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TW201938030A - Confectionary production system comprising parallel link mechanism - Google Patents

Confectionary production system comprising parallel link mechanism Download PDF

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Publication number
TW201938030A
TW201938030A TW108108025A TW108108025A TW201938030A TW 201938030 A TW201938030 A TW 201938030A TW 108108025 A TW108108025 A TW 108108025A TW 108108025 A TW108108025 A TW 108108025A TW 201938030 A TW201938030 A TW 201938030A
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TW
Taiwan
Prior art keywords
pastry
conveying
confectionery
parallel connection
connection mechanism
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TW108108025A
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Chinese (zh)
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TWI686138B (en
Inventor
川瀬輝雄
大館邦幸
新井克壽
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日商馬獅達克股份有限公司
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Publication of TW201938030A publication Critical patent/TW201938030A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • B65G47/20Arrangements or applications of hoppers or chutes the hoppers or chutes being movable
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/04Sugar-cookers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/20Apparatus for coating or filling sweetmeats or confectionery
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mechanical Engineering (AREA)
  • Confectionery (AREA)
  • Control Of Conveyors (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

Provided is a confectionery production system that comprises two frames and a confectionery production unit replacably installed on the frames so as to straddle a conveyance device, the confectionery production unit performing a prescribed closed loop operation. This confectionery production system comprising a parallel link mechanism has: two frames respectively provided to both sides of a conveyance device; and a confectionery production unit provided above the frames. At least one frame has: two servo motors; and a parallel link mechanism comprising a first link part which includes five arm parts connected in series between the two servo motors, and a second link part which includes two arm parts connected so as to form a substantially parallelogramic shape with a part of the first link part. The first and fifth arm parts respectively connected to the two servo motors extend in a direction separating from each other; and the second and fourth arm parts respectively connected to the first and fifth arm parts extend in a mutually approaching direction, and support the load of the confectionery production unit while horizontally holding the confectionery production unit above the third arm part.

Description

備有平行連結機構之糕點製造系統Pastry manufacturing system with parallel connection mechanism

本發明是有關備有平行連結機構之糕點製造系統,特別是有關備有平行連結機構之糕點製造系統,包含:2個架台和糕點製造單元(跨過搬送裝置,以可互換方式設置於架台上),且具備:平行連結機構,糕點製造單元可進行既定之閉迴路動作。The present invention relates to a confectionery manufacturing system provided with a parallel connection mechanism, and particularly relates to a confectionery manufacturing system provided with a parallel connection mechanism. The confectionery manufacturing system includes: ), And has: a parallel connection mechanism, the confectionery manufacturing unit can perform a predetermined closed loop operation.

在量產型之糕點製造線上,一面用帶式輸送機等搬送裝置搬送糕點原料,一面用組裝於搬送裝置上之各種糕點製造裝置進行加工,製作完成糕點。
即使是量產型,亦是以省空間且高效率可量產之設備為前提條件,但除此之外,現在,商品的銷售期限變短,所生產之商品亦要求多樣化。大多數之生產線幾十年來都量產同一商品,大多數之量產線無法隨時事先考慮商品切換或重新排線。並且,人力不足和便利商店要求以24小時為時間單位供應不同商品等,切換所花時間及勞動力的減少亦成為糕點製造者之重要課題。又,在食品製造線上,無論想以哪種規模生產,安全衛生對策是絕對條件,即使可大量製造、省空間,可隨意操作,亦必須考慮安全衛生。
In the mass production type pastry manufacturing line, the pastry raw materials are conveyed by a conveying device such as a belt conveyor, and various pastry manufacturing devices assembled on the conveying device are processed to complete the pastry.
Even if it is a mass production type, it is based on the premise that space-saving and efficient mass-produced equipment is required. However, in addition to this, the sales period of goods has become shorter, and the products produced also require diversification. Most production lines have been mass-producing the same product for decades, and most production lines cannot consider product switching or re-routing at any time in advance. In addition, inadequate manpower and convenience stores require different goods to be supplied in units of 24 hours, and the reduction of time and labor for switching has also become an important issue for confectionery manufacturers. In addition, no matter what scale you want to produce on the food manufacturing line, safety and health countermeasures are an absolute condition. Even if you can manufacture in large quantities, save space, and operate at will, you must also consider safety and hygiene.

幸好,即使製造商品需求提高,想擴大量產規模亦如前述,目前,商品周期較短且有人力不足問題,又,不瞭解需求將持續到何時。又,製造後,為了以較短時間供應商品,無法因改造而長期間停止生產線,結果,為了想在有限時間及空間效率,提高生產能力,取消兼用要素,不得不對該特定商品使用特定之專用線,想要符合所有條件重新安排線並非容易。Fortunately, even if the demand for manufactured goods increases, we want to expand the scale of mass production as described above. At present, the commodity cycle is short and there is a problem of insufficient manpower, and we do not know when the demand will continue. In addition, after manufacturing, in order to supply goods in a short time, it is impossible to stop the production line for a long time due to the transformation. As a result, in order to improve the production capacity in a limited time and space efficiency, and to eliminate the elements of dual use, it is necessary to use a specific dedicated product for this specific product. It is not easy to rearrange the lines to meet all the conditions.

然而,在糕點製造裝置中,有必要裝置,像充填機(將奶油充填在糕點上)那樣,在糕點上部停留一定時間進行充填。
一般,充填機是在稱為供料斗(hopper)之容器內保持充填用原料,對在充填機下方搬送之糕點充填定量之充填用原料,但此時,如果充填用原料之黏性較高時,在充填原料階段,必須要有將糕點與充填機分離,用以切斷充填用原料等多餘原料的動作。
However, in the confectionery manufacturing apparatus, it is necessary to install a device, such as a filling machine (filling cream on the confectionery), to remain in the upper portion of the confectionery for a certain period of time for filling.
Generally, a filling machine keeps filling materials in a container called a hopper, and fills a certain amount of filling materials for the cakes conveyed under the filling machine. However, at this time, if the viscosity of the filling materials is high, In the stage of filling raw materials, there must be an action of separating pastry from the filling machine to cut off excess raw materials such as filling materials.

上述情形,如考慮生產效率,本來最佳是一面使充填機與搬送速度同步動作一面進行充填動作,但從裝置製作規模和成本觀點來看,大多是進行間歇性搬送,亦即在充填產品原料期間,暫時停止搬送,充填完成後,再使下一排糕點搬送到充填機下方。
此時,每加工一排糕點就使充填機之充填部上下動作,將有重量之充填機事先固定,必須對應帶式輸送機之上下動作等,但如果採用這種間歇性搬送,則進行加工之每一排糕點,在進行停止動作之部分使得糕點製造產能(生產能力)下降。
In the above case, if production efficiency is taken into consideration, it is originally best to perform the filling operation while synchronizing the filling machine with the conveying speed. However, from the perspective of the scale and cost of the device production, most of them are performed intermittently, that is, filling the product raw materials. During this period, the transportation is temporarily stopped, and after the filling is completed, the next row of cakes is transferred to the bottom of the filling machine.
At this time, the filling section of the filling machine is moved up and down for each row of pastry processed, and the filling machine with weight must be fixed in advance, which must correspond to the up and down movement of the belt conveyor. However, if this intermittent conveyance is used, processing is performed. For each row of cakes, the portion of the cake making operation is reduced in the production capacity (production capacity) of the cake.

又,為了提高商品價值,有時進行複雜之充填動作,但隨著動作變複雜,停止搬送之時間亦變長,進一步導致生產效率下降。
如果能在不停止搬送而連續搬送糕點之狀態下進行加工,則商品價值較高之商品亦可提高生產效率,且以更高效率增加生產量。
In addition, in order to increase the value of a product, a complicated filling operation may be performed. However, as the operation becomes more complicated, the time for stopping the transportation also becomes longer, which further reduces the production efficiency.
If the processing can be carried out continuously without stopping the delivery of the confectionery, products with higher commodity value can also improve production efficiency and increase production capacity with higher efficiency.

專利文獻1揭露有,有關並非充填機而是用來使搬送中之糕點排列之排列裝置,是在糕點後方側使排列板下降後,往搬送方向推出,將糕點排列後,使排列板上升,返回原來位置,藉此一面搬送糕點一面排列糕點類之排列裝置。這種二維之動作稱為梭箱運動(box motion)。Patent Document 1 discloses that the arranging device for arranging confections during conveyance is not a filling machine. The arranging plate is lowered on the rear side of the confectionery and then pushed out in the conveying direction. After arranging the confectionery, the arranging plate is raised. Return to the original position and use this to arrange the pastry while arranging pastry. This two-dimensional motion is called box motion.

在專利文獻1之排列裝置中,是用氣缸進行排列板之上下動作,透過曲柄,將旋轉式致動器的轉動轉換為直線動作,藉此往搬送方向送出。像排列裝置那樣,當使較輕之排列板動作時,用上述之簡單驅動裝置就可實現,但要使重量較重之充填機往上下及搬送方向移動並非容易。In the aligning device of Patent Document 1, the aligning plate is moved up and down with an air cylinder, and the rotation of the rotary actuator is converted into a linear motion by a crank, thereby sending out in the conveying direction. When the lighter alignment plate is operated like the alignment device, it can be realized by the simple driving device described above, but it is not easy to move the filling machine with a heavier weight in the up-down and conveying directions.

將上下方向動作和搬送方向動作分別組合螺桿等直線動作之驅動系統,就可實現梭箱運動,但如想適用在重量較重之充填機,則要求構成零件之精度,但如是不平穩或振動較多場所,零件使用期限變短,對長時間穩定運轉不利。又,由於裝置複雜,調整亦變複雜,往往不易清掃,且不易保證安全衛生。並且,價格較貴,使得大多生產者不敢輕易投資。
又,即使充填機適用梭箱運動,對排列裝置之排列板要求之動作與充填機之動作未必相同,必須配合商品變更動作。
The combination of up and down movements and conveying direction movements combined with a linear motion drive system such as a screw can achieve shuttle box movement. However, if it is suitable for a heavy-weight filling machine, the accuracy of the component parts is required, but if it is not stable or vibration In many places, the service life of parts becomes shorter, which is not conducive to long-term stable operation. In addition, because the device is complicated, adjustment is also complicated, it is often difficult to clean, and it is not easy to ensure safety and hygiene. Moreover, the relatively expensive price makes most producers dare not invest easily.
In addition, even if the filling machine is suitable for shuttle box motion, the required motion of the aligning plate of the aligning device is not necessarily the same as that of the filling machine, and it is necessary to cooperate with the product change operation.

如以這種方式使量產規模變大,則成為特定商品專用線,雖不易兼用多種商品進行生產,但即使可以,在充分實施安全衛生對策之狀態下,亦以搬送裝置為中心,可輕易互換製造裝置,且要求實現可輕易設定之量產糕點製造系統。If the scale of mass production is increased in this way, it will become a dedicated product-specific line. Although it is not easy to use multiple products for production, even if it is possible, the safety of the sanitary measures is fully implemented, and the transport device is the center. The manufacturing equipment is interchanged, and a mass production confectionery manufacturing system that can be easily set is required.

專利文獻1:日本特開2016-44062號公報Patent Document 1: Japanese Patent Application Publication No. 2016-44062

本發明是有鑑於上述習知之糕點製造系統問題點而構思者,本發明之目的在於,提供一種高產能之糕點製造系統,具備與各種糕點製造裝置(亦包含大規模糕點製造裝置)相對應,可分別實現最佳動作之機構,亦即具備:平行連結機構,其包含兩個架台及糕點製造單元;該糕點製造單元,容易設置及重新設置,且容易清掃/維護,跨過搬送裝置,以可互換方式設置於兩個架台上;糕點製造單元可進行既定閉迴路動作。The present invention was conceived in view of the problems of the conventional pastry manufacturing system, and an object of the present invention is to provide a high-throughput pastry manufacturing system, which is compatible with various pastry manufacturing devices (including large-scale pastry manufacturing devices), The mechanism that can achieve the best action separately, that is, it has: a parallel connection mechanism that includes two stands and a pastry manufacturing unit; the pastry manufacturing unit is easy to set up and reset, and easy to clean / maintain, across the conveying device to It can be installed on two stands interchangeably; the pastry manufacturing unit can perform the predetermined closed loop operation.

為了達成上述目的,本發明備有平行連結機構之糕點製造系統具備:平行連結機構;該平行連結機構具有:兩個架台,與搬送裝置搬送方向正交之方向相對向,設置於搬送裝置(將製造中之糕點往一定方向搬送)之兩側;以及糕點製造單元,跨過搬送裝置,以可互換方式設置於架台上;其特徵為,該兩個架台之至少一個架台具有:兩個伺服馬達,在與該搬送裝置搬送方向正交之方向,有旋轉軸,沿著搬送方向隔離;平行連結機構,其是由第一連結部及第二連結部構成;該第一連結部是由第一~第五之五個臂部(依照串列順序連接該兩個伺服馬達間)及第一~第四之四個節部(以可轉動方式連結各臂部彼此)構成;該第二連結部包含有:第六及第七臂部(將第二臂部及第三臂部之一部分連結成大致平行四邊形)、以及第八臂部(一面與第一臂部連動一面支撐連結第六及第七臂部之第五節部);以及控制部,透過該平行連結機構,控制該兩個伺服馬達,使得該糕點製造單元進行與該搬送裝置搬送速度相對應之既定閉迴路動作;分別連結於該兩個伺服馬達之第一及第五臂部在彼此隔離之方向延伸,分別連結於第一及第五臂部之第二及第四臂部在彼此接近之方向延伸,藉此使設置於第三臂部之該糕點製造單元一面保持水平一面支撐荷重。In order to achieve the above object, the confectionery manufacturing system provided with a parallel connection mechanism according to the present invention includes: a parallel connection mechanism; the parallel connection mechanism includes: two stands facing each other in a direction orthogonal to the conveying direction of the conveying device, and provided on the conveying device (will be The confectionery in the manufacturing process is transported to both sides); and the confectionery manufacturing unit is placed on the stand in an interchangeable manner across the conveying device; it is characterized in that at least one of the two stand has: two servo motors In the direction orthogonal to the conveying direction of the conveying device, there is a rotation axis, which is isolated along the conveying direction; a parallel connection mechanism is composed of a first connection portion and a second connection portion; the first connection portion is formed by the first The fifth to fifth arm portions (connecting the two servo motors in series) and the first to fourth four joint portions (rotatingly connecting the arm portions to each other) are configured; the second connecting portion Contains: the sixth and seventh arm portions (connecting one of the second and third arm portions into a substantially parallelogram), and the eighth arm portion (which is supported while being linked to the first arm portion) The fifth section of the sixth and seventh arm sections); and the control section, through the parallel connection mechanism, controls the two servo motors, so that the pastry manufacturing unit performs a predetermined closed loop operation corresponding to the conveying speed of the conveying device; The first and fifth arm portions respectively connected to the two servo motors extend in directions separated from each other, and the second and fourth arm portions respectively connected to the first and fifth arm portions extend in directions close to each other, whereby The confectionery manufacturing unit provided on the third arm supports the load while keeping it horizontal.

較佳是該控制部,在糕點製造單元(以可互換方式設置)儲存有用來控制該兩個伺服馬達之程式,在設置有該控制部之顯示面板上,可選擇性顯示符合糕點製造單元(以可互換方式設置)之程式。
以該可互換方式設置之糕點製造單元較佳是對準裝置、消毒液滴下裝置、充填機、排列裝置、脫模裝置、裁切裝置、移載裝置、重疊裝置、間距轉換裝置、烙印裝置,方向轉換裝置中任一種裝置。
Preferably, the control section stores a program for controlling the two servo motors in a pastry manufacturing unit (set in an interchangeable manner), and a display panel provided with the control section can selectively display conforming to the pastry manufacturing unit ( Set in an interchangeable manner).
The confectionery manufacturing unit provided in this interchangeable manner is preferably an alignment device, a disinfection solution dripping device, a filling machine, an alignment device, a demolding device, a cutting device, a transfer device, an overlapping device, a pitch conversion device, and a branding device. Any of the direction changing devices.

該兩個架台分別具有該兩個伺服馬達和該平行連結機構,該控制部透過該平行連結機構,控制該兩個架台之分別兩個伺服馬達,使該糕點製造單元進行與該搬送裝置搬送速度相對應之既定閉迴路動作,該糕點製造單元是充填機,該充填機具備:供料斗,用來保持充填之原料;以及閥門及活塞,與該既定之閉迴路動作連動,用來供應定量之原料。The two racks each have the two servo motors and the parallel connection mechanism, and the control unit controls the two servo motors of the two racks through the parallel connection mechanism, so that the confectionery manufacturing unit performs a transfer speed with the transfer device. Corresponding to the predetermined closed-loop operation, the pastry manufacturing unit is a filling machine. The filling machine is provided with: a feeding hopper to maintain the filled raw materials; and a valve and a piston, which are linked with the predetermined closed-loop operation to supply a quantitative raw material.

依照本發明備有平行連結機構之糕點製造系統,不必改造現有搬送裝置,以覆蓋於搬送裝置之方式,之後可選擇各種功能之糕點製造單元,可輕易設置、移動、撤除,且可對所設置之糕點製造單元以選擇性方式提供最佳動作之控制程式,因此糕點製造線管理人員可輕易重新組合和設定製造線。According to the present invention, a pastry manufacturing system equipped with a parallel connection mechanism does not need to modify the existing conveying device to cover the conveying device. After that, a pastry manufacturing unit with various functions can be selected, which can be easily set, moved, and removed. The pastry manufacturing unit provides a control program for the best action in a selective manner, so the pastry manufacturing line manager can easily reassemble and set the manufacturing line.

又,本發明備有平行連結機構之糕點製造系統,如前述,是可與搬送裝置獨立設置之結構,能以覆蓋於搬送裝置之方式設置,因此相較於一般之糕點製造系統,遮住搬送裝置及裝置下面之結構物較少,可輕易進行清掃及檢查。In addition, the present invention has a confectionery manufacturing system with a parallel connection mechanism. As described above, the confectionery manufacturing system can be installed independently from the conveying device, and can be installed in a manner that covers the conveying device. Therefore, compared with a general confectionery manufacturing system, the conveyance is covered. The device and the structure below the device have fewer structures and can be easily cleaned and inspected.

依照本發明備有平行連結機構之糕點製造系統,糕點製造單元進行沿著搬送裝置搬送方向之動作和組合上下動作之動作,因此搬送裝置之帶式輸送機不必間歇性搬送,不必周期性變更帶式輸送機之高度,可高效率處理糕點製造工程。According to the present invention, a confectionery manufacturing system provided with a parallel connection mechanism, the confectionery manufacturing unit performs a movement along the conveying direction of the conveying device and a combination of up and down movements. Therefore, the belt conveyor of the conveying device does not need to be conveyed intermittently, and the belts need not be changed periodically The height of the conveyor can handle cake manufacturing projects with high efficiency.

又,當使用本發明備有平行連結機構之糕點製造系統作為充填機時,仍保持能力,亦可進行要求獨特形狀和美觀之充填動作(例如:旋轉擠出星型餅乾形狀、擠出奶油等環形/波型、一面充填一面較大上下移動之裝飾充填等),由於容易切換,因此是大規模製造用而並非特定商品專用,又,可挪用於各種商品,即使商品周期變短亦可長期使用製造裝置系統。In addition, when the pastry manufacturing system provided with a parallel connection mechanism of the present invention is used as a filling machine, the capacity is maintained, and filling operations that require unique shapes and aesthetics can be performed (for example, rotating the shape of a star-shaped biscuit, extruding cream, etc.) Ring / wave, decorative filling with large vertical movement on one side and filling on the other), because it is easy to switch, it is used for large-scale manufacturing instead of specific products, and can be used for various products, even if the product cycle is shortened, it can also be used for a long time. Use manufacturing equipment system.

又,依照本發明備有平行連結機構之糕點製造系統,可提供一種裝置,控制伺服馬達之轉動,可實現不必轉換為直線來回運動之梭箱運動,因此作為糕點製造單元,即使選擇有重量之充填機(實施形態為650kg)亦可平穩動作且振動少。In addition, the pastry manufacturing system provided with a parallel connection mechanism according to the present invention can provide a device that controls the rotation of the servo motor to realize the shuttle box movement without converting to linear back and forth motion. Therefore, as a pastry manufacturing unit, The filling machine (650 kg in the embodiment) can also operate smoothly with less vibration.

接著,一面參照圖面一面詳細說明用來實施本發明備有平行連結機構之糕點製造系統之具體例。
圖1是表示本發明實施形態備有平行連結機構之糕點製造系統之架台和糕點製造單元之概略圖。圖2是表示圖1之架台和糕點製造單元之俯視概略圖。
Next, a specific example of a pastry manufacturing system provided with a parallel connection mechanism for implementing the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic view showing a stand and a confectionery manufacturing unit of a confectionery manufacturing system provided with a parallel connection mechanism according to an embodiment of the present invention. FIG. 2 is a schematic plan view showing the stand and the pastry manufacturing unit of FIG. 1.

參照圖1及圖2,本發明實施形態之糕點製造系統1具有:2個架台(10、15),與搬送裝置50(備有用來搬送糕點55之搬送帶51)之搬送方向正交之兩側彼此相對向;以及糕點製造單元40,跨過搬送裝置,以可互換方式設置於2個架台(10、15)上。1 and 2, a pastry manufacturing system 1 according to an embodiment of the present invention includes two shelves (10, 15), two orthogonal to the conveying direction of the conveying device 50 (including a conveying belt 51 for conveying pastry 55). The sides face each other; and the confectionery manufacturing unit 40 is provided on the two stands (10, 15) in an interchangeable manner across the conveying device.

在架台(10、15)之上部,除了作為搭載糕點製造單元40之基座作用外,還備有驅動機構,實現使所搭載之糕點製造單元40在既定之閉迴路動作之驅動裝置作用。因此,在兩個架台(10、15)內,至少一個架台10內具備兩個伺服馬達(11、12)。兩個伺服馬達(11、12)在與搬送裝置50之搬送方向正交方向具有旋轉軸,沿著搬送方向分開。用串列依順序之第一~第五之五個臂部(21、22、23、24、25)和以可轉動方式連結各臂部彼此之第一~第四之四個節部(31、32、33、34)連結兩個伺服馬達(11、12)間。第一~第五之五個臂部(21、22、23、24、25)和第一~第四之四個節部(31、32、33、34)構成第一連結部。Above the stand (10, 15), in addition to functioning as a base on which the pastry manufacturing unit 40 is mounted, a driving mechanism is provided to realize the function of a driving device that causes the mounted pastry manufacturing unit 40 to operate in a predetermined closed loop. Therefore, two servo motors (11, 12) are provided in at least one of the two stages (10, 15). The two servo motors (11, 12) have a rotation axis in a direction orthogonal to the conveying direction of the conveying device 50, and are separated along the conveying direction. The first to fifth five arm portions (21, 22, 23, 24, 25) and the first to fourth four node portions (31) that rotatably connect the arms to each other are arranged in series. , 32, 33, 34) are connected between the two servo motors (11, 12). The five arm portions (21, 22, 23, 24, 25) of the first to fifth and the four node portions (31, 32, 33, 34) of the first to fourth constitute a first connection portion.

接著,更詳細說明第一連結部。第一臂部21之一端連結於第一伺服馬達11,在位於第一臂部21另一端之節部31連結有第二臂部22之一端。在位於第二臂部22另一端之節部32連結有第三臂部23之一端,在位於第三臂部23另一端之節部33連接有第四臂部24之一端,在位於第三臂部23另一端之節部33連結有第四臂部24之一端。又,在位於第四臂部24另一端之節部34連結有第五臂部25之一端,第五臂部25之另一端連結於第二伺服馬達12。Next, the first connection portion will be described in more detail. One end of the first arm portion 21 is connected to the first servo motor 11, and one end of the second arm portion 22 is connected to a node portion 31 located at the other end of the first arm portion 21. One end of the third arm portion 23 is connected to the node portion 32 at the other end of the second arm portion 22, and one end of the fourth arm portion 24 is connected to the node portion 33 at the other end of the third arm portion 23. One end of the fourth arm portion 24 is connected to the node portion 33 at the other end of the arm portion 23. Further, one end of the fifth arm portion 25 is connected to the node portion 34 located at the other end of the fourth arm portion 24, and the other end of the fifth arm portion 25 is connected to the second servo motor 12.

在以這種方式連結之臂部內,直接連結於伺服馬達(11、12)之第一臂部21和第五臂部25是以伺服馬達(11、12)為起點往分別彼此分開之方向延伸,連結於第一臂部21和第五臂部25之第二臂部22和第四臂部24是以分別連結的節部31及節部34為起點往彼此接近之方向延伸。在連結於第二臂部22和第四臂部24之第三臂部23上方,是作為搭載糕點製造單元40基座之部分。In the arms connected in this way, the first arm portion 21 and the fifth arm portion 25 directly connected to the servo motors (11, 12) extend from the servo motors (11, 12) as directions starting from each other. The second arm portion 22 and the fourth arm portion 24 connected to the first arm portion 21 and the fifth arm portion 25 extend in a direction approaching each other starting from the node portions 31 and 34 respectively connected. Above the third arm portion 23 connected to the second arm portion 22 and the fourth arm portion 24 is a portion on which the confectionery manufacturing unit 40 is mounted.

在第三臂部23之上方搭載有糕點製造單元40,只要將糕點製造單元40之荷重附加在垂直下方,則在第二臂部22以第一節部31為中心,施加順時針方向旋轉力,在第四臂部24以第四節部34為中心,施加逆時針方向旋轉力,但藉由第三臂部23控制旋轉,結果,可藉由第一連結部支撐糕點製造單元40之荷重。A confectionery manufacturing unit 40 is mounted above the third arm portion 23. As long as the load of the confectionery manufacturing unit 40 is added vertically downward, a clockwise rotation force is applied to the second arm portion 22 with the first joint portion 31 as a center. In the fourth arm portion 24, a counterclockwise rotation force is applied around the fourth joint portion 34, but the rotation is controlled by the third arm portion 23. As a result, the load of the pastry manufacturing unit 40 can be supported by the first connection portion. .

又,架台10進一步設置有第二連結部,用來控制第一連結部之動作範圍,具體而言,第二連結部是實現使第三臂部23保持水平之作用,包含:與以 第二臂部22及第三臂部23之一部分連結成大致平行四邊形之第六及第七臂部(26、27)、以及一面與第一臂部21連動一面支持第五節部35(連結第六臂部26和第七臂部27)之第八臂部28。In addition, the pedestal 10 is further provided with a second linking portion for controlling the operation range of the first linking portion. Specifically, the second linking portion achieves the function of keeping the third arm portion 23 horizontal, and includes: and One of the second arm portion 22 and the third arm portion 23 is connected to the sixth and seventh arm portions (26, 27) of a substantially parallelogram, and the fifth arm portion 35 is connected while interlocking with the first arm portion 21 (connection The eighth arm portion 28 of the sixth arm portion 26 and the seventh arm portion 27).

第六臂部26之一端是透過第一節部31連結於第一臂部21和第二臂部22,在位於第六臂部26另一端之第五節部35連結有第七臂部27之一端和第八臂部28之一端。第七臂部27之另一端連接於位於第三臂部23兩端位置之兩個節部(32、33)大致中央位置之第六節部36。此時,調整各臂部長度使構成以第一節部31、第二節部32、第六節部36、及第五節部35為頂點之四邊形呈平行四邊形。又,臂部未必限於直線形之形狀,彎曲形之形狀亦可實現同樣功能。One end of the sixth arm portion 26 is connected to the first arm portion 21 and the second arm portion 22 through the first node portion 31, and a seventh arm portion 27 is connected to the fifth node portion 35 located at the other end of the sixth arm portion 26. One end and one end of the eighth arm portion 28. The other end of the seventh arm portion 27 is connected to the sixth node portion 36 at the substantially central position of the two node portions (32, 33) at the two ends of the third arm portion 23. At this time, the lengths of the respective arm portions are adjusted so that the quadrilaterals having the first node 31, the second node 32, the sixth node 36, and the fifth node 35 as vertexes are parallelograms. In addition, the arm portion is not necessarily limited to a straight shape, and a curved shape can also achieve the same function.

第八臂部28之另一端以可轉動方式連結於位於兩個伺服馬達(11、12)大致中央位置之節部37。第八臂部28透過第六臂部26連結於第一臂部21,因此與隨著伺服馬達11之轉動動作之第一臂部21之轉動動作連動進行轉動。藉此,即使伺服馬達11轉動第六臂部26亦可維持水平,與第六臂部26形成平行四邊形對邊之第三臂部23亦可維持水平。The other end of the eighth arm portion 28 is rotatably connected to a node portion 37 located at a substantially central position of the two servo motors (11, 12). The eighth arm portion 28 is connected to the first arm portion 21 through the sixth arm portion 26, and therefore rotates in conjunction with the rotation of the first arm portion 21 following the rotation of the servo motor 11. Thereby, even if the servo motor 11 rotates the sixth arm portion 26, the level can be maintained, and the third arm portion 23 that forms a parallelogram-shaped opposite side to the sixth arm portion 26 can also maintain the level.

以這種方式,架台10透過第一連結部支撐糕點製造單元40之荷重,並透過第二連結部可一面維持糕點製造單元40之水平一面驅動糕點製造單元40。亦即,組合第一連結部和第二連結部可實現既定動作,在此,第一連結部和第二連結部之組合稱為平行連結機構。
架台10具有控制部,用來控制該兩個伺服馬達,透過平行連結機構,該糕點製造單元進行與該搬送裝置之搬送速度相對應之既定閉迴路動作。
夾住搬送裝置50,相對向之另一架台15亦可與上述說明之架台10相同,當所搭載之糕點製造單元40之重量較輕時,亦可變更伺服馬達節部之構成。當架台15上有兩個伺服馬達(13、14)時,控制部透過平行連結機構,控制兩個架台之各兩個伺服馬達,使得糕點製造單元進行與搬送裝置搬送速度相對應之既定閉迴路動作。
In this way, the stand 10 supports the load of the confectionery manufacturing unit 40 through the first connection portion, and can drive the confectionery manufacturing unit 40 while maintaining the level of the confectionery manufacturing unit 40 through the second connection portion. That is, a predetermined operation can be achieved by combining the first connection portion and the second connection portion. Here, the combination of the first connection portion and the second connection portion is referred to as a parallel connection mechanism.
The gantry 10 has a control unit for controlling the two servo motors, and through a parallel connection mechanism, the confectionery manufacturing unit performs a predetermined closed-loop operation corresponding to the transfer speed of the transfer device.
The other stand 15 facing the clamping device 50 may be the same as the stand 10 described above. When the weight of the pastry manufacturing unit 40 is light, the configuration of the servo motor section may be changed. When there are two servo motors (13, 14) on the rack 15, the control unit controls each of the two servo motors of the two racks through the parallel connection mechanism, so that the pastry manufacturing unit performs a predetermined closed circuit corresponding to the conveying speed of the conveying device. action.

圖1、圖2是表示所搭載之糕點製造單元40設置充填機41時之實施形態。參照圖1,充填機41具備:供料斗42(用來保持充填原料)、閥門43(用來供應定量原料)、以及活塞44。充填機41是對剛烘焙過搬送來之隔一排糕點55供應充填原料(夾入奶油等)。如圖2所示,搬送來之糕點55一般是在前處理工程進行排列,整齊排列搬送進來,但由於搬送帶51之振動等,在搬送中位置會引起稍微偏離。因此,雖充填機41未圖示,但具備:定位銷,在充填前用來修正搬送之糕點55之位置。實施形態中,定位銷亦可在糕點55之後下降後往搬送方向推出進行位置修正,充填機41亦可透過所具備之馬達進行閉迴路動作機構。1 and 2 show an embodiment when the filling machine 41 is installed in the confectionery manufacturing unit 40 mounted thereon. Referring to FIG. 1, the filling machine 41 includes a hopper 42 (for holding a filling material), a valve 43 (for supplying a fixed amount of material), and a piston 44. The filling machine 41 supplies filling materials (such as butter) between the rows of cakes 55 that have just been baked and transported. As shown in FIG. 2, the delivered cakes 55 are generally arranged in a pretreatment process and are brought in in a neat array. However, due to the vibration of the conveying belt 51 and the like, the position may be slightly deviated during the conveyance. Therefore, although the filling machine 41 is not shown, it is provided with a positioning pin for correcting the position of the cake 55 to be transported before filling. In the embodiment, the positioning pin can be lowered after the confectionery 55 and pushed out in the conveying direction to perform position correction. The filling machine 41 can also perform a closed-loop operation mechanism through the motor provided.

充填機41有如圖1所示之開放式斗型活塞充填機、及分歧管型充填機(將裝在容器之原料加壓,用閥門開閉控制充填原料)。由於分歧管型充填機可用管子搬送原料,因此可將容器設置在固定台,該部分可減輕運轉部負荷,但其缺點是,將原料投入容器後,在充填量穩定前需花時間,且原料損失較大。相對地,活塞充填機在活塞箱用活塞引進定容積份充填原料,經分割後壓入活塞,吐出充填用原料,因此可立即開始充填動作且充填量穩定。然而,由於未加壓原料,因此用管子搬送有其困難度,且供料斗42必須位於糕點55上部位置。進行大量生產時,投入供料斗42之原料量亦較多,在充填機41投入原料狀態下之總重量超過600kg,例如,在一實施形態中,其總重量為650kg。
為了將這種重量的原料配合搬送帶51之速度以高速動作,必須要有較強勁之驅動力,因此在實施形態中,兩個架台(10、15)都具備兩個伺服馬達。亦即,用合計四個伺服馬達(11、12、13、14)對充填機41執行既定閉迴路動作。關於架台(10、15)和充填機41的組合動作,將使用圖3加以說明。
The filling machine 41 includes an open bucket type piston filling machine and a branch pipe type filling machine as shown in FIG. 1 (pressurizing the raw material contained in the container, and controlling the filling of the raw material by opening and closing the valve). Since the branched tube type filling machine can transport raw materials by pipes, the container can be set on a fixed table, which can reduce the load on the operation part. However, the disadvantage is that after the raw materials are put into the container, it takes time before the filling amount stabilizes. The loss is large. In contrast, the piston filling machine introduces a fixed volume of filling material into the piston in the piston box, presses it into the piston after division, and discharges the filling material, so the filling operation can be started immediately and the filling amount is stable. However, since the raw materials are not pressurized, it is difficult to carry them by pipe, and the supply hopper 42 must be located at the upper position of the cake 55. When mass production is carried out, the amount of raw materials fed into the supply hopper 42 is also large. The total weight of the filler 41 when the raw materials are fed exceeds 600 kg. For example, in one embodiment, the total weight is 650 kg.
In order to move the raw material of this weight in accordance with the speed of the conveying belt 51 at a high speed, a relatively strong driving force is required. Therefore, in the embodiment, the two stands (10, 15) are provided with two servo motors. That is, a predetermined closed loop operation is performed on the filler 41 by a total of four servo motors (11, 12, 13, 14). The combined operation of the gantry (10, 15) and the filler 41 will be described using FIG. 3.

搭載在兩個架台(10、15)上方之糕點製造單元40可依照製造糕點55之種類選擇各種模式。作為糕點製造單元40之種類有:對準裝置、消毒液滴下裝置、充填機、排列裝置、脫模裝置、裁切裝置、移載裝置、重疊裝置、間距轉換裝置、烙印裝置、方向轉換裝置等。由於糕點製造單元40以可互換方式設置,因此當變更製造之糕點55之種類時,就可將設置一次之糕點製造單元40變更為新製造之糕點55所需之另一糕點製造單元40。如想變更這種製造線構成時,由於可共通使用架台(10、15)之部分,因此可抑制為了變更製造線而增加之投資成本。The confectionery manufacturing unit 40 mounted on the two stands (10, 15) can select various modes according to the type of confectionery 55. The types of the confectionery manufacturing unit 40 include an alignment device, a disinfectant dripping device, a filling machine, an alignment device, a demolding device, a cutting device, a transfer device, an overlapping device, a pitch conversion device, a branding device, and an orientation conversion device . Since the pastry manufacturing unit 40 is provided in an interchangeable manner, when the type of the manufactured pastry 55 is changed, the pastry manufacturing unit 40 installed once can be changed to another pastry manufacturing unit 40 required for the newly manufactured pastry 55. If you want to change the configuration of such a manufacturing line, the parts of the stand (10, 15) can be used in common, so it is possible to suppress the increased investment cost for changing the manufacturing line.

又,由於組合架台(10、15)和糕點製造單元40之糕點製造系統1是以跨過搬送裝置50之型式構成,因此亦可自由調整設置位置。又,不必像習知設備那樣,在搬送帶51之下方設置用來驅動糕點製造裝置之機構,因此不僅可輕易洗淨搬送帶51而且容易實施維護。
糕點製造裝置在安全衛生上保持清淨度是最重要管理項目之一,在確保搬送帶51之洗淨性和維護性上,實施這種管理非常有效。
Moreover, since the confectionery manufacturing system 1 of the combination stand (10, 15) and the confectionery manufacturing unit 40 is comprised so that it may cross the conveyance apparatus 50, the installation position can also be adjusted freely. In addition, it is not necessary to provide a mechanism for driving the confectionery manufacturing device under the conveying belt 51 like the conventional equipment, so that the conveying belt 51 can be easily cleaned and maintenance can be easily performed.
It is one of the most important management items to maintain the cleanliness of the confectionery manufacturing equipment in terms of safety and hygiene. This kind of management is very effective in ensuring the cleaning and maintenance of the conveying belt 51.

圖3是用來說明本發明實施形態之平行連結機構之閉迴路動作圖,依照(a)圖、(b)圖、(c)圖、(d)圖之順序表示動作位置和動作內容之圖。
如圖3(a)所示,設置於架台10之充填機41是以覆蓋在搬送帶51上搬送之糕點55上方之方式設置。又,為了易於瞭解,架台10上僅記載平行連結部,本體部分予以省略。又,符號僅以圖3(a)所示代表,圖3(b)、(c)、(d)之構成要件是與圖3(a)相同,因此使用圖3(a)之符號說明。
FIG. 3 is a closed-loop operation diagram for explaining a parallel connection mechanism according to an embodiment of the present invention, and illustrates the operation position and operation content in the order of (a), (b), (c), and (d). .
As shown in FIG. 3 (a), the filling machine 41 installed on the stand 10 is installed so as to cover the confectionery 55 conveyed on the conveyance belt 51. For ease of understanding, only the parallel connection portion is described on the stand 10, and the main body portion is omitted. In addition, the symbols are only represented as shown in FIG. 3 (a), and the constituent elements of FIGS. 3 (b), (c), and (d) are the same as those of FIG. 3 (a). Therefore, the symbols of FIG. 3 (a) are used for explanation.

圖3(a)是成為閉迴路動作開始點之位置狀態,具體而言,對搬送帶51是上升位置,對搬送帶51之搬送方向是上游側位置之狀態。
供料斗42內保持充填原料,閥門43為了避免供應新原料,在關閉上側通路之位置轉動。該位置由於下側通路釋放,因此如在這種狀態下,壓入活塞44,則處於可能供應充填原料的狀態。為了引進既定量之充填原料,活塞44往後退回。
FIG. 3 (a) is a positional state at which the closed-loop operation start point is reached, specifically, a state where the conveying belt 51 is a rising position and a conveying direction of the conveying belt 51 is an upstream position.
The supply hopper 42 is kept filled with raw materials, and the valve 43 is rotated at a position where the upper passage is closed in order to avoid supply of new raw materials. Since the lower passage is released at this position, if the piston 44 is pressed in this state, it is possible to supply the filling material. In order to introduce a given amount of filling material, the piston 44 is retracted backward.

箭頭16、17分別表示伺服馬達11、12之下一動作,箭頭18是表示第三臂部23及設置於第三臂部23之充填機41之下一動作。對準供應充填原料之糕點55之搬送位置,充填機41從圖3(a)的位置如箭頭18所示下降,轉移到圖3(b)。此時,伺服馬達11如箭頭16所示,以逆時針方向轉動,伺服馬達12如箭頭17所示,以順時針方向轉動。Arrows 16 and 17 indicate a movement below the servo motors 11 and 12, respectively. Arrow 18 indicates a movement under the third arm portion 23 and a filler 41 provided in the third arm portion 23. Aiming at the transfer position of the confectionery 55 supplied with the filling material, the filling machine 41 descends from the position of FIG. 3 (a) as shown by arrow 18 and shifts to FIG. 3 (b). At this time, the servo motor 11 is rotated in a counterclockwise direction as shown by an arrow 16, and the servo motor 12 is rotated in a clockwise direction as shown by an arrow 17.

只要下降到供應充填原料之位置,就會如圖3(b)所示,活塞44被壓入,開始供應充填原料。此時,充填機41透過活塞44一面供應充填原料一面維持其高度,配合搬送帶51之搬送速度,往搬送帶51之搬送方向移動。藉此,被供應充填原料之糕點55在搬送中亦能維持在糕點上方位置。因此,從開始供應充填原料到結束供應充填原料所需時間亦不必停止搬送糕點55,可獲得高生產性。As long as it is lowered to the position where the filling material is supplied, as shown in FIG. 3 (b), the piston 44 is pushed in and starts supplying the filling material. At this time, the filler 41 maintains its height while supplying the filling material through the piston 44 and moves in the conveying direction of the conveying belt 51 in accordance with the conveying speed of the conveying belt 51. As a result, the confectionery 55 to which the filling material is supplied can be maintained above the confectionery during transportation. Therefore, the time required from the start of supply of the filling material to the end of the supply of the filling material does not need to stop conveying the confectionery 55, and high productivity can be obtained.

從圖3(b)之狀態,伺服馬達11、12分別如箭頭16、17所示,以順時針方向轉動,使充填機41水平移動。供應充填原料結束之時點是圖3(c)。在該時點,充填機41之閥門43是以逆時針方向轉動,關閉下側通路,同時打開上側通路。為了從該狀態返回圖3(a)的狀態, 首先,進行上升動作。因此,伺服馬達11如箭頭16所示以順時針方向轉動,伺服馬達12如箭頭17所示以逆時針方向轉動。圖3(d)是上升到與圖3(a)的狀態相同高度之狀態。From the state of FIG. 3 (b), the servo motors 11 and 12 are rotated clockwise as shown by arrows 16, 17 to move the filling machine 41 horizontally. The point at which the supply of the filling material is finished is shown in Fig. 3 (c). At this point, the valve 43 of the filler 41 is turned counterclockwise to close the lower passage and open the upper passage. In order to return from this state to the state of FIG. 3 (a), first, a raising operation is performed. Therefore, the servo motor 11 rotates in a clockwise direction as shown by an arrow 16, and the servo motor 12 rotates in a counterclockwise direction as shown by an arrow 17. Fig. 3 (d) shows a state where the height is the same as the state shown in Fig. 3 (a).

從圖3(d)的狀態往與搬送帶51之搬送方向相反方向移動,返回成為閉回路動作開始點之位置,但在該期間,準備供應下一充填原料,活塞44為了引進既定量之充填原料而下降。
如圖3(a)~(d)所示,與閉迴路動作連動,進行閥門43之轉動及活塞44之前後動作,藉此不停止搬送糕點55,可進行與糕點55之搬送相對應之充填動作。
往與搬送帶51之搬送方向相反方向之水平移動是如圖3(d)之箭頭16、17所示,伺服馬達11、12同時以逆時針方向轉動。
From the state of FIG. 3 (d), it moves to the opposite direction to the conveying direction of the conveying belt 51, and returns to the position where the closed-loop operation starts. However, during this period, it is ready to supply the next filling material. Raw materials while falling.
As shown in Figures 3 (a) to (d), in conjunction with the closed-loop operation, the valve 43 is rotated and the piston 44 is moved forward and backward, so that the cake 55 is not stopped and the filling corresponding to the cake 55 can be filled. action.
The horizontal movement in the direction opposite to the conveying direction of the conveying belt 51 is as shown by arrows 16 and 17 in FIG. 3 (d), and the servo motors 11 and 12 rotate in the counterclockwise direction at the same time.

以這種方式,充填機41之閉迴路動作是由下降、水平移動、上升、水平移動四種動作構成。這種動作之軌跡是描繪四角形,因此亦稱為梭箱運動。
如此處所說明,實施形態是控制伺服馬達之轉動,可實現不必轉換直線來回運動之梭箱運動,因此即使糕點製造單元40超過600kg重量,其動作亦平穩且振動較少。
In this way, the closed-loop operation of the filling machine 41 is composed of four kinds of operations: descending, horizontal movement, upward, and horizontal movement. The trajectory of this movement is to describe the quadrangle, so it is also called shuttle box movement.
As explained here, the embodiment is to control the rotation of the servo motor, and it is possible to realize the shuttle box movement without changing the linear movement. Therefore, even if the cake manufacturing unit 40 weighs more than 600 kg, its movement is stable and there is less vibration.

如圖3(a)~(d)所示,在閉迴路動作期間,維持以下之位置關係,直接連結在伺服馬達(11、12)之第一臂部21和第五臂部25是以伺服馬達(11、12)為起點,在分別彼此隔離之方向延伸,連結在第一臂部21和第五臂部25之第二臂部22和第四臂部24是以分別連結之節部31及34為起點,在彼此接近之方向延伸。As shown in FIGS. 3 (a) to (d), during the closed-loop operation, the following positional relationship is maintained, and the first arm portion 21 and the fifth arm portion 25 directly connected to the servo motor (11, 12) are servo-driven. The motors (11, 12) are starting points and extend in directions separated from each other. The second arm portion 22 and the fourth arm portion 24 connected to the first arm portion 21 and the fifth arm portion 25 are respectively connected to the node portion 31. And 34 is the starting point and extends in a direction approaching each other.

藉由未圖示之控制部可實現這種動作。圖1~圖3之糕點製造單元40是以充填機41作為實施形態加以說明,但如前述,作為糕點製造單元40可適用各種糕點製造裝置。依照糕點製造單元40之種類,與充填機41相同之梭箱運動未必限制最佳動作。又,即使進行同樣之梭箱運動,其高度和水平方向之可動範圍亦可能不同。
因此,實施形態中,控制部儲存控制兩個伺服馬達(11、12)之程式,其有對所搭載之糕點製造單元40之種類,在備有控制部之顯示面板可選擇顯示配合以可互換方式設置之糕點製造單元40之程式。
This operation can be realized by a control unit (not shown). The confectionery manufacturing unit 40 of FIGS. 1-3 is demonstrated using the filling machine 41 as an embodiment, As mentioned above, as the confectionery manufacturing unit 40, various confectionery manufacturing apparatuses can be applied. Depending on the type of confectionery manufacturing unit 40, the same shuttle box movement as the filling machine 41 does not necessarily limit the optimal movement. Also, even if the same shuttle box movement is performed, the height and the movable range in the horizontal direction may be different.
Therefore, in the embodiment, the control section stores a program for controlling the two servo motors (11, 12), which has a type of the pastry manufacturing unit 40 mounted on it. The display panel provided with the control section can select display cooperation to be interchangeable The pattern of the pastry manufacturing unit 40 set by the way.

圖4是表示本發明實施形態備有平行連結機構之糕點製造系統之觸控面板顯示例圖。
如圖4所示,在兼作輸入裝置之顯示面板亦即顯示面板90上,具備:選擇裝置鈕91(用來選擇裝置)、選擇動作鈕92(用來選擇所選擇裝置之動作)、以及調整鈕93(可視需要調整各種動作設定)。
4 is a diagram showing an example of a touch panel display of a confectionery manufacturing system provided with a parallel connection mechanism according to an embodiment of the present invention.
As shown in FIG. 4, the display panel 90 that also functions as an input device, that is, the display panel 90, includes: a selection device button 91 (for selecting a device), a selection action button 92 (for selecting an action of the selected device), and adjustments. Button 93 (adjust various motion settings as needed).

在圖4之實施形態中,作為可選擇之裝置,雖顯示對準裝置、消毒液滴下裝置、充填機、排列裝置四種,但並非限定於此,亦可顯示所有可搭載之糕點製造單元40,亦可僅選擇性顯示可適用之糕點製造單元40。
選擇動作配合可選擇之裝置,雖顯示對準動作、充填動作、水平來回動作、排列動作四種,但即使是相同充填動作,動作亦因充填原料特性而不同時,亦可分為例如:高黏度充填動作、低黏度充填動作等可選擇性顯示。
In the embodiment shown in FIG. 4, as optional devices, although four types of alignment devices, disinfection liquid drip devices, filling machines, and aligning devices are displayed, they are not limited to this, and all of the pastry manufacturing units 40 that can be mounted can be displayed. Alternatively, only the applicable pastry manufacturing unit 40 may be selectively displayed.
The selection action cooperates with the optional device, although it displays four kinds of alignment action, filling action, horizontal back-and-forth action, and alignment action, but even for the same filling action, the action is also different due to the characteristics of the filling material, which can be divided into, for example, high Viscosity filling action and low viscosity filling action can be displayed selectively.

只要從選擇裝置鈕91和選擇動作鈕92分別選擇想要鈕,在動作設定欄就會顯示程式之基本動作之設定值。如想變更這種預先設定之設定值時,可用調整鈕93進行調整。
在此,雖用選擇裝置鈕91和選擇動作鈕92選擇裝置和動作,但當裝置之動作確定時,選擇動作鈕92亦可僅是動作指示燈,例如,只要從選擇裝置鈕91中選擇充填機,充填動作之動作指示燈就會亮燈,同時,充填動作所需設定值亦可顯示在動作設定欄,又,將二維碼等固有辨識碼設置於各糕點製造單元40,將糕點製造單元40設置在架台(10、15)上時,亦可透過設於架台(10、15)上之讀碼器(reader)等辨識手段來辨識辨識碼,在觸控面板90上顯示經辨識過與糕點製造單元40相對應之程式和設定值。
As long as the desired button is selected from the selection device button 91 and the selection action button 92 respectively, the setting value of the basic action of the program is displayed in the action setting column. If you want to change the preset value, you can use the adjustment button 93 to adjust.
Here, although the device and action are selected using the selection device button 91 and the selection action button 92, when the operation of the device is determined, the selection action button 92 may only be an action indicator, for example, as long as the filling is selected from the selection device button 91 Machine, the action indicator of the filling action will light up. At the same time, the setting value required for the filling action can also be displayed in the action setting column, and a unique identification code such as a two-dimensional code is set in each pastry manufacturing unit 40 to manufacture the pastry. When the unit 40 is set on the stand (10, 15), the identification code can also be identified by a recognition means such as a code reader (reader) provided on the stand (10, 15) and displayed on the touch panel 90. Programs and setting values corresponding to the pastry making unit 40.

又,即使是相同糕點製造單元40,在製造糕點55之各種類中,當閉迴路動作之設定不同時,亦可在各糕點55之種類事先登錄設定值,在觸控面板90上可同時顯示糕點55之選擇鈕。
又,基本上,施加於糕點製造單元40之閉迴路動作是配合搬送裝置50之搬送速度,因此動作設定欄所顯示之設定值,較佳是對搬送速度(作為基準)之設定值或配合現狀設定之搬送速度所換算之設定值中任一種設定值。
In addition, even in the same pastry manufacturing unit 40, when the closed-loop operation setting is different among various types of pastry manufacturing 55, the set value can be registered in advance for each kind of pastry 55, and can be displayed simultaneously on the touch panel 90 Select button for pastry 55.
In addition, basically, the closed-loop operation applied to the confectionery manufacturing unit 40 is in accordance with the conveying speed of the conveying device 50. Therefore, the set value displayed in the action setting column is preferably the set value of the conveying speed (as a reference) or the current state of cooperation. Any one of the set values converted from the set conveying speed.

圖5是表示本發明實施形態備有平行連結機構之糕點製造系統構成圖。
如圖5所示,沿著搬送裝置50之搬送方向,依照順序配置有四種糕點製造系統(設置分別不同之糕點製造單元40)。烘焙完成之糕點55透過搬送帶51從圖5左側搬送到右側。在位於搬送最上游之糕點製造系統中,設置有排列裝置80作為糕點製造單元40。
5 is a block diagram showing a confectionery manufacturing system having a parallel connection mechanism according to the embodiment of the present invention.
As shown in FIG. 5, four types of confectionery manufacturing systems are arranged in order along the conveyance direction of the conveyance device 50 (different confectionery manufacturing units 40 are provided). The baked cake 55 is transferred from the left side to the right side in FIG. 5 through the transfer belt 51. In the pastry manufacturing system located at the most upstream of the conveyance, an arrangement device 80 is provided as the pastry manufacturing unit 40.

排列裝置80是排列糕點55之裝置,在搬送之糕點55之後方,使排列板(具有大致半圓形開口)下降後,往搬送方向推出,藉此以一定間距排列糕點55。排列裝置80之閉迴路動作亦成為下降、水平移動(推出)、上升、反覆水平移動(返回)之梭箱運動。其與充填機41之梭箱運動不同,水平移動(推出)是以較之搬送帶51之搬送速度更快速度移動方式進行控制。The arranging device 80 is a device for arranging the confections 55. After the confections 55 are conveyed, the arranging plate (having a substantially semicircular opening) is lowered and pushed out in the conveying direction, thereby arranging the confections 55 at a certain pitch. The closed loop operation of the arranging device 80 also becomes a shuttle box movement of descending, horizontal movement (pushing out), rising, and repeated horizontal movement (returning). It is different from the shuttle box movement of the filling machine 41, and the horizontal movement (push out) is controlled in a manner of moving faster than the conveying speed of the conveying belt 51.

排列之糕點55進一步透過搬送帶51,搬送到設置有消毒液滴下裝置70之糕點製造系統。消毒液滴下裝置70是滴下消毒用酒精之裝置,下降到搬送之糕點55之正上方,一面隨著糕點55移動一面對糕點55滴下消毒用酒精,滴下結束後,上升,水平移動到原來位置,進行返回動作。The arrayed confectionery 55 is further conveyed to the confectionery manufacturing system provided with the disinfectant dripping device 70 through the conveyance belt 51. Disinfection solution dripping device 70 is a device for dripping disinfection alcohol. It drops directly above the transferred cake 55, while moving with the cake 55, it drops the disinfecting alcohol on the cake 55. After dripping, it rises and moves horizontally to the original position. To return.

消毒完成之糕點55接著被搬送到充填機41。充填機41之動作是如圖1~圖3所說明。
最後設置的是對準裝置60。經充填機41處理完成後糕點55供應充填原料(隔一排夾入奶油等)。對準裝置60是拾取未供應充填原料之糕點55,放置在已供應充填原料之糕點55之上方,加工成夾有充填原料之糕點形狀之裝置。如圖5所示,下降,一面隨著未供應充填原料之糕點55一面進行拾取,在已供應充填原料之糕點55之上方移動,為了考慮充填原料份之下降量一面移動一面載置所拾取之糕點55,形成複雜的閉迴路動作。
在圖5之例中,雖已說明充填機41完成處理之糕點55直接搬送到對準裝置60,但進行對準前,為了消毒已充填原料之上方,亦可在充填機41與對準裝置60之間,新增消毒液滴下裝置70。
用充填機41充填原料時,當充填機41依照原料特性上升時,糕點會引起偏離。因此,在消毒液滴下裝置70亦可具備定位銷,針對充填機41,用來修正前述糕點55之位置。
The sterilized cake 55 is then transferred to the filling machine 41. The operation of the filling machine 41 is as described in FIGS. 1 to 3.
Finally, an alignment device 60 is provided. After the processing by the filling machine 41 is completed, the confectionery 55 is supplied with filling materials (such as butter sandwiched in a row). The alignment device 60 is a device that picks up the pastry 55 that has not been supplied with filling materials, and places it on top of the pastry 55 that has been supplied with filling materials, and processes it into a pastry shape sandwiched with the filling materials. As shown in FIG. 5, it is lowered, and it is picked up along with the pastry 55 that has not been supplied with filling materials, and moved above the pastry 55 that has been supplied with filled materials. The cake 55 forms a complicated closed loop operation.
In the example of FIG. 5, although it has been explained that the cake 55 which has been processed by the filling machine 41 is directly transferred to the alignment device 60, in order to sterilize the filled material before the alignment, the filling machine 41 and the alignment device may be used. Between 60, a new disinfection solution dropping device 70 was added.
When filling the raw material with the filling machine 41, when the filling machine 41 rises in accordance with the characteristics of the raw material, the confectionery may shift. Therefore, the disinfection solution dropping device 70 may be provided with a positioning pin for correcting the position of the cake 55 with respect to the filling machine 41.

以這種方式,組合不同種類之糕點製造單元40,構成一系列之製造線,但作為基座之架台皆可共通使用圖1~圖3所示之架台(10、15)。
又,重新排列如圖5所構成的製造線時,可直接挪用架台(10、15),因此只互換糕點製造單元40,就可輕易變更構成。
In this way, different types of pastry manufacturing units 40 are combined to form a series of manufacturing lines, but the racks and bases shown in FIGS. 1 to 3 can be commonly used as the bases (10, 15).
In addition, when rearranging the manufacturing lines configured as shown in FIG. 5, the racks (10, 15) can be directly used, and therefore, the configuration can be easily changed only by exchanging the confectionery manufacturing unit 40.

採用實施形態之糕點製造系統雖可附加設置在現有之搬送裝置50,但必須與搬送帶51之搬送速度同步動作。在圖5之實施形態中,在搬送帶51之上方設置有帶速檢測器100,用來檢測搬送速度。所檢測出之搬送速度回授到各糕點製造系統之控制部,配合所回授之搬送速度,對各架台(10、15)之伺服馬達進行控制。Although the confectionery manufacturing system according to the embodiment can be additionally installed in the existing conveyance device 50, it must operate in synchronization with the conveyance speed of the conveyance belt 51. In the embodiment of FIG. 5, a belt speed detector 100 is provided above the conveying belt 51 to detect the conveying speed. The detected conveying speed is fed back to the control section of each pastry manufacturing system, and the servo motors of each stand (10, 15) are controlled in accordance with the conveyed speed feedback.

圖5中,如從帶速檢測器100直接回授於各糕點製造系統之控制部所示,構成製造線(組合多種糕點製造系統)時,進一步具備:控制電腦,用來統一管理多種糕點製造系統,來自帶速檢測器100之檢測訊號亦可透過控制電腦,用多種糕點製造系統轉換為共通使用時序控制之電子凸輪之轉速後,再回授到各糕點製造系統。
在另一實施形態中,亦可從搬送裝置50之控制部直接取出帶速設定資料或控制訊號後,再回授到各糕點製造系統
In FIG. 5, as shown in the control section of each pastry manufacturing system directly fed back from the belt speed detector 100, when the manufacturing line (combining multiple pastry manufacturing systems) is configured, it further includes: a control computer for uniformly managing multiple pastry manufacturing In the system, the detection signal from the belt speed detector 100 can also be converted to a common electronic cam rotation speed using timing control by a variety of pastry manufacturing systems through a control computer, and then fed back to each pastry manufacturing system.
In another embodiment, the belt speed setting data or control signal may be directly taken out from the control section of the conveying device 50 and then fed back to each pastry manufacturing system.

因此,本發明之實施形態,可附加設置在現有之搬送裝置50,必須與搬送裝置50之搬送速度取得同步,但除此以外,不必對搬送裝置50另行加工,可提供能簡單設置之糕點製造系統。藉此,不影響搬送裝置50之清掃和維護作業性。
又,作為基座之架台(10、15)是共通,選擇以可互換方式設置於架台(10、15)之糕點製造單元40,藉此可建立各種糕點製造線,其動作設定亦可選擇性顯示預先設定之程式,因此即使是不熟練人員亦可輕易設定。
Therefore, the embodiment of the present invention can be additionally installed in the existing conveying device 50, and it must be synchronized with the conveying speed of the conveying device 50. However, in addition to this, it is not necessary to separately process the conveying device 50, and it can provide confectionery manufacturing that can be easily set system. This does not affect the cleaning and maintenance workability of the conveying device 50.
In addition, the pedestal (10, 15) as the base is common, and a confectionery manufacturing unit 40 installed on the pedestal (10, 15) in an interchangeable manner is selected, whereby various confectionary manufacturing lines can be established, and the action settings can also be selectively The preset program is displayed, so even an unskilled person can easily set it.

以上,雖一面參照圖面一面詳細說明本發明之實施形態,但本發明並非限定於上述實施形態,在不脫離本發明技術範圍之範圍內可進行多種變更。Although the embodiments of the present invention have been described in detail with reference to the drawings, the present invention is not limited to the above embodiments, and various changes can be made without departing from the technical scope of the present invention.

1‧‧‧糕點製造系統1‧‧‧ Pastry Manufacturing System

10、15‧‧‧架台 10, 15‧‧‧ stand

11、12、13、14‧‧‧(第一~第四)伺服馬達 11, 12, 13, 14‧‧‧ (first to fourth) servo motors

16、17、18‧‧‧箭頭 16, 17, 18‧‧‧ arrows

21、22、23、24、25、26、27、28‧‧‧(第一~第八)臂部 21, 22, 23, 24, 25, 26, 27, 28‧‧‧ (first to eighth) arms

31、32、33、34、35、36、37‧‧‧(第一~第七)節部 31, 32, 33, 34, 35, 36, 37‧‧‧ (first to seventh) sections

40‧‧‧糕點製造單元 40‧‧‧ Pastry Manufacturing Unit

41‧‧‧充填機 41‧‧‧ filling machine

42‧‧‧供料斗 42‧‧‧feed hopper

43‧‧‧閥門 43‧‧‧ Valve

44‧‧‧活塞 44‧‧‧ Pistons

50‧‧‧搬送裝置 50‧‧‧ transport device

51‧‧‧搬送帶 51‧‧‧ transport belt

55‧‧‧糕點 55‧‧‧ pastry

60‧‧‧對準裝置 60‧‧‧Alignment device

70‧‧‧消毒液滴下裝置 70‧‧‧ Disinfectant dripping device

80‧‧‧排列裝置 80‧‧‧ arrangement device

90‧‧‧顯示面板 90‧‧‧ display panel

91‧‧‧選擇裝置鈕 91‧‧‧select device button

92‧‧‧選擇動作鈕 92‧‧‧Select action button

93‧‧‧調整鈕 93‧‧‧Adjustment button

100‧‧‧帶速檢測器 100‧‧‧ belt speed detector

圖1是表示本發明實施形態備有平行連結機構之糕點製造系統之架台和糕點製造單元之概略圖。FIG. 1 is a schematic view showing a stand and a confectionery manufacturing unit of a confectionery manufacturing system provided with a parallel connection mechanism according to an embodiment of the present invention.

圖2是表示圖1之架台和糕點製造單元之俯視概略圖。 FIG. 2 is a schematic plan view showing the stand and the pastry manufacturing unit of FIG. 1.

圖3是用來說明本發明實施形態之平行連結機構之閉迴路動作圖 FIG. 3 is a closed-loop operation diagram for explaining a parallel connection mechanism according to an embodiment of the present invention.

圖4是表示本發明實施形態備有平行連結機構之糕點製造系統觸控面板之顯示例圖。 4 is a diagram showing a display example of a touch panel of a confectionery manufacturing system provided with a parallel connection mechanism according to an embodiment of the present invention.

圖5是表示本發明實施形態備有平行連結機構之糕點製造系統之構成圖。 Fig. 5 is a block diagram showing a confectionery manufacturing system having a parallel connection mechanism according to an embodiment of the present invention.

Claims (4)

一種備有平行連結機構之糕點製造系統,具有:兩個架台,與搬送裝置搬送方向正交之方向相對向,設置於搬送裝置(將製造中之糕點往一定方向搬送)之兩側;以及糕點製造單元,跨過搬送裝置,以可互換方式設置於架台上,其特徵為,該兩個架台之至少一個架台具有: 兩個伺服馬達,在與該搬送裝置搬送方向正交之方向,有旋轉軸,沿著搬送方向隔離; 平行連結機構,其是由第一連結部及第二連結部構成;該第一連結部是由第一~第五之五個臂部(依照串列順序連接該兩個伺服馬達間)及第一~第四之四個節部(以可轉動方式連結各臂部彼此)構成;該第二連結部包含有:第六及第七臂部(將第二臂部及第三臂部之一部分連結成大致平行四邊形)、以及第八臂部(一面與第一臂部連動一面支撐連結第六及第七臂部之第五節部);以及 控制部,透過該平行連結機構,控制該兩個伺服馬達,使得該糕點製造單元進行與該搬送裝置搬送速度相對應之既定閉迴路動作; 分別連接於該兩個伺服馬達之第一及第五臂部在彼此分開之方向延伸,分別連結於第一及第五臂部之第二及第四臂部在彼此接近之方向延伸,藉此使設置於第三臂部之該糕點製造單元一面保持水平一面支撐荷重。A confectionery manufacturing system provided with a parallel connection mechanism, comprising: two stands opposite to a direction orthogonal to the conveying direction of a conveying device, provided on both sides of the conveying device (conveying the confectionery being manufactured in a certain direction); and a confectionery; The manufacturing unit is arranged on the rack in an interchangeable manner across the conveying device, and is characterized in that at least one of the two racks has: Two servo motors have a rotation axis in a direction orthogonal to the conveying direction of the conveying device, and are separated along the conveying direction; The parallel connection mechanism is composed of a first connection portion and a second connection portion; the first connection portion is composed of five arm portions (connecting the two servo motors in series) and the first The first to fourth four joints (rotately connect the arms to each other) are formed; the second link includes: the sixth and seventh arms (a part of the second and third arms) Connected into a substantially parallelogram), and an eighth arm (supporting the fifth joint of the sixth and seventh arms while interlocking with the first arm); and The control unit controls the two servo motors through the parallel connection mechanism, so that the pastry manufacturing unit performs a predetermined closed-loop operation corresponding to the conveying speed of the conveying device; The first and fifth arm portions respectively connected to the two servo motors extend in directions separated from each other, and the second and fourth arm portions respectively connected to the first and fifth arm portions extend in directions close to each other, thereby The confectionery manufacturing unit provided on the third arm supports the load while keeping it horizontal. 如第1項所述之備有平行連結機構之糕點製造系統,其中,該控制部,在以可互換方式設置之糕點製造單元上儲存有用來控制該兩個伺服馬達之程式,在設置有該控制部之顯示面板上,可選擇性顯示符合糕點製造單元(以可互換方式設置)之程式。The pastry manufacturing system provided with a parallel connection mechanism according to item 1, wherein the control section stores a program for controlling the two servo motors in the pastry manufacturing unit provided in an interchangeable manner, and the The display panel of the control section can selectively display the program conforming to the pastry manufacturing unit (set in an interchangeable manner). 如第1項或第2項所述之備有平行連結機構之糕點製造系統,其中,以該可互換方式設置之糕點製造單元是對準裝置、消毒液滴下裝置、充填機、排列裝置、脫模裝置、裁切裝置、移載裝置、重疊裝置、間距轉換裝置、烙印裝置,方向轉換裝置中任一種裝置。The pastry manufacturing system provided with the parallel connection mechanism according to item 1 or 2, wherein the pastry manufacturing unit provided in the interchangeable manner is an alignment device, a disinfection liquid drip device, a filling machine, an alignment device, a Any of die device, cutting device, transfer device, overlap device, pitch conversion device, imprinting device, and direction conversion device. 如第1項或第2項所述之備有平行連結機構之糕點製造系統,其中,該兩個架台分別具有該兩個伺服馬達和該平行連結機構,該控制部透過該平行連結機構,控制該兩個架台之分別兩個伺服馬達,使該糕點製造單元進行與該搬送裝置搬送速度相對應之既定閉迴路動作, 該糕點製造單元是充填機, 該充填機具備:供料斗,用來保持充填之原料;以及閥門及活塞,與該既定之閉迴路動作連動,用來供應定量原料。The pastry manufacturing system provided with a parallel connection mechanism according to item 1 or 2, wherein the two stands have the two servo motors and the parallel connection mechanism, and the control unit controls the parallel connection mechanism through the parallel connection mechanism. The two servo motors of the two stands enable the pastry manufacturing unit to perform a predetermined closed loop operation corresponding to the conveying speed of the conveying device, The pastry making unit is a filling machine, The filling machine is provided with: a feeding hopper for maintaining the filled raw materials; and a valve and a piston, which are linked with the predetermined closed-loop operation, and are used for supplying quantitative raw materials.
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