TW202031857A - Adhesive film, foldable device, and rollable device - Google Patents
Adhesive film, foldable device, and rollable device Download PDFInfo
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- TW202031857A TW202031857A TW108143170A TW108143170A TW202031857A TW 202031857 A TW202031857 A TW 202031857A TW 108143170 A TW108143170 A TW 108143170A TW 108143170 A TW108143170 A TW 108143170A TW 202031857 A TW202031857 A TW 202031857A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- Adhesives Or Adhesive Processes (AREA)
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Abstract
Description
本發明係關於一種黏著膜。本發明又係關於一種具備此種黏著膜之可摺疊式裝置、及具備此種黏著膜之可卷式裝置。The present invention relates to an adhesive film. The present invention also relates to a foldable device with such an adhesive film and a rollable device with such an adhesive film.
黏著膜係用於各種形狀之構件之補強或表面保護等。Adhesive film is used for reinforcement or surface protection of various shapes of components.
例如,於半導體元件之基板(例如TFT(thin-film transistor,薄膜電晶體)基板等)接合積體電路(IC)或軟性印刷電路基板(FPC)之情形時,通常,藉由各向異性導電膜(ACF)而進行熱壓接。於進行此種熱壓接時,有時預先於半導體元件之基板之背面側貼合黏著膜而補強(例如專利文獻1)。For example, when a semiconductor device substrate (such as a TFT (thin-film transistor, thin-film transistor) substrate, etc.) is bonded to an integrated circuit (IC) or a flexible printed circuit board (FPC), it is usually anisotropically conductive Film (ACF) for thermocompression bonding. When performing such thermocompression bonding, an adhesive film may be bonded and reinforced in advance on the back side of the substrate of the semiconductor element (for example, Patent Document 1).
又,作為近年來不斷開發之軟性裝置或可卷式裝置之製造方法,通常,於玻璃等支持基板上形成剝離層與軟性或可卷式之膜基板,於該膜基板上形成TFT基板,進而於其上形成有機EL(Electroluminescence,電致發光)層。並且,剝離支持基板製造軟性裝置或可卷式裝置,但軟性顯示層或可卷式顯示層非常薄,故而因操作等而於裝置中產生異常。故而,有時預先於背面側貼合黏著膜而補強(例如專利文獻2)。In addition, as a method for manufacturing flexible devices or rollable devices that has been continuously developed in recent years, generally, a release layer and a flexible or rollable film substrate are formed on a supporting substrate such as glass, and a TFT substrate is formed on the film substrate, and then An organic EL (Electroluminescence) layer is formed thereon. In addition, the support substrate is peeled off to produce a flexible device or a rollable device, but the flexible display layer or rollable display layer is very thin, so an abnormality occurs in the device due to operations and the like. Therefore, an adhesive film may be attached to the back side in advance for reinforcement (for example, Patent Document 2).
半導體元件之基板或軟性裝置或可卷式裝置存在反覆彎曲之情形,若貼合於基板之背面側之黏著膜之彎曲特性較差,則存在彎曲後之回覆性惡化、或最糟糕時因反覆彎曲而斷裂之情形。具體而言,若欲於彎曲部(例如摺疊構件之可動彎曲部等)貼合黏著膜,則例如產生如下述之問題。The substrate or the flexible device or the rollable device of the semiconductor device may be repeatedly bent. If the bending property of the adhesive film attached to the back side of the substrate is poor, the repetitiveness after bending will be deteriorated, or the worst will be due to repeated bending And the situation of fracture. Specifically, if an adhesive film is to be attached to a bending part (for example, a movable bending part of a folding member, etc.), the following problems arise, for example.
於黏著膜持角度彎曲之情形時,彎曲之內徑側受到壓縮之力,故而為緩和該力,產生黏著膜自身之變形。具體而言,例如易於產生皺褶。When the adhesive film is bent at an angle, the inner diameter side of the bending is subjected to a compressive force, so in order to relax the force, the adhesive film itself deforms. Specifically, for example, wrinkles are likely to occur.
於黏著膜持角度彎曲之情形時,彎曲之外徑側受到拉伸之應力。故而,於緩和該應力時,發生自被黏著體之隆起。When the adhesive film is bent at an angle, the outer diameter side of the bending is subjected to tensile stress. Therefore, when the stress is relieved, a bulge from the adherend occurs.
於黏著膜持角度彎曲之情形時,黏著膜之彎曲部位或拉伸部位之厚度大幅變化,於此種狀態下亦易於產生皺褶或發生隆起。例如,於黏著膜被拉伸之情形時,黏著膜之厚度大幅變薄,易於發生自被黏著體之隆起。When the adhesive film is bent at an angle, the thickness of the bent or stretched part of the adhesive film changes greatly, and it is also prone to wrinkles or bulges in this state. For example, when the adhesive film is stretched, the thickness of the adhesive film is greatly reduced, prone to bulge from the adherend.
如此,於先前之黏著膜中,無法充分達成對角部或彎曲部之凹凸追隨。In this way, in the previous adhesive film, the unevenness of the diagonal part or the curved part cannot be fully followed.
尤其,於可動彎曲部貼合黏著膜之情形時,因反覆彎曲,故而於可動彎曲部上,成為於黏著膜上附有彎折痕跡(所謂的「折痕」)之狀態。In particular, when the movable bending portion is attached to the adhesive film, the movable bending portion is repeatedly bent, so that the movable bending portion is in a state where a bend mark (so-called "crease") is attached to the adhesive film.
又,於進行熱壓接將積體電路(IC)或軟性印刷電路基板(FPC)接合於半導體元件之基板(例如TFT基板等)時,自基板之背面側確認接合之位置而進行壓接。故而,要求貼合於基板之背面側之黏著膜具有透明性。 先前技術文獻 專利文獻In addition, when thermocompression bonding is performed to bond an integrated circuit (IC) or a flexible printed circuit board (FPC) to a substrate (such as a TFT substrate) of a semiconductor element, the bonding position is confirmed from the back side of the substrate and pressure bonding is performed. Therefore, the adhesive film attached to the back side of the substrate is required to have transparency. Prior art literature Patent literature
專利文獻1:日本專利第5600039號公報 專利文獻2:日本專利第6376271號公報Patent Document 1: Japanese Patent No. 5600039 Patent Document 2: Japanese Patent No. 6376271
[發明所欲解決之問題][The problem to be solved by the invention]
本發明之課題在於提供一種彎曲性及透明性優異之黏著膜。本發明之課題又在於提供一種彎曲性優異之可摺疊式裝置及可卷式裝置。 [解決問題之技術手段]The subject of the present invention is to provide an adhesive film excellent in flexibility and transparency. The subject of the present invention is to provide a foldable device and a rollable device with excellent flexibility. [Technical means to solve the problem]
本發明之黏著膜係具有基材層與黏著劑層之黏著膜,並且 於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)為0.1以下。The adhesive film of the present invention is an adhesive film having a substrate layer and an adhesive layer, and The tanδ (0.7%) at a strain of 0.7% measured in the tensile mode of the viscoelasticity measuring device is 0.1 or less.
本發明之黏著膜係具有基材層與黏著劑層之黏著膜,並且 於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)與應變0.1%下之tanδ(0.1%)之差(tanδ(0.7%)-tanδ(0.1%))為0.05以下。The adhesive film of the present invention is an adhesive film having a substrate layer and an adhesive layer, and The difference between tanδ (0.7%) at a strain of 0.7% and tanδ (0.1%) at a strain of 0.1% (tanδ(0.7%)-tanδ(0.1%)) measured in the tensile mode of the viscoelasticity measuring device is 0.05 the following.
於一實施形態中,本發明之黏著膜以6彎曲且於90℃下保持48小時後,解除該彎曲,於23℃、50%RH下放置24小時後之彎曲角度為60度~180度。In one embodiment, the adhesive film of the present invention has 6 After bending and keeping it at 90°C for 48 hours, the bending is released, and the bending angle after being left at 23°C and 50%RH for 24 hours is 60 degrees to 180 degrees.
於一實施形態中,本發明之黏著膜於上述基材層之與具有上述黏著劑層之面相反側之面具有面塗層。In one embodiment, the adhesive film of the present invention has a top coat on the surface of the substrate layer opposite to the surface having the adhesive layer.
於一實施形態中,上述面塗層含有包含選自聚酯樹脂及胺基甲酸酯系樹脂之至少一種之黏合劑。In one embodiment, the top coat layer contains a binder containing at least one selected from polyester resins and urethane resins.
於一實施形態中,上述黏合劑包含胺基甲酸酯系樹脂。In one embodiment, the adhesive includes a urethane-based resin.
於一實施形態中,上述面塗層含有抗靜電成分。In one embodiment, the top coat layer contains an antistatic component.
於一實施形態中,上述基材層之23℃下之楊氏模數為6.0×107 Pa以上。In one embodiment, the Young's modulus at 23° C. of the substrate layer is 6.0×10 7 Pa or more.
於一實施形態中,上述基材層之材料為選自聚醯亞胺及聚醚醚酮之至少一種。In one embodiment, the material of the substrate layer is at least one selected from polyimide and polyether ether ketone.
於一實施形態中,本發明之黏著膜於上述基材層之與具有上述黏著劑層之面相反側之面具有面塗層,該面塗層含有包含胺基甲酸酯系樹脂之黏合劑及抗靜電成分,上述基材層之材料為選自聚醯亞胺及聚醚醚酮之至少一種。In one embodiment, the adhesive film of the present invention has a top coat on the surface of the substrate layer opposite to the surface with the adhesive layer, and the top coat contains an adhesive containing a urethane-based resin And antistatic components, the material of the substrate layer is at least one selected from polyimide and polyether ether ketone.
於一實施形態中,本發明之黏著膜之全光線透過率為20%以上。In one embodiment, the total light transmittance of the adhesive film of the present invention is 20% or more.
於一實施形態中,本發明之黏著膜之霧度為15%以下。In one embodiment, the haze of the adhesive film of the present invention is 15% or less.
於一實施形態中,上述黏著劑層之23℃下之拉伸速度300 mm/分鐘、180度剝離下之對SUS(不鏽鋼)板之黏著力為1 N/25 mm以上。In one embodiment, the stretching speed of the adhesive layer at 23° C. is 300 mm/min, and the adhesive force to the SUS (stainless steel) plate under 180° peeling is 1 N/25 mm or more.
於一實施形態中,上述黏著劑層含有丙烯酸系黏著劑。In one embodiment, the adhesive layer contains an acrylic adhesive.
於一實施形態中,本發明之黏著膜貼附於可摺疊式構件。In one embodiment, the adhesive film of the present invention is attached to a foldable member.
於一實施形態中,上述可摺疊式構件為OLED(Organic Light-Emitting Diode,有機發光二極體)。In one embodiment, the above-mentioned foldable member is an OLED (Organic Light-Emitting Diode).
於一實施形態中,本發明之黏著膜貼附於可卷式構件。In one embodiment, the adhesive film of the present invention is attached to a rollable member.
於一實施形態中,上述可卷式構件為OLED。In one embodiment, the above-mentioned rollable member is an OLED.
本發明之可摺疊式裝置具備上述黏著膜。The foldable device of the present invention includes the above-mentioned adhesive film.
本發明之可卷式裝置具備上述黏著膜。 [發明之效果]The rollable device of the present invention includes the above-mentioned adhesive film. [Effects of Invention]
根據本發明,可提供一種彎曲性及透明性優異之黏著膜。根據本發明,又可提供一種彎曲性優異之可摺疊式裝置及可卷式裝置。According to the present invention, an adhesive film excellent in flexibility and transparency can be provided. According to the present invention, it is possible to provide a foldable device and a rollable device with excellent flexibility.
≪≪黏著膜≫≫ 本發明之黏著膜具有基材層與黏著劑層。即,本發明之黏著膜只要具有基材層與黏著劑層,則可於不損害本發明之效果之範圍內具有任意適合之其他層。≪≪Adhesive film≫≫ The adhesive film of the present invention has a substrate layer and an adhesive layer. That is, as long as the adhesive film of the present invention has a base layer and an adhesive layer, it can have any suitable other layer within a range that does not impair the effects of the present invention.
基材層可為1層,亦可為2層以上。就可進一步表現本發明之效果之方面而言,基材層較佳為1層。The substrate layer may be one layer, or two or more layers. In terms of further expressing the effects of the present invention, the substrate layer is preferably one layer.
黏著劑層可為1層,亦可為2層以上。就可進一步表現本發明之效果之方面而言,黏著劑層較佳為1層。The adhesive layer may be one layer, or two or more layers. In terms of further expressing the effects of the present invention, the adhesive layer is preferably one layer.
本發明之黏著膜可於黏著劑層之基材層之相反側之表面,以直至使用為止之保護等為目的,而具備任意適合之剝離襯墊。The adhesive film of the present invention can be provided with any suitable release liner for the purpose of protection until use, etc., on the surface opposite to the base layer of the adhesive layer.
作為剝離襯墊,例如可列舉:於紙或塑膠膜等基材(襯墊基材)之表面實施有聚矽氧處理之剝離襯墊、於紙或塑膠膜等基材(襯墊基材)之表面藉由聚烯烴系樹脂而層壓之剝離襯墊等。至於作為襯墊基材之塑膠膜,例如可列舉:聚乙烯膜、聚丙烯膜、聚丁烯膜、聚丁二烯膜、聚甲基戊烯膜、聚氯乙烯膜、氯乙烯共聚物膜、聚對苯二甲酸乙二酯膜、聚對苯二甲酸丁二酯膜、聚胺基甲酸酯膜、乙烯-乙酸乙烯酯共聚物膜等。As a release liner, for example, a release liner that has been treated with silicone on the surface of a substrate (liner substrate) such as paper or plastic film, and a substrate (liner substrate) such as paper or plastic film The surface is laminated with polyolefin resin and release liner. As for the plastic film used as the backing substrate, for example, polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film can be cited , Polyethylene terephthalate film, polybutylene terephthalate film, polyurethane film, ethylene-vinyl acetate copolymer film, etc.
剝離襯墊之厚度較佳為1 μm~500 μm,更佳為3 μm~450 μm,進而較佳為5 μm~400 μm,尤佳為10 μm~300 μm。The thickness of the release liner is preferably 1 μm to 500 μm, more preferably 3 μm to 450 μm, still more preferably 5 μm to 400 μm, and particularly preferably 10 μm to 300 μm.
本發明之黏著膜之總厚度d較佳為1 μm~500 μm,更佳為5 μm~200 μm,進而較佳為10 μm~150 μm,尤佳為20 μm~100 μm,最佳為30 μm~80 μm。若本發明之黏著膜之總厚度d為上述範圍內,則可進一步表現本發明之效果。The total thickness d of the adhesive film of the present invention is preferably 1 μm to 500 μm, more preferably 5 μm to 200 μm, further preferably 10 μm to 150 μm, particularly preferably 20 μm to 100 μm, most preferably 30 μm μm~80 μm. If the total thickness d of the adhesive film of the present invention is within the above range, the effects of the present invention can be further exhibited.
本發明之黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)為0.1以下,較佳為0.09以下,更佳為0.08以下,進而較佳為0.07以下,尤佳為0.06以下。若本發明之黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)為上述範圍內,則可進一步表現本發明之效果。The tanδ (0.7%) of the adhesive film of the present invention measured in the tensile mode of the viscoelasticity measuring device at 0.7% is 0.1 or less, preferably 0.09 or less, more preferably 0.08 or less, and still more preferably 0.07 or less , Particularly preferably below 0.06. If the tanδ (0.7%) of the adhesive film of the present invention measured in the tensile mode of the viscoelasticity measuring device is within the above range, the effect of the present invention can be further expressed.
黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)係表示將黏著膜大幅彎曲時之損耗正切之指標。基於各種實驗資料發現若該值為上述範圍內,則可進一步表現本發明之效果,直至完成本發明。有關於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)之測定方法,於下文中詳述。The tanδ (0.7%) of the adhesive film at a strain of 0.7% measured in the tensile mode of the viscoelasticity measuring device is an indicator of the loss tangent when the adhesive film is greatly bent. Based on various experimental data, it is found that if the value is within the above range, the effect of the present invention can be further demonstrated until the present invention is completed. The method for measuring tanδ (0.7%) at a strain of 0.7% measured in the tensile mode of the viscoelasticity measuring device is described in detail below.
本發明之黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.1%下之tanδ(0.1%)較佳為0.1以下,更佳為0.08以下,進而較佳為0.06以下,尤佳為0.05以下。若本發明之黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.1%下之tanδ(0.1%)為上述範圍內,則可進一步表現本發明之效果。The tanδ (0.1%) of the adhesive film of the present invention measured in the tensile mode of the viscoelasticity measuring device at a strain of 0.1% is preferably 0.1 or less, more preferably 0.08 or less, further preferably 0.06 or less, and particularly preferably Below 0.05. If the tanδ (0.1%) of the adhesive film of the present invention measured in the tensile mode of the viscoelasticity measuring device is within the above range, the effect of the present invention can be further expressed.
黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.1%下之tanδ(0.1%)係表示將黏著膜小幅彎曲時之損耗正切之指標。基於各種實驗資料發現若該值為上述範圍內,則可進一步表現本發明之效果,直至完成本發明。有關於黏彈性測定裝置之拉伸模式中測定之應變0.1%下之tanδ(0.1%)之測定方法,於下文中詳述。The tanδ (0.1%) of the adhesive film measured in the tensile mode of the viscoelasticity measuring device at a strain of 0.1% is an indicator of the loss tangent when the adhesive film is slightly bent. Based on various experimental data, it is found that if the value is within the above range, the effect of the present invention can be further demonstrated until the present invention is completed. The method for measuring tanδ (0.1%) at a strain of 0.1% measured in the tensile mode of the viscoelasticity measuring device is detailed below.
本發明之黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)與應變0.1%下之tanδ(0.1%)之差(tanδ(0.7%)-tanδ(0.1%))較佳為0.05以下,更佳為0.04以下,進而較佳為0.03以下。若本發明之黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)與應變0.1%下之tanδ(0.1%)之差(tanδ(0.7%)-tanδ(0.1%))為上述範圍內,則可進一步表現本發明之效果。The difference between the tanδ (0.7%) at a strain of 0.7% (0.7%) and the tanδ (0.1%) at a strain of 0.1% (tanδ(0.7%)-tanδ() of the adhesive film of the present invention measured in the tensile mode of the viscoelasticity measuring device 0.1%)) is preferably 0.05 or less, more preferably 0.04 or less, and still more preferably 0.03 or less. If the adhesive film of the present invention is measured in the tensile mode of the viscoelasticity measuring device, the difference between tanδ (0.7%) at a strain of 0.7% and tanδ (0.1%) at a strain of 0.1% (tanδ(0.7%)-tanδ (0.1%)) within the above range, the effect of the present invention can be further expressed.
黏著膜之於黏彈性測定裝置之拉伸模式中測定之應變0.7%下之tanδ(0.7%)與應變0.1%下之tanδ(0.1%)之差(tanδ(0.7%)-tanδ(0.1%))係表示將黏著膜大幅彎曲時之損耗正切與將黏著膜小幅彎曲時之損耗正切之差的指標。基於各種實驗資料發現若該值為上述範圍內,則可進一步表現本發明之效果,直至完成本發明。The difference between the tanδ (0.7%) at a strain of 0.7% and the tanδ (0.1%) at a strain of 0.1% (tanδ(0.7%)-tanδ(0.1%) of the adhesive film measured in the tensile mode of the viscoelasticity measuring device ) Is an index indicating the difference between the loss tangent when the adhesive film is bent greatly and the loss tangent when the adhesive film is bent slightly. Based on various experimental data, it is found that if the value is within the above range, the effect of the present invention can be further demonstrated until the present invention is completed.
本發明之黏著膜之以6彎曲且於90℃下保持48小時後,解除該彎曲,於23℃、50%RH下放置24小時後之彎曲角度較佳為60度~180度,更佳為80度~180度,進而較佳為100度~180度,尤佳為120度~180度,最佳為150度~180度。若本發明之黏著膜之以6彎曲且於90℃下保持48小時後,解除該彎曲,於23℃、50%RH下放置24小時後之彎曲角度為上述範圍內,則可進一步表現本發明之效果。The adhesive film of the present invention is 6 After being bent and kept at 90°C for 48 hours, the bending is released. The bending angle after being placed at 23°C and 50%RH for 24 hours is preferably 60 degrees to 180 degrees, more preferably 80 degrees to 180 degrees, and more It is preferably 100 degrees to 180 degrees, particularly preferably 120 degrees to 180 degrees, and most preferably 150 degrees to 180 degrees. If the adhesive film of the present invention is 6 After bending and keeping at 90°C for 48 hours, the bending is released, and the bending angle after being left at 23°C and 50%RH for 24 hours is within the above range, the effect of the present invention can be further exhibited.
黏著膜之以6彎曲且於90℃下保持48小時後,解除該彎曲,於23℃、50%RH下放置24小時後之彎曲角度係表示彎曲後之回覆性之指標。有關以6彎曲且於90℃下保持48小時後,解除該彎曲,於23℃、50%RH下放置24小時後之彎曲角度之測定方法,於下文中詳述。Adhesive film 6 After bending and keeping it at 90°C for 48 hours, the bending is released, and the bending angle after being left at 23°C and 50%RH for 24 hours is an indicator of the responsiveness after bending. About 6 After bending and keeping at 90°C for 48 hours, the bending is released, and the method of measuring the bending angle after being placed at 23°C and 50%RH for 24 hours is described in detail below.
本發明之黏著膜之全光線透過率較佳為20%以上,更佳為30%以上,進而較佳為40%以上,尤佳為50%以上,最佳為60%以上。若本發明之黏著膜之全光線透過率為上述範圍內,則可進一步表現優異之透明性。The total light transmittance of the adhesive film of the present invention is preferably 20% or more, more preferably 30% or more, still more preferably 40% or more, particularly preferably 50% or more, and most preferably 60% or more. If the total light transmittance of the adhesive film of the present invention is within the above-mentioned range, it can further exhibit excellent transparency.
本發明之黏著膜之霧度較佳為15%以下,更佳為13%以下,進而較佳為10%以下,尤佳為8%以下,最佳為6%以下。若本發明之黏著膜之霧度為上述範圍內,則可進一步表現優異之透明性。The haze of the adhesive film of the present invention is preferably 15% or less, more preferably 13% or less, still more preferably 10% or less, particularly preferably 8% or less, and most preferably 6% or less. If the haze of the adhesive film of the present invention is within the above range, it can further exhibit excellent transparency.
本發明之黏著膜之彎曲性及透明性優異,故而較佳為貼附於可摺疊式構件。作為可摺疊式構件,只要為可反覆彎曲之構件,則可採用任意適合之構件。作為此種可摺疊式構件,例如可列舉:可摺疊式之光學構件、可摺疊式之電子構件等,可代表性地列舉可摺疊式之OLED。The adhesive film of the present invention has excellent flexibility and transparency, so it is preferably attached to a foldable member. As the foldable member, any suitable member can be used as long as it is a member that can be repeatedly bent. As such a foldable member, for example, a foldable optical member, a foldable electronic member, etc. can be cited, and a foldable OLED can be representatively cited.
本發明之黏著膜之彎曲性及透明性優異,故而較佳為貼附於可卷式構件。作為可卷式構件,只要為可反覆捲取與回捲之構件,則可採用任意適合之構件。作為此種可卷式構件,例如可列舉:可卷式之光學構件、可卷式之電子構件等,可代表性地列舉可卷式之OLED。The adhesive film of the present invention has excellent flexibility and transparency, so it is preferably attached to a rollable member. As the rollable member, any suitable member can be used as long as it is a member that can be repeatedly wound and rewinded. As such a rollable member, for example, a rollable optical member, a rollable electronic component, etc., and a rollable OLED can be mentioned representatively.
≪基材層≫ 基材層之厚度較佳為1 μm~500 μm,更佳為5 μm~300 μm,進而較佳為10 μm~100 μm,尤佳為15 μm~80 μm,最佳為20 μm~60 μm。若基材層之厚度為上述範圍內,則可進一步表現本發明之效果。≪Substrate layer≫ The thickness of the substrate layer is preferably 1 μm to 500 μm, more preferably 5 μm to 300 μm, still more preferably 10 μm to 100 μm, particularly preferably 15 μm to 80 μm, most preferably 20 μm to 60 μm . If the thickness of the substrate layer is within the above range, the effect of the present invention can be further exhibited.
基材層之23℃下之楊氏模數較佳為6.0×107 Pa以上,更佳為1.0×108 Pa以上,進而較佳為5.0×108 Pa以上,尤佳為8.0×108 Pa以上,最佳為1.0×109 Pa以上。基材層之23℃下之楊氏模數之上限代表性而言,較佳為1.0×1011 Pa以下。若基材層之23℃下之楊氏模數為上述範圍內,則可進一步表現本發明之效果。若基材層之23℃下之楊氏模數過低,則若黏著膜持角度彎曲,則存在相對於內徑側之壓縮,外徑側之拉伸無法充分保持之虞,且存在厚度容易變化,易於發生自被黏著體之隆起之虞。若基材層之23℃下之楊氏模數過高,則存在無法容易地將黏著膜變形之虞。有關楊氏模數之測定方法,於下文中詳述。The Young's modulus of the substrate layer at 23°C is preferably 6.0×10 7 Pa or more, more preferably 1.0×10 8 Pa or more, still more preferably 5.0×10 8 Pa or more, and particularly preferably 8.0×10 8 Pa or more, preferably 1.0×10 9 Pa or more. The upper limit of the Young's modulus at 23°C of the substrate layer is typically 1.0×10 11 Pa or less. If the Young's modulus at 23°C of the substrate layer is within the above range, the effect of the present invention can be further exhibited. If the Young's modulus at 23°C of the substrate layer is too low, if the adhesive film is bent at an angle, there is a risk that the compression on the inner diameter side and the stretching on the outer diameter side may not be sufficiently maintained, and the thickness is easy Changes are likely to occur from the uplift of the adherend. If the Young's modulus at 23°C of the base layer is too high, there is a possibility that the adhesive film cannot be easily deformed. The method of measuring Young's modulus is detailed below.
作為基材層之材料,可於不損害本發明之效果之範圍內,採用任意適合之材料。作為此種基材層之材料,可代表性地列舉樹脂材料。As the material of the substrate layer, any suitable material can be used within a range that does not impair the effects of the present invention. As a material of such a base material layer, a resin material can be mentioned typically.
至於作為基材層之材料之樹脂材料,例如可列舉:聚醯亞胺(PI)、聚醚醚酮(PEEK)、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、聚對苯二甲酸丁二酯(PBT)、聚甲基丙烯酸甲酯(PMMA)等丙烯酸系樹脂、聚碳酸酯、三乙醯纖維素(TAC)、聚碸、聚芳酯、聚乙烯(PE)、聚丙烯(PP)、乙烯-丙烯共聚物、乙烯-乙酸乙烯酯共聚物(EVA)、聚醯胺(尼龍)、全芳香族聚醯胺(aramid)、聚氯乙烯(PVC)、聚乙酸乙烯酯、聚苯硫醚(PPS)、氟系樹脂、環狀烯烴系聚合物等。As for the resin material as the material of the substrate layer, for example, polyimide (PI), polyether ether ketone (PEEK), polyethylene terephthalate (PET), polyethylene naphthalate can be cited. (PEN), polybutylene terephthalate (PBT), polymethyl methacrylate (PMMA) and other acrylic resins, polycarbonate, triacetate cellulose (TAC), polyvinyl, polyarylate, Polyethylene (PE), polypropylene (PP), ethylene-propylene copolymer, ethylene-vinyl acetate copolymer (EVA), polyamide (nylon), wholly aromatic polyamide (aramid), polyvinyl chloride ( PVC), polyvinyl acetate, polyphenylene sulfide (PPS), fluorine resin, cyclic olefin polymer, etc.
至於作為基材層之材料之樹脂材料,就可進一步表現本發明之效果之方面而言,較佳可列舉選自聚醯亞胺(PI)、聚醚醚酮(PEEK)、環狀烯烴系聚合物之至少一種,更佳可列舉選自聚醯亞胺(PI)及聚醚醚酮(PEEK)之至少一種。As for the resin material used as the material of the substrate layer, in terms of further exhibiting the effects of the present invention, preferably selected from polyimide (PI), polyether ether ketone (PEEK), cyclic olefin series At least one polymer, more preferably at least one selected from polyimide (PI) and polyether ether ketone (PEEK).
≪黏著劑層≫ 黏著劑層之厚度較佳為1 μm~500 μm,更佳為5 μm~300 μm,進而較佳為10 μm~100 μm,尤佳為15 μm~80 μm,最佳為20 μm~60 μm。若黏著劑層之厚度為上述範圍內,則可進一步表現本發明之效果。≪Adhesive layer≫ The thickness of the adhesive layer is preferably 1 μm to 500 μm, more preferably 5 μm to 300 μm, still more preferably 10 μm to 100 μm, particularly preferably 15 μm to 80 μm, most preferably 20 μm to 60 μm . If the thickness of the adhesive layer is within the above range, the effect of the present invention can be further expressed.
黏著劑層之23℃下之拉伸速度300 mm/分鐘、180度剝離下之對玻璃板之黏著力較佳為1 N/25 mm以上,更佳為5 N/25 mm以上,進而較佳為10 N/25 mm以上,尤佳為12 N/25 mm以上,最佳為15 N/25 mm以上。黏著劑層之23℃下之拉伸速度300 mm/分鐘、180度剝離下之對玻璃板之黏著力之上限代表性而言,較佳為1000 N/25 mm以下,更佳為5000 N/25 mm以下,進而較佳為300 N/25 mm以下,尤佳為200 N/25 mm以下,最佳為100 N/25 mm以下。若黏著劑層之23℃下之拉伸速度300 mm/分鐘、180度剝離下之對玻璃板之黏著力為上述範圍內,則可進一步表現本發明之效果。The tensile speed of the adhesive layer at 23°C is 300 mm/min, and the adhesion to the glass plate under 180° peeling is preferably 1 N/25 mm or more, more preferably 5 N/25 mm or more, and more preferably 10 N/25 mm or more, more preferably 12 N/25 mm or more, and most preferably 15 N/25 mm or more. The tensile speed of the adhesive layer at 23°C is 300 mm/min, and the upper limit of the adhesion to the glass plate under 180° peeling is representative, preferably 1000 N/25 mm or less, more preferably 5000 N/ 25 mm or less, more preferably 300 N/25 mm or less, particularly preferably 200 N/25 mm or less, and most preferably 100 N/25 mm or less. If the stretching speed of the adhesive layer at 23°C is 300 mm/min and the adhesion to the glass plate under 180° peeling is within the above range, the effect of the present invention can be further expressed.
黏著劑層含有基礎聚合物。基礎聚合物可為僅一種,亦可為兩種以上。作為黏著劑層中之基礎聚合物之含有比率,就可進一步表現本發明之效果之方面而言,較佳為20重量%~100重量%,更佳為30重量%~95重量%,進而較佳為40重量%~90重量%,尤佳為45重量%~85重量%,最佳為50重量%~80重量%。The adhesive layer contains a base polymer. There may be only one type of base polymer, or two or more types. As the content ratio of the base polymer in the adhesive layer, in terms of further expressing the effect of the present invention, it is preferably 20% by weight to 100% by weight, more preferably 30% by weight to 95% by weight, and more It is preferably 40% by weight to 90% by weight, particularly preferably 45% to 85% by weight, and most preferably 50% to 80% by weight.
作為基礎聚合物,可於不損害本發明之效果之範圍內採用任意適合之聚合物。就可進一步表現本發明之效果之方面而言,作為基礎聚合物,較佳可列舉選自丙烯酸系聚合物、橡膠系聚合物、聚矽氧系聚合物、胺基甲酸酯系聚合物之至少一種。即,黏著劑層較佳為含有選自含有丙烯酸系聚合物之丙烯酸系黏著劑、含有橡膠系聚合物之橡膠系黏著劑、含有聚矽氧系聚合物之聚矽氧系黏著劑、含有胺基甲酸酯系聚合物之胺基甲酸酯系黏著劑之至少一種。就可更進一步表現本發明之效果之方面而言,黏著劑層較佳為含有丙烯酸系黏著劑。以下,詳細敍述丙烯酸系黏著劑作為黏著劑層中可含有之黏著劑之代表例。As the base polymer, any suitable polymer can be used within a range that does not impair the effects of the present invention. In terms of further expressing the effects of the present invention, the base polymer is preferably selected from acrylic polymers, rubber polymers, silicone polymers, and urethane polymers. At least one. That is, the adhesive layer preferably contains acrylic adhesives selected from the group consisting of acrylic adhesives containing acrylic polymers, rubber adhesives containing rubber polymers, silicone adhesives containing silicone polymers, and amines. At least one of the urethane-based adhesives of the carbamate-based polymer. In terms of further expressing the effect of the present invention, the adhesive layer preferably contains an acrylic adhesive. Hereinafter, the acrylic adhesive will be described in detail as a representative example of the adhesive that can be contained in the adhesive layer.
<丙烯酸系黏著劑> 丙烯酸系黏著劑含有丙烯酸系聚合物作為基礎聚合物。丙烯酸系黏著劑可含有黏著賦予樹脂。丙烯酸系黏著劑可含有交聯劑。<Acrylic adhesives> The acrylic adhesive contains an acrylic polymer as a base polymer. The acrylic adhesive may contain an adhesion imparting resin. The acrylic adhesive may contain a crosslinking agent.
於丙烯酸系黏著劑含有丙烯酸系聚合物與黏著賦予樹脂與交聯劑之情形時,作為丙烯酸系聚合物與黏著賦予樹脂與交聯劑之合計量相對於丙烯酸系黏著劑之總量的含有比率,就可進一步表現本發明之效果之方面而言,較佳為95重量%以上,更佳為97重量%以上,進而較佳為99重量%以上。When the acrylic adhesive contains acrylic polymer, adhesion-imparting resin and cross-linking agent, the content ratio of the total amount of acrylic polymer, adhesion-imparting resin and cross-linking agent to the total amount of acrylic adhesive In terms of further expressing the effect of the present invention, it is preferably 95% by weight or more, more preferably 97% by weight or more, and still more preferably 99% by weight or more.
(丙烯酸系聚合物) 作為丙烯酸系聚合物,例如較佳為含有(甲基)丙烯酸烷基酯作為主單體,且可進而含有與該主單體具有共聚性之副單體之單體成分之聚合物。此處所謂主單體係指占比超過單體成分整體之50重量%之成分。(Acrylic polymer) As the acrylic polymer, for example, it is preferable to contain (meth)acrylic acid alkyl ester as a main monomer, and may further contain a monomer component of a secondary monomer having copolymerization with the main monomer. The so-called main unit system here refers to a component that accounts for more than 50% by weight of the entire monomer component.
作為(甲基)丙烯酸烷基酯,例如可較佳使用下述式(1)所表示之化合物。 CH2 =C(R1 )COOR2 (1)As the alkyl (meth)acrylate, for example, a compound represented by the following formula (1) can be preferably used. CH 2 =C(R 1 )COOR 2 (1)
此處,上述式(1)中之R1 為氫原子或甲基,R2 為碳原子數1~20之鏈狀烷基(以下,有時將此種碳原子數之範圍表述為「C1-20」)。就黏著劑層之儲存模數等觀點而言,R2 較佳為C1-14之鏈狀烷基,更佳為C2-10之鏈狀烷基,進而較佳為C4-8之鏈狀烷基。此處所謂鏈狀係指包含直鏈狀及支鏈狀之含義。Here, R 1 in the above formula (1) is a hydrogen atom or a methyl group, and R 2 is a chain alkyl group having 1 to 20 carbon atoms (hereinafter, the range of such carbon number may be expressed as "C1 -20"). From the viewpoint of the storage modulus of the adhesive layer, R 2 is preferably a C1-14 chain alkyl group, more preferably a C2-10 chain alkyl group, and more preferably a C4-8 chain alkyl group. base. The term “chain-like” here refers to the meaning including straight-chain and branched-chain.
作為R2 為C1-20之鏈狀烷基之(甲基)丙烯酸烷基酯,例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸十五烷基酯、(甲基)丙烯酸十六烷基酯、(甲基)丙烯酸十七烷基酯、(甲基)丙烯酸十八烷基酯、(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸十九烷基酯、(甲基)丙烯酸二十烷基酯等。該等(甲基)丙烯酸烷基酯可僅為一種,亦可為兩種以上。Examples of alkyl (meth)acrylates in which R 2 is a C1-20 chain alkyl group include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, Isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, second butyl (meth)acrylate, amyl (meth)acrylate, (meth)acrylic acid Isoamyl ester, hexyl (meth)acrylate, heptyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, octyl (meth)acrylate, isooctyl (meth)acrylate, ( Nonyl meth)acrylate, isononyl (meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, laurel (meth)acrylate Ester, tridecyl (meth)acrylate, tetradecyl (meth)acrylate, pentadecyl (meth)acrylate, cetyl (meth)acrylate, (meth) Heptadecyl acrylate, stearyl (meth)acrylate, isostearyl (meth)acrylate, nonadecyl (meth)acrylate, eicosyl (meth)acrylate, etc. . These alkyl (meth)acrylates may be only one type or two or more types.
作為(甲基)丙烯酸烷基酯,就可進一步表現本發明之效果之方面而言,較佳可列舉丙烯酸正丁酯(BA)、丙烯酸2-乙基己酯(2EHA)。As the alkyl (meth)acrylate, in terms of further expressing the effect of the present invention, preferably, n-butyl acrylate (BA) and 2-ethylhexyl acrylate (2EHA) are cited.
作為(甲基)丙烯酸烷基酯於丙烯酸系聚合物之合成中所使用之全部單體成分中所占之含有比率,就可進一步表現本發明之效果之方面而言,較佳為70重量%以上,更佳為85重量%以上,進而較佳為90重量%以上。(甲基)丙烯酸烷基酯之含有比率之上限較佳為99.5重量%以下,更佳為99重量%以下。然而,丙烯酸系聚合物可為實質僅聚合(甲基)丙烯酸烷基酯而獲得者。The content ratio of the alkyl (meth)acrylate in all the monomer components used in the synthesis of the acrylic polymer is preferably 70% by weight in terms of further expressing the effects of the present invention Above, it is more preferably 85% by weight or more, and still more preferably 90% by weight or more. The upper limit of the content ratio of the alkyl (meth)acrylate is preferably 99.5% by weight or less, more preferably 99% by weight or less. However, the acrylic polymer may be obtained by substantially polymerizing only alkyl (meth)acrylate.
於使用R2 為C4-8之鏈狀烷基之(甲基)丙烯酸烷基酯之情形時,作為單體成分中所含之(甲基)丙烯酸烷基酯中之R2 為C4-8之鏈狀烷基之(甲基)丙烯酸烷基酯之比率,就可進一步表現本發明之效果之方面而言,較佳為50重量%以上,更佳為70重量%以上,進而較佳為90重量%以上,尤佳為95重量%以上,最佳為99重量%~100重量%。When R 2 is an alkyl group using the (meth) acrylic acid alkyl ester of the chain case of C4-8, as a monomer component contained in the (meth) acrylic acid alkyl ester of R 2 is C4-8 The ratio of the alkyl (meth)acrylate of the chain alkyl group is preferably 50% by weight or more, more preferably 70% by weight or more, and still more preferably 90% by weight or more, more preferably 95% by weight or more, most preferably 99% by weight to 100% by weight.
作為丙烯酸系聚合物之一實施形態,可列舉:全部單體成分之50重量%以上為丙烯酸正丁酯(BA)之丙烯酸系聚合物。於該情形時,作為全部單體成分中之丙烯酸正丁酯(BA)之含有比率,就可進一步表現本發明之效果之方面而言,較佳為超過50重量%且100重量%以下,更佳為55重量%~95重量%,進而較佳為60重量%~90重量%,尤佳為63重量%~85重量%,最佳為65重量%~80重量%。全部單體成分可以少於丙烯酸正丁酯(BA)之比率進而含有丙烯酸2-乙基己酯(2EHA)。As an embodiment of the acrylic polymer, an acrylic polymer in which 50% by weight or more of all monomer components is n-butyl acrylate (BA) can be mentioned. In this case, the content ratio of n-butyl acrylate (BA) in all monomer components is preferably more than 50% by weight and 100% by weight or less in terms of further expressing the effects of the present invention, and more It is preferably 55% to 95% by weight, more preferably 60% to 90% by weight, particularly preferably 63% to 85% by weight, most preferably 65% to 80% by weight. All monomer components may be less than the ratio of n-butyl acrylate (BA) and further contain 2-ethylhexyl acrylate (2EHA).
作為丙烯酸系聚合物之一實施形態,可列舉:全部單體成分之未達50重量%為丙烯酸2-乙基己酯(2EHA)之丙烯酸系聚合物。於該情形時,作為全部單體成分中之丙烯酸2-乙基己酯(2EHA)之含有比率,就可進一步表現本發明之效果之方面而言,較佳為超過0重量%且48重量%以下,更佳為5重量%~45重量%,進而較佳為10重量%~43重量%,尤佳為15重量%~40重量%,最佳為20重量%~35重量%。全部單體成分可以多於丙烯酸2-乙基己酯(2EHA)之比率進而含有丙烯酸正丁酯(BA)。As an embodiment of the acrylic polymer, an acrylic polymer in which less than 50% by weight of all monomer components is 2-ethylhexyl acrylate (2EHA) can be cited. In this case, the content ratio of 2-ethylhexyl acrylate (2EHA) in all monomer components is preferably more than 0% by weight and 48% by weight in terms of further expressing the effects of the present invention Hereinafter, it is more preferably 5% to 45% by weight, still more preferably 10% to 43% by weight, particularly preferably 15% to 40% by weight, and most preferably 20% to 35% by weight. All monomer components may further contain n-butyl acrylate (BA) in a ratio greater than 2-ethylhexyl acrylate (2EHA).
可於不損害本發明之效果之範圍內於丙烯酸系聚合物中共聚其他單體。其他單體例如可以丙烯酸系聚合物之玻璃轉移溫度(Tg)之調整、黏著性能之調整等目的而使用。例如,作為可提高黏著劑之凝集力或耐熱性之單體,可列舉:含磺酸基之單體、含磷酸基之單體、含氰基之單體、乙烯酯類、芳香族乙烯系化合物等,較佳為乙烯酯類。作為乙烯酯類之具體例,例如可列舉:乙酸乙烯酯(VAc)、丙酸乙烯酯、月桂酸乙烯酯等,較佳為乙酸乙烯酯(VAc)。It is possible to copolymerize other monomers in the acrylic polymer within a range that does not impair the effects of the present invention. Other monomers can be used, for example, for the purpose of adjusting the glass transition temperature (Tg) of the acrylic polymer and adjusting the adhesion performance. For example, as a monomer that can improve the cohesive force or heat resistance of the adhesive, sulfonic acid group-containing monomers, phosphoric acid group-containing monomers, cyano group-containing monomers, vinyl esters, and aromatic vinyl The compound etc. are preferably vinyl esters. Specific examples of vinyl esters include, for example, vinyl acetate (VAc), vinyl propionate, vinyl laurate, etc., and vinyl acetate (VAc) is preferred.
「其他單體」可僅為一種,亦可為兩種以上。全部單體成分中之其他單體之含有比率較佳為0.001重量%~40重量%,更佳為0.01重量%~40重量%,進而較佳為0.1重量%~10重量%,尤佳為0.5重量%~5重量%,最佳為1重量%~3重量%。The "other monomers" may be only one type or two or more types. The content ratio of other monomers in all monomer components is preferably 0.001% to 40% by weight, more preferably 0.01% to 40% by weight, still more preferably 0.1% to 10% by weight, and particularly preferably 0.5 Weight% to 5% by weight, preferably 1% to 3% by weight.
作為於丙烯酸系聚合物中導入可成為交聯基點之官能基,或可有助於提高接著力之其他單體,例如可列舉:含羥基(OH基)之單體、含羧基之單體、含酸酐基之單體、含醯胺基之單體、含胺基之單體、含醯亞胺基之單體、含環氧基之單體、(甲基)丙烯醯基𠰌啉、乙烯醚類等。Examples of other monomers that can be introduced into the acrylic polymer that can become a cross-linking point or can help improve adhesion include: hydroxyl (OH group)-containing monomers, carboxyl group-containing monomers, Acid anhydride group-containing monomers, amide group-containing monomers, amine group-containing monomers, amide group-containing monomers, epoxy group-containing monomers, (meth)acrylic acid group 𠰌line, ethylene Ethers, etc.
作為丙烯酸系聚合物之一實施形態,可列舉共聚作為其他單體之含羧基之單體而成之丙烯酸系聚合物。作為含羧基之單體,例如可列舉:丙烯酸(AA)、甲基丙烯酸(MAA)、(甲基)丙烯酸羧基乙酯、(甲基)丙烯酸羧基戊酯、伊康酸、順丁烯二酸、反丁烯二酸、丁烯酸、異丁烯酸等。該等之中,就可進一步表現本發明之效果之方面而言,作為含羧基之單體,較佳可列舉丙烯酸(AA)、甲基丙烯酸(MAA),更佳為丙烯酸(AA)。As an embodiment of the acrylic polymer, an acrylic polymer obtained by copolymerizing a carboxyl group-containing monomer as another monomer can be cited. Examples of carboxyl group-containing monomers include acrylic acid (AA), methacrylic acid (MAA), carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, itaconic acid, and maleic acid. , Fumaric acid, crotonic acid, methacrylate, etc. Among them, in terms of further expressing the effect of the present invention, the carboxyl group-containing monomer preferably includes acrylic acid (AA) and methacrylic acid (MAA), and more preferably acrylic acid (AA).
於採用含羧基之單體作為其他單體之情形時,作為全部單體成分中之其他單體之含有比率,就可進一步表現本發明之效果之方面而言,較佳為0.1重量%~10重量%,更佳為0.2重量%~8重量%,進而較佳為0.5重量%~5重量%,尤佳為0.7重量%~4重量%,最佳為1重量%~3重量%。When a carboxyl group-containing monomer is used as the other monomer, the content ratio of the other monomer in the total monomer components is preferably 0.1% by weight to 10% in terms of further expressing the effects of the present invention. % By weight, more preferably 0.2% by weight to 8% by weight, still more preferably 0.5% by weight to 5% by weight, particularly preferably 0.7% by weight to 4% by weight, most preferably 1% by weight to 3% by weight.
作為丙烯酸系聚合物之一實施形態,可列舉共聚作為其他單體之含羥基之單體而成之丙烯酸系聚合物。作為含羥基之單體,例如可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯等(甲基)丙烯酸羥基烷基酯;聚丙二醇單(甲基)丙烯酸酯;N-羥基乙基(甲基)丙烯醯胺等。該等之中,作為含羥基之單體,就可進一步表現本發明之效果之方面而言,較佳可列舉烷基為碳原子數2~4之直鏈狀之(甲基)丙烯酸羥基烷基酯,具體而言,例如可列舉:丙烯酸2-羥基乙酯(HEA)、丙烯酸4-羥基丁酯(4HBA),更佳為丙烯酸4-羥基丁酯(4HBA)。As an embodiment of the acrylic polymer, an acrylic polymer obtained by copolymerizing a hydroxyl-containing monomer as another monomer can be cited. Examples of hydroxyl-containing monomers include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, and (meth)acrylic acid 2 -Hydroxyalkyl (meth)acrylates such as hydroxybutyl, 4-hydroxybutyl(meth)acrylate, etc.; polypropylene glycol mono(meth)acrylate; N-hydroxyethyl(meth)acrylamide, etc. Among these, as a hydroxyl group-containing monomer, in terms of further expressing the effects of the present invention, preferably, the alkyl group is a linear (meth)acrylic hydroxyalkyl group having 2 to 4 carbon atoms. Specific examples of the base ester include 2-hydroxyethyl acrylate (HEA) and 4-hydroxybutyl acrylate (4HBA), and more preferably 4-hydroxybutyl acrylate (4HBA).
於採用含羥基之單體作為其他單體之情形時,作為全部單體成分中之其他單體之含有比率,就可進一步表現本發明之效果之方面而言,較佳為0.001重量%~10重量%,更佳為0.01重量%~5重量%,進而較佳為0.02重量%~2重量%,尤佳為0.03重量%~1重量%,最佳為0.05重量%~0.5重量%。When a hydroxyl-containing monomer is used as the other monomer, the content ratio of the other monomer in the total monomer components is preferably 0.001% by weight to 10 in terms of further expressing the effect of the present invention. The weight% is more preferably 0.01% to 5% by weight, still more preferably 0.02% to 2% by weight, particularly preferably 0.03% to 1% by weight, most preferably 0.05% to 0.5% by weight.
作為基礎聚合物之Tg,就可進一步表現本發明之效果之方面而言,例如可為-80℃以上。對基礎聚合物(較佳為丙烯酸系聚合物)而言,就提高黏著劑層對剪切方向之變形性之觀點而言,以Tg較佳為成為-15℃以下之方式設計。於幾個實施形態中,基礎聚合物之Tg例如較佳為-25℃以下,更佳為-40℃以下,進而較佳為-50℃以下。作為基礎聚合物之Tg,就提高凝集性或形狀回覆性之觀點而言,例如以Tg較佳為成為-70℃以上(更佳為成為-65℃以上,進而較佳為成為-60℃以上)之方式設計。As the Tg of the base polymer, in terms of further expressing the effects of the present invention, for example, it may be -80°C or higher. For the base polymer (preferably an acrylic polymer), from the viewpoint of improving the deformability of the adhesive layer in the shear direction, it is designed so that the Tg is preferably -15°C or less. In some embodiments, the Tg of the base polymer is, for example, preferably -25°C or lower, more preferably -40°C or lower, and still more preferably -50°C or lower. As the Tg of the base polymer, from the viewpoint of improving the cohesiveness or shape reversibility, for example, the Tg is preferably -70°C or higher (more preferably -65°C or higher, and still more preferably -60°C or higher) ) Method design.
所謂基礎聚合物之Tg係指基於構成基礎聚合物之各單體之均聚物(homopolymer)之Tg及該單體之重量分率(重量基準之共聚比率),自Fox之式求出之值。所謂Fox之式,如下所示,係共聚物之Tg與將構成該共聚物之單體分別均聚而成之均聚物之玻璃轉移溫度Tgi之關係式。 1/Tg=Σ(Wi/Tgi)The so-called Tg of the base polymer refers to the Tg based on the homopolymer of each monomer constituting the base polymer and the weight fraction of the monomer (copolymerization ratio on a weight basis), the value obtained from the formula of Fox . The formula of Fox, as shown below, is the relational formula between the Tg of the copolymer and the glass transition temperature Tgi of the homopolymer obtained by homopolymerizing the monomers constituting the copolymer. 1/Tg=Σ(Wi/Tgi)
於上述Fox之式中,Tg表示共聚物之玻璃轉移溫度(單位:K),Wi表示該共聚物中之單體i之重量分率(重量基準之共聚比率),Tgi表示單體i之均聚物之玻璃轉移溫度(單位:K)。作為均聚物之Tg,可採用公知資料中記載之值。In the above formula of Fox, Tg represents the glass transition temperature of the copolymer (unit: K), Wi represents the weight fraction of monomer i in the copolymer (copolymerization ratio on a weight basis), and Tgi represents the average of monomer i The glass transition temperature of the polymer (unit: K). As the Tg of the homopolymer, the value described in the known data can be used.
作為均聚物之Tg,例如具體而言可使用以下值。 丙烯酸2-乙基己酯 -70℃ 丙烯酸正丁酯 -55℃ 丙烯酸 106℃ 丙烯酸2-羥基乙酯 -15℃ 丙烯酸4-羥基丁酯 -40℃As Tg of a homopolymer, the following value can be used specifically, for example. 2-ethylhexyl acrylate -70°C N-butyl acrylate -55°C Acrylic acid 106°C 2-Hydroxyethyl acrylate -15°C 4-Hydroxybutyl acrylate -40°C
關於上述例示以外之均聚物之Tg,可使用「Polymer Handbook(聚合物手冊)」(第3版,John Wiley & Sons, Inc., 1989)中記載之數值。於上述「Polymer Handbook」中記載有複數個數值之情形時,採用conventional(慣用)之值。關於上述「Polymer Handbook」中未記載之單體,採用單體製造企業之目錄值。作為上述「Polymer Handbook」中未記載,且亦未提供單體製造企業之目錄值之單體之均聚物之Tg,可使用藉由日本專利特開2007-51271號公報中記載之測定方法而獲得之值。Regarding the Tg of homopolymers other than those exemplified above, the value described in "Polymer Handbook" (3rd edition, John Wiley & Sons, Inc., 1989) can be used. When there are multiple values in the "Polymer Handbook" above, the conventional value is used. Regarding the monomers not listed in the above "Polymer Handbook", the catalog value of the monomer manufacturer is used. As the Tg of the homopolymer of the monomer which is not described in the above-mentioned "Polymer Handbook" and does not provide the catalog value of the monomer manufacturer, the measurement method described in Japanese Patent Laid-Open No. 2007-51271 can be used. The value obtained.
作為獲得丙烯酸系聚合物之方法,例如可適宜採用溶液聚合法、乳化聚合法、塊狀聚合法、懸浮聚合法等作為丙烯酸系聚合物之合成方法而已知之各種聚合方法。該等聚合方法之中,可較佳使用溶液聚合法。作為進行溶液聚合時之單體供給方法,可適宜採用一次性供給單體成分之全部量之一次添加方式、連續供給(滴加)方式、分批供給(滴加)方式等。聚合溫度可根據所使用之單體及溶劑之種類、聚合起始劑之種類等而適宜選擇,較佳為20℃以上,更佳為30℃以上,進而較佳為40℃以上,較佳為170℃以下,更佳為160℃以下,進而較佳為140℃以下。作為獲得丙烯酸系聚合物之方法,可採用照射UV(ultraviolet,紫外線)等光進行之光聚合(典型而言,於光聚合起始劑之存在下進行),或照射β射線、γ射線等輻射進行之輻射聚合等活性能量線照射聚合。As a method for obtaining an acrylic polymer, for example, various polymerization methods known as acrylic polymer synthesis methods, such as a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, and a suspension polymerization method, can be suitably used. Among these polymerization methods, a solution polymerization method can be preferably used. As a method of supplying monomers when performing solution polymerization, a one-time addition method, a continuous supply (dropping) method, a batch supply (dropping) method, etc., in which the entire amount of the monomer components are supplied at once can be suitably adopted. The polymerization temperature can be appropriately selected according to the types of monomers and solvents used, the types of polymerization initiators, etc., and is preferably 20°C or higher, more preferably 30°C or higher, still more preferably 40°C or higher, and more preferably 170°C or lower, more preferably 160°C or lower, and still more preferably 140°C or lower. As a method for obtaining acrylic polymer, photopolymerization (typically, in the presence of a photopolymerization initiator) by irradiation with light such as UV (ultraviolet), or irradiation with radiation such as β rays and γ rays can be used Active energy ray irradiation polymerization such as radiation polymerization.
作為溶液聚合中所使用之溶劑(聚合溶劑),可自任意適合之有機溶劑中適宜選擇。例如可列舉:甲苯等芳香族化合物類(典型而言,芳香族烴類)、乙酸乙酯等乙酸酯類、己烷或環己烷等脂肪族或脂環式烴類等。The solvent (polymerization solvent) used in the solution polymerization can be appropriately selected from any suitable organic solvents. For example, aromatic compounds (typically, aromatic hydrocarbons) such as toluene, acetates such as ethyl acetate, aliphatic or alicyclic hydrocarbons such as hexane or cyclohexane, etc. are mentioned.
聚合中所使用之起始劑(聚合起始劑)可根據聚合方法之種類,自任意適合之聚合起始劑中適宜選擇。聚合起始劑可僅為一種,亦可為兩種以上。作為此種聚合起始劑,例如可列舉:2,2'-偶氮二異丁腈(AIBN)等偶氮系聚合起始劑;過硫酸鉀等過硫酸鹽;過氧化苯甲醯、過氧化氫等過氧化物系起始劑;苯基取代乙烷等取代乙烷系起始劑;芳香族羰基化合物等。作為聚合起始劑之其他例,可列舉:藉由過氧化物與還原劑之組合之氧化還原系起始劑。The initiator (polymerization initiator) used in the polymerization can be appropriately selected from any suitable polymerization initiators according to the type of polymerization method. The polymerization initiator may be only one type or two or more types. Examples of such polymerization initiators include azo polymerization initiators such as 2,2'-azobisisobutyronitrile (AIBN); persulfates such as potassium persulfate; benzyl peroxide, peroxy Peroxide-based initiators such as hydrogen oxide; substituted ethane-based initiators such as phenyl-substituted ethane; aromatic carbonyl compounds, etc. As another example of the polymerization initiator, a redox initiator using a combination of a peroxide and a reducing agent can be cited.
聚合起始劑之使用量相對於全部單體成分100重量份,較佳為0.005重量份~1重量份,更佳為0.01重量份~1重量份。The amount of the polymerization initiator used is preferably 0.005 part by weight to 1 part by weight, and more preferably 0.01 part by weight to 1 part by weight relative to 100 parts by weight of all monomer components.
丙烯酸系聚合物之Mw較佳為10×104 ~500×104 ,更佳為10×104 ~150×104 ,進而較佳為20×104 ~75×104 ,尤佳為35×104 ~65×104 。此處所謂Mw係指藉由GPC(凝膠滲透層析法)而獲得之標準聚苯乙烯換算之值。作為GPC裝置,例如可使用機種名「HLC-8320GPC」(管柱:TSKgel GMH-H(S),Tosoh公司製造)。The Mw of the acrylic polymer is preferably 10×10 4 ~500×10 4 , more preferably 10×10 4 ~150×10 4 , still more preferably 20×10 4 ~75×10 4 , particularly preferably 35 ×10 4 ~65×10 4 . Here, Mw means a value obtained by GPC (gel permeation chromatography) in terms of standard polystyrene conversion. As the GPC device, for example, the model name "HLC-8320GPC" (column: TSKgel GMH-H(S), manufactured by Tosoh) can be used.
(黏著賦予樹脂) 就可進一步表現本發明之效果之方面而言,丙烯酸系黏著劑可含有黏著賦予樹脂。作為黏著賦予樹脂,例如可列舉:松香系黏著賦予樹脂、萜烯系黏著賦予樹脂、烴系黏著賦予樹脂、環氧系黏著賦予樹脂、聚醯胺系黏著賦予樹脂、彈性體系黏著賦予樹脂、酚系黏著賦予樹脂、酮系黏著賦予樹脂等。黏著賦予樹脂可僅為一種,亦可為兩種以上。(Adhesion imparting resin) In terms of further expressing the effect of the present invention, the acrylic adhesive may contain an adhesion-imparting resin. Examples of adhesion-imparting resins include: rosin-based adhesion-imparting resins, terpene-based adhesion-imparting resins, hydrocarbon-based adhesion-imparting resins, epoxy-type adhesion-imparting resins, polyamide-based adhesion-imparting resins, elastic system adhesion-imparting resins, phenol Adhesion imparting resin, ketone-based adhesion imparting resin, etc. The adhesion-imparting resin may be only one type or two or more types.
作為黏著賦予樹脂之使用量,就可進一步表現本發明之效果之方面而言,相對於基礎聚合物100重量份,較佳為5重量份~70重量份,更佳為10重量份~60重量份,進而較佳為15重量份~50重量份,進而較佳為20重量份~45重量份,尤佳為25重量份~40重量份,最佳為25重量份~35重量份。As the usage amount of the adhesion imparting resin, in terms of further expressing the effect of the present invention, relative to 100 parts by weight of the base polymer, preferably 5 parts by weight to 70 parts by weight, more preferably 10 parts by weight to 60 parts by weight Parts, more preferably 15 parts by weight to 50 parts by weight, still more preferably 20 parts by weight to 45 parts by weight, particularly preferably 25 parts by weight to 40 parts by weight, most preferably 25 parts by weight to 35 parts by weight.
就可進一步表現本發明之效果之方面而言,黏著賦予樹脂較佳為含有軟化點未達105℃之黏著賦予樹脂TL。黏著賦予樹脂TL可有效地幫助黏著劑層之對面方向(剪切方向)之變形性之提高。就可獲得更高之變形性提高效果之觀點而言,用作黏著賦予樹脂TL之黏著賦予樹脂之軟化點較佳為50℃~103℃,更佳為60℃~100℃,進而較佳為65℃~95℃,尤佳為70℃~90℃,最佳為75℃~85℃。In terms of further expressing the effect of the present invention, the adhesion-imparting resin preferably contains adhesion-imparting resin TL having a softening point of less than 105°C. Adhesion imparting resin TL can effectively help improve the deformability of the adhesive layer in the opposite direction (shear direction). From the viewpoint of obtaining a higher deformability improvement effect, the softening point of the adhesion-imparting resin used as the adhesion-imparting resin TL is preferably 50°C to 103°C, more preferably 60°C to 100°C, and more preferably 65°C to 95°C, particularly preferably 70°C to 90°C, most preferably 75°C to 85°C.
黏著賦予樹脂之軟化點係定義為基於JIS K5902及JIS K2207中規定之軟化點試驗法(環球法)測定之值。具體而言,將試樣儘可能地於低溫下快速熔解,將其注滿於放置於平金屬板上之環中,注意不使其起泡。冷卻後,以略微加熱之小刀切去自包含環上端之平面溢起之部分。繼而,將支持器(環台)放入直徑85 mm以上、高127 mm以上之玻璃容器(加熱浴)中,注入甘油至深度達90 mm以上。繼而,將鋼球(直徑9.5 mm、重量3.5 g)與注滿試樣之環以相互不接觸之方式浸入甘油中,將甘油之溫度於20℃±5℃下保持15分鐘。繼而,將鋼球置於環中之試樣表面之中央,並將其放置於支持器上之固定位置。繼而,將自環上端至甘油面為止之距離保持為50 mm,放置溫度計,使溫度計之水銀球之中心位置與環之中心為相同高度,加熱容器。使用於加熱之本生燈之火焰位於容器底部之中心與邊緣之中間,均勻地加熱。再者,加熱開始至達到40℃後之浴溫之上升比率必須為每分鐘5.0±0.5℃。試樣逐漸軟化並自環流下,讀取最終接觸底板時之溫度,將其作為軟化點。軟化點之測定係同時進行2個以上,採用其平均值。The softening point of the adhesion imparting resin is defined as the value measured based on the softening point test method (Ring and Ball method) specified in JIS K5902 and JIS K2207. Specifically, melt the sample as quickly as possible at a low temperature, and fill it in a ring placed on a flat metal plate, taking care not to foam. After cooling, use a slightly heated knife to cut off the part that overflows from the plane of the upper end of the containing ring. Then, put the holder (ring table) into a glass container (heating bath) with a diameter of 85 mm or more and a height of 127 mm or more, and inject glycerin to a depth of 90 mm or more. Then, the steel ball (diameter 9.5 mm, weight 3.5 g) and the ring filled with the sample are immersed in the glycerin in a non-contact manner, and the temperature of the glycerin is kept at 20°C±5°C for 15 minutes. Then, place the steel ball in the center of the sample surface in the ring, and place it in a fixed position on the holder. Then, keep the distance from the upper end of the ring to the glycerin surface at 50 mm, place a thermometer so that the center of the mercury ball of the thermometer is at the same height as the center of the ring, and heat the container. The flame of the Bunsen burner used for heating is located between the center and the edge of the bottom of the container, heating evenly. Furthermore, the rising rate of the bath temperature after heating starts to 40°C must be 5.0±0.5°C per minute. The sample gradually softens and flows down from the circulation. Read the temperature when it finally touches the bottom plate and use it as the softening point. The softening point is measured at more than two at the same time, and the average value is used.
作為黏著賦予樹脂TL之使用量,就可進一步表現本發明之效果之方面而言,相對於基礎聚合物100重量份,較佳為5重量份~50重量份,更佳為10重量份~45重量份,進而較佳為15重量份~40重量份,尤佳為20重量份~35重量份,最佳為25重量份~32重量份。As the usage amount of the adhesion imparting resin TL, in terms of further expressing the effects of the present invention, relative to 100 parts by weight of the base polymer, it is preferably 5 parts by weight to 50 parts by weight, more preferably 10 parts by weight to 45 parts by weight. Parts by weight, more preferably 15 parts by weight to 40 parts by weight, particularly preferably 20 parts by weight to 35 parts by weight, most preferably 25 parts by weight to 32 parts by weight.
作為黏著賦予樹脂TL,可採用自上述例示之黏著賦予樹脂中軟化點未達105℃者中適宜選擇之一種或兩種以上。黏著賦予樹脂TL較佳為含有松香系樹脂。As the adhesion-imparting resin TL, one or two or more suitably selected from the above-exemplified adhesion-imparting resins whose softening point is less than 105°C can be used. The adhesion-imparting resin TL preferably contains a rosin-based resin.
作為可較佳用作黏著賦予樹脂TL之松香系樹脂,例如可列舉:未改性松香酯或改性松香酯等松香酯類等。作為改性松香酯,例如可列舉:氫化松香酯。Examples of rosin-based resins that can be preferably used as the adhesion-imparting resin TL include rosin esters such as unmodified rosin ester or modified rosin ester. Examples of modified rosin esters include hydrogenated rosin esters.
就可進一步表現本發明之效果之方面而言,黏著賦予樹脂TL較佳為含有氫化松香酯。作為氫化松香酯,就可進一步表現本發明之效果之方面而言,軟化點較佳為未達105℃,更佳為50℃~100℃,進而較佳為60℃~90℃,尤佳為70℃~85℃,最佳為75℃~85℃。In terms of further expressing the effects of the present invention, the adhesion-imparting resin TL preferably contains hydrogenated rosin ester. As the hydrogenated rosin ester, in terms of further expressing the effects of the present invention, the softening point is preferably less than 105°C, more preferably 50°C to 100°C, still more preferably 60°C to 90°C, and particularly preferably 70℃~85℃, preferably 75℃~85℃.
黏著賦予樹脂TL可含有非氫化松香酯。此處,所謂非氫化松香酯係包括性地指上述松香酯類中除氫化松香酯以外者之概念。作為非氫化松香酯,可列舉:未改性松香酯、歧化松香酯、聚合松香酯等。The adhesion-imparting resin TL may contain non-hydrogenated rosin ester. Here, the term "non-hydrogenated rosin esters" includes the concept of those other than hydrogenated rosin esters among the above-mentioned rosin esters. Examples of non-hydrogenated rosin esters include unmodified rosin esters, disproportionated rosin esters, and polymerized rosin esters.
作為非氫化松香酯,就可進一步表現本發明之效果之方面而言,軟化點較佳為未達105℃,更佳為50℃~100℃,進而較佳為60℃~90℃,尤佳為70℃~85℃,最佳為75℃~85℃。As the non-hydrogenated rosin ester, in terms of further exhibiting the effects of the present invention, the softening point is preferably less than 105°C, more preferably 50°C to 100°C, and still more preferably 60°C to 90°C, particularly preferably It is 70℃~85℃, the best is 75℃~85℃.
黏著賦予樹脂TL除松香系樹脂外亦可含有其他黏著賦予樹脂。作為其他黏著賦予樹脂,可採用自上述例示之黏著賦予樹脂中軟化點未達105℃者中適宜選擇之一種或兩種以上。黏著賦予樹脂TL例如可含有松香系樹脂與萜烯樹脂。The adhesion-imparting resin TL may contain other adhesion-imparting resins in addition to rosin-based resins. As other adhesion-imparting resins, one or two or more suitably selected from the above-exemplified adhesion-imparting resins whose softening point is less than 105°C can be used. The adhesion-imparting resin TL may contain rosin resin and terpene resin, for example.
作為松香系樹脂於黏著賦予樹脂TL整體中所占之含有比率,就可進一步表現本發明之效果之方面而言,較佳為超過50重量%,更佳為55重量%~100重量%,進而較佳為60重量%~99重量%,尤佳為65重量%~97重量%,最佳為75重量%~97重量%。As the content ratio of the rosin-based resin in the entire adhesion-imparting resin TL, in terms of further expressing the effects of the present invention, it is preferably more than 50% by weight, more preferably 55% to 100% by weight, and further It is preferably 60% to 99% by weight, particularly preferably 65% to 97% by weight, most preferably 75% to 97% by weight.
就可進一步表現本發明之效果之方面而言,黏著賦予樹脂可組合含有黏著賦予樹脂TL與軟化點為105℃以上(較佳為105℃~170℃)之黏著賦予樹脂TH。In terms of further expressing the effects of the present invention, the adhesion-imparting resin can be combined with adhesion-imparting resin TL and adhesion-imparting resin TH having a softening point of 105°C or higher (preferably 105°C to 170°C).
作為黏著賦予樹脂TH,可採用自上述例示之黏著賦予樹脂中軟化點為105℃以上者中適宜選擇之一種或兩種以上。黏著賦予樹脂TH可含有選自松香系黏著賦予樹脂(例如松香酯類)及萜烯系黏著賦予樹脂(例如萜酚樹脂)之至少一種。As the adhesion-imparting resin TH, one or two or more suitably selected from the above-exemplified adhesion-imparting resins having a softening point of 105°C or higher can be used. The adhesion-imparting resin TH may contain at least one selected from rosin-based adhesion-imparting resins (for example, rosin esters) and terpene-based adhesion-imparting resins (for example, terpene phenol resin).
(交聯劑) 可於丙烯酸系黏著劑中含有交聯劑。交聯劑可僅為一種,亦可為兩種以上。藉由交聯劑之使用,可對丙烯酸系黏著劑賦予適度之凝集力。交聯劑亦可對保持力試驗中之偏移距離及返回距離之調節有幫助。含有交聯劑之丙烯酸系黏著劑例如可藉由使用含有該交聯劑之黏著劑組合物並形成黏著劑層而獲得。交聯劑可以交聯反應後之形態、交聯反應前之形態、部分進行有交聯反應之形態、該等之中間或複合之形態等含有於丙烯酸系黏著劑中。交聯劑典型而言主要以交聯反應後之形態含有於丙烯酸系黏著劑中。(Crosslinking agent) A crosslinking agent can be included in the acrylic adhesive. The crosslinking agent may be only one type or two or more types. Through the use of crosslinking agent, it can impart a moderate cohesive force to the acrylic adhesive. The cross-linking agent can also be helpful for adjusting the offset distance and return distance in the retention test. The acrylic adhesive containing a crosslinking agent can be obtained, for example, by using an adhesive composition containing the crosslinking agent and forming an adhesive layer. The cross-linking agent may be contained in the acrylic adhesive in the form after the cross-linking reaction, the form before the cross-linking reaction, the form in which the cross-linking reaction partially undergoes the cross-linking reaction, and the intermediate or composite form of these. The crosslinking agent is typically contained in the acrylic adhesive mainly in the form after the crosslinking reaction.
就可進一步表現本發明之效果之方面而言,交聯劑之使用量相對於基礎聚合物100重量份,較佳為0.005重量份~10重量份,更佳為0.01重量份~7重量份,進而較佳為0.05重量份~5重量份,尤佳為0.1重量份~4重量份,最佳為1重量份~3重量份。In terms of further expressing the effects of the present invention, the amount of crosslinking agent used relative to 100 parts by weight of the base polymer is preferably 0.005 parts by weight to 10 parts by weight, more preferably 0.01 parts by weight to 7 parts by weight, Furthermore, it is preferably 0.05 to 5 parts by weight, particularly preferably 0.1 to 4 parts by weight, and most preferably 1 to 3 parts by weight.
作為交聯劑,例如可列舉:異氰酸酯系交聯劑、環氧系交聯劑、聚矽氧系交聯劑、㗁唑啉系交聯劑、氮丙啶系交聯劑、矽烷系交聯劑、烷基醚化三聚氰胺系交聯劑、金屬螯合物系交聯劑、過氧化物等交聯劑等,就可進一步表現本發明之效果之方面而言,較佳為異氰酸酯系交聯劑、環氧系交聯劑,更佳為異氰酸酯系交聯劑。Examples of crosslinking agents include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, silicone-based crosslinking agents, oxazoline-based crosslinking agents, aziridine-based crosslinking agents, and silane-based crosslinking agents Cross-linking agent, alkyl etherified melamine-based cross-linking agent, metal chelate-based cross-linking agent, peroxide-based cross-linking agent, etc., in terms of further expressing the effects of the present invention, isocyanate-based cross-linking is preferred An epoxy-based crosslinking agent, and more preferably an isocyanate-based crosslinking agent.
異氰酸酯系交聯劑可使用於1分子中具有2個以上之異氰酸酯基(含有藉由封端劑或數量體化等而暫時保護異氰酸酯基之異氰酸酯再生型官能基)之化合物。作為異氰酸酯系交聯劑,例如可列舉:甲苯二異氰酸酯、二甲苯二異氰酸酯等芳香族異氰酸酯;異佛爾酮二異氰酸酯等脂環族異氰酸酯;六亞甲基二異氰酸酯等脂肪族異氰酸酯等。The isocyanate-based crosslinking agent can be used for compounds having two or more isocyanate groups (containing isocyanate regeneration type functional groups that temporarily protect the isocyanate groups by blocking agents or quantification) in one molecule. Examples of the isocyanate-based crosslinking agent include aromatic isocyanates such as toluene diisocyanate and xylene diisocyanate; alicyclic isocyanates such as isophorone diisocyanate; aliphatic isocyanates such as hexamethylene diisocyanate and the like.
作為異氰酸酯系交聯劑,更具體而言,例如可列舉:伸丁基二異氰酸酯、六亞甲基二異氰酸酯等低級脂肪族聚異氰酸酯類;伸環戊基二異氰酸酯、伸環己基二異氰酸酯、異佛爾酮二異氰酸酯等脂環族異氰酸酯類;2,4-甲苯二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、苯二甲基二異氰酸酯、聚亞甲基聚苯基異氰酸酯等芳香族二異氰酸酯類;三羥甲基丙烷/甲苯二異氰酸酯三聚物加成物(例如Tosoh公司製造,商品名Coronate L)、三羥甲基丙烷/六亞甲基二異氰酸酯三聚物加成物(例如Tosoh公司製造,商品名:Coronate HL)、六亞甲基二異氰酸酯之異氰尿酸酯物(例如Tosoh公司製造,商品名:Coronate HX)等異氰酸酯加成物;苯二甲基二異氰酸酯之三羥甲基丙烷加成物(例如三井化學公司製造,商品名:Takenate D110N)、苯二甲基二異氰酸酯之三羥甲基丙烷加成物(例如三井化學公司製造,商品名:Takenate D120N)、異佛爾酮二異氰酸酯之三羥甲基丙烷加成物(例如三井化學公司製造,商品名:Takenate D140N)、六亞甲基二異氰酸酯之三羥甲基丙烷加成物(例如三井化學公司製造,商品名:Takenate D160N);聚醚聚異氰酸酯、聚酯聚異氰酸酯、以及該等與各種多元醇之加成物;以異氰尿酸酯鍵、縮二脲鍵、脲基甲酸酯鍵等多官能化之聚異氰酸酯等。該等之中,就可平衡良好地兼顧變形性與凝集力之方面而言,較佳為芳香族異氰酸酯、脂環式異氰酸酯。As the isocyanate-based crosslinking agent, more specifically, for example, lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate; cyclopentyl diisocyanate, cyclohexyl diisocyanate, isocyanate, etc. Cycloaliphatic isocyanates such as phorone diisocyanate; 2,4-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, polymethylene polyphenyl isocyanate and other aromatics Diisocyanates; Trimethylolpropane/toluene diisocyanate trimer adduct (for example, Tosoh Corporation, trade name Corona L), trimethylolpropane/hexamethylene diisocyanate trimer adduct ( For example, Tosoh Company, trade name: Coronate HL), hexamethylene diisocyanate isocyanurate (for example, Tosoh Company, trade name: Coronaate HX) and other isocyanate adducts; xylylene diisocyanate Trimethylolpropane adduct (for example, manufactured by Mitsui Chemicals, trade name: Takenate D110N), trimethylolpropane adduct of xylylene diisocyanate (for example, manufactured by Mitsui Chemicals, trade name: Takenate D120N) , Trimethylolpropane adduct of isophorone diisocyanate (for example, manufactured by Mitsui Chemicals, trade name: Takenate D140N), trimethylolpropane adduct of hexamethylene diisocyanate (for example, Mitsui Chemicals) Manufacture, trade name: Takenate D160N); polyether polyisocyanate, polyester polyisocyanate, and their adducts with various polyols; with isocyanurate bond, biuret bond, allophanate bond And other multifunctional polyisocyanates. Among these, aromatic isocyanate and alicyclic isocyanate are preferable in terms of achieving both deformability and cohesive force in a good balance.
就可進一步表現本發明之效果之方面而言,異氰酸酯系交聯劑之使用量相對於基礎聚合物100重量份,較佳為0.005重量份~10重量份,更佳為0.01重量份~7重量份,進而較佳為0.05重量份~5重量份,尤佳為0.1重量份~4重量份,最佳為1重量份~3重量份。In terms of further expressing the effects of the present invention, the amount of the isocyanate-based crosslinking agent used relative to 100 parts by weight of the base polymer is preferably 0.005 parts by weight to 10 parts by weight, more preferably 0.01 parts by weight to 7 parts by weight Parts, more preferably 0.05 parts by weight to 5 parts by weight, particularly preferably 0.1 parts by weight to 4 parts by weight, most preferably 1 part by weight to 3 parts by weight.
於構成丙烯酸系聚合物之單體成分含有含羥基之單體之情形時,就可進一步表現本發明之效果之方面而言,異氰酸酯系交聯劑/含羥基之單體之重量比較佳為超過20且未達50,更佳為22~45,進而較佳為25~40,尤佳為27~40,最佳為30~35。When the monomer component constituting the acrylic polymer contains a hydroxyl-containing monomer, the weight ratio of the isocyanate-based crosslinking agent/hydroxy-containing monomer is preferably more than 20 and less than 50, more preferably 22-45, still more preferably 25-40, particularly preferably 27-40, most preferably 30-35.
於丙烯酸系黏著劑含有軟化點為105℃以下之黏著賦予樹脂TL之情形時,就可進一步表現本發明之效果之方面而言,黏著賦予樹脂TL/異氰酸酯系交聯劑之重量比較佳為超過2且未達15,更佳為5~13,進而較佳為7~12,尤佳為7~11。When the acrylic adhesive contains the adhesion-imparting resin TL with a softening point of 105° C. or less, the weight of the adhesion-imparting resin TL/isocyanate-based crosslinking agent is preferably more than 2 and less than 15, more preferably 5-13, still more preferably 7-12, and particularly preferably 7-11.
作為環氧系交聯劑,可使用於1分子中具有2個以上之環氧基之多官能環氧化合物。作為環氧系交聯劑,例如可列舉:N,N,N',N'-四縮水甘油基-間苯二甲胺、二縮水甘油基苯胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷、1,6-己二醇二縮水甘油醚、新戊二醇二縮水甘油醚、乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、山梨糖醇聚縮水甘油醚、甘油聚縮水甘油醚、季戊四醇聚縮水甘油醚、聚甘油聚縮水甘油醚、山梨糖醇酐聚縮水甘油醚、三羥甲基丙烷聚縮水甘油醚、己二酸二縮水甘油酯、鄰苯二甲酸二縮水甘油酯、三縮水甘油基-三(2-羥基乙基)異氰尿酸酯、間苯二酚二縮水甘油醚、雙酚S-二縮水甘油醚、於分子內具有2個以上之環氧基之環氧系樹脂等。作為環氧系交聯劑之市售品,例如可列舉:三菱瓦斯化學公司製造之商品名「Tetrad C」、「Tetrad X」等。As an epoxy-based crosslinking agent, it can be used for a multifunctional epoxy compound having two or more epoxy groups in one molecule. Examples of epoxy-based crosslinking agents include: N,N,N',N'-tetraglycidyl-meta-xylylenediamine, diglycidylaniline, 1,3-bis(N,N-di Glycidyl amino methyl) cyclohexane, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polyethylene two Alcohol diglycidyl ether, polypropylene glycol diglycidyl ether, sorbitol polyglycidyl ether, glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, polyglycerol polyglycidyl ether, sorbitan polyglycidyl ether, three Hydroxymethyl propane polyglycidyl ether, diglycidyl adipate, diglycidyl phthalate, triglycidyl-tris(2-hydroxyethyl) isocyanurate, resorcinol diglycidyl Glycidyl ether, bisphenol S-diglycidyl ether, epoxy resin having two or more epoxy groups in the molecule, etc. As a commercially available product of an epoxy-based crosslinking agent, for example, trade names "Tetrad C" and "Tetrad X" manufactured by Mitsubishi Gas Chemical Co., Ltd. can be cited.
就可進一步表現本發明之效果之方面而言,環氧系交聯劑之使用量相對於基礎聚合物100重量份,較佳為0.005重量份~10重量份,更佳為0.01重量份~5重量份,進而較佳為0.015重量份~1重量份,尤佳為0.15重量份~0.5重量份,最佳為0.015重量份~0.3重量份。In terms of further expressing the effects of the present invention, the amount of epoxy-based crosslinking agent used relative to 100 parts by weight of the base polymer is preferably 0.005 parts by weight to 10 parts by weight, more preferably 0.01 parts by weight to 5 parts by weight. Parts by weight, more preferably 0.015 parts by weight to 1 part by weight, particularly preferably 0.15 parts by weight to 0.5 parts by weight, most preferably 0.015 parts by weight to 0.3 parts by weight.
(其他成分) 丙烯酸系黏著劑視需要可含有調平劑、交聯助劑、塑化劑、軟化劑、填充劑、抗靜電劑、抗老化劑、紫外線吸收劑、抗氧化劑、光穩定劑等於黏著劑之領域中通常之各種添加劑。關於此種各種添加劑,可藉由常法使用先前公知者。(Other ingredients) Acrylic adhesives can contain leveling agents, cross-linking aids, plasticizers, softeners, fillers, antistatic agents, anti-aging agents, ultraviolet absorbers, antioxidants, and light stabilizers as needed. In the usual various additives. Regarding such various additives, conventionally known additives can be used.
≪抗靜電層≫ 本發明之黏著膜可於基材層之與具有黏著劑層之面相反側之面具有抗靜電層。藉由使本發明之黏著膜於基材層之與具有黏著劑層之面相反側之面具有抗靜電層,可抑制黏著膜自身之帶電,變得不易吸附塵埃,成為較佳態樣。≪Antistatic layer≫ The adhesive film of the present invention may have an antistatic layer on the surface of the substrate layer opposite to the surface with the adhesive layer. By providing the adhesive film of the present invention with an antistatic layer on the surface of the substrate layer opposite to the surface with the adhesive layer, the charge of the adhesive film itself can be suppressed, and dust becomes difficult to adsorb, which becomes a preferred aspect.
作為抗靜電層,例如可列舉:塗佈包含抗靜電劑與樹脂成分之抗靜電性樹脂或導電性聚合物、含有導電性物質之導電性樹脂之方法,或者蒸鍍或鍍覆導電性物質之方法。As the antistatic layer, for example, a method of coating an antistatic resin or a conductive polymer containing an antistatic agent and a resin component, or a conductive resin containing a conductive substance, or a method of vapor deposition or plating a conductive substance method.
作為抗靜電性樹脂中含有之抗靜電劑,例如可列舉:四級銨鹽、吡啶鎓鹽、具有一級、二級、三級胺基等陽離子性官能基之陽離子型抗靜電劑;磺酸鹽、硫酸酯鹽、膦酸鹽、磷酸酯鹽等具有陰離子性官能基之陰離子型抗靜電劑;烷基甜菜鹼及其衍生物、咪唑啉及其衍生物、丙胺酸及其衍生物等兩性型抗靜電劑;胺基醇及其衍生物、甘油及其衍生物、聚乙二醇及其衍生物等非離子型抗靜電劑;將具有上述陽離子型、陰離子型、兩性離子型之離子導電性基之單體進行聚合或共聚而獲得之離子導電性聚合物等。該等抗靜電劑可僅為一種,亦可為兩種以上。Examples of the antistatic agent contained in the antistatic resin include: quaternary ammonium salts, pyridinium salts, cationic antistatic agents having cationic functional groups such as primary, secondary, and tertiary amine groups; sulfonates , Sulfate, phosphonate, phosphate and other anionic antistatic agents with anionic functional groups; amphoteric type such as alkyl betaine and its derivatives, imidazoline and its derivatives, alanine and its derivatives Antistatic agent; non-ionic antistatic agent such as amino alcohol and its derivatives, glycerin and its derivatives, polyethylene glycol and its derivatives; will have the above-mentioned cationic, anionic, zwitterionic ionic conductivity Ion-conducting polymer obtained by polymerization or copolymerization of monomers. These antistatic agents may be only one type or two or more types.
作為陽離子型之抗靜電劑,例如可列舉:烷基三甲基銨鹽、醯基醯胺丙基三甲基銨甲基硫酸鹽、烷基苄基甲基銨鹽、醯基氯化膽鹼、聚甲基丙烯酸二甲胺基乙酯等具有四級銨基之(甲基)丙烯酸酯共聚物;聚乙烯基苄基三甲基氯化銨等具有四級銨基之苯乙烯共聚物;聚二烯丙基二甲基氯化銨等具有四級銨基之二烯丙基胺共聚物等。該等抗靜電劑可僅為一種,亦可為兩種以上。Examples of cationic antistatic agents include: alkyl trimethyl ammonium salt, amide propyl trimethyl ammonium methyl sulfate, alkyl benzyl methyl ammonium salt, and acetylcholine chloride , Poly(dimethylaminoethyl methacrylate) and other (meth)acrylate copolymers with quaternary ammonium groups; polyvinylbenzyltrimethylammonium chloride and other styrene copolymers with quaternary ammonium groups; Polydiallyldimethylammonium chloride and other diallylamine copolymers with quaternary ammonium groups. These antistatic agents may be only one type or two or more types.
作為陰離子型之抗靜電劑,例如可列舉:烷基磺酸鹽、烷基苯磺酸鹽、烷基硫酸酯鹽、烷基乙氧基硫酸酯鹽、烷基磷酸酯鹽、含磺酸基之苯乙烯共聚物等。該等抗靜電劑可僅為一種,亦可為兩種以上。As an anionic antistatic agent, for example, alkyl sulfonate, alkylbenzene sulfonate, alkyl sulfate ester salt, alkyl ethoxy sulfate ester salt, alkyl phosphate ester salt, sulfonic acid group-containing The styrene copolymer and so on. These antistatic agents may be only one type or two or more types.
作為兩性離子型之抗靜電劑,例如可列舉:烷基甜菜鹼、烷基咪唑鎓甜菜鹼、羰基甜菜鹼接枝共聚物等。該等抗靜電劑可僅為一種,亦可為兩種以上。As the zwitterionic antistatic agent, for example, alkyl betaine, alkyl imidazolium betaine, carbonyl betaine graft copolymer and the like can be cited. These antistatic agents may be only one type or two or more types.
作為非離子型之抗靜電劑,例如可列舉:脂肪酸羥烷基醯胺、二(2-羥基乙基)烷基胺、聚氧乙烯烷基胺、脂肪酸甘油酯、聚氧乙二醇脂肪酸酯、山梨糖醇酐脂肪酸酯、聚氧山梨糖醇酐脂肪酸酯、聚氧乙烯烷基苯醚、聚氧乙烯烷基醚、聚乙二醇、聚氧乙烯二胺、包含聚醚與聚酯與聚醯胺之共聚物、甲氧基聚乙二醇(甲基)丙烯酸酯等。該等抗靜電劑可僅為一種,亦可為兩種以上。Examples of non-ionic antistatic agents include: fatty acid hydroxyalkyl amide, di(2-hydroxyethyl)alkylamine, polyoxyethylene alkylamine, fatty acid glyceride, polyoxyethylene glycol fatty acid Ester, sorbitan fatty acid ester, polyoxysorbitan fatty acid ester, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ether, polyethylene glycol, polyoxyethylene diamine, containing polyether and Polyester and polyamide copolymer, methoxy polyethylene glycol (meth)acrylate, etc. These antistatic agents may be only one type or two or more types.
作為導電性聚合物,例如可列舉:聚苯胺、聚吡咯、聚噻吩等。該等導電性聚合物可僅為一種,亦可為兩種以上。As a conductive polymer, polyaniline, polypyrrole, polythiophene, etc. are mentioned, for example. These conductive polymers may be only one type or two or more types.
作為導電性物質,例如可列舉:氧化錫、氧化銻、氧化銦、氧化鎘、氧化鈦、氧化鋅、銦、錫、銻、金、銀、銅、鋁、鎳、鉻、鈦、鐵、鈷、碘化銅及該等之合金或混合物等。該等導電性物質可僅為一種,亦可為兩種以上。Examples of conductive materials include tin oxide, antimony oxide, indium oxide, cadmium oxide, titanium oxide, zinc oxide, indium, tin, antimony, gold, silver, copper, aluminum, nickel, chromium, titanium, iron, and cobalt. , Copper iodide and their alloys or mixtures, etc. These conductive substances may be only one type or two or more types.
作為抗靜電性樹脂及導電性樹脂中所使用之樹脂成分,例如可使用聚酯樹脂、丙烯酸系樹脂、聚乙烯樹脂、胺基甲酸酯樹脂、三聚氰胺樹脂、環氧樹脂等通用樹脂。再者,於高分子型抗靜電劑之情形時,可不含樹脂成分。又,作為抗靜電性樹脂之成分,亦可含有羥甲基化或羥烷基化之三聚氰胺系化合物、脲系化合物、乙二醛系化合物、丙烯醯胺系化合物;環氧化合物;異氰酸酯化合物等作為交聯劑。As the resin component used in the antistatic resin and the conductive resin, for example, general-purpose resins such as polyester resin, acrylic resin, polyethylene resin, urethane resin, melamine resin, and epoxy resin can be used. Furthermore, in the case of a polymer type antistatic agent, the resin component may not be included. Also, as a component of the antistatic resin, it may also contain methylolated or hydroxyalkylated melamine compounds, urea compounds, glyoxal compounds, acrylamide compounds; epoxy compounds; isocyanate compounds, etc. As a crosslinking agent.
作為抗靜電層之形成方法,例如可藉由將上述抗靜電性樹脂、導電性聚合物、導電性樹脂等以有機溶劑或水等溶劑稀釋,將該塗液塗佈於基材等並加以乾燥而形成。As a method of forming the antistatic layer, for example, the above-mentioned antistatic resin, conductive polymer, conductive resin, etc. can be diluted with an organic solvent or a solvent such as water, and the coating liquid can be applied to a substrate, etc., and dried. And formed.
作為抗靜電層之形成中所使用之稀釋溶液,例如可列舉:甲基乙基酮、丙酮、乙酸乙酯、四氫呋喃、二㗁烷、環己酮、正己烷、甲苯、二甲苯、甲醇、乙醇、正丙醇、異丙醇、水等。該等溶劑可僅為一種,亦可為兩種以上。Examples of the diluted solution used in the formation of the antistatic layer include: methyl ethyl ketone, acetone, ethyl acetate, tetrahydrofuran, dioxane, cyclohexanone, n-hexane, toluene, xylene, methanol, ethanol , N-propanol, isopropanol, water, etc. These solvents may be only one type or two or more types.
關於抗靜電層之形成中之塗佈方法,可適宜使用任意適合之塗佈方法。作為此種塗佈方法,例如可列舉:輥式塗佈、凹版塗佈、反向塗佈、輥刷、噴塗、氣刀塗佈、含浸、淋幕式塗佈等。Regarding the coating method in the formation of the antistatic layer, any suitable coating method can be suitably used. Examples of such coating methods include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, impregnation, curtain coating, and the like.
作為導電性物質之蒸鍍或鍍覆之方法,可適宜使用任意適合之方法。作為此種方法,例如可列舉:真空蒸鍍、濺鍍、離子鍍、化學蒸鍍、噴霧熱分解、化學鍍、電鍍法等。As a method of vapor deposition or plating of the conductive material, any suitable method can be suitably used. Examples of such methods include vacuum vapor deposition, sputtering, ion plating, chemical vapor deposition, spray thermal decomposition, chemical plating, and electroplating.
抗靜電層之厚度可於不損害本發明之效果之範圍內採用任意適合之厚度。就可進一步表現本發明之效果之方面而言,抗靜電層之厚度較佳為0.001 μm~5 μm,更佳為0.005 μm~1 μm。The thickness of the antistatic layer can be any suitable thickness within a range that does not impair the effects of the present invention. In terms of further expressing the effects of the present invention, the thickness of the antistatic layer is preferably 0.001 μm to 5 μm, more preferably 0.005 μm to 1 μm.
≪面塗層≫ 本發明之黏著膜可於基材層之與具有黏著劑層之面相反側之面具有面塗層。面塗層較佳為含有黏合劑,更佳為含有黏合劑與滑劑。藉由使本發明之黏著膜具有面塗層,可提高黏著膜之耐刮痕性,成為較佳態樣。≪Face coating≫ The adhesive film of the present invention may have a top coat on the surface of the substrate layer opposite to the surface with the adhesive layer. The top coat preferably contains a binder, and more preferably contains a binder and a slip agent. By providing the adhesive film of the present invention with a top coat, the scratch resistance of the adhesive film can be improved, which becomes a preferred aspect.
<黏合劑> 黏合劑可於不損害本發明之效果之範圍內採用任意適合之樹脂。作為此種樹脂,就可進一步表現本發明之效果之方面而言,較佳為選自由聚酯樹脂及胺基甲酸酯系樹脂所組成之群中之至少一種。<Adhesives> Any suitable resin can be used for the binder within a range that does not impair the effects of the present invention. As such a resin, it is preferable that it is at least 1 sort(s) chosen from the group which consists of a polyester resin and a urethane-type resin in the point which can express the effect of this invention further.
(聚酯樹脂) 於黏合劑中含有聚酯樹脂之情形時,該聚酯樹脂可僅為一種,亦可為兩種以上。(polyester resin) When the adhesive contains a polyester resin, the polyester resin may be only one type or two or more types.
聚酯樹脂較佳為含有聚酯作為主成分之樹脂。聚酯樹脂中之聚酯之含有比率較佳為超過50重量%,更佳為75重量%以上,進而較佳為90重量%以上。The polyester resin is preferably a resin containing polyester as a main component. The content ratio of the polyester in the polyester resin is preferably more than 50% by weight, more preferably 75% by weight or more, and still more preferably 90% by weight or more.
聚酯較佳為具有選自於1分子中具有2個以上之羧基之多元羧酸類(較佳為二羧酸類)及其衍生物(多元羧酸之酸酐、酯化物、鹵化物等)之至少一種化合物(多元羧酸成分)與選自於1分子中具有2個以上之羥基之多元醇類(較佳為二醇類)之至少一種化合物(多元醇成分)縮合而成之結構。The polyester preferably has at least one selected from the group consisting of polycarboxylic acids (preferably dicarboxylic acids) and their derivatives (anhydrides, esters, halides, etc.) of polycarboxylic acids having two or more carboxyl groups in one molecule. A structure in which one compound (polycarboxylic acid component) is condensed with at least one compound (polyol component) selected from polyols (preferably diols) having two or more hydroxyl groups in one molecule.
作為可用作多元羧酸成分之化合物,例如可列舉:草酸、丙二酸、二氟丙二酸、烷基丙二酸、琥珀酸、四氟琥珀酸、烷基琥珀酸、(±)-蘋果酸、內消旋酒石酸、伊康酸、順丁烯二酸、甲基順丁烯二酸、反丁烯二酸、甲基反丁烯二酸、乙炔二羧酸、戊二酸、六氟戊二酸、甲基戊二酸、戊烯二酸、己二酸、二硫代己二酸、甲基己二酸、二甲基己二酸、四甲基己二酸、亞甲基己二酸、黏康酸、半乳糖二酸、庚二酸、辛二酸、全氟辛二酸、3,3,6,6-四甲基辛二酸、壬二酸、癸二酸、全氟癸二酸、十三烷二酸、十二烷基二羧酸、十三烷基二羧酸、十四烷基二羧酸等脂肪族二羧酸類;環烷基二羧酸(例如1,4-環己烷二羧酸、1,2-環己烷二羧酸)、1,4-(2-降𦯉烯)二羧酸、5-降𦯉烯-2,3-二羧酸(雙環庚烯二甲酸)、金剛烷二羧酸、螺庚烷二羧酸等脂環式二羧酸類;鄰苯二甲酸、間苯二甲酸、二硫代間苯二甲酸、甲基間苯二甲酸、二甲基間苯二甲酸、氯間苯二甲酸、二氯間苯二甲酸、對苯二甲酸、甲基對苯二甲酸、二甲基對苯二甲酸、氯對苯二甲酸、溴對苯二甲酸、萘二羧酸、茀酮二羧酸、蒽二羧酸、聯苯二羧酸、聯伸苯二羧酸、二甲基聯伸苯二羧酸、4,4''-對聯三伸苯二羧酸、4,4''-對聯四苯二羧酸、聯苄二羧酸、偶氮苯二羧酸、高鄰苯二甲酸、伸苯基二乙酸、伸苯基二丙酸、萘二羧酸、萘二丙酸、聯苯二乙酸、聯苯二丙酸、3,3'-[4,4'-(亞甲基二-對聯伸苯)二丙酸、4,4'-聯苄二乙酸、3,3'(4,4'-聯苄)二丙酸、氧代二-對伸苯基二乙酸等芳香族二羧酸類;上述任一多元羧酸之酸酐;上述任一多元羧酸之酯(例如烷基酯、單酯、二酯等);上述任一多元羧酸所對應之醯鹵化物(例如二羧醯氯)等。As a compound that can be used as a polycarboxylic acid component, for example, oxalic acid, malonic acid, difluoromalonic acid, alkylmalonic acid, succinic acid, tetrafluorosuccinic acid, alkylsuccinic acid, (±)- Malic acid, mesotartaric acid, itaconic acid, maleic acid, methyl maleic acid, fumaric acid, methyl fumaric acid, acetylene dicarboxylic acid, glutaric acid, six Fluoroglutaric acid, methylglutaric acid, glutaconic acid, adipic acid, dithioadipic acid, methyl adipic acid, dimethyl adipic acid, tetramethyl adipic acid, methylene Adipic acid, muconic acid, galactaric acid, pimelic acid, suberic acid, perfluorosuccinic acid, 3,3,6,6-tetramethyl suberic acid, azelaic acid, sebacic acid, Aliphatic dicarboxylic acids such as perfluorosebacic acid, tridecane dicarboxylic acid, dodecyl dicarboxylic acid, tridecyl dicarboxylic acid, tetradecyl dicarboxylic acid; cycloalkyl dicarboxylic acid (for example 1,4-Cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid), 1,4-(2-Norene) dicarboxylic acid, 5-Norene-2,3-dicarboxylate Acid (bicycloheptene dicarboxylic acid), adamantane dicarboxylic acid, spiroheptane dicarboxylic acid and other alicyclic dicarboxylic acids; phthalic acid, isophthalic acid, dithioisophthalic acid, methyl isophthalic acid Phthalic acid, dimethyl isophthalic acid, chloroisophthalic acid, dichloroisophthalic acid, terephthalic acid, methyl terephthalic acid, dimethyl terephthalic acid, chloroterephthalic acid , Bromoterephthalic acid, naphthalene dicarboxylic acid, quinone dicarboxylic acid, anthracene dicarboxylic acid, biphenyl dicarboxylic acid, biphenyl dicarboxylic acid, dimethyl biphenyl dicarboxylic acid, 4,4' '-Pterylene dicarboxylic acid, 4,4''-pterylene dicarboxylic acid, bibenzyl dicarboxylic acid, azobenzene dicarboxylic acid, homophthalic acid, phenylene diacetic acid, phenylene Dipropionic acid, naphthalenedicarboxylic acid, naphthalenedipropionic acid, biphenyl diacetic acid, biphenyl dipropionic acid, 3,3'-[4,4'-(methylene di-p-biphenyl) dipropionic acid , 4,4'-bibenzyldiacetic acid, 3,3'(4,4'-bibenzyl)dipropionic acid, oxobis-p-phenylene diacetic acid and other aromatic dicarboxylic acids; any of the above Anhydrides of carboxylic acids; esters of any of the above-mentioned polycarboxylic acids (such as alkyl esters, monoesters, diesters, etc.); any of the above-mentioned carboxylic acid halides (such as dicarboxylic acid chloride) and the like.
作為可用作多元羧酸成分之化合物之較佳例,可列舉:對苯二甲酸、間苯二甲酸、萘二羧酸等芳香族二羧酸類及其酸酐;己二酸、癸二酸、壬二酸、琥珀酸、反丁烯二酸、順丁烯二酸、雙環庚烯二甲酸、1,4-環己烷二羧酸等脂肪族二羧酸類及其酸酐;上述二羧酸類之低級烷基酯(例如與碳原子數1~3之單醇之酯)等。Preferred examples of compounds that can be used as the polycarboxylic acid component include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid and their anhydrides; adipic acid, sebacic acid, Aliphatic dicarboxylic acids such as azelaic acid, succinic acid, fumaric acid, maleic acid, bicycloheptene dicarboxylic acid, 1,4-cyclohexane dicarboxylic acid and their anhydrides; among the above-mentioned dicarboxylic acids Lower alkyl esters (for example, esters with monoalcohols having 1 to 3 carbon atoms) and the like.
作為可用作多元醇成分之化合物,例如可列舉:乙二醇、丙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇、1,5-戊二醇、1,6-己二醇、3-甲基戊二醇、二乙二醇、1,4-環己烷二甲醇、3-甲基-1,5-戊二醇、2-甲基-1,3-丙二醇、2,2-二乙基-1,3-丙二醇、2-丁基-2-乙基-1,3-丙二醇、苯二甲醇、氫化雙酚A、雙酚A等二醇類。作為其他例,可列舉:該等化合物之環氧烷加成物(例如環氧乙烷加成物、環氧丙烷加成物等)。Examples of compounds that can be used as the polyol component include ethylene glycol, propylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, and neopentyl glycol. Glycol, 1,5-pentanediol, 1,6-hexanediol, 3-methylpentanediol, diethylene glycol, 1,4-cyclohexanedimethanol, 3-methyl-1,5 -Pentanediol, 2-methyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, benzenedimethanol, Hydrogenated bisphenol A, bisphenol A and other glycols. As another example, alkylene oxide adducts of these compounds (for example, ethylene oxide adducts, propylene oxide adducts, etc.) can be cited.
聚酯樹脂較佳為含有水分散性聚酯,更佳為含有水分散性聚酯作為主成分。此種水分散性聚酯例如可為藉由於聚合物中導入親水性官能基(例如選自磺酸金屬鹽基、羧基、醚基、磷酸基等親水性官能基之至少一種)而提高水分散性之聚酯。如此,作為於聚合物中導入親水性官能基之方法,例如可適宜採用使具有親水性官能基之化合物共聚之方法、將聚酯或其前驅物(例如多元羧酸成分、多元醇成分、該等之低聚物等)改性而產生親水性官能基之方法等任意適合之方法。作為較佳之水分散性聚酯,可列舉:具有親水性官能基之化合物共聚而成之聚酯(共聚聚酯)。The polyester resin preferably contains a water-dispersible polyester, and more preferably contains a water-dispersible polyester as a main component. Such water-dispersible polyesters can be improved by the introduction of hydrophilic functional groups (e.g., at least one selected from hydrophilic functional groups such as sulfonic acid metal salt groups, carboxyl groups, ether groups, phosphoric acid groups, etc.) into the polymer to improve water dispersion. Sexual polyester. Thus, as a method of introducing a hydrophilic functional group into a polymer, for example, a method of copolymerizing a compound having a hydrophilic functional group, a polyester or its precursor (such as a polycarboxylic acid component, a polyol component, the Oligomers, etc.) modified to produce hydrophilic functional groups. Any suitable method. As a preferable water-dispersible polyester, a polyester (copolyester) formed by copolymerization of a compound having a hydrophilic functional group can be cited.
用作黏合劑之聚酯樹脂可為以飽和聚酯為主成分者,亦可為以不飽和聚酯為主成分者。聚酯樹脂較佳為其主成分為飽和聚酯,更佳為賦予水分散性之飽和聚酯(例如飽和共聚聚酯)。此種聚酯樹脂(可為製備為水分散液之形態者之聚酯樹脂)可藉由任意適合之方法而合成,或者可容易地獲取市售品。The polyester resin used as the binder can be one with saturated polyester as the main component, or one with unsaturated polyester as the main component. The polyester resin is preferably a saturated polyester as its main component, and more preferably a saturated polyester that imparts water dispersibility (for example, a saturated copolyester). Such a polyester resin (which may be prepared in the form of an aqueous dispersion) can be synthesized by any suitable method, or a commercially available product can be easily obtained.
聚酯樹脂之分子量作為藉由凝膠滲透層析法(GPC)而測定之標準聚苯乙烯換算之重量平均分子量(Mw),較佳為0.5×104 ~15×104 ,更佳為1×104 ~6×104 。The molecular weight of the polyester resin is the weight average molecular weight (Mw) in terms of standard polystyrene measured by gel permeation chromatography (GPC), preferably 0.5×10 4 to 15×10 4 , more preferably 1 ×10 4 ~6×10 4 .
聚酯樹脂之玻璃轉移溫度(Tg)較佳為0℃~100℃,更佳為10℃~80℃。The glass transition temperature (Tg) of the polyester resin is preferably 0°C to 100°C, more preferably 10°C to 80°C.
(胺基甲酸酯系樹脂) 於黏合劑中含有胺基甲酸酯系樹脂之情形時,該胺基甲酸酯系樹脂可僅為一種,亦可為兩種以上。(Urethane resin) When a urethane-based resin is contained in the adhesive, the urethane-based resin may be only one type or two or more types.
作為胺基甲酸酯系樹脂,較佳為使含有多元醇(A)與多官能異氰酸酯化合物(B)之組合物硬化而獲得之胺基甲酸酯系樹脂。The urethane-based resin is preferably a urethane-based resin obtained by curing a composition containing a polyol (A) and a polyfunctional isocyanate compound (B).
作為多元醇(A),可僅為一種,亦可為兩種以上。As the polyol (A), there may be only one type or two or more types.
作為多元醇(A),只要為具有2個以上之OH基之多元醇,則可採用任意適合之多元醇。作為此種多元醇(A),例如可列舉:具有2個OH基之多元醇(二醇)、具有3個OH基之多元醇(三醇)、具有4個OH基之多元醇(四醇)、具有5個OH基之多元醇(五醇)、具有6個OH基之多元醇(六醇)等。As the polyol (A), any suitable polyol can be used as long as it is a polyol having two or more OH groups. As such a polyol (A), for example, a polyol having 2 OH groups (diol), a polyol having 3 OH groups (triol), a polyol having 4 OH groups (tetraol) ), polyols with 5 OH groups (pentaol), polyols with 6 OH groups (hexaol), etc.
作為多元醇(A),較佳為採用具有2個以上之OH基之乙二醇或丙二醇等二醇作為必需成分。若如此採用二醇作為必需成分,則例如可提供硬化後之塗膜之強度優異,與基材之密接性或添加物質之保持性優異之胺基甲酸酯系硬化樹脂。多元醇(A)中之二醇之含有比率較佳為30重量%~100重量%,更佳為50重量%~100重量%,進而較佳為70重量%~100重量%,進而較佳為90重量%~100重量%,尤佳為95重量%~100重量%,最佳為實質100重量%。As the polyol (A), it is preferable to use diols such as ethylene glycol or propylene glycol having two or more OH groups as essential components. If diol is used as an essential component in this way, for example, it is possible to provide a urethane-based curable resin having excellent strength of the cured coating film, and excellent adhesion to the substrate or retention of additives. The content ratio of the diol in the polyol (A) is preferably 30% by weight to 100% by weight, more preferably 50% by weight to 100% by weight, still more preferably 70% by weight to 100% by weight, and still more preferably 90% by weight to 100% by weight, particularly preferably 95% to 100% by weight, and most preferably substantially 100% by weight.
作為多元醇(A),例如可列舉:乙二醇、二乙二醇、丙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇、3-甲基-1,5-戊二醇、2-丁基-2-乙基-1,3-丙二醇、2,4-二乙基-1,5-戊二醇、1,2-己二醇、1,6-己二醇、1,8-辛二醇、1,9-壬二醇、2-甲基-1,8-辛二醇、1,8-癸二醇、十八烷二醇、甘油、三羥甲基丙烷、季戊四醇、己三醇、聚乙二醇、聚丙二醇、聚酯多元醇、聚醚多元醇、聚己內酯多元醇、聚碳酸酯多元醇、蓖麻油系多元醇等。As the polyol (A), for example, ethylene glycol, diethylene glycol, propylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1, 5-pentanediol, 2-butyl-2-ethyl-1,3-propanediol, 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6- Hexanediol, 1,8-octanediol, 1,9-nonanediol, 2-methyl-1,8-octanediol, 1,8-decanediol, octadecanediol, glycerin, tri Methylolpropane, pentaerythritol, hexanetriol, polyethylene glycol, polypropylene glycol, polyester polyol, polyether polyol, polycaprolactone polyol, polycarbonate polyol, castor oil-based polyol, etc.
作為聚酯多元醇,例如可藉由多元醇成分與酸成分之酯化反應而獲得。As a polyester polyol, it can obtain by the esterification reaction of a polyol component and an acid component, for example.
作為酸成分,例如可列舉:琥珀酸、甲基琥珀酸、己二酸、庚二酸、壬二酸、癸二酸、1,12-十二烷二酸、1,14-十四烷二酸、二聚酸、2-甲基-1,4-環己烷二羧酸、2-乙基-1,4-環己烷二羧酸、對苯二甲酸、間苯二甲酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、1,4-萘二羧酸、4,4'-聯苯二羧酸、該等之酸酐等。Examples of acid components include succinic acid, methylsuccinic acid, adipic acid, pimelic acid, azelaic acid, sebacic acid, 1,12-dodecanedioic acid, 1,14-tetradecanedioic acid Acid, dimer acid, 2-methyl-1,4-cyclohexanedicarboxylic acid, 2-ethyl-1,4-cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, o-benzene Dicarboxylic acid, isophthalic acid, terephthalic acid, 1,4-naphthalene dicarboxylic acid, 4,4'-biphenyl dicarboxylic acid, these acid anhydrides, etc.
作為聚醚多元醇,例如可列舉:藉由將水、低分子多元醇(丙二醇、乙二醇、甘油、三羥甲基丙烷、季戊四醇等)、雙酚類(雙酚A等)、二羥基苯(鄰苯二酚、間苯二酚、對苯二酚等)等作為起始劑,使環氧乙烷、環氧丙烷、環氧丁烷等環氧烷進行加成聚合而獲得之聚醚多元醇。具體而言,例如可列舉:聚乙二醇、聚丙二醇、聚四亞甲基二醇等。Examples of polyether polyols include water, low molecular weight polyols (propylene glycol, ethylene glycol, glycerin, trimethylolpropane, pentaerythritol, etc.), bisphenols (bisphenol A, etc.), dihydroxy Benzene (catechol, resorcinol, hydroquinone, etc.) is used as a starting agent, and polyalkylene oxides such as ethylene oxide, propylene oxide, butylene oxide, etc. Ether polyol. Specifically, for example, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and the like can be cited.
作為聚己內酯多元醇,例如可列舉:藉由ε-己內酯、σ-戊內酯等環狀酯單體之開環聚合而獲得之己內酯系聚酯二醇等。Examples of polycaprolactone polyols include caprolactone polyester diols obtained by ring-opening polymerization of cyclic ester monomers such as ε-caprolactone and σ-valerolactone.
作為聚碳酸酯多元醇,例如可列舉:使上述多元醇成分與光氣進行縮聚反應而獲得之聚碳酸酯多元醇;使上述多元醇成分與碳酸二甲酯、碳酸二乙酯、碳酸二丙酯、碳酸二異丙酯、碳酸二丁酯、乙基丁基碳酸、碳酸乙二酯、碳酸丙二酯、碳酸二苯酯、碳酸二苄酯等碳酸二酯類進行酯交換縮合而獲得之聚碳酸酯多元醇;併用兩種以上之上述多元醇成分而獲得之共聚聚碳酸酯多元醇;使上述各種聚碳酸酯多元醇與含羧基之化合物進行酯化反應而獲得之聚碳酸酯多元醇;使上述各種聚碳酸酯多元醇與含羥基之化合物進行醚化反應而獲得之聚碳酸酯多元醇;使上述各種聚碳酸酯多元醇與酯化合物進行酯交換反應而獲得之聚碳酸酯多元醇;使上述各種聚碳酸酯多元醇與含羥基之化合物進行酯交換反應而獲得之聚碳酸酯多元醇;使上述各種聚碳酸酯多元醇與二羧酸化合物進行縮聚反應而獲得之聚酯系聚碳酸酯多元醇;使上述各種聚碳酸酯多元醇與環氧烷進行共聚而獲得之共聚聚醚系聚碳酸酯多元醇等。Examples of polycarbonate polyols include: polycarbonate polyols obtained by subjecting the above-mentioned polyol component and phosgene to polycondensation reaction; the above-mentioned polyol component and dimethyl carbonate, diethyl carbonate, and dipropylene carbonate Ester, diisopropyl carbonate, dibutyl carbonate, ethyl butyl carbonate, ethylene carbonate, propylene carbonate, diphenyl carbonate, dibenzyl carbonate and other carbonic acid diesters are obtained by transesterification condensation Polycarbonate polyol; copolymerized polycarbonate polyol obtained by using two or more of the above-mentioned polyol components; polycarbonate polyol obtained by esterification of the above-mentioned various polycarbonate polyols and carboxyl-containing compounds ; Polycarbonate polyols obtained by etherification of the above-mentioned various polycarbonate polyols and hydroxyl-containing compounds; polycarbonate polyols obtained by transesterification of the above-mentioned various polycarbonate polyols and ester compounds ; Polycarbonate polyols obtained by transesterification of the above-mentioned various polycarbonate polyols and hydroxyl-containing compounds; Polyester-based polyols obtained by polycondensation of the above-mentioned various polycarbonate polyols and dicarboxylic acid compounds Carbonate polyols; copolyether polycarbonate polyols obtained by copolymerizing various polycarbonate polyols and alkylene oxides mentioned above.
作為蓖麻油系多元醇,例如可列舉:使蓖麻油脂肪酸與上述多元醇成分反應而獲得之蓖麻油系多元醇。具體而言,例如可列舉:使蓖麻油脂肪酸與聚丙二醇反應而獲得之蓖麻油系多元醇。Examples of castor oil-based polyols include castor oil-based polyols obtained by reacting castor oil fatty acids with the above-mentioned polyol components. Specifically, for example, a castor oil-based polyol obtained by reacting castor oil fatty acid with polypropylene glycol is mentioned.
多官能異氰酸酯化合物(B)可僅為一種,亦可為兩種以上。The polyfunctional isocyanate compound (B) may be only one type or two or more types.
作為多官能異氰酸酯化合物(B),可採用可用於胺基甲酸酯化反應之任意適合之多官能異氰酸酯化合物。作為此種多官能異氰酸酯化合物(B),例如可列舉:多官能脂肪族系異氰酸酯化合物、多官能脂環族系異氰酸酯、多官能芳香族系異氰酸酯化合物等。As the polyfunctional isocyanate compound (B), any suitable polyfunctional isocyanate compound that can be used in the urethane reaction can be used. As such a polyfunctional isocyanate compound (B), a polyfunctional aliphatic isocyanate compound, a polyfunctional alicyclic isocyanate, a polyfunctional aromatic isocyanate compound, etc. are mentioned, for example.
作為多官能脂肪族系異氰酸酯化合物,例如可列舉:三亞甲基二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、五亞甲基二異氰酸酯、1,2-伸丙基二異氰酸酯、1,3-伸丁基二異氰酸酯、十二亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯等。Examples of polyfunctional aliphatic isocyanate compounds include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, etc.
作為多官能脂環族系異氰酸酯化合物,例如可列舉:1,3-環戊烯二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、異佛酮二異氰酸酯、氫化二苯基甲烷二異氰酸酯、氫化苯二甲基二異氰酸酯、氫化甲苯二異氰酸酯、氫化四甲基苯二甲基二異氰酸酯等。Examples of polyfunctional alicyclic isocyanate compounds include 1,3-cyclopentene diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, isophorone diisocyanate, Hydrogenated diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated toluene diisocyanate, hydrogenated tetramethylxylylene diisocyanate, etc.
作為多官能芳香族系二異氰酸酯化合物,例如可列舉:伸苯基二異氰酸酯、2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、2,2'-二苯基甲烷二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、4,4'-甲苯胺二異氰酸酯、4,4'-二苯醚二異氰酸酯、4,4'-二苯基二異氰酸酯、1,5-萘二異氰酸酯、苯二甲基二異氰酸酯等。As the polyfunctional aromatic diisocyanate compound, for example, phenylene diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 2,2'-diphenylmethane diisocyanate, 4, 4'-diphenylmethane diisocyanate, 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, Xylylene diisocyanate, etc.
作為多官能異氰酸酯化合物(B),亦可列舉:如上述之各種多官能異氰酸酯化合物之三羥甲基丙烷加成物、與水反應而成之縮二脲體、具有異氰尿酸酯環之三聚物等。又,可併用該等。Examples of the polyfunctional isocyanate compound (B) include trimethylolpropane adducts of various polyfunctional isocyanate compounds as described above, biurets formed by reacting with water, and those having isocyanurate rings. Trimer and so on. Also, these can be used together.
作為多官能異氰酸酯化合物(B)之含有比率,相對於多元醇(A),多官能異氰酸酯化合物(B)較佳為5重量%~60重量%,更佳為8重量%~60重量%,進而較佳為10重量%~60重量%。藉由將多官能異氰酸酯化合物(B)之含有比率調整為上述範圍內,可更進一步表現本發明之效果。As the content ratio of the polyfunctional isocyanate compound (B), the polyfunctional isocyanate compound (B) is preferably 5 wt% to 60 wt%, more preferably 8 wt% to 60 wt%, relative to the polyol (A) Preferably it is 10 weight%-60 weight%. By adjusting the content ratio of the polyfunctional isocyanate compound (B) within the above range, the effect of the present invention can be further expressed.
代表性而言,胺基甲酸酯系樹脂係使含有多元醇(A)與多官能異氰酸酯化合物(B)之組合物硬化而獲得。於此種組合物中,可於不損害本發明之效果之範圍內,含有多元醇(A)及多官能異氰酸酯化合物(B)以外之任意適合之其他成分。作為此種其他成分,例如可列舉:觸媒、聚胺基甲酸酯系樹脂以外之其他樹脂成分、黏著賦予劑、無機填充劑、有機填充劑、金屬粉、顏料、箔狀物、軟化劑、塑化劑、抗老化劑、導電劑、抗氧化劑、紫外線吸收劑、光穩定劑、表面潤滑劑、調平劑、抗腐蝕劑、耐熱穩定劑、聚合抑制劑、潤滑劑、溶劑等。Typically, a urethane-based resin is obtained by curing a composition containing a polyol (A) and a polyfunctional isocyanate compound (B). In such a composition, any suitable other components other than the polyol (A) and the polyfunctional isocyanate compound (B) can be contained within a range that does not impair the effects of the present invention. Examples of such other components include: catalysts, resin components other than polyurethane resins, adhesion imparting agents, inorganic fillers, organic fillers, metal powders, pigments, foils, softeners , Plasticizers, anti-aging agents, conductive agents, antioxidants, ultraviolet absorbers, light stabilizers, surface lubricants, leveling agents, anti-corrosion agents, heat-resistant stabilizers, polymerization inhibitors, lubricants, solvents, etc.
作為使含有多元醇(A)與多官能異氰酸酯化合物(B)之組合物硬化而獲得胺基甲酸酯系樹脂之方法,可於不損害本發明之效果之範圍內,採用使用塊狀聚合或溶液聚合等之胺基甲酸酯化反應方法等任意適合之方法。As a method of curing a composition containing a polyol (A) and a polyfunctional isocyanate compound (B) to obtain a urethane-based resin, it is possible to use bulk polymerization or Any suitable method such as urethane reaction method such as solution polymerization.
(其他樹脂) 面塗層可於不大幅損害黏著膜之性能之限度內,進而含有聚酯樹脂及胺基甲酸酯系樹脂以外之其他樹脂(例如選自丙烯酸系樹脂、丙烯酸-苯乙烯樹脂、丙烯酸-聚矽氧樹脂、聚矽氧樹脂、聚矽氮烷樹脂、氟樹脂、聚烯烴樹脂之至少一種樹脂)作為黏合劑。作為面塗層之較佳實施態樣,為以下形態:面塗層之黏合劑實質僅包含選自由聚酯樹脂及胺基甲酸酯系樹脂所組成之群中之至少一種,選自由聚酯樹脂及胺基甲酸酯系樹脂所組成之群中之至少一種於黏合劑中所占之比率較佳為98重量%~100重量%,更佳為99重量%~100重量%,進而較佳為99.5重量%~100重量%。黏合劑於面塗層整體中所占之比率較佳為15重量%~95重量%,更佳為25重量%~80重量%。(Other resins) The top coat can contain other resins (for example selected from acrylic resins, acrylic-styrene resins, acrylic-poly At least one of silicone resin, polysilicone resin, polysilazane resin, fluororesin, and polyolefin resin) is used as a binder. The preferred implementation aspect of the top coat is the following form: the binder of the top coat essentially only contains at least one selected from the group consisting of polyester resin and urethane resin, selected from polyester The ratio of at least one of the resin and the urethane-based resin in the adhesive is preferably 98% by weight to 100% by weight, more preferably 99% by weight to 100% by weight, and more preferably It is 99.5% by weight to 100% by weight. The ratio of the adhesive in the entire top coat layer is preferably 15% by weight to 95% by weight, more preferably 25% by weight to 80% by weight.
<滑劑> 作為滑劑,較佳為含有高級脂肪酸與高級醇之酯(以下有時稱為「蠟酯」)。<Slip agent> As the slip agent, an ester containing a higher fatty acid and a higher alcohol (hereinafter sometimes referred to as "wax ester") is preferred.
所謂「高級脂肪酸」,較佳為碳原子數8以上之羧酸,其碳原子數更佳為10以上,進而較佳為10~40。羧酸較佳為一元羧酸。The "higher fatty acid" is preferably a carboxylic acid having 8 or more carbon atoms, more preferably 10 or more carbon atoms, and still more preferably 10-40. The carboxylic acid is preferably a monocarboxylic acid.
所謂「高級醇」,較佳為碳原子數6以上之醇,其碳原子數更佳為10以上,進而較佳為10~40。醇較佳為一元或二元之醇,更佳為一元醇。The "higher alcohol" is preferably an alcohol having 6 or more carbon atoms, more preferably 10 or more carbon atoms, and still more preferably 10-40. The alcohol is preferably a monohydric or dihydric alcohol, more preferably a monohydric alcohol.
組合含有此種蠟酯與上述黏合劑之組成之面塗層即使保持於高溫多濕條件下亦不易白化。因此,具備具有此種面塗層之基材之黏著膜可成為外觀品質更高者。The top coat of the composition containing this wax ester and the above-mentioned adhesive is not easy to whiten even if it is kept under high temperature and humidity conditions. Therefore, an adhesive film with a substrate with such a top coat can be of higher appearance quality.
作為藉由上述組成之面塗層而實現優異之耐白化性(例如即使保持於高溫多濕條件下亦不易白化之性質)之理由,例如考慮以下理由。即,推測先前使用之聚矽氧系滑劑係發揮藉由滲出至面塗層之表面而對該表面賦予潤滑性之功能者。然而,該等聚矽氧系滑劑根據保存條件(溫度、濕度、經時等)之不同,滲出之程度易於變動。故而,例如若於保持於通常之保存條件(例如25℃、50%RH)下之情形時,以自剛製造黏著膜後經過較長時間(例如約3個月)獲得適度之潤滑性之方式設定聚矽氧系滑劑之使用量,則於該黏著膜於高溫多濕條件(例如60℃、95%RH)下保存2週之情形時,滑劑過多地滲出。如此過多地滲出之聚矽氧系滑劑存在使面塗層(甚至黏著膜)白化之虞。As a reason for achieving excellent whitening resistance (for example, a property that is not easy to whiten even if kept under high temperature and humidity conditions) by the top coat of the above composition, the following reasons are considered, for example. That is, it is presumed that the previously used silicone-based lubricant has the function of imparting lubricity to the surface of the top coat by bleeding out to the surface. However, the degree of exudation of these silicone-based lubricants is easy to change depending on the storage conditions (temperature, humidity, elapsed time, etc.). Therefore, for example, if it is kept under normal storage conditions (e.g. 25°C, 50%RH), a way to obtain moderate lubricity after a long time (e.g. about 3 months) has passed since the adhesive film has just been manufactured Set the usage amount of the silicone-based slip agent, and when the adhesive film is stored under high temperature and humidity conditions (for example, 60°C, 95% RH) for 2 weeks, the slip agent excessively oozes. Such excessively exuded silicone-based lubricant may whiten the top coat (even the adhesive film).
作為面塗層之較佳實施形態,採用作為滑劑之蠟酯與作為黏合劑之聚酯樹脂之特定組合。若為此種滑劑與黏合劑之組合,則蠟酯自面塗層之滲出程度不易受保存條件之影響。藉此,可提高黏著膜之耐白化性。As a preferred embodiment of the top coat, a specific combination of wax ester as a slip agent and polyester resin as a binder is used. If it is a combination of such a slip agent and a binder, the degree of exudation of wax ester from the top coat is not easily affected by storage conditions. Thereby, the whitening resistance of the adhesive film can be improved.
作為蠟酯,可較佳採用通式(W)所表示之化合物之一種以上。 X-COO-Y (W)As the wax ester, one or more of the compounds represented by general formula (W) can be preferably used. X-COO-Y (W)
式(W)中之X及Y分別獨立,較佳為碳原子數10~40之烴基,其碳原子數更佳為10~35,進而較佳為14~35,尤佳為20~32。若上述碳原子數過小,則存在對面塗層賦予潤滑性之效果不充足之虞。上述烴基可為飽和烴基,亦可為不飽和烴基。上述烴基較佳為飽和烴基。又,上述烴基可為含有芳香族之環之結構,亦可為不含芳香環之結構(脂肪族性烴基),亦可為含有脂肪族性之環之結構之烴基(脂環式烴基),亦可為鏈狀(包含直鏈狀及支鏈狀)烴基。X and Y in the formula (W) are independent of each other, and are preferably a hydrocarbon group having 10 to 40 carbon atoms, and the number of carbon atoms is more preferably 10 to 35, more preferably 14 to 35, and particularly preferably 20 to 32. If the number of carbon atoms is too small, the effect of imparting lubricity to the top coat may be insufficient. The above-mentioned hydrocarbon group may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. The above-mentioned hydrocarbon group is preferably a saturated hydrocarbon group. In addition, the above-mentioned hydrocarbon group may be a structure containing an aromatic ring, a structure not containing an aromatic ring (aliphatic hydrocarbon group), or a hydrocarbon group containing an aliphatic ring structure (alicyclic hydrocarbon group), It may also be a chain (including linear and branched) hydrocarbon groups.
作為蠟酯,係式(W)中之X及Y分別獨立地較佳為碳原子數10~40之鏈狀烷基之化合物,更佳為碳原子數10~40之直鏈狀烷基之化合物。作為此種化合物之具體例,例如可列舉:蠟酸蜜蠟酯(CH3 (CH2 )24 COO(CH2 )29 CH3 )、棕櫚酸蜜蠟酯(CH3 (CH2 )14 COO(CH2 )29 CH3 )、棕櫚酸鯨蠟酯(CH3 (CH2 )14 COO(CH2 )15 CH3 )、硬脂酸硬脂酯(CH3 (CH2 )16 COO(CH2 )17 CH3 )等。As the wax ester, X and Y in the formula (W) are each independently preferably a compound having a chain alkyl group having 10 to 40 carbon atoms, more preferably a linear alkyl group having 10 to 40 carbon atoms. Compound. As a specific example of such a compound, for example, beeswax wax ester (CH 3 (CH 2 ) 24 COO(CH 2 ) 29 CH 3 ), beeswax palmitate (CH 3 (CH 2 ) 14 COO( CH 2 ) 29 CH 3 ), cetyl palmitate (CH 3 (CH 2 ) 14 COO(CH 2 ) 15 CH 3 ), stearyl stearate (CH 3 (CH 2 ) 16 COO(CH 2 ) 17 CH 3 ) and so on.
蠟酯之熔點較佳為50℃以上,更佳為60℃以上,進而較佳為70℃以上,尤佳為75℃以上。藉由此種蠟酯,可實現更高之耐白化性。蠟酯之熔點較佳為100℃以下。此種蠟酯賦予潤滑性之效果較高,故而可形成耐刮痕性更高之面塗層。於蠟酯之熔點為100℃以下之情形時,就易於製備蠟酯之水分散液之方面而言亦較佳。作為此種蠟酯,例如可較佳採用蠟酸蜜蠟酯。The melting point of the wax ester is preferably 50°C or higher, more preferably 60°C or higher, still more preferably 70°C or higher, and particularly preferably 75°C or higher. With this wax ester, higher whitening resistance can be achieved. The melting point of the wax ester is preferably 100°C or less. This wax ester has a higher effect of imparting lubricity, so it can form a top coat with higher scratch resistance. When the melting point of the wax ester is below 100°C, it is also preferable in terms of easy preparation of an aqueous dispersion of the wax ester. As such a wax ester, for example, beeswax wax ester can be preferably used.
作為面塗層之原料,可利用含有此種蠟酯之天然蠟。作為此種天然蠟,以不揮發分(NV)為基準,上述蠟酯之含有比率(含有兩種以上之蠟酯之情形時為該等之含有比率之合計)較佳為多於50重量%,更佳為65重量%以上,進而較佳為75重量%以上。作為此種天然蠟,例如可列舉:巴西棕櫚蠟(通常以較佳為60重量%以上,更佳為70重量%以上,進而較佳為80重量%以上之比率含有蠟酸蜜蠟酯)、棕櫚蠟等植物性蠟;蜂蠟、鯨蠟等動物性蠟等。此種天然蠟之熔點較佳為50℃以上,更佳為60℃以上,進而較佳為70℃以上,尤佳為75℃以上。作為面塗層之原料,可使用化學合成之蠟酯,亦可使用精製天然蠟而提高蠟酯之純度者。該等原料可僅為一種,亦可為兩種以上。As the raw material of the top coat, natural wax containing this wax ester can be used. As such natural wax, based on the non-volatile content (NV), the content ratio of the above wax esters (in the case of containing two or more wax esters, the sum of the content ratios) is preferably more than 50% by weight , More preferably 65% by weight or more, and still more preferably 75% by weight or more. As such natural waxes, for example, carnauba wax (usually preferably 60% by weight or more, more preferably 70% by weight or more, and still more preferably 80% by weight or more, contains beeswax wax), Plant waxes such as palm wax; animal waxes such as beeswax and spermaceti. The melting point of this natural wax is preferably 50°C or higher, more preferably 60°C or higher, still more preferably 70°C or higher, and particularly preferably 75°C or higher. As the raw material of the top coat, chemically synthesized wax esters can be used, or refined natural waxes can be used to improve the purity of wax esters. These raw materials may be only one type or two or more types.
滑劑於面塗層整體中所占之比率較佳為5重量%~50重量%,更佳為10重量%~40重量%。若滑劑之含有比率過少,則存在耐刮痕性變得易於下降之虞。若滑劑之含有比率過多,則存在耐白化性之提高效果易於變得不充足之虞。The proportion of the lubricant in the entire top coat layer is preferably 5 wt% to 50 wt%, more preferably 10 wt% to 40 wt%. If the content ratio of the slip agent is too small, there is a possibility that the scratch resistance may easily decrease. If the content ratio of the slip agent is too high, the effect of improving the whitening resistance is likely to become insufficient.
面塗層除蠟酯外,亦可含有其他滑劑。作為其他滑劑,例如可列舉:如石油系蠟(石蠟等)、礦物系蠟(褐煤蠟等)、高級脂肪酸(蠟酸等)、中性脂肪(棕櫚酸三甘油酯等)之蠟酯以外之各種蠟。又,除蠟酯外,亦可含有聚矽氧系滑劑、氟系滑劑等。作為面塗層之較佳實施形態,為實質不含聚矽氧系滑劑、氟系滑劑之形態,例如聚矽氧系滑劑與氟系滑劑之總含量為面塗層整體之較佳為0.01重量%以下,更佳為檢測極限以下。In addition to wax ester, the top coat can also contain other slip agents. As other lubricants, for example, petroleum waxes (paraffin wax etc.), mineral waxes (montan wax etc.), higher fatty acids (cenic acid etc.), neutral fats (palmitic acid triglyceride etc.) other than wax esters Of various waxes. In addition to wax esters, silicone-based lubricants, fluorine-based lubricants, and the like may also be contained. As a preferred embodiment of the top coat, it is substantially free of silicone-based lubricants and fluorine-based lubricants. For example, the total content of silicone-based lubricants and fluorine-based lubricants is the ratio of the overall surface coating It is preferably 0.01% by weight or less, more preferably below the detection limit.
面塗層視需要可含有抗靜電成分、交聯劑、抗氧化劑、著色劑(顏料、染料等)、流動性調整劑(觸變劑、增黏劑等)、造膜助劑、界面活性劑(消泡劑、分散劑等)、防腐劑等添加劑。The top coat may contain antistatic ingredients, crosslinking agents, antioxidants, colorants (pigments, dyes, etc.), fluidity regulators (thixotropic agents, tackifiers, etc.), film forming aids, and surfactants as needed. (Defoamer, dispersant, etc.), preservatives and other additives.
<面塗層之抗靜電成分> 面塗層之較佳實施形態含有抗靜電成分。作為抗靜電成分,係可發揮防止或抑制黏著膜之帶電之作用之成分。於面塗層中含有抗靜電成分之情形時,作為該抗靜電成分,例如可使用有機或無機之導電性物質、各種抗靜電劑等。又,亦可使用上述抗靜電層中可使用之抗靜電劑。<Antistatic component of top coat> The preferred embodiment of the top coat contains antistatic ingredients. As an antistatic component, it is a component that can prevent or inhibit the charging of the adhesive film. When an antistatic component is contained in the top coat, as the antistatic component, for example, organic or inorganic conductive materials, various antistatic agents, etc. can be used. In addition, the antistatic agent that can be used in the antistatic layer described above can also be used.
作為有機導電性物質,可列舉:四級銨鹽、吡啶鎓鹽、具有一級胺基、二級胺基、三級胺基等陽離子性官能基之陽離子型抗靜電劑;磺酸鹽或硫酸酯鹽、膦酸鹽、磷酸酯鹽等具有陰離子性官能基之陰離子型抗靜電劑;烷基甜菜鹼及其衍生物、咪唑啉及其衍生物、丙胺酸及其衍生物等兩性離子型抗靜電劑;胺基醇及其衍生物、甘油及其衍生物、聚乙二醇及其衍生物等非離子型抗靜電劑;將具有上述陽離子型、陰離子型、兩性離子型之離子導電性基(例如四級銨鹽基)之單體進行聚合或共聚而獲得之離子導電性聚合物;聚噻吩、聚苯胺、聚吡咯、聚伸乙基亞胺、烯丙基胺系聚合物等導電性聚合物等。此種抗靜電劑可僅為一種,亦可為兩種以上。Examples of organic conductive materials include: quaternary ammonium salts, pyridinium salts, cationic antistatic agents having cationic functional groups such as primary amine groups, secondary amine groups, and tertiary amine groups; sulfonates or sulfate esters Anionic antistatic agents with anionic functional groups such as salts, phosphonates and phosphate salts; zwitterionic antistatic agents such as alkyl betaine and its derivatives, imidazoline and its derivatives, alanine and its derivatives Agent; amino alcohol and its derivatives, glycerin and its derivatives, polyethylene glycol and its derivatives and other non-ionic antistatic agents; will have the above-mentioned cationic, anionic, zwitterionic ionic conductive groups ( For example, quaternary ammonium salt group) monomers are polymerized or copolymerized to obtain ion conductive polymers; conductive polymerization of polythiophene, polyaniline, polypyrrole, polyethyleneimine, allylamine series polymers, etc. Things etc. The antistatic agent may be only one kind, or two or more kinds.
作為無機導電性物質,例如可列舉:氧化錫、氧化銻、氧化銦、氧化鎘、氧化鈦、氧化鋅、銦、錫、銻、金、銀、銅、鋁、鎳、鉻、鈦、鐵、鈷、碘化銅、ITO(氧化銦/氧化錫)、ATO(氧化銻/氧化錫)等。此種無機導電性物質可僅為一種,亦可為兩種以上。Examples of inorganic conductive materials include tin oxide, antimony oxide, indium oxide, cadmium oxide, titanium oxide, zinc oxide, indium, tin, antimony, gold, silver, copper, aluminum, nickel, chromium, titanium, iron, Cobalt, copper iodide, ITO (indium oxide/tin oxide), ATO (antimony oxide/tin oxide), etc. There may be only one type of such inorganic conductive substance, or two or more types.
作為抗靜電劑之例,可列舉:陽離子型抗靜電劑、陰離子型抗靜電劑、兩性離子型抗靜電劑、非離子型抗靜電劑、將具有上述陽離子型、陰離子型、兩性離子型之離子導電性基之單體進行聚合或共聚而獲得之離子導電性聚合物等。Examples of antistatic agents include: cationic antistatic agents, anionic antistatic agents, zwitterionic antistatic agents, nonionic antistatic agents, and ions having the above-mentioned cationic, anionic, and zwitterionic types An ion conductive polymer obtained by polymerization or copolymerization of monomers of conductive groups.
於面塗層含有抗靜電成分之情形時,較佳為抗靜電成分含有有機導電性物質。作為有機導電性物質,可較佳使用各種導電性聚合物。藉由此種構成,可兼顧良好之抗靜電性與較高之耐刮痕性。When the top coat contains an antistatic component, it is preferable that the antistatic component contains an organic conductive substance. As the organic conductive substance, various conductive polymers can be preferably used. With this structure, both good antistatic properties and high scratch resistance can be achieved.
作為導電性聚合物,例如可列舉:聚噻吩、聚苯胺、聚吡咯、聚伸乙基亞胺、烯丙基胺系聚合物等。此種導電性聚合物可僅為一種,亦可為兩種以上。又,可與其他抗靜電成分(無機導電性物質、抗靜電劑等)組合使用。Examples of the conductive polymer include polythiophene, polyaniline, polypyrrole, polyethyleneimine, and allylamine-based polymers. There may be only one type of such conductive polymer, or two or more types. In addition, it can be used in combination with other antistatic components (inorganic conductive materials, antistatic agents, etc.).
導電性聚合物之使用量相對於面塗層中所含之黏合劑100重量份,較佳為1重量份~100重量份,更佳為2重量份~70重量份,進而較佳為3重量份~50重量份。若導電性聚合物之使用量過少,則存在抗靜電效果變小之虞。若導電性聚合物之使用量過多,則存在面塗層中之導電性聚合物之相溶性變得稍稍不充足,面塗層之外觀品質下降或耐溶劑性下降之虞。The amount of the conductive polymer used is preferably 1 part by weight to 100 parts by weight, more preferably 2 parts by weight to 70 parts by weight, and more preferably 3 parts by weight relative to 100 parts by weight of the binder contained in the top coat Parts ~ 50 parts by weight. If the amount of the conductive polymer used is too small, the antistatic effect may decrease. If the amount of the conductive polymer used is too large, the compatibility of the conductive polymer in the top coat layer may become slightly insufficient, and the appearance quality of the top coat layer may decrease or the solvent resistance may decrease.
作為導電性聚合物,較佳可列舉聚噻吩、聚苯胺。作為聚噻吩,聚苯乙烯換算之重量平均分子量Mw較佳為40×104 以下,更佳為30×104 以下。作為聚苯胺,聚苯乙烯換算之重量平均分子量Mw較佳為50×104 以下,更佳為30×104 以下。導電性聚合物之聚苯乙烯換算之重量平均分子量Mw較佳為0.1×104 以上,更佳為0.5×104 以上。再者,於本說明書中所謂聚噻吩係指未經取代或經取代之噻吩之聚合物。作為經取代之噻吩之聚合物,例如可列舉:聚(3,4-乙二氧基噻吩)等。The conductive polymer preferably includes polythiophene and polyaniline. As polythiophene, the weight average molecular weight Mw in terms of polystyrene is preferably 40×10 4 or less, more preferably 30×10 4 or less. As polyaniline, the weight average molecular weight Mw in terms of polystyrene is preferably 50×10 4 or less, and more preferably 30×10 4 or less. The weight average molecular weight Mw of the conductive polymer in terms of polystyrene is preferably 0.1×10 4 or more, more preferably 0.5×10 4 or more. Furthermore, the term "polythiophene" in this specification refers to a polymer of unsubstituted or substituted thiophene. As a polymer of substituted thiophene, poly(3,4-ethylenedioxythiophene) etc. are mentioned, for example.
於採用將面塗層形成用之塗佈材塗附於基材並使之乾燥或硬化之方法,作為形成面塗層之方法之情形時,作為該塗佈材之製備中所使用之導電性聚合物,可較佳使用該導電性聚合物溶解或分散於水中之形態者(導電性聚合物水溶液)。此種導電性聚合物水溶液例如可藉由使具有親水性官能基之導電性聚合物(可藉由使於分子內具有親水性官能基之單體共聚等方法而合成之導電性聚合物)溶解或分散於水中而製備。作為上述親水性官能基,可列舉:磺基、胺基、醯胺基、亞胺基、羥基、巰基、肼基、羧基、四級銨基、硫酸酯基(-O-SO3 H)、磷酸酯基(例如-O-PO(OH)2 )等。此種親水性官能基可形成鹽。作為聚噻吩水溶液之市售品,例如可列舉:Nagase chemteX公司製造之商品名「Denatron」系列等。作為聚苯胺磺酸水溶液之市售品,例如可列舉:三菱麗陽公司製造之商品名「aqua-PASS」等。When the method of applying the coating material for forming the top coat to the substrate and drying or hardening is used as the method of forming the top coat, it is used as the conductivity used in the preparation of the coating material As the polymer, a form in which the conductive polymer is dissolved or dispersed in water (a conductive polymer aqueous solution) can be preferably used. Such a conductive polymer aqueous solution can be dissolved, for example, by dissolving a conductive polymer having a hydrophilic functional group (a conductive polymer that can be synthesized by copolymerizing a monomer having a hydrophilic functional group in the molecule). Or dispersed in water and prepared. Examples of the hydrophilic functional group include: sulfo group, amino group, amide group, imino group, hydroxyl group, mercapto group, hydrazine group, carboxyl group, quaternary ammonium group, sulfate group (-O-SO 3 H), Phosphate ester group (for example -O-PO(OH) 2 ) and the like. Such hydrophilic functional groups can form salts. As a commercially available product of the polythiophene aqueous solution, for example, the product name "Denatron" series manufactured by Nagase chemteX can be cited. As a commercially available product of the polyaniline sulfonic acid aqueous solution, for example, a brand name "aqua-PASS" manufactured by Mitsubishi Rayon Corporation, etc. can be cited.
於塗佈材之製備中,較佳為使用聚噻吩水溶液。作為聚噻吩水溶液,較佳為含有聚苯乙烯磺酸鹽(PSS)之聚噻吩水溶液(例如於聚噻吩中添加有PSS作為摻雜劑之形態)。此種聚噻吩水溶液可為以較佳為1:1~1:10之質量比含有聚噻吩:PSS者。此種聚噻吩水溶液中之聚噻吩與PSS之總含量較佳為1質量%~5重量%。作為此種聚噻吩水溶液之市售品,例如可列舉:H. C. Stark公司之商品名「Baytron」等。再者,於如上所述使用含有PSS之聚噻吩水溶液之情形時,聚噻吩與PSS之總量相對於黏合劑100重量份,較佳為5重量份~200重量份,更佳為10重量份~100重量份,進而較佳為25重量份~70重量份。In the preparation of the coating material, it is preferable to use a polythiophene aqueous solution. The polythiophene aqueous solution is preferably a polythiophene aqueous solution containing polystyrene sulfonate (PSS) (for example, a form in which PSS is added as a dopant to polythiophene). Such an aqueous solution of polythiophene may be one containing polythiophene:PSS in a mass ratio of preferably 1:1 to 1:10. The total content of polythiophene and PSS in such a polythiophene aqueous solution is preferably 1% to 5% by weight. As a commercially available product of such an aqueous solution of polythiophene, for example, the product name "Baytron" of H. C. Stark Company, etc. can be cited. Furthermore, in the case of using a polythiophene aqueous solution containing PSS as described above, the total amount of polythiophene and PSS relative to 100 parts by weight of the adhesive is preferably 5 parts by weight to 200 parts by weight, more preferably 10 parts by weight ~100 parts by weight, more preferably 25 parts by weight to 70 parts by weight.
面塗層視需要可共同含有導電性聚合物與其他一種以上之抗靜電成分(導電性聚合物以外之有機導電性物質、無機導電性物質、抗靜電劑等)。較佳為面塗層實質不含導電性聚合物以外之抗靜電成分。即,較佳為面塗層中所含之抗靜電成分實質僅包含導電性聚合物。If necessary, the top coat may contain a conductive polymer and one or more other antistatic components (organic conductive materials other than conductive polymers, inorganic conductive materials, antistatic agents, etc.). It is preferable that the top coating layer contains substantially no antistatic components other than the conductive polymer. That is, it is preferable that the antistatic component contained in the top coat substantially contains only a conductive polymer.
<交聯劑> 面塗層較佳為含有交聯劑。作為交聯劑,可適宜選擇使用通常之樹脂之交聯中所使用之三聚氰胺系交聯劑、異氰酸酯系交聯劑、環氧系交聯劑等交聯劑。藉由使用此種交聯劑,可實現耐刮痕性之提高、耐溶劑性之提高、印字密接性之提高、摩擦係數之下降(即,潤滑性之提高)中之至少一個效果。較佳為交聯劑含有三聚氰胺系交聯劑。可為交聯劑實質僅包含三聚氰胺系交聯劑(三聚氰胺系樹脂)(即,實質不含三聚氰胺系交聯劑以外之交聯劑)之面塗層。<Crosslinking agent> The top coat preferably contains a crosslinking agent. As the cross-linking agent, cross-linking agents such as melamine-based cross-linking agents, isocyanate-based cross-linking agents, and epoxy-based cross-linking agents used in the cross-linking of ordinary resins can be appropriately selected and used. By using such a crosslinking agent, at least one effect of improvement in scratch resistance, improvement in solvent resistance, improvement in printing adhesion, and reduction in friction coefficient (that is, improvement in lubricity) can be achieved. Preferably, the crosslinking agent contains a melamine-based crosslinking agent. It may be that the cross-linking agent essentially contains only the top coat of the melamine-based cross-linking agent (melamine-based resin) (that is, substantially no cross-linking agent other than the melamine-based cross-linking agent).
<面塗層之一個較佳態樣> 作為面塗層之一個較佳態樣,於基材層之材料為選自聚醯亞胺及聚醚醚酮之至少一種之情形時,為該面塗層含有包含胺基甲酸酯系樹脂之黏合劑及抗靜電成分之態樣。如此,藉由採用包含胺基甲酸酯系樹脂之黏合劑作為面塗層之抗靜電成分之黏合劑,面塗層對以選自聚醯亞胺及聚醚醚酮之至少一種為材料之基材層之表面之塗佈形成性變得優異,可成為外觀良好者,並且可表現優異之抗靜電性。<A better aspect of top coat> As a preferred aspect of the top coat, when the material of the substrate layer is at least one selected from polyimide and polyether ether ketone, the top coat contains a urethane-based resin The state of the adhesive and antistatic ingredients. Thus, by using an adhesive containing a urethane-based resin as an antistatic component of the top coat, the top coat pair is made of at least one selected from polyimide and polyether ether ketone The coating formability of the surface of the substrate layer becomes excellent, it can be a good appearance, and can exhibit excellent antistatic properties.
作為面塗層之抗靜電成分之黏合劑,包含聚酯樹脂之黏合劑較佳之情形較多,但對於基材層之材料為選自聚醯亞胺及聚醚醚酮之至少一種之特定基材層,包含聚酯樹脂之黏合劑存在親和性較低之情形,存在面塗層之塗佈形成後之外觀變差或無法表現優異之抗靜電性之虞。如上所述,於基材層之材料為選自聚醯亞胺及聚醚醚酮之至少一種之情形時,若為該面塗層含有包含胺基甲酸酯系樹脂之黏合劑及抗靜電成分之態樣,則面塗層對基材層之表面之塗佈形成性變得優異,可成為外觀良好者,並且可表現優異之抗靜電性。As the adhesive of the antistatic component of the top coat, the adhesive containing polyester resin is preferred in many cases, but the material of the substrate layer is a specific base of at least one selected from polyimide and polyether ether ketone For the material layer, the adhesives containing polyester resins have low affinity, and there is a possibility that the appearance of the top coat after coating and formation may deteriorate or the excellent antistatic properties may not be exhibited. As described above, when the material of the substrate layer is at least one selected from polyimide and polyether ether ketone, if the top coat contains a urethane-based resin-containing adhesive and antistatic In the aspect of the ingredients, the coating formability of the top coat to the surface of the substrate layer becomes excellent, it can be a good appearance, and can exhibit excellent antistatic properties.
<面塗層之形成> 面塗層可藉由包含將使上述樹脂成分及視需要使用之添加劑分散或溶解於適當之溶劑中所得之液狀組合物(面塗層形成用塗佈材)賦予基材之方法而較佳地形成。例如,可較佳採用將上述塗佈材塗附於基材之第一面並使之乾燥,視需要進行硬化處理(熱處理、紫外線處理等)之方法。上述塗佈材之NV(不揮發分)較佳為5重量%以下,更佳為0.05重量%~5重量%,進而較佳為0.05重量%~1重量%,尤佳為0.10重量%~1重量%。於形成厚度較小之面塗層之情形時,上述塗佈材之NV較佳為0.05重量%~0.50重量%,更佳為0.10重量%~0.30重量%。藉由如此使用低NV之塗佈材,可形成更均勻之面塗層。<Formation of top coat> The top coat layer may preferably comprise a method of imparting to the substrate a liquid composition (coating material for forming a top coat layer) obtained by dispersing or dissolving the above-mentioned resin components and optional additives in a suitable solvent地 formed. For example, a method of applying the above-mentioned coating material to the first surface of the base material and drying it, and performing hardening treatment (heat treatment, ultraviolet treatment, etc.) if necessary, can be preferably used. The NV (non-volatile content) of the coating material is preferably 5 wt% or less, more preferably 0.05 wt% to 5 wt%, still more preferably 0.05 wt% to 1 wt%, and particularly preferably 0.10 wt% to 1 weight%. In the case of forming a top coat with a small thickness, the NV of the coating material is preferably 0.05% by weight to 0.50% by weight, more preferably 0.10% by weight to 0.30% by weight. By using a coating material with low NV in this way, a more uniform top coat can be formed.
作為構成面塗層形成用塗佈材之溶劑,較佳為可穩定地溶解或分散面塗層形成成分者。此種溶劑可為有機溶劑、水或該等之混合溶劑。作為有機溶劑,例如可列舉選自乙酸乙酯等酯類;甲基乙基酮、丙酮、環己酮等酮類;四氫呋喃(THF)、二㗁烷等環狀醚類;正己烷、環己烷等脂肪族或脂環族烴類;甲苯、二甲苯等芳香族烴類;甲醇、乙醇、正丙醇、異丙醇、環己醇等脂肪族或脂環族醇類;伸烷基二醇單烷基醚(例如乙二醇單甲醚、乙二醇單乙醚)、二伸烷基二醇單烷基醚等二醇醚類等之至少一種。較佳為構成面塗層形成用塗佈材之溶劑為水或以水為主成分之混合溶劑(例如水與乙醇之混合溶劑)。The solvent constituting the coating material for forming the top coat layer is preferably one that can stably dissolve or disperse the top coat layer forming component. The solvent may be an organic solvent, water or a mixed solvent of these. Examples of organic solvents include esters selected from ethyl acetate; ketones such as methyl ethyl ketone, acetone, and cyclohexanone; cyclic ethers such as tetrahydrofuran (THF) and dioxane; n-hexane and cyclohexane. Aliphatic or alicyclic hydrocarbons such as alkanes; aromatic hydrocarbons such as toluene and xylene; aliphatic or alicyclic alcohols such as methanol, ethanol, n-propanol, isopropanol, and cyclohexanol; At least one of alcohol monoalkyl ether (for example, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether), glycol ethers such as dialkylene glycol monoalkyl ether, and the like. Preferably, the solvent constituting the coating material for forming the top coat layer is water or a mixed solvent mainly composed of water (for example, a mixed solvent of water and ethanol).
<面塗層之性狀> 面塗層之厚度較佳為3 nm~500 nm,更佳為3 nm~100 nm,進而較佳為3 nm~60 nm。若面塗層之厚度過大,則存在黏著膜之透明性(透光性)易於下降之虞。若面塗層之厚度過小,則存在難以均勻地形成面塗層之虞,例如存在於面塗層之厚度中,不同部位之厚度之差異變大之虞,故而,存在黏著膜之外觀易於產生不均之虞。<Properties of top coat> The thickness of the top coating is preferably 3 nm to 500 nm, more preferably 3 nm to 100 nm, and still more preferably 3 nm to 60 nm. If the thickness of the top coat is too large, the transparency (transparency) of the adhesive film may easily decrease. If the thickness of the top coat is too small, it may be difficult to form the top coat uniformly. For example, in the thickness of the top coat, the difference in the thickness of different parts may become larger. Therefore, the appearance of the adhesive film is likely to occur The fear of unevenness.
面塗層之厚度可藉由以穿透式電子顯微鏡(TEM)觀察面塗層之剖面而掌握。例如,對於目標試樣(形成有面塗層之基材或具備基材之黏著膜等),以使面塗層變得清晰為目的進行重金屬染色處理後,進行樹脂包埋,藉由超薄切片法進行試樣剖面之TEM觀察,可較佳採用所得結果作為面塗層之厚度。作為TEM,例如可使用日立公司製造之TEM(型號「H-7650」)等。於下述實施例中,對於加速電壓:100 kV、倍率:60,000倍之條件下所得之剖視圖像進行二值化處理後,將面塗層之剖面積除以視野內之樣品長度,藉此實測面塗層之厚度(視野內之平均厚度)。再者,於即使不進行重金屬染色亦可充分清晰地觀察面塗層之情形時,可省略重金屬染色處理。或者,可藉由針對利用TEM而掌握之厚度與藉由各種厚度檢測裝置(例如表面粗糙度計、干涉厚度計、紅外分光測定機、各種X射線繞射裝置等)得出之檢測結果之關聯製作校準曲線並進行計算,而求出面塗層之厚度。The thickness of the top coating can be grasped by observing the cross section of the top coating with a transmission electron microscope (TEM). For example, for a target sample (a substrate with a top coating or an adhesive film with a substrate, etc.), heavy metal dyeing is performed for the purpose of making the top coating clear, followed by resin embedding. The TEM observation of the section of the sample by the sectioning method can preferably use the result obtained as the thickness of the top coating. As the TEM, for example, TEM (model "H-7650") manufactured by Hitachi, etc. can be used. In the following examples, the cross-sectional image obtained under the conditions of accelerating voltage: 100 kV and magnification: 60,000 times is binarized, and the cross-sectional area of the top coat is divided by the length of the sample in the field of view. The thickness of the top coat (average thickness in the field of view). Furthermore, when the top coat can be observed clearly even without heavy metal dyeing, the heavy metal dyeing treatment can be omitted. Or, it can be based on the correlation between the thickness grasped by TEM and the detection results obtained by various thickness detection devices (such as surface roughness meters, interferometers, infrared spectrometers, various X-ray diffraction devices, etc.) Make a calibration curve and calculate it to find the thickness of the top coat.
於面塗層之表面測定之表面電阻率較佳為1012 Ω以下,更佳為104 Ω~1012 Ω,進而較佳為104 Ω~1011 Ω,尤佳為5×104 Ω~1010 Ω,最佳為104 Ω~109 Ω。顯示此種表面電阻率之黏著膜例如可較佳用作如液晶單元或半導體裝置等之需避免靜電之物品之加工或搬送過程等中使用之黏著膜。表面電阻率之值可自使用市售之絕緣電阻測定裝置,於23℃、50%RH之環境下測定之表面電阻之值而算出。The surface resistivity measured on the surface of the top coat is preferably 10 12 Ω or less, more preferably 10 4 Ω~10 12 Ω, still more preferably 10 4 Ω~10 11 Ω, especially preferably 5×10 4 Ω ~10 10 Ω, the best is 10 4 Ω~10 9 Ω. The adhesive film exhibiting such a surface resistivity can be preferably used as an adhesive film used in the processing or transportation of articles that need to avoid static electricity such as liquid crystal cells or semiconductor devices, for example. The value of surface resistivity can be calculated from the value of surface resistance measured under an environment of 23°C and 50%RH using a commercially available insulation resistance measuring device.
面塗層之摩擦係數較佳為0.4以下。若如此製為摩擦係數較低之面塗層,則於對面塗層施加負荷(會產生刮痕傷之負荷)之情形時,可沿面塗層之表面避開該負荷,減少因負荷產生之摩擦力。藉此,難以產生面塗層之凝集破壞(面塗層於其內部破壞之損傷態樣)或界面破壞(面塗層自基材背面剝離之損傷態樣)。因此,可進一步防止於黏著膜中產生刮痕傷之現象。作為摩擦係數之下限,考慮與其他特性(例如外觀品質或印字性等)之平衡,較佳為0.1以上,更佳為0.15以上。作為摩擦係數,例如可採用於23℃、50%RH之測定環境下,以垂直負荷40 mN摩擦面塗層之表面而求得之值。滑劑之使用量可以實現較佳之摩擦係數之方式設定。於藉由例如交聯劑之添加或成膜條件之調整而提高面塗層之交聯密度之情形時,對摩擦係數之調整亦有效。The friction coefficient of the top coat is preferably 0.4 or less. If a top coat with a low friction coefficient is made in this way, when a load is applied to the top coat (a load that will cause scratches), the load can be avoided along the surface of the top coat to reduce the friction caused by the load force. As a result, it is difficult to produce cohesive failure of the top coating (a damaged state where the top coating is damaged inside) or interface failure (a damaged state where the top coating is peeled off the back of the substrate). Therefore, the phenomenon of scratches in the adhesive film can be further prevented. As the lower limit of the friction coefficient, considering the balance with other characteristics (for example, appearance quality, printability, etc.), it is preferably 0.1 or more, and more preferably 0.15 or more. As the coefficient of friction, for example, a value obtained by rubbing the surface of the coating with a vertical load of 40 mN under a measurement environment of 23°C and 50%RH can be used. The amount of slip agent used can be set in a way to achieve a better friction coefficient. When the crosslinking density of the top coat is increased by, for example, the addition of a crosslinking agent or the adjustment of film forming conditions, the adjustment of the friction coefficient is also effective.
黏著膜較佳為具有其背面(面塗層之表面)可藉由油性油墨(例如使用油性馬克筆)而容易地印字之性質。此種黏著膜適合於下述情形:於貼附有該黏著膜之狀態下進行之被黏著體(例如光學零件)之加工或搬送等之過程中,將成為保護對象之被黏著體之識別編號等記載並顯示於上述黏著膜。因此,較佳為除外觀品質外,印字性亦優異之表面保護膜。例如,較佳為對溶劑為醇系且含有顏料之類型之油性油墨具有較高之印字性。又,較佳為被印上之油墨難以藉由擦拭或轉移而脫落(即,印字密接性優異)。黏著膜較佳為具有即使於修正或消除印字時以醇(例如乙醇)擦拭該印字,亦不會於外觀上產生明顯變化之程度之耐溶劑性。The adhesive film preferably has the property that its back (surface of the top coat) can be easily printed with oil-based ink (for example, using an oil-based marker). This kind of adhesive film is suitable for the following situations: in the process of processing or transporting the adherend (such as optical parts) with the adhesive film attached, the identification number of the adherend that will become the object of protection Recorded and displayed on the above-mentioned adhesive film. Therefore, it is preferable to use a surface protective film that has excellent printability in addition to appearance quality. For example, it is preferable to have higher printability for oil-based inks in which the solvent is alcohol and contains pigments. In addition, it is preferable that the printed ink is difficult to peel off by wiping or transfer (that is, it has excellent printing adhesion). The adhesive film preferably has solvent resistance to such a degree that even if the printing is wiped with alcohol (for example, ethanol) when the printing is corrected or eliminated, the appearance will not change significantly.
面塗層較佳為含有作為滑劑之蠟酯,故而即使於未對面塗層之表面實施進一步之剝離處理(例如塗附聚矽氧系剝離劑或長鏈烷基系剝離劑等任意適合之剝離處理劑並使之乾燥之處理)之態樣下,亦可實現充分之潤滑性(例如上述較佳摩擦係數)。如此未對面塗層之表面實施進一步之剝離處理之態樣於可超前防止因剝離處理劑而引起之白化(例如因保存於加熱加濕條件下而引起之白化)等方面而言較佳。又,於耐溶劑性之方面而言亦有利。The top coat preferably contains wax ester as a slip agent, so even if the surface of the top coat is not subjected to further peeling treatment (such as coating with a silicone release agent or a long-chain alkyl release agent, any suitable It can also achieve sufficient lubricity (for example, the above-mentioned preferable coefficient of friction) under the state of peeling off the treatment agent and drying it. Such a state in which no further peeling treatment is performed on the surface of the top coat is preferable in terms of preventing whitening caused by the peeling treatment agent (for example, whitening caused by storage under heating and humidifying conditions). It is also advantageous in terms of solvent resistance.
黏著膜亦可以除基材、黏著劑層及面塗層外,亦進而包含其他層之態樣實施。作為該「其他層」之配置,可例示:基材之第一面(背面)與面塗層之間、基材之第二面(正面)與黏著劑層之間等。配置於基材背面與面塗層之間之層例如可為含有抗靜電成分之層(抗靜電層)。配置於基材正面與黏著劑層之間之層例如可為提高黏著劑層對上述第二面之抓固性之下塗層(固定層)、抗靜電層等。可為於基材正面配置抗靜電層,於該抗靜電層上配置固定層,於其上配置黏著劑層之構成之黏著膜。In addition to the substrate, the adhesive layer and the top coat, the adhesive film can also be implemented in the form of further including other layers. Examples of the arrangement of the "other layer" include: between the first surface (back) of the substrate and the top coat, between the second surface (front) of the substrate and the adhesive layer, and the like. The layer arranged between the back surface of the substrate and the top coating layer may be, for example, a layer containing an antistatic component (antistatic layer). The layer disposed between the front surface of the substrate and the adhesive layer may be, for example, an undercoat (fixed layer), an antistatic layer, etc., which improves the grip of the adhesive layer on the second surface. An antistatic layer can be arranged on the front surface of the substrate, a fixing layer is arranged on the antistatic layer, and an adhesive film composed of an adhesive layer is arranged on the antistatic layer.
≪≪可摺疊式裝置及可卷式裝置≫≫ 本發明之黏著膜之彎曲性及透明性優異,故而例如可較佳地於具有可動彎曲部之可彎曲式裝置(可彎曲之裝置)或可摺疊式裝置(可摺疊之裝置)或可卷式裝置(可卷之裝置)中具備。本發明之黏著膜尤其彎曲性及透明性優異,故而可較佳地於至今更難應用之可摺疊式裝置(可摺疊之裝置)或可卷式裝置(可卷之裝置)中具備。≪≪Foldable device and rollable device≫≫ The adhesive film of the present invention is excellent in flexibility and transparency, so for example, it can be preferably used in a bendable device (a bendable device) or a foldable device (a foldable device) or a rollable device having a movable bending part. It is included in the device (rollable device). The adhesive film of the present invention is particularly excellent in flexibility and transparency, so it can be preferably provided in a foldable device (foldable device) or a rollable device (rollable device) that has been harder to apply so far.
本發明之可摺疊式裝置具備本發明之黏著膜。本發明之可摺疊式裝置只要具備本發明之黏著膜,則可含有任意適合之其他構件。The foldable device of the present invention includes the adhesive film of the present invention. The foldable device of the present invention may contain any suitable other members as long as it includes the adhesive film of the present invention.
本發明之可卷式裝置具備本發明之黏著膜。本發明之可卷式裝置只要具備本發明之黏著膜,則可含有任意適合之其他構件。The rollable device of the present invention includes the adhesive film of the present invention. The rollable device of the present invention may contain any suitable other members as long as it includes the adhesive film of the present invention.
圖1係表示本發明之可摺疊式裝置之一個實施形態作為本發明之黏著膜之一個使用形態之代表例的概略剖視圖。於圖1中,本發明之可摺疊式裝置1000具備覆蓋膜10、黏著劑層20、偏光板30、黏著劑層40、觸控感測器50、黏著劑層60、OLED 70、本發明之黏著膜100。本發明之黏著膜100於圖1中包含黏著劑層80與基材層90。黏著劑層20、黏著劑層40、黏著劑層60可為含有與構成本發明之黏著膜100之黏著劑層80相同組成之黏著劑之黏著劑層,亦可為含有不同組成之黏著劑之黏著劑層。Fig. 1 is a schematic cross-sectional view showing an embodiment of the foldable device of the present invention as a representative example of a use form of the adhesive film of the present invention. In FIG. 1, the
本發明之黏著膜之彎曲性及透明性優異,故而例如可較佳地於具有可動彎曲部之可彎曲式裝置(可彎曲之裝置)或可摺疊式裝置(可摺疊之裝置)或可卷式裝置(可卷之裝置)之背面(顯示器面之相反面)具備。圖1係於可摺疊式裝置(可摺疊之裝置)之背面(顯示器面之相反面)具備之圖。 實施例The adhesive film of the present invention is excellent in flexibility and transparency, so for example, it can be preferably used in a bendable device (a bendable device) or a foldable device (a foldable device) or a rollable device having a movable bending part. Equipped on the back of the device (rollable device) (opposite to the display surface). Fig. 1 is a diagram provided on the back of a foldable device (a foldable device) (opposite to the display surface). Example
以下,列舉實施例及比較例,更具體地說明本發明。但本發明不受該等之任何限制。再者,以下說明中,「份」及「%」若無特別明確記載,則為重量基準。Hereinafter, examples and comparative examples are given to explain the present invention more specifically. However, the present invention is not limited by these. In addition, in the following description, "parts" and "%" are based on weight unless otherwise specified.
<tanδ> 藉由黏彈性測定裝置「RSA-G2」(TA Instruments Japan股份有限公司製造),於拉伸模式下,以樣品尺寸寬5 mm×距離15 mm,軸向力(Axial force)100 g進行測定。於應變掃描(振幅,Oscilation amplitude)模式下,頻率為1 Hz,測定溫度為90℃,浸漬時間60秒,將應變之測定區域設定為自0.01%至1.0%,進行其間之應變下之測定。將各應變下之tanδ之值圖表化,自圖表求出0.1%之應變與0.7%之應變之tanδ。關於厚度,對於黏著膜之儲存模數、損失彈性模數而言,基材之剛性較大,黏著劑之影響可忽視,僅輸入去除黏著劑厚度之基材厚度進行測定。 tanδ係藉由下述式而求得。 tanδ=損失彈性模數/儲存模數<tanδ> A viscoelasticity measuring device "RSA-G2" (manufactured by TA Instruments Japan Co., Ltd.) was used to measure the sample size with a width of 5 mm × a distance of 15 mm and an axial force of 100 g in the tensile mode. In the strain sweep (amplitude, Oscilation amplitude) mode, the frequency is 1 Hz, the measurement temperature is 90°C, and the immersion time is 60 seconds. The strain measurement area is set from 0.01% to 1.0%, and the strain measurement during the period is performed. Graph the value of tanδ under each strain, and calculate the tanδ of 0.1% strain and 0.7% strain from the graph. Regarding the thickness, for the storage modulus and loss elastic modulus of the adhesive film, the rigidity of the substrate is relatively large, and the influence of the adhesive can be ignored. Only the thickness of the substrate after the thickness of the adhesive is removed for measurement. tanδ is obtained by the following formula. tanδ=loss modulus of elasticity/storage modulus
<彎曲試驗> 將平坦狀態之黏著膜如圖2所示以黏著劑層面為外側使黏著膜以6彎曲,於該狀態下以聚矽氧處理隔離件之聚矽氧處理面夾持,於該態樣下固定,於90℃下保持48小時。其後,解除彎曲,於23℃、50%RH下放置24小時後,測定彎折之膜之角度。將完全恢復至原狀之情形設為180度,將以原樣維持最初固定時之彎折狀態之情形設為0度。<Bending test> The flat adhesive film is shown in Figure 2 with the adhesive layer as the outside, and the adhesive film is set to 6 Bend, clamp it with the silicone-treated surface of the silicone-treated spacer in this state, fix it in this state, and keep it at 90°C for 48 hours. After that, the bending was released, and after standing at 23°C and 50%RH for 24 hours, the angle of the bent film was measured. Set the fully restored state to 180 degrees, and set the state of maintaining the original bent state as it is to 0 degrees.
<剝離評價> 於厚度50 μm之PET膜(Toray製造,S10)貼合黏著膜,如圖3所示,以黏著膜成為內側之方式彎折,於90℃下保持48小時後,解除固定之狀態,以目視觀察黏著膜自該PET膜之剝離。評價係依據下述基準進行。 ○:未見自PET膜之剝離者。 ×:可見自PET膜之剝離者。<Peeling evaluation> Paste the adhesive film on a PET film (manufactured by Toray, S10) with a thickness of 50 μm. As shown in Figure 3, bend it so that the adhesive film becomes the inside. After keeping it at 90°C for 48 hours, release the fixed state and visually Observe the peeling of the adhesive film from the PET film. The evaluation is based on the following criteria. ○: No peeling from the PET film was seen. ×: Peeling from the PET film can be seen.
<霧度、全光線透過率之測定> 使用霧度計HM-150(村上色彩技術研究所(股)製造),依據JIS-K-7136,藉由霧度(%)=(Td/Tt)×100(Td:漫透射率,Tt:全光線透過率)而算出。再者,全光線透過率係依據JIS-K-7316而測定。<Measurement of haze and total light transmittance> Use haze meter HM-150 (manufactured by Murakami Color Technology Research Institute Co., Ltd.), based on JIS-K-7136, by haze (%) = (Td/Tt) × 100 (Td: diffuse transmittance, Tt: Total light transmittance). In addition, the total light transmittance is measured based on JIS-K-7316.
<楊氏模數> 將樣品片以短條狀切出寬10 mm,於25℃之溫度環境下藉由萬能拉伸壓縮試驗機(Tensilon),將上述短條狀之樣品片以夾頭間距離100 mm於長度方向拉伸而測定,所得S-S(Strain-Strength,應變-應力)曲線而求得楊氏模數。作為測定條件,拉伸速度為200 mm/min,夾頭間為50 mm。自S-S曲線求得楊氏模數之方法為:製作S-S曲線之圖表,於位移1 mm~2 mm之範圍內於圖表中畫出切線(一次式),自切線之傾斜求出。<Young’s Modulus> Cut the sample piece into a short strip with a width of 10 mm. Use a universal tensile and compression testing machine (Tensilon) at a temperature of 25°C to place the short strip sample in the length direction at a distance of 100 mm between the chucks. It is stretched and measured, and Young's modulus is obtained by the obtained SS (Strain-Strength) curve. As the measurement conditions, the stretching speed is 200 mm/min, and the chuck distance is 50 mm. The method to obtain Young's modulus from the S-S curve is: make a graph of the S-S curve, draw a tangent line (one-time formula) in the graph within the range of displacement of 1 mm to 2 mm, and obtain it from the slope of the tangent line.
<黏著力> 將黏著膜切割為寬25 mm、長150 mm,作為評價用樣品。於溫度23℃、濕度50%RH之環境下,藉由2.0 kg滾筒且1個往返將評價用樣品之黏著劑層表面貼附於玻璃板(Matsunami Glass Industry股份有限公司製造,商品名:Micro slide glass S)。於溫度23℃、濕度50%RH之環境下熟化30分鐘後,使用萬能拉伸試驗機(Minebea股份有限公司製造,製品名:TCM-1kNB),以剝離角度180度、拉伸速度300 mm/分鐘進行剝離,測定黏著力。<Adhesion> The adhesive film was cut into a width of 25 mm and a length of 150 mm and used as a sample for evaluation. In an environment with a temperature of 23°C and a humidity of 50%RH, the surface of the adhesive layer of the evaluation sample was attached to a glass plate (manufactured by Matsunami Glass Industry Co., Ltd., trade name: Micro slide with a 2.0 kg roller and 1 round trip glass S). After aging for 30 minutes in an environment with a temperature of 23℃ and a humidity of 50%RH, use a universal tensile testing machine (manufactured by Minebea Co., Ltd., product name: TCM-1kNB) at a peeling angle of 180 degrees and a tensile speed of 300 mm/ Peel off in minutes and measure the adhesion.
<塗佈性>
計數於塗佈之面塗層(含抗靜電層)以圓形狀產生不均之個數。以A4尺寸製作2張,算出平均個數。
2個以下判斷為良好,3個以上判斷為不良。圓形狀之不均部分係面塗層之厚度變薄,作為外表之外觀成為缺陷之部分,排斥抗靜電劑而完全無法塗佈者作為「排斥」。<Coatability>
Count the number of uneven round shapes in the coated top coating (including antistatic layer).
<表面電阻值(實施例8用)> 於實施例8中,對形成有抗靜電處理層之層,藉由體積電阻計Model 152-1 152P-2P探針(Trek Japan股份有限公司製造),以電壓10 V進行測定。<Surface resistance value (for Example 8)> In Example 8, the layer on which the antistatic treatment layer was formed was measured with a volume resistance meter Model 152-1 152P-2P probe (manufactured by Trek Japan Co., Ltd.) at a voltage of 10 V.
<表面電阻率(實施例9~17、比較例6~9用> 於實施例9~17、比較例6~9中,使用電阻率計(Mitsubishi Chemical Analytech製造,「Hiresta UP MCP-HT450型」),使黏著膜之黏著劑層非附設面與URS探針接觸,於施加電壓100 V、電壓施加時間10秒之條件下測定表面電阻率。<Surface resistivity (for Examples 9-17 and Comparative Examples 6-9> In Examples 9-17 and Comparative Examples 6-9, a resistivity meter (manufactured by Mitsubishi Chemical Analytech, "Hiresta UP MCP-HT450") was used to contact the non-attached surface of the adhesive layer of the adhesive film with the URS probe. The surface resistivity was measured under the conditions of an applied voltage of 100 V and a voltage application time of 10 seconds.
[製造例1]:黏著劑組合物A之製備 將作為單體成分之丙烯酸2-乙基己酯(2EHA):63重量份、N-乙烯基-2-吡咯啶酮(NVP):15重量份、甲基丙烯酸甲酯(MMA):9重量份、丙烯酸2-羥基乙酯(HEA):13重量份、作為聚合起始劑之2,2'-偶氮二異丁腈:0.2重量份、及作為聚合溶劑之乙酸乙酯:133重量份投入可分離式燒瓶,一面導入氮氣一面攪拌1小時。如此去除聚合系統內之氧後,升溫至65℃,使之反應10小時,其後,添加乙酸乙酯而獲得固形物成分濃度30重量%之丙烯酸系聚合物(a)之溶液。 其次,於丙烯酸系聚合物(a1)之溶液中,以相對於丙烯酸系聚合物(a)(固形物成分)100重量份以固形物成分換算計成為1重量份之方式添加異氰酸酯系交聯劑(商品名「Takenate D110N」,三井化學股份有限公司製造),製備黏著劑組合物A。[Manufacturing Example 1]: Preparation of adhesive composition A As monomer components, 2-ethylhexyl acrylate (2EHA): 63 parts by weight, N-vinyl-2-pyrrolidone (NVP): 15 parts by weight, and methyl methacrylate (MMA): 9 parts by weight Parts, 2-hydroxyethyl acrylate (HEA): 13 parts by weight, 2,2'-azobisisobutyronitrile as polymerization initiator: 0.2 parts by weight, and ethyl acetate as polymerization solvent: 133 parts by weight Put into the separable flask, and stir for 1 hour while introducing nitrogen. After removing oxygen in the polymerization system in this way, the temperature was raised to 65°C and reacted for 10 hours, and then ethyl acetate was added to obtain a solution of acrylic polymer (a) with a solid content of 30% by weight. Next, to the acrylic polymer (a1) solution, an isocyanate-based crosslinking agent is added so as to be 1 part by weight in terms of solid content relative to 100 parts by weight of the acrylic polymer (a) (solid content) (Trade name "Takenate D110N", manufactured by Mitsui Chemicals Co., Ltd.), an adhesive composition A was prepared.
[製造例2]:黏著劑組合物B之製備
於具備攪拌翼、溫度計、氮氣導入管、冷凝器之四口燒瓶中添加丙烯酸2-乙基己酯(2EHA)96.2重量份、丙烯酸羥基乙酯(HEA)3.8重量份、作為聚合起始劑之2,2'-偶氮二異丁腈0.2重量份、乙酸乙酯150重量份,一面緩慢攪拌一面導入氮氣,將燒瓶內之液溫保持於60℃附近,進行6小時聚合反應,製備丙烯酸系聚合物(b)之溶液(40重量%)。丙烯酸系聚合物(b)之重量平均分子量為54萬。
其次,將丙烯酸系聚合物(b)之溶液(40重量%)以乙酸乙酯稀釋為25重量%,於該溶液400重量份(固形物成分100重量份)中添加作為3官能異氰酸酯化合物之六亞甲基二異氰酸酯之異三聚氰酸體(Tosoh公司製造,Coronate HX)4重量份(固形物成分4重量份)作為交聯劑、二月桂酸二辛基錫(Tokyo Fine Chemical公司製造,EMBILIZER OL-1,1重量%乙酸乙酯溶液)2重量份(固形物成分0.02重量份)作為交聯觸媒、乙醯丙酮3重量份,進行混合攪拌,製備黏著劑組合物B。[Manufacturing Example 2]: Preparation of adhesive composition B
Add 96.2 parts by weight of 2-ethylhexyl acrylate (2EHA) and 3.8 parts by weight of hydroxyethyl acrylate (HEA) to a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen introduction tube, and a condenser, as a polymerization initiator. 0.2 parts by weight of 2,2'-azobisisobutyronitrile and 150 parts by weight of ethyl acetate. While slowly stirring, nitrogen was introduced, and the liquid temperature in the flask was kept at around 60°C. The polymerization reaction was carried out for 6 hours to prepare acrylic acid. Solution (40% by weight) of polymer (b). The weight average molecular weight of the acrylic polymer (b) is 540,000.
Next, the acrylic polymer (b) solution (40% by weight) was diluted with ethyl acetate to 25% by weight, and 400 parts by weight of the solution (100 parts by weight of solid content) was added as the sixth
[實施例1] 準備市售之剝離襯墊(「DIAFOIL MRF-38」,三菱樹脂股份有限公司製造)。於剝離襯墊之一面(剝離面)以乾燥後之厚度成為25 μm之方式塗佈黏著劑組合物A,於130℃下乾燥3分鐘。如此,於剝離襯墊之剝離面上形成包含對應黏著劑組合物A之丙烯酸系黏著劑A之厚度25 μm之黏著劑層。 準備厚度50 μm之聚醯亞胺系基材(商品名「Kapton」,TORAY -DUPONT股份有限公司製造)作為基材層。於該基材層之一面貼合形成於上述剝離襯墊上之黏著劑層。上述剝離襯墊以原樣殘留於黏著劑層上,用於該黏著劑層之表面(黏著劑層面)之保護。使所得結構體通過80℃之貼合機(0.3 MPa,速度0.5 m/分鐘)1次後,於50℃之烘箱中老化1天。如此,獲得黏著膜(1)。 結果示於表1。[Example 1] Prepare a commercially available release liner ("DIAFOIL MRF-38", manufactured by Mitsubishi Plastics Co., Ltd.). The adhesive composition A was applied to one surface of the release liner (release surface) so that the thickness after drying became 25 μm, and dried at 130°C for 3 minutes. In this way, an adhesive layer with a thickness of 25 μm containing the acrylic adhesive A corresponding to the adhesive composition A was formed on the release surface of the release liner. A polyimide-based substrate (trade name "Kapton", manufactured by TORAY-DUPONT Co., Ltd.) with a thickness of 50 μm was prepared as the substrate layer. The adhesive layer formed on the release liner is attached to one surface of the substrate layer. The release liner is left on the adhesive layer as it is, and is used to protect the surface (adhesive layer) of the adhesive layer. After passing the resulting structure through a laminating machine (0.3 MPa, speed 0.5 m/min) at 80°C once, it was aged in an oven at 50°C for 1 day. In this way, an adhesive film (1) is obtained. The results are shown in Table 1.
[實施例2] 除使用厚度50 μm之聚醯亞胺系基材(商品名「Upilex-50S」,宇部興產股份有限公司製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(2)。 結果示於表1。[Example 2] Except that a polyimide-based substrate (trade name "Upilex-50S", manufactured by Ube Industries Co., Ltd.) with a thickness of 50 μm was used as the substrate layer, the same procedure as in Example 1 was performed to obtain an adhesive film ( 2). The results are shown in Table 1.
[實施例3] 除使用厚度50 μm之聚醯亞胺系基材(商品名「Pixeo BP」,Kaneka股份有限公司製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(3)。 結果示於表1。[Example 3] Except that a polyimide-based substrate (trade name "Pixeo BP", manufactured by Kaneka Co., Ltd.) with a thickness of 50 μm was used as the substrate layer, the same procedure as in Example 1 was performed to obtain an adhesive film (3). The results are shown in Table 1.
[實施例4] 除使用厚度50 μm之聚醯亞胺系基材(商品名「Upilex-50RN」,宇部興產股份有限公司製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(4)。 結果示於表1。[Example 4] Except that a polyimide-based substrate (trade name "Upilex-50RN", manufactured by Ube Industries Co., Ltd.) with a thickness of 50 μm was used as the substrate layer, the same procedure as in Example 1 was performed to obtain an adhesive film ( 4). The results are shown in Table 1.
[實施例5] 除使用厚度50 μm之聚醚醚酮(PEEK)系基材(商品名「Shin-Etsu Sepla Film」,無延伸製膜高結晶,Shin-Etsu Polymer股份有限公司製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(5)。 結果示於表1。[Example 5] In addition to using a 50 μm thick polyether ether ketone (PEEK)-based substrate (trade name "Shin-Etsu Sepla Film", non-stretched film and high crystallinity, manufactured by Shin-Etsu Polymer Co., Ltd.) as the substrate layer, In the same manner as in Example 1, an adhesive film (5) was obtained. The results are shown in Table 1.
[實施例6] 除使用厚度50 μm之聚醯亞胺系基材(商品名「Neopulim S100」,三菱瓦斯化學股份有限公司製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(6)。 結果示於表1。[Example 6] Except that a polyimide-based substrate (trade name "Neopulim S100", manufactured by Mitsubishi Gas Chemical Co., Ltd.) with a thickness of 50 μm was used as the substrate layer, the same procedure as in Example 1 was carried out to obtain an adhesive film (6 ). The results are shown in Table 1.
[實施例7] 除使用厚度25 μm之聚醚醚酮(PEEK)系基材(商品名「EXPEEK」,Kurabo製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(7)。 結果示於表1。[Example 7] Except for using a 25 μm-thick polyether ether ketone (PEEK)-based substrate (trade name "EXPEEK", manufactured by Kurabo) as the substrate layer, the same procedure as in Example 1 was performed to obtain an adhesive film (7). The results are shown in Table 1.
[比較例1] 除使用厚度25 μm之聚酯系基材(商品名「Lumirror S10」,Toray製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(C1)。 結果示於表1。[Comparative Example 1] Except for using a 25 μm-thick polyester-based substrate (trade name "Lumirror S10", manufactured by Toray) as the substrate layer, the same procedure was performed as in Example 1, to obtain an adhesive film (C1). The results are shown in Table 1.
[比較例2] 除使用厚度50 μm之聚酯系基材(商品名「Lumirror S10」,Toray製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(C2)。 結果示於表1。[Comparative Example 2] Except for using a polyester-based substrate (trade name "Lumirror S10", manufactured by Toray) with a thickness of 50 μm as the substrate layer, the same procedure as in Example 1 was carried out to obtain an adhesive film (C2). The results are shown in Table 1.
[比較例3] 除使用黏著劑組合物B代替黏著劑組合物A,使用厚度50 μm之聚酯系基材(商品名「Lumirror S10」,Toray製造)作為基材層以外,以與實施例1相同之方式進行,獲得黏著膜(C3)。 結果示於表1。[Comparative Example 3] Except that the adhesive composition B was used instead of the adhesive composition A, and a polyester-based substrate (trade name "Lumirror S10", manufactured by Toray) with a thickness of 50 μm was used as the substrate layer, it was performed in the same manner as in Example 1. , Obtain an adhesive film (C3). The results are shown in Table 1.
[比較例4] 除使用黏著劑組合物B代替黏著劑組合物A以外,以與實施例6相同之方式進行,獲得黏著膜(C4)。 結果示於表1。[Comparative Example 4] Except for using the adhesive composition B instead of the adhesive composition A, the same procedure as in Example 6 was carried out to obtain an adhesive film (C4). The results are shown in Table 1.
[比較例5] 除使用黏著劑組合物B代替黏著劑組合物A以外,以與實施例7相同之方式進行,獲得黏著膜(C5)。 結果示於表1。[Comparative Example 5] Except for using the adhesive composition B instead of the adhesive composition A, the same procedure as in Example 7 was carried out to obtain an adhesive film (C5). The results are shown in Table 1.
[表1]
[製造例3]:抗靜電處理聚醯亞胺膜A之製作 將抗靜電劑(Solvex公司製造,Microsolver RMd-142,以氧化錫與聚酯樹脂為主成分)10重量份以包含水30重量份與甲醇70重量份之混合溶劑稀釋,藉此製備抗靜電劑溶液。使用邁耶(Meyer)棒將所得抗靜電劑溶液塗佈於作為基材之厚度50 μm之聚醯亞胺系基材(商品名「Kapton」,TORAY-DUPONT股份有限公司製造)上,於130℃下乾燥1分鐘,藉此去除溶劑,形成抗靜電層(厚度:0.2 μm),獲得抗靜電處理聚醯亞胺膜A。[Manufacturing Example 3]: Production of Antistatic Treatment Polyimide Film A Dilute 10 parts by weight of an antistatic agent (manufactured by Solvex, Microsolver RMd-142, with tin oxide and polyester resin as main components) with a mixed solvent containing 30 parts by weight of water and 70 parts by weight of methanol to prepare an antistatic agent Solution. Using a Meyer rod, the obtained antistatic agent solution was coated on a polyimide-based substrate (trade name "Kapton", manufactured by TORAY-DUPONT Co., Ltd.) with a thickness of 50 μm as a substrate, at 130 After drying for 1 minute at °C, the solvent was removed to form an antistatic layer (thickness: 0.2 μm), and an antistatic treated polyimide film A was obtained.
[實施例8] 除使用抗靜電處理聚醯亞胺膜A作為基材以外,以與實施例1相同之方式進行,獲得黏著膜(8)。表面電阻值為5×106 Ω。[Example 8] Except for using the antistatic treatment polyimide film A as the substrate, the same procedure as in Example 1 was carried out to obtain an adhesive film (8). The surface resistance value is 5×10 6 Ω.
[製造例4]:形成面塗層之聚醯亞胺膜B之製作 <塗佈材B之製備> 準備含有作為黏合劑之聚酯樹脂(黏合劑)25重量%之分散液(東洋紡股份有限公司製品,商品名「VYLONAL MD-1480」(飽和共聚聚酯樹脂之水分散液);以下亦稱為「黏合劑分散液」)。 又,準備作為滑劑之巴西棕櫚蠟(Nippon wax公司製造,商品名「精製巴西棕櫚蠟2號粉末」)之水分散液(以下亦稱為「滑劑分散液」)。 進而,準備含有作為導電性聚合物之聚(3,4-二氧基噻吩)(PEDOT)0.5重量%及聚苯乙烯磺酸鹽(數量平均分子量15萬)(PSS)0.8重量%之水溶液(H. C. Stark公司製品,商品名「Baytron P」;以下亦稱為「導電性聚合物水溶液」)。 於水與乙醇之混合溶劑(重量比為50:50)中添加以固形物成分量計為100重量份之上述黏合劑分散液、以固形物成分量計為30重量份之上述滑劑分散液、以固形物成分量計為50重量份之上述導電性聚合物水溶液、三聚氰胺系交聯劑7重量份,攪拌約20分鐘,充分混合。如此,製備NV為約0.15重量%之塗佈材B。 <形成面塗層之聚醯亞胺膜B之製作> 以棒式塗佈機將上述塗佈材B塗附於作為基材之厚度50 μm之聚醯亞胺系基材(商品名「Kapton」,TORAY-DUPONT股份有限公司製造)上,於130℃下加熱2分鐘使之乾燥。如此,製作於聚醯亞胺系基材之單面具有厚度10 nm之透明之面塗層之基材(形成面塗層之聚醯亞胺膜B)。[Manufacturing Example 4]: Production of polyimide film B with top coating <Preparation of coating material B> Prepare a dispersion containing 25% by weight of polyester resin (binder) as a binder (product of Toyobo Co., Ltd., trade name "VYLONAL MD-1480" (water dispersion of saturated copolyester resin); also referred to as "Binder Dispersion"). In addition, an aqueous dispersion of carnauba wax (manufactured by Nippon Wax, trade name "refined carnauba wax No. 2 powder") as a slip agent (hereinafter also referred to as "slip agent dispersion") was prepared. Furthermore, an aqueous solution containing 0.5% by weight of poly(3,4-dioxythiophene) (PEDOT) as a conductive polymer and 0.8% by weight of polystyrene sulfonate (number average molecular weight 150,000) (PSS) was prepared ( Product of HC Stark, trade name "Baytron P"; hereinafter also referred to as "conductive polymer aqueous solution"). To a mixed solvent of water and ethanol (50:50 by weight), add 100 parts by weight of the above-mentioned binder dispersion based on the solid content and 30 parts by weight of the above-mentioned slip agent dispersion based on the solid content , 50 parts by weight of the above-mentioned conductive polymer aqueous solution and 7 parts by weight of the melamine-based crosslinking agent based on the solid content, stir for about 20 minutes, and mix well. In this way, coating material B with an NV of about 0.15% by weight was prepared. <Production of polyimide film B to form top coating> The above coating material B was applied to a 50 μm thick polyimide-based substrate (trade name "Kapton", manufactured by TORAY-DUPONT Co., Ltd.) as a base material with a bar coater at 130°C Heat for 2 minutes to dry. In this way, a substrate (polyimide film B for forming a top coating layer) with a transparent top coating layer having a thickness of 10 nm on one side of the polyimide-based substrate was fabricated.
[製造例5]:形成面塗層之聚醯亞胺膜C之製作 <塗佈材C之製備> 準備含有作為黏合劑之包含乙二醇25 mol%與新戊二醇25 mol%與對苯二甲酸30 mol%與己二酸10 mol%與甲苯二異氰酸酯10 mol%之聚酯胺基甲酸酯樹脂25重量%之水溶液(以下亦稱為「黏合劑分散液」)。 又,準備作為滑劑之巴西棕櫚蠟(Nippon wax公司製造,商品名「精製巴西棕櫚蠟2號粉末」)之水分散液(以下亦稱為「滑劑分散液」)。 進而,準備含有作為導電性聚合物之聚(3,4-二氧基噻吩)(PEDOT)0.5重量%及聚苯乙烯磺酸鹽(數量平均分子量15萬)(PSS)0.8重量%之水溶液(H. C. Stark公司製品,商品名「Baytron P」;以下亦稱為「導電性聚合物水溶液」)。 進而,準備含有聚乙二醇(PEG)烷基醚10重量%、聚乙烯醇10重量%之水溶液作為分散劑。 於水與乙醇之混合溶劑(重量比為50:50)中添加以固形物成分比計為40重量份之上述黏合劑分散液、以固形物成分量計為5重量份之上述滑劑分散液、以固形物成分量計為8重量份之上述導電性聚合物水溶液、上述分散劑40重量份、三聚氰胺系交聯劑7重量份,攪拌約20分鐘,充分混合。如此,製備NV為約0.30重量%之塗佈材C。 <形成面塗層之聚醯亞胺膜C之製作> 以棒式塗佈機將上述塗佈材C塗附於作為基材之厚度50 μm之聚醯亞胺系基材(商品名「Kapton」,TORAY-DUPONT股份有限公司製造)上,於130℃下加熱2分鐘使之乾燥。如此,製作於聚醯亞胺系基材之單面具有厚度10 nm之透明之面塗層之基材(形成面塗層之聚醯亞胺膜C)。[Manufacturing Example 5]: Production of polyimide film C with top coating <Preparation of coating material C> Prepare a polyester urethane containing 25 mol% ethylene glycol, 25 mol% neopentyl glycol, 30 mol% terephthalic acid, 10 mol% adipic acid and 10 mol% toluene diisocyanate as a binder 25% by weight aqueous solution of ester resin (hereinafter also referred to as "binder dispersion"). In addition, an aqueous dispersion of carnauba wax (manufactured by Nippon Wax, trade name "refined carnauba wax No. 2 powder") as a slip agent (hereinafter also referred to as "slip agent dispersion") was prepared. Furthermore, an aqueous solution containing 0.5% by weight of poly(3,4-dioxythiophene) (PEDOT) as a conductive polymer and 0.8% by weight of polystyrene sulfonate (number average molecular weight 150,000) (PSS) was prepared ( Product of HC Stark, trade name "Baytron P"; hereinafter also referred to as "conductive polymer aqueous solution"). Furthermore, an aqueous solution containing 10% by weight of polyethylene glycol (PEG) alkyl ether and 10% by weight of polyvinyl alcohol was prepared as a dispersant. To a mixed solvent of water and ethanol (50:50 by weight), add 40 parts by weight of the above-mentioned binder dispersion based on solid content and 5 parts by weight of the above-mentioned slip agent dispersion based on solid content. , 8 parts by weight of the above-mentioned conductive polymer aqueous solution, 40 parts by weight of the above-mentioned dispersant, and 7 parts by weight of the melamine-based crosslinking agent based on the solid content, stir for about 20 minutes, and mix well. In this way, the coating material C with an NV of about 0.30% by weight was prepared. <Production of polyimide film C forming the top coat> The above coating material C was applied to a 50 μm thick polyimide-based substrate (trade name "Kapton", manufactured by TORAY-DUPONT Co., Ltd.) as a base material with a bar coater at 130°C Heat for 2 minutes to dry. In this way, a base material (polyimide film C forming a top coat layer) having a transparent top coat with a thickness of 10 nm on one side of the polyimide base material was produced.
[實施例9] 除使用形成面塗層之聚醯亞胺膜B作為基材以外,以與實施例1相同之方式進行,獲得黏著膜(9)。 結果示於表2。[Example 9] Except for using the polyimide film B for forming the top coat as the substrate, the same procedure was performed as in Example 1 to obtain an adhesive film (9). The results are shown in Table 2.
[實施例10] 除使用形成面塗層之聚醯亞胺膜B作為基材以外,以與實施例2相同之方式進行,獲得黏著膜(10)。 結果示於表2。[Example 10] Except for using the polyimide film B for forming the top coat as the substrate, the same procedure was performed as in Example 2 to obtain an adhesive film (10). The results are shown in Table 2.
[實施例11] 除使用形成面塗層之聚醯亞胺膜B作為基材以外,以與實施例4相同之方式進行,獲得黏著膜(11)。 結果示於表2。[Example 11] Except for using the polyimide film B for forming the top coat as the substrate, the same procedure was performed as in Example 4 to obtain an adhesive film (11). The results are shown in Table 2.
[實施例12] 除使用形成面塗層之聚醯亞胺膜B作為基材以外,以與實施例7相同之方式進行,獲得黏著膜(12)。 結果示於表2。[Example 12] Except for using the polyimide film B for forming the top coat as the substrate, the same procedure was performed as in Example 7 to obtain an adhesive film (12). The results are shown in Table 2.
[實施例13] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與實施例1相同之方式進行,獲得黏著膜(13)。 結果示於表2。[Example 13] Except for using the polyimide film C forming the top coat layer as the substrate, the same procedure was performed as in Example 1 to obtain an adhesive film (13). The results are shown in Table 2.
[實施例14] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與實施例2相同之方式進行,獲得黏著膜(14)。 結果示於表2。[Example 14] Except for using the polyimide film C forming the top coat as the substrate, the same procedure was performed as in Example 2 to obtain an adhesive film (14). The results are shown in Table 2.
[實施例15] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與實施例3相同之方式進行,獲得黏著膜(15)。 結果示於表2。[Example 15] Except for using the polyimide film C forming the top coat as the substrate, the same procedure was performed as in Example 3 to obtain an adhesive film (15). The results are shown in Table 2.
[實施例16] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與實施例4相同之方式進行,獲得黏著膜(16)。 結果示於表2。[Example 16] Except for using the polyimide film C forming the top coat as the substrate, the same procedure was performed as in Example 4 to obtain an adhesive film (16). The results are shown in Table 2.
[實施例17] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與實施例7相同之方式進行,獲得黏著膜(17)。 結果示於表2。[Example 17] Except for using the polyimide film C forming the top coat as the substrate, the same procedure was performed as in Example 7 to obtain an adhesive film (17). The results are shown in Table 2.
[比較例6] 除使用形成面塗層之聚醯亞胺膜B作為基材以外,以與比較例1相同之方式進行,獲得黏著膜(C6)。 結果示於表2。[Comparative Example 6] Except for using the polyimide film B for forming the top coat as the base material, the same procedure was performed as in Comparative Example 1 to obtain an adhesive film (C6). The results are shown in Table 2.
[比較例7] 除使用形成面塗層之聚醯亞胺膜B作為基材以外,以與比較例2相同之方式進行,獲得黏著膜(C7)。 結果示於表2。[Comparative Example 7] Except for using the polyimide film B forming the top coat as the base material, the same procedure was performed as in Comparative Example 2 to obtain an adhesive film (C7). The results are shown in Table 2.
[比較例8] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與比較例1相同之方式進行,獲得黏著膜(C8)。 結果示於表2。[Comparative Example 8] Except for using the polyimide film C forming the top coat as the base material, the same procedure as in Comparative Example 1 was performed to obtain an adhesive film (C8). The results are shown in Table 2.
[比較例9] 除使用形成面塗層之聚醯亞胺膜C作為基材以外,以與比較例2相同之方式進行,獲得黏著膜(C9)。 結果示於表2。[Comparative Example 9] Except for using the polyimide film C forming the top coat layer as the substrate, the same procedure was performed as in Comparative Example 2 to obtain an adhesive film (C9). The results are shown in Table 2.
[表2]
本發明之黏著膜之彎曲性及透明性優異,故而例如可較佳地於具有可動彎曲部之可彎曲式裝置(可彎曲之裝置)或可摺疊式裝置(可摺疊之裝置)或可卷式裝置(可卷之裝置)中具備。The adhesive film of the present invention is excellent in flexibility and transparency, so for example, it can be preferably used in a bendable device (a bendable device) or a foldable device (a foldable device) or a rollable device having a movable bending part. It is included in the device (rollable device).
1:6玻璃棒 2:聚矽氧處理隔離件 3:接著劑層 4:固定玻璃 5:PET膜 10:覆蓋膜 20:黏著劑層 30:偏光板 40:黏著劑層 50:觸控感測器 60:黏著劑層 70:OLED 80:黏著劑層 90:基材層 100:黏著膜 1000:可摺疊式裝置1:6 Glass rod 2: Silicone treated spacer 3: Adhesive layer 4: Fixed glass 5: PET film 10: Cover film 20: Adhesive layer 30: Polarizing plate 40: Adhesive layer 50: Touch sensor 60: Adhesive layer 70: OLED 80: Adhesive layer 90: Substrate layer 100: Adhesive film 1000: Foldable device
圖1係表示本發明之可摺疊式裝置之一實施形態之概略剖視圖,表示本發明之黏著膜之一使用形態。 圖2係說明彎曲回覆性之評價方法之概略剖視圖。 圖3係說明剝離評價之評價方法之概略剖視圖。Fig. 1 is a schematic cross-sectional view showing an embodiment of the foldable device of the present invention, and showing a use form of the adhesive film of the present invention. Fig. 2 is a schematic cross-sectional view illustrating the evaluation method of the bending reversibility. Fig. 3 is a schematic cross-sectional view illustrating the evaluation method of peeling evaluation.
10:覆蓋膜 10: Cover film
20:黏著劑層 20: Adhesive layer
30:偏光板 30: Polarizing plate
40:黏著劑層 40: Adhesive layer
50:觸控感測器 50: Touch sensor
60:黏著劑層 60: Adhesive layer
70:OLED 70: OLED
80:黏著劑層 80: Adhesive layer
90:基材層 90: substrate layer
100:黏著膜 100: Adhesive film
1000:可摺疊式裝置 1000: Foldable device
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