顯而易見的。又,出於提高清晰性及簡潔性目的,可省略為此項技術中已知的特徵之描述。The following detailed description is provided to help readers gain a comprehensive understanding of the methods, devices and/or systems described in this article. However, after understanding the present invention, various changes, modifications and equivalents of the methods, devices and/or systems described herein will be apparent. For example, the order of operations described herein is only an example, and is not limited to the examples set forth herein, but in addition to operations that must occur in a certain order, the order of operations can be changed, as will be apparent after understanding the present invention. Moreover, for the purpose of improving clarity and conciseness, the description of the features known in the art may be omitted.
本文中所描述的特徵可以不同形式體現,且不應將所述特徵解釋為限於本文中所描述的實例。實情為,僅提供本文中所描述之實例以說明實施本文中所描述之方法、設備及/或系統之許多可能方式中的在理解本發明之後將會顯而易見的一些方式。The features described herein may be embodied in different forms, and the features should not be construed as being limited to the examples described herein. In fact, only the examples described herein are provided to illustrate some of the many possible ways of implementing the methods, devices and/or systems described herein, which will be obvious after understanding the present invention.
在本說明書通篇中,當諸如層、區域或基板之元件被描述為「位於另一元件上」、「連接至另一元件」或「耦接至另一元件」時,所述元件可直接「位於另一元件上」、「連接至另一元件」或「耦接至另一元件」,或其間可介入一或多個其他元件。相比之下,當元件被描述為「位於另一元件正上方」、「直接連接至另一元件」或「直接耦接至另一元件」時,其間可不介入其他元件。如本文中所使用,元件之「部分」可包含整個元件或少於整個元件。Throughout this specification, when an element such as a layer, region, or substrate is described as being "on another element," "connected to another element," or "coupled to another element," the element may be directly "On another element", "connected to another element" or "coupled to another element", or one or more other elements may be intervened in between. In contrast, when an element is described as being "directly above another element," "directly connected to another element," or "directly coupled to another element," other elements may not be intervened therebetween. As used herein, a "portion" of an element may include the entire element or less than the entire element.
如本文中所使用,術語「及/或」包含任何兩個或更多個相關所列項目中之任一者及任何組合;同樣,「…中之至少一者」包含任何兩個或更多個相關所列項目中之任一者及任何組合。As used herein, the term "and/or" includes any one and any combination of any two or more related listed items; likewise, "at least one of" includes any two or more Any one and any combination of the relevant listed items.
儘管諸如「第一」、「第二」、及「第三」之術語可在本文中用以描述各個構件、組件、區域、層或區段,但這些構件、組件、區域、層或區段並非受限於這些術語。實情為,這些術語僅用於區分一個構件、組件、區域、層或區段與另一構件、組件、區域、層或區段。因此,在不背離實例之教示的情況下,本文中所描述之實例中所參考的第一構件、組件、區域、層或區段亦可被稱作第二構件、組件、區域、層或區段。Although terms such as "first", "second", and "third" may be used herein to describe various members, components, regions, layers or sections, these members, components, regions, layers or sections Not limited to these terms. In fact, these terms are only used to distinguish one component, component, region, layer or section from another component, component, region, layer or section. Therefore, without departing from the teachings of the examples, the first member, component, region, layer or section referred to in the examples described herein can also be referred to as a second member, component, region, layer or section segment.
為了便於描述,在本文中可使用空間相對術語(諸如「在…上方」、「上部」、「在…下方」、「下部」以及類似者),以描述如諸圖中所示的一個元件與另一元件之間的關係。除諸圖中所描繪之定向以外,這些空間相對術語意欲涵蓋裝置在使用或操作中之不同定向。舉例而言,若圖中的裝置翻轉,則被描述為相對於另一元件「在…上方」或在「上部」的元件隨後將被描述為相對於另一元件「在…下方」或「下方」。因此,術語「在…上方」涵蓋視裝置之空間定向而定的上方及下方定向兩者。裝置亦可以其他方式定向(旋轉90度或呈其他定向),且相應地解釋本文所使用之空間相對術語。For ease of description, spatially relative terms (such as "above", "upper", "below", "lower" and the like may be used herein to describe an element as shown in the figures and The relationship between another element. In addition to the orientations depicted in the figures, these spatial relative terms are intended to cover different orientations of the device in use or operation. For example, if the device in the figure is turned over, the element described as "above" or "upper" with respect to another element will then be described as "below" or "below" with respect to another element ". Therefore, the term "above" encompasses both an upper and a lower orientation depending on the spatial orientation of the device. The device can also be oriented in other ways (rotated by 90 degrees or in other orientations), and the spatial relative terms used herein are explained accordingly.
本文所使用之術語僅用於描述各種實例,且並非用以限制本發明。除非上下文另有明確指示,否則冠詞「一(a/an)」及「所述(the)」亦意欲包含複數形式。術語「包括」、「包含」及「具有」指定存在所陳述之特徵、數目、操作、構件、元件及/或其組合,但並不排除存在或添加一或多個其他特徵、數目、操作、構件、元件及/或其組合。The terms used herein are only used to describe various examples, and are not used to limit the present invention. Unless the context clearly indicates otherwise, the articles "a/an" and "the" are also intended to include plural forms. The terms "including", "including" and "having" designate the presence of stated features, numbers, operations, components, elements, and/or combinations thereof, but do not exclude the presence or addition of one or more other features, numbers, operations, Components, elements and/or combinations thereof.
如在理解本發明之後將顯而易見的,本文中所描述之實例的特徵可以各種方式組合。此外,儘管本文中所描述之實例具有多種組態,但如在理解本發明之後將顯而易見的,其他組態亦是可能的。As will be apparent after understanding the present invention, the features of the examples described herein can be combined in various ways. In addition, although the examples described herein have multiple configurations, as will be apparent after understanding the present invention, other configurations are also possible.
在本文中,應注意,關於實例(例如關於實例可包含或實施何實例)使用術語「可」意謂存在至少一個實例,其中包含或實施此特徵,但所有實例不限於此。In this context, it should be noted that the use of the term "may" with respect to examples (for example, with regard to what examples an example may include or implement) means that there is at least one example in which this feature is included or implemented, but all examples are not limited thereto.
本發明之一態樣為提供能夠減少能量洩漏之體聲波共振器。One aspect of the present invention is to provide a bulk acoustic resonator capable of reducing energy leakage.
圖1為根據本發明之實施例的聲波共振器之平面圖,且圖2為沿圖1之線I-I'截取的橫截面圖。圖3為沿圖1之線II-II'截取的橫截面圖,圖4為沿圖1之線III-III'截取的橫截面圖,且圖5為圖2之一部分A的放大視圖。FIG. 1 is a plan view of an acoustic wave resonator according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view taken along the line II′ of FIG. 1. 3 is a cross-sectional view taken along the line II-II' of FIG. 1, FIG. 4 is a cross-sectional view taken along the line III-III' of FIG. 1, and FIG. 5 is an enlarged view of a part A of FIG. 2.
參看圖1至圖5,根據本發明之實施例的聲波共振器100可為體聲波(bulk-acoustic wave, BAW)共振器,且可包含基板110、犧牲層140、共振器120以及插入層170。1 to 5, the
基板110可為矽基板。舉例而言,矽晶圓可用作基板110,或可使用絕緣體上矽(silicon on insulator, SOI)類型基板。The
絕緣層115可提供於基板110之上表面上以將基板110與共振器120電隔離。另外,絕緣層115防止基板110在空腔C形成於聲波共振器之製造製程中時由蝕刻氣體蝕刻。The insulating
在此情況下,絕緣層115可由二氧化矽(SiO2
)、氮化矽(Si3
N4
)、氧化鋁(Al2
O3
)以及氮化鋁(AlN)中的至少一者形成,且可經由化學氣相沈積、RF磁控濺鍍以及蒸發的任一個製程形成。In this case, the insulating
犧牲層140形成於絕緣層115上,且空腔C及蝕刻終止部分145配置於犧牲層140中。The
空腔C形成為空白空間,且可藉由移除犧牲層140的一部分而形成。The cavity C is formed as a blank space, and may be formed by removing a part of the
當空腔C形成於犧牲層140中時,形成於犧牲層140上方之共振器120可形成為完全平坦的。When the cavity C is formed in the
蝕刻終止部分145沿腔體C之邊界配置。提供蝕刻終止部分145以防止蝕刻的執行在形成空腔C之製程中超出空腔區。The
膜片層150形成於犧牲層140上,且形成空腔C之上部表面。因此,膜片層150亦由在形成空腔C之製程中不易於移除之材料形成。The
舉例而言,當使用諸如氟(F)、氯(Cl)或其類似者之鹵化物類蝕刻氣體來移除犧牲層140之一部分(例如,空腔區)時,膜片層150可由與蝕刻氣體具有低反應性之材料製成。在此情況下,膜片層150可包含二氧化矽(SiO2
)及氮化矽(Si3
N4
)中之至少一者。For example, when a halide etching gas such as fluorine (F), chlorine (Cl) or the like is used to remove a part of the sacrificial layer 140 (for example, the cavity region), the
膜片層150可由含有氧化鎂(MgO)、氧化鋯(ZrO2)、氮化鋁(AlN)、鋯鈦酸鉛(PZT)、砷化鎵(GaAs)、氧化鉿(HfO2
)及氧化鋁(Al2
O3
)、氧化鈦(TiO2
)以及氧化鋅(ZnO)中之至少一種材料的介電層及含有鋁(Al)、鎳(Ni)、鉻(Cr)、鉑(Pt)、鎵(Ga)以及鉿(Hf)中之至少一種材料的金屬層製成。然而,本發明不限於此。The
共振器120包含第一電極121、壓電層123以及第二電極125。共振器120經組態使得第一電極121、壓電層123以及第二電極125自底部按次序堆疊。因此,共振器120中之壓電層123配置於第一電極121與第二電極125之間。The
由於共振器120形成於膜片層150上,因此膜片層150、第一電極121、壓電層123以及第二電極125依序堆疊於基板110上以形成共振器120。Since the
共振器120可根據施加至第一電極121及第二電極125之信號使壓電層123共振以產生共振頻率及抗共振頻率。The
共振器120可劃分成:中心部分S,其中第一電極121、壓電層123以及第二電極125堆疊成實質上平坦的;及延伸部分E,其中插入層170插入於第一電極121與壓電層123之間。The
中心部分S為配置於共振器120之中心處的區域,且延伸部分E為沿著中心部分S之周邊配置的區域。因此,延伸部分E為自中心部分S向外延伸的區域,且是指形成為沿著中心部分S之周邊具有連續環形形狀的區域。然而,必要時,延伸部分E可經組態以具有不連續環形形狀,其中一些區域分離。The central part S is an area arranged at the center of the
因此,如圖2中所示,在共振器120的經切割以與中心部分S交叉的橫截面中,延伸部分E分別配置於中心部分S之兩端處。插入層170配置於延伸部分E中之中心部分S之兩側上,所述延伸部分E配置於中心部分S之兩端上。Therefore, as shown in FIG. 2, in the cross section of the
插入層170具有傾斜表面L,其厚度隨著距中心部分S之距離增加而變得更大。The
在延伸部分E中,壓電層123及第二電極125配置於插入層170上。因此,位於延伸部分E中之壓電層123及第二電極125沿插入層170之形狀具有傾斜表面。In the extension part E, the
在本發明實施例中,延伸部分E包含於共振器120中,且因此,共振可發生在延伸部分E中。然而,本發明不限於此,且共振可取決於延伸部分E之結構而不存在於延伸部分E中,但共振可僅在中心部分S中進行。In the embodiment of the present invention, the extension part E is included in the
第一電極121及第二125可由導體形成,例如,可由以下各者形成:金、鉬、釕、銥、鋁、鉑、鈦、鎢、鈀、鉭、鉻、鎳或含有其中至少一者之金屬,但不限於此。The
在共振器120中,第一電極121形成為面積大於第二電極125,且第一金屬層180沿著第一電極121之周邊配置於第一電極121上。因此,第一金屬層180可配置成與第二電極125間隔預定距離,且可配置成圍繞共振器120之形式。In the
由於第一電極121配置於膜片層150上,因此第一電極121整體上形成為扁平的。由於第二電極125配置於壓電層123上,因此可形成對應於壓電層123之形狀的彎曲部(curving)。Since the
第一電極121可用作輸入電極及輸出電極中之一者以用於輸入及輸出諸如射頻(radio frequency, RF)信號之電信號。The
第二電極125完全配置於中心部分S中且部分地配置於延伸部分E中。因此,第二電極125可劃分成配置於稍後將描述之壓電層123之壓電部分123a上的一部分及配置於壓電層123之彎曲部分123b上的一部分。The
更具體言之,在本發明實施例中,第二電極125配置成覆蓋整個壓電部分123a及壓電層123之傾斜部分1231之一部分。因此,配置於延伸部分E中之第二電極(圖4中之第二電極125a)形成為面積小於傾斜部分1231之傾斜表面,且共振器120中之第二電極125形成為面積小於壓電層123。More specifically, in the embodiment of the present invention, the
因此,如圖2中所說明,在共振器120經切割以與中心部分S交叉的橫截面中,第二電極125之末端配置於延伸部分E中。另外,配置於延伸部分E中的第二電極125之末端之至少一部分配置成與插入層170重疊。此處,「重疊」意謂當第二電極125投影在插入層170所配置在之平面上時,投影在所述平面上之第二電極125之形狀與插入層170重疊。Therefore, as illustrated in FIG. 2, in the cross section where the
第二電極125可用作輸入電極及輸出電極中之一者以用於輸入及輸出諸如射頻(RF)信號或其類似者之電信號。亦即,當第一電極121用作輸入電極時,第二電極125可用作輸出電極,且當第一電極121用作輸出電極時,第二電極125可用作輸入電極。The
如圖4中所說明,當第二電極125之末端定位於稍後將描述之壓電層123之傾斜部分1231上時,由於共振器120之聲波阻抗的局部結構形成於來自中心部分S之稀疏/密集/密集結構中,因此自共振器120向內反射側向波的反射界面增加。因此,由於大部分側向波不自共振器向外流動,且被反射且接著流動至共振器120之內部,因此可改良聲學共振器之效能。As illustrated in FIG. 4, when the end of the
壓電層123為經由壓電效應將電能轉換成呈彈性波形式之機械能的部分,且形成於稍後將描述之第一電極121及插入層170上。The
作為壓電層123之材料,可選擇性地使用氧化鋅(ZnO)、氮化鋁(AlN)、摻雜氮化鋁、鋯鈦酸鉛、石英及其類似者。在摻雜氮化鋁之情況下,可更包含稀土金屬、過渡金屬或鹼土金屬。稀土金屬可包含鈧(Sc)、鉺(Er)、釔(Y)及鑭(La)中之至少一者。過渡金屬可包含鉿(Hf)、鈦(Ti)、鋯(Zr)、鉭(Ta)以及鈮(Nb)中之至少一者。另外,鹼土金屬可包含鎂(Mg)。As the material of the
為了改良壓電性質,當摻雜有氮化鋁(AlN)之元素的含量小於0.1原子%時,不能實現高於氮化鋁(AlN)之壓電性質。當元素之含量超過30原子%時,難以製造及控制用於沈積之組成物,使得可形成不均勻或非所需結晶相。In order to improve the piezoelectric properties, when the content of the element doped with aluminum nitride (AlN) is less than 0.1 at%, the piezoelectric properties higher than that of aluminum nitride (AlN) cannot be achieved. When the content of the element exceeds 30 atomic %, it is difficult to manufacture and control the composition for deposition, so that an uneven or undesirable crystalline phase can be formed.
因此,在本發明實施例中,摻雜有氮化鋁(AlN)的元素的含量在0.1原子%至30原子%的範圍內。Therefore, in the embodiment of the present invention, the content of the element doped with aluminum nitride (AlN) is in the range of 0.1 atomic% to 30 atomic %.
在本發明實施例中,壓電層在氮化鋁(AlN)中摻雜有鈧(Sc)。在此情況下,可增加壓電常數以增加聲學共振器之Kt 2 。然而,本發明之組態不限於此。In the embodiment of the present invention, the piezoelectric layer is doped with scandium (Sc) in aluminum nitride (AlN). In this case, the piezoelectric constant can be increased to increase the K t 2 of the acoustic resonator. However, the configuration of the present invention is not limited to this.
根據本發明實施例之壓電層123包含配置於中心部分S中之壓電部分123a及配置於延伸部分E中之彎曲部分123b。The
壓電部分123a為直接堆疊於第一電極121之上表面上的部分。因此,壓電部分123a插入第一電極121與第二電極125之間以與第一電極121及第二電極125一起形成扁平形狀。The
彎曲部分123b可理解為自壓電部分123a延伸至外部且定位於延伸部分E中之區域。The
彎曲部分123b配置於稍後將描述的插入層170上,且形成為上表面沿著插入層170的形狀升高的形狀。因此,壓電層123在壓電部分123a與彎曲部分123b之間的邊界處彎曲,且彎曲部分123b對應於插入層170之厚度及形狀而升高。The
彎曲部分123b可劃分成傾斜部分1231及延伸部分1232。The
傾斜部分1231是指沿著稍後將描述的插入層170的傾斜表面L傾斜的部分。延伸部分1232是指自傾斜部分1231延伸至外部的部分。The
傾斜部分1231平行於插入層170之傾斜表面L而形成,且傾斜部分1231之傾斜角可形成為與插入層170之傾斜表面L的傾斜角相同。The
插入層170沿著由膜片層150、第一電極121以及蝕刻終止部分145形成之表面配置。因此,插入層170部分地配置於共振器120中,且配置於第一電極121與壓電層123之間。The
插入層170配置於中心部分S周圍以支撐壓電層123之彎曲部分123b。因此,壓電層123之彎曲部分123b可沿著插入層170之形狀劃分成傾斜部分1231及延伸部分1232。The
插入層170配置於除了中心部分S以外的區域中。舉例而言,插入層170可在除了中心部分S以外的整個區域中或在一些區域中配置於基板110上。The
插入層170形成為厚度隨著面向中心部分S之側表面移動遠離中心部分S而變大。由此,插入層170由具有恆定傾斜角θ之傾斜表面L及面向中心部分S之側表面形成。The
當插入層170之側表面的傾斜角θ形成為小於5°時,為了製造所述插入層170,由於插入層170應該形成為厚度極薄的或傾斜表面L的面積應該特別大,所以實際上難以實施。When the inclination angle θ of the side surface of the
另外,當插入層170之側表面的傾斜角θ大於70°時,堆疊在插入層170上之壓電層123或第二電極125的傾斜角亦形成為大於70°。在此情況下,由於堆疊於傾斜表面L上之壓電層123或第二電極125為過度彎曲的,因此可在彎曲部分中產生裂紋。In addition, when the inclination angle θ of the side surface of the
因此,在本發明實施例中,傾斜表面L之傾斜角θ形成於5°或大於5°及70°或小於70°之範圍內。Therefore, in the embodiment of the present invention, the inclination angle θ of the inclined surface L is formed in the range of 5° or more than 5° and 70° or less than 70°.
在本發明實施例中,壓電層123之傾斜部分1231沿插入層170之傾斜表面L形成,且因此形成為與插入層170之傾斜表面L具有相同傾斜角。因此,傾斜部分1231之傾斜角亦形成於5°或大於5°及70°或小於70°之範圍內,與插入層170之傾斜表面L類似。所述組態同樣適用於堆疊在插入層170之傾斜表面L上之第二電極125。In the embodiment of the present invention, the
插入層170可由諸如以下各者的介電材料形成:氧化矽(SiO2
)、氮化鋁(AlN)、氧化鋁(Al2
O3
)、氮化矽(Si3
N4
)、氧化鎂(MgO)、氧化鋯(ZrO2
)、鋯鈦酸鉛(PZT)以及砷化鎵(GaAs)、氧化鉿(HfO2
)、氧化鈦(TiO2
)以及氧化鋅(ZnO),但可由來自壓電層123的材料形成。The
另外,插入層170可藉由金屬材料實施。當本發明實施例之體積聲學共振器用於5G通信時,藉由共振器產生大量熱量,且因此需要平滑地釋放由共振器120產生之熱量。為此目的,此實施例之插入層170可由含有鈧(Sc)之鋁合金材料製成。In addition, the
共振器120配置成經由配置於膜片層150下方之空腔C與基板110間隔開。因此,膜片層150配置於第一電極121及插入層170下方以支撐共振器120。The
空腔C形成為空白空間,且可藉由在製造聲學共振器之製程中將蝕刻氣體(或蝕刻溶液)供應至吸入孔(圖1中的吸入孔H)來移除一部分犧牲層140而形成。The cavity C is formed as a blank space, and can be formed by supplying etching gas (or etching solution) to the suction hole (the suction hole H in FIG. 1) during the process of manufacturing the acoustic resonator to remove a part of the
保護層127沿著聲學共振器100之表面配置以從外部保護聲學共振器100。保護層127可沿由第二電極125及壓電層123之彎曲部分123b形成之表面配置。The
保護層127可形成為含有氮化矽(Si3
N4
)、氧化矽(SiO2
)、氧化鎂(MgO)、氧化鋯(ZrO2
)、氮化鋁(AlN)、矽鈦酸鉛(PZT)、砷化鎵(GaAs)、氧化鉿(HfO2
)、氧化鋁(Al2
O3
)、氧化鈦(TiO2
)以及氧化鋅(ZnO)中之任一者的介電層,但不限於此。The
保護層127可形成為單層,但可藉由視需要堆疊具有不同材料之兩個層來形成。另外,可部分地移除保護層127以調整最終製程中的頻率。例如,可在頻率微調製程中調整保護層127之厚度。The
第一電極121及第二電極125可延伸至共振器120之外。第一金屬層180及第二金屬層190可分別配置於延伸部分的上表面上。The
第一金屬層180及第二金屬層190可由金(Au)、金-錫(Au-Sn)合金、銅(Cu)、銅-錫(Cu-Sn)合金、鋁(Al)、鋁合金或其組合製成。此處,鋁合金可為鋁-鍺(Al-Ge)合金或鋁-鈧(Al-Sc)合金。The
第一金屬層180及第二金屬層190可充當分別電連接基板110上之根據本發明實施例之聲學共振器的第一電極121及第二電極125並電連接彼此鄰接配置之其他聲學共振器的電極的連接佈線,或充當用於外部連接之端子。然而,其不限於此。The
第一金屬層180可穿透保護層127且接合至第一電極121。The
另外,在共振器120中,第一電極121形成為面積比第二電極125大,且第一金屬層180形成於第一電極121之周邊上。In addition, in the
因此,第一金屬層180沿共振器120之周邊配置,且因此配置成圍繞第二電極125之形式。然而,其不限於此。Therefore, the
在如上文所描述而組態的根據本發明實施例之體聲波共振器100中,如圖4至圖6中所說明,第二傾斜表面L2形成於第一電極121之上表面上。In the bulk
第二傾斜表面L2形成為自上述插入層170之傾斜表面(下文稱為第一傾斜表面L)延伸,且形成為具有小於第一傾斜表面L之傾斜角θ的傾斜角θ2。The second inclined surface L2 is formed to extend from the inclined surface of the aforementioned insertion layer 170 (hereinafter referred to as the first inclined surface L), and is formed to have an inclination angle θ2 smaller than the inclination angle θ of the first inclined surface L.
在共振器120的經切割以與中心部分S交叉的橫截面中,插入層170可分別配置於位於中心部分S之兩側上的延伸部分E中。第二傾斜表面L2以自第一傾斜表面L延伸之形式配置於中心部分S之兩側上。因而,第二傾斜表面L2可沿形成於插入層170中之整個第一傾斜表面L形成。In the cross section of the
由於插入層170沿著中心部分S的邊界配置於延伸部分E中,因此第二傾斜表面L2沿著中心部分S的邊界配置於中心部分S中。另外,第一電極121的自第二傾斜表面L2之下端延伸的上表面形成為平坦表面。因此,在第一電極121中,中心部分S中之上表面及延伸部分E中之上表面配置於不同平面上。另外,關於第二傾斜表面L2,配置於中心部分S(其為第二傾斜表面L2之下端部分)中的第一電極121之厚度t1形成為小於配置於延伸部分E(其為第二傾斜表面L2之上端部分)中的第一電極121之厚度t2。Since the
第二傾斜表面L2可藉由蝕刻定位於中心部分S中的第一電極121之上表面之一部分而形成。在此製程中,插入層170可用作遮罩。因此,第二傾斜表面L2是以自第一傾斜表面L延伸之形式形成。The second inclined surface L2 may be formed by etching a part of the upper surface of the
當第二傾斜表面L2如上文所描述提供於第一電極121中時,反射界面Q1可沿著第一電極121之平坦表面與第二傾斜表面L2之間的邊界形成。因此,除了圖4中所示之稀疏/密集/稀疏/密集結構以外,由於提供另外的反射界面Q1,因此有可能進一步抑制共振器120中之能量洩漏至共振器120之外,由此改良體聲波共振器之效能。When the second inclined surface L2 is provided in the
另外,根據本發明實施例之體聲波共振器可包含形成於膜片層150中之第四傾斜表面L4,如圖5中所示。In addition, the bulk acoustic resonator according to the embodiment of the present invention may include a fourth inclined surface L4 formed in the
第四傾斜表面L4形成為自形成於第一電極121之末端處的傾斜表面L3(在下文中稱作第三傾斜表面)延伸。The fourth inclined surface L4 is formed to extend from an inclined surface L3 (hereinafter referred to as a third inclined surface) formed at the end of the
類似於第二傾斜表面L2,第四傾斜表面L4形成為具有小於第三傾斜表面L3之傾斜角θ3的傾斜角θ4。Similar to the second inclined surface L2, the fourth inclined surface L4 is formed to have an inclination angle θ4 smaller than the inclination angle θ3 of the third inclined surface L3.
關於第四傾斜表面L4,第四傾斜表面L4之下端部分中的膜片層150之厚度t3形成為小於第四傾斜表面L4之上端部分中的膜片層150之厚度t4。Regarding the fourth inclined surface L4, the thickness t3 of the
第四傾斜表面L4可沿著形成於第一電極121上之整個第三傾斜表面L3形成於膜片層150中。The fourth inclined surface L4 may be formed in the
第四傾斜表面L4可藉由部分地蝕刻膜片層150之上表面而形成。在此製程中,第一電極121可用作遮罩。因此,第四傾斜表面L4是自第三傾斜表面L3延伸而形成。The fourth inclined surface L4 may be formed by partially etching the upper surface of the
當第四傾斜表面L4如上文所描述提供於膜片層150中時,反射界面Q2可沿著第四傾斜表面L4之邊界形成。因此,由於提供另外的反射界面Q2,因此有可能進一步抑制共振器120中之能量洩漏至共振器120之外。When the fourth inclined surface L4 is provided in the
本發明不限於上述實施例,且各種修改是可能的。The present invention is not limited to the above-mentioned embodiment, and various modifications are possible.
圖7為示意性地說明根據本發明之另一實施例的體聲學共振器之橫截面圖。Fig. 7 is a cross-sectional view schematically illustrating a bulk acoustic resonator according to another embodiment of the present invention.
參考圖7,本發明實施例中所說明之體聲波共振器200的組態方式與圖3中所說明之體聲波共振器類似且配置於第一電極121之端側上之插入層170之形狀差異最大。因此,可省略對與上述實施例中之組件相同的組件之詳細描述,且將主要進一步描述差異。Referring to FIG. 7, the configuration of the bulk
如圖7中所示,在共振器120的經切割以與中心部分S交叉的橫截面中,插入層170分別配置於分別位於中心部分S之兩側上的延伸部分E中,其中接觸第一電極121之末端的右側插入層170經組態以僅接觸第三傾斜表面L3,所述第三傾斜表面L3是第一電極121之末端的傾斜表面而不覆蓋第一電極121之上表面。例如,在形成第三傾斜表面L3之部分中,插入層170形成為僅接觸第三傾斜表面L3而不接觸第一電極121之上表面。As shown in FIG. 7, in the cross-section of the
為此目的,本發明實施例之插入層170可形成為比第一電極121厚。For this purpose, the
如在上述實施例中,本發明實施例之體聲波共振器200的第一電極121具有自插入層170之第一傾斜表面L延伸的第二傾斜表面L2及形成於末端處的第三傾斜表面L3,且膜片層150具有自第三傾斜表面L3延伸的第四傾斜表面L4。另外,第二傾斜表面L2形成為具有小於第一傾斜表面L之傾斜角的傾斜角,且第四傾斜表面L4形成為具有小於第三傾斜表面L3之傾斜角的傾斜角。As in the above embodiment, the
另外,上述右側插入層170配置為使得其末端接觸第一電極121的第三傾斜表面L3及膜片層150的第四傾斜表面L4。因此,配置成接觸第一電極121之末端的右側插入層170具有在末端處具有不同傾斜角的三個傾斜表面。如上文所描述,可以各種形式修改本發明之插入層170。In addition, the above-mentioned
圖8為示意性地說明根據本發明之另一實施例的體積聲學共振器之橫截面圖。參考圖8,本發明實施例中所示之體聲波共振器300包含圖2中所示之體聲波共振器及罩蓋50。Fig. 8 is a cross-sectional view schematically illustrating a volume acoustic resonator according to another embodiment of the present invention. Referring to FIG. 8, the bulk
提供罩蓋50以保護共振器120免受外部環境影響。The
罩蓋50可形成為具有容納共振器120之內部空間的蓋板之形式。因此,罩蓋50是以側壁51圍繞共振器120之周邊之形式接合至基板110。The
罩蓋50可經由接合構件接合至基板110。因此,側壁51之下表面用作與基板110之接合表面。The
罩蓋50可經由晶圓級之晶圓接合形成。亦即,上面配置有多個單元基板110之基板晶圓及上面配置有多個罩蓋50之罩蓋晶圓可藉由彼此接合而一體地形成。矽(Si)可用作罩蓋的材料,但不限於此。The
本發明實施例之基板110在其下表面上具有穿透基板110之多個通路孔112。另外,連接導體113a及連接導體113b形成於通路孔112中之每一者內部。The
連接導體113a及連接導體113b可形成於通路孔112的整個內表面上,但不限於此,或可部分地形成或以完全填充通路孔112的內部空間的形式形成。The connecting
另外,連接導體113a及連接導體113b連接導體的一端連接至形成於基板110之下表面上的外部電極117,且其另一端連接至第一電極121或第二電極125。In addition, one end of the connecting
例如,根據本發明實施例的第一連接導體113a電連接第一電極121與外部電極117,且第二連接導體113b電連接第二電極125與另一外部電極117。For example, the first connecting
因此,第一連接導體113a可穿透基板110及膜片層150並電連接至第一電極121,且第二連接導體113b可穿透基板110及膜片層150並電連接至第二電極125。在此情況下,第二連接導體113b可經由第二金屬層190電連接至第二電極125。Therefore, the first connecting
在本發明實施例中,僅說明且描述兩個通路孔112及兩個連接導體113a及113b,但本發明不限於此,且必要時,可提供更大數目個通路孔112及連接導體113a及113b。In the embodiment of the present invention, only two via
圖9為示意性地說明根據本發明之另一實施例的體聲波共振器之橫截面圖。Fig. 9 is a cross-sectional view schematically illustrating a bulk acoustic wave resonator according to another embodiment of the present invention.
參考圖9,本發明實施例中所說明之體聲波共振器400的組態方式類似於圖8中所說明之體聲波共振器,不同之處在於通路孔112與連接導體113a及連接導體113b配置成穿透罩蓋50而非基板110之差異。Referring to FIG. 9, the configuration of the bulk
因此,在本發明實施例中,通路孔112與連接導體113a及連接導體113b定位於第一金屬層180及第二金屬層190上方,且連接導體113a及連接導體113b經由通路孔112分別連接至第一金屬層180及第二金屬層190。Therefore, in the embodiment of the present invention, the via
因此,連接導體113a及連接導體113b分別經由第一金屬層180及第二金屬層190電連接至第一電極121及第二電極125。Therefore, the connecting
在此情況下,第一金屬層180及第二金屬層190之上表面(或接合表面)可配置於相同平面上,使得罩蓋50可牢固地接合至第一金屬層180及第二金屬層190。In this case, the upper surfaces (or bonding surfaces) of the
在如上文所描述組態的根據本發明實施例的體聲波共振器400中,外部電極117可配置於罩蓋50之外表面之上表面(參看圖9)上。在此情況下,罩蓋50之上表面可用作安裝表面。In the bulk
如上文所闡述,根據本發明,由於體聲波共振器經由提供於第一電極上之傾斜表面提供另外的反射界面,因此可儘可能地抑制共振器中之能量洩漏至共振器之外,由此改良體聲波共振器之效能。As explained above, according to the present invention, since the bulk acoustic wave resonator provides an additional reflection interface through the inclined surface provided on the first electrode, it is possible to suppress the energy in the resonator from leaking out of the resonator as much as possible, thereby Improve the performance of the bulk acoustic resonator.
雖然上文已示出及描述特定實例,但在理解本發明之後將顯而易見的是,可在不脫離申請專利範圍及其等效物之精神及範疇的情況下在這些實例中進行形式及細節之各種改變。應僅以描述性意義而非出於限制性目的考慮本文中所描述的實例。應將每一實例中的特徵或態樣的描述視為適用於其他實例中的類似特徵或態樣。若以不同次序執行所描述技術,及/或若以不同方式來組合及/或用其他組件或其等效物來替換或補充所描述系統、架構、裝置或電路中的組件,則可達成合適結果。因此,本發明的範疇並非由詳細描述定義,而是由申請專利範圍以及其等效物定義,且應將屬於申請專利範圍以及其等效物的範疇內的所有變化解釋為包含於本發明中。Although specific examples have been shown and described above, it will be obvious after understanding the present invention that forms and details can be made in these examples without departing from the scope of the patent application and the spirit and scope of its equivalents. Various changes. The examples described herein should be considered in a descriptive sense only and not for restrictive purposes. The description of the features or aspects in each example shall be regarded as applicable to similar features or aspects in other examples. If the described techniques are performed in a different order, and/or if they are combined in different ways and/or replaced or supplemented with other components or their equivalents, the appropriateness can be achieved. result. Therefore, the scope of the present invention is not defined by the detailed description, but by the scope of the patent application and its equivalents, and all changes within the scope of the patent application and its equivalents should be interpreted as being included in the present invention .
50:罩蓋
51:側壁
100:體聲波共振器/聲波共振器/共振器
200、300、400:體聲波共振器
110:基板
112:通路孔
113a、113b:連接導體
115:絕緣層
117:外部電極
120:共振器
121:第一電極
123:壓電層
123a:壓電部分
123b:彎曲部分
1231:傾斜部分
1232:延伸部分
125:第二電極
125a:第二電極
127:保護層
140:犧牲層
145:蝕刻終止部分
150:膜片層
170:插入層
180:第一金屬層
190:第二金屬層
A、B:部分
C:空腔
E:延伸部分
H:吸入孔
I-I'、II-II'、III-III':線
L、L1、L2、L3、L4:傾斜表面
Q1、Q2:反射界面
S:中心部分
t1、t2、t3、t4:厚度
θ、θ1
、θ2
、θ3
、θ4
:傾斜角50: cover 51: side wall 100: bulk acoustic wave resonator/acoustic wave resonator/
圖1為根據本發明之實施例的聲波共振器之平面圖。 圖2為沿著圖1的線I-I'截取的橫截面圖。 圖3為沿著圖1的線II-II'截取的橫截面圖。 圖4為沿著圖1的線III-III'截取的橫截面圖。 圖5為圖2之一部分A的放大視圖。 圖6為圖4之一部分B的放大視圖。 圖7為示意性地說明根據本發明之另一實施例的體聲波共振器之橫截面圖。 圖8為示意性地說明根據本發明之另一實施例的體聲波共振器之橫截面圖。 圖9為示意性地說明根據本發明之另一實施例的體聲波共振器之橫截面圖。 貫穿圖式及詳細描述,相同參考編號指代相同元件。圖式可未按比例繪製,且為了清楚說明以及便利起見,可放大圖式中的元件的相對大小、比例以及描述。Fig. 1 is a plan view of an acoustic resonator according to an embodiment of the present invention. Fig. 2 is a cross-sectional view taken along line II' of Fig. 1. Fig. 3 is a cross-sectional view taken along the line II-II' of Fig. 1. Fig. 4 is a cross-sectional view taken along the line III-III' of Fig. 1. Fig. 5 is an enlarged view of part A of Fig. 2. Fig. 6 is an enlarged view of a part B of Fig. 4. FIG. 7 is a cross-sectional view schematically illustrating a bulk acoustic wave resonator according to another embodiment of the present invention. Fig. 8 is a cross-sectional view schematically illustrating a bulk acoustic wave resonator according to another embodiment of the present invention. Fig. 9 is a cross-sectional view schematically illustrating a bulk acoustic wave resonator according to another embodiment of the present invention. Throughout the drawings and detailed description, the same reference numbers refer to the same elements. The drawings may not be drawn to scale, and for clarity and convenience, the relative sizes, proportions, and descriptions of the elements in the drawings may be enlarged.
100:體聲波共振器/聲波共振器/共振器100: Bulk acoustic wave resonator/acoustic resonator/resonator
110:基板110: substrate
115:絕緣層115: insulating layer
120:共振器120: Resonator
121:第一電極121: first electrode
123:壓電層123: Piezo layer
123a:壓電部分123a: Piezoelectric part
123b:彎曲部分123b: curved part
1231:傾斜部分1231: Inclined part
1232:延伸部分1232: Extension
125:第二電極125: second electrode
127:保護層127: Protective layer
140:犧牲層140: Sacrifice Layer
145:蝕刻終止部分145: Etching termination part
150:膜片層150: diaphragm layer
170:插入層170: Insert layer
180:第一金屬層180: The first metal layer
190:第二金屬層190: second metal layer
A:部分A: Part
C:空腔C: cavity
E:延伸部分E: Extension
I-I':線I-I': line
L:傾斜表面L: Inclined surface
S:中心部分S: central part
Claims (20)
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KR10-2020-0000401 | 2020-01-02 | ||
KR1020200000401A KR20210029644A (en) | 2019-09-06 | 2020-01-02 | Bulk-acoustic wave resonator |
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TW202112066A true TW202112066A (en) | 2021-03-16 |
TWI841740B TWI841740B (en) | 2024-05-11 |
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Cited By (2)
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TWI794053B (en) * | 2021-09-13 | 2023-02-21 | 南韓商三星電機股份有限公司 | Bulk acoustic resonator |
TWI833158B (en) * | 2021-07-20 | 2024-02-21 | 南韓商三星電機股份有限公司 | Acoustic resonator |
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CN103684336B (en) * | 2012-08-31 | 2017-01-11 | 安华高科技通用Ip(新加坡)公司 | Resonator device with electrode comprising embedded type temperature compensation layer |
JP6510996B2 (en) * | 2016-03-04 | 2019-05-08 | 太陽誘電株式会社 | Piezoelectric thin film resonator, filter and duplexer |
JP6556173B2 (en) | 2017-02-02 | 2019-08-07 | 太陽誘電株式会社 | Piezoelectric thin film resonator, filter and multiplexer |
US11228299B2 (en) * | 2017-02-02 | 2022-01-18 | Taiyo Yuden Co., Ltd. | Piezoelectric thin film resonator with insertion film, filter, and multiplexer |
US10965271B2 (en) * | 2017-05-30 | 2021-03-30 | Samsung Electro-Mechanics Co., Ltd. | Acoustic resonator and method for fabricating the same |
JP7017364B2 (en) * | 2017-10-18 | 2022-02-08 | 太陽誘電株式会社 | Ladder type filter, piezoelectric thin film resonator and its manufacturing method |
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TWI833158B (en) * | 2021-07-20 | 2024-02-21 | 南韓商三星電機股份有限公司 | Acoustic resonator |
TWI794053B (en) * | 2021-09-13 | 2023-02-21 | 南韓商三星電機股份有限公司 | Bulk acoustic resonator |
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TWI841740B (en) | 2024-05-11 |
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