TW201609414A - Polarizing plate, high brightness polarizing and IPS mode liquid crystal display device - Google Patents
Polarizing plate, high brightness polarizing and IPS mode liquid crystal display device Download PDFInfo
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- TW201609414A TW201609414A TW104120289A TW104120289A TW201609414A TW 201609414 A TW201609414 A TW 201609414A TW 104120289 A TW104120289 A TW 104120289A TW 104120289 A TW104120289 A TW 104120289A TW 201609414 A TW201609414 A TW 201609414A
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- Prior art keywords
- film
- polarizing plate
- resin
- polarizing
- transparent protective
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- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
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- Physics & Mathematics (AREA)
- Polarising Elements (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Liquid Crystal (AREA)
- Laminated Bodies (AREA)
- Geometry (AREA)
Abstract
Description
本發明係關於偏光板、使用該偏光板之高亮度偏光板及使用該偏光板之IPS模式液晶顯示裝置。 The present invention relates to a polarizing plate, a high-brightness polarizing plate using the polarizing plate, and an IPS mode liquid crystal display device using the polarizing plate.
液晶顯示裝置係活用消耗電力低、以低電壓運作、輕巧且薄型等特徴而使用於各種顯示用裝置。該液晶顯示裝置係由液晶單元、偏光板、相位差膜、聚光片、擴散膜、導光板及光反射片等多種光學構件所構成。液晶顯示裝置之一,可舉例如面內切換(IPS,In-Plane Switching)模式之液晶顯示裝置,例如,於專利文獻1中係揭示於厚度25μm的偏光元件積層有具有特定的相位差值之環烯烴系樹脂膜作為保護膜之偏光板、及包含該偏光板之IPS模式液晶顯示裝置。 The liquid crystal display device is used in various display devices because of its low power consumption, low voltage operation, light weight, and thinness. This liquid crystal display device is composed of a plurality of optical members such as a liquid crystal cell, a polarizing plate, a retardation film, a condensing sheet, a diffusion film, a light guide plate, and a light reflection sheet. One of the liquid crystal display devices is, for example, a liquid crystal display device of an in-plane switching (IPS) mode. For example, Patent Document 1 discloses that a polarizing element layer having a thickness of 25 μm has a specific phase difference. A polarizing plate having a cycloolefin resin film as a protective film and an IPS mode liquid crystal display device including the polarizing plate.
[專利文獻] [Patent Literature]
[專利文獻1]日本特開2010-107953號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-107953
然而,傳統之偏光板對於偏光板之吸收軸方向之尺寸變化的抑制並不充分。 However, the conventional polarizing plate does not sufficiently suppress the dimensional change of the absorption axis direction of the polarizing plate.
亦即,本發明係提供以下之偏光板、高亮度偏光板及液晶顯示裝置。 That is, the present invention provides the following polarizing plate, high-brightness polarizing plate, and liquid crystal display device.
[1]一種偏光板,其係將第一透明保護膜、偏光膜及第二透明保護膜依此順序積層而成之IPS模式液晶顯示裝置用之偏光板,其中:偏光膜的厚度為15μm以下;第一透明保護膜,係在波長590nm之面內延遲Re(590)為10nm以下,在波長590nm之厚度方向之延遲Rth(590)的絕對值為10nm以下,波長480至750nm之厚度方向之延遲Rth(480-750)的絕對值為15nm以下之透明樹脂膜;第一透明保護膜的厚度大於偏光膜的厚度。 [1] A polarizing plate which is a polarizing plate for an IPS mode liquid crystal display device in which a first transparent protective film, a polarizing film, and a second transparent protective film are laminated in this order, wherein: the polarizing film has a thickness of 15 μ. m or less; the first transparent protective film has a retardation Re(590) of 10 nm or less in a plane at a wavelength of 590 nm, a retardation Rth (590) in a thickness direction of a wavelength of 590 nm, an absolute value of 10 nm or less, and a thickness of 480 to 750 nm. The retardation of the direction Rth (480-750) is a transparent resin film having an absolute value of 15 nm or less; the thickness of the first transparent protective film is larger than the thickness of the polarizing film.
[2]如[1]所述之偏光板,其中,前述第一透明保護膜與前述偏光膜係藉由含有聚乙烯醇系樹脂及環氧化合物之水溶性接著劑而接著。 [2] The polarizing plate according to [1], wherein the first transparent protective film and the polarizing film are followed by a water-soluble adhesive containing a polyvinyl alcohol-based resin and an epoxy compound.
[3]如[1]所述之偏光板,其中,前述第一透明保護膜與偏光膜係藉由包含樹脂組成物的接著劑而接著,該樹脂組成物係含有藉由照射活性能量射線或加熱而硬化之環氧樹脂。 [3] The polarizing plate according to [1], wherein the first transparent protective film and the polarizing film are followed by an adhesive comprising a resin composition containing irradiation of active energy rays or Heated and hardened epoxy resin.
[4]如[3]所述之偏光板,其中,前述環氧樹脂係含有於分子內具有1個以上鍵結於脂環式環之環氧基之化合物。 [4] The polarizing plate according to the above [3], wherein the epoxy resin contains a compound having one or more epoxy groups bonded to an alicyclic ring in the molecule.
[5]如[1]至[4]中任一項所述之偏光板,其中,前述第二透明保護膜係包含甲基丙烯酸甲酯系樹脂膜、聚對苯二甲酸乙二酯系樹脂膜或纖維素系樹脂膜。 [5] The polarizing plate according to any one of [1], wherein the second transparent protective film comprises a methyl methacrylate resin film or a polyethylene terephthalate resin. A film or a cellulose resin film.
[6]如[1]至[5]中任一項所述之偏光板,其中,前述偏光板係行動電話用或可攜式終端機用。 [6] The polarizing plate according to any one of [1] to [5] wherein the polarizing plate is used for a mobile phone or a portable terminal.
[7]一種高亮度偏光板,其係於[1]至[6]中任一項所述之偏光板的第二透明保護膜側透過黏著劑而積層增亮膜。 [7] A high-intensity polarizing plate which is obtained by laminating a brightness enhancing film on the second transparent protective film side of the polarizing plate according to any one of [1] to [6].
[8]如[7]所述之高亮度偏光板,其中,前述高亮度偏光板係行動電話用或可攜式終端機用。 [8] The high-brightness polarizing plate according to [7], wherein the high-brightness polarizing plate is used for a mobile phone or a portable terminal.
[9]一種IPS模式液晶顯示裝置,其係於IPS模式液晶單元的至少一個面配置[1]至[6]中任一項所述之偏光板、或[7]或是[8]所述之高亮度偏光板而成。 [9] An IPS mode liquid crystal display device, wherein the polarizing plate according to any one of [1] to [6], or [7] or [8], is provided in at least one surface of the IPS mode liquid crystal cell. Made of high-brightness polarizer.
[10]如[9]所述之IPS模式液晶顯示裝置,其中,IPS模式液晶顯示裝置係用於中小型液晶顯示裝置。 [10] The IPS mode liquid crystal display device according to [9], wherein the IPS mode liquid crystal display device is used for a small-to-medium-sized liquid crystal display device.
本發明之偏光板,係可抑制於其吸收軸方向產生的尺寸變化,並適宜用於行動電話、可攜式終端機等畫面小之中小型液晶顯示裝置。 The polarizing plate of the present invention can be prevented from changing in size in the direction of the absorption axis, and is suitable for use in a small-sized and medium-sized liquid crystal display device such as a mobile phone or a portable terminal.
(偏光膜) (polarized film)
本發明所使用之偏光膜,通常係經由下述步驟製造:藉由習知方法將聚乙烯醇系樹脂膜進行單軸延 伸之步驟;將聚乙烯醇系樹脂膜以二色性色素染色以吸附二色性色素之步驟;將吸附有二色性色素之聚乙烯醇系樹脂膜以硼酸水溶液處理之步驟;及在以硼酸水溶液處理後進行水洗之步驟。 The polarizing film used in the present invention is usually produced by the following steps: uniaxially stretching a polyvinyl alcohol-based resin film by a conventional method Step of stretching; a step of dyeing a polyvinyl alcohol-based resin film with a dichroic dye to adsorb a dichroic dye; a step of treating a polyvinyl alcohol-based resin film having a dichroic dye adsorbed thereon with a boric acid aqueous solution; and using boric acid The step of washing with water after the aqueous solution is carried out.
聚乙烯醇系樹脂係可使用經皂化之聚乙酸乙烯酯系樹脂。聚乙酸乙烯酯系樹脂係除了乙酸乙烯酯的均聚物之聚乙酸乙烯酯之外,可列舉:可與乙酸乙烯酯共聚合之其他單體的共聚物等。可共聚合於乙酸乙烯酯之其他單體,可列舉例如:不飽和羧酸類、烯烴類、乙烯基醚類、不飽和磺酸類、及具有銨基之丙烯醯胺類等。 As the polyvinyl alcohol-based resin, a saponified polyvinyl acetate-based resin can be used. The polyvinyl acetate-based resin is a copolymer of a monomer which can be copolymerized with vinyl acetate, in addition to a polyvinyl acetate of a homopolymer of vinyl acetate. Other monomers which can be copolymerized with vinyl acetate include, for example, unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and acrylamides having an ammonium group.
聚乙烯醇系樹脂之皂化度,通常為85至100mol%左右,以98mol%以上為較佳。該聚乙烯醇系樹脂亦可經改性,例如,可使用經醛類改性之聚乙烯甲醛、聚乙烯縮醛等。而且,聚乙烯醇系樹脂之聚合度,通常為1,000至10,000左右,以1,500至5,000左右為較佳。 The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 to 100 mol%, preferably 98 mol% or more. The polyvinyl alcohol-based resin may be modified, and for example, aldehyde-modified polyethylene formaldehyde, polyvinyl acetal or the like may be used. Further, the degree of polymerization of the polyvinyl alcohol-based resin is usually from about 1,000 to 10,000, preferably from about 1,500 to 5,000.
使聚乙烯醇系樹脂製膜而成者,可使用作為偏光膜的胚膜。使聚乙烯醇系樹脂製膜之方法,係可以習知方法進行製膜。聚乙烯醇系胚膜的膜厚,若考量到使所得之偏光膜的厚度設為15μm以下,則以5至35μm左右為較佳,5至20μm為更佳。若胚膜的膜厚為35μm以上,則必須提高製造偏光膜時之延伸倍率,且所得之偏光膜的尺寸收縮有變大之傾向。另一方面,若胚膜的膜厚為5μm以下,則施予延伸時之操作性降低,在製造中變得容易產生斷裂等不良之傾向。 A film made of a polyvinyl alcohol-based resin can be used as a polarizing film. A method of forming a film of a polyvinyl alcohol-based resin can be carried out by a conventional method. When the thickness of the obtained polarizing film is set to 15 μm or less, the film thickness of the polyvinyl alcohol-based film is preferably about 5 to 35 μm , more preferably 5 to 20 μm . When the film thickness of the germ film is 35 μm or more, the stretching ratio at the time of manufacturing the polarizing film must be increased, and the dimensional shrinkage of the obtained polarizing film tends to become large. On the other hand, when the film thickness of the germ film is 5 μm or less, the workability at the time of stretching is lowered, and it tends to cause defects such as breakage during production.
聚乙烯醇系樹脂膜的單軸延伸,可在二色性色素之染色前、與染色同時、或於染色後進行。使單軸延伸在染色之後進行時,該單軸延伸亦可於硼酸處理之前或硼酸處理中進行。而且,亦可於該等之複數個階段進行單軸延伸。 The uniaxial stretching of the polyvinyl alcohol-based resin film can be carried out before dyeing of the dichroic dye, simultaneously with dyeing, or after dyeing. When the uniaxial stretching is carried out after dyeing, the uniaxial stretching can also be carried out before boric acid treatment or boric acid treatment. Moreover, uniaxial stretching can also be performed in a plurality of stages.
當單軸延伸時,係可於周速不同的輥間朝一軸進行延伸,亦可使用熱輥朝一軸進行延伸。又,單軸延伸可為於大氣中進行延伸之乾式延伸,亦可為使用溶劑且以使聚乙烯醇系樹脂膜膨潤狀態進行延伸之濕式延伸。延伸倍率通常為3至8倍左右。 When extending uniaxially, it is possible to extend toward a shaft between rolls having different circumferential speeds, or to extend to one axis using a heat roller. Further, the uniaxial stretching may be a dry stretching in which stretching is carried out in the air, or may be a wet stretching in which a solvent is stretched in a state in which a polyvinyl alcohol-based resin film is swollen. The stretching ratio is usually about 3 to 8 times.
將聚乙烯醇系樹脂膜以二色性色素染色之方法,例如,可採用將聚乙烯醇系樹脂膜浸漬於含有二色性色素的水溶液之方法。就二色性色素而言,具體上,可使用碘、或二色性染料。又,聚乙烯醇系樹脂膜係以在染色處理之前施予浸漬於水之處理為較佳。 A method of dyeing a polyvinyl alcohol-based resin film as a dichroic dye, for example, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a dichroic dye. As the dichroic dye, specifically, iodine or a dichroic dye can be used. Further, the polyvinyl alcohol-based resin film is preferably treated by immersing in water before the dyeing treatment.
使用碘作為二色性色素時,通常可採用將聚乙烯醇系樹脂膜浸漬於含有碘及碘化鉀之水溶液而進行染色之方法。該水溶液中,碘的含量通常係水每100重量份為0.01至1重量份左右。而且,碘化鉀的含量通常係水每100重量份為0.5至20重量份左右。使用於染色之水溶液的溫度通常係20至40℃左右。 When iodine is used as the dichroic dye, a method in which a polyvinyl alcohol-based resin film is immersed in an aqueous solution containing iodine and potassium iodide and dyed is usually used. In the aqueous solution, the content of iodine is usually about 0.01 to 1 part by weight per 100 parts by weight of water. Further, the content of potassium iodide is usually from about 0.5 to 20 parts by weight per 100 parts by weight of water. The temperature of the aqueous solution used for dyeing is usually about 20 to 40 °C.
而且,浸漬於該水溶液之時間(染色時間),通常係20至1,800秒左右。 Further, the time (dyeing time) of immersing in the aqueous solution is usually about 20 to 1,800 seconds.
另一方面,使用二色性染料作為二色性色 素時,通常可採用將聚乙烯醇系樹脂膜浸漬於包含水溶性二色性染料之水溶液而進行染色之方法。該水溶液中之二色性染料的含量,通常係每100重量份水為1×10-4至10重量份左右,以1×10-3至1重量份左右為較佳。該水溶液亦可含有硫酸鈉等無機鹽作為染色助劑。染色所使用之二色性染料水溶液的溫度,通常係20至80℃左右。而且,浸漬於該水溶液之時間(染色時間)通常係10至1,800秒左右。 On the other hand, when a dichroic dye is used as the dichroic dye, a method in which a polyvinyl alcohol-based resin film is immersed in an aqueous solution containing a water-soluble dichroic dye and dyed is usually used. The content of the dichroic dye in the aqueous solution is usually from about 1 × 10 -4 to 10 parts by weight per 100 parts by weight of water, preferably from about 1 × 10 -3 to about 1 part by weight. The aqueous solution may also contain an inorganic salt such as sodium sulfate as a dyeing aid. The temperature of the aqueous solution of the dichroic dye used for dyeing is usually about 20 to 80 °C. Further, the time (dyeing time) of immersing in the aqueous solution is usually about 10 to 1,800 seconds.
藉由二色性色素染色後之硼酸處理,通常可藉由將經染色之聚乙烯醇系樹脂膜浸漬於含有硼酸之水溶液而進行。 The boric acid treatment after dyeing with the dichroic dye can be usually carried out by immersing the dyed polyvinyl alcohol resin film in an aqueous solution containing boric acid.
含有硼酸之水溶液中的硼酸之量,通常係每100重量份水為2至15重量份左右,以5至12重量份為較佳。使用碘作為二色性色素時,該含有硼酸之水溶液係以含有碘化鉀為較佳。含有硼酸之水溶液中的碘化鉀之量,通常係每100重量份水為0.1至15重量份左右,以5至12重量份左右為較佳。浸漬於含有硼酸之水溶液的時間,通常係60至1,200秒左右,以150至600秒左右為較佳,200至400秒左右為更佳。含有硼酸之水溶液的溫度,通常係50℃以上,以50至85℃為較佳,60至80℃為更佳。 The amount of boric acid in the aqueous solution containing boric acid is usually from about 2 to 15 parts by weight per 100 parts by weight of water, preferably from 5 to 12 parts by weight. When iodine is used as the dichroic dye, it is preferred that the aqueous solution containing boric acid contains potassium iodide. The amount of potassium iodide in the aqueous solution containing boric acid is usually about 0.1 to 15 parts by weight per 100 parts by weight of water, and preferably about 5 to 12 parts by weight. The time of immersion in the aqueous solution containing boric acid is usually about 60 to 1,200 seconds, preferably about 150 to 600 seconds, more preferably about 200 to 400 seconds. The temperature of the aqueous solution containing boric acid is usually 50 ° C or more, preferably 50 to 85 ° C, more preferably 60 to 80 ° C.
硼酸處理後之聚乙烯醇系樹脂膜,通常會經過水洗處理。水洗處理係例如可藉由將經硼酸處理之聚乙烯醇系樹脂膜浸漬於水而進行。水洗處理之水的溫度,通常為5至40℃左右。而且,浸漬時間通常為1至120秒左右。 The polyvinyl alcohol-based resin film after the boric acid treatment is usually subjected to a water washing treatment. The water washing treatment can be carried out, for example, by immersing a boric acid-treated polyvinyl alcohol-based resin film in water. The temperature of the water to be washed is usually about 5 to 40 °C. Moreover, the immersion time is usually about 1 to 120 seconds.
水洗後係施予乾燥處理,得到偏光膜。乾燥處理可使用熱風乾燥機、遠紅外線加熱器進行。乾燥處理的溫度,通常係30至100℃左右,以50至80℃為較佳。乾燥處理的時間,通常係60至600秒左右,以120至600秒為較佳。 After washing, the mixture was subjected to a drying treatment to obtain a polarizing film. The drying treatment can be carried out using a hot air dryer or a far infrared heater. The temperature of the drying treatment is usually about 30 to 100 ° C, preferably 50 to 80 ° C. The drying treatment time is usually about 60 to 600 seconds, preferably 120 to 600 seconds.
藉由乾燥處理,將偏光膜的水分率減低至實用程度為止。該水分率通常係5至20重量%,以8至15重量%為較佳。水分率若低於5重量%,則有時偏光膜會喪失可撓性,或偏光膜在其乾燥後受損、破裂。而且,水分率若高於20重量%,則有時偏光膜的熱安定性差。 The moisture content of the polarizing film is reduced to a practical level by a drying treatment. The moisture content is usually from 5 to 20% by weight, preferably from 8 to 15% by weight. When the water content is less than 5% by weight, the polarizing film may lose flexibility, or the polarizing film may be damaged or broken after drying. Further, when the water content is more than 20% by weight, the thermal stability of the polarizing film may be inferior.
而且,於偏光元件的製造步驟之聚乙烯醇系樹脂膜的延伸、染色、硼酸處理、水洗步驟、乾燥步驟,例如,亦可依據日本特開2012-159778號所記載之方法進行。在該文獻記載之方法中,係藉由在基材膜塗佈聚乙烯醇系樹脂,形成為偏光元件之聚乙烯醇系樹脂層。 Further, the stretching, dyeing, boric acid treatment, water washing step, and drying step of the polyvinyl alcohol-based resin film in the production step of the polarizing element can be carried out, for example, according to the method described in JP-A-2012-159778. In the method described in this document, a polyvinyl alcohol-based resin is applied to a base film to form a polyvinyl alcohol-based resin layer as a polarizing element.
偏光膜的厚度係15μm以下,較佳為3至10μm。 The thickness of the polarizing film is 15 μm or less, preferably 3 to 10 μm .
(第一透明保護膜) (first transparent protective film)
第一透明保護膜係以烯烴系樹脂膜為較佳,例如可為:包含使用聚合用觸媒使降莰烯及其他的環戊二烯衍生物等環狀烯烴單體聚合之環狀烯烴系樹脂、或使用聚合用觸媒使乙烯及丙烯等鏈狀烯烴單體經聚合之鏈狀烯烴系樹脂之膜。其中,就可得到滿足本發明規定的延遲之膜之點而言,係以包含環狀烯烴系樹脂之膜為較佳。 The first transparent protective film is preferably an olefin-based resin film, and may be, for example, a cyclic olefin system obtained by polymerizing a cyclic olefin monomer such as norbornene or another cyclopentadiene derivative using a polymerization catalyst. A resin or a film of a chain olefin-based resin obtained by polymerizing a chain olefin monomer such as ethylene or propylene using a catalyst for polymerization. Among them, a film containing a cyclic olefin resin is preferable in that a film which satisfies the retardation prescribed by the present invention can be obtained.
環狀烯烴系樹脂可列舉例如:將由環戊二烯與烯烴類藉由狄-阿反應(Diels-Alder reaction)所得之降莰烯或其衍生物作為單體而進行開環複分解聚合,繼而藉由氫化所得之樹脂;由二環戊二烯與烯烴類或甲基丙烯酸酯類藉由狄-阿反應所得之四環十二烯或其衍生物作為單體而進行開環複分解聚合,繼而藉由氫化所得之樹脂;使用2種以上之降莰烯、四環十二烯、該等之衍生物類、或其他的環狀烯烴單體,同樣地進行開環複分解共聚合,繼而藉由氫化所得之樹脂;於前述降莰烯、四環十二烯或該等之衍生物加成共聚合具有乙烯基之芳香族化合物等所得之樹脂等。 The cyclic olefin-based resin may, for example, be subjected to ring-opening metathesis polymerization by using a cyclodecene obtained from a cyclopentadiene and an olefin by a Diels-Alder reaction or a derivative thereof as a monomer, and then borrowing a resin obtained by hydrogenation; a ring-opening metathesis polymerization of tetracyclododecene or a derivative thereof derived from dicyclopentadiene with an olefin or a methacrylate by a Di-A reaction, and then borrowed a resin obtained by hydrogenation; using two or more kinds of norbornene, tetracyclododecene, derivatives thereof, or other cyclic olefin monomers, similarly performing ring-opening metathesis copolymerization, followed by hydrogenation The obtained resin; a resin obtained by copolymerizing a vinylene-containing aromatic compound or the like with the above-described norbornene, tetracyclododecene or the like.
環狀烯烴系樹脂可容易地取得市售品,例如就各種商品名而言,可列舉:Topas(Topas Advanced Polymers GmbH製)、ARTON(JSR股份有限公司製)、ZEONOR、ZEONEX(以上為日本瑞翁股份有限公司製)、及APELT(三井化學股份有限公司製)等。 A commercially available product can be easily obtained from the cyclic olefin resin. For example, Topas (manufactured by Topas Advanced Polymers GmbH), ARTON (manufactured by JSR Co., Ltd.), ZEONOR, and ZEONEX (the above is Japan Rui)翁), and APELT (manufactured by Mitsui Chemicals, Inc.).
鏈狀烯烴系樹脂可列舉聚乙烯或聚丙烯樹脂。其中,可使用為丙烯之均聚物、及以丙烯為主體且可與丙烯共聚合的共單體進行共聚合之共聚物,該共聚合通常係以1至20重量%之比率進行,較佳係以3至10重量%之比率進行。 The chain olefin-based resin may, for example, be polyethylene or a polypropylene resin. Among them, a copolymer which is a homopolymer of propylene and a copolymer which is mainly composed of propylene and copolymerizable with propylene may be used, and the copolymerization is usually carried out at a ratio of from 1 to 20% by weight, preferably. It is carried out at a ratio of 3 to 10% by weight.
聚丙烯系樹脂係可容易地取得市售品,例如可列舉各種商品名:Primepolypro(PRIME PORYMER股份有限公司製)、NOVATEC、WINTEC(以上為日本聚丙烯股份 有限公司製)、住友Nobrene(住友化學股份有限公司製)、及SunAllomer(SunAllomer股份有限公司製)等。 Commercially available products can be easily obtained from the polypropylene resin, and various product names include Primepolypro (manufactured by PRIME PORYMER Co., Ltd.), NOVATEC, and WINTEC (the above are Japanese polypropylene shares). Ltd.), Sumitomo Nobrene (manufactured by Sumitomo Chemical Co., Ltd.), and SunAllomer (manufactured by SunAllomer Co., Ltd.).
由環狀烯烴系樹脂或鏈狀烯烴系樹脂製造第一透明保護膜之方法,只要適當地選擇對應該樹脂之方法即可。例如可採用:將溶解於溶劑之樹脂垂流於金屬製帶體或鼓體,乾燥去除溶劑而得到膜之溶劑澆注法;及將樹脂加熱至其熔融溫度以上並進行混煉,再由模頭擠出,藉由冷卻鼓體進行冷卻,藉此得到膜之熔融擠出法。其中,由生產性的觀點來看,較佳為採用熔融擠出法。 A method of producing the first transparent protective film from a cyclic olefin resin or a chain olefin resin may be a method of appropriately selecting a resin. For example, a solvent casting method in which a resin dissolved in a solvent is suspended in a metal belt or a drum, a solvent is removed to remove a solvent, and a resin is heated to a temperature higher than a melting temperature thereof, and then a die is used. Extrusion, cooling by cooling the drum body, thereby obtaining a melt extrusion method of the film. Among them, from the viewpoint of productivity, it is preferred to employ a melt extrusion method.
第一透明保護膜的厚度方向之延遲Rth為面內與厚度方向之折射率差乘以膜的厚度之值,以下述式(1)表示。而且,面內延遲Re為面內之折射率差乘以膜的厚度之值,以下述式(2)表示。Rth及Re可使用市售之各種相位差計進行測定。 The retardation Rth in the thickness direction of the first transparent protective film is a value obtained by multiplying the refractive index difference between the in-plane and the thickness direction by the thickness of the film, and is represented by the following formula (1). Further, the in-plane retardation Re is a value obtained by multiplying the refractive index difference in the plane by the thickness of the film, and is represented by the following formula (2). Rth and Re can be measured using various commercially available phase difference meters.
厚度方向之延遲值(Rth)={(nx+ny)/2-nz}×d (1) The retardation value in the thickness direction (Rth)={(n x +n y )/2-n z }×d (1)
面內延遲值(Re)=(nx-ny)×d (2) In-plane delay value (Re)=(n x -n y )×d (2)
上述式(1)及(2)中,nx為膜平面內之x方向(面內慢軸方向)之折射率,ny為膜平面內之y方向(面內快軸方向)之折射率,nz為垂直於膜面的方向(厚度方向)之折射率,而且d為膜的厚度。 In the above formulas (1) and (2), n x is a refractive index in the x-direction (in-plane slow axis direction) in the plane of the film, and n y is a refractive index in the y direction (in-plane fast axis direction) in the plane of the film. , n z is a refractive index perpendicular to the direction of the film surface (thickness direction), and d is the thickness of the film.
第一透明保護膜係以面內及厚度方向之延遲皆小之膜所構成。又,波長480至750nm之厚度方向之延遲Rth(480-750)的絕對值為15nm以下,惟一般之樹脂中,面內及厚度方向之延遲有波長相依性,對於波長變化 幾乎皆呈直線狀,因此波長480nm附近及750nm附近的厚度方向之延遲若皆滿足上述條件,則可視為於波長480至750nm之全部範圍皆滿足上述條件。 The first transparent protective film is composed of a film having a small retardation in the in-plane and thickness directions. Further, the absolute value of the retardation Rth (480-750) in the thickness direction of the wavelength of 480 to 750 nm is 15 nm or less. However, in the general resin, the retardation in the in-plane and thickness directions has wavelength dependence, and the wavelength is changed. Since almost all of them are linear, the retardation in the thickness direction around the wavelength of 480 nm and around 750 nm satisfies the above conditions, and it can be considered that the above conditions are satisfied in all ranges of the wavelength of 480 to 750 nm.
其次,說明以第一透明保護膜的延遲(Re(590)、Rth(590)、Rth(480-750))滿足上述條件的方式調控。為使Re(590)為10nm以下,必須盡可能減少殘留在面內方向之延伸時的變形,且為使Rth(590)及Rth(480-750)設為本發明預定之值以下,必須盡可能減少殘留在厚度方向之變形。 Next, the description will be made in such a manner that the retardation (Re(590), Rth(590), Rth(480-750)) of the first transparent protective film satisfies the above conditions. In order to make Re(590) 10 nm or less, it is necessary to reduce the deformation remaining in the in-plane direction as much as possible, and in order to make Rth (590) and Rth (480-750) below the predetermined value of the present invention, it is necessary to do It is possible to reduce the deformation remaining in the thickness direction.
例如,在前述溶劑澆注法中,可採用藉由熱處理使乾燥該流延樹脂溶液時產生的面內方向之殘留延伸變形、及厚度方向之殘留收縮變形弛緩的方法等。而且,前述熔融擠出法中,為了防止從模頭擠出樹脂膜,至冷卻為止之間的延伸,可採用儘量縮短由模頭至冷卻鼓為止之距離,同時控制擠出量與冷卻鼓的旋轉速度以免膜延伸之方法等。而且,亦可採用藉由熱處理使與前述熔融擠出法同樣地得到之膜所殘留的變形弛緩的方法。 For example, in the solvent casting method, a method of stretching and deforming in the in-plane direction which occurs when the casting resin solution is dried by heat treatment, and a method of relaxing the residual shrinkage deformation in the thickness direction can be employed. Further, in the melt extrusion method, in order to prevent the elongation from the extrusion of the resin film from the die to the cooling, it is possible to minimize the distance from the die to the cooling drum while controlling the amount of extrusion and the cooling drum. The method of rotating the speed to avoid film stretching, and the like. Further, a method of relaxing the deformation of the film obtained by the same method as the melt extrusion method by heat treatment may be employed.
第一透明保護膜的厚度係以60μm以下為較佳。從降低厚度方向的相位差值之觀點來看,第一透明保護膜的厚度係以30μm以下為更佳,以25μm以下為又更佳。而且,第一透明保護膜的厚度係以5μm以上為較佳。 The thickness of the first transparent protective film is preferably 60 μm or less. From the viewpoint of lowering the phase difference in the thickness direction, the thickness of the first transparent protective film is preferably 30 μm or less, more preferably 25 μm or less. Further, the thickness of the first transparent protective film is preferably 5 μm or more.
第一透明保護膜的彈性模數,就加工性方面、或於從面板使偏光板重工時不產生破裂等問題之點而 言,較佳為1500MPa至3000MPa,又更佳為2000MPa至2500MPa。而且,為了提升在高溫高濕下的條件等的耐久性,在溫度40℃、相對濕度90%的透濕度,較佳為150g/m2‧24小時以下,更佳為120g/m2‧24小時以下,又更佳為50g/m2‧24小時以下。 The modulus of elasticity of the first transparent protective film is preferably from 1,500 MPa to 3,000 MPa, and more preferably from 2,000 MPa to 2,500 MPa, in terms of workability or the problem that cracking does not occur when the polarizing plate is reworked from the panel. Further, in order to improve durability such as conditions under high temperature and high humidity, the moisture permeability at a temperature of 40 ° C and a relative humidity of 90% is preferably 150 g / m 2 / ‧ 24 hours or less, more preferably 120 g / m 2 ‧ 24 Below the hour, it is more preferably 50 g/m 2 ‧ 24 hours or less.
藉由使第一透明保護膜的厚度大於偏光膜的厚度,可抑制加熱時之尺寸變化,其結果係可抑制偏光板加熱時之尺寸變化。 By making the thickness of the first transparent protective film larger than the thickness of the polarizing film, dimensional change during heating can be suppressed, and as a result, dimensional change during heating of the polarizing plate can be suppressed.
第一保護膜的厚度對偏光膜的厚度,較佳為偏光膜厚度之1.5至4倍、更佳為1.7至3倍。 The thickness of the first protective film to the thickness of the polarizing film is preferably 1.5 to 4 times, more preferably 1.7 to 3 times the thickness of the polarizing film.
(第二透明保護膜) (second transparent protective film)
第二透明保護膜係以包含透明性、機械強度、熱安定性、阻水性及相位差值的安定性等優異的材料為較佳。第二透明保護膜用材料並無特別限定,可列舉例如:包含甲基丙烯酸甲酯系樹脂、聚烯烴系樹脂、環狀烯烴系樹脂、聚氯乙烯系樹脂、纖維素系樹脂、苯乙烯系樹脂、丙烯腈/丁二烯/苯乙烯系樹脂、丙烯腈/苯乙烯系樹脂、聚乙酸乙烯酯系樹脂、聚偏二氯乙烯系樹脂、聚醯胺系樹脂、聚縮醛系樹脂、聚碳酸酯系樹脂、改性聚伸苯基醚系樹脂、聚對苯二甲酸丁二酯系樹脂、聚對苯二甲酸乙二酯系樹脂、聚碸系樹脂、聚醚碸系樹脂、聚芳酯系樹脂、聚醯胺醯亞胺系樹脂及聚醯亞胺系樹脂等之膜。在本發明之液晶顯示裝置中,第二透明保護膜係配置於液晶單元的相反側。 The second transparent protective film is preferably a material excellent in transparency, mechanical strength, thermal stability, water resistance, and stability of phase difference. The material for the second transparent protective film is not particularly limited, and examples thereof include a methyl methacrylate resin, a polyolefin resin, a cyclic olefin resin, a polyvinyl chloride resin, a cellulose resin, and a styrene resin. Resin, acrylonitrile/butadiene/styrene resin, acrylonitrile/styrene resin, polyvinyl acetate resin, polyvinylidene chloride resin, polyamine resin, polyacetal resin, poly Carbonate-based resin, modified polyphenylene ether resin, polybutylene terephthalate resin, polyethylene terephthalate resin, polyfluorene resin, polyether oxime resin, polyaryl A film of an ester resin, a polyamidimide resin, and a polyimide resin. In the liquid crystal display device of the present invention, the second transparent protective film is disposed on the opposite side of the liquid crystal cell.
該等樹脂可單獨或將2種以上組合使用。而且,該等的樹脂亦可進行任意之合適的聚合物改性後使用,該聚合物改性可列舉例如:包含共聚合、交聯、分子末端改性、立體規則性控制、及伴隨異種聚合物彼此間之反應時之混合等改性。 These resins may be used singly or in combination of two or more kinds. Further, the resins may be used after any suitable polymer modification, and the polymer modification may include, for example, copolymerization, crosslinking, molecular terminal modification, stereoregular control, and concomitant polymerization. The mixture is modified by mixing or the like when reacting with each other.
該等之中,第二透明保護膜的材料係以使用甲基丙烯酸甲酯系樹脂、聚對苯二甲酸乙二酯系樹脂、聚丙烯系樹脂、或纖維素系樹脂為較佳。 Among these, the material of the second transparent protective film is preferably a methyl methacrylate resin, a polyethylene terephthalate resin, a polypropylene resin, or a cellulose resin.
甲基丙烯酸甲酯系樹脂係包含50重量%以上之甲基丙烯酸甲酯單元之聚合物。甲基丙烯酸甲酯單元的含量較佳為70重量%以上,亦可為100重量%。甲基丙烯酸甲酯單元為100重量%之聚合物,係使甲基丙烯酸甲酯單獨聚合所得之甲基丙烯酸甲酯均聚物。 The methyl methacrylate resin is a polymer containing 50% by weight or more of a methyl methacrylate unit. The content of the methyl methacrylate unit is preferably 70% by weight or more, and may also be 100% by weight. The methyl methacrylate unit is a 100% by weight polymer, which is a methyl methacrylate homopolymer obtained by separately polymerizing methyl methacrylate.
該甲基丙烯酸甲酯系樹脂,通常係可將以甲基丙烯酸甲酯為主成分之單官能單體於自由基聚合起始劑存在下進行聚合而得到。於聚合時,亦可視需要而使多官能單體、鏈轉移劑同時存在。 The methyl methacrylate-based resin is usually obtained by polymerizing a monofunctional monomer having methyl methacrylate as a main component in the presence of a radical polymerization initiator. At the time of polymerization, a polyfunctional monomer or a chain transfer agent may be simultaneously present as needed.
可與甲基丙烯酸甲酯共聚合之單官能單體並無特別限定,可列舉例如:甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸環己酯、甲基丙烯酸苯酯、甲基丙烯酸苯甲酯、甲基丙烯酸2-乙基己酯、及甲基丙烯酸2-羥基乙酯等甲基丙烯酸甲酯以外的甲基丙烯酸酯類;丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸環己酯、丙烯酸苯酯、丙烯酸苯甲酯、丙烯酸2-乙基己酯、及丙烯酸2-羥基 乙酯等丙烯酸酯類;2-(羥基甲基)丙烯酸甲酯、3-(羥基乙基)丙烯酸甲酯、2-(羥基甲基)丙烯酸乙酯、及2-(羥基甲基)丙烯酸丁酯等丙烯酸羥基烷酯類;甲基丙烯酸及丙烯酸等不飽和酸類;氯苯乙烯及溴苯乙烯等鹵化苯乙烯類;乙烯基甲苯及α-甲基苯乙烯等取代苯乙烯類;丙烯腈及甲基丙烯醯基等不飽和腈類;順丁烯二酸酐及檸康酸酐等不飽和酸酐類;以及苯基馬來醯亞胺及環己基馬來醯亞胺等不飽和醯亞胺類等。此種單體可分別單獨使用,亦可將2種以上組合使用。 The monofunctional monomer copolymerizable with methyl methacrylate is not particularly limited, and examples thereof include ethyl methacrylate, butyl methacrylate, cyclohexyl methacrylate, phenyl methacrylate, and methyl group. a methacrylate other than methyl methacrylate such as benzyl acrylate, 2-ethylhexyl methacrylate or 2-hydroxyethyl methacrylate; methyl acrylate, ethyl acrylate, butyl acrylate, Cyclohexyl acrylate, phenyl acrylate, benzyl acrylate, 2-ethylhexyl acrylate, and 2-hydroxy acrylate Acrylates such as ethyl ester; methyl 2-(hydroxymethyl)acrylate, methyl 3-(hydroxyethyl)acrylate, ethyl 2-(hydroxymethyl)acrylate, and butyl 2-(hydroxymethyl)acrylate Hydroxyalkyl acrylates such as esters; unsaturated acids such as methacrylic acid and acrylic acid; halogenated styrenes such as chlorostyrene and bromostyrene; substituted styrenes such as vinyl toluene and α-methylstyrene; acrylonitrile and Unsaturated nitriles such as methacryl oxime; unsaturated anhydrides such as maleic anhydride and citraconic anhydride; and unsaturated quinones such as phenylmaleimide and cyclohexylmaleimide . These monomers may be used alone or in combination of two or more.
可與甲基丙烯酸甲酯共聚合之多官能單體並無特別限定,可列舉例如:乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、九乙二醇二(甲基)丙烯酸酯、及十四乙二醇二(甲基)丙烯酸酯等乙二醇或其低聚物的兩末端羥基經丙烯酸或甲基丙烯酸進行酯化者;丙二醇或其低聚物的兩末端羥基經丙烯酸或甲基丙烯酸進行酯化者;新戊二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、及丁二醇二(甲基)丙烯酸酯等二元醇的羥基經丙烯酸或甲基丙烯酸進行酯化者;雙酚A、雙酚A之環氧烷加成物、或該等的鹵取代物之兩末端羥基經丙烯酸或甲基丙烯酸進行酯化者;三羥甲基丙烷及新戊四醇等多元醇經丙烯酸或甲基丙烯酸進行酯化者,以及於該等多元醇之末端羥基開環加成丙烯酸甘油酯或甲基丙烯酸甘油酯之環氧基者;琥珀酸、己二酸、對苯二甲酸、苯二甲酸,該等的鹵取代物等 二元酸,及於該等的環氧烷加成物等開環加成丙烯酸甘油酯或甲基丙烯酸甘油酯之環氧基者;(甲基)丙烯酸烯丙酯;及二乙烯苯等芳香族二乙烯基化合物等。其中,係以使用乙二醇二甲基丙烯酸酯、四乙二醇二甲基丙烯酸酯、及新戊二醇二甲基丙烯酸酯為較佳。 The polyfunctional monomer copolymerizable with methyl methacrylate is not particularly limited, and examples thereof include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, and triethylene glycol. Ethylene glycol such as di(meth)acrylate, tetraethylene glycol di(meth)acrylate, nonaethylene glycol di(meth)acrylate, and tetradecaethylene glycol di(meth)acrylate The hydroxyl group at both ends of the oligomer is esterified with acrylic acid or methacrylic acid; the hydroxyl group at both terminals of propylene glycol or its oligomer is esterified with acrylic acid or methacrylic acid; neopentyl glycol di(meth)acrylic acid The hydroxyl group of a glycol such as an ester, hexanediol di(meth)acrylate, or butanediol di(meth)acrylate is esterified with acrylic acid or methacrylic acid; a ring of bisphenol A and bisphenol A The oxane adduct, or the terminal hydroxyl groups of the halogen substituents are esterified with acrylic acid or methacrylic acid; the polyols such as trimethylolpropane and neopentyl alcohol are esterified with acrylic acid or methacrylic acid. And ring-opening addition of glycerol acrylate or glycerol methacrylate to the terminal hydroxyl groups of the polyols The epoxy groups are; succinic acid, adipic acid, substituted terephthalic acid, phthalic acid, and the like such halogen a dibasic acid, and an epoxy group of a glycerol acrylate or a methacrylic acid glyceride, such as an alkylene oxide adduct; or an allyl (meth) acrylate; Group of divinyl compounds and the like. Among them, ethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, and neopentyl glycol dimethacrylate are preferably used.
甲基丙烯酸甲酯系樹脂進一亦可使用進行使其共聚合於樹脂之官能基間的反應並改性者。該反應可列舉例如:丙烯酸甲酯的甲酯基與2-(羥基甲基)丙烯酸甲酯的羥基之高分子鏈內去甲醇縮合反應、或丙烯酸的羧基與2-(羥基甲基)丙烯酸甲酯的羥基之高分子鏈內脫水縮合反應等。 The methyl methacrylate-based resin may be further modified and reacted by a reaction between the functional groups of the resin. The reaction may, for example, be a polymer chain in-methanol condensation reaction of a methyl ester group of methyl acrylate with a hydroxyl group of methyl 2-(hydroxymethyl) acrylate, or a carboxyl group of acrylic acid and 2-(hydroxymethyl) acrylate. A polymer chain internal dehydration condensation reaction of a hydroxyl group of an ester.
甲基丙烯酸甲酯系樹脂可容易地取得市售品,例如可列舉各種商品名:SUMIPEX(住友化學股份有限公司製)、ACRYPET(三菱Rayon股份有限公司製)、DELPET(旭化成股份有限公司製)、PARAPET(kuraray股份有限公司製)及Acryviewa(日本觸媒股份有限公司製)等。 Commercially available products can be easily obtained, for example, SUMIPEX (manufactured by Sumitomo Chemical Co., Ltd.), ACRYPET (manufactured by Mitsubishi Rayon Co., Ltd.), and DELPET (manufactured by Asahi Kasei Co., Ltd.). , PARAPET (manufactured by Kuraray Co., Ltd.) and Acryviewa (manufactured by Nippon Shokubai Co., Ltd.).
聚對苯二甲酸乙二酯系樹脂意指重複單元的80mol%以上以對苯二甲酸乙二酯所構成之樹脂,亦可包含其他的二羧酸成分與二醇成分。其他的二羧酸成分並無特別限定,可列舉例如:間苯二甲酸、4,4’-二羧基二苯基、4,4’-二羧基二苯甲酮、雙(4-羧基苯基)乙烷、己二酸、癸二酸、及1,4-二羧基環己烷等。 The polyethylene terephthalate resin means a resin composed of 80 mol% or more of repeating units of ethylene terephthalate, and may contain other dicarboxylic acid components and diol components. The other dicarboxylic acid component is not particularly limited, and examples thereof include isophthalic acid, 4,4'-dicarboxydiphenyl, 4,4'-dicarboxybenzophenone, and bis(4-carboxyphenyl). Ethylene, adipic acid, sebacic acid, and 1,4-dicarboxycyclohexane.
其他的二醇成分並無特別限定,可列舉:丙二醇、丁二醇、新戊二醇、二乙二醇、環己二醇、雙酚 A之環氧乙烷加成物、聚乙二醇、聚丙二醇、及聚四亞甲基二醇等。 The other diol component is not particularly limited, and examples thereof include propylene glycol, butylene glycol, neopentyl glycol, diethylene glycol, cyclohexanediol, and bisphenol. Ethylene oxide adduct of A, polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.
該等二羧酸成分或二醇成分係可視需要而將2種以上組合使用。而且,亦可併用對-羥基安息香酸、對-β-羥基乙氧基安息香酸等羥基羧酸。而且,亦可使用含有少量的醯胺鍵、胺酯鍵、醚鍵、或碳酸酯鍵等之二羧酸成分或二醇成分作為其他的共聚合成分。 These dicarboxylic acid components or diol components may be used in combination of two or more kinds as needed. Further, a hydroxycarboxylic acid such as p-hydroxybenzoic acid or p-β-hydroxyethoxybenzoic acid may be used in combination. Further, a dicarboxylic acid component or a diol component containing a small amount of a guanamine bond, an amine ester bond, an ether bond, or a carbonate bond may be used as another copolymerization component.
聚對苯二甲酸乙二酯系樹脂的製造方法,可採用:直接使對苯二甲酸及乙二醇(以及視需要之其他的二羧酸或其他的二醇)聚縮合之方法、使對苯二甲酸的二烷基酯及乙二醇(以及視需要之其他二羧酸的二烷基酯或其他的二醇)進行酯交換反應後聚縮合之方法、及使對苯二甲酸(及視需要之其他的二羧酸)之乙二醇酯(及視需要之其他的二醇酯)於觸媒存在下聚縮合之方法等。亦可進一步視需要而進行固相聚合,以提高分子量、或降低低分子量成分。 The method for producing a polyethylene terephthalate resin may be a method in which a terephthalic acid and an ethylene glycol (and other dicarboxylic acids or other diols as needed) are directly condensed. a method of polycondensation of a dialkyl phthalate and ethylene glycol (and optionally a dialkyl ester of a dicarboxylic acid or other diol), followed by transesterification, and terephthalic acid (and A method of polycondensation of a glycol ester of another dicarboxylic acid as needed (and other glycol esters as needed) in the presence of a catalyst. Further, solid phase polymerization may be carried out as needed to increase the molecular weight or lower the low molecular weight component.
聚丙烯系樹脂係指使用聚合用觸媒而將前述鏈狀烯烴系樹脂之中重複單元的80%以上為丙烯單體之鏈狀烯烴單體進行聚合者。 The polypropylene-based resin is a polymer obtained by polymerizing a chain olefin monomer in which 80% or more of the repeating units in the linear olefin-based resin is a propylene monomer using a catalyst for polymerization.
其中,以丙烯之均聚物者為較佳。而且,亦宜為:以丙烯為主體,且以1至20重量%之比率,較佳為以3至10重量%之比率可與丙烯共聚合的共單體共聚合的共聚物。 Among them, those which are homopolymers of propylene are preferred. Further, it is also preferred to copolymerize a comonomer which is mainly composed of propylene and which is copolymerizable with propylene in a ratio of from 1 to 20% by weight, preferably from 3 to 10% by weight.
使用丙烯共聚物時,可與丙烯共聚合的共單體係以乙烯、1-丁烯、及1-己烯為較佳。其中,因透明性比較優異,故使乙烯以3至10重量%之比率共聚合者為較佳。藉由使乙烯之共聚合比率為1重量%以上,可顯現提高透明性之效果。另一方面,若其比率超過20重量%,則有時樹脂的融點下降且損及第二透明保護膜所要求的耐熱性。 When a propylene copolymer is used, a co-monolithic system copolymerizable with propylene is preferably ethylene, 1-butene, and 1-hexene. Among them, since transparency is relatively excellent, it is preferred to copolymerize ethylene in a ratio of 3 to 10% by weight. When the copolymerization ratio of ethylene is 1% by weight or more, the effect of improving transparency can be exhibited. On the other hand, when the ratio exceeds 20% by weight, the melting point of the resin may fall and the heat resistance required for the second transparent protective film may be impaired.
在丙烯之均聚物中,係以可溶於20℃的二甲苯之成分[CXS(cold xylene soluble)成分]為1重量%以下者為較佳,以CXS成分係0.5%以下者為又較佳。 In the homopolymer of propylene, it is preferable that the component (CXS (cold xylene soluble) component) which is soluble in 20 ° C is 1% by weight or less, and the CXS component is 0.5% or less. good.
此種聚丙烯系樹脂係如前述,可容易地取得市售品。 As described above, such a polypropylene-based resin can be easily obtained as a commercially available product.
所謂纖維素系樹脂係指:纖維素有機酸酯或纖維素混合有機酸酯,且其係由綿短絨(cotton linters)木材漿料(闊葉樹漿料、針葉樹漿料)等原料纖維素所得之纖維素的羥基之氫原子的一部分或全部經乙醯基、丙醯基及/或丁醯基取代。可列舉例如:由纖維素之乙酸酯、丙酸酯、丁酸酯及該等之混合酯等所構成者。其中,以三乙酸纖維素膜、二乙酸纖維素膜、乙酸丙酸纖維素膜、及乙酸丁酸纖維素膜等為較佳。 The term "cellulosic resin" refers to a cellulose organic acid ester or a cellulose mixed organic acid ester, and is made of cotton linters. A part or all of the hydrogen atom of the hydroxyl group of the cellulose obtained from the raw material cellulose such as wood pulp (broadwood pulp, conifer pulp) is substituted with an ethyl sulfonium group, a propyl group and/or a butyl group. For example, it is composed of cellulose acetate, propionate, butyrate, and a mixed ester thereof. Among them, a cellulose triacetate film, a cellulose diacetate film, a cellulose acetate propionate film, and a cellulose acetate butyrate film are preferable.
用以將甲基丙烯酸甲酯系樹脂、聚對苯二甲酸乙二酯系樹脂、聚丙烯系樹脂、及纖維素系樹脂接著於偏光膜之第二透明保護膜的方法,只要適當地選擇對應於各別樹脂之方法即可,並無特別限定。例如可採用:將 溶解於溶劑之樹脂垂流於金屬製的帶體或鼓體,乾燥去除溶劑而得到膜之溶劑澆注法;及將樹脂加熱至其熔融溫度以上並進行混煉,再從模頭擠出,進行冷卻,藉此得到膜之熔融擠出法。該熔融擠出法中,係可擠出單層膜,亦可同時擠出多層膜。 A method for adhering a methyl methacrylate resin, a polyethylene terephthalate resin, a polypropylene resin, and a cellulose resin to a second transparent protective film of a polarizing film, as long as it is appropriately selected The method of each resin is not particularly limited. For example, it can be: a solvent-casting method in which a resin dissolved in a solvent hangs down on a metal belt or a drum body, and a solvent is removed by drying to obtain a film; and the resin is heated to a temperature higher than a melting temperature thereof and kneaded, and then extruded from a die to carry out The film was cooled to thereby obtain a melt extrusion method of the film. In the melt extrusion method, a single layer film can be extruded, or a multilayer film can be simultaneously extruded.
可使用作為第二透明保護膜之膜,可容易地取得市售品,若為甲基丙烯酸甲酯系樹脂膜,商品名可分別列舉:SUMIPEX(住友化學股份有限公司製)、ACRYLITE、ACRYPLEN(以上為三菱Rayon股份有限公司製),DELAGLAS(旭化成股份有限公司製)、PARAGLAS、COMOGLAS(以上為kuraray股份有限公司製)及Acryviewa(日本觸媒股份有限公司製)等。若為聚對苯二甲酸乙二酯系樹脂膜,商品名可分別列舉:Novaclear(三菱化學股份有限公司製)及帝人A-PET片料(帝人化成股份有限公司製)等。若為聚丙烯系樹脂膜,商品名可分別列舉:FILMAX CPP膜(FILMAX公司製)、Suntox(Sun‧Tox股份有限公司製)、TOHCELLO(Tohcello股份有限公司製)、東洋紡PYLEN膜(東洋紡績股份有限公司製)、Torayfan(TORAY膜加工股份有限公司製)、Japan Polyace(日本Polyace股份有限公司製)、及太閤FC(FUTAMURA化學股份有限公司製)等。而且,若為纖維素系樹脂膜,則商品名可分別列舉:Fujitac TD(fujifilm股份有限公司製)以及KC2UA及KONICA MINOLTA TAC膜KC(KONICA MINOLTA股份有限公司製)等。 A film which is a second transparent protective film can be used, and a commercially available product can be easily obtained. If it is a methyl methacrylate-based resin film, the trade name can be exemplified by SUMIPEX (manufactured by Sumitomo Chemical Co., Ltd.), ACRYLITE, ACRYPLEN ( The above are made by Mitsubishi Rayon Co., Ltd., DELAGLAS (made by Asahi Kasei Co., Ltd.), PARAGLAS, COMOGLAS (above, manufactured by Kuraray Co., Ltd.), and Acryviewa (manufactured by Nippon Shokubai Co., Ltd.). In the case of a polyethylene terephthalate resin film, the trade name may be, for example, Novaclear (manufactured by Mitsubishi Chemical Corporation) and Teijin A-PET sheet (manufactured by Teijin Chemicals Co., Ltd.). For the polypropylene resin film, FILMAX CPP film (manufactured by FILMAX Co., Ltd.), Suntox (manufactured by Sun Tox Co., Ltd.), TOHCELLO (manufactured by Tohcello Co., Ltd.), and Toyobo PYLEN film (Toyobo Co., Ltd.) Co., Ltd.), Torayfan (manufactured by TORAY Membrane Processing Co., Ltd.), Japan Polyace (manufactured by Japan Polyace Co., Ltd.), and Taihe FC (manufactured by FUTAMURA CHEMICAL CO., LTD.). In addition, as a cellulose-based resin film, the product name may be, for example, Fujitac TD (made by Fujifilm Co., Ltd.), KC2UA, and KONICA MINOLTA TAC film KC (made by KONICA MINOLTA Co., Ltd.).
本發明所使用之第一透明保護膜及第二透明保護膜可賦予防眩性(霧度)。賦予防眩性之方法並無特別限定,例如可採用:於前述原料樹脂中混合無機微粒子或有機微粒子而進行膜化之方法;使用前述之多層擠出,由一者為混合有微粒子之樹脂與另一者為未混合微粒子之樹脂來進行二層膜化的方法;或將混合有粒子之樹脂作為外側而進行三層膜化的方法;及於膜的單側塗佈於硬化性黏結樹脂混合無機微粒子或有機微粒子而成之塗佈液,使黏結劑樹脂硬化而設置防眩層的方法等。 The first transparent protective film and the second transparent protective film used in the present invention can impart anti-glare properties (haze). The method of imparting anti-glare property is not particularly limited, and for example, a method of mixing inorganic fine particles or organic fine particles in the raw material resin to form a film may be employed; and using the above-described multilayer extrusion, one is a resin mixed with fine particles and The other is a method of performing two-layer film formation by using a resin in which fine particles are not mixed; or a method of performing three-layer film formation by using a resin in which particles are mixed as an outer side; and coating a single side of the film on a hardening adhesive resin. A method in which an inorganic fine particle or an organic fine particle is used as a coating liquid to cure a binder resin to provide an antiglare layer.
配置於液晶單元側之相反側(與具有預定的延遲特性之第一透明保護膜所配置之面相反之側)之第二透明保護膜,係可經延伸或未經延伸。由保護膜的薄化或高強度化的觀點來看,例如以纖維素系樹脂膜或經延伸的甲基丙烯酸甲酯系樹脂膜為較佳;從不對膜賦予相位差而抑制顯示畫面之著色之觀點來看,係以未延伸之甲基丙烯酸甲酯系樹脂膜或纖維素系樹脂膜為較佳。 The second transparent protective film disposed on the opposite side of the liquid crystal cell side (the side opposite to the side on which the first transparent protective film having a predetermined retardation property is disposed) may be extended or not extended. From the viewpoint of thinning or increasing the strength of the protective film, for example, a cellulose resin film or an extended methyl methacrylate resin film is preferable, and a phase difference is not imparted to the film to suppress coloration of the display image. From the viewpoint of the above, an unstretched methyl methacrylate resin film or a cellulose resin film is preferred.
而且,配置於液晶單元側之相反側之第二透明保護膜,亦可視需要而含有習知的添加劑。惟,因於光學用途必須有透明性,故添加劑的調配量抑止於最低限度為較佳。習知的添加劑可列舉例如:潤滑劑、抗壓黏劑、熱安定劑、抗氧化劑、抗靜電劑、耐光劑、耐衝撃性改善劑等。 Further, the second transparent protective film disposed on the opposite side of the liquid crystal cell side may contain a conventional additive as needed. However, since it is necessary to have transparency for optical use, it is preferred that the amount of the additive is suppressed to a minimum. The conventional additives may, for example, be a lubricant, a pressure-resistant adhesive, a heat stabilizer, an antioxidant, an antistatic agent, a light stabilizer, a flushing resistance improving agent, or the like.
第二透明保護膜的厚度,由強度、處理性等之觀點來看,通常係1至500μm左右,以10至200μm 為較佳,以10至100μm又較佳。 The thickness of the second transparent protective film is usually about 1 to 500 μm , preferably 10 to 200 μm , and preferably 10 to 100 μm from the viewpoint of strength, handleability, and the like.
第一透明保護膜及第二透明保護膜,係在與偏光膜貼合之前,以施予皂化處理、電暈處理及電漿處理等為較佳。 The first transparent protective film and the second transparent protective film are preferably subjected to saponification treatment, corona treatment, plasma treatment, or the like before being bonded to the polarizing film.
在第一透明保護膜及第二透明保護膜上,可進一步設置導電層、硬塗層及低反射層等功能層。而且,於構成前述防眩層之黏結劑樹脂,亦可選擇具有該等功能的樹脂組成物。 A functional layer such as a conductive layer, a hard coat layer, and a low reflection layer may be further provided on the first transparent protective film and the second transparent protective film. Further, a resin composition having such a function may be selected as the binder resin constituting the antiglare layer.
(偏光板) (polarizer)
第一透明保護膜與偏光膜、及第二透明保護膜與偏光膜的積層方法,例如,較佳為使用接著劑而一體化之方法。由接著劑所形成之接著層的厚度係以0.01至35μm為較佳,0.01至10μm為更佳,0.01至5μm為又更佳。若於該範圍,則於第一透明保護膜及第二透明保護膜與偏光膜之間不會產生浮起、剝落,可得到在實用上無問題的接著力。 The method of laminating the first transparent protective film and the polarizing film and the second transparent protective film and the polarizing film is preferably a method of integrating using an adhesive, for example. The thickness of the adhesive layer formed of the adhesive is preferably 0.01 to 35 μm, more preferably 0.01 to 10 μm , still more preferably 0.01 to 5 μm . When it is in this range, floating and peeling do not occur between the first transparent protective film and the second transparent protective film and the polarizing film, and an adhesive force which is practically problem-free can be obtained.
接著劑例如有:溶劑型接著劑、乳化型接著劑、感壓性接著劑、再濕性接著劑、聚縮合型接著劑、無溶劑型接著劑、膜狀接著劑及熱熔型接著劑等。而且,亦可視需要而透過錨塗層而設置接著層。 Examples of the subsequent agent include a solvent-based adhesive, an emulsified adhesive, a pressure-sensitive adhesive, a rewet adhesive, a polycondensation adhesive, a solventless adhesive, a film adhesive, and a hot melt adhesive. . Further, an adhesive layer may be provided through the anchor coating as needed.
接著劑係以水溶性接著劑為較佳。該水溶性接著劑係例如以聚乙烯醇系樹脂為主成分者。水溶性接著劑可使用市售者,亦可使用於市售之接著劑混合有溶 劑、添加劑者。可成為水溶性接著劑之市售聚乙烯醇系樹脂,例如有KURARAY股份有限公司製的KL-318等。 The solvent is preferably a water-soluble adhesive. The water-soluble adhesive is, for example, a polyvinyl alcohol-based resin as a main component. The water-soluble adhesive can be used commercially or in a commercially available adhesive. Agents, additives. A commercially available polyvinyl alcohol-based resin which can be a water-soluble adhesive, for example, KL-318 manufactured by KURARAY Co., Ltd., or the like.
水溶性接著劑可含有交聯劑。交聯劑之種係以胺化合物、醛化合物、羥甲基化合物、環氧化合物、異氰酸酯化合物及多價金屬鹽等為較佳,以環氧化合物為特佳。交聯劑的市售品,例如有:乙二醛、Sumika Chemtex股份有限公司製之Sumirez Resin650(30)等。 The water soluble adhesive may contain a crosslinking agent. The type of the crosslinking agent is preferably an amine compound, an aldehyde compound, a methylol compound, an epoxy compound, an isocyanate compound, a polyvalent metal salt or the like, and is particularly preferably an epoxy compound. Commercial products of the crosslinking agent include, for example, glyoxal, Sumirez Resin 650 (30) manufactured by Sumika Chemtex Co., Ltd., and the like.
而且,另一種較佳之接著劑可列舉:由含有藉由照射活性能量射線或加熱而硬化的環氧樹脂之樹脂組成物所構成之接著劑。 Further, another preferable adhesive agent is an adhesive comprising a resin composition containing an epoxy resin which is cured by irradiation with an active energy ray or heating.
使用由含有此種環氧樹脂的樹脂組成物所構成之接著劑時,偏光膜與透明保護膜的接著,係對於介入於所接著的膜之間之接著劑的塗佈層,藉由照射活性能量射線、或加熱,使接著劑所含有之硬化性環氧樹脂硬化而進行。藉由照射活性能量之照射或熱所得之環氧樹脂的硬化,較佳為藉由環氧樹脂之陽離子聚合所得者。又,本發明中環氧樹脂係意指於分子內具有2個以上之環氧基的化合物。 When an adhesive composed of a resin composition containing such an epoxy resin is used, the polarizing film and the transparent protective film are followed by irradiation activity with respect to the coating layer of the adhesive interposed between the subsequent films. The energy ray or heating is performed by hardening the curable epoxy resin contained in the adhesive. The curing of the epoxy resin obtained by irradiation with active energy or heat is preferably obtained by cationic polymerization of an epoxy resin. Further, the epoxy resin in the present invention means a compound having two or more epoxy groups in the molecule.
本發明中,由耐候性、折射率、陽離子聚合性等觀點來看,接著劑之硬化性環氧樹脂組成物所含有之環氧樹脂,係以於分子內不含芳香環者為較佳。此種環氧樹脂,可例示氫化環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂等。 In the present invention, from the viewpoints of weather resistance, refractive index, cationic polymerizability, and the like, the epoxy resin contained in the curable epoxy resin composition of the adhesive is preferably one which does not contain an aromatic ring in the molecule. Examples of such an epoxy resin include a hydrogenated epoxy resin, an alicyclic epoxy resin, and an aliphatic epoxy resin.
氫化環氧樹脂係芳香族環氧樹脂的芳香環 經氫化者。芳香族環氧樹脂可列舉例如:雙酚A之二縮水甘油醚、雙酚F之二縮水甘油醚、及雙酚S之二縮水甘油醚等雙酚型環氧樹脂;酚酚醛清漆環氧樹脂、甲酚酚醛清漆環氧樹脂及羥苯甲醛酚酚醛清漆環氧樹脂等酚醛清漆型環氧樹脂;四羥基苯基甲烷之縮水甘油醚、四羥基二苯甲酮之縮水甘油醚及環氧化聚乙烯基酚等多官能型環氧樹脂等。氫化環氧樹脂可藉由下述方式:使成為該等芳香族環氧樹脂的原料之雙酚A等的芳香族聚羥基化合物在觸媒存在下、加壓下選擇性地進行核氫化反應所得之核氫化聚羥基化合物與表氯醇反應來製造。其中,作為氫化環氧樹脂,係以使用經氫化的雙酚A之縮水甘油醚為較佳。 Aromatic ring of hydrogenated epoxy resin aromatic epoxy resin Hydrogenated. Examples of the aromatic epoxy resin include a bisphenol type epoxy resin such as bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, and bisphenol S diglycidyl ether; and a phenol novolak epoxy resin; , cresol novolac epoxy resin and novolak type epoxy resin such as hydroxybenzaldehyde phenol novolac epoxy resin; glycidyl ether of tetrahydroxyphenylmethane, glycidyl ether of tetrahydroxybenzophenone and epoxidized poly A polyfunctional epoxy resin such as vinyl phenol. The hydrogenated epoxy resin can be obtained by selectively performing a nuclear hydrogenation reaction of an aromatic polyhydroxy compound such as bisphenol A which is a raw material of the aromatic epoxy resin in the presence of a catalyst under pressure. The nuclear hydrogenated polyhydroxy compound is produced by reacting with epichlorohydrin. Among them, as the hydrogenated epoxy resin, it is preferred to use a hydrogenated bisphenol A glycidyl ether.
脂環式環氧樹脂係意指於分子內具有1個以上之鍵結於脂環式環之環氧基的環氧樹脂。「鍵結於脂環式環之環氧基」意指於下式所示之構造中,構成脂環式環的2個碳原子之間形成交聯構造之氧原子-O-。下式中,m為2至5之整數。 The alicyclic epoxy resin means an epoxy resin having one or more epoxy groups bonded to an alicyclic ring in the molecule. The "epoxy group bonded to the alicyclic ring" means an oxygen atom -O- which forms a crosslinked structure between two carbon atoms constituting the alicyclic ring in the structure represented by the following formula. In the following formula, m is an integer of 2 to 5.
去除上述式之(CH2)m中的1個或複數個氫原子的形式之基鍵結於其他化學構造之化合物,可成為脂環式環氧樹脂。(CH2)m中的1個或複數個氫原子亦可適宜地經甲基、乙基等直鏈狀烷基取代。脂環式環氧樹脂之中, 具有氧雜雙環己烷環(上述式中之m=3者)、或氧雜雙環庚烷環(上述式中之m=4者)之環氧樹脂,因顯現優異的接著性,故可適合使用。以下具體地例示適宜的脂環式環氧樹脂,不限定於該等的化合物。 The group in which one or a plurality of hydrogen atoms in the above formula (CH 2 ) m is removed is bonded to a compound having another chemical structure, and can be an alicyclic epoxy resin. One or a plurality of hydrogen atoms in (CH 2 ) m may be appropriately substituted with a linear alkyl group such as a methyl group or an ethyl group. Among the alicyclic epoxy resins, an epoxy resin having an oxabicyclohexane ring (m=3 in the above formula) or an oxabicycloheptane ring (m=4 in the above formula) It exhibits excellent adhesion and is suitable for use. Hereinafter, a suitable alicyclic epoxy resin is specifically exemplified, and is not limited to these compounds.
(a)下式(I)所示之環氧基環己基甲基環氧基環己烷羧酸酯類:
(b)下式(II)所示之烷二醇的環氧基環己烷羧酸酯類:
(c)下式(III)所示之二羧酸的環氧基環己基甲基酯類:
(d)下式(IV)所示之聚乙二醇之環氧環己基甲基醚類:
(e)下式(V)所示之烷二醇之環氧基環己基甲基醚類:
(f)下式(VI)所示之二環氧基三螺化合物:
(g)下式(VII)所示之二環氧基單螺化合物:
(h)下式(VIII)所示之乙烯基環己烯二環氧化物類:
(i)下式(IX)所示之環氧環戊醚類:
(j)下式(X)所示之二環氧基三環癸烷類:
前述例示之脂環式環氧樹脂之中,從市面販售、或其類似物,比較容易取得等之理由,較適合使用以下之脂環式環氧樹脂。 Among the alicyclic epoxy resins exemplified above, the following alicyclic epoxy resins are preferably used because they are commercially available or the like, and are relatively easy to obtain.
(A)7-氧雜雙環[4.1.0]庚烷-3-羧酸與(7-氧雜-雙環[4.1.0]庚-3-基)甲醇之酯化物[式(I)中,R1=R2=H之化合物]、(B)4-甲基-7-氧雜雙環[4.1.0]庚烷-3-羧酸與(4-甲基-7-氧雜-雙環[4.1.0]庚-3-基)甲醇之酯化物[式(I)中, R1=4-CH3、R2=4-CH3之化合物]、(C)7-氧雜雙環[4.1.0]庚烷-3-羧酸與1,2-乙烷二醇之酯化物[式(II)中,R3=R4=H、n=2之化合物]、(D)(7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之酯化物[式(III)中,R5=R6=H、p=4之化合物]、(E)(4-甲基-7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之酯化物[式(III)中,R5=4-CH3、R6=4-CH3、p=4之化合物]、(F)(7-氧雜雙環[4.1.0]庚-3-基)甲醇與1,2-乙烷二醇之醚化物[式(V)中,R9=R10=H、r=2之化合物]。 (A) an ester of 7-oxabicyclo[4.1.0]heptane-3-carboxylic acid with (7-oxa-bicyclo[4.1.0]heptan-3-yl)methanol [in the formula (I), a compound of R 1 =R 2 =H], (B) 4-methyl-7-oxabicyclo[4.1.0]heptane-3-carboxylic acid and (4-methyl-7-oxa-bicyclo[ 4.1.0]Hept-3-yl)methanol ester [In the formula (I), R 1 =4-CH 3 , R 2 =4-CH 3 compound], (C) 7-oxabicyclo[4.1 .0] an ester of heptane-3-carboxylic acid with 1,2-ethanediol [in the formula (II), a compound of R 3 = R 4 = H, n = 2], (D) (7- An ester of oxabicyclo[4.1.0]heptan-3-yl)methanol with adipic acid [in the formula (III), a compound of R 5 =R 6 =H, p=4], (E)(4- An ester of methyl-7-oxabicyclo[4.1.0]heptan-3-yl)methanol with adipic acid [in the formula (III), R 5 =4-CH 3 , R 6 =4-CH 3 , Compound of p=4], (F) (7-oxabicyclo[4.1.0]heptan-3-yl)methanol and ethereal compound of 1,2-ethanediol [in formula (V), R 9 = R 10 = H, compound of r = 2].
而且,脂肪族環氧樹脂可列舉脂肪族多元醇或其環氧烷加成物的聚縮水甘油醚。更具體而言,可列舉:1,4-丁二醇之二縮水甘油醚;1,6-己二醇之二縮水甘油醚;甘油之三縮水甘油醚;三羥甲基丙烷之三縮水甘油醚;聚乙二醇之二縮水甘油醚;丙二醇之二縮水甘油醚;藉由於乙二醇、丙二醇及甘油等脂肪族多元醇加成1種或2種以上的環氧烷(環氧乙烷、環氧丙烷)所得之聚醚多元醇之聚縮水甘油醚等。 Further, examples of the aliphatic epoxy resin include polyglycidyl ethers of aliphatic polyols or alkylene oxide adducts thereof. More specifically, diglycidyl ether of 1,4-butanediol; diglycidyl ether of 1,6-hexanediol; triglycidyl ether of glycerol; triglycidyl of trimethylolpropane; Ether; diglycidyl ether of polyethylene glycol; diglycidyl ether of propylene glycol; addition of one or more alkylene oxides (ethylene oxide) by aliphatic polyols such as ethylene glycol, propylene glycol and glycerin And polyglycidyl ether of a polyether polyol obtained by propylene oxide.
環氧樹脂可單獨使用1種亦可併用2種以上。本發明所使用之環氧樹脂的環氧當量,通常係30至3,000g/當量,較佳為於50至1,500g/當量之範圍內。環氧當量若低於30g/當量,則有可能硬化後之複合偏光板的可撓性降低、或接著強度降低。另一方面,若超過3,000g/當量,則有可能與接著劑所含有之其他成分的相溶性降低。 Epoxy resins may be used alone or in combination of two or more. The epoxy equivalent of the epoxy resin used in the present invention is usually from 30 to 3,000 g/equivalent, preferably from 50 to 1,500 g/equivalent. When the epoxy equivalent is less than 30 g/eq, the flexibility of the composite polarizing plate after curing may be lowered or the strength may be lowered. On the other hand, when it exceeds 3,000 g/eq, the compatibility with other components contained in the adhesive may be lowered.
本發明中,由反應性之觀點來看,較佳為 使用陽離子聚合作為環氧樹脂之硬化反應。因此,較佳為於接著劑之硬化性環氧樹脂組成物中調配陽離子聚合起始劑。陽離子聚合起始劑係藉由可見光線、紫外線、X射線、電子射線等活性能量射線之照射或加熱而產生陽離子物種或路易斯酸,使環氧基之聚合反應開始。由作業性之觀點來看,任一類型之陽離子聚合起始劑皆可賦予潛在性,故為較佳。以下係將藉由活性能量射線之照射而產生陽離子物種或路易斯酸,使環氧基之聚合反應開始的陽離子聚合起始劑稱為「光陽離子聚合起始劑」;藉由熱產生陽離子物種或路易斯酸並使環氧基之聚合反應開始的陽離子聚合起始劑稱為「熱陽離子聚合起始劑」。 In the present invention, from the viewpoint of reactivity, it is preferably Cationic polymerization is used as a hardening reaction of the epoxy resin. Therefore, it is preferred to formulate a cationic polymerization initiator in the curable epoxy resin composition of the adhesive. The cationic polymerization initiator starts a polymerization reaction of an epoxy group by irradiation or heating of an active energy ray such as visible light, ultraviolet light, X-ray, or electron beam to generate a cationic species or a Lewis acid. From the standpoint of workability, any type of cationic polymerization initiator can impart potential, and is preferred. Hereinafter, a cationic polymerization initiator which starts a polymerization reaction of an epoxy group by a cationic species or a Lewis acid by irradiation with an active energy ray is referred to as a "photocationic polymerization initiator"; a cationic species is generated by heat or The cationic polymerization initiator which starts the Lewis acid and initiates the polymerization of the epoxy group is called a "thermal cationic polymerization initiator".
使用光陽離子聚合起始劑,藉由照射活性能量射線進行接著劑之硬化的方法,就可於常溫硬化、減少顧慮因偏光膜的耐熱性或膨脹所造成的變形之必要、可使透明保護膜與偏光膜良好地接著之點而言,係屬有利。而且,光陽離子聚合起始劑係以光發揮觸媒作用,故即使混合於環氧樹脂,保存安定性、作業性仍優異。 By using a photocationic polymerization initiator, the method of hardening the adhesive by irradiation of an active energy ray can be used for curing at room temperature, reducing the need for deformation due to heat resistance or expansion of the polarizing film, and providing a transparent protective film. It is advantageous in terms of a good adhesion to the polarizing film. Further, since the photocationic polymerization initiator acts as a photocatalyst by light, it is excellent in storage stability and workability even when it is mixed with an epoxy resin.
光陽離子聚合起始劑並無特別限定,可列舉例如:芳香族重氮鎓鹽;芳香族碘鎓鹽、芳香族鋶鹽等鎓鹽;鐵-丙二烯錯合物等。 The photocationic polymerization initiator is not particularly limited, and examples thereof include an aromatic diazonium salt; an aromatic iodonium salt; an onium salt such as an aromatic onium salt; and an iron-propadiene complex.
芳香族重氮鎓鹽可列舉例如:苯重氮鎓鹽 六氟銻酸鹽、苯重氮鎓鹽 六氟磷酸鹽、及苯重氮鎓鹽 六氟硼酸鹽等。而且,芳香族碘鎓鹽可列舉例如:二苯基碘鎓 肆(五氟苯基)硼酸鹽、二苯基碘鎓 六氟磷酸鹽、二苯 基碘鎓 六氟銻酸鹽及二(4-壬基苯基)碘鎓 六氟磷酸鹽等。 Examples of the aromatic diazonium salt include a benzenediazonium salt hexafluoroantimonate, a benzenediazonium salt hexafluorophosphate, and a benzenediazonium salt hexafluoroborate. Further, examples of the aromatic iodonium salt include diphenyl iodonium quinone (pentafluorophenyl) borate, diphenyl iodonium hexafluorophosphate, and diphenyl. Base iodonium hexafluoroantimonate and bis(4-mercaptophenyl)iodonium hexafluorophosphate.
芳香族鋶鹽可列舉例如:三苯基鋶 六氟磷酸鹽、三苯基鋶 六氟銻酸鹽、三苯基鋶 肆(五氟苯基)硼酸鹽、4,4’-雙(二苯基鋶基)二苯基硫醚 雙(六氟磷酸鹽)、4,4’-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫醚 雙(六氟銻酸鹽)、4,4’-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫醚 雙(六氟磷酸鹽)、7-[二(對-甲苯甲醯基)鋶基]-2-異丙基氧硫雜蒽酮 六氟銻酸鹽、7-[二(對-甲苯甲醯基)鋶基]-2-異丙基氧硫雜蒽酮 肆(五氟苯基)硼酸鹽、4-苯基羰基-4’-二苯基鋶基-二苯基硫醚 六氟磷酸鹽、4-(對-第三丁基苯基羰基)-4’-二苯基鋶基-二苯基硫醚 六氟銻酸鹽及4-(對-第三丁基苯基羰基)-4’-二(對-甲苯甲醯基)鋶基-二苯基硫醚 肆(五氟苯基)硼酸鹽等。 Examples of the aromatic onium salt include triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium (pentafluorophenyl) borate, and 4,4'-bis(diphenyl). Diphenyl sulfide bis(hexafluorophosphate), 4,4'-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide bis(hexafluoroantimonate) , 4,4'-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide bis(hexafluorophosphate), 7-[bis(p-tolylmethyl) fluorenyl ]-2-isopropyloxazepinone hexafluoroantimonate, 7-[bis(p-tolylmethyl)indolyl]-2-isopropyloxythiazolone oxime (pentafluorophenyl) Borate, 4-phenylcarbonyl-4'-diphenylindenyl-diphenyl sulfide hexafluorophosphate, 4-(p-t-butylphenylcarbonyl)-4'-diphenylanthracene Base-diphenyl sulfide hexafluoroantimonate and 4-(p-t-butylphenylcarbonyl)-4'-bis(p-tolylmethyl) fluorenyl-diphenyl sulfide oxime Fluorophenyl) borate and the like.
而且,鐵-丙二烯錯合物可列舉例如:二甲苯-環戊二烯基鐵(II)六氟銻酸鹽、異丙苯-環戊二烯基鐵(II)六氟磷酸鹽及二甲苯-環戊二烯基鐵(II)-參(三氟甲基磺醯基)甲烷化物等。 Further, examples of the iron-propylene diene complex include xylene-cyclopentadienyl iron (II) hexafluoroantimonate, cumene-cyclopentadienyl iron (II) hexafluorophosphate, and Xylene-cyclopentadienyl iron (II)- cis (trifluoromethylsulfonyl) methanide and the like.
該等光陽離子聚合起始劑之市售品係可容易地取得,例如商品名可分別列舉:「KAYARAD PCI-220」、「KAYARAD PCI-620」(以上為日本化藥股份有限公司製),「UVI-6990」(Union Carbide公司製),「Adeka Optomer SP-150」、「Adeka Optomer SP-170」(以上為ADEKA股份有限公司製),「CI-5102」、「CIT-1370」、「CIT-1682」、 「CIP-1866S」、「CIP-2048S」、「CIP-2064S」(以上為日本曹達股份有限公司製),「DPI-101」、「DPI-102」、「DPI-103」、「DPI-105」、「MPI-103」、「MPI-105」、「BBI-101」、「BBI-102」、「BBI-103」、「BBI-105」、「TPS-101」、「TPS-102」、「TPS-103」、「TPS-105」、「MDS-103」、「MDS-105」、「DTS-102」、「DTS-103」(以上為Midori化學股份有限公司製)、「PI-2074」(Rhodia公司製)等。 Commercially available products of such photo-cationic polymerization initiators can be easily obtained. For example, "KAYARAD PCI-220" and "KAYARAD PCI-620" (the above are manufactured by Nippon Kayaku Co., Ltd.) can be easily listed. "UVI-6990" (manufactured by Union Carbide), "Adeka Optomer SP-150", "Adeka Optomer SP-170" (above, ADEKA Co., Ltd.), "CI-5102", "CIT-1370", " CIT-1682", "CIP-1866S", "CIP-2048S", "CIP-2064S" (above is made by Japan Soda Co., Ltd.), "DPI-101", "DPI-102", "DPI-103", "DPI-105" "MPI-103", "MPI-105", "BBI-101", "BBI-102", "BBI-103", "BBI-105", "TPS-101", "TPS-102", "TPS-103", "TPS-105", "MDS-103", "MDS-105", "DTS-102", "DTS-103" (above is made by Midori Chemical Co., Ltd.), "PI-2074" (made by Rhodia Corporation).
該等光陽離子聚合起始劑可分別單獨使用,亦可2種以上混合使用。該等之中,特別地芳香族鋶鹽在300nm以上之波長區域也具有紫外線吸收特性,故硬化性優異、可獲得具有良好的機械強度、接著強度之硬化物,故適合使用。 These photocationic polymerization initiators may be used alone or in combination of two or more. Among these, the aromatic sulfonium salt particularly has ultraviolet absorbing properties in a wavelength region of 300 nm or more. Therefore, it is excellent in curability, and a cured product having good mechanical strength and adhesion strength can be obtained, and therefore it is suitably used.
相對於環氧樹脂100重量份,光陽離子聚合起始劑的調配量通常為0.5至20重量份,較佳為1重量份以上,又較佳為15重量份以下。 The compounding amount of the photocationic polymerization initiator is usually 0.5 to 20 parts by weight, preferably 1 part by weight or more, and more preferably 15 parts by weight or less based on 100 parts by weight of the epoxy resin.
相對於環氧樹脂100重量份,光陽離子聚合起始劑的調配量若低於0.5重量份,則硬化會變得不充分,機械強度、接著強度會有降低之傾向。而且,相對於環氧樹脂100重量份,光陽離子聚合起始劑的調配量若超過20重量份,則硬化物中的離子性物質增加,有可能使硬化物的吸濕性變高、耐久性能降低。 When the amount of the photocationic polymerization initiator is less than 0.5 part by weight based on 100 parts by weight of the epoxy resin, the curing tends to be insufficient, and the mechanical strength and the subsequent strength tend to be lowered. In addition, when the amount of the photocationic polymerization initiator is more than 20 parts by weight based on 100 parts by weight of the epoxy resin, the ionic substance in the cured product increases, and the hygroscopic property of the cured product may be high and durability may be improved. reduce.
使用光陽離子聚合起始劑時,接著劑之硬化性環氧樹脂組成物可視需要而進一步含有光增敏劑。藉由使用光增敏劑,可提高陽離子聚合之反應性,提高硬化 物的機械強度和接著強度。光增敏劑可列舉例如:羰化物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重氮化合物、鹵化物、光還原性色素等。 When a photocationic polymerization initiator is used, the curable epoxy resin composition of the adhesive may further contain a photosensitizer as needed. By using a light sensitizer, the reactivity of cationic polymerization can be improved and hardening can be improved Mechanical strength and strength of the material. Examples of the photosensitizer include a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox compound, an azo and a diazo compound, a halide, and a photoreductive dye.
若要列舉光增敏劑之更具體的例子,則可列舉例如:苯偶姻甲基醚、苯偶姻異丙基醚、及α,α-二甲氧基-α-苯基苯乙酮等苯偶姻衍生物;二苯甲酮、2,4-二氯二苯甲酮、鄰苯甲醯基安息香酸甲酯、4,4’-雙(二甲基胺基)二苯甲酮及4,4’-雙(二乙基胺基)二苯甲酮等二苯甲酮衍生物;2-氯硫雜蒽酮及2-異丙基硫雜蒽酮等硫雜蒽酮衍生物;2-氯蒽醌及2-甲基蒽醌等蒽醌衍生物;N-甲基吖啶酮及N-丁基吖啶酮等吖啶酮衍生物;其他之α,α-二乙氧基苯乙酮、苯甲基、茀酮、氧雜蒽酮、脲醯化合物及鹵化物等,但不限定於該等。而且,該等光增敏劑可分別單獨使用,亦可將2種以上混合使用。於硬化性環氧樹脂組成物100重量份中,光增敏劑係於0.1至20重量份之範圍內含有為較佳。 To give a more specific example of the photosensitizer, for example, benzoin methyl ether, benzoin isopropyl ether, and α,α-dimethoxy-α-phenylacetophenone can be cited. Benzoin derivatives; benzophenone, 2,4-dichlorobenzophenone, methyl phthalate, benzoic acid, 4,4'-bis(dimethylamino)benzophenone And benzophenone derivatives such as 4,4'-bis(diethylamino)benzophenone; thioxanthone derivatives such as 2-chlorothiazinone and 2-isopropylthioxanthone ; anthracene derivatives such as 2-chloroindole and 2-methylindole; acridine derivatives such as N-methylacridone and N-butylacridone; other α,α-diethoxy But the acetophenone, benzyl, anthrone, xanthone, urea guanidine compound, and halide are not limited thereto. Further, these photo sensitizers may be used alone or in combination of two or more. In 100 parts by weight of the curable epoxy resin composition, the photosensitizer is preferably contained in the range of 0.1 to 20 parts by weight.
另一方面,熱陽離子聚合起始劑可列舉:苄基鋶鹽、噻吩鎓鹽、硫羥鎓鹽、苄基銨、吡啶鎓鹽、聯胺鎓鹽、羧酸酯、磺酸酯及胺醯亞胺等。該等熱陽離子聚合起始劑可容易地取得市售品,例如可列舉任一之商品名:「AdekaoptonCP77」、「AdekaoptonCP66」(以上為ADEKA股份有限公司製),「CI-2639」、「CI-2624」(以上為日本曹達股份有限公司製),「San-Aid SI-60L」、「San-Aid SI-80L」、「San-Aid SI-100L」(以上為三新化學工業股份有限公司製) 等。 On the other hand, examples of the thermal cationic polymerization initiator include a benzyl sulfonium salt, a thiophene sulfonium salt, a thioindole salt, a benzylammonium salt, a pyridinium salt, a hydrazine salt, a carboxylic acid ester, a sulfonate, and an amine hydrazine. Imine and the like. Commercially available products can be easily obtained by using such a thermal cationic polymerization initiator. For example, "Adekaopton CP77" and "Adekaopton CP66" (above, ADEKA Co., Ltd.), "CI-2639", "CI" -2624" (The above is made by Japan Soda Co., Ltd.), "San-Aid SI-60L", "San-Aid SI-80L", "San-Aid SI-100L" (above is Sanxin Chemical Industry Co., Ltd.) system) Wait.
接著劑所含有之環氧樹脂,可藉由光陽離子聚合或熱陽離子聚合中任一者而硬化,亦可藉由光陽離子聚合及熱陽離子聚合之兩者而硬化。屬後者之時,以併用光陽離子聚合起始劑與熱陽離子聚合起始劑為較佳。 The epoxy resin contained in the subsequent agent can be cured by either photocationic polymerization or thermal cationic polymerization, or can be cured by both photocationic polymerization and thermal cationic polymerization. In the latter case, a photocationic polymerization initiator and a thermal cationic polymerization initiator are preferably used in combination.
而且,硬化性環氧樹脂組成物亦可進一步含有氧雜環丁烷類、或多元醇類等促進陽離子聚合之化合物。 Further, the curable epoxy resin composition may further contain a compound which promotes cationic polymerization such as oxetane or polyol.
氧雜環丁烷類係於分子內具有4員環醚之化合物,可列舉例如:3-乙基-3-羥基甲基氧雜環丁烷、1,4-雙[(3-乙基-3-氧雜環丁烷基)甲氧基甲基]苯、3-乙基-3-(苯氧基甲基)氧雜環丁烷、二[(3-乙基-3-氧雜環丁烷基)甲基]醚、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷及酚酚醛清漆氧雜環丁烷等。 The oxetane is a compound having a 4-membered cyclic ether in the molecule, and examples thereof include 3-ethyl-3-hydroxymethyloxetane and 1,4-bis[(3-ethyl-) 3-oxetanyl)methoxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, bis[(3-ethyl-3-oxocyclo) Butyryl)methyl]ether, 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane, and phenol novolac oxetane.
該等氧雜環丁烷類可容易地取得市售品,例如,全部商品名可列舉:「ARON OXETANE OXT-101」、「ARON OXETANE OXT-121」、「ARON OXETANE OXT-211」、「ARON OXETANE OXT-221」、「ARON OXETANE OXT-212」(以上為東亞合成股份有限公司製)等。硬化性環氧樹脂組成物中,通常係以5至95重量%,較佳為以30至70重量%之比率含有該等氧雜環丁烷類。 Commercially available products can be easily obtained from these oxetane. For example, "ARON OXETANE OXT-101", "ARON OXETANE OXT-121", "ARON OXETANE OXT-211", "ARON" can be cited. OXETANE OXT-221", "ARON OXETANE OXT-212" (above, manufactured by Toagosei Co., Ltd.). The curable epoxy resin composition usually contains the oxetanes in a ratio of 5 to 95% by weight, preferably 30 to 70% by weight.
多元醇類係以酚性羥基以外的酸性基不存在者為較佳,可列舉例如:不具有羥基以外的官能基之多元醇化合物、聚酯多元醇化合物、聚己內酯多元醇化合物、 具有酚性羥基之多元醇化合物及聚碳酸酯多元醇等。該等多元醇類之分子量通常為48以上,較佳為62以上,更佳為100以上,又更佳為1,000以下。硬化性環氧樹脂組成物中,通常係以50重量%以下,較佳為以30重量%以下之比率含有該等多元醇類。 The polyols are preferably those in which an acidic group other than a phenolic hydroxyl group is not present, and examples thereof include a polyol compound having no functional group other than a hydroxyl group, a polyester polyol compound, and a polycaprolactone polyol compound. A polyol compound having a phenolic hydroxyl group, a polycarbonate polyol, or the like. The molecular weight of the polyols is usually 48 or more, preferably 62 or more, more preferably 100 or more, still more preferably 1,000 or less. The curable epoxy resin composition usually contains the polyols in an amount of 50% by weight or less, preferably 30% by weight or less.
再者,硬化性環氧樹脂組成物係只要不損及作為接著劑之效果,其他的添加劑,例如可含有離子補集劑、抗氧化劑、鏈轉移劑、增敏劑、賦黏劑、熱塑性樹脂、填充劑、流動調整劑、塑化劑、消泡劑等。離子補集劑可列舉例如:粉末狀之鉍系、銻系、鎂系、鋁系、鈣系、鈦系及該等的混合系等無機化合物,抗氧化劑可列舉例如:受阻酚系抗氧化劑等。 Further, the curable epoxy resin composition may contain an ion replenishing agent, an antioxidant, a chain transfer agent, a sensitizer, a tackifier, or a thermoplastic resin as long as it does not impair the effect as an adhesive. , fillers, flow regulators, plasticizers, defoamers, etc. Examples of the ion-accepting agent include inorganic compounds such as a powdery lanthanum, an anthraquinone, a magnesium-based, an aluminum-based, a calcium-based, a titanium-based, and a mixed system thereof. Examples of the antioxidant include a hindered phenol-based antioxidant. .
將如上述之由含有環氧樹脂的硬化性環氧樹脂組成物所構成之接著劑(環氧系硬化性接著劑)塗裝於偏光膜或透明保護膜的接著面、或是塗裝於這兩者之接著面後,以塗裝有接著劑之面進行貼合,藉由照射活性能量射線或加熱,使該未硬化之接著劑層硬化,而可透過由硬化性環氧樹脂組成物的硬化物層所構成之接著劑層來貼合偏光膜與透明保護膜。接著劑之塗裝方法並無特別限定,可採用例如:刮刀、線棒、模頭塗佈機、缺角輪塗佈機、及凹版塗佈機等各種塗裝方式。 An adhesive (epoxy-based adhesive agent) composed of a curable epoxy resin composition containing an epoxy resin as described above is applied to the adhesion surface of the polarizing film or the transparent protective film, or is coated thereon. After the two surfaces are bonded to each other, the surface is coated with an adhesive, and the uncured adhesive layer is cured by irradiation with an active energy ray or heating, and is permeable to the composition of the curable epoxy resin. An adhesive layer composed of a cured layer is attached to the polarizing film and the transparent protective film. The coating method of the subsequent agent is not particularly limited, and various coating methods such as a doctor blade, a wire bar, a die coater, a notch wheel coater, and a gravure coater can be employed.
其中,使用於偏光膜與透明保護膜之接著的含有該環氧樹脂之接著劑,基本上,可使用來作為實質上不含溶劑成分之無溶劑型接著劑,惟因各塗裝方式係有 各自最適之黏度範圍,為調整黏度,亦可含有溶劑。作為溶劑,係以使用不降低偏光膜的光學性能,良好地溶解環氧樹脂組成物者為較佳,雖無特別限定,但可列舉例如:以甲苯為代表之烴類、乙酸乙酯為代表之酯類等有機溶劑。 Among them, the adhesive containing the epoxy resin used in the polarizing film and the transparent protective film can basically be used as a solventless adhesive which does not substantially contain a solvent component, but each coating method is The optimum viscosity range for each is to adjust the viscosity and also contain solvents. The solvent is preferably used in order to dissolve the epoxy resin composition without lowering the optical properties of the polarizing film, and is not particularly limited, and examples thereof include hydrocarbons represented by toluene and ethyl acetate. An organic solvent such as an ester.
藉由照射活性能量射線進行接著劑的硬化時,所使用的光源係無特別限定,但可列舉例如:於波長400nm以下具有發光分布之低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、螢光燈、黑光燈、微波激發水銀燈及金屬鹵素燈等。對硬化性環氧樹脂組成物之光照射強度雖會因其組成物整個而有所不同,惟以對於光陽離子聚合起始劑之活性化有效的波長區域之照射強度係0.1至100mW/cm2為較佳。對於硬化性環氧樹脂組成物之光照射強度若未達0.1mW/cm2,則反應時間會變得過長,若超過100mW/cm2,則有時因由燈所輻射出之熱及硬化性環氧樹脂組成物的聚合時之發熱,產生硬化性環氧樹脂組成物的黃變、偏光膜之劣化。對硬化性環氧樹脂組成物之光照射時間,係視其組成物整體而控制者,也是無特別的限制,惟以照射強度與照射時間的乘積所示之積算光量成為10至5,000mJ/cm2之方式設定為較佳。對於硬化性環氧樹脂組成物之累積光量若未達10mJ/cm2,則源自光陽離子聚合起始劑之活性種的產生會不充分,有時接著劑的硬化變得不充分。而且,累積光量若超過5,000mJ/cm2,則照射時間會變得非常長,而有時不利於提高生產性。 When the adhesive is cured by irradiation with an active energy ray, the light source to be used is not particularly limited, and examples thereof include a low-pressure mercury lamp having a light-emitting distribution at a wavelength of 400 nm or less, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, and a firefly. Light, black light, microwave excited mercury lamp and metal halide lamp. The light irradiation intensity of the curable epoxy resin composition may vary depending on the composition thereof, but the irradiation intensity in the wavelength region effective for activation of the photocationic polymerization initiator is 0.1 to 100 mW/cm 2 . It is better. When the light irradiation intensity of the curable epoxy resin composition is less than 0.1 mW/cm 2 , the reaction time becomes too long, and if it exceeds 100 mW/cm 2 , the heat and hardenability due to the lamp may be radiated. The heat generation during the polymerization of the epoxy resin composition causes yellowing of the curable epoxy resin composition and deterioration of the polarizing film. The light irradiation time of the curable epoxy resin composition is not particularly limited as long as it is controlled by the entire composition, but the integrated light amount shown by the product of the irradiation intensity and the irradiation time becomes 10 to 5,000 mJ/cm. The mode of 2 is set to be preferred. When the cumulative light amount of the curable epoxy resin composition is less than 10 mJ/cm 2 , the generation of the active species derived from the photocationic polymerization initiator may be insufficient, and the curing of the adhesive may be insufficient. Further, if the cumulative amount of light exceeds 5,000 mJ/cm 2 , the irradiation time becomes extremely long, which may be disadvantageous for improving productivity.
藉由熱進行接著劑的硬化時,可以一般所 知的方法進行加熱,其條件等亦無特別限制,通常係以調配於硬化性環氧樹脂組成物之熱陽離子聚合起始劑產生陽離子種或路易斯酸之溫度以上進行加熱,具體的加熱溫度例如為50至200℃左右。 When the adhesive is hardened by heat, it can be used in general. The heating method is not particularly limited, and the heating is usually carried out by using a thermal cationic polymerization initiator prepared in a curable epoxy resin composition to generate a cationic species or a Lewis acid. The specific heating temperature is, for example, It is about 50 to 200 °C.
以照射活性能量射線或加熱之任一條件進行硬化時,也是以不會使偏光膜的偏光度、穿透率及色相、透明保護膜的透明性及相位差特性、以及偏光板的各項功能降低之範圍進行硬化為較佳。 When curing is performed under any conditions of irradiation with an active energy ray or heating, the polarization degree, transmittance, and hue of the polarizing film, transparency and phase difference characteristics of the transparent protective film, and functions of the polarizing plate are not caused. It is preferred to harden the range of reduction.
(偏光板的特性) (Characteristics of polarizing plate)
本發明之偏光板的偏光度係以99%以上為較佳。又更佳為99.9%以上。而且,其單體穿透率係以38至45%為較佳。又更佳為40至44%。當將本發明之偏光板用於液晶顯示裝置的辨視側時,係以使用單體穿透率為38至43.5%者為較佳,用於液晶顯示裝置之背光側時,係以使用41至44.5%者為較佳。尤其,若使用辨視側之偏光板的單體穿透率較背光側之偏光板的單體穿透率更低者,則可設為正面對比度高之液晶顯示裝置。 The polarizing plate of the present invention preferably has a degree of polarization of 99% or more. More preferably, it is 99.9% or more. Moreover, the monomer permeability is preferably from 38 to 45%. More preferably, it is 40 to 44%. When the polarizing plate of the present invention is used for the viewing side of the liquid crystal display device, it is preferable to use a monomer transmittance of 38 to 43.5%, and when used for the backlight side of the liquid crystal display device, the use of 41 It is better to 44.5%. In particular, when the single-passivity of the polarizing plate on the viewing side is lower than the single-passivity of the polarizing plate on the backlight side, a liquid crystal display device having a high front contrast can be used.
偏光度與單體穿透率,係以下述式所定義之數值。 The degree of polarization and monomer permeability are values defined by the following formula.
單體穿透率(λ)=0.5×[Tp(λ)+Tc(λ)] Monomer penetration rate (λ) = 0.5 × [Tp (λ) + Tc (λ)]
偏光度(λ)=100×[Tp(λ)-Tc(λ)]/[Tp(λ)+Tc(λ)] Polarization (λ)=100×[Tp(λ)-Tc(λ)]/[Tp(λ)+Tc(λ)]
其中,Tp(λ)係以入射之波長λ nm之直線偏光與平行尼科耳的關係所測定之偏光膜穿透率(%), Tc(λ)係以入射之波長λ nm之直線偏光與正交尼科耳的關係所測定之偏光膜的穿透率(%),皆係以分光光度計進行偏光紫外可見光吸收頻譜測定所得之測定值。而且,將對於各個波長所求出之單體穿透率(λ)及偏光度(λ)施予所謂視感度補正之感度補正者,稱為視感度補正單體穿透率(Ty)及視感度補正偏光度(Py)。視感度補正詳如後述。Ty、Py係例如可以日本分光股份有限公司製之分光光度計(型號:V7100)等簡便地測定。 Where Tp(λ) is the polarizing film transmittance (%) measured by the relationship between the linear polarization of the incident wavelength λ nm and the parallel Nicols, Tc(λ) is the transmittance (%) of the polarizing film measured by the relationship between the linear polarized light at the incident wavelength λ nm and the crossed Nicols, which is obtained by spectrophotometric measurement of polarized ultraviolet visible light absorption spectrum. measured value. Further, the sensitivity of the single-passivity (λ) and the degree of polarization (λ) obtained for each wavelength are corrected by the sensitivity of the so-called visual sensitivity correction, which is called the visual sensitivity correction monomer transmittance (Ty) and the visual acuity. Sensitivity corrects the degree of polarization (Py). The visual sensitivity correction will be described later. For example, Ty and Py can be easily measured by a spectrophotometer (model: V7100) manufactured by JASCO Corporation.
(高亮度偏光板) (High brightness polarizer)
本發明之偏光板係可於偏光板的第二透明保護膜側(與第一透明保護膜所配置之面相反之側)經由黏著劑而積層增亮膜而作為高亮度偏光板。 The polarizing plate of the present invention can be used as a high-brightness polarizing plate by laminating a brightness enhancing film on the second transparent protective film side of the polarizing plate (the side opposite to the surface on which the first transparent protective film is disposed) via an adhesive.
作為增亮膜,可使用具有將源自光源(背光)之射出光分離成穿透偏光與反射偏光或散射偏光的功能之偏光轉換元件。如此之增亮膜可利用來自反射偏光或散射偏光的背光之遞迴光(recursive light),而提高直線偏光之射出效率。 As the brightness enhancement film, a polarization conversion element having a function of separating the emitted light from the light source (backlight) into a penetrating polarized light and a reflected polarized light or a scattered polarized light can be used. Such a brightness enhancement film can improve the efficiency of linear polarized light emission by utilizing recursive light from a backlight that reflects polarized or scattered polarized light.
增亮膜可列舉例如異向性反射偏光元件。異向性反射偏光元件可列舉:透過一者之振動方向之直線偏光、反射另一者之振動方向之直線偏光之異向性多重薄膜。異向性多重薄膜可列舉例如:3M製之商品名“DBEF”(例如參照日本特開平4-268505號公報等)。而且,異向性反射偏光元件可列舉膽固醇型(cholesteric)液晶層與λ/4 板之複合體。如此之複合體可列舉:日東電工股份有限公司製之商品名“PCF”(參照日本特開平11-231130號公報等)。而且,異向性反射偏光元件可列舉反射柵式偏光元件。反射柵式偏光元件,係可列舉:於金屬施予微細加工,即使在可見光區域也可放出反射偏光之金屬格反射偏光元件(參照美國專利第6288840號說明書等)、將金屬之微粒子放入高分子矩陣中並予以延伸者(參照日本特開平8-184701號公報等)。 Examples of the brightness enhancement film include an anisotropic reflective polarizing element. The anisotropic reflective polarizing element may be an anisotropic multiple film that transmits linearly polarized light in one direction of vibration and linearly polarized light that reflects the direction of vibration of the other. For example, the product name "DBEF" manufactured by 3M is used (for example, see JP-A-4-268505, etc.). Moreover, the anisotropic reflective polarizing element can be exemplified by a cholesteric liquid crystal layer and λ/4. A composite of plates. The product name "PCF" manufactured by Nitto Denko Co., Ltd. (refer to Japanese Laid-Open Patent Publication No. Hei 11-231130, etc.). Further, examples of the anisotropic reflective polarizing element include a reflective grating type polarizing element. The reflective grating type polarizing element is a metal grating reflective polarizing element that emits a polarized light in a visible light region (refer to the specification of US Pat. No. 6288840, etc.), and puts the fine particles of the metal into a high In the molecular matrix, it is extended (refer to Japanese Laid-Open Patent Publication No. Hei 8-184701, etc.).
於與增亮膜的偏光板貼合面為相反側之面,亦可形成功能性層。 A functional layer may be formed on the opposite side of the bonding surface of the polarizing plate of the brightness enhancing film.
功能性層可列舉例如:硬塗層、防眩層、光擴散層、具1/4波長之相位差值的相位差層等,藉此,可提高與背光模組用膠帶的密著性和提高顯示圖像之均勻性。 Examples of the functional layer include a hard coat layer, an antiglare layer, a light diffusion layer, and a retardation layer having a phase difference of 1/4 wavelength, whereby the adhesion to the tape for the backlight module can be improved. Improve the uniformity of the displayed image.
貼合偏光板與增亮膜之黏著劑,可適宜地選擇使用例如:丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺酯、聚醯胺、聚乙烯基醚、乙酸乙烯酯/氯乙烯共聚物、改性聚烯烴、環氧系、氟系、天然橡膠、合成橡膠等橡膠系等的聚合物作為基材聚合物者。作為黏著劑,尤以光學透明性優異,顯現適當的潤濕性、凝集性、接著性之黏著特性,耐候性和耐熱性等優異者為較佳。 The adhesive for bonding the polarizing plate and the brightness enhancing film can be suitably selected, for example, an acrylic polymer, a polyoxymethylene polymer, a polyester, a polyurethane, a polyamide, a polyvinyl ether, a vinyl acetate/chlorine A polymer such as an ethylene copolymer, a modified polyolefin, an epoxy-based, a fluorine-based, a natural rubber, or a synthetic rubber is used as a substrate polymer. The adhesive is particularly excellent in optical transparency, and exhibits excellent wettability, cohesiveness, and adhesion properties, and is excellent in weather resistance and heat resistance.
(黏著劑層) (adhesive layer)
該黏著劑層係只要光學透明性優異,顯現適當的潤濕 性、凝集性及接著性等黏著特性者即可,但以使用耐久性等優異者為較佳。具體而言,形成黏著劑層之黏著劑可列舉例如:由丙烯酸系樹脂所構成之感壓性接著劑(亦稱丙烯酸系黏著劑)。 The adhesive layer is excellent in optical transparency and exhibits appropriate wetting. Adhesive properties such as properties, aggregability, and adhesion may be sufficient, but those having excellent durability and the like are preferred. Specifically, examples of the adhesive for forming the pressure-sensitive adhesive layer include a pressure-sensitive adhesive (also referred to as an acrylic pressure-sensitive adhesive) composed of an acrylic resin.
由前述丙烯酸系黏著劑所形成之黏著劑層並無特別限定,但較宜使用如(甲基)丙烯酸丁酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸異辛酯及(甲基)丙烯酸2-乙基己酯之(甲基)丙烯酸酯系樹脂、或2種以上該等(甲基)丙烯酸酯之共聚合樹脂。而且,該等樹脂中,係極性單體被共聚合。作為極性單體,可列舉例如:(甲基)丙烯酸、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯醯胺、(甲基)丙烯酸2-N,N-二甲基胺基乙酯及縮水甘油基(甲基)丙烯酸酯之羧基、羥基、醯胺基、胺基及環氧基等具有極性官能基之單體。而且,於黏著劑中,通常係同時調配丙烯酸系樹脂與交聯劑。 The adhesive layer formed of the acrylic adhesive is not particularly limited, but it is preferably used such as butyl (meth)acrylate, ethyl (meth)acrylate, isooctyl (meth)acrylate, and (methyl). a (meth) acrylate resin of 2-ethylhexyl acrylate or a copolymerized resin of two or more of these (meth) acrylates. Further, among the resins, the polar monomers are copolymerized. Examples of the polar monomer include (meth)acrylic acid, 2-hydroxypropyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, (meth)acrylamide, and (meth)acrylic acid. A monomer having a polar functional group such as a carboxyl group, a hydroxyl group, a decylamino group, an amine group or an epoxy group of 2-N,N-dimethylaminoethyl ester and glycidyl (meth) acrylate. Further, in the adhesive, an acrylic resin and a crosslinking agent are usually formulated at the same time.
除此之外,黏著劑中亦可調配各種添加劑。適宜的添加劑有矽烷偶合劑、或抗靜電劑。矽烷偶合劑在提高與玻璃的接著力方面係有效。抗靜電劑在減少或防止靜電產生方面係有效。亦即,將偏光板經由黏著劑層貼於液晶單元時,剝離至此一直被覆於黏著劑層而暫時保護之表面保護膜(分隔件)後貼合於液晶單元,但剝除該表面保護膜時所產生的靜電,有時於單元內之液晶產生定向不良,此導致IPS模式液晶顯示裝置之顯示不良。 In addition, various additives can be formulated in the adhesive. Suitable additives are decane coupling agents or antistatic agents. The decane coupling agent is effective in improving the adhesion to the glass. Antistatic agents are effective in reducing or preventing the generation of static electricity. In other words, when the polarizing plate is attached to the liquid crystal cell via the adhesive layer, the surface protective film (separator) which has been temporarily protected by the adhesive layer and then temporarily protected is attached to the liquid crystal cell, but when the surface protective film is peeled off The generated static electricity sometimes causes poor alignment of the liquid crystal in the cell, which results in poor display of the IPS mode liquid crystal display device.
在減低或防止此種靜電產生方面,調配抗 靜電劑係有效。 Matching resistance in reducing or preventing such static electricity generation The electrostatic agent is effective.
黏著劑的厚度係以3至50μm為較佳。又更佳為3至30μm。 The thickness of the adhesive is preferably from 3 to 50 μm . More preferably, it is 3 to 30 μm .
前述黏著劑之貯蔵彈性模數並無特別限制,例如,欲抑制高溫試驗、高溫高濕試驗中液晶面板的翹曲時,係就黏著劑於23℃之貯蔵彈性模數而言,使用1.0MPa以下者為較佳。更佳為0.8MPa以下,又更佳為0.5MPa以下。 The storage elastic modulus of the above-mentioned adhesive is not particularly limited. For example, in order to suppress the warpage of the liquid crystal panel in the high temperature test and the high temperature and high humidity test, the adhesion modulus of the adhesive at 23 ° C is 1.0 MPa. The following are preferred. More preferably, it is 0.8 MPa or less, and still more preferably 0.5 MPa or less.
而且,於黏著劑中亦可含有或不含有酸。含有酸時,酸亦以量少者為較佳。具體而言,以全部單體成分之量作為基準,以該全部單體成分中的酸成分之量未達1.0重量%為較佳。 Further, the adhesive may or may not contain an acid. When an acid is contained, it is preferred that the acid is used in a small amount. Specifically, the amount of the acid component in all the monomer components is preferably less than 1.0% by weight based on the total amount of the monomer components.
黏著劑層具有導電性時,只要其電阻值適當地選擇即可,例如以不妨礙智慧型手機等之觸控板的作動之方式,以1×109至1×1011Ω/□之範圍為較佳。 When the adhesive layer is electrically conductive, the resistance value may be appropriately selected, for example, in a range of 1 × 10 9 to 1 × 10 11 Ω / □ in a manner that does not hinder the operation of the touch panel of a smart phone or the like. It is better.
(附黏著劑之偏光板) (Polarizer with adhesive)
本發明之偏光板係可於至少任一表面設置黏著劑層而設為附黏著劑之偏光板。該黏著劑層可使用與上述所說明的黏著劑相同者。 The polarizing plate of the present invention is a polarizing plate to which an adhesive layer is provided on at least one surface and is provided with an adhesive. The adhesive layer can be the same as the adhesive described above.
(附黏著劑之高亮度偏光板) (High-brightness polarizer with adhesive)
本發明之高亮度偏光板係可於至少任一表面設有黏著劑層而設為附黏著劑之高亮度偏光板。該黏著劑可設置 於前述液晶單元側所配置之透明保護膜上。黏著劑層可使用與上述所說明的黏著劑相同者。 The high-brightness polarizing plate of the present invention is a high-brightness polarizing plate to which an adhesive layer is provided on at least one surface and is provided with an adhesive. The adhesive can be set It is on the transparent protective film disposed on the liquid crystal cell side. The adhesive layer can be the same as the adhesive described above.
(用途) (use)
本發明之偏光板及高亮度偏光板,係適合作為液晶面板和液晶顯示裝置之構成構件,尤其適於使用0.7mm以下的薄玻璃之行動電話、可攜式終端機等中小型液晶顯示裝置用途。本發明之偏光板及高亮度偏光板的大小,例如:較佳為55mm×41mm以上,更佳為154mm×87mm以上,而且較佳為233mm×310mm以下,更佳為229mm×305mm以下,又更佳為174mm×231mm。 The polarizing plate and the high-brightness polarizing plate of the present invention are suitable as constituent members of a liquid crystal panel and a liquid crystal display device, and are particularly suitable for use in small and medium-sized liquid crystal display devices such as mobile phones and portable terminal devices using thin glass of 0.7 mm or less. . The size of the polarizing plate and the high-brightness polarizing plate of the present invention is, for example, preferably 55 mm × 41 mm or more, more preferably 154 mm × 87 mm or more, and is preferably 233 mm × 310 mm or less, more preferably 229 mm × 305 mm or less, and further The best is 174mm × 231mm.
(液晶顯示裝置) (liquid crystal display device)
偏光板及高亮度偏光板係使用於經由黏著劑層貼合於IPS模式液晶單元而構成液晶面板之液晶顯示裝置。於貼合本發明之偏光板的液晶面板的背面側,可貼合同種之偏光板或習知的偏光板。尤其,以於液晶面板的辨視側貼合前述之設有經賦予防眩性的透明保護膜之偏光板為較佳。 The polarizing plate and the high-brightness polarizing plate are used for a liquid crystal display device in which a liquid crystal panel is bonded to an IPS mode liquid crystal cell via an adhesive layer. A polarizing plate of a contract type or a conventional polarizing plate can be attached to the back side of the liquid crystal panel to which the polarizing plate of the present invention is bonded. In particular, it is preferable that a polarizing plate provided with a transparent protective film to which an anti-glare property is provided is bonded to the viewing side of the liquid crystal panel.
於構成液晶顯示裝置時,於液晶面板之辨視側貼合設有經賦予防眩性及耐光性之纖維素系樹脂膜、聚對苯二甲酸乙二酯系樹脂膜或甲基丙烯酸甲酯系樹脂膜之偏光板為較佳。而且,以於液晶面板的背面側貼合設有纖維素系樹脂膜、聚對苯二甲酸乙二酯系樹脂膜、甲基丙 烯酸甲酯系樹脂膜或聚丙烯系樹脂膜之偏光板為較佳。使用聚對苯二甲酸乙二酯系樹脂膜、甲基丙烯酸甲酯系樹脂膜及聚丙烯系樹脂膜時,相較於通常使用於偏光板的保護膜之三乙酸纖維素膜,水蒸氣穿透率及吸水率較小,伴隨之,尺寸變化小,故有提高偏光板的耐久性、抑制使用該偏光板之顯示裝置伴隨環境變化的顯示品質劣化之效果。藉由進一步含有紫外線吸收劑,使用其之偏光板的耐久性相較於使用三乙酸纖維素膜者,更進一步顯現耐久性提高。 When a liquid crystal display device is formed, a cellulose resin film, a polyethylene terephthalate resin film, or a methyl methacrylate which is provided with anti-glare property and light resistance is attached to the viewing side of the liquid crystal panel. A polarizing plate of a resin film is preferred. Further, a cellulose resin film, a polyethylene terephthalate resin film, and a methyl group are bonded to the back side of the liquid crystal panel. A polarizing plate of a methyl olefin resin film or a polypropylene resin film is preferable. When a polyethylene terephthalate resin film, a methyl methacrylate resin film, or a polypropylene resin film is used, water vapor is worn compared to a cellulose triacetate film which is generally used for a protective film of a polarizing plate. Since the transmittance and the water absorption rate are small, and the dimensional change is small, the durability of the polarizing plate is improved, and the display quality deterioration of the display device using the polarizing plate with environmental changes is suppressed. Further, by further containing an ultraviolet absorber, the durability of the polarizing plate using the same is higher than that of the cellulose triacetate film.
貼合液晶面板之辨視側與背面側之偏光板的組合並無限制,可選擇任意的組合。作為一例,可列舉下述構成:於液晶面板之辨視側貼合設有經賦予防眩性及耐光性之聚對苯二甲酸乙二酯系樹脂膜的偏光板,於背面側貼合設有聚丙烯系樹脂膜之偏光板。 The combination of the polarizing plate on the viewing side and the back side of the liquid crystal panel is not limited, and any combination can be selected. As an example, a polarizing plate provided with a polyethylene terephthalate resin film to which anti-glare property and light resistance are provided is bonded to the viewing side of the liquid crystal panel, and is laminated on the back side. A polarizing plate having a polypropylene resin film.
以下,藉由實施例進一步詳細說明本發明,惟本發明並不被該等例所限定。例中,表示含量乃至使用量之%及份,只要無特別註記,即為重量基準。又,於實施例所使用之評估方法係如以下所述。 Hereinafter, the present invention will be described in further detail by way of examples, but the invention is not limited by the examples. In the examples, the content and the % and the amount of the use amount are used as the weight basis unless otherwise noted. Further, the evaluation methods used in the examples are as follows.
(1)厚度:使用Nikon股份有限公司製之數位式測微器MH-15M測定。 (1) Thickness: Measured using a digital micrometer MH-15M manufactured by Nikon Co., Ltd.
(2)面內延遲Re及厚度方向延遲Rth:使用以平行尼科耳旋轉法作為原理之相位差計、王子計測機器股份有限公司製之KOBRA-ADH,以於23℃之波長590nm、483nm或755nm的光進行測定。 (2) In-plane retardation Re and thickness direction retardation Rth: a phase difference meter using a parallel Nicols rotation method, KOBRA-ADH manufactured by Oji Scientific Instruments Co., Ltd., at a wavelength of 590 nm, 483 nm at 23 ° C or Light was measured at 755 nm.
(3)偏光板的尺寸變化率 (3) Dimensional change rate of polarizing plate
將偏光板裁切出於吸收軸方向100mm×於穿透軸方向100mm之100mm平方的正方形,於85℃的環境放置100小時。偏光板的尺寸係使用Nikon股份有限公司製之2維測定器“NEXIV VMR-12072”進行測定。偏光板的尺寸變化率係以由試驗前之吸收軸方向的尺寸(L0)減去試驗後之吸收軸方向的尺寸(L1)所求出之尺寸變化量設為△L,依下述式算出。 The polarizing plate was cut into a square of 100 mm square in the direction of the absorption axis of 100 mm × 100 mm in the direction of the penetration axis, and allowed to stand in an environment of 85 ° C for 100 hours. The size of the polarizing plate was measured using a two-dimensional measuring device "NEXIV VMR-12072" manufactured by Nikon Co., Ltd. The dimensional change rate of the polarizing plate is ΔL as determined by subtracting the dimension (L 1 ) in the absorption axis direction after the test from the dimension (L 0 ) in the absorption axis direction before the test, as follows. Calculated by the formula.
偏光板的尺寸變化率=△L/L0 Dimensional change rate of polarizing plate = △ L / L 0
(4)貯蔵彈性模數:黏著劑層之貯蔵彈性模數(G′)係依以下之(I)至(III)進行測定。 (4) Storage elastic modulus: The storage elastic modulus (G') of the adhesive layer was measured by the following (I) to (III).
(I)從黏著劑層分別取出2份25±1mg之試料,並分別成形為略圓球狀。 (I) Two 25 ± 1 mg samples were taken out from the adhesive layer and formed into a slightly spherical shape.
(II)將所得之略圓球狀之試料貼附於I型模具的上下面,最上下面皆以L型治具挾住。測定試料的構成成為L型治具/黏著劑/I型治具/黏著劑/L型治具。 (II) The obtained slightly spherical sample was attached to the upper and lower surfaces of the I-shaped mold, and the uppermost and lower surfaces were covered with an L-shaped jig. The composition of the measurement sample was changed into an L-shaped jig/adhesive/I-type jig/adhesive/L-type jig.
(III)將如此方式所製作之試料貯蔵彈性模數(G′)使 用動態黏彈性測定裝置[DVA-220,IT計測控制股份有限公司製]於溫度23℃、周波數1Hz、初期變形1N的條件下進行測定。 (III) The elastic modulus (G') of the sample stored in this manner is The dynamic viscoelasticity measuring apparatus [DVA-220, manufactured by IT Measurement Control Co., Ltd.] was measured under the conditions of a temperature of 23 ° C, a number of cycles of 1 Hz, and an initial deformation of 1 N.
(5)對玻璃黏著力:將設有黏著劑層之偏光板裁切成25mm寬,於其黏著劑層側貼合玻璃板,在溫度50℃、壓力5大氣壓的條件下,施予20分鐘加壓處理,繼而於23℃靜置1日後,使用島津製作所股份有限公司製之AZ1,依照JIS Z 0237,相對於經裁切的偏光板的長度方向,測定朝180°的方向拉起剝除時之應力。 (5) Adhesion to glass: The polarizing plate provided with the adhesive layer was cut into a width of 25 mm, and the glass plate was attached to the side of the adhesive layer, and applied at a temperature of 50 ° C and a pressure of 5 atm for 20 minutes. After pressurization, and then standing at 23 ° C for one day, AZ1 manufactured by Shimadzu Corporation was used, and the peeling was measured in the direction of 180° with respect to the longitudinal direction of the cut polarizing plate in accordance with JIS Z 0237. Time stress.
(6)彈性模數(依照JIS K 7161進行測定) (6) Elastic modulus (measured in accordance with JIS K 7161)
將試驗片裁切成15mm寬,使用島津製作所股份有限公司製之AZ1,以50mm/分鐘之速度拉伸試驗片,由其變形應力曲線求出彈性模數。 The test piece was cut into a width of 15 mm, and the test piece was stretched at a speed of 50 mm/min using AZ1 manufactured by Shimadzu Corporation, and the elastic modulus was obtained from the deformation stress curve.
(7)透濕度(依照JI Z 0208測定) (7) Moisture permeability (measured according to JI Z 0208)
以截面積27cm2依照JIS Z 0208而求出。在JIS Z 0208之規格中,係規定以25℃或40℃之任一溫度測定透濕度之意,本說明書係採用40℃的溫度。 The cross-sectional area of 27 cm 2 was determined in accordance with JIS Z 0208. In the specification of JIS Z 0208, it is intended to measure the moisture permeability at any temperature of 25 ° C or 40 ° C, and the present specification employs a temperature of 40 ° C.
(製造例1)偏光膜之製作 (Manufacturing Example 1) Production of polarizing film
(厚度7μm的偏光膜A之製作) (Production of polarizing film A with a thickness of 7 μm )
將厚度20μm的聚乙烯醇膜(平均聚合度約2,400,皂化度99.9莫耳%以上)藉由乾式延伸進行單軸延伸至約5倍,進而直接保持緊繃狀態,在60℃的純水中浸漬1分鐘後,於碘/碘化鉀/水之重量比為0.05/5/100的水溶液中以28℃浸漬60秒鐘。之後,於碘化鉀/硼酸/水之重量比為8.5/8.5/100的水溶液中以72℃浸漬300秒鐘。繼而以26℃的純水洗淨20秒鐘後,以65℃乾燥,得到碘於聚乙烯醇膜吸附定向之厚度7μm的偏光元件。 A polyvinyl alcohol film having a thickness of 20 μm (average degree of polymerization of about 2,400, a degree of saponification of 99.9 mol% or more) is uniaxially stretched to about 5 times by dry stretching, thereby directly maintaining a tight state, pure at 60 ° C After immersing in water for 1 minute, it was immersed in an aqueous solution of iodine/potassium iodide/water in a weight ratio of 0.05/5/100 at 28 ° C for 60 seconds. Thereafter, it was immersed at 72 ° C for 300 seconds in an aqueous solution of potassium iodide / boric acid / water in a weight ratio of 8.5 / 8.5 / 100. Then, it was washed with pure water at 26 ° C for 20 seconds, and then dried at 65 ° C to obtain a polarizing element having a thickness of 7 μm in which iodine was adsorbed and oriented on a polyvinyl alcohol film.
(厚度12μm的偏光膜B之製作) (Production of polarizing film B with a thickness of 12 μm )
將厚度30μm的聚乙烯醇膜(平均聚合度約2,400,皂化度99.9莫耳%以上)藉由乾式延伸進行單軸延伸至約5倍,進而直接保持緊繃狀態,在60℃的純水中浸漬1分鐘後,於碘/碘化鉀/水之重量比為0.05/5/100的水溶液中以28℃浸漬60秒鐘。之後,於碘化鉀/硼酸/水之重量比為8.5/8.5/100的水溶液中以72℃浸漬300秒鐘。繼而以26℃的純水洗淨20秒鐘後,以65℃乾燥,得到碘於聚乙烯醇膜吸附定向之厚度12μm的偏光元件。 A polyvinyl alcohol film having a thickness of 30 μm (average degree of polymerization of about 2,400, a degree of saponification of 99.9 mol% or more) is uniaxially stretched to about 5 times by dry stretching, thereby directly maintaining a tight state, pure at 60 ° C After immersing in water for 1 minute, it was immersed in an aqueous solution of iodine/potassium iodide/water in a weight ratio of 0.05/5/100 at 28 ° C for 60 seconds. Thereafter, it was immersed at 72 ° C for 300 seconds in an aqueous solution of potassium iodide / boric acid / water in a weight ratio of 8.5 / 8.5 / 100. Then, it was washed with pure water at 26 ° C for 20 seconds, and then dried at 65 ° C to obtain a polarizing element having a thickness of 12 μm in which iodine was adsorbed and oriented on a polyvinyl alcohol film.
(厚度23μm的偏光膜C之製作) (Production of polarizing film C with a thickness of 23 μm )
將厚度60μm的聚乙烯醇膜(平均聚合度約2,400、皂化度99.9莫耳%以上)藉由乾式延伸進行單軸延伸至約5倍,進而直接保持緊繃狀態,在60℃的純水中浸漬1分鐘後,於碘/碘化鉀/水之重量比為0.05/5/100的水溶液中以 28℃浸漬60秒鐘。之後,於碘化鉀/硼酸/水之重量比為8.5/8.5/100的水溶液中以72℃浸漬300秒鐘。繼而以26℃的純水洗淨20秒鐘後,以65℃乾燥,得到於聚乙烯醇膜吸附定向碘之厚度23μm的偏光元件。 A polyvinyl alcohol film having a thickness of 60 μm (average degree of polymerization of about 2,400, a degree of saponification of 99.9 mol% or more) is uniaxially stretched to about 5 times by dry stretching, thereby directly maintaining a tight state, pure at 60 ° C. After immersing in water for 1 minute, it was immersed in an aqueous solution of iodine/potassium iodide/water in a weight ratio of 0.05/5/100 at 28 ° C for 60 seconds. Thereafter, it was immersed at 72 ° C for 300 seconds in an aqueous solution of potassium iodide / boric acid / water in a weight ratio of 8.5 / 8.5 / 100. Then, it was washed with pure water at 26 ° C for 20 seconds, and then dried at 65 ° C to obtain a polarizing element having a thickness of 23 μm in which a directional iodine was adsorbed on a polyvinyl alcohol film.
(增亮膜A) (Brightness film A)
以下之實施例中,係使用26μm厚之增亮膜(3M製,商品名“Advanced Polarized Film,Version 3”)作為增亮膜A。 In the following examples, a brightness enhancement film of 26 μm thick (manufactured by 3M, trade name "Advanced Polarized Film, Version 3") was used as the brightness enhancement film A.
(製造例2)水溶性接著劑之調製 (Production Example 2) Preparation of water-soluble adhesive
相對於水100份,溶解3份羧基改性聚乙烯醇[KURARAY股份有限公司製之KL-318],於該水溶液中添加水溶性環氧化合物之聚醯胺環氧系添加劑[Sumika Chemtex股份有限公司製之Sumirez Resin650(30)、固形分濃度30%之水溶液]1.5份,作為水溶性接著劑。 3 parts of carboxyl-modified polyvinyl alcohol [KL-318, manufactured by KURARAY Co., Ltd.] was dissolved in 100 parts of water, and a polyamine-based epoxy-based additive of a water-soluble epoxy compound was added to the aqueous solution [Sumika Chemtex Co., Ltd. The company's Sumirez Resin 650 (30), an aqueous solution with a solid concentration of 30%], 1.5 parts, as a water-soluble adhesive.
(製造例3)黏著劑之調製 (Manufacturing Example 3) Modulation of an adhesive
從市售之丙烯酸系黏著劑形成厚度20μm的黏著劑層。該黏著劑層之貯蔵彈性模數,於23℃為0.42MPa。而且,將該黏著劑層貼合於後述之偏光板,貼合於玻璃時之對玻璃黏著力係5N/25mm。 An adhesive layer having a thickness of 20 μm was formed from a commercially available acrylic adhesive. The storage modulus of the adhesive layer was 0.42 MPa at 23 °C. Further, the adhesive layer was bonded to a polarizing plate to be described later, and the glass adhesion force when bonded to the glass was 5 N/25 mm.
[實施例1] [Example 1]
碘於聚乙烯醇膜吸附定向之偏光膜A(厚度7μm)之一面貼合由三乙酸纖維素所構成之第二透明保護膜[KONICA MINOLTA股份有限公司製之KC2UA、厚度25μm],於另一面(成為液晶單元側之面)貼合由環烯烴聚合物所構成之第一透明保護膜[日本ZEON股份有限公司製之商品名“ZF14”、偏光膜的厚度之3.3倍、厚度23μm、於波長590nm之面內延遲(Re(590))=2.1nm、於波長590nm之厚度方向延遲(Rth(590))=2.8nm、於波長483nm之厚度方向延遲(Rth(483))=2.5nm、於波長755nm之厚度方向延遲(Rth(755))=-4.2nm、彈性模數=2315MPa、透濕度=17g/m2‧24小時],製作偏光板。膜彼此間之接著,係藉由將分別事先調製之水溶性接著劑分別塗佈於第一透明保護膜或第二透明保護膜上,經由接著劑而積層於偏光膜後,於80℃乾燥5分鐘而進行。將所得之偏光板以40℃熟成168小時後,測定尺寸變化率,為0.92%。 The second transparent protective film composed of cellulose triacetate was bonded to one side of the polarizing film A (thickness 7 μm ) in which the iodine was adsorbed and oriented on the polyvinyl alcohol film [KCICAUA, manufactured by KONICA MINOLTA Co., Ltd., thickness 25 μm ] On the other side (the surface on the side of the liquid crystal cell), a first transparent protective film made of a cycloolefin polymer [trade name "ZF14" manufactured by Japan ZEON Co., Ltd.) and a thickness of the polarizing film of 3.3 times and thickness are bonded. 23 μm , in-plane retardation at a wavelength of 590 nm (Re(590))=2.1 nm, retardation in the thickness direction at a wavelength of 590 nm (Rth(590))=2.8 nm, retardation in the thickness direction at a wavelength of 483 nm (Rth(483) ) = 2.5 nm, retardation in the thickness direction at a wavelength of 755 nm (Rth (755)) = -4.2 nm, elastic modulus = 2315 MPa, and moisture permeability = 17 g / m 2 ‧ 24 hours], and a polarizing plate was produced. The film is applied to the first transparent protective film or the second transparent protective film by separately preparing a water-soluble adhesive prepared in advance, and is laminated on the polarizing film via an adhesive, and then dried at 80 ° C. In minutes. The obtained polarizing plate was aged at 40 ° C for 168 hours, and then the dimensional change rate was measured and found to be 0.92%.
於分隔件上塗佈丙烯酸系黏著劑而形成黏著劑層,並積層於第一透明保護膜側,製作於附黏著劑之偏光板的黏著劑層積層有分隔件之構件。 An acrylic adhesive is applied to the separator to form an adhesive layer, and is laminated on the side of the first transparent protective film, and the adhesive is formed on the polarizing plate with the adhesive attached to the adhesive layer.
分解IPS模式之液晶顯示裝置[Sony Ericsson Mobile公司製之行動電話(型號:W62S)],而將液晶單元兩面之偏光板剝離、去除,於經剝除各別之分隔件之黏著劑層側,以成為正交尼科耳狀態之方式,將2片實施例1之附黏著劑之偏光板貼合於液晶單元之前面側(辨視側)與背面側(光入射側),以取代液晶單元兩面之偏光 板。此時,前面側(辨視側)之偏光板之吸收軸係以與液晶單元內液晶分子在無電壓施加(黑畫面)時的定向方向成為平行之方式配置。再次組裝該IPS模式液晶顯示裝置並點亮,以ELDIM公司製之液晶視野角度/色度特性測定裝置EZ contrast測定未於液晶單元施加電壓之黑畫面狀態之色彩偏移(color-shift),結果,色彩偏移△u′v′為0.15。 Dissolving the IPS mode liquid crystal display device [Mobile phone (Model: W62S) manufactured by Sony Ericsson Mobile Co., Ltd.], and peeling and removing the polarizing plates on both sides of the liquid crystal cell, on the side of the adhesive layer on which the respective separators are peeled off, In place of the liquid crystal cell, two polarizing plates with an adhesive attached to Example 1 were bonded to the front side (viewing side) and the back side (light incident side) of the liquid crystal cell in such a manner as to be in a crossed Nicols state. Polarization on both sides board. At this time, the absorption axis of the polarizing plate on the front side (viewing side) is arranged in parallel with the orientation direction when liquid crystal molecules in the liquid crystal cell are applied without voltage (black screen). The liquid crystal display device of the IPS mode is assembled and lighted again, and the color shift of the black screen state in which the voltage is not applied to the liquid crystal cell is measured by the liquid crystal viewing angle/chromaticity characteristic measuring device EZ contrast manufactured by ELDIM Co., Ltd., and the result is color-shift. The color shift Δu'v' is 0.15.
[實施例2] [Embodiment 2]
碘於聚乙烯醇膜吸附定向之偏光膜A(厚度7μm)之一面貼合由三乙酸纖維素所構成之透明保護膜[KONICA MINOLTA股份有限公司製之KC2UA、厚度25μm],於另一面(為液晶單元側之面)貼合由環烯烴聚合物所構成之透明保護膜[由日本ZEON股份有限公司取得之商品名“ZF14-013”、厚度13μm,偏光膜的厚度之1.9倍,於波長590nm之面內延遲(Re(590))=0.8nm,於波長590nm之厚度方向延遲(Rth(590))=3.4nm,於波長483nm之厚度方向延遲(Rth(483))=3.5um,於波長755nm之厚度方向延遲(Rth(755))=2.8nm,彈性模數=2225Mpa,透濕度=35g/m2‧24小時],製作偏光板。膜彼此間之接著,係將分別事先調製之水溶性接著劑分別塗佈於第一透明保護膜或第二透明保護膜上,經由接著劑而積層偏光膜後,於80℃乾燥5分鐘而進行。將所得之偏光板以40℃熟成168小時後,測定尺寸變化率,結果為1.21%。 One side of the polarizing film A (thickness: 7 μm ) in which the iodine is adsorbed and oriented on the polyvinyl alcohol film is bonded to a transparent protective film composed of cellulose triacetate [KCICAUA, manufactured by KONICA MINOLTA Co., Ltd., thickness 25 μm ], The other side (the surface on the liquid crystal cell side) is bonded to a transparent protective film composed of a cycloolefin polymer [trade name "ZF14-013" obtained by Japan ZEON Co., Ltd., thickness: 13 μm , thickness of the polarizing film 1.9 times, in-plane retardation at a wavelength of 590 nm (Re(590))=0.8 nm, retardation in the thickness direction at a wavelength of 590 nm (Rth(590))=3.4 nm, retardation in the thickness direction at a wavelength of 483 nm (Rth(483)) = 3.5 um, retardation in the thickness direction of wavelength 755 nm (Rth (755)) = 2.8 nm, elastic modulus = 2225 MPa, moisture permeability = 35 g / m 2 ‧ 24 hours], and a polarizing plate was produced. The water-soluble adhesives prepared in advance are applied to the first transparent protective film or the second transparent protective film, and the polarizing film is laminated via an adhesive, and then dried at 80 ° C for 5 minutes. . The obtained polarizing plate was aged at 40 ° C for 168 hours, and the dimensional change ratio was measured and found to be 1.21%.
於分隔件上塗佈丙烯酸系黏著劑而形成黏 著劑層,並積層於第一透明保護膜側,製作於附黏著劑之偏光板的黏著劑層積層有分隔件之構件。將該附黏著劑之偏光板與實施例1同樣地貼合於IPS模式液晶顯示裝置之液晶單元,測定色彩偏移,結果色彩偏移△u′v′為0.15。 Applying an acrylic adhesive to the separator to form a sticky The agent layer is laminated on the side of the first transparent protective film, and the adhesive layer formed on the polarizing plate with the adhesive is laminated with a member of the separator. The polarizing plate with an adhesive was bonded to the liquid crystal cell of the IPS mode liquid crystal display device in the same manner as in Example 1, and the color shift was measured. As a result, the color shift Δu'v' was 0.15.
[實施例3] [Example 3]
除了將實施例1之厚度7μm的偏光膜A變更為厚度12μm的偏光膜B以外,以同樣方式製作偏光板。測定該偏光板的尺寸變化率,結果為1.00%。 A polarizing plate was produced in the same manner except that the polarizing film A having a thickness of 7 μm of Example 1 was changed to the polarizing film B having a thickness of 12 μm . The dimensional change rate of the polarizing plate was measured and found to be 1.00%.
於分隔件上塗佈丙烯酸系黏著劑而形成黏著劑層,並積層於第一透明保護膜側,製作於附黏著劑之偏光板的黏著劑層積層有分隔件之構件。將該附黏著劑之偏光板與實施例1同樣地貼合於IPS模式液晶顯示裝置之液晶單元,測定色彩偏移,結果色彩偏移△u′v′為0.15。 An acrylic adhesive is applied to the separator to form an adhesive layer, and is laminated on the side of the first transparent protective film, and the adhesive is formed on the polarizing plate with the adhesive attached to the adhesive layer. The polarizing plate with an adhesive was bonded to the liquid crystal cell of the IPS mode liquid crystal display device in the same manner as in Example 1, and the color shift was measured. As a result, the color shift Δu'v' was 0.15.
[實施例4] [Example 4]
於實施例1之偏光板的第二透明保護膜側,經由黏著劑貼合增亮膜A,製作高亮度偏光板。測定該高亮度偏光板的尺寸變化率,結果為0.78%。 On the second transparent protective film side of the polarizing plate of Example 1, the brightness enhancing film A was bonded via an adhesive to produce a high-brightness polarizing plate. The dimensional change rate of the high-brightness polarizing plate was measured and found to be 0.78%.
於分隔件上塗佈丙烯酸系黏著劑而形成黏著劑層,並積層於第一透明保護膜側,製作於附黏著劑之高亮度偏光板的黏著劑層積層有分隔件之構件。 An adhesive layer is formed on the separator to form an adhesive layer, and is laminated on the side of the first transparent protective film, and the adhesive is laminated on the high-brightness polarizing plate with the adhesive.
分解IPS模式之液晶顯示裝置[Sony Ericsson Mobile公司製之行動電話(型號:W62S)],將液晶 單元兩面之偏光板剝下、去除,並於經剝除各別的分隔件之黏著劑層側,以成為正交尼科耳狀態之方式,將實施例1之偏光板貼合於液晶單元之前面側(辨視側),將實施例4所製作之高亮度偏光板貼合於背面側(光入射側),以取代液晶單元兩面之偏光板。 此時,前面側(辨視側)之偏光板之吸收軸係以與液晶單元內液晶分子在無電壓(黑畫面)施加時的定向方向成為平行之方式配置。再次組裝該IPS模式液晶顯示裝置並點亮,以ELDIM公司製之液晶視野角度/色度特性測定裝置EZ contrast測定未於液晶單元施加電壓之黑畫面狀態之色彩偏移(color-shift),結果,色彩偏移△u′v′為0.14。 Decomposition of IPS mode liquid crystal display device [Mobile phone made by Sony Ericsson Mobile (Model: W62S)], LCD The polarizing plates on both sides of the unit are peeled off and removed, and the polarizing plate of the first embodiment is attached to the liquid crystal cell in such a manner that the adhesive layer layer of each of the separators is stripped to be in a crossed Nicols state. On the front side (viewing side), the high-intensity polarizing plate produced in Example 4 was bonded to the back side (light incident side) instead of the polarizing plates on both sides of the liquid crystal cell. At this time, the absorption axis of the polarizing plate on the front side (viewing side) is arranged in parallel with the orientation direction when liquid crystal molecules in the liquid crystal cell are applied without voltage (black screen). The liquid crystal display device of the IPS mode is assembled and lighted again, and the color shift of the black screen state in which the voltage is not applied to the liquid crystal cell is measured by the liquid crystal viewing angle/chromaticity characteristic measuring device EZ contrast manufactured by ELDIM Co., Ltd., and the result is color-shift. The color shift Δu'v' is 0.14.
[實施例5] [Example 5]
於實施例2之於偏光板的第二透明保護膜側,經由黏著劑貼合增亮膜A,製作高亮度偏光板。測定該高亮度偏光板的尺寸變化率,結果,為1.04%。 On the second transparent protective film side of the polarizing plate of Example 2, the brightness enhancing film A was bonded via an adhesive to prepare a high-brightness polarizing plate. The dimensional change rate of the high-brightness polarizing plate was measured and found to be 1.04%.
於分隔件上塗佈丙烯酸系黏著劑而形成黏著劑層,並積層於第一透明保護膜側,製作於附黏著劑之高亮度偏光板的黏著劑層積層有分隔件之構件。 An adhesive layer is formed on the separator to form an adhesive layer, and is laminated on the side of the first transparent protective film, and the adhesive is laminated on the high-brightness polarizing plate with the adhesive.
以與實施例4相同方式,以成為正交尼科耳狀態之方式,將實施例1之偏光板貼合於液晶單元之前面側(辨視側),將實施例5所製作之高亮度偏光板貼合於背面側(光入射側),測定色彩偏移,結果,色彩偏移△u′v′為0.14。 In the same manner as in the fourth embodiment, the polarizing plate of the first embodiment was bonded to the front side (the viewing side) of the liquid crystal cell in the form of a crossed Nicols, and the high-intensity polarized light produced in Example 5 was used. The plate was attached to the back side (light incident side), and the color shift was measured. As a result, the color shift Δu'v' was 0.14.
[實施例6] [Embodiment 6]
於實施例3之偏光板的第二透明保護膜側經由黏著劑貼合增亮膜A,製作高亮度偏光板。測定該高亮度偏光板的尺寸變化率,結果,為0.88%。 The brightness enhancement film A was bonded to the second transparent protective film side of the polarizing plate of Example 3 via an adhesive to prepare a high-brightness polarizing plate. The dimensional change rate of the high-brightness polarizing plate was measured and found to be 0.88%.
於分隔件上塗佈丙烯酸系黏著劑而形成黏著劑層,並積層於第一透明保護膜側,製作於附黏著劑之高亮度偏光板的黏著劑層積層有分隔件之構件。 An adhesive layer is formed on the separator to form an adhesive layer, and is laminated on the side of the first transparent protective film, and the adhesive is laminated on the high-brightness polarizing plate with the adhesive.
以與實施例4相同方式,以成為正交尼科耳狀態之方式,將實施例1之偏光板貼合於液晶單元之前面側(辨視側),將實施例6所製作之高亮度偏光板貼合於背面側(光入射側),測定色彩偏移,結果,色彩偏移△u′v′為0.14。 In the same manner as in the fourth embodiment, the polarizing plate of the first embodiment was bonded to the front side (viewing side) of the liquid crystal cell in the form of a crossed Nicols, and the high-intensity polarized light produced in Example 6 was used. The plate was attached to the back side (light incident side), and the color shift was measured. As a result, the color shift Δu'v' was 0.14.
[比較例1] [Comparative Example 1]
除了將實施例1之厚度7μm的偏光膜A變更為厚度23μm的偏光膜C以外,以同樣方式製作偏光板。測定該偏光板的尺寸變化率,結果,為1.55%。 A polarizing plate was produced in the same manner except that the polarizing film A having a thickness of 7 μm of Example 1 was changed to the polarizing film C having a thickness of 23 μm . The dimensional change rate of the polarizing plate was measured and found to be 1.55%.
於該偏光板之第一透明保護膜側貼合先前分隔件上調製之丙烯酸系黏著劑,製作附黏著劑之偏光板。將該附黏著劑之偏光板以與實施例1同樣方式貼合於IPS模式液晶顯示裝置之液晶單元,測定色彩偏移,結果,色彩偏移△u′v′為0.15。 An acrylic adhesive prepared on the previous separator was attached to the first transparent protective film side of the polarizing plate to prepare a polarizing plate with an adhesive. The polarizing plate with the adhesive was attached to the liquid crystal cell of the IPS mode liquid crystal display device in the same manner as in Example 1, and the color shift was measured. As a result, the color shift Δu'v' was 0.15.
本案所揭示之實施方式及實施例,全部之 點為例示而非用以限制本案發明者。本發明之範圍並非前述之說明而依據申請專利範圍所示,包含與申請專利範圍均等者及範圍內之一切的變更。 The embodiments and examples disclosed in the present disclosure are all The points are illustrative and not intended to limit the inventors of the present invention. The scope of the present invention is defined by the scope of the claims and the scope of the appended claims.
本發明之偏光板係抑制於其吸收軸方向產生的尺寸變化,適於行動電話、可攜式終端機等畫面小之中小型的液晶顯示裝置。 The polarizing plate of the present invention suppresses the dimensional change caused by the absorption axis direction, and is suitable for a small-sized and medium-sized liquid crystal display device such as a mobile phone or a portable terminal.
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| Publication number | Publication date |
|---|---|
| TWI660852B (en) | 2019-06-01 |
| KR101875256B1 (en) | 2018-07-05 |
| JP2016018184A (en) | 2016-02-01 |
| CN105278022B (en) | 2020-05-19 |
| CN105278022A (en) | 2016-01-27 |
| JP6462254B2 (en) | 2019-01-30 |
| KR20160007381A (en) | 2016-01-20 |
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