TW201715177A - Continuous thermal desorption and pyrolysis equipment having three-stage reaction furnace system capable of achieving thermal energy utilization with high performance and high feeding amount, and effective and highly stable temperature distribution - Google Patents
Continuous thermal desorption and pyrolysis equipment having three-stage reaction furnace system capable of achieving thermal energy utilization with high performance and high feeding amount, and effective and highly stable temperature distribution Download PDFInfo
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- 238000003795 desorption Methods 0.000 title claims abstract description 39
- 238000006243 chemical reaction Methods 0.000 title abstract description 18
- 238000000197 pyrolysis Methods 0.000 title abstract description 5
- 238000009826 distribution Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000005336 cracking Methods 0.000 claims description 35
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 27
- 239000007789 gas Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 19
- 238000002485 combustion reaction Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 239000000498 cooling water Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 229920001971 elastomer Polymers 0.000 description 17
- 239000003921 oil Substances 0.000 description 16
- 239000006229 carbon black Substances 0.000 description 14
- 239000002699 waste material Substances 0.000 description 13
- 239000000047 product Substances 0.000 description 10
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 239000010920 waste tyre Substances 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
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- 239000002910 solid waste Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 206010029412 Nightmare Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
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- 239000000295 fuel oil Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- 230000009467 reduction Effects 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
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- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/028—Multi-chamber type furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/12—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of plastics, e.g. rubber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
- F23G5/0273—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage using indirect heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/033—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B19/00—Combinations of different kinds of furnaces that are not all covered by any single one of main groups F27B1/00 - F27B17/00
- F27B19/04—Combinations of different kinds of furnaces that are not all covered by any single one of main groups F27B1/00 - F27B17/00 arranged for associated working
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
- F23G2201/303—Burning pyrogases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/10—Combustion in two or more stages
- F23G2202/106—Combustion in two or more stages with recirculation of unburned solid or gaseous matter into combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/12—Waste feed arrangements using conveyors
- F23G2205/121—Screw conveyor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/18—Waste feed arrangements using airlock systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2206/00—Waste heat recuperation
- F23G2206/10—Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2209/00—Specific waste
- F23G2209/28—Plastics or rubber like materials
- F23G2209/281—Tyres
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50001—Combination of two or more furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50201—Waste pyrolysis, gasification or cracking by indirect heat transfer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50205—Waste pre-treatment by pyrolysis, gasification or cracking followed by condensation of gas into combustible oil or fat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00
- F27B17/0016—Chamber type furnaces
- F27B2017/0091—Series of chambers, e.g. associated in their use
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
本發明係有關於一種具有三段式反應爐系統之連續式熱脫附及裂解設備,特別是有關於一種對加工物進行加熱脫附、脫附裂解及反應終止作業的三段式反應爐系統中,其對加工物進行加熱脫附時係以水平並列之二螺旋輸送機平均入料同時進行反應且最終進行降溫之終止反應之具有三段式反應爐系統之連續式熱脫附及裂解設備。 The invention relates to a continuous thermal desorption and cracking device with a three-stage reactor system, in particular to a three-stage reactor system for heating desorption, desorption cracking and reaction termination of a workpiece. In the process of heating and desorbing the processed material, the continuous thermal desorption and cracking equipment with the three-stage reactor system is carried out by horizontally juxtaposed two-screw conveyors, which simultaneously carry out the reaction and finally terminates the reaction. .
随著全球經濟之發展帶動汽車工業及橡膠工業、塑膠工業的蓬勃發展,每年有大量廢棄橡、塑固體廢棄物產生,尤其是廢輪胎更為大宗,如果没有經適當處理或再回收利用,不但造成資源之浪費,且會給環境造成夢魘的衝擊,危害全球土地及環境污染。若把廢橡膠或輪胎用焚燒方式處理,不但不環保且浪費資源,因為橡膠為石化產物,其含有約88%碳,其配方中加了碳黑約30~40%是為99%純碳,因此,橡膠或輪胎廢棄物中之橡膠其含碳量極高,約為煤炭之兩倍,燃燒後產出更大量二氧化碳排出大氣,更是不利於全球環保關心之溫室氣體減排。另就節能角度而言,碳黑是石化產物,約兩公噸之石化油品方能製得一噸碳黑,因此碳黑是高耗能產物,但碳是一極為穩定物質,若能回收再利用將可減少極大能源消耗與浪費。 With the development of the global economy driving the booming development of the automobile industry, the rubber industry and the plastics industry, a large amount of waste rubber and plastic solid waste is produced every year. Especially the waste tires are more bulky. If not properly treated or recycled, not only will they be properly treated or recycled. It will cause waste of resources and will cause nightmare impact on the environment and endanger global land and environmental pollution. If the waste rubber or tire is treated by incineration, it is not environmentally friendly and wastes resources. Because rubber is a petrochemical product, it contains about 88% carbon, and about 30-40% of carbon black is added to the formulation, which is 99% pure carbon. Therefore, rubber in rubber or tire waste has a very high carbon content, which is about twice that of coal. After combustion, it produces a larger amount of carbon dioxide to be discharged into the atmosphere, which is not conducive to global environmental protection concerns. In terms of energy saving, carbon black is a petrochemical product. About two metric tons of petrochemical oil can produce one ton of carbon black. Therefore, carbon black is a high energy-consuming product, but carbon is an extremely stable substance. Utilization will reduce energy consumption and waste.
固體廢橡膠、塑膠的脫附裂解,是此類廢棄物除了焚化外的 重要處理方法之一。此種方式是將廢棄物粉碎後,在適當的温度下進行脫附及裂解,以產出氣體、油品及固體碳黑等。這些產品都是高附加價值之產品,其中,油品來自於橡膠、塑膠中之碳氫化合物,若是橡膠中含有天然橡膠,則是一種生質能,對節能減排有相當大之效益。上述油品可再以真空蒸镏法再分離出輕油及重油等,更提高其附加價值。但是過去對廢橡膠進行裂解存在幾個障礙無法規模化、產品標準化,導致此行業在全世界都無商業化生產的規範製程,主要是環保二次污染無法克服,固體產物碳黑無法回到橡膠工業系統中再利用,大大降低其回收價值。因此業界需要一種可以解決過去製程遭遇到的空氣污染環保問題、製程不穩定產出之產品標準化問題、製程不安全產生氣爆之工安問題、投料量無法提高之效率不佳問題。 The desorption cracking of solid waste rubber and plastic is the incineration of such waste. One of the important treatment methods. In this way, after the waste is pulverized, it is desorbed and cracked at an appropriate temperature to produce gas, oil, solid carbon black, and the like. These products are high value-added products. Among them, the oil comes from the hydrocarbons in rubber and plastics. If the rubber contains natural rubber, it is a kind of biomass energy, which has considerable benefits for energy saving and emission reduction. The oil can be further separated into light oil and heavy oil by vacuum distillation, thereby increasing its added value. However, in the past, there were several obstacles to the cracking of waste rubber, which could not be scaled up and standardized. This led to the standard process of commercial production in this industry in the world, mainly because environmental pollution secondary pollution could not be overcome, and solid product carbon black could not return to rubber. Reuse in industrial systems greatly reduces the value of recycling. Therefore, the industry needs a problem that can solve the air pollution and environmental problems encountered in the past process, the product standardization problem of unstable process output, the safety problem of the process explosion caused by the unsafe process, and the inefficiency of the feed quantity cannot be improved.
本創作的目的在於提供一種高效能、高投料量之熱能利用、有效且高穩定的溫度分佈的三段式反應爐系統及其連續式熱脫附及裂解設備。 The purpose of this creation is to provide a high-performance, high-input heat energy utilization, efficient and highly stable temperature distribution of the three-stage reactor system and its continuous thermal desorption and cracking equipment.
為達成上述的目地,本創作提供的技術手段係一種具有三段式反應爐系統之連續式熱脫附及裂解設備,包括:呈大致水平設置的第一爐體,其內部的爐膛空間構成耐熱及保溫的第一夾套,第一夾套分別具有第一夾套入口、第一夾套出口,第一夾套內部空間套設多個第一爐體反應器,每個第一爐體反應器設有第一入料口及第一出料口,且第一入料口係設置於第一爐體的外部;第二爐體內部的爐膛空間構成具有可耐熱及保溫的第二夾套,第二夾套分別具有第二夾套入口、第二夾套出口,第二夾套 內設有第二爐體反應器,第二爐體反應器設有聯通該些第一出料口的一第二入料口及一開口向下的第二出料口,和與第二爐體外部連通的製程瓦斯輸出口;第三爐體內部的爐膛空間構成第三夾套,第三夾套分別具有與第三夾套入口及第三夾套出口,第三夾套內套設有第三爐體反應器,第三爐體反應器設有對應於第二出料口的第三入料口及一開口向下的第三出料口,且第三出料口係設置於第三爐體的外部。 In order to achieve the above objectives, the technical means provided by the present invention is a continuous thermal desorption and cracking apparatus having a three-stage reactor system, comprising: a first furnace body arranged substantially horizontally, the furnace space inside thereof forming heat resistance And the first jacket of the heat preservation, the first jacket has a first jacket inlet and a first jacket outlet, and the first jacket inner space is sleeved with a plurality of first furnace reactors, and each first furnace body reacts The first inlet port and the first discharge port are disposed, and the first inlet port is disposed outside the first furnace body; the furnace space inside the second furnace body is configured to have a second jacket capable of heat resistance and heat preservation The second jacket has a second jacket inlet, a second jacket outlet, and a second jacket a second furnace body reactor is disposed therein, and the second furnace body reactor is provided with a second inlet port connecting the first discharge ports and a second discharge port opening downward, and the second furnace a gas output port connected to the outside of the body; the furnace space inside the third furnace body constitutes a third jacket, the third jacket has a third jacket inlet and a third jacket outlet, and the third jacket is sleeved a third furnace body reactor, the third furnace body reactor is provided with a third inlet port corresponding to the second discharge port and a third discharge port with an opening downward, and the third discharge port is disposed at the third The exterior of the three furnace body.
在一實施例中,該些第一爐體反應器為第一、第二螺旋輸送機,該第二爐體反應器為第三螺旋輸送機,該第三爐體反應器為第四螺旋輸送機,該第一至第四螺旋輸送機的螺旋葉片係排列至該對應的排料口之後。 In one embodiment, the first furnace reactors are first and second screw conveyors, the second furnace reactor is a third screw conveyor, and the third furnace reactor is a fourth screw conveyor. The spiral blades of the first to fourth screw conveyors are arranged after the corresponding discharge opening.
在一實施例中,更包含有一投料裝置,其包括一由前至後設有螺旋葉片的進料螺旋輸送機,且靠近其一排料口之前段不設置螺旋葉片,該進料螺旋輸送機之該排料口外設有一隔板裝置將該排料口之出料一分為二地分別以一連接管連接至該第一螺旋輸送機進料口及該第二螺旋輸送機進料口,以較均勻地分配該加工物進入該第一螺旋輸送機及該第二螺旋輸送機、及一氮氣吹驅系統,係應用一氮氣產生器提供氮氣,並以該氮氣吹入該進料螺旋輸送機之該排料口及該第一、第二螺旋輸送機進料口之間。 In an embodiment, further comprising a feeding device comprising a feeding screw conveyor provided with spiral blades from front to back, and no spiral blades are arranged in front of a discharge opening, the feeding screw conveyor The discharge port peripheral has a partition device that divides the discharge of the discharge port into two, respectively, and is connected to the first screw conveyor feed port and the second screw conveyor feed port by a connecting pipe, Distributing the processed material more uniformly into the first screw conveyor and the second screw conveyor, and a nitrogen blowing system, applying a nitrogen generator to supply nitrogen, and blowing the nitrogen into the feeding screw conveyor The discharge port and the first and second screw conveyor feed ports.
在一實施例中,更包含一燃燒爐,該燃燒爐所產出之熱風分別由一第一管熱風輸送管及一第二熱風輸送管輸出到該第一夾套及該第二夾套:該第一管熱風輸送管連接該第一夾套入口,用以將熱風送入該第一夾套,而對該第一爐體反應器加熱,加熱後之熱風並由該第一夾套出口排 出,該第二熱風輸送管輸出連接該第二夾套入口,用以對該第二爐體反應器加熱,加熱後之熱風並由該第二夾套出口排出。 In one embodiment, a combustion furnace is further included, and the hot air generated by the combustion furnace is respectively outputted from the first tube hot air duct and the second hot air duct to the first jacket and the second jacket: The first tube hot air delivery tube is connected to the first jacket inlet for feeding hot air into the first jacket, and the first furnace body reactor is heated, and the heated hot air is exported by the first jacket row The second hot air duct output is connected to the second jacket inlet for heating the second furnace reactor, and the heated hot air is discharged from the second jacket outlet.
在一實施例中,更包含冷卻水循環單元,其包含有一連接於該第三夾套入口及該第三夾套出口的冷卻管路,用以冷卻該第三爐體反應器。 In one embodiment, a cooling water circulation unit is further included, comprising a cooling line connected to the third jacket inlet and the third jacket outlet for cooling the third furnace reactor.
在一實施例中,該第一~第四螺旋輸送機,其螺旋輸送機葉片經過特殊構造開挖了數個缺口或孔口。 In one embodiment, the first to fourth screw conveyors have a plurality of notches or apertures in a special configuration of the screw conveyor blades.
本創作的特點在於:1.本創作是將廢橡膠(塑膠)等加工物在穩定方式下(化工程序稱恆穩狀態),以熱進行脫附及裂解反應,使其中之碳氫化合物(橡膠)經上述反應脫離與其中之碳黑之交聯作用並切斷其中之鏈結變成氣體,回收之氣態碳氫化合物經冷凝為裂解油品,留於反應爐未反應者為碳黑。因為被反應物為固體,因此,要穩定之反應極為困難,且在反應條件中,因為脫附與裂解是吸熱反應溫度穩定最為重要,本創作具備高效能之熱能利用,且可有效及穩定分佈其溫度,此兩階段之溫度分佈讓裂解與脫附反應幾達百分之百。2.另一重要之操作參數是進料量及其穩定度,其變異會造成無法彌補而影響產品之品質。本創作產出產品碳黑及裂解油品較其他方法產出者穩定且質量是較好的。3.本創作不易造成廢橡膠或輪胎處理時產出之二次污染,通過本發明裝置對廢橡膠、塑膠之的回收再利用,既避免了污染又解決廢輪胎處理上之問題,又能回收價值頗高之環保油品、碳黑等產品創造經濟價值,可謂一舉數得,值得大力推廣。 The characteristics of this creation are as follows: 1. This creation is to process the waste rubber (plastic) and other processed materials in a stable mode (chemical process is called steady state), desorption and cracking reaction by heat, and make the hydrocarbons (rubber) The cross-linking reaction with the carbon black therein is carried out by the above reaction and the chain is cut into a gas, and the recovered gaseous hydrocarbon is condensed into a cracked oil, and the unreacted in the reactor is carbon black. Since the reactant is a solid, it is extremely difficult to stabilize the reaction, and in the reaction conditions, since desorption and cracking are the most important temperature stability of the endothermic reaction, the present invention has high-efficiency thermal energy utilization and can be effectively and stably distributed. The temperature, the two-stage temperature distribution allows the cracking and desorption reactions to be as high as 100%. 2. Another important operational parameter is the amount of feed and its stability, which can cause irreparable damage to the quality of the product. The carbon black and pyrolysis oil produced by this creation are more stable and of better quality than those produced by other methods. 3. This creation is not easy to cause secondary pollution caused by waste rubber or tire treatment. The recycling and recycling of waste rubber and plastic by the device of the invention avoids pollution and solves the problem of waste tire treatment, and can be recycled. The high value of environmentally friendly oil products, carbon black and other products create economic value, which can be described as one fell swoop, it is worth promoting.
10‧‧‧連續式熱脫附及裂解設備 10‧‧‧Continuous thermal desorption and cracking equipment
20‧‧‧三段式反應爐系統 20‧‧‧Three-stage reactor system
21‧‧‧第一爐體 21‧‧‧First furnace body
211‧‧‧第一夾套 211‧‧‧ first jacket
2111‧‧‧第一夾套入口 2111‧‧‧First jacket entry
2112‧‧‧第一夾套出口 2112‧‧‧First jacket outlet
2113‧‧‧導熱孔 2113‧‧‧thermal hole
212‧‧‧第一爐體反應器 212‧‧‧First furnace reactor
2120‧‧‧軸向輸送結構 2120‧‧‧Axial conveying structure
2121‧‧‧第一入料口 2121‧‧‧First inlet
2122‧‧‧第一出料口 2122‧‧‧First discharge opening
212a‧‧‧第一螺旋輸送機 212a‧‧‧First screw conveyor
212a1‧‧‧進料口 212a1‧‧‧ feed inlet
212a2‧‧‧排料口 212a2‧‧‧ discharge opening
212b‧‧‧第二螺旋輸送機 212b‧‧‧Second screw conveyor
212b1‧‧‧進料口 212b1‧‧‧ feed inlet
212b2‧‧‧排料口 212b2‧‧‧ discharge opening
22‧‧‧第二爐體 22‧‧‧second furnace body
221‧‧‧第二夾套 221‧‧‧Second jacket
2211‧‧‧第二夾套入口 2211‧‧‧Second jacket entry
2212‧‧‧第二夾套出口 2212‧‧‧Second jacket outlet
222‧‧‧第二爐體反應器 222‧‧‧Second furnace reactor
2220‧‧‧軸向輸送結構 2220‧‧‧Axial conveying structure
2221‧‧‧第二入料口 2221‧‧‧Second inlet
2222‧‧‧第二出料口 2222‧‧‧Second outlet
222a‧‧‧第三螺旋輸送機 222a‧‧‧3rd screw conveyor
222a1‧‧‧螺旋葉片 222a1‧‧‧Spiral blades
222a2‧‧‧節距 222a2‧‧ ‧ pitch
222a3‧‧‧缺口或孔口 222a3‧‧‧ gap or orifice
2223‧‧‧製程瓦斯輸出口 2223‧‧‧Process gas outlet
23‧‧‧第三爐體 23‧‧‧ Third furnace body
231‧‧‧第三夾套 231‧‧‧ third jacket
2311‧‧‧第三夾套入口 2311‧‧‧ third jacket entry
2312‧‧‧第三夾套出口 2312‧‧‧ Third jacket outlet
232‧‧‧第三爐體反應器 232‧‧‧ Third furnace reactor
2320‧‧‧軸向輸送結構 2320‧‧‧Axial conveying structure
2321‧‧‧第三入料口 2321‧‧‧ third inlet
2322‧‧‧第三出料口 2322‧‧‧ third discharge opening
232a‧‧‧第四螺旋輸送機 232a‧‧‧fourth screw conveyor
232a1‧‧‧螺旋葉片 232a1‧‧‧Spiral blades
232a2‧‧‧反向螺旋葉片 232a2‧‧‧Reverse spiral blade
30‧‧‧投料裝置 30‧‧‧Feeding device
301‧‧‧緩衝儲料槽 301‧‧‧buffer storage tank
3011‧‧‧喉部空間 3011‧‧‧ throat space
31‧‧‧進料螺旋輸送機 31‧‧‧Feed screw conveyor
310‧‧‧螺旋葉片 310‧‧‧Spiral blades
3101‧‧‧螺旋葉片間距 3101‧‧‧Spiral blade spacing
311‧‧‧排料口 311‧‧‧ discharge opening
3110‧‧‧排料管 3110‧‧‧Drainage tube
312‧‧‧隔板裝置 312‧‧‧Baffle device
313,313’‧‧‧連接管 313,313'‧‧‧Connecting tube
313‧‧‧進料入口 313‧‧‧ Feed inlet
32‧‧‧氮氣吹驅系統 32‧‧‧N. Nitrogen blow system
321‧‧‧氮氣產生器 321‧‧‧Nitrogen generator
3211‧‧‧氮氣 3211‧‧‧Nitrogen
40‧‧‧燃燒爐 40‧‧‧burning furnace
401‧‧‧燃燒器 401‧‧‧ burner
41‧‧‧第一管熱風輸送管 41‧‧‧First tube hot air duct
42‧‧‧第二熱風輸送管 42‧‧‧Second hot air duct
43‧‧‧流量控制裝置 43‧‧‧Flow control device
44‧‧‧耐熱導管 44‧‧‧Heat-resistant catheter
45‧‧‧第一燃燒空氣 45‧‧‧First combustion air
46‧‧‧第二燃燒空氣 46‧‧‧Second combustion air
47‧‧‧霧化燃油之油氣 47‧‧‧Oilated oil and gas
48‧‧‧製程瓦斯氣 48‧‧‧Process gas
50‧‧‧冷卻水循環單元 50‧‧‧Cooling water circulation unit
51‧‧‧冷卻管路 51‧‧‧Cooling line
60‧‧‧瓦斯及油氣處理單元 60‧‧‧ Gas and oil and gas processing unit
A‧‧‧加工物 A‧‧‧Processing
B‧‧‧伸縮囊接頭 B‧‧‧ bellows joint
圖1繪示本創作之連續式熱脫附及裂解設備的三段式反應爐系統一實施例的俯視示意圖;圖2繪示本創作之第一爐體反應器的徑向剖面視圖;圖3繪示本創作之第二爐體反應器的徑向剖面視圖;圖4繪示本創作之第三爐體反應器的徑向剖面視圖;圖5繪示本創作之投料裝置之進料螺旋輸送機俯視剖面示意圖;圖6繪示本創作之連續式熱脫附及裂解設備的三段式反應爐系統一實施例的前視剖面示意圖;圖7繪示圖6之沿7-7剖面線之移轉剖視圖;圖8繪示本創作之連續式熱脫附及裂解設備的螺旋輸送機的每一節距單位的螺旋葉片的開孔示意圖;圖9繪示本創作之連續式熱脫附及裂解設備的系統方塊圖。 1 is a top plan view showing an embodiment of a three-stage reactor system of the continuous thermal desorption and cracking apparatus of the present invention; FIG. 2 is a radial sectional view of the first furnace reactor of the present invention; A radial cross-sectional view of the second furnace reactor of the present invention is shown; FIG. 4 is a radial cross-sectional view of the third furnace reactor of the present invention; FIG. 5 is a schematic diagram of the feed spiral conveying of the feeding device of the present invention. FIG. 6 is a front cross-sectional view showing an embodiment of a three-stage reactor system of the continuous thermal desorption and cracking apparatus of the present invention; FIG. 7 is a cross-sectional view taken along line 7-7 of FIG. FIG. 8 is a schematic view showing the opening of each spiral unit of the pitch conveyor of the continuous thermal desorption and cracking apparatus of the present invention; FIG. 9 is a diagram showing the continuous thermal desorption and cracking of the present invention. System block diagram of the device.
茲配合圖式將本創作實施例詳細說明如下,其所附圖式均為簡化之示意圖,僅以示意方式說明本創作之基本結構,因此在該等圖式中僅標示與本創作有關之元件,且所顯示之元件並非以實施時之數目、形狀、尺寸比例等加以繪製,其實際實施時之規格尺寸實為一種選擇性之設計,且其元件佈局形態有可能更為複雜。 The present invention is described in detail below with reference to the drawings, and the drawings are simplified schematic diagrams, and the basic structure of the present invention is only illustrated in a schematic manner, and therefore only the components related to the present creation are indicated in the drawings. The components shown are not drawn in the number, shape, size ratio, etc. at the time of implementation, and the actual size of the implementation is a selective design, and the component layout form may be more complicated.
首先請參見圖1~圖6所示。本實施例之連續式熱脫附及裂解設備的三段式反應爐系統20包含:一第一爐體21及其第一爐體反應器212,用以對加工物A進行的加熱脫附階段、一第二爐體22及其第二爐體反應器222,用以對加工物A繼續進行脫附裂解以及一第三爐體23及其第三爐體反 應器232。第一爐體21係呈大致水平設置(當然,本創作中的第一爐體21並非一定要絕對地水平設置,其偏角只要不妨礙加工物A的承接及釋出的角度即可),該第一爐體21內具有可耐熱及保溫的第一夾套211,例如在該第一夾套211的外側使用鋼板內襯耐火泥防止其熱量發散,此耐熱保溫技術可應用於後述之第二爐體22上,該第一爐體21內的爐膛空間形成了該第一夾套211本身所定義出的空間形成,該第一夾套211分別具有與該第一爐體21外界空間聯通(即穿過該第一爐體21)的一第一夾套入口2111及一第一夾套出口2112,該第一夾套211的內部空間套設有多個第一爐體反應器212(本實施例之圖式為二個,如後述),每個第一爐體反應器212設有與該第一夾套211的外界空間聯通的一第一入料口2121(開口向上)、一第一出料口2122(開口向下的)及將加工物A由該第一入料口2121傳送至該第一出料口2122的一軸向輸送結構2120,且該第一入料口2121係設置於該第一爐體21的外部空間;(如圖1、圖2及圖6所示)。 First, please refer to Figure 1~6. The three-stage reactor system 20 of the continuous thermal desorption and cracking apparatus of the present embodiment comprises: a first furnace body 21 and a first furnace body reactor 212 for performing a heating desorption stage on the workpiece A. a second furnace body 22 and a second furnace body reactor 222 for continuing desorption cracking of the workpiece A and a third furnace body 23 and its third furnace body The device 232. The first furnace body 21 is arranged substantially horizontally (of course, the first furnace body 21 in the present creation is not necessarily absolutely horizontally disposed, and the yaw angle thereof does not hinder the angle at which the workpiece A is received and released), The first furnace body 21 has a first jacket 211 which is heat-resistant and heat-instable. For example, a steel plate lining refractory mud is used on the outer side of the first jacket 211 to prevent heat dissipation. The heat-resistant insulation technology can be applied to the following. On the second furnace body 22, the furnace space in the first furnace body 21 forms a space defined by the first jacket 211 itself, and the first jacket 211 has a space communication with the first furnace body 21, respectively. (ie, passing through the first furnace body 21) a first jacket inlet 2111 and a first jacket outlet 2112. The first jacket 211 has a plurality of first furnace reactors 212 disposed therein. Each of the first furnace body reactors 212 is provided with a first inlet port 2121 (opening upward), one of which is in communication with the outer space of the first jacket 211, in the present embodiment. a first discharge port 2122 (opening downward) and conveying the workpiece A from the first inlet port 2112 to the first discharge port An axial conveying structure 2120 of 2122, and the first inlet port 2121. is disposed in an outer space of the first furnace body 21; (as shown in FIG. 1, FIG. 2 and FIG. 6).
同樣請再參見圖1、圖3、圖4及圖6。一設置於該第一爐體21下方的第二爐體22,其內部的爐膛空間構成具有可耐熱及保溫的一第二夾套221,該第二夾套221分別具有一第二夾套入口2211、一第二夾套出口2212,該第二夾套221內設有一第二爐體反應器222,該第二爐體反應器222設有聯通該些第一出料口2122的一第二入料口2221(用以承接自該些第一出料口2122落下的加工物A而進入第二爐體反應器222內)、一開口向下的第二出料口2222、將加工物A由該第二入料口2221傳送至該第二出料口2222的一軸向輸送結構2220和與該第二爐體外部空間連通的製程瓦斯輸出口2223;一設置於該第二爐體22下方的第三爐體23,其內部的爐膛空間構成 一第三夾套231,該第三夾套231分別具有與其外部空間聯通的一第三夾套入口2311及一第三夾套出口2312,該第三夾套231內套設有一第三爐體反應器232,該第三爐體反應器232設有對應於該第二出料口2222的一第三入料口2321(用以承接自該第二出料口2222落下的加工物A而進入第三爐體反應器232內)、一開口向下的第三出料口2322,及將加工物A由該第三入料口2321傳送至該第三出料口2322的一軸向輸送結構2320,且該第三出料口2322係設置於該第三爐體23的外部空間。 Please also refer to FIG. 1, FIG. 3, FIG. 4 and FIG. a second furnace body 22 disposed under the first furnace body 21, wherein the inner furnace space is formed with a second jacket 221 having heat resistance and heat preservation, and the second jacket 221 has a second jacket inlet 2211, a second jacket outlet 2212, the second jacket 221 is provided with a second furnace reactor 222, the second furnace reactor 222 is provided with a second connecting the first outlets 2122 The inlet port 2221 (for receiving the processed material A dropped from the first discharge ports 2122 and entering the second furnace body reactor 222), the second discharge port 2222 having an opening downward, and the workpiece A An axial conveying structure 2220 transmitted from the second inlet 2221 to the second outlet 2222 and a process gas outlet 2223 communicating with the external space of the second furnace; a second furnace body 22 is disposed The lower furnace body 23 below, the interior of the furnace space constitutes a third jacket 231, the third jacket 231 has a third jacket inlet 2311 and a third jacket outlet 2312 communicating with the external space, and the third jacket 231 is provided with a third furnace body. The third furnace body reactor 232 is provided with a third inlet port 2321 corresponding to the second discharge port 2222 (for receiving the workpiece A falling from the second discharge port 2222). The third furnace body reactor 232), a third discharge port 2322 having an opening downward, and an axial conveying structure for conveying the workpiece A from the third inlet port 2321 to the third discharge port 2322 2320, and the third discharge port 2322 is disposed in an outer space of the third furnace body 23.
在一實施例中,上述該些第一爐體反應器212為一對,分別是第一螺旋輸送機212a與第二螺旋輸送機212b,該第二爐體反應器222、第三爐體反應器232係分別為第三螺旋輸送機222a、第四螺旋輸送機232a,該第一至第四螺旋輸送機(212a,212b,222a,232a)的螺旋葉片係排列至對應的排、出料口(212a2,212b2,2322,311)之後、且至少一螺旋輸送機(在此以第四螺旋輸送機232a為列),如圖6所示,在其第三出料口2322之後的螺旋葉片的螺旋方向包含有與該第三出料口2322之前的螺旋葉片232a1的螺旋方向相反(反向螺旋葉片232a2)者,以使該第四螺旋輸送機232a輸送至該反向螺旋葉片232a2時產生阻力而能確實地使輸送物落到第三出料口2322。再如圖6、圖7及圖8所示,該些第一至第四螺旋輸送機(212a,212b,222a,232a)中,以下以第三螺旋輸送機222a為例示說明(其他的螺旋輸送機的螺旋葉片也可具有相同的技術特徵):其每一節距222a2的螺旋葉片222a1(由該節距222a2的0度開頭位置環繞360度至尾端位置)上設有多個缺口或孔口222a3,進一步地,該多個缺口或孔口222a3較佳係為3個,且互呈120度地平均分配於該每一節距222a2單位的螺旋葉片222a1上(但不 以此為限,),另外,缺口或孔口222a3的形狀不拘,可讓料槽內的氣體方便通過並減輕螺旋葉片222a1的送料壓力為原則。 In one embodiment, the first furnace reactors 212 are a pair of first screw conveyors 212a and second screw conveyors 212b, and the second furnace reactor 222 and the third furnace body are reacted. The 232 is a third screw conveyor 222a and a fourth screw conveyor 232a, respectively, and the spiral blades of the first to fourth screw conveyors (212a, 212b, 222a, 232a) are arranged to the corresponding rows and discharge ports. After (212a2, 212b2, 2322, 311), and at least one screw conveyor (herein the fourth screw conveyor 232a), as shown in Figure 6, the spiral blade after its third discharge port 2322 The spiral direction includes a spiral direction opposite to the spiral blade 232a1 before the third discharge port 2322 (reverse spiral blade 232a2), so that the fourth screw conveyor 232a is sent to the reverse spiral blade 232a2 to generate resistance. It is possible to surely drop the conveyed material to the third discharge port 2322. Further, as shown in FIG. 6, FIG. 7, and FIG. 8, in the first to fourth screw conveyors (212a, 212b, 222a, 232a), the third screw conveyor 222a is exemplified below (other screw conveyors) The spiral blades of the machine may also have the same technical feature: a plurality of notches or apertures are provided in the spiral blade 222a1 of each pitch 222a2 (circular 360 degrees from the beginning of the pitch 222a2 to the rear end position) 222a3, further, the plurality of notches or apertures 222a3 are preferably three, and are evenly distributed to each other at a pitch of 222a2 per unit pitch of 222a2 (but not On the basis of this, in addition, the shape of the notch or the opening 222a3 is not limited, and the gas in the trough can be easily passed and the feeding pressure of the spiral blade 222a1 can be reduced.
另外,上述實施例中,該第一爐體21(或第一爐體反應器212)與該第二爐體22(或第二爐體反應器222)於俯視方向大致互呈90度設置,且該第一爐體21(或第一爐體反應器212)的頭端(進料一端)為固定端,其尾端及其他(第二、第三)爐體反應器均設為活動端,如此方可使該第一爐體21的尾端(出料口端)在受熱而產生軸向膨脹位移時,在連動該第二爐體22頭端(入料方向)時,該第二爐體22只需作側向的偏擺,較不易影響第二爐體22尾端(出料方向)的位移,同理,該第二爐體22與該第三爐體23於俯視方向大致互呈90度設置時,也有同樣功效。 In addition, in the above embodiment, the first furnace body 21 (or the first furnace body reactor 212) and the second furnace body 22 (or the second furnace body reactor 222) are disposed at substantially 90 degrees in a plan view. And the head end (feed end) of the first furnace body 21 (or the first furnace body reactor 212) is a fixed end, and the tail end and other (second and third) furnace reactors are set as movable ends. In this way, when the tail end (discharge port end) of the first furnace body 21 is heated to generate an axial expansion displacement, when the head end (feeding direction) of the second furnace body 22 is interlocked, the second The furnace body 22 only needs to be laterally yawed, which is less likely to affect the displacement of the tail end (discharge direction) of the second furnace body 22. Similarly, the second furnace body 22 and the third furnace body 23 are substantially in plan view. The same effect is also achieved when setting 90 degrees to each other.
進一步地,前述該第一出料口2122與該第二入料口2221之間,及/或該第二出料口2222與該第三入料口2321之間的管路連接,可包含有伸縮囊接頭B(如圖6所示),以利於管路兩端的接頭產生熱脹冷縮的位移作用時,仍能保持良好的連接狀態。 Further, the pipeline between the first discharge port 2122 and the second inlet port 2221, and/or the second discharge port 2222 and the third inlet port 2321 may be connected. The bellows joint B (shown in Fig. 6) can maintain a good connection state when the joints at both ends of the pipeline are subjected to the displacement of thermal expansion and contraction.
請參見圖5、圖6所示。本實施例之連續式熱脫附及裂解設備10係更包含一投料裝置30,包括:一緩衝儲料槽301,可穩定地供應加工物A、一進料螺旋輸送機31係連接於該緩衝儲料槽301,以取得加工物A,並應用進料螺旋輸送機31的螺旋葉片310由前至後進行輸送,該進料螺旋輸送機31的料槽一般係配置成具有一入口低、出口高的傾角,料槽內由前至後設置的螺旋葉片310,在靠近一排料口311之前段即不設置,以使該進料螺旋輸送機31輸送加工物A到該無螺旋葉片310段時,即會將加工物A累積在該段的輸送槽,待加工物A填滿輸送槽後,即會將填滿輸送槽的加工物A整 體地、平均地往排料口311遞送,另,該進料螺旋輸送機31之該排料口311後的排料管3110內設有一隔板裝置312(可為橡膠製成物)將該排料管3110截面空間一分為二地,分別以一連接管(313,313’)連接至該第一螺旋輸送機212a進料口212a1及該第二螺旋輸送機212b進料口212b1,以能較均勻地分配該加工物A進入該第一螺旋輸送機212a及該第二螺旋輸送機212b進行加工。 Please refer to Figure 5 and Figure 6. The continuous thermal desorption and cracking apparatus 10 of the present embodiment further comprises a feeding device 30, comprising: a buffer storage tank 301, which can stably supply the processed product A, and a feeding screw conveyor 31 connected to the buffer. The hopper 301 is configured to obtain the processed material A, and the spiral blade 310 of the feed screw conveyor 31 is used to transport from the front to the rear. The feed chute of the feed screw conveyor 31 is generally configured to have an inlet low and an outlet. The high inclination angle, the spiral blade 310 disposed from the front to the rear in the trough is not disposed in the vicinity of a discharge port 311, so that the feed screw conveyor 31 conveys the workpiece A to the segment without the spiral blade 310. When the workpiece A is accumulated in the conveying trough of the section, after the workpiece A fills the trough, the processed material A filling the trough will be completed. The body is disposed on the discharge port 311, and the discharge pipe 3110 behind the discharge port 311 of the feed screw conveyor 31 is provided with a partition device 312 (which can be made of rubber). The discharge pipe 3110 has a cross-sectional space divided into two places, and is connected to the first screw conveyor 212a feed port 212a1 and the second screw conveyor 212b feed port 212b1 by a connecting pipe (313, 313'), so as to be more uniform. The workpiece A is dispensed into the first screw conveyor 212a and the second screw conveyor 212b for processing.
再者,如圖6所示,為使加工物A進入第一爐體反應器212時不會夾帶氧氣而使第一爐體反應器212產生氧化反應,進而降低產率,甚至發生爆炸,因此前述投料裝置30更包含一氮氣吹驅系統32,其係應用一氮氣產生器321提供氮氣3211,並以該氮氣3211吹入該緩衝儲料槽301與該進料螺旋輸送機31之間連接的喉部空間3011,以使該喉部空間3011充滿氮氣3211,而將空氣吹驅遠離進料螺旋輸送機31的進料入口313。 Furthermore, as shown in FIG. 6, in order to cause the processed material A to enter the first furnace body reactor 212, oxygen is not entrained, and the first furnace body reactor 212 is oxidized, thereby reducing the yield and even exploding. The feeding device 30 further includes a nitrogen gas purging system 32 which supplies a nitrogen gas 3211 by using a nitrogen gas generator 321 and is blown into the buffer hopper 301 and the feed screw conveyor 31 by the nitrogen gas 3211. The throat space 3011 is such that the throat space 3011 is filled with nitrogen gas 3211 and the air is blown away from the feed inlet 313 of the feed screw conveyor 31.
如圖1~圖4、圖9所示。本實施例之連續式熱脫附及裂解設備10,可更包含一燃燒爐40,該燃燒爐40所產出之熱風分別經一熱風輸出管送出,再分由一第一管熱風輸送管41及一第二熱風輸送管42輸出,該第一管熱風輸送管41連接該第一夾套入口2111,用以將熱風送入該第一夾套211使熱風充滿該第一夾套211空間,而對該第一爐體反應器211加熱,加熱後之熱風並由該第一夾套出口2112排出,該第二熱風輸送管42連接該第二夾套入口2211,用以對該第二爐體反應器222加熱,加熱後之熱風並由該第二夾套出口2212排出。且在一實施例中,該第二熱風輸送管42上更進一步地設置有一流量控制裝置43,其可根據該第一夾套出口2112及該第二夾套出口2212的溫度,控制該第二熱風輸送管42內之熱風進入該第二夾套入口2211的流量,因在本創作中,該第一爐體反應器212所需的熱能必需高於該 第二爐體反應器222的熱能,因此當該第一夾套出口2112的溫度不高於該第二夾套出口2212的溫度時,即使流量控制裝置43減少該第二熱風輸送管42進入該第二夾套入口2211的熱風,以使較大部分的熱風跑向該第一管熱風輸送管41而進入該第一夾套211內,進而提高其加熱該些第一爐體反應器212的能量。 As shown in Figure 1 to Figure 4, Figure 9. The continuous thermal desorption and cracking apparatus 10 of the present embodiment may further include a combustion furnace 40, and the hot air generated by the combustion furnace 40 is sent out through a hot air outlet pipe, and then divided into a first hot air delivery pipe 41. And a second hot air duct 42 is connected, the first tube hot air duct 41 is connected to the first jacket inlet 2111, and the hot air is sent into the first jacket 211 to fill the first jacket 211 space with hot air. The first furnace body reactor 211 is heated, and the heated hot air is discharged from the first jacket outlet 2112. The second hot air delivery pipe 42 is connected to the second jacket inlet 2211 for the second furnace. The body reactor 222 is heated, and the heated hot air is discharged from the second jacket outlet 2212. In an embodiment, the second hot air duct 42 is further provided with a flow control device 43 for controlling the second according to the temperature of the first jacket outlet 2112 and the second jacket outlet 2212. The hot air in the hot air duct 42 enters the flow rate of the second jacket inlet 2211, because in the present creation, the heat energy required for the first furnace reactor 212 must be higher than the The thermal energy of the second furnace reactor 222, such that when the temperature of the first jacket outlet 2112 is not higher than the temperature of the second jacket outlet 2212, even if the flow control device 43 reduces the second hot air duct 42 into the The hot air of the second jacket inlet 2211 is such that a larger portion of the hot air flows into the first tube hot air duct 41 into the first jacket 211, thereby increasing the heating of the first furnace reactors 212. energy.
進一步言,如圖1所示,上述的燃燒爐40係可使用雙燃料系統,一為前述三段式反應爐系統20進行加工製程產出之製程瓦斯氣48、一為製程產出之裂解油並形成霧化燃油之油氣47,並以燃燒爐40的溫度控制雙燃料系統之使用,當製程瓦斯氣48不足時起動裂解油以形成霧化燃油之油氣47供應給燃燒器401(配合供給的第一燃燒空氣45及第二燃燒空氣46)使熱氣溫度達到反應所需溫度。 Further, as shown in FIG. 1, the above-mentioned combustion furnace 40 can use a dual fuel system, a process gas produced by the processing process of the three-stage reactor system 20, and a cracking oil produced by the process. And forming the oil and gas 47 of the atomized fuel, and controlling the use of the dual fuel system by the temperature of the combustion furnace 40. When the process gas 48 is insufficient, the pyrolysis oil is started to form the oil and gas 47 of the atomized fuel to be supplied to the burner 401 (cooperating with the supply) The first combustion air 45 and the second combustion air 46) cause the hot gas temperature to reach the temperature required for the reaction.
另外,請參見圖1~圖4所示。在一實施例中,該第一夾套入口2111、該第二夾套入口2211係分別設置於該第一夾套211、該第二夾套221之以水平方向觀察的下半部空間,另於該第一夾套211設有另一與該第一爐體21外界空間聯通、且位於該第一爐體反應器212的以水平方向觀察的上半部空間設有與該第一爐體反應器212內部空間連通的導熱孔2113,該第二夾套出口2211以一耐熱導管44連接至該導熱孔2113,以使該第二熱風輸送管42加熱過該第二爐體反應器222之後,仍保有一定溫度的熱風再導入該第一爐體反應器212的上部,以維持及補充該第一爐體反應器212的加熱溫度,以達餘熱利用的效果。 In addition, please refer to Figure 1 ~ Figure 4. In an embodiment, the first jacket inlet 2111 and the second jacket inlet 2211 are respectively disposed in the first jacket 211 and the second jacket 221 in a lower half space viewed in a horizontal direction. The first jacket 211 is provided with another upper space corresponding to the outer space of the first furnace body 21 and located in the horizontal direction of the first furnace body reactor 212 and the first furnace body. a heat conducting hole 2113 communicating with the internal space of the reactor 212, the second jacket outlet 2211 being connected to the heat conducting hole 2113 by a heat resistant conduit 44 to heat the second hot air conveying pipe 42 after the second furnace body reactor 222 The hot air still holding a certain temperature is further introduced into the upper portion of the first furnace body reactor 212 to maintain and supplement the heating temperature of the first furnace body reactor 212 to achieve the effect of waste heat utilization.
如圖4、圖9所示,在一實施例中,連續式熱脫附及裂解設備10,可更包含一冷卻水循環單元50,其包含有一連接於該第三夾套入口2311 及該第三夾套出口2312的冷卻管路51,以使冷卻水充滿該第三夾套231內部空間,當然,該冷卻管路51上可應用一泵浦(未圖示)使冷卻水不斷循環,用以冷卻該第三爐體反應器232。 As shown in FIG. 4 and FIG. 9 , in an embodiment, the continuous thermal desorption and cracking apparatus 10 may further include a cooling water circulation unit 50 including a connection to the third jacket inlet 2311 . And a cooling pipe 51 of the third jacket outlet 2312, so that the cooling water fills the inner space of the third jacket 231. Of course, a pump (not shown) can be applied to the cooling pipe 51 to keep the cooling water constant. A cycle is used to cool the third furnace reactor 232.
根據上述之連續式熱脫附及裂解設備10,應用投料裝置30可提供加工物A(如廢橡膠、廢輪胎)穩定地均分至第一爐體反應器212的第一、二螺旋輸送機(212a,212b)內,並持續進行加工物A輸送的同時,應用燃燒爐40所產生的熱風對該第一爐體反應器212加熱,以進行第一階段:加熱脫附階段。接著該第一爐體反應器212再將脫附後的加工物A輸送至第二爐體反應器222的第三螺旋輸送機222a內持續進行輸送的同時,應用燃燒爐40所產生的熱風進行加熱,以進行第二階段:脫附裂解階段作業,如圖1、圖3及圖9所示,此時第二爐體反應器222產出的製程瓦斯氣48可由製程瓦斯輸出口2223排出,並可將其引導(如經由一瓦斯及油氣處理單元60傳送)至燃燒爐40的燃燒器401內作為燃燒爐40的燃料來源之一,之後,再將脫附裂解後的加工物A輸送至第三爐體反應器232的第三螺旋輸送機232a內,持續進行輸送的同時,由冷卻水循環單元50提供第三爐體反應器232之第三夾套231冷卻作用,使其加工物A的溫度降低,以進行第三階段:反應終止階段作業,再由該第三爐體反應器232之第三出料口2322輸出碳黑。因為碳黑之碳氫化合物之殘留量為微量級,控制碳黑溫度不但可確保脫附裂解反應完全終止,並可杜絕反應器外序反應造成碳黑燃燒或少量裂解氣逸散產生氣爆之危險,因此在第三爐體反應器232之第三出料口2322可裝置轉動節氣閥,以防止空氣進入第三爐體反應器232內而產生氧化反應。 According to the continuous thermal desorption and cracking apparatus 10 described above, the application feeding device 30 can provide the first and second screw conveyors in which the processed material A (such as waste rubber, waste tire) is stably equally divided into the first furnace body reactor 212. The first furnace body reactor 212 is heated by the hot air generated by the combustion furnace 40 during the (212a, 212b) and continuous processing of the workpiece A, to perform the first stage: the heating desorption stage. Then, the first furnace body reactor 212 transports the desorbed processed material A to the third screw conveyor 222a of the second furnace body reactor 222 for continuous transportation while applying the hot air generated by the combustion furnace 40. Heating to perform the second stage: desorption cracking stage operation, as shown in FIG. 1, FIG. 3 and FIG. 9, at this time, the process gas gas 48 produced by the second furnace body reactor 222 can be discharged from the process gas output port 2223. It can be directed (eg, via a gas and oil and gas processing unit 60) to the burner 401 of the furnace 40 as one of the fuel sources for the furnace 40, after which the debonded and cracked processed material A is transferred to In the third screw conveyor 232a of the third furnace body reactor 232, while continuing to transport, the third jacket 231 of the third furnace reactor 232 is cooled by the cooling water circulation unit 50 to make the workpiece A The temperature is lowered to perform the third stage: the reaction termination stage, and the carbon black is output from the third discharge port 2322 of the third furnace reactor 232. Because the residual amount of carbon black hydrocarbon is a micro-level, controlling the carbon black temperature not only ensures that the desorption cracking reaction is completely terminated, but also eliminates the reaction of the external reaction of the reactor to cause carbon black combustion or a small amount of cracking gas to escape. It is dangerous that the third discharge port 2322 of the third furnace body reactor 232 can be configured to rotate the throttle valve to prevent air from entering the third furnace body reactor 232 to generate an oxidation reaction.
綜上所述,乃僅記載本創作為呈現解決問題所採用的技術手 段之較佳實施方式或實施例而已,並非用來限定本創作專利實施之範圍。即凡與本創作專利申請範圍文義相符,或依本創作專利範圍所做的均等變化與修飾,皆為本創作專利範圍所涵蓋。 In summary, it is only the technical hand used to present the problem in solving this problem. The preferred embodiments or examples of the paragraphs are not intended to limit the scope of the practice of the present invention. Any change or modification that is consistent with the scope of the patent application scope of this creation or the scope of the patent creation is covered by the scope of the creation patent.
20‧‧‧三段式反應爐系統 20‧‧‧Three-stage reactor system
21‧‧‧第一爐體 21‧‧‧First furnace body
211‧‧‧第一夾套 211‧‧‧ first jacket
2111‧‧‧第一夾套入口 2111‧‧‧First jacket entry
2112‧‧‧第一夾套出口 2112‧‧‧First jacket outlet
2113‧‧‧導熱孔 2113‧‧‧thermal hole
212‧‧‧第一爐體反應器 212‧‧‧First furnace reactor
2121‧‧‧第一入料口 2121‧‧‧First inlet
2122‧‧‧第一出料口 2122‧‧‧First discharge opening
212a‧‧‧第一螺旋輸送機 212a‧‧‧First screw conveyor
212a1‧‧‧進料口 212a1‧‧‧ feed inlet
212a2‧‧‧排料口 212a2‧‧‧ discharge opening
212b‧‧‧第二螺旋輸送機 212b‧‧‧Second screw conveyor
212b1‧‧‧進料口 212b1‧‧‧ feed inlet
212b2‧‧‧排料口 212b2‧‧‧ discharge opening
22‧‧‧第二爐體 22‧‧‧second furnace body
221‧‧‧第二夾套 221‧‧‧Second jacket
2211‧‧‧第二夾套入口 2211‧‧‧Second jacket entry
2212‧‧‧第二夾套出口 2212‧‧‧Second jacket outlet
222‧‧‧第二爐體反應器 222‧‧‧Second furnace reactor
2221‧‧‧第二入料口 2221‧‧‧Second inlet
2222‧‧‧第二出料口 2222‧‧‧Second outlet
222a‧‧‧第三螺旋輸送機 222a‧‧‧3rd screw conveyor
2223‧‧‧製程瓦斯輸出口 2223‧‧‧Process gas outlet
23‧‧‧第三爐體 23‧‧‧ Third furnace body
231‧‧‧第三夾套 231‧‧‧ third jacket
2311‧‧‧第三夾套入口 2311‧‧‧ third jacket entry
2312‧‧‧第三夾套出口 2312‧‧‧ Third jacket outlet
232‧‧‧第三爐體反應器 232‧‧‧ Third furnace reactor
2321‧‧‧第三入料口 2321‧‧‧ third inlet
2322‧‧‧第三出料口 2322‧‧‧ third discharge opening
232a‧‧‧第四螺旋輸送機 232a‧‧‧fourth screw conveyor
40‧‧‧燃燒爐 40‧‧‧burning furnace
401‧‧‧燃燒器 401‧‧‧ burner
41‧‧‧第一管熱風輸送管 41‧‧‧First tube hot air duct
42‧‧‧第二熱風輸送管 42‧‧‧Second hot air duct
43‧‧‧流量控制裝置 43‧‧‧Flow control device
44‧‧‧耐熱導管 44‧‧‧Heat-resistant catheter
45‧‧‧第一燃燒空氣 45‧‧‧First combustion air
46‧‧‧第二燃燒空氣 46‧‧‧Second combustion air
47‧‧‧霧化燃油之油氣 47‧‧‧Oilated oil and gas
48‧‧‧製程瓦斯氣 48‧‧‧Process gas
51‧‧‧冷卻管路 51‧‧‧Cooling line
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CN109971960A (en) * | 2017-12-27 | 2019-07-05 | 山东锂想新能源科技有限公司 | A kind of lithium battery cracking system |
CN118031221A (en) * | 2024-03-26 | 2024-05-14 | 北京市弘洁蓝天科技股份有限公司 | Waste incineration fly ash dioxin pyrolysis system |
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US4123332A (en) * | 1977-09-06 | 1978-10-31 | Energy Recovery Research Group, Inc. | Process and apparatus for carbonizing a comminuted solid carbonizable material |
KR100989939B1 (en) * | 2008-06-20 | 2010-10-26 | 티알에너지(주) | Pyrolysis device for waste rubber equipped with explosion prevention means |
US9909067B2 (en) * | 2009-01-21 | 2018-03-06 | Cool Planet Energy Systems, Inc. | Staged biomass fractionator |
TWI409325B (en) * | 2009-07-06 | 2013-09-21 | Mow Jin Kuo | Cracking auger device for a huge polymer waste thermal cracking system |
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CN109971960A (en) * | 2017-12-27 | 2019-07-05 | 山东锂想新能源科技有限公司 | A kind of lithium battery cracking system |
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