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TW201123634A - Connector and manufacturing method with the same - Google Patents

Connector and manufacturing method with the same Download PDF

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Publication number
TW201123634A
TW201123634A TW98143787A TW98143787A TW201123634A TW 201123634 A TW201123634 A TW 201123634A TW 98143787 A TW98143787 A TW 98143787A TW 98143787 A TW98143787 A TW 98143787A TW 201123634 A TW201123634 A TW 201123634A
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TW
Taiwan
Prior art keywords
connector
shell
insulating body
metal shell
manufacturing
Prior art date
Application number
TW98143787A
Other languages
Chinese (zh)
Inventor
Shu-Man Chiang
Original Assignee
Cheng Uei Prec Ind Co Ltd
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Publication date
Application filed by Cheng Uei Prec Ind Co Ltd filed Critical Cheng Uei Prec Ind Co Ltd
Priority to TW98143787A priority Critical patent/TW201123634A/en
Publication of TW201123634A publication Critical patent/TW201123634A/en

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  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The present invention discloses a connector and manufacturing method with the same, the manufacturing method includes the following steps: (1) offering a metal shielding shell and a lot of electric terminals; (2) placing the shielding shell into a molding mould and suspending the terminals in the shielding shell to form a connector embryo; (3) typecasting melting plastic into the molding mould which has a connector embryo to form insulated noumenon and compose a connector. The connector in present invention is formed via typecasting melting plastic into the molding mould which has the electric terminals and the shielding shell, thereby the components of the whole connector combine tightness and the connector is airproof. Otherwise, the manufacturing method avoids the components transmutation between the assembly process because of the components inserting and drawing each other, and the manufacturing method is simple and advances the work efficiency.

Description

201123634 、發明說明: 【發明所屬之技術領域】 本發明涉及一種連接器,尤其涉及一種連接器及其製造方 法。 【先前技術】 連接器作為一種通用串行線纜連接器,常見於各種電子產 品中,如電腦、數位相機、PDA等。連接器在使用時,一般 暴露於各種環境中,例如高溫、低溫和高濕度的環境中,在這 樣的環境下,濕氣容易入侵連接器,從而影響連接器的連接品 質以及因濕氣進入連接器而導致漏電現象的發生。因此,人們 希望或要求在上述應用環境中使用密封性較好的連接器。 目前,使用較多的連接器包括絕緣本體、複數導電端子、 内鐵殼及外鐵殼,絕緣本體收容固定導電端子,内鐵殼包覆絕 緣本體,外鐵殼包覆内鐵殼。在製造連接器時,通常是先將複 數導電端子組設於絕緣本體的端子收容槽内,再將導電端子與 絕緣本體的組合體與内鐵殼和外鐵殼通過扣接的方式組裝成 一體。由於絕緣本體、導電端子、内鐵殼以及外鐵殼之間是通 過組裝的方式組成為一體的,因此絕緣本體、導電端子、内鐵 殼以及外鐵殼之間不能緊密結合,存在一定的縫隙,從而使得 連接器容易受到外界濕氣的入侵。另外,組裝連接器的過程 中,容易使得導電端子、内鐵殼及外鐵殼發生變形,且組裝過 程複雜,工作效率較低。 【發明内容】 本發明的主要目的係針對上述習知技術存在之缺陷提供 一種連接器及其製造方法,該連接器氣密性好,該製造方法操 201123634 作簡單,工作效率高。 為實現上述目的,本發明所提供連接 :: 複數導電端子、第-金屬殼以及第二殼,第本體j 地包覆於第一金屬殼並形成屏蔽殼,第一金屬固疋 =通槽’絕緣本體具有呈中空結構的容置腔,、= ==置腔中且正對容置腔的開,承裁部,承 定於端子槽數端子槽,複數導電端子――對應地固 疋於端子槽内,屏蔽喊以-體成型方式固定 與絕緣本體固定。 π谷置腔内並 本發明提供的連接器的製造方法,包括以下 供金屬材質的屏蔽殼及複數導電 槲桩補Μ .,1、_ 矸敝殼具有貫穿開設的 於對接:槽内 殼放置於成型模具中並將導電端子懸置 於子接通槽内形成連接器胚;⑴將溶融的塑膠注入 器胚的成型模具巾形絲緣本體並構錢接器。 如上所述,由於本發明連接器是通過將溶融的塑膠注入具 有導電端子以及屏蔽殼的成型模具中形成絕緣本Γ後構I 的,使得整個連接器的各組成部件之間結合緊密,因此 好的氣=性,可以有效防止外界濕氣入侵連接器。相應地,連 接器的製:方法避免了連接器的各組成部件在組裝過程中相 互插拔而導致組成部件的變形,製造方法簡單,且工作效率高。 【實施方式】 為詳細說明本發明之技術内容、構造特徵、所達成的目的 及功效’以下兹例舉實施例並配合圖式詳予說明。 清參閱帛圖及第二圖,本發明連接器⑽包括絕緣本體 ίο複,導電端子12、第一金屬殼14以及第二金屬殼π,第 二Μ #16® Μ包覆於第—金屬殼14並形成屏蔽殼(圖中 201123634 未標注),第一金屬殼14具有貫穿開設的對接通槽141,絕緣 本體10具有呈中空結構的容置腔1〇1,絕緣本體10具有凸伸 入容置腔ιοί中且正對容置腔ι〇1的開口的承栽部102,承载 部102伸入對接通槽141内且開設有複數端子槽1〇21,複數 導電端子12--對應地固定於端子槽1021内,屏蔽殼以〆體 成型方式固定收容於容置腔内並與絕緣本體1〇固定。 具體地,請參閱第一圖及第二圖,第一金屬殼16且有一 基板161,基板161的兩端分別彎折延伸形成卡持部162,基 板161上具有扣孔1612和凸伸出的凸塊1611。相應地,絕緣 本體10沿容置腔101的開口開設有與卡持部162相卡合的卡 持槽103’絕緣本體10沿容置腔101的開口開設有與凸塊1611 相卡合的安裝槽104 ’第一金屬殼14具有與扣孔1612相扣合 的凸起142。 相應地,本發明還提供了一種連接器1〇〇的製造方法請 參閱第四圖,該製造方法包括以下步驟: S401’提供金屬材質的屏蔽殼及複數導電端子a,屏蔽 殼具有貫穿開設的對接通槽141 ; 以〇2,將屏蔽殼放置於成型模具中並將導電端子a懸置 於對接通槽141内形成連接器胚; _成型模具中形成 S403’將熔融的塑膠注入具有連接器 絕緣本體10並構成連接器1〇〇。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a connector, and more particularly to a connector and a method of manufacturing the same. [Prior Art] As a universal serial cable connector, the connector is commonly used in various electronic products such as computers, digital cameras, PDAs, and the like. When used, the connector is generally exposed to various environments, such as high temperature, low temperature and high humidity. In such an environment, moisture easily invades the connector, thereby affecting the connection quality of the connector and entering the connection due to moisture. The device causes leakage. Therefore, it is desirable or desirable to use a connector that is less sealed in the above application environment. At present, many connectors are used, including an insulating body, a plurality of conductive terminals, an inner iron shell and an outer iron shell. The insulating body houses a fixed conductive terminal, the inner iron shell covers the insulating body, and the outer iron shell covers the inner iron shell. When manufacturing the connector, the plurality of conductive terminal groups are usually disposed in the terminal receiving groove of the insulating body, and the combination of the conductive terminal and the insulating body is assembled with the inner iron shell and the outer iron shell by fastening. . Since the insulating body, the conductive terminal, the inner iron shell and the outer iron shell are integrally assembled by means of assembly, the insulating body, the conductive terminal, the inner iron shell and the outer iron shell cannot be tightly combined, and there is a certain gap. Therefore, the connector is easily invaded by external moisture. In addition, in the process of assembling the connector, the conductive terminal, the inner iron shell and the outer iron shell are easily deformed, and the assembly process is complicated and the work efficiency is low. SUMMARY OF THE INVENTION The main object of the present invention is to provide a connector and a method of manufacturing the same according to the above-mentioned drawbacks of the prior art. The connector has good airtightness, and the manufacturing method is simple and efficient. To achieve the above object, the present invention provides a connection: a plurality of conductive terminals, a first metal shell, and a second shell, the body j is coated on the first metal shell and forms a shield shell, and the first metal solid 疋 = through groove The insulating body has a accommodating cavity with a hollow structure, === in the cavity and facing the opening of the accommodating cavity, the cutting part is fixed in the terminal slot of the terminal slot, and the plurality of conductive terminals are correspondingly fixed In the terminal slot, the shield is fixed in a body-formed manner and fixed to the insulating body. The method for manufacturing the connector provided by the present invention includes the following shielding shell for metal material and a plurality of conductive ram piles. The _ 矸敝 shell has a through-opening butt joint: the inner shell is placed In the molding die, the conductive terminal is suspended in the sub-coupling groove to form a connector blank; (1) the molten plastic is injected into the preform of the molding die to form a wire edge body and the coin connector is constructed. As described above, since the connector of the present invention is formed by injecting molten plastic into a molding die having a conductive terminal and a shield case, the components of the entire connector are tightly bonded, so that it is good. The gas = sex can effectively prevent external moisture from invading the connector. Accordingly, the method of the connector: the method prevents the components of the connector from being inserted and removed during the assembly process, thereby causing deformation of the component parts, the manufacturing method is simple, and the work efficiency is high. [Embodiment] The technical contents, structural features, objects and effects achieved by the present invention will be described in detail below. Referring to the drawings and the second figure, the connector (10) of the present invention comprises an insulating body, a conductive terminal 12, a first metal shell 14 and a second metal shell π, and a second Μ #16® Μ is coated on the first metal shell 14 and forming a shielding shell (not shown in 201123634), the first metal shell 14 has a through-opening slot 141, the insulating body 10 has a hollow cavity 〇1, and the insulating body 10 has a convex shape. The receiving portion 102 of the accommodating cavity ιοί and facing the opening of the accommodating cavity ι 〇1, the carrying portion 102 extends into the pairing opening slot 141 and is provided with a plurality of terminal slots 1 〇 21, and the plurality of conductive terminals 12- The grounding is fixed in the terminal slot 1021, and the shielding shell is fixedly received in the accommodating cavity and fixed to the insulating body 1 . Specifically, referring to the first and second figures, the first metal shell 16 has a substrate 161. The two ends of the substrate 161 are respectively bent and extended to form a latching portion 162. The substrate 161 has a buttonhole 1612 and a protruding protrusion. Bump 1611. Correspondingly, the insulative housing 10 is provided with a latching groove 103 301 that engages with the latching portion 162 . The insulative housing 10 is mounted along the opening of the accommodating cavity 101 to be engaged with the bump 1611 . The groove 104' of the first metal shell 14 has a projection 142 that engages with the button hole 1612. Correspondingly, the present invention also provides a manufacturing method of the connector 1〇〇. Please refer to the fourth figure. The manufacturing method includes the following steps: S401' provides a metal shielding shell and a plurality of conductive terminals a, and the shielding shell has a through-opening For the connection groove 141; in 〇2, the shielding case is placed in the molding die and the conductive terminal a is suspended in the connection groove 141 to form a connector blank; _ forming a mold S403' in the molding die to inject the molten plastic The connector insulates the body 10 and constitutes a connector 1〇〇.

屬殼16垾接形成屏蔽殼 深度大,且使得第一金屬I 變形較小。 ^ 並馮毂14和第 一金屬殼14和第二金The shell 16 is joined to form a shield shell having a large depth and making the first metal I less deformed. ^ and Feng Hub 14 and the first metal shell 14 and the second gold

201123634 具體地’請參閱第二圖及第三圖,將熔融的塑膠注入具有 連接器胚的成型模具中形成的絕緣本體10具有呈中空結構的 容置腔101,絕緣本體1〇具有凸伸入容置腔101中且正對容 置腔ιοί的開口的承栽部102 ,承載部102伸入對接通槽ΐ4ι 内且開設有複數端子槽1021,複數導電端子12 一一對應地固 定於端子槽1021内,屏蔽殼(圖中未標注)以一體成型方式 固定收容於容置腔101内並與絕緣本體1〇固定。 具體地’第二金屬殼16具有一基板16卜基板161的兩 端分別彎折延伸形成卡持部162,基板161上具有扣孔i6i2 和凸伸出的凸塊1611 ^相應地,絕緣本體1〇沿容置腔ι〇ι的 開口開設有與卡持部162相卡合的卡持槽1〇3,絕緣本體ι〇201123634 Specifically, please refer to the second and third figures. The insulating body 10 formed by injecting molten plastic into a molding die having a connector blank has a hollow cavity 101, and the insulating body 1 has a convex shape. The receiving portion 102 of the accommodating cavity 101 facing the opening of the accommodating cavity ιοί, the carrying portion 102 extends into the pairing opening slot 4i and is provided with a plurality of terminal slots 1021, and the plurality of conductive terminals 12 are fixed to the terminals one by one. In the slot 1021, the shield case (not shown) is fixedly received in the accommodating cavity 101 by integral molding and fixed to the insulating body 1 . Specifically, the second metal shell 16 has a substrate 16 and the two ends of the substrate 161 are respectively bent and extended to form a latching portion 162. The substrate 161 has a buttonhole i6i2 and a protruding protrusion 1611. Accordingly, the insulative housing 1 The opening of the accommodating cavity ι〇ι is provided with a holding groove 1〇3 which is engaged with the holding portion 162, and the insulating body 〇

沿容置腔101的開口開設有與凸塊1611相卡合的安裝槽 第一金屬殼14具有與扣孔1612相扣合的凸起142。 如上所述,由於本發明連接器100是通過將熔融的塑膠注 入具有導電端子12以及屏蔽殼的成型模具中形成絕緣本體 後構成的,使得整個連接器1〇〇的各組成部件之間結合緊、 因此具有良好的氣密性,可以有效防止外界^ 100。相應地,連接器100的製造方法避免了連接器 組成部件在組裝過程中相互插拔而導致組成部件 各 方法簡單,且卫作效率高。 料’製造 【圖式簡單說明】 第一圖係本發明連接器一種實施例之結構示意圖。 第一圖係第一圖所示連接器之分解圖。 第二圖係第二圖所示連接器之絕緣本體的另一視 用的結構示 201123634 第四圖係本發明連接器之製造方法的流程圖。 【主要元件符號說明】 連接器 100 絕緣本體 10 容置腔 101 承載部 102 端子槽 1021 卡持槽 103 安裝槽 104 端子 12 第一金屬殼 14 對接通槽 141 凸起 142 第二金屬殼 16 基板 161 卡持部 162 凸塊 1611 扣孔 1612A mounting groove that engages with the protrusion 1611 is opened along the opening of the accommodating cavity 101. The first metal case 14 has a protrusion 142 that is engaged with the button hole 1612. As described above, since the connector 100 of the present invention is constructed by injecting molten plastic into a molding die having the conductive terminals 12 and the shield case, the components of the entire connector 1 are tightly bonded. Therefore, it has good airtightness and can effectively prevent the outside world from being 100. Accordingly, the manufacturing method of the connector 100 avoids the connector components being plugged and unplugged during the assembly process, resulting in simple method of component parts and high efficiency. Material Manufacturing [Simplified Description of the Drawings] The first drawing is a schematic structural view of an embodiment of the connector of the present invention. The first figure is an exploded view of the connector shown in the first figure. The second figure is another view of the structure of the insulative body of the connector shown in the second figure. 201123634 The fourth figure is a flow chart of the method of manufacturing the connector of the present invention. [Main component symbol description] Connector 100 Insulating body 10 accommodating cavity 101 Bearing portion 102 Terminal slot 1021 Holding groove 103 Mounting groove 104 Terminal 12 First metal case 14 Pairing groove 141 Bump 142 Second metal case 16 Substrate 161 holding part 162 bump 1611 button hole 1612

Claims (1)

201123634 七、申請專利範圍: l一種連接器,包括絕緣本體、複數導電端子、第一金屬 殼以及第二金屬殼’第二金屬殼固定地包覆於第—金屬殼並 形成屏蔽殼,第—金屬殼具有貫穿開設的對接通槽,絕緣本 體具有呈巾空結構的容置腔,絕緣本體具有凸伸人容置腔中 且正對容置腔的開Π的承載部,承載部伸人對接通槽内且開 設有複數端子槽,複數導電端子一一對應地固定於端子槽 内,屏蔽殼以一體成型方式固定收容於容置腔内並與絕緣本 體固定。 2·如申請專利範圍第1項所述之連接器,其中第二金屬 殼包括基板,基板的兩端分別彎折延伸形成卡持部,絕緣本 體沿容置腔的開口開設有與卡持部相卡合的卡持槽。 3. 如申請專利範圍第2項所述之連接器,其中第二金屬 殼的基板具有凸伸出的凸塊,絕緣纟體沿容置腔的開口開設 有與凸塊相卡合的安裝槽。 4. 一種連接器的製造方法,包括以下步驟: (1) 提供金屬材質的屏蔽殼及複數導電端子,屏蔽殼具 有貫穿開設的對接通槽; 又八 (2) 將屏蔽殼放置於成型模具中並將導電端子懸置於對 接通槽内形成連接器胚; 、 (3) 將熔融的塑膠注入具有連接器胚的成型模具中形 絕緣本體並構成連接器。 5·如申請專利範圍第4項所述之製造方法,其中,步驟 (1)進一步包括:提供第一金屬殼和第二金屬殼並通過雷射 焊接的方式將第-金屬殼和第二金屬殼焊接並形成屏蔽殼。 201123634 太二Γ請專利範圍第4項所述之製造方法,其中,絕緣 t有Η空結構的容置腔,絕緣本體具有凸伸入容置腔 且正對谷置腔的開口的承載部,承載部伸入對接通槽内且 開設有複數端子槽’導電端子一一對應地固定於端子槽内, 屏蔽殼收容於容置腔内並與絕緣本體固定。 ^如申請專利範圍第5項所述之製造方法,其中,第二 金屬殼包括基板’基板的兩端分料折延伸形成卡持部絕 緣本體沿容置腔的開口開設有與卡持部相卡合的卡持槽。 8.如申請專利範圍第7項所述之製造方法,其中,第二 金屬殼的基板具有凸伸出的凸塊,絕緣本體沿容置腔的開口 開設有與凸塊相卡合的安裝槽。 #201123634 VII. Patent application scope: l A connector comprising an insulating body, a plurality of conductive terminals, a first metal shell and a second metal shell 'the second metal shell is fixedly wrapped around the first metal shell and forms a shield shell, first— The metal shell has a pair of through-opening slots, and the insulative housing has a receiving cavity in a hollow structure. The insulating body has a carrying portion protruding from the receiving cavity and facing the opening of the receiving cavity. A plurality of terminal slots are formed in the connection slot, and the plurality of conductive terminals are fixed in the terminal slots in a one-to-one correspondence. The shield case is fixedly received in the receiving cavity and fixed to the insulating body. 2. The connector of claim 1, wherein the second metal shell comprises a substrate, and the two ends of the substrate are respectively bent and extended to form a holding portion, and the insulating body is opened and disposed along the opening of the receiving cavity The card retaining slot. 3. The connector of claim 2, wherein the substrate of the second metal shell has a convex protrusion, and the insulating body is provided with a mounting groove that engages with the protrusion along the opening of the receiving cavity. . 4. A method of manufacturing a connector, comprising the steps of: (1) providing a shield shell of a metal material and a plurality of conductive terminals, wherein the shield shell has a pair of through-opening slots; and eight (2) placing the shield shell in the molding die And suspending the conductive terminal to form a connector embryo in the connection groove; and (3) injecting the molten plastic into the shape-insulated body of the molding die having the connector blank and forming a connector. 5. The manufacturing method of claim 4, wherein the step (1) further comprises: providing the first metal shell and the second metal shell and welding the first metal shell and the second metal by laser welding The shell is welded and forms a shield shell. The manufacturing method of the fourth aspect of the invention, wherein the insulating t has a hollow cavity, the insulating body has a bearing portion protruding into the receiving cavity and facing the opening of the valley cavity, The carrying portion extends into the connecting slot and is provided with a plurality of terminal slots. The conductive terminals are fixed in the terminal slots in a one-to-one correspondence. The shielding shell is received in the receiving cavity and fixed to the insulating body. The manufacturing method of claim 5, wherein the second metal shell comprises a substrate, and the two ends of the substrate are separated by a material to form a retaining portion. The insulating body is opened along the opening of the receiving cavity and is provided with the holding portion. The card retaining slot. 8. The manufacturing method according to claim 7, wherein the substrate of the second metal shell has a convex protrusion, and the insulating body is provided with a mounting groove that engages with the protrusion along the opening of the receiving cavity. . #
TW98143787A 2009-12-18 2009-12-18 Connector and manufacturing method with the same TW201123634A (en)

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