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TW201031517A - Method and device for cooling an injection forming piece - Google Patents

Method and device for cooling an injection forming piece Download PDF

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Publication number
TW201031517A
TW201031517A TW99100082A TW99100082A TW201031517A TW 201031517 A TW201031517 A TW 201031517A TW 99100082 A TW99100082 A TW 99100082A TW 99100082 A TW99100082 A TW 99100082A TW 201031517 A TW201031517 A TW 201031517A
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TW
Taiwan
Prior art keywords
cooling
injection molding
jig
injection
gas
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TW99100082A
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Chinese (zh)
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TWI401149B (en
Inventor
Mitsugi Asano
Katsumi Minowa
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Fujinon Corp
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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

This invention relates to method and device for cooling an injection forming piece capable of increasing manufacture efficiency of plastic products. A plastic injection forming piece (12) which is in a deformable condition before sufficient solidification is taken out of an injection forming machine (41). The injection forming piece (12) taken out of the injection forming machine (41) is held by a receptacle jig (20). The receptacle jig (20) of the injection forming piece (12) is moved, and the injection forming piece (12) is fixed between the receptacle jig (20) and a cooling jig (23). Air is jetted onto the injection forming piece (12) between the receptacle jig (20) and the cooling jig (23) so as to cool the injection forming piece (12). After cooling it, the receptacle jig (20) holding the injection forming piece (12) is moved toward a cutting position (L3) where a sprue cutting device (51) is arranged.

Description

201031517 六、發明說明: 【發明所屬之技術領域】 本發明有關於一種冷卻射出成型件的射出成型件的 冷卻方法及裝置。 【先前技術】 透過射出成型以利用模具的射出成型機而生産出用於 攝影機等塑膠製的透鏡。在射出成型中,從射出成型機的 喷嘴射出的熔融塑膠材料經過模具的注道襯套、橫澆道, 流入到用於成型透鏡的空間(型腔)。從防止逆流或透鏡 的分離等觀點’朝向型腔的流入口(澆口)成爲寬度小於 橫澆道的限制澆口。 射出成型出的成型品由分別與注道襯套、橫澆道、洗 口對應的注道襯套部、澆道部、澆口部、透鏡構成(例如, 參照專利文獻1)。成型品凝固成不變形的程度以後從射出 成型機取出,爲了切斷澆口部並分離透鏡而搬運到澆口切 斷裝置。 專利文獻1:曰本特開平05-220794號公報。 然而’由於小型攝影機或具攝影機的攜帶型電話機等 的光學設備的普及,塑膠製的透鏡的需求正在增加。因此, 迫切希望提高塑膠製透鏡的製造效率。 爲了在射出成型機的内部充分地冷卻成型品需要大 量的時間(約30秒),所以若縮短這時間則可以期待製造 效率的大幅提高》但是,如果在充分地冷卻凝固之前從射 3 201031517 出成型機取出’則導致澆道部變形。若澆道部變形,則在 切斷澆口部時不能進行透鏡的定位,會劃破透鏡或停止澆 口切斷裝置的運轉。另外,這一點不限於透鏡,是適用於 所有塑膠産品的課題。 【發明内容】 本發明是蓉於上述課題而提出的,其目的在於,提供 一種實現提咼塑膠産品的製造效率的射出成型件的冷卻方 法及裝置。 爲了達到上述目的,本發明的射出成型件的冷卻裝置 的特徵在於,將冷卻用氣體噴吹到在從射出成型機取出 的、通過澆口部在澆道部的前端成型産品部的射出成型 件,從而冷卻上述射出成型件。 在第二方面的發明中,其具有:保持上述射出成型件, 並具有收容規定形狀的上述洗道部的收容部的承受夾具; 在與上述收容部之間夾入上述澆道部,並將上述氣體喷吹 到上述洗道部的冷卻夾具。 在第三方面的發明中,具有在將上述氣體喷吹到上述 澆道部之後,以將上述射出成型件一直保持在上述承受夾 具上的狀態,將上述射出成型件向下一步驟搬運的搬運機 構。 在第四方面的發明中,上述收容部是上述澆道部嵌合 的嵌合槽。 在第五方面的發明中,上述冷卻夾具在將上述澆道部 失入到其與上述收容部之間的部位形成有ν形槽。 201031517 在第六方面的發明中,在上述冷卻夾具形成有將上述 氣體向上述v形槽引導的流路。 在第七方面的發明中,上述冷卻夾具將上述澆道部的 除去兩端部之外的令間部夾入到其與上述收容部之間並 將上述氣體喷吹到上述中間部。 在第八方面的發明中,上述氣體爲溫度1〇t>c以上3〇它 以下的空氣。 Φ 本發明的射出成型件的冷卻方法的特徵在於,從射出 成型機取出透過澆口部在澆道部的前端成型産品部的射出 成型件,在上述射出成型機的外部,將冷卻用氣體喷吹到 從上述射出成型機取出的上述射出成型件,從而冷卻上述 射出成型件》 在第十方面的發明中,包括:從上述射出成型機取出 上述射出成型件的取出步驟;透過承受夾具保持從上述射 出成型機取出的上述射出成型件的保持步驟;將上述氣體 喷吹到保持在上述承受夾具上的上述射出成型件的喷吹步 ❹驟。 在第十一方面的發明中,在上述保持步驟中,在上述 承受夹具的收容部收容上述洗道部,在上述喷吹步驟之 前,具有在所述收容部和將上述氣體喷吹到上述澆道部的 冷卻央具之間夾入上述澆道部的夹入步驟,在上述喷吹步 驟中’從上述冷卻夾具向上述澆道部喷吹空氣。 根據本發明的射出成型件的冷卻方法及裝置,既可以 防止變形又可以冷卻從射出成型機取出的射出成型件,因 201031517 此,可以縮短在射出成型機中的射出成型件的冷卻時間, 並且可以提高透鏡的製造效率。 【實施方式】 圖1、圊2及圖3所示的冷卻裝置η除了冷卻從射出成型 機41取出的射出成型件12的功能以外,還具有將射出成型 件】2搬運到下一步驟的功能。在本實施方式中,搬運到基 於澆口切斷裝置51的澆口切斷步驟。另外,在基於澆口切 斷裝置51的澆口切斷步驟中,切斷洗口部13並從射出成型 件12分離透鏡(産品部)14。 射出成型件12是透過利用模具41的射出成型件機41成 型的透明的塑膠製,在圓柱形狀的注道襯套部15的中間成 型有直徑大於注道襯套部15的圓柱形狀的輪緣部16。在向 以輪緣部16爲中心的90 °俯仰的呈放射狀延伸的4個澆道部 17的前端透過澆口部13成型有透鏡14。 各透鏡14具有本體部18、成型在本體部18的外周緣的 凸緣部19,在凸緣部19的外周面成型有澆口部13。 本發明的冷卻裝置11是從射出成型機41取出充分地冷 卻凝固之前的可變形的狀態的射出成型件12,在射出成型 機41的外部進行冷卻,使之具有進行下一步驟時所需要的 足夠的硬度’透過將冷卻用氣體(空氣)喷吹到從射出成 型機41取出的在冷卻凝固之前的射出成型件12,在以短時 間内效率良好地進行冷卻的裝置。 冷卻裝置11具有:保持從射出成型機41取出的射出成 型件12並且將保持的射出成型件12搬運到洗口切斷裝置$ 1 201031517 的承受夾具20;在冷卻射出成型件12的冷卻位置L2使承受 夾具20升降移動的升降機構21 ;在規定的可動範圍移動承 受夾具20的移動機構22。 承受夾具20透過移動機構22分別在從射出成型機41取 出射出成型件12的取出位置L1、上述的冷卻位置L2及設置 澆口切斷裝置51的切斷位置L3之間移動。移動機構22透過 從取出位置L1經過冷卻位置L2而使承受夾具20移動到切 斷位置L3,將保持在承受夾具20的射出成型件12搬運到澆 ® 口切斷裝置51。即,移動機構22與承受夾具20—起構成搬 運機構。 冷卻裝置11具有:將射出成型件12夾入到其與在冷卻 位置L2上升的承受夾具20之間,並且冷卻所夾入的射出成 型件12的冷卻夾具23 ;將冷卻用空氣供給到冷卻夾具23的 供氣機構24 ;控制各機構21、22、24的驅動的控制部25。 另外,升降機構22也可以代替升降移動承受夾具21,而使 冷卻夾具23升降移動。 〇 如圖1及圖4所示,承受夾具20具有:圓柱形狀的底座 20a;設置在底座20a的下部且直徑小於底座20a的圓柱形狀 的基部20b。承受夾具20從底座20a的上表面中央直到基部 20b形成有圓柱形狀的孔28、以該孔28爲中心的90°俯仰的 呈放射狀的4個嵌合槽29、4個定位銷27。 在各嵌合槽29分別嵌合有從射出成型機41取出的射出 成型件12的洗道部17。即,嵌合槽29構成收容澆道部17的 收容部。在相當於嵌合槽29的上部的開口的兩緣部30形成 7 201031517 有傾斜面。兩緣部30的傾斜面引導嵌合在嵌合槽29的澆道 部17,校正從射出成型機41取出時彎曲的澆道部17的水平 方向的弩曲。孔28在射出成型件12的各澆道部17分別嵌合 於嵌合槽29時,防止輪緣部16及位於其下方的注道襯套部 15干涉承受夾具20的現象。定位銷27嵌合在形成於冷卻夾 具23的定位孔38中(參照圊5),從而進行承受夾具20相對 於冷卻夾具23的定位。 如圖1及圖5所示,冷卻夾具23具有圓柱形狀的基部 23a、設置在基部23a的上部且直徑小於基部23a的圓柱形狀 的突出部23b。冷卻夾具23從基部23a的下表面中央直到突 出部23b形成有圓柱形狀的孔31、以其孔31爲中心的90。俯 仰的呈放射狀的4個噴嘴32、與形成在承受夾具20的定位銷 27對應的4個定位孔38。 而且,在基部23b的外周面形成有引入從供氣機構24 供給的空氣的供氣口 36。從供氣口 36引入的空氣透過流路 37引導至孔31及各喷嘴32。爲了冷卻射出成型件12而使用 從孔31及各喷嘴32噴出的空氣,其溫度較佳爲1〇。〇以上且 30°C以下》另外,因爲急劇的冷卻産生結露等問題,所以 不可以取代空氣而使用液體氮(沸點_丨96〇c )。 在各喷嘴32設置有從沿著縱向的兩端突出的一對平板 33。設在各喷嘴32的一對平板33構成從喷嘴32喷出的空氣 的流路。在各平板33的前端成對的平板33側具有斜面34。 各斜面34與成對的平板33的斜面34 —起構成v形槽35。如 圖6及圖7所示,在各v形槽35分別嵌合有保持於承受夹具 201031517 20的射出成型件12的澆道部17。另外,平板33的縱向的長 度與嵌合槽29的長度大致相同’與澆道部17的除去兩端部 之外的中間部相對應。孔31在與承受夾具20之間夾入射出 成型件12時’防止位於輪緣部16的上方的注道襯套部15干 涉冷卻夾具23的現象。 接著’對圖1及圖2所示的冷卻裝置丨丨的處理順序進行 說明。射出成型的射出成型件12透過搬運臂(省略圖示) 從射出成型機41取出,在取出位置L1中保持於承受失具2〇 (參照圖4)。此時,控制部25將移動機構22控制成承受夾 具20位於取出位置L1。從射出成型機41取出時的射出成型 件12處於充分冷卻凝固之前且是可變形的狀態,所以透過 基於接受承受夾具20的保持冷卻凝固成可防止變形的程度 (例如,約70°C以下)成爲必要條件。 若射出成型件12保持在承受夾具20,則控制部25控制 移動機構22,使承受夾具20移動到冷卻位置L2。若承受夾 具20移動到冷卻位置L2,則控制部25控制升降機構21,保 持在承受夾具20的射出成型件12的洗道部17使承受夾具20 上升至與設置在冷卻夾具23的喷嘴32的平板33抵接的位置 (參照圖5)。澆道部17透過由承受夾具20的嵌合槽29和冷 卻夾具23的V形槽35夾緊,而校正從射出成型機41取出時 彎曲的澆道部17的垂直方向的彎曲。 若承受夾具20上升並且射出成型件12固定在承受夾具 20和冷卻夾具23之間(參照圖6及圖7),則控制部25控制 供氣機構24,從孔31及各噴嘴32噴出空氣。從孔31喷出的 9 201031517 空氣喷吹到注道襯套部15及輪緣部16,順著嵌合槽29等排 出到外部。注道襯套部15及輪緣部16透過形成於承受夾具 20的孔28及形成於冷卻夾具23的孔31所圍繞,透過喷吹到 的二氣可效率良好地進行冷卻。而且,從喷嘴32喷·出的空 氣順著形成於平板33之間的流路而喷吹到澆道部17,並且 從形成於平板33的縱向的兩端側的間隙排出。另外,冷卻 中的洗道部17由承受夾具20的嵌合槽29和冷卻夾具23的V 形槽35夾緊’從而防止彎曲的現象。 若射出成型件12充分地冷卻凝固,則控制部25控制供 氣機構24而停止空氣的供給。而且,控制部25控制升降機 構21而使承受夾具2〇下降。若承受夾具2〇下降到規定的位 置,則控制部25控制移動機構22 ’將承受夾具20移動到切 斷位置L3。 若承受夾具20移動到切斷裝置L3,則透過搬運臂(省 略圖示)從承受夾具20取出射出成型件12。若射出成型件 12被取出,則控制部25控制移動機構22而使承受夾具20移 動到取出位置L1 ’將冷卻裝置11返回到初始狀態。另外, 從承受夹具20取出的射出成型件12透過搬運臂固定在洗口 切斷裝置51上,從而進行規定的處理》 以後’控制部25控制各機構21、22、24的驅動,對於 從射出成型機41取出的射出成型件12反復進行一系列處 理:朝冷卻裝置23的搬運—基於冷卻夾具23的冷卻—朝洗 口切斷裝置5 1的搬運—►冷卻裝置11返回到初始狀態。透過 反覆進行該一系列的處理’可以將充分地冷卻凝固之前的 201031517 射出成型件12不發生變形地搬運到澆口切斷裝置51 β 如以上說明,在切斷澆口部13的步驟之前具備了防止 射出成型件12的變形的同時進行冷卻的步驟,所以即使從 射出成型機41取出充分地冷卻凝固之前的射出成型件12, 也可防止射出成型件12 (尤其澆道部17)的變形,在切斷 澆口部13時,沒有因爲澆道部17的變形而不能進行透鏡14 的定位的現象。因此’實現射出成型機41的冷卻時間的縮 短(例如,從以往的30秒縮短爲17秒),可提高透鏡14的 製造效率。 另外’在上述實施方式中,將冷卻用氣體(空氣)流 動到透過移動機構22移動的承受夹具20的搬運路徑,也可 以冷卻沿著搬運路徑移動的射出成型件12。具體地,如圖8 所示’將風道61設在承受夾具20的搬運路徑,透過供氣機 構24將冷卻用氣體向風道61内流入。由此,流入風道61内 的氣體冷卻將風道61内透過承受夾具20搬運的射出成型件 12。 而且,如圖9所示,也可在承受夾具20的嵌合槽29内 形成噴出冷卻用氣體(空氣)的喷嘴。具體地,如圖9所示, 在嵌合槽29的側面形成喷嘴71,在底座20a的外周面形成引 入從供氣機構24供給的空氣的供氣口 72。從供氣口 72引入 的氣體透過流路73引導至喷嘴71,並從喷嘴71喷出。另外, 因圖面的情況省略了定位銷27的圖示。 【圖式簡單說明】 201031517 表示用承受夾具保持射出成型件的狀態的冷卻 裝置的主視圓。 圖2是表示用承受夾具保持射出成型件的狀態的冷卻 裝置的俯視囷。 圖3是說明承受夾具的移動範圍的冷卻裝置的俯視圖。 圖4是表示保持射出成型件時的承受夾具的立體圖。 圖5是表示保持射出成型件的狀態的承受夾具及冷卻 夾具的立體圖。201031517 VI. Description of the Invention: [Technical Field] The present invention relates to a cooling method and apparatus for cooling an injection molded article of an injection molded article. [Prior Art] A lens made of a plastic such as a camera is produced by injection molding using an injection molding machine for a mold. In the injection molding, the molten plastic material ejected from the nozzle of the injection molding machine passes through the sprue bush and the runner of the mold, and flows into the space (cavity) for molding the lens. From the viewpoint of preventing backflow or separation of the lens, the inflow port (gate) toward the cavity becomes a restricted gate having a width smaller than that of the runner. The injection-molded molded article is composed of a sprue bushing portion, a sprue portion, a gate portion, and a lens corresponding to the sprue bush, the runner, and the washing port (see, for example, Patent Document 1). After the molded product is solidified so as not to be deformed, it is taken out from the injection molding machine, and conveyed to the gate cutting device in order to cut the gate portion and separate the lens. Patent Document 1: Japanese Patent Laid-Open Publication No. Hei 05-220794. However, the demand for plastic lenses is increasing due to the spread of optical devices such as small cameras or portable telephones with cameras. Therefore, there is an urgent need to improve the manufacturing efficiency of plastic lenses. In order to sufficiently cool the molded article inside the injection molding machine, it takes a large amount of time (about 30 seconds). Therefore, if this time is shortened, it is expected that the manufacturing efficiency is greatly improved. However, if it is sufficiently cooled and solidified, it is emitted from the shot 3 201031517. The removal of the molding machine results in deformation of the sprue. If the sprue portion is deformed, the positioning of the lens cannot be performed when the gate portion is cut, and the lens is broken or the operation of the gate cutting device is stopped. In addition, this is not limited to lenses and is a problem that applies to all plastic products. SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object thereof is to provide a cooling method and apparatus for an injection molded article which realizes a manufacturing efficiency of a plastic product. In order to achieve the above object, a cooling device for an injection molded article according to the present invention is characterized in that a cooling gas is sprayed to an injection molded part which is taken out from an injection molding machine and which is formed at a front end portion of a sprue portion through a gate portion. Thereby cooling the above-mentioned injection molded part. According to a second aspect of the invention, there is provided a receiving jig for holding the injection molding member and accommodating the accommodating portion of the washing portion having a predetermined shape; and inserting the sprue portion between the accommodating portion and The gas is blown to the cooling jig of the scrubbing unit. According to a third aspect of the invention, after the gas is blown onto the sprue portion, the injection molding is held in the receiving jig, and the injection molding is conveyed to a lower step. mechanism. In the fourth aspect of the invention, the accommodating portion is a fitting groove into which the sprue portion is fitted. In the fifth aspect of the invention, the cooling jig is formed with a v-shaped groove at a portion where the sprue portion is lost between the portion and the accommodating portion. According to a sixth aspect of the invention, in the cooling jig, a flow path for guiding the gas to the v-shaped groove is formed. In the invention according to the seventh aspect of the invention, the cooling jig sandwiches the intervening portion other than the both end portions of the sprue portion between the portion and the accommodating portion, and blows the gas to the intermediate portion. In the eighth aspect of the invention, the gas is air having a temperature of 1 〇 t > c or more and 3 Å or less. Φ The method of cooling the injection molded article according to the present invention is characterized in that the injection molding machine extracts the injection molding of the product portion at the tip end of the runner portion from the injection molding machine, and sprays the cooling gas outside the injection molding machine. The invention according to the tenth aspect of the invention, characterized in that the injection molded article taken out from the injection molding machine is cooled to remove the injection molded article, includes: a step of taking out the injection molded article from the injection molding machine; a step of holding the injection molded product taken out by the injection molding machine; and blowing the gas onto the injection molding step of the injection molding held by the receiving jig. According to a tenth aspect of the invention, in the holding step, the washing portion is housed in the accommodating portion of the receiving jig, and the venting portion and the gas are sprayed to the pouring portion before the blowing step In the step of sandwiching the sprue portion between the cooling implements of the duct portion, air is blown from the cooling jig to the sprue portion in the blowing step. According to the method and apparatus for cooling an injection molded article according to the present invention, both the deformation and the injection molding taken out from the injection molding machine can be prevented, and as of 201031517, the cooling time of the injection molding in the injection molding machine can be shortened, and The manufacturing efficiency of the lens can be improved. [Embodiment] The cooling device η shown in Figs. 1, 2, and 3 has a function of transporting the injection molded product 2 to the next step in addition to the function of cooling the injection molded product 12 taken out from the injection molding machine 41. . In the present embodiment, the gate cutting step is carried out based on the gate cutting device 51. Further, in the gate cutting step by the gate cutting device 51, the mouthpiece 13 is cut and the lens (product portion) 14 is separated from the injection molding 12. The injection molding 12 is made of a transparent plastic molded by the injection molding machine 41 of the mold 41, and a cylindrical rim having a diameter larger than that of the sprue bushing portion 15 is formed in the middle of the cylindrical bead bushing portion 15. Part 16. The lens 14 is formed through the gate portion 13 at the tip end of the four runner portions 17 extending radially at a 90° pitch centering on the rim portion 16. Each of the lenses 14 has a main body portion 18, a flange portion 19 formed on the outer peripheral edge of the main body portion 18, and a gate portion 13 formed on the outer peripheral surface of the flange portion 19. In the cooling device 11 of the present invention, the injection molding material 12 in a deformable state before being sufficiently cooled and solidified is taken out from the injection molding machine 41, and is cooled outside the injection molding machine 41 to have a required state for the next step. The sufficient hardness 'is a means for efficiently cooling the injection molding 12 before cooling solidification by blowing the cooling gas (air) to the injection molding machine 12 taken out from the injection molding machine 41. The cooling device 11 has a receiving jig 20 that holds the injection molding 12 taken out from the injection molding machine 41 and conveys the held injection molding 12 to the mouthpiece cutting device $ 1 201031517; in the cooling position L2 of the cooling injection molding 12 The elevating mechanism 21 that receives the lifting and lowering of the jig 20 moves the moving mechanism 22 of the receiving jig 20 within a predetermined movable range. The receiving jig 20 is moved between the take-out position L1 of the injection molding material 12 from the injection molding machine 41, the above-described cooling position L2, and the cutting position L3 where the gate cutting device 51 is provided, by the moving mechanism 22. The moving mechanism 22 moves the receiving jig 20 to the cutting position L3 from the take-out position L1 through the cooling position L2, and conveys the injection molding 12 held by the receiving jig 20 to the pouring port cutting device 51. That is, the moving mechanism 22 constitutes a transport mechanism together with the receiving jig 20. The cooling device 11 has a cooling jig 23 that sandwiches the injection molding 12 between the receiving jig 20 and the receiving jig 20 that rises at the cooling position L2, and cools the injected injection molding 12; and supplies the cooling air to the cooling jig The air supply mechanism 24 of 23; the control unit 25 that controls the driving of each of the mechanisms 21, 22, and 24. Further, the elevating mechanism 22 may move the cooling jig 23 up and down instead of the elevating movement receiving jig 21. As shown in Figs. 1 and 4, the receiving jig 20 has a cylindrical base 20a, and a base portion 20b which is provided at a lower portion of the base 20a and has a smaller diameter than the cylindrical shape of the base 20a. The receiving jig 20 is formed with a cylindrical hole 28 from the center of the upper surface of the base 20a to the base portion 20b, four radial fitting grooves 29 and four positioning pins 27 which are 90° pitched around the hole 28. The washing portion 17 of the injection molding 12 taken out from the injection molding machine 41 is fitted to each of the fitting grooves 29. That is, the fitting groove 29 constitutes an accommodating portion that accommodates the sprue portion 17. The edge portion 30 corresponding to the opening of the upper portion of the fitting groove 29 is formed with 7 201031517 having an inclined surface. The inclined surface of the both edge portions 30 is guided and fitted to the runner portion 17 of the fitting groove 29, and the distortion in the horizontal direction of the sprue portion 17 bent when being taken out from the injection molding machine 41 is corrected. When the respective runner portions 17 of the injection molding 12 are fitted into the fitting grooves 29, the holes 28 prevent the rim portion 16 and the sprue bushing portion 15 located below from interfering with the phenomenon of receiving the jig 20. The positioning pin 27 is fitted in the positioning hole 38 formed in the cooling jig 23 (refer to 圊5), thereby positioning the receiving jig 20 with respect to the cooling jig 23. As shown in Figs. 1 and 5, the cooling jig 23 has a cylindrical base portion 23a, and a projecting portion 23b provided on the upper portion of the base portion 23a and having a diameter smaller than that of the base portion 23a. The cooling jig 23 is formed with a cylindrical hole 31 and a center 90 centered on the hole 31 from the center of the lower surface of the base portion 23a to the projection portion 23b. The four nozzles 32 that are radially inclined are four positioning holes 38 corresponding to the positioning pins 27 formed in the receiving jig 20. Further, an air supply port 36 that introduces air supplied from the air supply mechanism 24 is formed on the outer peripheral surface of the base portion 23b. The air introduced from the air supply port 36 is guided to the hole 31 and each of the nozzles 32 through the flow path 37. The air ejected from the holes 31 and the respective nozzles 32 is used to cool the injection molded article 12, and the temperature thereof is preferably 1 Torr. 〇 above and below 30 °C. In addition, since there is a problem such as dew condensation due to rapid cooling, liquid nitrogen (boiling point _丨96〇c) cannot be used instead of air. Each of the nozzles 32 is provided with a pair of flat plates 33 projecting from both ends in the longitudinal direction. The pair of flat plates 33 provided in the respective nozzles 32 constitute a flow path of the air ejected from the nozzles 32. A slope 34 is provided on the side of the flat plate 33 which is paired at the front end of each of the flat plates 33. Each of the slopes 34 forms a v-shaped groove 35 together with the slope 34 of the pair of flat plates 33. As shown in Figs. 6 and 7, the runner portion 17 of the injection molding 12 held by the receiving jig 201031517 20 is fitted to each of the v-shaped grooves 35. Further, the longitudinal length of the flat plate 33 is substantially the same as the length of the fitting groove 29' corresponding to the intermediate portion except the both end portions of the runner portion 17. The hole 31 prevents the sprue bushing portion 15 located above the rim portion 16 from interfering with the phenomenon of cooling the jig 23 when the molded piece 12 is incident between the receiving jig 20 and the receiving jig 20. Next, the processing procedure of the cooling device 所示 shown in Figs. 1 and 2 will be described. The injection molded product 12 that has been injection molded is taken out from the injection molding machine 41 through a transfer arm (not shown), and held at the take-out position L1 to withstand the loss 2 (see Fig. 4). At this time, the control unit 25 controls the moving mechanism 22 so that the receiving jig 20 is located at the take-out position L1. When the injection molding 12 is taken out from the injection molding machine 41 and is in a deformable state before being sufficiently cooled and solidified, it is prevented from being deformed by the holding and cooling by the receiving receiving jig 20 (for example, about 70 ° C or less). Become a necessary condition. When the injection molding 12 is held by the receiving jig 20, the control unit 25 controls the moving mechanism 22 to move the receiving jig 20 to the cooling position L2. When the receiving jig 20 is moved to the cooling position L2, the control unit 25 controls the elevating mechanism 21 to be held by the washing portion 17 of the receiving jig 20 of the receiving jig 20 so that the receiving jig 20 is raised to the nozzle 32 provided in the cooling jig 23. The position at which the flat plate 33 abuts (refer to FIG. 5). The sprue portion 17 is clamped by the fitting groove 29 of the receiving jig 20 and the V-shaped groove 35 of the cooling jig 23 to correct the vertical bending of the sprue portion 17 which is bent when taken out from the injection molding machine 41. When the receiving jig 20 is raised and the injection molding 12 is fixed between the receiving jig 20 and the cooling jig 23 (see Figs. 6 and 7), the control unit 25 controls the air supply mechanism 24 to eject air from the holes 31 and the nozzles 32. 9 201031517, which is ejected from the hole 31, air is blown to the sprue bushing portion 15 and the rim portion 16, and is discharged to the outside along the fitting groove 29 or the like. The sprue bushing portion 15 and the rim portion 16 are surrounded by the hole 28 formed in the receiving jig 20 and the hole 31 formed in the cooling jig 23, and the two gases that are blown through can be efficiently cooled. Further, the air ejected from the nozzles 32 is ejected to the runner portion 17 along the flow path formed between the flat plates 33, and is discharged from the gap formed on both end sides in the longitudinal direction of the flat plate 33. Further, the scrubbing portion 17 in the cooling is clamped by the fitting groove 29 of the receiving jig 20 and the V-shaped groove 35 of the cooling jig 23 to prevent the phenomenon of bending. When the injection molding 12 is sufficiently cooled and solidified, the control unit 25 controls the air supply mechanism 24 to stop the supply of air. Further, the control unit 25 controls the elevating mechanism 21 to lower the receiving jig 2〇. When the receiving jig 2 is lowered to a predetermined position, the control unit 25 controls the moving mechanism 22' to move the receiving jig 20 to the cutting position L3. When the receiving jig 20 is moved to the cutting device L3, the injection molded article 12 is taken out from the receiving jig 20 through the transfer arm (not shown). When the injection molding 12 is taken out, the control unit 25 controls the moving mechanism 22 to move the receiving jig 20 to the take-out position L1' to return the cooling device 11 to the initial state. Further, the injection molding material 12 taken out from the receiving jig 20 is fixed to the mouthpiece cutting device 51 by the conveyance arm, and the predetermined processing is performed.] The control unit 25 controls the driving of each of the mechanisms 21, 22, and 24, and outputs the same. The injection molding 12 taken out by the molding machine 41 repeats a series of processes: transportation to the cooling device 23 - cooling by the cooling jig 23 - transportation to the cleaning device 5 - the cooling device 11 returns to the initial state. By performing the series of processes in a repeated manner, it is possible to convey the injection molded article 12 to the gate cutting device 51 without deforming the 201031517 before the solidification is sufficiently solidified. As described above, the step of cutting the gate portion 13 is provided. Since the step of cooling while preventing the deformation of the molded article 12 is performed, even if the injection molding member 12 before the solidification is sufficiently cooled by the injection molding machine 41, the deformation of the injection molding member 12 (especially, the runner portion 17) can be prevented. When the gate portion 13 is cut, the phenomenon in which the lens 14 cannot be positioned due to the deformation of the runner portion 17 is not obtained. Therefore, the reduction in the cooling time of the injection molding machine 41 (for example, from the conventional 30 seconds to 17 seconds) can improve the manufacturing efficiency of the lens 14. Further, in the above embodiment, the cooling gas (air) flows to the conveyance path of the receiving jig 20 that has passed through the moving mechanism 22, and the injection molding 12 that moves along the conveyance path can be cooled. Specifically, as shown in Fig. 8, the air passage 61 is provided in the conveyance path of the receiving jig 20, and the cooling gas flows into the duct 61 through the air supply mechanism 24. Thereby, the gas that has flowed into the air passage 61 cools the injection molded product 12 that is conveyed through the receiving jig 20 in the air passage 61. Further, as shown in Fig. 9, a nozzle for discharging a cooling gas (air) may be formed in the fitting groove 29 of the receiving jig 20. Specifically, as shown in Fig. 9, a nozzle 71 is formed on the side surface of the fitting groove 29, and an air supply port 72 for introducing air supplied from the air supply mechanism 24 is formed on the outer peripheral surface of the base 20a. The gas introduced from the air supply port 72 is guided to the nozzle 71 through the flow path 73, and is ejected from the nozzle 71. In addition, the illustration of the positioning pin 27 is abbreviate|omitted by the figure. [Simple description of the drawing] 201031517 indicates the main looking circle of the cooling device that holds the molded product in a receiving jig. Fig. 2 is a plan view showing a cooling device in a state in which an injection molded article is held by a receiving jig. Fig. 3 is a plan view illustrating a cooling device that receives a range of movement of the jig. Fig. 4 is a perspective view showing a receiving jig when the injection molding is held. Fig. 5 is a perspective view showing a receiving jig and a cooling jig in a state in which the injection molding is held.

圖6是表示固定射出成型件的狀態的冷卻裝置的立 Q 圖。 蒞 圖7是表示圖6的VII-VII剖面的剖面圊。 圊8是說明在射出成型件的搬運路徑設置風道 的圖。 情況 圖9是說明從形成在承受夾具的嵌合槽的側面的嗅嘴 噴出氣體的情況的圖。Fig. 6 is a vertical view showing a cooling device in a state in which an injection molded article is fixed. Fig. 7 is a cross-sectional view showing a cross section taken along line VII-VII of Fig. 6.圊8 is a view for explaining the arrangement of the air passage in the conveyance path of the injection molding. Case Fig. 9 is a view for explaining a state in which gas is ejected from the olfactory nozzle formed on the side surface of the fitting groove of the receiving jig.

射出成型件12 透鏡14 輪緣部16 本體部18 承受夾具20 基部 20b,23a 【主要元件符號說明】 冷卻裝置11 澆口部13 襯套部15 澆道部17 凸緣部19 底座20a 12 201031517 升降機構21 移動機構22 冷卻夾具23 突出部23b 供氣機構24 控制部25 定位銷27 孔 28,31 嵌合槽29 緣部30 喷嘴32,71 平板33 斜面34 V形槽35 供氣口 36,72 流路37,73 定位孔38 射出成型機41 澆口切斷裝置51 風道61 取出位置L1 切斷位置L3 冷卻位置L2 13Injection molding 12 lens 14 rim portion 16 body portion 18 receiving clamp 20 base portions 20b, 23a [Description of main components] Cooling device 11 Gate portion 13 Bushing portion 15 Sprue portion 17 Flange portion 19 Base 20a 12 201031517 Lifting Mechanism 21 Moving mechanism 22 Cooling jig 23 Projection 23b Air supply mechanism 24 Control part 25 Locating pin 27 Hole 28, 31 Engagement groove 29 Edge 30 Nozzle 32, 71 Plate 33 Bevel 34 V-shaped groove 35 Air supply port 36, 72 Flow path 37, 73 Positioning hole 38 Injection molding machine 41 Gate cutting device 51 Air passage 61 Removal position L1 Cutting position L3 Cooling position L2 13

Claims (1)

201031517 七、申請專利範圍: 一種射出成型件的冷卻裝置,其中,將冷卻用氣體 噴吹到從射出成型機取出的、通過洗口部在澆道部的前端 成型産品部的射出成型件,從而冷卻該射出成型件。 2·如申請專利範圍第1項所述的射出成型件的冷卻裝 置,,其具有承受夾具與冷卻夾具,該承受夾具保持該射出 成型件,並具有收容規定形狀的該澆道部的收容部該冷 卻夹具在其與該收容部之間夾入該液道部,並將該氣體^ 吹到該澆道部。 _ 3. 如申請專利範圍第2項所述的射出成型件的冷卻裝 置,其更包括在將該氣艎喷吹到該澆道部之後,以將該射 出成型件一直保持在該承受夾具上的狀態,將該射出^型 件向下一步驟搬運的搬運機構。 4. 如申請專利範圍第2項或第3項所述的射出成型件 的V卻裝置’ |中,該收容部是該洗道部後合的喪合槽。 5·如申請專利範圍第2項至第4項中任一項所述的射 出成型件的冷卻裝置,其中,該冷卻夾具在將㈣道部< Θ 入到其與該收容部之間的部位形成有V形槽。 6,如申請專利範圍第5項所述的射出成型件的冷卻裝 置其中’在該冷卻夾具形成有將該氣體向該v形槽引導的 流路。 J 士申吻專利範圍第2項至第6項中任一項所述的射 出成5L件的冷部裝置’其中,該冷卻夹具將該洗道部的除 14 之間’並將該 至第6項中任—項所述的射 該氣體爲溫度10°C以上30°C201031517 VII. Patent application scope: A cooling device for injection molding, wherein a cooling gas is sprayed onto an injection molded part taken out from an injection molding machine and formed at a front end portion of a sprue portion through a washing portion, thereby The injection molded part is cooled. 2. The cooling device for injection molded articles according to claim 1, which has a receiving jig and a cooling jig that holds the injection molding and has a housing portion that accommodates the sprue portion of a predetermined shape. The cooling jig sandwiches the liquid passage portion between the cooling jig and the accommodating portion, and blows the gas to the sprue portion. 3. The cooling device for injection molding according to claim 2, further comprising: after the gas is blown to the runner portion, the injection molding is always held on the receiving fixture. In the state, the delivery mechanism that transports the injection member to the next step. 4. In the V-device ??? of the injection molded article according to the second or the third aspect of the patent application, the accommodating portion is a commemorative groove in which the scouring portion is joined. The cooling device for an injection molded article according to any one of claims 2 to 4, wherein the cooling jig is inserted between the (four) portion and the receiving portion. A V-shaped groove is formed in the portion. 6. The cooling device for injection molding of the fifth aspect of the invention, wherein the cooling jig is formed with a flow path for guiding the gas to the v-shaped groove. A cold-storage device that is injected into a 5L piece according to any one of the second to sixth aspects of the invention, wherein the cooling jig divides the shampoo portion between 14 and The gas according to any one of the six items is a temperature of 10 ° C or more and 30 ° C. 201031517 ,兩端部之㈣tfe1部“職與該收容部 氧體喷吹到該中間部。 8.如申請專利範圍第1項 出成型件的冷卻裝置,其令, 以下的空氣。 • 種射出成型件的冷卻方法,包括·· 2出成型機取出透過洗口部錢道部的前端成型產 ^件在該射出成型機的外部’將冷卻用氣 嘴人到從該射出成型機取出的該射出成型件從而冷卻 該射出成型件。 10·如申請專利範圍第9項所述的射出成型件的冷卻方 法’更包括: 從該射出成型機取出該射出成型件的取出步驟; 透過承受夹具保持從該射出成型機取出的該射出成型 件的保持步驟;及 將該氣體噴吹到保持在該承受夾具上的該射出成型件 的喷吹步驟。 11.如申請專利範圍第10項所述的射出成型件的冷卻 其中,在a玄保持步驟中,在該承受夾具的收容部收 谷該/堯道部,在該嘴吹步驟之前,具有在該收容部和將該 氣體喷吹到該澆道部的冷卻夾具之間夾入該澆道部的失入 步驟’在該噴吹步驟中,從該冷卻夾具向該澆道部喷吹空 氣。 15201031517, at the two ends of the (four) tfe1 part of the service and the oxygen in the containment part is sprayed to the middle part. 8. As claimed in the first paragraph of the patent scope, the cooling device of the molded part, the order of the following air. The cooling method of the member includes: taking out the front end molding product passing through the mouth portion of the money-cutting portion of the money-cutting portion, and extracting the cooling nozzle from the injection molding machine to the injection molding machine The molding member thereby cooling the injection molding member. The cooling method of the injection molding member according to claim 9 further comprising: removing the injection molding member from the injection molding machine; a holding step of the injection molding taken out by the injection molding machine; and a blowing step of blowing the gas onto the injection molding held on the receiving jig. 11. Injection as described in claim 10 Cooling of the molded part, wherein in the a-mesh holding step, the/the ramp portion is received in the receiving portion of the receiving jig, and before the nozzle blowing step, the receiving portion and the gas are provided Blown out into the sandwiched portion of the step of the runner 'runner portion between the cooling jig in the blowing step, the jig from the cooling air blown to the runner. 15
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JP2010194773A (en) 2010-09-09
CN101844394A (en) 2010-09-29
CN101844394B (en) 2014-05-07
TWI401149B (en) 2013-07-11
JP5305977B2 (en) 2013-10-02

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