201221895 六、發明說明： 【發明所屬之技術領域】 本發明是關於一種「淋浴熱水用熱能交換裝 置」，是屬於可節省淋浴熱水器的能源消耗的熱能交 • 換裝置，其具有結構簡單而能大幅降低製作工時與 ' 成本’並提高節能效率等多重之功效，故可使消f 者更有能力及意願來購買使用’進而有利於擴大推 廣達成節能減碳的環保效益。 ® 【先前技術】 為了達成節能減碳的目的’目前已有許多家居 淋浴用之熱交換器上市銷售，其設計原理乃是將常 溫的自來水導流入熱交換器，並利用淋浴後的熱水 做為熱交換器的熱源，使流經該熱交換器内部的常 溫自來水能被預熱成較高溫度之自來水，再將其導 Φ 流至熱水器的進水管，如此可提高熱水器進水的溫 r 度，進而節省熱水器加熱所需的能源，例如2 0 0 8年 i 2月6曰所公開中國實用新型專利cn201 016505號 之節自^熱水器」’其結構如第—圖至第三圖所示， 係由熱水器1 0及一金屬吸熱板體2 0所组成’該 金屬吸熱板體20的内部設有一中空的通道21，可供 常溫的自來水流入，且該通道21的其中一端由一出 水管22與熱水器的進水口丨丨相連接，而另一端則 201221895 由進水管23與自來水的水源相連接（如 一圖所不）；當淋浴者M站上金屬吸熱才』 淋浴時，熱水器10的淋浴熱水w會經 12再從蓮蓬頭13噴灑出來，而淋浴熱7 浴者Μ的身體使用後，即會灑落在該金 20的頂面24上，於此同時常溫的自來水 管23 y瓜入金屬吸熱板體2〇內部的通道 | 吸收來自灑落於金屬吸熱板體20之頂面 熱水W的熱能，在進行熱交換後形成較 W2 ’然後從出水管22流出再經由熱水! 口 U進入熱水器10，以提供熱水器1〇 水（如第二圖所示）’進而達到節省熱水 力或瓦斯等能源消耗。 又如第四圖及第五圖所示，係上述 • 體的另—實施例，該金屬吸熱板體200 •屬管201經多次彎繞加工形成盤面狀， 「端管口分別與出水管22及進水管23相 淋浴熱水w灑落在盤面狀的金屬管2〇ι 對流經金屬管201內部的常溫自來水W1 後，使較高溫的溫水W2經由熱水器t 〇 進入熱水器1〇,而達成節省熱水器1〇护 第一圖及第 【體20開始 由其出水管 k W經過淋 屬吸熱板體 W 1由進水 21，並同步 :24上淋浴 高溫的溫水 ^ 10的進水 較高溫的進 器10的電 金屬吸熱板 是由一根金 再將其兩末 連接；藉由 表面上，胃 進行熱交換 的進水D 11 1能源消粍。 201221895 然而，上述中國實用新型專利CN2〇10165〇5號 「節能熱水器」卻存在諸多缺失如下： 1、 如第一圖至第二圖所示，為使淋浴熱水w能 . 灑落在金屬吸熱板體20之頂面24上，每次淋浴時 • 淋浴者Μ必須站立在金屬吸熱板體2〇之頂面24 上，故淋浴者Μ身體的重量也每次都作用在金屬吸 熱板體20之頂面24上，由於該金屬吸熱板體2〇內 • 部是中空的通道21，且無任何支撐的結構來承載淋 浴者Μ的體重，因此站立琳浴使用一段時間後便會 產生頂面24向下凹陷的變形（如第三圖中假想線所 示），再加上金屬吸熱板體20是由金屬板狀材料以 焊接方式熔接而成，該凹陷變形便會導致焊接處破 裂損壞而漏水，進而喪失其原有的熱交換功能，此 外’因通道21中亦無任何導流之結構，使得自來水 • W1由進水管23流入通道21後將形成紊亂流（如第 f 二圖中的箭頭所示）’如此將會使熱交換的效率降低 7 並對節能效果打折扣。 2、 如第四圖及第五圖所示，因淋浴時淋浴者M 必須站立在金屬吸熱板體200上，由於金屬吸熱板 體2〇〇是由金屬管201彎繞而成，但金屬管2〇1的 表面卻是圓弧面且又沾附有淋浴熱水w，故淋浴者 201221895 M的腳底站立接觸後，容易產生滑動不穩固的現象， 並常導致發生跌倒受傷之結| (如第四圖所示），對 於淋浴者Μ的安全是—大威脅，再者，金屬管2〇ι . f繞後’其彼此之間的間距S (如第五圖所示）也將 • 無法與淋浴熱水w產生相互接觸及進行熱交換，故 整體的熱交換效率將會大幅降低，並導致節能效果 不佳。 藝 3、另由第—圖所示的金屬吸熱板體刊及第四 圖所示的金屬吸熱板體200可知，其製作方式主要 乂焊接為主’故需聘用焊接技術程度較高的技術人 員來操作’才能降低成品的不良率’因此製造生產 所支出的工資成本相對提高，另外，將金属管201 施以多次彎曲加工繞制上也f使用㈣機來達成， 再藉由^接加工來將每一段金屬管201進行彼此焊 • 接接口成ϋ後始能完成成品，故其整體的製造成 本將會居咼不下，除導致成品出廠價格偏高外，也 ^ 會造成成品的零售價格不易降低，並間接影響消費 .者購買的意願，使得此-節能產品的推廣無法擴大 普及，因此，如何以更精簡的結構及降低製造成本， 來滿足肩費者的購買能力與意願便顯得極為重要。 【發明内容】 本發明I王要目的是在提供—種「淋浴熱水用 6 201221895 熱能交換裝置，龙I右 其具有承受人體重量站立所需的支 撑強度，於內部設有導 p ’導流功此二水流通道，可大幅 提高熱交換的效率及增加 +及增加熱水器的節能功效，同時 因整體結構簡單並探用傳統的濟壓成型g) 、帛而不需使用焊接加工，也不需支出聘 用工資較高焊接技術人員的成本，故整體的製造成 本不但大幅降低又能不減損品質的要求，完全可以 反應至售價來滿足消春去 兩疋·/自費者購買上的能力，進而促使 消費者增加購買的章願， 蒽願非常有利於推廣速度的加 快與推廣範圍的擔女並芬 曰及’並提早達成節能減碳的 環保效益。 【實施方式】 請參閱第六圖至第十三圖所示，係本發明「淋 浴熱水用熱能交換裝置」之實施例，其包括： 上層體30，由金屬材質以擠壓成型 (Extrusion)製成 + 士农獅 裂成之万形體，具有一頂面31、一底 面”、-前侧面33、_後側面34及兩相平行之侧 邊面35,該前側面33與後側面34上分別設有數個 螺孔36 ’且其兩末端邊分別由該兩側邊面35相接 連’ 3底面32上凸設有數條相平行間隔排列之隔離 牆37’並在其中—條隔離牆37的末端設有—條上卡 合部38’又該每—條隔離牆”的牆面上探交錯方式 7 201221895 各貫穿有一連通孔39,使各條隔離牆37之間可以互 通’另該兩侧邊面35上分別穿設有—進水口 301及 一出水口 302 ’其中，該上卡合部38的斷面形狀係 設具為鳩尾座； —下層體40’由金屬材質以擠壓成型 C Extrusion )製成之平板’其輪廓形狀及面積均與 上層體30相同，具有—頂面41、—底面42、_前 • 侧面43、—後侧面44及兩相平行之側邊面45，該 頂面41上相對應於上層體3〇之隔離牆37的上卡合 部38位置處，凸設有—條下卡合部46，在該前侧面 4 3與後側面4 4上分別設有數個螺孔4 7，其中，該 下卡合部46的斷面形狀係設具為鳩尾槽，可與該上 卡P部38在相互穿插後達成彼此固定不分離；及 兩封邊蓋50’係分別蓋貼於上層體3〇與下層體 鲁 4〇相互組合後之前側面33、43與後側面34、44上 ·· 的平板體，且相對應於該上層體30之螺孔36與下 ' 冑體40之螺孔47位置的板面上，分別穿設有相同 數量的固定孔51，藉由螺絲N貫穿兩封邊蓋5〇上各 固定孔5丨，再旋入上層體3〇之螺孔“與下層體4〇 之螺孔47後’可將上潛體3〇與下層體⑽的前側面 33、43與後側面34、44完全密合封住，並同步在該 201221895 上層體30的底面32與下層體40的頂面41及各隔 離牆3 7之間形成數條水流通道3 03 (如第十二圖201221895 VI. Description of the Invention: [Technical Field] The present invention relates to a "thermal energy exchange device for shower hot water", which is a thermal energy exchange device capable of saving energy consumption of a shower water heater, which has a simple structure and can Significantly reduce the production time and 'cost' and improve the efficiency of energy saving, so that consumers can be more capable and willing to purchase and use, which will help expand the promotion of environmental protection benefits. ® [Prior Art] In order to achieve the goal of energy saving and carbon reduction, many heat exchangers for home showers are currently on sale. The design principle is to introduce normal temperature tap water into the heat exchanger and use the hot water after shower. For the heat source of the heat exchanger, the normal temperature tap water flowing through the heat exchanger can be preheated into tap water of higher temperature, and then guided to the water inlet pipe of the water heater, so as to increase the temperature of the water inlet of the water heater. Degree, and thus save the energy required for heating of the water heater, for example, the section of the Chinese utility model patent cn201 016505 published in the February 2, 2008, from the "water heater", its structure is shown in the first to third figures It is composed of a water heater 10 and a metal heat absorbing plate body 20. The inside of the metal heat absorbing plate body 20 is provided with a hollow passage 21 for allowing tap water to flow in at room temperature, and one end of the passage 21 is provided by a water outlet pipe. 22 is connected to the water inlet of the water heater, and the other end is connected to the water source of the tap water by the inlet pipe 23 (as shown in the figure); when the shower M stands on the metal heat absorption shower The shower hot water w of the water heater 10 will be sprayed from the shower head 13 by 12, and the shower hot 7 bather will be sprinkled on the top surface 24 of the gold 20, and the water pipe at normal temperature at the same time. 23 y into the inner channel of the metal heat absorbing plate body 2 | absorbs the heat energy from the top surface hot water W sprinkled on the metal heat absorbing plate body 20, forms a W2 after heat exchange and then flows out from the water outlet pipe 22 and then passes through the heat Water! Port U enters the water heater 10 to provide water heater 1 (as shown in the second figure) to further save energy such as heat or gas. As shown in the fourth and fifth figures, in another embodiment of the above-mentioned body, the metal heat absorbing plate body 200 and the tube 201 are formed by a plurality of bending processes to form a disk surface shape, "the end pipe mouth and the water outlet pipe respectively 22 and the inlet pipe 23 phase shower hot water w sprinkled on the disk-shaped metal pipe 2〇ι After flowing through the normal temperature tap water W1 inside the metal pipe 201, the warm water W2 of the higher temperature is entered into the water heater via the water heater t〇, and Save the water heater 1 〇 first map and the first [body 20 began by its outlet pipe k W through the drip plate body W 1 from the water 21, and synchronized: 24 shower high temperature warm water ^ 10 water inlet higher temperature The electric metal heat absorbing plate of the feeder 10 is connected by a gold and the two ends thereof; the water D 11 1 is heat-dissipated by heat exchange on the surface of the stomach. 201221895 However, the above-mentioned Chinese utility model patent CN2〇 There are many shortcomings in the 10165〇5 “energy-saving water heater” as follows: 1. As shown in the first to second figures, in order to make the shower hot water w. Sprinkle on the top surface 24 of the metal heat absorbing plate body 20, each time When showering • The shower must stand on the metal heat absorbing plate 2〇 On the top surface 24, the weight of the shower body is also applied to the top surface 24 of the metal heat absorbing plate body 20 each time, since the inner portion of the metal heat absorbing plate body 2 is a hollow passage 21, and there is no The structure of the support is used to carry the weight of the showerer, so that after standing for a period of time, the top surface 24 will be deformed downwardly (as indicated by the imaginary line in the third figure), and the metal heat absorbing plate body 20 is added. It is formed by welding a metal plate material by welding. The deformation of the depression causes the weld to be broken and damaged, and the water is leaked, thereby losing its original heat exchange function. In addition, because there is no flow guiding structure in the passage 21, This causes the tap water • W1 to flow into the passage 21 from the inlet pipe 23 to form a turbulent flow (as indicated by the arrow in Figure f). This will reduce the efficiency of heat exchange by 7 and compromise energy savings. 2. As shown in the fourth and fifth figures, the shower M must stand on the metal heat absorbing plate body 200 due to the shower, since the metal heat absorbing plate body 2 is formed by bending the metal pipe 201, but the metal pipe The surface of 2〇1 is a circular arc surface and is covered with shower hot water w. Therefore, after the foot of the shower 201221895 M stands up, it is easy to cause sliding instability, and often leads to the occurrence of a fall injury. The fourth figure shows that the safety of the shower is a big threat, and again, the metal tube 2〇ι. f around the 'the distance between them S (as shown in the fifth figure) will also be In contact with the shower hot water w and heat exchange, the overall heat exchange efficiency will be greatly reduced, resulting in poor energy saving effect. Art 3, and the metal heat absorbing plate body shown in the first figure and the metal heat absorbing plate body 200 shown in the fourth figure, it is known that the manufacturing method is mainly based on welding, so it is necessary to employ a technician with a high degree of welding technology. In order to reduce the defect rate of the finished product, the wage cost of the manufacturing process is relatively increased. In addition, the metal pipe 201 is subjected to multiple bending processing and is also used by the machine to be processed by the machine. After each piece of metal pipe 201 is welded to each other, the finished product can be finished, so the overall manufacturing cost will be too high. In addition to the high ex-factory price of the finished product, it will also result in the retail price of the finished product. It is not easy to reduce, and indirectly affects the willingness of consumers to purchase, so that the promotion of this-energy-saving product cannot be expanded. Therefore, how to satisfy the purchasing power and willingness of the shoulder-payers with a more streamlined structure and lower manufacturing costs is extremely important. SUMMARY OF THE INVENTION The purpose of the present invention is to provide a kind of "water heater exchange device for shower hot water 6 201221895, the dragon I right has the support strength required to stand the weight of the human body, and has a guide p' conductance inside. This two-water flow channel can greatly improve the efficiency of heat exchange and increase + and increase the energy-saving effect of the water heater. At the same time, because the overall structure is simple and the traditional pressure forming g) is used, it does not need to use welding processing. The cost of hiring a higher salary for welding technicians, so the overall manufacturing cost is not only greatly reduced, but also can not detract from the quality requirements, can fully reflect the price to meet the ability to eliminate the two springs / / self-funded purchase, and then To encourage consumers to increase their willingness to purchase, they are very willing to promote the speed of promotion and the promotion of the scope of women and Finland and 'to achieve early environmental protection benefits of energy saving and carbon reduction. 【Embodiment】 Please refer to the sixth figure to the first Figure 13 is an embodiment of the "thermal energy exchange device for shower hot water" of the present invention, comprising: an upper body 30 made of a metal material for extrusion molding (E) Xtrusion) is made of a sleek lion, having a top surface 31, a bottom surface, a front side 33, a rear side 34, and two parallel side surfaces 35, the front side 33 and the rear side 34 is respectively provided with a plurality of screw holes 36', and the two end edges thereof are respectively connected by the two side edges 35. 3 The bottom surface 32 is convexly provided with a plurality of spaced-apart spacer walls 37' arranged in parallel with each other. The end of the 37 is provided with a strip-shaped engaging portion 38' and the wall-to-staggering manner of each of the strip walls. The 201221895 each has a communicating hole 39 so that the partition walls 37 can communicate with each other. The two side surfaces 35 are respectively provided with a water inlet 301 and a water outlet 302. The cross-sectional shape of the upper engaging portion 38 is a tailstock; the lower layer 40' is made of a metal material. The flat plate made of C Extrusion has the same contour shape and area as the upper layer 30, and has a top surface 41, a bottom surface 42, a front surface 43, a rear side surface 44, and two parallel side surfaces. 45, the top surface 41 corresponds to the position of the upper engaging portion 38 of the partition wall 37 of the upper layer body 3, and is convex The lower engaging portion 46 is provided with a plurality of screw holes 4 7 on the front side surface 43 and the rear side surface 4 4, wherein the lower engaging portion 46 has a cross-sectional shape and is a dovetail groove. The upper card P portions 38 are fixed to each other without being separated from each other; and the two side cover covers 50' are respectively attached to the upper layer body 3 and the lower layer body 4, and the front side faces 33, 43 and the rear side faces 34 are respectively combined. a flat body of 44, and corresponding to the surface of the screw hole 36 of the upper layer 30 and the screw hole 47 of the lower body 40, respectively, the same number of fixing holes 51 are worn through The screw N penetrates the fixing holes 5丨 of the two side cover 5〇, and is screwed into the screw hole of the upper layer 3〇 “after the screw hole 47 of the lower layer body 4”, and the upper body 3〇 and the lower layer body (10) can be The front side surfaces 33, 43 and the rear side surfaces 34, 44 are completely tightly sealed, and a plurality of water flow passages 3 are formed between the bottom surface 32 of the upper layer body 30 of the 201221895 and the top surface 41 of the lower layer body 40 and the partition walls 37. 03 (as in the twelfth figure
—\ 1' I 不）。 其組合方式如第九圖至第十一圖所示，首先， 將下層體4。中下卡合部46的鳩尾槽，對準上潜體 3〇中上卡合部38的鳩尾座，並使其相互接觸穿套（如 第九圖所示），接著，再分別施力於上屑冑3 : 侧面34與下層體40之前側面43上，便可使其相互 穿插對齊結合並達成彼此固定不分離（如第十圖所 不），最後，將兩封…〇,分別蓋貼於上潛體3〇 與下層體4〇之前側面33、43與後侧面34、44上， 並藉由螺絲N貫穿兩封邊蓋5〇上各固定孔51，再旋 入上層體3〇乏歧； 之累孔36與下層體4〇之螺孔47後， 即告元成組合（如第+ -、 a, "第十—圖所不）’其整個組合所需 的工序少而可大幅陷^ 以畑降低工時成本’且不需有任 接作業及其聘用技術工人成本的支出。 續如第十四圖及第十五圖所示，係本發明「淋 浴熱水用熱能交換裝置」的安裝使用方式，先利用 管配件將自來水的進水管23與上層冑3〇的進水口 301相連接’並將連接於熱水器1〇之進水口 η上的 出水管22與上層冑3G的出水口 302相連接，便可 201221895 完成使用前之安裝（如第十四圖所示）；當淋浴者Μ 開始淋浴時’熱水器的淋浴熱水W會經由其出水 管12並從蓮蓬頭13噴灑出來，該淋浴熱水冒經過 淋浴者Μ身體使用後’即會灑落於上層體3〇的頂面 31上，此同時常溫的自來水W1由進水管23經上層 體30的進水口 301 ’而流入上層體的水流通道 303中，旅藉由每一隔離牆37上的連通孔39來依序 _ 流經過每一水流通道303(如第十五圖中的箭頭方向 所示），並同步吸收來自灑落於上層體3〇頂面31上 琳浴熱水W的熱能，在進行熱交換後則形成較高溫 的溫水W2 ’最後從上層體3〇的出水口 3〇2流出而 進入熱水器10的進水口 n，以提供熱水器1〇較高 溫的進水（如第十四圖所示），故具有節省熱水器i 〇 加熱能源的消耗。 再由第十四圖及第十五圖可知，因上層體3〇的 : 底面32與下增體4〇的頂面41之間有數條直立隔離 牆37的支撐作用（如第十四圖中的放大視圖所示）， 當淋浴者Μ站立於熱交換板3〇的頂面31上時，可 完全承受來自淋浴者Μ人體重量的作用力而不會產 生向下凹陷之變形，且該上層體3〇的頂面31亦為 平坦的表面’因此也不會導致站立不穩所引發跌倒 10 201221895 受傷的情形；再者，由於各k 水流通道303之間是經 由隔離牆37上的連通孔39做 1吹相貫通，故能形成導 流之作用（如第十五圖中的箭 J前頭所不），其可將流入 上層體30與下層體4〇 + & 盾體乙間的自來水们導引成順暢 流動的穩定流，而有助於梧古 别久问熱交換的效率，同時 也大幅提高熱水器10的節能效益。 上述本發明中上眉體30及下屑體40均是探用 傳統的擠壓成M (Extniding)方式來生產，以該上 層體30為例，如第十 _甘 丁八圖所不，其由擠制機 (E— ) A &鋁合金材料熔融後，經擠壓模具 (—Me)6濟出後，即制得—長條上磨體板 300,接著再以切割刀Λ c進行切割便成為上層體 30’而該下層體4〇 I to 11 40與該上層體3〇的製造方式亦相 同，因此，眾所HI 4n，& μ & 斤周知該擠壓模具B的開模成本只 有壓鑄模具或射出模具 、 伏丹的十分之一或以下，且擠壓—\ 1' I No). The combination is as shown in the ninth to eleventh drawings. First, the lower layer body 4 will be used. The dovetail groove of the middle lower engaging portion 46 is aligned with the tailstock of the upper middle engaging portion 38 of the upper body 3, and is brought into contact with each other (as shown in FIG. 9), and then respectively applied to Upper chip 胄3: The side surface 34 and the front side surface 43 of the lower layer body 40 can be interposed and aligned with each other and can be fixed and not separated from each other (as shown in the tenth figure). Finally, two 〇... On the front side 33, the front side 33, 43 and the rear side 34, 44 of the lower body 4, and through the screws N through the two side cover 5, each of the fixing holes 51, and then screwed into the upper body 3 lacking After the hole hole 36 and the screw hole 47 of the lower layer body 4, the combination of the element (such as the +-, a, " the tenth-picture is not) 'there are fewer steps required for the entire combination. Significantly reduce the cost of working hours to reduce the cost of working hours and the cost of hiring skilled workers and the cost of hiring skilled workers. According to the fourteenth and fifteenth drawings, the installation and use method of the "thermal energy exchange device for shower hot water" of the present invention first uses the pipe fitting to connect the water inlet pipe 23 of the tap water with the water inlet 301 of the upper layer 〇3〇. Connected and connected the outlet pipe 22 connected to the water inlet η of the water heater to the water outlet 302 of the upper layer 3G, and the installation before use (as shown in Fig. 14) can be completed in 201221895; Μ When starting the shower, the shower hot water W of the water heater will be sprayed from the shower head 12 through the outlet pipe 12, and the shower will pass over the top surface of the upper body 3 after passing through the shower. At the same time, the normal temperature tap water W1 flows into the water flow channel 303 of the upper layer through the water inlet 301' of the upper layer body 30, and the travel is sequentially passed through the communication hole 39 on each partition wall 37. Each water flow channel 303 (as indicated by the direction of the arrow in the fifteenth figure), and synchronously absorbs heat energy from the shower bath hot water W sprinkled on the top surface 31 of the upper layer body 3, and forms a higher temperature after heat exchange. Warm water W2 'last from the upper 3〇 3〇2 flows out into the outlet food intake n 10 to provide a water heater 1〇 higher temperature (as shown in FIG. XIV), so the food has to save heating energy consumption i square. It can be seen from the fourteenth and fifteenth figures that, due to the upper layer 3〇, there are several vertical standing walls 37 supported between the bottom surface 32 and the top surface 41 of the lower reinforcement 4〇 (as shown in FIG. As shown in the enlarged view, when the showerer is standing on the top surface 31 of the heat exchange plate 3, it can fully withstand the force from the shower, the weight of the human body without deformation of the downward depression, and the upper layer The top surface 31 of the body 3 is also a flat surface 'and therefore does not cause the standing instability to cause the fall 10 201221895 to be injured; moreover, since each k water flow passage 303 is through the communication hole on the partition wall 37 39 does 1 blow through, so it can form a diversion function (such as the front of arrow J in the fifteenth figure), which can flow into the upper layer 30 and the lower layer 4 〇 + & shield B between the tap water They are guided into a smooth flow of steady flow, which helps to keep the efficiency of heat exchange for a long time, and also greatly improves the energy-saving efficiency of the water heater 10. In the above invention, the upper eyebrow body 30 and the lower chip body 40 are all produced by conventional extrusion into an M (Extniding) method, and the upper layer body 30 is taken as an example, as in the tenth _ Ganding eight figure. After being melted by the extrusion machine (E-) A & aluminum alloy material, after the extrusion die (-Me) 6 is obtained, the long-length upper body plate 300 is obtained, and then the cutting blade Λ c is used. The cutting is the upper layer body 30' and the lower layer body 4〇I to 11 40 is manufactured in the same manner as the upper layer body 3〇. Therefore, the HI 4n, & μ & The cost of the mold is only one-tenth or less of the die-casting mold or the injection mold, and the voltaic, and the extrusion
成型又是屬於連镱蚀沾A " 的制程，故可滿足商品大量化 生產的要求，又如贫丄咕 又如第七圖所示，當後續對於上層體 3〇中各隔離牆37谁rw 進仃交錯穿設連通孔39的加工 時，只要先把上層體· 3〇的底面32朝上置放，便可 用鑽孔工具D直柱；^„ 直接在各隔離牆37上輕易地鑽穿出連 通孔39 (如第& 七圖中的假想線部分所示），且使用鑽 201221895 孔工具D進行鑽孔時完全不會受到任何的阻憎，另 如第十七圖及第十八圖所示，前述使用鑽孔工具D 來穿設連通孔39的方式，亦可改以銑刀^在交錯的 u 各隔離牆37的末端邊緣往内加工而內縮銑出形成缺 口狀連通孔391，此種加工方式得出的缺口狀連通孔 391仍與連通孔39的作用相同’因此，不論是以鑽 孔工具D鑽出連通孔39或以銑刀加工銑出缺口狀連 % 通孔3 9 1 ’其與現有其他加工方式比較下也都顯得相 對簡易’再者，因完全不需使用到焊接作業，便可 將兩封邊蓋50與上層體30及下層體4〇完成封閉組 合成一體，除能省去聘用焊接技術程度較高的技術 人員來操作，以求降低成品的不良率外，也不必支 出焊接工資的成本，故本發明的整體製造成本可以 降低甚多，並能有效降低成品的售價，使得消費者 • 更有能力購買以及提高其購買的意願，因此，對於 ·· 推廣利用淋浴熱水W來達成熱水器10的電力或瓦斯 ； 等能源節約上會有立即又顯著的成效。 再如第十九圖及第二十圖所示，係本發明中上 層體3〇與下層體40的另一實施例，其中，該上層 體30的兩側邊面35的內壁面上，更分別凸設有— 内侧邊卡合部351，且該下層體4〇靠近兩側邊面Μ 12 201221895 的頂面4 1上，亦配合各凸設有—外側邊卡合部 該内侧邊卡合冑351的斷面形狀設具為鳩尾座 該外側邊卡合㉛45 1的斷面形狀則設具為鳩尾 藉由增加該兩内侧邊卡合部35 1與外側邊卡合音 相互穿插後，可使上層體30與下層體4〇相3 固定後的強度更佳 (如第二十圖所示Molding is a process that is linked to A ", so it can meet the requirements of mass production of goods, and as inferior as shown in the seventh figure, when the subsequent separation wall for the upper body 3 When rw is inserted into the communication hole 39, the bottom surface 32 of the upper layer 3 朝 is placed upwards, and the drilling tool D can be used for straight column; ^„ directly drilled on each partition wall 37 Pass through the communication hole 39 (as shown in the imaginary line part of Figure 7), and use the drill 201221895 hole tool D to drill without any resistance at all, as shown in Figure 17 and As shown in FIG. 8 , the above-mentioned way of using the drilling tool D to penetrate the communication hole 39 can also be modified by the milling cutter to be inwardly machined at the end edges of the staggered u partition walls 37 to be indented and formed into a gap-like connection. The hole 391, the notch-like communication hole 391 obtained by the processing method is still the same as the communication hole 39. Therefore, whether the drilling hole D is used to drill the communication hole 39 or the milling cutter is used to mill the notch-like connection Hole 3 9 1 'is relatively simple compared to other existing processing methods. The two side covers 50 and the upper layer body 30 and the lower layer body 4 can be closed and integrated into one body, and the technicians with higher degree of welding technology can be omitted to operate, since the welding operation is not required at all. In order to reduce the defective rate of the finished product, it is not necessary to pay the cost of the welding wage, so the overall manufacturing cost of the invention can be greatly reduced, and the selling price of the finished product can be effectively reduced, so that the consumer is more capable of purchasing and improving the purchase. The willingness, therefore, to promote the use of shower hot water W to achieve the power or gas of the water heater 10; etc. Energy saving will have immediate and significant results. As shown in the 19th and 20th Another embodiment of the upper layer 3 〇 and the lower layer 40 of the present invention, wherein the inner wall surfaces of the side edges 35 of the upper layer body 30 are respectively convexly disposed - the inner side engaging portion 351, and the lower layer The body 4 is adjacent to the side surface Μ 12 201221895, the top surface 4 1 is also matched with each convex-outer side engaging portion. The inner side engaging 胄 351 has a sectional shape which is set to the outer side of the tailstock. Cross-section of 3145 1 By adding the two inner side engaging portions 35 1 and the outer side engaging sounds to each other, the strength of the upper layer 30 and the lower layer 4 〇 phase 3 can be improved (for example, the second Ten figures
如第二十一圖及第二十二圖所示，係本發 上層體3〇與下層體4〇的又一實施例，其中， 屑體30底面32上所有隔離牆37的末端部更全 具有一條上卡合部38，且每—條上卡合部Μ的 形狀均設具為鳩尾座，而下層體40頂面41上 應於該所有隔離牆37的上卡合部38位置處， 合各凸設有相同數量的下卡合部46，且每一條 合部46的斷面形狀均設具為鳩尾槽（如第二十 所示），藉由所有隔離牆37末端部的每—條上 部38的鳩尾座，與下層體4〇頂面41上相對應 有下卡合部46的鳩尾槽’可使上增體3〇與 40相互組合固定後的強度更佳（如第二 示）。 如第二十三圖及第二十四圖所示，係本發 上層體30與下層體40的再一實施例，其中， 451 » ，而 槽； P 451 組合 明中 該上 部設 斷面 相對 亦配 下卡 _ 卡合 的所 層體 圖所 明中 該上 201221895 層體30底面32上隔離牆37末端部的上卡合部38， 將其斷面形狀更設為鳩尾座，且該下層體4〇頂面41 上的下卡合部46,將其斷面形狀亦配合更設為鳩尾 槽（如第二十三圖所示）’則該上層體3〇與下層體 4〇相互穿插組合後仍具有彼此固定不分離的功效 (如第二十四圖中的放大視圖所示）。 如第一十五圖及第二十六圖所示，係本發明中 上層體30的另—實施例，其中，該上層體3〇的頂 面31可更設具成上凸弧狀（如第二十五圖所示）， 育匕使淋浴熱水W灑落後不會積存在該上層體3〇的頂 面31上（如第二十六圖所示），並可避免其與後續 灑落的淋浴熱水W發生相互混合而降低熱度，進而 影響熱交換的效率。 如第二十七圖至第三十一圖所示，係本發明中 兩封邊蓋的另—實施例’其中，該兩封邊蓋500的 板面501上相對應於上層體30的各隔離牆37位置， 更向內凹設有陣列間隔排列的彎曲水道502，將該兩 封邊蓋500的板面501分別蓋貼於上層體30與下層 11 40相互組合後的前側面33、43與後側面34、44 上’再以螺絲N加以固定後（如第三十一圖所示）， 即可藉由每—組彎曲水道502上的兩個開口與每兩 201221895 條水流通道3 03的兩末端形成相互貫通的流水道（如 第一十圖中的箭頭所示），而具有替代原有連通孔39 或缺口狀連通孔391的功能，並且不必再於上層體 30的所有隔離牆37上進行穿設連通孔39或缺口狀 • 連通孔391的加工作業，進而可更節省整體製造成 • 本。 如第二十二圖及第三十四圖所示，係本發明中 φ 上層11 3〇的再—實施例，該上層體30更包括一第 一上層體30a及—第二上層體3〇b，其中，該第—上 層體30a的其中_侧邊面35&上，係水平向内彎折形 成有凹陷部352，且第二上層體3〇b的其中—側邊 面3 5b上，則相對配合水平向外凸設形成有—凸翼 部353，該凹陷部352上另穿設有螺卩354，而該凸 翼部353上則另設有穿孔355(如第三十三圖所示）， • 藉由該凹陷部352與凸翼部353的相互靠貼嵌合， : 再乂螺絲N穿過該凸翼部3 5 3之穿孔3 5 5，並旋入該 : Μ陷部352之螺& 354加以螺固後，即可將該第— 上磨體3〇a與該第二上層H 30b並排結合成—體， 進而可形成較大面積的淋浴熱水用熱能交換裝置 (如第三十二圖及第三十四圓所示）。 上述本發明中該上層體30使用的金屬材質，亦 15 201221895 可改為具有熱傳導性質的非金屬複合材料， 纖維’其仍能與淋浴熱水w產生熱交換的作 具有節省熱水器10加熱能源消耗的功效。 • 综上所陳，本發明因結構簡單及製程工 . 確實能達到將整體製造成本大幅降低的目的 又對熱水器所使用的電力或瓦斯等能源具有 例如碳 用，而 序少， ，同時 高節能 的效益，故符合發明專利的要件。 φ 【圖式簡單說明】 第 一 圖 :係 中國 新 型 專 利 意 圖之 一 0 第 二 圖 :係 第一 圖 中 2- 2 第 二 圖 .係 中國 新 型 專 利 示意 圖 0 第 四 圖 :係 中國 新 型 專 利 意 圖之 — 〇 第 五 圖 :係 中國 新 型 專 利 意 圖之 0 第 六 圖 :係 本發 明 的 立 體 第 七 圖 :係 本發 明 中 上 層 示 意圖 0 第 八 圖 :係 本發 明 中 上 層 第 九 圖 ••係 本發 明 組 合 的 第 十 圖 :係 本發 明 組 合 的 第 十 _ ' 圖： 係本 發 明 組 合 3雒刑由土”N201 01 6505號的結構示 使用狀 結構 結構 不 不 的立體 201221895 第十二圖：係第十一圖中1 2-1 2剖面線的剖面圖。 第十三圖：係第十一圖中1 3 - 1 3剖面線的剖面圖。 第十四圖：係本發明安裝使用示意圖。 第十五圖：係第十四圖中1 5 -1 5剖面線的剖面圖。 第十六圖：係本發明中上層體探用擠壓成型製法的 不意圖。 - 第十七圖：係本發明中上層體以銑刀進行加工的立 體示意圖。 第十八圖：係本發明中上層體以銑刀進行加工後的 φ 立體示意圖。 第十九圖：係本發明中上層體與下層體另一實施例 的立體示意圖。 第二十圖：係本發明中上層體與下層體另一實施例 的組合示意圖。 第二十一圖：係本發明中上層體與下層體又一實施 例的立體示意圖。 第二十二圖：係本發明中上層體與下層體又一實施 例的組合示意圖。 ® 第二十三圖··係本發明中上層體與下層體再一實施 ： 例的分解示意圖。 ·. 第二十四圖：係本發明中上層體與下層體再一實施 例的組合示意圖。 第二十五圖：係本發明中上層體另一實施例的組合 示意圖。 第二十六圖：係本發明中上層體又一實施例的組合 7Γ；意圖。 17As shown in the twenty-first and twenty-second figures, there is still another embodiment of the upper layer 3〇 and the lower layer 4〇 of the present invention, wherein the end portions of all the partition walls 37 on the bottom surface 32 of the chip body 30 are more complete. There is an upper engaging portion 38, and the shape of the engaging portion 每 on each strip is set as a tailstock seat, and the top surface 41 of the lower layer body 40 is at the position of the upper engaging portion 38 of all the partition walls 37, The same number of lower engaging portions 46 are provided in each of the convex portions, and the cross-sectional shape of each of the engaging portions 46 is set as a dovetail groove (as shown in the twentieth), by means of each of the end portions of all the partition walls 37. The dovetail seat of the upper portion 38 of the strip has a rear end groove corresponding to the lower engaging portion 46 of the lower layer body 4, and the strength of the upper reinforcing body 3〇 and 40 can be combined and fixed together (such as the second indication). ). As shown in the twenty-third and twenty-fourth embodiments, there is still another embodiment of the upper layer 30 and the lower layer 40 of the present invention, wherein 451 » and the groove; P 451 are combined with the upper portion of the upper portion. Also, the upper engaging portion 38 of the end portion of the partition wall 37 on the bottom surface 32 of the upper layer 32 of the upper layer of the 201221895 layer body 30 is also provided, and the cross-sectional shape is further set to the tailstock, and the lower layer body 4, the lower engaging portion 46 on the top surface 41, and the sectional shape thereof is also matched as the dovetail groove (as shown in the twenty-third figure), and the upper layer body 3〇 and the lower layer body 4〇 are interpenetrated and combined with each other. It still has the effect of being fixed and not separated from each other (as shown in the enlarged view in Fig. 24). As shown in the fifteenth and twenty-fifth embodiments, in another embodiment of the upper layer body 30 of the present invention, the top surface 31 of the upper layer body 3 can be further provided with an upward convex arc shape (such as As shown in the twenty-fifth figure, the nursery does not accumulate the shower hot water W on the top surface 31 of the upper layer 3〇 (as shown in the twenty-sixth figure), and can avoid it from being subsequently sprinkled. The shower hot water W mixes with each other to reduce the heat, which in turn affects the efficiency of heat exchange. As shown in the twenty-seventh to thirty-firstth drawings, in another embodiment of the two side cover of the present invention, the plate surface 501 of the two side cover 500 corresponds to each of the upper body 30. The position of the partition wall 37 is further provided with a curved water channel 502 arranged in an array, and the front surface 33, 43 of the upper layer 30 and the lower layer 11 40 are respectively attached to the upper surface 30 of the two side cover 500. After being fixed with the screw N on the rear side 34, 44 (as shown in Fig. 31), the two openings on each of the curved water passages 502 and each of the two 201221895 water flow passages 3 03 The two ends form mutually intersecting water channels (as indicated by the arrows in the tenth figure), and have the function of replacing the original communication holes 39 or the notch-like communication holes 391, and do not have to be connected to all the partition walls of the upper body 30. The processing operation of the through hole 39 or the notch-shaped/connecting hole 391 is performed on the 37, and the overall manufacturing cost can be further saved. As shown in the twenty-second and thirty-fourth drawings, in the re-embodiment of the upper layer 11 of the φ in the present invention, the upper layer 30 further includes a first upper layer body 30a and a second upper layer body 3〇. b, wherein the _ side surface 35 & of the first upper layer body 30a is formed with a concave portion 352 bent horizontally inward, and the middle side surface 3 5b of the second upper layer body 3 〇 b, Then, a convex wing portion 353 is formed to protrude outwardly from the mating level, and the screw portion 354 is additionally disposed on the recess portion 352, and the through hole 355 is further disposed on the convex portion 353 (as shown in FIG. ???), by the recessed portion 352 and the convex wing portion 353 abutting each other, the screw N passes through the through hole 35 5 of the convex wing portion 3 5 3 and is screwed into the: After the 352 screw & 354 is screwed, the first upper body 3〇a and the second upper layer H 30b can be combined side by side to form a body, thereby forming a large-area thermal energy exchange device for shower hot water. (as shown in Figure 32 and the 34th circle). In the above-mentioned invention, the metal material used in the upper layer body 30 can also be changed to a non-metal composite material having heat conduction properties, and the fiber can still exchange heat with the shower hot water w to save the heating energy consumption of the water heater 10. The effect. • In summary, the invention is simple in structure and processmanship. It can achieve the purpose of greatly reducing the overall manufacturing cost, and has energy, such as carbon, for use in water heaters, such as carbon, with less order, and high energy saving. The benefits are in line with the requirements of the invention patent. φ [Simple description of the diagram] The first picture: one of the intentions of China's new patents 0 The second picture: the first picture is 2 - 2 The second picture is the schematic diagram of China's new patent 0 The fourth picture: the intention of China's new patent The fifth figure is the intention of the Chinese new patent. The sixth figure is the third figure of the present invention: the upper layer of the present invention. The eighth figure: the ninth figure of the upper layer of the present invention. The tenth figure of the invention combination is the tenth figure of the combination of the present invention: the structure of the combination of the invention 3 雒 由 ” ” 201 201 201 201 201 201 201 201 201 N 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 Figure 11 is a cross-sectional view of the section line of the 1 2-1 2 section. Fig. 13 is a sectional view of the section line of the 1 3 - 13 section in the eleventh figure. Figure 14 is a schematic view of the installation and use of the present invention. Figure 15 is a cross-sectional view of the 1 5 -1 5 section line in the fourteenth figure. Figure 16: The upper layer body extrusion molding system of the present invention Fig. 17 is a perspective view showing the upper layer body processed by the milling cutter in the present invention. Fig. 18 is a perspective view showing the φ of the upper layer body processed by the milling cutter in the present invention. Figure 2 is a perspective view showing another embodiment of the upper layer body and the lower layer body in the present invention. Fig. 20 is a schematic view showing the combination of another embodiment of the upper layer body and the lower layer body in the present invention. A schematic view of still another embodiment of the upper middle layer and the lower layer body. Fig. 22 is a schematic view showing a combination of another embodiment of the upper layer body and the lower layer body in the present invention. The twenty-third figure is the upper layer of the present invention. The body and the lower layer are further implemented: an exploded view of the example. The twenty-fourth embodiment is a schematic diagram of the combination of the upper layer body and the lower layer body in the present invention. The twenty-fifth figure: the upper layer body of the present invention. A schematic diagram of a combination of another embodiment. Twenty-sixth embodiment: a combination of another embodiment of the upper layer in the present invention;
201221895 第二十七圖：係本發明中封蓋邊另一 示意圖之一。 第二十八圖：係本發明中封蓋邊另一 不意圖之二。 第二十九圖：係第二十八圖中29-29剖 ‘ 面圖。 . 第三十圖：係第二十八圖中29-29剖面 圖。 第三十一圖：係第二十八圖中3卜3 1 φ 圖。 第三十二圖：係本發明中上層體再一 示意圖。 第三十三圖：係本發明中上層體再一 分解剖面示意圖。 第三十四圖：係本發明中上層體再一 組合剖面示意圖。 實施例的立體 實施例的立體 面線的立體剖 線的平面剖面 剖面線的剖面 實施例的立體 實施例的平面 實施例的平面 進水口 I 41-頂面 上層體 ^面 色侧面 354-螺孔 【主要元件符號說明】 10-熱水器 11 、 301 12、22-出水管 13-蓮蓬j 20、200-金屬吸熱板體 21-通道 23-進水管 24 、 31 、 30-上層體 30a-第一 30b-第二上層體 32、 '42' 33、43-前侧面 34、 44- 35 、 35a 、 35b 、 45-側邊面 36、 ‘ 47、 18 201221895 37-隔離牆 39-連通孔 46-下卡合部 5 1 -固定孔 ' 300-上層體板 • 3 0 3 -水流通道 3 52-凹陷部 3 5 5-穿孔 ^ 451-外侧邊卡合部 502-彎曲水道 B-擠壓模具 D-鑽孔工具 M-淋浴者 S-間距 _ W1 -自來水 38-上卡合部 40-下層體 50、500-封邊蓋 201-金屬管 302-出水口 3 5 1 -内側邊卡合部 353-凸翼部 3 9 1 -缺口狀連通孔 501-板面 A-擠制機 C-切割刀具 G-銑刀 N-螺絲 W-淋浴熱水 W2-溫水 19201221895 Figure 27: One of the other schematic views of the closure edge of the present invention. Twenty-eighth drawing: Another not intended second aspect of the closure side of the present invention. Twenty-ninth picture: section 29-29 in the twenty-eighth figure ‘ face diagram. Figure 30: Section 29-29 in Figure 28. Thirty-first picture: Figure 3 3 3 φ picture in the twenty-eighth figure. Thirty-second diagram: A further schematic view of the upper layer in the present invention. Thirty-third figure is a schematic cross-sectional view of the upper layer in the present invention. Figure 34 is a schematic cross-sectional view of the upper layer in the present invention. A plan view of a three-dimensional embodiment of a three-dimensional embodiment of a three-dimensional embodiment of a three-dimensional embodiment of a three-dimensional embodiment of the embodiment of the planar water inlet I 41 - top surface layer ^ face color side 354 - screw hole Main component symbol description] 10-water heater 11, 301 12, 22-outlet pipe 13-pension j 20, 200-metal heat absorbing plate 21-channel 23-inlet pipe 24, 31, 30-upper body 30a-first 30b- Second upper body 32, '42' 33, 43-front side 34, 44-35, 35a, 35b, 45-side side 36, '47, 18 201221895 37-isolation wall 39-communication hole 46-lower engagement Part 5 1 - fixing hole ' 300 - upper body plate • 3 0 3 - water flow channel 3 52 - recessed part 3 5 5-perforated ^ 451 - outer side engaging portion 502 - curved water channel B - extrusion die D - drilling Tool M-shower S-pitch _ W1 - tap water 38 - upper engaging portion 40 - lower layer body 50, 500 - edge banding cover 201 - metal tube 302 - water outlet 3 5 1 - inner side engaging portion 353 - convex Wing 3 9 1 - notched communication hole 501 - plate surface A - extrusion machine C - cutting tool G - milling cutter N - screw W - shower hot water W2 - warm water 19