TW201429123A - Position detection method of linear motor - Google Patents

Abstract

A linear motor includes a stator, a rotor disposed in parallel to the stator, and a position detection device. The position detection device is installed on the rotor, and includes a laser light source, a retrieval unit and a microprocessor unit. The position detection method comprises the following steps: first, the rotor moves a predetermined distance relative the stator; subsequently, the laser light source irradiates light beam towards the stator to strengthen the characteristics of the existing patterns on the surface of the stator; afterwards, the retrieval unit receives the reflection light of the laser light source to retrieve the characteristic images of the laser light spot from the stator; and finally, the microprocessor unit compares the characteristic images of the stator to calculate the moving distance of the rotor. The efficacy of the present invention lies in utilizing the stator's existing patterns to generate the characteristic images to provide for the microprocessor unit to perform the calculation, without need for extra processing or using special parts, so as to save many preparation costs.

Description

Linear motor position detection method

The invention relates to a detection method, in particular to a position detection method of a linear motor.

In the precision machinery industry, machines that need to detect the displacement are often used, such as five-axis machining machines, CNC lathes, CNC milling machines, etc. The aforementioned processing machines need to have accurate displacement detection, that is, the machining machine must be accurately detected. The moving distance of the mover of the linear motor relative to the stator can achieve precise machining requirements.

The linear motor uses the force of the magnetic field to generate the power to move the object. The stator is composed of a complex array of magnetic poles arranged in a straight line, and the mover is composed of a three-phase coil fixed to the silicon steel sheet, and the current is applied to the coil of the mover. It can move relative to the stator, but the linear motor mainly provides only the control of the moving direction and does not have the function of position detection. In the past, a method for detecting the movement distance of a mover is to provide an optical scale on the stator, and an optical scale read head on the mover to detect the moving distance of the mover, but the patent is required to be used in the prior patent. The part, that is, the additional processing required to manufacture the optical ruler, can achieve the purpose of detecting the distance. In addition to the optical ruler, the Hall element disclosed in the patent TW M308409 can also be used to detect the moving distance, but Hall Since the element is converted into a moving distance by detecting a change in the magnetic field, it is susceptible to changes in the environmental magnetic field and affects the detection accuracy.

Therefore, a position detecting method for a linear motor which can simplify the structure and can also accurately detect the moving distance is one of the research and development targets of the current related companies.

Accordingly, it is an object of the present invention to provide a position detecting method for a linear motor that can accurately detect a moving distance.

Therefore, the position detecting method of the linear motor of the present invention comprises the following steps: (A) preparing: preparing a linear motor comprising a stator, a mover disposed parallel to the stator, and a position detecting device; (B Moving: the mover moves a predetermined distance relative to the stator; (C) illumination: the position detecting device is mounted on the mover, the position detecting device includes a laser light source, a capture unit and a micro processing a unit, the laser source illuminating the surface of the stator to enhance the characteristic of the surface of the stator; (D) capturing: the capturing unit receives the reflected light of the laser source, and extracts the thunder of the surface of the stator a spot image characteristic image; and (E) image processing: the micro processing unit calculates a moving distance of the mover from a feature image of the stator.

The effect of the invention is to utilize the pattern on the surface of the stator The feature of the laser spot image generated by the feature of the road is supplied to the micro-processing unit for calculation of the moving distance, without additional processing or using special parts, so as to save a lot of manufacturing costs.

1‧‧‧ position detection device

11‧‧‧Laser light source

12‧‧‧Capture unit

121‧‧‧Optical components

122‧‧‧Photosensitive element

13‧‧‧Microprocessing unit

2‧‧‧Linear motor

21‧‧‧ Stator

22‧‧‧ mover

100‧‧‧Preparation steps

200‧‧‧ move steps

300‧‧‧Lighting steps

400‧‧‧Select steps

500‧‧‧Image processing steps

600‧‧‧Building database steps

700‧‧‧Create instant feature image steps Step

Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a flow chart illustrating the flow of the first preferred embodiment of the position detecting method of the linear motor of the present invention. Figure 2 is a schematic view showing the stator, a mover and a position detecting device of the first preferred embodiment; and Figure 3 is a schematic view showing the components of the position detecting device of the first preferred embodiment Configure the relationship diagram.

Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

Referring to FIG. 1 and FIG. 2, in a first preferred embodiment of the method for detecting a position of a linear motor according to the present invention, the linear motor 2 includes a stator 21, a mover 22 disposed parallel to the stator 21, and a position detecting device. 1. The linear motor 2 can be mounted on all machines that can produce linear motion, including automation equipment and other industrial machinery, as well as processing machines.

It is worth mentioning that the present invention discloses a linear motor applied to a coreless type, but the technical concept of the present invention can also be applied to a linear motor having a core type or other kinds of linear motors, which is a technical field. The operation of the present invention can be carried out by referring to the contents of the present invention, and therefore will not be described again.

Referring to FIG. 3, the position detecting device 1 is mounted on the mover 22. The position detecting device 1 includes a laser light source 11, a capturing unit 12, and a micro processing unit 13, wherein the capturing unit 13 The unit 12 includes an optical element 121 for converting a laser spot image into a digital signal, and a micro processing unit 13 for calculating a displacement of the mover 22 relative to the stator 21. And convert to distance output.

First, a preparation step 100 is performed: preparing the linear motor 2.

Next, a moving step 200 is performed: the mover 22 is moved a predetermined distance relative to the stator 21.

Successively, a light-illuminating step 300 is performed in which the laser light source 11 of the position detecting device 1 irradiates the surface of the stator 21 with light to enhance the characteristic of the surface of the stator 21.

Then, a capturing step 400 is performed: the capturing unit 12 receives the reflected light of the laser light source 11 and captures a laser spot image of the surface of the stator 21. It is worth mentioning that since the mover 22 and the stator 21 are kept parallel and maintain a certain air gap, the air gap is maintained by the support rail (not shown) to maintain the magnetic field between the mover 22 and the stator 21. Therefore, the accuracy between the mover 22 and the stator 21 is high, and it is possible to ensure stable definition of the laser spot image, and since the surface of the stator 21 has different texture features at different positions, the resulting The laser spot image images are also different from each other.

Finally, an image processing step 500 is performed: the micro processing unit 13 calculates a relative image of the surface of the stator 21 and calculates the relative position of the mover 22 The displacement amount of the stator 21 is converted into a distance output.

It is further explained that the micro processing unit 13 can compare the moving distance of the mover 22 according to the absolute position ratio, and can also use the incremental displacement amount ratio to align the moving distance of the mover 22.

If the micro processing unit 13 is to compare the moving distance of the mover 22 according to the absolute position ratio, it is necessary to perform a step 500 of establishing a database: the surface of the stator 21 is divided into a plurality of regions, and the regions are The feature image is stored in the database. In the image processing step, the micro processing unit 13 compares the feature image with the library feature image to obtain the absolute position of the mover 22.

If the micro processing unit 13 is to use the incremental displacement ratio to align the moving distance of the mover 22, it is necessary to perform a step 600 of establishing an instant feature image: the micro processing unit 13 stores the mover 22 before moving. Feature image. In the image processing step, the micro processing unit 13 shifts the amount of the feature image before and after the movement of the mover 22 to calculate the moving distance of the mover 22.

In summary, since the surface of the stator 21 has different texture features at different positions, the generated laser spot image images are also different from each other, and the micro processing unit 13 can also be based on different laser spot characteristics. The image is compared to calculate the moving distance of the mover 22, that is, there is no need to additionally process the surface of the stator 21, or special parts are mounted on the surface of the stator 21, so that a lot of manufacturing costs can be saved, and This detection method is not affected by the environmental temperature and magnetic field changes, so the object of the present invention can be achieved.

However, the above is only the preferred embodiment of the present invention. The scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the present invention in the scope of the invention and the patent specification are still within the scope of the invention.

1‧‧‧ position detection device

11‧‧‧Laser light source

12‧‧‧Capture unit

121‧‧‧Optical components

122‧‧‧Photosensitive element

13‧‧‧Microprocessing unit

2‧‧‧Linear motor

21‧‧‧ Stator

Claims (3)

A position detecting method for a linear motor, the position detecting method comprising the following steps: (A) preparing: preparing a linear motor comprising a stator, a mover disposed parallel to the stator, and a position detecting device (B) moving: the mover moves a predetermined distance relative to the stator; (C) illumination: the position detecting device is mounted on the mover, the position detecting device includes a laser light source, a capture unit, and a micro processing unit, the laser light source illuminating the surface of the stator to strengthen the characteristic of the surface of the stator; (D) capturing: the capturing unit receives the reflected light of the laser source, and extracts the stator a laser spot feature image of the surface; and (E) image processing: the micro processing unit calculates a moving distance of the mover from the feature image of the stator. The position detecting method of the linear motor according to claim 1, further comprising a step (F) before the step (B), establishing a database: dividing the surface of the stator into a plurality of regions, and performing characteristic images of the regions Stored in the database, in the step (E), the micro processing unit compares the feature image with the database feature image to obtain the moving distance of the mover. The method for detecting the position of the linear motor according to claim 1, further comprising a step (G) before the step (B), establishing an instant feature image: the micro processing unit stores the feature image before the moving of the mover, the step In (E), the micro processing unit calculates the moving distance of the mover by shifting the amount of the feature image before and after the moving of the mover.