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TW201902060A - Electric connector structure and manufacturing method thereof employing insertion assembly without bending metal to complete forming of conductive terminals of electric connector - Google Patents

Electric connector structure and manufacturing method thereof employing insertion assembly without bending metal to complete forming of conductive terminals of electric connector Download PDF

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Publication number
TW201902060A
TW201902060A TW106115422A TW106115422A TW201902060A TW 201902060 A TW201902060 A TW 201902060A TW 106115422 A TW106115422 A TW 106115422A TW 106115422 A TW106115422 A TW 106115422A TW 201902060 A TW201902060 A TW 201902060A
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Taiwan
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guiding
plug
insulator
outer conductor
channel
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TW106115422A
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Chinese (zh)
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陳盈仲
黃睦容
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唐虞企業股份有限公司
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Priority to TW106115422A priority Critical patent/TW201902060A/en
Publication of TW201902060A publication Critical patent/TW201902060A/en

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Abstract

The present invention provides an electric connector structure and a manufacturing method thereof, which forms a first inner conductor by punching a conductive metal sheet and provides a first outer conductor. The method employs the insertion assembly method to insert the first outer conductor onto the first inner conductor without bending metal to complete the forming of conductive terminals of the electric connector, so as to solve the technical problems causing difficulties for fabricating conductive terminals of the electric connector.

Description

電連接器的結構及其製造方法  Structure of electrical connector and manufacturing method thereof  

本發明涉及一種電連接器的結構及其製造方法,更詳而言之,係指一種藉由插接組立的方式成形導電端子的電連接器的結構及其製造方法。 The present invention relates to a structure of an electrical connector and a method of fabricating the same, and more particularly to a structure of an electrical connector for forming a conductive terminal by means of plugging and assembling, and a method of fabricating the same.

隨著科技的發展,電連接器經常被設置於各類型的電子產品中以提供訊號傳輸,常見的電連接器至少會包括有絕緣體與導電端子,絕緣體係對導電端子提供絕緣保護。電連接器導電端子的形體都會被嚴格要求,使能在所設置的電子產品中發揮作用,一般而言,電連接器導電端子的形體都是透過彎折方式成形,然,由於導電端子的金屬材質會具有彈性與延展性,如此使得導電端子的彎折會存在尺寸公差,且導電端子的形體在彎折後還在存在變形,如此,造成電連接器的良率一直無法提高。 With the development of technology, electrical connectors are often placed in various types of electronic products to provide signal transmission. Common electrical connectors include at least insulators and conductive terminals, and the insulation system provides insulation protection for the conductive terminals. The shape of the conductive terminal of the electrical connector is strictly required to function in the installed electronic product. Generally, the shape of the conductive terminal of the electrical connector is formed by bending, however, due to the metal of the conductive terminal The material will have elasticity and ductility, so that the bending of the conductive terminals will have dimensional tolerances, and the shape of the conductive terminals will still be deformed after bending, so that the yield of the electrical connector cannot be improved.

綜上所述,要如何在不透過彎折的方式下,成形電連接器導電端子的形體,即為本案發明所要解決的技術課題。 In summary, how to form the shape of the electrical terminal of the electrical connector without bending, is the technical problem to be solved by the present invention.

鑒於上述先前技術之種種問題,本發明係提供一種電連接器的製造方法,係包括:提供一導電金屬板;沖壓該導電金屬板,使該導電金屬板形成一導電端子半成品,該導電端子半成品具有一導電端子本體與一第一內部導體,該導電端子本體具有一本體連接部,該本體連接部係 連接該第一內部導體,該第一內部導體具有一第一插接結構;該第一插接結構包含一第一插接通道與至少一第一插接干涉部,該至少一第一插接干涉部係延伸進入該第一插接通道;透過注膠方式在該導電端子半成品上形成一第一絕緣體,且使該第一絕緣體外露該第一插接結構與該本體連接部,並使該第一絕緣體具有一第一引導結構,以形成一電連接器半成品;該第一引導結構係由該第一絕緣體的表面延伸到該第一插接結構;裁切該電連接器半成品中由該第一絕緣體所外露的本體連接部,以斷開該導電端子本體與該第一內部導體的連接;提供一第一外部導體;以及令該第一外部導體的一端係藉由該第一引導結構的引導,而進入該第一插接通道,直到受到該第一插接干涉部的干涉,而完成插接該第一內部導體,以使該第一外部導體與該第一內部導體電性連接,且使該第一外部導體的另一端延伸出該第一絕緣體。 In view of the above problems of the prior art, the present invention provides a method of manufacturing an electrical connector, comprising: providing a conductive metal plate; stamping the conductive metal plate to form a conductive terminal semi-finished product, the conductive terminal semi-finished product Having a conductive terminal body and a first inner conductor, the conductive terminal body has a body connecting portion, the body connecting portion is connected to the first inner conductor, the first inner conductor has a first plug structure; the first The plug-in structure includes a first plug-in channel and at least one first plug-in interference portion, the at least one first plug-in interference portion extends into the first plug-in channel; and is formed on the conductive terminal semi-finished product through a glue injection manner a first insulator, and the first insulating body exposes the first plug structure and the body connecting portion, and the first insulator has a first guiding structure to form an electrical connector semi-finished product; the first guiding structure Extending from a surface of the first insulator to the first plug structure; cutting a body exposed by the first insulator in the semi-finished product of the electrical connector a connecting portion for disconnecting the conductive terminal body from the first inner conductor; providing a first outer conductor; and causing one end of the first outer conductor to be guided by the first guiding structure Inserting the channel until the interference of the first plug interference portion completes the insertion of the first inner conductor to electrically connect the first outer conductor with the first inner conductor, and the first outer portion The other end of the conductor extends out of the first insulator.

較佳者,於上述製造方法中,該導電端子本體還包含一第二內部導體,該本體連接部係連接該第一內部導體與該第二內部導體,當由該第一絕緣體所外露的本體連接部被裁切時,該第一內部導體與該第二內部導體的連接係斷開。 Preferably, in the above manufacturing method, the conductive terminal body further includes a second inner conductor, the body connecting portion connecting the first inner conductor and the second inner conductor, when the body is exposed by the first insulator When the connecting portion is cut, the connection between the first inner conductor and the second inner conductor is broken.

較佳者,於上述製造方法中,還包括提供一第二絕緣體,令該第二絕緣體沿著該第一外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第一外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第一外部導體延伸出該第一絕緣體的另一端的懸空長度。 Preferably, in the above manufacturing method, the method further includes providing a second insulator, the second insulator moving along the first outer conductor relative to the first insulator within a predetermined range, and extending the first outer conductor The other end of the first insulator provides structural support and reduces the dangling length of the first outer conductor extending beyond the other end of the first insulator.

較佳者,於上述製造方法中,該第一內部導體還具有一第二插接結構;該第二插接結構包含一第二插接通道與至少一第二插接干涉 部,該至少一第二插接干涉部係延伸進入該第二插接通道;該第一絕緣體還外露該第二插接結構,且還具有一第二引導結構,以形成該電連接器半成品;該第二引導結構係由該第一絕緣體的表面延伸到該第二插接結構;還提供一第二外部導體,令該第二外部導體的一端藉由該第二引導結構的引導,而進入該第二插接通道,直到受到該至少一第二插接干涉部的干涉,而完成插接該第一內部導體,以使該第二外部導體與該第一內部導體電性連接,且使該第二外部導體的另一端延伸出該第一絕緣體。 Preferably, in the above manufacturing method, the first inner conductor further has a second plug structure; the second plug structure includes a second plug channel and at least one second plug interference portion, the at least one a second plug interference portion extends into the second plug channel; the first insulator further exposes the second plug structure, and further has a second guiding structure to form the electrical connector blank; the second guide The structure extends from the surface of the first insulator to the second plug structure; a second outer conductor is further provided, and one end of the second outer conductor is guided by the second guiding structure to enter the second plug Connecting the channel until the interference of the at least one second plug interference portion completes the insertion of the first inner conductor to electrically connect the second outer conductor to the first inner conductor, and to make the second outer portion The other end of the conductor extends out of the first insulator.

較佳者,於上述製造方法中,還包括提供一第三絕緣體,令該第三絕緣體沿著該第二外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第二外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第二外部導體延伸出該第一絕緣體的另一端的懸空長度。 Preferably, in the above manufacturing method, the method further includes providing a third insulator, the third insulator moving along the second outer conductor relative to the first insulator within a predetermined range, and extending the second outer conductor The other end of the first insulator provides structural support and reduces the dangling length of the second outer conductor extending beyond the other end of the first insulator.

較佳者,於上述製造方法中,該第一絕緣體的第一引導結構係包含一第一引導通道與至少一第一引導干涉部,該第一引導通道具有一第一引導面,俾引導該第一外部導體進入該第一插接通道;該至少一第一引導干涉部係延伸進入該第一引導通道,而對該第一外部導體提供干涉定位;該第一絕緣體的第二引導結構係包含一第二引導通道與至少一第二引導干涉部,該第二引導通道具有一第二引導面,俾引導該第二外部導體進入該第二插接通道;該至少一第二引導干涉部係延伸進入該第二引導通道,而對該第二外部導體提供干涉定位。 Preferably, in the manufacturing method, the first guiding structure of the first insulator comprises a first guiding channel and at least one first guiding interference portion, the first guiding channel has a first guiding surface, and the guiding a first outer conductor enters the first plug channel; the at least one first guiding interference portion extends into the first guiding channel to provide interference positioning to the first outer conductor; the second guiding structure of the first insulator a second guiding channel and a second guiding interference portion, the second guiding channel has a second guiding surface, and the second outer conductor is guided into the second insertion channel; the at least one second guiding interference portion The system extends into the second guiding channel to provide interference positioning for the second outer conductor.

較佳者,於上述製造方法中,該至少一第一引導干涉部係具有複數個,且分別設置於該第一引導通道的兩側壁面;該至少一第二引導干涉部係具有複數個,且分別設置於該第二引導通道的兩側壁面。 Preferably, in the manufacturing method, the at least one first guiding interference portion has a plurality of, and is disposed on each of the two side wall surfaces of the first guiding channel; the at least one second guiding interference portion has a plurality of And respectively disposed on the two side wall surfaces of the second guiding channel.

較佳者,於上述製造方法中,該第一外部導體與該第二外部導體係為方形柱狀體。 Preferably, in the above manufacturing method, the first outer conductor and the second outer guiding system are square columnar bodies.

較佳者,於上述製造方法中,該至少一第一插接干涉部係具有複數個,且分別設置於該第一插接通道的四周壁面;該至少一第二插接干涉部係具有複數個,且分別設置於該第二插接通道的四周壁面。 Preferably, in the above manufacturing method, the at least one first plug interference portion has a plurality of and is respectively disposed on a peripheral wall surface of the first plug channel; the at least one second plug interference portion has a plurality of And respectively disposed on the surrounding wall surface of the second plug channel.

另外,本發明提供一種電連接器的結構,係包括:一導電金屬板,該導電金屬板係具有一第一插接結構,該第一插接結構包含一第一插接通道與至少一第一插接干涉部,該至少一第一插接干涉部係延伸進入該第一插接通道;一第一絕緣體,該第一絕緣體係包覆該導電金屬板,且外露該第一插接結構,並具有一第一引導結構;該第一引導結構係由該第一絕緣體的表面延伸到該第一插接結構;一第一外部導體,該第一外部導體的一端係藉由該第一引導結構的引導,而插入該第一插接通道,直到受到該第一插接干涉部的干涉而定位,而完成插接該第一內部導體,以使該第一外部導體與該第一內部導體電性連接,且使該第一外部導體的另一端延伸出該第一絕緣體。 In addition, the present invention provides a structure of an electrical connector, comprising: a conductive metal plate having a first plug structure, the first plug structure including a first plug channel and at least one Inserting an interference portion, the at least one first insertion interference portion extends into the first insertion channel; a first insulator, the first insulation system covers the conductive metal plate, and the first plug structure is exposed And having a first guiding structure extending from a surface of the first insulator to the first plug structure; a first outer conductor, one end of the first outer conductor is by the first Directing the guiding structure, inserting the first plugging channel until being positioned by the interference of the first plugging interference portion, and completing the plugging of the first inner conductor to make the first outer conductor and the first inner portion The conductor is electrically connected and the other end of the first outer conductor extends out of the first insulator.

較佳者,於上述電連接器的結構中,還包括提供一第二絕緣體,該第二絕緣體得沿著該第一外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第一外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第一外部導體延伸出該第一絕緣體的另一端的懸空長度。 Preferably, in the structure of the electrical connector, the method further includes: providing a second insulator, the second insulator moving along the first outer conductor relative to the first insulator within a predetermined range, The outer conductor extends beyond the other end of the first insulator to provide structural support and reduces the dangling length of the first outer conductor extending beyond the other end of the first insulator.

較佳者,於上述電連接器的結構中,該導電金屬板還具有一第二插接結構;該第二插接結構包含一第二插接通道與至少一第二插接干涉部,該至少一第二插接干涉部係延伸進入該第二插接通道;該第一絕 緣體還外露該第二插接結構,且具有一第二引導結構,該第二引導結構係由該第一絕緣體的表面延伸到該第二插接結構;還包括一第二外部導體,該第二外部導體的一端係經由該第二引導結構的引導,而插入該第二插接通道,直到受到該至少一第二插接干涉部的干涉,而完成插接該第一內部導體,以使該第二外部導體與該第一內部導體電性連接,且使該第二外部導體的另一端延伸出該第一絕緣體。 Preferably, in the structure of the electrical connector, the conductive metal plate further has a second plug structure; the second plug structure includes a second plug channel and at least a second plug interference portion. At least one second plug interference portion extends into the second plug channel; the first insulator further exposes the second plug structure and has a second guiding structure, the second guiding structure is formed by the first insulator a surface extending to the second plug structure; further comprising a second outer conductor, one end of the second outer conductor being inserted through the second guiding structure and inserted into the second plugging channel until receiving the at least one Intersecting interference of the second interfering portion, and completing the plugging of the first inner conductor to electrically connect the second outer conductor with the first inner conductor, and extending the other end of the second outer conductor out of the first An insulator.

較佳者,於上述電連接器的結構中,該至少一第一插接干涉部係具有複數個,且分別設置於該第一插接通道的四周壁面;該至少一第二插接干涉部係具有複數個,且分別設置於該第二插接通道的四周壁面。 Preferably, in the structure of the electrical connector, the at least one first plug interference portion has a plurality of and is respectively disposed on a peripheral wall surface of the first plug channel; the at least one second plug interference portion The plurality of wires are disposed on the peripheral wall of the second plug channel.

較佳者,於上述電連接器的結構中,還包括提供一第三絕緣體,該第三絕緣體得沿著該第二外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第二外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第二外部導體延伸出該第一絕緣體的另一端的懸空長度。 Preferably, in the structure of the electrical connector, the method further includes providing a third insulator, the third insulator moving along the second outer conductor relative to the first insulator within a predetermined range, and the second insulator Extending the outer conductor from the other end of the first insulator provides structural support and reduces the length of the second outer conductor extending beyond the other end of the first insulator.

較佳者,於上述電連接器的結構中,該第一絕緣體的第一引導結構係包含一第一引導通道與至少一第一引導干涉部,該第一引導通道具有一第一引導面,俾引導該第一外部導體進入該第一插接通道;該至少一第一引導干涉部係延伸進入該第一引導通道,而對該第一外部導體提供干涉定位;該第一絕緣體的第二引導結構係包含一第二引導通道與至少一第二引導干涉部,該第二引導通道具有一第二引導面,俾引導該第二外部導體進入該第二插接通道;該至少一第二引導干涉部係延伸進入該第二引導通道,而對該第二外部導體提供干涉定位。 Preferably, in the structure of the electrical connector, the first guiding structure of the first insulator comprises a first guiding channel and at least one first guiding interference portion, the first guiding channel has a first guiding surface,俾 guiding the first outer conductor into the first plug channel; the at least one first guiding interference portion extends into the first guiding channel to provide interference positioning to the first outer conductor; the second of the first insulator The guiding structure includes a second guiding channel and at least one second guiding interference portion, the second guiding channel has a second guiding surface, and the second outer conductor is guided into the second plugging channel; the at least one second The guiding interference portion extends into the second guiding channel to provide interference positioning for the second outer conductor.

較佳者,於上述電連接器的結構中,該第一外部導體與該第二外部導體係為方形柱狀體。 Preferably, in the structure of the electrical connector, the first outer conductor and the second outer guiding system are square cylindrical bodies.

較佳者,於上述電連接器的結構中,該至少一第一引導干涉部係具有複數個,且分別設置於該第一引導通道的兩側壁面;該至少一第二引導干涉部係具有複數個,且分別設置於該第二引導通道的兩側壁面。 Preferably, in the structure of the electrical connector, the at least one first guiding interference portion has a plurality of and is disposed on each of the sidewall surfaces of the first guiding channel; the at least one second guiding interference portion has A plurality of ones are respectively disposed on the two side wall surfaces of the second guiding channel.

相較於先前技術,本發明的電連接器的結構及其製造方法,主要係透過沖壓導電金屬板的方式形成導電端子半成品,所形成的導電端子半成品具有連接的導電端子本體與第一內部導體,而後,透過在導電端子半成品上注膠的方式形成電連接器半成品,接著,裁切電連接器半成品的部分構件,以斷開導電端子本體與第一內部導體的連接,後來,提供第一外部導體,令第一外部導體插接第一內部導體,俾藉由插接組立的方式,而在不透過金屬彎折的方式下,完成電連接器導電端子的成形,以解決先前技術中電連接器導電端子製作困難的課題。 Compared with the prior art, the structure of the electrical connector of the present invention and the manufacturing method thereof mainly form a conductive terminal semi-finished product by punching a conductive metal plate, and the formed conductive terminal semi-finished product has a connected conductive terminal body and a first inner conductor. And then forming an electrical connector semi-finished product by injection molding on the conductive terminal semi-finished product, and then cutting a part of the electrical connector semi-finished product to disconnect the conductive terminal body from the first inner conductor, and then providing the first The outer conductor is such that the first outer conductor is inserted into the first inner conductor, and the forming of the electrical terminal of the electrical connector is completed by means of plugging and assembling, without the metal bending, to solve the prior art The problem that the connector conductive terminals are difficult to manufacture.

1‧‧‧電連接器 1‧‧‧Electrical connector

11‧‧‧導電金屬板 11‧‧‧Conductive metal plate

111‧‧‧導電端子本體 111‧‧‧Electrical terminal body

1111‧‧‧本體連接部 1111‧‧‧ Body connection

112‧‧‧第一內部導體 112‧‧‧First internal conductor

1121‧‧‧第一插接結構 1121‧‧‧First plug structure

11211‧‧‧第一插接通道 11211‧‧‧First plug channel

11212‧‧‧第一插接干涉部 11212‧‧‧First plug interference

1122‧‧‧第二插接結構 1122‧‧‧Second plug structure

11221‧‧‧第二插接通道 11221‧‧‧Second plugging channel

11222‧‧‧第二插接干涉部 11222‧‧‧Second plug interference

113‧‧‧第二內部導體 113‧‧‧Second internal conductor

12‧‧‧第一絕緣體 12‧‧‧First insulator

121‧‧‧第一引導結構 121‧‧‧First guiding structure

1211‧‧‧第一引導通道 1211‧‧‧First guiding channel

12111‧‧‧第一引導面 12111‧‧‧First guiding surface

1212‧‧‧第一引導干涉部 1212‧‧‧First Guided Interference Department

122‧‧‧第二引導結構 122‧‧‧Second guiding structure

1221‧‧‧第二引導通道 1221‧‧‧Second guiding channel

12211‧‧‧第二引導面 12211‧‧‧second guiding surface

1222‧‧‧第二引導干涉部 1222‧‧‧Second Guide Interference Department

13‧‧‧第一外部導體 13‧‧‧First outer conductor

14‧‧‧第二外部導體 14‧‧‧Second outer conductor

15‧‧‧第二絕緣體 15‧‧‧Second insulator

16‧‧‧第三絕緣體 16‧‧‧ Third insulator

17‧‧‧料帶 17‧‧‧Material

圖一,為本發明的第一實施例之電連接器半成品的立體圖。 1 is a perspective view of a semi-finished product of an electrical connector according to a first embodiment of the present invention.

圖二,為圖一所示電連接器半成品的俯視圖。 Figure 2 is a top plan view of the electrical connector semi-finished product shown in Figure 1.

圖三,為圖二中沿AA線段截切的截面圖。 Figure 3 is a cross-sectional view taken along line AA of Figure 2.

圖四,為圖二中沿BB線段截切的截面圖。 Figure 4 is a cross-sectional view taken along line BB of Figure 2.

圖五,為圖二中C區域的放大圖。 Figure 5 is an enlarged view of the area C in Figure 2.

圖六,為圖一所示電連接器半成品的分解圖。 Figure 6 is an exploded view of the electrical connector semi-finished product shown in Figure 1.

圖七,為圖六中D區域的放大圖。 Figure 7 is an enlarged view of the D area in Figure 6.

圖八,為圖七中沿EE線段截切的截面圖。 Figure 8 is a cross-sectional view taken along line EE of Figure 7.

圖九,為圖七中沿FF線段截切的截面圖。 Figure 9 is a cross-sectional view taken along line FF of Figure 7.

圖十,為圖一所示電連接器半成品中的第一外部導體插接第一內部導體前的示意圖。 Figure 10 is a schematic view of the first outer conductor of the electrical connector semi-finished product shown in Figure 1 before the first inner conductor is inserted.

圖十一,為圖一所示電連接器半成品中的第一外部導體插接第一內部導體後的示意圖。 Figure 11 is a schematic view of the first outer conductor of the electrical connector semi-finished product shown in Figure 1 after the first inner conductor is inserted.

圖十二,為本發明的第一實施例之電連接器半成品的待裁切部位的示意圖。 Figure 12 is a schematic view showing a portion to be cut of the electrical connector semi-finished product of the first embodiment of the present invention.

圖十三,為圖十二所示電連接器半成品的俯視圖。 Figure 13 is a top plan view of the electrical connector semi-finished product shown in Figure 12.

圖十四,為本發明的第二實施例之含料帶的電連接器半成品的待裁切部位的示意圖。 Figure 14 is a schematic view showing a portion to be cut of the electrical connector semi-finished product of the tape according to the second embodiment of the present invention.

圖十五,為圖十二或圖十四所示電連接器半成品中的待裁切部位裁切後的示意圖。 Figure 15 is a schematic view showing the portion to be cut in the semi-finished product of the electrical connector shown in Figure 12 or Figure 14.

圖十六,為圖十五所示電連接器半成品的俯視圖。 Figure 16 is a top plan view of the electrical connector semi-finished product shown in Figure 15.

圖十七,為本發明的第三實施例之電連接器成品的第一使用狀態圖。 Figure 17 is a first view showing the state of use of the electrical connector of the third embodiment of the present invention.

圖十八,為本發明的第三實施例之電連接器成品的第二使用狀態圖。 Figure 18 is a second view showing the state of use of the electrical connector of the third embodiment of the present invention.

圖十九,為本發明的第四實施例之電連接器成品的第一使用狀態圖。 Figure 19 is a first view showing the state of use of the electrical connector of the fourth embodiment of the present invention.

圖二十,為本發明的第四實施例之電連接器成品的第二使用狀態圖。 Figure 20 is a second view showing the state of use of the electrical connector of the fourth embodiment of the present invention.

圖二十一,為本發明的電連接器的製造方法。 Figure 21 is a method of manufacturing an electrical connector of the present invention.

以下內容將搭配圖式,藉由特定的具體實施例說明本發明之技術內容,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用。本說明書中的各項細節亦可基於不同觀點與應用,在不背離本發明之精神下,進行各種修飾與變更。尤其是,於圖式中各個元件的比例關係及相對位置僅具示範性用途,並非代表本發明實施的實際狀況。 The other aspects of the present invention will be readily understood by those skilled in the art from this disclosure. The invention may also be embodied or applied by other different embodiments. The details of the present invention can be variously modified and changed without departing from the spirit and scope of the invention. In particular, the relative relationship and relative positions of the various elements in the drawings are for illustrative purposes only and are not representative of actual implementation of the invention.

本發明係提供一種電連接器的結構及其製造方法,係透過沖壓導電金屬板的方式形成第一內部導體,且提供第一外部導體,並藉由插接組立的方式,而在不透過彎折金屬的方式下,將第一外部導體插接第一內部導體,而完成電連接器導電端子的成形,以解決電連接器導電端子製作困難的技術問題。 The invention provides a structure of an electrical connector and a manufacturing method thereof, which are formed by punching a conductive metal plate, and providing a first outer conductor, and providing a first outer conductor by means of plugging and assembling, and not transmitting the bend In the manner of folding the metal, the first outer conductor is inserted into the first inner conductor, and the forming of the electrical terminal of the electrical connector is completed to solve the technical problem that the electrical connector of the electrical connector is difficult to manufacture.

針對本發明電連接器的結構及其製造方法的技術思想,請一併參考圖一至圖二十一的揭露。 For the technical idea of the structure of the electrical connector of the present invention and the manufacturing method thereof, please refer to the disclosure of FIG. 1 to FIG.

於圖一、圖二所示的實施例中,電連接器的結構係包括導電金屬板11、第一絕緣體12、第一外部導體13與第二外部導體14。於圖十所示的實施例中,導電金屬板11具有第一插接結構1121與第二插接結構1122。其中,第一插接結構1121係包含第一插接通道11211與四個第一插接干涉部11212。第二插接結構1122係包含第二插接通道11221與四個第二插接干涉部11222。所述第一插接干涉部11212與第二插接干涉部11222係為分別延伸進入第一插接通道11211與第二插接通道11221內的凸起物,用 以分別對第一插接通道11211與第二插接通道11221的插接提供干涉。 In the embodiment shown in FIG. 1 and FIG. 2, the structure of the electrical connector includes a conductive metal plate 11, a first insulator 12, a first outer conductor 13 and a second outer conductor 14. In the embodiment shown in FIG. 10, the conductive metal plate 11 has a first plug structure 1121 and a second plug structure 1122. The first plug structure 1121 includes a first plug channel 11211 and four first plug interference portions 11212. The second plug structure 1122 includes a second plug channel 11221 and four second plug interference portions 11222. The first plug interference portion 11212 and the second plug interference portion 11222 are protrusions respectively extending into the first plug channel 11211 and the second plug channel 11221 for respectively respectively facing the first plug channel. The insertion of 11211 with the second plug channel 11221 provides interference.

於圖六與圖七所示的實施例中,第一絕緣體12係包覆導電金屬板11,且形成有第一引導結構121與第二引導結構122,並如圖十三所示的實施例,藉由第一引導結構121與第二引導結構122,分別外露第一插接結構1121與第二插接結構1122。第一引導結構121與第二引導結構122係由第一絕緣體12的表面分別延伸到第一插接結構1121與第二插接結構1122,藉以引導第一外部導體13與第二外部導體14的一端,由第一絕緣體12的表面,分別插入第一插接通道11211與第二插接通道11221,直到分別受到第一插接干涉部11212與第二插接干涉部11222的干涉而定位。於圖四所示的實施例中,第一外部導體13與第二外部導體14係為方形柱狀體,且分別插接第一內部導體112,以使第一外部導體13、第二外部導體14與第一內部導體112電性連接,且第一外部導體13與第二外部導體14的另一端係延伸出第一絕緣體12,用於接收外部的電性訊號。 In the embodiment shown in FIG. 6 and FIG. 7, the first insulator 12 is coated with the conductive metal plate 11, and the first guiding structure 121 and the second guiding structure 122 are formed, and the embodiment shown in FIG. The first plug structure 1121 and the second plug structure 1122 are respectively exposed by the first guiding structure 121 and the second guiding structure 122. The first guiding structure 121 and the second guiding structure 122 extend from the surface of the first insulator 12 to the first plug structure 1121 and the second plug structure 1122, respectively, thereby guiding the first outer conductor 13 and the second outer conductor 14 One end is inserted into the first insertion channel 11211 and the second insertion channel 11221 by the surface of the first insulator 12, respectively, until the first insertion interference portion 11212 and the second insertion interference portion 11222 are respectively positioned to interfere. In the embodiment shown in FIG. 4, the first outer conductor 13 and the second outer conductor 14 are square cylindrical bodies, and the first inner conductors 112 are respectively inserted to make the first outer conductor 13 and the second outer conductor. 14 is electrically connected to the first inner conductor 112, and the other end of the first outer conductor 13 and the second outer conductor 14 extends out of the first insulator 12 for receiving an external electrical signal.

於圖十所示的實施例中,第一插接通道11211與第二插接通道11221的四周壁面分別設置有凸出的第一插接干涉部11212與第二插接干涉部11222,以干涉第一外部導體13與第二外部導體14分別在第一插接通道11211與第二插接通道11221的移動,俾確保第一外部導體13與第二外部導體14受到干涉而定位。亦即,第一插接通道11211與第二插接通道11221可分別設置有複數 個第一插接干涉部11212與複數個第二插接干涉部11222。 In the embodiment shown in FIG. 10, the first insertion channel 11211 and the second wall of the second insertion channel 11221 are respectively provided with a convex first insertion interference portion 11212 and a second insertion interference portion 11222 to interfere with each other. The movement of the first outer conductor 13 and the second outer conductor 14 at the first insertion channel 11211 and the second insertion channel 11221, respectively, ensures that the first outer conductor 13 and the second outer conductor 14 are positioned to interfere. That is, the first insertion channel 11211 and the second insertion channel 11221 may be respectively provided with a plurality of first insertion interference portions 11212 and a plurality of second insertion interference portions 11222.

於圖七至圖九所示的實施例中,第一引導結構121係包含第一引導通道1211與第一引導干涉部1212。第一引導通道1211具有係例如為傾斜面的第一引導面12111,俾引導第一外部導體13進入第一插接通道11211。第一引導干涉部1212係延伸進入第一引導通道1211,而對第一外部導體13提供干涉定位。於圖九所示的實施例中,第一引導通道1211的兩側壁面分別設置有複數個第一引導干涉部1212,以形成較窄邊而干涉第一外部導體13在第一引導通道1211的移動,俾確保第一外部導體13受到干涉而定位。 In the embodiment shown in FIGS. 7-9, the first guiding structure 121 includes a first guiding channel 1211 and a first guiding interference portion 1212. The first guiding passage 1211 has a first guiding surface 12111 which is, for example, an inclined surface, and guides the first outer conductor 13 into the first insertion passage 11211. The first guiding interference portion 1212 extends into the first guiding channel 1211 to provide interference positioning for the first outer conductor 13. In the embodiment shown in FIG. 9 , the two side wall surfaces of the first guiding channel 1211 are respectively provided with a plurality of first guiding interference portions 1212 to form a narrower side and interfere with the first outer conductor 13 at the first guiding channel 1211. Moving, 俾 ensures that the first outer conductor 13 is positioned by interference.

另外,於圖七至圖九所示的實施例中,第二引導結構122係包含第二引導通道1221與第二引導干涉部1222。第二引導通道1221具有係例如為傾斜面的第二引導面12211,俾引導第二外部導體14進入第二插接通道11221。第二引導干涉部1222係延伸進入第二引導通道1221,而對第二外部導體14提供干涉定位。於圖九所示的實施例中,第二引導通道1221的兩側壁面分別設置有複數個第二引導干涉部1222,以形成較窄邊而干涉第二外部導體14在第二引導通道1221的移動,俾確保第二外部導體14受到干涉而定位。 In addition, in the embodiment shown in FIGS. 7 to 9, the second guiding structure 122 includes the second guiding channel 1221 and the second guiding interference portion 1222. The second guiding passage 1221 has a second guiding surface 12211 which is, for example, an inclined surface, and guides the second outer conductor 14 into the second insertion passage 11221. The second guiding interference portion 1222 extends into the second guiding channel 1221 to provide interference positioning for the second outer conductor 14. In the embodiment shown in FIG. 9 , the two sidewall surfaces of the second guiding channel 1221 are respectively provided with a plurality of second guiding interference portions 1222 to form a narrower side and interfere with the second outer conductor 14 at the second guiding channel 1221. Moving, 俾 ensures that the second outer conductor 14 is positioned to interfere.

於圖十七至圖十八所示的實施例中,電連接器的結構還包括有第二絕緣體15,第二絕緣體15可沿著第一外部導體13相對第一絕緣體12在預定範圍R1內移動,俾對第一外部導體13延伸出第一絕緣體12的另一端提供結構支撐,並減少第一外部導體13延伸出第一絕緣體12的另一端的懸空長度,藉以在第一外部導體13跨度很長的情況 下,維持第一外部導體13的形體。第二絕緣體15亦可緊鄰第一絕緣體12,俾可在第一外部導體13形體不變的情況下,增加第一外部導體13的跨度,而確保第一外部導體13的電性特性符合預期。 In the embodiment shown in FIG. 17 to FIG. 18, the structure of the electrical connector further includes a second insulator 15 which is along the first outer conductor 13 with respect to the first insulator 12 within a predetermined range R1. Moving, providing structural support to the other end of the first outer conductor 13 extending out of the first insulator 12, and reducing the dangling length of the first outer conductor 13 extending beyond the other end of the first insulator 12, thereby spanning the first outer conductor 13 In the long case, the shape of the first outer conductor 13 is maintained. The second insulator 15 may also be adjacent to the first insulator 12, and the span of the first outer conductor 13 may be increased without changing the shape of the first outer conductor 13, while ensuring that the electrical characteristics of the first outer conductor 13 are as expected.

於圖十九至圖二十所示的實施例中,電連接器的結構還包括有第三絕緣體16,第三絕緣體16可沿著第二外部導體14相對第一絕緣體12在預定範圍R2內移動,俾對第二外部導體14延伸出第一絕緣體12的另一端提供結構支撐,並減少第二外部導體14延伸出第一絕緣體12的另一端的懸空長度,藉以在第二外部導體14跨度很長的情況下,維持第二外部導體14的形體。第三絕緣體16亦可緊鄰第一絕緣體12,俾可在第二外部導體14形體不變的情況下,增加第二外部導體14的跨度,而確保第二外部導體14的電性特性符合預期。 In the embodiment shown in FIG. 19 to FIG. 20, the structure of the electrical connector further includes a third insulator 16 which is movable along the second outer conductor 14 with respect to the first insulator 12 within a predetermined range R2. Moving, providing structural support to the other end of the second outer conductor 14 extending out of the first insulator 12, and reducing the dangling length of the second outer conductor 14 extending beyond the other end of the first insulator 12, thereby spanning the second outer conductor 14 In the long case, the shape of the second outer conductor 14 is maintained. The third insulator 16 may also be adjacent to the first insulator 12, and the span of the second outer conductor 14 may be increased while the shape of the second outer conductor 14 is constant, while ensuring that the electrical characteristics of the second outer conductor 14 are as expected.

於圖二十一所示的流程示意圖中,關於本發明電連接器的製造方法,於步驟S11中,係提供導電金屬板;於步驟S12中,係沖壓導電金屬板,使導電金屬板形成導電端子半成品,於圖十所示的實施例中,導電端子半成品具有導電端子本體111與第一內部導體112。導電端子本體111具有用於連接第一內部導體112的本體連接部1111,而利於控制第一內部導體112的尺寸與正位度。第一內部導體112具有第一插接結構1121與第二插接結構1122。第一插接結構1121包含第一插接通道11211與延伸進入第一插接通道11211的第一插接干涉部11212。第二插接結構1122包含第二插接通道11221與延伸進入第二插接通道11221的第二插接干涉部11222。 In the flowchart shown in FIG. 21, regarding the manufacturing method of the electrical connector of the present invention, in step S11, a conductive metal plate is provided; in step S12, a conductive metal plate is punched to form a conductive metal plate to form a conductive The terminal semi-finished product, in the embodiment shown in FIG. 10, the conductive terminal blank has a conductive terminal body 111 and a first inner conductor 112. The conductive terminal body 111 has a body connection portion 1111 for connecting the first inner conductor 112 to facilitate control of the size and the positive position of the first inner conductor 112. The first inner conductor 112 has a first plug structure 1121 and a second plug structure 1122. The first plug structure 1121 includes a first plug channel 11211 and a first plug interference portion 11212 that extends into the first plug channel 11211. The second plug structure 1122 includes a second plug channel 11221 and a second plug interference portion 11222 that extends into the second plug channel 11221.

於步驟S13中,如圖十三所示的實施例,乃透過注膠方式在導電端子半成品上形成第一絕緣體12,且使第一絕緣體12外露第一插接結構1121、第二插接結構1122與本體連接部1111,並使第一絕緣體12具有第一引導結構121與第二引導結構122,以形成電連接器半成品。 In the embodiment shown in FIG. 13 , the first insulator 12 is formed on the conductive terminal semi-finished product by the injection molding method, and the first insulator 12 is exposed to the first plug structure 1121 and the second plug structure. The first insulator 12 has a first guiding structure 121 and a second guiding structure 122 to form an electrical connector blank.

於步驟S14中,裁切電連接器半成品中由第一絕緣體所外露的本體連接部,以斷開導電端子本體與第一內部導體的連接,而避免導電端子本體與第一內部導體之間發生電性短路。於圖十三以及圖十四所示的實施例中,係以虛線示意本發明含料帶17或不含料帶的電連接器半成品中需要裁切的本體連接部1111。於圖十五以及圖十六所示的實施例中,係示意導電端子本體111與第一內部導體112的連接斷開後的狀態。 In step S14, the body connecting portion exposed by the first insulator in the electrical connector semi-finished product is cut to disconnect the conductive terminal body from the first inner conductor, thereby avoiding occurrence between the conductive terminal body and the first inner conductor. Electrical short circuit. In the embodiment shown in Fig. 13 and Fig. 14, the body connecting portion 1111 to be cut in the electrical connector semi-finished product of the present invention or the tape-free electrical connector is shown in broken lines. In the embodiment shown in Figs. 15 and 16, the state in which the connection between the conductive terminal body 111 and the first inner conductor 112 is broken is shown.

另外,於圖十所示的實施例中,所提供的導電端子本體111具有第二內部導體113,本體連接部1111係連接第一內部導體112與第二內部導體113,當由第一絕緣體12所外露的本體連接部1111被裁切時,第一內部導體112與第二內部導體113的連接係斷開,而避免第一內部導體112與第二內部導體113之間發生電性短路。 In addition, in the embodiment shown in FIG. 10, the provided conductive terminal body 111 has a second inner conductor 113, and the body connecting portion 1111 connects the first inner conductor 112 and the second inner conductor 113 when the first insulator 12 is used. When the exposed body connecting portion 1111 is cut, the connection between the first inner conductor 112 and the second inner conductor 113 is broken, and an electrical short circuit between the first inner conductor 112 and the second inner conductor 113 is avoided.

於步驟S15中,提供於圖六中所示意的第一外部導體13與第二外部導體14。 In step S15, the first outer conductor 13 and the second outer conductor 14 illustrated in FIG. 6 are provided.

於步驟S16中,令第一外部導體13與第二外部導體14的一端分別藉由第一引導結構121與第二引導結構122的引導,而分 別進入第一插接通道11211與第二插接通道11221,直到分別受到第一插接干涉部11212與第二插接干涉部11222的干涉,而完成插接第一內部導體112,以使第一外部導體13與第二外部導體14跟第一內部導體112電性連接,且使第一外部導體13與第二外部導體14的另一端如圖三所示意延伸出第一絕緣體12。 In step S16, one end of the first outer conductor 13 and the second outer conductor 14 are respectively guided by the first guiding structure 121 and the second guiding structure 122 to enter the first plugging channel 11211 and the second plugging respectively. The channel 11221 is not interfered with the first plug interference portion 11212 and the second plug interference portion 11222, respectively, and the first inner conductor 112 is completely inserted so that the first outer conductor 13 and the second outer conductor 14 follow the first The inner conductors 112 are electrically connected, and the other ends of the first outer conductors 13 and the second outer conductors 14 are extended to the first insulator 12 as shown in FIG.

綜上所述,本發明的電連接器的結構及其製造方法,主要係透過沖壓導電金屬板的方式形成導電端子半成品,所形成的導電端子半成品具有連接的導電端子本體與第一內部導體,而後,透過在導電端子半成品上注膠的方式形成電連接器半成品,接著,裁切電連接器半成品的部分構件,以斷開導電端子本體與第一內部導體的連接,後來,提供第一外部導體,令第一外部導體插接第一內部導體,而在不透過金屬彎折的方式下,完成電連接器導電端子的成形,以解決先前技術中電連接器導電端子製作困難的課題。 In summary, the structure of the electrical connector of the present invention and the manufacturing method thereof mainly form a conductive terminal semi-finished product by punching a conductive metal plate, and the formed conductive terminal semi-finished product has a connected conductive terminal body and a first inner conductor. Then, the electrical connector semi-finished product is formed by injection molding on the conductive terminal semi-finished product, and then part of the electrical connector semi-finished product is cut to disconnect the conductive terminal body from the first inner conductor, and then the first outer portion is provided. The conductor is such that the first outer conductor is inserted into the first inner conductor, and the forming of the electrical terminal of the electrical connector is completed without the metal bending, so as to solve the problem that the electrical connector of the prior art is difficult to manufacture.

上述實施例僅例示性說明本發明之原理及功效,而非用於限制本發明。任何熟習此項技術之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍,應如本發明的申請專利範圍所列。 The above embodiments are merely illustrative of the principles and effects of the invention and are not intended to limit the invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be as set forth in the claims of the invention.

Claims (17)

一種電連接器的製造方法,係包括:提供一導電金屬板;沖壓該導電金屬板,使該導電金屬板形成一導電端子半成品,該導電端子半成品具有一導電端子本體與一第一內部導體,該導電端子本體具有一本體連接部,該本體連接部係連接該第一內部導體,該第一內部導體具有一第一插接結構;該第一插接結構包含一第一插接通道與至少一第一插接干涉部,該至少一第一插接干涉部係延伸進入該第一插接通道;透過注膠方式在該導電端子半成品上形成一第一絕緣體,且使該第一絕緣體外露該第一插接結構與該本體連接部,並使該第一絕緣體具有一第一引導結構,以形成一電連接器半成品;該第一引導結構係由該第一絕緣體的表面延伸到該第一插接結構;提供一第一外部導體;以及令該第一外部導體的一端係藉由該第一引導結構的引導,而進入該第一插接通道,直到受到該第一插接干涉部的干涉,而完成插接該第一內部導體,以使該第一外部導體與該第一內部導體電性連接,且使該第一外部導體的另一端延伸出該第一絕緣體。  A method for manufacturing an electrical connector includes: providing a conductive metal plate; stamping the conductive metal plate to form a conductive terminal semi-finished product, the conductive terminal semi-finished product having a conductive terminal body and a first inner conductor, The conductive terminal body has a body connecting portion connecting the first inner conductor, the first inner conductor has a first plug structure; the first plug structure includes a first plug channel and at least a first plug interference portion, the at least one first plug interference portion extends into the first plug channel; a first insulator is formed on the conductive terminal blank through a glue injection method, and the first insulator is exposed The first plug structure and the body connecting portion, and the first insulator has a first guiding structure to form an electrical connector semi-finished product; the first guiding structure extends from the surface of the first insulator to the first a plug-in structure; providing a first outer conductor; and causing one end of the first outer conductor to be guided by the first guiding structure to enter the first plug Passing the channel until the interference of the first plug interference portion completes the insertion of the first inner conductor to electrically connect the first outer conductor to the first inner conductor, and to make the first outer conductor One end extends out of the first insulator.   如申請專利範圍第1項所述的電連接器的製造方法,其中,該導電端子本體還包含一第二內部導體,該本體連接部係連接該第一內部導體與該第二內部導體,當由該第一絕緣體所外露的本體連接部被裁切時,該第一內部導體與該第二內部導體的連接係斷開。  The method of manufacturing the electrical connector of claim 1, wherein the conductive terminal body further comprises a second inner conductor, the body connecting portion connecting the first inner conductor and the second inner conductor When the body connecting portion exposed by the first insulator is cut, the connection between the first inner conductor and the second inner conductor is broken.   如申請專利範圍第1項所述的電連接器的製造方法,還包括提供一第二絕緣體,令該第二絕緣體沿著該第一外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第一外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第一外部導體延伸出該第一絕緣體的另一端的懸空長度。  The method of manufacturing the electrical connector of claim 1, further comprising providing a second insulator, wherein the second insulator moves along the first outer conductor relative to the first insulator within a predetermined range, The first outer conductor extends from the other end of the first insulator to provide structural support, and reduces the dangling length of the first outer conductor extending beyond the other end of the first insulator.   如申請專利範圍第1項所述的電連接器的製造方法,其中,該第一內部導體還具有一第二插接結構;該第二插接結構包含一第二插接通道與至少一第二插接干涉部,該至少一第二插接干涉部係延伸進入該第二插接通道;該第一絕緣體還外露該第二插接結構,且還具有一第二引導結構,以形成該電連接器半成品;該第二引導結構係由該第一絕緣體的表面延伸到該第二插接結構;還提供一第二外部導體,令該第二外部導體的一端藉由該第二引導結構的引導,而進入該第二插接通道,直到受到該至少一第二插接干涉部的干涉,而完成插接該第一內部導體,以使該第二外部導體與該第一內部導體電性連接,且使該第二外部導體的另一端延伸出該第一絕緣體。  The method of manufacturing the electrical connector of claim 1, wherein the first inner conductor further has a second plug structure; the second plug structure includes a second plug channel and at least one a second plug interference portion, the at least one second plug interference portion extends into the second plug channel; the first insulator further exposes the second plug structure, and further has a second guiding structure to form the An electrical connector semi-finished product; the second guiding structure extends from a surface of the first insulator to the second plug structure; further a second outer conductor is provided, and one end of the second outer conductor is supported by the second guiding structure Leading into the second plugging channel until interference with the at least one second plugging interference portion completes plugging the first inner conductor to electrically connect the second outer conductor with the first inner conductor And connecting the other end of the second outer conductor out of the first insulator.   如申請專利範圍第4項所述的電連接器的製造方法,還包括提供一第三絕緣體,令該第三絕緣體沿著該第二外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第二外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第二外部導體延伸出該第一絕緣體的另一端的懸空長度。  The method of manufacturing the electrical connector of claim 4, further comprising: providing a third insulator, wherein the third insulator moves along the second outer conductor relative to the first insulator within a predetermined range, The second outer conductor extends structurally from the other end of the first insulator to provide structural support and reduces the suspended length of the second outer conductor extending beyond the other end of the first insulator.   如申請專利範圍第4項所述的電連接器的製造方法,其中,該第一絕緣體的第一引導結構係包含一第一引導通道與至少一第一引導干涉部 ,該第一引導通道具有一第一引導面,俾引導該第一外部導體進入該第一插接通道;該至少一第一引導干涉部係延伸進入該第一引導通道,而對該第一外部導體提供干涉定位;該第一絕緣體的第二引導結構係包含一第二引導通道與至少一第二引導干涉部,該第二引導通道具有一第二引導面,俾引導該第二外部導體進入該第二插接通道;該至少一第二引導干涉部係延伸進入該第二引導通道,而對該第二外部導體提供干涉定位。  The method of manufacturing the electrical connector of claim 4, wherein the first guiding structure of the first insulator comprises a first guiding channel and at least one first guiding interference portion, the first guiding channel having a first guiding surface guiding the first outer conductor into the first plugging channel; the at least one first guiding interference portion extending into the first guiding channel to provide interference positioning to the first outer conductor; The second guiding structure of the first insulator includes a second guiding channel and at least one second guiding interference portion, the second guiding channel has a second guiding surface, and the second outer conductor is guided into the second plugging channel The at least one second guiding interference portion extends into the second guiding channel to provide interference positioning for the second outer conductor.   如申請專利範圍第6項所述的電連接器的製造方法,其中,該至少一第一引導干涉部係具有複數個,且分別設置於該第一引導通道的兩側壁面;該至少一第二引導干涉部係具有複數個,且分別設置於該第二引導通道的兩側壁面。  The method of manufacturing the electrical connector of claim 6, wherein the at least one first guiding interference portion has a plurality of and is disposed on each of the two side wall surfaces of the first guiding channel; the at least one The two guiding interference portions have a plurality of and are respectively disposed on the two side wall surfaces of the second guiding channel.   如申請專利範圍第4項所述的電連接器的製造方法,其中,該第一外部導體與該第二外部導體係為方形柱狀體。  The method of manufacturing the electrical connector of claim 4, wherein the first outer conductor and the second outer conductive system are square cylindrical bodies.   如申請專利範圍第4項所述的電連接器的製造方法,其中,該至少一第一插接干涉部係具有複數個,且分別設置於該第一插接通道的四周壁面;該至少一第二插接干涉部係具有複數個,且分別設置於該第二插接通道的四周壁面。  The method of manufacturing the electrical connector of claim 4, wherein the at least one first plug interference portion has a plurality of and is disposed on a peripheral wall surface of the first plug channel; the at least one The second plug interference portion has a plurality of portions and is respectively disposed on the peripheral wall surface of the second plug channel.   一種電連接器的結構,係包括:一導電金屬板,該導電金屬板係具有一第一插接結構,該第一插接結構包含一第一插接通道與至少一第一插接干涉部,該至少一第一插接干涉部係延伸進入該第一插接通道;一第一絕緣體,該第一絕緣體係包覆該導電金屬板,且外露該第一插 接結構,並具有一第一引導結構;該第一引導結構係由該第一絕緣體的表面延伸到該第一插接結構;一第一外部導體,該第一外部導體的一端係藉由該第一引導結構的引導,而插入該第一插接通道,直到受到該第一插接干涉部的干涉而定位,而完成插接該第一內部導體,以使該第一外部導體與該第一內部導體電性連接,且使該第一外部導體的另一端延伸出該第一絕緣體。  The structure of an electrical connector includes: a conductive metal plate having a first plug structure, the first plug structure including a first plug channel and at least a first plug interference portion The at least one first plug interference portion extends into the first plug channel; a first insulator, the first insulating system covers the conductive metal plate, and exposes the first plug structure, and has a first a guiding structure extending from a surface of the first insulator to the first plug structure; a first outer conductor, one end of the first outer conductor being guided by the first guiding structure Inserting the first plug-in channel until being interfered by the first plug-in interference portion, and completing the plugging of the first inner conductor to electrically connect the first outer conductor to the first inner conductor, And extending the other end of the first outer conductor out of the first insulator.   如申請專利範圍第10項所述的電連接器的結構,還包括提供一第二絕緣體,該第二絕緣體得沿著該第一外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第一外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第一外部導體延伸出該第一絕緣體的另一端的懸空長度。  The structure of the electrical connector of claim 10, further comprising: providing a second insulator, the second insulator moving along the first outer conductor relative to the first insulator within a predetermined range, The first outer conductor extends beyond the other end of the first insulator to provide structural support and reduces the dangling length of the first outer conductor extending beyond the other end of the first insulator.   如申請專利範圍第10項所述的電連接器的結構,其中,該導電金屬板還具有一第二插接結構;該第二插接結構包含一第二插接通道與至少一第二插接干涉部,該至少一第二插接干涉部係延伸進入該第二插接通道;該第一絕緣體還外露該第二插接結構,且具有一第二引導結構,該第二引導結構係由該第一絕緣體的表面延伸到該第二插接結構;還包括一第二外部導體,該第二外部導體的一端係經由該第二引導結構的引導,而插入該第二插接通道,直到受到該至少一第二插接干涉部的干涉,而完成插接該第一內部導體,以使該第二外部導體與該第一內部導體電性連接,且使該第二外部導體的另一端延伸出該第一絕緣體。  The structure of the electrical connector of claim 10, wherein the conductive metal plate further has a second plug structure; the second plug structure includes a second plug channel and at least one second plug Connecting the interference portion, the at least one second plug interference portion extends into the second plug channel; the first insulator further exposes the second plug structure, and has a second guiding structure, the second guiding structure Extending from a surface of the first insulator to the second plug structure; further comprising a second outer conductor, one end of the second outer conductor being inserted into the second plug channel via the guiding of the second guiding structure Until the interference of the at least one second plug interference portion is completed, the first inner conductor is completely inserted, so that the second outer conductor is electrically connected to the first inner conductor, and the second outer conductor is further One end extends out of the first insulator.   如申請專利範圍第12項所述的電連接器的結構,其中,該至少一 第一插接干涉部係具有複數個,且分別設置於該第一插接通道的四周壁面;該至少一第二插接干涉部係具有複數個,且分別設置於該第二插接通道的四周壁面。  The structure of the electrical connector of claim 12, wherein the at least one first plug interference portion has a plurality of and is respectively disposed on a peripheral wall surface of the first plug passage; the at least one The two plug interference portions have a plurality of and are respectively disposed on the peripheral wall surfaces of the second plug channels.   如申請專利範圍第12項所述的電連接器的結構,還包括提供一第三絕緣體,該第三絕緣體得沿著該第二外部導體相對該第一絕緣體在一預定範圍內移動,俾對該第二外部導體延伸出該第一絕緣體的另一端提供結構支撐,並減少該第二外部導體延伸出該第一絕緣體的另一端的懸空長度。  The structure of the electrical connector of claim 12, further comprising: providing a third insulator, the third insulator moving along the second outer conductor relative to the first insulator within a predetermined range, The second outer conductor extends beyond the other end of the first insulator to provide structural support and reduces the suspended length of the second outer conductor extending beyond the other end of the first insulator.   如申請專利範圍第12項所述的電連接器的結構,其中,該第一絕緣體的第一引導結構係包含一第一引導通道與至少一第一引導干涉部,該第一引導通道具有一第一引導面,俾引導該第一外部導體進入該第一插接通道;該至少一第一引導干涉部係延伸進入該第一引導通道,而對該第一外部導體提供干涉定位;該第一絕緣體的第二引導結構係包含一第二引導通道與至少一第二引導干涉部,該第二引導通道具有一第二引導面,俾引導該第二外部導體進入該第二插接通道;該至少一第二引導干涉部係延伸進入該第二引導通道,而對該第二外部導體提供干涉定位。  The structure of the electrical connector of claim 12, wherein the first guiding structure of the first insulator comprises a first guiding channel and at least one first guiding interference portion, the first guiding channel having a a first guiding surface guiding the first outer conductor into the first plugging channel; the at least one first guiding interference portion extending into the first guiding channel to provide interference positioning to the first outer conductor; The second guiding structure of the insulator includes a second guiding channel and at least one second guiding interference portion, the second guiding channel has a second guiding surface, and the second guiding conductor guides the second external conductor into the second insertion channel; The at least one second guiding interference portion extends into the second guiding channel to provide interference positioning for the second outer conductor.   如申請專利範圍第15項所述的電連接器的結構,其中,該第一外部導體與該第二外部導體係為方形柱狀體。  The structure of the electrical connector of claim 15, wherein the first outer conductor and the second outer conductor are square cylinders.   16、如申請專利範圍第15項所述的電連接器的結構,其中,該第一外部導體與該第二外部導體係為方形柱狀體。  The structure of the electrical connector of claim 15, wherein the first outer conductor and the second outer conductor system are square cylinders.   如申請專利範圍第15項所述的電連接器的結構,其中,該至少一第 一引導干涉部係具有複數個,且分別設置於該第一引導通道的兩側壁面;該至少一第二引導干涉部係具有複數個,且分別設置於該第二引導通道的兩側壁面。  The structure of the electrical connector of claim 15, wherein the at least one first guiding interference portion has a plurality of and is respectively disposed on two side wall surfaces of the first guiding channel; the at least one second The guiding interference portion has a plurality of and is disposed on both side wall surfaces of the second guiding passage.  
TW106115422A 2017-05-10 2017-05-10 Electric connector structure and manufacturing method thereof employing insertion assembly without bending metal to complete forming of conductive terminals of electric connector TW201902060A (en)

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