201233978 六、發明說明： 【發明所屬之技術領域】 本發明係關於一用於量測二輕子間徑向距離之輥子間隙量測 系統及一具有此類輥子間隙量測系統之整平機及用於量測及調整 一輥子間徑向距離之方法。 製造塑料或橡膠薄膜時會用到所謂之整平機或是輪壓機。一 台整平機具有系列設計之多個輥子或滚子，塑料或橡膠被導引於 其間。為改變薄膜厚度，至少有二輥子間之距離，亦即輥子間距， 可藉由例如一調整軸加以調整，為調控輥子間距，需要有一合適 之量測系統以進行非常準確之定位。 【先前技術】 目前之技術現況中有許多輥子間隙量測系統，例如雷射量 測、渦電流量測、電感式位移感測器、線拉力式感測器、磁帶量 測、電位計或是磁致伸縮感測器，不過所有這些量測系統都有缺 點，例如不準確、尺寸太大，或是對溫度極為敏感。 一種較常用之輥子間隙量測系統是採用電位計，其在調整軸 之軸螺帽上裝上一量測凸環，其於一尺上顯示二輥子間之距離。 由於量測凸環有長度(尺不能直接固定於軸上），會因軸偏轉造成平 仃誤差，因而得出之間距非常不準確。另外，由於螺桿之間隙及 螺桿螺帽軸承之間隙，軸會擺動，且固定於軸末端之軸承支座使 量測誤差被放大。 【發明内容】 本發明之目的在於提出—可克服已知輥子間隙量測系統之缺 占並具有極向之量測準確度及極小尺寸之辕子間隙量測系統。 此發明藉由-種如巾請專利範圍[項所述，祕量測二輕 201233978 子間徑向麟之輥子_量測系統加以解決。其中—輥子可藉由 -調整抽改變其位置，亦即其與另—輥子之徑向距離，調整轴具 有做為週正7L件之轴螺帽。另外，輥子間隙量測系統具有—轉 動感測器、’肋侧_、帽之轉動。本發明也藉由巾請專利範圍 第”員所述之輥子間隙1 周整系統，及財請專利範圍第七項所述 之整平機，及中請專利範園第人及第九項所述之方法加以解決， 其他有利之衍生設計在各中請糊翻子項中說明。 本發明之基本想法是，利用軸·為常數之導程，並藉由量 測軸螺帽之轉動量而得出輥子間之距離。 在一極有利<設計中，軸螺帽及轉動感測器係藉由一皮帶， 尤其是窗形皮帶相互連接’此時軸螺帽及轉動感測器在其轉赖上 具有-皮帶輪’尤其是_皮帶輪，皮帶於其上職，使轉動運 動藉由皮帶錄_傳至轉動制器。經由—皮帶輪連接有特別 好處，如此轉動感測器於設計時可與軸螺帽分開，因而可以設計 得較省空間。 11 在-極有利之設計巾，轉動感測H是設計成猶編碼器。可 以例如以一多圈絕對轉動編碼器極準確地量出軸螺帽之轉動角 度，此多圈絕對轉動編碼器可量出大於—圈之轉動量。除此之外， 多圈絕對轉動編碼器之好處是，即使輸入電流中斷，量測值依然 可以維持住。 另一極有利之設計中，轉動感測器與一處理單元相連接，處 理單元藉由轉動感測器量出之轉動量決定二輥子間之距離。軸螺 帽之行程，亦即二輥子間之距離，不是直接量出，而是由軸螺帽 之轉動角度算出，處理單元決定之二輥予間距最好藉由一輸出單 元輸出。 一種用於量測二輥子間徑向距離之輥子間隙調整系統，除了201233978 VI. Description of the Invention: [Technical Field] The present invention relates to a roller gap measuring system for measuring the radial distance between two leptons and a leveling machine having such a roller gap measuring system and A method for measuring and adjusting the radial distance between a roller. A so-called leveler or wheel press is used in the manufacture of plastic or rubber films. A leveler has a series of rollers or rollers of a series design with plastic or rubber guided therebetween. In order to vary the thickness of the film, at least the distance between the two rolls, i.e., the roll pitch, can be adjusted by, for example, an adjustment shaft. To adjust the roll spacing, a suitable measuring system is required for very accurate positioning. [Prior Art] There are many roll gap measurement systems in the current state of the art, such as laser measurement, eddy current measurement, inductive displacement sensor, line tension sensor, tape measurement, potentiometer or Magnetostrictive sensors, but all of these measurement systems have drawbacks such as inaccuracies, large sizes, or extreme temperature sensitivity. A more common roller gap measurement system uses a potentiometer that mounts a measuring collar on the shaft nut of the adjustment shaft, which displays the distance between the two rollers on one foot. Since the measuring collar has a length (the ruler cannot be directly fixed to the shaft), the flatness error due to the shaft deflection causes a very inaccurate spacing. In addition, due to the gap between the screw and the gap between the screw nut bearings, the shaft will oscillate and the bearing support fixed at the end of the shaft will cause the measurement error to be amplified. SUMMARY OF THE INVENTION It is an object of the present invention to provide a dice gap measurement system that overcomes the deficiencies of known roller gap measurement systems and has extreme measurement accuracy and very small dimensions. This invention is solved by a kind of patent such as the scope of the patent [the item, the secret measurement of the second light 201233978 sub-radial roller _ measuring system. Among them, the roller can change its position by adjusting the pumping, that is, its radial distance from the other roller, and the adjusting shaft has a shaft nut as a 7L piece. In addition, the roller gap measuring system has a rotation sensor, a 'rib side _, and a cap rotation. The invention also adopts the roller gap 1 week whole system described in the patent scope of the patent application, and the leveling machine described in the seventh paragraph of the patent application scope, and the patent applicant Fan Park first person and the ninth item The method described is solved, and other advantageous derivative designs are described in the respective sub-items. The basic idea of the present invention is to use the lead as a constant lead and measure the amount of rotation of the shaft nut. The distance between the rollers is obtained. In a very advantageous < design, the shaft nut and the rotary sensor are connected to each other by a belt, in particular a window belt, where the shaft nut and the rotary sensor are The transfer has a pulley, especially a pulley, on which the belt is placed, so that the rotary motion is transmitted to the rotary controller by the belt. The pulley connection has a special advantage, so that the rotary sensor can be designed with The shaft nut is separated, so that it can be designed to save space. 11 In the extremely advantageous design towel, the rotation sensing H is designed as a helix encoder. For example, the shaft snail can be accurately measured with a multi-turn absolute rotary encoder. The angle of rotation of the cap, this multi-turn absolute turn The encoder can measure the amount of rotation greater than the circle. In addition, the advantage of the multi-turn absolute rotary encoder is that the measured value can be maintained even if the input current is interrupted. Another very advantageous design, the sense of rotation The measuring device is connected to a processing unit, and the processing unit determines the distance between the two rollers by the amount of rotation measured by the rotating sensor. The stroke of the shaft nut, that is, the distance between the two rollers, is not directly measured, but is instead The rotation angle of the shaft nut is calculated, and the processing unit determines that the second roller pre-pitch is preferably output by an output unit. A roller gap adjustment system for measuring the radial distance between the two rollers, except
S 4 201233978 具有一依此發明之輕子間隙量測系統外，另外具有一調整驅動 器，及一調整驅動器控制單元，其依轉動感測器量出之轉動量驅 動軸螺帽。除此之外，輥子間隙量測系統具有一輸入單元，以之 輸入所希望之輥子間隙設定值，如此，輕子間隙可以此設定值進 行迴授控制。 依此發明之輥子間隙量測系統最好用於一種整平機，尤其是 壓光機或是行星壓光機中，此整平機具有至少二可改變間隙之輕 子，用於塑料或橡膠軌條之成形。整平機之輥子數當然可以大於 二’這些輥子中也有多個輥子之徑向位置可加以調整，至少一輥 子裝有一依此發明之輥子間隙量測系統。 此發明之輥子_量測系統與已知之系統相比，具有較高之 量測準確度，較佳之重現性及操作性，因而也導致較好之生產品 質。另外’此發明之鮮_量測系統體積較小，很容易加裝於 現有之設備上。 【實施方式】 〜圖顯示依本發明實施例，具—輕子間隙量K统之輕子間 ，里測系統原理圖。圖2至圖4顯示依本發明實施例之輥子間隙 里測系統之各視圖。圖4顯示圖2中之B _ b剖面圖。相同之 使用相同之編號。 :發明實施例之輥子間隙量測錢包括—調整軸.其具一 ⑽被用為調整元件，也就是鮮;1〈軸職12G。轴螺帽 110被轉出軸螺帽12。或是轉入軸螺帽12。。在=。= 凸出於軸之末端，設計有一軸 在軸兀仵110《軸向 化間距之二奸其巾之—輥钟 112深人未顯示之待變 -第-齒輪m，二者無相對轉動，=。_帽12°之正面裝有 锝動軸螺帽120之轉軸與第一齒輪 201233978 向包 除此之外，第一齒輪也可以設計成於徑 此發明實施例之輥子間隙量測系統另外也包括— 器’此處第二齒輪132固定於轉動編碼器14〇上，二者無相^ 動’轉動編碼器之轉㈣第二齒輪之轉軸為同—軸。第—齒輪 與第二齒輪132位於同—平面上，藉由一皮帶134相連接，使 -齒輪#13G之轉動運動被傳至第三齒輪132 ^以此方式，輛螺帽 120、第-齒輪130、第二齒輪132及轉動編碼器14〇均以相同^ 速轉動’目而轉動編碼n 14G可侧_巾胃12G之轉動量。 調整軸100設計於待改變間距之二輕子間，使轴爱員深入 位置固定之輥子轴承座内，而調整軸i⑻之另一端位於位置可變 化^輥子軸承座内’為使位置可變化之輥子軸承座與任何轉動部 份無接觸’調整轴100，尤其是軸螺帽⑽有一無法轉動之螺紋 頭，其位於輥子軸承虹。機軸也可以於反方向設計於二辕子 間0 圖1另外顯示出一與轉動編碼器丨4〇相連接之處理單元丨5〇。 轉動編碼器140將量出之轉動量傳至處理單元15〇，使其依量出之 轉動I算出軸螺帽120之行程，此行程即為軸元件11〇從軸螺帽 120轉出之位移量，也就是輥子間隙值，二輥子間之間距，以一零 位置為基準。當基準零位置定義為零間隙時(例如軸元件11〇完全 轉入軸螺帽120時），行程即等於輥子間隙值。行程可從轉動編碼 器量出之轉動量算出，此時轉動編碼器每轉之解析度、皮帶輪之 減速比，及軸螺帽之節距必須為已知。若使用每轉解析度為8192 步之轉動編碼器，皮帶輪之從動/主動直徑比為2)0/72，軸螺帽之節 距為5mm每轉，行程可算出（5mm/8192)x(2〇/72)轉動編碼器每步 約為0.1695μιη，輥子間隙5〇μιη約等於轉動編碼器之295步。 201233978 單元^ =二_料元15Q㈣接之輸岭元⑸及輸入 tilt，150將算出之輥子間隙傳至輸出單元152，由 子= 值送出I藉由輸入單元154可輸入希望之探 景鈿蜾*…又疋值’處理單70150算出需要之軸螺帽120轉動 量/螺帽12〇被調整驅動器122驅動 :=…峨120之轉動量，藉由處理單二 而驅_整驅動_及__，輥子 間隙，小可自絲以㈣，調整驅動持續直到設定制達為止。 實施例中輸出單元及/或輸人單元可整合至處理單元 =哭f早①、輸人單元及/或處理單元也可整合至軸螺帽調整驅 動t控^如’輸人單元可關如是控制單元之操作面板。 理早兀、輸出單元及輸入單元是選配元件，在另一實施例 中，輕子1«或是猶量之計算料螺帽之触可以是手動或是 邵份手動’此時可以不需要處轉元、輸出單元及輸人單元或是 這些其中之部份單元。 P在另-實施例巾不使用與軸螺帽以齒形皮帶相連接之轉動編 碼器1¾疋使用讀動編碼器，其直接*經過轉換量出軸螺帽 之轉動量彳冑用$心轉動編碼n之好處是量測準確度更好，因為 不需要減速齒輪，缺點是需要較大空間，因為空心轉動編碼器必 須直接安裝於軸螺帽上。 與現有技術相比，藉由此發明可有更高之準確度，對外部之 干擾例如溫度變化，輥子間隙量測也幾乎完全不受影響，此外， 此發明可置於整平财現有之空間@，@此也很容&加裝於現有 之設備上。 【圖式簡單說明】 以下藉由一實施例及參考圖示更進一步說明此發明。其他有 201233978 利之設計可參考此實施例推論出。 圖1顯示依一發明實施例，具一輥子間隙量測系統之輥子間 隙量測系統原理圖。 圖2顯示依一發明實施例之輥子間隙量測系統前視圖。 圖3顯示依一發明實施例之輥子間隙量測系統第一側視圖。 圖4顯示依一發明實施例之輥子間隙量測系統第二側視圖。 【主要元件符號說明】S 4 201233978 has a light sub-gap measurement system according to the invention, and additionally has an adjustment driver and an adjustment driver control unit for driving the shaft nut according to the amount of rotation measured by the rotation sensor. In addition, the roller gap measuring system has an input unit for inputting the desired roller gap setting value, so that theleon gap can be feedback controlled by this set value. The roller gap measuring system according to the invention is preferably used in a leveling machine, in particular a calender or a planetary calender, which has at least two lepton capable of changing the gap for plastic or rubber The formation of rails. The number of rollers of the leveler can of course be greater than two. The radial position of a plurality of rollers in these rollers can be adjusted, and at least one roller is equipped with a roller gap measuring system according to the invention. The roller-measuring system of the present invention has a higher measurement accuracy, better reproducibility and operability than known systems, and thus also results in a better quality product. In addition, the fresh _ measuring system of this invention is small in size and can be easily installed on existing equipment. [Embodiment] FIG. 1 is a schematic diagram showing a system of a light-splitting system with a light-sleeve amount K system according to an embodiment of the present invention. 2 through 4 show various views of the roller gap measurement system in accordance with an embodiment of the present invention. Figure 4 shows a cross-sectional view of B_b in Figure 2. Same as the same number. The roll gap measurement of the embodiment of the invention includes an adjustment shaft. The one (10) is used as an adjustment element, that is, fresh; 1 <Axis duty 12G. The shaft nut 110 is turned out of the shaft nut 12. Or turn into the shaft nut 12. . At =. = protruding from the end of the shaft, designed with a shaft at the shaft 兀仵 110 "the axial spacing of the two of the towel - the roller clock 112 is not shown to be changed - the first gear m, the two have no relative rotation, =. The first gear can also be designed such that the roller gap measurement system of the embodiment of the invention is additionally included in the front of the cap 12° with the rotating shaft of the tilting shaft nut 120 and the first gear 201233978. Here, the second gear 132 is fixed to the rotary encoder 14〇, and the two are not rotated. The rotary encoder rotates (4) the rotation axis of the second gear is the same axis. The first gear and the second gear 132 are located on the same plane, and are connected by a belt 134, so that the rotational motion of the gear #13G is transmitted to the third gear 132. In this manner, the nut 120 and the first gear 130. The second gear 132 and the rotary encoder 14 are both rotated at the same speed to rotate the amount of rotation of the n 14G side to the stomach 12G. The adjustment shaft 100 is designed between the two light strokes of the pitch to be changed, so that the shaft occupant is deep into the fixed roller bearing housing, and the other end of the adjustment shaft i (8) is located in the position of the roller bearing housing. The roller bearing housing has no contact with any rotating portion. The adjustment shaft 100, in particular the shaft nut (10), has a threaded head that cannot be rotated, which is located in the roller bearing rainbow. The crankshaft can also be designed in the opposite direction between the two turns. Figure 1 additionally shows a processing unit 丨5〇 connected to the rotary encoder 丨4〇. The rotary encoder 140 transmits the measured rotation amount to the processing unit 15A, and calculates the stroke of the shaft nut 120 according to the rotation I, which is the displacement of the shaft member 11〇 from the shaft nut 120. The amount, that is, the roller gap value, the distance between the two rollers, based on a zero position. When the reference zero position is defined as zero gap (e.g., when the shaft member 11 is fully rotated into the shaft nut 120), the stroke is equal to the roller gap value. The stroke can be calculated from the amount of rotation measured by the rotary encoder. The resolution of the rotary encoder per revolution, the reduction ratio of the pulley, and the pitch of the shaft nut must be known. If a rotary encoder with a resolution of 8192 steps per revolution is used, the driven/active diameter ratio of the pulley is 2) 0/72, the pitch of the shaft nut is 5 mm per revolution, and the stroke can be calculated (5 mm / 8192) x ( 2〇/72) The rotary encoder is approximately 0.1695 μm per step, and the roller gap 5 〇 μηη is approximately equal to 295 steps of the rotary encoder. 201233978 unit ^ = two material element 15Q (four) connected to the ridge element (5) and input tilt, 150 the calculated roll gap is transmitted to the output unit 152, sent by the sub = value I can input the desired view by the input unit 154 * ...depreciation 'processing unit 70150 calculates the required shaft nut 120 rotation amount / nut 12 〇 is adjusted by the driver 122 to drive: = 峨 120 rotation amount, by processing a single two drive _ whole drive _ and __ , the roller gap, small can be self-wired (4), the adjustment drive continues until the setting is reached. In the embodiment, the output unit and/or the input unit can be integrated into the processing unit = crying f early 1, the input unit and/or the processing unit can also be integrated into the shaft nut adjustment drive t control ^ such as 'input unit can be off Control panel of the control unit. The early detection, the output unit and the input unit are optional components. In another embodiment, the lepton 1« or the measurement of the nut of the calculation nut can be manual or manual manual. The transfer unit, the output unit and the input unit or some of these units. In the other embodiment, the rotary encoder is not used with the shaft nut connected to the toothed belt, and the reading encoder is used, which directly converts the amount of rotation of the shaft nut by the amount of rotation. The advantage of the code n is that the measurement accuracy is better because the reduction gear is not required, and the disadvantage is that a large space is required because the hollow rotary encoder must be directly mounted on the shaft nut. Compared with the prior art, the invention can have higher accuracy, and the external interference, such as temperature change, the roller gap measurement is almost completely unaffected. In addition, the invention can be placed in the existing space of the leveling. @,@This is also very portable & installed on existing equipment. BRIEF DESCRIPTION OF THE DRAWINGS The invention will be further described below by way of an embodiment and reference drawings. Other designs with 201233978 can be inferred with reference to this embodiment. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing a roller gap measurement system having a roll gap measuring system according to an embodiment of the invention. 2 shows a front view of a roller gap measurement system in accordance with an embodiment of the invention. Figure 3 shows a first side view of a roller gap measurement system in accordance with an embodiment of the invention. 4 shows a second side view of a roller gap measurement system in accordance with an embodiment of the invention. [Main component symbol description]
S 100 調整轴 110 轴元件 112 軸頭 120 軸螺帽 122 調整驅動器 124 控制單元 130 第一齒輪 132 弟二齒輪 134 皮帶 140 轉動編碼器 150 處理單元 152 輸出單元 154 輸入單元S 100 Adjusting the shaft 110 Shaft element 112 Shaft head 120 Shaft nut 122 Adjusting the drive 124 Control unit 130 First gear 132 Second gear 134 Belt 140 Rotary encoder 150 Processing unit 152 Output unit 154 Input unit