TW201936649A - Ionization radiation curable resin composition, protective film of gas barrier layer using the same, and laminated gas barrier thin film using the same - Google Patents
Ionization radiation curable resin composition, protective film of gas barrier layer using the same, and laminated gas barrier thin film using the same Download PDFInfo
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- TW201936649A TW201936649A TW107143879A TW107143879A TW201936649A TW 201936649 A TW201936649 A TW 201936649A TW 107143879 A TW107143879 A TW 107143879A TW 107143879 A TW107143879 A TW 107143879A TW 201936649 A TW201936649 A TW 201936649A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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Abstract
Description
本發明係關於電離放射線硬化性樹脂組成物、使用此之氣體阻隔層的保護膜,以及使用此之層合氣體阻隔性薄膜等。The present invention relates to an ionizing radiation curable resin composition, a protective film using the gas barrier layer, and a laminated gas barrier film using the same.
過去已知有藉由於塑質基板或薄膜之表面上形成氧化矽、氮化矽、酸氮化矽、氧化鋁、氧化鎂等無機化合物的薄膜而賦予氣體阻隔性的氣體阻隔性薄膜。此種氣體阻隔性薄膜可使用於預防止因水蒸氣或氧等氣體所造成的物品之變質者,例如可使用於食品、化妝品、醫藥品等物品之密封包裝容器上。In the past, a gas barrier film which imparts gas barrier properties by forming a thin film of an inorganic compound such as cerium oxide, cerium nitride, cerium oxynitride, aluminum oxide or magnesium oxide on the surface of a plastic substrate or a film has been known. Such a gas barrier film can be used for prematurely preventing deterioration of articles caused by gases such as water vapor or oxygen, and can be used, for example, in sealed packaging containers for articles such as foods, cosmetics, and pharmaceuticals.
近年來,預防如此水蒸氣或氧等透過之氣體阻隔性薄膜,已被利用於光電變換元件或太陽電池(PV)以外,亦被利用於電子紙或液晶顯示器(LCD)或有機EL顯示器(OELD)等平面板顯示器(FPD)等電子裝置之領域中。這些電子裝置特別容易受到水分等影響,容易引起液晶層或發光層之性能劣化,故對於使用於這些電子裝置之保護的氣體阻隔性薄膜,與使用於食品或醫藥品等密封包裝的氣體阻隔性薄膜相比,要求更高氣體阻隔性(遮斷性)。In recent years, a gas barrier film that prevents the passage of water vapor or oxygen has been used in addition to photoelectric conversion elements or solar cells (PV), and is also used in electronic paper or liquid crystal display (LCD) or organic EL display (OELD). In the field of electronic devices such as flat panel displays (FPDs). These electronic devices are particularly susceptible to moisture and the like, and are liable to cause deterioration of the performance of the liquid crystal layer or the light-emitting layer. Therefore, the gas barrier film used for protection of these electronic devices is compatible with gas barrier properties used for sealed packages such as foods and pharmaceuticals. Higher gas barrier properties (interruption) are required for films.
作為此種氣體阻隔性薄膜,已有於聚乙烯對苯二甲酸乙二醇酯(PET)等基材上形成作為氣體阻隔層的氧化矽等無機化合物之無機薄膜或熱硬化性樹脂等有機薄膜者。作為氣體阻隔層之形成方法,已知有真空蒸鍍法、濺射法、離子電鍍法等物理氣相成長法(PVD:Physical Vapor Deposition)、減壓化學氣相成長法、電漿化學氣相成長法等化學氣相成長法(CVD:Chemical Vapor Deposition)、各種塗布法等。As such a gas barrier film, an inorganic film such as an inorganic compound such as cerium oxide as a gas barrier layer or an organic film such as a thermosetting resin is formed on a substrate such as polyethylene terephthalate (PET). By. As a method of forming the gas barrier layer, a physical vapor deposition method (PVD: Physical Vapor Deposition) such as a vacuum deposition method, a sputtering method, or an ion plating method, a reduced pressure chemical vapor growth method, and a plasma chemical vapor phase are known. Chemical vapor deposition method (CVD: Chemical Vapor Deposition), various coating methods, and the like.
又,氧化矽等無機化合物膜的氣體阻隔層因比較硬且脆,故由提高防止氣體阻隔層之傷痕產生,或防止藉由溶劑等的氣體阻隔層之剝離,或提高處理性等觀點來看,有時於氣體阻隔層上進一步設置保護層的情況。例如使用於有機EL顯示器等情況時,於氣體阻隔層上設置保護層,再於該保護層上形成透明導電膜,藉由蝕刻等而製圖並構成迴路。Further, since the gas barrier layer of the inorganic compound film such as cerium oxide is relatively hard and brittle, it is improved from the prevention of the occurrence of the flaw of the gas barrier layer, or the peeling of the gas barrier layer by a solvent or the like, or the improvement of the handleability. Sometimes a protective layer is further provided on the gas barrier layer. For example, when it is used in an organic EL display or the like, a protective layer is provided on the gas barrier layer, and a transparent conductive film is formed on the protective layer, and patterned by etching or the like to form a loop.
作為設有如此保護層的層合氣體阻隔性薄膜,於專利文獻1中記載具備基材薄膜、於該基材薄膜的至少一面設有具有平滑表面之障礙性蒸鍍層,與層合於該障礙性蒸鍍層的具有平滑表面之耐酸性保護層,該氧透過率為0.1cc/m2 /day・atm以下,水蒸氣透過率為0.1g/m2 /day以下,前述障礙性蒸鍍層係由銦鋅氧化物所成,於該銦鋅氧化物中之銦(In)與鋅(Zn)的原子比In/(In+Zn)為0.5~0.8之範圍,前述保護層之耐酸性為藉由鹽酸:硝酸:水之體積混合比為1:0.08:1的氧化銦錫蝕刻液之蝕刻速度成為0.01μm/分以下者為特徵之氣體阻隔薄膜。As a laminated gas barrier film provided with such a protective layer, Patent Document 1 discloses that a base film is provided, and at least one surface of the base film is provided with a barrier vapor deposition layer having a smooth surface, and is laminated on the barrier. An acid-resistant protective layer having a smooth surface of the vapor deposited layer, wherein the oxygen permeability is 0.1 cc/m 2 /day·atm or less, and the water vapor transmission rate is 0.1 g/m 2 /day or less, and the barrier vapor deposition layer is Indium zinc oxide, the indium (In) and zinc (Zn) atomic ratio In / (In + Zn) in the indium zinc oxide is in the range of 0.5 to 0.8, and the acid resistance of the protective layer is Hydrochloric acid: a gas barrier film characterized by an oxidation rate of an indium tin oxide etching solution having a volume mixing ratio of 1:0.08:1 of 0.01 μm/min or less.
又,於專利文獻2中記載於由塑質薄膜所成的基材之至少單面上形成主要由銦鈰系氧化物所成的氣體阻隔層,進一步在上面設置保護層而成,該保護層為可從蝕刻來保護氣體阻隔層之層為特徵的氣體阻隔性薄膜。Further, Patent Document 2 discloses that a gas barrier layer mainly composed of an indium-lanthanide-based oxide is formed on at least one surface of a substrate made of a plastic film, and a protective layer is further provided on the surface, and the protective layer is provided. A gas barrier film characterized by a layer that protects the gas barrier layer from etching.
然而,這些專利文獻1及2所記載的氣體阻隔性薄膜其能量線硬化性樹脂組成物與氣體阻隔層之密著性為差,尚有很大的改善空間。However, in the gas barrier film described in Patent Documents 1 and 2, the adhesion between the energy ray-curable resin composition and the gas barrier layer is inferior, and there is still a large space for improvement.
欲解決該問題,於專利文獻3中提案有基材、於前述基材的至少一面設有氣體阻隔層與於前述氣體阻隔層上設有保護層,前述保護層為含有(A)含有芳香環的胺基甲酸酯(甲基)丙烯酸酯、(B)含有羧基的(甲基)丙烯酸酯,及(C)多官能(甲基)丙烯酸酯,使用乾燥質量1g單位的酸價為80mgKOH/g以上130mgKOH/g以下之能量線硬化性樹脂組成物所形成者為特徵之氣體阻隔薄膜。
[先前技術文獻]
[專利文獻]In order to solve this problem, Patent Document 3 proposes a substrate, a gas barrier layer on at least one surface of the substrate, and a protective layer on the gas barrier layer, wherein the protective layer contains (A) an aromatic ring. Amino methacrylate (meth) acrylate, (B) a carboxyl group-containing (meth) acrylate, and (C) a polyfunctional (meth) acrylate having an acid value of 80 mg KOH per dry weight of 1 g unit. A gas barrier film characterized by being formed of an energy ray-curable resin composition of 130 mg or more and g or less.
[Previous Technical Literature]
[Patent Literature]
[專利文獻1]專利第4414748號
[專利文獻2]專利第4617583號
[專利文獻3]專利第5752438號[Patent Document 1] Patent No. 4414748
[Patent Document 2] Patent No. 4617583
[Patent Document 3] Patent No. 5752438
[發明所解決的問題][Problems solved by the invention]
然而專利文獻3中,因使用比較高氧化的保護層,而容易引起例如無機系氣體阻隔層之腐蝕或劣化,且若在高溫高濕環境下曝曬時,有著對氣體阻隔層之密著性容易降低等問題。However, in Patent Document 3, since a relatively high-oxidation protective layer is used, it is likely to cause corrosion or deterioration of, for example, an inorganic gas barrier layer, and if it is exposed to light in a high-temperature and high-humidity environment, adhesion to a gas barrier layer is easy. Reduce the problem.
本發明有鑑於上述問題點,其目的為提供可實現具有優良的密著性及耐久性之氣體阻隔性薄膜的電離放射線硬化性樹脂組成物、使用此的氣體阻隔層之保護膜,及使用此的具有優良密著性及耐久性之層合氣體阻隔性薄膜等。
[解決課題的手段]In view of the above, an object of the present invention is to provide an ionizing radiation curable resin composition capable of realizing a gas barrier film having excellent adhesion and durability, a protective film using the gas barrier layer, and the like. A laminated gas barrier film having excellent adhesion and durability.
[Means for solving the problem]
本發明者們欲解決上述課題而進行詳細檢討。其結果發現使用含有所定黏著促進劑的電離放射線硬化性樹脂組成物而形成比較低氧化之保護層時,可解決上述課題而完成本發明。即,本發明提供以下所示的種種具體態樣。The inventors of the present invention have made a detailed review to solve the above problems. As a result, it has been found that when the protective layer having a relatively low oxidation is formed by using an ionizing radiation curable resin composition containing a predetermined adhesion promoter, the above problems can be solved and the present invention has been completed. That is, the present invention provides various specific aspects shown below.
[1]一種電離放射線硬化性樹脂組成物,其中至少含有酸價為120(mgKOH/g)以上400(mgKOH/g)以下,且分子量為80~900的黏著促進劑、電離放射線硬化性基質形成材料(但,除去相當於前述黏著促進劑者),與無機填充劑者,前述黏著促進劑的含有量對於前述黏著促進劑及前述電離放射線硬化性基質形成材料之合計100質量份而言為1~25質量%,硬化後的硬化物之乾燥質量1g單位之酸價為20(mgKOH/g)以上50(mgKOH/g)以下。[1] An ionizing radiation curable resin composition containing at least an acid promoter having an acid value of 120 (mgKOH/g) or more and 400 (mgKOH/g) or less, and a molecular weight of 80 to 900, and an ionizing radiation curable matrix. In the case of the inorganic filler, the content of the adhesion promoter is 1 in total of 100 parts by mass of the adhesion promoter and the ionizing radiation curable matrix-forming material. ~25% by mass, the dry mass of the cured product after hardening is 1 g unit of acid value of 20 (mgKOH / g) or more and 50 (mgKOH / g) or less.
[2]如[1]所記載的電離放射線硬化性樹脂組成物,其中前述黏著促進劑為選自由含有羧基的單官能(甲基)丙烯酸酯、含有羧基的單官能胺基甲酸酯(甲基)丙烯酸酯、具有(甲基)丙烯醯基的磺酸酯、及具有(甲基)丙烯醯基的磷酸酯所成群的至少1種。
[3]如[1]或[2]所記載的電離放射線硬化性樹脂組成物,其中進一步含有酮系溶劑。The ionizing radiation curable resin composition according to the above aspect, wherein the adhesion promoter is selected from a monofunctional (meth) acrylate containing a carboxyl group and a monofunctional urethane containing a carboxyl group (A) At least one of a group of an acrylate, a sulfonate having a (meth)acryl fluorenyl group, and a phosphate having a (meth) acryl fluorenyl group.
[3] The ionizing radiation curable resin composition according to [1] or [2], further comprising a ketone solvent.
[4]一種氣體阻隔層的保護膜,其係由如[1]~[3]中任一項所記載的電離放射線硬化性樹脂組成物之硬化物所成。[4] A cured film of a gas barrier layer, which is obtained by a cured product of the ionizing radiation curable resin composition according to any one of [1] to [3].
[5]一種層合氣體阻隔性薄膜,其為至少具備氣體阻隔層,及設置於前述氣體阻隔層上的保護層,前述保護層為如[1]~[3]中任一項所記載的電離放射線硬化性樹脂組成物之硬化物,前述保護層為乾燥質量1g單位的酸價為20(mgKOH/g)以上50(mgKOH/g)以下者。
[6]如[5]所記載的層合氣體阻隔性薄膜,其中前述氣體阻隔層為水蒸氣阻隔層。
[7]如[6]所記載的層合氣體阻隔性薄膜,其中前述氣體阻隔層具有未達1×10-1
g/m2
・day的水蒸氣透過率(MOCON法,依據JIS K7129,40℃及90%RH)。
[發明之效果][5] A laminated gas barrier film comprising at least a gas barrier layer and a protective layer provided on the gas barrier layer, wherein the protective layer is as described in any one of [1] to [3] In the cured product of the ionizing radiation curable resin composition, the protective layer has an acid value of 20 g (mgKOH/g) or more and 50 (mgKOH/g) or less in a dry mass of 1 g.
[6] The laminated gas barrier film according to [5], wherein the gas barrier layer is a water vapor barrier layer.
[7] The laminated gas barrier film according to [6], wherein the gas barrier layer has a water vapor transmission rate of less than 1 × 10 -1 g/m 2 day (MOCON method, according to JIS K7129, 40 °C and 90% RH).
[Effects of the Invention]
依據本發明可提供可實現具有優良密著性及耐久性之氣體阻隔性薄膜的電離放射線硬化性樹脂組成物,及使用此的氣體阻隔層之保護膜,又可提供具有優良的密著性及耐久性之氣體阻隔性薄膜。According to the present invention, it is possible to provide an ionizing radiation curable resin composition capable of realizing a gas barrier film having excellent adhesion and durability, and a protective film using the gas barrier layer, and providing excellent adhesion and Durable gas barrier film.
[實施發明的形態][Formation of the Invention]
以下對於本發明之實施的形態,參照圖面做詳細說明。且,上下左右等位置關係,若無特別限制,係依據圖面所示位置關係者。又,圖面之尺寸比率並未限定於圖示比率。但,以下實施形態為欲說明本發明的例示,本發明並未受到這些限定者。且,對於本說明書,例如「1~100」之數值範圍的標記為包含其上限值「100」及下限值「1」之雙方。又,其他數值範圍之標記亦相同。又,對於本說明書,所謂(甲基)丙烯酸酯表示丙烯酸酯及/或甲基丙烯酸酯,所謂(甲基)丙烯酸表示丙烯酸及/或甲基丙烯酸。其他表示,例如(甲基)丙烯醯基等表示方式亦相同。The embodiments of the present invention will be described in detail below with reference to the drawings. Further, the positional relationship such as up, down, left, and right, if not particularly limited, depends on the positional relationship shown in the drawing. Moreover, the dimensional ratio of the drawing is not limited to the illustrated ratio. However, the following embodiments are illustrative of the invention, and the invention is not limited thereto. Further, in the present specification, for example, the numerical value range of "1 to 100" includes both the upper limit value "100" and the lower limit value "1". Also, the labels of other numerical ranges are the same. Further, in the present specification, the (meth) acrylate means acrylate and/or methacrylate, and the (meth) acryl means acrylic acid and/or methacrylic acid. Others indicate that the expressions such as (meth)acrylonitrile are also the same.
(第1實施形態)
<層合氣體阻隔性薄膜>
圖1表示本發明之第1實施形態的層合氣體阻隔性薄膜100之模式截面圖。本實施形態的層合氣體阻隔性薄膜100為至少具備基材11、設置於該基材11的一主面11a側之樹脂層21、設置於該樹脂層21的一主面21a側之氣體阻隔層31,及設置於該氣體阻隔層31的一主面31a側之保護層41。該層合氣體阻隔性薄膜100為具有至少以基材11、樹脂層21、氣體阻隔層31及保護層41的順序進行層合的層合結構(4層結構)。(First embodiment)
<Laminated gas barrier film>
Fig. 1 is a schematic cross-sectional view showing a laminated gas barrier film 100 according to a first embodiment of the present invention. The laminated gas barrier film 100 of the present embodiment is provided with at least a substrate 11 , a resin layer 21 provided on one main surface 11 a side of the substrate 11 , and a gas barrier provided on one main surface 21 a side of the resin layer 21 . The layer 31 and the protective layer 41 provided on one main surface 31a side of the gas barrier layer 31. The laminated gas barrier film 100 has a laminated structure (four-layer structure) in which at least the substrate 11, the resin layer 21, the gas barrier layer 31, and the protective layer 41 are laminated in this order.
其中對於本說明書,所謂「設置於基材11的一主面11a側的樹脂層21」不僅表示如圖1所示得於基材11的表面(例如主面11a)將樹脂層21直接載置的態樣,其表示包含於基材11的表面與樹脂層21之間隔著任意層(例如底漆層、接著層、錨層等)之態樣。又,對於其他同樣記載亦相同意思。In the present specification, the "resin layer 21 provided on one main surface 11a side of the substrate 11" means not only the surface of the substrate 11 (for example, the main surface 11a) but the resin layer 21 is directly placed as shown in FIG. In the aspect, it indicates a state in which any surface (for example, a primer layer, an adhesive layer, an anchor layer, or the like) is interposed between the surface of the substrate 11 and the resin layer 21. In addition, the same meaning is also given to the other similar descriptions.
<基材>
基材11為支持樹脂層21、氣體阻隔層31及保護層41的構件。作為該基材11,僅可支持這些層者即可,亦可使用公知者,該種類並無特別限定。由尺寸安定性及機械的強度等之觀點來看,一般使用合成樹脂薄膜或玻璃等為佳。且由輕量化等觀點來看,使用合成樹脂薄膜為較佳。<Substrate>
The substrate 11 is a member that supports the resin layer 21, the gas barrier layer 31, and the protective layer 41. As the substrate 11, only those layers can be supported, and those skilled in the art can be used. The type is not particularly limited. From the viewpoints of dimensional stability, mechanical strength, and the like, a synthetic resin film, glass, or the like is generally used. Further, from the viewpoint of lightness and the like, a synthetic resin film is preferably used.
作為基材11所使用的合成樹脂,例如可舉出乙烯、聚丙烯、丁烯等均聚物或共聚物等聚烯烴樹脂等聚烯烴系樹脂;環狀烯烴聚合物(COP)、環狀烯烴共聚物(COC)等非晶質聚烯烴系樹脂;聚乙烯對苯二甲酸乙二醇酯(PET)、聚丁烯對苯二甲酸乙二醇酯(PBT)、聚乙烯萘二甲酸酯(PEN)等聚酯系樹脂;尼龍6、尼龍12、共聚合尼龍等聚醯胺系樹脂;聚碳酸酯系樹脂;聚苯乙烯系樹脂;ABS(丙烯腈-丁二烯-苯乙烯)系樹脂;聚乙烯醇(PVA)、乙烯-乙烯基醇共聚物(EVOH)等聚乙烯醇系樹脂;聚醯亞胺系樹脂;聚醚醯亞胺系樹脂;三乙醯纖維素等纖維素系樹脂;(甲基)丙烯酸酯等丙烯酸系樹脂;聚迷碸系樹脂;聚醚醚酮系樹脂;聚氯乙烯、氯化亞乙烯基-氯化乙烯基共聚物、氯化亞乙烯基-丙烯腈共聚物、氯化亞乙烯基-丙烯酸共聚物等聚氯乙烯系樹脂;聚氯三氟乙烯(PCTFE)、四氟乙烯-六氟伸丙基共聚物(FEP)、四氟乙烯-全氟烷基乙烯基醚共聚物(PFA)等含氟樹脂等,但並未限定於此等。此等中,作為基材11,亦以聚乙烯對苯二甲酸乙二醇酯、聚丁烯對苯二甲酸乙二醇酯、聚乙烯萘二甲酸酯等聚酯系樹脂薄膜為佳。況且一軸或二軸延伸薄膜,特別為二軸延伸聚丙烯(OPP)薄膜因具有優良的機械強度及尺寸安定性故特佳。又,於耐熱用途中,以一軸或二軸延伸聚醯亞胺薄膜為特佳。這些可單獨使用1種,亦可組合2種以上使用。又,亦可為由複數層所成的多層薄膜。Examples of the synthetic resin used for the substrate 11 include a polyolefin resin such as a polyolefin resin such as a homopolymer or a copolymer such as ethylene, polypropylene or butylene; a cyclic olefin polymer (COP) and a cyclic olefin. Amorphous polyolefin resin such as copolymer (COC); polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate Polyester resin such as (PEN); polyamine resin such as nylon 6, nylon 12, copolymerized nylon; polycarbonate resin; polystyrene resin; ABS (acrylonitrile-butadiene-styrene) system Resin; polyvinyl alcohol resin such as polyvinyl alcohol (PVA) or ethylene-vinyl alcohol copolymer (EVOH); polyimide resin; polyether quinone resin; cellulose system such as triacetyl cellulose Acrylic resin; acrylic resin such as (meth) acrylate; poly fluorene resin; polyether ether ketone resin; polyvinyl chloride, vinyl chloride-vinyl chloride copolymer, vinyl chloride-propylene Polyvinyl chloride resin such as nitrile copolymer, vinylidene chloride-acrylic acid copolymer; polychlorotrifluoroethylene (PCTFE), tetrafluoroethylene- Fluoro-propyl extending copolymer (FEP), tetrafluoroethylene - perfluoroalkyl vinyl ether copolymer (PFA) resin, fluorine and the like, but is not limited thereto and the like. Among these, as the substrate 11, a polyester resin film such as polyethylene terephthalate, polybutylene terephthalate or polyethylene naphthalate is preferable. Moreover, the one-axis or two-axis stretch film, particularly the biaxially stretched polypropylene (OPP) film, is particularly excellent because of its excellent mechanical strength and dimensional stability. Further, in the heat-resistant use, it is particularly preferable to extend the polyimide film in one-axis or two-axis. These may be used alone or in combination of two or more. Further, it may be a multilayer film made of a plurality of layers.
基材11之透明度雖無特別限定,例如對於觸控板等電子裝置用途上,以光學透明者為佳。此時,基材11的全光線透過率以80%以上為佳,較佳為85%以上,更佳為90%以上。且由提高與樹脂層21或與上述任意層之密著性等觀點來看,若必要可對於基材11之表面進行電漿處理、電暈放電處理、火炎處理、遠紫外線照射處理、錨處理、藥品處理等各種公知表面處理。例如作為錨處理,可設置塗布聚酯系脂、異氰酸酯系、胺基甲酸酯系、丙烯酸系、乙烯乙烯基醇系、乙烯基變性系、環氧系、變性苯乙烯系、變性聚矽氧系的錨塗布劑之錨塗布層,進而可提高基材11與氣體阻隔層31之密著性。又,欲提高耐久性或耐候性等,亦可於基材11含有紫外線吸收劑或光安定劑。The transparency of the substrate 11 is not particularly limited, and for example, it is preferably optically transparent for use in an electronic device such as a touch panel. At this time, the total light transmittance of the substrate 11 is preferably 80% or more, preferably 85% or more, and more preferably 90% or more. Further, from the viewpoint of improving the adhesion to the resin layer 21 or any of the above layers, the surface of the substrate 11 may be subjected to plasma treatment, corona discharge treatment, flame treatment, extreme ultraviolet irradiation treatment, or anchor treatment, if necessary. Various known surface treatments such as drug treatment. For example, as an anchor treatment, a coating polyester resin, an isocyanate type, an urethane type, an acrylic type, an ethylene vinyl alcohol type, a vinyl denatured type, an epoxy type, a modified styrene type, a denatured polyoxyl can be provided. The anchor coating layer of the anchor coating agent can further improve the adhesion between the substrate 11 and the gas barrier layer 31. Moreover, in order to improve durability, weather resistance, etc., the base material 11 may contain an ultraviolet absorber or a light stabilizer.
基材11的厚度可配合要求性能及用途做適宜設定,並無特別限定。由輕量化及薄膜化之觀點,及進一步考慮到處理性或機械強度等來看,基材11的厚度一般以5~500μm為佳,較佳為10~300μm。The thickness of the substrate 11 can be appropriately set in accordance with the required properties and use, and is not particularly limited. The thickness of the substrate 11 is preferably from 5 to 500 μm, preferably from 10 to 300 μm, from the viewpoints of weight reduction and film formation, and further considering handling properties or mechanical strength.
作為基材11所使用的樹脂薄膜為配合用途或要求特性做選擇為佳,例如對於食品或化學藥品等包裝,聚乙烯對苯二甲酸乙二醇酯、聚丙烯、尼龍等由成本之觀點來看為佳,對於電子構件或光學構件等,使用聚乙烯萘二甲酸酯、聚醯亞胺樹脂、聚迷碸樹脂、非晶質聚烯烴樹脂等本身具有高氣體阻隔性之樹脂薄膜者為佳。The resin film used as the substrate 11 is preferably selected for use in combination with desired properties. For example, for packaging such as foods or chemicals, polyethylene terephthalate, polypropylene, nylon, etc. are cost-effective. It is preferable to use a resin film having a high gas barrier property such as polyethylene naphthalate, polyimide resin, polymylon resin, or amorphous polyolefin resin for electronic components or optical members. good.
<樹脂層>
樹脂層21為提高基材11之表面平滑性及表面硬度者。藉由設置如此表面平滑之樹脂層21,可提高設置於該樹脂層21之上面側的氣體阻隔層31及保護層41之平滑性,藉此可提高層合氣體阻隔性薄膜100全體之氣體阻隔性。<Resin layer>
The resin layer 21 is for improving the surface smoothness and surface hardness of the substrate 11. By providing the resin layer 21 having such a smooth surface, the smoothness of the gas barrier layer 31 and the protective layer 41 provided on the upper surface side of the resin layer 21 can be improved, whereby the gas barrier of the entire laminated gas barrier film 100 can be improved. Sex.
作為樹脂層21,可使用各種公知者,該種類並無特別限定。一般的係由熱可塑性樹脂、熱硬化性樹脂、電離放射線硬化性樹脂等薄膜所構成。作為熱可塑性樹脂及熱硬化性樹脂,可舉出飽和或不飽和之聚酯系樹脂、丙烯酸系樹脂、丙烯酸胺基甲酸酯系樹脂、聚酯丙烯酸酯系樹脂、聚胺基甲酸酯丙烯酸酯系樹脂、環氧丙烯酸酯系樹脂、胺基甲酸酯系樹脂、環氧系樹脂、乙烯基系樹脂、聚碳酸酯系樹脂、纖維素系樹脂、縮醛系樹脂、聚乙烯系樹脂、聚苯乙烯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、三聚氰胺系樹脂、酚系樹脂、聚矽氧系樹脂等,但並未特別限定於此。這些可單獨使用1種,或組合2種以上後使用。又,使用電離放射線硬化性樹脂、有機-無機混合電離放射線硬化性樹脂等樹脂薄膜亦佳。這些詳細內容於後述保護層41中說明故於此省略。As the resin layer 21, various known ones can be used, and the kind is not particularly limited. Generally, it is composed of a film such as a thermoplastic resin, a thermosetting resin, or an ionizing radiation curable resin. Examples of the thermoplastic resin and the thermosetting resin include a saturated or unsaturated polyester resin, an acrylic resin, an urethane acrylate resin, a polyester acrylate resin, and a polyurethane acrylate. An ester resin, an epoxy acrylate resin, a urethane resin, an epoxy resin, a vinyl resin, a polycarbonate resin, a cellulose resin, an acetal resin, a polyethylene resin, The polystyrene resin, the polyamine resin, the polyimide resin, the melamine resin, the phenol resin, the polyoxyn resin, and the like are not particularly limited thereto. These may be used alone or in combination of two or more. Further, a resin film such as an ionizing radiation curable resin or an organic-inorganic hybrid ionizing radiation curable resin is also preferable. These details are described in the protective layer 41 to be described later, and thus are omitted here.
樹脂層21之厚度可配合要求性能及用途而做適宜設定,並無特別限定。由輕量化及薄膜化之觀點,及進一步考慮到處理性或機械強度等時,樹脂層21之厚度一般以0.5~50μm為佳,較佳為1~10μm。The thickness of the resin layer 21 can be appropriately set in accordance with the required properties and use, and is not particularly limited. The thickness of the resin layer 21 is preferably from 0.5 to 50 μm, preferably from 1 to 10 μm, from the viewpoints of weight reduction and film formation, and further considering handling properties or mechanical strength.
<氣體阻隔層>
氣體阻隔層31係欲防止配置於基材11側的保護對象(例如光電變換元件、太陽電池、電子紙或液晶顯示器(LCD)或有機EL顯示(OELD)等平面板顯示器(FPD)等電子裝置等)與氧或水蒸氣接觸後的性能劣化而設置者。該氣體阻隔層31之障礙性可配合保護對象之種類或要求性能及用途等做適宜設定,並無特別限定。<Gas barrier layer>
The gas barrier layer 31 is intended to prevent an electronic device such as a photoelectric conversion element, a solar cell, an electronic paper, a liquid crystal display (LCD), or an organic EL display (OELD), such as a flat panel display (FPD), from being placed on the substrate 11 side. Etc.) The performance is deteriorated after contact with oxygen or water vapor. The barrier property of the gas barrier layer 31 can be appropriately set in accordance with the type of the object to be protected, the required performance, the use, and the like, and is not particularly limited.
例如對於可撓性基材用途,氣體阻隔層31的氧透過率以未達1×10-1 cc/m2 ・day・atm者為佳,較佳為1×10-2 cc/m2 ・day・atm以下。且對於本說明書,氧透過率係依據JIS K7129,使用氧透過率測定裝置藉由MOCON法在40℃及90%RH之條件下進行測定所得之值的意思。For example, in the case of the flexible substrate, the oxygen barrier rate of the gas barrier layer 31 is preferably less than 1 × 10 -1 cc / m 2 · day · atm, preferably 1 × 10 -2 cc / m 2 · Day・atm or less. Further, in the present specification, the oxygen permeability is a value obtained by measuring the value obtained by the MOCON method at 40 ° C and 90% RH using an oxygen permeability measuring device in accordance with JIS K7129.
又,同樣地對於可撓性基材用途,氣體阻隔層31的水蒸氣透過率已未達1×10-1 g/m2 ・day者為佳,較佳為1×10-2 g/m2 ・day以下。且對於本說明書,水蒸氣透過率係依據JIS K7129,使用水蒸氣透過率測定裝置藉由MOCON法在40℃及90%RH的條件下進行測定所得之值的意思。如此水蒸氣透過率高的氣體阻隔層(以下亦稱為「水蒸氣氣體阻隔層」)一般由無機薄膜所構成者為多,無機薄膜不僅比較硬且脆,大多為與過去使用的保護膜之密著性較差者。因此,將由如此無機薄膜所成的水蒸氣氣體阻隔層作為氣體阻隔層31使用時,藉由本發明之作用效果有顯著容易表現的傾向。Further, similarly, for the flexible substrate application, the water vapor transmission rate of the gas barrier layer 31 is preferably less than 1 × 10 -1 g/m 2 day, preferably 1 × 10 -2 g / m. 2 days or less. Further, in the present specification, the water vapor transmission rate is a value measured by a MOCON method under the conditions of 40 ° C and 90% RH using a water vapor transmission rate measuring device in accordance with JIS K7129. Such a gas barrier layer having a high water vapor transmission rate (hereinafter also referred to as "water vapor gas barrier layer") is generally composed of an inorganic thin film, and the inorganic thin film is not only hard and brittle, but is often used as a protective film used in the past. Poor adhesion. Therefore, when the water vapor barrier layer formed of such an inorganic thin film is used as the gas barrier layer 31, the effects of the present invention tend to be remarkably easy to express.
作為氣體阻隔層31,可使用在此技術領域中的公知者,該種類並無特別限定。上述具有較佳氣體阻隔性之種種無機薄膜在此技術領域中為已知,可將這些作為氣體阻隔層31使用。具體為使用含有銅或銀等金屬、鋁或鈦等輕金屬、矽等半金屬,或這些化合物(金屬化合物、無機化合物)之氣體阻隔層(以下亦僅稱為「無機系氣體阻隔層」)為佳。此等中亦由氧或水蒸氣等透過率及成本等觀點來看,由無機化合物所成的氣體阻隔層為較佳。As the gas barrier layer 31, those well known in the art can be used, and the kind is not particularly limited. The above various inorganic thin films having better gas barrier properties are known in the art, and these can be used as the gas barrier layer 31. Specifically, a gas barrier layer (hereinafter, simply referred to as "inorganic gas barrier layer") containing a metal such as copper or silver, a light metal such as aluminum or titanium, or a semimetal such as ruthenium or a compound (metal compound or inorganic compound) is used. good. Among these, a gas barrier layer made of an inorganic compound is preferable from the viewpoints of transmittance and cost such as oxygen or water vapor.
氣體阻隔層31可由金屬、金屬化合物或無機化合物的薄膜所構成。其中,作為金屬化合物或無機化合物,例如可舉出矽、鋁、鎂、鈣、鋯、硼、鉿、鋇、鋅、錫、鈦、硒、銦等氧化物、氮化物、碳化物、氧化氮化物、氧化碳化物、氮化碳化物及於此等摻合其他金屬(錫、鋅、鎵、銻等)者等,但並未限定於此等。此等中,使用氧化矽、氧化氮化矽、氧化碳化矽等矽系無機氧化物、銦・錫氧化物(ITO)、銦・鎵・鋅氧化物(IGZO)、銦・鎵氧化物(IGO)、鎵・鋅氧化物(GZO)、鋅・錫氧化物(ZTO)、銦・鋅・錫氧化物(IZTO)、銦・鎵・鋅・錫氧化物(IGZTO)、銻・錫氧化物(ATO)為較佳。這些可單獨使用1種,或可組合2種以上使用。且,作為氣體阻隔層31的形成方法,可使用此技術領域中公知的方法,並無特別限定。例如可舉出真空蒸鍍法、濺鍍法、電漿CVD法、離子輔助法、噴霧法、旋轉塗布法等。又,氣體阻隔層31以光學透明者為佳,藉此可將層合氣體阻隔性薄膜100全體成為透明,例如可適用於上述FPD用途上。The gas barrier layer 31 may be composed of a thin film of a metal, a metal compound or an inorganic compound. In addition, examples of the metal compound or the inorganic compound include oxides, nitrides, carbides, and nitrogen oxides such as lanthanum, aluminum, magnesium, calcium, zirconium, boron, lanthanum, cerium, zinc, tin, titanium, selenium, and indium. The compound, the oxidized carbide, the carbonitride, and the like, etc., are blended with other metals (tin, zinc, gallium, antimony, etc.), but are not limited thereto. Among these, lanthanum-based inorganic oxides such as yttrium oxide, lanthanum oxynitride, and lanthanum carbide oxide, indium/tin oxide (ITO), indium, gallium, zinc oxide (IGZO), and indium gallium oxide (IGO) are used. ), gallium, zinc oxide (GZO), zinc, tin oxide (ZTO), indium, zinc, tin oxide (IZTO), indium, gallium, zinc, tin oxide (IGZTO), tantalum, tin oxide ( ATO) is preferred. These may be used alone or in combination of two or more. Further, as a method of forming the gas barrier layer 31, a method known in the art can be used, and it is not particularly limited. For example, a vacuum vapor deposition method, a sputtering method, a plasma CVD method, an ion assist method, a spray method, a spin coating method, or the like can be given. Moreover, it is preferable that the gas barrier layer 31 is optically transparent, whereby the entire laminated gas barrier film 100 can be made transparent, and for example, it can be suitably used for the above-mentioned FPD use.
氣體阻隔層31之厚度可配合所構成的材料、要求性能及用途而做適宜設定,並無特別限定。由輕量化及薄膜化的觀點,及進一步考慮到處理性或機械的強度等時,氣體阻隔層31的厚度一般以5~500nm者為佳,較佳為20~300nm。且,氣體阻隔層31可僅由一層的由上述金屬、金屬化合物、無機化合物所成的無機物層者,該無機物層可進行複數層的層合,又亦可設置為將由無機物層與樹脂所成的有機層以交互方式層合。對於所有情況,以至少氣體阻隔層31的無機物層(無機系氣體阻隔層)與保護層41呈鄰接情況者為佳。藉此,有提高氣體阻隔層31與保護層41之密著性的傾向。The thickness of the gas barrier layer 31 can be appropriately set in accordance with the materials, required properties, and uses, and is not particularly limited. The thickness of the gas barrier layer 31 is preferably from 5 to 500 nm, preferably from 20 to 300 nm, from the viewpoints of light weight and film formation, and further considering handling properties or mechanical strength. Further, the gas barrier layer 31 may be composed of only one layer of an inorganic layer made of the above-mentioned metal, metal compound or inorganic compound, and the inorganic layer may be laminated in a plurality of layers, or may be formed by an inorganic layer and a resin. The organic layers are laminated in an interactive manner. In all cases, it is preferable that at least the inorganic layer (inorganic gas barrier layer) of the gas barrier layer 31 is adjacent to the protective layer 41. Thereby, there is a tendency that the adhesion between the gas barrier layer 31 and the protective layer 41 is improved.
<保護層>
保護層41為使用於保護氣體阻隔層31的膜(保護膜)。藉由設置如此保護層41,可同時抑制氣體阻隔層31中之傷痕產生、氣體阻隔層31的一部分破損或一部分剝離,且可提高層合氣體阻隔性薄膜100全體之處理性。<protection layer>
The protective layer 41 is a film (protective film) used for the protective gas barrier layer 31. By providing such a protective layer 41, it is possible to simultaneously suppress the occurrence of scratches in the gas barrier layer 31, a part of the gas barrier layer 31 from being damaged or partially peeled off, and it is possible to improve the overall rationality of the laminated gas barrier film 100.
對於本實施形態,保護層41係由電離放射線硬化性樹脂組成物之硬化物所構成,該酸價為乾燥質量1g單位下20(mgKOH/g)以上50(mgKOH/g)以下。且,酸價為依據JIS K 0070,藉由經氫氧化鉀標準液的中和滴定法進行測定所得之值的意思。藉由保護層41的酸價為20 (mgKOH/g)以上50(mgKOH/g)以下,不僅可使氣體阻隔層31與保護層41之密著性變的優良,亦可實現耐久性更優良的層合氣體阻隔性薄膜100。由密著性及耐久性的平衡之觀點來看,保護層41的酸價為乾燥質量1g單位時,以20(mgKOH/g)以上45(mgKOH/g)以下為佳,以20(mgKOH/g)以上40(mgKOH/g)以下為較佳。In the present embodiment, the protective layer 41 is composed of a cured product of an ionizing radiation curable resin composition, and the acid value is 20 (mgKOH/g) or more and 50 (mgKOH/g) or less in a unit of dry mass of 1 g. Further, the acid value is a value measured by a neutralization titration method using a potassium hydroxide standard solution in accordance with JIS K 0070. When the acid value of the protective layer 41 is 20 (mgKOH/g) or more and 50 (mgKOH/g) or less, not only the adhesion between the gas barrier layer 31 and the protective layer 41 but also the durability can be improved. The laminated gas barrier film 100. From the viewpoint of the balance between adhesion and durability, when the acid value of the protective layer 41 is 1 g unit of dry mass, it is preferably 20 (mgKOH/g) or more and 45 (mgKOH/g) or less, and is 20 (mgKOH/min). g) The above 40 (mgKOH/g) or less is preferred.
(電離放射線硬化性樹脂組成物)
具有上述酸價的保護層41,可藉由使所定電離放射線硬化性樹脂組成物進行硬化而得到。在本實施形態中,藉由使用含有藉由電離放射線(紫外線或者電子線)的照射進行交聯硬化而形成保護層41的基質(樹脂膜)之樹脂材料(以下有時稱為「電離放射線硬化性基質形成材料」)之同時,至少含有酸價為120(mgKOH/g)以上400(mgKOH/g)以下,且分子量為80~900的黏著促進劑與無機填充劑(含有後述的有機無機基質形成材料中之無機成分及/或另外添加的無機填充劑之雙方)之電離放射線硬化性樹脂組成物,可調整保護層41之酸價。以下對於各成分進行詳細說明。(ionizing radiation curable resin composition)
The protective layer 41 having the above acid value can be obtained by curing a predetermined ionizing radiation curable resin composition. In the present embodiment, a resin material (hereinafter sometimes referred to as "ionizing radiation hardening" which forms a matrix (resin film) of the protective layer 41 by crosslinking hardening by irradiation with ionizing radiation (ultraviolet rays or electron beams) is used. At the same time, it contains at least an acid promoter having an acid value of 120 (mgKOH/g) or more and 400 (mgKOH/g) or less, and a molecular weight of 80 to 900, and an inorganic filler (containing an organic-inorganic substrate described later). The ionized radiation curable resin composition of both the inorganic component in the material and/or the inorganic filler to be added may adjust the acid value of the protective layer 41. Each component will be described in detail below.
作為電離放射線硬化性基質形成材料,可使用可進行光陽離子聚合的光陽離子聚合性樹脂、光聚合性預聚物或者光聚合性單體等(以下有時稱為「電離放射線硬化性基質形成材料」)之1種或混合2種以上者。但本說明書中,相當於酸價為120(mgKOH/g)以上400(mgKOH/g)以下且分子量為80~900之黏著促進劑者,自該電離放射線硬化性基質形成材料除去。As the ionizing radiation curable matrix forming material, a photocationic polymerizable resin, a photopolymerizable prepolymer, or a photopolymerizable monomer capable of photocationic polymerization can be used (hereinafter referred to as "ionizing radiation curable matrix forming material" One type or a mixture of two or more types. In the present specification, the adhesion promoter corresponding to an acid value of 120 (mgKOH/g) or more and 400 (mgKOH/g) or less and a molecular weight of 80 to 900 is removed from the ionizing radiation curable matrix forming material.
作為光陽離子聚合性樹脂之具體例子,可舉出雙酚系環氧樹脂、酚醛清漆型環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂等環氧系樹脂或乙烯基醚系樹脂等,但並未限定於此等。這些可單獨使用1種,或可組合2種以上後使用。Specific examples of the photocationic polymerizable resin include an epoxy resin such as a bisphenol epoxy resin, a novolak epoxy resin, an alicyclic epoxy resin, or an aliphatic epoxy resin, or a vinyl ether resin. Etc., but not limited to this. These may be used alone or in combination of two or more.
光聚合性預聚物一般可大概分為陽離子聚合型與自由基聚合型。作為陽離子聚合型之光聚合性預聚物,可舉出環氧系樹脂或乙烯基醚系樹脂等。作為環氧系樹脂,例如可舉出雙酚系環氧樹脂、酚醛清漆型環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂等。作為自由基聚合型的光聚合性預聚物,可舉出丙烯酸系預聚物(硬質預聚物)。光聚合性預聚物可單獨使用1種,或組合2種以上後使用。此等中,作為光聚合性預聚物,以於1分子中具有2個以上的丙烯醯基,且藉由交聯硬化而成為三維網格結構之丙烯酸系預聚物為佳。具體可舉出聚酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、多元醇(甲基)丙烯酸酯、三聚氰胺(甲基)丙烯酸酯、聚氟烷基(甲基)丙烯酸酯、聚矽氧(甲基)丙烯酸酯等各種(甲基)丙烯酸酯類等,但並無特別限定於此等。這些光聚合性預聚物可單獨使用,但由提高交聯硬化性而可更提高保護層41之硬度的觀點來看,更添加光聚合性單體者為佳。The photopolymerizable prepolymer can be roughly classified into a cationic polymerization type and a radical polymerization type. The photopolymerizable prepolymer of the cationic polymerization type may, for example, be an epoxy resin or a vinyl ether resin. Examples of the epoxy resin include a bisphenol epoxy resin, a novolak epoxy resin, an alicyclic epoxy resin, and an aliphatic epoxy resin. The radical polymerization type photopolymerizable prepolymer includes an acrylic prepolymer (hard prepolymer). The photopolymerizable prepolymer may be used singly or in combination of two or more. In the above, the photopolymerizable prepolymer is preferably an acrylic prepolymer having two or more acrylonitrile groups in one molecule and having a three-dimensional lattice structure by crosslinking and hardening. Specific examples thereof include polyester (meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, polyether (meth) acrylate, and polyol (meth) acrylate. Various (meth) acrylates, such as an ester, a melamine (meth) acrylate, a polyfluoroalkyl (meth) acrylate, and a poly methoxy (meth) acrylate, are not specifically limited. Although these photopolymerizable prepolymers can be used singly, it is preferable to add a photopolymerizable monomer from the viewpoint of improving the crosslinking hardenability and further increasing the hardness of the protective layer 41.
作為光聚合性單體,可舉出甲基(甲基)丙烯酸酯、丁基(甲基)丙烯酸酯、2-乙基己基丙烯酸酯、2-羥基乙基丙烯酸酯、2-羥基丙基丙烯酸酯、丁氧基乙基丙烯酸酯等)之單官能(甲基)丙烯酸酯類;1,6-己二醇二丙烯酸酯、新戊二醇二丙烯酸酯、二乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、羥基特戊酸酯新戊二醇二丙烯酸酯等2官能(甲基)丙烯酸酯類;二季戊四醇六丙烯酸酯、三甲基丙烷三丙烯酸酯、季戊四醇三丙烯酸酯等3官能以上之(甲基)丙烯酸酯類;苯乙烯、α-甲基苯乙烯等苯乙烯系單體類、(甲基)丙烯醯胺等不飽和羧酸醯胺、(甲基)丙烯酸-2-(N,N-二乙基胺基)乙基、(甲基)丙烯酸-2-(N,N-二苯甲基胺基)乙基等不飽和酸之取代胺基醇酯類、乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、異氰脲酸三丙烯酸酯(例如參-(2-羥基乙基)-異氰脲酸酯(甲基)丙烯酸酯等)、3-苯氧基-2-丙醯基丙烯酸酯、1,6-雙(3-丙烯醯氧基-2-羥基丙基)-己基醚等多官能性化合物,及三羥甲基丙烷三硫代甘醇酸酯、季戊四醇四硫代甘醇酸酯等於分子中具有2個以上硫醇基的聚硫醇化合物等,但並無特別限定於此等。這些可單獨使用1種,或組合2種以上後使用。彼等中,由可進一步提高對氣體阻隔層31之密著性等觀點來看,以具有羥基之多官能(甲基)丙烯酸酯為佳。Examples of the photopolymerizable monomer include methyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, and 2-hydroxypropyl acrylate. Monofunctional (meth) acrylates such as esters, butoxyethyl acrylates, etc.; 1,6-hexanediol diacrylate, neopentyl glycol diacrylate, diethylene glycol diacrylate, poly Bifunctional (meth) acrylates such as ethylene glycol diacrylate, hydroxypivalate neopentyl glycol diacrylate; dipentaerythritol hexaacrylate, trimethylpropane triacrylate, pentaerythritol triacrylate, etc. 3 (meth)acrylates having a functional group or higher; styrene monomers such as styrene and α-methylstyrene; and carboxylic acid amides such as (meth)acrylamide, and (meth)acrylic acid-2 -(N,N-Diethylamino)ethyl, substituted amino acid esters of unsaturated acids such as 2-(N,N-diphenylmethylamino)ethyl (meth)acrylate, B Diol (meth) acrylate, polypropylene glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, isocyanuric acid triacrylate (eg gin-(2-hydroxyethyl) )-isocyanurate (meth) acrylate, etc., 3-phenoxy-2-propenyl acrylate, 1,6-bis(3-propenyloxy-2-hydroxypropyl)- A polyfunctional compound such as hexyl ether, and trimethylolpropane trithioglycolate or pentaerythritol tetrathioglycolate are equal to a polythiol compound having two or more thiol groups in the molecule, but there is no It is particularly limited to these. These may be used alone or in combination of two or more. Among them, a polyfunctional (meth) acrylate having a hydroxyl group is preferred from the viewpoint of further improving the adhesion to the gas barrier layer 31.
彼等中,作為光聚合性單體,使用具有羥基而不具有羧酸基的多官能(甲基)丙烯酸酯為佳。作為如此多官能(甲基)丙烯酸酯的具體例子,例如可舉出甘油二(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、環氧乙烷變性三羥甲基丙烷二(甲基)丙烯酸酯、環氧乙烷變性三羥甲基丙烷三(甲基)丙烯酸酯、環氧丙烷變性三羥甲基丙烷二(甲基)丙烯酸酯、環氧丙烷變性三羥甲基丙烷三(甲基)丙烯酸酯、環氧丁烷變性三羥甲基丙烷二(甲基)丙烯酸酯、環氧丁烷變性三羥甲基丙烷三(甲基)丙烯酸酯、參(2-羥基乙基)異氰脲酸二(甲基)丙烯酸酯、參(2-羥基乙基)異氰脲酸三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、環氧乙烷變性季戊四醇四(甲基)丙烯酸酯、環氧乙烷變性季戊四醇三(甲基)丙烯酸酯、環氧丙烷變性季戊四醇四(甲基)丙烯酸酯、環氧丙烷變性季戊四醇三(甲基)丙烯酸酯、環氧丁烷變性季戊四醇四(甲基)丙烯酸酯、環氧丁烷變性季戊四醇三(甲基)丙烯酸酯、己內酯變性季戊四醇四(甲基)丙烯酸酯、己內酯變性季戊四醇三(甲基)丙烯酸酯、雙三羥甲基丙烷四(甲基)丙烯酸酯、雙三羥甲基丙烷三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯等,但並未特別限定於此等。這些可單獨使用1種,或組合2種以上後使用。Among them, as the photopolymerizable monomer, a polyfunctional (meth) acrylate having a hydroxyl group and having no carboxylic acid group is preferably used. Specific examples of such a polyfunctional (meth) acrylate include glycerol di(meth)acrylate, glycerol tri(meth)acrylate, trimethylolpropane di(meth)acrylate, and three. Hydroxymethylpropane tri(meth)acrylate, ethylene oxide-denatured trimethylolpropane di(meth)acrylate, ethylene oxide-denatured trimethylolpropane tri(meth)acrylate, epoxy Propane-denatured trimethylolpropane di(meth)acrylate, propylene oxide-denatured trimethylolpropane tri(meth)acrylate, butylene oxide-denatured trimethylolpropane di(meth)acrylate, Butylene oxide denatured trimethylolpropane tri(meth)acrylate, bis(2-hydroxyethyl)isocyanurate di(meth)acrylate, ginseng(2-hydroxyethyl)isocyanuric acid Tris(meth)acrylate, pentaerythritol tetra(meth)acrylate, pentaerythritol tri(meth)acrylate, ethylene oxide modified pentaerythritol tetra(meth)acrylate, ethylene oxide modified pentaerythritol tris(methyl) Acrylate, propylene oxide, modified pentaerythritol tetra(meth) acrylate, propylene oxide, modified pentaerythritol, tri(methyl) propyl Ethylide, butylene oxide-modified pentaerythritol tetra(meth)acrylate, butylene oxide-modified pentaerythritol tri(meth)acrylate, caprolactone-modified pentaerythritol tetra(meth)acrylate, caprolactone-denatured pentaerythritol Tris(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, ditrimethylolpropane tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, dipentaerythritol five ( Methyl) acrylate or the like is not particularly limited thereto. These may be used alone or in combination of two or more.
其中電離放射線硬化性樹脂組成物若為藉由紫外線照射進行硬化時,可作為所謂紫外線硬化性樹脂(組成物)(以下有時稱為「UV硬化性樹脂(組成物)」)使用。此時,紫外線硬化性樹脂(組成物)中除上述光陽離子聚合性樹脂、光聚合性預聚物或者光聚合性單體以外,進一步含有光聚合起始劑、增感劑(例如紫外線增感劑)、光聚合促進劑等助劑為佳。When the composition of the ionizing radiation curable resin is cured by ultraviolet irradiation, it can be used as a so-called ultraviolet curable resin (composition) (hereinafter sometimes referred to as "UV curable resin (composition)"). In this case, the ultraviolet curable resin (composition) contains a photopolymerization initiator, a photopolymerizable prepolymer or a photopolymerizable monomer, and further contains a photopolymerization initiator and a sensitizer (for example, ultraviolet sensitization). An agent such as a photopolymerization accelerator is preferred.
作為光聚合起始劑,可舉出苯乙酮類、二苯甲酮類、米氏酮、安息香、苯甲基甲基縮酮、苯甲醯基苯甲酸酯、羥基環己基苯基酮、2-甲基-1-(4-(甲基硫基)苯基)-2-(4-嗎啉)-1-丙烷、α-醯基肟酯、噻噸酮類等以外,亦可舉出芳香族硫鎓離子、芳香族氧代硫鎓離子、芳香族碘鎓離子等鎓與四氟硼酸鹽、六氟磷酸鹽、六氟銻酸鹽、六氟砷酸鹽等陰離子所成的鎓鹽類、磺酸酯、有機金屬錯體等,但並未特別限定於此等。又,作為紫外線增感劑,可舉出n-丁基胺、三乙基胺、三-n-丁基膦等,但並未特別限定於此等。又,光聚合促進劑為可藉由硬化時之空氣而減輕聚合障礙並加速硬化速度者,例如可舉出p-二甲基胺基安息香酸異戊基酯、p-二甲基胺基安息香酸乙基酯等,但並未特別限定於此等。硬化助劑可單獨使用1種,或組合2種以上後使用。Examples of the photopolymerization initiator include acetophenones, benzophenones, Michler's ketone, benzoin, benzylmethyl ketal, benzhydryl benzoate, and hydroxycyclohexyl phenyl ketone. , 2-methyl-1-(4-(methylthio)phenyl)-2-(4-morpholinyl)-1-propane, α-mercapto oxime ester, thioxanthone, etc. Examples of an anthracene such as an aromatic sulfonium ion, an aromatic oxosulfonium ion, or an aromatic iodonium ion, and an anion such as tetrafluoroborate, hexafluorophosphate, hexafluoroantimonate or hexafluoroarsenate The onium salt, the sulfonate, the organometallic complex, and the like are not particularly limited thereto. Further, examples of the ultraviolet sensitizer include n-butylamine, triethylamine, and tri-n-butylphosphine, but are not particularly limited thereto. Further, the photopolymerization accelerator is one which can reduce the polymerization barrier and accelerate the hardening speed by the air at the time of hardening, and examples thereof include p-dimethylamino benzoic acid isoamyl ester and p-dimethylamino benzoin. The acid ethyl ester or the like is not particularly limited thereto. The curing aid may be used singly or in combination of two or more.
這些助劑之含有量可配合所需要的性能而做適宜的設定,並無特別限定,但一般而言對於電離放射線硬化性樹脂組成物之固體成分總量而言,合計以0.1~10質量%為佳,較佳為0.5~5質量%。The content of the auxiliaries can be appropriately set in accordance with the required properties, and is not particularly limited. However, in general, the total amount of solid components of the ionizing radiation curable resin composition is 0.1 to 10% by mass in total. Preferably, it is preferably 0.5 to 5% by mass.
又,視必要可使用於熱可塑性樹脂或熱硬化性樹脂中導入光硬化性不飽和基的反應性樹脂。作為其中所使用的熱可塑性樹脂,例如可舉出聚酯系樹脂、丙烯酸系樹脂、聚碳酸酯系樹脂、纖維素系樹脂、縮醛系樹脂、乙烯基系樹脂、聚乙烯系樹脂、聚苯乙烯系樹脂、聚丙烯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、氟系樹脂等,但並未特別限定於此等。又,作為熱硬化性樹脂,例如可舉出聚酯丙烯酸酯系樹脂、聚胺基甲酸酯丙烯酸酯系樹脂、環氧丙烯酸酯系樹脂、環氧系樹脂、三聚氰胺系樹脂、酚系樹脂、聚矽氧系樹脂等,但並未特別限定於此等。於熱可塑性樹脂或熱硬化性樹脂所要導入的光硬化性不飽和基,以電離放射線硬化性不飽和基為佳。作為該具體例子,可舉出(甲基)丙烯醯基、苯乙烯基、乙烯基、烯丙基等乙烯性不飽和鍵及環氧基等。較佳為(甲基)丙烯醯基。Moreover, a reactive resin which introduces a photocurable unsaturated group into a thermoplastic resin or a thermosetting resin can be used as needed. Examples of the thermoplastic resin used therein include a polyester resin, an acrylic resin, a polycarbonate resin, a cellulose resin, an acetal resin, a vinyl resin, a polyethylene resin, and a polyphenylene. The vinyl resin, the polypropylene resin, the polyamine resin, the polyimide resin, the fluorine resin, or the like is not particularly limited. In addition, examples of the thermosetting resin include a polyester acrylate resin, a polyurethane acrylate resin, an epoxy acrylate resin, an epoxy resin, a melamine resin, and a phenol resin. The polysiloxane resin or the like is not particularly limited thereto. The photocurable unsaturated group to be introduced into the thermoplastic resin or the thermosetting resin is preferably an ionizing radiation curable unsaturated group. Specific examples of the epoxy group include an ethylenically unsaturated bond such as a (meth)acryl fluorenyl group, a styryl group, a vinyl group, and an allyl group, and an epoxy group. Preferred is a (meth) acrylonitrile group.
上述反應性樹脂的玻璃轉移溫度(Tg)並無特別限定,但由在硬化過程中容易抑制電離放射線硬化性樹脂之流動等觀點來看,以45℃以上為佳,較佳為80℃以上,更佳為90℃以上。且,其中所謂Tg表示樹脂A之硬化前者。又,反應性樹脂之重量平均分子量(Mw)雖無特別限定,但由同樣觀點來看以70,000以上為佳,較佳為80,000以上。且,重量平均分子量(Mw)之值,例如可藉由裝有差示折射率檢測器(RID)之凝膠滲透色譜儀(GPC),測定化合物之分子量分布,由所得之色譜(圖表),將標準聚苯乙烯作為標準曲線而算出。The glass transition temperature (Tg) of the above-mentioned reactive resin is not particularly limited, but is preferably 45° C. or higher, and more preferably 80° C. or higher, from the viewpoint of easily suppressing the flow of the ionizing radiation curable resin during curing. More preferably 90 ° C or more. Further, the term "Tg" means the former of the resin A. Further, the weight average molecular weight (Mw) of the reactive resin is not particularly limited, but is preferably 70,000 or more, and more preferably 80,000 or more from the same viewpoint. Further, the value of the weight average molecular weight (Mw), for example, the molecular weight distribution of the compound can be determined by a gel permeation chromatography (GPC) equipped with a differential refractive index detector (RID), from the obtained chromatogram (chart), The standard polystyrene was calculated as a standard curve.
又,作為上述電離放射線硬化性樹脂組成物,可使用藉由電離放射線(紫外線或者電子線)之照射進行交聯硬化而形成電離放射線硬化性有機無機混合樹脂之材料(以下有時稱為「有機無機基質形成材料」)。其中,所謂電離放射線硬化性有機無機混合樹脂為,與以玻璃纖維強化塑質(FRP)作為代表的自過去之複合體相異,其與有機物與無機物的混合較為接近,又分散狀態為分子水準或接近此,藉由電離放射線之照射,使無機成分與有機成分進行反應,可形成被膜者。保護層41因含有電離放射線硬化性有機無機混合樹脂,故與氣體阻隔層31的密著性有著更高一層之傾向。且,使用含有無機成分的有機無機基質形成材料時,本實施形態之電離放射線硬化性樹脂組成物如上述所示,其可作為含有作為無機填充劑的有機無機基質形成材料之無機成分者而使用。In addition, as the ionizing radiation-curable resin composition, a material which forms a ionizing radiation-curable organic-inorganic hybrid resin by crosslinking by irradiation with ionizing radiation (ultraviolet rays or electron beams) (hereinafter sometimes referred to as "organic" Inorganic matrix forming material"). Among them, the ionizing radiation curable organic-inorganic hybrid resin is different from the conventional composite represented by glass fiber reinforced plastic (FRP), and is closely mixed with organic matter and inorganic matter, and the dispersed state is molecular level. Alternatively, the inorganic component and the organic component may be reacted by irradiation with ionizing radiation to form a film. Since the protective layer 41 contains an ionizing radiation curable organic-inorganic hybrid resin, the adhesion to the gas barrier layer 31 tends to be higher. When the organic-inorganic matrix-forming material containing an inorganic component is used, the ionizing radiation curable resin composition of the present embodiment can be used as an inorganic component containing an organic-inorganic matrix forming material as an inorganic filler as described above. .
作為上述有機無機基質形成材料的無機成分,可舉出二氧化矽、二氧化鈦等金屬氧化物,以二氧化矽為佳。作為二氧化矽,可舉出導入於表面具有光聚合反應性之感光性基的反應性二氧化矽。例如對於成為母體的粉體狀二氧化矽或者膠態二氧化矽,可使用於分子中具有下述一般式(1)及(2)所示基、水解性矽基及聚合性不飽和基的4種基之化合物,藉由水解性矽基之水解反應,隔著矽基氧基而進行化學鍵結者。The inorganic component of the organic-inorganic matrix forming material may, for example, be a metal oxide such as cerium oxide or titanium dioxide, and cerium oxide is preferred. Examples of the cerium oxide include reactive cerium oxide which is introduced into a photosensitive group having photopolymerization reactivity on its surface. For example, powdery cerium oxide or colloidal cerium oxide which is a precursor can be used for a group having a group represented by the following general formulae (1) and (2), a hydrolyzable thiol group, and a polymerizable unsaturated group in the molecule. The four kinds of compounds are chemically bonded via a mercaptooxy group by a hydrolysis reaction of a hydrolyzable mercapto group.
(式(1)中,X表示-NH-、氧原子或硫原子,Y表示氧原子或硫原子,但X為氧原子時,Y為硫原子)
(In the formula (1), X represents -NH-, an oxygen atom or a sulfur atom, and Y represents an oxygen atom or a sulfur atom, but when X is an oxygen atom, Y is a sulfur atom)
作為水解性矽基,例如可舉出烷氧矽基、乙醯氧矽基等羧酸甲矽烷基、Chlosilyl等鹵化矽基、胺基矽基、肟矽基、氫化物矽基等,但並未特別限定於此等。作為聚合性不飽和基,可舉出丙烯醯基氧基、甲基丙烯醯基氧基、乙烯基、丙烯基、丁二烯基、苯乙烯基、乙炔基、肉桂醯基、蘋果酸基、丙烯醯胺基等,但並未特別限定於此等。Examples of the hydrolyzable thiol group include a methoxyalkyl group such as an alkoxy fluorenyl group or an ethoxylated oxon group, a halogenated fluorenyl group such as Chlosilyl, an amine fluorenyl group, a fluorenyl group, or a hydrazinyl group. It is not particularly limited to this. Examples of the polymerizable unsaturated group include an acrylonitrile group, a methacryloxy group, a vinyl group, a propylene group, a butadienyl group, a styryl group, an ethynyl group, a cinnamyl group, and a malic acid group. The acrylamide group or the like is not particularly limited thereto.
反應性二氧化矽之平均粒子徑D50 可配合所需要的性能而做適宜的設定,並無特別限定,以1nm以上且10μm以下為佳,較佳為未達100nm,更佳為10nm以下。藉由使用平均粒子徑D50 為所定範圍之反應性二氧化矽,有著容易維持對保護層41之高密著性或保護層41之高透明性之傾向。且,反應性二氧化矽的平均粒子徑D50 為表示藉由雷射衍射式粒度分布測定裝置(例如島津製作所公司:SALD-7000等)所測定的中位直徑之意思。The average particle diameter D 50 of the reactive cerium oxide is appropriately set in accordance with the desired properties, and is not particularly limited, and is preferably 1 nm or more and 10 μm or less, more preferably less than 100 nm, and still more preferably 10 nm or less. By using the reactive cerium oxide having an average particle diameter D 50 within a predetermined range, it is easy to maintain high adhesion to the protective layer 41 or high transparency of the protective layer 41. In addition, the average particle diameter D 50 of the reactive cerium oxide means the median diameter measured by a laser diffraction type particle size distribution measuring apparatus (for example, Shimadzu Corporation: SALD-7000, etc.).
有機無機混合樹脂中之無機成分的含有比例,可配合所需性能而做適宜設定,並無特別限定,以10質量%以上為佳,較佳為20質量%以上,以70質量%以下為佳,較佳為60質量%以下。藉由無機成分的含有比例在上述較佳範圍內時,不僅可維持保護層41的透明性,亦有容易使氣體阻隔層31與保護層41之密著性變的良好之傾向。The content ratio of the inorganic component in the organic-inorganic hybrid resin is appropriately set in accordance with the desired properties, and is not particularly limited, and is preferably 10% by mass or more, more preferably 20% by mass or more, and preferably 70% by mass or less. It is preferably 60% by mass or less. When the content ratio of the inorganic component is within the above preferred range, not only the transparency of the protective layer 41 but also the adhesion between the gas barrier layer 31 and the protective layer 41 tends to be improved.
作為有機無機混合樹脂中之有機成分,可舉出上述無機成分(較佳為反應性二氧化矽)與具有可聚合的聚合性不飽和基之化合物(例如於分子中具有2個以上聚合性不飽和基的多價不飽和有機化合物,或於分子中具有1個聚合性不飽和基的單價不飽和有機化合物等)。Examples of the organic component in the organic-inorganic hybrid resin include the above inorganic component (preferably, reactive ceria) and a compound having a polymerizable polymerizable unsaturated group (for example, having two or more polymerizable groups in the molecule) a saturated polyvalent unsaturated organic compound or a monovalent unsaturated organic compound having one polymerizable unsaturated group in the molecule, or the like).
作為多價不飽和有機化合物,例如可舉出乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二環戊基二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇單羥基五(甲基)丙烯酸酯、雙三羥甲基丙烷四(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯等(甲基)丙烯酸酯類,但並未特別限定於此等。這些可單獨使用1種,或組合2種以上後使用。此等中作為多價不飽和有機化合物,使用不具有羧酸基的多官能(甲基)丙烯酸酯類為佳。Examples of the polyvalent unsaturated organic compound include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, glycerol di(meth)acrylate, and glycerol tri(methyl). Acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, trimethylolpropane Tris (meth) acrylate, dicyclopentyl di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol Monohydroxypenta(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, diethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, tripropylene glycol (Meth) acrylate such as di(meth)acrylate or polypropylene glycol di(meth)acrylate, but is not particularly limited thereto. These may be used alone or in combination of two or more. Among these, as the polyvalent unsaturated organic compound, a polyfunctional (meth) acrylate having no carboxylic acid group is preferably used.
作為單價不飽和有機化合物,例如可舉出甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丙基(甲基)丙烯酸酯、丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、異癸基(甲基)丙烯酸酯、月桂基(甲基)丙烯酸酯、硬脂基(甲基)丙烯酸酯、烯丙基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、甲基環己基(甲基)丙烯酸酯、異冰片基(甲基)丙烯酸酯、2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、甘油(甲基)丙烯酸酯、縮水甘油基(甲基)丙烯酸酯、苯甲基(甲基)丙烯酸酯、2-乙氧基乙基(甲基)丙烯酸酯、2-(2-乙氧基乙氧基)乙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯、2-甲氧基乙基(甲基)丙烯酸酯、甲氧基二乙二醇(甲基)丙烯酸酯、甲氧基三乙二醇(甲基)丙烯酸酯、甲氧基聚乙二醇(甲基)丙烯酸酯、2-甲氧基丙基(甲基)丙烯酸酯、甲氧基二丙二醇(甲基)丙烯酸酯、甲氧基三丙二醇(甲基)丙烯酸酯、甲氧基聚丙二醇(甲基)丙烯酸酯、聚乙二醇(甲基)丙烯酸酯、聚丙二醇(甲基)丙烯酸酯等(甲基)丙烯酸酯類,但並未特別限定於此等。這些可單獨使用1種,或組合2種以上後使用。此等中,作為單價不飽和有機化合物以使用不具有羧酸基之單官能(甲基)丙烯酸酯類為佳。Examples of the monovalent unsaturated organic compound include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and 2-B. Hexyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, allyl (meth) acrylate, cyclohexyl (Meth) acrylate, methylcyclohexyl (meth) acrylate, isobornyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate Ester, glycerol (meth) acrylate, glycidyl (meth) acrylate, benzyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2- (2-B Oxyethoxyethyl)ethyl (meth) acrylate, butoxyethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, methoxy diethylene glycol (A Acrylate, methoxytriethylene glycol (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, 2-methoxypropyl (meth) acrylate, methoxy Dipropylene glycol (meth) acrylate, (Meth) acrylate such as methoxytripropylene glycol (meth) acrylate, methoxy polypropylene glycol (meth) acrylate, polyethylene glycol (meth) acrylate, polypropylene glycol (meth) acrylate Class, but is not particularly limited to this. These may be used alone or in combination of two or more. Among these, as the monovalent unsaturated organic compound, a monofunctional (meth) acrylate having no carboxylic acid group is preferably used.
在有機無機混合樹脂中之無機成分的含有比例,可配合所需性能而做適宜設定,並無特別限定,以10質量%以上為佳,較佳為20質量%,以65質量%以下為佳,較佳為40質量%以下。有機成分的含有比例若在上述較佳範圍內時,可維持保護層41的透明性,且有著可使氣體阻隔層31與保護層41的密著性容易變得良好之傾向。The content ratio of the inorganic component in the organic-inorganic hybrid resin can be appropriately set in accordance with the desired properties, and is not particularly limited, and is preferably 10% by mass or more, more preferably 20% by mass, and preferably 65% by mass or less. It is preferably 40% by mass or less. When the content ratio of the organic component is within the above preferred range, the transparency of the protective layer 41 can be maintained, and the adhesion between the gas barrier layer 31 and the protective layer 41 tends to be easily improved.
(黏著促進劑)
黏著促進劑為可提高對氣體阻隔層31之密著性者。在本實施形態中,使用酸價為120(mgKOH/g)以上400 (mgKOH/g)以下,且分子量為80~900之黏著促進劑。其中黏著促進劑之酸價以130(mgKOH/g)以上380(mgKOH/g)以下為佳,較佳為140(mgKOH/g)以上360(mgKOH/g)以下。又,黏著促進劑之分子量以80~750為佳,較佳為80~600。(adhesion promoter)
The adhesion promoter is one that can improve the adhesion to the gas barrier layer 31. In the present embodiment, an adhesion promoter having an acid value of 120 (mgKOH/g) or more and 400 (mgKOH/g) or less and a molecular weight of 80 to 900 is used. The acid value of the adhesion promoter is preferably 130 (mgKOH/g) or more and 380 (mgKOH/g) or less, preferably 140 (mgKOH/g) or more and 360 (mgKOH/g) or less. Further, the molecular weight of the adhesion promoter is preferably from 80 to 750, more preferably from 80 to 600.
作為黏著促進劑,使用含有羧基的單官能(甲基)丙烯酸酯、含有羧基的單官能胺基甲酸酯(甲基)丙烯酸酯、具有(甲基)丙烯醯基的磺酸酯、具有(甲基)丙烯醯基的磷酸酯為佳,以含有羧基的單官能(甲基)丙烯酸酯、具有(甲基)丙烯醯基的磷酸酯為較佳。這些的酸價及分子量若在上述範圍內時,皆可適合使用。且,這些具有上述酸價及分子量時,並未相當於上述電離放射線硬化性基質形成材料者。作為具有如此酸價及分子量的黏著促進劑,可使用各種市售品。具體可舉出Sartmer公司製之CD9050、東亞合成公司製之M-5300、M-5400、大賽璐・Ornex公司製之β-CEA、日本化藥公司製之KAYAMER PM-2、同PM-21、城北化學公司製之JPA-514等。As the adhesion promoter, a monofunctional (meth) acrylate having a carboxyl group, a monofunctional urethane (meth) acrylate having a carboxyl group, a sulfonate having a (meth) acryl fluorenyl group, and having ( A methyl phosphate propylene group phosphate is preferred, and a monofunctional (meth) acrylate having a carboxyl group and a phosphate having a (meth) acryl fluorenyl group are preferred. When the acid value and molecular weight of these are within the above range, they can be suitably used. Further, when these have the above acid value and molecular weight, they do not correspond to the ionizing radiation curable matrix forming material. As the adhesion promoter having such an acid value and molecular weight, various commercially available products can be used. Specifically, CD9050 manufactured by Sartmer Co., Ltd., M-5300, M-5400 manufactured by Toagosei Co., Ltd., β-CEA manufactured by Daicel Co., Ltd., or KAYAMER PM-2 manufactured by Nippon Kayaku Co., Ltd., and PM-21, JPA-514 made by Chengbei Chemical Company.
電離放射線硬化性樹脂組成物中之黏著促進劑的含有比例,配合所需性能而可做適宜設定,雖無特別限定,但對於黏著促進劑及電離放射線硬化性基質形成材料之合計100質量份而言,以1~25質量%為佳,較佳為1.5~20質量%,更佳為2~15質量%。黏著促進劑之含有比例在上述較佳範圍內時,有著容易得到對於氣體阻隔層31之密著性及經時密著性(耐久性)優良的保護層41之傾向。又同樣地,電離放射線硬化性樹脂組成物中之電離放射線硬化性基質形成材料的含有比例若配合所需性能而可做適宜設定,雖無特別限定,但對於黏著促進劑及電離放射線硬化性基質形成材料之合計100質量份而言,以75~99質量%為佳,較佳為80~98.5質量%,更佳為85~98質量%。The content ratio of the adhesion promoter in the ionizing radiation curable resin composition can be appropriately set in accordance with the desired properties, and is not particularly limited, but is 100 parts by mass in total of the adhesion promoter and the ionizing radiation curable matrix forming material. In other words, it is preferably 1 to 25% by mass, more preferably 1.5 to 20% by mass, still more preferably 2 to 15% by mass. When the content ratio of the adhesion promoter is within the above preferred range, the protective layer 41 which is excellent in adhesion to the gas barrier layer 31 and excellent in durability (durability) can be easily obtained. In the same manner, the content ratio of the ionizing radiation-curable matrix-forming material in the ionizing radiation-curable resin composition can be appropriately set in accordance with the desired properties, and is not particularly limited, but for the adhesion promoter and the ionizing radiation curable matrix. The total mass of the forming materials is preferably from 75 to 99% by mass, more preferably from 80 to 98.5% by mass, even more preferably from 85 to 98% by mass.
(無機填充劑)
電離放射線硬化性樹脂組成物(及成為該硬化物之保護層41)中含有上述各成分之同時,亦含有無機填充劑。藉由含有無機填充劑,有著對於氣體阻隔層31之密著性更為提高的傾向。其中作為無機填充劑,如上述,包含有機無機基質形成材料之無機成分與此以外的其他添加的無機填充劑(以下有時稱為「另外添加之無機填充劑」)之雙方。對於有機無機基質形成材料的無機成分,如上述說明。另一方面,作為另外添加之無機填充劑,例如可舉出二氧化矽、氧化鋁、滑石、黏土、碳酸鈣、碳酸鎂、硫酸鋇、氫氧化鋁、二氧化鈦、氧化鋯等無機粒子,該種類並無特別限定。這些可單獨使用1種,或組合2種以上後使用。且,即使為使用作為電離放射線硬化性基質形成材料而含有無機成分之有機無機基質形成材料之情況,本實施形態的電離放射線硬化性樹脂組成物與有機無機基質形成材料之無機成分相異下,可進一步含有另外添加之無機填充劑。(inorganic filler)
The ionizing radiation curable resin composition (and the protective layer 41 to be the cured product) contains the above components and also contains an inorganic filler. By containing an inorganic filler, the adhesion to the gas barrier layer 31 tends to be improved. In the above, as the inorganic filler, the inorganic component of the organic-inorganic matrix forming material and the other inorganic filler (hereinafter sometimes referred to as "additional inorganic filler") may be contained. The inorganic component of the organic-inorganic matrix-forming material is as described above. On the other hand, examples of the inorganic filler to be added include inorganic particles such as cerium oxide, aluminum oxide, talc, clay, calcium carbonate, magnesium carbonate, barium sulfate, aluminum hydroxide, titanium oxide, and zirconium oxide. There is no particular limitation. These may be used alone or in combination of two or more. In the case of using an organic-inorganic matrix forming material containing an inorganic component as the ionizing radiation curable matrix forming material, the ionizing radiation curable resin composition of the present embodiment is different from the inorganic component of the organic-inorganic matrix forming material. Further, an inorganic filler additionally added may be contained.
另外添加之無機填充劑之平均粒子徑D50 中配合所需性能而可做適宜設定,雖無特別限定,以1nm以上,10μm以下為佳。藉由在該範圍內,有著容易維持對保護層41之高密著性或保護層41的高透明性之傾向。由可容易得到對保護層41之高密著性等觀點來看,較佳為未達100nm,更佳為10nm以下。另一方面,作為後述的另外添加之無機填充劑之凹凸賦予劑,要發揮其功能時,該平均粒子徑D50 無特別限定,但以0.1μm以上為佳,較佳為0.5μm以上且8μm以下,更佳為1μm以上且5μm以下。且另外添加之無機填充劑之平均粒子徑D50 表示,以雷射衍射式粒度分布測定裝置(例如島津製作所公司:SALD-7000等)所測定的中位直徑之意思。且,平均粒子徑為未達100nm之另外添加之無機填充劑及/或上述有機無機基質形成材料之無機成分與平均粒子徑為0.1μm以上的另外添加之無機填充劑亦可併用。Further, the inorganic filler to be added has an average particle diameter D 50 which can be appropriately set in accordance with the desired properties, and is not particularly limited, and is preferably 1 nm or more and 10 μm or less. Within this range, there is a tendency to easily maintain high adhesion to the protective layer 41 or high transparency of the protective layer 41. From the viewpoint of easily obtaining high adhesion to the protective layer 41, it is preferably less than 100 nm, more preferably 10 nm or less. On the other hand, when the unevenness imparting agent of the inorganic filler to be added, which is to be described later, exhibits its function, the average particle diameter D 50 is not particularly limited, but is preferably 0.1 μm or more, preferably 0.5 μm or more and 8 μm. Hereinafter, it is more preferably 1 μm or more and 5 μm or less. The average particle diameter D 50 of the inorganic filler to be added is the meaning of the median diameter measured by a laser diffraction type particle size distribution measuring apparatus (for example, Shimadzu Corporation: SALD-7000, etc.). Further, an inorganic filler to be added having an average particle diameter of less than 100 nm and/or an inorganic component of the organic-inorganic matrix-forming material and an inorganic filler having an average particle diameter of 0.1 μm or more may be used in combination.
電離放射線硬化性樹脂組成物(及成為其硬化物的保護層41)中之無機填充劑的含有比例,配合所需性能而可做適宜設定,雖無特別限定,但對於固體成分之總量而言,以合計10質量%以上且80質量%以下為佳,較佳為合計20質量%以上且75質量%以下。The content ratio of the inorganic filler in the composition of the ionizing radiation-curable resin (and the protective layer 41 to be a cured product thereof) can be appropriately set in accordance with the desired properties, and is not particularly limited, but is the total amount of the solid components. In general, it is preferably 10% by mass or more and 80% by mass or less, and more preferably 20% by mass or more and 75% by mass or less.
(凹凸賦予劑)
電離放射線硬化性樹脂組成物(及成為其硬化物的保護層41)如上述各成分以外,視必要欲於保護層41的表面賦予凹凸形狀,可進一步含有由樹脂系粒子所成的凹凸賦予劑。作為樹脂系粒子,例如可舉出丙烯酸系樹脂粒子、聚矽氧系樹脂粒子、尼龍系樹脂粒子、苯乙烯系樹脂粒子、聚乙烯系樹脂粒子、苯並胍胺系樹脂粒子、胺基甲酸酯系樹脂粒子等,該種類並無特別限定。這些可單獨使用1種,或組合2種以上後使用。(concave and convex agent)
The ionizing radiation curable resin composition (and the protective layer 41 to be a cured product) may have an uneven shape on the surface of the protective layer 41 as necessary, and may further contain a concavo-convex imparting agent made of resin particles. . Examples of the resin-based particles include acrylic resin particles, polyoxynenoid resin particles, nylon resin particles, styrene resin particles, polyethylene resin particles, benzoguanamine resin particles, and urethane. The type of the ester resin particles or the like is not particularly limited. These may be used alone or in combination of two or more.
凹凸賦予劑之平均粒子徑D50 並無特別限定,以0.1μm以上且10μm以下為佳,較佳為0.5μm以上且8μm以下,更佳為1μm以上且5μm以下。且,凹凸賦予劑的平均粒子徑D50 表示藉由雷射衍射式粒度分布測定裝置(例如島津製作所公司:SALD-7000等)所測定的中位直徑之意思。且,平均粒子徑未達100nm的另外添加之無機填充劑及/或上述有機無機基質形成材料的無機成分與平均粒子徑0.1μm以上的凹凸賦予劑可併用。The average particle diameter D 50 of the unevenness imparting agent is not particularly limited, and is preferably 0.1 μm or more and 10 μm or less, more preferably 0.5 μm or more and 8 μm or less, and still more preferably 1 μm or more and 5 μm or less. Further, the average particle diameter D 50 of the unevenness-imparting agent means the median diameter measured by a laser diffraction type particle size distribution measuring apparatus (for example, Shimadzu Corporation: SALD-7000 or the like). Further, the inorganic filler to be added having an average particle diameter of less than 100 nm and/or the inorganic component of the organic-inorganic matrix-forming material and the unevenness-imparting agent having an average particle diameter of 0.1 μm or more can be used in combination.
(其他成分)
且電離放射線硬化性樹脂組成物(及成為其硬化物的保護層41)為視必要可含有斯業界為公知的各種添加劑。作為各種添加劑,可舉出表面調整劑、滑劑、著色劑、顏料、染料、螢光增白劑、難燃劑、抗菌劑、防黴劑、光安定劑、熱安定劑、抗氧化劑、可塑劑、塗平劑、流動調整劑、消泡劑、分散劑、貯藏安定劑、交聯劑、矽烷偶合劑、消光劑等,但並未特別限定於此等。這些可單獨使用1種,或組合2種以上後使用。(other ingredients)
Further, the ionizing radiation curable resin composition (and the protective layer 41 to be a cured product thereof) may contain various additives known to the industry as necessary. Examples of various additives include surface conditioners, slip agents, colorants, pigments, dyes, fluorescent whitening agents, flame retardants, antibacterial agents, antifungal agents, photosensitizers, thermal stabilizers, antioxidants, and plasticizers. The agent, the leveling agent, the flow regulator, the antifoaming agent, the dispersing agent, the storage stabilizer, the crosslinking agent, the decane coupling agent, the matting agent, and the like are not particularly limited. These may be used alone or in combination of two or more.
作為較佳電離放射線硬化性樹脂組成物之具體態樣,可舉出(X)至少含有上述黏著促進劑、電離放射線硬化性基質形成材料與二氧化矽等無機填充劑之電離放射線硬化性樹脂組成物、(Y)至少含有上述黏著促進劑與有機無機基質形成材料(作為無機成分含有無機填充劑者)的電離放射線硬化性樹脂組成物,及(Z)至少含有上述黏著促進劑、有機無機基質形成材料(作為無機成分含有無機填充劑者)及與有機無機基質形成材料中之無機成分為其他另外添加之無機填充劑的電離放射線硬化性樹脂組成物等。Specific examples of the composition of the ionizing radiation curable resin are preferably (X) an ionizing radiation curable resin containing at least the above-mentioned adhesion promoter, an ionizing radiation curable matrix forming material, and an inorganic filler such as cerium oxide. And (Y) an ionizing radiation curable resin composition containing at least the above-mentioned adhesion promoter and an organic-inorganic matrix forming material (including an inorganic filler as an inorganic component), and (Z) containing at least the above-mentioned adhesion promoter and organic inorganic substrate The forming material (the inorganic filler is contained as an inorganic component) and the ionizing radiation curable resin composition in which the inorganic component in the organic-inorganic matrix forming material is another inorganic filler added separately.
保護層41可藉由將上述電離放射線硬化性樹脂組成物進行硬化而得,該形成方法可使用在斯業界為公知的方法,並無特別限定。例如將上述電離放射線硬化性樹脂組成物於溶劑中溶解或分散而調製出塗布液,將該塗布液賦予於氣體阻隔層31上,藉由使其硬化而可形成保護層41。作為此時的塗布方法,可使用過去公知的塗布方法,並無特別限定。例如可例示出刮塗法、浸塗法、輥塗布法、棒塗布法、模塗法、刮刀塗布法、空氣刮塗布法、接吻塗布法、噴霧塗布法、旋轉塗布法等。The protective layer 41 can be obtained by curing the ionizing radiation curable resin composition. The method for forming the film can be used in the art, and is not particularly limited. For example, the ionizing radiation-curable resin composition is dissolved or dispersed in a solvent to prepare a coating liquid, and the coating liquid is applied onto the gas barrier layer 31, whereby the protective layer 41 can be formed by curing. As a coating method at this time, a conventionally known coating method can be used, and it is not specifically limited. For example, a doctor blade method, a dip coating method, a roll coating method, a bar coating method, a die coating method, a knife coating method, an air knife coating method, a kiss coating method, a spray coating method, a spin coating method, and the like can be exemplified.
又,作為溶劑,可使用水;甲基乙基酮、甲基異丁基酮、環己酮等酮系溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯等酯系溶劑;甲基溶纖劑、乙基溶纖劑等醚系溶劑;甲基醇、乙基醇、異丙醇等醇系溶劑,以及這些混合溶劑等斯業界所公知者。此等中亦以使用含有酮系溶劑、酮系溶劑之混合溶劑為佳。於如此經塗布的塗膜,視必要可進行電離放射線處理、熱處理及/或加壓處理等,進而可製造出保護層41。且保護層41亦可設置在該基材11的另一主面11b側上,此時因層合氣體阻隔性薄膜100之兩表面成為具有保護層41的態樣,故具有優良的處理性者。Further, as the solvent, water; a ketone solvent such as methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone; an ester solvent such as methyl acetate, ethyl acetate or butyl acetate; methyl cellulose fiber; An ether solvent such as a solvent or an ethyl cellosolve; an alcohol solvent such as methyl alcohol, ethyl alcohol or isopropyl alcohol; and such a mixed solvent are well known in the art. It is also preferred to use a mixed solvent containing a ketone solvent or a ketone solvent. The coating film thus applied can be subjected to ionizing radiation treatment, heat treatment, and/or pressure treatment as necessary, and the protective layer 41 can be produced. Further, the protective layer 41 may be provided on the other main surface 11b side of the substrate 11. In this case, since both surfaces of the laminated gas barrier film 100 have the protective layer 41, they have excellent handleability. .
對於電離放射線照射所使用的光源並無特別限定。例如可使用超高壓水銀燈、高壓水銀燈、中壓水銀燈、低壓水銀燈、碳弧光燈、金屬鹵素燈、氙氣燈、電子線加速器等。又,此時的照射量可配合所使用的光源之種類或輸出性能等而做適宜設定,並無特別限定,紫外線的照射量一般以積分光量100~6,000mJ/cm2 程度為佳。The light source used for the ionizing radiation irradiation is not particularly limited. For example, an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a medium pressure mercury lamp, a low pressure mercury lamp, a carbon arc lamp, a metal halide lamp, a xenon lamp, an electron beam accelerator, or the like can be used. In addition, the amount of irradiation at this time can be appropriately set in accordance with the type of the light source to be used, the output performance, and the like, and is not particularly limited. The amount of ultraviolet light irradiation is generally preferably about 100 to 6,000 mJ/cm 2 .
又,對於熱處理所使用的熱源亦無特別限定。可適用接觸式及非接觸式中任一種。例如可使用遠紅外線加熱器、短波長紅外線加熱器、中波長紅外線加熱器、碳加熱器、烤箱、熱輥等。熱處理中之處理溫度並無特別限定,一般為50~200℃,以50~180℃為佳,較佳為60~150℃。Further, the heat source used for the heat treatment is also not particularly limited. It can be used in either contact or non-contact type. For example, a far-infrared heater, a short-wavelength infrared heater, a medium-wavelength infrared heater, a carbon heater, an oven, a heat roller, or the like can be used. The treatment temperature in the heat treatment is not particularly limited, and is usually 50 to 200 ° C, preferably 50 to 180 ° C, preferably 60 to 150 ° C.
保護層41之厚度可配合所構成的材料、要求性能及用途而做適宜地設定,並無特別限定。由輕量化及薄膜化的觀點及進一步考慮到處理性或機械的強度等時,保護層41的厚度一般以0.01~20μm為佳,較佳為0.5~15μm,更佳為1~10μm。且保護層41可僅形成1層,但亦可形成複數層合方式,又亦可設計為使氣體阻隔層31與保護層41進行交互複數層合之方式。The thickness of the protective layer 41 can be appropriately set in accordance with the materials, required properties, and uses, and is not particularly limited. The thickness of the protective layer 41 is preferably from 0.01 to 20 μm, more preferably from 0.5 to 15 μm, still more preferably from 1 to 10 μm, from the viewpoints of weight reduction and film formation, and further considering handling properties or mechanical strength. The protective layer 41 may be formed only in one layer, but may be formed in a plurality of lamination modes, or may be designed such that the gas barrier layer 31 and the protective layer 41 are alternately laminated.
<作用>
本實施形態的層合氣體阻隔性薄膜100為,於氣體阻隔層31上可設置使用黏著促進劑的具有優良密著性之保護層41,且因對於過去技術可實現比較低氧化之保護層41,故難以產生氣體阻隔層31之腐蝕或劣化等,又即使曝曬在高溫高濕環境下,亦可成為可抑制對氣體阻隔層31之密著性的降低者。因此,本實施形態的層合氣體阻隔性薄膜100即使在高溫高濕之過酷保存環境或使用環境下,亦可經過長期間而維持其性能。因此,本實施形態的層合氣體阻隔性薄膜100不僅可使用於食品、化妝品、醫藥品等物品之密封包裝上,亦可適用於光電變換元件、太陽電池(PV)、電子紙、液晶顯示器(LCD)、有機EL顯示器(OELD)等平面板顯示器(FPD)等電子裝置之領域中的高性能氣體阻隔性薄膜。
[實施例]<action>
In the laminated gas barrier film 100 of the present embodiment, the protective layer 41 having excellent adhesion using an adhesion promoter can be provided on the gas barrier layer 31, and the protective layer 41 which can achieve relatively low oxidation can be realized by the prior art. Therefore, it is difficult to cause corrosion or deterioration of the gas barrier layer 31, and even if it is exposed to a high-temperature and high-humidity environment, the adhesion to the gas barrier layer 31 can be suppressed. Therefore, the laminated gas barrier film 100 of the present embodiment can maintain its performance over a long period of time even in a high-temperature, high-humidity, too cold storage environment or use environment. Therefore, the laminated gas barrier film 100 of the present embodiment can be applied not only to a sealed package of articles such as foods, cosmetics, and pharmaceuticals, but also to photoelectric conversion elements, solar cells (PV), electronic paper, and liquid crystal displays ( A high-performance gas barrier film in the field of electronic devices such as flat panel displays (FPDs) such as LCDs and organic EL displays (OELDs).
[Examples]
以下將本實施形態使用實施例及比較例做更具體說明。但,本發明並未限定於此等。且,以下實施例中之各種製造條件或評估結果的數值表示本發明之實施態樣中之較佳上限值或較佳下限值的意思,較佳範圍亦可為前述上限或下限之值與下述實施例之值或實施例間之值的組合所規定的範圍。Hereinafter, the present embodiment will be more specifically described using examples and comparative examples. However, the present invention is not limited to this and the like. Moreover, the numerical values of the various manufacturing conditions or evaluation results in the following examples represent the preferred upper limit or the preferred lower limit in the embodiment of the present invention, and the preferred range may also be the value of the above upper or lower limit. The range specified by the combination of values of the following examples or values between the examples.
[實施例1]
首先於厚度125μm之兩面經易接著處理的基材(透明聚酯薄膜,東洋紡績公司製之Cosmo ShineA4300)的一主面上,塗布下述處方的塗布液a,經乾燥後照射紫外線,形成厚度3μm之樹脂層。[Example 1]
First, a coating liquid a of the following formulation is applied to a main surface of a substrate having a thickness of 125 μm (transparent polyester film, Cosmo Shine A4300 manufactured by Toyobo Co., Ltd.) on both sides of a thickness of 125 μm, and dried to emit ultraviolet rays to form a thickness. 3 μm of resin layer.
<塗布液a>
・光聚合性預聚物 140質量份
(電離放射線硬化性基質形成材料)
(DesolightZ7503:JSR公司製之固體成分50質量%,無機填充劑之二氧化矽含量38質量%)
・熱可塑性樹脂 70質量份
(ACRYDICA166:DIC公司製之固體成分45質量%,玻璃轉移溫度49℃)
・光聚合起始劑 0.8質量份
(IRGACURE651:Chiba Japan Ltd.製)
・稀釋溶劑(甲基乙基酮) 230質量份<coating liquid a>
・Photopolymerizable prepolymer 140 parts by mass
(ionizing radiation hardening matrix forming material)
(Desolight Z7503: 50% by mass of solid content manufactured by JSR, and 38% by mass of cerium oxide of inorganic filler)
・70 parts by mass of thermoplastic resin
(ACRYDICA166: solid content of 430% by DIC company, glass transition temperature of 49 °C)
・Photopolymerization initiator 0.8 parts by mass
(IRGACURE651: manufactured by Chiba Japan Ltd.)
・Diluted solvent (methyl ethyl ketone) 230 parts by mass
其次於所得之層合基材的樹脂層上,藉由真空下(5×10-5 torr)之濺鍍法,製造出由厚度100nm,且依據JIS K7129的水蒸氣透過率未達1×10-1 g/m2 ・day的ZTO(氧化鋅錫)膜所成的氣體阻隔層。Next, on the resin layer of the obtained laminated substrate, a thickness of 100 nm was produced by a sputtering method under vacuum (5 × 10 -5 torr), and the water vapor transmission rate according to JIS K7129 was less than 1 × 10 A gas barrier layer formed of a ZTO (zinc oxide tin) film of -1 g/m 2 day.
其次,於上述氣體阻隔層上,將下述塗布液b1(電離放射線硬化性樹脂組成物)藉由棒塗布法進行塗布,並使其乾燥。其後使用循環式熱風乾燥機進行80℃熱處理,其次使用高壓水銀燈而進行UV照射處理(積分光量:1000mJ/cm2 ),於氣體阻隔層上形成厚度1.5μm及酸價25mgKOH/g的保護層,進而得到實施例1之層合氣體阻隔性薄膜。Next, on the gas barrier layer, the following coating liquid b1 (ionizing radiation curable resin composition) is applied by a bar coating method and dried. Thereafter, heat treatment was performed at 80 ° C using a circulating hot air dryer, followed by UV irradiation treatment (integrated light amount: 1000 mJ/cm 2 ) using a high pressure mercury lamp, and a protective layer having a thickness of 1.5 μm and an acid value of 25 mgKOH/g was formed on the gas barrier layer. Further, a laminated gas barrier film of Example 1 was obtained.
<塗布液b1>
・光聚合性預聚物 50質量份
(有機無機基質形成材料)
(KZ6445A:荒川化學工業公司製、Opster(註冊商標)、固體成分50質量%、無機成分奈米二氧化矽含量30質量%)
・黏著促進劑 0.8質量份
(M5400:東亞合成公司製、鄰苯二甲酸單羥基乙基丙烯酸酯、酸價205mgKOH/g、分子量260g、固體成分100質量%)
・稀釋溶劑(甲基乙基酮) 78質量份<coating liquid b1>
・Photopolymerizable prepolymer 50 parts by mass
(organic inorganic matrix forming material)
(KZ6445A: manufactured by Arakawa Chemical Industries Co., Ltd., Opster (registered trademark), solid content 50% by mass, inorganic component nano cerium oxide content 30% by mass)
・Adhesive accelerator 0.8 parts by mass
(M5400: manufactured by Toagosei Co., Ltd., monohydroxyethyl phthalate, acid value: 205 mgKOH/g, molecular weight: 260 g, solid content: 100% by mass)
・Diluted solvent (methyl ethyl ketone) 78 parts by mass
[實施例2]
取代塗布液b1使用下述塗布液b2以外,進行與實施例1同樣方式,藉由於氣體阻隔層上形成厚度1.5μm且酸價27mgKOH/g之保護層,得到實施例2之層合氣體阻隔性薄膜。[Embodiment 2]
In the same manner as in Example 1, except that the coating liquid b1 was used as the coating liquid b1, a protective layer having a thickness of 1.5 μm and an acid value of 27 mgKOH/g was formed on the gas barrier layer to obtain a laminated gas barrier property of Example 2. film.
<塗布液b2>
・光聚合性預聚物 50質量份
(有機無機基質形成材料)
(KZ6445A:荒川化學工業公司製之Opster(註冊商標)、固體成分50質量%、無機成分之奈米二氧化矽含量30質量%)
・黏著促進劑 1.3質量份
(M5400:東亞合成公司製之鄰苯二甲酸單羥基乙基丙烯酸酯、酸價205mgKOH/g、分子量260g、固體成分100質量%)
・稀釋溶劑(甲基乙基酮) 78質量份<coating liquid b2>
・Photopolymerizable prepolymer 50 parts by mass
(organic inorganic matrix forming material)
(KZ6445A: Opster (registered trademark) manufactured by Arakawa Chemical Industries Co., Ltd., 50% by mass of solid content, and 30% by mass of nano-sized cerium oxide of inorganic component)
・Adhesive accelerator 1.3 parts by mass
(M5400: phthalic acid monohydroxyethyl acrylate manufactured by Toagosei Co., Ltd., acid value: 205 mgKOH/g, molecular weight: 260 g, solid content: 100% by mass)
・Diluted solvent (methyl ethyl ketone) 78 parts by mass
[實施例3]
取代塗布液b1使用下述塗布液b3以外,進行與實施例1之同樣方式,藉由於氣體阻隔層上形成厚度1.5μm且酸價39mgKOH/g之保護層,得到實施例3之層合氣體阻隔性薄膜。[Example 3]
The coating liquid b1 was used in the same manner as in Example 1 except that the coating liquid b1 was used, and a laminated gas barrier of Example 3 was obtained by forming a protective layer having a thickness of 1.5 μm and an acid value of 39 mgKOH/g on the gas barrier layer. Film.
<塗布液b3>
・光聚合性預聚物 50質量份
(有機無機基質形成材料)
(KZ6445A:荒川化學工業公司製之Opster(註冊商標)、固體成分50質量%、無機成分之奈米二氧化矽含量30質量%)
・黏著促進劑 1.9質量份
(M5400:東亞合成公司製之鄰苯二甲酸單羥基乙基丙烯酸酯、酸價205mgKOH/g、分子量260g、固體成分100質量%)
・稀釋溶劑(甲基乙基酮) 78質量份<coating liquid b3>
・Photopolymerizable prepolymer 50 parts by mass
(organic inorganic matrix forming material)
(KZ6445A: Opster (registered trademark) manufactured by Arakawa Chemical Industries Co., Ltd., 50% by mass of solid content, and 30% by mass of nano-sized cerium oxide of inorganic component)
・Adhesive accelerator 1.9 parts by mass
(M5400: phthalic acid monohydroxyethyl acrylate manufactured by Toagosei Co., Ltd., acid value: 205 mgKOH/g, molecular weight: 260 g, solid content: 100% by mass)
・Diluted solvent (methyl ethyl ketone) 78 parts by mass
[比較例1]
取代塗布液b1使用下述塗布液b4以外,進行與實施例1之同樣方式,藉由於氣體阻隔層上行成厚度1.5μm且酸價17mgKOH/g的保護層,得到比較例1之層合氣體阻隔性薄膜。[Comparative Example 1]
The coating liquid b1 was used in the same manner as in Example 1 except that the coating liquid b1 was used. The gas barrier layer was lifted to a protective layer having a thickness of 1.5 μm and an acid value of 17 mgKOH/g to obtain a laminated gas barrier of Comparative Example 1. Film.
<塗布液b4>
・光聚合性預聚物 50質量份
(有機無機基質形成材料)
(KZ6445A:荒川化學工業公司製之Opster(註冊商標)、固體成分50質量%、無機成分之奈米二氧化矽含量30質量%)
・光聚合起始劑 2.2質量份
(IRGACURE651:Chiba Japan Ltd.製)
・稀釋溶劑(甲基乙基酮) 78質量份<coating liquid b4>
・Photopolymerizable prepolymer 50 parts by mass
(organic inorganic matrix forming material)
(KZ6445A: Opster (registered trademark) manufactured by Arakawa Chemical Industries Co., Ltd., 50% by mass of solid content, and 30% by mass of nano-sized cerium oxide of inorganic component)
・Photopolymerization initiator 2.2 parts by mass
(IRGACURE651: manufactured by Chiba Japan Ltd.)
・Diluted solvent (methyl ethyl ketone) 78 parts by mass
[比較例2]
取代塗布液b1使用下述塗布液b5以外,進行與實施例1之同樣方式,藉由於氣體阻隔層上形成厚度1.5μm且酸價21mgKOH/g之保護層,得到比較例2之層合氣體阻隔性薄膜。[Comparative Example 2]
The coating liquid b1 was used in the same manner as in Example 1 except that the coating liquid b1 was used, and a protective gas layer of Comparative Example 2 was obtained by forming a protective layer having a thickness of 1.5 μm and an acid value of 21 mgKOH/g on the gas barrier layer. Film.
<塗布液b5>
・光聚合性預聚物 50質量份
(電離放射線硬化性基質形成材料)
(紫光UV-1700B:日本合成化學公司製之固體成分100質量%)
・光聚合起始劑 1.5質量份
(IRGACURE651:Chiba Japan Ltd.製)
・黏著促進劑 4.0質量份
(M5400:東亞合成公司製之鄰苯二甲酸單羥基乙基丙烯酸酯、酸價205mgKOH/g、分子量260g、固體成分100質量%)
・稀釋溶劑(甲基乙基酮) 200質量份<coating liquid b5>
・Photopolymerizable prepolymer 50 parts by mass
(ionizing radiation hardening matrix forming material)
(Purple UV-1700B: 100% by mass of solid content manufactured by Nippon Synthetic Chemical Co., Ltd.)
・Photopolymerization initiator 1.5 parts by mass
(IRGACURE651: manufactured by Chiba Japan Ltd.)
・Adhesive accelerator 4.0 parts by mass
(M5400: phthalic acid monohydroxyethyl acrylate manufactured by Toagosei Co., Ltd., acid value: 205 mgKOH/g, molecular weight: 260 g, solid content: 100% by mass)
・Diluted solvent (methyl ethyl ketone) 200 parts by mass
[實施例4]
取代塗布液b1使用下述塗布液b6以外,進行與實施例1之同樣方式,藉由於氣體阻隔層上形成厚度1.5μm且酸價21mgKOH/g之保護層,得到實施例4之層合氣體阻隔性薄膜。[Example 4]
The coating liquid b1 was used in the same manner as in Example 1 except that the coating liquid b1 was used, and a protective gas layer of Example 4 was obtained by forming a protective layer having a thickness of 1.5 μm and an acid value of 21 mgKOH/g on the gas barrier layer. Film.
<塗布液b6>
・光聚合性預聚物 50質量份
(電離放射線硬化性基質形成材料)
(紫光UV-1700B:日本合成化學公司製之固體成分100質量%)
・光聚合起始劑 1.5質量份
(IRGACURE651:Chiba Japan Ltd.製)
・黏著促進劑 4.0質量份
(M5400:東亞合成公司製之鄰苯二甲酸單羥基乙基丙烯酸酯、酸價205mgKOH/g、分子量260g、固體成分100質量%)
・另外添加之無機填充劑 125質量份
(奈米二氧化矽、MEK-ST-40:日產化學公司製之固體成分40%)
・稀釋溶劑(甲基乙基酮) 300質量份<coating liquid b6>
・Photopolymerizable prepolymer 50 parts by mass
(ionizing radiation hardening matrix forming material)
(Purple UV-1700B: 100% by mass of solid content manufactured by Nippon Synthetic Chemical Co., Ltd.)
・Photopolymerization initiator 1.5 parts by mass
(IRGACURE651: manufactured by Chiba Japan Ltd.)
・Adhesive accelerator 4.0 parts by mass
(M5400: phthalic acid monohydroxyethyl acrylate manufactured by Toagosei Co., Ltd., acid value: 205 mgKOH/g, molecular weight: 260 g, solid content: 100% by mass)
・Additional inorganic filler 125 parts by mass
(Nano-cerium oxide, MEK-ST-40: 40% solid content manufactured by Nissan Chemical Co., Ltd.)
・Diluted solvent (methyl ethyl ketone) 300 parts by mass
[密著性之評估]
對於所得之實施例1~4及比較例1及2的層合氣體阻隔性薄膜,進行密著性及耐濕熱試驗後之密著性的評估。其中依據JIS K5400:1990中之格子膠帶法,切割層合氣體阻隔性薄膜之保護層,進行格子之剝離試驗,計算出對於100個格子之經剝離的格子數。且對於經時密著性,則在85℃及85%RH之條件下放置500小時後進行評估。結果如表1所示。[Evaluation of adhesion]
The laminated gas barrier films of Examples 1 to 4 and Comparative Examples 1 and 2 obtained were evaluated for adhesion after adhesion and damp heat resistance test. Among them, the protective layer of the laminated gas barrier film was cut according to the lattice tape method in JIS K5400:1990, and the peeling test of the lattice was performed to calculate the number of peeled lattices for 100 lattices. For the time-dependent adhesion, the evaluation was carried out after leaving it at 85 ° C and 85% RH for 500 hours. The results are shown in Table 1.
[產業上可利用性]
[Industrial availability]
本發明之電離放射線硬化性樹脂組成物及層合氣體阻隔性薄膜等不僅具有優良的密著性且難以產生氣體阻隔層之腐蝕或劣化等,又即在曝曬在高溫高濕環境下亦可抑制對氣體阻隔層的密著性之降低者,故不僅可使用於例如食品、化妝品、醫藥品等物品的密封包裝領域中,亦可使用於光電變換元件、太陽電池(PV)、電子紙、液晶顯示器(LCD)、有機EL顯示器(OELD)等平面板顯示器(FPD)等電子裝置之領域等,可廣泛且有效地利用。The ionizing radiation curable resin composition and the laminated gas barrier film of the present invention have excellent adhesion and are less likely to cause corrosion or deterioration of the gas barrier layer, and can be suppressed even when exposed to high temperature and high humidity. Since the adhesion to the gas barrier layer is lowered, it can be used not only in the field of sealed packaging of articles such as foods, cosmetics, and pharmaceuticals, but also in photoelectric conversion elements, solar cells (PV), electronic paper, and liquid crystal. The field of electronic devices such as a flat panel display (FPD) such as a display (LCD) or an organic EL display (OELD) can be widely and effectively utilized.
100‧‧‧層合氣體阻隔性薄膜100‧‧‧Laminated gas barrier film
11‧‧‧基材 11‧‧‧Substrate
11a‧‧‧主面 11a‧‧‧Main face
11b‧‧‧主面 11b‧‧‧Main face
21‧‧‧樹脂層 21‧‧‧ resin layer
21a‧‧‧主面 21a‧‧‧Main face
31‧‧‧氣體阻隔層 31‧‧‧ gas barrier
31a‧‧‧主面 31a‧‧‧Main face
41‧‧‧保護層 41‧‧‧Protective layer
[圖1]表示第1實施形態的層合氣體阻隔性薄膜之模式截面圖。Fig. 1 is a schematic cross-sectional view showing a laminated gas barrier film of the first embodiment.
Claims (8)
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JP2562554B2 (en) * | 1993-03-08 | 1996-12-11 | 東リ株式会社 | Photo-radiation curable resin composition and floor covering the same |
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JP2011200780A (en) | 2010-03-25 | 2011-10-13 | Fujifilm Corp | Barrier laminated body, method for manufacturing the same, gas barrier film, and device |
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