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TW201835008A - Process for preparing granular oxamide having high hardness and high anti-disintegration in water or soil to produce a slow-acting function - Google Patents

Process for preparing granular oxamide having high hardness and high anti-disintegration in water or soil to produce a slow-acting function Download PDF

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TW201835008A
TW201835008A TW107101983A TW107101983A TW201835008A TW 201835008 A TW201835008 A TW 201835008A TW 107101983 A TW107101983 A TW 107101983A TW 107101983 A TW107101983 A TW 107101983A TW 201835008 A TW201835008 A TW 201835008A
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weight
water
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polyvinyl alcohol
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TW107101983A
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TWI659941B (en
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岡田辰夫
太田靖司
小林孝志
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日商菱商肥材有限公司
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C231/00Preparation of carboxylic acid amides
    • C07C231/22Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C233/00Carboxylic acid amides
    • C07C233/01Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
    • C07C233/02Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
    • C07C233/03Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to hydrogen atoms

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)

Abstract

The present invention provides a granular oxamide which has high hardness of the fertilizer granule, and is highly stable in water and has stable slow-acting property, and is capable of reducing the number of top dressing and easing the burden of top dressing work. In the present invention, a mixture containing 0.5 parts by weight or more of polyvinyl alcohol or modified polyvinyl alcohol with respect to 100 parts by weight of oxamide powder is stirred in an inclined mixing pot container, and then is dried for final products.

Description

粒狀草醯胺之製造方法Method for producing granular grassy amine

本發明係關於一種粒狀草醯胺之製造方法,更詳細而言,係關於一種肥料硬度較高,且在水中或土壤中之抗崩解性較高,且具有穩定之緩效性肥效之粒狀草醯胺之製造方法。The present invention relates to a method for producing a granular grassy melon, and more particularly to a fertilizer having a high hardness and high disintegration resistance in water or soil, and having a stable slow-acting fertilizer effect. A method for producing granular grassy amine.

2010年至2015年農業構造變動之特徵之一在於,農業經營者數量、銷售農戶數量之減少率達到史上最高,務農人員之老齡化問題不斷推進。因此,於農戶工作現場,廣泛利用儘可能減輕施肥作業造成之體力負擔且追肥次數較少之緩效性加氮肥料。草醯胺[(CONH2 )2 ]係其代表例之一,作為緩效性氮肥於為無臭白色之粉末且對水之溶解度較低,進而對作物無藥害等方面較優異,而使用。 然而,粉末之草醯胺由土壤中之微生物相對較快地無機化(係指草醯胺分解直至被植物吸收之形態),無機化之氮成分與硫酸銨、脲、氯化銨及硝酸銨等易溶於水之氮質肥料同樣地、容易產生因流失等造成之損失,因此,無法充分發揮草醯胺之緩效性之特徵。又,即便於化學處理肥料中混練並使之含有草醯胺,於湛水條件下肥料粒子亦會很快崩解,因此由與分解相關之微生物快速分解,無法發揮緩效性肥效。 一般而言,藉由控制草醯胺溶出水中或土壤中,抑制草醯胺與分解草醯胺之微生物之接觸,可降低草醯胺之無機化速度,使草醯胺之肥效緩效化。為了控制草醯胺溶出水中或土壤中,有必要儘可能製成粒子強度較高,且於水中或土壤中難以崩解之粒狀。 作為肥料造粒時之造粒促進劑(黏合劑),已知使用有:膨潤土、赤糖蜜、木質素磺酸鹽、澱粉、蒟蒻粉、精胺酸鈉、羧甲基纖維素(CMC)、聚乙烯醇(PVA)、聚丙烯醯胺(PAM)、石膏、腐植酸鈉等(非專利文獻1)。 公開了藉由如下方法製成肥料:使用該等,提高含有草醯胺之肥料粒子之粒子強度及粒子於水中不崩解維持其形狀之特性(水中形狀穩定性)等,控制溶出,抑制草醯胺與與其分解相關之微生物之接觸,作為以此為目的之技術,藉由聚乙烯醇鍵結草醯胺粉末擠壓成形為棒狀後,製成顆粒狀(專利文獻1);藉由聚乙烯醇鍵結草醯胺粉末擠壓成形為棒狀後,製成顆粒狀後,藉由高速轉動造粒機將顆粒狀成形物變形為球狀(專利文獻2);將包含草醯胺及硫酸鐵、氯化鐵、硝酸鐵等鐵化合物及磷酸一銨等磷酸之銨鹽之組合物藉由皿形造粒機、擠壓造粒機等進行造粒(專利文獻3);將包含草醯胺及石膏及硫酸鋁、氯化鋁、硝酸鋁等鋁化合物及磷酸銨等磷酸銨鹽之組合物利用皿形造粒機、擠壓造粒機等進行造粒(專利文獻4);使之含有草醯胺及氯化銨、磷酸二銨、石膏,藉由皿形造粒機、擠壓造粒機等進行造粒(專利文獻5)。 又,於專利文獻6中,揭示了一種發明,提供一種含有聚合度1800以下、皂化度90莫耳%以下之聚乙烯醇及原料肥料(具體而言,為加工礦渣磷酸肥料、礦渣矽酸肥料、混合磷酸肥料、化學處理肥料)並藉由皿形造粒機造粒,粒子強度較高,尤其於低溫下之水中崩解性優異之粒狀肥料。 然而,於專利文獻1之方法中,有顆粒狀草醯胺之硬度為2 kgf以下較低,於成形後之袋內發生粉化之問題。於專利文獻2之方法中,球狀草醯胺之硬度為3 kgf以下較低,且為了製成球狀,必須用2種以上之裝置製造:藉由雙軸轉子型混合機加以混合後,擠壓成形,進而使用Fuji Paudal股份公司製造之球形造粒機作為高速轉動造粒機。又,於專利文獻3、4、5之方法中,有如下缺點:粒狀肥料之硬度為5~9 kgf較高,但由於添加物相對於粉狀草醯胺之比率較高故而粒狀肥料中之來自草醯胺之氮量變少。又,關於與粒狀草醯胺之穩定之緩效性肥效直接相關之水中形狀穩定性,亦為短時間內之結果,於專利文獻1中為2週,於專利文獻3、4中為1小時,於專利文獻5中為10小時,作為湛水條件下之於水中或土壤中之緩效性肥效不充分。又,專利文獻6為提供了一種於本發明中作為目的之與於水中難以崩解之粒狀草醯胺不同之水中崩解性優異之粒狀肥料的技術。 於專利文獻7中,作為用以製造調配以被覆材被覆硝化作用抑制劑而成之被覆硝化作用抑制劑以及包含氨態氮及/或脲態氮之肥料而成之被覆硝化作用抑制劑調配肥料的造粒方法之例,記載有於傾斜鍋型造粒機中投入硝化作用抑制劑、肥料等粉末,將木質素磺酸鹽之水溶液、赤糖蜜等作為黏合劑進行造粒之方法、使用擠壓造粒機之方法、使用艾氏混合機等混合造粒機之方法等。 於專利文獻8中,作為用以製造以被膜材被覆將硝化作用抑制劑及稀釋劑(但是,含有硝酸態氮及氨態氮之形態作為氮成分之化學處理肥料及脲除外)混合並粒狀化而成之粒狀硝化作用抑制劑而成之被覆硝化作用抑制劑的造粒方法之例,作為造粒方法之例,記載有於傾斜鍋型造粒機中投入硝化作用抑制劑、化學處理肥料等粉末,將木質素磺酸鹽之水溶液、赤糖蜜等作為黏合劑進行造粒之方法、使用擠壓造粒機之方法、使用艾氏混合機等混合造粒機之方法等。 然而,沒有使用傾斜型艾氏混合機進行草醯胺之粒狀化製造之情況。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利特開昭59-169527號公報 [專利文獻2]日本專利特開平2-145493號公報 [專利文獻3]日本專利特公平6-2628號公報 [專利文獻4]日本專利特公平6-2629號公報 [專利文獻5]日本專利特公平6-2630號公報 [專利文獻6]日本專利特開2006-21968號公報 [專利文獻7]日本專利特開2000-53481號公報(請求項1、段落0011、製造例1及6) [專利文獻8]日本專利特開2000-53482號公報(請求項1、段落0014、製造例1及2) [非專利文獻] [非專利文獻1]「肥料加工學」造粒促進劑(黏合劑)BSI生物科學研究所One of the characteristics of the agricultural structure change from 2010 to 2015 is that the reduction rate of the number of agricultural operators and the number of sales farmers has reached the highest level in history, and the problem of aging of agricultural workers has been continuously advanced. Therefore, at the farmer's work site, slow-acting nitrogen fertilizers that minimize the physical burden caused by fertilization operations and have fewer top dressings are widely used. It is one of the representative examples of grassy amine [(CONH 2 ) 2 ], and it is used as a slow-acting nitrogen fertilizer, which is a powder which is odorless white, has low solubility in water, and is excellent in no harm to crops. However, the powder of phytonylamine is relatively rapidly inorganicized by microorganisms in the soil (the form in which the phytosterol is decomposed until it is absorbed by the plant), and the inorganic nitrogen component is combined with ammonium sulfate, urea, ammonium chloride and ammonium nitrate. In the same manner, nitrogen-soluble fertilizers which are easily soluble in water are liable to cause loss due to loss, etc., and therefore, the characteristics of the slow-acting properties of the herbicide can not be fully exerted. Further, even if the chemically treated fertilizer is kneaded and contains grassy amine, the fertilizer particles will quickly disintegrate under the conditions of the water, so that the microorganisms involved in the decomposition rapidly decompose and the slow-acting fertilizer cannot be exerted. In general, by controlling the incorporation of phytosamine into the water or soil, the contact between the phytosamine and the microorganism decomposing the phytosamine can be inhibited, thereby reducing the rate of mineralization of the phytonamine and slowing down the fertilizer effect of the physic amine. In order to control the herbicide in the water or the soil, it is necessary to form a granular material having a high particle strength and being difficult to disintegrate in water or soil. As a granulation accelerator (adhesive) in the granulation of fertilizer, it is known to use: bentonite, red molasses, lignosulfonate, starch, strontium powder, sodium sulphate, carboxymethyl cellulose (CMC), Polyvinyl alcohol (PVA), polypropylene decylamine (PAM), gypsum, sodium humate, etc. (Non-Patent Document 1). It is disclosed that a fertilizer can be produced by using the above method to increase the particle strength of the herbicide-containing fertilizer particles and the characteristics that the particles do not disintegrate in water to maintain their shape (water shape stability), and control the dissolution and inhibit the grass. The contact between the guanamine and the microorganism associated with the decomposition thereof is carried out by extrusion molding into a rod shape by a polyvinyl alcohol-bonded oxalylamine powder (Patent Document 1); After the polyvinyl alcohol-bonded oxalylamine powder is extruded into a rod shape and then formed into pellets, the pellet-shaped molded product is deformed into a spherical shape by a high-speed rotary granulator (Patent Document 2); And a composition of an iron compound such as iron sulfate, iron chloride or iron nitrate, and an ammonium phosphate such as monoammonium phosphate, which is granulated by a dish granulator or an extrusion granulator (Patent Document 3); A composition of a grass amide and a gypsum and an aluminum compound such as aluminum sulfate, aluminum chloride or aluminum nitrate, and an ammonium phosphate salt such as ammonium phosphate is granulated by a dish granulator or an extrusion granulator (Patent Document 4); Containing grassy amine and ammonium chloride, diammonium phosphate, gypsum, Granulation (Patent Document 5) by a dish granulator, extrusion granulator. Further, Patent Document 6 discloses an invention which provides a polyvinyl alcohol having a degree of polymerization of 1800 or less and a degree of saponification of 90 mol% or less and a raw material fertilizer (specifically, a processed slag phosphate fertilizer, slag citrate fertilizer) , mixed with phosphate fertilizer, chemically treated fertilizer) and granulated by a dish-shaped granulator, the particle strength is high, especially in granular fertilizer with excellent disintegration in water at low temperature. However, in the method of Patent Document 1, the hardness of the granular grassy amine is 2 kgf or less, and the problem of pulverization occurs in the bag after the formation. In the method of Patent Document 2, the hardness of the globular sulphonamide is 3 kgf or less, and in order to form a spherical shape, it is necessary to manufacture by using two or more types of devices: after mixing by a twin-shaft rotor type mixer, After extrusion molding, a spherical granulator manufactured by Fuji Paudal Co., Ltd. was used as a high-speed rotary granulator. Further, in the methods of Patent Documents 3, 4, and 5, there are disadvantages in that the hardness of the granular fertilizer is 5 to 9 kgf, but the granular fertilizer is higher because the ratio of the additive to the powdery grassy amine is higher. The amount of nitrogen from grassy amines is reduced. Further, the shape stability in water which is directly related to the slow-acting fertilizer effect of the granulated phytosamine is also a result in a short period of time, and is 2 weeks in Patent Document 1, and 1 in Patent Documents 3 and 4. The hour is 10 hours in Patent Document 5, and the slow-acting fertilizer effect in water or soil under the condition of water is insufficient. Further, Patent Document 6 provides a technique for a granular fertilizer which is excellent in disintegration in water, which is different from granular physicoside which is hard to disintegrate in water, for the purpose of the present invention. Patent Document 7 is a coated nitrification inhibitor formulated to produce a coated nitrification inhibitor containing a nitrification inhibitor coated with a coating material and a fertilizer containing ammonia nitrogen and/or urea nitrogen. An example of the granulation method is a method in which a powder such as a nitrification inhibitor or a fertilizer is introduced into a tilting pot type granulator, and an aqueous solution of lignin sulfonate or red molasses is used as a binder, and the squeezing method is used. A method of pressing a granulator, a method of using a mixing granulator such as an Ehrlich mixer, or the like. In Patent Document 8, it is mixed and granulated as a chemical treatment fertilizer and urea which are coated with a film material to cover a nitrification inhibitor and a diluent (however, a form containing a nitrogenous nitrogen and an ammonia nitrogen as a nitrogen component) An example of a granulation method in which a nitrification inhibitor is formed by a granular nitrification inhibitor is described as an example of a granulation method, in which a nitrification inhibitor is introduced into a tilting pot type granulator, and chemical treatment is performed. A powder such as a fertilizer, a method of granulating an aqueous solution of lignosulfonate, red molasses or the like as a binder, a method using an extrusion granulator, a method using a mixing granulator such as an Ehrlich mixer, or the like. However, there is no case where the smear-forming production of oxalidamide is carried out using a tilt-type Ehrlich mixer. [Prior Art Document] [Patent Document 1] Japanese Patent Laid-Open No. Hei 59-169527 (Patent Document 2) Japanese Patent Laid-Open No. Hei 2-145493 (Patent Document 3) Japanese Patent Special Fair 6-2628 Japanese Patent Publication No. Hei 6-2630 [Patent Document 5] Japanese Patent Laid-Open Publication No. Hei 6-2630 [Patent Document 6] Japanese Patent Laid-Open Publication No. Hei No. 2006-21968 [Patent Document 7] Japan Japanese Laid-Open Patent Publication No. 2000-53481 (Patent No. 1, paragraph 0011, Manufacturing Examples 1 and 2) [Non-Patent Document] [Non-Patent Document 1] "Fertilizer Processing" Granulation Accelerator (Binder) BSI Bioscience Research Institute

[發明所欲解決之問題] 本發明之課題在於提供一種肥料硬度較高,且於水中或土壤中之抗崩解性較高,具有穩定之緩效性肥效之粒狀草醯胺。 [解決問題之技術手段] 本發明者等人為了解決上述課題反覆銳意研究,結果發現:使草醯胺中含有聚乙烯醇或改性聚乙烯醇,於傾斜型之混合鍋容器內高速攪拌造粒並加以乾燥,藉此可保持肥料硬度較高,且於湛水條件或田地條件下亦可將粒子形狀穩定性保持得較高,以至於完成本發明。 即,本發明之要旨如下。 (1)一種粒狀草醯胺之製造方法,其特徵在於,其將相對於草醯胺粉末100重量份,含有0.5重量份以上之聚乙烯醇或改性聚乙烯醇之混合物於傾斜型之混合鍋容器內高速攪拌造粒後,加以乾燥。 (2)如上述(1)中所記載之製造方法,其使用具備旋轉之混合鍋、及配置於自該混合鍋之中心位置偏心之位置且與混合鍋獨立地旋轉之混合工具、以及固定並配置於上述混合鍋之內部之刮板之高速攪拌混合機進行高速攪拌造粒。 (3)如上述(2)中所記載之製造方法,其中添加聚乙烯醇或改性聚乙烯醇、及水後之高速攪拌造粒之時間為13~60分鐘。 [發明之效果] 根據本發明,提供一種肥料硬度較高,且於水中或土壤中之抗崩解性較高,可發揮穩定之緩效性肥效之粒狀草醯胺,藉此可減少作物栽培中之追肥次數,減輕伴隨近年務農人員老齡化所帶來之對施肥工作之負擔。[Problem to be Solved by the Invention] An object of the present invention is to provide a granular phytochemical which has a high hardness of a fertilizer and which has high disintegration resistance in water or soil and has a stable slow-acting effect. [Means for Solving the Problems] The inventors of the present invention have conducted intensive studies to solve the above problems, and as a result, found that grassy amine contains polyvinyl alcohol or modified polyvinyl alcohol, and is rapidly stirred in a tilt type mixing pot container. The granules are dried and dried to maintain a high hardness of the fertilizer, and the particle shape stability can be kept high under conditions of water or field conditions, so that the present invention can be completed. That is, the gist of the present invention is as follows. (1) A method for producing a granular grassy amine, which comprises a mixture of 0.5 parts by weight or more of a polyvinyl alcohol or a modified polyvinyl alcohol in an inclined type with respect to 100 parts by weight of the mesaconamine powder. After mixing and granulating in a mixing pot container, it is dried. (2) The production method according to the above (1), wherein a mixing pot having a rotation and a mixing tool disposed at a position eccentric from a center position of the mixing pot and rotating independently from the mixing pot are used, and The high-speed stirring mixer of the squeegee disposed inside the mixing pot is subjected to high-speed stirring granulation. (3) The production method according to (2) above, wherein the time of high-speed stirring granulation after adding polyvinyl alcohol or modified polyvinyl alcohol and water is 13 to 60 minutes. [Effects of the Invention] According to the present invention, there is provided a granular phytochemical which has a high hardness of a fertilizer and a high disintegration resistance in water or soil, and which can exert a stable slow-acting effect, thereby reducing crops The number of top dressings in cultivation reduces the burden on fertilization work brought about by the aging of agricultural workers in recent years.

於本發明中所使用之聚乙烯醇或改性聚乙烯醇之聚合度為1300~2400,黏度(mPa・S)為15~50,皂化度(mol%)為90以上,較佳為聚合度為1700~1800,黏度(mPa・S)為20~30,皂化度(mol%)為98.0~99.7,但並不限定於該範圍。 作為改性聚乙烯醇,無特別限制,例如可使用酸改性聚乙烯醇(以下,亦稱為「酸改性PVA」)、乙烯改性聚乙烯醇等。 酸改性PVA係含有特定量之羧基或磺酸基之乙烯醇系聚合物,前者稱為羧酸改性PVA,後者稱為磺酸改性PVA。 羧酸改性PVA可藉由將具有羧基之化合物以先前公知之方法,導入聚乙烯醇而製造。作為含有羧基之化合物,可列舉:反丁烯二酸、順丁烯二酸、伊康酸、順丁烯二酸酐、鄰苯二甲酸酐、偏苯三甲酸酐、丙烯酸及該等之鹽等。 磺酸改性PVA可藉由將具有磺酸基之化合物以先前公知之方法,導入聚乙烯醇而製造。作為具有磺酸基之化合物,可列舉:乙烯磺酸、丙烯磺酸、甲基丙烯磺酸、2-丙烯醯胺-2-甲基丙磺酸及該等之鹽等。 乙烯改性聚乙烯醇可藉由將乙烯酯與乙烯之共聚物皂化而獲得,作為乙烯酯,可列舉:甲酸乙烯酯、乙酸乙烯酯、丙酸乙烯酯、新戊酸乙烯酯等。 自確保粒子硬度及水中形狀穩定性之方面而言,本發明之粒狀草醯胺中之聚乙烯醇或改性聚乙烯醇之含量相對於草醯胺粉末100重量份,為0.5重量份以上,較佳為1~10重量份,進而較佳為1~2重量份。若該聚乙烯醇或改性聚乙烯醇之含量低於0.5重量份則造粒時作為黏合劑之效果減弱,提高造粒後之粒子硬度之效果降低,另一方面,若超過10重量份則粒狀草醯胺之氮成分減少,成分之品質降低。 以下,對本發明之粒狀草醯胺之製造方法之較佳之態樣進行說明。 首先,將聚乙烯醇或改性聚乙烯醇按以下要點加以溶解。一面攪拌常溫水,一面緩慢投入測量之聚乙烯醇或改性聚乙烯醇,保持繼續攪拌之狀態開始加熱。液體溫度達到90~95℃後,一面保持溫度一面繼續攪拌1~2小時。其後,切斷熱源,減小攪拌力度,緩慢冷卻,製備一定濃度之聚乙烯醇或改性聚乙烯醇水溶液。聚乙烯醇或改性聚乙烯醇液之濃度無特別限制,作為操作上之黏性或製造肥料時之添加量較合適為10~15%液體。其次以相對於加入造粒機中之草醯胺粉末100重量份成為0.5重量份以上之重量比率之方式,緩慢添加溶解製備之聚乙烯醇或改性聚乙烯醇液,於傾斜型之混合鍋容器內進行高速攪拌造粒,將造粒物乾燥。為了使原料粉末間之結合力均勻,較理想的是將添加至草醯胺粉末之聚乙烯醇或改性聚乙烯醇製成液狀添加,但於添加量較少之情形時,亦可以粉狀添加。又,除了草醯胺粉末以外,為了調整體積比重或防止於水中懸浮亦可添加礦物粉末等。 造粒所使用之造粒機為日本Eirich股份公司製造之具有傾斜型混合鍋容器之高速攪拌造粒機(以下,表示為傾斜型艾氏混合機),其詳細情況記載於日本專利第4406328號公報,利用以精密、高效生產為特徵之高性能混合機所進行之造粒『粉體技術之基礎與應用』化學裝置9月號增刊,工業通信社,2005年。 圖1係表示實施本發明時所使用之高速攪拌混合機之1例之概略立體圖。 如圖1所示,本發明中使用之高速攪拌混合機1具備:混合鍋2,其收容被攪拌物體,以收容被攪拌物體之狀態旋轉;混合工具(亦稱為「攪拌器(agitator)」)3,其位於該混合鍋2之內部且配置於自混合鍋2之中心位置偏心之位置,與混合鍋2獨立地旋轉;以及刮板4,其固定並配置於混合鍋2之內部。混合鍋2及混合工具3可分別獨立地設定旋轉方向及轉數,可藉由將混合鍋2與混合工具3之旋轉方向設為相反方向之情形、及將混合鍋2與混合工具3之旋轉方向設為相同方向之情形下之2種攪拌方法進行攪拌。 操作順序之概要如下所述。將肥料原料投入裝置後,提高轉子之周速(通常為1~10 m/s,較佳為2~6 m/s)進行混合,將原料均勻化。其次添加聚乙烯醇或改性聚乙烯醇液及水。提高轉子之周速(通常為10~40 m/s,較佳為15~35 m/s),進行分散、造粒。關於添加聚乙烯醇或改性聚乙烯醇、及水後之高速攪拌造粒之時間,自目標粒徑之生成率之方面而言,較佳為13分鐘以上,自防止因粒彼此附著而變成較大之塊狀態之方面而言,較佳為60分鐘以下。上述高速攪拌造粒之時間進而較佳為15~45分鐘,更佳為20~45分鐘。其後,降低轉子之周速1~10 m/s,較佳為2~6 m/s)加以處理,最後自混合機排出。將所獲得之粒狀物於乾燥器內加熱乾燥,製造粒狀草醯胺。乾燥溫度通常為65~130℃,較佳為90~120℃。 關於本發明之粒狀草醯胺之形狀及尺寸無特別限制,通常為具有1~10 mm之範圍內之粒徑之粒狀。尤其是粒徑為2~4 mm之範圍內者,可減少施肥時飛散等作業性方面良好而較佳。又,於將本發明之造粒組合物與其他化學處理肥料調配之情形時,亦可較少分級,而較良好。 [實施例] 以下,藉由實施例及比較例進而詳細敍述本發明,但本發明並不限定於該等實施例。 聚乙烯醇(PVA)或改性聚乙烯醇(改性PVA)使用了純度94.00%以上者。其添加量(%)以相對於草醯胺粉末之重量比率表示。 (實施例1)藉由傾斜型艾氏混合機製造添加改性PVA1%之粒狀草醯胺 將添加了2.7重量份之水之5 L燒杯浸於常溫之熱水浴中,一面設置攪拌用馬達來攪拌水一面緩慢添加0.3重量份之改性聚乙烯醇(可樂麗股份公司製造,聚合度1300,皂化度92~98)。一面攪拌一面加溫,達到95℃後,一面保持溫度一面攪拌2小時。確認改性PVA完全溶解,減小攪拌力度,緩慢冷卻,製備10%液體。 將20重量份之草醯胺粉末投入傾斜型艾氏混合機(日本Eirich股份公司製造,萬馬力混合機R02型;以下同樣)之混合鍋容器後,添加2重量份之所製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加3.53重量份之水,以轉子之周速19 m/s(3000 rpm)進行分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品藉由105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA1%之粒狀草醯胺。 (實施例2)藉由傾斜型艾氏混合機製造添加PVA2%之粒狀草醯胺 將添加了5.4重量份之水之10 L燒杯浸於常溫之熱水浴中,一面設置攪拌用馬達來攪拌水一面緩慢添加0.6重量份之PVA。一面攪拌一面加溫,達到95℃後,一面保持溫度一面攪拌2小時。確認PVA完全溶解,減小攪拌力度緩慢冷卻,製備10%液體。 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器中後,添加4重量份之所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加1.66重量份之水,以轉子之周速19 m/s(3000 rpm)進行分散、造粒21分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA2%之粒狀草醯胺。 (實施例3)藉由傾斜型艾氏混合機製造添加PVA1%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加2重量份之於實施例2中所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加3.63重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒22分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA1%之粒狀草醯胺。 (實施例4)藉由傾斜型艾氏混合機製造添加改性PVA4%之粒狀草醯胺 將添加了4.8重量份之水之10 L燒杯浸於常溫之熱水浴中,一面設置攪拌用馬達來攪拌水一面緩慢添加1.2重量份之改性聚乙烯醇。一面攪拌一面加溫,達到95℃後,一面保持溫度一面攪拌2小時。確認改性PVA完全溶解,減小攪拌力度,緩慢冷卻,製備20%液體。 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加4重量份之所製備之改性PVA20%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加2.3重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒18分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA4%之粒狀草醯胺。 (實施例5)藉由傾斜型艾氏混合機製造添加改性PVA0.5%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加1重量份之於實施例1中所製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.4重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA0.5%之粒狀草醯胺。 (實施例6)藉由傾斜型艾氏混合機製造添加PVA0.5%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加1重量份之於實施例2中所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.4重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA0.5%之粒狀草醯胺。 (比較例1)藉由水平型艾氏混合機製造添加改性PVA1%之粒狀草醯胺 將20重量份之草醯胺粉末投入水平型艾氏混合機(日本Eirich股份公司製造,萬馬力混合機DE14型)之混合鍋容器後,添加2重量份之於實施例1中所製備之改性PVA10%液體,以轉子之周速13 m/s(600 rpm)混合1分鐘。進而添加3.65重量份之水,以轉子之周速31 m/s(1500 rpm)分散、造粒25分鐘,將轉子之周速降低至13 m/s(600 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA1%之粒狀草醯胺。 (比較例2)藉由皿形造粒機製造添加改性PVA1%之粒狀草醯胺 將20重量份之草醯胺粉末投入皿形造粒機(住友重機械工業股份公司製造之馬達驅動式自製鍋造粒機)之鍋容器後,添加2重量份之於實施例1中所製備之改性PVA10%液體,以鍋之周速1.6 m/s(40 rpm)混合15分鐘。進而一面緩慢添加8.02重量份之水一面以鍋之周速1.6 m/s(40 rpm)造粒30分鐘。將所造粒之粒狀品以105℃之乾燥器乾燥4小時後,篩分為粒徑2~4 mm之範圍,獲得添加改性PVA1%之粒狀草醯胺。 (比較例3)藉由擠壓造粒機製造添加改性PVA1%之粒狀草醯胺 將20重量份之粉末草醯胺投入雙軸轉子型混合機(Fuji Paudal股份公司製造)後,添加2重量份之於實施例1中所製備之改性PVA10%液體及6.46重量份之水,充分地混練。 將混練物添加至螺旋擠壓造粒機(Fuji Paudal股份公司製造,篩網網孔1.2 mm),進行擠壓造粒。將自篩網擠壓出之造粒物以105℃之乾燥器乾燥24小時後,切成0.5~1 cm之長度,獲得顆粒狀之添加改性PVA1%之粒狀草醯胺。 (比較例4)藉由傾斜型艾氏混合機製造粒狀草醯胺(不添加造粒促進劑) 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加3.81重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加1.82重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒32分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分為粒徑2~4 mm之範圍,獲得粒狀草醯胺。 (比較例5)藉由傾斜型艾氏混合機製造添加澱粉2%之粒狀草醯胺 將20重量份之草醯胺粉末及0.4重量份之澱粉投入傾斜型艾氏混合機之混合鍋容器後,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加5.1重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而以轉子之周速19 m/s(3000 rpm)分散、造粒25分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加澱粉2%之粒狀草醯胺。 (比較例6)藉由傾斜型艾氏混合機製造添加羧甲基纖維素(CMC)2%之粒狀草醯胺 將20重量份之草醯胺粉末及0.4重量份之CMC投入傾斜型艾氏混合機之混合鍋容器後,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加5.1重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加CMC2%之粒狀草醯胺。 (比較例7)藉由傾斜型艾氏混合機製造添加礦物、硫酸鐵、磷酸之粒狀草醯胺 將20重量份之草醯胺粉末及1.25重量份之礦物(玄武岩粉末)、0.42重量份之硫酸鐵、2.5重量份之磷酸液投入傾斜型艾氏混合機之混合鍋容器後,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加3.11重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而以轉子之周速19 m/s(3000 rpm)分散、造粒15.5分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2.75分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加硫酸鐵、磷酸之粒狀草醯胺。 (比較例8)藉由傾斜型艾氏混合機製造添加改性PVA0.2%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加0.4重量份之於實施例1中製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.88重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA0.2%之粒狀草醯胺。 (比較例9)藉由傾斜型艾氏混合機製造添加PVA0.2%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加0.4重量份之於實施例2中所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.88重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA0.2%之粒狀草醯胺。 (評價試驗1) 關於實施例1~6及比較例1~9中所獲得之粒狀草醯胺之各者,作為製成緩效性氮肥之評價調查硬度、水中形狀穩定性。該等之試驗方法如下所述。再者,於記載於以下之試驗中,於所獲得之粒狀肥料中,選擇粒徑為2.85~3.50 mm之範圍內者使用。 水分:將所獲得之粒狀草醯胺藉由粉碎機粉碎,準確計量約5 g之全部通過0.5 mm篩之粉末,以105℃之乾燥器乾燥3小時,將減少之重量除以試樣重量並乘以100。將其結果示於表1、表2、表3。 硬度:使用木屋式硬度計測定20粒之粒狀草醯胺之粒子硬度,將其結果示於表1、表2、表3。 水中形狀穩定性:將20粒之粒狀草醯胺投入添加50 ml水之分化管瓶後,一面於25℃之恆溫器內靜置一面觀察注水後、3天後、14天後、28天後、56天後之粒表面之崩解之狀態。將崩解狀態記為:0:無崩解,1:粒表面之崩解10%以下,2:粒表面之崩解11~30%,3:粒表面之崩解31~50%,4:粒表面之崩解51~70%,5:粒表面之崩解71~90%,6:粒表面之崩解91~100%,示於表1、表2、表3。 [表1] 如表1所示之結果所示,於使用比較例1~3之造粒裝置之方法中肥料粒子硬度為3.1 kgf以下,與此相對,實施例1中為6.3 kgf,藉由本發明之方法,可製造硬度較高之粒狀草醯胺。 進而,關於水中形狀穩定性,於比較例1~3中自注水後粒表面開始崩解,56天後粒表面之31%以上崩解,與此相對,實施例1中即便56天後亦未發現崩解。 [表2] 將使用傾斜型艾氏混合機比較造粒促進劑之結果示於表2。 比較例4之不添加造粒促進劑之肥料粒子硬度為3 kgf以下。於比較例5、6中,為5.3、4.5 kgf,低於實施例2。於比較例7中,為6.6 kgf,與實施例2無較大差異。 然而,關於水中形狀穩定性,於比較例4中剛注水後未發現粒表面之崩解,但3天後不斷崩解,56天後粒表面之51%以上崩解。比較例5、6、7中儘管硬度高於比較例4,但剛注水後粒表面開始崩解,56天後粒表面之51%以上崩解。與此相對,實施例2中即便56天後亦未發現崩解。 [表3] 如表3所示之結果所示,PVA或改性PVA之添加量為0.2%之比較例8、9之肥料粒硬度為2.8 kgf,水中形狀穩定性方面自剛注水後亦未發現崩解。與此相對,PVA或改性PVA之添加量為0.5%以上之實施例1~6之硬度為4.5 kgf以上,且水中形狀穩定性亦較高。 如上所述,藉由本發明之方法,可製造硬度較高,尤其於水中難以崩解且形狀穩定性較高之粒狀草醯胺。 (評價試驗2:於25℃、水田條件下之無機化試驗) (1)目的 研究藉由傾斜型艾氏混合機製造之添加改性PVA1%之粒狀草醯胺(實施例1)及藉由傾斜型艾氏混合機製造之添加礦物、硫酸鐵、磷酸之粒狀草醯胺(比較例7)之於水田條件下之無機化。 (2)試驗方法 於60 g乾土[築波水田土壤(砂壤土)]中混合供試之含草醯胺之肥料粒(24 mg氮相當於4粒),添加至200 ml燒杯中。又,關於磷酸及鉀,磷酸一鉀及氯化鉀作為成分每60 g乾土添加12 mg。其次,以成為供試土壤之最大容水量之140%之方式添加去離子水,以聚乙烯膜覆蓋後,於25℃之定溫庫內靜置特定時間。 經過特定時間後,將燒杯內之試樣以300 ml之10%氯化鉀水溶液振盪過濾,藉由康威擴散法定量無機態氮(NH4 與NO3 之總量),算出無機化率。 (3)結果 將結果示於表4及圖2。 [表4] 自表4及圖2可知,藉由傾斜型艾氏混合機製造之添加改性PVA1%之粒狀草醯胺相比於藉由傾斜型艾氏混合機製造之添加礦物、硫酸鐵、磷酸之粒狀草醯胺,無機化較慢,發揮了緩效性肥效。 即,明確:本發明產品之添加改性PVA1%之粒狀草醯胺相比於藉由傾斜型艾氏混合機製造之添加礦物、硫酸鐵、磷酸之粒狀草醯胺,硬度無較大差異,但水中形狀穩定性較高,發揮緩效性肥效。 (實施例7)造粒時間之比較 將20重量份之草醯胺粉末投入傾斜型艾氏混合機(日本Eirich股份公司製造,萬馬力混合機R02型)之混合鍋容器後,添加2重量份之於實施例1中所製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加3.20重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒5分鐘、10分鐘或15分鐘,將轉子之周速降低至6 m/s(900 rpm)處理30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,測定其粒度分佈。 將粒度分佈之測定結果(將1 mm篩下及1 mm、2 mm、4 mm篩上之重量除以整體重量,以百分率表示)示於表5。 [表5] 如表5所示之結果,添加改性PVA及水後之造粒時間為5分鐘及10分鐘時,2 mm~4 mm之粒狀草醯胺較少,與此相對,造粒15分鐘時,可獲得50%以上之2 mm~4 mm之粒狀草醯胺。The degree of polymerization of the polyvinyl alcohol or the modified polyvinyl alcohol used in the present invention is 1300 to 2400, the viscosity (mPa·S) is 15 to 50, and the degree of saponification (mol%) is 90 or more, preferably the degree of polymerization. The viscosity is 1700 to 1800, the viscosity (mPa·S) is 20 to 30, and the degree of saponification (mol%) is 98.0 to 99.7, but is not limited to this range. The modified polyvinyl alcohol is not particularly limited, and for example, an acid-modified polyvinyl alcohol (hereinafter also referred to as "acid-modified PVA"), an ethylene-modified polyvinyl alcohol, or the like can be used. The acid-modified PVA is a vinyl alcohol-based polymer containing a specific amount of a carboxyl group or a sulfonic acid group, the former being referred to as a carboxylic acid-modified PVA, and the latter being referred to as a sulfonic acid-modified PVA. The carboxylic acid-modified PVA can be produced by introducing a compound having a carboxyl group into a polyvinyl alcohol by a conventionally known method. Examples of the compound having a carboxyl group include fumaric acid, maleic acid, itaconic acid, maleic anhydride, phthalic anhydride, trimellitic anhydride, acrylic acid, and the like. The sulfonic acid-modified PVA can be produced by introducing a compound having a sulfonic acid group into a polyvinyl alcohol by a conventionally known method. Examples of the compound having a sulfonic acid group include ethylenesulfonic acid, propylenesulfonic acid, methacrylic acid, 2-propenylamine-2-methylpropanesulfonic acid, and the like. The ethylene-modified polyvinyl alcohol can be obtained by saponifying a copolymer of vinyl ester and ethylene. Examples of the vinyl ester include vinyl formate, vinyl acetate, vinyl propionate, and vinyl pivalate. The content of the polyvinyl alcohol or the modified polyvinyl alcohol in the granular grass phthalamide of the present invention is 0.5 parts by weight or more based on 100 parts by weight of the grass amide powder, from the viewpoint of ensuring the hardness of the particles and the shape stability in the water. It is preferably 1 to 10 parts by weight, more preferably 1 to 2 parts by weight. When the content of the polyvinyl alcohol or the modified polyvinyl alcohol is less than 0.5 part by weight, the effect as a binder at the time of granulation is weakened, and the effect of improving the hardness of the particles after granulation is lowered. On the other hand, if it exceeds 10 parts by weight, The nitrogen component of the granular grassy amine is reduced, and the quality of the component is lowered. Hereinafter, preferred aspects of the method for producing the granular grassy amine of the present invention will be described. First, polyvinyl alcohol or modified polyvinyl alcohol is dissolved in the following points. While stirring the normal temperature water, the polyvinyl alcohol or the modified polyvinyl alcohol which was measured was slowly introduced, and heating was started while maintaining the stirring. After the liquid temperature reached 90 to 95 ° C, stirring was continued for 1 to 2 hours while maintaining the temperature. Thereafter, the heat source is turned off, the stirring force is decreased, and the mixture is slowly cooled to prepare a certain concentration of polyvinyl alcohol or a modified polyvinyl alcohol aqueous solution. The concentration of the polyvinyl alcohol or the modified polyvinyl alcohol liquid is not particularly limited, and is preferably 10 to 15% liquid as an operational viscosity or a fertilizer. Next, the polyvinyl alcohol or the modified polyvinyl alcohol liquid prepared by dissolving is slowly added in a weight ratio of 0.5 parts by weight or more with respect to 100 parts by weight of the grass amide powder added to the granulator, in a tilt type mixing pot. The container was subjected to high-speed stirring granulation to dry the granules. In order to make the bonding force between the raw material powders uniform, it is preferable to add the polyvinyl alcohol or the modified polyvinyl alcohol added to the grassy amine powder in a liquid form, but in the case where the amount of addition is small, the powder may also be used. Add it. Further, in addition to the grass amide powder, mineral powder or the like may be added in order to adjust the bulk specific gravity or prevent suspension in water. The granulator used for the granulation is a high-speed stirring granulator (hereinafter referred to as a slant-type Alpha mixer) manufactured by Eirich Co., Ltd. of Japan, which has a slanting type mixing pot container, and the details thereof are described in Japanese Patent No. 4406328. Bulletin, granulation by the high-performance mixer featuring precision and high-efficiency production "Basic and application of powder technology" Chemical device September issue, Industrial Communications Agency, 2005. Fig. 1 is a schematic perspective view showing an example of a high-speed stirring mixer used in the practice of the present invention. As shown in Fig. 1, the high-speed agitating mixer 1 used in the present invention includes a mixing pot 2 that accommodates a stirred object and rotates in a state of accommodating a stirred object; a mixing tool (also referred to as an "aggitator") 3, which is located inside the mixing pot 2 and disposed at a position eccentric from the center position of the mixing pot 2, rotates independently of the mixing pot 2, and a squeegee 4 which is fixed and disposed inside the mixing pot 2. The mixing pot 2 and the mixing tool 3 can independently set the rotation direction and the number of revolutions, and the rotation direction of the mixing pot 2 and the mixing tool 3 can be set to the opposite direction, and the mixing pot 2 and the mixing tool 3 can be rotated. The two stirring methods in the case where the directions are set to the same direction are stirred. The outline of the operation sequence is as follows. After the fertilizer raw material is put into the apparatus, the peripheral speed of the rotor (usually 1 to 10 m/s, preferably 2 to 6 m/s) is increased and mixed to homogenize the raw material. Next, polyvinyl alcohol or modified polyvinyl alcohol solution and water are added. The peripheral speed of the rotor (usually 10 to 40 m/s, preferably 15 to 35 m/s) is increased to carry out dispersion and granulation. The time for the high-speed stirring granulation after the addition of the polyvinyl alcohol, the modified polyvinyl alcohol, and the water is preferably 13 minutes or longer from the viewpoint of the production rate of the target particle diameter, and prevents the particles from adhering to each other. In terms of a larger block state, it is preferably 60 minutes or less. The time for the above high-speed stirring granulation is further preferably from 15 to 45 minutes, more preferably from 20 to 45 minutes. Thereafter, the peripheral speed of the rotor is lowered by 1 to 10 m/s, preferably 2 to 6 m/s, and finally discharged from the mixer. The obtained granules were dried by heating in a drier to produce granulated grass amide. The drying temperature is usually 65 to 130 ° C, preferably 90 to 120 ° C. The shape and size of the granular grassy amine of the present invention are not particularly limited, and are usually in the form of particles having a particle diameter in the range of 1 to 10 mm. In particular, in the range of the particle diameter of 2 to 4 mm, workability such as scattering during fertilization can be reduced, and the workability is good and preferable. Further, in the case where the granulated composition of the present invention is blended with other chemically treated fertilizers, it may be less classified and more preferably. [Examples] Hereinafter, the present invention will be described in detail by way of Examples and Comparative Examples, but the present invention is not limited to the Examples. Polyvinyl alcohol (PVA) or modified polyvinyl alcohol (modified PVA) uses a purity of 94.00% or more. The amount (%) added is expressed by a weight ratio with respect to the herbamine powder. (Example 1) A granulated phytosine containing modified PVA of 1% was produced by a tilt-type Ehrlich mixer. A 5 L beaker to which 2.7 parts by weight of water was added was immersed in a hot water bath at normal temperature, and stirring was set. The motor was slowly added with 0.3 parts by weight of modified polyvinyl alcohol (manufactured by Kuraray Co., Ltd., degree of polymerization 1300, degree of saponification 92 to 98) while stirring the water. The mixture was heated while stirring, and after reaching 95 ° C, the mixture was stirred for 2 hours while maintaining the temperature. It was confirmed that the modified PVA was completely dissolved, the stirring strength was reduced, and the cooling was slowly performed to prepare a 10% liquid. 20 parts by weight of the herbicide powder was placed in a mixing pot container of a tilt-type Ehrlich mixer (manufactured by Eirich Co., Ltd., Wanmauli mixer R02; the same applies hereinafter), and 2 parts by weight of the prepared modified PVA10 was added. % liquid, mixed for 1 minute and 15 seconds at a rotor speed of 6 m/s (900 rpm). Next, add 3.53 parts by weight of water, disperse and granulate at a peripheral speed of 19 m/s (3000 rpm) of the rotor for 23 minutes, and reduce the peripheral speed of the rotor to 6 m/s (900 rpm) for 1 minute and 30 seconds. After that, let it drain. The discharged granules were dried by a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granulated phytoestramine having a modified PVA of 1%. (Example 2) Production of PVA 2% granular physicamine by a tilt-type Ehrlich mixer A 10 L beaker to which 5.4 parts by weight of water was added was immersed in a hot water bath at normal temperature, and a stirring motor was provided. 0.6 parts by weight of PVA was slowly added while stirring the water. The mixture was heated while stirring, and after reaching 95 ° C, the mixture was stirred for 2 hours while maintaining the temperature. It was confirmed that the PVA was completely dissolved, and the stirring strength was slowed down to prepare a 10% liquid. After 20 parts by weight of the herbicide powder was placed in the mixing pot container of the inclined Ehrlich mixer, 4 parts by weight of the prepared PVA 10% liquid was added, and the rotor was mixed at a peripheral speed of 6 m/s (900 rpm). minute. Further, 1.66 parts by weight of water was added, and the rotor was dispersed at a peripheral speed of 19 m/s (3000 rpm) for 21 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2 minutes. It is discharged. The discharged granules were dried in a drier at 105 ° C for 4 hours, and sieved to a particle diameter of 2 to 4 mm to obtain a granulated physicamine added with 2% of PVA. (Example 3) Production of PVA 1% granulated grass phthalamide by a tilt-type Ehrlich mixer 20 parts by weight of oxalidamide powder was placed in a mixing pot container of a tilt-type Ehrlich mixer, and 2 parts by weight was added. The PVA 10% liquid prepared in Example 2 was mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute. Further, 3.63 parts by weight of water was added, and the rotor was dispersed and granulated at a peripheral speed of 19 m/s (3000 rpm) for 22 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2 minutes. discharge. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granulated physicamine added with 1% of PVA. (Example 4) Manufacture of granular physicamine added with modified PVA by a tilt-type Ehrlich mixer. A 10 L beaker to which 4.8 parts by weight of water was added was immersed in a hot water bath at normal temperature, and stirring was set. The motor was slowly added with 1.2 parts by weight of the modified polyvinyl alcohol while stirring the water. The mixture was heated while stirring, and after reaching 95 ° C, the mixture was stirred for 2 hours while maintaining the temperature. It was confirmed that the modified PVA was completely dissolved, the stirring strength was reduced, and the cooling was slowly performed to prepare a 20% liquid. After 20 parts by weight of the herbicide powder was put into the mixing pot container of the inclined Ehrlich mixer, 4 parts by weight of the prepared modified PVA 20% liquid was added, and the rotor was mixed at a peripheral speed of 6 m/s (900 rpm). 1 minute. Further, 2.3 parts by weight of water was added, and the rotor was dispersed at a peripheral speed of 19 m/s (3000 rpm) for 18 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2 minutes. discharge. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granulated physicamine having a modified PVA of 4%. (Example 5) Manufacture of 20 parts by weight of phytonylamine powder added with modified PVA by adding a modified PVA 0.5% granules to a mixing pot container of an inclined Ehrlich mixer, and adding 1 part by weight of the modified PVA 10% liquid prepared in Example 1 was mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute and 15 seconds. Next, add 4.4 parts by weight of water, disperse and granulate at a peripheral speed of 19 m/s (3000 rpm) for 23 minutes, and reduce the peripheral speed of the rotor to 6 m/s (900 rpm) for 1 minute and 30 seconds. Let it drain. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granular physicamine having a modified PVA of 0.5%. (Example 6) Production of PVA 0.5% of granulated physicamine by a tilted Ehrlich mixer 20 parts by weight of phytonamide powder was placed in a mixing pot container of a tilted Ehrlich mixer, and 1 weight was added. The PVA 10% liquid prepared in Example 2 was mixed at a peripheral speed of 6 m/s (900 rpm) for 1 minute and 15 seconds. Next, add 4.4 parts by weight of water, disperse and granulate at a peripheral speed of 19 m/s (3000 rpm) for 23 minutes, and reduce the peripheral speed of the rotor to 6 m/s (900 rpm) for 1 minute and 30 seconds. Let it drain. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granular phytoestramine having a PVA of 0.5%. (Comparative Example 1) Manufacture of 20 parts by weight of phytonylamine powder by adding a modified PVA of 1% by adding a modified PVA to a horizontal type Ai's mixer (manufactured by Eirich Co., Ltd., Wan Mali, Japan) After mixing the pot container of the mixer type DE14), 2 parts by weight of the modified PVA 10% liquid prepared in Example 1 was added, and the mixture was mixed at a peripheral speed of 13 m/s (600 rpm) for 1 minute. Further, 3.65 parts by weight of water was added, and the rotor was dispersed at a peripheral speed of 31 m/s (1500 rpm) for 25 minutes, and the peripheral speed of the rotor was lowered to 13 m/s (600 rpm) for 2 minutes, and then treated. discharge. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granulated phytoestramine having a modified PVA of 1%. (Comparative Example 2) Production of 20 parts by weight of phytonylamine powder by adding a modified PVA 1% by adding a modified PVA to a dish-shaped granulator (motor drive manufactured by Sumitomo Heavy Industries, Ltd.) After the pot container of the self-made pot granulator, 2 parts by weight of the modified PVA 10% liquid prepared in Example 1 was added, and the mixture was mixed at a peripheral speed of 1.6 m/s (40 rpm) for 15 minutes. Further, while adding 8.02 parts by weight of water slowly, the pellet was granulated at a peripheral speed of 1.6 m/s (40 rpm) for 30 minutes. The granulated granules were dried in a drier at 105 ° C for 4 hours, and sieved into a particle size of 2 to 4 mm to obtain a granulated phytoestramine having a modified PVA of 1%. (Comparative Example 3) Manufacture of 20 parts by weight of powdered oxalidamide by adding a modified PVA of 1% by weight to a biaxial rotor type mixer (manufactured by Fuji Paudal Co., Ltd.) by an extrusion granulator 2 parts by weight of the modified PVA 10% liquid prepared in Example 1 and 6.46 parts by weight of water were sufficiently kneaded. The kneaded product was added to a screw extrusion granulator (manufactured by Fuji Paudal Co., Ltd., screen mesh 1.2 mm), and subjected to extrusion granulation. The granules extruded from the sieve mesh were dried in a drier at 105 ° C for 24 hours, and then cut into a length of 0.5 to 1 cm to obtain granulated grass-like oxaloin having a modified PVA of 1%. (Comparative Example 4) Production of granular grass amide by a tilt-type Ehrlich mixer (no granulation accelerator added) 20 parts by weight of oxalic acid powder was placed in a mixing pot container of a tilt-type Ehrlich mixer, and then added 3.81 parts by weight of water was mixed for 1 minute at a rotor peripheral speed of 6 m/s (900 rpm). Further, 1.82 parts by weight of water was added, dispersed and granulated at a peripheral speed of 19 m/s (3000 rpm) of the rotor for 32 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2 minutes, and then treated. discharge. The discharged granules were dried in a dryer at 105 ° C for 4 hours, and sieved into a particle size of 2 to 4 mm to obtain granulated grass amide. (Comparative Example 5) Production of 25% of granulated grass amide by adding an amylose mixture by tilting an Ehrlich mixer 20 parts by weight of physic acid amine powder and 0.4 part by weight of starch into a mixing pot container of a tilt type Ehrlich mixer Thereafter, the mixture was mixed at a peripheral speed of 6 m/s (900 rpm) for 1 minute. Next, 5.1 parts by weight of water was added and mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute. Further, the rotor was dispersed and granulated at a peripheral speed of 19 m/s (3000 rpm) for 25 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2 minutes, and then discharged. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain 2 g of granulated grass amide. (Comparative Example 6) Production of 20 parts by weight of phytonamide powder and 0.4 part by weight of CMC added to slanted AI by adding carboxymethylcellulose (CMC) 2% granules of grassy amine by a tilt-type Ehrlich mixer After mixing the pots of the mixer, the rotor was mixed at a peripheral speed of 6 m/s (900 rpm) for 1 minute. Next, 5.1 parts by weight of water was added and mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute. Further, the rotor was dispersed and granulated at a peripheral speed of 19 m/s (3000 rpm) for 23 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2 minutes, and then discharged. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granulated grass amide which was added with 2% of CMC. (Comparative Example 7) 20 parts by weight of oxaloin powder and 1.25 parts by weight of mineral (basalt powder), 0.42 parts by weight, of mineral, ferric sulfate, and phosphoric acid granules were produced by a tilted Ehrlich mixer. The iron sulfate and 2.5 parts by weight of the phosphoric acid liquid were placed in a mixing pot container of a tilt-type Alpha mixer, and then mixed at a peripheral speed of 6 m/s (900 rpm) for 1 minute. Next, 3.11 parts by weight of water was added and mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute. Further, the rotor was dispersed and granulated at a peripheral speed of 19 m/s (3000 rpm) for 15.5 minutes, and the peripheral speed of the rotor was lowered to 6 m/s (900 rpm) for 2.75 minutes, and then discharged. The discharged granules were dried in a dryer at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain granulated physicamine added with iron sulfate or phosphoric acid. (Comparative Example 8) Manufacture of 20 parts by weight of phytonylamine powder added with modified PVA by adding a modified PVA of 0.2% to the mixing pot container of the inclined Ehrlich mixer, and adding 0.4 parts by weight of the modified PVA 10% liquid prepared in Example 1 was mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute and 15 seconds. Next, add 4.88 parts by weight of water, disperse and granulate at a peripheral speed of 19 m/s (3000 rpm) for 23 minutes, and reduce the peripheral speed of the rotor to 6 m/s (900 rpm) for 1 minute and 30 seconds. Let it drain. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granular phytoestramine having a modified PVA of 0.2%. (Comparative Example 9) Production of 20 parts by weight of phytonylamine powder by adding a PVA of 0.2% to the mixing pot container of the inclined Ehrlich mixer by a tilt type Ehrlich mixer The PVA 10% liquid prepared in Example 2 was mixed at a peripheral speed of 6 m/s (900 rpm) for 1 minute and 15 seconds. Next, add 4.88 parts by weight of water, disperse and granulate at a peripheral speed of 19 m/s (3000 rpm) for 23 minutes, and reduce the peripheral speed of the rotor to 6 m/s (900 rpm) for 1 minute and 30 seconds. Let it drain. The discharged granules were dried in a drier at 105 ° C for 4 hours, and then sieved to a particle diameter of 2 to 4 mm to obtain a granular physicamine having a PVA of 0.2%. (Evaluation Test 1) Each of the granulated physicosides obtained in Examples 1 to 6 and Comparative Examples 1 to 9 was investigated for hardness and water shape stability as evaluation of a slow-acting nitrogen fertilizer. The test methods are as follows. Further, in the test described below, among the obtained granular fertilizers, those having a particle diameter of 2.85 to 3.50 mm are used. Moisture: The obtained granulated grass amide is pulverized by a pulverizer, and about 5 g of all the powder passing through the 0.5 mm sieve is accurately measured, and dried in a dryer at 105 ° C for 3 hours, and the weight of the reduction is divided by the weight of the sample. And multiply by 100. The results are shown in Table 1, Table 2, and Table 3. Hardness: The particle hardness of 20 granules of phytochlorin was measured using a house-type hardness tester, and the results are shown in Table 1, Table 2, and Table 3. Shape stability in water: 20 granules of phytoylamine were added to a differentiation tube containing 50 ml of water, and then placed in a thermostat at 25 ° C to observe the water injection, 3 days, 14 days, 28 days. The state of disintegration of the grain surface after 56 days. The disintegration state is recorded as: 0: no disintegration, 1: disintegration of the surface of the particle is 10% or less, 2: disintegration of the surface of the particle is 11 to 30%, and 3: disintegration of the surface of the particle is 31 to 50%, 4: The disintegration of the surface of the granules is 51 to 70%, the disintegration of the surface of the granules is 71 to 90%, and the disintegration of the surface of the granules is 91 to 100%, as shown in Table 1, Table 2, and Table 3. [Table 1] As shown in the results shown in Table 1, in the method using the granulation apparatus of Comparative Examples 1 to 3, the hardness of the fertilizer particles was 3.1 kgf or less, whereas in the first embodiment, it was 6.3 kgf, by the method of the present invention, Granular grass amide can be produced with higher hardness. Further, regarding the shape stability in water, in Comparative Examples 1 to 3, the surface of the particles began to disintegrate after water injection, and 31% or more of the surface of the particles disintegrated after 56 days, whereas in Example 1, even after 56 days. Found disintegration. [Table 2] The results of comparing the granulation accelerator using a tilt type Ehrlich mixer are shown in Table 2. In Comparative Example 4, the hardness of the fertilizer particles to which the granulation accelerator was not added was 3 kgf or less. In Comparative Examples 5 and 6, it was 5.3 and 4.5 kgf, which was lower than that of Example 2. In Comparative Example 7, it was 6.6 kgf, which was not significantly different from Example 2. However, regarding the shape stability in water, no disintegration of the particle surface was observed immediately after the water injection in Comparative Example 4, but it continued to disintegrate after 3 days, and 51% or more of the particle surface disintegrated after 56 days. In Comparative Examples 5, 6, and 7, although the hardness was higher than that of Comparative Example 4, the surface of the granules began to disintegrate immediately after the water injection, and 51% or more of the surface of the granules disintegrated after 56 days. On the other hand, in Example 2, no disintegration was observed even after 56 days. [table 3] As shown by the results shown in Table 3, the addition amount of PVA or modified PVA was 0.2%. The hardness of the fertilizer of Comparative Examples 8 and 9 was 2.8 kgf, and no disintegration was observed from the water injection after the water injection. On the other hand, the hardness of Examples 1 to 6 in which the amount of PVA or modified PVA added was 0.5% or more was 4.5 kgf or more, and the shape stability in water was also high. As described above, by the method of the present invention, it is possible to produce a granular grassy amine which has a high hardness, particularly, which is difficult to disintegrate in water and has high shape stability. (Evaluation test 2: Inorganic test at 25 ° C under paddy field conditions) (1) Objective To study the addition of modified PVA 1% granular physicamine (Example 1) and borrowed by a tilt-type Ehrlich mixer Mineralization of mineral, ferric sulfate, and phosphoric acid granules (Comparative Example 7) produced by a tilt-type Ehrlich mixer under water-field conditions. (2) Test method The tested herbicide-containing fertilizer granules (24 mg of nitrogen equivalent to 4 capsules) were mixed in 60 g of dry soil [Jupbo paddy soil (sand loam soil)], and added to a 200 ml beaker. Further, regarding phosphoric acid and potassium, monopotassium phosphate and potassium chloride were added as ingredients to add 12 mg per 60 g of dry soil. Next, deionized water was added so as to be 140% of the maximum water capacity of the test soil, and after covering with a polyethylene film, it was allowed to stand in a constant temperature library at 25 ° C for a specific period of time. After a certain period of time, the sample in the beaker was shaken and filtered with 300 ml of a 10% potassium chloride aqueous solution, and inorganic nitrogen (the total amount of NH 4 and NO 3 ) was quantified by Conway diffusion method to calculate the inorganicization rate. (3) Results The results are shown in Table 4 and Figure 2. [Table 4] As can be seen from Table 4 and Figure 2, the addition of modified PVA 1% granular phytosamine produced by a tilted Ehrlich mixer is compared to the addition of minerals, ferric sulphate, and phosphoric acid produced by a tilted Ehrlich mixer. Granular grass amide, which is slower in mineralization, exerts a slow-acting fertilizer effect. That is, it is clear that the added modified PVA of the product of the present invention has a hardness of no greater than that of the added mineral, ferric sulfate, and phosphoric acid granules produced by the inclined Ehrlich mixer. The difference is, but the shape stability in the water is high, and the slow-acting fertilizer effect is exerted. (Example 7) Comparison of granulation time 20 parts by weight of phytonamide powder was placed in a mixing pot container of a tilt-type Ehrlich mixer (manufactured by Eirich Co., Ltd., Wanmauli Mixer R02 type), and 2 parts by weight was added. The modified PVA 10% liquid prepared in Example 1 was mixed at a peripheral speed of 6 m/s (900 rpm) of the rotor for 1 minute. Next, add 3.20 parts by weight of water, disperse and granulate at a peripheral speed of 19 m/s (3000 rpm) of the rotor for 5 minutes, 10 minutes or 15 minutes, and reduce the peripheral speed of the rotor to 6 m/s (900 rpm). After 30 seconds, let it drain. The discharged granules were dried in a dryer at 105 ° C for 4 hours, and then the particle size distribution was measured. The measurement results of the particle size distribution (the weight of the 1 mm sieve and the 1 mm, 2 mm, and 4 mm sieves divided by the total weight, expressed as a percentage) are shown in Table 5. [table 5] As shown in Table 5, when the granulation time after adding the modified PVA and water was 5 minutes and 10 minutes, the granular phytosamine was 2 mm to 4 mm, whereas the granulation was 15 minutes. 50% or more of 2 mm to 4 mm of granular grassy amine can be obtained.

1‧‧‧高速攪拌混合機1‧‧‧High speed mixing mixer

2‧‧‧混合鍋2‧‧‧ mixing pot

3‧‧‧混合工具3‧‧‧Mixed tools

4‧‧‧刮板4‧‧‧Scraper

圖1係表示實施本發明時所使用之高速攪拌混合機之1例之概略立體圖。 圖2係表示於25℃、水田條件下之無機化試驗之結果之圖。Fig. 1 is a schematic perspective view showing an example of a high-speed stirring mixer used in the practice of the present invention. Fig. 2 is a graph showing the results of an inorganication test at 25 ° C under paddy conditions.

Claims (3)

一種粒狀草醯胺之製造方法,其特徵在於:其將相對於草醯胺粉末100重量份,含有聚乙烯醇或改性聚乙烯醇0.5重量份以上之混合物於傾斜型之混合鍋容器內高速攪拌造粒後,加以乾燥。A method for producing a granulated phytoestramine, which comprises containing a mixture of 0.5 parts by weight or more of polyvinyl alcohol or modified polyvinyl alcohol in a tilt type mixing pot container with respect to 100 parts by weight of the grass amide powder. After high speed stirring granulation, it is dried. 如請求項1之製造方法,其使用高速攪拌混合機進行高速攪拌造粒,該高速攪拌混合機具備旋轉之混合鍋、及配置於自該混合鍋之中心位置偏心之位置且與混合鍋獨立地旋轉之混合工具、以及固定並配置於上述混合鍋之內部之刮板。The manufacturing method of claim 1, wherein the high-speed agitating mixer is equipped with a high-speed stirring and mixing machine, and the high-speed stirring mixer has a rotating mixing pot and is disposed at an eccentric position from a center of the mixing pot and independently of the mixing pot. A rotating mixing tool and a squeegee fixed and disposed inside the mixing pot. 如請求項2之製造方法,其中添加聚乙烯醇或改性聚乙烯醇、及水後之高速攪拌造粒之時間為13~60分鐘。The production method of claim 2, wherein the high-speed stirring granulation after adding polyvinyl alcohol or modified polyvinyl alcohol and water is carried out for 13 to 60 minutes.
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