TW201628580A - Absorbent material, and sanitary product equipped with absorbent material - Google Patents
Absorbent material, and sanitary product equipped with absorbent material Download PDFInfo
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- TW201628580A TW201628580A TW104137545A TW104137545A TW201628580A TW 201628580 A TW201628580 A TW 201628580A TW 104137545 A TW104137545 A TW 104137545A TW 104137545 A TW104137545 A TW 104137545A TW 201628580 A TW201628580 A TW 201628580A
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- absorption
- absorbent body
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- 239000002250 absorbent Substances 0.000 title claims abstract description 105
- 230000002745 absorbent Effects 0.000 title claims abstract description 91
- 239000000463 material Substances 0.000 title abstract description 11
- 238000010521 absorption reaction Methods 0.000 claims abstract description 110
- 239000002245 particle Substances 0.000 claims abstract description 110
- 239000007788 liquid Substances 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000835 fiber Substances 0.000 claims abstract description 21
- 238000009792 diffusion process Methods 0.000 claims abstract description 13
- 239000002504 physiological saline solution Substances 0.000 claims abstract description 12
- 229920000642 polymer Polymers 0.000 claims abstract description 10
- 229920000247 superabsorbent polymer Polymers 0.000 claims description 113
- 239000006096 absorbing agent Substances 0.000 claims description 22
- 210000002700 urine Anatomy 0.000 description 29
- 239000000017 hydrogel Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 12
- 230000008961 swelling Effects 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 9
- 230000035699 permeability Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 5
- 239000004745 nonwoven fabric Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 206010046555 Urinary retention Diseases 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 230000003252 repetitive effect Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 206010021639 Incontinence Diseases 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 210000004251 human milk Anatomy 0.000 description 1
- 235000020256 human milk Nutrition 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004583 superabsorbent polymers (SAPs) Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000002485 urinary effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/32—Polymerisation in water-in-oil emulsions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
- A61F2013/5315—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad with a tissue-wrapped core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Veterinary Medicine (AREA)
- Epidemiology (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Materials Engineering (AREA)
- Hematology (AREA)
- Dispersion Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
Description
本發明是關於一種吸收體、與具備該吸收體的衛生用品。 The present invention relates to an absorbent body and a sanitary article comprising the absorbent body.
近年來,在用後即棄式紙尿褲、生理用衛生棉等的衛生用品所使用的吸收體,雖使用混合或層積有紙漿等的吸水性纖維與高吸收性聚合物(以下,稱SAP),可是隨著吸收體的薄型化,再者超薄型化的進展,形成SAP的量佔50質量%以上。因此,SAP不只有本來的液體貯藏機能,也必須肩負紙漿等的吸水纖維負責的液體輸送機能,否則會因吸收體的薄型化使吸收性能,尤其使反覆的吸收性能下降。為了長時間維持反覆的吸收性能,即使吸收尿而使吸水纖維濕潤,使SAP溶脹成為水凝膠化的狀態,也必須將所排泄的尿持續吸入吸收體內,並液體輸送到有吸收餘力的部分,最終保持在SAP。然而,SAP的吸水性能,尤其被定位為基本性能的保水倍率與吸收速度、通液性為取捨的關係要全部提昇是有困難的。於此,為了讓SAP的吸水性能進一步提昇,而限定了在用後即棄式 紙尿褲內實際進行吸收的狀態,讓取捨的吸收性能在最佳的狀態下均衡,在已達到的吸收狀態必須讓最有效果有效率的吸收性能發揮。例如,在專利文獻1,是揭示有遠心保持容量(CRC)為至少26g/g,輸送值(TW)為至少15000cm3s的SAP。輸送值(TW),是由液體擴散性能(SFC)及60分鐘後的芯吸收量(DA60)的乘積再乘以107者。 In the absorbent body used for sanitary articles such as disposable diapers and sanitary napkins, water-absorbent fibers and superabsorbent polymers (hereinafter referred to as SAP) mixed or laminated with pulp are used. However, as the thickness of the absorber is reduced, the amount of SAP formed accounts for 50% by mass or more. Therefore, SAP does not only have its original liquid storage function, but also has to carry the liquid transport function responsible for the water absorbing fibers such as pulp. Otherwise, the absorption performance, especially the repeated absorption performance, is lowered due to the thinning of the absorbent body. In order to maintain the repetitive absorption performance for a long period of time, even if the absorbent fibers are absorbed to wet the water-absorbent fibers and the SAP is swollen into a hydrogelled state, the excreted urine must be continuously absorbed into the absorbent body, and the liquid is transported to the portion having the excess force. And eventually stay in SAP. However, it is difficult to improve the water absorption performance of SAP, especially the water retention ratio of the basic performance, the absorption speed, and the liquid-liquidity. In order to further improve the water absorption performance of SAP, the state of absorption in the disposable diaper is limited, so that the absorption performance of the trade-off is balanced in an optimum state, and the absorbed state must be achieved. The most effective and efficient absorption performance is exerted. For example, Patent Document 1 discloses an SAP having a telecentric retention capacity (CRC) of at least 26 g/g and a transport value (TW) of at least 15000 cm 3 s. The transport value (TW) is the product of the liquid diffusion performance (SFC) and the core absorption amount (DA 60 ) after 60 minutes and multiplied by 10 7 .
[專利文獻1]日本特表2008-517116號公報 [Patent Document 1] Japanese Patent Publication No. 2008-517116
根據專利文獻1所揭示的發明,液體擴散性能(SFC:Saline Flow Conductivity),是對60分鐘溶脹後的水凝膠層在0.3psi(2.07kPa)的壓力負荷下進行測量作為液透過量。SFC雖可說是表示在稠密狀態下置於排尿口附近的最大限度的溶脹後的水凝膠間的液透過性能,可是,在實際所使用的紙尿褲吸收體,反覆所排泄的尿比起通過接近100%吸收溶脹後的水凝膠層而擴散的情形,是以繞到溶脹而使吸收能力下降後的水凝膠層的上下、側面的方式流動,而在殘留吸收餘力的區域被吸收。為了獲得保持這樣的尿的流動,而與SAP存在的液保持層另外併用液體獲得擴散層(ADL層),使液體獲得與液體保持分工的吸收體構造成為主流。又,根據專利文獻1,芯吸收量(DA60),是將吸水性聚合物粒子70g填充到3cm的厚度,測量整整60分鐘從管所流出的氯化鈉溶液的吸收 量。芯吸收量(DA60),是在充分的吸收時間下測量充分的水凝膠量,作為評價水凝膠的吸收量的潛能的方法雖優,可是在3cm的厚度所測量的擴散保持力,是與上述SFC同樣為處於稠密狀態的水凝膠的吸收性能,且是以併用液體獲得擴散層(ADL層),使液體獲得與液體保持分工的吸收體構造作為前提的性能評價。 According to the invention disclosed in Patent Document 1, the liquid diffusion property (SFC: Saline Flow Conductivity) is measured as a liquid permeation amount under a pressure load of 0.3 psi (2.07 kPa) for a hydrogel layer which has been swollen for 60 minutes. The SFC can be said to indicate the liquid permeation performance between the hydrogels which are maximally swollen in the vicinity of the urinary vent in a dense state. However, in the actual diaper absorbent body, the urine excreted repeatedly passes through When the hydrogel layer after the swelling is absorbed by 100%, it spreads so as to swell and expand the upper and lower sides of the hydrogel layer after the absorption capacity is lowered, and is absorbed in the region where the residual absorption force remains. In order to obtain such a flow of urine, a liquid diffusion layer (ADL layer) is obtained in combination with a liquid retention layer in which SAP is present, and an absorbent structure in which a liquid is kept in a liquid division is mainstream. Further, according to Patent Document 1, the core absorption amount (DA60) is such that 70 g of the water-absorbing polymer particles are filled to a thickness of 3 cm, and the absorption of the sodium chloride solution flowing out from the tube for 60 minutes is measured. the amount. The core absorption amount (DA60) is a sufficient amount of hydrogel to be measured at a sufficient absorption time. Although it is excellent as a method for evaluating the potential of the absorption amount of the hydrogel, the diffusion retention force measured at a thickness of 3 cm is In the same manner as the SFC described above, the absorption performance of the hydrogel in a dense state is obtained, and the diffusion layer (ADL layer) is obtained by using a liquid in combination, and the liquid is obtained as a premise of the structure of the absorber which maintains the division of the liquid.
可是,在專利文獻1這類,將SAP稠密地配置併用高密度的液保持層、與有效果地暫時保持液體的膨鬆的液體獲得擴散層(ADL層)的吸收體,SAP為了讓水凝膠的透過性提昇,而在高基重下使用讓保水倍率下降成為低保水高通液化者,並與膨鬆的ADL層的併用,抵消了吸收體的薄型效果,會有所謂不能薄型化的問題。 However, in Patent Document 1, the SAP is densely arranged and a high-density liquid-retaining layer is used, and an absorbent layer of a diffusion layer (ADL layer) is obtained by a bulky liquid which temporarily holds a liquid in an effective manner, and SAP is used for allowing water to be condensed. The permeability of the glue is improved, and the use of the high water weight reduces the water retention rate to a low water retention high-pass liquefaction, and the combination with the bulky ADL layer counteracts the thin effect of the absorber, and there is a so-called thinning effect. problem.
本發明是有鑑於以上,而提供一種改良衛生用品的吸收體,可薄型化的吸收體作為課題。 In view of the above, the present invention provides an absorbent body for improving a sanitary article, and a thinner absorbent body is an object of the invention.
例如在紙尿褲所使用的吸收體的情況,在嬰兒的體壓沒有施加的區域,相對於體壓施加的區域,相對較多的尿被暫時貯留在吸收體的內外。暫時被貯留的尿依照與吸水性素材的關聯程度,連續存在有(a)滯留在吸收體外(表面材上)的「吸收體外滯留尿」、(b)雖以所排泄的氣 勢、水壓浸透到吸收體中卻沒有被保持的「吸收體內滯留尿」、(c)被保持在親水性纖維、SAP的「吸收體內保持尿」的3階段的尿。排泄1~2次,因為紙漿、SAP的吸收餘力大,所以「吸收體外滯留尿」與「吸收體內滯留尿」少,可是,若不斷反覆吸收的話,因吸收速度的下降,「吸收體外滯留尿」與「吸收體內滯留尿」,尤其「吸收體外滯留尿」增加,會因姿勢改變、吸收體的變形,使漏出到紙尿褲外部的危險性變高。為了減少洩漏導致的風險,必須使「吸收體外滯留尿」最小化,因此,必須讓「吸收體外滯留尿」盡可能移行到「吸收體內滯留尿」的狀態。「吸收體內滯留尿」,是暫時地被保持在被形成在吸收體內的吸水素材間的空間的尿,以往,是在吸收體與表面材之間配置膨鬆的素材作為ADL層形成儲存「吸收體內滯留尿」的空間,可是會有吸收體變厚的問題。於此,SAP的吸水溶脹的力量,是將溶脹粒子徑(A)與溶脹速度(B)和使溶脹的效率(C)最佳化,利用SAP的溶脹可讓「吸收體內滯留尿」的貯留空間在薄型吸收體內溶脹後的SAP的周圍有效果地產生,而找出可使反覆的吸收力最大化的情況。 For example, in the case of an absorbent body used in a diaper, a relatively large amount of urine is temporarily stored in the inside and the outside of the absorbent body in a region where the body pressure of the baby is not applied, with respect to the region where the body pressure is applied. The urine that is temporarily stored is continuously associated with the water-absorbent material (a) "absorbed in the urine outside the body" (b) and (b) the gas excreted. (3) Three-stage urine that is held in the hydrophilic fibers and the "absorbent body in the absorbent body" of the SAP, which is not absorbed by the water and the water pressure. Excretion of 1-2 times, because the absorption capacity of pulp and SAP is large, there is less "retaining urine in the body" and "retaining urine in the body". However, if the absorption is repeated, the absorption rate is reduced. The increase in the retention of urine in the body, especially the absorption of urine in the body, increases the risk of leakage to the outside of the diaper due to changes in posture and deformation of the absorbent body. In order to reduce the risk of leakage, it is necessary to minimize the absorption of urine in the body. Therefore, it is necessary to allow the "absorption of urine in the body" to migrate as much as possible to the state of "absorption of urine in the body". The "absorption of urine in the body" is a urine that is temporarily held in a space between the absorbent materials formed in the absorbent body. Conventionally, a bulky material is placed between the absorbent body and the surface material to form an ADL layer to store and absorb. The space in which the urine is retained in the body may have a problem that the absorbent body becomes thick. Here, the strength of the water swell of SAP is to optimize the swelling particle diameter (A) and the swelling rate (B) and the swelling efficiency (C), and the swelling of the SAP can be used to "retain the retained urine in the body". The space is effectively produced around the SAP swollen in the thin absorbent body, and the case where the absorption power of the reverse is maximized is found.
詳而言之,溶脹粒子徑(A)與保水倍率呈正相關關係。SAP由於是藉由吸入內部的尿使SAP粒子溶脹,使水凝膠粒子徑擴大。保水倍率,是作為遠心保持容量(CRC)被測量。又,溶脹速度(B),是作為SAP的吸水速度、Demand Wettability(DW)被測量。DW值,是不施 加荷重吸引生理食鹽水作為吸收的速度被測量,並以重量或容量將每小時所吸收的生理食鹽水量予以數值化。DW值一般雖將2分鐘值、5分鐘值、15分鐘值作為代表值來表示,可是進一步也作為SAP接近飽和的狀態的60分鐘值被測量,與吸收速度呈正相關關係。DW5分鐘值雖也與反覆的吸收性能具有較高的關係,可是,具有更高的關係的是在某程度水凝膠化後的狀態下的吸水速度、後期吸水速度。因吸收後期具有高的吸水速度,所以和「吸收體外滯留尿」往吸收體內吸入的餘力同時並行形成將「吸收體內滯留尿」迅速吸入SAP水凝膠內並轉換呈「吸收體內保持尿」,而可讓「吸收體外滯留尿」迅速減低。吸收體愈反覆吸收之後,由於紙漿等的吸水纖維的吸收能力幾乎無存,所以,SAP水凝膠的後期吸收速度變的重要。 SAP水凝膠的後期吸收速度,是由SAP粒子的吸收量從40ml/g到達50ml/g的時間所算出。使溶脹的效率(C),是可作為通液性測量。以通液性來說,雖已知有無加壓狀態下測量SAP吸水溶脹到達飽和狀態的水凝膠的情況;以及被加壓狀態下所測量的鹽水流動誘導性(Saline Flow Conductibity;SFC),可是,為了將「吸收體內滯留尿」繼續進行液體輸送作為「吸收體內保持尿」,發現與在微加壓狀態下吸水後的水凝膠所測量的微加壓SFC會有相關關係。SAP水凝膠完全飽和的狀態下的SAP水凝膠間的液體輸送在實際的吸收體內幾乎不可能發生。又,由於大的體壓施加的加壓狀態下的SAP水凝膠間的液體輸送 太過苛刻,所以在實際的紙尿褲的吸收體整體的貢獻率並不大。最對吸收體的吸收有幫助的是在相當於嬰兒的體壓的加壓下最大限度溶脹後的SAP水凝膠被除壓而處於微加壓狀態的狀態下的液體輸送,亦即,微加壓時的通液性(微加壓SFC)。如以上,吸收體要繼續穩定反覆進行吸收,是SAP的保水倍率、吸收速度(DW5分鐘值、後期吸收速度)、通液性(微加壓SFC)為重要。可是,該等是互相為取捨的關係,將由保水倍率×後期吸收速度×微加壓下吸收性×103所求取的「反覆的吸收力指數」設為2以上,找出使「吸收體內滯留尿」貯留空間的形成速度最大化的同時,進而可使薄型吸收體的反覆的吸收性能最大化的方法,而到達本發明。 In detail, the swelling particle diameter (A) is positively correlated with the water retention ratio. Since SAP swells SAP particles by inhaling internal urine, the hydrogel particle diameter is enlarged. The water retention ratio is measured as a telecentric retention capacity (CRC). Further, the swelling rate (B) was measured as the water absorption speed of SAP and the Demand Wettability (DW). The DW value is measured by the rate at which no physiological load is applied to attract physiological saline as absorption, and the amount of physiological saline absorbed per hour is quantified by weight or capacity. The DW value is generally expressed as a representative value of a 2-minute value, a 5-minute value, and a 15-minute value, but is further measured as a 60-minute value in which the SAP is near saturation, and has a positive correlation with the absorption rate. Although the DW5 minute value has a high relationship with the repeated absorption performance, the higher the relationship is the water absorption speed and the later water absorption speed in a state after hydrogelation to some extent. Because of the high water absorption rate in the late stage of absorption, it is formed in parallel with the "absorption of residual urine in the body" to absorb the residual force in the body. The "absorbed urine in the body" is quickly inhaled into the SAP hydrogel and converted into "absorbent body to maintain urine". It allows the "absorption of residual urine in the body" to be rapidly reduced. After the absorption body is more repeatedly absorbed, since the absorption capacity of the water absorbing fibers such as pulp is almost absent, the late absorption speed of the SAP hydrogel becomes important. The late absorption rate of the SAP hydrogel was calculated from the time when the absorption amount of the SAP particles was from 40 ml/g to 50 ml/g. The efficiency (C) for swelling is measured as a liquid permeability. In terms of liquid permeability, it is known that there is a case where a hydrogel in which SAP water swells to a saturated state is measured under a pressurized state; and a Saline Flow Conductivity (SFC) measured under a pressurized state, However, in order to continue the liquid transport in the "absorption of urine in the body" as "absorption of urine in the body", it was found that there is a correlation between the micro-pressurized SFC measured by the hydrogel after the water is absorbed in the micro-pressurized state. Liquid transport between SAP hydrogels in a state where SAP hydrogel is fully saturated is almost impossible to occur in an actual absorbent body. Further, since the liquid transport between the SAP hydrogels under the pressurized state by the large body pressure is too severe, the contribution rate of the entire absorbent body of the actual diaper is not large. The most suitable absorption of the absorbent body is the liquid transport in a state in which the SAP hydrogel which is maximally swollen under the pressure corresponding to the body pressure of the baby is depressurized and is in a state of being slightly pressurized, that is, micro Liquid permeability at the time of pressurization (micro-pressurized SFC). As described above, it is important that the absorbent body continues to absorb stably and repeatedly, and it is important for the water retention ratio, absorption speed (DW5 minute value, late absorption speed) and liquid permeability (micro-pressurization SFC) of the SAP. However, these are the trade-offs of each other, and the "reverse absorption index" obtained by the water retention ratio × the late absorption rate × the absorption under the slight pressure × 10 3 is set to 2 or more, and the "absorption body" is found. The method of maximizing the formation speed of the retained urine space and further maximizing the absorption performance of the thin absorbent body can be achieved by the present invention.
解決上述課題的本發明,係一種吸收體,其係具備:包含高吸水性聚合體粒子、與吸水性纖維的吸收芯;以及包裹吸收芯的薄片構件之吸收體,其特徵為:高吸水性聚合體粒子的保水倍率在37g/g以上,讓高吸水性聚合體粒子在無荷重下接觸生理食鹽水5分鐘讓其吸收時的吸收量的DW5分鐘值在40ml/g以上,由高吸水性聚合體粒子的DW值從40ml/g到達50ml/g的時間所算出的後期吸收速度在6ml/g.分鐘以上,微加壓下的液體擴散性能的微加壓SFC在5×10-6.ml.秒以上,由保水倍率×後期吸收速度×微加壓SFC×103所定義的反覆的吸收力指數在2以上。 The present invention for solving the above problems is an absorbent body comprising: an absorbent core comprising superabsorbent polymer particles and an absorbent core; and an absorbent body of a sheet member covering the absorbent core, characterized in that: high water absorbability The water retention ratio of the polymer particles is 37 g/g or more, and the superabsorbent polymer particles are exposed to physiological saline for 5 minutes under no load, and the DW 5 minute value of the absorption amount when absorbed is 40 ml/g or more, and the water absorption property is high. The late absorption rate of the DW value of the polymer particles from 40 ml / g to 50 ml / g is 6 ml / g. Above minute, the micro-pressurized SFC of liquid diffusion performance under micro-pressurization is 5×10 -6 . Ml. In the second or more, the repeated absorption index defined by the water retention ratio × the late absorption speed × the micro-pressurization SFC × 10 3 is 2 or more.
根據本發明,可提供一種,組合表現特定的吸收舉動的SAP與吸水性纖維,可薄型化,且反覆的吸收性能優的吸收體、與具備該吸收體的衛生用品。 According to the present invention, it is possible to provide an absorbent body which is capable of combining a SAP and a water-absorbent fiber which exhibit a specific absorption behavior, which is thinner and has superior absorption performance, and a sanitary article including the absorbent body.
1‧‧‧吸收體 1‧‧‧ absorber
2‧‧‧SAP粒子 2‧‧‧SAP particles
3‧‧‧吸水性纖維 3‧‧‧Water-absorbent fiber
4‧‧‧吸收芯 4‧‧‧Absorbent core
5‧‧‧薄片構件 5‧‧‧Sheet members
圖面表示本發明的特定的實施的形態,且不只有發明的不可欠缺的構造,並包含選擇性及理想的實施的形態。 The drawings show a specific embodiment of the present invention, and are not only indispensable structures of the invention, but also include a form of selectivity and ideal implementation.
[圖1]是模式表示該發明的吸收體的部分破斷立體圖。 Fig. 1 is a partially broken perspective view showing the absorbent body of the invention.
[圖2]表示U字型的試驗裝置的剖面形狀的圖。 Fig. 2 is a view showing a cross-sectional shape of a U-shaped test apparatus.
下述的實施的形態,是關於本發明的吸收體,且不只有發明不可欠缺的構造,並包含選擇性及理想的構造。 The embodiment to be described below relates to the absorbent body of the present invention, and it is not only indispensable for the invention, but also includes a selective and desirable structure.
參照圖1,吸收體1,係具備:包含SAP(高吸水性聚合體)粒子2、與吸水性纖維3的吸收芯4;以及包裹吸收芯4的薄片構件5。吸收體1所含有的SAP粒子2,是在50~100質量%,吸水性纖維3,是0~50質量%為理想。在吸水性纖維3,是可使用纖維素系纖維,理想是可使用紙漿。SAP粒子2雖是交聯聚丙烯酸鈉的粒子,可是本發明的SAP粒子2的詳細容後敘述。在包裹吸收芯4 的薄片構件5使用透液性的薄片,可任意在透液性的薄片組合不透液性的薄片。亦即,可用透液性的薄片單獨包裹吸收芯4整體。又,也可在透液性的薄片、與不透液性的薄片之間保持吸收芯4。此時,將透液性的薄片配置在和吸收體的使用者的肌膚對置的肌膚對置面側,將不透液性的薄片配置在和肌膚對置面對置的非肌膚對置面側。以水透過性的薄片的例子雖可舉不織布、薄紙、具有許多微小開孔的薄膜,可是不限定於該等。以不透液性的薄片的例子雖可舉樹脂薄膜、撥水化處理後的不織布,可是不限定於該等。 Referring to Fig. 1, an absorbent body 1 comprising: an absorbent core 4 comprising SAP (superabsorbent polymer) particles 2 and water absorbent fibers 3; and a sheet member 5 encasing the absorbent core 4. The SAP particles 2 contained in the absorber 1 are preferably 50 to 100% by mass, and the water absorbent fibers 3 are preferably 0 to 50% by mass. In the water-absorbent fiber 3, a cellulose-based fiber can be used, and it is preferred to use a pulp. Although the SAP particles 2 are particles of crosslinked sodium polyacrylate, the details of the SAP particles 2 of the present invention will be described later. In the wrapped absorbent core 4 The sheet member 5 is made of a liquid permeable sheet, and the liquid impermeable sheet can be arbitrarily combined with the liquid permeable sheet. That is, the entire core of the absorbent core 4 can be individually wrapped with a liquid permeable sheet. Further, the absorbent core 4 may be held between the liquid permeable sheet and the liquid impermeable sheet. In this case, the liquid permeable sheet is placed on the skin facing surface side facing the skin of the user of the absorbent body, and the liquid impermeable sheet is placed on the non-skin facing surface facing the skin. side. Examples of the water-permeable sheet may be a nonwoven fabric, a thin paper, or a film having many minute openings, but are not limited thereto. Examples of the liquid-impermeable sheet may be a resin film or a non-woven fabric after the water repellency treatment, but are not limited thereto.
本發明的吸收體1使用的SAP粒子2,是滿足接下來的任一或全部的條件。 The SAP particles 2 used in the absorber 1 of the present invention satisfy any or all of the following conditions.
(1)SAP粒子2的保水倍率在37g/g以上,理想是在39g/g以上。 (1) The water retention ratio of the SAP particles 2 is 37 g/g or more, and preferably 39 g/g or more.
(2)SAP粒子2的DW5分鐘值在40ml/g以上,理想是在50ml/g以上,更理想是比60ml/g大。 (2) The DW5 minute value of the SAP particles 2 is 40 ml/g or more, preferably 50 ml/g or more, and more desirably larger than 60 ml/g.
(3)由SAP粒子2在DW法的吸收量從40ml/g到達50ml/g的時間所算出的後期吸收速度在6ml/g.分,理想是在7ml/g.分以上,更理想是在10ml/g.分以上,更為理想是在14ml/g.分以上。 (3) The late absorption rate calculated from the time when the absorption amount of the SAP particle 2 in the DW method was from 40 ml/g to 50 ml/g was 6 ml/g. Points, ideally at 7ml/g. Above, more preferably at 10ml/g. More than or equal to, more ideally at 14ml / g. More than above.
(4)微加壓下的液體擴散性能的微加壓SFC在5×10-6.ml.秒以上,理想是在7×10-6.ml.秒以上。 (4) The micro-pressurized SFC of liquid diffusion performance under micro-pressurization is 5×10 -6 . Ml. More than two seconds, the ideal is at 7×10 -6 . Ml. More than two seconds.
SAP粒子2中的粒子徑未滿300μm的粒子的量,是在10質量%以下為理想,更理想是在9質量%以 下,更為理想是在8質量%以下,又更為理想是在7質量%以下,最為更理想是在6質量%以下。又,吸收芯4中的SAP粒子2的量,是在50~100質量%,理想是在50~90質量%,更理想是在50~80質量%,更為理想是在50~70質量%,更為最理想是在50~65質量%。此時,吸收芯4中的SAP粒子2以外的成分,是吸水性纖維。SAP粒子2的粒徑的上限雖沒有限制,可是,理想是在1000μm以下,更理想是在900μm以下,更為理想是在800μm以下。 The amount of particles having a particle diameter of less than 300 μm in the SAP particles 2 is preferably 10% by mass or less, more preferably 9% by mass or less. Further, it is more preferably 8% by mass or less, still more preferably 7% by mass or less, and most preferably 6% by mass or less. Further, the amount of the SAP particles 2 in the absorbent core 4 is 50 to 100% by mass, preferably 50 to 90% by mass, more preferably 50 to 80% by mass, and still more preferably 50 to 70% by mass. More ideally, it is 50 to 65 mass%. At this time, the components other than the SAP particles 2 in the absorbent core 4 are water-absorbent fibers. Although the upper limit of the particle diameter of the SAP particles 2 is not limited, it is preferably 1000 μm or less, more preferably 900 μm or less, and still more preferably 800 μm or less.
在本發明使用的SAP粒子2,是只要滿足上述條件者就沒有特別被限定,例如可使用用以下的二個方法獲得的SAP粒子2的任一一方或兩方。 The SAP particles 2 used in the present invention are not particularly limited as long as the above conditions are satisfied. For example, either or both of the SAP particles 2 obtained by the following two methods can be used.
在第1方法,為了滿足上述條件,在丙烯酸聚合物的聚合交聯反應,使用自行交聯反應的少的偶氮系自由基聚合開始劑作為自由基聚合開始劑,在聚合反應時,藉由添加鏈鎖轉移開始劑讓其反應,可獲得在本發明使用的SAP粒子2。具體而言,可使用日本特許第5162634號所記載的聚合方法。又,由精密的聚合反應控制與廣泛的粒子徑的控制可能的點來說期望為逆相懸濁聚合法,例如,可使用日本特許第4969778號所記載的聚合法。在本發明,以內部交聯劑來說可使用在多架環氧丙基化合物存在下,使用水溶性偶氮系自由基聚合開始劑進行2~3段的逆相懸濁聚合之後,用後交聯劑後交聯所獲得的吸水性樹脂而獲得表面附近部分的交聯密度比內部高的 SAP粒子2。所獲得的SAP粒子2,是具有高保水能、荷重下的高吸收能、優異的吸收速度,且低水可溶分。 In the first method, in order to satisfy the above conditions, in the polymerization crosslinking reaction of the acrylic polymer, a small azo-based radical polymerization initiator which uses a self-crosslinking reaction is used as a radical polymerization initiator, and at the time of polymerization, The SAP particle 2 used in the present invention can be obtained by adding a chain lock transfer agent to allow it to react. Specifically, the polymerization method described in Japanese Patent No. 5162634 can be used. Moreover, it is desirable to use a reverse phase suspension polymerization method from the point of control of precise polymerization reaction and control of a wide particle diameter. For example, the polymerization method described in Japanese Patent No. 4969778 can be used. In the present invention, the internal cross-linking agent can be used in the presence of a plurality of epoxy propyl compounds, using a water-soluble azo-based radical polymerization initiator for 2 to 3 stages of reverse phase suspension polymerization, after use Cross-linking the cross-linked water-absorbent resin to obtain a cross-linking density of the portion near the surface higher than the interior SAP Particle 2. The obtained SAP particles 2 have high water retention capacity, high absorption energy under load, excellent absorption speed, and low water soluble fraction.
第2方法,是推演掌握上述的「反覆的吸收力指數」=保水倍率×後期吸收速度×微加壓SFC×103的關係式,藉由去除無加壓DW的高吸水聚合物(參照比較例5)中的粒徑小的部分,可獲得在本發明所使用的SAP粒子2(參照實施例2、3)。粒徑小的部分雖對吸收速度是有貢獻,另一方面,通液性下降,反覆的吸收力指數不會變高。於此,藉由減少SAP粒子2所含有的粒徑未滿300μm的粒子,不會讓無加壓DW下降,可提高通液性讓「後期吸收速度」及「反覆的吸收力指數」提昇。又,由於藉由去除小粒徑部分,吸水聚合物的內部交聯比率也變高,所以可使保水倍率提昇。 The second method is to derive the relationship between the above-mentioned "reverse absorption index" = water retention ratio × late absorption rate × micro-pressurization SFC × 10 3 by removing the superabsorbent polymer without pressure DW (refer to comparison) In the portion having a small particle diameter in Example 5), the SAP particles 2 used in the present invention can be obtained (see Examples 2 and 3). The portion having a small particle size contributes to the absorption rate, and on the other hand, the liquid permeability is lowered, and the repeated absorption index does not become high. Here, by reducing the particles having a particle diameter of less than 300 μm contained in the SAP particles 2, the pressure-free DW is not lowered, and the liquid-passing property can be improved to increase the "late absorption rate" and the "reverse absorption index". Further, since the internal crosslinking ratio of the water-absorbing polymer is also increased by removing the small particle diameter portion, the water retention ratio can be improved.
保水倍率,是在茶包內秤取1公克SAP的粒子,在25℃的生理食鹽水中浸漬1小時,測量吸收量之後,在450G下進行離心脫水求取保水倍率。此外,沒有特別限定的話,在本案的測量,是全部在20℃、65%RH的恆溫恆濕室內進行。 In the water retention ratio, 1 gram of SAP particles were weighed in a tea bag, and immersed in physiological saline at 25 ° C for 1 hour, and the amount of absorption was measured, and then centrifuged at 450 G to obtain a water retention ratio. Further, unless otherwise specified, the measurement in this case was carried out in a constant temperature and humidity chamber at 20 ° C and 65% RH.
秤取1.000gSAP的粒子,將其盡可能均勻地散佈在裝設在DW測量裝置的250網目的尼龍網上,讀取生理食鹽 水的吸收量。以初期吸收量來說,讀取在5分鐘吸收的量(ml/g),作為DW5分鐘值。測量所使用的DW測量裝置,是Scientific Machine & Supplies Co.LTD製的Demand Wettability Tester,250網目的尼龍網,是NBC工業製N-NO.250HD。 Weigh 1.000 g of SAP particles and spread them as evenly as possible on a nylon mesh of 250 mesh installed in a DW measuring device to read physiological salt. The amount of water absorbed. In terms of initial absorption, the amount absorbed in 5 minutes (ml/g) was read as a DW 5 minute value. The DW measuring device used for the measurement was a Demand Wettability Tester manufactured by Scientific Machine & Supplies Co., Ltd., a nylon mesh of 250 mesh, which was N-NO. 250 HD manufactured by NBC Industries.
將吸收時間與吸收量的關係圖表化,讀取SAP的粒子1.000g吸收生理食鹽水40ml所需的時間T40(分)、與吸收50ml所需的時間T50(分),求取T50-T40=△T,將10/△T(ml/g.分)定義為後期吸收速度。 The relationship between the absorption time and the absorbed amount is graphed, and the time T 40 (minutes) required for absorbing the particles of SAP 1.00 g to absorb 40 ml of physiological saline and the time T 50 (minutes) required for absorbing 50 ml are obtained, and T 50 is obtained. -T 40 = ΔT, and 10/ΔT (ml/g. min.) is defined as the late absorption rate.
關於通液性,雖然SFC為眾所周知,可是在荷重下被測量,容易成為低保水倍率。另一方面,雖已知有在最大溶脹倍率測量的無加壓狀態下的通液性,在吸收體內,由於不會有達到最大溶脹倍率的情況,所以與吸收體性能的相關低。於此,構思微加壓下通液性評價方法,作為評價指標。微加壓SFC的評價,是以以下順序進行。 Regarding the liquid permeability, although the SFC is well known, it is measured under a load, and it is easy to become a low water retention ratio. On the other hand, although the liquid permeability in the non-pressurized state measured by the maximum swelling ratio is known, in the absorber, since the maximum swelling ratio is not obtained, the correlation with the performance of the absorber is low. Here, a liquid permeability evaluation method under micro-pressure is conceived as an evaluation index. The evaluation of the micro-pressurized SFC was carried out in the following order.
秤取0.200gSAP的粒子,將其均勻地散佈在底面黏貼了250網目的尼龍網的內徑26mm的圓筒的網篩上。接著,將在底面黏貼了250網目的尼龍網的外徑25mm的活塞(質量30g)插入圓筒內。之後,在裝設在儲存了生理食鹽水的培養皿的高度2mm的襯墊上,放置在插入有活塞 的圓筒的底面,讓其吸水30分鐘。接著,從生理食鹽水取出圓筒,將200g的砝碼放在活塞上靜置3分鐘。之後,從圓筒取下砝碼與活塞,在圓筒內填滿生理食鹽水,量秤1分鐘透過的液體量作為微荷重下的通液速度F。微加壓SFC,是由下式求取。此外,Gel層的厚度L0,是用規尺測量溶脹後的SAP的厚度所求取。 0.200 g of SAP particles were weighed and spread evenly on a mesh screen of a cylinder having an inner diameter of 26 mm which was adhered to the bottom surface of a 250 mesh nylon mesh. Next, a piston (mass 30 g) having an outer diameter of 25 mm in which a nylon mesh of 250 mesh was adhered to the bottom surface was inserted into the cylinder. Thereafter, the substrate was placed on a bottom surface of a cylinder having a height of 2 mm, which was placed in a petri dish containing physiological saline, and placed on the bottom surface of the cylinder into which the piston was inserted, and allowed to absorb water for 30 minutes. Next, the cylinder was taken out from the physiological saline solution, and a 200 g weight was placed on the piston and allowed to stand for 3 minutes. Thereafter, the weight and the piston were taken out from the cylinder, and the cylinder was filled with physiological saline, and the amount of liquid permeated by the scale for 1 minute was used as the liquid passing speed F under the micro load. The micro-pressurized SFC is obtained by the following formula. Further, the thickness L 0 of the Gel layer was determined by measuring the thickness of the swollen SAP with a gauge.
使用JIS Z 8801規定的篩子篩選SAP的粒子,藉由計測殘留在各個篩子上的試料的質量,評價SAP的粒子徑。使用的篩子的網孔,是850μm、710μm、600μm、500μm、355μm、300μm、250μm、及150μm。 The particles of SAP were screened using a sieve specified in JIS Z 8801, and the particle diameter of the SAP was evaluated by measuring the mass of the sample remaining on each sieve. The mesh of the sieve used was 850 μm, 710 μm, 600 μm, 500 μm, 355 μm, 300 μm, 250 μm, and 150 μm.
將撕裂成5cm寬幅的紙漿(Weyerhaueser公司,NB416)供給到紙漿粉碎機(Kamas Cell-mill)予以粉碎。接著,在貼在吸入箱上的金屬網舖設由PP纖維形成的SMS 不織布,在其上放置木框,預定時間T送入粉碎後紙漿到成為預定的基重。 The pulp which was torn into 5 cm width (Weyerhaueser, NB416) was supplied to a pulp mill (Kamas Cell-mill) and pulverized. Next, the SMS formed by PP fibers is laid on the metal mesh attached to the suction box. Non-woven fabric, on which a wooden frame is placed, and the pulverized pulp is fed to a predetermined basis weight for a predetermined time T.
(2)在紙漿粉碎機與吸入箱之間插入供給SAP的粒子的螺旋送料機的散布管,以層積時成為預定的基重地設定旋轉數與供給時間。SAP,是紙漿供給後在1/4×T秒後進行供給,而形成不含SAP的紙漿肌膚層。之後,1/2×T秒鐘邊散佈SAP,邊送入粉碎紙漿的氣流中,形成層積體的1/2厚度的SAP混合層。 (2) A scattering pipe of a screw feeder that supplies particles of SAP is inserted between the pulp mill and the suction box, and the number of rotations and the supply time are set to a predetermined basis weight at the time of stacking. SAP is supplied after 1/4 × T seconds after the supply of pulp, and a pulp skin layer containing no SAP is formed. Thereafter, SAP was spread at 1/2 × T seconds, and was fed into the air stream of the pulverized pulp to form a 1/2 thick SAP mixed layer of the laminate.
(3)在紙漿.SAP層積物之上載置SMS不織布,在油壓機壓成預定的厚度,將吸收體剪成寬幅120mm×長度350mm。去除SAP混合層上下面的SMS後,在SAP混合層的上面接著將熱熔接著劑塗成螺旋狀的16g/m2的薄紙(寬幅120mm),並且,在下面接著將熱熔解材塗成螺旋狀的16g/m2的薄紙(寬幅150mm)。接著,將下側的寬幅150mm的薄紙的兩側各折返15mm,剪下前後端使吸收體1的寬幅成為120mm,長度成為350mm。所獲得的吸收體1的厚度為2.4mm。如此,作成SAP含有量為65質量%(SAP基重300g/m2、紙漿基重160g/m2)的吸收體1、與SAP含有量為55質量%(SAP基重280g/m2、紙漿基重230g/m2)的吸收體1。 (3) In the pulp. The SAP laminate was placed on the SMS non-woven fabric, pressed into a predetermined thickness by a hydraulic press, and the absorbent body was cut into a width of 120 mm × a length of 350 mm. After removing the lower SMS on the SAP mixed layer, the hot melt adhesive was applied to the spiral mixed 16 g/m 2 tissue (width 120 mm) on the SAP mixed layer, and the hot melt material was subsequently coated. Spiral 16 g/m 2 tissue (150 mm wide). Next, the lower side of the 150 mm wide tissue was folded back to each other by 15 mm, and the front and rear ends were cut so that the width of the absorbent body 1 was 120 mm and the length was 350 mm. The thickness of the obtained absorbent body 1 was 2.4 mm. Thus, the absorbent body 1 having an SAP content of 65% by mass (SAP basis weight: 300 g/m 2 and a pulp basis weight of 160 g/m 2 ) was prepared to have an SAP content of 55% by mass (SAP basis weight: 280 g/m 2 , pulp). Absorber 1 having a basis weight of 230 g/m 2 ).
(4)最後,在吸收體1的上面接著將熱熔解材塗成螺旋狀的PE薄膜,在吸收體1的下面接著將熱熔接著劑塗成螺旋狀的親水性熱風不織布,作成反覆的吸收性能評價用的簡易紙尿褲(寬幅190mm、長度400mm)。 (4) Finally, a hot-melting material is applied to the upper surface of the absorber 1 to form a spiral PE film, and a hot-melt adhesive is applied to the lower surface of the absorber 1 to form a spiral hydrophilic hot air non-woven fabric to form a repetitive absorption. Simple diaper for performance evaluation (width 190mm, length 400mm).
1)將吸收性評價用的簡易紙尿褲前後對稱地配置在圖2所示U字型的試驗裝置。此外,U字型的試驗裝置,是將寬幅約170mm的硬質氯乙烯板彎曲所作成者,圖2中的R是90mm、L1是230mm、L2是210mm。吸收性評價,是用夾具支承試驗裝置,以U字型的開口部朝向垂直上方地進行。 1) The simple diaper for absorbability evaluation was placed symmetrically before and after in the U-shaped test apparatus shown in Fig. 2 . Further, the U-shaped test apparatus was formed by bending a rigid vinyl chloride sheet having a width of about 170 mm. In Fig. 2, R is 90 mm, L1 is 230 mm, and L2 is 210 mm. In the evaluation of the absorbability, the test device was supported by a jig, and the U-shaped opening portion was oriented vertically upward.
2)在簡易紙尿褲的中央部注入80ml後,測量用目視無法觀察到簡易紙尿褲表面的人工尿為止的時間(秒),作為吸收速度。 2) After injecting 80 ml into the center portion of the simple diaper, the time (seconds) until the artificial urine on the surface of the simple diaper was not visually observed was measured as the absorption speed.
3)放置3分鐘,標記人工尿的擴散位置。 3) Place for 3 minutes to mark the diffusion position of the artificial urine.
4)再放置7分鐘,注入第2次的人工尿,與初次同樣標記吸收速度測量與擴散位置。注入次數到4次為止反覆該操作。測量用目視無法觀察到第4次注入的80ml的人工尿為止的時間(秒),將該時間(秒)用於吸收體的反覆的吸收性能的評價的指標,在表1、2表示「U字吸收速度第4次」。 4) Place it for another 7 minutes, inject the second artificial urine, and mark the absorption rate measurement and diffusion position as the first time. This operation is repeated until the number of injections reaches four. The time (seconds) until the fourth injection of 80 ml of artificial urine was not observed by visual observation, and the time (second) was used as an index for evaluating the absorption performance of the absorber, and Tables 1 and 2 indicate "U". The word absorption speed is the fourth time."
表1表示使用在前述的第1方法獲得的SAP粒子2作成的簡易紙尿褲的反覆的吸收性能評價結果。 Table 1 shows the results of evaluation of the absorption performance of the simple diaper which was prepared using the SAP particles 2 obtained by the above-described first method.
如表1所示,即使僅反覆的吸收力指數在2以上的實施例1的SAP的粒子,在吸收體1中的SAP含有量為55質量%及65質量%的任一情況下,U字吸收速度第4次均在60秒以下。這是表示即使讓SAP含有量增加,也能維持迅速吸收80ml的人工尿的能力。因此,吸收體1的薄型化成為可能。 As shown in Table 1, even if only the particles of the SAP of Example 1 having a reciprocal index of 2 or more were repeated, and the SAP content in the absorber 1 was 55 mass% or 65 mass%, the U word The absorption speed is below 60 seconds for the fourth time. This means that even if the SAP content is increased, the ability to rapidly absorb 80 ml of artificial urine can be maintained. Therefore, the thinning of the absorber 1 becomes possible.
表2表示使用在前述的第2方法獲得的SAP粒子2作成的簡易紙尿褲的反覆的吸收性能評價結果。 Table 2 shows the results of evaluation of the absorption performance of the simple diaper which was prepared using the SAP particles 2 obtained by the above-described second method.
如表2所示,SAP粒子2所含有的粒子徑未滿300μm的粒子的量在10質量%以下,理想是在9質量%以下,更理想是在8質量%以下,更為理想是在7質量%以下,最為更理想是在6質量%以下,DW5分鐘值為50ml/g以上,理想是比60ml/g大,且後期吸收速度在6ml/g.分以上的實施例1~3,是即使吸收體1中的SAP含有量在55質量%及65質量%的任一情況下,U字吸收速度第4次均為60秒以下。這是表示即使讓SAP含有量增加時,也能維持迅速吸收80ml的人工尿的能力。因此,吸收體1的薄型化成為可能。 As shown in Table 2, the amount of particles having a particle diameter of less than 300 μm contained in the SAP particles 2 is 10% by mass or less, preferably 9% by mass or less, more preferably 8% by mass or less, and still more preferably 7 The mass% or less is most preferably 6% by mass or less, and the DW5 minute value is 50 ml/g or more, preferably larger than 60 ml/g, and the late absorption speed is 6 ml/g. In the above-described Examples 1 to 3, the U-shaped absorption rate was 60 seconds or less in the fourth time even when the SAP content in the absorbent body 1 was 55% by mass or 65% by mass. This means that even if the SAP content is increased, the ability to rapidly absorb 80 ml of artificial urine can be maintained. Therefore, the thinning of the absorber 1 becomes possible.
如上述,藉由讓SAP粒子2中的粒子徑未滿300μm的粒子的量減少,能維持吸收體1的反覆的吸收性能。另一方面,粒子徑未滿300μm的SAP粒子2,由於是表面積相對於體積的比大,所以為反覆的吸收性能低者,而吸收速度大。因此,只要將配置在吸收體1的肌膚對置面側的SAP的粒子中的粒子徑未滿300μm的粒子的量降到10質量%以下,隨著從肌膚對置面朝向非對置面讓SAP粒子2的粒子徑減少,便可獲得兼具高的反覆的吸收性能與高的吸收速度的吸收體1。這樣的吸收體1,是例如使用開孔300μm的篩子篩選SAP的粒子,藉由將沒有通篩子的SAP粒子2配置在吸收體1的肌膚對置面側,將通過篩子的SAP粒子2配置在非肌膚對置面側所獲得。 As described above, by reducing the amount of particles having a particle diameter of less than 300 μm in the SAP particles 2, the repeated absorption performance of the absorber 1 can be maintained. On the other hand, the SAP particles 2 having a particle diameter of less than 300 μm have a large ratio of surface area to volume, and therefore have a low absorption performance and a high absorption rate. Therefore, the amount of particles having a particle diameter of less than 300 μm in the particles of the SAP disposed on the skin-facing surface side of the absorbent body 1 is reduced to 10% by mass or less, and the surface is faced from the opposite side of the skin toward the non-opposing surface. When the particle diameter of the SAP particles 2 is reduced, the absorber 1 having both high repetitive absorption performance and high absorption speed can be obtained. In the absorbent body 1, for example, the particles of the SAP are sieved using a sieve having an opening of 300 μm, and the SAP particles 2 having no sieve are disposed on the skin-facing surface side of the absorbent body 1, and the SAP particles 2 passing through the sieve are disposed. Obtained on the opposite side of the skin.
本發明的吸收體1,是可使用在利用包含SAP 的吸收體1的全部的衛生用品。以衛生用品的例子來說,雖可舉周知的用後即棄式紙尿褲、生理用衛生棉、失禁者用墊片、母乳墊,可是不限定於該等。 The absorbent body 1 of the present invention can be used in the use of containing SAP The entire hygiene product of the absorbent body 1. In the case of the sanitary article, a disposable disposable diaper, a sanitary napkin, a incontinence pad, and a breast milk pad are known, but are not limited thereto.
以上所記載的本發明,是至少可整理出下述事項。 In the present invention described above, at least the following items can be arranged.
一種具備:包含高吸水性聚合體粒子、與吸水性纖維的吸收芯;以及包裹吸收芯的薄片構件之吸收體,其中,高吸水性聚合體粒子的保水倍率在37g/g以上,將高吸水性聚合體粒子在生理食鹽水浸漬5分鐘後的吸收量的DW5分鐘值在40ml/g以上,由高吸水性聚合體粒子的吸收量從40ml/g到達50ml/g的時間所算出的後期吸收速度在6ml/g.分鐘以上,微加壓下的液體擴散性能的微加壓SFC在5×10-6.ml.秒以上,由保水倍率×後期吸收速度×微加壓SFC×103所定義的反覆的吸收力指數在2以上。 An absorber comprising: an absorbent core comprising superabsorbent polymer particles and water-absorbent fibers; and an absorbent body of a sheet member encasing the absorbent core, wherein the superabsorbent polymer particles have a water retention ratio of 37 g/g or more, which is highly absorbent The DW5 minute value of the absorption amount of the polymerizable particles after immersion in physiological saline for 5 minutes is 40 ml/g or more, and the late absorption calculated from the time when the absorption amount of the superabsorbent polymer particles reaches 40 ml/g from 40 ml/g. The speed is 6ml/g. Above minute, the micro-pressurized SFC of liquid diffusion performance under micro-pressurization is 5×10 -6 . Ml. In the second or more, the repeated absorption index defined by the water retention ratio × the late absorption speed × the micro-pressurization SFC × 10 3 is 2 or more.
段落0034所揭示的本發明,至少可包含下述的實施的形態。該實施的形態,是可採選分離或互相組合。 The invention disclosed in paragraph 0034 may include at least the following embodiments. The form of this embodiment is separable or combined with each other.
(1)保水倍率在39g/g以上。 (1) The water retention ratio is above 39 g/g.
(2)DW5分鐘值在50ml/g以上。 (2) The DW 5 minute value is above 50 ml/g.
(3)後期吸收速度在7ml/g.分以上。 (3) The absorption rate in the later stage is 7ml/g. More than above.
(4)微加壓SFC在7×10-6.ml.秒以上。 (4) Micro-pressurized SFC at 7×10 -6 . Ml. More than two seconds.
(5)在吸收體含有50~100質量%的高吸水性聚合體粒子、與0~50質量%的吸水性纖維。 (5) The absorbent body contains 50 to 100% by mass of superabsorbent polymer particles and 0 to 50% by mass of water-absorbent fibers.
(6)高吸水性聚合體粒子所含有的粒子徑未滿300μm 的粒子的量在10質量%以下。 (6) The superabsorbent polymer particles contain a particle diameter of less than 300 μm. The amount of particles is 10% by mass or less.
(7)吸收體具有:和使用者的肌膚面相對的肌膚對置面;以及和肌膚對置面對置的非肌膚對置面,位在肌膚對置面側的高吸水性聚合體粒子中的粒子徑未滿300μm的粒子的量在10質量%以下,高吸水性聚合體粒子的粒子徑隨著從肌膚對置面朝向非對置面減少。 (7) The absorbent body has a skin-facing surface that faces the skin surface of the user, and a non-skin-facing surface that faces the skin, and is located in the highly water-absorptive polymer particles on the opposite side of the skin. The amount of particles having a particle diameter of less than 300 μm is 10% by mass or less, and the particle diameter of the superabsorbent polymer particles decreases from the skin facing surface to the non-opposing surface.
(8)具備本發明的吸收體的衛生用品 (8) Hygiene articles having the absorbent body of the present invention
又,本發明,可包含下述的實施的形態。該實施的形態,是可採選分離或互相組合。 Further, the present invention may include the following embodiments. The form of this embodiment is separable or combined with each other.
(1)一種具備:包含高吸水性聚合體粒子、與吸水性纖維的吸收芯;以及包裹前述吸收芯的薄片構件之吸收體,其中,將高吸水性聚合體粒子在生理食鹽水浸漬5分鐘後的吸收量的DW5分鐘值在50ml/g以上,理想是比60ml/g更大,由高吸水性聚合體粒子的吸收量從40ml/g到達50ml/g的時間所算出的後期吸收速度在6ml/g.分鐘以上,理想是14ml/g.分以上,更理想是16ml/g.分以上,高吸水性聚合體粒子中的粒子徑未滿300μm的粒子的量在10質量%以下,理想是在9質量%以下,更理想是在8質量%以下,更為理想是在7質量%以下,最為更理想是在6質量%以下。 (1) An absorber comprising: an absorbent core comprising superabsorbent polymer particles and water-absorbent fibers; and a sheet member encasing the absorbent core, wherein the superabsorbent polymer particles are immersed in physiological saline for 5 minutes. The post-absorption amount has a DW5 minute value of 50 ml/g or more, preferably more than 60 ml/g, and a late absorption rate calculated from the time when the absorption amount of the superabsorbent polymer particles reaches 40 ml/g from 40 ml/g. 6ml/g. More than a minute, ideally 14ml/g. Above, more preferably 16ml/g. In the above, the amount of particles having a particle diameter of less than 300 μm in the superabsorbent polymer particles is 10% by mass or less, preferably 9% by mass or less, more preferably 8% by mass or less, and even more preferably 7 mass%. Below %, the most desirable is less than 6% by mass.
(2)在吸收體含有50~100質量%的高吸水性聚合體粒子、與0~50質量%的吸水性纖維。 (2) The absorbent body contains 50 to 100% by mass of superabsorbent polymer particles and 0 to 50% by mass of water-absorbent fibers.
(3)吸收體具有:和使用者的肌膚面相對的肌膚對置面;以及和肌膚對置面對置的非肌膚對置面,位在肌膚對 置面側的高吸水性聚合體粒子中的粒子徑未滿300μm的粒子的量在10質量%以下,高吸水性聚合體粒子的粒子徑隨著從肌膚對置面朝向非對置面減少。 (3) The absorbent body has a skin facing surface opposite to the skin surface of the user, and a non-skin opposing surface facing the skin, which is located in the skin pair The amount of particles having a particle diameter of less than 300 μm in the superabsorbent polymer particles on the surface side is 10% by mass or less, and the particle diameter of the superabsorbent polymer particles decreases from the skin facing surface toward the non-opposing surface.
(4)具備本發明的吸收體的衛生用品 (4) Hygiene articles having the absorbent body of the present invention
1‧‧‧吸收體 1‧‧‧ absorber
2‧‧‧高吸水性聚合體粒子 2‧‧‧Superabsorbent polymer particles
3‧‧‧吸水性纖維 3‧‧‧Water-absorbent fiber
4‧‧‧吸收芯 4‧‧‧Absorbent core
5‧‧‧薄片構件 5‧‧‧Sheet members
Claims (9)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014262122A JP2016120083A (en) | 2014-12-25 | 2014-12-25 | Absorber and sanitary product comprising absorber |
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| Publication Number | Publication Date |
|---|---|
| TW201628580A true TW201628580A (en) | 2016-08-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW104137545A TW201628580A (en) | 2014-12-25 | 2015-11-13 | Absorbent material, and sanitary product equipped with absorbent material |
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| JP (1) | JP2016120083A (en) |
| KR (1) | KR20170099880A (en) |
| CN (1) | CN107106366A (en) |
| TW (1) | TW201628580A (en) |
| WO (1) | WO2016103872A1 (en) |
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| JP6756213B2 (en) * | 2016-09-23 | 2020-09-16 | 王子ホールディングス株式会社 | Absorbents and absorbent articles |
| US20200023625A1 (en) | 2017-02-22 | 2020-01-23 | Nippon Shokubai Co., Ltd. | Water absorbent sheet, elongated water absorbent sheet, and absorbent article |
| JP6843261B2 (en) | 2017-08-25 | 2021-03-17 | エルジー・ケム・リミテッド | SAP evaluation device |
| EP3896118A4 (en) * | 2018-12-12 | 2023-01-11 | Sumitomo Seika Chemicals Co., Ltd. | Water absorbent resin particles, absorbent, absorbent article and liquid suction power measurement method |
| WO2020217825A1 (en) * | 2019-04-26 | 2020-10-29 | ユニ・チャーム株式会社 | Method for arranging fluid for absorbent article, and absorbent article |
| JP7585210B2 (en) * | 2019-08-26 | 2024-11-18 | 住友精化株式会社 | Water-absorbent sheets and absorbent articles |
| JP7467115B2 (en) * | 2019-12-27 | 2024-04-15 | ユニ・チャーム株式会社 | Absorbent articles |
| US20250153139A1 (en) | 2022-09-28 | 2025-05-15 | Lg Chem, Ltd. | Super Absorbent Polymer |
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| JP3447951B2 (en) * | 1998-04-09 | 2003-09-16 | ユニ・チャーム株式会社 | Disposable body fluid absorbent articles |
| US20070093766A1 (en) * | 2003-06-13 | 2007-04-26 | Sumitomo Seika Chemicals Co., Ltd. | Absorbing material and absorptive article using the same |
| JP4969778B2 (en) * | 2004-12-21 | 2012-07-04 | 住友精化株式会社 | Method for producing water-absorbent resin particles and sanitary material using the same |
| JP4738101B2 (en) * | 2005-08-29 | 2011-08-03 | 花王株式会社 | Absorbent sheet |
| JP2007167193A (en) * | 2005-12-20 | 2007-07-05 | Kao Corp | Absorbent sheet and absorbent article using the same |
| JP5008383B2 (en) * | 2006-11-27 | 2012-08-22 | 花王株式会社 | Absorbent articles |
| CN103339152B (en) * | 2011-02-08 | 2015-06-24 | 住友精化株式会社 | Preparation method of water-absorbent resin |
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2014
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- 2015-10-20 WO PCT/JP2015/079525 patent/WO2016103872A1/en not_active Ceased
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Also Published As
| Publication number | Publication date |
|---|---|
| JP2016120083A (en) | 2016-07-07 |
| CN107106366A (en) | 2017-08-29 |
| KR20170099880A (en) | 2017-09-01 |
| WO2016103872A1 (en) | 2016-06-30 |
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