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TW202034046A - Display panel and manufacturing method thereof - Google Patents

Display panel and manufacturing method thereof Download PDF

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Publication number
TW202034046A
TW202034046A TW108107309A TW108107309A TW202034046A TW 202034046 A TW202034046 A TW 202034046A TW 108107309 A TW108107309 A TW 108107309A TW 108107309 A TW108107309 A TW 108107309A TW 202034046 A TW202034046 A TW 202034046A
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Taiwan
Prior art keywords
holes
display panel
flat layer
area
concave
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TW108107309A
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Chinese (zh)
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TWI690754B (en
Inventor
蘇賢鴻
徐彥皇
詹綉璘
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友達光電股份有限公司
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Priority to TW108107309A priority Critical patent/TWI690754B/en
Priority to CN201910996043.2A priority patent/CN110727134A/en
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Publication of TWI690754B publication Critical patent/TWI690754B/en
Publication of TW202034046A publication Critical patent/TW202034046A/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133308Support structures for LCD panels, e.g. frames or bezels
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136222Colour filters incorporated in the active matrix substrate

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)

Abstract

A display panel includes a substrate, a planarization layer, and a sealant. The planarization layer is disposed on the substrate. The planarization layer has a plurality of through holes and a plurality of concavities. The display panel has a display region and a frame region surrounding the display region. The through holes are located inside the display region and penetrate through the planarization layer. The concavities are positioned on a surface of the planarization layer away from the substrate and are located inside the frame region. Maximum widths of the concavities are shorter than that of the through holes. The sealant covers the concavities and has a plurality of protrusions corresponding to the concavities.

Description

顯示面板及其製造方法 Display panel and manufacturing method thereof

本揭示係關於一種顯示面板及其製造方法。 This disclosure relates to a display panel and a manufacturing method thereof.

近年來,由於高屏占比的電子裝置漸趨流行,顯示器邊框窄化成為熱門的研發方向之一。然而,採用窄邊框設計使得顯示面板能塗布框膠的區域有限,顯示器邊緣承受撞擊的能力也隨之下降。 In recent years, as electronic devices with a high screen-to-body ratio have become popular, narrowing the display frame has become one of the hot research directions. However, the use of a narrow frame design makes the area where the sealant can be applied to the display panel is limited, and the ability of the display edge to withstand impact also decreases.

有鑑於此,本揭示之一目的在於提出一種改進邊緣耐撞擊能力的顯示面板及其製造方法。 In view of this, one purpose of the present disclosure is to provide a display panel with improved edge impact resistance and a manufacturing method thereof.

為達成上述目的,依據本揭示的一些實施方式,一種顯示面板包含第一基板、第一平坦層以及框膠。第一平坦層設置於第一基板上,並且具有複數個貫孔以及複數個凹孔。顯示面板具有顯示區以及環繞顯示區的邊框區。貫孔位於顯示區內,並且貫穿第一平坦層。凹孔位於第一平坦層遠離第一基板的表面,並且位於邊框區內。凹孔的最大寬度小於貫孔的最大寬度。框膠覆蓋凹孔,並且對應凹孔具有複數 個突起。 To achieve the above objective, according to some embodiments of the present disclosure, a display panel includes a first substrate, a first flat layer, and a sealant. The first flat layer is disposed on the first substrate and has a plurality of through holes and a plurality of concave holes. The display panel has a display area and a border area surrounding the display area. The through hole is located in the display area and penetrates the first flat layer. The concave hole is located on the surface of the first flat layer away from the first substrate and located in the frame area. The maximum width of the recessed hole is smaller than the maximum width of the through hole. The sealant covers the concave holes, and the corresponding concave holes have plural A protrusion.

於本揭示的一或多個實施方式中,邊框區具有出線區,凹孔位於出線區內。 In one or more embodiments of the present disclosure, the frame area has an exit area, and the recessed hole is located in the exit area.

於本揭示的一或多個實施方式中,邊框區具有非出線區。第一平坦層進一步包含位於非出線區內的複數個第一凹陷部。第一凹陷部的最大寬度大於凹孔的最大寬度。框膠對應第一凹陷部具有複數個第一隆起部。 In one or more embodiments of the present disclosure, the border area has a non-outline area. The first flat layer further includes a plurality of first recesses located in the non-outgoing area. The maximum width of the first recess is greater than the maximum width of the concave hole. The sealant has a plurality of first raised portions corresponding to the first concave portion.

於本揭示的一或多個實施方式中,第一凹陷部的最大寬度實質上等於貫孔的最大寬度。 In one or more embodiments of the present disclosure, the maximum width of the first recess is substantially equal to the maximum width of the through hole.

於本揭示的一或多個實施方式中,兩相鄰凹孔之間的間距實質上為凹孔的最大寬度的兩倍。 In one or more embodiments of the present disclosure, the distance between two adjacent concave holes is substantially twice the maximum width of the concave holes.

於本揭示的一或多個實施方式中,凹孔的深度小於或等於第一平坦層的厚度的一半。 In one or more embodiments of the present disclosure, the depth of the recessed hole is less than or equal to half of the thickness of the first flat layer.

於本揭示的一或多個實施方式中,凹孔的深度在1微米至1.5微米的範圍內。 In one or more embodiments of the present disclosure, the depth of the recessed hole is in the range of 1 μm to 1.5 μm.

於本揭示的一或多個實施方式中,凹孔位於框膠垂直投影於第一平坦層的區域內。 In one or more embodiments of the present disclosure, the concave hole is located in the area where the sealant is vertically projected on the first flat layer.

於本揭示的一或多個實施方式中,部分凹孔排列為複數個直排。直排沿第一方向排列,且兩相鄰直排的凹孔於實質上垂直於第一方向的第二方向上彼此錯位。 In one or more embodiments of the present disclosure, part of the concave holes are arranged in a plurality of straight rows. The straight rows are arranged along the first direction, and two adjacent straight rows of recessed holes are displaced from each other in a second direction substantially perpendicular to the first direction.

於本揭示的一或多個實施方式中,顯示面板進一步包含第二基板以及第二平坦層。第二平坦層設置於第二基板面向第一平坦層的一側,並且具有位於邊框區內的複數個第二凹陷部。框膠對應第二凹陷部具有複數個第二隆起部。 In one or more embodiments of the present disclosure, the display panel further includes a second substrate and a second flat layer. The second flat layer is disposed on the side of the second substrate facing the first flat layer, and has a plurality of second recesses located in the frame area. The sealant has a plurality of second raised portions corresponding to the second recessed portion.

於本揭示的一或多個實施方式中,第二凹陷部的最大寬度實質上等於凹孔的最大寬度。 In one or more embodiments of the present disclosure, the maximum width of the second recessed portion is substantially equal to the maximum width of the concave hole.

依據本揭示的一些實施方式,一種顯示面板製造方法,用以製造顯示面板,其中顯示面板包含第一基板以及位於第一基板上的第一平坦層,並且具有顯示區以及環繞顯示區的邊框區。顯示面板製造方法包含:透過光罩對第一平坦層進行曝光,其中光罩具有複數個第一開口以及小於第一開口的複數個第二開口,面對顯示區,第二開口面對邊框區;對第一平坦層進行顯影,以於第一平坦層上形成對應第一開口的複數個貫孔以及對應第二開口的複數個第一凹孔,第一凹孔的最大寬度小於貫孔的最大寬度;以及於第一凹孔上覆蓋框膠,使得框膠對應第一凹孔形成複數個第一突起。 According to some embodiments of the present disclosure, a method for manufacturing a display panel for manufacturing a display panel, wherein the display panel includes a first substrate and a first planar layer on the first substrate, and has a display area and a frame area surrounding the display area . The display panel manufacturing method includes: exposing a first flat layer through a photomask, wherein the photomask has a plurality of first openings and a plurality of second openings smaller than the first openings, facing the display area, and the second openings facing the frame area Develop the first flat layer to form a plurality of through holes corresponding to the first opening and a plurality of first concave holes corresponding to the second opening on the first flat layer, the maximum width of the first concave hole is smaller than that of the through hole Maximum width; and covering the sealant on the first concave hole, so that the sealant forms a plurality of first protrusions corresponding to the first concave hole.

於本揭示的一或多個實施方式中,顯示面板進一步包含第二基板以及位於第二基板上的第二平坦層。顯示面板製造方法進一步包含:透過光罩對第二平坦層進行曝光;對第二平坦層進行顯影,以於第二平坦層上形成對應第二開口的複數個第二凹孔;以及於第二凹孔上覆蓋框膠,使得框膠對應第二凹孔形成複數個第二突起。 In one or more embodiments of the present disclosure, the display panel further includes a second substrate and a second flat layer on the second substrate. The display panel manufacturing method further includes: exposing the second flat layer through a photomask; developing the second flat layer to form a plurality of second concave holes corresponding to the second opening on the second flat layer; The concave hole is covered with sealant, so that the sealant forms a plurality of second protrusions corresponding to the second concave hole.

綜上所述,本揭示的顯示面板在平坦層(可為薄膜電晶體陣列基板或彩色濾光基板的平坦層)位於邊框區的部分設置有凹孔,塗布於平坦層上的框膠對應孔具有突起,如此一來,框膠與薄膜電晶體陣列基板/彩色濾光基板接觸的表面積增加,且突起能將外力往多個方向分散,使得本揭 示之顯示面板的邊緣耐撞擊能力相較於現有的顯示面板有顯著的提升。 In summary, the display panel of the present disclosure is provided with recessed holes in the flat layer (which can be the flat layer of the thin film transistor array substrate or the flat layer of the color filter substrate) in the frame area, and the sealant coated on the flat layer corresponds to the hole With protrusions, as a result, the contact surface area of the sealant and the thin film transistor array substrate/color filter substrate increases, and the protrusions can disperse external forces in multiple directions, making the present disclosure The impact resistance of the edge of the display panel shown is significantly improved compared to the existing display panel.

100‧‧‧顯示面板 100‧‧‧Display Panel

101‧‧‧顯示區 101‧‧‧Display area

102‧‧‧邊框區 102‧‧‧Frame area

103‧‧‧出線區 103‧‧‧Outline Area

104‧‧‧非出線區 104‧‧‧Non-outline area

200‧‧‧薄膜電晶體陣列基板 200‧‧‧Thin Film Transistor Array Substrate

210‧‧‧第一基板 210‧‧‧First substrate

220‧‧‧第一平坦層 220‧‧‧First flat layer

221‧‧‧貫孔 221‧‧‧Through hole

222‧‧‧凹孔 222‧‧‧Concave hole

223‧‧‧第一凹陷部 223‧‧‧The first depression

224‧‧‧直排 224‧‧‧Straight

230‧‧‧第一電極層 230‧‧‧First electrode layer

240‧‧‧第一配向層 240‧‧‧First alignment layer

300‧‧‧彩色濾光基板 300‧‧‧Color filter substrate

310‧‧‧第二基板 310‧‧‧Second substrate

320‧‧‧第二平坦層 320‧‧‧Second flat layer

321‧‧‧第二凹陷部 321‧‧‧Second depression

330‧‧‧第二電極層 330‧‧‧Second electrode layer

340‧‧‧第二配向層 340‧‧‧Second alignment layer

410‧‧‧顯示介質層 410‧‧‧Display medium layer

420‧‧‧框膠 420‧‧‧Frame glue

421‧‧‧突起 421‧‧‧Protrusion

422‧‧‧第二隆起部 422‧‧‧Second Uplift

500‧‧‧顯示面板製造方法 500‧‧‧Display panel manufacturing method

900‧‧‧光罩 900‧‧‧Mask

901‧‧‧第一開口 901‧‧‧First opening

902‧‧‧第二開口 902‧‧‧Second opening

D1、D2、D3‧‧‧深度 D1, D2, D3‧‧‧Depth

G‧‧‧間距 G‧‧‧Pitch

X1‧‧‧第一方向 X1‧‧‧First direction

X2‧‧‧第二方向 X2‧‧‧Second direction

W1、W2、W3‧‧‧最大寬度 W1, W2, W3‧‧‧Maximum width

WS‧‧‧寬度 WS‧‧‧Width

為使本揭示之上述及其他目的、特徵、優點與實施方式能更明顯易懂,所附圖式之說明如下:第1圖為繪示依據本揭示一實施方式之顯示面板的剖視圖。 In order to make the above and other objectives, features, advantages and implementations of the present disclosure more comprehensible, the description of the accompanying drawings is as follows: FIG. 1 is a cross-sectional view of a display panel according to an embodiment of the present disclosure.

第2圖為第1圖所示之顯示面板的第一平坦層的俯視圖。 FIG. 2 is a top view of the first flat layer of the display panel shown in FIG. 1. FIG.

第3圖為第1圖所示之顯示面板的第一平坦層的局部放大俯視圖。 FIG. 3 is a partial enlarged top view of the first flat layer of the display panel shown in FIG. 1. FIG.

第4圖為繪示依據本揭示另一實施方式之顯示面板的第一平坦層的局部放大俯視圖。 FIG. 4 is a partial enlarged top view of the first flat layer of the display panel according to another embodiment of the present disclosure.

第5圖為繪示依據本揭示一實施方式之顯示面板製造方法的流程圖。 FIG. 5 is a flowchart illustrating a method of manufacturing a display panel according to an embodiment of the present disclosure.

第6圖至第10圖為第5圖所示之顯示面板製造方法於不同階段的示意圖。 6 to 10 are schematic diagrams of the display panel manufacturing method shown in FIG. 5 at different stages.

為使本揭示之敘述更加詳盡與完備,可參照所附之圖式及以下所述各種實施方式。圖式中之各元件未按比例繪製,且僅為說明本揭示而提供。以下描述許多實務上之細節,以提供對本揭示的全面理解,然而,相關領域具普通技術者應 當理解可在沒有一或多個實務上之細節的情況下實施本揭示,因此,該些細節不應用以限定本揭示。 In order to make the description of this disclosure more detailed and complete, please refer to the attached drawings and the various embodiments described below. The elements in the drawings are not drawn to scale, and are provided only to illustrate the present disclosure. Many practical details are described below to provide a comprehensive understanding of this disclosure. However, those with ordinary skills in the relevant fields should When it is understood that this disclosure can be implemented without one or more practical details, these details should not be used to limit this disclosure.

請參照第1圖以及第2圖。第1圖為繪示依據本揭示一實施方式之顯示面板100的剖視圖,而第2圖為第1圖所示之顯示面板100的第一平坦層220的俯視圖。顯示面板100具有顯示區101以及環繞顯示區101的邊框區102。顯示面板100包含薄膜電晶體陣列基板200、彩色濾光基板300、顯示介質層410以及框膠420。於本實施方式中,顯示面板100為液晶顯示面板,顯示介質層410為液晶,薄膜電晶體陣列基板200與彩色濾光基板300位於顯示介質層410的相反兩側。框膠420連接於薄膜電晶體陣列基板200與彩色濾光基板300之間,並且沿著邊框區102分布而環繞顯示區101,使得顯示介質層410位於薄膜電晶體陣列基板200、彩色濾光基板300以及框膠420共同形成的空間內。於一些實施方式中,顯示面板100進一步包含間隔物(圖未示),其支撐於薄膜電晶體陣列基板200與彩色濾光基板300之間,使得薄膜電晶體陣列基板200與彩色濾光基板300維持固定的間距。 Please refer to Figure 1 and Figure 2. FIG. 1 is a cross-sectional view of the display panel 100 according to an embodiment of the present disclosure, and FIG. 2 is a top view of the first flat layer 220 of the display panel 100 shown in FIG. 1. The display panel 100 has a display area 101 and a frame area 102 surrounding the display area 101. The display panel 100 includes a thin film transistor array substrate 200, a color filter substrate 300, a display medium layer 410 and a sealant 420. In this embodiment, the display panel 100 is a liquid crystal display panel, the display medium layer 410 is liquid crystal, and the thin film transistor array substrate 200 and the color filter substrate 300 are located on opposite sides of the display medium layer 410. The sealant 420 is connected between the thin film transistor array substrate 200 and the color filter substrate 300, and is distributed along the frame area 102 to surround the display area 101, so that the display medium layer 410 is located on the thin film transistor array substrate 200 and the color filter substrate 300 and the sealant 420 together form a space. In some embodiments, the display panel 100 further includes a spacer (not shown), which is supported between the thin film transistor array substrate 200 and the color filter substrate 300, so that the thin film transistor array substrate 200 and the color filter substrate 300 Maintain a fixed spacing.

需說明的是,為了能清楚傳達本揭示的技術重點,第1圖僅示意地繪出薄膜電晶體陣列基板200與彩色濾光基板300中部分的層體與結構。取決於實務上的需求,薄膜電晶體陣列基板200與彩色濾光基板300可能進一步包含其他的層體或結構。 It should be noted that, in order to clearly convey the technical focus of the present disclosure, FIG. 1 only schematically depicts part of the layers and structures of the thin film transistor array substrate 200 and the color filter substrate 300. Depending on practical requirements, the thin film transistor array substrate 200 and the color filter substrate 300 may further include other layers or structures.

如第1圖所示,薄膜電晶體陣列基板200包含第一基板210、第一平坦層220、第一電極層230以及第一配向層 240。第一平坦層220設置於第一基板210上,並且具有複數個貫孔221(第1圖僅代表性繪示一個)以及複數個凹孔222。貫孔221位於顯示區101內,並且貫穿第一平坦層220。貫孔221係用以供第一電極層230連接至下方的薄膜電晶體(圖未示)。凹孔222位於第一平坦層220遠離第一基板210的上表面,並且位於邊框區102內。凹孔222的深度D2小於貫孔221的深度D1,且凹孔222的最大寬度W2小於貫孔221的最大寬度W1。於一些實施方式中,貫孔221的最大寬度W1實質上為5微米,而凹孔222的最大寬度W2實質上為3微米。 As shown in Figure 1, the thin film transistor array substrate 200 includes a first substrate 210, a first flat layer 220, a first electrode layer 230, and a first alignment layer 240. The first flat layer 220 is disposed on the first substrate 210 and has a plurality of through holes 221 (only one is representatively shown in FIG. 1) and a plurality of concave holes 222. The through hole 221 is located in the display area 101 and penetrates the first flat layer 220. The through hole 221 is used for connecting the first electrode layer 230 to the thin film transistor (not shown) below. The concave hole 222 is located on the upper surface of the first flat layer 220 away from the first substrate 210 and is located in the frame area 102. The depth D2 of the concave hole 222 is smaller than the depth D1 of the through hole 221, and the maximum width W2 of the concave hole 222 is smaller than the maximum width W1 of the through hole 221. In some embodiments, the maximum width W1 of the through hole 221 is substantially 5 μm, and the maximum width W2 of the concave hole 222 is substantially 3 μm.

於一些實施方式中,如第1圖所示,在垂直於第一基板210的方向上,凹孔222的深度D2小於或等於第一平坦層220的厚度的一半(亦即,貫孔221的深度D1的一半)。於一些實施方式中,第一平坦層220的厚度實質上在2微米至3微米的範圍內,而凹孔222的深度D2實質上在1微米至1.5微米的範圍內。 In some embodiments, as shown in FIG. 1, in the direction perpendicular to the first substrate 210, the depth D2 of the recessed hole 222 is less than or equal to half of the thickness of the first flat layer 220 (that is, the thickness of the through hole 221 Half the depth D1). In some embodiments, the thickness of the first flat layer 220 is substantially in the range of 2 μm to 3 μm, and the depth D2 of the recessed hole 222 is substantially in the range of 1 μm to 1.5 μm.

需說明的是,儘管於第2圖中貫孔221與凹孔222以圓形呈現,於實際應用中,貫孔221與凹孔222係透過對第一平坦層220進行曝光顯影而形成,因此其形狀未必是正圓形。本揭示的貫孔221與凹孔222不限於上述形狀,貫孔221與凹孔222可具有任何合適的形狀。 It should be noted that although the through holes 221 and the concave holes 222 are shown as circles in the second figure, in practical applications, the through holes 221 and the concave holes 222 are formed by exposing and developing the first flat layer 220. Therefore, The shape is not necessarily a perfect circle. The through hole 221 and the concave hole 222 of the present disclosure are not limited to the above-mentioned shapes, and the through hole 221 and the concave hole 222 may have any suitable shape.

如第1圖所示,第一電極層230部分覆蓋第一平坦層220的上表面,並且部分填入貫孔221內。於一些實施方式中,第一電極層230包含複數個像素電極(圖未示),每一像 素電極對應至顯示面板100的其中一像素。第一配向層240覆蓋第一電極層230遠離第一平坦層220的一側,並且部分填入貫孔221與凹孔222內。 As shown in FIG. 1, the first electrode layer 230 partially covers the upper surface of the first flat layer 220 and partially fills the through hole 221. In some embodiments, the first electrode layer 230 includes a plurality of pixel electrodes (not shown), each image The pixel electrode corresponds to one of the pixels of the display panel 100. The first alignment layer 240 covers a side of the first electrode layer 230 away from the first flat layer 220 and partially fills the through holes 221 and the recess holes 222.

需說明的是,為了能清楚繪出各層體,於第1圖中,第一電極層230與第一配向層240的厚度被稍微放大。於實際應用中,第一電極層230/第一配向層240的厚度與第一平坦層220的比值小於圖中所呈現的厚度比,因此,形成第一配向層240時,第一配向層240面向第一平坦層220的一側對應凹孔222突起,且第一配向層240遠離第一平坦層220的一側對應凹孔222內凹。若在邊框區102內還具有其他位於第一配向層240與第一平坦層220之間的層體,其同樣會在面向第一平坦層220的一側對應凹孔222突起,並在遠離第一平坦層220的一側對應凹孔222內凹。於一些實施方式中,第一電極層230的厚度實質上在750Å至1300Å的範圍內,而第一配向層240的厚度實質上為600Å。 It should be noted that, in order to clearly draw the layers, in Figure 1, the thickness of the first electrode layer 230 and the first alignment layer 240 are slightly enlarged. In practical applications, the ratio of the thickness of the first electrode layer 230/first alignment layer 240 to the first flat layer 220 is smaller than the thickness ratio shown in the figure. Therefore, when the first alignment layer 240 is formed, the first alignment layer 240 The side facing the first flat layer 220 corresponds to the concave hole 222 protruding, and the side of the first alignment layer 240 away from the first flat layer 220 corresponds to the concave hole 222 concave. If there are other layers located between the first alignment layer 240 and the first flat layer 220 in the frame area 102, they will also protrude corresponding to the concave holes 222 on the side facing the first flat layer 220, and move away from the first flat layer 220. One side of a flat layer 220 corresponds to the recessed hole 222. In some embodiments, the thickness of the first electrode layer 230 is substantially in the range of 750 Å to 1300 Å, and the thickness of the first alignment layer 240 is substantially 600 Å.

如第1圖所示,框膠420覆蓋凹孔222,並且在面對第一平坦層220的一側上對應凹孔222具有複數個突起421。突起421的設置除了可增加框膠420與薄膜電晶體陣列基板200接觸的表面積外,還能將外力往多個方向分散,因此,顯示面板100側邊受到撞擊時(例如是顯示面板100掉落時)不易與薄膜電晶體陣列基板200分離,有效地提升顯示面板100的邊緣耐撞擊能力。 As shown in FIG. 1, the sealant 420 covers the concave hole 222 and has a plurality of protrusions 421 corresponding to the concave hole 222 on the side facing the first flat layer 220. The arrangement of the protrusion 421 can not only increase the surface area of the sealant 420 and the thin film transistor array substrate 200, but also disperse the external force in multiple directions. Therefore, when the side of the display panel 100 is impacted (for example, the display panel 100 is dropped) Time) is not easily separated from the thin film transistor array substrate 200, effectively improving the edge impact resistance of the display panel 100.

於一些實施方式中,如第1圖所示,凹孔222位於框膠420沿著垂直第一基板210的方向投影於第一平坦層 220的區域內,換言之,所有的凹孔222均受到框膠420的覆蓋。 In some embodiments, as shown in FIG. 1, the concave hole 222 is located in the sealant 420 and projected on the first flat layer along a direction perpendicular to the first substrate 210 In the area of 220, in other words, all the concave holes 222 are covered by the sealant 420.

需說明的是,特定類型的顯示面板(例如藍相液晶顯示面板)不需要設置配向層,因此,於一些實施方式中,第一配向層240可省略。 It should be noted that a specific type of display panel (such as a blue phase liquid crystal display panel) does not need to be provided with an alignment layer. Therefore, in some embodiments, the first alignment layer 240 may be omitted.

於一些實施方式中,如第2圖所示,邊框區102包含出線區103與非出線區104,其中非出線區104係指邊框區102在出線區103以外的部分。第一平坦層220在出線區103內的部分具有佈設於其內的線路(圖未示),供顯示面板100與外部進行連接。凹孔222位於出線區103內。凹孔222非貫穿的深度設計使其不會影響到佈設於第一平坦層220內的線路。在非出線區104內的部分,第一平坦層220可進一步包含複數個第一凹陷部223。框膠420覆蓋第一凹陷部223,並且對應第一凹陷部223具有複數個隆起部(圖未示),藉此進一步提升顯示面板100的邊緣耐撞擊能力。 In some embodiments, as shown in FIG. 2, the border area 102 includes a lead-out area 103 and a non-lead-out area 104, where the non-lead-out area 104 refers to the part of the border area 102 outside the lead-out area 103. The portion of the first flat layer 220 in the outlet area 103 has a circuit (not shown) arranged therein for the display panel 100 to connect to the outside. The recessed hole 222 is located in the outlet area 103. The non-penetrating depth of the recessed hole 222 is designed so that it will not affect the lines arranged in the first flat layer 220. In the non-outgoing area 104, the first flat layer 220 may further include a plurality of first recesses 223. The sealant 420 covers the first concave portion 223 and has a plurality of protruding portions (not shown) corresponding to the first concave portion 223, thereby further improving the impact resistance of the edge of the display panel 100.

承上所述,設置於非出線區104內的第一凹陷部223不需要避開線路,故其尺寸可大於出線區103內的凹孔222。於一些實施方式中,第一凹陷部223的深度與最大寬度實質上分別等於凹孔222的深度D2與最大寬度W2。於一些實施方式中,第一凹陷部223的深度與最大寬度分別大於凹孔222的深度D2與最大寬度W2,但不貫穿第一平坦層220。於一些實施方式中,第一凹陷部223為貫孔,其深度與最大寬度分別等於貫孔221的深度D1與最大寬度W1。本揭示的第一凹陷部223不限於上述尺寸,相關技術領域中具 有通常知識者可依據實務上的需求對第一凹陷部223的尺寸做適當的調整。 As mentioned above, the first recess 223 provided in the non-outgoing area 104 does not need to avoid the line, so its size can be larger than the concave hole 222 in the outgoing area 103. In some embodiments, the depth and maximum width of the first recess 223 are substantially equal to the depth D2 and the maximum width W2 of the concave hole 222, respectively. In some embodiments, the depth and the maximum width of the first recess 223 are larger than the depth D2 and the maximum width W2 of the concave hole 222, but do not penetrate the first flat layer 220. In some embodiments, the first recess 223 is a through hole, and its depth and maximum width are respectively equal to the depth D1 and the maximum width W1 of the through hole 221. The first recessed portion 223 of the present disclosure is not limited to the above-mentioned size, and there are Those with ordinary knowledge can appropriately adjust the size of the first recess 223 according to practical requirements.

請參照第3圖,其為第1圖所示之顯示面板100的第一平坦層220的局部放大俯視圖。於一些實施方式中,凹孔222排列為一矩陣。具體而言,凹孔222排列為複數個直排224,且直排224沿第一方向X1排列。兩相鄰直排224的凹孔222在垂直於第一方向X1的第二方向X2上彼此對齊,換言之,兩相鄰直排224的凹孔222在第二方向X2上具有相同的座標。 Please refer to FIG. 3, which is a partial enlarged top view of the first flat layer 220 of the display panel 100 shown in FIG. 1. In some embodiments, the cavities 222 are arranged in a matrix. Specifically, the concave holes 222 are arranged in a plurality of straight rows 224, and the straight rows 224 are arranged along the first direction X1. The concave holes 222 of two adjacent straight rows 224 are aligned with each other in the second direction X2 perpendicular to the first direction X1. In other words, the concave holes 222 of two adjacent straight rows 224 have the same coordinates in the second direction X2.

於一些實施方式中,如第3圖所示,兩相鄰凹孔222之間的間距G實質上為凹孔222的最大寬度W2的兩倍,換言之,兩相鄰直排224以間距G相隔。舉例而言,當最大寬度W2為3微米,間距G為6微米。若設計的間距過大使得凹孔222的密度過低,則凹孔222的設置對於提升框膠420與薄膜電晶體陣列基板200之間的黏著力幫助有限。反之,若設計的間距過小,則在製造時可能會出現相鄰的凹孔222連通的情況,連通的凹孔222相較於分離凹孔222效果較為不理想。 In some embodiments, as shown in FIG. 3, the gap G between two adjacent concave holes 222 is substantially twice the maximum width W2 of the concave holes 222, in other words, two adjacent straight rows 224 are separated by a gap G . For example, when the maximum width W2 is 3 microns, the pitch G is 6 microns. If the designed pitch is too large and the density of the recessed holes 222 is too low, the arrangement of the recessed holes 222 is of limited help in improving the adhesion between the sealant 420 and the thin film transistor array substrate 200. On the contrary, if the designed spacing is too small, the adjacent recessed holes 222 may be connected during manufacturing, and the connected recessed holes 222 are less effective than the separated recessed holes 222.

附圖中僅示意地繪出數個凹孔222,於實際應用中,凹孔222的數目可大於附圖中所繪出的數目。於一些實施方式中,框膠420的寬度WS實質上為500微米(請見第1圖),當凹孔222的最大寬度W2為3微米且間距G為6微米時,在第二方向X2上,一個橫排可包含數十個凹孔222。 In the figure, only a few recessed holes 222 are schematically drawn. In practical applications, the number of recessed holes 222 may be greater than the number depicted in the figure. In some embodiments, the width WS of the sealant 420 is substantially 500 microns (see Figure 1). When the maximum width W2 of the cavity 222 is 3 microns and the pitch G is 6 microns, in the second direction X2 , A horizontal row can contain dozens of recessed holes 222.

請參照第4圖,其為繪示依據本揭示另一實施方式之顯示面板的第一平坦層的局部放大俯視圖。本實施方式與第3圖所示之實施方式的差異在於凹孔222的排列方式不同。具體而言,於本實施方式中,兩相鄰直排224的凹孔222在第二方向X2上彼此錯位,換言之,兩相鄰直排224的凹孔222在第二方向X2上具有不同的座標。相鄰的凹孔222具有固定間距G,使得三個相鄰的凹孔222排列為一正三角形。給定間距G,本實施方式的凹孔222排列得較為緊密,邊框區102單位面積內可設置較多的凹孔222,藉此進一步提升顯示面板100的邊緣耐撞擊能力。本揭示的凹孔222不限於第3圖與第4圖所展示的排列方式,凹孔222可以任何合適的方式排列。 Please refer to FIG. 4, which is a partial enlarged top view of the first flat layer of the display panel according to another embodiment of the present disclosure. The difference between this embodiment and the embodiment shown in FIG. 3 lies in the arrangement of the recessed holes 222. Specifically, in this embodiment, the concave holes 222 of two adjacent straight rows 224 are misaligned with each other in the second direction X2. In other words, the concave holes 222 of two adjacent straight rows 224 have different positions in the second direction X2. coordinate. The adjacent concave holes 222 have a fixed interval G, so that three adjacent concave holes 222 are arranged in a regular triangle. Given the spacing G, the recessed holes 222 of this embodiment are arranged relatively tightly, and more recessed holes 222 can be arranged in a unit area of the frame area 102, thereby further improving the impact resistance of the edge of the display panel 100. The concave holes 222 of the present disclosure are not limited to the arrangement shown in FIG. 3 and FIG. 4, and the concave holes 222 can be arranged in any suitable manner.

請回頭參照第1圖。彩色濾光基板300包含第二基板310、第二平坦層320、第二電極層330以及第二配向層340。第二平坦層320設置於第二基板310上,並且覆蓋彩色濾光層與遮光層(圖未示)。第二平坦層320具有位於邊框區102內的複數個第二凹陷部321。於一些實施方式中,第二平坦層320為保護層(overcoat layer)。第二電極層330部分覆蓋第二平坦層320面向顯示介質層410的下表面,第二配向層340覆蓋第二電極層330遠離第二平坦層320的一側,並且部分填入第二凹陷部321內。 Please refer back to Figure 1. The color filter substrate 300 includes a second substrate 310, a second flat layer 320, a second electrode layer 330, and a second alignment layer 340. The second flat layer 320 is disposed on the second substrate 310 and covers the color filter layer and the light shielding layer (not shown). The second flat layer 320 has a plurality of second recesses 321 located in the frame area 102. In some embodiments, the second planarization layer 320 is an overcoat layer. The second electrode layer 330 partially covers the lower surface of the second flat layer 320 facing the display medium layer 410, and the second alignment layer 340 covers the side of the second electrode layer 330 away from the second flat layer 320, and partially fills the second recessed portion Within 321.

如第1圖所示,第二配向層340(以及第二電極層330)厚度明顯小於第二平坦層320,因此,第二配向層340面向第二平坦層320的一側對應第二凹陷部321突起,且第二配 向層340遠離第二平坦層320的一側對應第二凹陷部321內凹。框膠420覆蓋第二凹陷部321,並且在面對第二平坦層320的一側上對應第二凹陷部321具有複數個第二隆起部422。藉由上述結構配置,顯示面板100的邊緣耐撞擊能力得到進一步的提升。 As shown in Figure 1, the thickness of the second alignment layer 340 (and the second electrode layer 330) is significantly smaller than that of the second flat layer 320. Therefore, the side of the second alignment layer 340 facing the second flat layer 320 corresponds to the second recessed portion 321 protrusion, and the second The side of the direction layer 340 away from the second flat layer 320 corresponds to the second recessed portion 321 being concave. The sealant 420 covers the second recessed portion 321 and has a plurality of second raised portions 422 corresponding to the second recessed portion 321 on the side facing the second flat layer 320. With the above structural configuration, the impact resistance of the edge of the display panel 100 is further improved.

於一些實施方式中,第二電極層330包含共通電極,共通電極與第一電極層230的像素電極形成電場以控制顯示介質層410內的液晶的排列。於另一些實施方式中,共通電極設置於薄膜電晶體陣列基板200,在此配置下,彩色濾光基板300不包含第二電極層330。 In some embodiments, the second electrode layer 330 includes a common electrode, and the common electrode forms an electric field with the pixel electrode of the first electrode layer 230 to control the arrangement of the liquid crystal in the display medium layer 410. In other embodiments, the common electrode is disposed on the thin film transistor array substrate 200. In this configuration, the color filter substrate 300 does not include the second electrode layer 330.

由於第二平坦層320內部未設置線路,第二凹陷部321不需要避開線路,故可具有任意尺寸。第二凹陷部321可為貫穿第二平坦層320的貫孔,或是不貫穿第二平坦層320的凹孔。於一些實施方式中,第二凹陷部321與第一平坦層220的凹孔222係運用同一張光罩曝光形成,使得第二凹陷部321的深度D3與最大寬度W3實質上分別等於凹孔222的深度D2與最大寬度W2。 Since there is no circuit inside the second flat layer 320, the second recess 321 does not need to avoid the circuit, so it can have any size. The second concave portion 321 may be a through hole that penetrates the second flat layer 320 or a concave hole that does not penetrate the second flat layer 320. In some embodiments, the second recessed portion 321 and the recessed hole 222 of the first flat layer 220 are formed by using the same photomask, so that the depth D3 and the maximum width W3 of the second recessed portion 321 are substantially equal to the recessed hole 222, respectively. The depth D2 and the maximum width W2.

需說明的是,相關技術領域中具有通常知識者可依據顯示面板100對邊緣耐撞擊能力的要求選擇性地設置第二平坦層320上的第二凹陷部321。舉例而言,對於邊緣耐撞擊能力要求較低的顯示面板100,可省略第二平坦層320的第二凹陷部321,以簡化顯示面板100的製造過程。 It should be noted that a person with ordinary knowledge in the related art can selectively dispose the second concave portion 321 on the second flat layer 320 according to the requirement of the display panel 100 for the edge impact resistance. For example, for the display panel 100 with a lower requirement on the edge impact resistance, the second recess 321 of the second flat layer 320 can be omitted to simplify the manufacturing process of the display panel 100.

請參照第5圖,其為繪示依據本揭示一實施方式之顯示面板製造方法500的流程圖。顯示面板製造方法500係 用以製造顯示面板100,其包含步驟S501至步驟S509。以下參照第6圖至為第10圖詳細介紹顯示面板製造方法500。 Please refer to FIG. 5, which is a flowchart of a display panel manufacturing method 500 according to an embodiment of the present disclosure. Display panel manufacturing method 500 series For manufacturing the display panel 100, it includes steps S501 to S509. Hereinafter, the display panel manufacturing method 500 will be described in detail with reference to FIG. 6 to FIG. 10.

如第6圖所示,於步驟S501中,透過光罩900對第一平坦層220進行曝光,其中光罩900具有複數個第一開口901(第6圖僅代表性繪示一個)以及小於第一開口901的複數個第二開口902,第一開口901面對顯示區101,而第二開口902面對邊框區102。 As shown in FIG. 6, in step S501, the first flat layer 220 is exposed through a photomask 900, wherein the photomask 900 has a plurality of first openings 901 (only one is representatively shown in FIG. 6) and is smaller than the first opening 901. A plurality of second openings 902 of an opening 901, the first opening 901 faces the display area 101, and the second opening 902 faces the frame area 102.

承上所述,進行曝光時,光會通過第一開口901以及第二開口902照射至第一平坦層220上,使得第一平坦層220部分發生化學反應。具體而言,於垂直第一基板210的方向上,第一平坦層220在第一開口901下方處具有小於第一開口901的第一曝光區域(圖未示),而第二平坦層320在第二開口902下方處具有小於第二開口902的第二曝光區域(圖未示),第二曝光區域小於第一曝光區域。 As mentioned above, during exposure, light will be irradiated onto the first flat layer 220 through the first opening 901 and the second opening 902, so that a part of the first flat layer 220 will undergo a chemical reaction. Specifically, in the direction perpendicular to the first substrate 210, the first flat layer 220 has a first exposure area (not shown) below the first opening 901 that is smaller than the first opening 901, and the second flat layer 320 is There is a second exposure area (not shown) below the second opening 902 that is smaller than the second opening 902, and the second exposure area is smaller than the first exposure area.

如第7圖所示,於步驟S503中,對第一平坦層220進行顯影,以於第一平坦層220上形成對應第一開口901的貫孔221以及對應第二開口902的凹孔222,凹孔222的最大寬度W2小於貫孔221的最大寬度W1。 As shown in FIG. 7, in step S503, the first flat layer 220 is developed to form a through hole 221 corresponding to the first opening 901 and a concave hole 222 corresponding to the second opening 902 on the first flat layer 220. The maximum width W2 of the recessed hole 222 is smaller than the maximum width W1 of the through hole 221.

具體而言,於本步驟中,將顯影液添加於第一平坦層220上,經過曝光步驟S501而發生化學反應的第一曝光區與第二曝光區溶於顯影液中而形成貫孔221與凹孔222。由於光罩900的第二開口902尺寸小於第一開口901,第二開口902下方的區域曝光不完全,因此形成深度與最大寬度均小於貫孔221的凹孔222。 Specifically, in this step, a developer is added on the first flat layer 220, and the first exposed area and the second exposed area that undergo a chemical reaction through the exposure step S501 are dissolved in the developer to form the through holes 221 and Cavities 222. Since the size of the second opening 902 of the photomask 900 is smaller than that of the first opening 901, the area under the second opening 902 is not completely exposed, so a recessed hole 222 with a depth and a maximum width smaller than the through hole 221 is formed.

如第8圖所示,於步驟S505中,於第一平坦層220上形成第一電極層230。第一電極層230部分覆蓋第一平坦層220遠離第一基板210的一側,並且部分填入貫孔221內。 As shown in FIG. 8, in step S505, a first electrode layer 230 is formed on the first flat layer 220. The first electrode layer 230 partially covers the side of the first flat layer 220 away from the first substrate 210 and partially fills the through hole 221.

如第9圖所示,於步驟S507中,於第一電極層230上形成第一配向層240。第一配向層240覆蓋第一電極層230遠離第一基板210的一側,並且部分填入貫孔221與凹孔222內。第一配向層240面向第一平坦層220的一側對應凹孔222突起,且第一配向層240遠離第一平坦層220的一側對應凹孔222內凹。當顯示面板100不需要配向層時,可省略此步驟。 As shown in FIG. 9, in step S507, a first alignment layer 240 is formed on the first electrode layer 230. The first alignment layer 240 covers the side of the first electrode layer 230 away from the first substrate 210 and partially fills the through holes 221 and the recess holes 222. The side of the first alignment layer 240 facing the first flat layer 220 protrudes corresponding to the concave hole 222, and the side of the first alignment layer 240 away from the first flat layer 220 corresponds to the concave hole 222 inwardly. When the display panel 100 does not require an alignment layer, this step can be omitted.

如第10圖所示,於步驟S509中,於凹孔222上覆蓋框膠420,使得框膠420對應凹孔222形成突起421。具體而言,框膠420沿著邊框區102塗佈於第一配向層240上,並且填入第一配向層240背對凹孔222的空間而形成突起421。 As shown in FIG. 10, in step S509, a sealant 420 is covered on the concave hole 222, so that the sealant 420 forms a protrusion 421 corresponding to the concave hole 222. Specifically, the sealant 420 is coated on the first alignment layer 240 along the frame area 102 and fills the space of the first alignment layer 240 opposite to the recess 222 to form the protrusion 421.

請回頭參照第1圖。於一些實施方式中,可運用同一光罩900於彩色濾光基板300的第二平坦層320上形成第二凹陷部321。於此等實施方式中,顯示面板製造方法500進一步包含:(1)透過光罩900對第二平坦層320進行曝光;(2)曝光後,對第二平坦層320進行顯影,以於第二平坦層320上形成對應第二開口902的第二凹陷部321;以及(3)形成第二電極層330與第二配向層340後,將彩色濾光基板300以第二配向層340面向薄膜電晶體陣列基板200的方式壓在框膠420上,使得框膠420覆蓋於第二凹陷部321上,並對應第二凹陷部321形成第二隆起部422。於此等實施方式中,第二凹陷部321的深度D3與最大寬度W3實質上分別 等於凹孔222的深度D2與最大寬度W2,且第二隆起部422的尺寸實質上等於突起421。 Please refer back to Figure 1. In some embodiments, the same photomask 900 may be used to form the second recessed portion 321 on the second flat layer 320 of the color filter substrate 300. In these embodiments, the display panel manufacturing method 500 further includes: (1) exposing the second flat layer 320 through the photomask 900; (2) after the exposure, developing the second flat layer 320 for the second A second recessed portion 321 corresponding to the second opening 902 is formed on the flat layer 320; and (3) after the second electrode layer 330 and the second alignment layer 340 are formed, the color filter substrate 300 faces the thin-film electronic device with the second alignment layer 340 The crystal array substrate 200 is pressed on the sealant 420 in a manner such that the sealant 420 covers the second recessed portion 321 and forms a second raised portion 422 corresponding to the second recessed portion 321. In these embodiments, the depth D3 and the maximum width W3 of the second recessed portion 321 are substantially different It is equal to the depth D2 and the maximum width W2 of the concave hole 222, and the size of the second protrusion 422 is substantially equal to the protrusion 421.

需說明的是,於前段所述的實施方式中,於進行曝光時,不對第一開口901進行照光,避免於第二平坦層320上形成位於顯示區101內的貫孔。於一些實施方式中,對第二平坦層320進行曝光時,第一開口901受到遮擋以阻止光透過第一開口901照射第二平坦層320。 It should be noted that in the embodiment described in the preceding paragraph, the first opening 901 is not illuminated during exposure, so as to avoid the formation of through holes located in the display area 101 on the second flat layer 320. In some embodiments, when the second flat layer 320 is exposed, the first opening 901 is blocked to prevent light from passing through the first opening 901 to illuminate the second flat layer 320.

綜上所述,本揭示的顯示面板在平坦層(可為薄膜電晶體陣列基板或彩色濾光基板的平坦層)位於邊框區的部分設置有凹孔,塗布於平坦層上的框膠對應孔具有突起,如此一來,框膠與薄膜電晶體陣列基板/彩色濾光基板接觸的表面積增加,且突起能將外力往多個方向分散,使得本揭示之顯示面板的邊緣耐撞擊能力相較於現有的顯示面板有顯著的提升。 In summary, the display panel of the present disclosure is provided with recessed holes in the flat layer (which can be the flat layer of the thin film transistor array substrate or the flat layer of the color filter substrate) in the frame area, and the sealant coated on the flat layer corresponds to the hole With protrusions, as a result, the surface area of the sealant and the thin film transistor array substrate/color filter substrate in contact is increased, and the protrusions can disperse external forces in multiple directions, making the edge of the display panel of the present disclosure more resistant to impact than The existing display panel has been significantly improved.

儘管本揭示已以實施方式揭露如上,然其並非用以限定本揭示,任何熟習此技藝者,於不脫離本揭示之精神及範圍內,當可作各種之更動與潤飾,因此本揭示之保護範圍當視後附之申請專利範圍所界定者為準。 Although this disclosure has been disclosed in the above manner, it is not intended to limit the disclosure. Anyone who is familiar with this technique can make various changes and modifications without departing from the spirit and scope of the disclosure. Therefore, the protection of this disclosure The scope shall be subject to those defined in the attached patent scope.

100‧‧‧顯示面板 100‧‧‧Display Panel

101‧‧‧顯示區 101‧‧‧Display area

102‧‧‧邊框區 102‧‧‧Frame area

200‧‧‧薄膜電晶體陣列基板 200‧‧‧Thin Film Transistor Array Substrate

210‧‧‧第一基板 210‧‧‧First substrate

220‧‧‧第一平坦層 220‧‧‧First flat layer

221‧‧‧貫孔 221‧‧‧Through hole

222‧‧‧凹孔 222‧‧‧Concave hole

230‧‧‧第一電極層 230‧‧‧First electrode layer

240‧‧‧第一配向層 240‧‧‧First alignment layer

300‧‧‧彩色濾光基板 300‧‧‧Color filter substrate

310‧‧‧第二基板 310‧‧‧Second substrate

320‧‧‧第二平坦層 320‧‧‧Second flat layer

321‧‧‧第二凹陷部 321‧‧‧Second depression

330‧‧‧第二電極層 330‧‧‧Second electrode layer

340‧‧‧第二配向層 340‧‧‧Second alignment layer

410‧‧‧顯示介質層 410‧‧‧Display medium layer

420‧‧‧框膠 420‧‧‧Frame glue

421‧‧‧突起 421‧‧‧Protrusion

422‧‧‧第二隆起部 422‧‧‧Second Uplift

D1、D2、D3‧‧‧深度 D1, D2, D3‧‧‧Depth

W1、W2、W3‧‧‧最大寬度 W1, W2, W3‧‧‧Maximum width

WS‧‧‧寬度 WS‧‧‧Width

Claims (13)

一種顯示面板,具有一顯示區以及一邊框區,該邊框區環繞該顯示區,該顯示面板包含:一第一基板;一第一平坦層,設置於該第一基板上,並且具有複數個貫孔以及複數個凹孔,其中該些貫孔位於該顯示區內,並且貫穿該第一平坦層,該些凹孔位於該第一平坦層遠離該第一基板的一表面,並且位於該邊框區內,該些凹孔的一最大寬度小於該些貫孔的一最大寬度;以及一框膠,覆蓋該些凹孔,並且對應該些凹孔具有複數個突起。 A display panel has a display area and a frame area, the frame area surrounds the display area, the display panel includes: a first substrate; a first flat layer disposed on the first substrate, and has a plurality of through Holes and a plurality of concave holes, wherein the through holes are located in the display area and penetrate the first flat layer, and the concave holes are located on a surface of the first flat layer away from the first substrate and located in the frame area Inside, a maximum width of the concave holes is smaller than a maximum width of the through holes; and a sealant covers the concave holes and has a plurality of protrusions corresponding to the concave holes. 如請求項1所述之顯示面板,其中該邊框區具有一出線區,該些凹孔位於該出線區內。 The display panel according to claim 1, wherein the frame area has an exit area, and the recessed holes are located in the exit area. 如請求項1所述之顯示面板,其中該邊框區具有一非出線區,該第一平坦層進一步包含複數個第一凹陷部,該些第一凹陷部位於該非出線區內,且該些第一凹陷部的一最大寬度大於該些凹孔的該最大寬度,該框膠對應該些第一凹陷部具有複數個第一隆起部。 The display panel according to claim 1, wherein the frame area has a non-outgoing area, the first flat layer further includes a plurality of first recesses, the first recesses are located in the non-outgoing area, and A maximum width of the first recessed portions is greater than the maximum width of the recessed holes, and the sealant has a plurality of first raised portions corresponding to the first recessed portions. 如請求項3所述之顯示面板,其中該些第一凹陷部的該最大寬度實質上等於該些貫孔的該最大寬度。 The display panel according to claim 3, wherein the maximum width of the first recesses is substantially equal to the maximum width of the through holes. 如請求項1所述之顯示面板,其中該些凹孔其中兩相鄰者之間的一間距實質上為該些凹孔的該最大寬度的兩倍。 The display panel according to claim 1, wherein a distance between two adjacent ones of the concave holes is substantially twice the maximum width of the concave holes. 如請求項1所述之顯示面板,其中該些凹孔的一深度小於或等於該第一平坦層的一厚度的一半。 The display panel according to claim 1, wherein a depth of the concave holes is less than or equal to half of a thickness of the first flat layer. 如請求項1所述之顯示面板,其中該些凹孔的一深度在1微米至1.5微米的範圍內。 The display panel according to claim 1, wherein a depth of the concave holes is in the range of 1 micrometer to 1.5 micrometers. 如請求項1所述之顯示面板,其中該些凹孔位於該框膠垂直投影於該第一平坦層的一區域內。 The display panel according to claim 1, wherein the recessed holes are located in an area where the sealant is vertically projected on the first flat layer. 如請求項1所述之顯示面板,其中部分該些凹孔排列為複數個直排,該些直排沿一第一方向排列,該些直排其中兩相鄰者的該些凹孔於一第二方向上彼此錯位,該第二方向實質上垂直於該第一方向。 The display panel according to claim 1, wherein some of the recessed holes are arranged in a plurality of straight rows, the straight rows are arranged along a first direction, and the recessed holes of two adjacent ones of the straight rows are arranged in a The second direction is misaligned with each other, and the second direction is substantially perpendicular to the first direction. 如請求項1所述之顯示面板,進一步包含:一第二基板;以及一第二平坦層,設置於該第二基板面向該第一平坦層的一側,並且具有複數個第二凹陷部,其中該些第二凹陷部位於該邊框區內,該框膠對應該些第二凹陷部具有複數個第二隆起部。 The display panel according to claim 1, further comprising: a second substrate; and a second flat layer disposed on a side of the second substrate facing the first flat layer and having a plurality of second recesses, The second recessed portions are located in the frame area, and the sealant has a plurality of second raised portions corresponding to the second recessed portions. 如請求項10所述之顯示面板,其中該些第二凹陷部的一最大寬度實質上等於該些凹孔的該最大寬度。 The display panel according to claim 10, wherein a maximum width of the second concave portions is substantially equal to the maximum width of the concave holes. 一種顯示面板製造方法,用以製造一顯示面板,該顯示面板包含一第一基板以及位於該第一基板上的一第一平坦層,並且具有一顯示區以及環繞該顯示區的一邊框區,該顯示面板製造方法包含:透過一光罩對該第一平坦層進行曝光,其中該光罩具有複數個第一開口以及複數個第二開口,該些第一開口面對該顯示區,該些第二開口面對該邊框區,該些第二開口小於該些第一開口;對該第一平坦層進行顯影,以於該第一平坦層上形成複數個貫孔以及複數個第一凹孔,其中該些貫孔對應該些第一開口,該些第一凹孔對應該些第二開口,該些第一凹孔的一最大寬度小於該些貫孔的一最大寬度;以及於該些第一凹孔上覆蓋一框膠,使得該框膠對應該些第一凹孔形成複數個第一突起。 A method for manufacturing a display panel is used to manufacture a display panel. The display panel includes a first substrate and a first flat layer on the first substrate, and has a display area and a frame area surrounding the display area, The display panel manufacturing method includes: exposing the first flat layer through a photomask, wherein the photomask has a plurality of first openings and a plurality of second openings, the first openings face the display area, the The second opening faces the frame area, and the second openings are smaller than the first openings; the first flat layer is developed to form a plurality of through holes and a plurality of first concave holes on the first flat layer , Wherein the through holes correspond to the first openings, the first recessed holes correspond to the second openings, a maximum width of the first recessed holes is smaller than a maximum width of the through holes; and A frame glue is covered on the first concave holes, so that the frame glue forms a plurality of first protrusions corresponding to the first concave holes. 如請求項12所述之顯示面板製造方法,其中該顯示面板進一步包含一第二基板以及位於該第二基板上的一第二平坦層,該顯示面板製造方法進一步包含:透過該光罩對該第二平坦層進行曝光; 對該第二平坦層進行顯影,以於該第二平坦層上形成複數個第二凹孔,該些第二凹孔對應該些第二開口;以及於該些第二凹孔上覆蓋該框膠,使得該框膠對應該些第二凹孔形成複數個第二突起。 The display panel manufacturing method according to claim 12, wherein the display panel further includes a second substrate and a second flat layer on the second substrate, and the display panel manufacturing method further includes: Expose the second flat layer; The second flat layer is developed to form a plurality of second concave holes on the second flat layer, and the second concave holes correspond to the second openings; and the frame is covered on the second concave holes Glue so that the frame glue forms a plurality of second protrusions corresponding to the second concave holes.
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