TW201114781A - Process for preparing (alkoxy) polyalkylene glycol (meth)acrylate homo- and copolymers and the use of polymers thus prepared - Google Patents
Process for preparing (alkoxy) polyalkylene glycol (meth)acrylate homo- and copolymers and the use of polymers thus prepared Download PDFInfo
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- TW201114781A TW201114781A TW099111290A TW99111290A TW201114781A TW 201114781 A TW201114781 A TW 201114781A TW 099111290 A TW099111290 A TW 099111290A TW 99111290 A TW99111290 A TW 99111290A TW 201114781 A TW201114781 A TW 201114781A
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- monomer
- formula
- meth
- polymerization
- solvent
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- 229920000642 polymer Polymers 0.000 title abstract description 33
- 229920001577 copolymer Polymers 0.000 title abstract description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 title description 41
- 125000003545 alkoxy group Chemical group 0.000 title description 8
- 229920001515 polyalkylene glycol Polymers 0.000 title description 7
- 238000004519 manufacturing process Methods 0.000 title description 6
- 239000000178 monomer Substances 0.000 abstract description 78
- -1 alkyl radical Chemical group 0.000 abstract description 53
- 238000000034 method Methods 0.000 abstract description 52
- 239000000203 mixture Substances 0.000 abstract description 45
- 239000002904 solvent Substances 0.000 abstract description 34
- 125000004432 carbon atom Chemical group C* 0.000 abstract description 28
- 238000006243 chemical reaction Methods 0.000 abstract description 28
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 16
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 abstract description 15
- 238000010528 free radical solution polymerization reaction Methods 0.000 abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 13
- 239000001257 hydrogen Substances 0.000 abstract description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 abstract description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical group N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 8
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 abstract description 6
- 229910052757 nitrogen Chemical group 0.000 abstract description 5
- 150000003254 radicals Chemical class 0.000 abstract description 4
- 239000005864 Sulphur Substances 0.000 abstract 2
- 150000005840 aryl radicals Chemical group 0.000 abstract 1
- 239000012141 concentrate Substances 0.000 abstract 1
- 238000006116 polymerization reaction Methods 0.000 description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 24
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 20
- 239000003999 initiator Substances 0.000 description 20
- 239000012986 chain transfer agent Substances 0.000 description 19
- 150000001875 compounds Chemical class 0.000 description 18
- 125000000217 alkyl group Chemical group 0.000 description 17
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 150000002148 esters Chemical class 0.000 description 12
- 229920001223 polyethylene glycol Polymers 0.000 description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 10
- 239000002202 Polyethylene glycol Substances 0.000 description 10
- 150000001298 alcohols Chemical class 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical group CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 8
- 239000012530 fluid Substances 0.000 description 8
- 230000004048 modification Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 8
- 238000007334 copolymerization reaction Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- SEOVTRFCIGRIMH-UHFFFAOYSA-N indole-3-acetic acid Chemical compound C1=CC=C2C(CC(=O)O)=CNC2=C1 SEOVTRFCIGRIMH-UHFFFAOYSA-N 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 239000000052 vinegar Substances 0.000 description 6
- 235000021419 vinegar Nutrition 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 5
- 125000005843 halogen group Chemical group 0.000 description 5
- 150000002978 peroxides Chemical class 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 229920001519 homopolymer Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 239000000376 reactant Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 125000000623 heterocyclic group Chemical group 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000012456 homogeneous solution Substances 0.000 description 3
- 239000003617 indole-3-acetic acid Substances 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 3
- 238000010587 phase diagram Methods 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 150000003440 styrenes Chemical class 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- PGMMQIGGQSIEGH-UHFFFAOYSA-N 2-ethenyl-1,3-oxazole Chemical compound C=CC1=NC=CO1 PGMMQIGGQSIEGH-UHFFFAOYSA-N 0.000 description 2
- JDCUKFVNOWJNBU-UHFFFAOYSA-N 2-ethenyl-1,3-thiazole Chemical compound C=CC1=NC=CS1 JDCUKFVNOWJNBU-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- PLLBRTOLHQQAQQ-UHFFFAOYSA-N 8-methylnonan-1-ol Chemical compound CC(C)CCCCCCCO PLLBRTOLHQQAQQ-UHFFFAOYSA-N 0.000 description 2
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- 239000004440 Isodecyl alcohol Substances 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 229910052783 alkali metal Chemical group 0.000 description 2
- 150000001340 alkali metals Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 2
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 150000002923 oximes Chemical class 0.000 description 2
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 2
- UXDCSXDWLVYCQF-UHFFFAOYSA-N (3-methyloxiran-2-yl)methyl 2-methylprop-2-enoate Chemical compound CC1OC1COC(=O)C(C)=C UXDCSXDWLVYCQF-UHFFFAOYSA-N 0.000 description 1
- VMLATLXXUPZKMJ-UHFFFAOYSA-N (4-bromophenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=C(Br)C=C1 VMLATLXXUPZKMJ-UHFFFAOYSA-N 0.000 description 1
- NOBYOEQUFMGXBP-UHFFFAOYSA-N (4-tert-butylcyclohexyl) (4-tert-butylcyclohexyl)oxycarbonyloxy carbonate Chemical compound C1CC(C(C)(C)C)CCC1OC(=O)OOC(=O)OC1CCC(C(C)(C)C)CC1 NOBYOEQUFMGXBP-UHFFFAOYSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- RBNPOMFGQQGHHO-UHFFFAOYSA-N -2,3-Dihydroxypropanoic acid Natural products OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 description 1
- PYOLJOJPIPCRDP-UHFFFAOYSA-N 1,1,3-trimethylcyclohexane Chemical compound CC1CCCC(C)(C)C1 PYOLJOJPIPCRDP-UHFFFAOYSA-N 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical compound BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- BEQKKZICTDFVMG-UHFFFAOYSA-N 1,2,3,4,6-pentaoxepane-5,7-dione Chemical compound O=C1OOOOC(=O)O1 BEQKKZICTDFVMG-UHFFFAOYSA-N 0.000 description 1
- WNVYIRNVNNETNB-UHFFFAOYSA-N 1,3-dichloropropan-2-yl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(CCl)CCl WNVYIRNVNNETNB-UHFFFAOYSA-N 0.000 description 1
- OIKGFSXUXONJAU-UHFFFAOYSA-N 1,3-oxazolidin-2-yl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1NCCO1 OIKGFSXUXONJAU-UHFFFAOYSA-N 0.000 description 1
- WERYXYBDKMZEQL-UHFFFAOYSA-N 1,4-butanediol Substances OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 1
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 1
- AEKHFLDILSDXBL-UHFFFAOYSA-N 1-(methylamino)propan-2-ol Chemical compound CNCC(C)O AEKHFLDILSDXBL-UHFFFAOYSA-N 0.000 description 1
- XFOYMWPSASGDSQ-UHFFFAOYSA-N 1-[2-(2-hydroxyethoxy)ethoxy]butan-2-ol;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.CCC(O)COCCOCCO XFOYMWPSASGDSQ-UHFFFAOYSA-N 0.000 description 1
- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- BDHGFCVQWMDIQX-UHFFFAOYSA-N 1-ethenyl-2-methylimidazole Chemical compound CC1=NC=CN1C=C BDHGFCVQWMDIQX-UHFFFAOYSA-N 0.000 description 1
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 description 1
- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 description 1
- LEWNYOKWUAYXPI-UHFFFAOYSA-N 1-ethenylpiperidine Chemical compound C=CN1CCCCC1 LEWNYOKWUAYXPI-UHFFFAOYSA-N 0.000 description 1
- LHENQXAPVKABON-UHFFFAOYSA-N 1-methoxypropan-1-ol Chemical compound CCC(O)OC LHENQXAPVKABON-UHFFFAOYSA-N 0.000 description 1
- WWMPSOKTHXUFMP-UHFFFAOYSA-N 1-methyl-3-prop-1-enylpyrrolidin-2-one Chemical compound CN1C(C(CC1)C=CC)=O WWMPSOKTHXUFMP-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- JSWLXPQVSUEOJQ-UHFFFAOYSA-N 1-nonylperoxynonane Chemical compound CCCCCCCCCOOCCCCCCCCC JSWLXPQVSUEOJQ-UHFFFAOYSA-N 0.000 description 1
- LWRXNMLZNDYFAW-UHFFFAOYSA-N 1-octylperoxyoctane Chemical compound CCCCCCCCOOCCCCCCCC LWRXNMLZNDYFAW-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Natural products C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 1
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical compound ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 1
- SOFCUHQPMOGPQX-UHFFFAOYSA-N 2,3-dibromopropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(Br)CBr SOFCUHQPMOGPQX-UHFFFAOYSA-N 0.000 description 1
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- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- KFAYHALUUVMGDE-UHFFFAOYSA-N pentyl 2-ethylhexanoate Chemical compound CCCCCOC(=O)C(CC)CCCC KFAYHALUUVMGDE-UHFFFAOYSA-N 0.000 description 1
- GVSZYZPUKJBOJQ-UHFFFAOYSA-N pentyl 2-methylpropaneperoxoate Chemical group CCCCCOOC(=O)C(C)C GVSZYZPUKJBOJQ-UHFFFAOYSA-N 0.000 description 1
- 150000002976 peresters Chemical class 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- IUGYQRQAERSCNH-UHFFFAOYSA-N pivalic acid Chemical compound CC(C)(C)C(O)=O IUGYQRQAERSCNH-UHFFFAOYSA-N 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- XCMXFSKLJJBVCA-UHFFFAOYSA-N propanoic acid propan-1-ol Chemical compound CCCO.CCCO.CCC(O)=O XCMXFSKLJJBVCA-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012966 redox initiator Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- BRHAUGJKIFZHDU-UHFFFAOYSA-N tert-butyl octanoate Chemical compound CCCCCCCC(=O)OC(C)(C)C BRHAUGJKIFZHDU-UHFFFAOYSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- BSYVTEYKTMYBMK-UHFFFAOYSA-N tetrahydrofurfuryl alcohol Chemical compound OCC1CCCO1 BSYVTEYKTMYBMK-UHFFFAOYSA-N 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical group COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 229940070710 valerate Drugs 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical group CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/04—Polymerisation in solution
- C08F2/10—Aqueous solvent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F20/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
201114781 六、發明說明: 【發明所屬之技術領域】 本發明係關於製造(甲基)丙烯酸(烷氧基)聚烷二 醇酯均聚物與共聚物的方法以及所製得聚合物的應用。 本發明更特別關於在適當溶劑(較佳爲水)之連續溶 液聚合法由(甲基)丙烯酸甲氧基丙二醇酯提供均聚物, 或與其他單體(如較佳爲甲基丙稀酸)提供共聚物。 【先前技術】 溶液聚合法是用以自單體製造量身訂作的聚合物的既 定方法’特別是’這些聚合物的進一步加工可以較佳或僅 以溶解形式’例如,作爲成膜樹脂,發生時。 理論上,就工藝工程的觀點,溶液聚合法可以兩種變 體進行’第一藉“批次”法(批次聚合法)和第二藉連續程 序。此外,有各式各樣居間的變體,其可歸類於通稱的“ 半批次”法中。一個已知的半批次法被稱爲“進料法,,,其 中在聚合反應期間內’至少一種組份,較佳一或多種單體 組份,計量引至聚合反應批料中。 在所有情況中’聚合反應的組份必須爲液體形式,以 便在特別的時間期間內’添加至聚合反應器中。特殊情況 中’即’單體具有特定副產物,就在室溫爲固體的單體而 言,或在化學或物理不相容、儲存安定性欠佳、或互溶限 度存在的情況中,批次法須要二或更多種進料組份(且各 組份必須彼此經準確打造),以使得批次之混合迅速且有 -5- 201114781 效率(轉變成半批次法)。 大致而言,兩種流體,通常是單體組成物與鏈轉移劑 和,並行地,過氧化物(其可溶於溶劑中)被計量引至槽 中並充分混合,較佳於提高溫度(例如>50°C ),較佳於 惰性氣體中,並聚合數小時。 特別地,當使用(甲基)丙烯酸甲氧基聚乙二醇酯( MPEG (甲基)丙烯酸酯)作爲單體,在二元或三元聚合 系統中之互溶限度極常發生。此處,“互溶限度”更特別是 指在特別的濃度範圍內,用於聚合反應的組份不再能夠澄 清地(即,均勻地)溶解於溶劑中。此情況中,溶液 變得混濁,系統分離,之後形成的聚合物不再具有統計組 成,特別是當二或更多種單體組份待共聚時。 取決於“互溶限度”在混合物圖中的位置,發生互溶限 度一個重要的結果在於無法製得或無法以經濟的方式製得 具有所欲固定共聚單體組成的聚合物。 事實上’一個常發生的問題在於單體組份僅能在極低 濃度澄清地溶解於溶劑中且不會觀察到無可避免的系統分 離情況。一個簡單的解決方案是以相當高度稀釋的溶液進 行聚合反應,但不僅是就經濟的觀點,不建議此舉。若單 體僅於相對低濃度引至聚合槽中,則方法的經濟性將大幅 受限。因此’低供應濃度和互溶限度的限制意謂,使用批 次法或半批次法,僅能夠製得低濃度聚合物溶液,聚合物 含量在最佳情況中約25%,但常甚至於聚合物含量僅在個 位數百分比範圍內。 -6 - 201114781 當亦硏究較高濃度範圍之用於具有固定共聚單體組成 之溶液聚合反應的聚合反應系統之混合現象時,發現常或 幾乎總是有相對高濃度的反應物區域存在,該區域中,待 聚合的溶液爲均相。在這些濃度範圍內,比例接近整體聚 合反應,前提爲單體彼此相容。但是,在感興趣的範圍內 ,單體濃度常過高而使得合比例的聚合反應實際上不可能 。首先,不可能移除發生的聚合反應熱,及,再者, Trommsdorff效應導致聚合物具有所不欲和不確定的組成 ,或者聚合反應過早或完全停滯。 若是希望之後在包含第一單體、共聚單體和溶劑的三 元系統中以預定單體比例在相對於溶劑的平均濃度範圍內 聚合,一方面使得反應物的濃度達成經濟方法狀況且另一 方面達到可靠的方法狀況,使得聚合反應熱之移除沒有困 難,則反應槽的內容物常通過確實極感興趣的某些中間和 較高濃度區(常在中間製造相中),事實上,發生互溶限 度狀況,結果無可避免地發生不均勻的多相聚合物且結果 無法使用槽的內容物。 如前文已指出者,在許多應用上,能夠在特別界定的 溶劑中,於經濟上感興趣的預定濃度,製造聚合物(例如 ,具有預定所欲共聚單體比者),藉此使得聚合物可以進 一步加工,無額外的分離步驟,直接以得到彼之溶液狀態 加工,將會非常有利。但是,因爲所提到的原因,目前通 常不可能。 用於丙烯酸系單體之連續溶液聚合反應之方法基本上 201114781 爲嫻於此技藝之人士已知者。 因此,單體的連續聚合反應的基本原理係許多出版品 的標的物。上下文中尤其引用下列出版品:201114781 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a process for producing (meth)acrylic (alkoxy)polyalkanol ester homopolymers and copolymers and to the use of the resulting polymers. The invention more particularly relates to a continuous solution polymerization process in a suitable solvent, preferably water, from a homopolymer of (meth)acrylic acid methoxypropylene glycol ester, or with other monomers (e.g., preferably methyl methic acid) Providing a copolymer. [Prior Art] The solution polymerization method is an established method for preparing a polymer tailored from the production of a monomer. In particular, the further processing of these polymers may be preferably or only in a dissolved form, for example, as a film-forming resin. When it happens. In theory, from the point of view of process engineering, the solution polymerization method can perform the 'first borrowing' batch method (batch polymerization method) and the second borrowing continuous program in two variants. In addition, there are a wide variety of intervening variants that can be classified in the generic "half-batch" method. A known semi-batch process is referred to as "feeding process, wherein, during the polymerization reaction, at least one component, preferably one or more monomer components, is metered into the polymerization batch. In all cases the 'polymerization component must be in liquid form to be added to the polymerization reactor during a special period of time. In special cases, the 'monomer' has a specific by-product, which is a solid at room temperature. In bulk, or in the case of chemical or physical incompatibility, poor storage stability, or the presence of miscibility limits, the batch method requires two or more feed components (and the components must be accurately constructed with each other) ), so that the batch mixes quickly and has a efficiency of -5 - 201114781 (converted to a semi-batch method). Roughly, two fluids, usually a monomer composition and a chain transfer agent, in parallel, peroxidation The material (which is soluble in the solvent) is metered into the tank and thoroughly mixed, preferably at an elevated temperature (e.g., > 50 ° C), preferably in an inert gas, and polymerized for several hours. In particular, when used (meth)acrylic methoxy polymerization The diol (meth) acrylate (MPEG (meth) acrylate) as a monomer, the mutual solubility limit in the binary or ternary polymerization system occurs very often. Here, the "mutual solubility limit" more specifically refers to the specific concentration range, The components used in the polymerization can no longer be cleaved (i.e., uniformly) in the solvent. In this case, the solution becomes cloudy and the system separates, and the polymer formed afterwards no longer has a statistical composition, especially when When more than one monomer component is to be copolymerized. Depending on the position of the "inter-dissolution limit" in the mixture diagram, an important result of the mutual solubility limit is that it is impossible or impossible to produce the desired immobilized copolymer in an economical manner. The composition of the polymer. In fact, a common problem is that the monomer component can only be cleaved in a solvent at very low concentrations and no inevitable system separation is observed. A simple solution is The polymerization is carried out with a fairly highly diluted solution, but this is not only an economical point of view. If the monomer is introduced into the polymerization tank only at a relatively low concentration, the method The economy will be greatly limited. Therefore, the limitation of low supply concentration and mutual solubility limit means that only low concentration polymer solution can be obtained by batch method or semi-batch method, and the polymer content is in the best case. 25%, but often even the polymer content is only in the range of single digits. -6 - 201114781 When a higher concentration range is also used for the mixing of polymerization systems with solution polymerization with a fixed comonomer composition In the phenomenon, it is found that there is always or almost always a relatively high concentration of reactant regions in which the solution to be polymerized is homogeneous. Within these concentration ranges, the ratio is close to the overall polymerization reaction, provided that the monomers are compatible with each other. However, in the range of interest, the monomer concentration is often too high to make the proportional polymerization reaction practically impossible. First, it is impossible to remove the heat of polymerization that occurs, and, furthermore, the Trommsdorff effect leads to the polymer. Have unwanted and uncertain composition, or the polymerization is too early or completely stagnant. If it is desired to polymerize in a ternary system comprising the first monomer, comonomer and solvent in a predetermined monomer ratio over the average concentration range relative to the solvent, on the one hand the concentration of the reactants is brought to an economical state and the other In terms of achieving a reliable method state, such that there is no difficulty in removing the heat of polymerization, the contents of the reaction tank often pass through certain intermediate and higher concentration zones (often in the intermediate manufacturing phase) that are of great interest, in fact, When the mutual solubility limit occurs, as a result, a heterogeneous heterogeneous polymer inevitably occurs and as a result, the contents of the tank cannot be used. As already indicated above, in many applications it is possible to produce a polymer (for example, having a predetermined desired comonomer ratio) in a specially defined solvent at a predetermined concentration that is economically of interest, thereby allowing the polymer to It can be further processed, without additional separation steps, and it is very advantageous to directly process the solution in the same state. However, for the reasons mentioned, it is currently not possible. A method for the continuous solution polymerization of an acrylic monomer is substantially known from the person skilled in the art. Therefore, the basic principle of continuous polymerization of monomers is the subject of many publications. In particular, the following publications are cited in the context:
Ullmann's Encyclopedia of Industrial Chemistry, 1997 Vol A.21, keyword "Polymerization Processes", pp. 305-428Ullmann's Encyclopedia of Industrial Chemistry, 1997 Vol A.21, keyword "Polymerization Processes", pp. 305-428
Hans-Georg Eliais Technologie 5th edition, 1992, pp. 10-114,119 EP 0 691 355 B1 W. Ring Zur kontinuierlichen Copolymerisation Makromolekulare Chemie 1964, 75, pp. 203-207 W. Ring Zur statistischen Copolymerisation Die Makromolekulare Chemie 101, 1967, pp. 145-165 K. H. Reichert, H.-U. Moritz Polymer Reaction Engineering in Comprehensive Polymer Science ed. G. Allen, J. C. Bevington, Vol. 3, Chain Polymerization, Pergamon Press 1988, pp. 327-363Hans-Georg Eliais Technologie 5th edition, 1992, pp. 10-114,119 EP 0 691 355 B1 W. Ring Zur kontinuierlichen Copolymerisation Makromolekulare Chemie 1964, 75, pp. 203-207 W. Ring Zur statistischen Copolymerisation Die Makromolekulare Chemie 101, 1967, Pp. 145-165 KH Reichert, H.-U. Moritz Polymer Reaction Engineering in Comprehensive Polymer Science ed. G. Allen, JC Bevington, Vol. 3, Chain Polymerization, Pergamon Press 1988, pp. 327-363
Polyacrylics from Synthetic Polymers: Technology, Properties, Application 1996, pp. 111-132Polyacrylics from Synthetic Polymers: Technology, Properties, Application 1996, pp. 111-132
Macromers, pp. 573-574 from Concise Encyclopedia of polymer Science and Engineering ed. Jacqueline I. Kroschwitz Wiley Interscience 1990 H. Gerrens Ober die Auswahl von Polymerisationsreaktoren Chemie-lng. Tech. 52, 1980, pp. 477-488 US 4 546 160Macromers, pp. 573-574 from Concise Encyclopedia of Polymer Science and Engineering ed. Jacqueline I. Kroschwitz Wiley Interscience 1990 H. Gerrens Ober die Auswahl von Polymerisations reaktoren Chemie-lng. Tech. 52, 1980, pp. 477-488 US 4 546 160
Bero, Laczkowski und Pstrocki Investigations on the Continuous Copolymerization of Acrylnitrile with Methyl Methacrylate in a Heterogenous System, Vol. 2, 1964, pp. 5027-5074Bero, Laczkowski und Pstrocki Investigations on the Continuous Copolymerization of Acrylnitrile with Methyl Methacrylate in a Heterogenous System, Vol. 2, 1964, pp. 5027-5074
Encyclopedia of polymer science and engineering John Wiley & Sons, Inc., Vol. 6, 1986, pp. 1-29Encyclopedia of polymer science and engineering John Wiley & Sons, Inc., Vol. 6, 1986, pp. 1-29
Adolf Echte Handbuch der technischen Polymerchemie, 1993, pp. 424-451, 558-559 所有的這些出版品的共通點在於它們描述單體的連續 聚合反應。但是,這些出版品皆未明確指出系統如何能夠 在待聚合的單體組份無法混合或無法完全混合的情況下( 此爲經濟上感興趣者,即,以可接受的高濃度),及在適 ⑧ -8- 201114781 用於進一步加工且不須分離的溶劑中聚合。 【發明內容】 鑑於前列的以前技藝和此處的討論,本發明 指定一方法,其克服與(甲基)丙烯酸(烷氧基 醇酯之聚合反應相關之存在於以前技藝的缺點。 特別地,本發明的目的是尋找得以提高供應 法。 此外,本發明之方法亦能夠降低或完全克服 的問題,特別是它們影響(甲基)丙烯酸(烷氧 二醇酯的問題。 此外,提出改良空間-時間產率的方法,其 的一個目的。 藉具有獨立申請專利項之所有特徵之方法達 未明確陳述,仍可由簡介中討論的情況簡便地推 的這些和其他目的。 本發明之方法的有利體系受到參照獨立申請 附屬申請專利項之保護。 【實施方式】 特別地,憑藉藉由單體之溶液聚合反應製造 共聚物之方法的事實,其中以總可聚合單體計爲 莫耳%和至多1 00莫耳%單體係下列式(I )的( 烯酸烷氧基聚烷二醇酯 的目的係 )聚烷二 濃度之方 互溶限度 基)聚烷 爲本發明 到達成雖 理或衍生 專利項的 聚合物和 至少0.0 1 甲基)丙 -9 - 201114781 R CH3Adolf Echte Handbuch der technischen Polymerchemie, 1993, pp. 424-451, 558-559 The commonality of all of these publications is that they describe the continuous polymerization of monomers. However, none of these publications clearly indicates how the system can be used in situations where the monomer components to be polymerized cannot be mixed or cannot be completely mixed (this is economically interesting, ie, at an acceptable high concentration), and Suitable 8-8-201114781 For polymerization in a solvent that is further processed and does not require separation. SUMMARY OF THE INVENTION In view of the foregoing prior art and discussion herein, the present invention specifies a method that overcomes the shortcomings of prior art techniques associated with the polymerization of (meth)acrylic acid (alkoxy alcohol esters. In particular, The object of the present invention is to find ways to improve the supply method. Furthermore, the method of the invention can also reduce or completely overcome the problems, in particular they affect the problem of (meth)acrylic acid (alkoxy alkoxides. Furthermore, an improved space is proposed - A method of time yield, one of its purposes. By way of a method that has all the features of an independent patent application, it is not explicitly stated that these and other objects can be easily derived from the discussion in the introduction. Advantageous systems of the method of the invention The invention is protected by the patent application of the dependent application. [Embodiment] In particular, the fact that a method for producing a copolymer by solution polymerization of a monomer is used, wherein the total polymerizable monomer is % by mole and at most 1 00 mol% single system of the following formula (I) (the purpose of the alkoxy alkoxylated polyalkylene glycol ester) Miscible limit yl) polyalkoxy, although the present invention to achieve physical or derived polymers patents items 1 and at least 0.0 meth) acrylic -9 - 201114781 R CH3
I I CH2 = C-(C0)-0-[CH2-CH20]n-[CH-CH20]m-Ri (|) 其中R是氫或甲基而h是具1至50個碳原子的烷基或芳基, I本身可以被硫或氮或含硫或氮的基團取代,且其中η可 代表5至200的數値而m可代表0至200的數値, 其特徵在於 溶液聚合反應以連續方式進行,使用的單體和溶劑之混合 比在互溶限度外, 能夠以目前未預見的方式改良現有方法。 除了下文所述的改良之外,本發明之方法的優點之一 係製造均句溶液聚合物,該均勻溶液聚合物因爲系統的一 或多種組份過量,而造成初始不互溶或不相容: a) 式(I)單體,較佳爲MPEG酯/ b) 其他單體,例如甲基丙烯酸甲酯(MAA) / 和 c ) 溶劑,例如水, 此在之前不可能’或’因爲無法觀察或忽視此處所示的事 件狀態,導致所不欲的聚合物組成和/或不均句系統。 此外,根據本發明,能夠實現許多其他優點。 這些尤其包括: — 自反應開始’組成物中個別反應物成構份具有相對於 彼此實質上固定的混合比。亦即,聚合反應期間內, 混合比沒有變化或移動,或沒有實質變化或移動。僅 此方式使得聚合物組成確實能夠在相當窄的互溶限度 10- 201114781 範圍內均勻。 - 連續情況的結果之一是安全風險降低。由於反應區實 質上比批次法中爲小’及瞬間減少的反應性物種量及 提高的空間-時間產率’實際上排除任何未經控制的 反應。 - 藉由實質上較佳的引入和/或移除反應能量’達到加 速反應和改良的控制。 - 藉由將溫度和/或壓力提高至遠超過溶劑的沸點並將 溶劑趕出靜滞氣體空間外,加速反應的可能性。 - 由於密閉管和/或環流反應器系統,不必使槽處於惰 性條件下,此如同之前的任何批次法。 - 使用本發明之方法,達到高操作安定性和/或高產物 品質。本發明之方法的此安定狀態能夠得到一致的聚 合物組成。此與得到的產物品質隨著批次之間而改變 的批次操作形成對比。 本發明之方法的特徵在於選擇的單體-水混合比在互 溶限度範圍之外》此處的“互溶限度,,是指組成物在任何比 例和任何溫度皆不具有安定狀態的一種現象,即,未實現 的可能狀態。在液相和固體中皆觀察到此現象。 互溶限度通常藉Τ-χ-相圖說明(二元混合物 > 混合系 列)’其中’三種不同物質亦可構成三角形式。將這些組 成物本身稱爲混合相》 互溶限度由兩個雙結點(兩相之與溫度有關的組成) 結合。雙結點可爲低或高溫度的交點。將此交點稱爲(上 -11 - 201114781 和下)臨界點。 共結點連接兩相的平衡組成物。在二元系統中,這些 共結點總是水平線並因此而通常不繪於圖解中。共結點用 以界定其構份組成位於互溶限度崩解的範圍的兩相。 本發明之用以製造聚合物和共聚物之方法係關於式( I)的(甲基)丙烯酸(烷氧基)聚烷二醇酯之連續溶液 聚合反應 R CH3II CH2 = C-(C0)-0-[CH2-CH20]n-[CH-CH20]m-Ri (|) wherein R is hydrogen or methyl and h is an alkyl group having 1 to 50 carbon atoms or The aryl group, I itself may be substituted by sulfur or nitrogen or a sulfur or nitrogen containing group, and wherein η may represent a number of from 5 to 200 and m may represent a number of from 0 to 200, characterized in that the solution polymerization is continuous By way of example, the mixing ratio of the monomer used and the solvent used is outside the mutual solubility limit, and the existing method can be modified in a manner not currently foreseen. In addition to the improvements described below, one of the advantages of the method of the present invention is the production of a homogeneous solution polymer which is initially immiscible or incompatible due to an excess of one or more components of the system: a) a monomer of formula (I), preferably MPEG ester / b) other monomers, such as methyl methacrylate (MAA) / and c) solvents, such as water, which were previously impossible or 'unable' because they could not be observed Or ignore the event state shown here, resulting in unwanted polymer composition and/or inhomogeneous sentence systems. Moreover, many other advantages can be realized in accordance with the present invention. These include, inter alia: - The individual reactant constituents in the self-reaction starting composition have a mixing ratio that is substantially fixed relative to each other. That is, during the polymerization reaction, the mixing ratio does not change or move, or there is no substantial change or movement. This alone allows the polymer composition to be uniform over a fairly narrow range of miscibility limits 10-201114781. - One of the results of a continuous situation is a reduction in security risks. Since the reaction zone is substantially smaller than the batch method and the instantaneous reduction in the amount of reactive species and increased space-time yield, virtually any uncontrolled reaction is excluded. - Accelerated reaction and improved control by substantially optimal introduction and/or removal of reaction energy. - Accelerate the reaction by increasing the temperature and/or pressure well above the boiling point of the solvent and driving the solvent out of the stagnant gas space. - Due to the closed tube and / or loop reactor system, it is not necessary to subject the tank to inert conditions, as in any previous batch method. - Use of the process of the invention to achieve high operational stability and / or high product quality. This stable state of the process of the present invention results in a consistent polymer composition. This is in contrast to the batch operation in which the quality of the product obtained varies from batch to batch. The method of the present invention is characterized in that the selected monomer-water mixture ratio is outside the range of mutual solubility limits. The "inter-dissolution limit" herein refers to a phenomenon in which the composition does not have a stable state at any ratio and at any temperature, that is, Possible state of unrealization. This phenomenon is observed in both liquid and solid. The mutual solubility limit is usually illustrated by the Τ-χ-phase diagram (binary mixture > mixed series) 'where three different substances can also form a triangle The composition itself is called the mixed phase. The mutual solubility limit is combined by two double junctions (temperature-dependent composition of the two phases). The double junction can be the intersection of low or high temperature. -11 - 201114781 and below) Critical point. The common node connects the equilibrium components of the two phases. In the binary system, these common nodes are always horizontal and therefore are usually not drawn in the diagram. The common nodes are used to define The composition thereof is two phases in the range in which the mutual solubility limit is disintegrated. The method for producing a polymer and a copolymer of the present invention relates to a (meth)acrylic acid (alkoxy) polyalkylene glycol ester of the formula (I). It R CH3 continuous solution polymerization
I I CH2 = C-(C0)-0-[CH2-CH20]n-[CH-CH20]m-Ri (|) 其中R是氫或甲基而R!是具1至50個碳原子的烷基或芳基, R〗本身可以被硫或氮或含硫或氮的基團取代,且其中η可 代表5至200的數値而m代表0至200的數値。 適當的式(I )化合物包括,例如,烷氧化的脂族醇 的(甲基)丙烯酸酯,如烷氧化的丁醇,而其他烷氧化的 醇起始物爲:甲醇、乙醇、丙醇、戊醇(+異構物)、己 醇(+異構物)、環己醇、甲基環己醇、2-乙基-己醇和高 碳脂族單羥基醇,如異癸醇、異十一醇、異十三醇、自天 然原料製造的脂肪醇。亦適用者如下:以烷氧化的酚爲基 礎者,例如,酚、經烷基取代的酚(如,三級丁酚、2,6-二甲酚)、工業級烷酚的異構混合物(如辛酚、壬酚、二 壬酚、萘酚、經烷基取代的萘酚)、亦適用的是經取代的 醇(如,糠醇、四氫糠醇、2-甲氧基丁醇、3-甲氧基丁醇 、2-二甲胺基乙醇、2-二乙胺基乙醇、1-甲胺基-2-丙醇、 3-甲胺基-1-丙醇、2-味啉基乙醇、2-(2-吡啶基)乙醇、 ⑧ -12- 201114781 N-(2 -經乙基)卩底D定、N-(2 -經乙基)卩比略丨1定、N-(2 -經 乙基)吡咯烷酮)之EOPO加成物。亦可爲,例如,醇類 ,其代表環氧乙烷和環氧丙烷與醇(如丁醇)的(統計) 加成物。單體組份I中的環氧乙烷和環氧丙烷單元的莫耳 比可介於96 : 4和6 : 94之間。作爲較佳的式(I )單體之 分子量的指標,此範圍可爲約2 0 0 0道耳吞。但是,此不構 成任何限制。取決於烷氧化程度(n + m,式I )及取決於基 團R的尺寸,亦可達到較高分子量,至多約5000道耳吞。 式(I)的單體本身可以由前述不同之烷氧化的醇的甲基 丙烯酸酯所構成之混合物的形式存在。 若聚合的式(I)化合物中的R是甲基,對本發明之方 法特別感興趣。這些更特別是甲基丙烯酸烷氧基(聚烷二 醇)酯類型的單體。 另較佳的方法之特徵在於聚合的式(I)化合物中的 Ri是具1至50個碳原子,有利地具1至20個碳原子,的烷基 。特別佳的R!是具1至8個碳原子的直鏈或支鏈烷基。更佳 地’式(I)中的I係選自甲基、乙基、丙基、丁基、戊 基、己基、庚基和辛基的烷基。本發明中,特別有利地, 1是(^3。後者情況中,式(1)化合物是(甲基)丙烯酸 甲氧基(聚烷二醇)酯類型的單體。 根據本發明,特別有利的方法使用其中的R和R1皆是 甲基的式(I)化合物。這些是甲基丙烯酸甲氧基(聚烷 二醇)酯。 式(I)中的上下標η和m用以定出烷二醇單元(更特 -13- 201114781 別是乙二醇和丙二醇單元)的重複數。式(1)的單體具 有5至200個衍生自乙二醇的重覆單元’和〇至200個衍生自 丙二醇的重覆單元。 本發明的一有利體系中’下標η的數値在5至100的範 圍內,更佳爲5至50,更佳在5至30的範圍內,且又更佳在 7至25的範圍內。 更有利地,在本發明之方法的較佳修飾中,下標η的 數値在〇至100的範圍內,更佳〇至50,更有利在0至10的範 圍內,又更佳在〇至5的範圍內》特別有利地,下標m是0。 後者情況中,式(I)單體只有一個衍生自聚乙二醇 的重覆單元。 該情況中,式(I)化合物是(甲基)丙烯酸烷氧基 (聚乙二醇)酯。 式(I)單體包含衍生自乙二醇和丙二醇二者的重覆 單元(m不等於0 )時,這些重覆單元可以統計方式(其順 序隨機)分佈在式(I)單體中,或在嵌段中。較佳地, 以嵌段方式配置。也可以有多嵌段存在,因此一個聚乙二 醇嵌段之後接著一個聚丙二醇嵌段,之後再接著一個聚乙 二醇嵌段等。 一個特別佳的體系中,式(I )單體是(甲基)丙烯 酸聚乙二醇酯(PEG (甲基)丙烯酸酯)、(甲基)丙烯 酸甲氧基聚乙二醇酯(MPEG (甲基)丙烯酸酯)或(甲 基)丙烯酸聚丙二醇酯(PPG (甲基)丙烯酸酯)。特別 佳者是(甲基)丙條酸聚乙二醇醋或(甲基)丙嫌酸甲氧 -14 - 201114781 基聚乙二醇酯。 本發明之方法中,可以聚合一種式(I)化合物,但 也可以聚合二或超過二種不同的式(I)化合物。 較佳者是(甲基)丙烯酸聚乙二醇酯和(甲基)丙烯 酸甲氧基聚乙二醇酯之混合物、或彼此分子量MW不同的 (甲基)丙烯酸聚乙二醇酯之混合物、或彼此分子量MW 不同的(甲基)丙烯酸甲氧基聚乙二醇酯之混合物。 (甲基)丙烯酸聚烷二醇酯的分子量MW基本上是 2000至20, 〇〇〇克/莫耳’較佳爲3000至1〇, 〇〇〇克/莫耳, 更佳爲4000至6000克/莫耳。 本發明中所謂的分子量是指分子量的重量平均MW。 根據本發明之方法’除了式(I)單體的均聚物或具 有二或多種不同的式(1)單體之共聚物以外,也可以, 且較佳地’製造除了式(I)單體以外,包含不同於彼之 單體的共聚物。 基本上’在有利的修飾中本發明之進行使得 a) 0.01-99.99莫耳°/。前述式的(甲基)丙烯酸烷氧 基聚烷二醇酯與 b) 99·99-〇.〇1莫耳或多種能夠與a)共聚的烯系不飽 和單體共聚, a )和b )量加總共1 〇〇莫耳%可聚合組份。 能夠與a)共聚的烯系不飽和單體是指不同於a)且與 下列通式(Ila)相符的那些單體 -15- 201114781II CH2 = C-(C0)-0-[CH2-CH20]n-[CH-CH20]m-Ri (|) wherein R is hydrogen or methyl and R! is an alkyl group having 1 to 50 carbon atoms Or aryl, R" itself may be substituted by sulfur or nitrogen or a sulfur or nitrogen containing group, and wherein η may represent a number from 5 to 200 and m represents a number from 0 to 200. Suitable compounds of formula (I) include, for example, (meth) acrylates of alkoxylated aliphatic alcohols, such as alkoxylated butanol, while other alkoxylated alcohol starting materials are: methanol, ethanol, propanol, Pentanol (+ isomer), hexanol (+ isomer), cyclohexanol, methylcyclohexanol, 2-ethyl-hexanol and high-carbon aliphatic monohydric alcohols, such as isodecyl alcohol, iso-decyl alcohol Monool, isotridecyl alcohol, fatty alcohol made from natural raw materials. Also suitable for use as follows: based on alkoxylated phenols, for example, phenols, alkyl-substituted phenols (eg, tertiary butyl phenol, 2,6-xylenol), isomeric mixtures of technical grade alkanophenes ( Such as octylphenol, indophenol, dinonol, naphthol, alkyl-substituted naphthol), and also substituted alcohols (eg, decyl alcohol, tetrahydrofurfuryl alcohol, 2-methoxybutanol, 3- Methoxybutanol, 2-dimethylaminoethanol, 2-diethylaminoethanol, 1-methylamino-2-propanol, 3-methylamino-1-propanol, 2-tyrosolinylethanol , 2-(2-pyridyl)ethanol, 8 -12- 201114781 N-(2-ethyl) decyl D, N-(2-ethyl) oxime ratio 1, N-(2 - EOPO adduct of ethyl)pyrrolidone). It may also be, for example, an alcohol which represents a (statistical) adduct of ethylene oxide and propylene oxide with an alcohol such as butanol. The molar ratio of ethylene oxide and propylene oxide units in monomer component I can be between 96:4 and 6:94. As an indicator of the molecular weight of the preferred monomer of formula (I), this range may be about 2,000 otocepts. However, this does not constitute any limitation. Depending on the degree of alkoxylation (n + m, formula I) and depending on the size of the group R, higher molecular weights can also be achieved, up to about 5,000 oar. The monomer of formula (I) may itself be present in the form of a mixture of the methacrylates of the different alkoxylated alcohols described above. If the R in the polymerized compound of formula (I) is a methyl group, particular interest is given to the process of the invention. These are more particularly monomers of the alkoxy (polyalkanol) methacrylate type. A further preferred method is characterized in that Ri in the polymerized compound of formula (I) is an alkyl group having from 1 to 50 carbon atoms, advantageously from 1 to 20 carbon atoms. Particularly preferred R! is a linear or branched alkyl group having 1 to 8 carbon atoms. More preferably, the I group in the formula (I) is selected from the group consisting of an alkyl group of a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group and an octyl group. In the present invention, it is particularly advantageous that 1 is (^3. In the latter case, the compound of the formula (1) is a monomer of the (meth)acrylic acid methoxy (polyalkylene glycol) ester type. According to the present invention, it is particularly advantageous. The method uses a compound of the formula (I) wherein R and R1 are both methyl. These are methoxy (polyalkylene glycol) methacrylates. The superscripts η and m in the formula (I) are used to determine The number of repeats of the alkanediol unit (more specifically -13-201114781 is the ethylene glycol and propylene glycol unit). The monomer of formula (1) has 5 to 200 repeating units derived from ethylene glycol and 〇 to 200 A repeating unit derived from propylene glycol. In an advantageous system of the invention, the number ' of the subscript η is in the range of 5 to 100, more preferably 5 to 50, still more preferably in the range of 5 to 30, and still more Preferably, it is in the range of from 7 to 25. More advantageously, in a preferred modification of the method of the invention, the number 下 of the subscript η is in the range of 〇 to 100, more preferably 50, more preferably 0 to 10. In the range of 〇 to 5, it is particularly advantageous that the subscript m is 0. In the latter case, only one of the monomers of the formula (I) is derived from A repeating unit of polyethylene glycol. In this case, the compound of formula (I) is an alkoxy (polyethylene glycol) ester of (meth)acrylic acid. The monomer of formula (I) comprises both ethylene glycol and propylene glycol. When the repeating unit (m is not equal to 0), the repeating units may be distributed in a statistical manner (which is random in order) in the monomer of the formula (I), or in the block. Preferably, they are arranged in a block manner. It is also possible to have multiple blocks present, so one polyethylene glycol block is followed by a polypropylene glycol block followed by a polyethylene glycol block, etc. In a particularly preferred system, the monomer of formula (I) is Poly(ethylene) (meth)acrylate (PEG (meth)acrylate), methoxypolyethylene glycol (meth)acrylate (MPEG (meth)acrylate) or (meth)acrylic acid polypropylene glycol Ester (PPG (meth) acrylate). Particularly preferred is (meth) glyceric acid polyethylene glycol vinegar or (meth) propyl methic acid methoxy-14 - 201114781 based polyethylene glycol ester. In the method, one compound of the formula (I) may be polymerized, but two or more kinds may be polymerized. The same compound of the formula (I). Preferred is a mixture of polyethylene glycol (meth)acrylate and methoxypolyethylene glycol (meth)acrylate, or (meth)acrylic acid having a molecular weight MW different from each other. a mixture of polyethylene glycol esters or a mixture of methoxypolyethylene glycol (meth)acrylates having a molecular weight MW different from each other. The molecular weight MW of the (alkyl)polyalkylene glycol ester is substantially 2000 to 20, The gram/mole ' is preferably 3000 to 1 Torr, gram/mole, more preferably 4,000 to 6,000 g/mole. The molecular weight in the present invention means the weight average MW of the molecular weight. The process of the invention 'in addition to a homopolymer of a monomer of formula (I) or a copolymer having two or more different monomers of formula (1), it is also possible, and preferably, to produce a monomer other than formula (I) In addition, copolymers containing monomers other than the other are included. Essentially, in an advantageous modification, the invention is carried out such that a) is 0.01-99.99 mol/. The alkoxy polyalkylene glycol (meth)acrylate of the above formula is copolymerized with b) 99·99-〇.〇1 mole or a plurality of ethylenically unsaturated monomers copolymerizable with a), a) and b) A total of 1 〇〇 mol % polymerizable component was added. The ethylenically unsaturated monomer capable of copolymerizing with a) means those monomers different from a) and conforming to the following formula (Ila) -15 - 201114781
其中11^和112·各自獨立地選自氫、鹵素、CN、具1至20( 較佳1至6,特別佳1至4)個碳原子的直鏈或支鏈烷基(其 可經1至(2n+l )個鹵素原子取代,其中η是烷基的碳原子 數(如,CF3))、具2至10(較佳2至6,更佳2至4)個碳 原子的α,/3-不飽和直鏈或支鏈烯基或炔基(其可經1至( 2η-1 )個鹵素原子(氯較佳)取代,其中η是烷基中的碳 原子數)(例如,CH2 = CC1-)、具3至8個碳原子的環烷基 (其可經1至(2n-l )個鹵素原子(較佳,氯)取代,其 中η是環烷基的碳原子數):具6至24個碳原子的芳基,其 可經1至(2η-1 )個鹵素原子(氯較佳)和/或具1至6個 碳原子的烷基取代,其中η是芳基的碳原子數;C(=Y>) R5·、C ( =Y*) NR6*R7·、Y*C ( =Υ·) R5*、SOR5*、S02R5* 、oso2R5*、NR8*S〇2R5·、PR5、、P ( =Υ·) R5%、Υ·ΡΚ·”2 、Y*p ( =Y* ) R”2、NR8、,其經額外的R”、芳基或雜環 基加以四級化,其中Y*可以是NR”、S或Ο ’ O較佳;R5# 是具1至20個碳原子的垸基、具1至20個碳原子的院硫基、 〇Rl5(R15是氫或鹼金屬)、1至20個碳原子的烷氧基、芳 氧基或雜環氧基;尺^和尺”獨立地爲氫或具1至2〇個碳原子 的烷基,或者和一起形成具2至7 (較佳2至5 )個碳 原子的伸烷基,各情況中,它們形成3-至8-員環,較佳3-至6-員環,而尺8<是氫或具1至20個碳原子的直鏈或支鏈烷 ⑧ -16- 201114781 基或芳基; 其中和R4#獨立地選自氫、鹵素(氟或氯較佳)、具 6個碳原子的烷基和COOR9t,其中R”是氫、鹼金屬或具1 至40個碳原子的烷基,或者尺”和尺”可以倂成式(CH2) ‘ J η * 的基團,其可以經1至2η’個鹵素原子或(^至C4烷基取代, 或者倂成式C(=0) -Y*-C(=0)的基團,其中η’是2至6 ,3或4較佳,Υ*如說明書中之定義;且基團RM、R2·、 11〃和114#中之至少二者是氫或鹵素。 這些單體尤其包括: (甲基)丙烯酸芳酯,如甲基丙烯酸苄酯或甲基丙烯酸苯 酯,其中芳基各爲未經取代或經至高四度取代者; 鹵化醇的甲基丙烯酸酯,如 甲基丙烯酸2,3-二溴丙酯、 甲基丙烯酸4-溴苯酯、 甲基丙烯酸1,3-二氯-2-丙酯、 甲基丙烯酸2-溴乙酯、 甲基丙烯酸2-碘乙酯、 甲基丙烯酸氯甲酯; 鹵乙烯,如氯乙烯、氟乙烯、偏二氯乙烯和偏二氟乙烯; 乙烯酯,如乙酸乙烯酯; 苯乙烯、側鏈具有烷基取代基之經取代的苯乙烯(如α -甲基苯乙烯和α -乙基苯乙烯)、環上具有烷基取代基之 經取代的苯乙烯(如乙烯基甲苯和對-甲基苯乙烯)和鹵 化苯乙烯(如單氯苯乙烯、二氯苯乙烯、三溴苯乙烯和四 -17- 201114781 溴苯乙烯); 雜環狀乙烯基化合物,如2 -乙烯基吡啶、3 -乙烯基吡啶、 2 -甲基-5 -乙烯基吡啶、3 -乙基-4 -乙烯基吡啶、2,3 -二甲 基-5 -乙烯基吡啶、乙烯基嘧啶、乙烯基哌啶、9 -乙烯基咔 唑、3 -乙烯基昨唑、4 -乙烯基咔唑、1-乙烯基咪唑、2 -甲 基-1-乙烯基咪唑、N -乙烯基吡咯酮、2 -乙烯基吡咯酮、N-乙烯基吡咯酮、3 -乙烯基吡咯酮、N-乙烯基己內醯胺、N-乙燃基丁內醯胺 '乙燃基四氫呋喃(vinyloxolane)、乙 烯基呋喃、乙烯基噻吩、乙烯基噻崠、乙烯基噻唑和氫化 的乙烯基噻唑、乙烯基噁唑和氫化的乙烯基噁唑; 乙烯基醚和異間戊二烯基醚; 順丁烯二酸和順丁烯二酸衍生物,如順丁烯二酸酐、甲基 順丁烯二酸酐、順丁烯二醯亞胺和甲基順丁烯二醯亞胺; 反丁烯二醯酸和反丁烯二酸衍生物; 丙烯酸和甲基丙烯酸; 二烯,如二乙烯基苯。 (甲基)丙烯酸羥烷酯,如 甲基丙烯酸3-羥丙酯、 甲基丙烯酸3,4-二羥丁酯、 甲基丙烯酸2-羥乙酯、 甲基丙烯酸2-羥丙酯、 (甲基)丙烯酸2,5-二甲基-1,6-己二醇酯、 (甲基)丙烯酸1,1〇_癸二醇酯; 含羰基的甲基丙烯酸酯,如 ⑧ -18- 201114781 甲基丙烯酸2-羧乙酯、 甲基丙烯酸羧甲酯、 甲基丙烯酸噁唑啶基乙酯、 N-(甲基丙烯醯氧基)甲醯胺、 甲基丙烯酸丙酮酯、 N-甲基丙烯醯基嗎啉、 N-甲基丙烯醯基-2-吡咯烷酮、 N- (2-甲基丙烯醯氧基乙基)-2-吡咯烷酮、 N-(3-甲基丙烯醯氧基乙基)-2-吡咯烷酮、 N-( 2-甲基丙烯醯氧酸基十五烷基)-2-吡咯烷酮、 N- (3-甲基丙烯醯氧基十六烷基)-2-吡咯烷酮: (甲基)丙烯酸胺烷酯和胺烷基(甲基)丙烯醯胺,如 N- ( 3-二甲胺基丙基)甲基丙烯醯胺、 甲基丙烯酸二甲胺基丙酯、 甲基丙烯酸3-二乙胺基戊酯、 (甲基)丙烯酸3-二丁胺基十六烷酯; (甲基)丙烯酸的腈和其他含氮的甲基丙烯酸酯,如 N-(甲基丙烯醯氧基乙基)二異丁基酮亞胺、 N-(甲基丙烯醯氧基乙基)二(十六烷基)酮亞胺、 甲基丙烯醯基醯胺基乙腈、 2-甲基丙烯醯氧基乙基甲基氰醯胺、 甲基丙烯酸氰甲酯; 雜環狀(甲基)丙烯酸酯,如 (甲基)丙烯酸2-(1-咪唑基)乙酯、 -19- 201114781 (甲基)丙烯酸2- ( 4-嗎啉基)乙酯和 1-(2 -甲基丙稀酸基乙基)-2 -卩比咯·啉酮: 甲基丙烯酸環氧酯,如 甲基丙烯酸2,3-環氧基丁酯、 甲基丙烯酸3,4-環氧基丁酯、 甲基丙烯酸10,11-環氧基十一烷酯、 甲基丙烯酸2,3-環氧基環己酯、 甲基丙烯酸10,11-環氧基十六烷酯;及 甲基丙烯酸縮水甘油酯。 特別適合的共聚單體b)尤其包括甲基丙烯酸酯、丙 烯酸酯、苯乙烯和包含前述基團之二或更多種組份之混合 物。(甲基)丙烯酸酯的例子是(甲基)丙烯酸甲醋、( 甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙稀 酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯 、(甲基)丙烯酸己酯、(甲基)丙烯酸乙基己酯、(甲 基)丙烯酸環己酯、(甲基)丙烯酸四氫糠酯、(甲基) 丙烯酸異描酯、(甲基)丙烯酸苄酯、(甲基)丙嫌酸苯 酯、(甲基)丙烯酸苯乙酯、(甲基)丙烯酸3,3,5-三甲 基環己酯、(甲基)丙烯酸羥乙酯、(甲基)丙烯酸羥丙 酯、甲基丙烯酸甲-或乙基三甘醇酯、甲基丙稀酸丁基二 甘醇酯、二(甲基)丙烯酸乙二醇酯及二(甲基)丙烯酸 二乙二醇酯、二(甲基)丙烯酸三乙二醇酯及它們的高碳 同系物、二(甲基)丙烯酸二丙二醇酯、二(甲基)丙燃 酸二丙一醇醋及它們的高碳同系物、二(甲基)丙燃酸 ⑧ -20- 201114781 1,3-和1,4-丁二醇酯、二(甲基)丙烯酸1,6·己二醇酯、二 (甲基)丙烯酸1,1 2-十二烷二醇酯、二(甲基)丙烯酸甘 油酯、三(甲基)丙烯酸三羥甲基丙烷酯、二(甲基)丙 烯酸三羥甲基丙烷酯、乙氧化的三羥甲基丙烷與3-10莫耳 環氧乙烷的三(甲基)丙烯酸酯、乙氧化的雙酚-Α與2-20 莫耳環氧乙烷(較佳2-10莫耳環氧乙烷)的二(甲基)丙 烯酸酯和/或具有1-15個環氧乙烷單元的聚二甲基丙烯酸 乙二醇酯和(甲基)丙烯酸烯丙酯。進一步實例是(甲基 )丙烯酸、(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯 胺、順丁烯二酸和丁二酸與甲基丙烯酸羥乙酯的單酯、及 (甲基)丙烯酸羥乙酯的磷酸酯(其比例通常不高)。 此外,將瞭解,欲製造聚合物,亦能夠使用二或更多 種單體b)的變體。因此,此聚合物亦可藉由令一種變體a )與二或更多種具有二或更多不同單體變體b)的二或更 多種a )變體聚合而得到。 本發明之方法的一個特別的變體之特徵在於作爲組份 b)共聚者係一或多種式(II)的可共聚化合物 R,Wherein 11 and 112 are each independently selected from the group consisting of hydrogen, halogen, CN, and a linear or branched alkyl group having 1 to 20 (preferably 1 to 6, particularly preferably 1 to 4) carbon atoms (which may be 1) Substituted to (2n+l) halogen atoms, wherein η is the number of carbon atoms of the alkyl group (e.g., CF3)), α having 2 to 10 (preferably 2 to 6, more preferably 2 to 4) carbon atoms, /3-unsaturated linear or branched alkenyl or alkynyl group (which may be substituted by 1 to 2 2 -1 ) halogen atoms (preferably chlorine), wherein η is the number of carbon atoms in the alkyl group) (for example, CH2 = CC1-), a cycloalkyl group having 3 to 8 carbon atoms which may be substituted by 1 to (2n-1) halogen atoms (preferably, chlorine), wherein η is the number of carbon atoms of the cycloalkyl group) An aryl group having 6 to 24 carbon atoms which may be substituted by 1 to (2η-1) halogen atoms (preferably chlorine) and/or an alkyl group having 1 to 6 carbon atoms, wherein η is an aryl group Number of carbon atoms; C(=Y>) R5·, C (=Y*) NR6*R7·, Y*C (=Υ·) R5*, SOR5*, S02R5*, oso2R5*, NR8*S〇2R5 ·, PR5,, P (=Υ·) R5%, Υ·ΡΚ·"2, Y*p (=Y*) R"2, NR8, which are added via additional R", aryl or heterocyclic groups Level four Wherein Y* may be NR", S or Ο'O is preferred; R5# is a fluorenyl group having 1 to 20 carbon atoms, a thiol group having 1 to 20 carbon atoms, and 〇Rl5 (R15 is hydrogen or An alkali metal), an alkoxy group having 1 to 20 carbon atoms, an aryloxy group or a heterocyclic oxy group; the ruthenium and the ruthenium are independently hydrogen or an alkyl group having 1 to 2 carbon atoms, or a combination thereof An alkylene group having 2 to 7 (preferably 2 to 5) carbon atoms, in each case, they form a 3- to 8-membered ring, preferably a 3- to 6-membered ring, and a ruler 8 is hydrogen or a linear or branched alkane having from 1 to 20 carbon atoms 8 -16-201114781 or an aryl group; wherein R4# is independently selected from the group consisting of hydrogen, halogen (preferably fluorine or chlorine), and an alkane having 6 carbon atoms And COOR9t, wherein R" is hydrogen, an alkali metal or an alkyl group having from 1 to 40 carbon atoms, or a ruler" and a ruler" can be converted into a group of the formula (CH2) 'J η *, which can be passed through 1 to 2η'halogen atom or a group substituted with (^ to C4 alkyl group, or a formula C(=0)-Y*-C(=0), wherein η' is 2 to 6, 3 or 4 is preferred, Υ* as defined in the specification; and at least two of the groups RM, R2·, 11〃 and 114# are hydrogen or halogen These monomers include, inter alia: aryl (meth)acrylates, such as benzyl methacrylate or phenyl methacrylate, wherein the aryl groups are each unsubstituted or substituted to a higher degree; methacrylates of halogenated alcohols Such as 2,3-dibromopropyl methacrylate, 4-bromophenyl methacrylate, 1,3-dichloro-2-propyl methacrylate, 2-bromoethyl methacrylate, methacrylic acid 2-iodoethyl ester, chloromethyl methacrylate; vinyl halide such as vinyl chloride, vinyl fluoride, vinylidene chloride and vinylidene fluoride; vinyl ester such as vinyl acetate; styrene, side chain with alkyl substitution Substituted styrenes (such as α-methylstyrene and α-ethylstyrene), substituted styrenes having an alkyl substituent on the ring (such as vinyl toluene and p-methylstyrene) And halogenated styrene (such as monochlorostyrene, dichlorostyrene, tribromostyrene and tetra-17-201114781 bromostyrene); heterocyclic vinyl compounds such as 2-vinylpyridine, 3-vinylpyridine , 2-methyl-5-vinylpyridine, 3-ethyl-4-vinylpyridine, 2,3-dimethyl-5 Alkenylpyridine, vinylpyrimidine, vinylpiperidine, 9-vinylcarbazole, 3-vinylribromazole, 4-vinylcarbazole, 1-vinylimidazole, 2-methyl-1-vinylimidazole , N-vinylpyrrolidone, 2-vinylpyrrolidone, N-vinylpyrrolidone, 3-vinylpyrrolidone, N-vinylcaprolactam, N-Ethylbutene decylamine Tetrahydrofuran (vinyloxolane), vinylfuran, vinylthiophene, vinylthiazine, vinylthiazole and hydrogenated vinylthiazole, vinyloxazole and hydrogenated vinyloxazole; vinyl ether and isoprene a maleic acid; a maleic acid and a maleic acid derivative such as maleic anhydride, methyl maleic anhydride, maleimide, and methyl maleimide; a fumaric acid and a fumaric acid derivative; acrylic acid and methacrylic acid; a diene such as divinylbenzene. a hydroxyalkyl (meth) acrylate such as 3-hydroxypropyl methacrylate, 3,4-dihydroxybutyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, ( 2,5-dimethyl-1,6-hexanediol methyl methacrylate, 1,1 〇 癸 癸 glycol ester of (meth) acrylate; methacrylate containing carbonyl group, such as 8 -18- 201114781 2-carboxyethyl methacrylate, carboxymethyl methacrylate, oxazolidinyl methacrylate, N-(methacryloxy)carbamamine, acetone methacrylate, N-methyl Propylene decylmorpholine, N-methylpropenyl-2-pyrrolidone, N-(2-methylpropenyloxyethyl)-2-pyrrolidone, N-(3-methylpropenyloxyethyl) -2-pyrrolidone, N-(2-methylpropenyl phthalate pentadecyl)-2-pyrrolidone, N-(3-methylpropenyloxyhexadecyl)-2-pyrrolidone: Aminoalkyl methacrylate and amine alkyl (meth) acrylamide, such as N-(3-dimethylaminopropyl)methacrylamide, dimethylaminopropyl methacrylate, methyl 3-diethylammonium acrylate, (meth)acrylic acid 3- Butyl hexadecane; nitrile of (meth)acrylic acid and other nitrogen-containing methacrylates such as N-(methacryloxyethyl)diisobutyl ketone imine, N-(A Propylene methoxyethyl) bis(hexadecyl) ketimine, methacryl fluorenyl amide acetonitrile, 2-methyl propylene methoxyethyl methyl cyanamide, cyano cyanoacrylate Ester; a heterocyclic (meth) acrylate such as 2-(1-imidazolyl)ethyl (meth)acrylate, -19-201114781 2-(4-morpholinyl)ethyl (meth)acrylate and 1-(2-Methylacrylic acid ethyl)-2-indolopyranone: epoxy methacrylate such as 2,3-epoxybutyl methacrylate, methacrylic acid 3, 4-epoxybutyl butyl ester, 10,11-epoxy undecyl methacrylate, 2,3-epoxycyclohexyl methacrylate, 10,11-epoxy hexadecane methacrylate Ester; and glycidyl methacrylate. Particularly suitable comonomers b) include, in particular, methacrylates, acrylates, styrene and mixtures comprising two or more of the foregoing groups. Examples of (meth) acrylates are methyl methacrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, and butyl (meth) acrylate. Ester, isobutyl (meth)acrylate, hexyl (meth)acrylate, ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, (A) Base) isodecyl acrylate, benzyl (meth) acrylate, phenyl (meth) acrylate, phenethyl (meth) acrylate, 3,3,5-trimethylcyclohexane (meth) acrylate Ester, hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, methyl- or ethyl-triethylene glycol methacrylate, butyl diglycol methyl methacrylate, di(methyl) Ethylene glycol acrylate and diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate and their high carbon homologues, dipropylene glycol di(meth)acrylate, di(a) Base) propionic acid dipropanol vinegar and their high carbon homologs, di(methyl)propionic acid 8 -20- 201114781 1,3- 1,4-butanediol ester, 1,6·hexanediol di(meth)acrylate, 1,1 2-dodecanediol di(meth)acrylate, glycerol di(meth)acrylate , trimethylolpropane tris(meth)acrylate, trimethylolpropane di(meth)acrylate, ethoxylated trimethylolpropane and tris(methyl) of 3-10 mol ethylene oxide Acrylate, ethoxylated bisphenol-oxime with 2-20 moles of ethylene oxide (preferably 2-10 moles of ethylene oxide) of di(meth)acrylate and/or having 1-15 epoxy Polyethylene glycol dimethacrylate and allyl (meth)acrylate of the alkane unit. Further examples are monoesters of (meth)acrylic acid, (meth)acrylamide, N-methylol (meth)acrylamide, maleic acid and succinic acid with hydroxyethyl methacrylate, And phosphates of hydroxyethyl (meth)acrylate (the ratio is usually not high). Furthermore, it will be appreciated that variants of two or more monomers b) can also be used to make the polymer. Thus, the polymer can also be obtained by polymerizing a variant a) with two or more variants of two or more a) having two or more different monomer variants b). A particular variant of the process according to the invention is characterized in that as component b) the copolymerizer is one or more copolymerizable compounds R of the formula (II),
I CH2 = C-(C0)-0-R2 (II) 其中R’是氫或甲基而R2是氫、具有1至20個碳原子的直鏈 或支鏈烷基或具有4至32個碳原子的環烷基。 此處,具有1至20個碳原子的直鏈或支鏈烷基較佳爲 具1至20個碳原子的非支鏈或支鏈烴基,例如甲基、乙基 、丙基、異丙基、1-丁基、2-丁基、2-甲基丙基或三級丁 -21 - 201114781 基;和,例如,戊基、2-甲基丁基、1,1-二甲基丙基、己 基、庚基、辛基或1,1,3,3 -四甲基丁基;及,例如’壬基 、1-癸基、2·癸基、十一基、十二基、十五基或二十基; 此處,具4至3 2個碳原子的環烷基是指具4至32個碳原子的 環狀垸基,較佳爲環丁基、環戊基、環己基、環庚基或環 辛基。 本發明之方法之特別有利的修飾之特徵在於共聚之作 爲組份b)者係R’是甲基的式(II)化合物。 此方法的另一較佳修飾中,採用的程序中,共聚的組 份b)係R_2是氫的式(II)化合物。 此方法之極有利的體系中,所用的單體b)是(甲基 )丙烯酸,較佳爲甲基丙烯酸(MAA )。 此處’本發明整體中,(甲基)括號代表兩種指定物 質之交替使用’或它們的合倂使用。例如,(甲基)丙烯 酸代表使用甲基丙烯酸爽丙烯酸或甲基丙烯酸和丙烯酸之 混合物。 本發明之方法之目的係製造共聚物,用以製造共聚物 的單體比例變化範圍寬廣(以莫耳%表示)。 此方法的一較佳變體中,組份a )以1 〇至90莫耳%量共 聚’而組份b )以90至10莫耳%量共聚,a )和b )加總共 1〇〇莫耳。/。可聚合組份。 此方法的更佳變體之方法含括組份a)以3〇至7〇莫耳% 量共聚,而組份b)以70至30莫耳%量共聚,a)和1))加總 共1〇〇莫耳%可聚合組份。 -22- 201114781 亦有利地’組份a)以40至90莫耳% (較佳55至9〇莫耳 % )量共聚’而組份b )以6 0至1 〇莫耳% (較佳4 5至丨〇莫耳 % )量共聚,a )和b )加總共1 00莫耳。/〇。 單體a )和視情況使用的b )在溶液中聚合。此處使用 的溶劑是嫻於此技術者已知的試劑。因此,在此方法的較 佳修飾中’聚合反應或共聚反應可以在有機溶劑中進行。 特別適合的有機溶劑是醇,較佳是甲醇、乙醇、丙醇 、異丙醇、丁醇、高碳醇(乙二醇、丙三醇)、聚醚多元 醇(聚乙二醇)和醚醇(如丁二醇、甲氧基丙醇和烷基聚 乙二醇)’但亦可爲醛、酯、醚、醯胺或酮(特別是丙酮 、甲基乙基酮)、烴(特別是甲酯、乙酯、異丙酯、庚烷 、環己烷、二甲苯、甲苯、石油溶劑和它們的混合物)。 這些考慮的較佳者是乙酸乙酯、乙醇、異丙醇或庚烷,和 它們的混合物。 特別佳地,水作爲額外添加劑。 另較佳的是水與醇的混合物,以水和有機溶劑總重計 ,水的比例超過5 0重量%,較佳超過6 5重量%,特別超過 8 0重量%。更佳地,完全使用水作爲溶劑。 單體a )和視情況使用的b )之溶液聚合反應較佳地藉 自由基進行。用於此目的,使用引發劑。慣用的自由基聚 合反應全面述於參考資料,包括UUmann’s Encyclopedia o f I n d u s t r i a 1 C h e m i s t r y,S i x t h E d i t i o n 〇 本發明中,聚合反應係使用至少一種用於自由基聚合 反應的聚合反應引發劑啓動。此引發劑尤其包括此技藝廣 -23- 201114781 知的偶氮基引發劑(如2,2’-偶氮基雙異丁腈、2,2’-偶氮基 雙-(2,4-二甲基戊腈)和1,1-偶氮基雙環己腈)、有機過 氧化物(如雙異苯丙基過氧化物)、二醯基過氧化物(如 二月桂醯過氧化物)、過氧基二碳酸酯(如過氧基二碳酸 二異丙酯)、過酯(如過氧基_2·乙基己酸三級丁醋)··等 〇 用於本發明之目的之特別適當的聚合反應引發劑特別 含括下列化合物: 過氧化甲基乙基酮、 過氧化乙醯酮、 過氧化二月桂醯、 過-2-乙基己酸三級丁酯、 過氧化酮、 過辛酸三級丁酯、 過氧化甲基異丁基酮、 過氧化環己酮、 過氧化二苄醯、 過氧基苯甲酸三級丁酯、 過氧基異丙基碳酸三級丁酯、 2,5-雙(2-乙基己醯基過氧基)-2,5-二甲基己院、 過氧基2-乙基己酸三級丁酯、 過氧基3,5,5-三甲基己酸三級丁酯、 過氧化雙異苯丙基、 1,1-雙(三級丁基過氧基)環己烷、 -24 - 201114781 1,1-雙(三級丁基過氧基)-3,3,5-三甲基環己烷 異苯丙基過氧化氫、 三級丁基過氧化氫、 過氧基二碳酸雙(4-三級丁基環己基)酯、 2,2’-偶氮基雙異丁腈、 2,2’-偶氮基雙(2,4-二甲基戊腈)、 1,1_偶氮基雙環己腈、 過氧基二碳酸二異丙酯、 過氧基異丁酸三級戊酯、 過氧化二-(2,4 -二氯苄醯)、 過氧基三級戊酸三級丁酯、 2,2’-偶氮基雙(2-脒基丙烷)二氯化氫、 過氧化二(3,5,5-三甲基己醯基)、 過氧化二辛醯基、 過氧化二癸醯基、 2,2’-偶氮基雙-(N,N’-二伸甲基異丁脒)、 過氧化二-(2 -甲基苄醯)、 二甲基-2,2’-偶氮基雙異丁酸酯、 2,2’-偶氮基雙(2-甲基丁腈)、 2,5-二甲基-2,5_二(2-乙基己醯基過氧基)己烷 4,4’-偶氮基雙(氰基戊酸)、 過氧化二- (4-甲基苄醯)、 過氧化二苄醯、 過氧基-2-乙基己酸三級戊醋、 -25- 201114781 過氧基-2-乙基己酸三級丁酯、 過氧基異丁酸三級丁酯 和前述聚合反應引發劑之混合物。 用以製造聚合物和共聚物之聚合反應可以在有或無鏈 轉移劑存在下進行。較佳地,聚合反應在鏈轉移劑存在下 進行。 可以使用的鏈轉移劑包括關於自由基聚合反應中描述 的典型物種。 特別建議使用硫醇,例如,正丁硫醇、正十二烷硫醇 、2 -毓基乙醇、锍乙酸和其同系化合物,锍乙酸2 -乙基己 酯或四疏乙酸季戊四醇酯;鏈轉移劑的用量較佳爲0.05重 量%至5 · 0重量% ’更佳量是〇 . 1重量。/。至2.0重量%且極佳量 是0.2重量%至1 .〇重量%,此各者係以烯系不飽和化合物總 質量(組份a )和b )的重量和)計。在此方面,嫻於此技 藝者可以參考技術文獻,特別是H. Rausch-Puntigam,T. V δ 1 k e r , “ A c r y ί - und Methacrylverbindungen”, Springer,I CH2 = C-(C0)-0-R2 (II) wherein R' is hydrogen or methyl and R2 is hydrogen, a linear or branched alkyl group having 1 to 20 carbon atoms or having 4 to 32 carbons A cycloalkyl group of an atom. Here, the linear or branched alkyl group having 1 to 20 carbon atoms is preferably an unbranched or branched hydrocarbon group having 1 to 20 carbon atoms, such as methyl, ethyl, propyl or isopropyl. , 1-butyl, 2-butyl, 2-methylpropyl or tertiary butyl-21 - 201114781; and, for example, pentyl, 2-methylbutyl, 1,1-dimethylpropyl , hexyl, heptyl, octyl or 1,1,3,3-tetramethylbutyl; and, for example, 'indenyl, 1-indenyl, 2-indenyl, eleven, twelve, fifteen a cycloalkyl group having 4 to 32 carbon atoms means a cyclic fluorenyl group having 4 to 32 carbon atoms, preferably a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, Cycloheptyl or cyclooctyl. A particularly advantageous modification of the process of the invention is characterized by the copolymerization of the compound of formula (II) wherein R' is methyl, as component b). In another preferred modification of this method, in the procedure employed, the copolymerized component b) is a compound of formula (II) wherein R 2 is hydrogen. In a highly advantageous system of this process, the monomer b) used is (meth)acrylic acid, preferably methacrylic acid (MAA). Here, in the present invention as a whole, the (methyl) brackets represent the alternate use of two specified substances' or their combined use. For example, (meth)acrylic acid represents the use of methacrylic acid or a mixture of methacrylic acid and acrylic acid. The object of the process of the present invention is to produce a copolymer having a broad range of monomer ratios (expressed in mole percent) for making the copolymer. In a preferred variation of the method, component a) is copolymerized in an amount of from 1 90 to 90 mol% and component b) is copolymerized in an amount of from 90 to 10 mol%, a) and b) plus a total of 1 〇〇 Moor. /. Polymerizable components. A more preferred variant of this process comprises the combination of component a) copolymerization in an amount of from 3 to 7 mol%, and component b) in an amount of from 70 to 30 mol%, a) and 1)) plus total 1 〇〇 mole % polymerizable component. -22- 201114781 It is also advantageous that 'component a) is copolymerized in an amount of 40 to 90 mol% (preferably 55 to 9 mol%) and component b) is 60 to 1 mol% (preferably) 4 5 to 丨〇mol %) amount of copolymerization, a) and b) plus a total of 100 m. /〇. Monomer a) and optionally b) are polymerized in solution. The solvent used herein is a reagent known to those skilled in the art. Therefore, in the preferred modification of this method, the polymerization or copolymerization reaction can be carried out in an organic solvent. Particularly suitable organic solvents are alcohols, preferably methanol, ethanol, propanol, isopropanol, butanol, higher alcohols (ethylene glycol, glycerol), polyether polyols (polyethylene glycol) and ethers. Alcohols (such as butanediol, methoxypropanol and alkyl polyethylene glycols) but can also be aldehydes, esters, ethers, decylamines or ketones (especially acetone, methyl ethyl ketone), hydrocarbons (especially Methyl ester, ethyl ester, isopropyl ester, heptane, cyclohexane, xylene, toluene, petroleum solvent and mixtures thereof). Preferred for these considerations are ethyl acetate, ethanol, isopropanol or heptane, and mixtures thereof. Particularly preferably, water acts as an additional additive. Further preferred is a mixture of water and alcohol in an amount of more than 50% by weight, preferably more than 5% by weight, particularly more than 80% by weight, based on the total weight of water and organic solvent. More preferably, water is used completely as a solvent. The solution polymerization of monomer a) and optionally b) is preferably carried out by radicals. For this purpose, an initiator is used. Conventional free radical polymerization reactions are fully described in the literature, including UUmann's Encyclopedia o f I n d u s t r i a 1 C h e m i s t r y, S i x t h E d i t i o n 〇 In the present invention, the polymerization reaction is initiated using at least one polymerization initiator for radical polymerization. This initiator includes, inter alia, the azo initiators known in the art from -23 to 201114781 (eg 2,2'-azobisisobutyronitrile, 2,2'-azobis-(2,4-di) Methylvaleronitrile) and 1,1-azobiscyclohexanecarbonitrile, organic peroxides (such as bisisophenylpropyl peroxide), dithiol peroxides (such as dilaurin peroxide), Peroxydicarbonate (such as diisopropyl peroxydicarbonate), perester (such as peroxy-2-ethylhexanoic acid tertiary butyl vinegar), etc. are used for the purpose of the present invention. Suitable polymerization initiators include, inter alia, the following compounds: methyl ethyl ketone peroxide, acetoxyphenone, dilaurin peroxide, tert-butyl per-2-ethylhexanoate, ketone peroxide, Tert-butyl octanoate, methyl isobutyl ketone, cyclohexanone peroxide, dibenzyl hydrazine peroxide, tertiary butyl peroxybenzoate, tertiary butyl peroxy isopropyl carbonate, 2 , 5-bis(2-ethylhexylperoxy)-2,5-dimethylhexyl, peroxy 2-ethylhexanoate tert-butyl ester, peroxy 3,5,5- Tertiary butyl trimethylhexanoate, bisisophenylene peroxide 1,1-bis(tri-butylperoxy)cyclohexane, -24 - 201114781 1,1-bis(tertiarybutylperoxy)-3,3,5-trimethylcyclohexane Isopropyl propyl hydrogen peroxide, tertiary butyl hydroperoxide, bis(4-tert-butylcyclohexyl) peroxydicarbonate, 2,2'-azobisisobutyronitrile, 2,2 '-Azobis(2,4-dimethylvaleronitrile), 1,1-azobiscyclohexanecarbonitrile, diisopropyl peroxydicarbonate, tertiary amyl peroxyisobutyrate, Di-(2,4-dichlorobenzylhydrazine) peroxide, tertiary butyl peroxy tertiary valerate, 2,2'-azobis(2-amidinopropane) dihydrogen chloride, peroxide II 3,5,5-trimethylhexyl), dioctyl peroxide, dinonyl peroxide, 2,2'-azobis-(N,N'-dimethylammonium) , bis-(2-methylbenzylhydrazine) peroxide, dimethyl-2,2'-azobisisobutyrate, 2,2'-azobis(2-methylbutyronitrile), 2,5-Dimethyl-2,5-bis(2-ethylhexylperoxy)hexane 4,4'-azobis(cyanovaleric acid), di-peroxide-(4- Methyl benzamidine), dibenzyl hydrazine peroxide, peroxygen Amyl 2-ethylhexanoate three vinegar, -25-201114781 three-butyl peroxy-2-ethylhexanoate, three-butyl peroxy isobutyrate the polymerization mixture and the initiator agent. The polymerization used to make the polymers and copolymers can be carried out in the presence or absence of a chain transfer agent. Preferably, the polymerization is carried out in the presence of a chain transfer agent. Chain transfer agents which can be used include the typical species described in the free radical polymerization. Mercaptans are particularly recommended, for example, n-butyl mercaptan, n-dodecyl mercaptan, 2-mercaptoethanol, indole acetic acid and its homologous compounds, 2-ethylhexyl acetate or pentaerythritol tetraacetate; chain transfer The amount of the agent is preferably from 0.05% by weight to 5% by weight. More preferably, the amount is 〇. /. To 2.0% by weight and an excellent amount is 0.2% by weight to 1.% by weight, based on the total mass of the ethylenically unsaturated compound (component a) and b). In this regard, those skilled in the art can refer to the technical literature, in particular H. Rausch-Puntigam, T. V δ 1 k e r , "A c r y ί - und Methacrylverbindungen", Springer,
Heidelberg, 1 967 ; Houben-Weyl “Methoden der organis chen Chemie,,vol. XIV/1, p.66ff, Georg Thieme, Heidelberg, 1961 和 Kirk-Othmer, “Encyclopedia ofHeidelberg, 1 967 ; Houben-Weyl “Methoden der organis chen Chemie,, vol. XIV/1, p.66ff, Georg Thieme, Heidelberg, 1961 and Kirk-Othmer, “Encyclopedia of
Chemical Technology,,,Vol. 1, pages 296ff, J. Wiley, New Y o r k,1 9 7 8。本發明中,使用水溶性鏈轉移劑(如锍乙酸 和其同系化合物)特別佳。一較佳體系中,以化合物a ) 和b )的總質量計,它們的用量是〇 . 〇 5重量%至5重量%。 根據本發明,用於(甲基)丙烯酸烷氧基聚烷二醇酯 ⑧ -26- 201114781 (較佳爲(甲基)丙烯酸甲氧基聚乙二醇酯 或與較佳甲基丙烯酸之共聚物,之在適當溶 地’水)中之溶液聚合反應,個別組份獨立 併流,例如,單體混合物和鏈轉移劑及溶解 包括高濃度),經由混合機計量同時引至已 的管或環流反應器中,此計量引入於無氣泡 所欲輸出量和停留/反應時間,選擇管或環 度。所欲時,在反應區內或之後,增添個別 本發明的一個特別方法修飾中, (A) 形成包含至少一種式(D之單體的單 至少一種能夠引發存在於單體流(A )中之 聚合反應之引發劑的引發劑流; (B) 來自(A)的流體在反應區中於-20°C : 範圍聚合;和 (C) 自反應區排放聚合物流。 本發明之連續法使用單體流和引發劑流 ,其他流體(如鏈轉移劑流)。單體流包含 (I)的單體。本方法的有利修飾中,單體 種式(Π)或(Ila)(較佳爲式(II))的負 藉許多因素決定式(I)單體對式(II) 由嫻於此技藝者自行斟酌,這些因素包括5 須的物理性質、式(II)單體之選擇、及聚 的性質。但在本發明中,此比例主要由不同 選擇的溶劑中之互溶性決定。較佳地,此處 )之,均聚物 劑(如,較佳 ,或有利地合 的過氧化物( 到達反應溫度 時進行。根據 流的直徑和長 組份》 體流、和包含 單體的自由基 g 1 5 0 t的溫度 及,有須要時 至少一種通式 流包含至少一 ξ二單體。 單體的比,此 ζ ( I )單體所 合物和共聚物 單體在有利地 的關鍵意義在 -27- 201114781 於瞭解二元(較佳爲三元)系統,及由單體I、單體π和溶 劑構成之系統的互溶限度存在與否。通常,選擇組份和選 擇施用量時,將調查用於反應和聚合反應之要放在一起的 單體彼此於溶劑中之互溶性。此處,在共聚單體1 :共聚 單體2的比爲80 : 2〇莫耳%的組成物的例子中,目標是得到 具有50%固體含量的含水分散液,選擇的濃度(其中80: 20單體混合物以不同濃度於水中有互溶限度存在)將爲單 體與水的互溶性存在及固體含量爲50 %或更高之濃度。實 施此連續共聚反應,得以無問題地移除反應熱和,同時, 實現高固體含量;有須要時,在聚合反應終了之後,藉由 以進一步溶劑稀釋,溶液調整至目標濃度》 用於溶液聚合反應,使用的流體中之至少一者包含溶 劑。有須要時,單體流包含溶劑。使用前文已指明之此類 型的溶劑以溶解單體,以有助於聚合反應中之熱轉移,或 降低目標產物的黏度。如已較早於前文提及者,較佳地, 溶劑選自水、醇、醚、酯、酮、脂族烴、芳族烴、鹵化物 ·.等’及這些的混合物。溶劑的類型和量之選擇由聚合反 應條件(包括反應溫度)決定。水和醇(如甲醇、乙醇和 異丙醇)爲較佳者。 引發劑流包含自由基引發劑。同樣地,如已較早於前 文提及者,此引發劑較佳選自過硫酸鹽、過氧化氫、有機 過氧化物和氫過氧化物、偶氮化合物和氧化還原引發劑( 如過氧化氫加鐵離子)。較佳者爲過硫酸鹽,如過硫酸銨 和鉀。 -28- 201114781 所欲時,引發劑流包含溶劑。使用溶劑以溶解或稀釋 引發劑,以控制聚合反應速率或幫助聚合反應的熱轉移或 物質轉移。適當溶劑述於前文。溶劑類型和量之選擇取決 於引發劑的本質和聚合反應條件。使用過硫酸鹽引發劑時 ,水和醇(如甲醇、乙醇和異丙醇)爲較佳者。 所欲時,單體流和引發劑流包含鏈轉移劑。適當的鏈 轉移劑含括前文已描述的化合物。亦有利的是烷基胺、烷 基硫化物、烷基二硫化物、四氯化碳、烯丙醚和硫醇。硫 醇(如丁硫醇、锍乙酸和毓丙酸)爲較佳者。 在某些條件下,較佳以獨立流添加鏈轉移劑(若使用 的話)。若鏈轉移劑與引發劑或單體混合之後,造成引發 劑之分解作用或單體之聚合反應,則以獨立流添加鏈轉移 劑爲特別所欲者。在大型工業規模上,此特別重要,此因 這些反應會造成安全問題之故。 所欲時,具有鏈轉移劑的流體包含溶劑,其用以溶解 或稀釋鏈轉移劑。適當的溶劑包括水、醇、醚、酯、酮、 脂族和芳族烴、鹵化物..等,及它們的混合物。溶劑的類 型和量之選擇由鏈轉移劑的本質和聚合反應條件決定。較 佳者爲水和醇(如甲醇、乙醇和異丙醇)》 單體流、引發劑流和,使用的話,鏈轉移劑流在反應 區中聚合。聚合反應期間內,反應溫度較佳維持實質上穩 定。此溫度由因素組合(包括所欲梳聚合物產物的分子量 、引發劑的類型和濃度、單體的類型和濃度、及使用的溶 劑)決定。反應的進行溫度在-2 0至1 5 0 °C的範圍內,較佳 -29- 201114781 在0至100°C的範圍內。20至90 °C更佳。最佳範圍是40至60 °C。 各個流體的添加速率取決於各組份的所欲濃度、反應 區的尺寸和形狀、反應溫度和許多其他考量。通常,流體 以使得引發劑濃度維持在0.01重量%至1重量%的範圍內及 鏈轉移劑濃度維持在〇.1重量%至1.5重量%的範圍內的速率 流入反應區。 聚合反應發生於反應區》此區可具有槽反應器、管反 應器、環流反應器或任何其他所欲反應器形式。此反應區 較佳配備混合機、熱交換裝置、惰性氣體來源、和任何其 他適當設備》 流體在反應區進行聚合反應的期間內,排放聚合物流 。聚合物流的流率使得物質平衡勝過在反應區中的情況。 此意謂流入反應物的材料量對應自反應區排放的材料量。 然後收集聚合物流。 本發明之方法的有利修飾含括在步驟(A)中 -形成額外的鏈轉移劑流,或者 -該單體流包含鏈轉移劑,或者 -該引發劑流包含鏈轉移劑;或者 -所述鏈轉移劑之應用變體的二或三者合倂使用。 更佳的方法變體中’流體引至管或環流反應器的反應 區並反應,所欲地在混合區中混合之前反應。 下文中,將以參考工作例和比較例,及參考附圖的方 式更詳細地說明本發明。 -30- 201114781 測定MPEG2000 ΜΑ / MAA /水系統之互溶限度的程序 欲得到說明前述系統之不互溶濃度範圍的三角形圖, 以下列方式製造個別濃度摻合物。 在1 25毫升寬頸玻璃瓶中,個別組份以適當質量比稱 入,例如 5克 PLEX 6934-0 ( MPEG 2000 ΜΑ > 50%於水中 )、5克MAA和90克水;當PLEX 6934-0的水比例,2.5克 ,加至稱重90克的水中時,得到2.5克MPEG 2000 MA、5 克MMA和92.5克水(水=完全去礦質水)的絕對組成物。 批料在23 °C經控制的氣候環境中混合之後,得到澄清的均 勻溶液。此圖中,於此處標上黑點。然後,此溶液在水浴 加熱至5 0 °C或在強制空氣乾燥箱中4小時,之後振盪並在 光源下以肉眼評估。此處亦得到澄清的均勻溶液:在5〇°C 圖中,再標上黑色實心點。之後,此樣品加熱至80°C,亦 在水浴或乾燥箱中4小時,然後振盪及再度評估。於80 °C ,樣品現在明顯分離,得到混濁乳液;在8 〇 °C圖中,於此 組成的交點處,標上空心點。 欲完成此圖,使用試驗下的所有混合比,於不同溫度 進行類似程序。 在0-10% MAA範圍中,用於例如MPEG 2000 ΜΑ > M A Α含量以1 %級距硏究,具體指明溫度對於在此界限範 圍內的組份的互溶性之影響。 據此,預期溫度進一步提高會進一步移動至不互溶。 由於使用的MPEG是其供應形式之在水中的5〇%強度溶 -31 - 201114781 液,所以進行來自供應商表格的反推計算’在圖中’以它 們的純MPEG-MA物質含量爲基礎’明確指出純物質形式 及各式各樣摻合物形式的MPEG甲基丙烯酸酯。 結果在圖中提供存在之互溶限度的綜觀且非常清楚地 顯示不互溶範圍。此情況中,在各情況中選擇5 %或10%混 合物級距。 用於更準確的結果,可以1 %級距改變單體量。自此, 自均勻至不均勻混合物之轉變明顯且臨界GMAA (=甲基丙 烯酸)濃度和高度溫度依存性非常準確。 例如,MPEG2000 / 7_K / GMAA = 05/90/05的混合物於 5〇t均勻(請參考圖中的對應點,實心且圓形)。 於80°C,此混合物變得不均勻(請參考圖中的對應點 ,圓形,空心)。 【圖式簡單說明】 圖1爲MPEG-750-MA /甲基丙烯酸酯/水的50%強度 水溶液的三元混合物於23 °C (圖la) 、50 °C (圖lb)和80 °C (圖lc)之相圖,此圖已就純MPEG-750甲基丙烯酸醋 予以標準化; 圖2爲]^£〇-2000-\1八/甲基丙烯酸酯/水的50%強度 水溶液的三元混合物於23°C (圖2a ) 、5(TC (圖2b )和80 °C (圖2〇之相圖,此圖已就純MPEG-2000甲基丙嫌酸醋 予以標準化; 圖3爲MPEG-5000-MA /甲基丙烯酸酯/水的5〇%強度 -32- 201114781 水溶液的三元混合物於23 °C (圖3a) 、50 °C (圖3b)和80 °C (圖3c)之相圖,此圖已就純MPEG-5000甲基丙烯酸酯 予以標準化。 圖中: • 代表組成物具有澄清互溶性(均勻、互溶組份比 例,在互溶限度外) 〇 代表組成物缺乏互溶性(不均勻、不互溶組份比 例,在互溶限度內) -33-Chemical Technology,,, Vol. 1, pages 296ff, J. Wiley, New Y o r k, 1 9 7 8. In the present invention, a water-soluble chain transfer agent such as indole acetic acid and its homologous compound is particularly preferred. In a preferred system, they are used in an amount of from 5% by weight to 5% by weight based on the total mass of the compounds a) and b). According to the invention, it is used in the copolymerization of (meth)acrylic alkoxypolyalkylene glycol 8 -26- 201114781 (preferably (meth)acrylic acid methoxypolyethylene glycol ester or preferably with methacrylic acid) Solution polymerization in a suitable dissolved 'water', the individual components are co-currently separated, for example, the monomer mixture and the chain transfer agent and the dissolution include a high concentration), which is metered through the mixer to the existing tube or circulation. In the reactor, this metering is introduced into the desired output and the residence/reaction time without bubbles, and the tube or ring is selected. When desired, in a specific modification of the invention, or in addition to a particular method of the invention, (A) forming at least one of the monomers comprising at least one of the formula (D) can be initiated in the monomer stream (A) The initiator stream of the polymerization initiator; (B) the fluid from (A) is polymerized in the reaction zone at -20 ° C: range; and (C) the polymer stream is discharged from the reaction zone. Monomer stream and initiator stream, other fluids (such as chain transfer agent streams). The monomer stream comprises monomers of (I). Among the advantageous modifications of the method, the monomer species (Π) or (Ila) (preferably) For the negative of formula (II), many factors determine the formula (I) monomer and formula (II). As the artisan considers, these factors include the physical properties of 5, the choice of monomer of formula (II), And the nature of the poly. However, in the present invention, the ratio is mainly determined by the mutual solubility in different selected solvents. Preferably, the homopolymer (e.g., preferably, or advantageously) Oxide (performed at the reaction temperature. According to the diameter and long component of the stream), body flow, and inclusion The temperature of the monomer free radical g 1 50 t and, if necessary, at least one of the formulae comprises at least one monomer. The ratio of the monomers, the oxime (I) monomer complex and the copolymer monomer The beneficial significance is in -27-201114781 to understand the binary (preferably ternary) system, and the presence or absence of the mutual solubility limit of the system consisting of monomer I, monomer π and solvent. Usually, the components are selected. And when the application amount is selected, the mutual solubility of the monomers to be put together for the reaction and the polymerization reaction in the solvent will be investigated. Here, the ratio of the comonomer 1: comonomer 2 is 80: 2 〇 In the example of the Mox % composition, the goal is to obtain an aqueous dispersion having a solids content of 50%, the selected concentration (where 80: 20 monomer mixture is present at different concentrations in the water with a mutual solubility limit) will be monomer and water The mutual solubility exists and the concentration of the solid content is 50% or higher. The continuous copolymerization reaction is carried out to remove the heat of reaction without problems, and at the same time, achieve a high solid content; if necessary, after the end of the polymerization reaction, Diluted by further solvent, dissolved Adjust to target concentration. For solution polymerization, at least one of the fluids used contains a solvent. If necessary, the monomer stream contains a solvent. Use this type of solvent as previously specified to dissolve the monomer to aid The heat transfer in the polymerization reaction, or the viscosity of the target product is lowered. As mentioned earlier, preferably, the solvent is selected from the group consisting of water, alcohols, ethers, esters, ketones, aliphatic hydrocarbons, aromatic hydrocarbons, halogenated A mixture of these and the choice of the type and amount of solvent is determined by the polymerization conditions (including the reaction temperature). Water and alcohol (such as methanol, ethanol and isopropanol) are preferred. The initiator stream contains Free radical initiator. Likewise, as already mentioned earlier, the initiator is preferably selected from the group consisting of persulphates, hydrogen peroxide, organic peroxides and hydroperoxides, azo compounds and redox initiation. (such as hydrogen peroxide plus iron ions). Preferred are persulphates such as ammonium persulfate and potassium. -28- 201114781 When desired, the initiator stream contains a solvent. A solvent is used to dissolve or dilute the initiator to control the rate of polymerization or to aid in heat transfer or mass transfer of the polymerization. Suitable solvents are described above. The choice of solvent type and amount will depend on the nature of the initiator and the polymerization conditions. When a persulfate initiator is used, water and an alcohol such as methanol, ethanol and isopropanol are preferred. When desired, the monomer stream and initiator stream comprise a chain transfer agent. Suitable chain transfer agents include the compounds previously described. Also advantageous are alkylamines, alkyl sulfides, alkyl disulfides, carbon tetrachloride, allyl ethers and mercaptans. Thiols such as butanol, indole acetic acid and decanoic acid are preferred. Under certain conditions, it is preferred to add the chain transfer agent (if used) in a separate stream. If the chain transfer agent is mixed with an initiator or a monomer to cause decomposition of the initiator or polymerization of the monomer, it is particularly desirable to add the chain transfer agent as a separate stream. This is especially important on a large industrial scale, as these reactions can cause safety problems. When desired, the fluid having the chain transfer agent comprises a solvent which is used to dissolve or dilute the chain transfer agent. Suitable solvents include water, alcohols, ethers, esters, ketones, aliphatic and aromatic hydrocarbons, halides, and the like, and mixtures thereof. The choice of type and amount of solvent is determined by the nature of the chain transfer agent and the polymerization conditions. Preferred are water and alcohols (e.g., methanol, ethanol, and isopropanol). The monomer stream, the initiator stream, and, if used, the chain transfer agent stream is polymerized in the reaction zone. The reaction temperature preferably remains substantially stable during the polymerization. This temperature is determined by a combination of factors including the molecular weight of the polymer product to be combed, the type and concentration of the initiator, the type and concentration of the monomer, and the solvent used. The reaction is carried out at a temperature in the range of -2 0 to 150 °C, preferably -29-201114781 in the range of 0 to 100 °C. 20 to 90 ° C is better. The optimum range is 40 to 60 °C. The rate of addition of each fluid depends on the desired concentration of each component, the size and shape of the reaction zone, the reaction temperature, and many other considerations. Generally, the fluid flows into the reaction zone at a rate such that the initiator concentration is maintained in the range of 0.01% by weight to 1% by weight and the chain transfer agent concentration is maintained in the range of 0.1% by weight to 1.5% by weight. The polymerization occurs in the reaction zone. This zone may have the form of a tank reactor, a tube reactor, a loop reactor or any other desired reactor. The reaction zone is preferably equipped with a mixer, a heat exchange unit, a source of inert gas, and any other suitable means for discharging the polymer stream during the polymerization of the reaction zone. The flow rate of the polymer stream allows the material balance to outweigh the conditions in the reaction zone. This means that the amount of material flowing into the reactant corresponds to the amount of material discharged from the reaction zone. The polymer stream is then collected. Advantageous modifications of the process of the invention include in step (A) - forming an additional chain transfer agent stream, or - the monomer stream comprises a chain transfer agent, or - the initiator stream comprises a chain transfer agent; or - said Two or three of the application variants of the chain transfer agent are used in combination. In a preferred process variant, the fluid is directed to the reaction zone of the tube or loop reactor and reacted, optionally before mixing in the mixing zone. Hereinafter, the present invention will be described in more detail with reference to working examples and comparative examples, and with reference to the accompanying drawings. -30- 201114781 Procedure for determining the mutual solubility limit of MPEG2000 ΜΑ / MAA / water system To obtain a triangular diagram illustrating the range of immiscible concentrations of the aforementioned systems, individual concentration blends were made in the following manner. In a 125 ml wide-necked glass vial, individual components are weighed in an appropriate mass ratio, such as 5 grams of PLEX 6934-0 (MPEG 2000® > 50% in water), 5 grams of MAA, and 90 grams of water; when PLEX 6934 The water ratio of -0, 2.5 g, was added to water weighing 90 g to obtain an absolute composition of 2.5 g of MPEG 2000 MA, 5 g of MMA and 92.5 g of water (water = completely demineralized water). After the batch was mixed in a controlled climatic environment at 23 ° C, a clear homogeneous solution was obtained. In this figure, black dots are marked here. Then, the solution was heated to 50 ° C in a water bath or in a forced air drying oven for 4 hours, then shaken and visually evaluated under a light source. A clarified homogeneous solution is also obtained here: in the 5 ° ° C diagram, the black solid point is marked. Thereafter, the sample was heated to 80 ° C, also in a water bath or dry box for 4 hours, then shaken and re-evaluated. At 80 °C, the sample is now clearly separated, resulting in a turbid emulsion; in the 8 〇 °C plot, at the intersection of this composition, a hollow spot is marked. To complete this figure, use a similar procedure at different temperatures using all mixing ratios under test. In the range of 0-10% MAA, for example, MPEG 2000 ΜΑ > M A Α content is studied in terms of 1% pitch, specifying the effect of temperature on the mutual solubility of components within this limit. Accordingly, it is expected that further increase in temperature will further move to immiscible. Since the MPEG used is the 5 〇% strength solution -31 - 201114781 liquid in its supply form, the reverse calculation from the supplier table is performed 'in the figure' based on their pure MPEG-MA content content' MPEG methacrylates in pure form and in various blends are clearly indicated. The results provide a comprehensive overview of the mutual solubility limits present and clearly show the range of immiscibility. In this case, a 5% or 10% mixture pitch is selected in each case. For more accurate results, the monomer amount can be changed in 1% steps. Since then, the transition from homogeneous to heterogeneous mixtures has been evident and the critical GMAA (=methacrylic acid) concentration and high temperature dependence are very accurate. For example, a mixture of MPEG2000 / 7_K / GMAA = 05/90/05 is uniform at 5〇t (please refer to the corresponding point in the figure, solid and round). At 80 ° C, the mixture became uneven (please refer to the corresponding points in the figure, round, hollow). [Simple diagram of the diagram] Figure 1 is a ternary mixture of MPEG-750-MA / methacrylate / water 50% strength aqueous solution at 23 ° C (Figure la), 50 ° C (Figure lb) and 80 ° C (Fig. lc) phase diagram, which has been standardized for pure MPEG-750 methacrylic acid vinegar; Figure 2 is a three-dimensional strength solution of ^-〇-2000-\1 八/methacrylate/water The mixture was normalized at 23 ° C (Fig. 2a), 5 (TC (Fig. 2b) and 80 °C (Fig. 2 ,, this figure has been standardized for pure MPEG-2000 methyl acrylate vinegar; Figure 3 MPEG-5000-MA / methacrylate / water 5% strength - 32 - 201114781 A ternary mixture of aqueous solutions at 23 ° C (Figure 3a), 50 °C (Figure 3b) and 80 °C (Figure 3c) Phase diagram, this figure has been standardized for pure MPEG-5000 methacrylate. In the figure: • Representative composition has clear mutual solubility (homogeneous, miscible component ratio, outside the mutual solubility limit) 〇 represents composition lacking mutual solubility (Inhomogeneous, immiscible component ratio, within the mutual solubility limit) -33-
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DE102009002401A DE102009002401A1 (en) | 2009-04-15 | 2009-04-15 | A process for the preparation of (alkoxy) polyalkylene glycol (meth) acrylate-containing homo- and copolymers and the use of polymers prepared in this way |
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TW099111290A TW201114781A (en) | 2009-04-15 | 2010-04-12 | Process for preparing (alkoxy) polyalkylene glycol (meth)acrylate homo- and copolymers and the use of polymers thus prepared |
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DE (1) | DE102009002401A1 (en) |
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US4546160A (en) | 1984-02-29 | 1985-10-08 | S. C. Johnson & Son, Inc. | Bulk polymerization process for preparing high solids and uniform copolymers |
JPH01226757A (en) * | 1988-03-04 | 1989-09-11 | Takemoto Oil & Fat Co Ltd | Dispersing agent for cement |
DE4423358A1 (en) | 1994-07-04 | 1996-01-11 | Roehm Gmbh | Dispersing cooligomers and copolymers |
US6214958B1 (en) * | 1999-07-21 | 2001-04-10 | Arco Chemical Technology, L.P. | Process for preparing comb-branched polymers |
US6582510B1 (en) * | 2002-04-16 | 2003-06-24 | Arco Chemical Technology, L.P. | Use of comb-branched copolymers as pigment dispersants |
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WO2010118924A1 (en) | 2010-10-21 |
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