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TW201703137A - Film forming apparatus, film forming method and substrate carrying table capable of forming a uniform film and forming the film only on a substrate - Google Patents

Film forming apparatus, film forming method and substrate carrying table capable of forming a uniform film and forming the film only on a substrate Download PDF

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Publication number
TW201703137A
TW201703137A TW105118501A TW105118501A TW201703137A TW 201703137 A TW201703137 A TW 201703137A TW 105118501 A TW105118501 A TW 105118501A TW 105118501 A TW105118501 A TW 105118501A TW 201703137 A TW201703137 A TW 201703137A
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substrate
temperature
film forming
film
mounting
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TW105118501A
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TWI690994B (en
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Seiji Tanaka
Tsutomu Satoyoshi
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Tokyo Electron Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/164Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/12Organic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/50Substrate holders
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/54Controlling or regulating the coating process
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67098Apparatus for thermal treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67242Apparatus for monitoring, sorting or marking
    • H01L21/67248Temperature monitoring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Chemical Vapour Deposition (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physical Vapour Deposition (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

The invention provides a film forming apparatus capable of forming a uniform film and forming the film only on a substrate, and also provides a substrate carrying table for the film forming apparatus. The film forming apparatus includes a substrate carrying table; a processing chamber for performing a film forming process on a substrate; and a processing gas supply mechanism. The substrate carrying table includes a carrying portion having an upper surface serving as a carrying surface for carrying the substrate; an outer peripheral ring arranged by surrounding an outer periphery of the carrying part; a first temperature adjusting part for adjusting the temperature of the carrying part to a first temperature capable of forming film by the processing gas; and a second temperature control part for adjusting the temperature of the outer peripheral ring to a second temperature incapable of forming film by the processing gas. A gap is provided between the carrying part and the outer peripheral ring by stretching across the whole periphery for providing the function of a heat insulation part. The carrying surface is formed to be smaller than the substrate. When the substrate is placed on the carrying surface, the gap is formed in such a manner that a protruding portion of the substrate stretches across the whole periphery to reach the outer peripheral ring.

Description

成膜裝置、成膜方法及基板載置台 Film forming device, film forming method and substrate mounting table

本發明係關於一種對基板供給處理氣體來形成膜之成膜裝置及成膜方法,以及成膜裝置所使用之基板載置台。 The present invention relates to a film forming apparatus and a film forming method for supplying a processing gas to a substrate to form a film, and a substrate mounting table used in the film forming apparatus.

有機材料膜會被使用於有機EL顯示裝置所使用之密封層等。製造此般有機材料膜時,已知有一種會將有機原料以氣化器等來蒸發而供給至成膜室內,在基板上使該等蒸鍍聚合來成膜出有機膜之方法(例如專利文獻1)。 The organic material film is used for a sealing layer or the like used in an organic EL display device. When manufacturing such an organic material film, there is known a method in which an organic material is evaporated by a vaporizer or the like and supplied to a film forming chamber, and the vapor deposition is performed on the substrate to form an organic film (for example, a patent). Document 1).

【先前技術文獻】 [Previous Technical Literature]

【專利文獻】 [Patent Literature]

專利文獻1:日本特許4283910號公報 Patent Document 1: Japanese Patent No. 4283910

然而,藉由蒸鍍聚合來對大面積基板成膜出有機材料膜的情況,要均勻成膜乃有所困難。又,由於會在處理室內之基板以外的部分形成膜,故有維修周期較短的問題。 However, in the case where an organic material film is formed on a large-area substrate by vapor deposition polymerization, it is difficult to form a film uniformly. Moreover, since a film is formed in a portion other than the substrate in the processing chamber, there is a problem that the maintenance period is short.

此般問題不限於藉由蒸鍍聚合來成膜出有機材料膜的情況,亦有不少存在於將處理氣體供給至處理室來進行成膜處理的情況。 The problem is not limited to the case where the organic material film is formed by vapor deposition polymerization, and there are many cases where the processing gas is supplied to the processing chamber to perform a film formation process.

從而,本發明乃以提供一種在供給處理氣體而在基板上成膜時,可形成均勻的膜,且僅在基板形成有膜之成膜裝置及成膜方法,以及此般成膜裝置所使用之基板載置台為課題。 Therefore, the present invention provides a film forming apparatus and a film forming method which can form a uniform film when a processing gas is supplied onto a substrate, and a film is formed only on the substrate, and a film forming apparatus. The substrate mounting table is a problem.

為了解決上述課題,本發明係提供一種成膜裝置,係具備有載置基板之基板載置台、對該基板載置台所載置之基板施以成膜處理之處理室以及供給成膜處理用之處理氣體至該處理室之處理氣體供給機構,以對該基板載置台上之基板施以成膜處理之成膜裝置,該基板載置台係具有:載置部,其上面會成為載置基板之載置面;外周環,係以包圍該載置部外周之方式來加以設置;第1調溫部,係將該載置部調溫至可以該處理氣體來成膜之 第1溫度;以及第2調溫部,係將該外周環調溫至不會以該處理氣體來成膜之第2溫度;該載置部與該外周環之間係橫跨整周而設有作為抑制該等之間的熱交換的絕熱部功能的間隙;該載置部之該載置面係形成為較該基板要小,該間隙係以該基板載置於該載置面時,該基板從該載置面所突出部分會橫跨整周而到達該外周環之方式來加以形成。 In order to solve the problem, the present invention provides a film forming apparatus including a substrate mounting table on which a substrate is placed, a processing chamber in which a substrate placed on the substrate mounting table is subjected to a film forming process, and a film forming process. a processing gas supply means for processing a gas to the processing chamber, and a film forming apparatus for performing a film forming process on the substrate on the substrate mounting table, the substrate mounting table having a mounting portion on which a substrate is placed a mounting surface; the outer circumferential ring is provided to surround the outer periphery of the mounting portion; and the first temperature regulating portion adjusts the mounting portion to a film that can be formed by the processing gas The first temperature and the second temperature adjustment unit adjust the temperature of the outer circumference to a second temperature at which the processing gas is not formed; and the mounting portion and the outer circumference ring are arranged across the entire circumference. a gap as a function of a heat insulating portion for suppressing heat exchange between the electrodes; the mounting surface of the mounting portion is formed to be smaller than the substrate, and the gap is when the substrate is placed on the mounting surface The substrate is formed by extending from the entire surface of the substrate to the outer peripheral ring.

又,本發明係提供一種基板載置台,係供給處理氣體來對基板施以成膜處理之成膜裝置所使用之基板載置台,具有:載置部,其上面會成為載置基板之載置面;外周環,係以包圍該載置部外周之方式來加以設置;第1調溫部,係將該載置部調溫至可以該處理氣體來成膜之第1溫度;以及第2調溫部,係將該外周環調溫至不會以該處理氣體來成膜之第2溫度;該載置部與該外周環之間係橫跨整周而設有作為抑制該等之間的熱交換的絕熱部功能的間隙;該載置部之該載置面係形成為較該基板要小,該間隙係以該基板載置於該載置面時,該基板從該載置面所突出部分會橫跨整周而到達該外周環之方式來加以形成。 Moreover, the present invention provides a substrate mounting table which is a substrate mounting table used for a film forming apparatus which supplies a processing gas to a substrate to form a film forming process, and has a mounting portion on which a mounting substrate is placed. The outer circumference ring is provided to surround the outer circumference of the mounting portion; the first temperature adjustment unit adjusts the mounting portion to a first temperature at which the processing gas can be formed; and the second adjustment In the warming portion, the outer peripheral ring is tempered to a second temperature at which the processing gas is not formed; and the mounting portion and the outer peripheral ring are disposed across the entire circumference to suppress the relationship between the two. a gap of a heat-exchanged heat-insulating portion function; the mounting surface of the mounting portion is formed to be smaller than the substrate, and the gap is when the substrate is placed on the mounting surface, the substrate is from the mounting surface The protruding portion is formed across the entire circumference to reach the outer peripheral ring.

進一步地,本發明係提供一種成膜方法,係使用將具有載置部及外周環的基板載置台配置於處理室內之成膜裝置,在基板載置於該載置部的狀態下,供給處理氣體至該處理室以對基板施以成膜處理之成膜方法,該載置部其上面會成為載置基板之載置面,該外周環係透過橫跨整周來作為抑制與該載置部之間的熱交換之絕熱部功能的間隙,以包圍該載置部外周之方式來加以設置,該方法具有:以橫跨整周來遮蓋該間隙而到達該外周環之方式來將該基板載置於該載置面之工序;將該載置部調溫至可以該處理氣體來成膜之第1溫度的工序;以及將該外周環調溫至不會以該處理氣體來成膜之第2溫度的工序。 Furthermore, the present invention provides a film forming method in which a substrate mounting table having a mounting portion and an outer peripheral ring is disposed in a processing chamber, and the substrate is placed on the mounting portion, and the supply processing is performed. a film forming method in which a gas is applied to the processing chamber to form a film forming process, wherein the mounting portion has a mounting surface on which the substrate is placed, and the outer peripheral ring transmits the entire circumference to suppress the mounting The gap of the heat insulating portion function of the heat exchange between the portions is provided so as to surround the outer periphery of the mounting portion, and the method includes: covering the gap across the entire circumference to reach the outer peripheral ring a step of loading the mounting surface; adjusting the temperature of the mounting portion to a first temperature at which the processing gas can be formed; and adjusting the outer peripheral ring to a film that is not formed by the processing gas The second temperature step.

該基板載置台具有基體,該載置部係設置為從該基體的中央部朝上方突出,該外周環可構成為透過絕熱材設置於該基體。 The substrate mounting table has a base that is provided to protrude upward from a central portion of the base, and the outer circumferential ring may be configured to be provided to the base through a heat insulating material.

該基板載置於該載置面時之該基板突出部分的寬度較佳係在作為製品而未被使用的區域之寬度以下。此情況,該突出部分之寬度可未達10mm,該間隙之寬度為1~9mm。該突出部分之寬度較佳為5mm以上、未達10mm,該間隙之寬度為3~5mm。 The width of the protruding portion of the substrate when the substrate is placed on the mounting surface is preferably below the width of a region that is not used as a product. In this case, the width of the protruding portion may be less than 10 mm, and the width of the gap is 1 to 9 mm. The width of the protruding portion is preferably 5 mm or more and less than 10 mm, and the width of the gap is 3 to 5 mm.

可進一步具有:上部蓋,係以覆蓋該基板載置台之方式來加以設置, 以區劃出該處理室;以及第3調溫部,係將該上部蓋調溫至不會以該處理氣體來成膜之第3溫度。 Further, the upper cover may be disposed to cover the substrate mounting table. The processing chamber is partitioned; and the third temperature regulating unit adjusts the upper lid to a third temperature at which the processing gas is not formed.

可進一步具有以對向於該基板載置面之方式來加以設置之噴淋構件,並將該處理氣體供給機構所供給之處理氣體從該噴淋構件加以噴出。 Further, a shower member provided to face the substrate mounting surface may be further provided, and the processing gas supplied from the processing gas supply means may be ejected from the shower member.

可使用有機系氣體作為該處理氣體,藉由蒸鍍聚合在該基板上成膜出有機膜。此情況,該有基膜為聚脲膜,可藉由該第1調溫部將該載置部之該第1溫度調溫至成為100℃以下,藉由該第2調溫部將該外周環之該第2溫度調溫至成為150℃以上。 An organic gas can be used as the processing gas, and an organic film can be formed on the substrate by vapor deposition polymerization. In this case, the base film is a polyurea film, and the first temperature adjustment unit adjusts the first temperature of the mounting portion to 100° C. or lower, and the second temperature adjustment unit surrounds the outer circumference. The second temperature of the ring is adjusted to 150 ° C or higher.

依本發明,係將載置部調溫至可以處理氣體來成膜之第1溫度,將外周還調溫至不會以處理氣體來成膜之第2溫度,故可僅在基板上形成膜。又,載置部與外周環之間係橫跨整周來設置作為抑制該等間熱交換之絕熱部功能的間隙,故可防止外周環朝載置部之直接性的熱傳遞。因此,可在抑制外周環的熱影響之狀態下控制載置部的溫度,可讓基板溫度均勻而成膜出均勻的膜。又,外周環上面與載置面為同一面,將載置面構成為較基板要小,進一步地,將間隙的尺寸為基板載置於載置面時,基板外周部會橫跨整周而到達至外周環,故間隙會被基板遮蔽,可防止處理氣體進入至間隙內。 According to the present invention, the mounting portion is tempered to a first temperature at which a gas can be processed to form a film, and the outer periphery is further adjusted to a second temperature at which the film is not formed by the processing gas. Therefore, the film can be formed only on the substrate. . Further, since the gap between the placing portion and the outer peripheral ring is provided over the entire circumference as a function of the heat insulating portion for suppressing the heat exchange between the portions, it is possible to prevent direct heat transfer from the outer peripheral ring to the mounting portion. Therefore, the temperature of the mounting portion can be controlled while suppressing the thermal influence of the outer peripheral ring, and the uniform temperature can be formed by uniformly forming the substrate temperature. Further, the upper surface of the outer peripheral ring and the mounting surface are flush with each other, and the mounting surface is configured to be smaller than the substrate. Further, when the size of the gap is placed on the mounting surface, the outer peripheral portion of the substrate spans the entire circumference. When it reaches the outer circumference ring, the gap is shielded by the substrate, and the processing gas can be prevented from entering the gap.

1‧‧‧基板載置台 1‧‧‧Substrate mounting table

2‧‧‧上部蓋 2‧‧‧Upper cover

3‧‧‧基體 3‧‧‧ base

4‧‧‧載置部 4‧‧‧Loading Department

5‧‧‧外周環 5‧‧‧ peripheral ring

6‧‧‧間隙 6‧‧‧ gap

7‧‧‧絕熱材 7‧‧‧Insulation

8‧‧‧空間 8‧‧‧ Space

9‧‧‧噴淋板 9‧‧‧Spray plate

10‧‧‧處理室 10‧‧‧Processing room

13‧‧‧處理氣體供給機構 13‧‧‧Processing gas supply mechanism

16‧‧‧排氣機構 16‧‧‧Exhaust mechanism

17,18,19‧‧‧調溫媒體流道 17,18,19‧‧‧ Temperature media channel

20‧‧‧調溫媒體供給單元 20‧‧‧Temperature media supply unit

25‧‧‧控制部 25‧‧‧Control Department

100‧‧‧成膜裝置 100‧‧‧ film forming device

G‧‧‧基板 G‧‧‧Substrate

圖1係顯示本發明一實施形態相關之成膜裝置的剖視圖。 Fig. 1 is a cross-sectional view showing a film forming apparatus according to an embodiment of the present invention.

圖2係概略顯示圖1成膜裝置之調溫機構之平面圖。 Fig. 2 is a plan view schematically showing a temperature regulating mechanism of the film forming apparatus of Fig. 1.

圖3係放大顯示圖1成膜裝置之基板載置台一部分的剖視圖。 Fig. 3 is a cross-sectional view showing a part of a substrate stage of the film forming apparatus of Fig. 1 in an enlarged manner.

以下,便參照添附圖式,就本發明之實施形態來加以說明。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

圖1係顯示本發明一實施形態相關之成膜裝置的剖視圖,圖2係概略顯示圖1成膜裝置之調溫機構之平面圖。 1 is a cross-sectional view showing a film forming apparatus according to an embodiment of the present invention, and FIG. 2 is a plan view schematically showing a temperature regulating mechanism of the film forming apparatus of FIG. 1.

成膜裝置100係具有載置基板G之基板載置台1,以及相對基板載置台1所載置之基板G而區劃出進行成膜處理之處理室的上部蓋2。 The film forming apparatus 100 includes a substrate mounting table 1 on which the substrate G is placed, and an upper cover 2 that partitions the processing chamber on which the film formation process is performed with respect to the substrate G placed on the substrate mounting table 1.

基板載置台1係具有:為板狀之基體;載置部4,係以從基體3中央部朝上方突出之方式而設置為柱狀,其上面會成為載置基板G之載置面4a;以及外周環5,係透過絕熱材7設置在基體3之載置部4周圍。形成載置部 4上面之載置面4a係形成為較基板G要小。本範例中,基板G及載置面4a係成為矩形狀。 The substrate mounting table 1 has a plate-shaped base body, and the mounting portion 4 is provided in a columnar shape so as to protrude upward from a central portion of the base body 3, and the upper surface thereof serves as a mounting surface 4a on which the substrate G is placed; And the outer peripheral ring 5 is provided around the mounting portion 4 of the base 3 through the heat insulating material 7. Forming the placement The upper mounting surface 4a is formed to be smaller than the substrate G. In this example, the substrate G and the mounting surface 4a are formed in a rectangular shape.

外周環5係透過間隙6以包圍載置部4外周的方式來加以設置,會成為框狀。間隙6會作為抑制外周環5與載置部4之熱交換的絕熱部而發揮功能。外周環5上面與載置面4a為同一平面。 The outer peripheral ring 5 is provided so as to surround the outer periphery of the placing portion 4 through the gap 6, and has a frame shape. The gap 6 functions as a heat insulating portion that suppresses heat exchange between the outer ring 5 and the mounting portion 4. The upper surface of the outer peripheral ring 5 is flush with the mounting surface 4a.

基板G在載置於載置面4a時,其外周部橫跨整周而從載置面4a突出之部分會成為突出部分,間隙6的尺寸係會讓基板G之突出部分超過間隙6而到達外周環5上面,而橫跨整周到達外周環5上面之尺寸。從而,基板G在載置於載置面4a時,間隙6會被基板G遮蔽。 When the substrate G is placed on the mounting surface 4a, the portion where the outer peripheral portion extends over the entire circumference and protrudes from the mounting surface 4a becomes a protruding portion, and the size of the gap 6 causes the protruding portion of the substrate G to reach beyond the gap 6 The outer circumference ring 5 is above and reaches the size of the outer circumference ring 5 across the entire circumference. Therefore, when the substrate G is placed on the mounting surface 4a, the gap 6 is shielded by the substrate G.

絕熱材7會對應於外周環5而成為框狀,內周面係設置為接觸至載置部4外周。絕熱材7係設置來將外周環5及基體3絕熱,較佳可使用滑石或MACOR(註冊商標)般之熱低傳導率的陶瓷材料。另外,外周環5及絕熱材7外周係到達基體3的外周位置。 The heat insulating material 7 is formed in a frame shape corresponding to the outer peripheral ring 5, and the inner peripheral surface is provided in contact with the outer periphery of the placing portion 4. The heat insulating material 7 is provided to insulate the outer peripheral ring 5 and the base 3, and it is preferable to use a ceramic material having a low thermal conductivity such as talc or MACOR (registered trademark). Further, the outer circumference of the outer circumferential ring 5 and the heat insulating material 7 reaches the outer circumferential position of the base body 3.

如圖3之放大圖所示,基板G從載置面4a突出部分之寬度D1係在程序確保外作為製品而未被使用之區域的寬度以下。此程序確保外之區域的寬度通常為10mm左右,故此情況,突出部分之寬度較佳為未達10mm。又,間隙6之寬度D2會對應於基板G之突出部分的寬度D1而改變,突出部分寬度D1在未達10mm的情況,間隙6的寬度D2為1~9mm。較佳地,基板之突出部分的寬度D1為5mm以上、未達10mm,間隙的寬度D2為3~5mm。 As shown in the enlarged view of Fig. 3, the width D1 of the protruding portion of the substrate G from the mounting surface 4a is equal to or less than the width of the region where the program is used as a product and is not used. This procedure ensures that the width of the outer region is usually about 10 mm, so the width of the protruding portion is preferably less than 10 mm. Further, the width D2 of the gap 6 is changed corresponding to the width D1 of the protruding portion of the substrate G. When the protruding portion width D1 is less than 10 mm, the width D2 of the gap 6 is 1 to 9 mm. Preferably, the width D1 of the protruding portion of the substrate is 5 mm or more and less than 10 mm, and the width D2 of the gap is 3 to 5 mm.

上部蓋2係具有側壁2a及頂壁2b,側壁2a係透過密封構件(未圖示)而密閉狀態地被支撐在外周環5上面。頂壁2b下方係透過空間8而設有噴淋板9,側壁2a與噴淋板9所包圍之部分會成為處理室10。另外,上部蓋2可為直接藉由基體3來支撐的構造。此情況,外周環5及絕熱材7係形成為該等外周會較基體3的外周要為內側。 The upper cover 2 has a side wall 2a and a top wall 2b, and the side wall 2a is supported on the upper surface of the outer peripheral ring 5 in a sealed state by a sealing member (not shown). A shower plate 9 is provided below the top wall 2b through the space 8, and a portion surrounded by the side wall 2a and the shower plate 9 serves as the processing chamber 10. In addition, the upper cover 2 may be a structure that is directly supported by the base 3. In this case, the outer peripheral ring 5 and the heat insulating material 7 are formed such that the outer circumferences are to be inner side than the outer circumference of the base body 3.

頂壁2b中央係形成有到達空間8之氣體導入孔11,氣體導入孔11係透過配管12連接有處理氣體供給機構13。然後,來自處理氣體供給機構13之處理器體會透過配管12到達至空間8,從噴淋板9所設置之多數氣體噴出孔9a噴出至處理室10內。氣體噴出孔9a可均勻地配置在噴淋板9對向於基板G之區域,亦可描繪出特定圖案來加以配置。 A gas introduction hole 11 that reaches the space 8 is formed in the center of the top wall 2b, and a gas supply mechanism 13 is connected to the gas introduction hole 11 through the pipe 12. Then, the processor body from the processing gas supply mechanism 13 reaches the space 8 through the pipe 12, and is ejected from the plurality of gas ejection holes 9a provided in the shower plate 9 into the processing chamber 10. The gas ejection holes 9a can be uniformly disposed in a region where the shower plate 9 faces the substrate G, and can be arranged in a specific pattern.

如此一來,藉由供給處理氣體至處理室10內,便會在基板G上成膜出 既定膜。此時,藉由使用從處理氣體供給機構13之作為處理氣體的既定有機系氣體,便可藉由蒸鍍聚合在基板G上成膜出有機膜。藉由蒸鍍聚合所成膜之有機膜代表性者可舉出有聚脲膜。成膜聚脲膜時,係藉由氣化器等將二異氰酸酯及二胺為氣化狀態來供給作為處理氣體。藉此,便可將該等於基板G上蒸鍍聚合來成膜出聚脲膜。 In this way, by supplying the processing gas into the processing chamber 10, a film is formed on the substrate G. Established film. At this time, by using a predetermined organic gas as a processing gas from the processing gas supply mechanism 13, an organic film can be formed on the substrate G by vapor deposition polymerization. A representative example of the organic film formed by vapor deposition polymerization is a polyurea film. In the case of forming a polyurea film, a diisocyanate and a diamine are supplied to a gasification state by a gasifier or the like to be supplied as a processing gas. Thereby, the polyurea film can be formed by vapor deposition polymerization on the substrate G.

上部蓋2之側壁2a係於其下部形成有排氣口14,排氣口14係連接有排氣配管15。排氣配管15係設有由真空泵及壓力控制閥等所構成之排氣機構16,可將處理室10內保持在既定真空氛圍。藉由二異氰酸酯及二胺來成膜出聚脲膜的情況,處理室10內的壓力係控制在10Torr(1333Pa)以下,較佳為0.2~2.0Torr(26.7~266Pa)。 The side wall 2a of the upper cover 2 is formed with an exhaust port 14 at its lower portion, and an exhaust pipe 15 is connected to the exhaust port 14. The exhaust pipe 15 is provided with an exhaust mechanism 16 composed of a vacuum pump, a pressure control valve, and the like, and can maintain the inside of the processing chamber 10 in a predetermined vacuum atmosphere. When the polyurea film is formed by diisocyanate or diamine, the pressure in the processing chamber 10 is controlled to be 10 Torr (1333 Pa) or less, preferably 0.2 to 2.0 Torr (26.7 to 266 Pa).

又,雖未圖示,但上部蓋2之側壁2a形成有搬入基板G之搬出入口,此搬出入口係藉由閘閥等開閉機構而可開閉。 Further, although not shown, the side wall 2a of the upper cover 2 is formed with a carry-in port for loading the substrate G, and the carry-in port can be opened and closed by an opening and closing mechanism such as a gate valve.

載置部4內部係設有第1調溫媒體流道17,此第1調溫媒體流道17藉由流通有第1調溫媒體,便能將載置部4調溫。藉由此第1調溫媒體,便能將載置面4a所載置之基板G調溫至可成膜的第1溫度T1。藉由蒸鍍聚合來成膜出有機膜的情況,第1溫度T1需要為可蒸鍍程度的低溫,在藉由蒸鍍聚合成膜出聚脲膜的情況,第1溫度T1係控制在可蒸鍍聚合之100℃以下,較佳為50~100℃。 The first temperature control medium flow path 17 is provided inside the mounting portion 4, and the first temperature control medium flow path 17 can regulate the temperature of the mounting portion 4 by flowing the first temperature adjustment medium. By the first temperature control medium, the substrate G placed on the mounting surface 4a can be tempered to the first temperature T1 at which film formation is possible. When the organic film is formed by vapor deposition polymerization, the first temperature T1 needs to be a low temperature which can be vapor-deposited, and when the polyurea film is formed by vapor deposition polymerization, the first temperature T1 is controlled. The vapor deposition polymerization is 100 ° C or lower, preferably 50 to 100 ° C.

外周環5內部係設有第2調溫媒體流道18,此第2調溫媒體流道18藉由流通有第2調溫媒體,便能將外周環5調溫。藉由此第2調溫媒體,外周環5便會被調溫至其表面不會成膜之第2溫度T2。藉由蒸鍍聚合成膜出有機膜的情況,第2溫度T2需要為不會蒸鍍程度的高溫,在藉由蒸鍍聚合成膜出聚脲膜的情況,外周環5的溫度係被調溫至不會蒸鍍聚合之150℃以上,較佳為150~180℃。 The second temperature control medium flow path 18 is provided inside the outer circumference ring 5. The second temperature adjustment medium flow path 18 can adjust the temperature of the outer circumference ring 5 by circulating the second temperature adjustment medium. By this second temperature regulating medium, the outer peripheral ring 5 is tempered to a second temperature T2 whose surface does not form a film. When the organic film is formed by vapor deposition polymerization, the second temperature T2 needs to be a high temperature which is not vapor-deposited, and when the polyurea film is formed by vapor deposition polymerization, the temperature of the outer peripheral ring 5 is adjusted. The temperature is not higher than 150 ° C of the evaporation polymerization, preferably 150 to 180 ° C.

上部蓋2之頂壁2b係設有第3調溫媒體流道19,此第3調溫媒體流道19藉由流通有第3調溫媒體,便能將上部蓋2調溫。藉由此第3調溫媒體,上部蓋2便會被調溫至其內壁不會形成膜之第3溫度T3。藉由蒸鍍聚合成膜出有機膜的情況,第3溫度T3需要為不會蒸鍍程度的高溫,在藉由蒸鍍聚合成膜出聚脲膜的情況,上部蓋2的溫度係被調溫至確實不會形成膜之150℃以上,較佳為150~180℃。 The top wall 2b of the upper cover 2 is provided with a third temperature control medium flow path 19, and the third temperature control medium flow path 19 can regulate the temperature of the upper cover 2 by circulating the third temperature adjustment medium. With this third temperature-regulating medium, the upper cover 2 is tempered to a third temperature T3 at which the inner wall does not form a film. When the organic film is formed by vapor deposition polymerization, the third temperature T3 needs to be a high temperature which is not vapor-deposited, and when the polyurea film is formed by vapor deposition polymerization, the temperature of the upper lid 2 is adjusted. The temperature does not form a film of 150 ° C or more, preferably 150 to 180 ° C.

第1~第3調溫媒體係從調溫媒體供給單元20來分別供給至第1~第3調溫媒體流道17~19。調溫媒體供給單元20係具有會將第1調溫媒體供給至第1調溫媒體流道17之第1調溫媒體供給部(CH1)20a、將第2調溫媒體供給至第2調溫媒體流道18之第2調溫媒體供給部(CH2)20b、以及將第3調溫媒體供給至第3調溫媒體流道19之第3調溫媒體供給部(CH3)20c。 The first to third temperature control media are supplied from the temperature adjustment medium supply unit 20 to the first to third temperature control medium flow paths 17 to 19, respectively. The temperature adjustment medium supply unit 20 has a first temperature adjustment medium supply unit (CH1) 20a that supplies the first temperature adjustment medium to the first temperature adjustment medium flow path 17, and supplies the second temperature adjustment medium to the second temperature adjustment unit. The second temperature adjustment medium supply unit (CH2) 20b of the media flow path 18 and the third temperature adjustment medium supply unit (CH3) 20c that supplies the third temperature adjustment medium to the third temperature adjustment medium flow path 19.

第1調溫媒體供給部(CH1)20a係連接有將第1調溫媒體朝第1調溫媒體流道17供給之供給配管21a以及將來自第1調溫媒體流道17之第1調溫媒體返還之返還配管21b(圖2),第1調溫媒體會循環供給於第1調溫媒體流道17。又,第1調溫媒體供給部(CH1)20a會將第1調溫媒體溫度控制在第1溫度T1。 The first temperature control medium supply unit (CH1) 20a is connected to the supply pipe 21a for supplying the first temperature control medium to the first temperature control medium flow path 17, and the first temperature adjustment unit for the first temperature control medium flow path 17. The returning pipe 21b (Fig. 2) is returned by the medium, and the first temperature regulating medium is cyclically supplied to the first temperature regulating medium flow path 17. Further, the first temperature adjustment medium supply unit (CH1) 20a controls the temperature of the first temperature adjustment medium to the first temperature T1.

第2調溫媒體供給部(CH2)20b係連接有將第2調溫媒體朝第2調溫媒體流道18供給之供給配管22a以及將來自第2調溫媒體流道18之第2調溫媒體返還之返還配管22b(圖2),第2調溫媒體會循環供給於第2調溫媒體流道18。又,第2調溫媒體供給部(CH2)20b會將第2調溫媒體溫度控制在第2溫度T2。 The second temperature adjustment medium supply unit (CH2) 20b is connected to the supply pipe 22a that supplies the second temperature control medium to the second temperature control medium flow path 18, and the second temperature adjustment unit that supplies the second temperature control medium flow path 18. The returning pipe 22b (Fig. 2) is returned by the medium, and the second temperature regulating medium is circulated and supplied to the second temperature regulating medium flow path 18. Further, the second temperature adjustment medium supply unit (CH2) 20b controls the temperature of the second temperature adjustment medium to the second temperature T2.

第3調溫媒體供給部(CH3)20c係連接有將第3調溫媒體朝第3調溫媒體流道19供給之供給配管23a以及將來自第3調溫媒體流道19之第3調溫媒體返還之返還配管23b(圖2),第3調溫媒體會循環供給於第3調溫媒體流道19。又,第3調溫媒體供給部(CH3)20c會將第3調溫媒體溫度控制在第3溫度T3。 The third temperature control medium supply unit (CH3) 20c is connected to the supply pipe 23a for supplying the third temperature control medium to the third temperature control medium flow path 19 and the third temperature control unit for the third temperature control medium flow path 19. The returning pipe 23b (Fig. 2) is returned by the medium, and the third temperature regulating medium is cyclically supplied to the third temperature regulating medium flow path 19. Further, the third temperature adjustment medium supply unit (CH3) 20c controls the third temperature adjustment medium temperature to the third temperature T3.

另外,調溫媒體供給單元20可將供給至第2調溫媒體流道18及第3調溫媒體流道19之調溫媒體總括地加以溫度控制。又,圖1、2中,係概略描繪第1~第3調溫媒體流道17~19,實際上,該等可以能調溫至既定溫度之方式來配置為適當形狀。 Further, the temperature adjustment medium supply unit 20 can collectively temperature control the temperature adjustment medium supplied to the second temperature adjustment medium flow path 18 and the third temperature adjustment medium flow path 19. In addition, in FIGS. 1 and 2, the first to third temperature control medium flow paths 17 to 19 are schematically depicted. Actually, these may be arranged in an appropriate shape so that the temperature can be adjusted to a predetermined temperature.

成膜裝置100具有用以控制成膜裝置100之各構成部的控制部25。控制部25係具備微處理器(電腦),可控制處理氣體供給機構13、排氣機構16、調溫媒體供給單元12等。控制部25會實行既定的處理配方,因此具備有記憶了必要的控制參數及處理配方的記憶部、輸入機構及顯示器等。 The film forming apparatus 100 has a control unit 25 for controlling each component of the film forming apparatus 100. The control unit 25 includes a microprocessor (computer), and can control the processing gas supply mechanism 13, the exhaust mechanism 16, the temperature adjustment medium supply unit 12, and the like. Since the control unit 25 executes a predetermined processing recipe, it has a memory unit, an input unit, a display, and the like that store necessary control parameters and processing recipes.

此般構成之成膜裝置100中,會將從基板搬出入口(未圖示)搬送至處理室10內的基板G以遮蔽間隙而橫跨整周來到達外周環5之方式載置於載置 部4之載置面4a,並藉由排氣機構16將處理室10內保持為既定真空狀態。然後,從調溫媒體供給單元20分別將第1調溫媒體、第2調溫媒體、第3調溫媒體供給至第1調溫媒體流道17、第2調溫媒體流道18、第3調溫媒體流道19,以將載置部4調溫至可成膜之第1溫度T1,將外周環5及上部蓋2分別調溫至第2溫度T2及第3溫度T3。另外,第2溫度T2及第3溫度T3可為相同。 In the film forming apparatus 100 configured as described above, the substrate G transported from the substrate carry-out port (not shown) to the processing chamber 10 is placed on the outer peripheral ring 5 so as to cover the gap and cover the entire circumference. The mounting surface 4a of the portion 4 is held in the predetermined vacuum state by the exhaust mechanism 16. Then, the first temperature adjustment medium, the second temperature adjustment medium, and the third temperature adjustment medium are supplied from the temperature adjustment medium supply unit 20 to the first temperature adjustment medium flow path 17, the second temperature adjustment medium flow path 18, and the third The media flow path 19 is tempered to adjust the temperature of the mounting portion 4 to the first temperature T1 at which film formation is possible, and to adjust the temperature of the outer circumferential ring 5 and the upper cover 2 to the second temperature T2 and the third temperature T3, respectively. Further, the second temperature T2 and the third temperature T3 may be the same.

此狀態下,從處理氣體供給機構13透過配管12及噴淋板9將處理氣體供給至處理室10內,以在基板G表面成膜出既定膜。 In this state, the processing gas is supplied from the processing gas supply unit 13 through the pipe 12 and the shower plate 9 to the processing chamber 10 to form a predetermined film on the surface of the substrate G.

例如,可使用既定有機系氣體作為處理氣體,藉由蒸鍍聚合在基板上成膜出有機膜。藉由蒸鍍聚合來成膜出作為有機膜的聚脲膜之情況,係將處理室10內的壓力控制在10Torr(1333Pa)以下,較佳為0.2~2.0Torr(26.7~266Pa),藉由氣化器等將作為處理氣體之二異氰酸酯及二胺為氣化狀態來供給至處理室10,以在基板G上將該等蒸鍍聚合。 For example, a predetermined organic gas can be used as a processing gas, and an organic film can be formed on the substrate by vapor deposition polymerization. When a polyurea film as an organic film is formed by vapor deposition polymerization, the pressure in the processing chamber 10 is controlled to 10 Torr (1333 Pa) or less, preferably 0.2 to 2.0 Torr (26.7 to 266 Pa). A vaporizer or the like supplies a diisocyanate and a diamine as a processing gas to the processing chamber 10 in a vaporized state to polymerize the vapor deposition on the substrate G.

此情況,為載置部4溫度之第1溫度T1係可蒸鍍程度之低溫度,在成膜出聚脲膜的情況,係以成為100℃以下,較佳為50~100℃之方式,藉由第1調溫媒體來將載置部4調溫。另一方面,為外周環5溫度之第2溫度T2及為上部蓋2溫度之第3溫度T3係不會蒸鍍程度的高溫,在成膜出聚脲膜的情況,係以成為150℃以上,較佳為150~180℃之方式,分別藉由第2調溫媒體及第3調溫媒體來將外周環5及上部蓋2調溫。 In this case, the first temperature T1 of the temperature of the mounting unit 4 is a low temperature at which vapor deposition can be performed, and when the polyurea film is formed, it is 100° C. or lower, preferably 50 to 100° C. The placing unit 4 is tempered by the first temperature control medium. On the other hand, the second temperature T2 at the temperature of the outer peripheral ring 5 and the third temperature T3 at the temperature of the upper cover 2 are not high in the degree of vapor deposition, and when the polyurea film is formed, the temperature is 150 ° C or higher. Preferably, the outer circumference ring 5 and the upper cover 2 are tempered by the second temperature adjustment medium and the third temperature adjustment medium, respectively, in a manner of 150 to 180 °C.

藉此,可僅在基板G表面成膜,可抑制在載置部4外周所設置之外周環5表面或上部蓋2內壁之膜的形成。 Thereby, it is possible to form a film only on the surface of the substrate G, and it is possible to suppress the formation of a film on the outer surface of the mounting portion 4 or the inner wall of the upper cover 2 on the outer periphery of the mounting portion 4.

但是,如此般將鄰接之載置部4及外周環5調溫至各自溫度的情況,讓該等接觸時,載置部4會容易與外周環熱交換,使得載置部4之溫度控制性降低,而使得基板G上難以形成均勻的膜。尤其是,基板G大型化時,這種傾向會變得顯著。 However, when the adjacent mounting portion 4 and the outer peripheral ring 5 are temperature-controlled to the respective temperatures, the mounting portion 4 is easily exchanged with the outer peripheral ring during the contact, so that the temperature controllability of the placing portion 4 is achieved. It is lowered to make it difficult to form a uniform film on the substrate G. In particular, when the substrate G is enlarged, this tendency becomes remarkable.

相對於此,本實施形態中,包含載置面4a之載置部4與外周環5之間係設有成為絕熱部之間隙6,故能防止外周環5朝載置部4之直接性熱傳遞。尤其是,由於間隙6會到達上部而確實地隔絕了載置面4a及外周環5,故該等間並不會有相互溫度之干擾。而且,藉由絕熱材7抑制了透過載置台1之基體3從外周環5朝載置部4之熱傳遞。因此,可將載置部4之溫度控制 在抑制了來自外周環5之熱影響的狀態下,可將基板G溫度均勻而成膜出均勻的膜。 On the other hand, in the present embodiment, since the gap 6 serving as the heat insulating portion is formed between the placing portion 4 including the mounting surface 4a and the outer peripheral ring 5, the direct heat of the outer peripheral ring 5 toward the placing portion 4 can be prevented. transfer. In particular, since the gap 6 reaches the upper portion and the mounting surface 4a and the outer peripheral ring 5 are surely isolated, there is no mutual temperature interference between the spaces. Further, heat transfer from the outer peripheral ring 5 to the placing portion 4 by the base 3 of the permeation mounting table 1 is suppressed by the heat insulating material 7. Therefore, the temperature control of the mounting portion 4 can be performed. In a state where the influence of heat from the outer peripheral ring 5 is suppressed, the temperature of the substrate G can be made uniform to form a uniform film.

又,設置此般間隙6的情況,當處理氣體進入到間隙6時,會成為顆粒的原因,而使得間隙6內成膜導致有無法獲得絕熱效果之問題,但本實施形態中,係將外周環5上面與載置面4a為同一面,且將載置部4上面之載置面4a構成為較基板G要小,進一步地,間隙6的尺寸係基板G載置於載置面4a時,基板G從載置面4a突出部分會橫跨整周而到達外周環5上面之尺寸,故便可防止此般問題。亦即藉由為上述般構成,基板G載置於載置面4a時,橫跨載置面4a整周而存在之基板G突出部分會到達外周環5,故會遮蔽間隙6,可防止處理氣體進入至間隙6內。 Further, in the case where the gap 6 is provided, when the process gas enters the gap 6, it becomes a cause of particles, and the film formation in the gap 6 causes a problem that the heat insulation effect cannot be obtained. However, in the present embodiment, the periphery is formed. The upper surface of the ring 5 is flush with the mounting surface 4a, and the mounting surface 4a on the upper surface of the mounting portion 4 is configured to be smaller than the substrate G. Further, the size of the gap 6 is when the substrate G is placed on the mounting surface 4a. Since the protruding portion of the substrate G from the mounting surface 4a spans the entire circumference and reaches the upper surface of the outer peripheral ring 5, such a problem can be prevented. In other words, when the substrate G is placed on the mounting surface 4a, the protruding portion of the substrate G which is present over the entire circumference of the mounting surface 4a reaches the outer peripheral ring 5, so that the gap 6 is shielded and the processing can be prevented. The gas enters into the gap 6.

進一步地,基板G外周部分係存在有在程序確保外作為製品而未被使用之區域,故只要讓突出部分之寬度D1在此區域寬度以下,便不會降低產品的產率。 Further, the outer peripheral portion of the substrate G has a region which is not used as a product outside the program, so that the width D1 of the protruding portion is not more than the width of the region, so that the yield of the product is not lowered.

程序確保外之區域的寬度一般為10mm左右,故突出部分之寬度D1較佳係未達10mm。又,間隙6之寬度D2會對應於基板G突出部分之寬度D1而改變,突出部分之寬度D1未達10mm的情況,間隙6之寬度D2為1~9mm左右。又,間隙6之寬度D2由載置台4與外周環5之絕熱效果觀點來看會存在有較佳範圍,綜合該等,基板G突出部分之寬度D1較佳為5mm,間隙的寬度D2為3~5mm。 The program ensures that the width of the outer region is generally about 10 mm, so the width D1 of the protruding portion is preferably less than 10 mm. Further, the width D2 of the gap 6 changes in accordance with the width D1 of the protruding portion of the substrate G. When the width D1 of the protruding portion is less than 10 mm, the width D2 of the gap 6 is about 1 to 9 mm. Further, the width D2 of the gap 6 has a preferable range from the viewpoint of the heat insulating effect of the mounting table 4 and the outer peripheral ring 5. In general, the width D1 of the protruding portion of the substrate G is preferably 5 mm, and the width D2 of the gap is 3 ~5mm.

另外,本發明不限於上述實施形態而可有各種變形。例如,上述實施形態中,係藉由使用既定有機系氣體作為處理氣體,藉由蒸鍍聚合來在基板上成膜出有機膜的情況,尤其是就成膜出聚脲膜之情況來加以表示,但不限於此,亦可整體適用於例如CVD等使用處理氣體來成膜之情況。 Further, the present invention is not limited to the above embodiment, and various modifications are possible. For example, in the above embodiment, the organic film is formed on the substrate by vapor deposition polymerization by using a predetermined organic gas as the processing gas, and in particular, the film is formed into a polyurea film. However, the present invention is not limited thereto, and may be applied to a film forming process using a processing gas such as CVD.

又,上述實施形態中,雖就以調溫媒體來將載置部及外周環調溫的情況來加以表示,但無需贅言亦可使用電阻加熱器等其他調溫機構。 Further, in the above-described embodiment, the temperature of the mounting unit and the outer circumference ring are adjusted by the temperature control medium. However, it is needless to say that other temperature adjustment mechanisms such as a resistance heater can be used.

再者,上述實施形態中,雖係就基板及載置部之載置面的形狀為矩形狀的情況來加以說明,但當然亦不限於此。 Further, in the above-described embodiment, the case where the mounting surface of the substrate and the mounting portion has a rectangular shape will be described, but of course, the present invention is not limited thereto.

G‧‧‧基板 G‧‧‧Substrate

1‧‧‧基板載置台 1‧‧‧Substrate mounting table

10‧‧‧處理室 10‧‧‧Processing room

11‧‧‧氣體導入孔 11‧‧‧ gas introduction hole

12‧‧‧配管 12‧‧‧Pipe

13‧‧‧處理氣體供給機構 13‧‧‧Processing gas supply mechanism

14‧‧‧排氣口 14‧‧‧Exhaust port

15‧‧‧排氣配管 15‧‧‧Exhaust piping

16‧‧‧排氣機構 16‧‧‧Exhaust mechanism

17,18,19‧‧‧調溫媒體流道 17,18,19‧‧‧ Temperature media channel

2‧‧‧上部蓋 2‧‧‧Upper cover

2a‧‧‧側壁 2a‧‧‧ Sidewall

2b‧‧‧頂壁 2b‧‧‧ top wall

20‧‧‧調溫媒體供給單元 20‧‧‧Temperature media supply unit

20a‧‧‧第1調溫媒體供給部 20a‧‧‧1st temperature media supply department

20b‧‧‧第2調溫媒體供給部 20b‧‧‧2nd temperature media supply department

20c‧‧‧第3調溫媒體供給部 20c‧‧‧3rd Temperature Control Media Supply Department

21a‧‧‧供給配管 21a‧‧‧Supply piping

22a‧‧‧供給配管 22a‧‧‧Supply piping

23a‧‧‧供給配管 23a‧‧‧Supply piping

25‧‧‧控制部 25‧‧‧Control Department

3‧‧‧基體 3‧‧‧ base

4‧‧‧載置部 4‧‧‧Loading Department

4a‧‧‧載置面 4a‧‧‧Loading surface

5‧‧‧外周環 5‧‧‧ peripheral ring

6‧‧‧間隙 6‧‧‧ gap

7‧‧‧絕熱材 7‧‧‧Insulation

8‧‧‧空間 8‧‧‧ Space

9‧‧‧噴淋板 9‧‧‧Spray plate

9a‧‧‧氣體噴出孔 9a‧‧‧ gas ejection holes

Claims (15)

一種成膜裝置,係具備有載置基板之基板載置台、對該基板載置台所載置之基板施以成膜處理之處理室以及供給成膜處理用之處理氣體至該處理室之處理氣體供給機構,以對該基板載置台上之基板施以成膜處理之成膜裝置,該基板載置台係具有:載置部,其上面會成為載置基板之載置面;外周環,係以包圍該載置部外周之方式來加以設置;第1調溫部,係將該載置部調溫至可以該處理氣體來成膜之第1溫度;以及第2調溫部,係將該外周環調溫至不會以該處理氣體來成膜之第2溫度;該載置部與該外周環之間係橫跨整周而設有作為抑制該等之間的熱交換的絕熱部功能的間隙;該載置部之該載置面係形成為較該基板要小,該間隙係以該基板載置於該載置面時,該基板從該載置面所突出部分會橫跨整周而到達該外周環之方式來加以形成。 A film forming apparatus including a substrate mounting table on which a substrate is placed, a processing chamber in which a substrate placed on the substrate mounting table is subjected to a film forming process, and a processing gas for supplying a processing gas for film forming processing to the processing chamber The supply mechanism is a film forming apparatus that performs a film forming process on the substrate on the substrate mounting table, the substrate mounting table having a mounting portion on which a mounting surface of the substrate is placed, and an outer peripheral ring Providing the outer circumference of the mounting portion; the first temperature adjusting unit adjusts the temperature to a first temperature at which the processing gas can be formed; and the second temperature adjusting unit is the outer circumference The ring is tempered to a second temperature at which the processing gas is not formed; and the mounting portion and the outer peripheral ring are provided over the entire circumference to provide a function as a heat insulating portion for suppressing heat exchange between the rings. a gap; the mounting surface of the mounting portion is formed to be smaller than the substrate, and the gap is such that when the substrate is placed on the mounting surface, the protruding portion of the substrate from the mounting surface spans the entire circumference The way to reach the outer ring is formed. 如申請專利範圍第1項之成膜裝置,其中該基板載置台具有基體,該載置部係設置為從該基體的中央部朝上方突出,該外周環係透過絕熱材設置於該基體。 The film forming apparatus according to claim 1, wherein the substrate mounting table has a base portion that is provided to protrude upward from a central portion of the base body, and the outer peripheral ring is provided in the base body through a heat insulating material. 如申請專利範圍第1項之成膜裝置,其中該基板載置於該載置面時之該基板突出部分的寬度係在作為製品而未被使用的區域之寬度以下。 The film forming apparatus of claim 1, wherein a width of the protruding portion of the substrate when the substrate is placed on the mounting surface is less than a width of a region which is not used as a product. 如申請專利範圍第3項之成膜裝置,其中該突出部分之寬度未達10mm,該間隙之寬度為1~9mm。 The film forming apparatus of claim 3, wherein the protruding portion has a width of less than 10 mm, and the gap has a width of 1 to 9 mm. 如申請專利範圍第4項之成膜裝置,其中該突出部分之寬度為5mm以上、未達10mm,該間隙之寬度為3~5mm。 The film forming apparatus of claim 4, wherein the protruding portion has a width of 5 mm or more and less than 10 mm, and the gap has a width of 3 to 5 mm. 如申請專利範圍第1至5項中任一項之成膜裝置,其進一步具有:上部蓋,係以覆蓋該基板載置台之方式來加以設置,以區劃出該處理室;以及第3調溫部,係將該上部蓋調溫至不會以該處理氣體來成膜之第3溫度。 The film forming apparatus according to any one of claims 1 to 5, further comprising: an upper cover provided to cover the substrate mounting table to partition the processing chamber; and a third temperature adjustment The upper cover is tempered to a third temperature at which the process gas is not formed. 如申請專利範圍第1至5項中任一項之成膜裝置,其進一步具有以對向於該基板載置面之方式來加以設置之噴淋構件,並將該處理氣體供給機構所供給之處理氣體從該噴淋構件加以噴出。 The film forming apparatus according to any one of claims 1 to 5, further comprising a shower member disposed to face the substrate mounting surface, and supplying the processing gas supply mechanism The process gas is ejected from the shower member. 如申請專利範圍第1至5項中任一項之成膜裝置,其係使用有機系氣體作為該處理氣體,藉由蒸鍍聚合在該基板上成膜出有機膜。 The film forming apparatus according to any one of claims 1 to 5, wherein an organic gas is used as the processing gas, and an organic film is formed on the substrate by vapor deposition polymerization. 如申請專利範圍第8項之成膜裝置,其中該有基膜為聚脲膜,藉由該第1調溫部將該載置部之該第1溫度調溫至成為100℃以下,藉由該第2調溫部將該外周環之該第2溫度調溫至成為150℃以上。 The film forming apparatus of claim 8, wherein the base film is a polyurea film, and the first temperature adjusting unit adjusts the first temperature of the mounting portion to 100° C. or lower. The second temperature adjustment unit adjusts the second temperature of the outer circumference ring to 150° C. or higher. 一種基板載置台,係供給處理氣體來對基板施以成膜處理之成膜裝置所使用之基板載置台,具有:載置部,其上面會成為載置基板之載置面;外周環,係以包圍該載置部外周之方式來加以設置;第1調溫部,係將該載置部調溫至可以該處理氣體來成膜之第1溫度;以及第2調溫部,係將該外周環調溫至不會以該處理氣體來成膜之第2溫度;該載置部與該外周環之間係橫跨整周而設有作為抑制該等之間的熱交換的絕熱部功能的間隙;該載置部之該載置面係形成為較該基板要小,該間隙係以該基板載置於該載置面時,該基板從該載置面所突出部分會橫跨整周而到達該外周環之方式來加以形成。 A substrate mounting table is a substrate mounting table used for a film forming apparatus that supplies a processing gas to a substrate to form a film forming process, and has a mounting portion on which a mounting surface of the substrate is placed; and an outer peripheral ring The first temperature adjustment unit adjusts the temperature to a first temperature at which the processing gas can be formed, and the second temperature adjustment unit is configured to surround the outer periphery of the mounting portion. The outer peripheral ring is tempered to a second temperature at which the processing gas is not formed; and the mounting portion and the outer peripheral ring are provided over the entire circumference to provide a heat insulating portion function for suppressing heat exchange therebetween. The gap of the mounting portion is formed to be smaller than the substrate, and the gap is such that the substrate protrudes from the mounting surface when the substrate is placed on the mounting surface The way to reach the outer ring is formed by the week. 如申請專利範圍第10項之基板載置台,其進一步具有基體,該載置部係設置為從該基體的中央部朝上方突出,該外周環係透過絕熱材設置於該基體。 The substrate mounting table according to claim 10, further comprising a base portion that is provided to protrude upward from a central portion of the base body, wherein the outer peripheral ring is provided to the base body through a heat insulating material. 如申請專利範圍第10或11項之基板載置台,其中該基板載置於該載置面時之該基板突出部分的寬度係在作為製品而未被使用的區域之寬度以下。 The substrate stage according to claim 10, wherein the width of the protruding portion of the substrate when the substrate is placed on the mounting surface is less than the width of a region that is not used as a product. 如申請專利範圍第12項之基板載置台,其中該突出部分之寬度未達10mm,該間隙之寬度為1~9mm。 The substrate mounting table of claim 12, wherein the protruding portion has a width of less than 10 mm, and the gap has a width of 1 to 9 mm. 如申請專利範圍第13項之基板載置台,其中該突出部分之寬度 為5mm以上、未達10mm,該間隙之寬度為3~5mm。 The substrate mounting table of claim 13 wherein the width of the protruding portion It is 5 mm or more and less than 10 mm, and the width of the gap is 3 to 5 mm. 一種成膜方法,係使用將具有載置部及外周環的基板載置台配置於處理室內之成膜裝置,在基板載置於該載置部的狀態下,供給處理氣體至該處理室以對基板施以成膜處理之成膜方法,該載置部其上面會成為載置基板之載置面,該外周環係透過橫跨整周來作為抑制與該載置部之間的熱交換之絕熱部功能的間隙,以包圍該載置部外周之方式來加以設置,該方法具有:以橫跨整周來遮蓋該間隙而到達該外周環之方式來將該基板載置於該載置面之工序;將該載置部調溫至可以該處理氣體來成膜之第1溫度的工序;以及將該外周環調溫至不會以該處理氣體來成膜之第2溫度的工序。 A film forming method is a film forming apparatus in which a substrate mounting table having a mounting portion and an outer peripheral ring is disposed in a processing chamber, and a processing gas is supplied to the processing chamber in a state where the substrate is placed on the mounting portion. A method of forming a film by a film forming process, wherein the mounting portion has a mounting surface on which the substrate is placed, and the outer ring ring transmits the entire circumference to suppress heat exchange with the mounting portion. The gap of the function of the heat insulating portion is provided so as to surround the outer periphery of the mounting portion, and the method includes: placing the substrate on the mounting surface so as to cover the gap and reach the outer peripheral ring across the entire circumference a step of tempering the mounting portion to a first temperature at which the processing gas can be formed, and a step of tempering the outer peripheral ring to a second temperature at which the processing gas is not formed.
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TWI690994B (en) 2020-04-11
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