TW201429898A - Raw glass plate, method for producing raw glass plate, and method for producing chemically reinforced glass - Google Patents
Raw glass plate, method for producing raw glass plate, and method for producing chemically reinforced glass Download PDFInfo
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- TW201429898A TW201429898A TW102147261A TW102147261A TW201429898A TW 201429898 A TW201429898 A TW 201429898A TW 102147261 A TW102147261 A TW 102147261A TW 102147261 A TW102147261 A TW 102147261A TW 201429898 A TW201429898 A TW 201429898A
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- 239000011521 glass Substances 0.000 title claims abstract description 133
- 238000004519 manufacturing process Methods 0.000 title claims description 41
- 239000006060 molten glass Substances 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000003426 chemical strengthening reaction Methods 0.000 claims description 77
- 239000005345 chemically strengthened glass Substances 0.000 claims description 26
- 238000012545 processing Methods 0.000 claims description 15
- 238000010583 slow cooling Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 9
- 238000005728 strengthening Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 238000009751 slip forming Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 150000003839 salts Chemical class 0.000 description 26
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 14
- 229910004298 SiO 2 Inorganic materials 0.000 description 11
- 239000005361 soda-lime glass Substances 0.000 description 9
- 229910052708 sodium Inorganic materials 0.000 description 8
- 238000005336 cracking Methods 0.000 description 7
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 239000012467 final product Substances 0.000 description 5
- 239000005354 aluminosilicate glass Substances 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 239000006059 cover glass Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000005341 toughened glass Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910018068 Li 2 O Inorganic materials 0.000 description 1
- 238000006124 Pilkington process Methods 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- 229920001690 polydopamine Polymers 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
Description
本發明係關於一種經實施化學強化處理之玻璃原板、玻璃原板之製造方法及化學強化玻璃之製造方法。 The present invention relates to a glass original plate subjected to chemical strengthening treatment, a method for producing a glass original plate, and a method for producing chemically strengthened glass.
近年來,行動電話、個人數位助理(PDA,Personal Handy-Phone System)、平板電腦等顯示器裝置普及。於顯示器裝置之正面,安裝有化學強化玻璃作為覆蓋玻璃,發揮保護液晶顯示器(LCD,Liquid Crystal Display)之功能。 In recent years, display devices such as mobile phones, personal digital assistants (PDAs, personal handy-phone systems), and tablet computers have become popular. On the front side of the display device, chemically strengthened glass is mounted as a cover glass to protect the liquid crystal display (LCD).
該化學強化玻璃係藉由浮式法、熔融法等製造方法而製造,藉由如下方式而製造:於對切割為特定形狀之玻璃原板進行切割為所期望之形狀之切割處理或倒角處理等加工處理後,進行化學強化處理。 The chemically strengthened glass is produced by a production method such as a float method or a melt method, and is produced by cutting or chamfering a glass original plate cut into a specific shape into a desired shape. After the processing, chemical strengthening treatment is performed.
[專利文獻1]日本專利特開2011-197708號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2011-197708
然而,切割為特定形狀之玻璃原板有於搬送中或加工處理中受損傷之虞。此種損傷稱為操作損傷,若產生一次操作損傷,則於其後實施化學強化處理之情形時,亦有對最終製品產生影響之虞。 However, the original glass plate cut into a specific shape is damaged during transportation or processing. Such damage is called an operational damage. If an operational damage occurs, then the chemical strengthening treatment is followed, and the final product is also affected.
因此,本發明之目的在於:提供一種可抑制操作損傷之玻璃原板、玻璃原板之製造方法及化學強化玻璃之製造方法。 Accordingly, an object of the present invention is to provide a glass original plate capable of suppressing operational damage, a method for producing a glass original plate, and a method for producing a chemically strengthened glass.
本發明者等人發現有時於化學強化前形成之操作損傷之影響波及最終製品。並且,首先,為了理解對於應力分佈之龜裂產生行為,於較廣範圍內改變壓縮應力層之壓縮應力之深度(以下,有時稱為壓縮應力深度)及最表面之壓縮應力(以下,有時稱為表面壓縮應力),進行經化學強化之鹼石灰玻璃之龜裂產生率之評價。 The present inventors have found that the influence of the operational damage sometimes formed before chemical strengthening affects the final product. Further, first, in order to understand the crack generation behavior for the stress distribution, the depth of the compressive stress of the compressive stress layer (hereinafter, sometimes referred to as the compressive stress depth) and the compressive stress at the outermost surface are changed over a wide range (hereinafter, there are The surface compression stress is referred to as an evaluation of the crack occurrence rate of the chemically strengthened soda lime glass.
關於評價,對表1所記載之鹼石灰玻璃一面改變化學強化時間及熔融鹽之溫度,一面對18個樣本進行化學強化處理,根據圖1之圖表求出使用維氏金剛石壓頭之情形之以50%之比率產生龜裂之荷重,利用圓之大小對圖2之圖表進行面分析。圖1之圖表為對各個樣本以各荷重進行20個壓痕所得到者。各個樣本於化學強化處理前利用氧化鈰進行研磨潤飾。 For the evaluation, the soda lime glass described in Table 1 was changed in chemical strengthening time and the temperature of the molten salt, and 18 samples were subjected to chemical strengthening treatment, and the case of using the Vickers diamond indenter was determined according to the graph of Fig. 1 . The load of the crack was generated at a ratio of 50%, and the graph of Fig. 2 was analyzed by the size of the circle. The graph of Fig. 1 is obtained by performing 20 indentations for each sample with each load. Each sample was polished with yttrium oxide prior to chemical strengthening treatment.
以50%之比率產生龜裂之荷重(以下,亦稱為50%龜裂產生荷重)定義為:如圖1所示,於縱軸上取龜裂產生概率(%),於橫軸上取荷重(kgf),龜裂產生概率為50%之荷重。 The load generated by the crack at a ratio of 50% (hereinafter, also referred to as 50% crack generation load) is defined as: as shown in Fig. 1, the probability of occurrence of cracks (%) on the vertical axis is taken on the horizontal axis. The load (kgf), the probability of cracking is 50%.
圖2為利用圓之大小表示各個樣本之壓縮應力深度及表面壓縮應力之50%龜裂產生荷重之圖表。 Fig. 2 is a graph showing the compressive stress depth of each sample and the 50% crack generation load of the surface compressive stress by the size of the circle.
根據圖2,可知關於相同壓縮應力深度之50%龜裂產生荷重,若超過特定之表面壓縮應力,則顯著地變大。例如,於壓縮應力深度為約10μm之情形時,表面壓縮應力為100~500MPa之間時50%龜裂產生荷重為0.5kgf,相對於此,若表面壓縮應力超過500MPa,則50%龜裂產生荷重為1.0kgf。又,根據圖2,看出有壓縮應力深度越深,50%龜裂產生荷重越顯著地變大,表面壓縮應力越變小之傾向。例如,於壓縮應力深度為約10μm之情形時,若表面壓縮應力超過500MPa,則50%龜裂產生荷重顯著地變大,若於壓縮應力深度為約20μm之情形時,表面壓縮應力超過約450MPa,於壓縮應力深度為約40μm之情形時,表面壓縮應力超過約400MPa,於壓縮應力深度為約50μm之情形時,表面壓縮應力超過約300MPa,則50%龜裂產生荷重顯著地變大。然而,可知對於任何壓縮應力深度,若不於某程度上增大表面壓縮應力,則50%龜裂產生荷重變得比未進行化學強化處理之玻璃(壓縮應力深度=0μm,表面壓縮應力=0MPa)更小,易於產生龜裂,而強度變弱。另一方面,亦可知若壓縮應力層深度較深,則其後之加工處理時玻璃破裂為粉末狀之虞較大。 According to Fig. 2, it is found that 50% of the same compressive stress depth generates a load, and if it exceeds a specific surface compressive stress, it becomes remarkably large. For example, when the compressive stress depth is about 10 μm, the 50% cracking load is 0.5 kgf when the surface compressive stress is between 100 and 500 MPa. On the other hand, if the surface compressive stress exceeds 500 MPa, 50% of the crack is generated. The load is 1.0kgf. Further, from Fig. 2, it is seen that the deeper the compressive stress depth, the more the 50% crack generating load becomes larger, and the surface compressive stress tends to become smaller. For example, when the compressive stress depth is about 10 μm, if the surface compressive stress exceeds 500 MPa, the 50% crack generating load becomes remarkably large, and if the compressive stress depth is about 20 μm, the surface compressive stress exceeds about 450 MPa. When the compressive stress depth is about 40 μm, the surface compressive stress exceeds about 400 MPa, and when the compressive stress depth is about 50 μm, when the surface compressive stress exceeds about 300 MPa, the 50% crack generating load becomes remarkably large. However, it can be seen that for any compressive stress depth, if the surface compressive stress is not increased to some extent, the 50% cracking load becomes more than that of the glass which is not subjected to chemical strengthening treatment (compressive stress depth = 0 μm, surface compressive stress = 0 MPa). ) is smaller, prone to cracking, and weaker. On the other hand, it is also known that if the depth of the compressive stress layer is deep, the glass is broken into a powdery shape during the subsequent processing.
本發明者等人發現至今未受注目之抑制操作損傷這一新課題,從而發現可一面有效地抑制操作損傷一面抑制其後之加工處理時玻璃破裂之玻璃原板、化學強化玻璃之製造方法及化學強化玻璃之製造方法。 The inventors of the present invention have discovered a new problem of suppressing operational damage that has not been noticed so far, and have found that a glass original plate, a method for producing chemically strengthened glass, and a chemical which can suppress glass damage at the subsequent processing while effectively suppressing operational damage. A method of manufacturing tempered glass.
本發明係提供以下態樣者。 The present invention provides the following aspects.
(1)一種玻璃原板,其特徵在於:其係使熔融玻璃連續地成形為板狀,其後與緩冷同時進行化學強化,並切割而獲得者,且具有壓縮應力層,該壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa。 (1) A glass original plate characterized in that a molten glass is continuously formed into a plate shape, and then chemically strengthened simultaneously with slow cooling, and obtained by cutting, and having a compressive stress layer, the compressive stress layer The depth is 12 μm or less, and the compressive stress at the outermost surface exceeds 500 MPa.
(2)如(1)之玻璃原板,其大小為300mm×300mm以上。 (2) The original glass plate of (1), which has a size of 300 mm × 300 mm or more.
(3)一種玻璃原板之製造方法,其特徵在於:於將使熔融玻璃連續地成形為板狀而獲得之玻璃帶緩冷之步驟中,以緩冷後之壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa之方式進行化學強化,其後將玻璃帶切割。 (3) A method for producing a glass raw plate, characterized in that in the step of slowly cooling the glass ribbon obtained by continuously forming the molten glass into a plate shape, the depth of the compressive stress layer after the slow cooling is 12 μm or less. The chemical strengthening is carried out in such a manner that the compressive stress at the outermost surface exceeds 500 MPa, and then the glass ribbon is cut.
(4)如(3)之玻璃原板之製造方法,其中上述玻璃原板之大小為300mm×300mm以上。 (4) The method for producing a glass original plate according to (3), wherein the size of the glass original plate is 300 mm × 300 mm or more.
(5)如(3)或(4)之玻璃原板之製造方法,其中藉由使上述玻璃帶浸漬於熔融鹽中0.5~3分鐘而進行化學強化。 (5) The method for producing a glass raw plate according to (3) or (4), wherein the glass ribbon is immersed in the molten salt for 0.5 to 3 minutes to carry out chemical strengthening.
(6)如(3)或(4)之玻璃原板之製造方法,其中藉由噴射熔融鹽,使上述玻璃帶暴露於該熔融鹽中0.5~3分鐘而進行化學強化。 (6) The method for producing a glass blank according to (3) or (4), wherein the glass ribbon is subjected to chemical strengthening by exposing the molten glass to the molten salt for 0.5 to 3 minutes by spraying the molten salt.
(7)如(5)或(6)之玻璃原板之製造方法,其中上述熔融鹽之溫度為400℃~530℃。 (7) The method for producing a glass raw plate according to (5) or (6), wherein the molten salt has a temperature of from 400 ° C to 530 ° C.
(8)如(3)至(7)中任一項之玻璃原板之製造方法,其中使上述熔融玻璃浮於熔融金屬上,成形為板狀,從而獲得上述玻璃帶。 (8) The method for producing a glass raw plate according to any one of (3) to (7) wherein the molten glass is floated on a molten metal and formed into a plate shape to obtain the glass ribbon.
(9)一種化學強化玻璃之製造方法,其特徵在於包含:一次化學強化步驟,其以壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa之方式將玻璃板化學強化;二次化學強化步驟,其將於上述一次化學強化步驟中進行化學強化之玻璃板進一步化學強化。 (9) A method for producing a chemically strengthened glass, comprising: a primary chemical strengthening step of chemically strengthening a glass sheet such that a depth of the compressive stress layer is 12 μm or less and a compressive stress at the outermost surface exceeds 500 MPa; A chemical strengthening step of further chemically strengthening the glass plate chemically strengthened in the above-described one chemical strengthening step.
(10)如(9)之化學強化玻璃之製造方法,其中上述玻璃板係藉由浮式成形法而製造,且上述一次化學強化步驟於線上進行。 (10) The method for producing a chemically strengthened glass according to (9), wherein the glass plate is produced by a float molding method, and the primary chemical strengthening step is performed on a line.
(11)如(9)或(10)之化學強化玻璃之製造方法,其中上述一次化學強化步驟藉由使上述玻璃帶浸漬於熔融鹽中0.5~3分鐘而進行化學強化。 (11) The method for producing a chemically strengthened glass according to (9) or (10), wherein the primary chemical strengthening step is chemically strengthened by immersing the glass ribbon in a molten salt for 0.5 to 3 minutes.
(12)如(9)或(10)之化學強化玻璃之製造方法,其中上述一次化學 強化步驟係藉由噴射熔融鹽,使上述玻璃帶暴露於該熔融鹽中0.5~3分鐘而進行化學強化。 (12) The method for producing a chemically strengthened glass according to (9) or (10), wherein the above primary chemical The strengthening step is chemically strengthened by spraying the molten salt and exposing the glass ribbon to the molten salt for 0.5 to 3 minutes.
(13)如(11)或(12)之化學強化玻璃之製造方法,其中上述熔融鹽之溫度為400℃~530℃。 (13) The method for producing a chemically strengthened glass according to (11) or (12), wherein the molten salt has a temperature of from 400 ° C to 530 ° C.
(14)如(9)至(13)中任一項之化學強化玻璃之製造方法,其中於上述一次化學強化步驟與上述二次化學強化步驟之間,包括將於上述一次化學強化步驟中經化學強化之玻璃原板進行加工之加工步驟。 (14) The method for producing a chemically strengthened glass according to any one of (9) to (13), wherein between the one-time chemical strengthening step and the second chemical strengthening step, including the one-time chemical strengthening step The processing step of processing the chemically strengthened glass original plate.
再者,本說明書中,所謂化學強化玻璃,意指已實施化學強化處理之玻璃,所謂化學強化用玻璃,意指不論是否實施化學強化處理,而於其後實施化學強化處理之玻璃。因此,藉由一次化學強化步驟進行化學強化之玻璃原板為化學強化玻璃,並且為化學強化用玻璃,藉由二次化學強化步驟進行化學強化之玻璃為化學強化玻璃。 In the present specification, the term "chemically strengthened glass" means a glass which has been subjected to chemical strengthening treatment, and the glass for chemical strengthening means a glass which is subjected to chemical strengthening treatment regardless of whether or not chemical strengthening treatment is carried out. Therefore, the glass original plate chemically strengthened by one chemical strengthening step is a chemically strengthened glass, and is a glass for chemical strengthening, and the glass chemically strengthened by the secondary chemical strengthening step is chemically strengthened glass.
又,所謂玻璃原板,意指使熔融玻璃連續地成形為板狀,其後進行緩冷,並切割而獲得之加工處理前之玻璃。玻璃原板之大小較典型為300mm×300mm以上,通常短邊為500mm以上或700mm以上。 In addition, the glass original plate means a glass which is formed by continuously forming a molten glass into a plate shape, and then slowly cooling and cutting it to obtain a process before the processing. The size of the original glass plate is typically 300 mm × 300 mm or more, and usually the short side is 500 mm or more or 700 mm or more.
根據本發明之玻璃原板及玻璃原板之製造方法,玻璃原板之壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa,故而不易於玻璃表面產生龜裂,可抑制操作損傷。又,由於壓縮應力層較淺,可抑制其後之加工處理時玻璃破裂,一面抑制操作損傷之產生,一面順利地進行其後之處理。進而,由於於玻璃原板之階段已進行化學強化,故而亦可抑制玻璃帶切割為玻璃原板之前之搬送步驟中之操作損傷。 According to the method for producing a glass original plate and a glass original plate of the present invention, the depth of the compressive stress layer of the glass original plate is 12 μm or less, and the compressive stress at the outermost surface exceeds 500 MPa, so that cracking of the glass surface is not easy, and operation damage can be suppressed. Further, since the compressive stress layer is shallow, the glass breakage during the subsequent processing can be suppressed, and the subsequent processing can be smoothly performed while suppressing the occurrence of the operational damage. Further, since chemical strengthening is performed at the stage of the glass original plate, it is possible to suppress the operation damage in the transfer step before the glass ribbon is cut into the glass original plate.
又,根據本發明之化學強化玻璃之製造方法,藉由一次化學強化步驟可獲得壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa之玻璃板,故而不易於玻璃表面產生龜裂,可抑制操 作損傷。又,由於壓縮應力層較淺,可抑制其後之加工處理時玻璃破裂,一面抑制操作損傷之產生,一面順利地進行其後之處理。又,藉由二次化學強化步驟,可適當調整作為最終製品之壓縮應力層之深度及最表面之壓縮應力。 Further, according to the method for producing a chemically strengthened glass of the present invention, a glass plate having a depth of a compressive stress layer of 12 μm or less and a compressive stress of the outermost surface exceeding 500 MPa can be obtained by one chemical strengthening step, so that cracking of the glass surface is not easy. Can suppress operation Make damage. Further, since the compressive stress layer is shallow, the glass breakage during the subsequent processing can be suppressed, and the subsequent processing can be smoothly performed while suppressing the occurrence of the operational damage. Further, by the secondary chemical strengthening step, the depth of the compressive stress layer as the final product and the compressive stress at the outermost surface can be appropriately adjusted.
10‧‧‧玻璃製造裝置 10‧‧‧Glass manufacturing equipment
11‧‧‧金屬液槽 11‧‧‧metal tank
12‧‧‧提昇輥 12‧‧‧ lifting roller
13‧‧‧緩冷爐 13‧‧‧ Slow cooling furnace
14‧‧‧搬送輥 14‧‧‧Transport roller
15‧‧‧熔融鹽槽 15‧‧‧Molten salt tank
16‧‧‧噴射裝置 16‧‧‧Spray device
20‧‧‧環境氣體供給裝置 20‧‧‧Environmental gas supply device
21‧‧‧空氣供給裝置 21‧‧‧Air supply unit
G‧‧‧玻璃帶 G‧‧‧glass ribbon
H‧‧‧電加熱器 H‧‧‧Electric heater
圖1係表示用以說明50%龜裂產生荷重之龜裂產生概率與荷重之關係之圖表。 Fig. 1 is a graph showing the relationship between the probability of occurrence of cracks and the load of a 50% crack generating load.
圖2係表示壓縮應力深度及表面壓縮應力與50%龜裂產生荷重之關係之圖表。 Figure 2 is a graph showing the relationship between the compressive stress depth and the surface compressive stress and the 50% crack generation load.
圖3係表示於400~450℃下進行10小時化學強化之鹼石灰玻璃及鋁矽酸鹽玻璃之壓縮應力層深度與表面壓縮應力之關係之圖表。 Fig. 3 is a graph showing the relationship between the compressive stress layer depth and the surface compressive stress of soda lime glass and aluminosilicate glass which were chemically strengthened at 400 to 450 ° C for 10 hours.
圖4係表示於線上進行化學強化處理之時之玻璃製造裝置之一例的圖。 Fig. 4 is a view showing an example of a glass manufacturing apparatus at the time of chemical strengthening treatment on the line.
圖5係表示於線上進行化學強化處理之時之玻璃製造裝置之其他例的圖。 Fig. 5 is a view showing another example of the glass manufacturing apparatus when the chemical strengthening treatment is performed on the line.
以下,就本發明之一實施形態之玻璃原板及玻璃原板之製造方法進行說明。 Hereinafter, a method for producing a glass original plate and a glass original plate according to an embodiment of the present invention will be described.
本發明之玻璃原板為具有壓縮應力層之化學強化玻璃,壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa。壓縮應力層之深度較佳為10μm以下,進而較佳為8μm以下,特佳為7μm以下。壓縮應力層之深度越淺,越可將其後進行切割處理或倒角處理等加工處理之時之影響抑制至較小。最表面之壓縮應力較佳為550MPa以上,更佳為600MPa以上,進而較佳為650MPa以上,特佳為700MPa以上。最表面之壓縮應力越大,越可抑制操作損傷之產生。壓縮應力層之深度及最表面之壓縮應力可使用表面應力測定裝置 (折原製作所製之FSM-6000)進行測定。又,可利用雙折射顯微鏡觀察剖面,根據藉此獲得之相位延遲而求出。 The glass original plate of the present invention is a chemically strengthened glass having a compressive stress layer having a depth of 12 μm or less and a compressive stress at the outermost surface exceeding 500 MPa. The depth of the compressive stress layer is preferably 10 μm or less, more preferably 8 μm or less, and particularly preferably 7 μm or less. The shallower the depth of the compressive stress layer, the more the effect of the subsequent processing such as cutting or chamfering can be suppressed to a small extent. The compressive stress at the outermost surface is preferably 550 MPa or more, more preferably 600 MPa or more, further preferably 650 MPa or more, and particularly preferably 700 MPa or more. The greater the compressive stress at the outermost surface, the more the occurrence of operational damage can be suppressed. The surface stress measuring device can be used for the depth of the compressive stress layer and the compressive stress at the outermost surface. (FSM-6000 manufactured by Ohara Seisakusho Co., Ltd.) was measured. Moreover, the cross section can be observed by a birefringence microscope, and can be obtained from the phase delay obtained thereby.
為了獲得此種玻璃原板,較有效為藉由將玻璃原板於熔融鹽中僅浸漬或暴露極短時間而進行化學強化(一次化學強化)。化學強化處理係於玻璃轉移點以下之溫度下,藉由離子交換將玻璃表面之離子半徑較小之鹼金屬離子(典型而言,Li離子、Na離子)交換為離子半徑更大之鹼離子(典型而言,K離子),藉此於玻璃表面形成壓縮應力層、於玻璃內部形成拉伸應力層之處理。具體而言,例如,藉由浸漬或暴露於400℃~530℃之熔融鹽中0.5~3分鐘而進行化學強化。藉此,可獲得壓縮應力深度較小且表面壓縮應力較大之玻璃。於超過500℃之溫度下,表面壓縮應力變小,變得無法獲得所期望之耐擦傷性。作為熔融鹽,較佳為以硝酸鉀(KNO3)為主成分之熔融鹽,熔融鹽之溫度較佳為400℃~500℃,進而較佳為400℃~450℃。若熔融鹽之溫度高於530℃,則鹼離子易於擴散,故而有壓縮應力深度變深之傾向,但無法獲得所期望之表面壓縮應力。另一方面,若熔融鹽之溫度低於400℃,則鹼離子不易於擴散,故而化學強化需要較長時間。 In order to obtain such a glass original plate, it is more effective to perform chemical strengthening (primary chemical strengthening) by merely immersing or exposing the glass original plate in a molten salt for a very short time. The chemical strengthening treatment exchanges alkali metal ions (typically Li ions, Na ions) having a small ionic radius on the surface of the glass to a base ion having a larger ionic radius by ion exchange at a temperature below the glass transition point ( Typically, K ion) is a process of forming a compressive stress layer on the surface of the glass and forming a tensile stress layer on the inside of the glass. Specifically, for example, chemical strengthening is performed by immersion or exposure to a molten salt of 400 ° C to 530 ° C for 0.5 to 3 minutes. Thereby, a glass having a small compressive stress depth and a large surface compressive stress can be obtained. At a temperature exceeding 500 ° C, the surface compressive stress becomes small, and the desired scratch resistance cannot be obtained. The molten salt is preferably a molten salt containing potassium nitrate (KNO 3 ) as a main component, and the temperature of the molten salt is preferably from 400 ° C to 500 ° C, more preferably from 400 ° C to 450 ° C. When the temperature of the molten salt is higher than 530 ° C, the alkali ions are easily diffused, so that the depth of the compressive stress tends to be deep, but the desired surface compressive stress cannot be obtained. On the other hand, if the temperature of the molten salt is lower than 400 ° C, the alkali ions are not easily diffused, so chemical strengthening takes a long time.
玻璃原板用之玻璃可使用鹼石灰玻璃、鋁矽酸鹽玻璃等。圖3係表示於400~450℃下進行10小時化學強化之鹼石灰玻璃及鋁矽酸鹽玻璃之壓縮應力層深度與表面壓縮應力之關係之圖表。 As the glass for the glass original plate, soda lime glass, aluminum silicate glass, or the like can be used. Fig. 3 is a graph showing the relationship between the compressive stress layer depth and the surface compressive stress of soda lime glass and aluminosilicate glass which were chemically strengthened at 400 to 450 ° C for 10 hours.
壓縮應力深度與強化時間之1/2次方成比例,故而於400~450℃下進行1分鐘化學強化之情形之壓縮力深度理論上為進行10小時化學強化之情形之約1/25左右。因此,根據圖3,可假定於400~450℃下進行1分鐘化學強化之情形時,鹼石灰玻璃為1μm左右,鋁矽酸鹽玻璃為3μm左右。 The depth of the compressive stress is proportional to the 1/2 power of the strengthening time. Therefore, the compressive force depth in the case of chemical strengthening for 1 minute at 400 to 450 ° C is theoretically about 1/25 of that in the case of chemical strengthening for 10 hours. Therefore, according to Fig. 3, it can be assumed that when the chemical strengthening is performed at 400 to 450 ° C for 1 minute, the soda lime glass is about 1 μm, and the aluminosilicate glass is about 3 μm.
作為鹼石灰玻璃,例如使用以下組成之玻璃。 As the soda lime glass, for example, a glass having the following composition is used.
(i)以質量%表示之組成計,含有SiO2 60~80%、Al2O3 0.01~ 8%、Na2O 8~22%、K2O 0~7%、RO(R=Mg、Ca、Sr、Ba)以總量計5~25%、ZrO2 0~5%之玻璃。 (i) SiO 2 60-80%, Al 2 O 3 0.01-8%, Na 2 O 8-22%, K 2 O 0-7%, RO (R=Mg, in terms of composition by mass %) Ca, Sr, Ba) is 5 to 25% by total, and ZrO 2 0 to 5% of glass.
(ii)以質量%表示之組成計,SiO2為64~77%、Al2O3為0.01~7%、Na2O為10~18%、K2O為0~5%、MgO為1~10%、CaO為1~12%、SrO為0~5%、BaO為0~5%、ZrO2為0~3%之玻璃。 (ii) SiO 2 is 64 to 77%, Al 2 O 3 is 0.01 to 7%, Na 2 O is 10 to 18%, K 2 O is 0 to 5%, and MgO is 1 in terms of mass %. ~10%, CaO is 1~12%, SrO is 0~5%, BaO is 0~5%, and ZrO 2 is 0~3% glass.
(iii)以質量%表示之組成計,含有SiO2 60~80%、Al2O3 0.01~8%、Na2O 8~22%、K2O 0~7%、ZrO2 0~5%,於含有MgO、CaO、SrO或BaO之情形時MgO、CaO、SrO及BaO之含量之合計為5~25%,Na2O及Al2O3之含量之比Na2O/Al2O3為1.5以上的玻璃。 (iii) SiO 2 60-80%, Al 2 O 3 0.01-8%, Na 2 O 8-22%, K 2 O 0-7%, ZrO 2 0-5%, in terms of mass % , in the containing case MgO, CaO, SrO or BaO of MgO, the total content of CaO, SrO and BaO of 5-25% over Na content of Na 2 O and Al 2 O 3 of 2 O / Al 2 O 3 It is a glass of 1.5 or more.
(iv)以質量%表示之組成計,含有SiO2 60~80%、Al2O3 0.01~8%、Na2O 8~22%、K2O 0~7%、ZrO2 0~5%,於含有MgO、CaO、SrO或BaO之情形時MgO、CaO、SrO及BaO之含量之合計為5~25%,CaO、SrO及BaO之含量之合計為1~7%,Na2O及Al2O3之含量之比Na2O/Al2O3為1.5以上的玻璃。 (iv) SiO 2 60-80%, Al 2 O 3 0.01-8%, Na 2 O 8-22%, K 2 O 0-7%, ZrO 2 0-5%, in terms of mass % In the case of containing MgO, CaO, SrO or BaO, the total content of MgO, CaO, SrO and BaO is 5 to 25%, and the total content of CaO, SrO and BaO is 1 to 7%, Na 2 O and Al. A glass having a ratio of 2 O 3 to Na 2 O/Al 2 O 3 of 1.5 or more.
(v)以質量%表示之組成計,SiO2為60~75%、Al2O3為3~12%、MgO為2~10%、CaO為0~10%、SrO為0~3%、BaO為0~3%、Na2O為10~18%、K2O為0~8%、ZrO2為0~3%之玻璃。 (v) SiO 2 is 60 to 75%, Al 2 O 3 is 3 to 12%, MgO is 2 to 10%, CaO is 0 to 10%, and SrO is 0 to 3%, in terms of composition by mass %. BaO is 0 to 3%, Na 2 O is 10 to 18%, K 2 O is 0 to 8%, and ZrO 2 is 0 to 3%.
作為鋁矽酸鹽玻璃,例如使用以下組成之玻璃。 As the aluminosilicate glass, for example, a glass of the following composition is used.
(i)以莫耳%表示之組成計,含有SiO2 50~80%、Al2O3 2~25%、Li2O 0~10%、Na2O 0~18%、K2O 0~10%、MgO 0~15%、CaO 0~5%及ZrO2 0~5%之玻璃。此處,例如所謂「含有K2O 0~10%」,為如下含義:K2O並非必需,但亦可於至多10%之範圍內,並且於不損害本發明之目的之範圍內含有。 (i) 50% to 80% of SiO 2 , 2 to 25% of Al 2 O 3 , 0 to 10% of Li 2 O, 0 to 18% of Na 2 O, and K 2 O 0~ 10%, MgO 0~15%, CaO 0~5% and ZrO 2 0~5% glass. Here, for example, "containing K 2 O 0 to 10%" means that K 2 O is not essential, but may be in the range of up to 10%, and is contained within a range not impairing the object of the present invention.
(ii)以莫耳%表示之組成計,含有SiO2 50~74%、Al2O3 1~10%、Na2O 6~14%、K2O 3~11%、MgO 2~15%、CaO 0~6%及ZrO2 0~5%,SiO2及Al2O3之含量之合計為75%以下,Na2O及K2O之含 量之合計為12~25%,MgO及CaO之含量之合計為7~15%之玻璃。 (ii) 50% to 74% of SiO 2 , 1 to 10% of Al 2 O 3 , 6 to 14% of Na 2 O, 3 to 11% of K 2 O, and 2 to 15% of MgO. , CaO 0~6% and ZrO 2 0~5%, the total content of SiO 2 and Al 2 O 3 is 75% or less, and the total content of Na 2 O and K 2 O is 12 to 25%, MgO and CaO. The total content is 7 to 15% glass.
(iii)以莫耳%表示之組成,含有SiO2 68~80%、Al2O3 4~10%、Na2O 5~15%、K2O 0~1%、MgO 4~15%及ZrO2 0~1%之玻璃。 (iii) a composition expressed in mole %, containing SiO 2 68-80%, Al 2 O 3 4-10%, Na 2 O 5-15%, K 2 O 0~1%, MgO 4-15% and ZrO 2 0~1% glass.
(iv)以莫耳%表示之組成,含有SiO2 67~75%、Al2O3 0~4%、Na2O 7~15%、K2O 1~9%、MgO 6~14%及ZrO2 0~1.5%,SiO2及Al2O3之含量之合計為71~75%,Na2O及K2O之含量之合計為12~20%,含有CaO之情形時其含量未達1%之玻璃。 (iv) a composition expressed in mole %, containing SiO 2 67 to 75%, Al 2 O 3 0 to 4%, Na 2 O 7 to 15%, K 2 O 1 to 9%, MgO 6 to 14%, and ZrO 2 0~1.5%, the total content of SiO 2 and Al 2 O 3 is 71~75%, and the total content of Na 2 O and K 2 O is 12-20%. When CaO is contained, the content is less than 1% glass.
又,玻璃原板之板厚較佳為1.5mm以下,更佳為0.3~1.1mm。又,玻璃原板之大小較佳為300mm×300mm以上。 Further, the thickness of the original glass plate is preferably 1.5 mm or less, more preferably 0.3 to 1.1 mm. Further, the size of the original glass plate is preferably 300 mm × 300 mm or more.
玻璃原板較佳為藉由浮式法而製造,但並非必需限定於此,亦可為藉由熔融法等其他製造方法製造者。將利用任意製造方法製造之玻璃帶如上述般進行化學強化處理,藉此可製造作為壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500MPa之化學強化玻璃的玻璃原板。尤其是藉由利用浮式法製造玻璃原板,可於線上進行化學強化處理,可於最早階段抑制操作損傷之產生。又,藉此,無需將冷卻一次之玻璃原板再次加熱,故而可使製造步驟簡略化,可抑制製造成本。再者,關於玻璃帶之寬度,較典型為2m以上、3m以上或4m以上。 The glass original plate is preferably produced by a floating method, but is not necessarily limited thereto, and may be produced by another manufacturing method such as a melting method. The glass ribbon produced by any production method is subjected to chemical strengthening treatment as described above, whereby a glass original sheet which is a chemically strengthened glass having a depth of a compressive stress layer of 12 μm or less and a compressive stress of the outermost surface exceeding 500 MPa can be produced. In particular, by using a floating method to produce a glass original plate, chemical strengthening treatment can be performed on the line, and the occurrence of operational damage can be suppressed at the earliest stage. Moreover, since it is not necessary to reheat the glass original plate which is cooled once, the manufacturing process can be simplified, and the manufacturing cost can be suppressed. Further, the width of the glass ribbon is typically 2 m or more, 3 m or more, or 4 m or more.
圖4、5係表示於線上進行化學強化處理之時之玻璃製造裝置之例的圖。 4 and 5 are views showing an example of a glass manufacturing apparatus at the time of chemical strengthening treatment on the line.
玻璃製造裝置10具備如下者而構成:熔解爐(未圖示),其使玻璃之原料熔解;金屬液槽11,其使熔解之熔融玻璃浮於熔融錫上而使平坦之玻璃帶G成形;及緩冷爐13,其藉由利用提昇輥12將玻璃帶G自金屬液槽11抽出後,使玻璃帶G之溫度緩緩下降而緩冷。 The glass manufacturing apparatus 10 is configured to include a melting furnace (not shown) that melts a raw material of glass, and a molten metal tank 11 that floats the molten glass on the molten tin to form a flat glass ribbon G; The slow cooling furnace 13 draws the glass ribbon G from the molten metal tank 11 by the lift roller 12, and gradually lowers the temperature of the glass ribbon G to be slowly cooled.
緩冷爐13例如有如下作用:利用電加熱器H,將其輸出受到控制之熱量供給至爐內之必要位置,使利用搬送輥14搬送之玻璃帶緩慢冷 卻至接近常溫之溫度區,藉此,使於玻璃帶G所固有之殘留應力消失,抑制玻璃產生翹曲或破裂。上述化學強化處理可於該緩冷爐13內實施。即,玻璃原板經由利用金屬液槽11使玻璃帶成形之成形步驟、及利用緩冷爐13使玻璃帶緩冷之緩冷步驟而製造,於緩冷步驟中,對玻璃帶進行上述化學強化處理。 The slow cooling furnace 13 has, for example, an effect of supplying the controlled heat of the output to the necessary position in the furnace by the electric heater H, and slowly cooling the glass ribbon conveyed by the conveying roller 14. However, it is close to the temperature range of normal temperature, whereby the residual stress inherent in the glass ribbon G is eliminated, and warpage or cracking of the glass is suppressed. The above chemical strengthening treatment can be carried out in the slow cooling furnace 13. That is, the glass original plate is produced by a molding step of molding the glass ribbon by the molten metal tank 11, and a slow cooling step of slowly cooling the glass ribbon by the slow cooling furnace 13, and performing the chemical strengthening treatment on the glass ribbon in the slow cooling step. .
例如,可如圖4所示,於緩冷爐13之對應於玻璃帶G之溫度為約400℃~530℃之位置設置熔融鹽槽15,藉由調整搬送輥14之位置使所搬送之玻璃帶G通過貯存於熔融鹽槽15之熔融鹽,亦可如圖5所示,於緩冷爐13之對應於玻璃帶G之溫度為約400℃~530℃之位置,於玻璃帶G之頂面側及底面側設置噴塗熔融鹽之噴射裝置16,使所搬送之玻璃帶G暴露於自噴射裝置16噴射之熔融鹽中。符號20為用以使進行化學強化之區域保持為大氣環境、N2環境等之環境氣體供給裝置,符號21為將熔融鹽吹飛之空氣供給裝置。 For example, as shown in FIG. 4, the molten salt tank 15 may be provided at a position of the slow cooling furnace 13 corresponding to the temperature of the glass ribbon G of about 400 ° C to 530 ° C, and the conveyed glass may be adjusted by adjusting the position of the conveying roller 14 The belt G passes through the molten salt stored in the molten salt tank 15, and as shown in FIG. 5, at the temperature of the slow cooling furnace 13 corresponding to the glass ribbon G at a temperature of about 400 ° C to 530 ° C, at the top of the glass ribbon G The spray device 16 for spraying molten salt is provided on the surface side and the bottom surface side, and the conveyed glass ribbon G is exposed to the molten salt sprayed from the spray device 16. Reference numeral 20 is an environmental gas supply device for maintaining a chemically strengthened region in an atmospheric environment, an N 2 atmosphere, and the like, and reference numeral 21 is an air supply device that blows molten salt.
關於進行上述化學強化處理之玻璃原板,於進行切割為所期望之形狀之切割處理或倒角處理等加工處理後,進而實施化學強化處理(二次化學強化),成為具有所期望之強度之化學強化玻璃。藉由用以抑制操作損傷之化學強化處理(一次化學強化)後之化學強化處理(二次化學強化),化學強化玻璃之壓縮應力層深度較佳為15μm以上,更佳為20μm以上,進而較佳為30μm以上,特佳為40μm以上。又,表面壓縮應力較佳為超過500MPa,更佳為550MPa以上,進而較佳為600MPa以上,特佳為700MPa以上。具體而言,例如,使其浸漬於425~465℃之硝酸鉀(KNO3)熔融鹽中2~4hr。再者,玻璃原板未必需要進行二次化學強化處理。換言之,玻璃原板可為化學強化用玻璃,亦可並非為化學強化用玻璃。 The glass original plate subjected to the chemical strengthening treatment is subjected to a chemical treatment (secondary chemical strengthening) to perform a chemical treatment (secondary chemical strengthening) after performing a cutting treatment such as a cutting process or a chamfering process of a desired shape to obtain a chemical having a desired strength. Tempered glass. The chemical strengthening treatment (secondary chemical strengthening) after the chemical strengthening treatment (primary chemical strengthening) for suppressing the operational damage, the depth of the compressive stress layer of the chemically strengthened glass is preferably 15 μm or more, more preferably 20 μm or more, and further It is preferably 30 μm or more, and particularly preferably 40 μm or more. Further, the surface compressive stress is preferably more than 500 MPa, more preferably 550 MPa or more, still more preferably 600 MPa or more, and particularly preferably 700 MPa or more. Specifically, for example, it is immersed in a molten salt of potassium nitrate (KNO 3 ) at 425 to 465 ° C for 2 to 4 hours. Furthermore, the glass original plate does not necessarily need to be subjected to secondary chemical strengthening treatment. In other words, the glass original plate may be a glass for chemical strengthening, or may not be a glass for chemical strengthening.
以下,就本發明之實施例進行說明。 Hereinafter, embodiments of the invention will be described.
關於表2所示之玻璃,將厚度0.7mm之浮式板切割為40mm見方,利用硝酸鉀(KNO3)進行1分鐘或3分鐘化學強化處理,就各自之面(A、B),利用表面應力測定裝置(折原製作所製之FSM-6000)測定每一點之壓縮應力深度及表面壓縮應力之值。將結果示於表3。 Regarding the glass shown in Table 2, a floating plate having a thickness of 0.7 mm was cut into a 40 mm square, and a chemical strengthening treatment was performed for 1 minute or 3 minutes using potassium nitrate (KNO 3 ) to form a surface (A, B). The stress measuring device (FSM-6000 manufactured by Ohara Seisakusho Co., Ltd.) measures the value of the compressive stress depth and the surface compressive stress at each point. The results are shown in Table 3.
根據表3之結果,可證實藉由調整熔融鹽之溫度及浸漬時間,可獲得實際上壓縮應力層深度較淺、表面壓縮應力較大之化學強化玻璃。再者,關於樣本1之壓縮應力層深度,認為壓縮應力層深度較淺,故而難以測定,本來可考慮略淺者。 From the results of Table 3, it was confirmed that by adjusting the temperature of the molten salt and the immersion time, it is possible to obtain a chemically strengthened glass having a shallow depth of the compressive stress layer and a large surface compressive stress. Further, regarding the depth of the compressive stress layer of the sample 1, it is considered that the depth of the compressive stress layer is shallow, so that it is difficult to measure, and it is considered to be slightly shallow.
又,樣本4為藉由保持於500℃之硝酸鉀中3分鐘而進行化學強化者,故而壓縮應力層深度成為12μm,例如可一面自500℃冷卻至450℃,一面進行化學強化,藉此使壓縮應力層深度變小。即,於此情形時,可假定樣本4於500℃至450℃之溫度區保持3分鐘,成為於500℃下保持3分鐘之情形與於450℃下保持3分鐘之情形之中間程度的壓縮應力層深度。 Further, since the sample 4 was chemically strengthened by being held in potassium nitrate at 500 ° C for 3 minutes, the depth of the compressive stress layer was 12 μm, and for example, chemical strengthening was performed while cooling from 500 ° C to 450 ° C. The depth of the compressive stress layer becomes smaller. That is, in this case, it can be assumed that the sample 4 is maintained in the temperature region of 500 ° C to 450 ° C for 3 minutes, and is a compressive stress intermediate between the case of maintaining at 500 ° C for 3 minutes and the case of maintaining at 450 ° C for 3 minutes. Layer depth.
關於表1所示之鹼石灰玻璃,將厚度0.7mm之浮式板切出40mm見方,利用硝酸鉀(KNO3)進行1分鐘或3分鐘化學強化處理,就各自之面(A、B),利用表面應力測定裝置(折原製作所製之FSM-6000)測定每一點之壓縮應力深度及表面壓縮應力之值。利用本裝置時,由於壓縮應力層深度較淺,故而無法測定表面壓縮應力、及壓縮應力層深度。然而,根據利用表面應力計觀測到條紋,可確認施加有應力。 Regarding the soda-lime glass shown in Table 1, a floating plate having a thickness of 0.7 mm was cut out to a thickness of 40 mm square, and chemically strengthened by potassium nitrate (KNO 3 ) for 1 minute or 3 minutes, and the respective faces (A, B) were The value of the compressive stress depth and the surface compressive stress at each point was measured by a surface stress measuring device (FSM-6000 manufactured by Ohara Seisakusho Co., Ltd.). When the device is used, since the depth of the compressive stress layer is shallow, the surface compressive stress and the depth of the compressive stress layer cannot be measured. However, according to the observation of the streaks by the surface stress meter, it was confirmed that the stress was applied.
另一方面,關於鹼石灰玻璃,將厚度0.7mm之浮式板切出40mm見方,利用硝酸鉀(KNO3)進行2小時化學強化處理,就各自之面(A、B),利用表面應力測定裝置(折原製作所製之FSM-6000)測定每一點之壓縮應力深度及表面壓縮應力之值。其結果,兩面之平均值為表面壓縮應力為572MPa,壓縮應力層深度為15.4μm。若延遲時間,則化學強化藉由應力而緩和,可見表面壓縮應力降低之傾向,因此,可推測1分鐘或3分鐘之化學強化處理後之表面壓縮應力相較於2小時之化學強化處理後之表面壓縮應力572MPa更高。又,壓縮應力深度與強化時間之1/2次方成比例,故而可推測1分鐘或3分鐘之化學強化處理後之壓縮應力層深度相較於2小時之化學強化處理後之壓縮應力層深度15.4μm,分別為1.4μm、2.4μm。 On the other hand, in the soda-lime glass, a floating plate having a thickness of 0.7 mm was cut out to a thickness of 40 mm square, and chemical strengthening treatment was carried out by potassium nitrate (KNO 3 ) for 2 hours, and the surface was measured by the surface (A, B). The device (FSM-6000 manufactured by Ohara Seisakusho Co., Ltd.) measures the value of the compressive stress depth and the surface compressive stress at each point. As a result, the average value of both surfaces was 572 MPa, and the depth of the compressive stress layer was 15.4 μm. If the time is delayed, the chemical strengthening is relieved by the stress, and the surface compressive stress tends to decrease. Therefore, it can be estimated that the surface compressive stress after the chemical strengthening treatment for 1 minute or 3 minutes is compared with the chemical strengthening treatment after 2 hours. The surface compressive stress is 572 MPa higher. Further, since the depth of the compressive stress is proportional to the 1/2 power of the strengthening time, it is presumed that the depth of the compressive stress layer after the chemical strengthening treatment for 1 minute or 3 minutes is deeper than the depth of the compressive stress layer after the chemical strengthening treatment for 2 hours. 15.4 μm, respectively, 1.4 μm, 2.4 μm.
如以上所說明般,根據本實施形態之使熔融玻璃連續地成形為板狀,其後與緩冷同時進行化學強化,並切割而獲得之玻璃原板,壓縮應力層之深度為12μm以下,並且最表面之壓縮應力超過500 MPa,故而不易於在玻璃表面產生龜裂,可抑制操作損傷。又,由於壓縮應力層較淺,可抑制其後之加工處理時玻璃破裂,一面抑制操作損傷之產生,一面順利地進行其後之處理。進而,於玻璃原板之階段已進行化學強化,故而亦可抑制玻璃帶切割為玻璃原板之前之搬送步驟中之操作損傷。假設即便於玻璃帶進行化學強化之前之階段,例如,於利用提昇輥使玻璃表面產生損傷之情形時,藉由其後進行化學強化處理,可於操作損傷未增大至對最終製品產生影響之前,進行強化,可抑制其後之操作損傷之產生。 As described above, according to the present embodiment, the molten glass is continuously molded into a plate shape, and then the glass original plate is chemically strengthened and diced at the same time as the slow cooling, and the depth of the compressive stress layer is 12 μm or less. Surface compressive stress exceeds 500 MPa, so it is not easy to cause cracks on the surface of the glass, and the operation damage can be suppressed. Further, since the compressive stress layer is shallow, the glass breakage during the subsequent processing can be suppressed, and the subsequent processing can be smoothly performed while suppressing the occurrence of the operational damage. Further, since the chemical strengthening is performed at the stage of the glass original plate, the operation damage in the transfer step before the glass ribbon is cut into the glass original plate can be suppressed. It is assumed that even before the glass ribbon is subjected to chemical strengthening, for example, when the glass surface is damaged by the lifting roller, the chemical strengthening treatment is performed thereafter, before the operation damage is not increased until the final product is affected. Strengthening can suppress the subsequent operational damage.
關於該玻璃原板,例如可藉由如下方式而製造:藉由將玻璃原板浸漬或暴露於400℃~530℃之熔融鹽中0.5~3分鐘而進行化學強化。 The glass original plate can be produced, for example, by chemically strengthening by immersing or exposing the glass original plate to a molten salt of 400 ° C to 530 ° C for 0.5 to 3 minutes.
又,藉由於線上進行化學強化處理,可於最早階段抑制操作損傷之產生。又,無需將冷卻一次之玻璃原板再次加熱,故而可使製造步驟簡略化,可抑制製造成本。 Moreover, by performing chemical strengthening treatment on the line, the occurrence of operational damage can be suppressed at the earliest stage. Further, since it is not necessary to reheat the glass original plate which is cooled once, the manufacturing steps can be simplified, and the manufacturing cost can be suppressed.
又,藉由於上述化學強化處理(一次化學強化)後,進而進行化學強化處理(二次化學強化),可適當調整作為最終製品之壓縮應力層之深度及最表面之壓縮應力。 Further, by the chemical strengthening treatment (primary chemical strengthening) and further chemical strengthening treatment (secondary chemical strengthening), the depth of the compressive stress layer as the final product and the compressive stress at the outermost surface can be appropriately adjusted.
再者,本發明並不受上述實施形態之任何限定,可於不脫離其主旨之範圍內以各種形態實施。 In addition, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit and scope of the invention.
例如,本發明之玻璃原板(化學強化玻璃)不限於顯示器裝置之覆蓋玻璃,可應用於汽車之擋風玻璃等各種用途。 For example, the glass original plate (chemically strengthened glass) of the present invention is not limited to the cover glass of the display device, and can be applied to various uses such as a windshield of an automobile.
本申請案係基於2012年12月19日提出申請之日本專利申請案2012-276839者,其內容作為參照而引用於本文中。 The present application is based on Japanese Patent Application No. 2012-276839, filed on Dec.
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