TW201719998A - Battery disconnecting unit capable of determining abnormal conduction of switch and determining method thereof - Google Patents
Battery disconnecting unit capable of determining abnormal conduction of switch and determining method thereof Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
- G01R31/3277—Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
- G01R31/3278—Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches of relays, solenoids or reed switches
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Abstract
Description
本發明係關於一種可偵測開關不正常導通的電池斷路器及其偵測方法,特別是一種適用於電動車,以判斷電動車的電池斷路器開關是否熔接而不正常導通的電池斷路器及其偵測方法。The invention relates to a battery breaker capable of detecting abnormal switch conduction and a detecting method thereof, in particular to a battery breaker suitable for an electric vehicle to determine whether the battery breaker switch of the electric vehicle is welded and not normally turned on Its detection method.
習知的交通工具通常藉由燃燒汽油作為動力來源,隨著環保觀念的推動,為了降低燃燒汽油以及採集石油對環境造成的傷害,目前有許多研究和資源投入於發展電動車。雖然電動車以電力作為動力來源可降低對環境的傷害,但其電力系統的電池容量、充放電效率和系統的穩定性皆關聯於電動車品質的好壞。Conventional vehicles usually use burning gasoline as a power source. With the promotion of environmental protection concepts, in order to reduce the damage caused by burning gasoline and collecting oil, many research and resources are devoted to the development of electric vehicles. Although electric rafts use electricity as a source of power to reduce environmental damage, the battery capacity, charge and discharge efficiency, and system stability of their power systems are all related to the quality of electric vehicles.
電動車供電系統中,通常在電源供給至電動車電力的電流路徑上設置電池斷路器,藉由電池斷路器的導通與否決定電動車的電門開啟(key on)或電門關閉(key off)。然而,當使用者已經控制電池斷路器截止,但電池斷路器卻因為開關熔接或其他原因,而不正常導通時,電源會持續地供電給電動車,進而造成電源的消耗。習知的電池斷路器並未具有偵測開關是否不正常導通的機制,而偵測開關是否導通的方法通常是在開關的兩端設置電壓計,藉由量測開關兩端的電壓來判斷開關是否導通。然而,若電池斷路器採用此種方法不僅增加偵測的次數,且需要在每一個開關的兩端增設電壓計,進而增加偵測成本。In an electric vehicle power supply system, a battery breaker is usually provided on a current path of the power supply to the electric vehicle power, and the electric vehicle is controlled to be keyed or key off by the conduction or not of the battery breaker. However, when the user has controlled the battery breaker to be turned off, but the battery breaker is not normally turned on due to the switch fusion or other reasons, the power supply will continue to be supplied to the electric vehicle, thereby causing power consumption. The conventional battery breaker does not have a mechanism for detecting whether the switch is abnormally turned on, and the method of detecting whether the switch is turned on is usually to set a voltmeter at both ends of the switch, and to determine whether the switch is by measuring the voltage across the switch Turn on. However, if the battery breaker adopts this method, not only the number of detections is increased, but also a voltmeter needs to be added at both ends of each switch, thereby increasing the detection cost.
本發明在於提供一種可偵測開關不正常導通的電池斷路器及其偵測方法,藉以解決習知電池斷路器無法偵測電池斷路器的開關是否不正常導通的問題,進而降低電動車的電源不正常消耗的情形。The invention provides a battery breaker capable of detecting that the switch is not normally turned on and a detecting method thereof, thereby solving the problem that the conventional battery breaker can not detect whether the switch of the battery breaker is abnormally turned on, thereby reducing the power of the electric vehicle. Unusual consumption situation.
本發明所揭露的可偵測開關不正常導通的電池斷路器,具有第一開關、第二開關及處理器。第一開關設置於電源的第一端及負載之間的第一電流路徑,且依據致能訊號選擇性地導通。第二開關設置於電源的第二端及負載之間的第二電流路徑,且依據致能訊號選擇性地導通。處理器電性連接第一電流路徑和第二電流路徑其中之一,當致能訊號指示第一開關及第二開關切換至截止時,處理器依據第一電流路徑和第二電流路徑其中之一的電壓值與預設電壓值,判斷第一開關和第二開關其中之一是否不正常導通,並當判斷第一開關和第二開關其中之一不正常導通時,處理器比較第一電流路徑和第二電流路徑其中之一的電壓值與預設電壓值的大小,判斷第一開關不正常導通或第二開關不正常導通。The battery breaker capable of detecting that the switch is not normally turned on has a first switch, a second switch and a processor. The first switch is disposed at a first current path between the first end of the power source and the load, and is selectively turned on according to the enable signal. The second switch is disposed at a second current path between the second end of the power source and the load, and is selectively turned on according to the enable signal. The processor is electrically connected to one of the first current path and the second current path. When the enable signal indicates that the first switch and the second switch are switched to be off, the processor is configured according to one of the first current path and the second current path. The voltage value and the preset voltage value determine whether one of the first switch and the second switch is abnormally turned on, and when it is determined that one of the first switch and the second switch is abnormally turned on, the processor compares the first current path And determining, by the voltage value of one of the second current paths and the magnitude of the preset voltage value, that the first switch is abnormally turned on or the second switch is not normally turned on.
本發明所揭露的偵測電池斷路器的開關不正常導通的方法,適用於電池斷路器。電池斷路器具有第一開關及第二開關,第一開關設置於電源的第一端與負載之間的第一電流路徑。第二開關設置於電源的第二端與負載之間的第二電流路徑。電池斷路器偵測開關不正常導通的方法具有依據致能訊號選擇性地導通第一開關及第二開關。當致能訊號指示第一開關及第二開關切換至截止時,依據第一電流路徑和第二電流路徑其中之一的電壓值與預設電壓值,判斷第一開關和第二開關其中之一是否不正常導通。當判斷第一開關和第二開關其中之一不正常導通時,比較第一電流路徑和第二電流路徑其中之一的電壓值與預設電壓值的大小,判斷第一開關不正常導通或第二開關不正常導通。The method for detecting that the switch of the battery breaker is abnormally turned on is applicable to the battery breaker. The battery breaker has a first switch and a second switch, the first switch being disposed at a first current path between the first end of the power source and the load. The second switch is disposed at a second current path between the second end of the power source and the load. The battery breaker detecting switch is not normally turned on by the method of selectively turning on the first switch and the second switch according to the enabling signal. When the enable signal indicates that the first switch and the second switch are switched to be off, determining one of the first switch and the second switch according to the voltage value of one of the first current path and the second current path and the preset voltage value Is it not normally turned on? When it is determined that one of the first switch and the second switch is abnormally turned on, comparing a voltage value of one of the first current path and the second current path with a magnitude of the preset voltage value, determining that the first switch is abnormally turned on or The second switch is not normally turned on.
根據上述本發明所揭露的可偵測開關不正常導通的電池斷路器及其偵測方法,藉由處理器偵測第一電流路徑和第二電流路徑上的電壓大小,可據以判斷第一開關或第二開關其中之一是否不正常導通,亦可判斷出是第一開關不正常導通或第二開關不正常導通,藉以使電池斷路器可以偵測電池斷路器的開關是否不正常導通,進而降低電動車的電源不正常消耗的情形。According to the above, the battery breaker and the detecting method thereof for detecting that the switch is abnormally turned on, the processor can detect the first voltage path and the voltage of the second current path, and can determine the first Whether one of the switch or the second switch is abnormally turned on, it can also be determined that the first switch is abnormally turned on or the second switch is not normally turned on, so that the battery breaker can detect whether the switch of the battery breaker is abnormally turned on, In turn, the power consumption of the electric vehicle is not normally consumed.
以上之關於本揭露內容之說明及以下之實施方式之說明係用以示範與解釋本發明之精神與原理,並且提供本發明之專利申請範圍更進一步之解釋。The above description of the disclosure and the following description of the embodiments of the present invention are intended to illustrate and explain the spirit and principles of the invention, and to provide further explanation of the scope of the invention.
以下在實施方式中詳細敘述本發明之詳細特徵以及優點,其內容足以使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點。以下之實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。The detailed features and advantages of the present invention are set forth in the Detailed Description of the Detailed Description of the <RTIgt; </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> <RTIgt; The objects and advantages associated with the present invention can be readily understood by those skilled in the art. The following examples are intended to describe the present invention in further detail, but are not intended to limit the scope of the invention.
請參照圖1,圖1係根據本發明一實施例所繪示之電池斷路器的電路示意圖。如圖1所示,電池斷路器10具有第一開關11、第二開關13及處理器15。第一開關11設置於電源20的第一端21及負載30之間的第一電流路徑P1,且依據致能訊號選擇性地導通。第二開關13設置於電源20的第二端23及負載30之間的第二電流路徑P2,且依據致能訊號選擇性地導通。處理器15電性連接第一電流路徑P1和第二電流路徑P2其中之一,當致能訊號指示第一開關11及第二開關13切換至截止時,處理器15依據第一電流路徑P1和第二電流路徑P2其中之一的電壓值與預設電壓值,判斷第一開關11和第二開關13其中之一是否不正常導通,並當判斷第一開關11和第二開關13其中之一不正常導通時,處理器15比較第一電流路徑P1和第二電流路徑P2其中之一的電壓值與預設電壓值的大小,判斷第一開關11不正常導通或第二開關13不正常導通。Please refer to FIG. 1. FIG. 1 is a schematic circuit diagram of a battery breaker according to an embodiment of the invention. As shown in FIG. 1, the battery breaker 10 has a first switch 11, a second switch 13, and a processor 15. The first switch 11 is disposed on the first current path P1 between the first end 21 of the power source 20 and the load 30, and is selectively turned on according to the enable signal. The second switch 13 is disposed on the second current path P2 between the second end 23 of the power source 20 and the load 30, and is selectively turned on according to the enable signal. The processor 15 is electrically connected to one of the first current path P1 and the second current path P2. When the enable signal indicates that the first switch 11 and the second switch 13 are switched to be off, the processor 15 is configured according to the first current path P1 and Determining whether one of the first switch 11 and the second switch 13 is abnormally turned on by the voltage value of one of the second current paths P2 and the preset voltage value, and determining one of the first switch 11 and the second switch 13 When the battery is not normally turned on, the processor 15 compares the voltage value of one of the first current path P1 and the second current path P2 with the magnitude of the preset voltage value, and determines that the first switch 11 is not normally turned on or the second switch 13 is not normally turned on. .
電源20的第一端21及第二端23例如為電池的正極端及負極端。第一開關11用以導通電源20的正極端至負載30之間的電流路徑,第二開關13用以導通電源20的負極端至負載30之間的電流路徑。當第一開關11和第二開關13受熱或其他因素而熔接時,可能會導至電源20正極端或負極端持續地供電至負載30,因此,藉由偵測第一電流路徑P1和第二電流路徑P2其中之一的電壓值,可以判斷第一開關11或第二開關13發生不正常導通的情形。The first end 21 and the second end 23 of the power source 20 are, for example, a positive terminal and a negative terminal of the battery. The first switch 11 is used to conduct a current path between the positive terminal of the power source 20 and the load 30, and the second switch 13 is used to conduct a current path between the negative terminal of the power source 20 and the load 30. When the first switch 11 and the second switch 13 are welded by heat or other factors, the positive or negative terminals of the power source 20 may be continuously supplied to the load 30, thereby detecting the first current path P1 and the second. The voltage value of one of the current paths P2 can determine that the first switch 11 or the second switch 13 is abnormally turned on.
再者,由於目前電動車的電力系統大多是搭接於車體,作為電力系統的低電壓準位。而電力系統和車體之間的絕緣阻抗,通常被用作為電力系統漏電防護的依據,亦即電動車的絕緣阻抗需要被控制於一個限制值以上,以確保電動車電力系統的防護效果。然而,由於電動車在行駛過程中,例如行駛過水窪、碰撞或路面不平而摩擦到車體等狀況,都有可能會造成電動車絕緣阻抗的改變,因此,於另一個實施例中,電池斷路器10除了可以偵測第一開關11或第二開關13是否不正常導通外,電池斷路器10亦可以用以量測絕緣阻抗的大小。Moreover, since the electric power system of the electric vehicle is mostly connected to the vehicle body, it is a low voltage level of the electric power system. The insulation resistance between the power system and the vehicle body is usually used as the basis for the leakage protection of the power system, that is, the insulation resistance of the electric vehicle needs to be controlled above a limit value to ensure the protection effect of the electric vehicle power system. However, since the electric vehicle is in a running state, such as driving over a water raft, bumping or uneven road surface and rubbing to the vehicle body, etc., it is possible to cause a change in the insulation resistance of the electric vehicle. Therefore, in another embodiment, the battery is broken. In addition to detecting whether the first switch 11 or the second switch 13 is abnormally turned on, the battery breaker 10 can also be used to measure the magnitude of the insulation resistance.
請參照圖2,圖2係根據本發明另一實施例所繪示之電池斷路器的電路示意圖。如圖2所示,電池斷路器40電性連接於電源50和負載60之間。電池斷路器40具有第一開關41、第二開關43、第三開關47及第四開關49及處理器45。電源50具有第一端51及第二端53,例如正極端及負極端。負載60為電動車內部的用電元件,例如直流對直流轉換器、電子控制器、二次側模組、馬達、儀表、車燈或其他用電元件,本實施例不予限制。電源50的第一端51和第二端53電性連接至一個低電壓準位,例如車體或其他合適的地方。電源50的第一端51與低電壓準位之間具有第一絕緣阻抗Z3,電源50的第二端53與低電壓準位之間具有第二絕緣阻抗Z4,為了方便說明,圖2中的低電壓準位以接地端顯示,但並不以此為限。Please refer to FIG. 2. FIG. 2 is a schematic circuit diagram of a battery breaker according to another embodiment of the present invention. As shown in FIG. 2, the battery breaker 40 is electrically connected between the power source 50 and the load 60. The battery breaker 40 has a first switch 41, a second switch 43, a third switch 47 and a fourth switch 49, and a processor 45. The power source 50 has a first end 51 and a second end 53, such as a positive terminal and a negative terminal. The load 60 is a power component inside the electric vehicle, such as a DC-DC converter, an electronic controller, a secondary module, a motor, a meter, a lamp, or other electrical components, which is not limited in this embodiment. The first end 51 and the second end 53 of the power source 50 are electrically coupled to a low voltage level, such as a vehicle body or other suitable location. The first end 51 of the power source 50 has a first insulation impedance Z3 between the low voltage level, and the second end 53 of the power source 50 has a second insulation resistance Z4 between the low voltage level. For convenience of description, the The low voltage level is displayed on the ground, but not limited to this.
第一開關41設置於電源50的第一端51及負載60之間的第一電流路徑P3。第二開關43設於電源50的第二端53及負載60之間的第二電流路徑P4。第三開關47具有第一等效電阻值,且並聯於第一絕緣阻抗Z3。第四開關49具有第二等效電阻值,且並聯於第二絕緣阻抗Z4。為了方便說明,圖2中以電阻Rc表示第三開關47的等效電阻,以電阻Rd表示第四開關49的等效電阻。於其他實施例中,電池斷路器40亦可以具有第一電阻及第二電阻,第一電阻串聯於第三開關47,第二電阻串聯於該第四開關49。換言之,圖2中的電阻Rc亦可以表示第一電阻,電阻Rd亦可以表示第二電阻,本實施例不予限制。The first switch 41 is disposed at a first current path P3 between the first end 51 of the power source 50 and the load 60. The second switch 43 is provided at a second current path P4 between the second end 53 of the power source 50 and the load 60. The third switch 47 has a first equivalent resistance value and is connected in parallel to the first insulation resistance Z3. The fourth switch 49 has a second equivalent resistance value and is connected in parallel to the second insulation resistance Z4. For convenience of explanation, the equivalent resistance of the third switch 47 is represented by a resistor Rc in FIG. 2, and the equivalent resistance of the fourth switch 49 is represented by a resistor Rd. In other embodiments, the battery breaker 40 can also have a first resistor and a second resistor. The first resistor is connected in series to the third switch 47, and the second resistor is connected in series to the fourth switch 49. In other words, the resistor Rc in FIG. 2 can also represent the first resistor, and the resistor Rd can also represent the second resistor, which is not limited in this embodiment.
處理器45電性連接第一電流路徑P3和第二電流路徑P4其中之一,用以控制第三開關47及第四開關49,並當第三開關47及第四開關49選擇性地導通時,處理器45依據第一電流路徑P3和第二電流路徑P4其中之一的電壓值,判斷第一絕緣阻抗Z3和第二絕緣阻抗Z4的大小。於圖2中,處理器45係電性連接至第一電流路徑P3和第二電流路徑P4,在實際的應用中,可依據實際的需求,只將處理器45電性連接第一電流路徑P3和第二電流路徑P4其中之一,本實施例不予限制。The processor 45 is electrically connected to one of the first current path P3 and the second current path P4 for controlling the third switch 47 and the fourth switch 49, and when the third switch 47 and the fourth switch 49 are selectively turned on. The processor 45 determines the magnitudes of the first insulation impedance Z3 and the second insulation impedance Z4 according to the voltage value of one of the first current path P3 and the second current path P4. In FIG. 2, the processor 45 is electrically connected to the first current path P3 and the second current path P4. In an actual application, only the processor 45 can be electrically connected to the first current path P3 according to actual requirements. And one of the second current paths P4, which is not limited in this embodiment.
於圖2中,電池斷路器40更具有第一內部阻抗Re及第二內部阻抗Rf。第一內部阻抗Re位於第一開關41與負載60之間,且電性連接於第一電流路徑P3及參考電位端之間。第二內部阻抗Rf位於第二開關43與負載60之間,且電性連接第二電流路徑P4及參考電位端之間。也就是說,第一內部阻抗Re係電池斷路器40的第一電流路徑P3與低電壓準位之間的等效阻抗,第二內部阻抗Rf係電池斷路器40的第二電流路徑P4與低電壓準位之間的等效阻抗。於本實施例的圖示中顯示第一內部阻抗Re及第二內部阻抗Rf係為方便說明之用,並非用以限制本實施例,亦即於其他實施例中可以取消第一內部阻抗Re及第二內部阻抗Rf的設置。第一內部阻抗Re及第二內部阻抗Rf例如電動車中的其他雜散電阻或其他合適的電阻,本實施例不予限制。In FIG. 2, the battery breaker 40 further has a first internal impedance Re and a second internal impedance Rf. The first internal impedance Re is located between the first switch 41 and the load 60, and is electrically connected between the first current path P3 and the reference potential terminal. The second internal impedance Rf is located between the second switch 43 and the load 60, and is electrically connected between the second current path P4 and the reference potential terminal. That is, the first internal impedance Re is the equivalent impedance between the first current path P3 of the battery breaker 40 and the low voltage level, and the second internal impedance Rf is the second current path P4 of the battery breaker 40 and the low The equivalent impedance between voltage levels. The first internal impedance Re and the second internal impedance Rf are shown for convenience of description in the illustration of the present embodiment, and are not intended to limit the embodiment, that is, the first internal impedance Re and the other embodiments may be eliminated. The setting of the second internal impedance Rf. The first internal resistance Re and the second internal resistance Rf such as other stray resistances in the electric vehicle or other suitable resistance are not limited in this embodiment.
於本實施例的圖式中,第一開關41、第二開關43、第三開關47及第四開關49係以簡單的開關符號顯示,然而在實際的例子中,第一開關41、第二開關43、第三開關47及第四開關49可以為電晶體、繼電器或其他合適的開關電路或元件,本實施例不予限制。此外,第一開關41及第二開關43係受控於致能訊號而選擇性地導通,致能訊號例如為電動車啟動時,電動車的電門開啟(key on)和電門關閉(key off)的訊號。當第一開關41及第二開關43導通時,電源50經流電池斷路器40而供電給負載60。In the drawing of the embodiment, the first switch 41, the second switch 43, the third switch 47, and the fourth switch 49 are displayed by simple switch symbols, but in a practical example, the first switch 41, the second The switch 43, the third switch 47, and the fourth switch 49 may be transistors, relays, or other suitable switching circuits or components, which are not limited in this embodiment. In addition, the first switch 41 and the second switch 43 are selectively turned on by the enable signal, and the enable signal is, for example, an electric vehicle's key on and key off when the electric vehicle is started. Signal. When the first switch 41 and the second switch 43 are turned on, the power source 50 is supplied to the load 60 via the battery breaker 40.
當電池斷路器40要量測第一絕緣阻抗Z3和第二絕緣阻抗Z4時,首先根據圖2所示,於第一開關41及第二開關43截止時,處理器45控制第三開關47及第四開關49選擇性地導通,以量測第一電流路徑P3或第二電流路徑P4的電壓值。茲以量測第一電流路徑P3為例來說,當第三開關47導通,第四開關49截止時,處理器45量測第一電流路徑P3,以取得第一電流路徑P3的第一檢測電壓值。當第三開關47截止,第四開關49導通時,處理器45量測第二電流路徑P4,以取得第二電流路徑P4的第二檢測電壓值。之後,處理器45依據第一檢測電壓值、第二檢測電壓值、電阻Rc和電阻Rd的電阻值,判斷第一絕緣阻抗Z3及第二絕緣阻抗Z4的大小。When the battery breaker 40 is to measure the first insulation resistance Z3 and the second insulation resistance Z4, first, according to FIG. 2, when the first switch 41 and the second switch 43 are turned off, the processor 45 controls the third switch 47 and The fourth switch 49 is selectively turned on to measure the voltage value of the first current path P3 or the second current path P4. For example, when the first current path P3 is measured, when the third switch 47 is turned on and the fourth switch 49 is turned off, the processor 45 measures the first current path P3 to obtain the first detection of the first current path P3. Voltage value. When the third switch 47 is turned off and the fourth switch 49 is turned on, the processor 45 measures the second current path P4 to obtain the second detected voltage value of the second current path P4. Thereafter, the processor 45 determines the magnitudes of the first insulation resistance Z3 and the second insulation resistance Z4 based on the first detection voltage value, the second detection voltage value, the resistance Rc, and the resistance value of the resistor Rd.
也就是說,不論電阻Rc的電阻值是第三開關47的等效阻抗值或第一電阻的電阻值,電阻Rc的電阻值可以被預先取得並儲存於處理器45中,同理地電阻Rd的電阻值亦被預先取得並儲存於處理器45中。處理器45取得第一電流路徑P3的第一檢測電壓值和第二檢測電壓值中,第一檢測電壓值是電源50、第一絕緣阻抗Z3、電阻Rc及第二絕緣阻抗Z4形成的迴路中,第一絕緣阻抗Z3並聯電阻Rc的分壓。第二檢測電壓值是電源50、第一絕緣阻抗Z3、電阻Rd及第二絕緣阻抗Z4形成的迴路中,第一絕緣阻抗Z3的分壓。處理器45可以藉由第一檢測電壓值、第二檢測電壓值和已知的電阻Rc和電阻Rd的電阻值,計算出第一絕緣阻抗Z3及第二絕緣阻抗Z4的大小。That is, regardless of the resistance value of the resistor Rc being the equivalent impedance value of the third switch 47 or the resistance value of the first resistor, the resistance value of the resistor Rc may be previously obtained and stored in the processor 45, and the same resistance Rd The resistance value is also obtained in advance and stored in the processor 45. The processor 45 obtains the first detection voltage value and the second detection voltage value of the first current path P3, wherein the first detection voltage value is in a loop formed by the power source 50, the first insulation resistance Z3, the resistance Rc, and the second insulation resistance Z4. The first insulation resistance Z3 is a partial pressure of the parallel resistance Rc. The second detected voltage value is a partial pressure of the first insulating impedance Z3 in a loop formed by the power source 50, the first insulating impedance Z3, the resistor Rd, and the second insulating impedance Z4. The processor 45 can calculate the magnitudes of the first insulation impedance Z3 and the second insulation impedance Z4 by using the first detection voltage value, the second detection voltage value, and the resistance values of the known resistance Rc and the resistance Rd.
同理地,當第一開關41及第二開關43導通時,處理器45亦可以控制第三開關47及第四開關49選擇性地導通,以依據第一電流路徑P3或第二電流路徑P4的電壓值,判斷第一絕緣阻抗Z3和第二絕緣阻抗Z4的大小。當第一開關41及第二開關43導通時,於電源50、第一絕緣阻抗Z3、電阻Rc、第一內部阻抗Re、第二絕緣阻抗Z4及第二內部阻抗Rf形成的迴路中,第一檢測電壓值是第一絕緣阻抗Z3並聯電阻Rc並聯第一內部阻抗Re的分壓。於電源50、第一絕緣阻抗Z3、第一內部阻抗Re、第二絕緣阻抗Z4、電阻Rd及第二內部阻抗Rf形成的迴路中,第二檢測電壓值是第一絕緣阻抗Z3並聯第一內部阻抗Re的分壓。Similarly, when the first switch 41 and the second switch 43 are turned on, the processor 45 can also control the third switch 47 and the fourth switch 49 to be selectively turned on according to the first current path P3 or the second current path P4. The voltage value determines the magnitude of the first insulation resistance Z3 and the second insulation resistance Z4. When the first switch 41 and the second switch 43 are turned on, in the loop formed by the power source 50, the first insulating impedance Z3, the resistor Rc, the first internal impedance Re, the second insulating impedance Z4, and the second internal impedance Rf, the first The detected voltage value is a partial voltage of the first insulation resistance Z3 parallel resistance Rc in parallel with the first internal impedance Re. In a loop formed by the power source 50, the first insulation resistance Z3, the first internal impedance Re, the second insulation resistance Z4, the resistance Rd, and the second internal impedance Rf, the second detection voltage value is the first insulation resistance Z3 parallel to the first internal The partial pressure of the impedance Re.
處理器45藉由第一檢測電壓值、第二檢測電壓值和已儲存的電阻Rc、電阻Rd、第一內部阻抗Re及第二內部阻抗Rf的電阻值,計算出第一絕緣阻抗Z3及第二絕緣阻抗Z4的大小。據此,電動車於行駛前或行駛中皆可以處理器45控制第三開關及第四開關的切換導通,來判斷第一絕緣阻抗Z3和第二絕緣阻抗Z4的大小,據以確保電動車電力系統的防護效果。The processor 45 calculates the first insulation resistance Z3 and the first resistance voltage value, the second detection voltage value, and the stored resistance Rc, the resistance Rd, the first internal impedance Re, and the second internal resistance Rf. The size of the two insulation impedance Z4. Accordingly, the electric vehicle can control the switching between the third switch and the fourth switch before or during the driving to determine the magnitude of the first insulation impedance Z3 and the second insulation impedance Z4 to ensure the electric vehicle power. The protective effect of the system.
於一個實施例中,處理器45電性連接至警示器。當處理器45第一絕緣阻抗Z3和第二絕緣阻抗Z4的阻抗值低於一個預設門檻值時,警示器發出阻抗異常警示,例如顯示於電動車的儀表板上。預設門檻值可依據電動車的絕緣阻抗需求設定,例如200KΩ或其他合適的阻抗值。In one embodiment, the processor 45 is electrically coupled to the alert. When the impedance values of the first insulating impedance Z3 and the second insulating impedance Z4 of the processor 45 are lower than a preset threshold, the alerter issues an impedance abnormality warning, for example, displayed on the dashboard of the electric vehicle. The preset threshold can be set according to the insulation resistance requirement of the electric vehicle, such as 200KΩ or other suitable impedance value.
再者,當第一開關41及第二開關43受控於致能訊號,由導通切換至截止時,處理器45控制第三開關47及第四開關49截止,並依據第一電流路徑P3和第二電流路徑P4其中之一的電壓值與一個預設電壓值,判斷第一開關41和第二開關43其中之一是否不正常導通。更詳細來說,當第一開關41及第二開關43切換至截止時,若第一開關41和第二開關43正常截止,第一電流路徑P3的電壓值為電源50、第一絕緣阻抗Z3和第二絕緣阻抗Z4形成的迴路中第一絕緣阻抗Z3的分壓。當第一開關41和第二開關43其中之一不正常導通時,第一電流路徑P3的電壓值會不同於正常截止時的電壓值。Moreover, when the first switch 41 and the second switch 43 are controlled by the enable signal, when the switch is turned on to off, the processor 45 controls the third switch 47 and the fourth switch 49 to be turned off, and according to the first current path P3 and A voltage value of one of the second current paths P4 and a predetermined voltage value determine whether one of the first switch 41 and the second switch 43 is abnormally turned on. In more detail, when the first switch 41 and the second switch 43 are switched off, if the first switch 41 and the second switch 43 are normally turned off, the voltage value of the first current path P3 is the power source 50 and the first insulation impedance Z3. The partial pressure of the first insulation resistance Z3 in the loop formed by the second insulation resistance Z4. When one of the first switch 41 and the second switch 43 is not normally turned on, the voltage value of the first current path P3 may be different from the voltage value at the normal cutoff.
舉例來說,當第一開關41不正常導通時,於電源50、第一絕緣阻抗Z3、第一內部阻抗Re和第二絕緣阻抗Z4形成的迴路中,第一電流路徑P3的電壓值是第一絕緣阻抗Z3並聯第一內部阻抗Re的分壓。當第二開關43不正常導通時,第一電流路徑P3的電壓值為電源50、第一絕緣阻抗Z3、第二絕緣阻抗Z4和第二內部阻抗Rf形成的迴路中第一絕緣阻抗Z3的分壓。For example, when the first switch 41 is not normally turned on, in the loop formed by the power source 50, the first insulation impedance Z3, the first internal impedance Re, and the second insulation resistance Z4, the voltage value of the first current path P3 is An insulation resistance Z3 is connected in parallel with the partial pressure of the first internal impedance Re. When the second switch 43 is not normally turned on, the voltage value of the first current path P3 is a fraction of the first insulation impedance Z3 in the loop formed by the power source 50, the first insulation impedance Z3, the second insulation impedance Z4, and the second internal impedance Rf. Pressure.
換言之,當第一開關41不正常導通時,第一電流路徑P3的電壓值小於正常截止時第一電流路徑P3的電壓值。當第二開關43不正常導通時,第一電流路徑P3的電壓值大於正常截止時第一電流路徑P3的電壓值。故,以正常截止時第一電流路徑P3的電壓值作為一個預設電壓值,當處理器45判斷第一開關41和第二開關43其中之一不正常導通時,處理器45比較第一電流路徑P3電壓值與預設電壓值的大小,可以據以判斷是第一開關41發生不正常導通或第二開關43發生不正常導通。In other words, when the first switch 41 is not normally turned on, the voltage value of the first current path P3 is smaller than the voltage value of the first current path P3 when it is normally turned off. When the second switch 43 is not normally turned on, the voltage value of the first current path P3 is greater than the voltage value of the first current path P3 when it is normally turned off. Therefore, the voltage value of the first current path P3 at the normal cutoff is used as a preset voltage value. When the processor 45 determines that one of the first switch 41 and the second switch 43 is abnormally turned on, the processor 45 compares the first current. The magnitude of the path P3 voltage value and the preset voltage value may be determined according to whether the first switch 41 is abnormally turned on or the second switch 43 is abnormally turned on.
於本實施例中,不正常導通的情形可以是第一開關或第二開關發生故障、熔接或其他的狀況。此外,本實施例中係比較第一電流路徑P3電壓值與預設電壓值,於其他實施例中,亦可以比較第二電流路徑P4的電壓值和另外的預設電壓值,抑或是一併地比較第一電流路徑P3和第二電流路徑P4來判斷是第一開關41發生不正常導通或第二開關43發生不正常導通,本實施例不予限制。In this embodiment, the abnormal conduction may be a failure, a fusion, or other condition of the first switch or the second switch. In addition, in this embodiment, the voltage value of the first current path P3 is compared with the preset voltage value. In other embodiments, the voltage value of the second current path P4 and another preset voltage value may be compared, or may be combined. The first current path P3 and the second current path P4 are compared to determine that the first switch 41 is abnormally turned on or the second switch 43 is abnormally turned on. This embodiment is not limited.
請一併參照圖3,圖3係根據本發明一實施例所繪示之預設電壓波形和實際電壓波形的示意圖。如圖所示,前述實施例中的預設電壓值亦可以是如圖3中虛線所示的預設電壓波形。也就是說,當第一開關41及第二開關43切換至截止時,若第一開關41和第二開關43正常截止,處理器45控制第三開關47截止,第四開關49導通時,第一電流路徑P3的電壓會如第一區間Int1中的虛線所示。處理器45控制第三開關47截止,第四開關49截止時,第一電流路徑P3的電壓會如第二區間Int2中的虛線所示。處理器45控制第三開關47導通,第四開關49截止時,第一電流路徑P3的電壓會如第三區間Int3中的虛線所示。Referring to FIG. 3 together, FIG. 3 is a schematic diagram of a preset voltage waveform and an actual voltage waveform according to an embodiment of the invention. As shown in the figure, the preset voltage value in the foregoing embodiment may also be a preset voltage waveform as shown by a broken line in FIG. That is, when the first switch 41 and the second switch 43 are switched off, if the first switch 41 and the second switch 43 are normally turned off, the processor 45 controls the third switch 47 to be turned off, and when the fourth switch 49 is turned on, the first switch The voltage of a current path P3 will be as indicated by the dashed line in the first interval Int1. The processor 45 controls the third switch 47 to be turned off. When the fourth switch 49 is turned off, the voltage of the first current path P3 is as indicated by a broken line in the second interval Int2. The processor 45 controls the third switch 47 to be turned on, and when the fourth switch 49 is turned off, the voltage of the first current path P3 is as indicated by a broken line in the third interval Int3.
當第一開關41和第二開關43不正常導通,且處理器45控制第三開關47截止,第四開關49導通時,第一電流路徑P3的電壓會如第一區間Int1中的實線所示。當第一開關41和第二開關43不正常導通,且處理器45控制第三開關47截止,第四開關49截止時,第一電流路徑P3的電壓會如第二區間Int2中的實線所示。當第一開關41和第二開關43不正常導通,且處理器45控制第三開關47導通,第四開關49截止時,第一電流路徑P3的電壓會如第三區間Int3中的實線所示。據此,處理器45可以依據第一電流路徑P3上實際電壓波形與預設電壓波形的差異,判斷第一開關41和第二開關43其中之一是否不正常導通。並且,如同前述的,處理器45亦可以依據實際電壓波形的電壓位準高於或低於預設電壓波形電壓位準,據以判斷是第一開關41發生不正常導通或第二開關43發生不正常導通。When the first switch 41 and the second switch 43 are not normally turned on, and the processor 45 controls the third switch 47 to be turned off, and the fourth switch 49 is turned on, the voltage of the first current path P3 is as solid as in the first interval Int1. Show. When the first switch 41 and the second switch 43 are not normally turned on, and the processor 45 controls the third switch 47 to be turned off, and the fourth switch 49 is turned off, the voltage of the first current path P3 is as the solid line in the second interval Int2 Show. When the first switch 41 and the second switch 43 are not normally turned on, and the processor 45 controls the third switch 47 to be turned on, and the fourth switch 49 is turned off, the voltage of the first current path P3 is as solid as in the third interval Int3. Show. Accordingly, the processor 45 can determine whether one of the first switch 41 and the second switch 43 is abnormally turned on according to the difference between the actual voltage waveform on the first current path P3 and the preset voltage waveform. Moreover, as described above, the processor 45 may also determine that the first switch 41 is abnormally turned on or the second switch 43 occurs according to the voltage level of the actual voltage waveform being higher or lower than the preset voltage waveform voltage level. Not working properly.
是以,電池斷路器40除了可以判斷內部的開關是否不正常導通以外,電池斷路器40亦可以在電動車行駛前、行駛過程中和行駛後都可以對絕緣電阻進行即時地量測。Therefore, in addition to the battery breaker 40, it can be judged whether the internal switch is abnormally turned on, and the battery breaker 40 can measure the insulation resistance immediately before, during, and after the electric vehicle travels.
為了更清楚地說明偵測電池斷路器開關不正常導通的方法,請一併參照圖2與圖4,圖4係根據本發明一實施例所繪示之量測絕緣阻抗的方法的步驟流程圖。如圖所示,於步驟S701中,依據致能訊號選擇性地導通第一開關11及第二開關13。於步驟S703中,當致能訊號指示第一開關11及第二開關13切換至截止時,依據第一電流路徑P1和第二電流路徑P2其中之一的電壓值與預設電壓值,判斷第一開關11和第二開關13其中之一是否不正常導通。於步驟S705中,當判斷第一開關11和第二開關13其中之一不正常導通時,比較第一電流路徑P1和第二電流路徑P2其中之一的電壓值與預設電壓值的大小,判斷第一開關11不正常導通或第二開關13不正常導通。本發明所述之判斷方法實際上均已經揭露在前述記載的實施例中,本實施例在此不重複說明。For a more clear description of the method for detecting the abnormality of the battery breaker switch, please refer to FIG. 2 and FIG. 4 together. FIG. 4 is a flow chart of the method for measuring the insulation resistance according to an embodiment of the invention. . As shown in the figure, in step S701, the first switch 11 and the second switch 13 are selectively turned on according to the enable signal. In step S703, when the enable signal indicates that the first switch 11 and the second switch 13 are switched to be off, the voltage value according to one of the first current path P1 and the second current path P2 is determined according to a preset voltage value. Whether one of the switch 11 and the second switch 13 is not normally turned on. In step S705, when it is determined that one of the first switch 11 and the second switch 13 is abnormally turned on, comparing the voltage value of one of the first current path P1 and the second current path P2 with the magnitude of the preset voltage value, It is judged that the first switch 11 is not normally turned on or the second switch 13 is not normally turned on. The method for determining the present invention has been substantially disclosed in the above-described embodiments, and the description of the embodiments is not repeated herein.
於另一個實施例中,請一併參照圖2與圖5,圖5係根據本發明一實施例所繪示之量測絕緣阻抗的方法的步驟流程圖。如圖所示,於步驟S801中,依據致能訊號選擇性地導通第一開關41及第二開關43。於步驟S803中,當處理器45控制第三開關47導通,第四開關49截止時,取得第一電流路徑P3和第二電流路徑P4其中之一的第一檢測電壓值。於步驟S805中,當處理器45控制第三開關47截止,第四開關導通17時,取得第一電流路徑P3和第二電流路徑P4其中之一的第二檢測電壓值。於步驟S807中,依據第一檢測電壓值、第二檢測電壓值、第三開關47的第一等效電阻值及第四開關49的第二等效電阻值,判斷第一絕緣阻抗Z3及第二絕緣阻抗Z4的大小。於步驟S809中,當處理器45控制第三開關47截止、第四開關49截止且致能訊號指示第一開關41及第二開關43切換至截止時,依據第一電流路徑P3和第二電流路徑P4其中之一的電壓值與預設電壓值,判斷第一開關41和第二開關43其中之一是否不正常導通。於步驟S811中,當判斷第一開關41和第二開關43其中之一不正常導通時,比較第一電流路徑P3和第二電流路徑P4其中之一的電壓值與預設電壓值的大小,判斷第一開關41不正常導通或第二開關43不正常導通。本發明所述之判斷方法實際上均已經揭露在前述記載的實施例中,本實施例在此不重複說明。In another embodiment, please refer to FIG. 2 and FIG. 5 together. FIG. 5 is a flow chart of steps of a method for measuring insulation resistance according to an embodiment of the invention. As shown in the figure, in step S801, the first switch 41 and the second switch 43 are selectively turned on according to the enable signal. In step S803, when the processor 45 controls the third switch 47 to be turned on and the fourth switch 49 is turned off, the first detected voltage value of one of the first current path P3 and the second current path P4 is obtained. In step S805, when the processor 45 controls the third switch 47 to be turned off and the fourth switch is turned on 17, the second detected voltage value of one of the first current path P3 and the second current path P4 is obtained. In step S807, the first insulation resistance Z3 and the first insulation resistance are determined according to the first detection voltage value, the second detection voltage value, the first equivalent resistance value of the third switch 47, and the second equivalent resistance value of the fourth switch 49. The size of the two insulation impedance Z4. In step S809, when the processor 45 controls the third switch 47 to be turned off, the fourth switch 49 is turned off, and the enable signal indicates that the first switch 41 and the second switch 43 are switched off, according to the first current path P3 and the second current. A voltage value of one of the paths P4 and a preset voltage value determine whether one of the first switch 41 and the second switch 43 is abnormally turned on. In step S811, when it is determined that one of the first switch 41 and the second switch 43 is abnormally turned on, comparing the voltage value of one of the first current path P3 and the second current path P4 with the magnitude of the preset voltage value, It is judged that the first switch 41 is not normally turned on or the second switch 43 is not normally turned on. The method for determining the present invention has been substantially disclosed in the above-described embodiments, and the description of the embodiments is not repeated herein.
綜合以上所述,本發明實施例提供一種可偵測開關不正常導通的電池斷路器及其偵測方法,當第一開關及第二開關由導通切換至截止時,藉由處理器偵測第一電流路徑和第二電流路徑上的電壓大小,來判斷第一開關或第二開關其中之一是否不正常導通,藉以讓電池斷路器可以偵測內部的開關是否不正常導通,進而發出警示告知開關不正常導通的情形。於另一個實施例中,電池斷路器藉由將第三開關並聯於第一絕緣阻抗,將第四開關並聯於第二絕緣阻抗,並由處理器來控制第三開關及第四開關的切換導通,以依據第一電流路徑和第二電流路徑其中之一的電壓值,判斷第一絕緣阻抗和第二絕緣阻抗的大小,據以確保電動車電力系統的防護效果。In summary, the embodiments of the present invention provide a battery breaker that can detect that a switch is not normally turned on and a detection method thereof. When the first switch and the second switch are switched from on to off, the processor detects the first The magnitude of the voltage on the current path and the second current path determines whether one of the first switch or the second switch is abnormally turned on, so that the battery breaker can detect whether the internal switch is abnormally turned on, and then issue an alert notification The switch is not normally turned on. In another embodiment, the battery breaker connects the fourth switch to the second insulation impedance by paralleling the third switch to the first insulation impedance, and the processor controls the switching of the third switch and the fourth switch. And determining the magnitudes of the first insulation impedance and the second insulation impedance according to the voltage value of one of the first current path and the second current path to ensure the protection effect of the electric vehicle power system.
雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。Although the present invention has been disclosed above in the foregoing embodiments, it is not intended to limit the invention. It is within the scope of the invention to be modified and modified without departing from the spirit and scope of the invention. Please refer to the attached patent application for the scope of protection defined by the present invention.
10、40‧‧‧電池斷路器
11、41‧‧‧第一開關
13、43‧‧‧第二開關
15、45‧‧‧處理器
17‧‧‧第三開關
19‧‧‧第四開關
20、50‧‧‧電源
21、51‧‧‧第一端
23、53‧‧‧第二端
30、60‧‧‧負載
Z1、Z3‧‧‧第一絕緣阻抗
Z2、Z4‧‧‧第二絕緣阻抗
Ra、Re‧‧‧第一內部阻抗
Rb、Rf‧‧‧第二內部阻抗
Rc、Rd‧‧‧電阻
P1、P3‧‧‧第一電流路徑
P2、P4‧‧‧第二電流路徑10, 40‧‧‧ battery circuit breaker
11, 41‧‧‧ first switch
13, 43‧‧‧ second switch
15, 45‧‧‧ processor
17‧‧‧ Third switch
19‧‧‧fourth switch
20, 50‧‧‧ power supply
21, 51‧‧‧ first end
23, 53‧‧‧ second end
30, 60‧‧‧ load
Z1, Z3‧‧‧ first insulation resistance
Z2, Z4‧‧‧second insulation resistance
Ra, Re‧‧‧ first internal impedance
Rb, Rf‧‧‧ second internal impedance
Rc, Rd‧‧‧ resistance
P1, P3‧‧‧ first current path
P2, P4‧‧‧ second current path
圖1係根據本發明一實施例所繪示之電池斷路器的電路示意圖。 圖2係根據本發明另一實施例所繪示之電池斷路器的電路示意圖。 圖3係根據本發明再一實施例所繪示之預設電壓波形和實際電壓波形的示意圖。 圖4係根據本發明一實施例所繪示之量測絕緣阻抗的方法的步驟流程圖。 圖5係根據本發明另一實施例所繪示之量測絕緣阻抗的方法的步驟流程圖。1 is a circuit diagram of a battery breaker according to an embodiment of the invention. 2 is a circuit diagram of a battery breaker according to another embodiment of the present invention. FIG. 3 is a schematic diagram of a preset voltage waveform and an actual voltage waveform according to still another embodiment of the present invention. 4 is a flow chart showing the steps of a method for measuring insulation resistance according to an embodiment of the invention. FIG. 5 is a flow chart showing the steps of a method for measuring insulation resistance according to another embodiment of the invention.
10‧‧‧電池斷路器 10‧‧‧Battery Breaker
11‧‧‧第一開關 11‧‧‧First switch
13‧‧‧第二開關 13‧‧‧Second switch
15‧‧‧處理器 15‧‧‧ processor
20‧‧‧電源 20‧‧‧Power supply
21‧‧‧第一端 21‧‧‧ first end
23‧‧‧第二端 23‧‧‧ second end
30‧‧‧負載 30‧‧‧load
Z1‧‧‧第一絕緣阻抗 Z1‧‧‧first insulation resistance
Z2‧‧‧第二絕緣阻抗 Z2‧‧‧second insulation resistance
Ra、Rb‧‧‧電阻 Ra, Rb‧‧‧ resistance
P1‧‧‧第一電流路徑 P1‧‧‧First current path
P2‧‧‧第二電流路徑 P2‧‧‧second current path
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JP6603695B2 (en) * | 2017-09-15 | 2019-11-06 | 矢崎総業株式会社 | Anomaly detection device |
KR102270232B1 (en) | 2017-12-11 | 2021-06-25 | 주식회사 엘지에너지솔루션 | Method and apparatus for diagnosing fault of positive contactor of battery pack |
KR102270233B1 (en) * | 2017-12-12 | 2021-06-25 | 주식회사 엘지에너지솔루션 | Method and apparatus for diagnosing fault of negative contactor of battery pack |
US10777998B2 (en) * | 2018-08-02 | 2020-09-15 | GM Global Technology Operations LLC | Circuit for identifying the source of a power fault in a dual power source electrical system |
CN110907837B (en) * | 2018-09-14 | 2021-06-08 | 宁德时代新能源科技股份有限公司 | Detection circuit and detection method |
CN111796138B (en) * | 2019-04-08 | 2021-10-08 | 宁德时代新能源科技股份有限公司 | Detection circuit and detection method |
TWI749339B (en) * | 2019-07-04 | 2021-12-11 | 力林科技股份有限公司 | Light emitting diode backlight system and light emitting diode control circuit |
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US8253269B2 (en) * | 2009-09-25 | 2012-08-28 | Lear Corporation | Economizer for vehicle battery disconnect |
JP5698590B2 (en) * | 2011-04-14 | 2015-04-08 | 矢崎総業株式会社 | Insulation state detection unit failure detection device |
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