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TW201315296A - Circuit board and manufacturing method thereof - Google Patents

Circuit board and manufacturing method thereof Download PDF

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Publication number
TW201315296A
TW201315296A TW100133658A TW100133658A TW201315296A TW 201315296 A TW201315296 A TW 201315296A TW 100133658 A TW100133658 A TW 100133658A TW 100133658 A TW100133658 A TW 100133658A TW 201315296 A TW201315296 A TW 201315296A
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Taiwan
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layer
metal foil
foil layer
circuit
circuit board
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TW100133658A
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Chinese (zh)
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TWI417002B (en
Inventor
Cheng-Po Yu
Han-Pei Huang
pei-chang Huang
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Unimicron Technology Corp
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Priority to TW100133658A priority Critical patent/TWI417002B/en
Priority to CN201210259801.0A priority patent/CN103002677B/en
Publication of TW201315296A publication Critical patent/TW201315296A/en
Application granted granted Critical
Publication of TWI417002B publication Critical patent/TWI417002B/en

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Abstract

A method for manufacturing a circuit board is provided. The method includes adhering a first metal foil layer and a second metal foil layer by an adhesion layer; laminating first dielectric layers and third metal foil layers on the first metal foil layer and the second conductive layer, respectively; forming first vias in the first dielectric layers, wherein the first vias connect to the first metal foil layer and the second metal foil layer, respectively; performing a semi-additive process to form first circuit layers on the first dielectric layers, respectively, wherein the first circuit layers connect to the first vias; laminating second dielectric layers and a fourth metal foil layers on the first dielectric layers; forming a second vias in the second dielectric layers and the fourth metal foil layers, wherein the second vias connect to the first circuit layers; separating the first metal foil layer and the second metal foil layer; and patterning the first metal foil layer, the second metal foil layer and the fourth metal foil layers.

Description

線路板及其製作方法Circuit board and manufacturing method thereof

本發明是有關於一種線路板及其製作方法,且特別是有關於一種包含細線路且具有高可靠度的線路板及其製作方法。The present invention relates to a circuit board and a method of fabricating the same, and more particularly to a circuit board including a fine circuit and having high reliability and a method of fabricating the same.

近年來,隨著電子技術的日新月異,高科技電子產業的相繼問世,使得更人性化、功能更佳的電子產品不斷地推陳出新,並朝向輕、薄、短、小的趨勢設計。在這些電子產品內通常會配置具有導電線路的線路板。In recent years, with the rapid development of electronic technology, the high-tech electronics industry has come out one after another, making more humanized and better-functioning electronic products constantly innovating and designing towards light, thin, short and small trends. A circuit board having conductive lines is usually disposed in these electronic products.

為了提高線路板中的佈線密度,可利用減成製程(substrative process)來將線路板中的線路層製作為具有40 μm以上的線寬。然而,對於40 μm以下的線寬來說,利用減成製程來製作線路層將導致產品良率降低。因此,目前皆以半加成製程(semi-additive process,SAP)或改良式半加成製程(modified semi-additive process,MSAP)來製作線寬為40 μm以下的線路層。In order to increase the wiring density in the wiring board, a substrative process may be used to fabricate the wiring layer in the wiring board to have a line width of 40 μm or more. However, for line widths below 40 μm, the use of a subtractive process to fabricate the wiring layer will result in a reduction in product yield. Therefore, a circuit layer having a line width of 40 μm or less is currently produced by a semi-additive process (SAP) or a modified semi-additive process (MSAP).

然而,由於在以半加成製程或改良式半加成製程製作線路層的過程中,所使用的銅箔具有低粗糙度(中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)),使得線路層與介電層之間的黏著力降低,導致最外層的線路層容易自介電層剝離,因而降低了線路板的可靠度。However, the copper foil used has a low roughness (center line average roughness (Ra) and ten point average roughness (Rz) in the process of fabricating the wiring layer in a semi-additive process or an improved semi-additive process. ), the adhesion between the circuit layer and the dielectric layer is reduced, resulting in the outermost circuit layer being easily peeled off from the dielectric layer, thereby reducing the reliability of the circuit board.

本發明提供一種線路板的製作方法,用以製作包含細線路且具有高可靠度的線路板。The present invention provides a method of fabricating a circuit board for fabricating a circuit board including fine wiring and having high reliability.

本發明另提供一種線路板,其包含細線路且具有高可靠度。The present invention further provides a wiring board that includes fine wiring and has high reliability.

本發明提出一種線路板的製作方法,此方法是先藉由膠層黏合第一金屬箔層與第二金屬箔層。然後,將第一介電層與第三金屬箔層分別壓合於第一金屬箔層上與第二金屬箔層上。接著,於這些第一介電層中分別第一導通孔,其中這些第一導通孔分別連接第一金屬箔層與第二金屬箔層。而後,進行半加成製程,以於這些第一介電層上分別形成第一線路層,其中第一線路層與第一導通孔連接。繼之,將第二介電層與第四金屬箔層分別壓合於這些第一介電層上。然後,於這些第二介電層與第四金屬箔層中分別形成第二導通孔,其中第二導通孔連接第一線路層。接著,分離第一金屬箔層與第二金屬箔層。之後,將第一金屬箔層、第二金屬箔層與第四金屬箔層圖案化以及將第二金屬箔層與第六金屬箔層圖案化,以形成二個獨立的線路板。The invention provides a method for manufacturing a circuit board, which firstly bonds a first metal foil layer and a second metal foil layer by a glue layer. Then, the first dielectric layer and the third metal foil layer are respectively pressed onto the first metal foil layer and the second metal foil layer. Then, a first via hole is respectively formed in the first dielectric layers, wherein the first via holes respectively connect the first metal foil layer and the second metal foil layer. Then, a semi-addition process is performed to form a first circuit layer on the first dielectric layers, wherein the first circuit layer is connected to the first via holes. Then, the second dielectric layer and the fourth metal foil layer are respectively pressed onto the first dielectric layers. Then, a second via hole is formed in each of the second dielectric layer and the fourth metal foil layer, wherein the second via hole is connected to the first circuit layer. Next, the first metal foil layer and the second metal foil layer are separated. Thereafter, the first metal foil layer, the second metal foil layer and the fourth metal foil layer are patterned and the second metal foil layer and the sixth metal foil layer are patterned to form two separate wiring boards.

依照本發明實施例所述之線路板的製作方法,上述之膠層例如位於第一金屬箔層與第二金屬箔層的周邊,以與第一金屬箔層與第二金屬箔層形成封閉空間。According to the manufacturing method of the circuit board according to the embodiment of the present invention, the adhesive layer is located, for example, at the periphery of the first metal foil layer and the second metal foil layer to form a closed space with the first metal foil layer and the second metal foil layer. .

依照本發明實施例所述之線路板的製作方法,上述之膠層的形狀例如為連續框形圖案。According to the manufacturing method of the circuit board according to the embodiment of the invention, the shape of the glue layer is, for example, a continuous frame pattern.

依照本發明實施例所述之線路板的製作方法,上述之膠層的形狀例如為非連續框形圖案。According to the manufacturing method of the circuit board according to the embodiment of the invention, the shape of the glue layer is, for example, a discontinuous frame shape.

依照本發明實施例所述之線路板的製作方法,上述之第三金屬箔層的厚度例如小於第一金屬箔層、第二金屬箔層與第四金屬箔層的厚度。According to the method of fabricating a circuit board according to the embodiment of the invention, the thickness of the third metal foil layer is, for example, smaller than the thickness of the first metal foil layer, the second metal foil layer and the fourth metal foil layer.

依照本發明實施例所述之線路板的製作方法,上述之第三金屬箔層的厚度例如介於2 μm至5 μm之間。According to the manufacturing method of the circuit board according to the embodiment of the invention, the thickness of the third metal foil layer is, for example, between 2 μm and 5 μm.

依照本發明實施例所述之線路板的製作方法,上述在形成第一線路層之後以及在壓合第二介電層與第四金屬箔層之前,更包括於第一介電層上形成至少一個堆疊線路結構。According to the manufacturing method of the circuit board of the embodiment of the present invention, after the forming the first circuit layer and before pressing the second dielectric layer and the fourth metal foil layer, forming at least the first dielectric layer A stacked line structure.

依照本發明實施例所述之線路板的製作方法,上述之堆疊線路結構的形成方法例如是先將第三介電層與第五金屬箔層分別壓合於第一介電層上。然後,於這些第三介電層中分別形成第三導通孔,其中第三導通孔連接第一線路層。之後,進行半加成製程,以於這些第三介電層上分別形成第二線路層,其中第二線路層與第三導通孔連接。According to the method for fabricating a circuit board according to the embodiment of the invention, the method for forming the stacked circuit structure is, for example, first pressing the third dielectric layer and the fifth metal foil layer onto the first dielectric layer. Then, a third via hole is formed in each of the third dielectric layers, wherein the third via hole is connected to the first circuit layer. Thereafter, a semi-additive process is performed to form a second circuit layer on the third dielectric layers, wherein the second circuit layer is connected to the third via.

依照本發明實施例所述之線路板的製作方法,上述之第五金屬箔層的厚度例如小於第一金屬箔層、第二金屬箔層與第四金屬箔層的厚度。According to the method of fabricating a circuit board according to the embodiment of the invention, the thickness of the fifth metal foil layer is, for example, smaller than the thickness of the first metal foil layer, the second metal foil layer and the fourth metal foil layer.

依照本發明實施例所述之線路板的製作方法,上述之第五金屬箔層的厚度例如介於2 μm至5 μm之間。According to the manufacturing method of the circuit board according to the embodiment of the invention, the thickness of the fifth metal foil layer is, for example, between 2 μm and 5 μm.

本發明另提出一種線路板,其包括至少一個第一堆疊線路結構、第二堆疊線路結構以及第三線路層。第一線路結構包括第一介電層、第一導通孔以及第一線路層。第一介電層具有彼此相對的第一表面與第二表面。第一導通孔配置於第一介電層中。第一線路層配置於第一表面上,且與第一導通孔連接。第一線路層包括第一壓延金屬箔層與位於第一壓延金屬箔層上的第一電鍍導電層。第二線路結構配置於第一表面上。第二線路結構包括第二介電層、第二導通孔以及第二線路層。第二介電層配置於第一表面上,且覆蓋第一線路層。第二線路層配置於第二介電層上。第二線路層包括第二壓延金屬箔層與位於第二壓延金屬箔層上的第二電鍍導電層。第二導通孔配置於第二介電層與第二線路層中,且與第一線路層連接。第三線路層配置於第二表面上,且與第一導通孔連接。第三線路層包括第三壓延金屬箔層。第一壓延金屬箔層的厚度小於第二壓延金屬箔層與第三壓延金屬箔層的厚度,且第一電鍍導電層的厚度大於第二電鍍導電層的厚度。The present invention further provides a wiring board including at least one first stacked wiring structure, a second stacked wiring structure, and a third wiring layer. The first line structure includes a first dielectric layer, a first via, and a first wiring layer. The first dielectric layer has a first surface and a second surface opposite to each other. The first via hole is disposed in the first dielectric layer. The first circuit layer is disposed on the first surface and connected to the first via hole. The first circuit layer includes a first rolled metal foil layer and a first plated conductive layer on the first rolled metal foil layer. The second line structure is disposed on the first surface. The second line structure includes a second dielectric layer, a second via, and a second wiring layer. The second dielectric layer is disposed on the first surface and covers the first circuit layer. The second circuit layer is disposed on the second dielectric layer. The second circuit layer includes a second rolled metal foil layer and a second plated conductive layer on the second rolled metal foil layer. The second via hole is disposed in the second dielectric layer and the second circuit layer, and is connected to the first circuit layer. The third circuit layer is disposed on the second surface and connected to the first via hole. The third circuit layer includes a third rolled metal foil layer. The thickness of the first rolled metal foil layer is less than the thickness of the second rolled metal foil layer and the third rolled metal foil layer, and the thickness of the first plated conductive layer is greater than the thickness of the second plated conductive layer.

依照本發明實施例所述之線路板,上述之第二壓延金屬箔層的面向第二介電層的表面的粗糙度與第三壓延金屬箔層的面向第一介電層的表面的粗糙度例如大於3μm。According to the circuit board of the embodiment of the invention, the roughness of the surface of the second rolled metal foil layer facing the second dielectric layer and the surface of the third rolled metal foil layer facing the first dielectric layer For example, greater than 3 μm.

依照本發明實施例所述之線路板,上述之第二壓延金屬箔層的面向第二介電層的表面的粗糙度與第三壓延金屬箔層的面向第一介電層的表面的中心線平均粗糙度與十點平均粗糙度例如大於3 μm。According to the circuit board of the embodiment of the present invention, the roughness of the surface of the second rolled metal foil layer facing the second dielectric layer and the center line of the surface of the third rolled metal foil layer facing the first dielectric layer The average roughness and the ten point average roughness are, for example, greater than 3 μm.

依照本發明實施例所述之線路板,上述之第一壓延金屬箔層的面向第一介電層的表面的粗糙度例如小於或等於3 μm。According to the circuit board of the embodiment of the invention, the roughness of the surface of the first rolled metal foil layer facing the first dielectric layer is, for example, less than or equal to 3 μm.

依照本發明實施例所述之線路板,上述之第一壓延金屬箔層的面向第一介電層的表面的中心線平均粗糙度與十點平均粗糙度例如小於或等於3 μm。According to the circuit board of the embodiment of the invention, the center line average roughness and the ten point average roughness of the surface of the first rolled metal foil layer facing the first dielectric layer are, for example, less than or equal to 3 μm.

依照本發明實施例所述之線路板,上述之第一壓延金屬箔層的厚度例如介於2 μm至5 μm之間。According to the circuit board of the embodiment of the invention, the thickness of the first rolled metal foil layer is, for example, between 2 μm and 5 μm.

依照本發明實施例所述之線路板,上述之第一導通孔與第三線路層之間具有界面。According to the circuit board of the embodiment of the invention, the first via hole and the third circuit layer have an interface.

依照本發明實施例所述之線路板,上述之第二導通孔與第二線路層中的第二電鍍導電層之間不具有界面。According to the circuit board of the embodiment of the invention, the second via hole and the second electroplated conductive layer in the second circuit layer have no interface.

依照本發明實施例所述之線路板,上述之至少一個第一堆疊線路結構包括彼此堆疊的多個第一堆疊線路結構,且第二堆疊線路結構配置於最上層的第一堆疊線路結構的第一表面上,而第三線路層配置於最下層的第一堆疊線路結構的第二表面上。According to the circuit board of the embodiment of the present invention, the at least one first stacked line structure includes a plurality of first stacked line structures stacked on each other, and the second stacked line structure is disposed on the first stacked line structure of the uppermost layer. On one surface, the third circuit layer is disposed on the second surface of the lowermost first stacked wiring structure.

基於上述,本發明利用半加成製程形成內層線路層,因此可使線路層符合高佈線密度的需求。此外,本發明利用減成製程形成最外層的線路層,由於此線路層包括粗糙度較高的金屬箔層,因此可以有效地避免最外層的線路層自介電層剝離,因而提高了線路板的可靠度。Based on the above, the present invention utilizes a semi-additive process to form an inner layer circuit layer, thereby enabling the circuit layer to meet the requirements of high wiring density. In addition, the present invention utilizes a subtractive process to form a circuit layer of the outermost layer. Since the circuit layer includes a metal foil layer having a high roughness, the outermost circuit layer can be effectively prevented from being peeled off from the dielectric layer, thereby improving the circuit board. Reliability.

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.

圖1A至圖1G為依照本發明實施例所繪示的線路板之製作流程剖面圖。首先,請參照圖1A,藉由膠層300黏合金屬箔層100與金屬箔層200。金屬箔層100、200例如為銅箔層。金屬箔層100、200的面向後續壓合於其上的表面(即表面100a、200a)例如具有大於3 μm的粗糙度。進一步說,表面100a、200a的中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)例如皆大於3 μm。關於上述粗糙度的定義與量測方法可參考日本工業標準JIS B 0601的內容。金屬箔層100、200一般稱為壓延金屬箔層。1A-1G are cross-sectional views showing a manufacturing process of a circuit board according to an embodiment of the invention. First, referring to FIG. 1A, the metal foil layer 100 and the metal foil layer 200 are bonded by the adhesive layer 300. The metal foil layers 100, 200 are, for example, copper foil layers. The surface of the metal foil layers 100, 200 facing the subsequent press-fit (i.e., the surfaces 100a, 200a) has, for example, a roughness greater than 3 μm. Further, the center line average roughness (Ra) and the ten point average roughness (Rz) of the surfaces 100a, 200a are, for example, greater than 3 μm. For the definition and measurement method of the above roughness, reference may be made to the contents of Japanese Industrial Standard JIS B 0601. The metal foil layers 100, 200 are generally referred to as rolled metal foil layers.

此外,膠層300位於金屬箔層100與金屬箔層200的周邊,以與金屬箔層100與金屬箔層200形成一個封閉空間R。舉例而言,膠層300可為連續框形圖案(請參考圖1A(a))。此連續框形圖案與金屬箔層100以及金屬箔層200圍出扁平狀的封閉空間R。如此一來,在後續的濕式製程(例如顯影、蝕刻、清洗等)中,外物(例如顯影液、蝕刻液、清洗劑等)便不易穿過膠層300而進入封閉空間R,可避免對金屬箔層100與金屬箔層200造成損傷。在本實施例中,膠層300的材料例如是防銲油墨、抗化性膠帶或純膠材料,其寬度例如是12毫米。需說明的是,在另一實施例中(請參考圖1A(b)),膠層300亦可為不連續框形圖案。也就是說,不連續框形圖案中存在有多個導氣孔H(至少6個以上),其中每一個導氣孔H的長度例如是介於10毫米至15毫米,而寬度例如是介於1毫米至3毫米。Further, the adhesive layer 300 is located at the periphery of the metal foil layer 100 and the metal foil layer 200 to form a closed space R with the metal foil layer 100 and the metal foil layer 200. For example, the glue layer 300 can be a continuous frame pattern (please refer to FIG. 1A(a)). This continuous frame pattern encloses a flat closed space R with the metal foil layer 100 and the metal foil layer 200. In this way, in the subsequent wet process (such as development, etching, cleaning, etc.), foreign objects (such as developer, etching solution, cleaning agent, etc.) are not easily passed through the adhesive layer 300 and enter the closed space R, which can be avoided. Damage is caused to the metal foil layer 100 and the metal foil layer 200. In the present embodiment, the material of the adhesive layer 300 is, for example, a solder resist ink, a chemical resistant tape or a pure rubber material, and the width thereof is, for example, 12 mm. It should be noted that, in another embodiment (please refer to FIG. 1A(b)), the glue layer 300 may also be a discontinuous frame pattern. That is, a plurality of air guiding holes H (at least 6 or more) are present in the discontinuous frame pattern, wherein each of the air guiding holes H has a length of, for example, 10 mm to 15 mm, and a width of, for example, 1 mm. Up to 3 mm.

然後,請參照圖1B,將介電層102與金屬箔層104壓合於金屬箔層100與金屬箔層200上。金屬箔層104例如為銅箔層,其面向介電層102的表面例如具有小於或等於3 μm的粗糙度。進一步說,金屬箔層104的面向介電層102的表面的中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)例如皆小於或等於3 μm。同樣地,金屬箔層104一般稱為壓延金屬箔層。此外,在本實施例中,金屬箔層104的厚度小於金屬箔層100、200。金屬箔層104的厚度例如介於2 μm至5 μm之間。因此,金屬箔層104一般又稱為超薄銅皮。之後,於介電層102中形成導通孔106。導通孔106的形成方法例如是先進行雷射鑽孔製程,於金屬箔層104與介電層102中形成暴露出部分金屬箔層100與金屬箔層200的盲孔。然後,以電鍍或其他方式於這些盲孔中填入導電材料。Then, referring to FIG. 1B, the dielectric layer 102 and the metal foil layer 104 are pressed onto the metal foil layer 100 and the metal foil layer 200. The metal foil layer 104 is, for example, a copper foil layer whose surface facing the dielectric layer 102 has, for example, a roughness of less than or equal to 3 μm. Further, the center line average roughness (Ra) and the ten point average roughness (Rz) of the surface of the metal foil layer 104 facing the dielectric layer 102 are, for example, less than or equal to 3 μm. Likewise, the metal foil layer 104 is generally referred to as a rolled metal foil layer. Further, in the present embodiment, the thickness of the metal foil layer 104 is smaller than that of the metal foil layers 100, 200. The thickness of the metal foil layer 104 is, for example, between 2 μm and 5 μm. Therefore, the metal foil layer 104 is also generally referred to as an ultra-thin copper skin. Thereafter, via holes 106 are formed in the dielectric layer 102. The method of forming the via hole 106 is, for example, a laser drilling process in which a blind hole exposing a portion of the metal foil layer 100 and the metal foil layer 200 is formed in the metal foil layer 104 and the dielectric layer 102. The conductive material is then filled into these blind vias by electroplating or other means.

接著,請參照圖1C,於金屬箔層104上形成圖案化罩幕層108。圖案化罩幕層108暴露出預定佈線的區域。需要注意的是,位於膠層300上、下方的區域並不屬於預定佈線的區域。然後,於圖案化罩幕層108所暴露出的區域形成導電層110。在本實施例中,例如是以電鍍的方式來形成導電層110。金屬箔層110一般稱為電鍍導電層。Next, referring to FIG. 1C, a patterned mask layer 108 is formed on the metal foil layer 104. The patterned mask layer 108 exposes areas of the predetermined wiring. It should be noted that the area on and below the glue layer 300 does not belong to the area of the predetermined wiring. Conductive layer 110 is then formed in the area exposed by patterned mask layer 108. In the present embodiment, the conductive layer 110 is formed, for example, by electroplating. Metal foil layer 110 is generally referred to as an electroplated conductive layer.

而後,請參照圖1D,移除圖案化罩幕層108。然後,移除圖案化罩幕層108下方的金屬箔層104。在本實施例中,例如是以蝕刻的方式來移除金屬箔層104。在此步驟中,在移除圖案化罩幕層108下方的金屬箔層104之後,導電層110以及其下方的金屬箔層104構成線路層112。線路層112與導通孔106連接。此外,在移除圖案化罩幕層208下方的金屬箔層204之後,金屬箔層210以及其下方的金屬箔層204構成線路層212。線路層212與導通孔206連接。Then, referring to FIG. 1D, the patterned mask layer 108 is removed. The metal foil layer 104 under the patterned mask layer 108 is then removed. In the present embodiment, the metal foil layer 104 is removed, for example, by etching. In this step, after removing the metal foil layer 104 under the patterned mask layer 108, the conductive layer 110 and the metal foil layer 104 therebelow constitute the wiring layer 112. The wiring layer 112 is connected to the via hole 106. Moreover, after removing the metal foil layer 204 below the patterned mask layer 208, the metal foil layer 210 and the metal foil layer 204 therebelow constitute the wiring layer 212. The wiring layer 212 is connected to the via 206.

上述圖1C至圖1D的步驟一般稱為改良式半加成製程(modified semi-additive process,MSAP)。當然,在其他實施例中,也可以使用半加成製程(semi-additive process,SAP)或使用背面預膠層箔片的半加成製程(primer-coated foil for semi-additive process,PSAP)來形成線路層112。特別一提的是,以MSAP、SAP或PSAP所形成的線路層112可具有40 μm以下的線寬,因此可符合高佈線密度的需求。The steps of Figures 1C through 1D above are generally referred to as modified semi-additive processes (MSAP). Of course, in other embodiments, a semi-additive process (SAP) or a primer-coated foil for semi-additive process (PSAP) may also be used. A wiring layer 112 is formed. In particular, the wiring layer 112 formed of MSAP, SAP or PSAP may have a line width of 40 μm or less, and thus can meet the demand for high wiring density.

繼之,請參照圖1E,將介電層114與金屬箔層116壓合於介電層102上並覆蓋線路層112。金屬箔層116例如為銅箔層,其面向介電層114的表面例如具有大於3 μm的粗糙度。進一步說,金屬箔層116的中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)例如皆大於3 μm。同樣地,金屬箔層116一般稱為壓延金屬箔層。此外,金屬箔層116的厚度大於金屬箔層104的厚度。然後,於介電層114與金屬箔層116中形成導通孔118。導通孔118的形成方法例如是先進行雷射鑽孔製程,於金屬箔層116與介電層114中形成暴露出部分導電層110的盲孔。然後,以電鍍的方式於這些盲孔中填入導電材料。此外,在進行電鍍的過程中,同時會於金屬箔層116上形成導電層120。同樣地,導電層120一般稱為電鍍導電層。Next, referring to FIG. 1E , the dielectric layer 114 and the metal foil layer 116 are pressed onto the dielectric layer 102 and cover the circuit layer 112 . The metal foil layer 116 is, for example, a copper foil layer whose surface facing the dielectric layer 114 has, for example, a roughness of more than 3 μm. Further, the center line average roughness (Ra) and the ten point average roughness (Rz) of the metal foil layer 116 are, for example, greater than 3 μm. Likewise, the metal foil layer 116 is generally referred to as a rolled metal foil layer. Further, the thickness of the metal foil layer 116 is greater than the thickness of the metal foil layer 104. Then, via holes 118 are formed in the dielectric layer 114 and the metal foil layer 116. The via hole 118 is formed by, for example, performing a laser drilling process to form a blind via in the metal foil layer 116 and the dielectric layer 114 to expose a portion of the conductive layer 110. Then, these blind holes are filled with a conductive material by electroplating. In addition, the conductive layer 120 is simultaneously formed on the metal foil layer 116 during the plating process. Likewise, conductive layer 120 is generally referred to as an electroplated conductive layer.

此外,在進行上述步驟之後,還可以對介電層114上的導電層120與金屬箔層116進行薄化製程,以使介電層114上的膜層厚度符合需求。In addition, after performing the above steps, the conductive layer 120 and the metal foil layer 116 on the dielectric layer 114 may be thinned to make the thickness of the film on the dielectric layer 114 meet the requirements.

特別一提的是,為了使各線路層具有實質上相同的厚度,且由於金屬箔層116的厚度大於金屬箔層104的厚度,因此導電層120的厚度小於導電層110的厚度。In particular, the thickness of the conductive layer 120 is less than the thickness of the conductive layer 110 in order to have substantially the same thickness of each of the circuit layers, and since the thickness of the metal foil layer 116 is greater than the thickness of the metal foil layer 104.

然後,請參照圖1F,分離金屬箔層100與金屬箔層200,以形成二個具有相同或相似結構的堆疊結構10、20。分離金屬箔層100與金屬箔層200的方式有許多種。舉例而言,在本實施例中,可透過例如是電腦數值控制(computer numerical control,CNC)銑切技術來沿著多條切割線Y切除膠層300以及部分與膠層300重疊之金屬箔層100、金屬箔層200、介電層102、線路層112、介電層114、金屬箔層116與導電層120,以使金屬箔層100與金屬箔層200分離。Then, referring to FIG. 1F, the metal foil layer 100 and the metal foil layer 200 are separated to form two stacked structures 10, 20 having the same or similar structures. There are many ways to separate the metal foil layer 100 from the metal foil layer 200. For example, in the embodiment, the adhesive layer 300 and the metal foil layer partially overlapping the adhesive layer 300 may be cut along the plurality of cutting lines Y by, for example, a computer numerical control (CNC) milling technique. 100, metal foil layer 200, dielectric layer 102, wiring layer 112, dielectric layer 114, metal foil layer 116 and conductive layer 120 to separate metal foil layer 100 from metal foil layer 200.

之後,請參照圖1G,對堆疊結構10、20進行圖案化製程,移除部分金屬箔層100以形成線路層122,以及移除部分導電層120與金屬箔層116以形成線路層124,以得到線路板12、22,其中線路層122與導通孔106連接,且線路層124與導通孔118連接。Thereafter, referring to FIG. 1G, the stacking structures 10, 20 are patterned, the portion of the metal foil layer 100 is removed to form the wiring layer 122, and the portion of the conductive layer 120 and the metal foil layer 116 are removed to form the wiring layer 124. The wiring boards 12, 22 are obtained, wherein the wiring layer 122 is connected to the via holes 106, and the wiring layer 124 is connected to the via holes 118.

上述圖1G的步驟一般稱為減成製程(subtractive process)。由於以減成製程所形成的線路層122、124中包括粗糙度較高的金屬箔層,因此可以有效地避免這些線路層自介電層剝離,以提高線路板的可靠度。在一實施例中,經拉力測試,線路層122、124的黏著強度可達到1 kgf/cm2以上。The steps of Figure 1G above are generally referred to as a subtractive process. Since the circuit layers 122 and 124 formed by the subtractive process include a metal foil layer having a high roughness, the wiring layers can be effectively prevented from being peeled off from the dielectric layer to improve the reliability of the circuit board. In one embodiment, the adhesion strength of the circuit layers 122, 124 can be above 1 kgf/cm 2 by tensile testing.

以下將以線路板12為例對本發明作說明。The present invention will be described below by taking the circuit board 12 as an example.

請參照圖1G,線路板12包括第一堆疊線路結構(由介電層102、導通孔106以及線路層112構成)、第二堆疊線路結構(由介電層114、導通孔118以及線路層124構成)以及線路層122。Referring to FIG. 1G, the circuit board 12 includes a first stacked wiring structure (consisting of the dielectric layer 102, the vias 106, and the wiring layer 112) and a second stacked wiring structure (by the dielectric layer 114, the vias 118, and the wiring layer 124). And the circuit layer 122.

在第一堆疊線路結構中,介電層102具有彼此相對的第一表面102a與第二表面102b。導通孔106配置於介電層102中。線路層112配置於第一表面102a上,且與導通孔106連接。線路層112包括第一壓延金屬箔層(金屬箔層104)與位於第一壓延金屬箔層上的第一電鍍導電層(導電層110)。In the first stacked wiring structure, the dielectric layer 102 has a first surface 102a and a second surface 102b that are opposite to each other. The via hole 106 is disposed in the dielectric layer 102. The circuit layer 112 is disposed on the first surface 102a and connected to the via hole 106. The wiring layer 112 includes a first rolled metal foil layer (metal foil layer 104) and a first plated conductive layer (conductive layer 110) on the first rolled metal foil layer.

第二堆疊線路結構配置於第一表面102a上。在第二堆疊線路結構中,介電層114配置於第一表面102a上,且覆蓋線路層112。線路層124配置於介電層114上。線路層124包括第二壓延金屬箔層(金屬箔層116)與位於第二壓延金屬箔層上的第二電鍍導電層(導電層120)。導通孔118配置於介電層114與線路層124中,且與線路層112連接。The second stacking line structure is disposed on the first surface 102a. In the second stacked wiring structure, the dielectric layer 114 is disposed on the first surface 102a and covers the wiring layer 112. The wiring layer 124 is disposed on the dielectric layer 114. The wiring layer 124 includes a second rolled metal foil layer (metal foil layer 116) and a second plated conductive layer (conductive layer 120) on the second rolled metal foil layer. The via hole 118 is disposed in the dielectric layer 114 and the wiring layer 124 and is connected to the wiring layer 112.

線路層122配置於第二表面102b上,且與導通孔106連接。在線路板12中,線路層122為第三壓延金屬箔層。The circuit layer 122 is disposed on the second surface 102b and connected to the via hole 106. In the wiring board 12, the wiring layer 122 is a third rolled metal foil layer.

在本實施例中,第一壓延金屬箔層(金屬箔層104)的厚度小於第二壓延金屬箔層(金屬箔層116)與第三壓延金屬箔層(線路層122)的厚度,且第一電鍍導電層(導電層110)的厚度大於第二電鍍導電層(導電層120)的厚度。In this embodiment, the thickness of the first rolled metal foil layer (metal foil layer 104) is smaller than the thickness of the second rolled metal foil layer (metal foil layer 116) and the third rolled metal foil layer (circuit layer 122), and The thickness of an electroplated conductive layer (conductive layer 110) is greater than the thickness of the second electroplated conductive layer (conductive layer 120).

此外,在本實施例中,導通孔106與線路層122之間具有界面106a,導通孔118與線路層124中的電鍍導電層120之間則不具有界面。In addition, in the present embodiment, the via 106 and the wiring layer 122 have an interface 106a, and the via 118 and the plating conductive layer 120 in the wiring layer 124 have no interface.

在線路板12中,由於金屬箔層116與線路層122具有較高的粗糙度(粗糙度大於3 μm),因此可以有效地避免線路層122自介電層102剝離以及避免線路層124自介電層114剝離,因而提高了線路板的可靠度。In the circuit board 12, since the metal foil layer 116 and the wiring layer 122 have higher roughness (roughness greater than 3 μm), the wiring layer 122 can be effectively prevented from being peeled off from the dielectric layer 102 and the wiring layer 124 is prevented from being self-mediated. The electrical layer 114 is stripped, thereby increasing the reliability of the board.

在本實施例中,線路板12、22為具有三層線路層的線路板,但本發明並不限於此。在其他實施例中,亦可以類似的方式形成具有更多層線路層的線路板。In the present embodiment, the wiring boards 12, 22 are wiring boards having three wiring layers, but the present invention is not limited thereto. In other embodiments, a circuit board having more layers of wiring layers can also be formed in a similar manner.

圖2A至圖2D為依照本發明另一實施例所繪示的線路板之製作流程剖面圖。首先,請參照圖2A,在圖1D所述的步驟之後,進行與圖1B至圖1D相同的步驟,於介電層102上形成由介電層126、金屬箔層128、導電層130與導通孔132構成的線路結構。當然,視實際需求,可繼續重複與圖1B至圖1D相同的步驟,以形成更多層的內層線路層。2A-2D are cross-sectional views showing a manufacturing process of a circuit board according to another embodiment of the present invention. First, referring to FIG. 2A, after the steps described in FIG. 1D, the same steps as those of FIG. 1B to FIG. 1D are performed, and a dielectric layer 126, a metal foil layer 128, a conductive layer 130, and a conductive layer are formed on the dielectric layer 102. The wiring structure formed by the holes 132. Of course, depending on actual needs, the same steps as those of FIGS. 1B through 1D can be repeated to form more layers of inner layer wiring layers.

接著,請參照圖2B,進行與圖1E相同的步驟,於介電層126上形成介電層114、金屬箔層116、導電層120與導通孔118。Next, referring to FIG. 2B, the same steps as in FIG. 1E are performed to form a dielectric layer 114, a metal foil layer 116, a conductive layer 120, and via holes 118 on the dielectric layer 126.

然後,請參照圖2C,進行與圖1F至圖1G相同的步驟,以得到線路板14、24。在本實施例中,線路板14、24為具有四層層線路層的線路板,且其具有與線路板12、22相似的堆疊結構,於此不另行說明。Then, referring to FIG. 2C, the same steps as those of FIGS. 1F to 1G are performed to obtain the wiring boards 14, 24. In the present embodiment, the circuit boards 14, 24 are circuit boards having four circuit layers, and have a stack structure similar to the circuit boards 12, 22, which will not be described herein.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.

10、20...堆疊結構10, 20. . . Stack structure

12、14、22、24...線路板12, 14, 22, 24. . . circuit board

100、104、116、128、200、204、210、216、220、228、230...金屬箔層100, 104, 116, 128, 200, 204, 210, 216, 220, 228, 230. . . Metal foil layer

100a、200a...表面100a, 200a. . . surface

102、114、126、202、214、226...介電層102, 114, 126, 202, 214, 226. . . Dielectric layer

102a...第一表面102a. . . First surface

102b...第二表面102b. . . Second surface

106、118、132、206、218、232...導通孔106, 118, 132, 206, 218, 232. . . Via

106a...界面106a. . . interface

108、208...圖案化罩幕層108, 208. . . Patterned mask layer

110、120、130...導電層110, 120, 130. . . Conductive layer

112、122、124、212、222、224...線路層112, 122, 124, 212, 222, 224. . . Circuit layer

300...膠層300. . . Glue layer

H...導氣孔H. . . Air vent

R...封閉空間R. . . Closed space

Y...切割線Y. . . Cutting line

圖1A至圖1G為依照本發明一實施例所繪示的線路板之製作流程剖面圖。1A-1G are cross-sectional views showing a manufacturing process of a circuit board according to an embodiment of the invention.

圖2A至圖2C為依照本發明另一實施例所繪示的線路板之製作流程剖面圖。2A-2C are cross-sectional views showing a manufacturing process of a circuit board according to another embodiment of the present invention.

12、22...線路板12, 22. . . circuit board

104、116...金屬箔層104, 116. . . Metal foil layer

102、114...介電層102, 114. . . Dielectric layer

102a...第一表面102a. . . First surface

102b...第二表面102b. . . Second surface

106、118...導通孔106, 118. . . Via

106a...界面106a. . . interface

110、120...導電層110, 120. . . Conductive layer

112、122、124...線路層112, 122, 124. . . Circuit layer

Claims (19)

一種線路板的製作方法,包括:藉由一膠層黏合一第一金屬箔層與一第二金屬箔層;將一第一介電層與一第三金屬箔層分別壓合於該第一金屬箔層與該第二金屬箔層上;於該些第一介電層中分別形成一第一導通孔,該些第一導通孔分別連接該第一金屬箔層與該第二金屬箔層;進行半加成製程,以於該些第一介電層上分別形成一第一線路層,其中該些第一線路層與該些第一導通孔連接;將一第二介電層與一第四金屬箔層分別壓合於該些第一介電層上;於該些第二介電層與該些第四金屬箔層中分別形成一第二導通孔,其中該些第二導通孔連接該些第一線路層;分離該第一金屬箔層與該第二金屬箔層;以及將該第一金屬箔層、該第二金屬箔層與該些第四金屬箔層圖案化,以形成二個獨立的線路板。A method for manufacturing a circuit board, comprising: bonding a first metal foil layer and a second metal foil layer by a glue layer; respectively pressing a first dielectric layer and a third metal foil layer to the first a first conductive via is formed in each of the first dielectric layers, and the first conductive vias are respectively connected to the first metal foil layer and the second metal foil layer And performing a semi-addition process to form a first circuit layer on the first dielectric layers, wherein the first circuit layers are connected to the first via holes; and a second dielectric layer is The second metal foil layer is respectively pressed onto the first dielectric layers; a second via hole is formed in each of the second dielectric layer and the fourth metal foil layer, wherein the second via holes are formed. Connecting the first circuit layers; separating the first metal foil layer and the second metal foil layer; and patterning the first metal foil layer, the second metal foil layer and the fourth metal foil layers to Form two separate circuit boards. 如申請專利範圍第1項所述之線路板的製作方法,其中該膠層位於該第一金屬箔層與該第二金屬箔層的周邊,以與該第一金屬箔層與該第二金屬箔層形成封閉空間。The manufacturing method of the circuit board of claim 1, wherein the adhesive layer is located at a periphery of the first metal foil layer and the second metal foil layer, and the first metal foil layer and the second metal The foil layer forms an enclosed space. 如申請專利範圍第2項所述之線路板的製作方法,其中該膠層的形狀為連續框形圖案。The method for fabricating a circuit board according to claim 2, wherein the adhesive layer has a continuous frame shape. 如申請專利範圍第2項所述之線路板的製作方法,其中該膠層的形狀為非連續框形圖案。The method for fabricating a circuit board according to claim 2, wherein the adhesive layer has a discontinuous frame shape. 如申請專利範圍第1項所述之線路板的製作方法,其中該些第三金屬箔層的厚度小於該第一金屬箔層、該第二金屬箔層與該些第四金屬箔層的厚度。The method of manufacturing the circuit board according to the first aspect of the invention, wherein the thickness of the third metal foil layer is smaller than the thickness of the first metal foil layer, the second metal foil layer and the fourth metal foil layer . 如申請專利範圍第5項所述之線路板的製作方法,其中該些第三金屬箔層的厚度介於2 μm至5 μm之間。The method for fabricating a circuit board according to claim 5, wherein the third metal foil layer has a thickness of between 2 μm and 5 μm. 如申請專利範圍第1項所述之線路板的製作方法,其中在形成該些第一線路層之後以及在壓合該些第二介電層與該些第四金屬箔層之前,更包括於該些第一介電層上形成至少一堆疊線路結構。The method for fabricating a circuit board according to claim 1, wherein after forming the first circuit layers and before pressing the second dielectric layers and the fourth metal foil layers, At least one stacked wiring structure is formed on the first dielectric layers. 如申請專利範圍第7項所述之線路板的製作方法,其中該些堆疊線路結構的形成方法包括:將一第三介電層與一第五金屬箔層分別壓合於該些第一介電層上;於該些第三介電層中分別形成一第三導通孔,其中該些第三導通孔連接該些第一線路層;以及進行半加成製程,以於該些第三介電層上分別形成一第二線路層,其中該些第二線路層與該些第三導通孔連接。The method for fabricating a circuit board according to claim 7, wherein the method for forming the stacked circuit structure comprises: pressing a third dielectric layer and a fifth metal foil layer respectively to the first dielectric layers; a third via hole is formed in each of the third dielectric layers, wherein the third via holes are connected to the first circuit layers; and a semi-additive process is performed for the third dielectric layers A second circuit layer is formed on the electrical layer, and the second circuit layers are connected to the third conductive vias. 如申請專利範圍第8項所述之線路板的製作方法,其中該些第五金屬箔層的厚度小於該第一金屬箔層、該第二金屬箔層與該些第四金屬箔層的厚度。The manufacturing method of the circuit board of claim 8, wherein the thickness of the fifth metal foil layer is smaller than the thickness of the first metal foil layer, the second metal foil layer and the fourth metal foil layer. . 如申請專利範圍第9項所述之線路板的製作方法,其中該些第五金屬箔層的厚度介於2 μm至5 μm之間。The method for fabricating a circuit board according to claim 9, wherein the fifth metal foil layer has a thickness of between 2 μm and 5 μm. 一種線路板,包括:至少一第一堆疊線路結構,該第一堆疊線路結構包括:一第一介電層,具有彼此相對的一第一表面與一第二表面;一第一導通孔,配置於該第一介電層中;以及一第一線路層,配置於該第一表面上,且與該第一導通孔連接,該第一線路層包括一第一壓延金屬箔層與位於該第一壓延金屬箔層上的一第一電鍍導電層;一第二堆疊線路結構,配置於該第一表面上,該第二線路結構包括:一第二介電層,配置於該第一表面上,且覆蓋該第一線路層;一第二線路層,配置於該第二介電層上,該第二線路層包括一第二壓延金屬箔層與位於該第二壓延金屬箔層上的一第二電鍍導電層;以及一第二導通孔,配置於該第二介電層與該第二線路層中,且與該第一線路層連接;以及一第三線路層,配置於該第二表面上,且與該第一導通孔連接,該第三線路層包括一第三壓延金屬箔層,其中該第一壓延金屬箔層的厚度小於該第二壓延金屬箔層與該第三壓延金屬箔層的厚度,且該第一電鍍導電層的厚度大於該第二電鍍導電層的厚度。A circuit board comprising: at least one first stacked circuit structure, the first stacked circuit structure comprising: a first dielectric layer having a first surface and a second surface opposite to each other; a first via hole, configured In the first dielectric layer; and a first circuit layer disposed on the first surface and connected to the first via hole, the first circuit layer includes a first rolled metal foil layer and is located at the first a first plating conductive layer on the rolled metal foil layer; a second stacked wiring structure disposed on the first surface, the second wiring structure comprising: a second dielectric layer disposed on the first surface And covering the first circuit layer; a second circuit layer disposed on the second dielectric layer, the second circuit layer comprising a second rolled metal foil layer and a layer on the second rolled metal foil layer a second electroplated conductive layer; and a second via hole disposed in the second dielectric layer and the second circuit layer and connected to the first circuit layer; and a third circuit layer disposed in the second Surface, and connected to the first via hole, the third The road layer includes a third rolled metal foil layer, wherein the first rolled metal foil layer has a thickness smaller than a thickness of the second rolled metal foil layer and the third rolled metal foil layer, and the first conductive conductive layer has a thickness greater than The thickness of the second electroplated conductive layer. 如申請專利範圍第11項所述之線路板,其中該第二壓延金屬箔層的面向該第二介電層的表面的粗糙度與該第三壓延金屬箔層的面向該第一介電層的表面的粗糙度大於3 μm。The circuit board of claim 11, wherein a roughness of a surface of the second rolled metal foil layer facing the second dielectric layer and a surface of the third rolled metal foil layer facing the first dielectric layer The surface roughness is greater than 3 μm. 如申請專利範圍第12項所述之線路板,其中該第二壓延金屬箔層的面向該第二介電層的表面的粗糙度與該第三壓延金屬箔層的面向該第一介電層的表面的中心線平均粗糙度與十點平均粗糙度大於3 μm。The circuit board of claim 12, wherein a roughness of a surface of the second rolled metal foil layer facing the second dielectric layer and a surface of the third rolled metal foil layer facing the first dielectric layer The centerline average roughness of the surface and the ten point average roughness are greater than 3 μm. 如申請專利範圍第11項所述之線路板,其中該第一壓延金屬箔層的面向該第一介電層的表面的粗糙度小於或等於3 μm。The circuit board of claim 11, wherein a roughness of a surface of the first rolled metal foil layer facing the first dielectric layer is less than or equal to 3 μm. 如申請專利範圍第14項所述之線路板,其中該第一壓延金屬箔層的面向該第一介電層的表面的中心線平均粗糙度與十點平均粗糙度小於或等於3 μm。The circuit board according to claim 14, wherein a center line average roughness and a ten point average roughness of the surface of the first rolled metal foil layer facing the first dielectric layer are less than or equal to 3 μm. 如申請專利範圍第11項所述之線路板,其中該第一壓延金屬箔層的厚度介於2 μm至5 μm之間。The circuit board of claim 11, wherein the first rolled metal foil layer has a thickness of between 2 μm and 5 μm. 如申請專利範圍第11項所述之線路板,其中該第一導通孔與第三線路層之間具有界面。The circuit board of claim 11, wherein the first via hole and the third circuit layer have an interface. 如申請專利範圍第11項所述之線路板,其中該第二導通孔與第二線路層中的該第二電鍍導電層之間不具有界面。The circuit board of claim 11, wherein the second via hole does not have an interface with the second plated conductive layer in the second circuit layer. 如申請專利範圍第11項所述之線路板,其中該至少一第一堆疊線路結構包括彼此堆疊的多個該第一堆疊線路結構,且該第二堆疊線路結構配置於最上層的該第一堆疊線路結構的該第一表面上,而該第三線路層配置於最下層的該第一堆疊線路結構的該第二表面上。The circuit board of claim 11, wherein the at least one first stack line structure comprises a plurality of the first stack line structures stacked on each other, and the second stack line structure is disposed on the first layer of the uppermost layer Stacking the first surface of the line structure, and the third circuit layer is disposed on the second surface of the lowermost layer of the first stacked line structure.
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