TW201835008A - Process for preparing granular oxamide having high hardness and high anti-disintegration in water or soil to produce a slow-acting function - Google Patents
Process for preparing granular oxamide having high hardness and high anti-disintegration in water or soil to produce a slow-acting function Download PDFInfo
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- TW201835008A TW201835008A TW107101983A TW107101983A TW201835008A TW 201835008 A TW201835008 A TW 201835008A TW 107101983 A TW107101983 A TW 107101983A TW 107101983 A TW107101983 A TW 107101983A TW 201835008 A TW201835008 A TW 201835008A
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- Prior art keywords
- weight
- water
- parts
- polyvinyl alcohol
- rpm
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title claims description 28
- YIKSCQDJHCMVMK-UHFFFAOYSA-N Oxamide Chemical compound NC(=O)C(N)=O YIKSCQDJHCMVMK-UHFFFAOYSA-N 0.000 title abstract 3
- 239000002689 soil Substances 0.000 title description 14
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 104
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 104
- 238000002156 mixing Methods 0.000 claims abstract description 49
- 239000000843 powder Substances 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 238000005469 granulation Methods 0.000 claims description 27
- 230000003179 granulation Effects 0.000 claims description 27
- 244000025254 Cannabis sativa Species 0.000 claims description 17
- 150000001408 amides Chemical class 0.000 claims description 14
- 238000009775 high-speed stirring Methods 0.000 claims description 13
- 239000008187 granular material Substances 0.000 abstract description 40
- 239000003337 fertilizer Substances 0.000 abstract description 39
- 230000002093 peripheral effect Effects 0.000 description 49
- 239000002245 particle Substances 0.000 description 41
- 230000000052 comparative effect Effects 0.000 description 21
- 239000007788 liquid Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 21
- 150000001412 amines Chemical class 0.000 description 18
- 238000003756 stirring Methods 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 14
- 230000000694 effects Effects 0.000 description 11
- 238000001125 extrusion Methods 0.000 description 9
- 101100298225 Caenorhabditis elegans pot-2 gene Proteins 0.000 description 8
- 239000003112 inhibitor Substances 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 7
- 230000002363 herbicidal effect Effects 0.000 description 7
- 239000004009 herbicide Substances 0.000 description 7
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 description 6
- 239000011707 mineral Substances 0.000 description 6
- 235000010755 mineral Nutrition 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000007127 saponification reaction Methods 0.000 description 4
- 229920001732 Lignosulfonate Polymers 0.000 description 3
- 235000010724 Wisteria floribunda Nutrition 0.000 description 3
- 230000033558 biomineral tissue development Effects 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 230000004720 fertilization Effects 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 229910000358 iron sulfate Inorganic materials 0.000 description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 3
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 3
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 3
- 235000013379 molasses Nutrition 0.000 description 3
- -1 polypropylene decylamine Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- 239000004254 Ammonium phosphate Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 2
- 235000019289 ammonium phosphates Nutrition 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000618 nitrogen fertilizer Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000002686 phosphate fertilizer Substances 0.000 description 2
- NAYYNDKKHOIIOD-UHFFFAOYSA-N phthalamide Chemical compound NC(=O)C1=CC=CC=C1C(N)=O NAYYNDKKHOIIOD-UHFFFAOYSA-N 0.000 description 2
- 235000017807 phytochemicals Nutrition 0.000 description 2
- 229930000223 plant secondary metabolite Natural products 0.000 description 2
- 239000001103 potassium chloride Substances 0.000 description 2
- 235000011164 potassium chloride Nutrition 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- LBVVVSXRNIPJRT-PFXVRADUSA-N (E,7R,11R)-3,7,11,15-tetramethylhexadec-2-enamide Chemical compound C[C@@H](CCC[C@@H](C)CCC/C(=C/C(=O)N)/C)CCCC(C)C LBVVVSXRNIPJRT-PFXVRADUSA-N 0.000 description 1
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- VZMJQFZZUNSSNA-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid prop-2-en-1-amine Chemical compound NCC=C.CC(C)CS(O)(=O)=O VZMJQFZZUNSSNA-UHFFFAOYSA-N 0.000 description 1
- 229920000856 Amylose Polymers 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 239000005696 Diammonium phosphate Substances 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- JCTUGPZZSQPNAU-UHFFFAOYSA-N Herbamine Natural products C=1C=CC=C2C=1N(C)C1C3(O)CC4C(=CC)CN3C3C4(C(=O)OC)C(O)C21C3 JCTUGPZZSQPNAU-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Natural products OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- PNNCWTXUWKENPE-UHFFFAOYSA-N [N].NC(N)=O Chemical compound [N].NC(N)=O PNNCWTXUWKENPE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 description 1
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 description 1
- ZRIUUUJAJJNDSS-UHFFFAOYSA-N ammonium phosphates Chemical compound [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O ZRIUUUJAJJNDSS-UHFFFAOYSA-N 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 125000006297 carbonyl amino group Chemical group [H]N([*:2])C([*:1])=O 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 1
- 235000019838 diammonium phosphate Nutrition 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- YCUBDDIKWLELPD-UHFFFAOYSA-N ethenyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC=C YCUBDDIKWLELPD-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- KCZJTAYJFXSGRR-UUILKARUSA-N herbamine Chemical compound N12C(O)\C(=C\C)C3CC2C2(O)N(C)C4=CC=CC=C4C22CC3(C(=O)OC)C1C2 KCZJTAYJFXSGRR-UUILKARUSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 235000019837 monoammonium phosphate Nutrition 0.000 description 1
- 239000006012 monoammonium phosphate Substances 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000007686 potassium Nutrition 0.000 description 1
- GNSKLFRGEWLPPA-UHFFFAOYSA-M potassium dihydrogen phosphate Chemical compound [K+].OP(O)([O-])=O GNSKLFRGEWLPPA-UHFFFAOYSA-M 0.000 description 1
- LWIHDJKSTIGBAC-UHFFFAOYSA-K potassium phosphate Substances [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- FDDDEECHVMSUSB-UHFFFAOYSA-N sulfanilamide Chemical compound NC1=CC=C(S(N)(=O)=O)C=C1 FDDDEECHVMSUSB-UHFFFAOYSA-N 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C231/00—Preparation of carboxylic acid amides
- C07C231/22—Separation; Purification; Stabilisation; Use of additives
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C233/00—Carboxylic acid amides
- C07C233/01—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
- C07C233/02—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
- C07C233/03—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to hydrogen atoms
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
Abstract
Description
本發明係關於一種粒狀草醯胺之製造方法,更詳細而言,係關於一種肥料硬度較高,且在水中或土壤中之抗崩解性較高,且具有穩定之緩效性肥效之粒狀草醯胺之製造方法。The present invention relates to a method for producing a granular grassy melon, and more particularly to a fertilizer having a high hardness and high disintegration resistance in water or soil, and having a stable slow-acting fertilizer effect. A method for producing granular grassy amine.
2010年至2015年農業構造變動之特徵之一在於,農業經營者數量、銷售農戶數量之減少率達到史上最高,務農人員之老齡化問題不斷推進。因此,於農戶工作現場,廣泛利用儘可能減輕施肥作業造成之體力負擔且追肥次數較少之緩效性加氮肥料。草醯胺[(CONH2 )2 ]係其代表例之一,作為緩效性氮肥於為無臭白色之粉末且對水之溶解度較低,進而對作物無藥害等方面較優異,而使用。 然而,粉末之草醯胺由土壤中之微生物相對較快地無機化(係指草醯胺分解直至被植物吸收之形態),無機化之氮成分與硫酸銨、脲、氯化銨及硝酸銨等易溶於水之氮質肥料同樣地、容易產生因流失等造成之損失,因此,無法充分發揮草醯胺之緩效性之特徵。又,即便於化學處理肥料中混練並使之含有草醯胺,於湛水條件下肥料粒子亦會很快崩解,因此由與分解相關之微生物快速分解,無法發揮緩效性肥效。 一般而言,藉由控制草醯胺溶出水中或土壤中,抑制草醯胺與分解草醯胺之微生物之接觸,可降低草醯胺之無機化速度,使草醯胺之肥效緩效化。為了控制草醯胺溶出水中或土壤中,有必要儘可能製成粒子強度較高,且於水中或土壤中難以崩解之粒狀。 作為肥料造粒時之造粒促進劑(黏合劑),已知使用有:膨潤土、赤糖蜜、木質素磺酸鹽、澱粉、蒟蒻粉、精胺酸鈉、羧甲基纖維素(CMC)、聚乙烯醇(PVA)、聚丙烯醯胺(PAM)、石膏、腐植酸鈉等(非專利文獻1)。 公開了藉由如下方法製成肥料:使用該等,提高含有草醯胺之肥料粒子之粒子強度及粒子於水中不崩解維持其形狀之特性(水中形狀穩定性)等,控制溶出,抑制草醯胺與與其分解相關之微生物之接觸,作為以此為目的之技術,藉由聚乙烯醇鍵結草醯胺粉末擠壓成形為棒狀後,製成顆粒狀(專利文獻1);藉由聚乙烯醇鍵結草醯胺粉末擠壓成形為棒狀後,製成顆粒狀後,藉由高速轉動造粒機將顆粒狀成形物變形為球狀(專利文獻2);將包含草醯胺及硫酸鐵、氯化鐵、硝酸鐵等鐵化合物及磷酸一銨等磷酸之銨鹽之組合物藉由皿形造粒機、擠壓造粒機等進行造粒(專利文獻3);將包含草醯胺及石膏及硫酸鋁、氯化鋁、硝酸鋁等鋁化合物及磷酸銨等磷酸銨鹽之組合物利用皿形造粒機、擠壓造粒機等進行造粒(專利文獻4);使之含有草醯胺及氯化銨、磷酸二銨、石膏,藉由皿形造粒機、擠壓造粒機等進行造粒(專利文獻5)。 又,於專利文獻6中,揭示了一種發明,提供一種含有聚合度1800以下、皂化度90莫耳%以下之聚乙烯醇及原料肥料(具體而言,為加工礦渣磷酸肥料、礦渣矽酸肥料、混合磷酸肥料、化學處理肥料)並藉由皿形造粒機造粒,粒子強度較高,尤其於低溫下之水中崩解性優異之粒狀肥料。 然而,於專利文獻1之方法中,有顆粒狀草醯胺之硬度為2 kgf以下較低,於成形後之袋內發生粉化之問題。於專利文獻2之方法中,球狀草醯胺之硬度為3 kgf以下較低,且為了製成球狀,必須用2種以上之裝置製造:藉由雙軸轉子型混合機加以混合後,擠壓成形,進而使用Fuji Paudal股份公司製造之球形造粒機作為高速轉動造粒機。又,於專利文獻3、4、5之方法中,有如下缺點:粒狀肥料之硬度為5~9 kgf較高,但由於添加物相對於粉狀草醯胺之比率較高故而粒狀肥料中之來自草醯胺之氮量變少。又,關於與粒狀草醯胺之穩定之緩效性肥效直接相關之水中形狀穩定性,亦為短時間內之結果,於專利文獻1中為2週,於專利文獻3、4中為1小時,於專利文獻5中為10小時,作為湛水條件下之於水中或土壤中之緩效性肥效不充分。又,專利文獻6為提供了一種於本發明中作為目的之與於水中難以崩解之粒狀草醯胺不同之水中崩解性優異之粒狀肥料的技術。 於專利文獻7中,作為用以製造調配以被覆材被覆硝化作用抑制劑而成之被覆硝化作用抑制劑以及包含氨態氮及/或脲態氮之肥料而成之被覆硝化作用抑制劑調配肥料的造粒方法之例,記載有於傾斜鍋型造粒機中投入硝化作用抑制劑、肥料等粉末,將木質素磺酸鹽之水溶液、赤糖蜜等作為黏合劑進行造粒之方法、使用擠壓造粒機之方法、使用艾氏混合機等混合造粒機之方法等。 於專利文獻8中,作為用以製造以被膜材被覆將硝化作用抑制劑及稀釋劑(但是,含有硝酸態氮及氨態氮之形態作為氮成分之化學處理肥料及脲除外)混合並粒狀化而成之粒狀硝化作用抑制劑而成之被覆硝化作用抑制劑的造粒方法之例,作為造粒方法之例,記載有於傾斜鍋型造粒機中投入硝化作用抑制劑、化學處理肥料等粉末,將木質素磺酸鹽之水溶液、赤糖蜜等作為黏合劑進行造粒之方法、使用擠壓造粒機之方法、使用艾氏混合機等混合造粒機之方法等。 然而,沒有使用傾斜型艾氏混合機進行草醯胺之粒狀化製造之情況。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利特開昭59-169527號公報 [專利文獻2]日本專利特開平2-145493號公報 [專利文獻3]日本專利特公平6-2628號公報 [專利文獻4]日本專利特公平6-2629號公報 [專利文獻5]日本專利特公平6-2630號公報 [專利文獻6]日本專利特開2006-21968號公報 [專利文獻7]日本專利特開2000-53481號公報(請求項1、段落0011、製造例1及6) [專利文獻8]日本專利特開2000-53482號公報(請求項1、段落0014、製造例1及2) [非專利文獻] [非專利文獻1]「肥料加工學」造粒促進劑(黏合劑)BSI生物科學研究所One of the characteristics of the agricultural structure change from 2010 to 2015 is that the reduction rate of the number of agricultural operators and the number of sales farmers has reached the highest level in history, and the problem of aging of agricultural workers has been continuously advanced. Therefore, at the farmer's work site, slow-acting nitrogen fertilizers that minimize the physical burden caused by fertilization operations and have fewer top dressings are widely used. It is one of the representative examples of grassy amine [(CONH 2 ) 2 ], and it is used as a slow-acting nitrogen fertilizer, which is a powder which is odorless white, has low solubility in water, and is excellent in no harm to crops. However, the powder of phytonylamine is relatively rapidly inorganicized by microorganisms in the soil (the form in which the phytosterol is decomposed until it is absorbed by the plant), and the inorganic nitrogen component is combined with ammonium sulfate, urea, ammonium chloride and ammonium nitrate. In the same manner, nitrogen-soluble fertilizers which are easily soluble in water are liable to cause loss due to loss, etc., and therefore, the characteristics of the slow-acting properties of the herbicide can not be fully exerted. Further, even if the chemically treated fertilizer is kneaded and contains grassy amine, the fertilizer particles will quickly disintegrate under the conditions of the water, so that the microorganisms involved in the decomposition rapidly decompose and the slow-acting fertilizer cannot be exerted. In general, by controlling the incorporation of phytosamine into the water or soil, the contact between the phytosamine and the microorganism decomposing the phytosamine can be inhibited, thereby reducing the rate of mineralization of the phytonamine and slowing down the fertilizer effect of the physic amine. In order to control the herbicide in the water or the soil, it is necessary to form a granular material having a high particle strength and being difficult to disintegrate in water or soil. As a granulation accelerator (adhesive) in the granulation of fertilizer, it is known to use: bentonite, red molasses, lignosulfonate, starch, strontium powder, sodium sulphate, carboxymethyl cellulose (CMC), Polyvinyl alcohol (PVA), polypropylene decylamine (PAM), gypsum, sodium humate, etc. (Non-Patent Document 1). It is disclosed that a fertilizer can be produced by using the above method to increase the particle strength of the herbicide-containing fertilizer particles and the characteristics that the particles do not disintegrate in water to maintain their shape (water shape stability), and control the dissolution and inhibit the grass. The contact between the guanamine and the microorganism associated with the decomposition thereof is carried out by extrusion molding into a rod shape by a polyvinyl alcohol-bonded oxalylamine powder (Patent Document 1); After the polyvinyl alcohol-bonded oxalylamine powder is extruded into a rod shape and then formed into pellets, the pellet-shaped molded product is deformed into a spherical shape by a high-speed rotary granulator (Patent Document 2); And a composition of an iron compound such as iron sulfate, iron chloride or iron nitrate, and an ammonium phosphate such as monoammonium phosphate, which is granulated by a dish granulator or an extrusion granulator (Patent Document 3); A composition of a grass amide and a gypsum and an aluminum compound such as aluminum sulfate, aluminum chloride or aluminum nitrate, and an ammonium phosphate salt such as ammonium phosphate is granulated by a dish granulator or an extrusion granulator (Patent Document 4); Containing grassy amine and ammonium chloride, diammonium phosphate, gypsum, Granulation (Patent Document 5) by a dish granulator, extrusion granulator. Further, Patent Document 6 discloses an invention which provides a polyvinyl alcohol having a degree of polymerization of 1800 or less and a degree of saponification of 90 mol% or less and a raw material fertilizer (specifically, a processed slag phosphate fertilizer, slag citrate fertilizer) , mixed with phosphate fertilizer, chemically treated fertilizer) and granulated by a dish-shaped granulator, the particle strength is high, especially in granular fertilizer with excellent disintegration in water at low temperature. However, in the method of Patent Document 1, the hardness of the granular grassy amine is 2 kgf or less, and the problem of pulverization occurs in the bag after the formation. In the method of Patent Document 2, the hardness of the globular sulphonamide is 3 kgf or less, and in order to form a spherical shape, it is necessary to manufacture by using two or more types of devices: after mixing by a twin-shaft rotor type mixer, After extrusion molding, a spherical granulator manufactured by Fuji Paudal Co., Ltd. was used as a high-speed rotary granulator. Further, in the methods of Patent Documents 3, 4, and 5, there are disadvantages in that the hardness of the granular fertilizer is 5 to 9 kgf, but the granular fertilizer is higher because the ratio of the additive to the powdery grassy amine is higher. The amount of nitrogen from grassy amines is reduced. Further, the shape stability in water which is directly related to the slow-acting fertilizer effect of the granulated phytosamine is also a result in a short period of time, and is 2 weeks in Patent Document 1, and 1 in Patent Documents 3 and 4. The hour is 10 hours in Patent Document 5, and the slow-acting fertilizer effect in water or soil under the condition of water is insufficient. Further, Patent Document 6 provides a technique for a granular fertilizer which is excellent in disintegration in water, which is different from granular physicoside which is hard to disintegrate in water, for the purpose of the present invention. Patent Document 7 is a coated nitrification inhibitor formulated to produce a coated nitrification inhibitor containing a nitrification inhibitor coated with a coating material and a fertilizer containing ammonia nitrogen and/or urea nitrogen. An example of the granulation method is a method in which a powder such as a nitrification inhibitor or a fertilizer is introduced into a tilting pot type granulator, and an aqueous solution of lignin sulfonate or red molasses is used as a binder, and the squeezing method is used. A method of pressing a granulator, a method of using a mixing granulator such as an Ehrlich mixer, or the like. In Patent Document 8, it is mixed and granulated as a chemical treatment fertilizer and urea which are coated with a film material to cover a nitrification inhibitor and a diluent (however, a form containing a nitrogenous nitrogen and an ammonia nitrogen as a nitrogen component) An example of a granulation method in which a nitrification inhibitor is formed by a granular nitrification inhibitor is described as an example of a granulation method, in which a nitrification inhibitor is introduced into a tilting pot type granulator, and chemical treatment is performed. A powder such as a fertilizer, a method of granulating an aqueous solution of lignosulfonate, red molasses or the like as a binder, a method using an extrusion granulator, a method using a mixing granulator such as an Ehrlich mixer, or the like. However, there is no case where the smear-forming production of oxalidamide is carried out using a tilt-type Ehrlich mixer. [Prior Art Document] [Patent Document 1] Japanese Patent Laid-Open No. Hei 59-169527 (Patent Document 2) Japanese Patent Laid-Open No. Hei 2-145493 (Patent Document 3) Japanese Patent Special Fair 6-2628 Japanese Patent Publication No. Hei 6-2630 [Patent Document 5] Japanese Patent Laid-Open Publication No. Hei 6-2630 [Patent Document 6] Japanese Patent Laid-Open Publication No. Hei No. 2006-21968 [Patent Document 7] Japan Japanese Laid-Open Patent Publication No. 2000-53481 (Patent No. 1, paragraph 0011, Manufacturing Examples 1 and 2) [Non-Patent Document] [Non-Patent Document 1] "Fertilizer Processing" Granulation Accelerator (Binder) BSI Bioscience Research Institute
[發明所欲解決之問題] 本發明之課題在於提供一種肥料硬度較高,且於水中或土壤中之抗崩解性較高,具有穩定之緩效性肥效之粒狀草醯胺。 [解決問題之技術手段] 本發明者等人為了解決上述課題反覆銳意研究,結果發現:使草醯胺中含有聚乙烯醇或改性聚乙烯醇,於傾斜型之混合鍋容器內高速攪拌造粒並加以乾燥,藉此可保持肥料硬度較高,且於湛水條件或田地條件下亦可將粒子形狀穩定性保持得較高,以至於完成本發明。 即,本發明之要旨如下。 (1)一種粒狀草醯胺之製造方法,其特徵在於,其將相對於草醯胺粉末100重量份,含有0.5重量份以上之聚乙烯醇或改性聚乙烯醇之混合物於傾斜型之混合鍋容器內高速攪拌造粒後,加以乾燥。 (2)如上述(1)中所記載之製造方法,其使用具備旋轉之混合鍋、及配置於自該混合鍋之中心位置偏心之位置且與混合鍋獨立地旋轉之混合工具、以及固定並配置於上述混合鍋之內部之刮板之高速攪拌混合機進行高速攪拌造粒。 (3)如上述(2)中所記載之製造方法,其中添加聚乙烯醇或改性聚乙烯醇、及水後之高速攪拌造粒之時間為13~60分鐘。 [發明之效果] 根據本發明,提供一種肥料硬度較高,且於水中或土壤中之抗崩解性較高,可發揮穩定之緩效性肥效之粒狀草醯胺,藉此可減少作物栽培中之追肥次數,減輕伴隨近年務農人員老齡化所帶來之對施肥工作之負擔。[Problem to be Solved by the Invention] An object of the present invention is to provide a granular phytochemical which has a high hardness of a fertilizer and which has high disintegration resistance in water or soil and has a stable slow-acting effect. [Means for Solving the Problems] The inventors of the present invention have conducted intensive studies to solve the above problems, and as a result, found that grassy amine contains polyvinyl alcohol or modified polyvinyl alcohol, and is rapidly stirred in a tilt type mixing pot container. The granules are dried and dried to maintain a high hardness of the fertilizer, and the particle shape stability can be kept high under conditions of water or field conditions, so that the present invention can be completed. That is, the gist of the present invention is as follows. (1) A method for producing a granular grassy amine, which comprises a mixture of 0.5 parts by weight or more of a polyvinyl alcohol or a modified polyvinyl alcohol in an inclined type with respect to 100 parts by weight of the mesaconamine powder. After mixing and granulating in a mixing pot container, it is dried. (2) The production method according to the above (1), wherein a mixing pot having a rotation and a mixing tool disposed at a position eccentric from a center position of the mixing pot and rotating independently from the mixing pot are used, and The high-speed stirring mixer of the squeegee disposed inside the mixing pot is subjected to high-speed stirring granulation. (3) The production method according to (2) above, wherein the time of high-speed stirring granulation after adding polyvinyl alcohol or modified polyvinyl alcohol and water is 13 to 60 minutes. [Effects of the Invention] According to the present invention, there is provided a granular phytochemical which has a high hardness of a fertilizer and a high disintegration resistance in water or soil, and which can exert a stable slow-acting effect, thereby reducing crops The number of top dressings in cultivation reduces the burden on fertilization work brought about by the aging of agricultural workers in recent years.
於本發明中所使用之聚乙烯醇或改性聚乙烯醇之聚合度為1300~2400,黏度(mPa・S)為15~50,皂化度(mol%)為90以上,較佳為聚合度為1700~1800,黏度(mPa・S)為20~30,皂化度(mol%)為98.0~99.7,但並不限定於該範圍。 作為改性聚乙烯醇,無特別限制,例如可使用酸改性聚乙烯醇(以下,亦稱為「酸改性PVA」)、乙烯改性聚乙烯醇等。 酸改性PVA係含有特定量之羧基或磺酸基之乙烯醇系聚合物,前者稱為羧酸改性PVA,後者稱為磺酸改性PVA。 羧酸改性PVA可藉由將具有羧基之化合物以先前公知之方法,導入聚乙烯醇而製造。作為含有羧基之化合物,可列舉:反丁烯二酸、順丁烯二酸、伊康酸、順丁烯二酸酐、鄰苯二甲酸酐、偏苯三甲酸酐、丙烯酸及該等之鹽等。 磺酸改性PVA可藉由將具有磺酸基之化合物以先前公知之方法,導入聚乙烯醇而製造。作為具有磺酸基之化合物,可列舉:乙烯磺酸、丙烯磺酸、甲基丙烯磺酸、2-丙烯醯胺-2-甲基丙磺酸及該等之鹽等。 乙烯改性聚乙烯醇可藉由將乙烯酯與乙烯之共聚物皂化而獲得,作為乙烯酯,可列舉:甲酸乙烯酯、乙酸乙烯酯、丙酸乙烯酯、新戊酸乙烯酯等。 自確保粒子硬度及水中形狀穩定性之方面而言,本發明之粒狀草醯胺中之聚乙烯醇或改性聚乙烯醇之含量相對於草醯胺粉末100重量份,為0.5重量份以上,較佳為1~10重量份,進而較佳為1~2重量份。若該聚乙烯醇或改性聚乙烯醇之含量低於0.5重量份則造粒時作為黏合劑之效果減弱,提高造粒後之粒子硬度之效果降低,另一方面,若超過10重量份則粒狀草醯胺之氮成分減少,成分之品質降低。 以下,對本發明之粒狀草醯胺之製造方法之較佳之態樣進行說明。 首先,將聚乙烯醇或改性聚乙烯醇按以下要點加以溶解。一面攪拌常溫水,一面緩慢投入測量之聚乙烯醇或改性聚乙烯醇,保持繼續攪拌之狀態開始加熱。液體溫度達到90~95℃後,一面保持溫度一面繼續攪拌1~2小時。其後,切斷熱源,減小攪拌力度,緩慢冷卻,製備一定濃度之聚乙烯醇或改性聚乙烯醇水溶液。聚乙烯醇或改性聚乙烯醇液之濃度無特別限制,作為操作上之黏性或製造肥料時之添加量較合適為10~15%液體。其次以相對於加入造粒機中之草醯胺粉末100重量份成為0.5重量份以上之重量比率之方式,緩慢添加溶解製備之聚乙烯醇或改性聚乙烯醇液,於傾斜型之混合鍋容器內進行高速攪拌造粒,將造粒物乾燥。為了使原料粉末間之結合力均勻,較理想的是將添加至草醯胺粉末之聚乙烯醇或改性聚乙烯醇製成液狀添加,但於添加量較少之情形時,亦可以粉狀添加。又,除了草醯胺粉末以外,為了調整體積比重或防止於水中懸浮亦可添加礦物粉末等。 造粒所使用之造粒機為日本Eirich股份公司製造之具有傾斜型混合鍋容器之高速攪拌造粒機(以下,表示為傾斜型艾氏混合機),其詳細情況記載於日本專利第4406328號公報,利用以精密、高效生產為特徵之高性能混合機所進行之造粒『粉體技術之基礎與應用』化學裝置9月號增刊,工業通信社,2005年。 圖1係表示實施本發明時所使用之高速攪拌混合機之1例之概略立體圖。 如圖1所示,本發明中使用之高速攪拌混合機1具備:混合鍋2,其收容被攪拌物體,以收容被攪拌物體之狀態旋轉;混合工具(亦稱為「攪拌器(agitator)」)3,其位於該混合鍋2之內部且配置於自混合鍋2之中心位置偏心之位置,與混合鍋2獨立地旋轉;以及刮板4,其固定並配置於混合鍋2之內部。混合鍋2及混合工具3可分別獨立地設定旋轉方向及轉數,可藉由將混合鍋2與混合工具3之旋轉方向設為相反方向之情形、及將混合鍋2與混合工具3之旋轉方向設為相同方向之情形下之2種攪拌方法進行攪拌。 操作順序之概要如下所述。將肥料原料投入裝置後,提高轉子之周速(通常為1~10 m/s,較佳為2~6 m/s)進行混合,將原料均勻化。其次添加聚乙烯醇或改性聚乙烯醇液及水。提高轉子之周速(通常為10~40 m/s,較佳為15~35 m/s),進行分散、造粒。關於添加聚乙烯醇或改性聚乙烯醇、及水後之高速攪拌造粒之時間,自目標粒徑之生成率之方面而言,較佳為13分鐘以上,自防止因粒彼此附著而變成較大之塊狀態之方面而言,較佳為60分鐘以下。上述高速攪拌造粒之時間進而較佳為15~45分鐘,更佳為20~45分鐘。其後,降低轉子之周速1~10 m/s,較佳為2~6 m/s)加以處理,最後自混合機排出。將所獲得之粒狀物於乾燥器內加熱乾燥,製造粒狀草醯胺。乾燥溫度通常為65~130℃,較佳為90~120℃。 關於本發明之粒狀草醯胺之形狀及尺寸無特別限制,通常為具有1~10 mm之範圍內之粒徑之粒狀。尤其是粒徑為2~4 mm之範圍內者,可減少施肥時飛散等作業性方面良好而較佳。又,於將本發明之造粒組合物與其他化學處理肥料調配之情形時,亦可較少分級,而較良好。 [實施例] 以下,藉由實施例及比較例進而詳細敍述本發明,但本發明並不限定於該等實施例。 聚乙烯醇(PVA)或改性聚乙烯醇(改性PVA)使用了純度94.00%以上者。其添加量(%)以相對於草醯胺粉末之重量比率表示。 (實施例1)藉由傾斜型艾氏混合機製造添加改性PVA1%之粒狀草醯胺 將添加了2.7重量份之水之5 L燒杯浸於常溫之熱水浴中,一面設置攪拌用馬達來攪拌水一面緩慢添加0.3重量份之改性聚乙烯醇(可樂麗股份公司製造,聚合度1300,皂化度92~98)。一面攪拌一面加溫,達到95℃後,一面保持溫度一面攪拌2小時。確認改性PVA完全溶解,減小攪拌力度,緩慢冷卻,製備10%液體。 將20重量份之草醯胺粉末投入傾斜型艾氏混合機(日本Eirich股份公司製造,萬馬力混合機R02型;以下同樣)之混合鍋容器後,添加2重量份之所製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加3.53重量份之水,以轉子之周速19 m/s(3000 rpm)進行分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品藉由105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA1%之粒狀草醯胺。 (實施例2)藉由傾斜型艾氏混合機製造添加PVA2%之粒狀草醯胺 將添加了5.4重量份之水之10 L燒杯浸於常溫之熱水浴中,一面設置攪拌用馬達來攪拌水一面緩慢添加0.6重量份之PVA。一面攪拌一面加溫,達到95℃後,一面保持溫度一面攪拌2小時。確認PVA完全溶解,減小攪拌力度緩慢冷卻,製備10%液體。 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器中後,添加4重量份之所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加1.66重量份之水,以轉子之周速19 m/s(3000 rpm)進行分散、造粒21分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA2%之粒狀草醯胺。 (實施例3)藉由傾斜型艾氏混合機製造添加PVA1%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加2重量份之於實施例2中所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加3.63重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒22分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA1%之粒狀草醯胺。 (實施例4)藉由傾斜型艾氏混合機製造添加改性PVA4%之粒狀草醯胺 將添加了4.8重量份之水之10 L燒杯浸於常溫之熱水浴中,一面設置攪拌用馬達來攪拌水一面緩慢添加1.2重量份之改性聚乙烯醇。一面攪拌一面加溫,達到95℃後,一面保持溫度一面攪拌2小時。確認改性PVA完全溶解,減小攪拌力度,緩慢冷卻,製備20%液體。 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加4重量份之所製備之改性PVA20%液體,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加2.3重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒18分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA4%之粒狀草醯胺。 (實施例5)藉由傾斜型艾氏混合機製造添加改性PVA0.5%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加1重量份之於實施例1中所製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.4重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA0.5%之粒狀草醯胺。 (實施例6)藉由傾斜型艾氏混合機製造添加PVA0.5%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加1重量份之於實施例2中所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.4重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA0.5%之粒狀草醯胺。 (比較例1)藉由水平型艾氏混合機製造添加改性PVA1%之粒狀草醯胺 將20重量份之草醯胺粉末投入水平型艾氏混合機(日本Eirich股份公司製造,萬馬力混合機DE14型)之混合鍋容器後,添加2重量份之於實施例1中所製備之改性PVA10%液體,以轉子之周速13 m/s(600 rpm)混合1分鐘。進而添加3.65重量份之水,以轉子之周速31 m/s(1500 rpm)分散、造粒25分鐘,將轉子之周速降低至13 m/s(600 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA1%之粒狀草醯胺。 (比較例2)藉由皿形造粒機製造添加改性PVA1%之粒狀草醯胺 將20重量份之草醯胺粉末投入皿形造粒機(住友重機械工業股份公司製造之馬達驅動式自製鍋造粒機)之鍋容器後,添加2重量份之於實施例1中所製備之改性PVA10%液體,以鍋之周速1.6 m/s(40 rpm)混合15分鐘。進而一面緩慢添加8.02重量份之水一面以鍋之周速1.6 m/s(40 rpm)造粒30分鐘。將所造粒之粒狀品以105℃之乾燥器乾燥4小時後,篩分為粒徑2~4 mm之範圍,獲得添加改性PVA1%之粒狀草醯胺。 (比較例3)藉由擠壓造粒機製造添加改性PVA1%之粒狀草醯胺 將20重量份之粉末草醯胺投入雙軸轉子型混合機(Fuji Paudal股份公司製造)後,添加2重量份之於實施例1中所製備之改性PVA10%液體及6.46重量份之水,充分地混練。 將混練物添加至螺旋擠壓造粒機(Fuji Paudal股份公司製造,篩網網孔1.2 mm),進行擠壓造粒。將自篩網擠壓出之造粒物以105℃之乾燥器乾燥24小時後,切成0.5~1 cm之長度,獲得顆粒狀之添加改性PVA1%之粒狀草醯胺。 (比較例4)藉由傾斜型艾氏混合機製造粒狀草醯胺(不添加造粒促進劑) 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加3.81重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而添加1.82重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒32分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分為粒徑2~4 mm之範圍,獲得粒狀草醯胺。 (比較例5)藉由傾斜型艾氏混合機製造添加澱粉2%之粒狀草醯胺 將20重量份之草醯胺粉末及0.4重量份之澱粉投入傾斜型艾氏混合機之混合鍋容器後,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加5.1重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而以轉子之周速19 m/s(3000 rpm)分散、造粒25分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加澱粉2%之粒狀草醯胺。 (比較例6)藉由傾斜型艾氏混合機製造添加羧甲基纖維素(CMC)2%之粒狀草醯胺 將20重量份之草醯胺粉末及0.4重量份之CMC投入傾斜型艾氏混合機之混合鍋容器後,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加5.1重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加CMC2%之粒狀草醯胺。 (比較例7)藉由傾斜型艾氏混合機製造添加礦物、硫酸鐵、磷酸之粒狀草醯胺 將20重量份之草醯胺粉末及1.25重量份之礦物(玄武岩粉末)、0.42重量份之硫酸鐵、2.5重量份之磷酸液投入傾斜型艾氏混合機之混合鍋容器後,以轉子之周速6 m/s(900 rpm)混合1分鐘。其次添加3.11重量份之水,以轉子之周速6 m/s(900 rpm)混合1分鐘。進而以轉子之周速19 m/s(3000 rpm)分散、造粒15.5分鐘,將轉子之周速降低至6 m/s(900 rpm)處理2.75分鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加硫酸鐵、磷酸之粒狀草醯胺。 (比較例8)藉由傾斜型艾氏混合機製造添加改性PVA0.2%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加0.4重量份之於實施例1中製備之改性PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.88重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加改性PVA0.2%之粒狀草醯胺。 (比較例9)藉由傾斜型艾氏混合機製造添加PVA0.2%之粒狀草醯胺 將20重量份之草醯胺粉末投入傾斜型艾氏混合機之混合鍋容器後,添加0.4重量份之於實施例2中所製備之PVA10%液體,以轉子之周速6 m/s(900 rpm)混合1分15秒鐘。其次添加4.88重量份之水,以轉子之周速19 m/s(3000 rpm)分散、造粒23分鐘,將轉子之周速降低至6 m/s(900 rpm)處理1分30秒鐘後,使其排出。將所排出之粒狀品以105℃之乾燥器乾燥4小時後,篩分至粒徑2~4 mm之範圍,獲得添加PVA0.2%之粒狀草醯胺。 (評價試驗1) 關於實施例1~6及比較例1~9中所獲得之粒狀草醯胺之各者,作為製成緩效性氮肥之評價調查硬度、水中形狀穩定性。該等之試驗方法如下所述。再者,於記載於以下之試驗中,於所獲得之粒狀肥料中,選擇粒徑為2.85~3.50 mm之範圍內者使用。 水分:將所獲得之粒狀草醯胺藉由粉碎機粉碎,準確計量約5 g之全部通過0.5 mm篩之粉末,以105℃之乾燥器乾燥3小時,將減少之重量除以試樣重量並乘以100。將其結果示於表1、表2、表3。 硬度:使用木屋式硬度計測定20粒之粒狀草醯胺之粒子硬度,將其結果示於表1、表2、表3。 水中形狀穩定性:將20粒之粒狀草醯胺投入添加50 ml水之分化管瓶後,一面於25℃之恆溫器內靜置一面觀察注水後、3天後、14天後、28天後、56天後之粒表面之崩解之狀態。將崩解狀態記為:0:無崩解,1:粒表面之崩解10%以下,2:粒表面之崩解11~30%,3:粒表面之崩解31~50%,4:粒表面之崩解51~70%,5:粒表面之崩解71~90%,6:粒表面之崩解91~100%,示於表1、表2、表3。 [表1]
1‧‧‧高速攪拌混合機1‧‧‧High speed mixing mixer
2‧‧‧混合鍋2‧‧‧ mixing pot
3‧‧‧混合工具3‧‧‧Mixed tools
4‧‧‧刮板4‧‧‧Scraper
圖1係表示實施本發明時所使用之高速攪拌混合機之1例之概略立體圖。 圖2係表示於25℃、水田條件下之無機化試驗之結果之圖。Fig. 1 is a schematic perspective view showing an example of a high-speed stirring mixer used in the practice of the present invention. Fig. 2 is a graph showing the results of an inorganication test at 25 ° C under paddy conditions.
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