TW201329413A - Heat exchanger, connection component, and fabricating method of the heat exchanger - Google Patents
Heat exchanger, connection component, and fabricating method of the heat exchanger Download PDFInfo
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- TW201329413A TW201329413A TW101144812A TW101144812A TW201329413A TW 201329413 A TW201329413 A TW 201329413A TW 101144812 A TW101144812 A TW 101144812A TW 101144812 A TW101144812 A TW 101144812A TW 201329413 A TW201329413 A TW 201329413A
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- wall surface
- header
- hole
- heat exchanger
- heat transfer
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- 239000012530 fluid Substances 0.000 claims description 33
- 230000008878 coupling Effects 0.000 claims description 25
- 238000010168 coupling process Methods 0.000 claims description 25
- 238000005859 coupling reaction Methods 0.000 claims description 25
- 239000000872 buffer Substances 0.000 claims description 19
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 238000005219 brazing Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000007747 plating Methods 0.000 description 6
- 238000005192 partition Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
- F28F9/185—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding with additional preformed parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
本發明是有關於一種熱交換器,包括:集管(header)與導熱管,更詳細而言,本發明是有關於一種包括連結件的熱交換器,所述連結件將形成於集管壁面的孔與導熱管予以連結。 The present invention relates to a heat exchanger comprising: a header and a heat pipe; and more particularly, the present invention relates to a heat exchanger including a joint which will be formed on the wall of the header The holes are connected to the heat pipes.
圖9表示以往的殼管(shell and tube)式的一般構造。在圖9中,符號71L及符號71R是設置於左右的集管,符號72是設置在左邊的集管71L與右邊的集管71R之間的多根導熱管。在所述導熱管72插入至左右的集管壁面71W中所形成的孔的狀態下,對所述導熱管72進行硬焊(brazing),使通入至集管71L的第一流體在所述導熱管72的內部流動。另外,符號73是將所述導熱管72予以覆蓋的外殼,使第二流體通過外殼73與左右的集管壁面71W之間所包圍的分隔空間,從而使所述第二流體與導熱管72內的第一流體進行熱交換。 Fig. 9 shows a general structure of a conventional shell and tube type. In Fig. 9, reference numerals 71L and 71R are provided on the left and right headers, and reference numeral 72 is a plurality of heat transfer tubes provided between the header 71L on the left side and the header 71R on the right side. The heat transfer pipe 72 is brazed in a state where the heat transfer pipe 72 is inserted into a hole formed in the right and left header wall surfaces 71W, so that the first fluid that is introduced into the header 71L is in the The inside of the heat pipe 72 flows. Further, reference numeral 73 is an outer casing covering the heat transfer pipe 72 such that the second fluid passes through a partition space surrounded between the outer casing 73 and the right and left header wall surfaces 71W, thereby causing the second fluid and the heat transfer pipe 72 to be inside. The first fluid undergoes heat exchange.
然而,以往,在對如上所述的集管壁面71W的孔與導熱管72進行焊接的情況下,利用壓製加工等而在集管壁面71W中形成多個孔之後,將導熱管72插入至所述孔而進行硬焊(參照專利文獻1、專利文獻2)。 However, in the case where the hole of the header wall surface 71W and the heat transfer pipe 72 are welded as described above, a plurality of holes are formed in the header wall surface 71W by press working or the like, and then the heat transfer pipe 72 is inserted into the house. The hole is drilled and brazed (see Patent Document 1 and Patent Document 2).
[專利文獻1]日本專利特開2001-304788號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2001-304788
[專利文獻2]日本專利特開2003-053522號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2003-053522
然而,在製造如上所述的熱交換器的情況下,若欲使集管壁面的孔的間距(pitch)減小而使導熱管的間距減小,則會導致孔與孔之間產生龜裂,因此,無論如何,也無法使集管壁面的孔的間距減小。因此,導致導熱管的間距變大,從而無法使熱交換器實現小型化。 However, in the case of manufacturing the heat exchanger as described above, if the pitch of the holes of the header wall is to be reduced and the pitch of the heat transfer tubes is reduced, cracks may occur between the holes and the holes. Therefore, in any case, the pitch of the holes of the header wall cannot be reduced. Therefore, the pitch of the heat transfer tubes becomes large, so that the heat exchanger cannot be miniaturized.
另外,當將導熱管插入至集管壁面的孔且進行硬焊時,藉由加熱來使硬焊材料熔化,但如此會產生如下的問題,即,導熱管會因所述熱而伸長,導熱管的前端會從集管壁面突出。因此,接下來在其他步驟中,必須將所述突出部分削去。 Further, when the heat pipe is inserted into the hole of the wall surface of the header and brazed, the brazing material is melted by heating, but this causes a problem that the heat pipe is elongated by the heat and conducts heat. The front end of the tube will protrude from the wall of the header. Therefore, in the other steps, the protruding portion must be cut off.
此外,也會產生如下的問題,即,若集管壁面薄,則會導致導熱管與孔的焊接區(welding margin)變小,若未將硬焊材料放置在孔的周圍,則會導致流體洩漏。 In addition, there is a problem that if the wall surface of the header is thin, the welding margin of the heat transfer pipe and the hole becomes small, and if the brazing material is not placed around the hole, the fluid is caused. leakage.
因此,本發明是著眼於所述問題而成的發明,本發明的目的在於:提供如下的熱交換器,該熱交換器可不使集管壁面的孔的間距減小、而使導熱管與導熱管的間距減小,並且不使導熱管的前端從集管壁面突出。 Accordingly, the present invention has been made in view of the above problems, and an object of the present invention is to provide a heat exchanger which can reduce a heat transfer tube and heat conduction without reducing a pitch of a hole in a wall surface of a header. The spacing of the tubes is reduced and the front end of the heat pipe is not protruded from the header wall.
即,為了解決所述問題,本發明的熱交換器包括:集管壁面,具有以比導熱管的端部的外徑更小的直徑而構成的孔;以及連結件,將所述集管壁面的孔與導熱管予以連結。所述連結件包括:凸緣部,與集管壁面的表面接觸;以及中空狀的軀幹部,被設置成在插入至集管壁面的孔的 狀態下,從所述孔突出,從所述集管壁面的孔突出的軀幹部的外周與導熱管的內周接觸。 That is, in order to solve the problem, the heat exchanger of the present invention includes: a header wall surface having a hole formed with a diameter smaller than an outer diameter of an end portion of the heat transfer pipe; and a coupling member that faces the header wall The holes are connected to the heat pipes. The coupling member includes: a flange portion that is in contact with a surface of the header wall surface; and a hollow trunk portion that is disposed at a hole that is inserted into the wall surface of the header In the state, the outer circumference of the trunk portion protruding from the hole in the wall surface of the header is in contact with the inner circumference of the heat transfer tube.
如此,即使在孔的間距比較大的情況下,使導熱管插入至從集管壁面的孔突出的軀幹部的外周,藉此,可使鄰接的導熱管之間的間距減小。另外,由於不使導熱管插入至集管壁面的孔,因此,導熱管的端部不會從孔突出,也無需對突出的端部進行研磨(grinding)的研磨步驟。 In this manner, even when the pitch of the holes is relatively large, the heat transfer pipe is inserted into the outer periphery of the trunk portion protruding from the hole of the header wall surface, whereby the pitch between the adjacent heat transfer pipes can be reduced. Further, since the heat transfer pipe is not inserted into the hole of the header wall surface, the end portion of the heat transfer pipe does not protrude from the hole, and there is no need to perform a grinding step of grinding the protruding end portion.
另外,在如上所述的發明中,在導熱管與集管壁面之間設置緩衝單元,所述緩衝單元用以將導熱管端部的不一致予以吸收。 Further, in the invention as described above, a buffer unit is provided between the heat transfer pipe and the wall surface of the header, and the buffer unit is for absorbing the inconsistency of the end portion of the heat transfer pipe.
如此,當藉由加熱來對導熱管進行硬焊時,可藉由所述緩衝單元來將導熱管的伸長予以吸收,從而可在使相向的集管壁面之間的距離保持固定的狀態下,對導熱管進行硬焊。 In this way, when the heat pipe is brazed by heating, the elongation of the heat pipe can be absorbed by the buffer unit, so that the distance between the wall surfaces of the opposing headers can be kept constant. Braze the heat pipe.
而且,連結件還可設置有多個軀幹部、與連結著所述多個軀幹部的一個凸緣部。 Further, the coupling member may be provided with a plurality of trunk portions and one flange portion to which the plurality of trunk portions are coupled.
此外,當使用所述連結件時,使安裝於所述集管壁面的多個導熱管的間距小於集管壁面的厚度,藉此,使熱交換器實現小型化。 Further, when the connecting member is used, the pitch of the plurality of heat transfer pipes attached to the wall surface of the header is made smaller than the thickness of the wall surface of the header, whereby the heat exchanger is miniaturized.
另外,將所述連結件的軀幹部的長度設定為:集管壁面的厚度的兩倍以上,藉此來使導熱管的硬焊區增大。 Further, the length of the trunk portion of the coupling member is set to be twice or more the thickness of the header wall surface, thereby increasing the brazing region of the heat transfer tube.
另外,在軀幹部設置倒角部,所述倒角部用以使流體順滑地流入或流出,藉此,使流體順滑地流入至導熱管內,而不用對集管壁面的孔的周圍進行加工。 Further, a chamfer portion is provided at the trunk portion for smoothly flowing or flowing the fluid, whereby the fluid smoothly flows into the heat transfer tube without surrounding the hole of the collector wall Processing.
另外,在所述凸緣的與集管壁面接觸的接觸面側設置凹部,所述凹部用以將集管壁面的孔的周圍的突起予以吸收。 Further, a concave portion for absorbing the projection around the hole of the header wall surface is provided on the contact surface side of the flange which is in contact with the header wall surface.
如此,即使當因毛刺或變形等而在集管壁面的孔的周圍產生突起時,可藉由所述凹部來將突起予以吸收,從而可使整個凸緣與集管壁面接觸。 Thus, even when a projection is formed around the hole of the header wall surface due to burrs, deformation, or the like, the projection can be absorbed by the concave portion, so that the entire flange can be brought into contact with the header wall surface.
另外,在所述軀幹部的前端部分設置斜面部,所述斜面部的外徑隨著朝向前端而變小,藉此,易於將導熱管插入至軀幹部。 Further, a slope portion is provided at the front end portion of the trunk portion, and the outer diameter of the slope portion is reduced toward the front end, whereby the heat pipe is easily inserted into the trunk portion.
根據本發明,熱交換器包括:集管壁面,具有以比導熱管的端部的外徑更小的直徑而構成的孔;以及連結件,將所述集管壁面的孔與導熱管予以連結,所述連結件包括:凸緣部,與集管壁面的表面接觸;以及中空狀的軀幹部,被設置成在插入至集管壁面的孔的狀態下,從所述孔突出,從所述集管壁面的孔突出的軀幹部的外周與導熱管的內周接觸,因此,即使在孔的間距比較大的情況下,使導熱管插入至從集管壁面的孔突出的軀幹部的外周,藉此,可使鄰接的導熱管之間的間距減小。另外,由於不使導熱管插入至集管壁面的孔,因此,導熱管的端部不會從孔突出,也無需對突出的端部進行研磨的研磨步驟。 According to the present invention, the heat exchanger includes: a header wall surface having a hole having a diameter smaller than an outer diameter of an end portion of the heat pipe; and a coupling member that connects the hole of the header wall surface with the heat pipe The connecting member includes: a flange portion that is in contact with a surface of the header wall surface; and a hollow trunk portion that is disposed to protrude from the hole in a state of being inserted into the hole of the header wall surface, from the The outer circumference of the trunk portion where the hole of the header wall protrudes is in contact with the inner circumference of the heat transfer tube. Therefore, even when the pitch of the holes is relatively large, the heat transfer tube is inserted into the outer circumference of the trunk portion protruding from the hole of the header wall surface. Thereby, the spacing between adjacent heat pipes can be reduced. Further, since the heat transfer pipe is not inserted into the hole of the header wall surface, the end portion of the heat transfer pipe does not protrude from the hole, and the grinding step of grinding the protruding end portion is not required.
以下,一面參照附圖,一面對本發明的一實施方式進行說明。該實施方式中的熱交換器1為殼管式的熱交換器 1,如圖1所示,該熱交換器1包括:設置在左右的集管2、設置在所述左右的集管2之間的多根導熱管3、以及將所述導熱管3的外側予以覆蓋的外殼4等。而且,在特徵方面,在構成所述集管2的集管壁面21中形成多個孔22,並且將鉚釘(rivet)狀的連結件6(參照圖2)插入至所述孔22,從所述連結件6的前端側將導熱管3予以插入並進行硬焊。以下,詳細地對本實施方式中的殼管式的熱交換器1進行說明。 Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. The heat exchanger 1 in this embodiment is a shell and tube type heat exchanger 1. As shown in FIG. 1, the heat exchanger 1 includes: a plurality of heat transfer tubes 3 disposed between the left and right headers 2, between the left and right headers 2, and an outer side of the heat transfer tubes 3 The outer casing 4 to be covered, and the like. Further, in terms of characteristics, a plurality of holes 22 are formed in the header wall surface 21 constituting the header 2, and a rivet-like connecting member 6 (refer to FIG. 2) is inserted into the hole 22, from which The heat transfer pipe 3 is inserted into the front end side of the joint member 6 and brazed. Hereinafter, the shell-and-tube type heat exchanger 1 in the present embodiment will be described in detail.
首先,所述熱交換器1的集管2使作為熱交換對象的第一流體流入及排出,該集管2包含集管壁面21與外殼4所包圍的空間。再者,在本實施方式中,藉由集管壁面21、集管外壁25、以及外殼4來構成集管2,但也可藉由另外新設置的集管罩(header cover)與外殼4來構成集管2。接著,使第一流體從第一流入部23流入至以所述方式構成的集管2,並且使經熱交換的第一流體從另一側的集管2的第一排出部24排出。 First, the header 2 of the heat exchanger 1 inflows and discharges a first fluid which is a heat exchange target, and the header 2 includes a space surrounded by the header wall surface 21 and the outer casing 4. Further, in the present embodiment, the header 2 is constituted by the header wall surface 21, the header outer wall 25, and the outer casing 4, but it may be provided by a newly provided header cover and the outer casing 4. The header 2 is constructed. Next, the first fluid is caused to flow from the first inflow portion 23 to the header 2 configured as described above, and the heat exchanged first fluid is discharged from the first discharge portion 24 of the header 2 on the other side.
安裝於所述集管壁面21的導熱管3使從集管2分支地流入的第一流體在內部通過,該導熱管3包含剖面呈中空圓形狀的金屬製構件。再者,在構成所述導熱管3的情況下,也可在所述導熱管3的內壁形成未圖示的螺旋狀的凹凸,從而確保第一流體與導熱管3的內壁的接觸面積為大面積。再者,在以所述方式形成螺旋狀的凹凸的情況下,當將螺旋彈簧(coil spring)焊接於導熱管3的內壁時,不 預先將所述螺旋彈簧設置在端部附近。藉此,當將導熱管3插入至後述的連結件6時,螺旋彈簧不會成為障礙。另外,在所述導熱管3的外側表面上,交替地設置與導熱管3的軸正交的擋板(baffle plate)5,藉此使第二流體蜿蜒。 The heat transfer pipe 3 attached to the header wall surface 21 passes through a first fluid flowing in a branch from the header 2, and the heat transfer pipe 3 includes a metal member having a hollow circular cross section. Further, in the case of constituting the heat transfer pipe 3, a spiral unevenness (not shown) may be formed on the inner wall of the heat transfer pipe 3 to secure a contact area between the first fluid and the inner wall of the heat transfer pipe 3. For a large area. Further, in the case where the spiral irregularities are formed in the above manner, when the coil spring is welded to the inner wall of the heat transfer pipe 3, The coil spring is placed in the vicinity of the end in advance. Thereby, when the heat transfer pipe 3 is inserted into the fastener 6 mentioned later, a coil spring does not become an obstacle. Further, on the outer side surface of the heat transfer pipe 3, a baffle plate 5 orthogonal to the axis of the heat transfer pipe 3 is alternately provided, whereby the second fluid is collapsed.
將所述導熱管3的外側予以覆蓋的外殼4是:在左邊的集管壁面21與右邊的集管壁面21之間形成分隔空間,使第二流體從設置於一側的第二流入部41流入,一面利用分隔空間內的擋板5來使所述第二流體蜿蜒,且一面使所述第二流體從另一側的第二排出部42排出。所述第二流體與導熱管3內的第一流體進行熱交換,例如,在使用高溫的流體作為第一流體的情況下,使用低溫的流體作為第二流體,相反地,在使用低溫的流體作為第一流體的情況下,使用高溫的流體作為第二流體。再者,如圖1所示,可以使第一流體與第二流體向同一方向流動,即,從圖1的左邊向右邊流動的方式來形成熱交換器1,另外,也可與圖1不同,以使第一流體與第二流體向反方向流動的方式來形成熱交換器1。 The outer casing 4 covering the outer side of the heat transfer pipe 3 is such that a partition space is formed between the header wall surface 21 on the left side and the header wall surface 21 on the right side, so that the second fluid flows from the second inflow portion 41 provided on one side. When the inflow occurs, the second fluid is smashed by the baffle 5 in the partition space, and the second fluid is discharged from the other second discharge portion 42. The second fluid exchanges heat with the first fluid in the heat pipe 3, for example, in the case of using a high temperature fluid as the first fluid, using a low temperature fluid as the second fluid, and conversely, using a low temperature fluid In the case of the first fluid, a high temperature fluid is used as the second fluid. Furthermore, as shown in FIG. 1, the first fluid and the second fluid may flow in the same direction, that is, the heat exchanger 1 may be formed from the left to the right side of FIG. 1, and may be different from FIG. The heat exchanger 1 is formed in such a manner that the first fluid and the second fluid flow in the opposite direction.
在如上所述的構成中,導熱管3的端部藉由連結件6而安裝於集管壁面21的孔22的位置。如圖2或圖3所示,所述連結件6是在軀幹部62的一端側設置凸緣部61而構成的構件,在所述軀幹部62的中央設置有貫通的孔。 In the configuration described above, the end portion of the heat transfer pipe 3 is attached to the position of the hole 22 of the header wall surface 21 by the joint member 6. As shown in FIG. 2 or FIG. 3, the coupling member 6 is a member in which a flange portion 61 is provided on one end side of the trunk portion 62, and a through hole is formed in the center of the trunk portion 62.
如圖10所示,連結件6構成為圓形狀,在凸緣部61與集管壁面21的一個面(第一面21a)接觸的狀態下,該圓形狀的連結件6將孔22的整個周圍予以覆蓋。另外,從 凸緣部61的中央部分起而連續的中空狀的軀幹部62是:以與集管壁面21的孔22內接的方式形成,且使前端從集管壁面21的另一個面(第二面21b)突出。關於所述軀幹部62的長度(L),所述軀幹部62預先具有集管壁面21的厚度(D)的至少兩倍以上的長度,以可在軀幹部62插入至導熱管3的端部的狀態下,確實地進行硬焊;另外,軀幹部62的外徑被設定為:使軀幹部62的外周與導熱管3的內周接觸的尺寸。 As shown in Fig. 10, the coupling member 6 is formed in a circular shape, and the circular coupling member 6 covers the entire hole 22 in a state where the flange portion 61 is in contact with one surface (first surface 21a) of the header wall surface 21. Covered around. In addition, from The hollow trunk portion 62 that is continuous in the central portion of the flange portion 61 is formed to be in contact with the hole 22 of the header wall surface 21, and the front end is provided from the other surface of the header wall surface 21 (the second surface) 21b) Prominent. Regarding the length (L) of the trunk portion 62, the trunk portion 62 has a length at least twice or more the thickness (D) of the header wall surface 21 in advance so as to be insertable into the end portion of the heat pipe 3 at the trunk portion 62. The brazing portion is surely brazed; and the outer diameter of the trunk portion 62 is set to a size that brings the outer circumference of the trunk portion 62 into contact with the inner circumference of the heat transfer pipe 3.
接著,對使用以所述方式構成的連結件6等來製造熱交換器1的方法進行說明。 Next, a method of manufacturing the heat exchanger 1 using the coupling member 6 and the like configured as described above will be described.
首先,在製造如圖1所示的殼管式的熱交換器1的情況下,藉由壓製加工而在集管壁面21中形成多個孔22。在利用壓製加工來形成所述孔22的情況下,預先將所述孔22設定為無法由導熱管3插入的尺寸,且設定為與連結件6的軀幹部62內接的尺寸。此時,優選的是,預先使安裝於集管壁面21的多個導熱管3與導熱管3的間距(d,鄰接的導熱管3的外周彼此的間隔)小於集管壁面21的厚度(D)。接著,根據如上所述的間距而形成孔22之後,將連結件6的軀幹部62插入至所述孔22,使凸緣部61與集管壁面21的第一面21a接觸。再者,在安裝所述連結件6的情況下,預先在集管壁面21上施加鍍層,藉由使該鍍層熔化來對凸緣部61與集管壁面21的接觸部分進行焊接,另外,在即使利用所述鍍層、仍不足以進行焊接的情況下,根據需要而塗布硬焊材料並進行焊接。 First, in the case of manufacturing the shell-and-tube type heat exchanger 1 shown in Fig. 1, a plurality of holes 22 are formed in the header wall surface 21 by press working. In the case where the hole 22 is formed by press working, the hole 22 is previously set to a size that cannot be inserted by the heat transfer pipe 3, and is set to be in contact with the trunk portion 62 of the fastener 6. At this time, it is preferable that the distance between the plurality of heat transfer tubes 3 and the heat transfer tubes 3 attached to the header wall surface 21 (d, the interval between the outer circumferences of the adjacent heat transfer tubes 3) is smaller than the thickness of the header wall surface 21 (D). ). Next, after the hole 22 is formed according to the above-described pitch, the trunk portion 62 of the coupling member 6 is inserted into the hole 22, and the flange portion 61 is brought into contact with the first surface 21a of the header wall surface 21. Further, when the connecting member 6 is attached, a plating layer is applied to the header wall surface 21 in advance, and the contact portion between the flange portion 61 and the header wall surface 21 is welded by melting the plating layer, and Even if the plating is not sufficient for the welding, the brazing material is applied and welded as needed.
接著,在以所述方式安裝連結件6之後,將軀幹部62插入至導熱管3。另外,與此同時,在與所述集管壁面21相對向的集管壁面21中,也同樣地安裝連結件6,將軀幹部62的前端插入至導熱管3。此時,導熱管3與導熱管3的間距小於集管壁面21的孔22與孔22的間距(鄰接的孔22的開口端部彼此的間隔)。即,以往是,以與集管壁面21的孔22內接的方式來將導熱管3予以插入,因此,集管壁面21的孔22與孔22的間距和導熱管3與導熱管3的間距相等,但在本實施方式中,使導熱管3的內壁位於集管壁面21的孔22的外側,因此,導熱管3與導熱管3的間距小於集管壁面21的孔22與孔22的間距。 Next, after the attachment 6 is attached in the manner described, the trunk portion 62 is inserted into the heat transfer tube 3. At the same time, the connecting member 6 is similarly attached to the header wall surface 21 facing the header wall surface 21, and the front end of the trunk portion 62 is inserted into the heat transfer pipe 3. At this time, the distance between the heat transfer pipe 3 and the heat transfer pipe 3 is smaller than the distance between the hole 22 of the header wall surface 21 and the hole 22 (the interval between the open ends of the adjacent holes 22). That is, conventionally, the heat transfer pipe 3 is inserted in contact with the hole 22 of the header wall surface 21, and therefore, the distance between the hole 22 of the header wall surface 21 and the hole 22 and the distance between the heat transfer pipe 3 and the heat transfer pipe 3 Equally, but in the present embodiment, the inner wall of the heat pipe 3 is located outside the hole 22 of the header wall surface 21, and therefore, the distance between the heat pipe 3 and the heat pipe 3 is smaller than the hole 22 and the hole 22 of the header wall surface 21. spacing.
而且,在以所述方式安裝導熱管3的狀態下,沿著集管壁面21的外周部分安裝外殼4,對集管壁面21的外周部分與外殼4的接觸部分進行硬焊。 Further, in a state in which the heat transfer pipe 3 is mounted as described above, the outer casing 4 is attached along the outer peripheral portion of the header wall surface 21, and the contact portion of the outer peripheral portion of the header wall surface 21 with the outer casing 4 is brazed.
接著,將第一流入部23、第一排出部24安裝於外殼4的左右兩側的開口部,並且,在外殼4的軀幹部,即在由外殼4與左右的集管壁面21包圍而形成有分隔空間的位置,也安裝第二流入部41、第二排出部42。 Next, the first inflow portion 23 and the first discharge portion 24 are attached to the opening portions on the left and right sides of the outer casing 4, and are formed in the trunk portion of the outer casing 4, that is, surrounded by the outer casing 4 and the left and right header wall surfaces 21. The second inflow portion 41 and the second discharge portion 42 are also attached to the position having the partition space.
如此,根據所述實施方式,熱交換器1包括:集管壁面21,具有以比導熱管3的端部的外徑更小的直徑而構成的孔22;以及連結件6,將所述集管壁面21的孔22與導熱管3予以連結,在所述熱交換器1中,所述連結件6包括:凸緣部61,與集管壁面21的第一面21a側接觸;以及中空狀的軀幹部62,被設置成在插入至集管壁面21的 孔22的狀態下,從該孔22突出,使從所述集管壁面21的孔22突出的軀幹部62的外周與導熱管3的內周接觸,因此,即使在孔22的間距比較大的情況下,藉由將從集管壁面21的孔22突出的軀幹部62插入至導熱管3,可使鄰接的導熱管3之間的間距減小。另外,由於不使導熱管3插入至集管壁面21的孔22,因此,導熱管3的端部不會從孔22突出,也無需對突出的端部進行研磨的研磨步驟。 Thus, according to the embodiment, the heat exchanger 1 includes: a header wall surface 21 having a hole 22 formed with a diameter smaller than an outer diameter of an end portion of the heat transfer tube 3; and a coupling member 6 that will be the set The hole 22 of the pipe wall surface 21 is coupled to the heat transfer pipe 3, and in the heat exchanger 1, the joint member 6 includes a flange portion 61 that is in contact with the first face 21a side of the header wall surface 21, and a hollow shape The trunk portion 62 is disposed to be inserted into the header wall surface 21 In the state of the hole 22, the hole 22 protrudes from the hole 22 so that the outer circumference of the trunk portion 62 protruding from the hole 22 of the header wall surface 21 comes into contact with the inner circumference of the heat transfer pipe 3, and therefore, even if the pitch of the holes 22 is relatively large In this case, by inserting the trunk portion 62 protruding from the hole 22 of the header wall surface 21 into the heat transfer pipe 3, the distance between the adjacent heat transfer pipes 3 can be reduced. Further, since the heat transfer pipe 3 is not inserted into the hole 22 of the header wall surface 21, the end portion of the heat transfer pipe 3 does not protrude from the hole 22, and the grinding step of grinding the protruding end portion is not required.
本實施方式的熱交換器是:在連結件的凸緣部與軀幹部的邊界部分形成有倒角部,在軀幹部的前端形成有斜面(taper)部,以及在連結件與導熱管之間配設有緩衝單元,除了這些方面之外,以與第一實施方式的熱交換器1相同的方式構成。以下,詳細地進行說明。 In the heat exchanger according to the present embodiment, a chamfered portion is formed at a boundary portion between the flange portion and the trunk portion of the coupling member, and a taper portion is formed at a tip end of the trunk portion, and between the coupling member and the heat pipe A buffer unit is provided, and is configured in the same manner as the heat exchanger 1 of the first embodiment except for these points. Hereinafter, it demonstrates in detail.
如圖2或圖3所示,連結件6是在軀幹部62的一端側設置凸緣部61而構成的構件,在所述軀幹部62的中央設置有貫通的孔。另外,連結件6在凸緣部61與軀幹部62的邊界部分,具有附帶彎曲圓弧或經倒角的倒角部63,藉此,使第一流體流入或流出時的阻力減小。再者,在使所述凸緣部61與集管壁面21接觸的情況下,若因毛刺或變形等而在孔22的周圍產生突起,則會導致凸緣部61與該突起接觸,從而導致無法使凸緣部61與集管壁面21接觸。因此,如圖4所示,也可預先在凸緣部61的與集管壁面21接觸的接觸面側、即軀幹部62的外周附近形成凹部61a,該凹部61a用以將集管壁面21的突起予以吸收。可 藉由使凸緣部61的壁厚變薄來形成所述凹部61a。藉此,即使在孔22的周圍突起的情況下,也可藉由所述凹部61a來將突起予以吸收,以使凸緣部61與集管壁面21接觸。 As shown in FIG. 2 or FIG. 3, the coupling member 6 is a member in which a flange portion 61 is provided on one end side of the trunk portion 62, and a through hole is formed in the center of the trunk portion 62. Further, the joint member 6 has a chamfered portion 63 with a curved arc or chamfered at a boundary portion between the flange portion 61 and the trunk portion 62, whereby the resistance when the first fluid flows in or out is reduced. Further, when the flange portion 61 is brought into contact with the header wall surface 21, if a projection is formed around the hole 22 due to burrs, deformation, or the like, the flange portion 61 comes into contact with the projection, resulting in The flange portion 61 cannot be brought into contact with the header wall surface 21. Therefore, as shown in FIG. 4, a recess 61a for forming the header wall surface 21 may be formed in advance on the contact surface side of the flange portion 61 that is in contact with the header wall surface 21, that is, in the vicinity of the outer circumference of the trunk portion 62. The protrusions are absorbed. can The concave portion 61a is formed by thinning the thickness of the flange portion 61. Thereby, even if the periphery of the hole 22 is protruded, the protrusion can be absorbed by the recessed part 61a, and the flange part 61 can be contacted with the header wall surface 21.
另一方面,從所述凸緣部61的中央部分起而連續的中空狀的軀幹部62是:以與集管壁面21的孔22內接的方式形成,且使前端從集管壁面21的另一個面(第二面21b)突出。關於所述軀幹部62的長度(L),所述軀幹部62預先具有集管壁面21的厚度(D)的至少兩倍以上的長度,以可在軀幹部62插入至導熱管3的端部的狀態下,確實地進行硬焊,另外,軀幹部62的外徑被設定為:使軀幹部62的外周與導熱管3的內周接觸的尺寸。再者,為了易於插入至導熱管3,如圖3所示,預先使所示軀幹部62的前端部分成為斜面狀,該斜面狀是使外徑向前端側稍微變小而成的形狀。在使所述前端側成為斜面狀的情況下,可如圖5(a)所示,例如僅將軀幹部62的前端附近的外周部削去,藉此來形成斜面部64,或者也可如圖5(b)所示,向中心方向將壓力施加至整個前端部分,而包含內壁地形成斜面部64。 On the other hand, the hollow trunk portion 62 continuous from the central portion of the flange portion 61 is formed to be inscribed in the hole 22 of the header wall surface 21, and the front end is formed from the header wall surface 21. The other side (second side 21b) protrudes. Regarding the length (L) of the trunk portion 62, the trunk portion 62 has a length at least twice or more the thickness (D) of the header wall surface 21 in advance so as to be insertable into the end portion of the heat pipe 3 at the trunk portion 62. In the state of being, the brazing is reliably performed, and the outer diameter of the trunk portion 62 is set to a size in which the outer circumference of the trunk portion 62 is in contact with the inner circumference of the heat transfer pipe 3. Further, in order to facilitate the insertion into the heat transfer pipe 3, as shown in FIG. 3, the front end portion of the trunk portion 62 is formed in a sloped shape, and the shape of the slope is a shape in which the front end side of the outer radial direction is slightly reduced. When the front end side is formed in a sloped shape, as shown in FIG. 5(a), for example, only the outer peripheral portion in the vicinity of the front end of the trunk portion 62 may be shaved to form the inclined surface portion 64, or may be As shown in Fig. 5(b), a pressure is applied to the entire front end portion in the center direction, and a slope portion 64 is formed including the inner wall.
另外,在本實施方式中,如圖2所示,在導熱管3的前端側設置緩衝單元,該緩衝單元用以將由加熱引起的導熱管3的伸長予以吸收。所述緩衝單元可將前端部分的不一致予以吸收,所述前端部分的不一致是由對導熱管3進行硬焊時的伸長所引起,此處,所述緩衝單元包含:安裝於軀幹部62的周圍的中空狀的環構件81等。而且,藉由 設置此種中空狀的環構件81,當對導熱管3進行硬焊時,即使在導熱管3伸長的情況下,也會藉由該中空狀的環構件81來將所述伸長予以吸收,從而使相向的集管壁面21與集管壁面21的距離保持固定。 Further, in the present embodiment, as shown in FIG. 2, a buffer unit for absorbing the elongation of the heat transfer pipe 3 due to heating is provided on the front end side of the heat transfer pipe 3. The buffer unit may absorb the inconsistency of the front end portion, and the inconsistency of the front end portion is caused by the elongation when the heat transfer tube 3 is brazed. Here, the buffer unit includes: is mounted around the trunk portion 62. The hollow ring member 81 and the like. And by Providing such a hollow ring member 81, when the heat transfer pipe 3 is brazed, even if the heat transfer pipe 3 is elongated, the elongation is absorbed by the hollow ring member 81, thereby The distance between the opposing header wall surface 21 and the header wall surface 21 is kept constant.
接著,對使用以所述方式構成的連結件6等來製造熱交換器1的方法進行說明。 Next, a method of manufacturing the heat exchanger 1 using the coupling member 6 and the like configured as described above will be described.
首先,在製造如圖1所示的殼管式的熱交換器1的情況下,藉由壓製加工而在集管壁面21中形成多個孔22。在利用壓製加工來形成所述孔22的情況下,預先將所述孔22設定為無法由導熱管3插入的尺寸,且設定為與連結件6的軀幹部62內接的尺寸。此時,優選的是,預先使安裝於集管壁面21的多個導熱管3與導熱管3的間距(d,鄰接的導熱管3的外周彼此的間隔)小於集管壁面21的厚度(D)。接著,根據如上所述的間距而形成孔22之後,將連結件6的軀幹部62插入至所述孔22,使凸緣部61與集管壁面21的第一面21a接觸。此時,當在集管壁面21的孔22的周圍產生了毛刺或變形等的突起時,藉由設置於凸緣部61的背側的凹部61a來將所述突起予以吸收,而使凸緣部61與集管壁面21接觸。再者,在安裝所述連結件6的情況下,預先在集管壁面21上施加鍍層,藉由使該鍍層熔化來對凸緣部61與集管壁面21的接觸部分進行焊接,另外,在即使利用所述鍍層、仍不足以進行焊接的情況下,根據需要而塗布硬焊材料並進行焊接。 First, in the case of manufacturing the shell-and-tube type heat exchanger 1 shown in Fig. 1, a plurality of holes 22 are formed in the header wall surface 21 by press working. In the case where the hole 22 is formed by press working, the hole 22 is previously set to a size that cannot be inserted by the heat transfer pipe 3, and is set to be in contact with the trunk portion 62 of the fastener 6. At this time, it is preferable that the distance between the plurality of heat transfer tubes 3 and the heat transfer tubes 3 attached to the header wall surface 21 (d, the interval between the outer circumferences of the adjacent heat transfer tubes 3) is smaller than the thickness of the header wall surface 21 (D). ). Next, after the hole 22 is formed according to the above-described pitch, the trunk portion 62 of the coupling member 6 is inserted into the hole 22, and the flange portion 61 is brought into contact with the first surface 21a of the header wall surface 21. At this time, when a protrusion such as a burr or a deformation is generated around the hole 22 of the header wall surface 21, the protrusion is absorbed by the concave portion 61a provided on the back side of the flange portion 61, and the flange is made The portion 61 is in contact with the header wall surface 21. Further, when the connecting member 6 is attached, a plating layer is applied to the header wall surface 21 in advance, and the contact portion between the flange portion 61 and the header wall surface 21 is welded by melting the plating layer, and Even if the plating is not sufficient for the welding, the brazing material is applied and welded as needed.
接著,在以所述方式安裝連結件6之後,從軀幹部62 的前端將中空狀的環構件81予以插入,所述軀幹部62的前端從第二面21b側突出,然後,將軀幹部62的斜面部64插入至導熱管3。另外,與此同時,在與所述集管壁面21相對向的集管壁面21中,也同樣地安裝連結件6,從軀幹部62的前端將環構件81、導熱管3予以插入,使各個導熱管3與環構件81接觸。此時,導熱管3與導熱管3的間距小於集管壁面21的孔22與孔22的間距(鄰接的孔22的開口端部彼此的間隔)。即,以往是,以與集管壁面21的孔22內接的方式來將導熱管3予以插入,因此,集管壁面21的孔22與孔22的間距和導熱管3與導熱管3的間距相等,但在本實施方式中,使導熱管3的內壁位於集管壁面21的孔22的外側,因此,導熱管3與導熱管3的間距小於集管壁面21的孔22與孔22的間距。 Next, after the link 6 is mounted in the manner described, the trunk portion 62 is removed. The front end of the hollow ring member 81 is inserted, the front end of the trunk portion 62 protrudes from the second surface 21b side, and then the inclined surface portion 64 of the trunk portion 62 is inserted into the heat transfer pipe 3. At the same time, the connecting member 6 is similarly attached to the header wall surface 21 facing the header wall surface 21, and the ring member 81 and the heat transfer tube 3 are inserted from the front end of the trunk portion 62 to The heat pipe 3 is in contact with the ring member 81. At this time, the distance between the heat transfer pipe 3 and the heat transfer pipe 3 is smaller than the distance between the hole 22 of the header wall surface 21 and the hole 22 (the interval between the open ends of the adjacent holes 22). That is, conventionally, the heat transfer pipe 3 is inserted in contact with the hole 22 of the header wall surface 21, and therefore, the distance between the hole 22 of the header wall surface 21 and the hole 22 and the distance between the heat transfer pipe 3 and the heat transfer pipe 3 Equally, but in the present embodiment, the inner wall of the heat pipe 3 is located outside the hole 22 of the header wall surface 21, and therefore, the distance between the heat pipe 3 and the heat pipe 3 is smaller than the hole 22 and the hole 22 of the header wall surface 21. spacing.
而且,在以所述方式安裝導熱管3的狀態下,沿著集管壁面21的外周部分安裝外殼4,對集管壁面21的外周部分與外殼4的接觸部分進行硬焊。 Further, in a state in which the heat transfer pipe 3 is mounted as described above, the outer casing 4 is attached along the outer peripheral portion of the header wall surface 21, and the contact portion of the outer peripheral portion of the header wall surface 21 with the outer casing 4 is brazed.
接著,將第一流入部23、第一排出部24安裝於外殼4的左右兩側的開口部,並且在外殼4的軀幹部,在由外殼4與左右的集管壁面21包圍而形成有分隔空間的位置,也安裝第二流入部41、第二排出部42。 Next, the first inflow portion 23 and the first discharge portion 24 are attached to the opening portions on the left and right sides of the outer casing 4, and the trunk portion of the outer casing 4 is surrounded by the outer casing 4 and the left and right header wall surfaces 21 to form a partition. The second inflow portion 41 and the second discharge portion 42 are also mounted at the position of the space.
如此,根據所述實施方式,熱交換器1包括:集管壁面21,具有以比導熱管3的端部的外徑更小的直徑而構成的孔22;以及連結件6,將所述集管壁面21的孔22與導熱管3予以連結,在所述熱交換器1中,所述連結件6包 括:凸緣部61,與集管壁面21的第一面21a側接觸;以及中空狀的軀幹部62,被設置成在插入至集管壁面21的孔22的狀態下,從該孔22突出,使從所述集管壁面21的孔22突出的軀幹部62的外周與導熱管3的內周接觸,因此,即使在孔22的間距比較大的情況下,藉由將從集管壁面21的孔22突出的軀幹部62插入至導熱管3,可使鄰接的導熱管3之間的間距減小。另外,由於不使導熱管3插入至集管壁面21的孔22,因此,導熱管3的端部不會從孔22突出,也無需對突出的端部進行研磨的研磨步驟。 Thus, according to the embodiment, the heat exchanger 1 includes: a header wall surface 21 having a hole 22 formed with a diameter smaller than an outer diameter of an end portion of the heat transfer tube 3; and a coupling member 6 that will be the set The hole 22 of the pipe wall surface 21 is coupled to the heat pipe 3, and in the heat exchanger 1, the joint member 6 is wrapped The flange portion 61 is in contact with the first surface 21a side of the header wall surface 21, and the hollow trunk portion 62 is provided to protrude from the hole 22 in a state of being inserted into the hole 22 of the header wall surface 21. The outer circumference of the trunk portion 62 projecting from the hole 22 of the header wall surface 21 is brought into contact with the inner circumference of the heat transfer tube 3, and therefore, even if the pitch of the holes 22 is relatively large, by the collector wall surface 21 The protruding portion 62 of the hole 22 is inserted into the heat transfer tube 3, so that the spacing between the adjacent heat transfer tubes 3 can be reduced. Further, since the heat transfer pipe 3 is not inserted into the hole 22 of the header wall surface 21, the end portion of the heat transfer pipe 3 does not protrude from the hole 22, and the grinding step of grinding the protruding end portion is not required.
另外,由於在導熱管與集管壁面之間設置有緩衝單元,因此,可將導熱管端部的不一致予以吸收。另外,由於在軀幹部設置有倒角部,因此,可使流體順滑地流入或流出。另外,由於在凸緣的與集管壁面接觸的接觸面側設置有凹部,因此,可將集管壁面的孔的周圍的突起予以吸收。另外,由於在軀幹部的前端部分設置有斜面部,該斜面部的外徑隨著朝向前端而變小,因此,可易於將軀幹部插入至導熱管。 Further, since the buffer unit is provided between the heat transfer pipe and the wall surface of the header, the inconsistency of the end portion of the heat transfer pipe can be absorbed. Further, since the chamfered portion is provided in the trunk portion, the fluid can be smoothly flowed in or out. Further, since the concave portion is provided on the contact surface side of the flange which is in contact with the header wall surface, the projection around the hole of the header wall surface can be absorbed. Further, since the inclined portion is provided at the front end portion of the trunk portion, the outer diameter of the inclined surface portion becomes smaller toward the front end, so that the trunk portion can be easily inserted into the heat transfer tube.
再者,本發明並不限定於所述實施方式,且可以各種方式來實施。 Furthermore, the present invention is not limited to the embodiments described above, and can be implemented in various forms.
例如,在所述實施方式中,使凸緣部61與集管壁面21的第一面21a側接觸,但如圖6所示,也可在集管壁面21的第二面21b側設置凸緣部61b。再者,在圖6中,符號62a是:以與集管壁面21的孔22內接的方式而插入的軀幹部,符號62b表示:以與導熱管3內接的方式而插入 的軀幹部。另外,在設置如上所述的凸緣部61b的情況下,也可預先使所述凸緣部61b本身具有緩衝單元的功能。作為使所述凸緣部61b本身具有如上所述的緩衝單元的功能的情況,例如也可藉由使凸緣部61b彎曲成U字狀而使其成為中空狀,藉此,可將導熱管3的端部的伸長予以吸收。 For example, in the above embodiment, the flange portion 61 is brought into contact with the first surface 21a side of the header wall surface 21, but as shown in Fig. 6, a flange may be provided on the second surface 21b side of the header wall surface 21. Part 61b. Further, in Fig. 6, reference numeral 62a is a trunk portion that is inserted inwardly with the hole 22 of the header wall surface 21, and reference numeral 62b is inserted in such a manner as to be inscribed with the heat transfer tube 3. The torso. Further, in the case where the flange portion 61b as described above is provided, the flange portion 61b itself may have a function of a buffer unit in advance. In the case where the flange portion 61b itself has the function of the buffer unit as described above, for example, the flange portion 61b may be bent into a U shape to be hollow, whereby the heat pipe can be used. The elongation of the end of 3 is absorbed.
另外,在所述實施方式中,使用環構件81作為緩衝單元,但也可使用如圖7所示的緩衝構件82。在圖7中,符號83是:導熱管的端部所接觸的接觸部,符號84是:可對導熱管的端部附近的外周部分進行推壓的壁面部。所述接觸部83相對於壁面部84呈V字狀地彎曲,如圖7(b)所示,經由墊片(washer)85等,利用導熱管3的端部來對中央部分進行推壓,藉此,將壁面部84緊固於導熱管3的外周部分。若使用如上所述的緩衝構件82,則可在已將導熱管3的端部的不一致予以吸收的狀態下,利用壁面部84從外側對導熱管3的外周部進行推壓。 Further, in the above embodiment, the ring member 81 is used as the buffer unit, but the buffer member 82 as shown in Fig. 7 may be used. In Fig. 7, reference numeral 83 is a contact portion where the end portion of the heat transfer pipe is in contact, and reference numeral 84 is a wall surface portion which can press the outer peripheral portion near the end portion of the heat transfer pipe. The contact portion 83 is bent in a V shape with respect to the wall surface portion 84, and as shown in FIG. 7(b), the central portion is pressed by the end portion of the heat transfer tube 3 via a washer 85 or the like. Thereby, the wall surface portion 84 is fastened to the outer peripheral portion of the heat transfer pipe 3. When the cushioning member 82 as described above is used, the outer peripheral portion of the heat transfer pipe 3 can be pressed from the outside by the wall surface portion 84 in a state where the end portion of the heat transfer pipe 3 is not absorbed.
另外,在所述實施方式中,將緩衝單元設置於集管壁面21的第二面21b側,但也可如圖8所示,不設置環構件81等而預先在集管壁面21的第二面21b側的孔22的周圍形成凹部21c,將導熱管3的端部插入至該凹部21c,從而將導熱管3的伸長予以吸收。 Further, in the above-described embodiment, the buffer unit is provided on the second surface 21b side of the header wall surface 21, but as shown in Fig. 8, the second portion of the header wall surface 21 may be previously provided without providing the ring member 81 or the like. A concave portion 21c is formed around the hole 22 on the surface 21b side, and the end portion of the heat transfer pipe 3 is inserted into the concave portion 21c to absorb the elongation of the heat transfer pipe 3.
另外,在所述實施方式中,使導熱管3的端部與作為緩衝單元的環構件81接觸,但也可不設置緩衝單元,而使導熱管3的端部與第二面21b隔開,對導熱管3進行焊接。 Further, in the above embodiment, the end portion of the heat transfer pipe 3 is brought into contact with the ring member 81 as a buffer unit, but the end portion of the heat transfer pipe 3 may be spaced apart from the second face 21b without providing a buffer unit. The heat pipe 3 is welded.
另外,在所述實施方式中,使從第二面21b突出的軀 幹部62插入至導熱管3,但在使集管壁面21具有耐壓性的情況下,也可預先準備一個或多個集管壁面21,將軀幹部62插入至所述集管壁面21並進行焊接,藉此,對集管壁面21進行加強。 Further, in the above embodiment, the body protruding from the second surface 21b is made The cadre 62 is inserted into the heat transfer pipe 3, but in the case where the header wall surface 21 has pressure resistance, one or a plurality of header wall faces 21 may be prepared in advance, and the trunk portion 62 may be inserted into the header wall surface 21 and performed. Welding, whereby the header wall surface 21 is reinforced.
另外,在所述實施方式中,相對於一個凸緣部61而設置一個軀幹部62,但也可以使一個凸緣部61包括多個軀幹部62的方式而構成連結件6。而且,也可準備多個此種連結件6並安裝於集管壁面21,對集管壁面21進行加強而使該集管壁面21具有耐壓性。 Further, in the above-described embodiment, one trunk portion 62 is provided for one flange portion 61, but the coupling member 6 may be configured such that one flange portion 61 includes a plurality of trunk portions 62. Further, a plurality of such coupling members 6 may be prepared and attached to the header wall surface 21 to reinforce the header wall surface 21 so that the header wall surface 21 has pressure resistance.
另外,在所述實施方式中,例舉殼管式的熱交換器1來進行說明,但也可適用於不包括外殼4的熱交換器1。 Further, in the above-described embodiment, the shell-and-tube heat exchanger 1 is exemplified, but the heat exchanger 1 not including the outer casing 4 may be applied.
1‧‧‧熱交換器 1‧‧‧ heat exchanger
2、71L、71R‧‧‧集管 2, 71L, 71R‧‧‧ header
3、72‧‧‧導熱管 3, 72‧‧‧ Heat pipe
4、73‧‧‧外殼 4, 73‧‧‧ shell
5‧‧‧擋板 5‧‧‧Baffle
6‧‧‧連結件 6‧‧‧Links
21、71W‧‧‧集管壁面 21, 71W‧‧‧ header wall
21a‧‧‧第一面 21a‧‧‧ first side
21b‧‧‧第二面 21b‧‧‧ second side
21c、61a‧‧‧凹部 21c, 61a‧‧‧ recess
22‧‧‧孔 22‧‧‧ holes
23‧‧‧第一流入部 23‧‧‧ First Inflow
24‧‧‧第一排出部 24‧‧‧First Discharge Department
25‧‧‧集管外壁 25‧‧‧ header outer wall
41‧‧‧第二流入部 41‧‧‧Second inflow
42‧‧‧第二排出部 42‧‧‧Second discharge department
61、61b‧‧‧凸緣部 61, 61b‧‧‧Flange
62、62a、62b‧‧‧軀幹部 62, 62a, 62b‧‧‧body
63‧‧‧倒角部 63‧‧‧Chamfering
64‧‧‧斜面部 64‧‧‧Bevel
81‧‧‧環構件 81‧‧‧ ring members
82‧‧‧緩衝構件 82‧‧‧ cushioning members
83‧‧‧接觸部 83‧‧‧Contacts
84‧‧‧壁面部 84‧‧‧ wall face
85‧‧‧墊片 85‧‧‧shims
d‧‧‧間距 D‧‧‧ spacing
D‧‧‧厚度 D‧‧‧thickness
L‧‧‧長度 L‧‧‧ length
圖1是本發明的一個實施方式中的熱交換器的概略圖。 Fig. 1 is a schematic view of a heat exchanger according to an embodiment of the present invention.
圖2是所述實施方式中的集管壁面與導熱管附近的放大圖。 Fig. 2 is an enlarged view of the vicinity of the header wall surface and the heat transfer pipe in the embodiment.
圖3是表示將所述實施方式中的集管壁面與導熱管予以連結的連結件的圖。 3 is a view showing a coupling member that connects the header wall surface and the heat transfer pipe in the embodiment.
圖4是表示其他實施方式中的包括形成有凹部的凸緣部的連結件的圖。 4 is a view showing a coupling member including a flange portion in which a recessed portion is formed in another embodiment.
圖5(a)與圖5(b)是表示其他實施方式中的包括形成有斜面部的軀幹部的連結件的圖。 5(a) and 5(b) are views showing a coupling member including a trunk portion in which a slope portion is formed in another embodiment.
圖6是表示其他實施方式中的連結件的圖。 Fig. 6 is a view showing a coupling member in another embodiment.
圖7(a)與圖7(b)是設置有其他實施方式中的緩衝 單元的圖。 Figure 7 (a) and Figure 7 (b) are buffers provided in other embodiments The diagram of the unit.
圖8是設置有其他實施方式中的緩衝單元(在第二面中設置有凹部)的圖。 Fig. 8 is a view in which a buffer unit (a recess is provided in a second surface) provided in another embodiment.
圖9是表示以往例中的熱交換器的圖。 Fig. 9 is a view showing a heat exchanger in a conventional example.
圖10是本發明的一個實施方式中的集管壁面與導熱管附近的放大圖。 Fig. 10 is an enlarged view of the vicinity of a header wall surface and a heat transfer pipe in an embodiment of the present invention.
3‧‧‧導熱管 3‧‧‧Heat pipe
6‧‧‧連結件 6‧‧‧Links
21‧‧‧集管壁面 21‧‧‧ Collector wall
21a‧‧‧第一面 21a‧‧‧ first side
21b‧‧‧第二面 21b‧‧‧ second side
22‧‧‧孔 22‧‧‧ holes
61‧‧‧凸緣部 61‧‧‧Flange
62‧‧‧軀幹部 62‧‧‧body
63‧‧‧倒角部 63‧‧‧Chamfering
81‧‧‧環構件 81‧‧‧ ring members
d‧‧‧間距 D‧‧‧ spacing
D‧‧‧厚度 D‧‧‧thickness
L‧‧‧長度 L‧‧‧ length
Claims (10)
Applications Claiming Priority (1)
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JP2011261137 | 2011-11-30 |
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TW101144812A TW201329413A (en) | 2011-11-30 | 2012-11-29 | Heat exchanger, connection component, and fabricating method of the heat exchanger |
Country Status (5)
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JP (1) | JPWO2013080823A1 (en) |
KR (1) | KR20140110877A (en) |
CN (2) | CN103134353A (en) |
TW (1) | TW201329413A (en) |
WO (1) | WO2013080823A1 (en) |
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TWI701418B (en) * | 2018-04-13 | 2020-08-11 | 奇鋐科技股份有限公司 | Heat dissipation unit connection reinforcement structure |
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KR20140110877A (en) * | 2011-11-30 | 2014-09-17 | 씨. 아이. 카세이 가부시기가이샤 | Heat exchanger, coupler that connects heat exchanger tubes to header wall of heat exchanger, and method of manufacturing heat exchanger using said couplers |
WO2016017697A1 (en) * | 2014-07-29 | 2016-02-04 | 京セラ株式会社 | Heat exchanger |
CN104791747B (en) * | 2015-03-25 | 2017-01-11 | 华东理工大学 | High-temperature fire tube type waste heat boiler tube plate cooling room |
WO2019181145A1 (en) * | 2018-03-20 | 2019-09-26 | 株式会社仲田コーティング | Aqueous treatment agent, method for producing aqueous treatment agent, and method of using aqueous treatment agent |
DE102020001599A1 (en) * | 2020-03-11 | 2021-09-16 | Gea Tds Gmbh | Method for welded connections between inner tubes and tube support plates of a tube bundle for a product-to-product tube bundle heat exchanger by means of an auxiliary device and auxiliary device for such a method |
KR102376296B1 (en) | 2021-05-26 | 2022-03-17 | 사단법인 한국패시브건축협회 | Joint flange for ventilate holes of a heat exchanger |
CN114923350B (en) * | 2022-06-15 | 2025-07-04 | 绍兴永风节能科技有限公司 | A high efficiency heat exchanger |
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JPS5340630B2 (en) * | 1973-03-13 | 1978-10-28 | ||
US4254819A (en) * | 1979-10-12 | 1981-03-10 | Atlantic Richfield Company | Protecting entry portions of tubes of emergency cooling system |
JPS5842591U (en) * | 1981-09-10 | 1983-03-22 | 日本ラヂヱーター株式会社 | Heat exchanger |
KR20140110877A (en) * | 2011-11-30 | 2014-09-17 | 씨. 아이. 카세이 가부시기가이샤 | Heat exchanger, coupler that connects heat exchanger tubes to header wall of heat exchanger, and method of manufacturing heat exchanger using said couplers |
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2012
- 2012-11-19 KR KR1020147017379A patent/KR20140110877A/en not_active Ceased
- 2012-11-19 JP JP2013547098A patent/JPWO2013080823A1/en active Pending
- 2012-11-19 WO PCT/JP2012/079921 patent/WO2013080823A1/en active Application Filing
- 2012-11-29 CN CN2012104999788A patent/CN103134353A/en active Pending
- 2012-11-29 TW TW101144812A patent/TW201329413A/en unknown
- 2012-11-29 CN CN 201220647537 patent/CN203163545U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI701418B (en) * | 2018-04-13 | 2020-08-11 | 奇鋐科技股份有限公司 | Heat dissipation unit connection reinforcement structure |
Also Published As
Publication number | Publication date |
---|---|
KR20140110877A (en) | 2014-09-17 |
WO2013080823A1 (en) | 2013-06-06 |
JPWO2013080823A1 (en) | 2015-04-27 |
CN203163545U (en) | 2013-08-28 |
CN103134353A (en) | 2013-06-05 |
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