TW201926702A - Trench metal oxide semiconductor device - Google Patents
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Abstract
Description
本發明是有關於一種半導體元件,且特別是有關於一種溝槽金氧半導體元件。This invention relates to a semiconductor component, and more particularly to a trench MOS device.
隨著半導體產業的發展與產品需求,具有屏蔽閘極的溝槽金氧半導體元件被廣泛地應用在電源開關(power switch)元件中。由於具有屏蔽閘極的溝槽金氧半導體元件具有許多優良的性能,在一些應用上,比傳統的金氧半電晶體開關結構更具有優勢。舉例來說,具有屏蔽閘極的溝槽金氧半導體元件具有較低的電晶體閘漏電容,較小的導通電阻,並且提供較高的崩潰電壓(breakdown voltage)。With the development of the semiconductor industry and product requirements, trench MOS devices with shield gates are widely used in power switch components. Since the trench MOS device having the shield gate has many excellent properties, it is more advantageous in some applications than the conventional MOS transistor switch structure. For example, trench MOS devices with shield gates have lower transistor gate leakage capacitance, lower on-resistance, and provide higher breakdown voltage.
一般來說,傳統溝槽金氧半導體元件在單一個溝槽中具有一個下部電極與一個上部電極,且下部電極作為屏蔽閘極。然而,傳統溝槽金氧半導體元件的製程複雜且製程成本較高,因此如何減少製程數並降低製造成本為目前業界積極努力的目標。In general, a conventional trench MOS device has a lower electrode and an upper electrode in a single trench, and the lower electrode serves as a shield gate. However, the conventional trench MOS device has a complicated process and a high process cost. Therefore, how to reduce the number of processes and reduce the manufacturing cost is an active goal of the industry.
本發明提供一種溝槽金氧半導體元件及其製造方法,其可有效地減少製程數並降低製造成本。The present invention provides a trench MOS device and a method of manufacturing the same, which can effectively reduce the number of processes and reduce the manufacturing cost.
本發明提出一種溝槽金氧半導體元件,包括基底、第一介電層、第一下部電極、第二下部電極、第一上部電極與第二上部電極。基底具有溝槽。溝槽具有彼此相對的第一側壁與第二側壁。第一介電層設置於溝槽的表面上。第一介電層的頂部低於溝槽的頂部。第一下部電極設置於位在第一側壁上的第一介電層上。第二下部電極設置於位在第二側壁上的第一介電層上。第一上部電極設置於第一介電層上方的第一側壁上。第二上部電極設置於第一介電層上方的第二側壁上。第一下部電極、第二下部電極、第一上部電極、第二上部電極與基底於溝槽中彼此電性絕緣。The present invention provides a trench MOS device including a substrate, a first dielectric layer, a first lower electrode, a second lower electrode, a first upper electrode, and a second upper electrode. The substrate has a groove. The trench has a first sidewall and a second sidewall opposite to each other. The first dielectric layer is disposed on a surface of the trench. The top of the first dielectric layer is lower than the top of the trench. The first lower electrode is disposed on the first dielectric layer on the first sidewall. The second lower electrode is disposed on the first dielectric layer on the second sidewall. The first upper electrode is disposed on the first sidewall above the first dielectric layer. The second upper electrode is disposed on the second sidewall above the first dielectric layer. The first lower electrode, the second lower electrode, the first upper electrode, and the second upper electrode are electrically insulated from each other in the trench.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件中,更可包括第二介電層與第三介電層。第二介電層設置於第一上部電極與基底之間。第三介電層設置於第二上部電極與基底之間。According to an embodiment of the present invention, in the trench MOS device, a second dielectric layer and a third dielectric layer may be further included. The second dielectric layer is disposed between the first upper electrode and the substrate. The third dielectric layer is disposed between the second upper electrode and the substrate.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件中,第二介電層與第三介電層分別可延伸至基底的頂面上。According to an embodiment of the present invention, in the trench MOS device, the second dielectric layer and the third dielectric layer may respectively extend to a top surface of the substrate.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件中,更可包括第四介電層。第四介電層填滿溝槽,且覆蓋第一下部電極、第二下部電極、第一上部電極與第二上部電極。According to an embodiment of the present invention, in the trench MOS device, a fourth dielectric layer may be further included. The fourth dielectric layer fills the trench and covers the first lower electrode, the second lower electrode, the first upper electrode, and the second upper electrode.
本發明提出一種溝槽金氧半導體元件的製造方法,包括以下步驟。提供基底,其具有溝槽,溝槽具有彼此相對的第一側壁與第二側壁。於溝槽的表面上形成第一介電層,第一介電層的頂部低於溝槽的頂部。於位在第一側壁上的第一介電層上形成第一下部電極。於位在第二側壁上的第一介電層上形成第二下部電極。於第一介電層上方的第一側壁上形成第一上部電極。於第一介電層上方的第二側壁上形成第二上部電極。第一下部電極、第二下部電極、第一上部電極、第二上部電極與基底於溝槽中彼此電性絕緣。The present invention provides a method of fabricating a trench MOS device, comprising the following steps. A substrate is provided having a trench having first and second sidewalls opposite each other. A first dielectric layer is formed on the surface of the trench, the top of the first dielectric layer being lower than the top of the trench. A first lower electrode is formed on the first dielectric layer on the first sidewall. A second lower electrode is formed on the first dielectric layer on the second sidewall. A first upper electrode is formed on the first sidewall above the first dielectric layer. A second upper electrode is formed on the second sidewall above the first dielectric layer. The first lower electrode, the second lower electrode, the first upper electrode, and the second upper electrode are electrically insulated from each other in the trench.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件的製造方法中,第一介電層的形成方法可包括以下步驟。於溝槽中形成共形的第一介電材料層。於第一介電材料層上形成光阻層。光阻層的頂部低於溝槽的頂部。移除未被光阻層所覆蓋的第一介電材料層。According to an embodiment of the present invention, in the method of fabricating the trench MOS device, the method of forming the first dielectric layer may include the following steps. A conformal first layer of dielectric material is formed in the trench. A photoresist layer is formed on the first dielectric material layer. The top of the photoresist layer is lower than the top of the trench. The first layer of dielectric material not covered by the photoresist layer is removed.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件的製造方法中,光阻層的形成方法包括以下步驟。於第一介電材料層上形成填滿溝槽的光阻材料層。對光阻材料層進行回蝕刻製程。According to an embodiment of the present invention, in the method of fabricating the trench MOS device, the method of forming the photoresist layer includes the following steps. A layer of photoresist filled with a trench is formed on the first layer of dielectric material. An etch back process is performed on the photoresist layer.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件的製造方法中,第一下部電極、第二下部電極、第一上部電極與第二上部電極的形成方法可包括以下步驟。於第一介電層上、第一介電層上方的第一側壁上與第二側壁上共形地形成電極材料層。對電極材料層進行回蝕刻製程。According to an embodiment of the present invention, in the method of fabricating the trench MOS device, the method of forming the first lower electrode, the second lower electrode, the first upper electrode, and the second upper electrode may include the following steps . An electrode material layer is conformally formed on the first dielectric layer and on the first sidewall above the first dielectric layer and on the second sidewall. An etch back process is performed on the electrode material layer.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件的製造方法中,更可包括以下步驟。於第一上部電極與基底之間形成第二介電層。於第二上部電極與基底之間形成第三介電層。According to an embodiment of the present invention, in the method of fabricating the trench MOS device, the following steps may be further included. A second dielectric layer is formed between the first upper electrode and the substrate. A third dielectric layer is formed between the second upper electrode and the substrate.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件的製造方法中,第二介電層與第三介電層更可形成於基底的頂面上。According to an embodiment of the present invention, in the method of fabricating the trench MOS device, the second dielectric layer and the third dielectric layer may be formed on the top surface of the substrate.
依照本發明的一實施例所述,在上述溝槽金氧半導體元件的製造方法中,更可包括形成填滿溝槽的第四介電層。第四介電層覆蓋第一下部電極、第二下部電極、第一上部電極與第二上部電極。According to an embodiment of the present invention, in the method of fabricating the trench MOS device, the fourth dielectric layer filling the trench may be further formed. The fourth dielectric layer covers the first lower electrode, the second lower electrode, the first upper electrode, and the second upper electrode.
基於上述,在本發明所提出的溝槽金氧半導體元件及其製造方法中,由於在同一個溝槽中可具有第一下部電極、第二下部電極、第一上部電極與第二上部電極,亦即在同一個溝槽中可具有兩組遮蔽閘極與兩組通道閘極,因此可有效地減少製程數並降低製造成本。Based on the above, in the trench MOS device and the method of fabricating the same, the first lower electrode, the second lower electrode, the first upper electrode and the second upper electrode may be provided in the same trench. That is, there may be two sets of shielding gates and two sets of channel gates in the same trench, so that the number of processes and the manufacturing cost can be effectively reduced.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the invention will be apparent from the following description.
圖1A至圖1G為本發明一實施例的溝槽金氧半導體元件的製造流程剖面圖。1A to 1G are cross-sectional views showing a manufacturing process of a trench MOS device according to an embodiment of the present invention.
請參照圖1A,提供基底100。基底100包括矽基底,且更可包括設置在矽基底上的磊晶矽層。基底100具有溝槽102。溝槽102具有彼此相對的第一側壁SW1與第二側壁SW2。溝槽102可藉由組合使用微影製程與蝕刻製程對基底100進行圖案化而形成。Referring to FIG. 1A, a substrate 100 is provided. The substrate 100 includes a germanium substrate, and may further include an epitaxial germanium layer disposed on the germanium substrate. The substrate 100 has a trench 102. The trench 102 has a first sidewall SW1 and a second sidewall SW2 that are opposite to each other. The trenches 102 can be formed by patterning the substrate 100 using a combination of a lithography process and an etch process.
接著,可於溝槽102中形成共形的介電材料層104。介電材料層104的材料可為氧化矽。介電材料層104的形成方法可為熱氧化法或化學氣相沉積法。A conformal layer of dielectric material 104 can then be formed in the trenches 102. The material of the dielectric material layer 104 may be ruthenium oxide. The method of forming the dielectric material layer 104 may be a thermal oxidation method or a chemical vapor deposition method.
請參照圖1B,可於介電材料層104上形成填滿溝槽102的光阻材料層106。光阻材料層106的材料可為正光阻材料、負光阻或任何已知的光阻材料。光阻材料層106的形成方法可為旋轉塗佈法。Referring to FIG. 1B, a photoresist material layer 106 filling the trenches 102 may be formed on the dielectric material layer 104. The material of the photoresist layer 106 can be a positive photoresist material, a negative photoresist or any known photoresist material. The method of forming the photoresist layer 106 may be a spin coating method.
請參照圖1C,可對光阻材料層106進行回蝕刻製程,藉此可於介電材料層104上形成光阻層106a。光阻層106a的頂部低於溝槽102的頂部。對光阻材料層106所進行的回蝕刻製程可為乾式蝕刻製程或濕式蝕刻製程。Referring to FIG. 1C, the photoresist layer 106 may be etched back, whereby the photoresist layer 106a may be formed on the dielectric material layer 104. The top of the photoresist layer 106a is lower than the top of the trench 102. The etch back process for the photoresist layer 106 can be a dry etch process or a wet etch process.
請參照圖1D,可移除未被光阻層106a所覆蓋的介電材料層104,藉此可於溝槽102的表面上形成介電層104a。介電層104a的頂部低於溝槽102的頂部。未被光阻層106a所覆蓋的介電材料層104的移除方法可為乾式蝕刻法或濕式蝕刻法。Referring to FIG. 1D, the dielectric material layer 104 not covered by the photoresist layer 106a may be removed, whereby the dielectric layer 104a may be formed on the surface of the trench 102. The top of the dielectric layer 104a is lower than the top of the trench 102. The method of removing the dielectric material layer 104 that is not covered by the photoresist layer 106a may be a dry etching method or a wet etching method.
請參照圖1E,移除光阻層106a。光阻層106a的移除方法可為乾式去光阻法或濕式去光阻法。Referring to FIG. 1E, the photoresist layer 106a is removed. The method of removing the photoresist layer 106a may be a dry photoresist process or a wet photoresist process.
接下來,可於介電層104a上方的側壁SW1上形成介電層108a,且可於介電層104a上方的側壁SW2上形成介電層108b。此外,介電層108a與介電層108b更可形成於基底100的頂面上。介電層108a與介電層108b的形成方法可為熱氧化法。Next, a dielectric layer 108a may be formed on the sidewall SW1 above the dielectric layer 104a, and a dielectric layer 108b may be formed on the sidewall SW2 above the dielectric layer 104a. In addition, the dielectric layer 108a and the dielectric layer 108b may be formed on the top surface of the substrate 100. The method of forming the dielectric layer 108a and the dielectric layer 108b may be a thermal oxidation method.
之後,可於介電層104a上、介電層104a上方的側壁SW1上與側壁SW2上共形地形成電極材料層110,且電極材料層110可覆蓋介電層108a與介電層108b。電極材料層110的材料可為摻雜多晶矽。摻雜多晶矽的形成方法可為先形成未摻雜多晶矽,再對未摻雜多晶矽進行摻雜,或者使用臨場(in-situ)摻雜的化學汽相沉積法。Thereafter, the electrode material layer 110 may be conformally formed on the sidewall SW1 above the dielectric layer 104a, the sidewall SW1 above the dielectric layer 104a, and the electrode material layer 110 may cover the dielectric layer 108a and the dielectric layer 108b. The material of the electrode material layer 110 may be doped polysilicon. The doping polysilicon can be formed by first forming an undoped polysilicon, then doping the undoped polysilicon, or using an in-situ doping chemical vapor deposition method.
請參照圖1F,對電極材料層110進行回蝕刻製程,以移除部分電極材料層110。藉此,可於位在側壁SW1上的介電層104a上形成下部電極BG1,可於位在側壁SW2上的介電層104a上形成下部電極BG2,可於介電層104a上方的側壁SW1上形成上部電極TG1,且可於介電層104a上方的側壁SW2上形成上部電極TG2。下部電極BG1與下部電極BG2分別可作為遮蔽閘極,且上部電極TG1與上部電極TG2分別可作為通道閘極。此外,上部電極TG1可位介電層108a上,且上部電極TG2可位於介電層108b上。對電極材料層110所進行的回蝕刻製程可為乾式蝕刻製程。Referring to FIG. 1F, the electrode material layer 110 is etched back to remove a portion of the electrode material layer 110. Thereby, the lower electrode BG1 can be formed on the dielectric layer 104a on the sidewall SW1, and the lower electrode BG2 can be formed on the dielectric layer 104a on the sidewall SW2, which can be on the sidewall SW1 above the dielectric layer 104a. The upper electrode TG1 is formed, and the upper electrode TG2 can be formed on the side wall SW2 above the dielectric layer 104a. The lower electrode BG1 and the lower electrode BG2 can respectively serve as shielding gates, and the upper electrode TG1 and the upper electrode TG2 can respectively serve as channel gates. Further, the upper electrode TG1 may be on the dielectric layer 108a, and the upper electrode TG2 may be on the dielectric layer 108b. The etch back process performed on the electrode material layer 110 may be a dry etch process.
另外,下部電極BG1、下部電極BG2、上部電極TG1、上部電極TG2與基底100於溝槽102中彼此電性絕緣。舉例來說,可藉由將下部電極BG1、下部電極BG2、上部電極TG1與上部電極TG2分離設置,將介電層104a設置於下部電極BG1與基底100之間以及下部電極BG2與基底100之間,將介電層108a設置於上部電極TG1與基底100之間,且將介電層108b設置於上部電極TG2與基底100之間,而使得下部電極BG1、下部電極BG2、上部電極TG1、上部電極TG2與基底100於溝槽102中彼此電性絕緣。In addition, the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, the upper electrode TG2, and the substrate 100 are electrically insulated from each other in the trench 102. For example, the dielectric layer 104a can be disposed between the lower electrode BG1 and the substrate 100 and between the lower electrode BG2 and the substrate 100 by separating the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, and the upper electrode TG2. The dielectric layer 108a is disposed between the upper electrode TG1 and the substrate 100, and the dielectric layer 108b is disposed between the upper electrode TG2 and the substrate 100, so that the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, and the upper electrode The TG 2 and the substrate 100 are electrically insulated from each other in the trench 102.
請參照圖1G,可形成填滿溝槽102的介電層112。介電層112覆蓋下部電極BG1、下部電極BG2、上部電極TG1與上部電極TG2。介電層112的材料可為氧化矽。介電層112的形成方法可為化學氣相沉積法。Referring to FIG. 1G, a dielectric layer 112 filling the trenches 102 can be formed. The dielectric layer 112 covers the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, and the upper electrode TG2. The material of the dielectric layer 112 may be ruthenium oxide. The method of forming the dielectric layer 112 may be a chemical vapor deposition method.
基於上述實施例可知,藉由上述溝槽金氧半導體元件10的製造方法,可在同一個溝槽102中形成下部電極BG1、下部電極BG2、上部電極TG1與上部電極TG2。According to the above embodiment, the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, and the upper electrode TG2 can be formed in the same trench 102 by the method of manufacturing the trench MOS device 10.
以下,藉由圖1G來說明本實施的溝槽金氧半導體元件10的結構。Hereinafter, the structure of the trench MOS device 10 of the present embodiment will be described with reference to FIG. 1G.
請參照圖1G,溝槽金氧半導體元件10包括基底100、介電層104a、下部電極BG1、下部電極BG2、上部電極TG1與上部電極TG2,且更可包括介電層108a、介電層108b與介電層112中的至少一者。基底100具有溝槽102,溝槽102具有彼此相對的側壁SW1與側壁SW2。介電層104a設置於溝槽102的表面上,介電層104a的頂部低於溝槽102的頂部。下部電極BG1設置於位在側壁SW1上的介電層104a上,下部電極BG2設置於位在側壁SW2上的介電層104a上。上部電極TG1設置於介電層104a上方的側壁SW1上,上部電極TG2設置於介電層104a上方的側壁SW2上。介電層108a設置於上部電極TG1與基底100之間,介電層108b設置於上部電極TG2與基底100之間,且介電層108a與介電層108b分別可延伸至基底100的頂面上。下部電極BG1、下部電極BG2、上部電極TG1、上部電極TG2與基底100可藉由介電層104a、介電層108a與介電層108b而於溝槽102中彼此電性絕緣。介電層112填滿溝槽102,且覆蓋下部電極BG1、下部電極BG2、上部電極TG1與上部電極TG2。Referring to FIG. 1G, the trench MOS device 10 includes a substrate 100, a dielectric layer 104a, a lower electrode BG1, a lower electrode BG2, an upper electrode TG1 and an upper electrode TG2, and further includes a dielectric layer 108a and a dielectric layer 108b. And at least one of the dielectric layers 112. The substrate 100 has a trench 102 having side walls SW1 and sidewalls SW2 opposite to each other. The dielectric layer 104a is disposed on the surface of the trench 102, and the top of the dielectric layer 104a is lower than the top of the trench 102. The lower electrode BG1 is disposed on the dielectric layer 104a on the side wall SW1, and the lower electrode BG2 is disposed on the dielectric layer 104a on the side wall SW2. The upper electrode TG1 is disposed on the sidewall SW1 above the dielectric layer 104a, and the upper electrode TG2 is disposed on the sidewall SW2 above the dielectric layer 104a. The dielectric layer 108a is disposed between the upper electrode TG1 and the substrate 100, the dielectric layer 108b is disposed between the upper electrode TG2 and the substrate 100, and the dielectric layer 108a and the dielectric layer 108b extend to the top surface of the substrate 100, respectively. . The lower electrode BG1, the lower electrode BG2, the upper electrode TG1, the upper electrode TG2, and the substrate 100 are electrically insulated from each other in the trench 102 by the dielectric layer 104a, the dielectric layer 108a, and the dielectric layer 108b. The dielectric layer 112 fills the trench 102 and covers the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, and the upper electrode TG2.
此外,溝槽金氧半導體元件10中的各構件的材料、形成方法與功效等,已於上述實施例中進行詳盡地說明,所以於此不再重複說明。Further, materials, formation methods, effects, and the like of the respective members in the trench oxynitride device 10 have been described in detail in the above embodiments, and thus the description thereof will not be repeated.
基於上述實施例可知,在上述溝槽金氧半導體元件10及其製造方法中,由於在同一個溝槽102中可具有下部電極BG1、下部電極BG2、上部電極TG1與上部電極TG2,亦即在同一個溝槽102中可具有兩組遮蔽閘極與兩組通道閘極,因此可有效地減少製程數並降低製造成本。According to the above embodiment, in the trench MOS device 10 and the method of manufacturing the same, the lower electrode BG1, the lower electrode BG2, the upper electrode TG1, and the upper electrode TG2 may be provided in the same trench 102, that is, The same trench 102 can have two sets of shielding gates and two sets of channel gates, thereby effectively reducing the number of processes and reducing manufacturing costs.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.
10‧‧‧溝槽金氧半導體元件10‧‧‧Grooved MOS components
100‧‧‧基底100‧‧‧Base
102‧‧‧溝槽102‧‧‧ trench
104‧‧‧介電材料層104‧‧‧ dielectric material layer
104a、108a、108b、112‧‧‧介電層104a, 108a, 108b, 112‧‧‧ dielectric layer
106‧‧‧光阻材料層106‧‧‧Photoresist layer
106a‧‧‧光阻層106a‧‧‧ photoresist layer
110‧‧‧電極材料層110‧‧‧electrode material layer
BG1、BG2‧‧‧下部電極BG1, BG2‧‧‧ lower electrode
TG1、TG2‧‧‧上部電極TG1, TG2‧‧‧ upper electrode
SW1、SW2‧‧‧側壁SW1, SW2‧‧‧ side wall
圖1A至圖1G為本發明一實施例的溝槽金氧半導體元件的製造流程剖面圖。1A to 1G are cross-sectional views showing a manufacturing process of a trench MOS device according to an embodiment of the present invention.
Claims (11)
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