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TW201805122A - Flange fastening managing method, fastening managing system, fastening managing program, and fastening managing device - Google Patents

Flange fastening managing method, fastening managing system, fastening managing program, and fastening managing device Download PDF

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Publication number
TW201805122A
TW201805122A TW106120374A TW106120374A TW201805122A TW 201805122 A TW201805122 A TW 201805122A TW 106120374 A TW106120374 A TW 106120374A TW 106120374 A TW106120374 A TW 106120374A TW 201805122 A TW201805122 A TW 201805122A
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locking
flange
information
gasket
aforementioned
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TW106120374A
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Chinese (zh)
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TWI723185B (en
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椿山善昭
栗原和也
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日本華爾卡工業股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/08Construction

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Mechanical Engineering (AREA)
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  • Tourism & Hospitality (AREA)
  • General Health & Medical Sciences (AREA)
  • Human Resources & Organizations (AREA)
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  • Economics (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
  • General Factory Administration (AREA)
  • Flanged Joints, Insulating Joints, And Other Joints (AREA)

Abstract

The present invention consistently manages, in association with a flange, a gasket and a fastening condition from selection to implementation, and alleviates the burden of an operator while implementing a highly reliable flange fastening management. A flange fastening management method according to the present invention, in which a computer (controller) is used together with a fastening tool for fastening flanges by using a plurality of bolts and nuts with a gasket disposed therebetween, includes: a step of acquiring fastening condition information about the flange; a step of acquiring gasket information suitable for the flange; a step of collating the gasket information acquired from the gasket and determining whether the gasket is suitable for the flange; and a step of applying a fastening torque from the fastening tool to the bolts and nuts according to a fastening condition acquired from the fastening condition information when the gasket selected is suitable for the flange.

Description

凸緣的鎖緊管理方法、鎖緊管理系統、鎖緊管理程式及鎖緊管理裝置Locking management method for flange, lock management system, lock management program and lock management device

本發明是涉及令配管、閥、泵等連結之凸緣之鎖緊管理技術。The present invention relates to a locking management technology for flanges connecting pipes, valves, pumps, and the like.

關於配管連結、泵等對配管之連接,會使用凸緣接頭。在此凸緣接頭之凸緣間夾有墊片,藉由在複數部位配置之螺栓及螺帽而進行凸緣間之鎖緊。關於此鎖緊,除了使用扭矩扳手等之手動工具之外,還可使用電動式之螺絲鎖緊工具。Flange joints are used for piping connections, pumps, and other piping connections. A gasket is interposed between the flanges of this flange joint, and the flanges are locked by bolts and nuts arranged at a plurality of locations. Regarding this locking, in addition to hand tools such as torque wrenches, electric screw locking tools can also be used.

關於此螺絲鎖緊工具,已知的有:於旋轉驅動源使用電動式之馬達,間歇地對該馬達施加電流脈波,因應檢測出之扭矩而控制電流值,當達到目標扭矩時令電流脈波停止(例如,專利文獻1)。 先行技術文獻 專利文獻Regarding this screw-locking tool, it is known that an electric motor is used for a rotary drive source, and a current pulse is applied to the motor intermittently. The current value is controlled in accordance with the detected torque, and the current pulse is made when the target torque is reached The wave stops (for example, Patent Document 1). Prior technical literature Patent literature

專利文獻1:日本特開2002-1676號公報Patent Document 1: Japanese Patent Application Laid-Open No. 2002-1676

發明欲解決之課題 話說,如果使用此樣之鎖緊工具,則即便作業員不同亦可進行相同且均等之鎖緊,具有提高作業效率之優點。The problem to be solved by the present invention is that if such a locking tool is used, the same and equal locking can be performed even if different operators are employed, which has the advantage of improving work efficiency.

然而,作為對象之凸緣或墊片是種類樣式皆多,針對凸緣來選定適合之墊片是不可缺少的。而且,複數個螺栓之鎖緊程序並非相同,即便是使用鎖緊工具的情況,亦宜由對可靠性高之鎖緊熟練之作業員來進行,為了熟練會需要訓練或經驗,作業員之負擔會過大,凸緣鎖緊管理是極為重要。However, there are many types of flanges or gaskets to be targeted, and it is indispensable to select a suitable gasket for the flange. Moreover, the locking procedures for multiple bolts are not the same. Even in the case of using a locking tool, it should be performed by a skilled operator who has a high degree of reliability in locking. In order to be proficient, training or experience is required, and the burden on the operator Will be too large, flange lock management is extremely important.

於是,鑑於上述課題,本發明之目的是與凸緣構成關聯而從墊片及鎖緊條件之選定至實施為止進行整串之管理,實現可靠性高之凸緣鎖緊管理並減輕作業員負擔。 用以解決課題之手段Therefore, in view of the above-mentioned problems, the object of the present invention is to manage the entire series from the selection of the gasket and the locking conditions to the implementation in association with the flange configuration, to achieve highly reliable flange lock management and reduce the burden on the operator. . Means to solve the problem

為了達成上述目的,本發明之凸緣鎖緊管理方法之一觀點是使用藉由複數個螺栓及螺帽而將夾有墊片之凸緣間鎖緊之鎖緊工具、並使用電腦之凸緣鎖緊管理方法,包含以下步驟:取得與凸緣具有關聯之鎖緊條件資訊;取得適合前述凸緣之墊片資訊;比對前述墊片資訊與由前述墊片取得之墊片資訊,判定墊片是否適合凸緣;若選定之前述墊片是適合前述凸緣,則以由前述鎖緊條件資訊取得之鎖緊條件,由前述鎖緊工具朝前述螺栓或前述螺帽賦予鎖緊扭矩。 在上述凸緣鎖緊管理方法,更包含以下步驟:取得由前述鎖緊工具朝前述螺栓或前述螺帽施加之前述鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件;與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。 為了達成上述目的,本發明之凸緣鎖緊管理方法之一觀點是使用藉由複數個螺栓及螺帽而將夾有墊片之凸緣間鎖緊之鎖緊工具、並使用電腦之凸緣鎖緊管理方法,包含以下步驟:取得與凸緣具有關聯之鎖緊條件資訊;由凸緣標籤取得凸緣資訊,前述凸緣資訊包含適合該凸緣之墊片資訊;由墊片或墊片標籤取得墊片資訊;比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊;若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件;取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件;與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。In order to achieve the above object, one aspect of the flange locking management method of the present invention is to use a locking tool that locks between the flanges with the gasket interposed by a plurality of bolts and nuts, and use a computer flange The locking management method includes the following steps: obtaining the locking condition information associated with the flange; obtaining the gasket information suitable for the aforementioned flange; comparing the aforementioned gasket information with the gasket information obtained by the aforementioned gasket to determine the gasket Whether the sheet is suitable for the flange; if the selected gasket is suitable for the flange, a locking torque is imparted to the bolt or the nut by the locking tool based on the locking condition obtained from the locking condition information. The flange locking management method further includes the following steps: obtaining the locking torque applied by the locking tool to the bolt or the nut, and evaluating whether the locking of the flange is suitable for the locking condition; and The flanges are related to each other and present the locking result information including at least the aforementioned locking conditions and evaluation results. In order to achieve the above object, one aspect of the flange locking management method of the present invention is to use a locking tool that locks between the flanges with the gasket interposed by a plurality of bolts and nuts, and use a computer flange The locking management method includes the following steps: obtaining the locking condition information associated with the flange; obtaining the flange information from the flange label, the aforementioned flange information including the gasket information suitable for the flange; and the gasket or the gasket Obtain gasket information from the label; compare the gasket information contained in the aforementioned flange information, the aforementioned gasket information obtained from the aforementioned gasket or the aforementioned gasket label; if the gasket is suitable for the flange, use the aforementioned locking conditions The information selects the locking condition; obtains the locking torque applied by the locking tool to the nut, and evaluates whether the locking of the flange is suitable for the locking condition; it is associated with the flange to indicate that it includes at least the locking condition And lock result information of evaluation results.

亦可在上述凸緣鎖緊管理方法更包含以下步驟:輸出提示資訊,前述提示資訊表示前述墊片是否適合前述凸緣。The above-mentioned flange locking management method may further include the following steps: outputting prompt information, and the foregoing prompt information indicates whether the gasket is suitable for the flange.

亦可在上述凸緣鎖緊管理方法更包含以下步驟:於前述凸緣之鎖緊中,判定是否滿足前述鎖緊條件;提示前述判定之結果。The above-mentioned flange locking management method may further include the following steps: in the locking of the flange, determining whether the foregoing locking condition is satisfied; and prompting the result of the foregoing judgment.

亦可在上述凸緣鎖緊管理方法更包含以下步驟:由作業員標籤取得作業員資訊;與前述作業員資訊構成關聯,提示前述凸緣資訊、前述鎖緊條件及前述評價結果。The above-mentioned flange locking management method may further include the following steps: obtaining operator information from an operator tag; associating with the aforementioned operator information, prompting the aforementioned flange information, the aforementioned locking conditions, and the aforementioned evaluation result.

在上述凸緣鎖緊管理方法,亦可以令前述凸緣資訊至少包含將鎖緊程序與適合該凸緣之墊片一起表示之資訊。In the above-mentioned flange locking management method, the aforementioned flange information may also include at least information indicating the locking procedure together with a gasket suitable for the flange.

在上述凸緣鎖緊管理方法,亦可以令前述鎖緊條件資訊包含前述凸緣資訊及前述墊片資訊。In the flange locking management method, the locking condition information may include the flange information and the gasket information.

亦可以在上述凸緣鎖緊管理方法更包含以下步驟:由墊片材料將墊片成形;於前述墊片加上包含該墊片資訊之前述墊片標籤。The above-mentioned flange locking management method may further include the following steps: forming a gasket from a gasket material; and adding the aforementioned gasket label containing the gasket information to the aforementioned gasket.

為了達成上述目的,根據本發明之凸緣鎖緊管理系統之一觀點,包含:鎖緊工具,進行在凸緣間夾著墊片而安裝之複數個螺栓及螺帽之鎖緊;控制器,控制前述鎖緊工具之鎖緊動作;伺服器,以有線或無線與前述控制器連接;前述控制器是由伺服器取得與凸緣具有關聯之鎖緊條件資訊,由凸緣標籤取得包含適合該凸緣之墊片資訊之凸緣資訊,由墊片或墊片標籤取得墊片資訊,比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊,若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件,取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件,與前述凸緣構成關聯而朝前述伺服器提供至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。In order to achieve the above object, according to one aspect of the flange lock management system of the present invention, the invention includes: a locking tool for locking a plurality of bolts and nuts installed between the flanges by a gasket; a controller, Control the locking action of the aforementioned locking tool; the server is connected to the aforementioned controller by wire or wireless; the aforementioned controller is obtained by the server from the locking condition information associated with the flange, and obtained by the flange label contains the suitable The flange information of the flange information is obtained from the gasket or the gasket label. The gasket information contained in the flange information is compared with the gasket obtained from the gasket or the gasket label. Piece information, if the gasket is suitable for the flange, the locking condition is selected according to the foregoing locking condition information, and the locking torque applied to the nut by the locking tool is obtained, and whether the locking of the flange is suitable for the lock The tight condition is associated with the flange and provides the server with locking result information including at least the locking condition and the evaluation result.

為了達成上述目的,本發明之凸緣鎖緊管理程式之一觀點是在凸緣間夾墊片而以複數個螺栓及螺帽進行鎖緊之鎖緊工具之控制使用到電腦、用於讓該電腦實現之凸緣鎖緊管理程式,用於令前述電腦實現以下機能:取得與凸緣具有關聯之鎖緊條件資訊;由凸緣標籤取得包含適合該凸緣之墊片資訊之凸緣資訊;由墊片或墊片標籤取得墊片資訊;比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊;若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件;取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件;與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。In order to achieve the above object, one of the viewpoints of the flange lock management program of the present invention is to control a locking tool for clamping a washer between a plurality of bolts and nuts with a gasket interposed between the flanges. The computer-implemented flange lock management program is used to enable the aforementioned computer to achieve the following functions: obtain the locking condition information associated with the flange; obtain the flange information including the gasket information suitable for the flange from the flange label; Obtain the gasket information from the gasket or gasket label; compare the aforementioned gasket information contained in the aforementioned flange information and the aforementioned gasket information obtained from the aforementioned gasket or the aforementioned gasket label; if the gasket is suitable for the flange, Then, the locking condition is selected by the foregoing locking condition information; the locking torque applied to the nut by the locking tool is obtained, and the locking of the flange is suitable for the locking condition; is prompted in association with the flange At least the locking result information including the aforementioned locking conditions and evaluation results.

為了達成上述目的,本發明之凸緣鎖緊管理裝置之一觀點是與在凸緣間夾墊片而以複數個螺栓及螺帽進行鎖緊之鎖緊工具一起使用之凸緣鎖緊管理裝置,包含:資訊取得部,取得與凸緣具有關聯之鎖緊條件資訊,由凸緣標籤取得包含適合該凸緣之墊片資訊之凸緣資訊,由墊片或墊片標籤取得墊片資訊,取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩;處理部,比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊,若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件,評價前述凸緣之鎖緊是否適合前述鎖緊條件;資訊提示部,與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。 發明效果In order to achieve the above object, one aspect of the flange lock management device of the present invention is a flange lock management device for use with a locking tool that clamps a plurality of bolts and nuts with a gasket interposed between the flanges. , Including: the information acquisition unit, which obtains the locking condition information associated with the flange, the flange label to obtain the flange information including the gasket information suitable for the flange, and the gasket or gasket label to obtain the gasket information, Obtain the tightening torque applied to the nut by the aforementioned locking tool; the processing section compares the aforementioned gasket information contained in the aforementioned flange information, the aforementioned gasket information obtained from the aforementioned gasket or the aforementioned gasket label, if The gasket is suitable for the flange, then the locking condition is selected according to the aforementioned locking condition information to evaluate whether the locking of the flange is suitable for the aforementioned locking condition; the information prompting unit, which is associated with the aforementioned flange, prompts to include at least the aforementioned locking Conditions and evaluation results of locking results information. Invention effect

根據本發明,可獲得以下之任一效果。According to the present invention, any of the following effects can be obtained.

(1)藉由與具備凸緣之鎖緊機能、鎖緊監視機能之鎖緊工具一起使用電腦,可實現凸緣及墊片之選定、鎖緊條件之設定、鎖緊狀態之判定、鎖緊結果之記錄及其資訊提示等之多機能處理之整串之管理,可實現不依賴作業員之經驗或直覺之凸緣鎖緊管理。(1) By using a computer with a locking tool with a flange locking function and a locking monitoring function, the flange and gasket can be selected, the locking conditions can be set, the locking condition can be determined, and the locking can be achieved. The multi-functional management of the record of the results and the information prompts can realize the management of the flange locking without relying on the operator's experience or intuition.

(2)可令墊片適合凸緣、進行回應輸入之鎖緊條件之鎖緊,可迴避鎖緊疏失,可減輕作業員之負擔。(2) The lock can be made to fit the flange to the locking conditions in response to the input, which can avoid the omission of the lock and reduce the burden on the operator.

(3)若墊片是適合凸緣,則不進行鎖緊條件之輸入,故可謀求凸緣、墊片及鎖緊條件之整串之管理,可實現靠性高之凸緣鎖緊管理。(3) If the gasket is suitable for the flange, the input of the locking condition is not performed, so the entire series of management of the flange, the gasket and the locking condition can be sought, and the highly reliable flange locking management can be realized.

(4)由於藉由鎖緊結果資訊而對鎖緊狀態是否適合鎖緊條件進行評價,故可降低依存於作業員之情性,可實現均等且誤差小之鎖緊。(4) Since the locking state is evaluated to be suitable for the locking condition based on the locking result information, it is possible to reduce the dependence on the operator, and achieve an equal and small error locking.

(5)由於將包含鎖緊條件及鎖緊之評價結果之鎖緊資訊予以提示,故可由該資訊來確認鎖緊狀態。(5) Since the locking information including the locking condition and the evaluation result of the locking is prompted, the locking state can be confirmed by the information.

用以實施發明之形態 <凸緣鎖緊管理系統>Form for Implementing the Invention <Flange Locking Management System>

圖1是顯示與一實施形態相關之凸緣鎖緊管理系統。圖1顯示之構成是一例,本發明並不限定於該構造。FIG. 1 shows a flange lock management system according to an embodiment. The structure shown in FIG. 1 is an example, and the present invention is not limited to this structure.

該凸緣鎖緊管理系統2具有凸緣鎖緊工具(以下單單稱作「鎖緊工具」)4、控制器6及伺服器電腦(以下單單稱作「伺服器」)8。The flange lock management system 2 includes a flange lock tool (hereinafter simply referred to as a "locking tool") 4, a controller 6, and a server computer (hereinafter simply referred to as a "server") 8.

鎖緊工具4是令鎖緊所必要之扭矩τ發生之手段,此鎖緊工具4是使用鎖緊工具、電動螺帽板手等一般之電動工具即可。身為鎖緊對象之凸緣鎖緊部10是令墊片14夾進凸緣接頭之各凸緣12,且具有複數個螺栓16,在各螺栓16安裝螺帽18。作業員是藉由柄22來維持鎖緊工具4之裝置本體20而令套筒23與螺帽18嵌合,將板機24按下而由鎖緊工具4賦予回應鎖緊條件之扭矩τ。可藉由此螺帽18之鎖緊而將凸緣12鎖緊。The locking tool 4 is a means for generating a torque τ necessary for locking. The locking tool 4 may be a general electric tool such as a locking tool or an electric nut wrench. The flange locking portion 10, which is a locking object, is configured to sandwich a washer 14 into each flange 12 of a flange joint, and has a plurality of bolts 16. Nuts 18 are mounted on each bolt 16. The operator maintains the device body 20 of the locking tool 4 by the handle 22, fits the sleeve 23 and the nut 18, presses the trigger 24, and the locking tool 4 imparts a torque τ in response to the locking condition. The flange 12 can be locked by the locking of the nut 18.

此鎖緊工具4是藉由纜線26而與控制器6連接。控制器6是鎖緊管理裝置之一例,舉例來說是以電腦構成。亦可使用Wi-Fi等之無線連接來取代纜線26之有線連接。在控制器6之前面面板部28具有複數個輸入鍵30、表示部32。The locking tool 4 is connected to the controller 6 through a cable 26. The controller 6 is an example of the lock management device, and is configured by a computer, for example. Instead of the wired connection of the cable 26, a wireless connection such as Wi-Fi may be used. The front panel section 28 includes a plurality of input keys 30 and a display section 32 before the controller 6.

該控制器6舉例來說是實行 a)取得與凸緣12具有關聯之鎖緊條件資訊; b)取得凸緣12之凸緣資訊; c)取得墊片14之墊片資訊; d)比對凸緣資訊所包含之墊片資訊與由墊片14取得之墊片資訊; e)若凸緣12及墊片14適合,則由鎖緊條件資訊選定鎖緊條件,令該鎖緊條件往鎖緊工具4輸入; f)由鎖緊工具4取得鎖緊中或鎖緊結束後之鎖緊資訊,評價鎖緊是否適合鎖緊條件; g)與凸緣12構成關聯而提示至少包含鎖緊條件及評價結果之鎖緊結果資訊; 等處理。The controller 6 implements, for example, a) obtaining the locking condition information associated with the flange 12; b) obtaining the flange information of the flange 12; c) obtaining the gasket information of the gasket 14; d) comparison The gasket information contained in the flange information and the gasket information obtained from the gasket 14; e) If the flange 12 and the gasket 14 are suitable, the locking condition is selected by the locking condition information, so that the locking condition is locked. Input by the tightening tool 4; f) Obtain the locking information during or after the locking by the locking tool 4 to evaluate whether the locking is suitable for the locking condition; g) Form an association with the flange 12 and prompt to include at least the locking condition And the results of the evaluation results;

如虛線34所示,該控制器6是以有線或無線而與伺服器8聯繫。伺服器8是支援或管理控制器6之電腦,舉例來說是以個人電腦構成。該伺服器8舉例來說是具有處理部36、輸入操作部38及顯示器40。As shown by the dashed line 34, the controller 6 communicates with the server 8 by wire or wireless. The server 8 is a computer that supports or manages the controller 6, and is configured by a personal computer, for example. The server 8 includes, for example, a processing unit 36, an input operation unit 38, and a display 40.

<凸緣鎖緊管理之處理程序>< Processing procedure of flange lock management >

圖2是顯示著使用到鎖緊工具4、控制器6及伺服器8之凸緣鎖緊管理之處理順序。在該處理步驟,各步驟是以(Step:S)及號碼顯示。凸緣標籤42舉例來說是附加在鎖緊前之凸緣12,將墊片資訊予以表示。墊片標籤44舉例來說是附加在鎖緊前之墊片14,將墊片資訊予以表示。FIG. 2 shows a processing sequence of the flange lock management of the lock tool 4, the controller 6, and the server 8. In this processing step, each step is displayed with (Step: S) and a number. The flange label 42 is, for example, a flange 12 attached before locking, and displays gasket information. The shim label 44 is, for example, a shim 14 attached before locking, and displays the shim information.

伺服器8朝控制器6提供與凸緣12具有關聯之已提到之鎖緊條件資訊(S101)。The server 8 provides the controller 6 with the already mentioned locking condition information associated with the flange 12 (S101).

控制器6由凸緣標籤42取得凸緣資訊(S102)。該凸緣資訊包含有將對附加凸緣標籤42之凸緣適合之墊片予以表示之墊片資訊。The controller 6 obtains the flange information from the flange tag 42 (S102). The flange information includes gasket information indicating the gasket suitable for the flange of the additional flange label 42.

由墊片標籤44取得墊片資訊(S103),比對凸緣資訊所包含之墊片資訊、由墊片標籤44取得之墊片資訊(S104)。The gasket information is obtained from the gasket label 44 (S103), and the gasket information included in the flange information is compared with the gasket information obtained from the gasket label 44 (S104).

若墊片14是適合凸緣12(S105的「是」),則控制器6由鎖緊條件資訊選定適合之鎖緊條件(S106),令該鎖緊條件輸入鎖緊工具4(S107)。If the gasket 14 is suitable for the flange 12 (YES in S105), the controller 6 selects an appropriate locking condition from the locking condition information (S106), and inputs the locking condition into the locking tool 4 (S107).

若墊片14不適合凸緣12(S105的「否」),則表示錯誤(S108),督促作業員更換適合之墊片14。If the gasket 14 is not suitable for the flange 12 (No in S105), an error is indicated (S108), and the operator is urged to replace the appropriate gasket 14.

鎖緊工具4是藉由輸入之鎖緊條件而令凸緣12之鎖緊成為可能(S109)。作業員可藉由操作板機24而令鎖緊工具4發生回應輸入之鎖緊條件之扭矩τ,賦予至凸緣鎖緊部10之螺帽18。The locking tool 4 makes it possible to lock the flange 12 by inputting the locking conditions (S109). The operator can cause the lock tool 4 to generate a torque τ in response to the input lock condition by operating the panel machine 24 and apply the torque τ to the nut 18 of the flange lock portion 10.

鎖緊工具4檢測出朝螺帽18賦予之扭矩τ來作為鎖緊中或鎖緊結束後之鎖緊資訊(S110)。The locking tool 4 detects the torque τ given to the nut 18 as locking information during or after the locking is completed (S110).

控制器6由鎖緊工具4取得鎖緊中或鎖緊結束後之鎖緊資訊(S111),評價凸緣12之鎖緊是否適合鎖緊條件(S112)。The controller 6 obtains the locking information during locking or after the locking is completed by the locking tool 4 (S111), and evaluates whether the locking of the flange 12 is suitable for the locking condition (S112).

控制器6將與凸緣12構成關聯而至少包含鎖緊條件及評價結果之鎖緊資訊提供給伺服器8(S113)。伺服器8令提供之鎖緊資訊表示在顯示器40(S114)。The controller 6 provides the locking information that is associated with the flange 12 and includes at least the locking condition and the evaluation result to the server 8 (S113). The locking information provided by the server 8 is displayed on the display 40 (S114).

由該處理程序,已提到之處理a)~g)與步驟之關係是如下。 a)取得與凸緣12具有關聯之鎖緊條件資訊:S101 b)取得凸緣12之凸緣資訊:S102 c)取得墊片14之墊片資訊:S103 d)比對凸緣資訊所包含之墊片資訊與由墊片14取得之墊片資訊:S104 e)若凸緣12及墊片14適合,則由鎖緊條件資訊選定鎖緊條件,令該鎖緊條件往鎖緊工具4輸入:S105、S106、S107 f)由鎖緊工具4取得鎖緊中或鎖緊結束後之鎖緊資訊,評價鎖緊是否適合鎖緊條件:S111、S112 g)與凸緣12構成關聯而提示至少包含鎖緊條件及評價結果之鎖緊結果資訊:S113、S114From this processing procedure, the relationship between the processes a) to g) already mentioned and the steps are as follows. a) Obtain the locking condition information associated with the flange 12: S101 b) Obtain the flange information of the flange 12: S102 c) Obtain the gasket information of the gasket 14: S103 d) Compare the information contained in the flange information Gasket information and gasket information obtained from gasket 14: S104 e) If the flange 12 and gasket 14 are suitable, select the locking condition from the locking condition information, and enter the locking condition into the locking tool 4: S105, S106, S107 f) The locking information is obtained by the locking tool 4 during or after the locking, and the lock is suitable for the locking conditions: S111, S112 g) are associated with the flange 12 and the prompt contains Locking conditions and evaluation results of locking results information: S113, S114

<一實施形態之效果>< Effect of one embodiment >

(1) 控制器6接收由伺服器8提供之鎖緊條件資訊,可由該鎖緊條件資訊來對鎖緊工具4賦予適合凸緣12及墊片14之鎖緊條件。鎖緊工具4可進行回應輸入之鎖緊條件之鎖緊,可迴避鎖緊疏失,可減輕作業員之負擔。(1) The controller 6 receives the locking condition information provided by the server 8, and the locking condition information can be used to give the locking tool 4 the locking conditions suitable for the flange 12 and the gasket 14. The locking tool 4 can perform locking in response to the input locking conditions, avoiding locking failures, and reducing the burden on the operator.

(2)由凸緣標籤42取得之凸緣資訊包含有將適合之墊片14予以表示之墊片資訊,由於可藉由比對該墊片資訊與由墊片標籤44取得之墊片資訊而判定墊片是否適合凸緣,故可防止對已辨識之凸緣發生墊片之選定疏失,可實現凸緣、墊片及鎖緊條件之整串之管理。結果,可實現可靠性高之凸緣鎖緊管理。(2) The flange information obtained from the flange label 42 includes the gasket information indicated by the appropriate gasket 14, because it can be determined by comparing the gasket information with the gasket information obtained from the gasket label 44. Whether the gasket is suitable for the flange can prevent the selected flange from being neglected in the identified flange, and can realize the management of the entire series of flange, gasket and locking conditions. As a result, highly reliable flange lock management can be achieved.

(3)若針對要鎖緊之凸緣12而選擇之墊片14並非適合,則不選定及輸入鎖緊工具4之鎖緊條件,故可防止由作業員造成之選定疏失、鎖緊條件之設定疏失,可減輕作業員之負擔並提高鎖緊之可靠性。(3) If the gasket 14 selected for the flange 12 to be locked is not suitable, then the locking conditions of the locking tool 4 are not selected and entered, so the operator can prevent the selected negligence and locking conditions caused by the operator. Omission of settings can reduce the burden on operators and improve the reliability of locking.

(4)由於藉由鎖緊中或鎖緊結束後之鎖緊資訊而評價鎖緊狀態是否適合鎖緊條件,故降低依存於作業員之情形,可迴避或減輕鎖緊誤差。(4) Since the locking status is evaluated to be suitable for the locking condition by the locking information during or after the locking is completed, reducing the situation depending on the operator can avoid or reduce the locking error.

(5)可將包含有鎖緊條件及鎖緊之評價結果之鎖緊資訊予以記錄、提示,易於監視、確認鎖緊途中之鎖緊狀態,且舉例來說可由記錄在伺服器8之鎖緊資訊來確認過去之鎖緊狀態。 [實施例1](5) The locking information including the locking conditions and the results of the locking evaluation can be recorded and prompted, and it is easy to monitor and confirm the locking status during the locking process, and for example, the locking can be recorded in the server Information to confirm past lock status. [Example 1]

<鎖緊工具4>< Locking Tool 4 >

圖3是顯示可與控制器6連接之鎖緊工具4之一例。此鎖緊工具4包含有一般之電動工具具備之控制部48、馬達50、扭矩感測器52。FIG. 3 shows an example of a locking tool 4 connectable to the controller 6. The locking tool 4 includes a control unit 48, a motor 50, and a torque sensor 52 included in a general electric tool.

控制部48是以纜線26與控制器6連接。關於控制部48與控制器6之連接,亦可藉由利用Wi-Fi通訊等之無線連接來取代如此之有線連接。The control unit 48 is connected to the controller 6 by a cable 26. Regarding the connection between the control unit 48 and the controller 6, such a wired connection may be replaced by a wireless connection using Wi-Fi communication or the like.

此控制部48具有電腦及馬達驅動部。此控制部48是由控制器6提供鎖緊條件資訊等之控制資訊,獲得鎖緊結果資訊。馬達50是因應輸入之鎖緊條件而驅動,當板機開關54導通時,驅動電流朝馬達50供給。The control unit 48 includes a computer and a motor driving unit. This control unit 48 is provided with control information such as locking condition information by the controller 6 to obtain locking result information. The motor 50 is driven in accordance with the input lock condition. When the on-board switch 54 is turned on, a driving current is supplied to the motor 50.

關於凸緣12之鎖緊,馬達50之旋轉扭矩是從旋轉軸56透過套筒23而施加在已提到之螺帽18。旋轉軸56具有齒輪機構,能以想要之齒輪比而將馬達50之旋轉力傳給套筒23。Regarding the locking of the flange 12, the rotation torque of the motor 50 is applied from the rotation shaft 56 through the sleeve 23 to the nut 18 mentioned above. The rotating shaft 56 has a gear mechanism, and can transmit the rotational force of the motor 50 to the sleeve 23 at a desired gear ratio.

扭矩感測器52是由馬達50或旋轉軸56檢測出扭矩τ。此檢測出之扭矩τ是施加在控制部48,通過該控制部48而提供給控制器6。該檢測出之扭矩τ是鎖緊結果資訊之一例。The torque sensor 52 detects a torque τ by the motor 50 or the rotating shaft 56. The detected torque τ is applied to the control unit 48 and is supplied to the controller 6 through the control unit 48. The detected torque τ is an example of the locking result information.

附帶一提,該扭矩感測器52只要是能檢測出螺栓16及螺帽18之鎖緊扭矩τ即可,可以是位於鎖緊工具4之外部。Incidentally, as long as the torque sensor 52 can detect the locking torque τ of the bolt 16 and the nut 18, it may be located outside the locking tool 4.

<控制器6><Controller 6>

圖4之A是顯示控制器6之一例。控制器6是鎖緊工具4之控制手段,且是凸緣鎖緊管理裝置之一例。FIG. 4A is an example of the display controller 6. The controller 6 is a control means of the lock tool 4 and is an example of a flange lock management device.

控制器6是藉由電腦而構成,具有處理器74、記憶部76、輸入輸出部(I/O)78、輸入操作部80、通訊部82及表示部84。The controller 6 is configured by a computer, and includes a processor 74, a memory section 76, an input / output section (I / O) 78, an input operation section 80, a communication section 82, and a display section 84.

處理器74是處理部及資訊取得部之一例,進行位於記憶部76之OS(Operating System)、凸緣鎖緊管理程式等之資訊處理。此資訊處理包含由伺服器8取得鎖緊條件資訊、取得與輸入往鎖緊工具4之鎖緊條件、由鎖緊工具4取得鎖緊結果資訊、監視及評價鎖緊狀態、將評價結果予以表示、輸出鎖緊結果資訊等之控制。The processor 74 is an example of a processing unit and an information acquisition unit, and performs information processing such as an OS (Operating System) and a flange lock management program located in the memory unit 76. This information processing includes obtaining the locking condition information by the server 8, obtaining and inputting the locking condition to the locking tool 4, obtaining the locking result information by the locking tool 4, monitoring and evaluating the locking state, and displaying the evaluation result. Control of outputting locking result information.

記憶部76是用來記憶OS、程式、鎖緊條件資訊、檢測出之資訊等,具有ROM(Read Only Memory)及RAM(Random Access Memory)。此記憶部76除了具有暫時記憶領域76-1之外,還具有記憶領域76-2。此記憶部76使用可保持記憶內容之記憶元件即可。The memory section 76 is used to memorize the OS, programs, locking condition information, detected information, etc., and includes a ROM (Read Only Memory) and a RAM (Random Access Memory). This memory section 76 has a memory area 76-2 in addition to a temporary memory area 76-1. This memory section 76 may use a memory element capable of holding the memory content.

I/O78是被處理器74控制而用來輸入輸出控制資訊。通訊部82舉例來說是用來利用無線而與伺服器8等連接。此I/O78連接外部機器、例如條碼閱讀器86或可裝卸之外部記憶體88。條碼閱讀器86是由條碼取得資訊之資訊取得部之一例。外部記憶體88是記錄誌資訊之取出記憶體,舉例來說使用USB(Universal Serial Bus)記憶體即可。The I / O 78 is controlled by the processor 74 and used to input and output control information. The communication unit 82 is used to connect to the server 8 or the like by wireless, for example. This I / O 78 is connected to an external device, such as a barcode reader 86 or a removable external memory 88. The barcode reader 86 is an example of an information acquisition section that acquires information from a barcode. The external memory 88 is a memory for taking out log information. For example, a USB (Universal Serial Bus) memory can be used.

輸入操作部80具有鍵形開關、觸感測器等,用在輸入資訊之輸入契機、輸出資訊之取出契機、模式切換等。The input operation unit 80 includes a key switch, a touch sensor, and the like, and is used for an input opportunity for inputting information, an opportunity for taking out output information, and mode switching.

通訊部82是輸出部之一例,受處理器74控制,用在與鎖緊工具4、伺服器8等外部機器之無線連接、網路連接。The communication unit 82 is an example of an output unit. It is controlled by the processor 74 and is used for wireless connection and network connection with external devices such as the lock tool 4 and the server 8.

表示部84是資訊提示部之一例,舉例來說是具有綠色燈84-1、紅色燈84-2等。此表示部84是受處理器74控制,當狀態之評價結果是正常時令綠色燈84-1亮起,當異常時令紅色燈84-2亮起。The display unit 84 is an example of an information presentation unit, and includes, for example, a green lamp 84-1, a red lamp 84-2, and the like. This display unit 84 is controlled by the processor 74. When the state evaluation result is normal, the green light 84-1 lights up, and when the state is abnormal, the red light 84-2 lights up.

圖4之B是顯示記憶部76之記憶內容之一例。暫時記憶領域76-1是將由凸緣12取得之凸緣資訊90、由墊片14取得之墊片資訊92、由作業員標籤93(圖6之B)取得之作業員資訊94、由鎖緊工具4取得之鎖緊結果資訊95等暫時儲存。FIG. 4B is an example of the memory contents of the display memory section 76. The temporary memory area 76-1 is the flange information 90 obtained from the flange 12, the gasket information 92 obtained from the gasket 14, the operator information 94 obtained from the operator tag 93 (FIG. 6B), and the lock The locking result information 95 obtained by the tool 4 is temporarily stored.

記憶領域76-2是建構鎖緊條件表96、記錄誌資訊表98等之資料庫。鎖緊條件表96是記錄與凸緣具有關聯之鎖緊條件資訊。記錄誌資訊表98是記錄鎖緊結果、鎖緊判定結果等之資訊。The memory field 76-2 is a database for constructing the lock condition table 96, the log information table 98, and the like. The lock condition table 96 records lock condition information associated with the flange. The log information table 98 records information such as a locking result, a locking judgment result, and the like.

<伺服器8>< Server 8 >

圖5顯示伺服器8之一例。伺服器8是控制器6之支援裝置,且是記錄誌資訊之提示手段之一例。FIG. 5 shows an example of the server 8. The server 8 is a supporting device of the controller 6 and is an example of a prompting means for recording log information.

伺服器8是於處理部36具有處理器100、記憶部102、輸入輸出部(I/O)104、通訊部106,具有以提到之輸入操作部38及顯示器40。The server 8 includes a processor 100, a memory unit 102, an input / output unit (I / O) 104, and a communication unit 106 in the processing unit 36, and includes the input operation unit 38 and the display 40 mentioned above.

處理器100進行位於記憶部102之OS、凸緣鎖緊管理程式等之資訊處理。此資訊處理包含對控制器6提示鎖緊條件資訊、由控制器6取得將鎖緊結果予以表示之記錄誌資訊、將記錄誌資訊表98予以提示等之處理。The processor 100 performs information processing such as an OS, a flange lock management program, and the like located in the memory section 102. This information processing includes processing for prompting the controller 6 for locking condition information, obtaining by the controller 6 the log information indicating the locking result, and prompting the log information table 98.

記憶部102是用來記憶OS、凸緣鎖緊管理程式、鎖緊條件資訊、記錄誌資訊等,具有ROM及RAM。此記憶部102使用可將記憶內容予以保持之硬碟、半導體記憶體等之記憶裝置即可。The memory unit 102 is used to memorize the OS, the flange lock management program, the lock condition information, the log information, etc., and has a ROM and a RAM. This memory section 102 may use a memory device such as a hard disk or a semiconductor memory that can hold the memory content.

I/O104是受處理器100控制而用來輸入輸出控制資訊。通訊部106舉例來說是用來利用無線而與控制器6等連接。此I/O104連接外部機器、例如已提到之外部記憶體88。The I / O 104 is controlled by the processor 100 and used to input and output control information. The communication unit 106 is used to connect to the controller 6 and the like by wireless, for example. This I / O 104 is connected to an external device, such as the external memory 88 already mentioned.

通訊部106受處理器100控制,用在與鎖緊工具4、控制器6等外部機器之無線連接、網路連接。The communication unit 106 is controlled by the processor 100 and is used for wireless connection and network connection with external devices such as the lock tool 4 and the controller 6.

輸入操作部38用在輸入資訊之輸入、輸出資訊之取出契機、模式切換等。The input operation unit 38 is used for input of input information, extraction of output information, mode switching, and the like.

顯示器40是資訊提示部、表示部之一例,舉例來說,用來表示記錄誌資訊表98。可於該顯示器40之畫面表示部具備觸摸面板108,代替輸入操作部38而進行對應於表示資訊之輸入資訊。The display 40 is an example of an information presentation section and a display section, and is used to display the log information table 98, for example. The screen display section of the display 40 may include a touch panel 108 instead of the input operation section 38 to perform input information corresponding to the display information.

<作業員資訊94>< Operator Information 94 >

圖6之A顯示作業員資訊表。此作業員資訊表110是以控制器6儲存由承辦鎖緊之作業員取得之作業員資訊。此作業員資訊表110是包含作業員ID(IDentification)、使用者、作業員名等之資訊而作為作業員資訊之一例。作業員ID是用於辨識作業員之識別資訊。使用者是作業員所屬之公司、鎖緊部位之公司之名稱等。作業員名是作業員之全名等。FIG. 6A shows an operator information table. The operator information table 110 stores the operator information obtained by the contractor-operated operator by the controller 6. This operator information table 110 includes information such as an operator ID (IDentification), a user, and an operator name as an example of the operator information. The operator ID is identification information for identifying the operator. The user is the name of the company to which the operator belongs and the company of the locking part. The name of the operator is the full name of the operator.

如圖6之A所示,此作業員資訊表110包含ID部110-1、公司名部110-2、作業員名部110-3。ID部110-1是儲存作業員ID。公司名部110-2是儲存所屬之公司之名稱。作業員名部110-3是儲存作業員之全名。As shown in FIG. 6A, the operator information table 110 includes an ID section 110-1, a company name section 110-2, and an operator name section 110-3. The ID section 110-1 stores a worker ID. The company name section 110-2 is the name of the company to which the storage belongs. The operator name section 110-3 is the full name of the storage operator.

應儲存於此作業員資訊表110之作業員資訊是如圖6之B所示,由作業員112身上配戴之作業員標籤93來取得即可。若在作業員標籤93表示著條碼116,則使用條碼閱讀器86讀取作業員標籤資訊118即可。圖6之C是顯示讀取到之作業員標籤資訊118。此作業員標籤資訊118包含應儲存在已提到之作業員資訊表110之作業員ID、公司名及作業員名。The operator information to be stored in the operator information table 110 is as shown in FIG. 6B, and can be obtained from the operator tag 93 worn on the operator 112. If the bar code 116 is indicated on the operator tag 93, the bar code reader 86 may be used to read the operator tag information 118. FIG. 6C shows the read operator tag information 118. This operator tag information 118 contains the operator ID, company name, and operator name that should be stored in the already mentioned operator information table 110.

此作業員資訊是於開始鎖緊時由控制器6從作業員標籤93取得,若形成作業員資訊表110,則與已提到之凸緣資訊構成關聯而成為鎖緊記錄。This operator information is obtained by the controller 6 from the operator tag 93 when locking is started. If the operator information table 110 is formed, it is associated with the flange information already mentioned and becomes a locking record.

<鎖緊條件表96>< Locking condition table 96 >

圖7顯示鎖緊條件表96之一例。此鎖緊條件表96是儲存有鎖緊條件資訊而由伺服器8提供給控制器6。作為鎖緊條件資訊之一例,此鎖緊條件表96包含適用部位資訊、凸緣資訊90、墊片資訊92、鎖緊部資訊及鎖緊條件資訊。適用部位資訊是實施線路等之資訊。凸緣資訊90是用在識別凸緣12之個別資訊。墊片資訊92是用在識別墊片14之個別資訊。鎖緊部資訊是凸緣鎖緊部10之螺栓數量等之資訊。鎖緊條件資訊包含鎖緊條件之識別資訊及鎖緊之轉圈數等。FIG. 7 shows an example of the locking condition table 96. The lock condition table 96 stores lock condition information and is provided by the server 8 to the controller 6. As an example of the locking condition information, this locking condition table 96 includes applicable part information, flange information 90, gasket information 92, locking portion information, and locking condition information. The applicable part information is information such as the implementation line. The flange information 90 is individual information for identifying the flange 12. The shim information 92 is individual information used to identify the shim 14. The locking portion information is information such as the number of bolts of the flange locking portion 10 and the like. The locking condition information includes identification information of the locking condition and the number of rotations of the locking.

如圖7所示,此鎖緊條件表96包含線路資訊部96-1、凸緣資訊部96-2、墊片資訊部96-3、螺栓資訊部96-4、鎖緊條件資訊部96-5。As shown in FIG. 7, this locking condition table 96 includes a line information section 96-1, a flange information section 96-2, a gasket information section 96-3, a bolt information section 96-4, and a locking condition information section 96- 5.

線路資訊部96-1舉例來說是儲存線路A、線路B...等、配管線路等之鎖緊部位之識別資訊。凸緣資訊部96-2是儲存識別凸緣12之凸緣號碼及凸緣尺寸等。墊片資訊部96-3是儲存識別墊片14之墊片型號及墊片尺寸等。螺栓資訊部96-4是儲存螺栓數量等。鎖緊條件資訊部96-5是儲存用於識別鎖緊條件之鎖緊條件號碼、表示轉圈數之運作1、運作2...運作13等。The line information section 96-1 stores, for example, identification information of locking parts of the line A, the line B, etc., and the piping line. The flange information section 96-2 stores the flange number, flange size, and the like of the identification flange 12. The shim information section 96-3 is a shim type, a shim size, and the like of the storage identification shim 14. The bolt information section 96-4 stores the number of bolts and the like. The lock condition information section 96-5 stores a lock condition number for identifying the lock condition, an operation indicating the number of revolutions, operation 1, operation 2, operation 13, and so on.

由於伺服器8將鎖緊條件表96當作鎖緊條件資訊而提供過來,故控制器6可與伺服器8把握與鎖緊相關之必要之鎖緊條件資訊,可將該鎖緊條件資訊獨立而活用。Since the server 8 provides the locking condition table 96 as the locking condition information, the controller 6 and the server 8 can grasp necessary locking condition information related to the locking, and can independently separate the locking condition information. And use it.

<凸緣資訊90><Flange information 90>

圖8之A顯示凸緣12及凸緣標籤42。在該例,凸緣標籤42是藉由繩索120而掛在凸緣12。FIG. 8A shows the flange 12 and the flange label 42. In this example, the flange tag 42 is hung on the flange 12 by a rope 120.

於該凸緣標籤42表示著條碼122,以條碼閱讀器86讀取該條碼122即可取得凸緣標籤資訊124。The flange label 42 indicates a barcode 122, and the barcode label 124 can be obtained by reading the barcode 122 with a barcode reader 86.

該凸緣標籤資訊124是凸緣資訊之一例,包含有在已提到之鎖緊條件表96儲存之凸緣資訊及關係資訊。此關係資訊包含線路資訊、墊片資訊。The flange label information 124 is an example of flange information, and includes flange information and relationship information stored in the previously mentioned locking condition table 96. This relationship information includes line information and gasket information.

凸緣標籤資訊124是如圖8之B所示,包含適用部位資訊、凸緣識別資訊、墊片資訊及鎖緊條件資訊。線路名稱124-1儲存有例如線路A、線路B...等、配管線路等之鎖緊部位之識別資訊,作為適用部位資訊。凸緣資訊124-2儲存識別凸緣12之凸緣號碼及凸緣尺寸等。墊片資訊124-3儲存識別墊片14之墊片型號。鎖緊程序124-4儲存用於識別鎖緊條件之鎖緊條件號碼。The flange label information 124 is as shown in FIG. 8B, and includes applicable area information, flange identification information, gasket information, and locking condition information. The line name 124-1 stores, for example, the identification information of the locking parts of the line A, the line B, etc., and the piping line, as the applicable part information. The flange information 124-2 stores a flange number, a flange size, and the like identifying the flange 12. Gasket information 124-3 stores the model number of the identification gasket 14. The lock program 124-4 stores a lock condition number for identifying the lock condition.

由於如此地令凸緣標籤資訊124包含與凸緣12具有密接關係之墊片資訊,故只要選擇凸緣12即可自動地辨識適合之墊片14。而且,將凸緣標籤資訊124所包含之墊片資訊與由墊片標籤44獲得之墊片資訊予以比對,即可迅速地判斷墊片14是否適合凸緣12,能進行可靠性高之適合性判斷。Since the flange label information 124 thus includes gasket information having a close relationship with the flange 12, as long as the flange 12 is selected, a suitable gasket 14 can be automatically identified. In addition, by comparing the gasket information included in the flange label information 124 with the gasket information obtained from the gasket label 44, it is possible to quickly determine whether the gasket 14 is suitable for the flange 12 and can be used for high reliability. Sexual judgment.

<墊片資訊92>< Gasket Information 92 >

圖9之A顯示墊片箱。該墊片箱126舉例來說是合成樹脂箱,且在可收納墊片14之箱本體128具有能開啟關閉之蓋部130。於蓋部130具有透明窗部132。可由該透明窗部132對墊片14進行視覺確認。Fig. 9A shows a gasket box. The gasket box 126 is, for example, a synthetic resin box, and the box body 128 that can store the gasket 14 includes a lid portion 130 that can be opened and closed. The cover portion 130 includes a transparent window portion 132. The transparent window portion 132 can be used to visually confirm the gasket 14.

於墊片箱126具有墊片標籤44,於該墊片標籤44表示著條碼134,以條碼閱讀器86讀取該條碼134即可取得墊片標籤資訊136。A gasket label 44 is provided in the gasket box 126, and a barcode 134 is indicated on the gasket label 44. The gasket label information 136 can be obtained by reading the barcode 134 with a barcode reader 86.

該墊片標籤資訊136包含有墊片資訊92。如圖9之B所示,於該墊片標籤資訊136儲存墊片型號及尺寸。The gasket tag information 136 includes gasket information 92. As shown in FIG. 9B, the gasket model information and size are stored in the gasket label information 136.

<鎖緊結果資訊>< Locking result information >

圖10之A顯示鎖緊結果資訊之一例。該鎖緊結果資訊138包含鎖緊條件138-1、施工日期138-2、錯誤判定結果138-3、第1鎖緊結果138-4、第2鎖緊結果138-5。Fig. 10A shows an example of locking result information. The locking result information 138 includes a locking condition 138-1, a construction date 138-2, an error determination result 138-3, a first locking result 138-4, and a second locking result 138-5.

在鎖緊結果資訊138,作為鎖緊條件138-1及適用部位資訊,舉例來說以線路A辨識。另外,儲存有各個螺栓之鎖緊條件。在鎖緊日期138-2,表示鎖緊日及時刻或時間帶。在錯誤判定結果138-3,表示鎖緊狀態是否合乎鎖緊條件之判定結果。在第1鎖緊結果138-4是表示扭矩之測量值,在第2鎖緊結果138-5是表示螺帽旋轉角度。The locking result information 138 is identified by the line A as the locking condition 138-1 and the applicable location information. In addition, the locking conditions of each bolt are stored. On the lock date 138-2, the lock date and time or time zone are indicated. The erroneous determination result 138-3 indicates the determination result of whether the locking state meets the locking condition. In the first tightening result 138-4, a torque measurement value is displayed, and in the second tightening result 138-5, a nut rotation angle is displayed.

該鎖緊結果資訊138包含有作為由鎖緊工具4取得之鎖緊結果之如圖10之B所示之位於記錄誌資訊表98-1(圖4之B)之結果資訊、以及如圖11所示之加上作業日期與作業員等關連資訊之位於記錄誌資訊表98-2(圖4之B)之結果資訊。The locking result information 138 includes the result information located in the log information table 98-1 (FIG. 4B) as shown in FIG. The result information including the operation date and the operator and other related information is located in the log information table 98-2 (FIG. 4B).

記錄誌資訊表98-1是如圖10之B所示,與鎖緊條件資訊(圖7)同樣地包含適用部位資訊、凸緣資訊90、墊片資訊92、鎖緊部資訊及鎖緊條件資訊,並與這些構成關聯而加上鎖緊結果。鎖緊結果是由鎖緊工具4取得之鎖緊結果資訊。The log information table 98-1 is shown in FIG. 10B, and includes the applicable position information, flange information 90, gasket information 92, locking portion information, and locking conditions in the same manner as the locking condition information (Figure 7). Information and correlate with these components and add locking results. The locking result is the locking result information obtained by the locking tool 4.

該記錄誌資訊表98-1包含線路資訊部98-11、凸緣資訊部98-12、墊片資訊部98-13、螺栓資訊部98-14、鎖緊條件資訊部98-15、鎖緊結果資訊部98-16、作業員ID部98-17。The log information table 98-1 includes line information section 98-11, flange information section 98-12, gasket information section 98-13, bolt information section 98-14, locking condition information section 98-15, and locking Results Information Department 98-16, Operator ID Department 98-17.

記錄誌資訊表98-2是如圖11所示,與記錄誌資訊表98-1(圖10之B)同樣地包含線路資訊部98-21、凸緣資訊部98-22、墊片資訊部98-23、鎖緊條件資訊部98-25、作業員ID部98-27,且更具有鎖緊日期部98-28、錯誤判定部98-29、第1轉鎖緊結果部98-30、最終轉鎖緊結果部98-31及轉圈次數部98-32。作業員ID部98-27儲存與作業員ID部98-17同樣之作業員ID。藉此,與凸緣12構成關聯而辨識作業員。在記錄誌資訊表98-2,與記錄誌資訊表98-1不同,螺栓資訊部98-14是予以省略。The log information table 98-2 is shown in FIG. 11, and includes the line information section 98-21, the flange information section 98-22, and the gasket information section similarly to the log information table 98-1 (FIG. 10B). 98-23, lock condition information section 98-25, operator ID section 98-27, and further includes a lock date section 98-28, an error determination section 98-29, a first rotation lock result section 98-30, The final turn lock result part 98-31 and the turn count part 98-32. The operator ID unit 98-27 stores the same operator ID as the operator ID unit 98-17. Thereby, the operator is identified in association with the flange 12. In the log information table 98-2, unlike the log information table 98-1, the bolt information section 98-14 is omitted.

在鎖緊日期部98-28儲存有鎖緊之日期。藉此,與凸緣12構成關聯而辨識鎖緊日。錯誤判定部98-29表示鎖緊狀態是否適合鎖緊條件之判定結果,「OK」是適合,「NG」則是不行。第1轉鎖緊結果部98-30表示位於凸緣12之複數個螺栓16之轉圈鎖緊之第1轉之鎖緊結果(扭矩)。最終轉鎖緊結果部98-31表示複數個螺栓16之轉圈鎖緊之最終轉之鎖緊結果(扭矩)。轉圈次數部98-32表示轉圈次數。The lock date is stored in the lock date section 98-28. As a result, the locking day is identified in association with the flange 12. The error determination unit 98-29 indicates the result of the determination of whether the locking state is suitable for the locking condition. "OK" is suitable, and "NG" is not. The first rotation locking result section 98-30 shows the locking result (torque) of the first rotation of the plurality of bolts 16 located on the flange 12 for locking. The final rotation locking result portion 98-31 shows the final rotation locking result (torque) of the plurality of bolts 16 that are locked by the turns. The number of revolutions 98-32 indicates the number of revolutions.

<鎖緊程序>< Locking procedure >

圖12顯示與實施例1相關之凸緣鎖緊管理系統2(圖1)之鎖緊之程序。FIG. 12 shows a locking procedure of the flange lock management system 2 (FIG. 1) related to the first embodiment.

在該程序,如圖12所示,鎖緊之開始時是取得作業員資訊94(S201)。關於此作業員資訊94之取得,藉由條碼閱讀器86而由作業員標籤93之條碼116讀取作業員資訊94即可。In this procedure, as shown in FIG. 12, the operator information 94 is acquired at the beginning of the locking (S201). Regarding the acquisition of the operator information 94, the operator information 94 may be read by the barcode reader 86 and the barcode 116 of the operator tag 93.

在該步驟之後,控制器6進行是否已讀取作業員資訊94之判斷(S202)。若作業員資訊94未讀取(S202之「否」),則於表示部84表示錯誤(S203),例如令紅色燈84-2亮起。藉此,可督促作業員112進行作業員資訊94之再讀取,再次以條碼閱讀器86進行條碼116之讀取。結果,若可取得作業員資訊94,則紅色燈84-2熄燈,令綠色燈84-1亮起,表示已進行了作業員資訊94之取得。After this step, the controller 6 determines whether the operator information 94 has been read (S202). If the operator information 94 has not been read (NO in S202), an error is indicated in the display unit 84 (S203), and for example, the red lamp 84-2 is turned on. With this, the operator 112 can be urged to read the operator information 94 again, and read the barcode 116 again with the barcode reader 86. As a result, if the operator information 94 is available, the red light 84-2 is turned off and the green light 84-1 is turned on, indicating that the operator information 94 has been obtained.

若作業員資訊94已讀取(S202之「是」),則取得凸緣資訊90(S204)。關於此凸緣資訊90之取得,與作業員資訊94同樣,使用條碼閱讀器86而由凸緣標籤42讀取凸緣標籤資訊124(圖8之B)即可。雖然在此例並未判斷是否進行了凸緣資訊90之讀取,但亦可與已提到之作業員資訊94同樣地判斷讀取錯誤。If the operator information 94 has been read (YES in S202), the flange information 90 is obtained (S204). The acquisition of the flange information 90 is similar to the operator information 94, and the flange label information 124 (FIG. 8B) may be read by the flange label 42 using the barcode reader 86. Although it is not determined whether the reading of the flange information 90 is performed in this example, the reading error may be determined in the same manner as the already mentioned operator information 94.

在該凸緣資訊90之讀取後,進行墊片資訊92之取得(S205)。關於此墊片資訊92之取得,藉由條碼閱讀器86而由墊片標籤44之條碼134讀取墊片標籤資訊即可。After the flange information 90 is read, the shim information 92 is obtained (S205). Regarding the acquisition of the gasket information 92, the barcode information can be read by the barcode reader 86 and the barcode 134 of the gasket label 44.

取得作業員資訊94、凸緣資訊90及墊片資訊92之後,判斷墊片14是否適合凸緣12(S206)。亦即,判斷由墊片14取得之墊片資訊92是否適合凸緣資訊90所包含之墊片資訊。After obtaining the operator information 94, the flange information 90, and the gasket information 92, it is determined whether the gasket 14 is suitable for the flange 12 (S206). That is, it is determined whether the gasket information 92 obtained by the gasket 14 is suitable for the gasket information included in the flange information 90.

若墊片14不適合凸緣12(S206之「否」),則於表示部84表示錯誤(S207)。此表示錯誤舉例來說是令紅色燈84-2亮起。藉此,督促作業員112進行適合之墊片14之再選擇。結果,若選擇了適合之墊片14,則紅色燈84-2熄燈,令綠色燈84-1亮起。If the gasket 14 is not suitable for the flange 12 (NO in S206), an error is indicated in the display unit 84 (S207). This indicates that, for example, the red light 84-2 is turned on. In this way, the operator 112 is urged to make a suitable selection of the gasket 14. As a result, if the appropriate spacer 14 is selected, the red lamp 84-2 is turned off, and the green lamp 84-1 is turned on.

藉此,選擇對作業員資訊94、凸緣資訊90適合之墊片14,達成鎖緊之前提條件。此時,由鎖緊條件資訊進行鎖緊條件之自動選擇(S208),藉由控制器6而對鎖緊工具4設定鎖緊條件。Thereby, the gasket 14 which is suitable for the operator information 94 and the flange information 90 is selected, and the condition before locking is achieved. At this time, the locking condition is automatically selected based on the locking condition information (S208), and the locking condition is set for the locking tool 4 by the controller 6.

設定鎖緊條件後,使用鎖緊工具4實行螺帽18之鎖緊(S209)。控制器6由鎖緊工具4取得鎖緊之結果資訊(S210)。該結果資訊包含已提到之扭矩τ、螺帽旋轉角之鎖緊結果。After the locking conditions are set, the nut 18 is locked using the locking tool 4 (S209). The controller 6 obtains locking result information from the locking tool 4 (S210). The result information includes the tightening results of the torque τ and the angle of rotation of the nut.

藉由控制器6所取得之結果資訊,判斷鎖緊結果是否適合鎖緊條件(S211)。若鎖緊結果不適合鎖緊條件(S211之「否」),則表示錯誤(S212)。表示錯誤是令紅色燈84-2亮起,告知作業員112未獲得適合鎖緊條件之鎖緊結果。Based on the result information obtained by the controller 6, it is determined whether the locking result is suitable for the locking condition (S211). If the locking result is not suitable for the locking condition (No in S211), an error is indicated (S212). The indication is that the red light 84-2 lights up, and informs the operator 112 that the locking result suitable for the locking condition is not obtained.

然後,控制器6將包含判斷錯誤之鎖緊結果予以記錄(S213)。鎖緊結果是記錄在記錄誌資訊表98-1(S214),而完成該處理。Then, the controller 6 records the locking result including the judgment error (S213). The locking result is recorded in the log information table 98-1 (S214), and the process is completed.

記錄資訊可朝外部記憶體88輸出,可藉由將該外部記憶體88裝在伺服器8而在伺服器8之顯示器40表示已提到之記錄誌資訊表98-2。The recorded information can be output to the external memory 88. The external memory 88 can be mounted on the server 8 and the already mentioned record information table 98-2 can be displayed on the display 40 of the server 8.

<從準備鎖緊至實施鎖緊之處理程序>< Process from lock preparation to lock implementation >

圖13顯示從準備鎖緊至實施鎖緊實施之處理程序。鎖緊凸緣之前,由作業員標籤93取得作業員資訊94(S301),接著,由凸緣標籤42取得凸緣資訊90(S302),接著,由墊片標籤44取得墊片資訊92(S303),之後,實行凸緣資訊90所包含之墊片資訊與表示實際之墊片14之墊片資訊之比對及判定(S304)。此比對及判定(S304)是進行墊片是否適合凸緣之判定(S305)。藉此,判斷所選擇之墊片是否適合身為鎖緊對象之凸緣。FIG. 13 shows the processing procedure from the preparation of locking to the implementation of locking. Before the flange is locked, the operator information 94 is obtained from the operator label 93 (S301), the flange information 90 is obtained from the flange label 42 (S302), and the gasket information 92 is obtained from the gasket label 44 (S303). ), And then the comparison and determination of the gasket information included in the flange information 90 and the gasket information indicating the actual gasket 14 are performed (S304). This comparison and determination (S304) is a determination of whether the gasket is suitable for the flange (S305). By this, it is judged whether the selected gasket is suitable for the flange which is a locking object.

若墊片14不適合凸緣12(S305之「否」),則令紅色燈84-2亮起以表示錯誤(S306),回到S303。亦即,藉由令紅色燈84-2亮起而對作業員112告知墊片14不適合,督促作業員112更換墊片14。If the gasket 14 is not suitable for the flange 12 (NO in S305), the red light 84-2 is turned on to indicate an error (S306), and the process returns to S303. That is, the operator 112 is notified that the gasket 14 is not suitable by lighting the red light 84-2, and the operator 112 is urged to replace the gasket 14.

若將墊片14再選擇,則經過由該墊片14之墊片標籤44取得墊片資訊92(S303)後,再次進行比對、判定(S304)。若結果是墊片14適合凸緣12(S305之「是」),則令綠色燈84-1亮起以表示適合(S307),可進行鎖緊條件之選擇(S308)。亦即,若綠色燈84-1未亮起,則會阻止鎖緊條件之選擇。When the shim 14 is selected again, the shim information 92 is obtained from the shim label 44 of the shim 14 (S303), and comparison and determination are performed again (S304). If the result is that the gasket 14 fits the flange 12 (YES in S305), the green light 84-1 is turned on to indicate suitability (S307), and the locking condition can be selected (S308). That is, if the green light 84-1 is not lit, the selection of the locking condition is prevented.

鎖緊條件之選擇是參考位於記憶部76之鎖緊條件表96,由該鎖緊條件表96選擇鎖緊條件號碼(S308)。The locking condition is selected by referring to the locking condition table 96 located in the memory section 76, and the locking condition number is selected from the locking condition table 96 (S308).

令該鎖緊條件號碼輸入鎖緊工具4(S309),而到實施鎖緊(S310)。該鎖緊實施是由作業員112藉由鎖緊工具4而進行。The lock condition number is input to the lock tool 4 (S309), and the lock is performed (S310). This locking is performed by the operator 112 using the locking tool 4.

<從鎖緊後至輸出記錄誌資訊之處理程序>< Processing procedure from locking to outputting log information >

圖14顯示從鎖緊後至輸出記錄誌資訊之處理程序。由鎖緊工具4取得鎖緊結果(S401),將鎖緊結果暫時儲存在記憶部76之暫時記憶領域76-1。該鎖緊結果包含扭矩感測器52檢測出之扭矩。由該鎖緊結果製作記錄誌資訊表98-1。Figure 14 shows the processing procedure from the locking to the output of log information. The locking result is obtained by the locking tool 4 (S401), and the locking result is temporarily stored in the temporary memory area 76-1 of the memory section 76. The locking result includes the torque detected by the torque sensor 52. From the locking result, a log information table 98-1 is created.

針對該鎖緊結果,參考鎖緊條件表96之鎖緊條件第X號,進行該鎖緊結果之判定(S402)。在該判定是判定鎖緊結果是否符合鎖緊條件(S403)。With regard to the locking result, referring to the locking condition No. X of the locking condition table 96, the locking result is determined (S402). In this determination, it is determined whether the locking result meets the locking condition (S403).

若鎖緊結果符合鎖緊條件(S403之「是」),則令綠色燈84-1亮起來表示適合(S404),若鎖緊結果不符合鎖緊條件(S403之「否」),則令紅色燈84-2亮起來表示不適合。If the locking result meets the locking conditions (YES in S403), the green light 84-1 lights up to indicate suitability (S404). If the locking result does not meet the locking conditions (No in S403), then The red light 84-2 lights up to indicate that it is not suitable.

藉由鎖緊結果而製作記錄誌資訊表98-1,將該記錄誌資訊整理、加工,製作記錄誌資訊表98-2(S405)。Based on the locking result, a log information table 98-1 is prepared, and the log information is organized and processed to create a log information table 98-2 (S405).

然後,該記錄誌資訊表98-2舉例來說是寫入至外部記憶體88,以該外部記憶體88作為媒介而提供給伺服器8,可進行提示(S406)。該記錄誌資訊表98-2亦可以是藉由無線而由控制器6傳送至伺服器8。Then, for example, the log information table 98-2 is written to the external memory 88, and the external memory 88 is used as a medium to be provided to the server 8 and a prompt can be performed (S406). The log information table 98-2 may also be transmitted from the controller 6 to the server 8 by wireless.

<實施例1之效果><Effect of Example 1>

(1) 管理者由伺服器8將鎖緊條件提供給控制器6,故可嚴格公正地管理鎖緊條件,可建構優良之可追溯性。(1) The administrator provides the locking conditions to the controller 6 by the server 8, so the locking conditions can be managed strictly and fairly, and excellent traceability can be constructed.

(2)對承辦凸緣12之鎖緊之作業員提供儲存著鎖緊條件資訊之控制器6,故鎖緊條件之管理變得容易,且可減輕作業員之負擔。(2) The controller 6 that stores the locking condition information is provided to the operator who undertakes the locking of the flange 12, so the management of the locking condition becomes easy, and the burden on the operator can be reduced.

(3)由於在進行鎖緊凸緣時,由伺服器8朝控制器6提供鎖緊條件資訊,故能以位於控制器6之鎖緊條件資訊對實施鎖緊進行拘束,令實施鎖緊之可靠性提高。(3) Since the locking condition information is provided by the server 8 to the controller 6 when the locking flange is being performed, the locking condition information on the controller 6 can be used to restrict the implementation of the locking, so that the implementation of the locking Improved reliability.

(4)由於在選擇凸緣12之後,選擇墊片14,比對由墊片14獲得之墊片資訊與位於凸緣資訊之墊片資訊,判斷適合與否,故可選擇適合凸緣12之墊片14。(4) After the flange 12 is selected, the gasket 14 is selected, and the gasket information obtained from the gasket 14 is compared with the gasket information located at the flange information to determine whether it is suitable or not. Washer 14.

(5)若墊片14不適合,可藉由令紅色燈84-2亮起而督促作業員更換墊片14,可令其選擇適合之墊片14。(5) If the gasket 14 is not suitable, the operator can be urged to replace the gasket 14 by turning on the red light 84-2, so that he can choose a suitable gasket 14.

(6)若經過墊片14之比對無法確認墊片14是否適合,則阻止移往提供鎖緊條件之階段,在凸緣12及墊片14決定之後選擇鎖緊條件,故可實現凸緣12、墊片14及鎖緊條件之整串之管理。(6) If it is impossible to confirm the suitability of the gasket 14 after the comparison of the gaskets 14, it is prevented from moving to the stage of providing the locking conditions. After the flanges 12 and the gaskets 14 are determined, the locking conditions are selected, so that the flanges can be realized. 12. Management of gasket 14 and the entire string of locking conditions.

經過(7)上述(6)之條件,由鎖緊條件資訊自動地選擇適合之鎖緊條件,故作業員不需要承擔鎖緊條件之管理,可由鎖緊條件設定來減輕作業員之負擔。可迴避依賴作業員之經驗、直覺之鎖緊條件之設定而自動化,另外,可防止因為書面指示而造成之繁瑣作業、因為書面指示而造成之輸入疏失、鎖緊疏失。由於可將該鎖緊條件由伺服器8個別地具體地提供給控制器6,故可迴避例如將全螺栓以相同扭矩鎖緊這樣之概括性作業,可實現精緻之鎖緊結果。可進行以鎖緊條件資訊提供之高精度之扭矩管理,可確實且有效率地進行隨著各鎖緊對象之螺栓而使用不同扭矩τ之鎖緊。可實現精度比依賴作業員之個性、直覺之管理還要高出許多之凸緣鎖緊之管理。After the conditions of (7) and (6) above, the appropriate locking conditions are automatically selected by the locking condition information, so the operator does not need to bear the management of the locking conditions, and the locking conditions can be set to reduce the burden on the operator. Can avoid relying on the operator's experience and intuition to set the locking conditions and automate it. In addition, it can prevent tedious operations caused by written instructions, input errors and locking errors caused by written instructions. Since the locking condition can be individually and specifically provided to the controller 6 by the server 8, a general operation such as locking all bolts with the same torque can be avoided, and a delicate locking result can be achieved. It can perform high-precision torque management provided by the information of the locking conditions, and can reliably and efficiently perform locking with different torques τ according to the bolts of each locking object. It can realize the management of flange locking much higher than the operator's personality and intuitive management.

(8)因為由附加在凸緣12之凸緣標籤42取得凸緣資訊、由附加在墊片14之墊片標籤44取得墊片資訊,故凸緣資訊及墊片資訊之可靠性高,可減輕各資訊取得之作業。(8) Since the flange information is obtained from the flange label 42 attached to the flange 12 and the gasket information is obtained from the gasket label 44 attached to the gasket 14, the reliability of the flange information and the gasket information is high, and Alleviate the task of obtaining information.

(9)在凸緣標籤42、墊片標籤44附上條碼、QR碼(登錄商標)等資訊碼,藉此,可藉由使用條碼閱讀器86等之輸入裝置而提高資訊取得之迅速性及可靠性。(9) Attach information codes such as bar codes and QR codes (registered trademarks) to flange labels 42 and gasket labels 44. By using input devices such as bar code reader 86, the speed of information acquisition can be improved and reliability.

(10)可在凸緣12之鎖緊中判定是否滿足鎖緊條件。鎖緊中之鎖緊條件之滿足性判斷可以包含鎖緊缺陷、螺栓16或螺帽18之不良、因為鎖緊造成之不良、同一螺栓之不正當之二次鎖緊、鎖緊順序之錯誤、漏鎖緊等構件缺陷與作業不良之優劣判斷。可判定該等滿足性判斷之結果、鎖緊結果之適合與否(OK/NG)而作為鎖緊結果來記錄在記錄誌資訊。由於該等判斷及記錄是與凸緣鎖緊同步、同時地進行,故可在沒降低作業效率之情形下獲得可靠性高之作業結果。(10) In the locking of the flange 12, it can be determined whether the locking condition is satisfied. Judgment of the satisfaction of the locking conditions during locking may include locking defects, poor bolts 16 or nuts 18, poor due to locking, improper secondary locking of the same bolt, incorrect locking sequence, Judging the pros and cons of component defects and poor operation such as missing locks. The results of such satisfaction judgments and the suitability of the locking result (OK / NG) can be determined and recorded in the log information as the locking result. Since these judgments and records are performed simultaneously with the flange locking, it is possible to obtain a highly reliable operation result without reducing the operation efficiency.

(11)如此之包含適合與否資訊之鎖緊結果可以是由鎖緊工具4朝控制器6提供而記錄、由控制器6作為記錄誌資訊而朝伺服器8提供。控制器6可將鎖緊結果整理,除了全部資訊之外,還可以對必要之資訊進行擷取、編集,而製作記錄誌資訊。(11) The locking result including the suitability information may be provided by the locking tool 4 to the controller 6 and recorded, and the controller 6 may provide the log information to the server 8. The controller 6 can sort the locking results. In addition to all the information, it can also retrieve and compile necessary information to produce log information.

(12)該鎖緊結果資訊可統整在記錄誌資訊表98-1、98-2而由控制器6傳送至外部記憶體88。可藉由將該外部記憶體88從控制器6卸下、裝在伺服器8,而提示記錄誌資訊表98-2。(12) The locking result information can be integrated in the log information tables 98-1 and 98-2 and transmitted from the controller 6 to the external memory 88. The external memory 88 can be detached from the controller 6 and installed in the server 8 to prompt the log information table 98-2.

(13)藉由將記錄誌資訊表98-2展開,管理者可輕易知曉是否獲得適合鎖緊條件之鎖緊結果。在記錄誌資訊表98-2,可知曉錯誤判定之結果,作為與凸緣12具有關聯之鎖緊結果之適合與否資訊。由於鎖緊結果包含與凸緣12具有關聯之作業日等詳細之關連資訊,故可輕易知曉作業結果之詳細。(13) By expanding the log information table 98-2, the manager can easily know whether a locking result suitable for the locking condition is obtained. In the log information table 98-2, it is possible to know the result of the erroneous determination as suitable information for the locking result associated with the flange 12. Since the locking result includes detailed related information such as the working day associated with the flange 12, the details of the working result can be easily known.

(14)由於是與凸緣具有關聯而取得作業員資訊,故可由作業結果輕易地與日期一起知曉是哪個作業員、施工公司承辦。尤其,由於與凸緣12具有關聯之墊片資訊是在鎖緊前進行適合與否判斷,故可對使用不適合墊片之情形防範未然。 [實施例2](14) Since the operator information is obtained in association with the flange, the operator and construction company can easily know which operator and construction company the date of the operation. In particular, since the gasket information associated with the flange 12 is judged as being suitable before being locked, it is possible to prevent situations where a gasket is not suitable. [Example 2]

圖15顯示墊片14之從形成至分批為止之處理步驟。墊片14之形成是如圖15之A所示,使用複數種墊片材料板140-1、140-2...140-N來作為墊片14之原材料。FIG. 15 shows the processing steps from the formation of the gasket 14 to the batch. The gasket 14 is formed as shown in FIG. 15A using a plurality of gasket material plates 140-1, 140-2 ... 140-N as the raw material of the gasket 14.

作為墊片14-11、14-12...14-1N、14-21、14-22...14-2N...14-N1、14-N2...14-NN之成形處理之一例,由各墊片材料板140-1、140-2・・・140-N衝剪加工而如圖15之B所示地製作分別適合各種凸緣14之預定形狀之墊片14-11、14-12...14-1N、14-21、14-22...14-2N...14-N1、14-N2...14-NN。As the forming process of the gaskets 14-11, 14-12 ... 14-1N, 14-21, 14-22 ... 14-2N ... 14-N1, 14-N2 ... 14-NN As an example, as shown in FIG. 15B, each gasket material plate 140-1, 140-2, 140-N is punched and sheared to produce gaskets 14-11, each having a predetermined shape suitable for each flange 14. 14-12 ... 14-1N, 14-21, 14-22 ... 14-2N ... 14-N1, 14-N2 ... 14-NN.

如圖15之C所示,各墊片14-11、14-12...14-1N、14-21、14-22...14-2N...14-N1、14-N2...14-NN是個別地收納在適合之墊片箱126-1、126-2...126-N後,分批而收納在複數個墊片專用架142-1、142-2...142-N。架142-1、142-2...142-N是分批手段之一例。As shown in FIG. 15C, each of the spacers 14-11, 14-12 ... 14-1N, 14-21, 14-22 ... 14-2N ... 14-N1, 14-N2 .. .14-NN is individually stored in suitable gasket boxes 126-1, 126-2 ... 126-N, and then stored in batches in a plurality of gasket-specific racks 142-1, 142-2 ... 142-N. Frames 142-1, 142-2 ... 142-N are examples of batching methods.

在各架142-1、142-2...142-N附有進行識別之架標籤144-1、144-2...144-N。可藉由該架標籤144-1、144-2...144-N而識別架或收納墊片即可。Each of the frames 142-1, 142-2, ... 142-N is attached with identification frame tags 144-1, 144-2, ... 144-N. The rack tags 144-1, 144-2 ... 144-N can be used to identify the rack or store the gasket.

圖16顯示依各線路而分批之架142。在此例是具有依各線路而設定之用於線路A之架142-A、用於線路B之架142-B、用於線路C之架142-C、用於線路D之架142-D來作為複數個專用架。用於線路A之架142-A是使用在線路A,與用於其他線路之架不同類,同樣地,用於線路B之架142-B~用於線路D之架142-D是使用在線路B~線路D,與用於其他線路之架不同類。FIG. 16 shows racks 142 grouped by line. In this example, there are racks 142-A for line A, racks 142-B for line B, racks 142-C for line C, and racks 142-D for line D. Comes as a number of dedicated racks. The frame 142-A for line A is used in line A. It is different from the frame for other lines. Similarly, the frame 142-B for line B ~ the frame 142-D for line D is used in Lines B to D are different from those used for other lines.

各架142-A...142-D收納之墊片箱126是收納有在所屬線路使用之墊片14。Each of the racks 142-A ... 142-D stores a gasket box 126 for storing gaskets 14 used in the respective circuits.

<實施例2之效果><Effect of Example 2>

(1)可在各架142-1、142-2...142-N分批收納各墊片14-11、14-12...14-1N、14-21、14-22...14-2N...14-N1、14-N2...14-NN,舉例來說,可收納預定個數之墊片數,可進行消費數、充足數之管理。(1) Each gasket 14-11, 14-12 ... 14-1N, 14-21, 14-22 ... can be stored in batches on each of the shelves 142-1, 142-2 ... 142-N. 14-2N ... 14-N1, 14-N2 ... 14-NN, for example, can store a predetermined number of gaskets, and can manage consumption and sufficient numbers.

(2)可在用於線路A之架142-A、用於線路B之架142-B、用於線路C之架142-C、用於線路D之架142-D分批收納各線路所必要之墊片14。藉此,可防止線路間之墊片14混入,可實現可靠性高之鎖緊管理。(2) Each line can be stored in batches in the rack 142-A for line A, 142-B for line B, 142-C for line C, and 142-D for line D. Necessary gasket 14. Thereby, it is possible to prevent the spacers 14 from being mixed in between the circuits, and to achieve highly reliable locking management.

(3)在各架142-1、142-2...142-N、用於線路A之架142-A、用於線路B之架142-B、用於線路C之架142-C、用於線路D之架142-D附上架標籤144,可藉由該架標籤144而辨識用途去處與收納之墊片14。(3) In each of the frames 142-1, 142-2 ... 142-N, the frame 142-A for line A, the frame 142-B for line B, the frame 142-C for line C, The rack 142-D for the line D is attached with a rack tag 144, and the place 14 and the storage pad 14 can be identified by the rack tag 144.

(4)各架142-1、142-2...142-N、用於線路A之架142-A、用於線路B之架142-B、用於線路C之架142-C、用於線路D之架142-D可回收,可將必要之墊片14、其數量不多不少地提供於施工現場。(4) Each frame 142-1, 142-2 ... 142-N, frame 142-A for line A, frame 142-B for line B, frame 142-C for line C, The frame 142-D on the line D can be recycled, and the necessary shims 14 and their quantity can be provided at the construction site.

(5) 收納有必要個數之墊片14之各架142-1、142-2...142-N、用於線路A之架142-A、用於線路B之架142-B、用於線路C之架142-C、用於線路D之架142-D能夠以視覺來確認因為鎖緊施工造成之增減變化,可防止忘記放入墊片14之情形。 [實施例3](5) Frames 142-1, 142-2 ... 142-N containing the necessary number of gaskets 14, frame 142-A for line A, frame 142-B for line B, The rack 142-C on the line C and the rack 142-D on the line D can visually confirm the increase and decrease due to the locking construction, and can prevent the situation where the gasket 14 is forgotten. [Example 3]

圖17顯示與實施例3相關之凸緣鎖緊工具之動作控制之處理程序。FIG. 17 shows a processing procedure for the operation control of the flange locking tool according to the third embodiment.

以扭矩感測器52監視由鎖緊工具4朝螺帽18施加之鎖緊扭矩,雖然該感測器輸出能以控制器6取得,但除了該鎖緊扭矩資訊之外,鎖緊狀態資訊還可包含墊片14適合或不適合凸緣12、以及a)套筒23自螺帽18脫離、b)螺栓16與螺帽18之不良等。A torque sensor 52 is used to monitor the locking torque applied by the locking tool 4 to the nut 18. Although the output of the sensor can be obtained by the controller 6, in addition to the locking torque information, the locking state information is also The gasket 14 may or may not be suitable for the flange 12, and a) the sleeve 23 is detached from the nut 18, b) the defect of the bolt 16 and the nut 18, and the like.

關於a)套筒23自螺帽18脫離,是因為鎖緊工具4之套筒23對螺帽18之咬合不完全而令套筒23在鎖緊中自螺帽18卸下等的情況。此情況下,檢測手段用到鎖緊工具4之扭矩感測器52即可,當檢測出之扭矩τ在設定扭矩之例如±0.5[%]以內則為正當扭矩,於套筒23卸下之瞬間檢測出之扭矩τ會降低,可知曉其脫離。關於b)螺栓16與螺帽18之不良,是生鏽等而令鎖緊不充分。Regarding a) the sleeve 23 is detached from the nut 18 because the sleeve 23 of the locking tool 4 is not completely engaged with the nut 18 and the sleeve 23 is removed from the nut 18 during locking. In this case, the torque sensor 52 of the locking tool 4 may be used as the detection means. When the detected torque τ is within ± 0.5 [%] of the set torque, the torque is justified, and the sleeve 23 is removed. The torque τ detected instantaneously decreases, and it is known that it is disengaged. Regarding b) the defects of the bolts 16 and the nuts 18 are due to rust and the like, and the locking is insufficient.

關於控制器6側之處理,如圖17所示,控制器6是於凸緣12之鎖緊中,由鎖緊工具4取得鎖緊狀態資訊(S501)。Regarding the processing on the controller 6 side, as shown in FIG. 17, the controller 6 is in the locking of the flange 12, and the locking state information is obtained by the locking tool 4 (S501).

控制器6判定如此之鎖緊結果、狀態是否適合鎖緊條件(S502)。在該判定,判斷鎖緊是否適合鎖緊條件(S503)。The controller 6 determines whether such a locking result and the state are suitable for the locking condition (S502). In this determination, it is determined whether the locking is suitable for the locking condition (S503).

若鎖緊不適合鎖緊條件(S503之「否」),則令紅色燈84-2亮起以表示錯誤(S504),指示停止對馬達50供電以作為鎖緊工具4之禁止動作之處置(S505),回到S501。藉此,可禁止不正當之作業,可要求作業員進行應對措施。If the locking is not suitable for the locking condition ("No" in S503), the red light 84-2 is turned on to indicate an error (S504), and the power supply to the motor 50 is stopped as a disposition of the prohibited action of the locking tool 4 (S505 ), Return to S501. In this way, improper work can be prohibited, and the operator can be required to take countermeasures.

若鎖緊適合鎖緊條件(S503之「是」),則令綠色燈84-1亮起以表示適合(S506),根據鎖緊條件之鎖緊實施是可行。If the lock is suitable for the lock condition (YES in S503), then the green light 84-1 is turned on to indicate that it is suitable (S506), and the lock implementation according to the lock condition is feasible.

如此之處理可以在凸緣12之鎖緊實施前、實施中、實施後之任一者進行,從實施前至實施後繼續地進行即可。Such processing may be performed before, during, and after the implementation of the locking of the flange 12, and may be continued from before to after implementation.

<實施例3之效果><Effect of Example 3>

(1)鎖緊實施中,當不適合鎖緊條件的情況下,令鎖緊工具4之驅動強制停止,故可對不正當之鎖緊處理防範未然,可提高鎖緊處理之可靠性。(1) In the implementation of locking, when the locking conditions are not suitable, the driving of the locking tool 4 is forcibly stopped, so that improper locking can be prevented and the reliability of the locking can be improved.

(2)鎖緊中,若鎖緊條件不適合,則藉由停止供電而令鎖緊工具4之驅動停止,故可阻止鎖緊之無理強行,可將預想外之事態防範未然。(2) During locking, if the locking conditions are not suitable, the driving of the locking tool 4 is stopped by stopping the power supply, so that the locking can be prevented from being unreasonably forcibly forced, and unexpected situations can be prevented.

(3)不只提升實施之可靠性,還可提高作業員之安全性。(3) Not only improve the reliability of implementation, but also improve the safety of operators.

[其他實施形態][Other embodiments]

(1)雖然上述實施例是在取得凸緣資訊90、墊片資訊92之前取得作業員資訊94,但亦可先取得作業員資訊94,後取得凸緣資訊90、墊片資訊92。(1) Although the above embodiment acquires the operator information 94 before acquiring the flange information 90 and the gasket information 92, it is also possible to acquire the operator information 94 first, and then acquire the flange information 90 and the gasket information 92.

(2)雖然在一實施形態及實施例將控制器6與伺服器8記載成獨立之裝置,但亦可令控制器6具有伺服器8之機能。亦即,亦可令控制器6與伺服器8是一體構成。(2) Although the controller 6 and the server 8 are described as separate devices in one embodiment and embodiment, the controller 6 may be provided with the function of the server 8. That is, the controller 6 and the server 8 may be integrated.

(3)控制器6亦可以是使用智慧型手機等之行動資訊終端。(3) The controller 6 may be a mobile information terminal using a smart phone or the like.

(4)雖然一實施形態及實施例是顯示在一個鎖緊工具4設定控制器6及伺服器8之例,但亦可以是在複數個鎖緊工具4設定控制器6及伺服器8,亦可以是在複數個控制器6具有單一之伺服器8。(4) Although an embodiment and the embodiment show an example in which the controller 6 and the server 8 are set in one locking tool 4, the controller 6 and the server 8 may also be set in a plurality of locking tools 4. There may be a single server 8 in the plurality of controllers 6.

(5)雖然上述實施例是與凸緣資訊構成關聯而提示作業員資訊、以及凸緣、鎖緊條件、評價結果,但亦可以是與作業員資訊構成關聯而提示凸緣、鎖緊條件、評價結果。 (6)雖然上述實施例是使用墊片標籤來表示墊片資訊、由墊片標籤取得墊片資訊,但亦可以是直接在墊片表示墊片資訊、由該墊片取得墊片資訊。(5) Although the above-mentioned embodiment is associated with the flange information and presents the operator information, as well as the flange, the lock condition, and the evaluation result, it may also be associated with the operator information and present the flange, the lock condition, Evaluation results. (6) Although the above embodiment uses the shim label to indicate the shim information and obtain the shim information from the shim label, the shim information may be directly displayed on the shim and the shim information may be obtained from the shim.

如以上說明,就本發明之最佳實施形態、實施例進行了說明。本發明並非限定於上述記載。本業者可基於申請專利範圍所記載、或用以實施發明之形態或實施例所揭示之發明要旨而進行各式各樣之變形、變更。如此之變形、變更當然包含在本發明之範圍。 産業利用性As described above, the preferred embodiments and examples of the present invention have been described. The present invention is not limited to the above description. The practitioner can make various modifications and changes based on the invention described in the scope of the patent application, or the form of the invention or the embodiment disclosed in the examples. Such modifications and changes are naturally included in the scope of the present invention. Industrial availability

根據本發明之凸緣的鎖緊管理方法、鎖緊管理系統、鎖緊管理程式及鎖緊管理裝置,藉由使用具有凸緣鎖緊機能之鎖緊工具及電腦,可實現凸緣及墊片之選定、鎖緊條件之設定、鎖緊狀態之判定、鎖緊結果之記錄及其資訊提示等多機能處理之整串之管理,可實現不依存於作業員之經驗、直覺之凸緣鎖緊管理,很有益。According to the flange lock management method, lock management system, lock management program, and lock management device of the present invention, flanges and gaskets can be realized by using a lock tool and a computer having a flange lock function. Multi-functional management such as selection, setting of locking conditions, determination of locking status, recording of locking results and information prompts, etc., can realize flange locking without relying on the experience and intuition of the operator Management is very helpful.

2‧‧‧凸緣鎖緊管理系統
4‧‧‧凸緣鎖緊工具
6‧‧‧控制器
8‧‧‧伺服器電腦
10‧‧‧凸緣鎖緊部
12‧‧‧凸緣
14、14-11~14-NN‧‧‧墊片
16‧‧‧螺栓
18‧‧‧螺帽
20‧‧‧裝置本體
22‧‧‧柄
23‧‧‧套筒
24‧‧‧板機
26‧‧‧纜線
28‧‧‧前面面板部
30‧‧‧輸入鍵
32、84‧‧‧表示部
34‧‧‧虛線
36‧‧‧處理部
38、80‧‧‧輸入操作部
40‧‧‧顯示器
42‧‧‧凸緣標籤
44‧‧‧墊片標籤
48‧‧‧控制部
50‧‧‧馬達
52‧‧‧扭矩感測器
54‧‧‧板機開關
56‧‧‧旋轉軸
68、76、102‧‧‧記憶部
70、78、104‧‧‧輸入輸出部(I/O)
72、82、106‧‧‧通訊部
74、100‧‧‧處理器
76-1‧‧‧暫時記憶領域
76-2‧‧‧記憶領域
84-1‧‧‧綠色燈
84-2‧‧‧紅色燈
86‧‧‧條碼閱讀器
88‧‧‧外部記憶體
90、124-2‧‧‧凸緣資訊
92、124-3‧‧‧墊片資訊
93‧‧‧作業員標籤
94‧‧‧作業員資訊
95、138‧‧‧鎖緊結果資訊
96‧‧‧鎖緊條件表
96-1、98-11、98-21‧‧‧線路資訊部
96-2、98-12、98-22‧‧‧凸緣資訊部
96-3、98-13、98-23‧‧‧墊片資訊部
96-4、98-14‧‧‧螺栓資訊部
96-5、98-15、98-25‧‧‧鎖緊條件資訊部
98、98-1、98-2‧‧‧記錄誌資訊表
98-16、98-26‧‧‧鎖緊結果資訊部
98-17、98-27‧‧‧作業員ID部
98-28‧‧‧鎖緊日期部
98-29‧‧‧錯誤判定部
98-30‧‧‧第1轉鎖緊結果部
98-31‧‧‧最終轉鎖緊結果部
98-32‧‧‧轉圈次數部
108‧‧‧觸摸面板
110‧‧‧作業員資訊表
110-1‧‧‧ID部
110-2‧‧‧公司名部
110-3‧‧‧作業員名部
112‧‧‧作業員
116、122、134‧‧‧條碼
118‧‧‧作業員標籤資訊
120‧‧‧繩索
124‧‧‧凸緣標籤資訊
124-1‧‧‧線路名稱
124-4‧‧‧鎖緊程序
126、126-1~126-N‧‧‧墊片箱
128‧‧‧箱本體
130‧‧‧蓋部
132‧‧‧透明窗部
136‧‧‧墊片標籤資訊
138-1‧‧‧鎖緊條件
138-2‧‧‧鎖緊日期
138-3‧‧‧錯誤判定結果
138-4‧‧‧第1鎖緊結果
138-5‧‧‧第2鎖緊結果
140-1、140-2~140-N‧‧‧墊片材料板
142-1、142-2~142-N‧‧‧架
142-A‧‧‧用於線路A之架
142-B‧‧‧用於線路B之架
142-C‧‧‧用於線路C之架
142-D‧‧‧用於線路D之架
144-1~144-N‧‧‧架標籤
S101~S114、S201~S214、S301~S310、S401~S407、S501~S507‧‧‧步驟
2‧‧‧ flange lock management system
4‧‧‧ Flange Locking Tool
6‧‧‧controller
8‧‧‧ server computer
10‧‧‧ flange lock
12‧‧‧ flange
14, 14-11 ~ 14-NN‧‧‧ gasket
16‧‧‧ Bolt
18‧‧‧nut
20‧‧‧device body
22‧‧‧ handle
23‧‧‧ sleeve
24‧‧‧ Board Machine
26‧‧‧cable
28‧‧‧Front panel section
30‧‧‧Enter key
32, 84‧‧‧ Display Department
34‧‧‧ dotted line
36‧‧‧Treatment Department
38、80‧‧‧Input operation section
40‧‧‧ Display
42‧‧‧ flange label
44‧‧‧ Gasket Label
48‧‧‧Control Department
50‧‧‧ Motor
52‧‧‧Torque sensor
54‧‧‧Board switch
56‧‧‧rotation axis
68, 76, 102‧‧‧Memory
70, 78, 104‧‧‧ Input / output section (I / O)
72, 82, 106‧‧‧ Ministry of Communications
74, 100‧‧‧ processors
76-1‧‧‧Temporary Memory
76-2‧‧‧Memory
84-1‧‧‧ green light
84-2‧‧‧ red light
86‧‧‧Barcode Reader
88‧‧‧ external memory
90, 124-2‧‧‧ flange information
92, 124-3‧‧‧ Gasket information
93‧‧‧Operator tags
94‧‧‧ Operator Information
95, 138‧‧‧ Lock result information
96‧‧‧Locking conditions table
96-1, 98-11, 98-21‧‧‧ Line Information Department
96-2, 98-12, 98-22‧‧‧ flange information department
96-3, 98-13, 98-23‧‧‧‧Gasket Information Department
96-4, 98-14‧‧‧bolt information department
96-5, 98-15, 98-25‧‧‧Locking Information Department
98, 98-1, 98-2‧‧‧‧ log information table
98-16, 98-26‧‧‧‧Locking Results Information Department
98-17, 98-27‧‧‧ Operator ID Department
98-28‧‧‧Lock Date
98-29‧‧‧Error determination department
98-30‧‧‧ 1st Turn Locking Results
98-31‧‧‧Final Turn Lock Results Department
98-32‧‧‧Circulation Department
108‧‧‧touch panel
110‧‧‧ Operator Information Form
110-1‧‧‧ID Department
110-2‧‧‧Company Name Department
110-3‧‧‧Operator Name Department
112‧‧‧Operator
116, 122, 134‧‧‧ Barcodes
118‧‧‧ Operator Tag Information
120‧‧‧ Rope
124‧‧‧ Flange Label Information
124-1‧‧‧Line name
124-4‧‧‧Locking Procedure
126, 126-1 ~ 126-N‧‧‧ Gasket box
128‧‧‧ box body
130‧‧‧ Cover
132‧‧‧Transparent window
136‧‧‧ Gasket Label Information
138-1‧‧‧Locking conditions
138-2‧‧‧lock date
138-3‧‧‧Error judgment result
138-4‧‧‧The first locking result
138-5‧‧‧Second locking result
140-1, 140-2 ~ 140-N‧‧‧ Gasket material plate
142-1, 142-2 ~ 142-N‧‧‧
142-A‧‧‧for use on line A
142-B‧‧‧for rack for line B
142-C‧‧‧for Line C
142-D‧‧‧for the D-frame
144-1 ~ 144-N‧‧‧Shelf tags
S101 ~ S114, S201 ~ S214, S301 ~ S310, S401 ~ S407, S501 ~ S507‧‧‧Steps

圖1...顯示與一實施形態相關之凸緣鎖緊管理系統的圖。 圖2...顯示凸緣鎖緊管理系統之處理順序的順序圖。 圖3...顯示凸緣鎖緊工具之一例的圖。 圖4...顯示控制器及記憶部的圖。 圖5...顯示伺服器電腦的圖。 圖6...顯示作業員資訊表、作業員標籤及作業員標籤資訊的圖。 圖7...顯示鎖緊條件表的圖。 圖8...顯示凸緣資訊及凸緣標籤的圖。 圖9...顯示墊片資訊及墊片標籤的圖。 圖10...顯示鎖緊結果資訊及第1記錄誌資訊表的圖。 圖11...顯示第2記錄誌資訊表的圖。 圖12...顯示凸緣之鎖緊之處理程序的流程圖。 圖13...顯示控制器之處理程序的流程圖。 圖14...顯示鎖緊後之控制器之處理程序的流程圖。 圖15...顯示與實施例2相關之墊片之加工及分批的圖。 圖16...顯示墊片之分批例的圖。 圖17...顯示與實施例3相關之凸緣鎖緊工具之控制的流程圖。Fig. 1 shows a flange lock management system according to an embodiment. Figure 2 ... Sequence diagram showing the processing sequence of the flange lock management system. Fig. 3 ... shows an example of a flange locking tool. Figure 4 ... shows the controller and memory. Figure 5 ... shows the server computer. Figure 6 ... A diagram showing an operator information table, an operator label, and operator label information. Figure 7 ... A diagram showing a table of locking conditions. Figure 8 ... A diagram showing flange information and flange labels. Figure 9 ... A diagram showing gasket information and gasket labels. Figure 10 ... shows the locking result information and the first log information table. Figure 11 ... shows the second log information table. Fig. 12 ... shows a flowchart of a processing procedure for locking the flange. Fig. 13 ... shows a flowchart of the processing procedure of the controller. Figure 14 ... shows the flowchart of the processing procedure of the controller after locking. Figure 15 ... shows the processing and batching of gaskets related to Example 2. Figure 16 ... shows a batch example of gaskets. Fig. 17 ... shows a flowchart of control of the flange locking tool related to the third embodiment.

2‧‧‧凸緣鎖緊管理系統 2‧‧‧ flange lock management system

4‧‧‧凸緣鎖緊工具 4‧‧‧ Flange Locking Tool

6‧‧‧控制器 6‧‧‧controller

8‧‧‧伺服器電腦 8‧‧‧ server computer

10‧‧‧凸緣鎖緊部 10‧‧‧ flange lock

12‧‧‧凸緣 12‧‧‧ flange

14‧‧‧墊片 14‧‧‧ Gasket

16‧‧‧螺栓 16‧‧‧ Bolt

18‧‧‧螺帽 18‧‧‧nut

20‧‧‧裝置本體 20‧‧‧device body

22‧‧‧柄 22‧‧‧ handle

23‧‧‧套筒 23‧‧‧ sleeve

24‧‧‧板機 24‧‧‧ Board Machine

26‧‧‧纜線 26‧‧‧cable

28‧‧‧前面面板部 28‧‧‧Front panel section

30‧‧‧輸入鍵 30‧‧‧Enter key

32‧‧‧表示部 32‧‧‧ Display Department

34‧‧‧虛線 34‧‧‧ dotted line

36‧‧‧處理部 36‧‧‧Treatment Department

38‧‧‧輸入操作部 38‧‧‧Input operation section

40‧‧‧顯示器 40‧‧‧ Display

Claims (12)

一種凸緣鎖緊管理方法,是使用藉由複數個螺栓及螺帽而將夾有墊片之凸緣間鎖緊之鎖緊工具、並使用電腦之凸緣鎖緊管理方法,包含以下步驟: 取得與凸緣具有關聯之鎖緊條件資訊; 取得適合前述凸緣之墊片資訊; 比對前述墊片資訊與由前述墊片取得之墊片資訊,判定墊片是否適合凸緣; 若選定之前述墊片是適合前述凸緣,則以由前述鎖緊條件資訊取得之鎖緊條件,由前述鎖緊工具朝前述螺栓或前述螺帽賦予鎖緊扭矩。A flange locking management method is to use a locking tool for locking between flanges with a gasket interposed by a plurality of bolts and nuts, and a computer-based flange locking management method, including the following steps: Obtain the information about the locking conditions associated with the flange; Obtain the gasket information suitable for the aforementioned flange; Compare the aforementioned gasket information with the gasket information obtained from the aforementioned gasket to determine whether the gasket is suitable for the flange; The gasket is suitable for the flange, and a locking torque is given to the bolt or the nut by the locking tool based on the locking conditions obtained from the locking condition information. 如請求項1之凸緣鎖緊管理方法,更包含以下步驟:取得由前述鎖緊工具朝前述螺栓或前述螺帽施加之前述鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件;與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。For example, the flange locking management method of claim 1 further includes the following steps: obtaining the locking torque applied to the bolt or nut by the locking tool, and evaluating whether the locking of the flange is suitable for the locking condition. ; Associated with the aforementioned flange and prompting locking result information including at least the aforementioned locking condition and evaluation result. 一種凸緣鎖緊管理方法,是使用藉由複數個螺栓及螺帽而將夾有墊片之凸緣間鎖緊之鎖緊工具、並使用電腦之凸緣鎖緊管理方法,包含以下步驟: 取得與凸緣具有關聯之鎖緊條件資訊; 由凸緣標籤取得凸緣資訊,前述凸緣資訊包含適合該凸緣之墊片資訊; 由墊片或墊片標籤取得墊片資訊; 比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊; 若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件; 取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件; 與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。A flange locking management method is to use a locking tool for locking between flanges with a gasket interposed by a plurality of bolts and nuts, and a computer-based flange locking management method, including the following steps: Obtain the information about the locking conditions associated with the flange; obtain the flange information from the flange label, the aforementioned flange information includes the gasket information suitable for the flange; obtain the gasket information from the gasket or the gasket label; compare the foregoing The aforementioned gasket information contained in the flange information, the aforementioned gasket information obtained from the aforementioned gasket or the aforementioned gasket label; if the gasket is suitable for the flange, the locking condition is selected by the aforementioned locking condition information; The locking torque applied by the locking tool to the nut is used to evaluate whether the locking of the flange is suitable for the locking condition; the locking result is associated with the flange to indicate the locking result information including at least the locking condition and the evaluation result. 如請求項1或3之凸緣鎖緊管理方法,更包含以下步驟:輸出提示資訊,前述提示資訊表示前述墊片是否適合前述凸緣。For example, the flange locking management method of claim 1 or 3 further includes the following steps: outputting prompt information, the aforementioned prompt information indicates whether the aforementioned gasket is suitable for the aforementioned flange. 3、4之任一項之凸緣鎖緊管理方法,更包含以下步驟:於前述凸緣之鎖緊中,判定是否滿足前述鎖緊條件;提示前述判定之結果。The flange locking management method of any of 3 and 4 further includes the following steps: in the locking of the flange, determining whether the foregoing locking condition is satisfied; and prompting the result of the foregoing judgment. 如請求項3至5之任一項之凸緣鎖緊管理方法,更包含以下步驟:由作業員標籤取得作業員資訊;與前述作業員資訊構成關聯,提示前述凸緣資訊、前述鎖緊條件及前述評價結果。For example, the flange locking management method of any one of claims 3 to 5, further includes the following steps: obtaining operator information from an operator tag; forming an association with the aforementioned operator information, prompting the aforementioned flange information and the aforementioned locking conditions And the aforementioned evaluation results. 如請求項3至6之任一項之凸緣鎖緊管理方法,其中前述凸緣資訊至少包含將鎖緊程序與適合該凸緣之墊片一起表示之資訊。The flange locking management method according to any one of claims 3 to 6, wherein the aforementioned flange information includes at least information indicating a locking procedure together with a gasket suitable for the flange. 如請求項3至7之任一項之凸緣鎖緊管理方法,其中前述鎖緊條件資訊包含前述凸緣資訊及前述墊片資訊。The flange locking management method according to any one of claims 3 to 7, wherein the aforementioned locking condition information includes the aforementioned flange information and the aforementioned gasket information. 如請求項1至8之任一項之凸緣鎖緊管理方法,更包含以下步驟:由墊片材料將墊片成形;於前述墊片加上包含該墊片資訊之前述墊片標籤。According to the flange locking management method of any one of claims 1 to 8, the method further includes the following steps: forming a gasket from a gasket material; and adding the aforementioned gasket label containing the gasket information to the aforementioned gasket. 一種凸緣鎖緊管理系統,包含: 鎖緊工具,進行在凸緣間夾著墊片而安裝之複數個螺栓及螺帽之鎖緊; 控制器,控制前述鎖緊工具之鎖緊動作; 伺服器,以有線或無線與前述控制器連接; 前述控制器是由伺服器取得與凸緣具有關聯之鎖緊條件資訊, 由凸緣標籤取得包含適合該凸緣之墊片資訊之凸緣資訊,由墊片或墊片標籤取得墊片資訊, 比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊, 若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件, 取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件, 與前述凸緣構成關聯而朝前述伺服器提供至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。A flange locking management system includes: a locking tool for locking a plurality of bolts and nuts mounted between flanges, and a controller; controlling a locking action of the locking tool; a servo The controller is wired or wirelessly connected to the controller; the controller obtains the locking condition information associated with the flange by the server, and obtains the flange information including the gasket information suitable for the flange from the flange label. Obtain gasket information from the gasket or gasket label, compare the gasket information contained in the aforementioned flange information, and obtain the aforementioned gasket information obtained from the aforementioned gasket or the gasket label. If the gasket is suitable for the flange, Then, the locking condition is selected based on the foregoing locking condition information, the locking torque applied to the nut by the locking tool is obtained, and whether the locking of the flange is suitable for the locking condition is formed. The aforementioned server provides locking result information including at least the aforementioned locking conditions and evaluation results. 一種凸緣鎖緊管理程式,是在凸緣間夾墊片而以複數個螺栓及螺帽進行鎖緊之鎖緊工具之控制使用到電腦、用於讓該電腦實現之凸緣鎖緊管理程式,用於令前述電腦實現以下機能: 取得與凸緣具有關聯之鎖緊條件資訊; 由凸緣標籤取得包含適合該凸緣之墊片資訊之凸緣資訊; 由墊片或墊片標籤取得墊片資訊; 比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊; 若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件; 取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩,評價前述凸緣之鎖緊是否適合前述鎖緊條件; 與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。A flange lock management program is a flange lock management program for controlling a locking tool that is sandwiched between flanges and locked with a plurality of bolts and nuts. A computer is used to realize the computer. , Used to enable the aforementioned computer to achieve the following functions: obtain the locking condition information associated with the flange; obtain the flange information containing the gasket information suitable for the flange from the flange label; obtain the pad from the gasket or the gasket label Piece information; compare the aforementioned gasket information contained in the aforementioned flange information, the aforementioned gasket information obtained from the aforementioned gasket or the aforementioned gasket label; if the gasket is suitable for the flange, the lock is selected by the aforementioned locking condition information Obtain the tightening torque applied to the nut by the aforementioned locking tool, and evaluate whether the locking of the flange is suitable for the aforementioned locking condition; It is associated with the aforementioned flange to indicate that it includes at least the aforementioned locking condition and evaluation result Lock result information. 一種凸緣鎖緊管理裝置,是與在凸緣間夾墊片而以複數個螺栓及螺帽進行鎖緊之鎖緊工具一起使用之凸緣鎖緊管理裝置,包含: 資訊取得部,取得與凸緣具有關聯之鎖緊條件資訊,由凸緣標籤取得包含適合該凸緣之墊片資訊之凸緣資訊,由墊片或墊片標籤取得墊片資訊,取得由前述鎖緊工具朝前述螺帽施加之鎖緊扭矩; 處理部,比對前述凸緣資訊所包含之前述墊片資訊、由前述墊片或前述墊片標籤取得之前述墊片資訊,若墊片是適合凸緣,則由前述鎖緊條件資訊選定鎖緊條件,評價前述凸緣之鎖緊是否適合前述鎖緊條件; 資訊提示部,與前述凸緣構成關聯而提示至少包含前述鎖緊條件及評價結果之鎖緊結果資訊。A flange lock management device is a flange lock management device for use with a locking tool that is sandwiched between flanges and locked with a plurality of bolts and nuts, and includes: an information acquisition unit, and The flange has associated locking condition information. The flange information is obtained from the flange label and contains gasket information suitable for the flange. The gasket information is obtained from the gasket or gasket label. The tightening torque applied by the cap; the processing unit compares the aforementioned gasket information included in the aforementioned flange information, the aforementioned gasket information obtained from the aforementioned gasket or the aforementioned gasket label, and if the gasket is suitable for the flange, The locking condition information selects a locking condition, and evaluates whether the locking of the flange is suitable for the locking condition; an information prompting unit, which is associated with the flange and prompts locking result information including at least the locking condition and the evaluation result .
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