TW202006383A - Display panel and detection method for light-emitting device substrate - Google Patents
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H29/00—Integrated devices, or assemblies of multiple devices, comprising at least one light-emitting semiconductor element covered by group H10H20/00
- H10H29/10—Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00
- H10H29/14—Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 comprising multiple light-emitting semiconductor components
- H10H29/142—Two-dimensional arrangements, e.g. asymmetric LED layout
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09G—ARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
- G09G3/00—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
- G09G3/006—Electronic inspection or testing of displays and display drivers, e.g. of LED or LCD displays
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/857—Interconnections, e.g. lead-frames, bond wires or solder balls
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Abstract
Description
本發明是有關於一種顯示面板及發光元件基板的檢測方法,且特別是有關於一種具有測試接墊的顯示面板及發光元件基板的檢測方法。The invention relates to a detection method of a display panel and a light-emitting element substrate, and in particular to a detection method of a display panel and a light-emitting element substrate having test pads.
發光二極體(Light-Emitting Diode;LED)為一種自發光元件,其具低功耗、高亮度、高解析度及高色彩飽和度等特性,因而適用於構建發光二極體顯示面板之畫素結構。Light-Emitting Diode (LED) is a self-luminous element, which has the characteristics of low power consumption, high brightness, high resolution and high color saturation, so it is suitable for the construction of light-emitting diode display panel painting素结构。 Prime structure.
然而,隨著發光二極體的體積逐漸縮小,發光二極體顯示面板在製造的過程中浮現了新的問題。當一個畫素電路中包括多個藉由串聯或並聯方式連接的微型發光二極體時,即使測量出來的畫素可以正常顯示,但也不能確定該畫素中是否每個微型發光二極體皆正常運作。因此,目前亟需一種能解決上述問題的方案。However, as the volume of the light-emitting diode gradually shrinks, new problems have emerged during the manufacturing process of the light-emitting diode display panel. When a pixel circuit includes multiple miniature light-emitting diodes connected in series or parallel, even if the measured pixels can be displayed normally, it cannot be determined whether each miniature light-emitting diode in the pixel They are all functioning normally. Therefore, there is an urgent need for a solution that can solve the above problems.
本發明提供一種顯示面板,能解決檢測微型發光二極體是否故障的問題,以改善顯示面板的品質。The invention provides a display panel, which can solve the problem of detecting whether the miniature light emitting diode is malfunctioning, so as to improve the quality of the display panel.
本發明提供一種發光元件基板的檢測方法,能解決檢測微型發光二極體是否故障的問題,以改善顯示面板的品質。The invention provides a detection method of a light-emitting element substrate, which can solve the problem of detecting whether a miniature light-emitting diode is malfunctioning, so as to improve the quality of a display panel.
本發明的一種顯示面板,包括發光元件基板、對向基板、共通電極以及至少一導通結構。發光元件基板包括基板、第一接墊、至少兩個測試接墊以及至少兩個微型發光二極體。第一接墊位於基板上。至少兩個測試接墊位於基板上。至少兩個微型發光二極體的每一者包括第一半導體層、第一電極、第二半導體層以及第二電極。第一電極電性連接至第一接墊以及第一半導體層。第二半導體層重疊於第一半導體層。第二電極電性連接至第二半導體層以及至少兩個測試接墊中對應的一者。對向基板位於發光元件基板上,且與發光元件基板相隔一間距。共通電極位於對向基板上。至少一導通結構電性連接共通電極以及至少兩個測試接墊。A display panel of the present invention includes a light-emitting element substrate, a counter substrate, a common electrode, and at least one conductive structure. The light-emitting element substrate includes a substrate, a first pad, at least two test pads, and at least two miniature light-emitting diodes. The first pad is located on the substrate. At least two test pads are located on the substrate. Each of the at least two miniature light emitting diodes includes a first semiconductor layer, a first electrode, a second semiconductor layer, and a second electrode. The first electrode is electrically connected to the first pad and the first semiconductor layer. The second semiconductor layer overlaps the first semiconductor layer. The second electrode is electrically connected to the second semiconductor layer and a corresponding one of the at least two test pads. The opposite substrate is located on the light-emitting element substrate, and is spaced apart from the light-emitting element substrate. The common electrode is located on the opposite substrate. At least one conducting structure is electrically connected to the common electrode and at least two test pads.
本發明的一種發光元件基板的檢測方法,包括:提供一發光元件基板,發光元件基板包括基板、第一接墊、至少兩個測試接墊、以及至少兩個微型發光二極體;以至少兩探針分別接觸該至少兩個測試接墊;以及分別對該至少兩個微型發光二極體施加電壓,以檢測該至少兩個微型發光二極體。第一接墊位於基板上。至少兩個測試接墊位於基板上。至少兩個微型發光二極體中的每一者包括第一半導體層、第一電極、第二半導體層以及第二電極。第一電極電性連接至第一接墊以及第一半導體層。第二半導體層重疊於第一半導體層。第二電極電性連接至第二半導體層以及至少兩個測試接墊中對應的一者。A detection method of a light-emitting element substrate of the present invention includes: providing a light-emitting element substrate including a substrate, a first pad, at least two test pads, and at least two miniature light-emitting diodes; The probes respectively contact the at least two test pads; and apply voltage to the at least two miniature light emitting diodes respectively to detect the at least two miniature light emitting diodes. The first pad is located on the substrate. At least two test pads are located on the substrate. Each of the at least two miniature light emitting diodes includes a first semiconductor layer, a first electrode, a second semiconductor layer, and a second electrode. The first electrode is electrically connected to the first pad and the first semiconductor layer. The second semiconductor layer overlaps the first semiconductor layer. The second electrode is electrically connected to the second semiconductor layer and a corresponding one of the at least two test pads.
基於上述,本發明的顯示面板及發光元件基板的檢測方法,透過顯示面板包括發光元件基板、對向基板、共通電極以及至少一導通結構,其中發光元件基板包括基板、第一接墊、至少兩個測試接墊以及至少兩個微型發光二極體,能解決檢測微型發光二極體是否故障的問題,以改善顯示面板的品質。Based on the above, the detection method of the display panel and the light-emitting element substrate of the present invention includes a light-emitting element substrate, a counter substrate, a common electrode, and at least one conductive structure through the display panel. The light-emitting element substrate includes a substrate, a first pad, and at least two A test pad and at least two miniature light-emitting diodes can solve the problem of detecting whether the miniature light-emitting diodes are malfunctioning, so as to improve the quality of the display panel.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and understandable, the embodiments are specifically described below in conjunction with the accompanying drawings for detailed description as follows.
在下文中將參照附圖更全面地描述本發明,在附圖中示出了本發明的示例性實施例。如本領域技術人員將認識到的,可以以各種不同的方式修改所描述的實施例,而不脫離本發明的精神或範圍。Hereinafter, the present invention will be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the present invention are shown. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology and the present invention, and will not be interpreted as idealized or excessive Formal meaning unless explicitly defined as such in this article.
本文參考作為理想化實施例的示意圖的截面圖來描述示例性實施例。因此,可以預期到作為例如製造技術及/或(and/or)公差的結果的圖示的形狀變化。因此,本文所述的實施例不應被解釋為限於如本文所示的區域的特定形狀,而是包括例如由製造導致的形狀偏差。例如,示出或描述為平坦的區域通常可以具有粗糙及/或非線性特徵。此外,所示的銳角可以是圓的。因此,圖中所示的區域本質上是示意性的,並且它們的形狀不是旨在示出區域的精確形狀,並且不是旨在限制權利要求的範圍。Exemplary embodiments are described herein with reference to cross-sectional views that are schematic diagrams of idealized embodiments. Therefore, a change in the shape of the graph as a result of, for example, manufacturing techniques and/or tolerances can be expected. Therefore, the embodiments described herein should not be construed as being limited to the specific shapes of the regions as shown herein, but include deviations in shapes caused by manufacturing, for example. For example, an area shown or described as flat may generally have rough and/or non-linear characteristics. In addition, the acute angle shown may be round. Therefore, the regions shown in the drawings are schematic in nature, and their shapes are not intended to show the precise shapes of the regions, and are not intended to limit the scope of the claims.
圖1A是依照本發明一實施例的一種顯示面板的立體示意圖。圖1B是圖1A中剖面線A-A’的剖面示意圖。FIG. 1A is a schematic perspective view of a display panel according to an embodiment of the invention. Fig. 1B is a schematic sectional view taken along the line A-A' in Fig. 1A.
請參考圖1A及圖1B,顯示面板10包括發光元件基板100、對向基板300、共通電極COM以及導通結構200。在本實施例中,顯示面板10還包括彩色濾光元件CF,但本發明不以此為限。1A and 1B, the
在本實施例中,圖1A是以發光元件基板100包括基板SB、三個第一接墊110、三個測試接墊140a、三個測試接墊140b、三個微型發光二極體LED1以及三個微型發光二極體LED2為例,但本發明不以此為限。在一些實施例中,發光元件基板100包括基板SB、第一接墊110、測試接墊140a、測試接墊140b、微型發光二極體LED1以及微型發光二極體LED2。在本實施例中,發光元件基板100還包括主動元件T及擋牆結構120。基板SB之材質可為玻璃、石英、有機聚合物、金屬、或是其它可適用的材料。In this embodiment, FIG. 1A is a light-
主動元件T位於基板SB上。主動元件T包括閘極G、源極S、汲極D以及半導體圖案層SM。閘極G位於基板SB上。閘極G電性連接至掃描線(未繪示)其中之一者。閘極G的材質可為單層或多層堆疊之導電材料。閘絕緣層GI覆蓋基板SB以及閘極G。閘極G位於基板SB與閘絕緣層GI之間。閘絕緣層GI可為單層結構或多層堆疊的複合結構。The active element T is located on the substrate SB. The active device T includes a gate G, a source S, a drain D, and a semiconductor pattern layer SM. The gate G is located on the substrate SB. The gate G is electrically connected to one of the scan lines (not shown). The material of the gate electrode G may be a single layer or a multilayer stacked conductive material. The gate insulating layer GI covers the substrate SB and the gate electrode G. The gate G is located between the substrate SB and the gate insulating layer GI. The gate insulating layer GI may be a single-layer structure or a multi-layer stacked composite structure.
半導體圖案層SM與閘極G重疊且藉由閘絕緣層GI彼此分隔而不接觸。半導體圖案層SM可為單層或多層結構,其包含非晶矽、多晶矽、微晶矽、單晶矽、有機半導體材料、氧化物半導體材料(例如:銦鋅氧化物、銦鎵鋅氧化物、其它合適的材料或上述之組合)、其它合適的材料、含有摻雜物(dopant)於上述材料中或上述材料之組合。The semiconductor pattern layer SM overlaps with the gate electrode G and is separated from each other without contact by the gate insulating layer GI. The semiconductor pattern layer SM may be a single-layer or multi-layer structure, which includes amorphous silicon, polycrystalline silicon, microcrystalline silicon, single crystal silicon, organic semiconductor materials, oxide semiconductor materials (for example: indium zinc oxide, indium gallium zinc oxide, Other suitable materials or combinations thereof), other suitable materials, containing dopants in the above materials or a combination of the above materials.
在本實施例中,半導體圖案層SM表面具有歐姆接觸層OC,但本發明不以此為限。歐姆接觸層OC的材料例如是N型摻雜半導體或P型摻雜半導體。In this embodiment, the surface of the semiconductor pattern layer SM has an ohmic contact layer OC, but the invention is not limited thereto. The material of the ohmic contact layer OC is, for example, an N-type doped semiconductor or a P-type doped semiconductor.
源極S及汲極D位於半導體圖案層SM上,且與半導體圖案層SM電性連接。源極S及汲極D與半導體圖案層SM之間夾有歐姆接觸層OC。源極S與資料線(未繪示)其中之一電性連接。汲極D電性連接至微型發光二極體LED1、LED2之一端,汲極D例如電性連接至微型發光二極體LED1、LED2之陰極或陽極。在本實施例中,源極S以及汲極D可以為單層結構或多層堆疊的複合結構。源極S以及汲極D之材料可與閘極G之材料相同或不同。在本實施例中,主動元件T例如是底部閘極型薄膜電晶體,但本發明不以此為限。在其他實施例中,主動元件T也可以是頂部閘極型薄膜電晶體,或其他適合之薄膜電晶體。The source electrode S and the drain electrode D are located on the semiconductor pattern layer SM and are electrically connected to the semiconductor pattern layer SM. An ohmic contact layer OC is sandwiched between the source electrode S and the drain electrode D and the semiconductor pattern layer SM. The source S is electrically connected to one of the data lines (not shown). The drain electrode D is electrically connected to one end of the miniature light emitting diodes LED1 and LED2. The drain electrode D is electrically connected to the cathode or anode of the miniature light emitting diodes LED1 and LED2, for example. In this embodiment, the source electrode S and the drain electrode D may be a single-layer structure or a multi-layer stacked composite structure. The materials of the source electrode S and the drain electrode D may be the same as or different from the material of the gate electrode G. In this embodiment, the active device T is, for example, a bottom gate type thin film transistor, but the invention is not limited thereto. In other embodiments, the active element T may also be a top gate thin film transistor, or other suitable thin film transistors.
平坦層FL位於主動元件T上。平坦層FL具有通孔V1。在本實施例中,平坦層FL之材質可包括有機材料、無機材料或上述之組合,其中有機材料例如包括聚酯類(PET)、聚烯類、聚丙醯類、聚碳酸酯類、聚環氧烷類、聚苯烯類、聚醚類、聚酮類、聚醇類、聚醛類、其它合適的材料或上述之組合,無機材料例如包括氧化矽、氮化矽、氮氧化矽、其它合適的材料或上述至少二種材料的堆疊層。The flat layer FL is located on the active element T. The flat layer FL has a via V1. In this embodiment, the material of the flat layer FL may include an organic material, an inorganic material, or a combination thereof, where the organic material includes, for example, polyester (PET), polyolefin, polypropylene, polycarbonate, polycyclic Oxyalkyls, polystyrenes, polyethers, polyketones, polyalcohols, polyaldehydes, other suitable materials or combinations thereof, inorganic materials include, for example, silicon oxide, silicon nitride, silicon oxynitride, other A suitable material or a stack of at least two of the above materials.
第一接墊110位於基板SB上。在本實施例中,第一接墊110位於平坦層FL上。第一接墊110藉由通孔V1電性連接至主動元件T的汲極D。在本實施例中,第一接墊110之材質是導電材料,包括金屬材料、金屬氧化物或其他合適的材料或上述材料之堆疊,其中金屬材料例如包括銅、鋼、銅鎢合金、銅銀合金、鈦鋁合金或其它合適的金屬,金屬氧化物例如包括銦錫氧化物、銦鋅氧化物、鋁錫氧化物、鋁鋅氧化物、銦鍺鋅氧化物、其它合適的氧化物或者是上述至少二者之堆疊。The
微型發光二極體LED1、LED2位於基板SB上。在本實施例中,微型發光二極體LED1、LED2位於平坦層FL上。微型發光二極體LED1、LED2例如是先形成於生長基板上,接著再利用巨量轉移技術轉置於基板SB上。微型發光二極體LED1、LED2例如透過黏合層(未繪出)固定於發光元件基板100上或透過銲料(未繪出)而固定於發光元件基板100上。The miniature light emitting diodes LED1 and LED2 are located on the substrate SB. In this embodiment, the miniature light emitting diodes LED1, LED2 are located on the flat layer FL. The micro light-emitting diodes LED1 and LED2 are formed on the growth substrate, for example, and then transferred onto the substrate SB using a mass transfer technique. The miniature light-emitting diodes LED1 and LED2 are fixed to the light-emitting
擋牆結構120位於基板SB上。在本實施例中,擋牆結構120位於平坦層FL上。擋牆結構120位於微型發光二極體LED1、LED2周圍。在本實施例中,擋牆結構120環繞微型發光二極體LED1、LED2,但本發明不以此為限。在一些實施例中,擋牆結構120並未完全環繞微型發光二極體LED1、LED2。擋牆結構120之材料可以是高分子材料(例如環氧樹脂或其他合適的材料)。The retaining
在本實施例中,檔牆結構120定義出多個畫素區PX,每個畫素區PX中分別具有兩個微型發光二極體LED1、LED2。畫素區PX垂直投影於板SB上的形狀例如是三邊形、四邊形、五邊形、六邊形、七邊形、八邊形、圓形、橢圓形或其他幾何形狀。本實施例以畫素區PX垂直投影於板SB上的形狀是四邊形為例。In this embodiment, the
測試接墊140a、140b位於基板SB上。測試接墊140a、140b位於擋牆結構120上。在本實施例中,測試接墊140a相對於微型發光二極體LED1之位置與測試接墊140b相對於微型發光二極體LED2之位置相同,但本發明不限於此。在其他實施例中,測試接墊140a相對於微型發光二極體LED1之位置與測試接墊140b相對於微型發光二極體LED2之位置不同。在本實施例中,測試接墊140a藉由導線W1電性連接至微型發光二極體LED1,測試接墊140b藉由導線W2電性連接至微型發光二極體LED2。擋牆結構120與基板SB之間具有夾角α,夾角α例如為10度~90度,因此導線W1與導線W2可以較輕易的爬上擋牆結構120。The
測試接墊140a、140b的尺寸分別為10微米至50微米。在本實施例中,測試接墊140a、140b之材質是導電材料,包括金屬材料、金屬氧化物或其他合適的材料,其中金屬材料例如包括銅、鋼、銅鎢合金、銅銀合金或其它合適的金屬,金屬氧化物例如包括銦錫氧化物、銦鋅氧化物、鋁錫氧化物、鋁鋅氧化物、銦鍺鋅氧化物、其它合適的氧化物或者是上述至少二者之堆疊層。在本實施例中,測試接墊140a與測試接墊140b之材質相同,但本發明不限於此。在其他實施例中,測試接墊140a與測試接墊140b之材質也可以不相同。在一些實施例中,測試接墊140a與導線W1一體成形,且測試接墊140b與導線W2一體成形,但本發明不以此為限。The dimensions of the
在本實施例中,測試接墊140a電性連接於微型發光二極體LED1之一端以及系統低電壓OVSS1(繪示於圖4A),且測試接墊140b電性連接於微型發光二極體LED2之一端以及系統低電壓OVSS2(繪示於圖4A)。由於測試接墊140a與測試接墊140b彼此分離,可以各別檢測微型發光二極體LED1與微型發光二極體LED2是否故障。In this embodiment, the
請繼續參考圖1A及圖1B,待完成微型發光二極體的檢測後,將對向基板300與基板SB對組。對向基板300位於發光元件基板100上,且與發光元件基板100相隔一間距。對向基板300之材料可與基板SB之材料相同或不同。Please continue to refer to FIG. 1A and FIG. 1B. After the detection of the miniature light emitting diode is completed, the
在本實施例中,彩色濾光元件CF位於對向基板300上。彩色濾光元件CF包括紅、綠、藍色濾光圖案,在一些實施例中,彩色濾光元件CF還包括其他顏色的濾光圖案。另外,對向基板300上更可包括設置遮光圖案層(未繪示),其又可稱為黑矩陣(black matrix)。遮光圖案層例如設置於彩色濾光元件CF的圖案之間。In this embodiment, the color filter element CF is located on the
共通電極COM位於對向基板300上。共通電極COM覆蓋彩色濾光元件CF。共通電極COM是電性連接至共用電壓(common voltage)。在本實施例中,共通電極COM之材質包括金屬材料、金屬氧化物或其他合適的材料,其中金屬材料例如包括銅、鋼、銅鎢合金、銅銀合金或其它合適的金屬,金屬氧化物例如包括銦錫氧化物、銦鋅氧化物、鋁錫氧化物、鋁鋅氧化物、銦鍺鋅氧化物、其它合適的氧化物或者是上述至少二者之堆疊層。The common electrode COM is located on the
在本實施例中,導通結構200位於對向基板300與基板SB之間。舉例來說,導通結構200位於對向基板300上的共通電極COM與基板SB之間。在本實施例中,導通結構200包括高分子柱210以及導電層220。在本實施例中,高分子柱210是先形成於對向基板300上,接著再形成導電層220於高分子柱210上,但本發明不以此為限。導通結構200電性連接共通電極COM以及測試接墊140a、140b。在本實施例中,每個導通結構200對應於一個測試接墊140a或一個測試接墊140b設置,但本發明不以此為限。在其他實施例中,一個在本實施例中,一個導通結構200同時對應於測試接墊140a、140b設置。導電層220之材料可與共通電極COM之材料相同或不相同,在一些實施例中,導電層220與共通電極COM是於同一道製程中形成,且導電層220與共通電極COM是形成於高分子柱210之後。然而,本發明不以此為限。在其他實施例中,導通結構200包括導電膠,例如銀膠或其它合適的材料。In this embodiment, the conducting
圖2A是依照本發明一實施例的微型發光二極體的剖面示意圖。圖2A所繪示之微型發光二極體LED例如為圖1A與圖1B之微型發光二極體LED1、LED2。2A is a schematic cross-sectional view of a miniature light emitting diode according to an embodiment of the invention. The miniature light emitting diode LED shown in FIG. 2A is, for example, the miniature light emitting diodes LED1 and LED2 of FIGS. 1A and 1B.
微型發光二極體LED包括依序堆疊的第一電極E1、第一半導體層132、發光層134、第二半導體層136以及第二電極E2。在本實施例中,微型發光二極體LED還包括絕緣層138。換句話說,圖1A與圖1B之微型發光二極體LED1、LED2各自包括依序堆疊的第一電極E1、第一半導體層132、發光層134、第二半導體層136以及第二電極E2,且在一些實施例中,微型發光二極體LED1、LED2還各自包括絕緣層138。The miniature light emitting diode LED includes a first electrode E1, a
第一電極E1與第二電極E2中的一者為微型發光二極體LED的陰極,且另一者為微型發光二極體LED的陽極。第一電極E1電性連接至第一接墊110以及第一半導體層132。在本實施例中,微型發光二極體LED的第一電極E1與第一接墊110電性連接,並進一步地電性連接至主動元件T的汲極D。舉例來說,於第一接墊110上形成銲料,接著再藉由銲料將微型發光二極體LED的第一電極E1固定於第一接墊110上,使微型發光二極體LED的第一電極E1與第一接墊110電性連接。One of the first electrode E1 and the second electrode E2 is the cathode of the miniature light emitting diode LED, and the other is the anode of the miniature light emitting diode LED. The first electrode E1 is electrically connected to the
第二半導體層136重疊於第一半導體層132。第一半導體層132與第二半導體層136中的一者為N型摻雜半導體,且另一者為P型摻雜半導體。第一半導體層132與第二半導體層136的材料例如包括氮化鎵(GaN)、氮化銦鎵(InGaN)、砷化鎵(GaAs)、其他IIIA族和VA族元素組成的材料或其他合適的材料,但本發明不以此為限。The
發光層134位於第一半導體層132以及第二半導體層136之間。發光層134例如具有量子井(Quantum Well;QW),發光層134例如為單量子井(SQW)、多量子井(MQW)或其它合適的材料,P型摻雜的半導體層提供的電洞與N型摻雜的半導體層提供的電子可以在發光層134結合,並以光的模式釋放出能量。The
在本實施例中,微型發光二極體LED的絕緣層138具有至少一個開口O以暴露出第二半導體層136的部分頂面。第二電極E2設置於絕緣層138在第二半導體層136暴露出的開口O中,且第二電極E2電性連接第二半導體層136。第二電極E2電性連接至測試接墊140a、140b中對應的一者。在本實施例中,微型發光二極體LED1的第二電極E2藉由導線W1電性連接至測試接墊140a,微型發光二極體LED2的第二電極E2藉由導線W2電性連接至測試接墊140b。在本實施例中,第一電極E1以及第二電極E2之材質可包括:金屬材料、金屬氧化物或其他合適的材料,其中金屬材料例如包括銅、鋼、銅鎢合金、銅銀合金或其它合適的金屬,金屬氧化物例如包括銦錫氧化物、銦鋅氧化物、鋁錫氧化物、鋁鋅氧化物、銦鍺鋅氧化物、其它合適的氧化物或者是上述至少二者之堆疊層。第一電極E1之材料可與第二電極E2之材料相同或不同。In this embodiment, the insulating
雖然在本實施例中,微型發光二極體LED是以垂直式微型發光二極體為例,但本發明不以此為限。在其他實施例中,微型發光二極體LED也可以是水平式微型發光二極體或其他型式的微型發光二極體。Although in this embodiment, the miniature light emitting diode LED is an example of a vertical miniature light emitting diode, the present invention is not limited thereto. In other embodiments, the miniature light emitting diode LED may also be a horizontal miniature light emitting diode or other types of miniature light emitting diodes.
圖2B是依照本發明另一實施例的微型發光二極體的剖面示意圖。圖2B所繪示之微型發光二極體LED例如為圖1A與圖1B之微型發光二極體LED1、LED2。2B is a schematic cross-sectional view of a miniature light emitting diode according to another embodiment of the invention. The miniature light emitting diode LED shown in FIG. 2B is, for example, the miniature light emitting diodes LED1 and LED2 of FIGS. 1A and 1B.
圖2B之實施例與圖2A之實施例的不同之處在於:圖2B之微型發光二極體LED是以水平式微型發光二極體為例。The difference between the embodiment of FIG. 2B and the embodiment of FIG. 2A is that the miniature light emitting diode LED of FIG. 2B is an example of a horizontal miniature light emitting diode.
請參考圖2B,微型發光二極體LED的絕緣層138具有至少兩個開口O1、O2,開口O1、O2分別暴露出第一半導體層132的部分頂面與第二半導體層136的部分頂面,且第一電極E1與第二電極E2分別設置於絕緣層138暴露出第一半導體層132與第二半導體層136的開口O1、O2中。在本實施例中,第二半導體層136與部分第一半導體層132重疊。Referring to FIG. 2B, the insulating
在本實施例中,例如需要形成額外的導線以電性連接第一電極E1至第一接墊110。舉例來說,於發光元件基板100上形成黏著層,藉由黏著層將微型發光二極體LED固定於發光元件基板100上,接著再形成導線以電性連接第一電極E1至第一接墊110。In this embodiment, for example, additional wires need to be formed to electrically connect the first electrode E1 to the
圖3是依照本發明另一實施例的一種顯示面板的立體示意圖。在此必須說明的是,圖3的實施例沿用圖1A的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。以下,將就圖3的顯示面板20與圖1A的顯示面板10間的差異處做說明。3 is a schematic perspective view of a display panel according to another embodiment of the invention. It must be noted here that the embodiment of FIG. 3 uses the element numbers and partial contents of the embodiment of FIG. 1A, wherein the same or similar reference numerals are used to indicate the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiments, and the following embodiments will not be repeated. Hereinafter, the differences between the
請參考圖3,在顯示面板20中,測試接墊140a相對於微型發光二極體LED1之位置不同於測試接墊140b相對於LED2之位置。在相鄰的兩發光元件基板100中,與測試接墊140a電性連接的多個導通結構200可以彼此相連而形成類似條狀的結構,與測試接墊140b電性連接的多個導通結構200可以彼此相連而形成另一類似條狀的結構。在本實施例中,每個導通結構200連接至多個測試接墊140a、140b,導通結構200對準測試接墊140a及測試接墊140b的誤差容忍度較大。Referring to FIG. 3, in the
在本實施例中,導通結構200是以導電膠為例,但本發明不以此為限。在其他實施例中,導通結構200也可以是由條狀的高分子牆及位於其表面之導電層所構成。In this embodiment, the
基於上述,本發明的顯示面板20透過包括發光元件基板100、對向基板300、共通電極COM以及導通結構200,其中發光元件基板100包括基板SB、第一接墊110、擋牆結構120、兩個測試接墊140a、140b以及兩個微型發光二極體LED1、LED2,藉此能檢測各別微型發光二極體是否故障,以改善顯示面板的品質。此外,藉由使每個導通結構200連接至多個測試接墊140a、140b,導通結構200對準測試接墊140a及測試接墊140b連接時的誤差容忍度可以較大。Based on the above, the
圖4A至圖4C是依照本發明一實施例的一種發光元件基板的檢測流程的電路示意圖。在此必須說明的是,圖4A至圖4C的實施例沿用圖1A至圖2A的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。4A to 4C are schematic circuit diagrams of a detection process of a light-emitting element substrate according to an embodiment of the invention. It must be noted here that the embodiments of FIGS. 4A to 4C continue to use the element numbers and partial contents of the embodiments of FIGS. 1A to 2A, wherein the same or similar reference numerals are used to indicate the same or similar elements, and the same is omitted. Description of technical content. For the description of the omitted parts, reference may be made to the foregoing embodiments, and the following embodiments will not be repeated.
請參考圖4A,發光元件基板100的檢測方法包括提供發光元件基板100。發光元件基板100包括測試接墊140a、140b以及微型發光二極體LED1、LED2。在本實施例中,畫素電路PE電性連接於訊號線SL1、SL2、SL3、系統高電壓OVDD以及微型發光二極體LED1、LED2。訊號線SL1例如是資料線,訊號線SL2例如是掃描線,且訊號線SL3例如是控制訊號線。Please refer to FIG. 4A, the detection method of the light emitting
在本實施例中,微型發光二極體LED1之一端(例如是第一電極E1)與微型發光二極體LED2之一端(例如是第一電極E1)藉由第一接墊110而電性連接於畫素電路PE。In this embodiment, one end of the miniature light emitting diode LED1 (such as the first electrode E1) and one end of the miniature light emitting diode LED2 (such as the first electrode E1) are electrically connected through the
請參考圖4B,以兩探針400a、400b分別接觸兩個測試接墊140a、140b。雖然本實施例是以兩探針分別接觸兩個測試接墊,但本發明不以此為限。在其他實施例中,探針的數量可以隨著測試接墊的數量而改變。舉例來說,可以藉由多個探針而同時偵側多個測試接墊140a及多個測試接墊140b。Referring to FIG. 4B, two
接著,藉由探針400a、400b分別對微型發光二極體LED1、LED2施加電壓,以檢測微型發光二極體LED1、LED2是否故障。Next, the
請參考圖4C,在本實施例中,微型發光二極體LED2被檢測到故障。雖然本實施例是檢測到一個故障的微型發光二極體,但本發明不以此為限。在其他實施例中,隨著發光元件基板中的微型發光二極體的數量增加,檢測到的故障的微型發光二極體的數量也可能增加。Please refer to FIG. 4C. In this embodiment, the miniature light emitting diode LED2 is detected as malfunctioning. Although this embodiment is a miniature light emitting diode that detects a failure, the present invention is not limited to this. In other embodiments, as the number of miniature light-emitting diodes in the light-emitting element substrate increases, the number of detected malfunctioning miniature light-emitting diodes may also increase.
接著,將故障的微型發光二極體LED2與對應的測試接墊140b或第一接墊110開路,使故障的微型發光二極體LED2與其他未故障的微型發光二極體電性分離,同時也可以藉由開路以避免故障之微型發光二極體與正常運作之微型發光二極體發生短路導致所有微型發光二極體都不發光。在本實施例中,開路的方法包括利用雷射光L對導線或其他導電結構進行雷射切割,但本發明不以此為限。在其他實施例中,也可以將故障之微型發光二極體替換掉。Next, open the faulty micro light emitting diode LED2 and the
在本實施例中,微型發光二極體LED1的一端(例如是第二電極E2)以及微型發光二極體LED2的一端(例如是第二電極E2)分別電性連接於測試接墊140a、140b,因此探針400a、400b可以分別對微型發光二極體LED1以及微型發光二極體LED2施加電壓,因此可以準確地檢測到是哪一個微型發光二極體故障,進而可以使故障的微型發光二極體與其他未故障的微型發光二極體電性分離或者將故障的微型發光二極體替換掉,以改善顯示面板的品質。在本實施例中,測試接墊140a、140b的尺寸較導線W1、W2的寬度大,藉此探針400a、400b較容易接觸到測試接墊140a、140b。In this embodiment, one end of the miniature light emitting diode LED1 (for example, the second electrode E2) and one end of the miniature light emitting diode LED2 (for example, the second electrode E2) are electrically connected to the
基於上述,本發明的發光元件基板的檢測方法透過發光元件基板100包括兩個測試接墊140a、140b以及兩個微型發光二極體LED1、LED2,利用兩探針400a、400b分別接觸兩個測試接墊140a、140b以各別檢測微型發光二極體LED1、LED2是否故障,進而可以換掉故障的微型發光二極體並改善顯示面板的品質。Based on the above, the detection method of the light emitting element substrate of the present invention includes two
綜上所述,本發明的顯示面板及發光元件基板的檢測方法,藉由發光元件基板包括基板、第一接墊、至少兩個測試接墊以及至少兩個微型發光二極體,能解決檢測微型發光二極體是否故障的問題,以改善顯示面板的品質。In summary, the detection method of the display panel and the light emitting element substrate of the present invention can solve the detection by the light emitting element substrate including the substrate, the first pad, at least two test pads, and at least two miniature light emitting diodes The problem of whether the miniature light-emitting diode is malfunctioning is to improve the quality of the display panel.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above with examples, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be subject to the scope defined in the appended patent application.
10、20、30‧‧‧顯示面板100‧‧‧發光元件基板110‧‧‧第一接墊120‧‧‧擋牆結構132‧‧‧第一半導體層134‧‧‧發光層136‧‧‧第二半導體層138‧‧‧絕緣層140a、140b‧‧‧測試接墊200‧‧‧導通結構210‧‧‧高分子柱220‧‧‧導電層300‧‧‧對向基板400a、400b‧‧‧探針A-A’‧‧‧剖面線CF‧‧‧彩色濾光元件COM‧‧‧共通電極D‧‧‧汲極E1‧‧‧第一電極E2‧‧‧第二電極FL‧‧‧平坦層G‧‧‧閘極GI‧‧‧閘絕緣層L‧‧‧雷射光LED、LED1、LED2‧‧‧微型發光二極體O、O1、O2‧‧‧開口OC‧‧‧歐姆接觸層OVDD‧‧‧系統高電壓OVSS1、OVSS2‧‧‧系統低電壓PE‧‧‧畫素電路PX‧‧‧畫素區S‧‧‧源極SB‧‧‧基板SL1、SL2、SL3‧‧‧訊號線SM‧‧‧半導體圖案層T‧‧‧主動元件V1‧‧‧通孔W1、W2‧‧‧導線α‧‧‧夾角10, 20, 30‧‧‧ Display panel 100‧‧‧ Light emitting element substrate 110‧‧‧ First pad 120‧‧‧ Retaining wall structure 132‧‧‧ First semiconductor layer 134‧‧‧Light emitting layer 136‧‧‧ Second semiconductor layer 138‧‧‧Insulating layer 140a, 140b‧‧‧Test pad 200‧‧‧Conducting structure 210‧‧‧ Polymer pillar 220‧‧‧Conducting layer 300‧‧‧Counter substrate 400a, 400b‧‧ ‧Probe A-A'‧‧‧cross-section CF‧‧‧color filter element COM‧‧‧common electrode D‧‧‧ drain electrode E1‧‧‧first electrode E2‧‧‧second electrode FL‧‧‧ Flat layer G‧‧‧Gate GI‧‧‧Gate insulating layer L‧‧‧Laser LED, LED1, LED2‧‧‧Miniature light emitting diode O, O1, O2‧‧‧ Open OC‧‧‧ Ohm contact layer OVDD‧‧‧System high voltage OVSS1, OVSS2‧‧‧System low voltage PE‧‧‧Pixel circuit PX‧‧‧Pixel area S‧‧‧Source SB‧‧‧Substrate SL1, SL2, SL3‧‧‧Signal Line SM‧‧‧Semiconductor pattern layer T‧‧‧Active element V1‧‧‧Through hole W1, W2‧‧‧ Lead α‧‧‧ included angle
圖1A是依照本發明一實施例的一種顯示面板的立體示意圖。 圖1B是圖1A中剖面線A-A’的剖面示意圖。 圖2A是依照本發明一實施例的微型發光二極體的剖面示意圖。 圖2B是依照本發明另一實施例的微型發光二極體的剖面示意圖。 圖3是依照本發明另一實施例的一種顯示面板的立體示意圖。 圖4A至圖4C是依照本發明一實施例的一種發光元件基板的檢測流程的電路示意圖。FIG. 1A is a schematic perspective view of a display panel according to an embodiment of the invention. Fig. 1B is a schematic sectional view taken along the line A-A' in Fig. 1A. 2A is a schematic cross-sectional view of a miniature light emitting diode according to an embodiment of the invention. 2B is a schematic cross-sectional view of a miniature light emitting diode according to another embodiment of the invention. 3 is a schematic perspective view of a display panel according to another embodiment of the invention. 4A to 4C are schematic circuit diagrams of a detection process of a light-emitting element substrate according to an embodiment of the invention.
10‧‧‧顯示面板 10‧‧‧Display panel
100‧‧‧發光元件基板 100‧‧‧Light-emitting element substrate
110‧‧‧第一接墊 110‧‧‧ First pad
120‧‧‧擋牆結構 120‧‧‧ Retaining wall structure
140a、140b‧‧‧測試接墊 140a, 140b ‧‧‧ test pad
200‧‧‧導通結構 200‧‧‧conducting structure
210‧‧‧高分子柱 210‧‧‧polymer column
220‧‧‧導電層 220‧‧‧conductive layer
300‧‧‧對向基板 300‧‧‧Substrate
A-A’‧‧‧剖面線 A-A’‧‧‧hatching
CF‧‧‧彩色濾光元件 CF‧‧‧Color filter element
COM‧‧‧共通電極 COM‧‧‧Common electrode
LED1、LED2‧‧‧微型發光二極體 LED1, LED2‧‧‧Miniature LED
PX‧‧‧畫素區 PX‧‧‧Pixel area
SB‧‧‧基板 SB‧‧‧Substrate
T‧‧‧主動元件 T‧‧‧Active components
W1、W2‧‧‧導線 W1, W2‧‧‧wire
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