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TW201307162A - Hydraulic de-aerating device structure for optical material laminating adhesive layer and hydraulic de-aerating method - Google Patents

Hydraulic de-aerating device structure for optical material laminating adhesive layer and hydraulic de-aerating method Download PDF

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TW201307162A
TW201307162A TW100127741A TW100127741A TW201307162A TW 201307162 A TW201307162 A TW 201307162A TW 100127741 A TW100127741 A TW 100127741A TW 100127741 A TW100127741 A TW 100127741A TW 201307162 A TW201307162 A TW 201307162A
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water
pressure
temperature
defoaming
grid
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TW100127741A
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TWI425273B (en
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mei-zhen Liu
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mei-zhen Liu
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Abstract

The present invention provides a hydraulic de-aerating device structure for optical material laminating adhesive layer and a hydraulic de-aerating method, which employs water for heat conduction to achieve a uniform temperature in whole area of laminating adhesive layer. The water may form a stable water pressure on the de-aerating object to discharge air bubbles in the adhesive layer, so as to prevent the damage resulting from non-uniform pressurization and too much temperature variation. Thus, the present invention may achieve a low damage rate and excellent de-aerating effect.

Description

一種光學材貼合膠層水壓脫泡裝置結構與水壓脫泡之方法Method for structure and water pressure defoaming method of water material debonding device for optical material bonding glue layer

一種光學材貼合膠層水壓脫泡裝置結構與水壓脫泡之方法,係運用於液晶面板、觸控面板等相關產品之各光學材貼合膠體之脫泡者。The invention relates to a structure of a water-pressure defoaming device for an optical material bonding adhesive layer and a method for hydraulic defoaming, which is applied to a defoaming body of a colloidal colloid of each optical material of a liquid crystal panel, a touch panel and the like.

觸控面板係包括有上玻璃、感應層與液晶顯示層…等各種光學材相互貼合所構成,因為各光學材於貼合時膠體會有氣泡產生實難以避免,故,需再經一脫泡之過程,主要是將由各光學材貼合而成之各觸控面板半成品相互重疊於烤箱內,並於重疊之觸控面板頂端置以重物施壓,再以烤箱施以80℃高溫令各光學材貼合之膠體的黏滯性系數下降,以利於膠體受壓力而將氣泡排出,再經降溫冷卻取出完成脫泡者。The touch panel includes a plurality of optical materials such as an upper glass, a sensing layer, and a liquid crystal display layer. The optical materials are difficult to avoid when the optical materials are attached to each other. Therefore, it is necessary to take off In the process of foaming, the touch panel semi-finished products which are made up of the respective optical materials are overlapped with each other in the oven, and the weight of the touch panel is placed on the top of the overlapping touch panels, and the oven is applied with a temperature of 80 ° C. The viscosity coefficient of the colloid of each optical material is decreased, so that the colloid is subjected to pressure to discharge the air bubbles, and then cooled and cooled to remove the defoaming.

惟,該藉觸控面板半成品相互重疊,並於頂端以重物施壓之方式,將造成各觸控面板半成品所受之重量壓力不同,以及烤箱對其所施之80℃高溫也無法平均受溫,主因係觸控面板半成品相互重疊之處難以直接受溫,致使各光學材貼合之膠體的黏滯性系數下降不平均,以致排氣泡不完整之機率徒增,又,於降溫時,各觸控面板降溫之速度不相等,亦無法與烤箱空間之溫度行等溫度下降,其降溫變化過大而不穩定,造成觸控面板半成品碎裂損失機率提高者。However, the semi-finished products of the touch panel overlap each other, and the weight of the touch panel is pressed at the top, which causes the weight and pressure of the semi-finished products of the touch panel to be different, and the temperature of the oven is not evenly affected by the 80 ° C temperature applied thereto. Temperature, the main reason is that the touch panel semi-finished products overlap each other, it is difficult to directly receive the temperature, so that the viscosity coefficient of the colloids of the optical materials is not evenly reduced, so that the probability of incomplete bubbles is increased, and when cooling The speed of each touch panel is not equal, and the temperature of the oven is not lowered with the temperature of the oven space. The temperature change is too large and unstable, resulting in an increase in the probability of loss of the semi-finished touch panel.

有鑑於前述之缺失亟待改進,發明人為改進其缺失,故依業界多年的經驗不斷的研究實驗終求得一水壓脫泡裝置結構與水壓脫泡之方法,得以形成平均的壓力與溫度及可提昇良率品質者。In view of the above-mentioned lack of improvement, the inventors have improved their defects. Therefore, based on years of experience in the industry, the research and development of a water pressure defoaming device structure and hydraulic defoaming method can be used to form an average pressure and temperature. Can improve the yield quality.

至於,本發明之結構、目的、精神與方法,請 鈞局審查委員參照下列之實施例圖式與文字說明即可完全的了解本發明者。As for the structure, purpose, spirit and method of the present invention, the inventors of the present invention can fully understand the inventors by referring to the following embodiments of the drawings and the descriptions.

本發明為一種光學材貼合膠層水壓脫泡裝置結構與水壓脫泡之方法,特別是指一種可形成穩定的水壓與溫度之水壓脫泡裝置結構與水壓脫泡方法,形成低損壞率及完美脫泡之功效目的者。The invention relates to a structure and a water pressure defoaming method for a water-pressure defoaming device for an optical material bonding glue layer, in particular to a water pressure defoaming device structure and a hydraulic defoaming method capable of forming a stable water pressure and temperature, The purpose of forming a low damage rate and perfect defoaming effect.

本發明之目的一:係藉以水液來傳導溫度令脫泡物可全面積平均的受溫,令其貼合膠層可平均受溫而全面積的黏滯性系數平均降低以利於膠層之脫泡者。The purpose of the present invention is to use water to conduct the temperature so that the defoamed material can be heated over the entire area, so that the adhesive layer can be heated on average and the viscosity coefficient of the whole area is reduced on average to facilitate the rubber layer. Defoamer.

本發明之目的二:係藉以水液形成穩定之水壓對脫泡物施以平均之壓力順利的將膠層之空氣泡粒排出,並可防止因受壓不均損壞之情事者。The second object of the present invention is to smoothly discharge the air bubbles of the rubber layer by applying a stable water pressure to the defoaming material by using a water pressure to form a stable water pressure, and to prevent damage due to uneven pressure.

本發明之目的三:係藉以水液之傳導特性於降溫平穩之特性,故可令脫泡物與水溫同步平穩降溫,達到防止降溫變化過大不均損壞之情事者。The third object of the invention is that the characteristics of the water-liquid conduction are stable in the temperature drop, so that the defoaming material can be cooled smoothly and simultaneously with the water temperature, so as to prevent the uneven temperature from being excessively damaged.

第一圖為本發明一種光學材貼合膠層水壓脫泡裝置結構局部透視立體示意圖,如圖所示,(另可參照第二圖)該水壓脫泡裝置1000,係包括有一加壓槽體100其內可供加注入水液,該槽內係設有一出水管101與入水管102,及另有一加熱控溫裝置20、一加壓泵浦30與控壓閥40分別可與出水管101和入水管102串接,該加壓槽體100係有一開口可供一網架50置入,再以一蓋體103蓋合密封者。The first figure is a partial perspective schematic view showing the structure of a water-pressure defoaming device for an optical material bonding adhesive layer according to the present invention. As shown in the figure, (see also the second figure), the hydraulic defoaming device 1000 includes a pressurization. The tank body 100 can be filled with water, and an outlet pipe 101 and an inlet pipe 102 are disposed in the tank, and a heating temperature control device 20, a pressure pump 30 and a pressure control valve 40 are respectively available. The water pipe 101 and the water inlet pipe 102 are connected in series, and the pressure tank body 100 is provided with an opening for a grid 50 to be placed, and then a cover 103 is used to cover the sealer.

其中,網架50係設有數層置槽可供以脫泡加工物51(如:以各光學材貼合而成之觸控面板半成品)置入,又,網架50其本體及各層置槽,均為網面孔可利於水液流通傳導水中之壓力與溫度者。The grid 50 is provided with a plurality of slots for inserting the defoaming workpiece 51 (for example, a semi-finished touch panel formed by bonding each optical material), and the body of the grid 50 and the slots of each layer are provided. , are the net face can be conducive to the flow and temperature of the water in the flow of water and temperature.

再者,藉由加壓泵浦30不斷的抽水藉出水管101將加壓槽體100內之水液抽經加熱控溫裝置20加溫,再經加壓泵浦30送經控壓閥40形成一預定之水壓,再釋出水液經入出管102衝入加壓槽體100內形成穩定平均之水壓與溫度,可經網架50本體及其各層置槽之網面孔對加工物施以平穩之水壓與溫度者。Furthermore, the water in the pressurized tank body 100 is pumped through the heating and temperature control device 20 by the continuous pumping of the water pump 101, and then sent to the pressure control valve 40 via the pressurized pump 30. Forming a predetermined water pressure, and then releasing the water liquid into the pressurized tank body 100 through the inlet and outlet pipe 102 to form a stable average water pressure and temperature, and the workpiece can be applied to the workpiece through the mesh body of the body of the frame 50 and its respective layers. With a smooth water pressure and temperature.

第三圖為本發明一種光學材貼合膠層水壓脫泡之方法步驟簡易示意圖,步驟如下:The third figure is a simplified schematic diagram of the steps of the method for hydraulic defoaming of an optical material bonding adhesive layer according to the present invention, and the steps are as follows:

步驟一:防水包裝300,(請參照第一圖)係各脫泡加工物51(如:以各光學材貼合而成之觸控面板半成品)藉以防水包裝袋各別將其抽真空包裝並予以封口,形成防水之功效者。Step 1: Waterproof packaging 300, (please refer to the first figure) is a defoaming processed object 51 (for example, a touch panel semi-finished product which is laminated with each optical material), and the vacuum packaging bag is vacuum-packed and respectively Sealed to form a waterproof effect.

步驟二:置定位301,係將步驟一所抽真包裝防水之各脫泡加工物51一一置於(另參照第一、二圖)網架50各層置槽定位,再將網架50移送入水壓脫泡裝置1000之加壓槽體100內並注入水液,再以蓋體103蓋合密封者。Step 2: Positioning 301, placing each of the defoaming processed objects 51 of the step-by-step vacuum packaging one by one (refer to the first and second figures), positioning the slots in each layer of the grid 50, and then transferring the grid 50 The water is introduced into the pressurized tank 100 of the water pressure defoaming device 1000, and the sealant is covered with the lid 103.

步驟三:施以水壓與加溫302,係藉以水壓泵浦30不斷的抽水藉出水管101將加壓槽體100內之水液抽經加熱控溫裝置20漸漸加熱昇溫,再經加壓泵浦30送經設定為20公斤之水壓控壓閥40前蓄壓超出20公斤水壓力量時,水壓控壓閥40即自動釋出水液經入出管102衝入加壓槽體100內形成穩定平均之水壓與溫度,可經網架50本體及其各層置槽之網面孔對加工物施以平穩之水壓與溫度者,其中,加熱控溫裝置20係加熱控制水溫在60℃到85℃之間加溫10分鐘即可達此範圍即控制水溫維持在此範圍並維持20分鐘,在這期間脫泡加工物51全面平均受水中之壓力及水傳導之60℃到85℃高溫,其脫泡加工物51之各光學層貼合膠體的黏滯性系數即全面下降,又受水壓之力量壓迫而加速膠體內所有氣泡漸漸排出者。Step 3: applying water pressure and heating 302, the water pump in the pressurized tank body 100 is gradually heated and heated by the water pump 101 by continuously pumping the water pump 101, and then heated. When the pressure pump 30 is sent to the water pressure control valve 40 set to 20 kg, the water pressure control valve 40 automatically releases the water liquid into the pressure tank body 100 through the inlet and outlet pipe 102. The water pressure and temperature are formed in a stable average, and the water pressure and temperature of the workpiece can be applied to the workpiece through the mesh body of the body of the grid 50 and the layers of the grooves, wherein the heating and temperature control device 20 is heated to control the water temperature. This range can be achieved by heating for 10 minutes between 60 ° C and 85 ° C. The controlled water temperature is maintained within this range and maintained for 20 minutes. During this period, the defoamed processed material 51 is subjected to a total average pressure of 60 ° C in water and water. At a high temperature of 85 ° C, the viscous coefficient of each optical layer of the defoaming processed material 51 is reduced, and the pressure of the water pressure is pressed to accelerate the discharge of all the bubbles in the gel.

步驟四:冷卻303,經步驟三之高壓高溫脫泡後,即行冷卻30分鐘後打開蓋體103可取出網架50將脫泡加工物51取出並打開其防水包裝袋,取出脫泡加工物51即完成脫泡者。Step 4: Cooling 303, after degassing by high pressure and high temperature in step three, after cooling for 30 minutes, opening the lid body 103, taking out the net frame 50, taking out the defoaming processed object 51 and opening the waterproof packaging bag, and taking out the defoaming processed object 51. That is to complete the defoamer.

如上所述,可證本發明之結構與方法,利用水壓與水溫來對脫泡加工物行脫泡之工作,確實令脫泡加工物可全面積平均的接收水壓力與水溫導溫;及可與水溫同步等溫降溫,達到完美之脫泡功效與提昇品質良率者。As described above, the structure and method of the present invention can be used to defoam the defoamed processed material by using water pressure and water temperature, and the degassing processed material can be uniformly exposed to water pressure and water temperature. And can be isothermally cooled with water temperature to achieve perfect defoaming effect and improve quality yield.

綜合以上所述,本發明確可達到預設之功效,且未見諸公開使用者,符合專利實用性、新穎性之要件,爰依法向 鈞局提出專利申請,懇請 鈞局委員速予惠審並准予本案專利權,實感德便。In summary, the present invention can achieve the preset effect, and does not appear to the public users, meets the requirements of patent practicability and novelty, and submits a patent application to the bureau in accordance with the law, and invites the member of the bureau to give a quick review. And granted the patent right in this case, the real sense of virtue.

需陳明者,以上所述乃是本發明之較佳實施例,如依本發明之構想所作之改變,其產生之功能、作用仍未超出說明書與圖式所涵蓋之精神時,一切應屬本發明之範圍內,合予陳明。It is to be understood that the above is a preferred embodiment of the present invention, and if the function and function produced according to the concept of the present invention are still beyond the spirit of the specification and the drawings, everything should be Within the scope of the present invention, Chen Ming is incorporated.

1000...水壓脫泡裝置1000. . . Water pressure defoaming device

100...加壓槽體100. . . Pressurized tank

101...出水管101. . . Outlet pipe

102...入水管102. . . Water inlet pipe

20...加熱控溫裝置20. . . Heating temperature control device

30...加壓泵浦30. . . Pressurized pump

40...控壓閥40. . . Pressure control valve

50...網架50. . . Grid

103...蓋體103. . . Cover

51...脫泡加工物51. . . Defoaming process

第一圖為本發明一種光學材貼合膠層水壓脫泡裝置結構局部透視立體示意圖The first figure is a partial perspective perspective view of a structure of a water-pressure defoaming device for an optical material bonding adhesive layer according to the present invention.

第二圖為本發明一種光學材貼合膠層水壓脫泡裝置結構另一局部透視立體示意圖The second figure is another partial perspective schematic view of the structure of a water-pressure defoaming device for an optical material bonding adhesive layer according to the present invention.

第三圖為本發明一種光學材貼合膠層水壓脫泡之方法步驟簡易示意圖The third figure is a simplified schematic diagram of the steps of the method for hydraulic defoaming of an optical material bonding adhesive layer according to the present invention.

1000...水壓脫泡裝置1000. . . Water pressure defoaming device

100...加壓槽體100. . . Pressurized tank

101...出水管101. . . Outlet pipe

102...入水管102. . . Water inlet pipe

20...加熱控溫裝置20. . . Heating temperature control device

30...加壓泵浦30. . . Pressurized pump

40...控壓閥40. . . Pressure control valve

50...網架50. . . Grid

103...蓋體103. . . Cover

51...脫泡加工物51. . . Defoaming process

Claims (2)

一種光學材貼合膠層水壓脫泡裝置結構,係包括有一加壓槽體其內可供加注入水液,該槽內係設有一出水管與入水管,及另有一加熱控溫裝置、一加壓泵浦與控壓閥分別可與出水管和入水管串接,該加壓槽體係有一開口可供一網架置入,再以一蓋體蓋合密封者;其中,網架係設有數層置槽可供以脫泡加工物置入,又,網架其本體及各層置槽,均為網面孔可利於水液流通傳導水中之壓力與溫度者;再者,藉由加壓泵浦不斷的抽水藉出水管將加壓槽體內之水液抽經加熱控溫裝置加溫,再經加壓泵浦送經控壓閥形成一預定之水壓,再釋出水液經入出管衝入加壓槽體內形成穩定平均之水壓與溫度,可經網架本體及其各層置槽之網面孔對加工物施以平穩之水壓與溫度者。The utility model relates to a structure of an optical material laminating glue layer hydraulic defoaming device, which comprises a pressurized tank body for adding water to be injected therein, wherein the tank is provided with an outlet pipe and an inlet pipe, and another heating and temperature control device, a pressure pump and a pressure control valve respectively can be connected in series with the outlet pipe and the water inlet pipe, the pressure tank system has an opening for a grid to be placed, and then a cover is used to cover the seal; wherein the grid system There are several layers of slots for the defoaming processing, and the body of the grid and the slots of each layer are all the pressure and temperature of the mesh surface to facilitate the flow of water in the water; in addition, by the pressure pump Pu continuously pumped out the water pipe to pump the water in the pressurized tank to the heating and temperature control device for heating, and then sent the pressure control valve through the pressure pump to form a predetermined water pressure, and then released the water through the inlet and outlet pipes. A stable average water pressure and temperature are formed in the pressurized tank body, and a smooth water pressure and temperature can be applied to the processed object through the mesh body of the grid body and the grooves of the respective layers. 一種光學材貼合膠層水壓脫泡之方法,步驟如下:步驟一:防水包裝,係各脫泡加工物藉以防水包裝袋各別將其抽真空包裝並予以封口,形成防水之功效者;步驟二:置定位,係將步驟一所抽真包裝防水之各脫泡加工物一一置於網架各層置槽定位,再將網架移送入水壓脫泡裝置之加壓槽體內並注入水液,再以蓋體蓋合密封者;步驟三:施以水壓與加溫,係藉以水壓泵浦不斷的抽水藉出水管將加壓槽體內之水液抽經加熱控溫裝置漸漸加熱昇溫,再經加壓泵浦送經設定為20公斤之水壓控壓閥前蓄壓超出20公斤水壓力量時,水壓控壓閥即自動釋出水液經入出管衝入加壓槽體內形成穩定平均之水壓與溫度,可經網架本體及其各層置槽之網面孔對加工物施以平穩之水壓與溫度者,其中,加熱控溫裝置係加熱控制水溫在60℃到85℃之間加溫10分鐘即可達此範圍即控制水溫維持在此範圍並維持20分鐘,在這期間脫泡加工物全面平均受水中之壓力及水傳導之60℃到85℃高溫,其脫泡加工物之各光學層貼合膠體的黏滯性系數即全面下降,又受水壓之力量壓迫而加速膠體內所有氣泡漸漸排出者;步驟四:冷卻,經步驟三之高壓高溫脫泡後,即行冷卻30分鐘後打開蓋體可取出網架將脫泡加工物取出並打開其防水包裝袋,取出脫泡加工物即完成脫泡者。A method for hydraulic defoaming of an optical material bonding glue layer, the steps are as follows: Step 1: waterproof packaging, each of the defoaming processed materials is vacuum-packed and sealed by a waterproof packaging bag to form a waterproof effect; Step 2: Positioning, the defoaming processed materials of step one of the vacuum packaging are placed in each slot of the grid to be positioned, and then the grid is transferred into the pressurized tank of the water pressure defoaming device and injected. Water liquid, and then cover the seal with the cover; Step 3: Apply water pressure and warming, by means of water pumping, pumping water, and pumping water to pump the water in the pressurized tank through the heating and temperature control device. When the temperature is raised by heating, and then the pressure is increased by 20 kg of water pressure before the pressure control valve set to 20 kg by the pressurized pump, the water pressure control valve automatically releases the water liquid into the pressure tank through the inlet and outlet pipes. The body forms a stable average water pressure and temperature, and can apply a smooth water pressure and temperature to the processed object through the net body of the grid body and its respective layers, wherein the heating temperature control device is heated to control the water temperature at 60 ° C. By heating to 85 ° C for 10 minutes, you can reach this range and control The water temperature is maintained in this range and maintained for 20 minutes. During this period, the defoamed processed material is subjected to a total temperature of 60 ° C to 85 ° C under the pressure of water and water, and the optical layers of the defoamed processed material adhere to the colloid of the colloid. The hysteresis coefficient is all down, and it is accelerated by the pressure of water pressure to accelerate the discharge of all the bubbles in the gel. Step 4: Cooling, after degassing by high pressure and high temperature in step 3, after cooling for 30 minutes, the cover can be taken out. The rack takes out the defoamed product and opens its waterproof packaging bag, and removes the defoamed processed material to complete the defoaming.
TW100127741A 2011-08-04 2011-08-04 Hydraulic de-aerating device structure for optical material laminating adhesive layer and hydraulic de-aerating method TW201307162A (en)

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