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TW200823322A - Intermediate of magnesium or magnesium based alloy and method of manufacturing the same - Google Patents

Intermediate of magnesium or magnesium based alloy and method of manufacturing the same Download PDF

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Publication number
TW200823322A
TW200823322A TW95143495A TW95143495A TW200823322A TW 200823322 A TW200823322 A TW 200823322A TW 95143495 A TW95143495 A TW 95143495A TW 95143495 A TW95143495 A TW 95143495A TW 200823322 A TW200823322 A TW 200823322A
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TW
Taiwan
Prior art keywords
magnesium
based alloy
forming
resistive film
electrode contact
Prior art date
Application number
TW95143495A
Other languages
Chinese (zh)
Inventor
Tetsuo Suzuki
Koichi Honma
Original Assignee
Magnes Kk
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Publication of TW200823322A publication Critical patent/TW200823322A/en

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  • Other Surface Treatments For Metallic Materials (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

To provide an intermediate of magnesium or a magnesium based alloy capable of excellently treated with a stable quality. In the intermediate of magnesium or the magnesium based alloy electrolyzed by bringing an electrode into contact with an electrode contact part 21 provided around a formed part 16, a plurality of the electrode contact parts 21 are formed around the vicinity of the formed part 16.

Description

200823322 九、發明說明: 【發明所屬之技術領域】 本發明’係關於鎂或鎂基合金(以下’將該等總稱為 鎂材)之中間體及其製造方法。 【先前技術】 鎂材,於實用金屬之中為最輕量者,其薄壁製品之比 強度、電磁遮蔽性、散熱性、振動衰減性等皆優異,且具 有用以再生利用之再生產能源少等優點。因此,近年來了 大量使用於通訊機器、電腦機器、光學機器、 體育用品等各種領域。 / 7牛、 鎂材雖具有如上述之特長,但相反的,由於容易腐餘, 故需要用以提高製品之抗蝕性(耐蝕性)<表面處理。該 表面處理’係實施例如陽極氧化處理、鍍敷處理、塗 理、鉻酸鹽處理等各種方法。 、处 陽極氧化處理,如周知係使用外部電源,於 將鎂材構成之成形品連接於陽 / 口主工…丄p 〜电解而於該成形 。口表面形成氧化物或金屬鹽等之被膜。該陽 除提昇抗蝕性(耐蝕性)之 匕處理, )i汗亦可為了例如提昇耐磨耗 性、做為塗裝底漆處理、賦予潤滑性等各種目的而實施。 以往,、將鎂材進行加壓(塑性)加工、播壓加二禱 凹一成形加工所製得之成形品,-般具有如突出部、 凹1½或鬲低差部等之 ;收目士#200823322 IX. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an intermediate of magnesium or a magnesium-based alloy (hereinafter referred to as "the magnesium material") and a method for producing the same. [Prior Art] Magnesium is the lightest of practical metals, and its thin-walled products are excellent in specific strength, electromagnetic shielding, heat dissipation, vibration damping, etc., and have less regenerative energy for recycling. Etc. Therefore, in recent years, it has been widely used in various fields such as communication equipment, computer equipment, optical equipment, and sporting goods. / 7 cattle and magnesium materials have the above-mentioned characteristics, but on the contrary, they are required to improve the corrosion resistance (corrosion resistance) of the product due to the ease of corrosion. This surface treatment is carried out by various methods such as anodizing treatment, plating treatment, coating, and chromate treatment. In the anodizing treatment, it is known that an external power source is used, and the molded article made of the magnesium material is connected to the main body of the masculine/p... A film such as an oxide or a metal salt is formed on the surface of the mouth. In addition to the treatment for improving corrosion resistance (corrosion resistance), i sweat can be applied for various purposes such as improving wear resistance, coating primer treatment, and imparting lubricity. In the past, a molded article obtained by subjecting a magnesium material to pressurization (plastic) processing, weaving pressure, and a two-pray-concave forming process has a projection, a concave portion, a lower portion, and the like; #

Mm 凹凸,而將具有5亥凹凸之成形品安裝 於1%極氣化用之雷紐 ^ ^ 解槽時,該成形品與相對向之電極 極)的距離會因表面之凹凸而有局部性差異。_(陰 5 200823322 =此’成形品(陽極)與相對向電極(陰 能m 使成形品表面所形成之膜之狀 ::例二厚度、密度等)不-致,而難以形成品質固定 膜,產生例如色斑或燒灼等,而造成品質降低。 進行:如此之葬害,乃於陽極氧化處理之前以酸等 進仃化成處理,於成形品的全表 γ t 等之電阻蹬y成虱乳化膜或氧化膜 …電阻膜。糟由如此於成形品的全表面形成電阻膜 減緩上述陽極氧化處理時 、口 >勾地進行陽極氧化處理。凹凸的影響’而能較均 :,關於鎮材之表面處理’可舉例如下述之專利文獻。 專利文獻1.曰本特開2001_192872號公報 專利文獻2:曰本特開平9_241897號公報 專利文獻3:日本特開2〇〇2_3(M56號公報 【發明内容】 穿於陽桎氧::於成形品的全表面形成電阻膜之成形品安 衣於%極乳化用之電解浴槽,使成形 ,觸以進行陽極氧化處理時,由於該電阻膜係二 =接 極之間,故其之間之電阻值高,“法形品與電 化處理。 …去進仃良好的陽極氧 :上雖針對陽極氧化處理的情形進行說明, 八他電解處理亦產生同樣的問題。 ’又、 本發明之目的在於提供一種消除該 點、而可品質安定地進行良好之電解處理戈其丁:缺 之中間體、及其製造方法。 、、或鎮基合金 6 200823322 鎂基合金之中間二目的之本發明之第1手段,係-種鎂或 於該電極接觸部*電:成:部之周邊具有電極接觸部、而 认· 一冤極接觸以進行電解處理,其特徵在 以形部之周邊形成有複數個電極接觸部。 本發明之第9羊卬 手叙,係於上述第1手段中,該複數個 電極接觸部,係wg 係以圍繞該成形部之方式形成。 本發明夕►楚 1 <Mm is uneven, and when a molded article having a thickness of 5 Å is attached to a Reing nozzle for 1% gasification, the distance between the molded article and the opposite electrode is localized by the unevenness of the surface. difference. _ (Yin 5 200823322 = This 'molded article (anode) and the opposite electrode (the shape of the film formed by the surface of the molded product by the negative energy m:: thickness, density, etc.) is not good, and it is difficult to form a quality fixed film. In the case of, for example, a stain or a cautery, the quality is lowered. An emulsion film or an oxide film... a resistive film. The film is formed by forming a resistive film on the entire surface of the molded article, and the anodizing treatment is performed when the anodizing treatment is performed, and the effect of the unevenness is made. For the surface treatment of the material, for example, the following patent documents are available. Patent Document 1: Japanese Patent Laid-Open Publication No. 2001-192872 (Patent Document No. 2) No. JP-A No. 9-241897, Patent Document 3: JP-A-2-2 (3) [Explanation] Wearing an anode of oxygen: a molded article in which a resistive film is formed on the entire surface of a molded article is placed in an electrolytic bath for 5% emulsification, and is formed by anodizing, because of the resistive film Two = between the poles, so the resistance between them is high, "French products and electrochemical treatment. ... go to good anode oxygen: although the description of the anodizing treatment, the eight-electrolysis treatment also produced The same problem. 'Further, the object of the present invention is to provide an intermediate which can eliminate the point and can perform good electrolytic treatment with high quality and stability. The intermediates and the manufacturing method thereof are the same, and the alloy base alloy 6 200823322 In the first aspect of the present invention, the magnesium-based alloy is in the form of a magnesium contact or a contact portion of the electrode: the electrode portion is provided at the periphery of the electrode portion, and the electrode is contacted by the first electrode for electrolysis treatment. A plurality of electrode contact portions are formed on the periphery of the shaped portion. In the first aspect of the invention, in the first means, the plurality of electrode contact portions are wg to surround the forming portion. Form formation. The present invention eve ► Chu 1 <

弟3手段,係於上述第i手段中,於該成形 邠的表面形成有電阻膜。 本餐明之第4手段,係於上述第3手段中,該電阻膜 含有氫氧化鎂。 本么明之第5手段,係於上述第1手段中,該成形部 相m既定之間隔反覆形成複數個,而於該成形部與相鄰 成形部之中間位置,形成有該電極接觸部。 ^本t月之第6手段係一種鎂或鎂基合金之中間體之製 ^方法’其特徵在於,具備下述製程·· 將鎂或鎂基合金構成之材料加工,製作成具有成形部 與電極接觸部之中間體; 將該中間體之該電極接觸部,以例如條帶等遮罩構件 進行遮罩; 於經遮罩之中間體的表面形成電阻膜; 將形成該電阻膜之中間體進行電解處理;與 由該進行電解處理後之中間體除去該遮罩構件。 本發明之第7手段係一種鎂或鎂基合金之中間體之製 200823322 造方法,其特徵在於,具備下述製程: 將鎮或鎭基合金構成之材料加工,以製作成具有成形 部之中間體; 於該中間體的表面形成電阻膜; 將形成有該電阻膜之中間體之與電極接觸部對應部位 之電阻膜除去;與 於除去該電阻膜之電極接觸部接觸電極以進行電解處 理。According to the third aspect, the third aspect means that a resistive film is formed on the surface of the forming crucible. According to a fourth aspect of the present invention, in the third aspect, the resistive film contains magnesium hydroxide. According to a fifth aspect of the present invention, in the first aspect, the molding portion m is formed in plural at a predetermined interval, and the electrode contact portion is formed at a position intermediate the molding portion and the adjacent molding portion. ^ The sixth means of the present month is a method for producing an intermediate of a magnesium or magnesium-based alloy, which is characterized in that it has the following process: · A material composed of a magnesium or a magnesium-based alloy is processed to have a formed portion and An intermediate portion of the electrode contact portion; the electrode contact portion of the intermediate body is masked by a mask member such as a strip; a resistive film is formed on the surface of the masked intermediate; an intermediate forming the resistive film is formed An electrolytic treatment is performed; and the mask member is removed from the intermediate body subjected to the electrolytic treatment. The seventh aspect of the present invention is a method for producing an intermediate of magnesium or a magnesium-based alloy, which is characterized by comprising the following process: processing a material composed of a town or a ruthenium-based alloy to form a middle portion having a forming portion Forming a resistive film on the surface of the intermediate; removing the resistive film from the portion corresponding to the electrode contact portion of the intermediate portion on which the resistive film is formed; and contacting the electrode at the electrode contact portion from which the resistive film is removed to perform electrolytic treatment.

本發明之第8手段 電阻膜含有氫氧化鎂。 係於上述第6或第7手段中 該 本發明之第9手段,係於上述第8手段中,該與電極 接觸部對應部位之電阻膜,係以例如有機羧酸等酸除去。 本發明之第10手段,係於上述第6或第7手段中,該 成形部係相隔既定之間隔反覆形成複數個,而於該成形 與相鄰成料之巾間位置,形成#該電極接觸部。 本發明之第11手段,係於上述第6或第7手段中,該 _電解處理係陽極氧化處理。 Λ 本發明係如上述,由於成形部之周邊形成有複數個電 2觸部’故可對成形部無差異地進行電解處理,而可品 貝女疋地進行良好之電解處理。 又 本舍明係如上述,由;^ 4奉}{卑47 pq 4田於係將中間體之電極接觸部 开^ ’於該中間體表面形成電阻膜,故於電極接觸部未 膜’因此’中間體與電極的電氣接觸良好,而可 口口貝女疋地進行良好之電解處理。 8 200823322 再者,本發明係如上述,由於係將形成有該電阻膜之 中間體之與電極接觸部對應部位之電阻膜除去,於該電極 接觸部接觸電極進行電解處理,故中間體與電極的電氣接 觸良好’而可品質安定地進行良好之電解處理。 【實施方式】 其次’與圖式一起說明本發明之實施形態。圖1,係 用以說明第1實施形態之熱塑性加工方法之流程圖,圖2, 係實施形態之連續加壓方式之熱塑性加工裝置之概略構成 修圖。 首先,使用圖1說明本發明之熱塑性加工方法。於該 圖所示之步驟(以下簡稱為S) 1,進行鎂材之熱軋。該熱 軋,有將輥加熱之熱輥法、與不將輥加熱之冷軋法。於經 壓延加工之板材,形成有六方晶之底面平行排列於板面之 加工集合組織。 鎭材’係使用純度99%之純鎮或鎂合金。鎮合金,例 如有Mg — A1 — Zn系合金、Mg一 Zn_ Zr系合金、Mg — A1 _系合金、Mg —稀土類元素系合金等。 該Mg — Al—Zn系合金,具體而言有AZ31A、AZ31B、 AZ31C、AZ61A、AZ80A、AZ91 等。該 Mg - Zn - Zr 系合 金,具體而言有 ZK51A、ZK61A、ZK60、M6、M5、M4 等。該Mg — A1系合金,具體而言有AMI00A等。 該Mg —稀土類元素系合金,具體而言有EZ33a、 ZE41A、QE22A等,藉由添加稀土類元素(RE:鎂鈽合金 或鈦镨,主要為Ce或/及Nd),於結晶晶界處Mgi2RE會 9 200823322 又’猎由Ag或γ之 狀晶# ’特別使耐潛變性提昇 添加,安全限應力會顯著提昇。 〜80叩(更户Λ 〇- ,較佳為使用控制為〇·1μΐΏ 圍内者。I 5’、又更佳為1_〜3〇帥)之範According to an eighth aspect of the present invention, the resistive film contains magnesium hydroxide. According to a ninth aspect of the invention, the ninth aspect of the invention, wherein the resistive film corresponding to the electrode contact portion is removed by an acid such as an organic carboxylic acid. According to a tenth aspect of the present invention, in the sixth or seventh aspect, the forming portion is formed in plural at intervals from a predetermined interval, and the electrode contact is formed at a position between the forming and the adjacent material. unit. According to an eleventh aspect of the present invention, in the sixth or seventh aspect, the electrolysis treatment is anodizing. Λ In the present invention, as described above, since a plurality of electric contacts are formed around the molded portion, the molded portion can be subjected to electrolytic treatment without any difference, and a good electrolytic treatment can be performed. In addition, according to the above, the present invention is composed of: ^ 4 奉} { 47 47 pq 4 field in the electrode contact portion of the intermediate opening ^' on the surface of the intermediate to form a resistive film, so the electrode contact portion is not filmed 'The electrical contact between the intermediate and the electrode is good, and the delicious scallops are well electrolyzed. 8 200823322 Further, in the present invention, as described above, since the resistive film of the intermediate portion of the resistive film and the electrode contact portion is removed, the electrode contact portion is in contact with the electrode for electrolytic treatment, so the intermediate body and the electrode The electrical contact is good, and the electrolytic treatment can be performed with good quality and stability. [Embodiment] Next, an embodiment of the present invention will be described together with the drawings. Fig. 1 is a flow chart for explaining a thermoplastic processing method according to a first embodiment, and Fig. 2 is a schematic configuration of a thermoplastic processing apparatus of a continuous press type according to an embodiment. First, the thermoplastic processing method of the present invention will be described using FIG. Hot rolling of the magnesium material is carried out in the step shown in the figure (hereinafter referred to as S). This hot rolling has a hot roll method in which a roll is heated, and a cold roll method in which a roll is not heated. In the calendered sheet, a processed aggregate structure in which the bottom surface of the hexagonal crystal is arranged in parallel on the sheet surface is formed. The coffin' is a pure town or magnesium alloy with a purity of 99%. The town alloy may, for example, be a Mg-A1-Zn alloy, a Mg-Zn_Zr alloy, a Mg-A1 alloy, or a Mg-rare earth alloy. The Mg-Al-Zn alloy, specifically, AZ31A, AZ31B, AZ31C, AZ61A, AZ80A, AZ91 and the like. The Mg-Zn-Zr alloy is specifically ZK51A, ZK61A, ZK60, M6, M5, M4 and the like. The Mg-A1 alloy, specifically, AMI00A or the like. The Mg-rare earth element alloy, specifically EZ33a, ZE41A, QE22A, etc., is added to the crystal grain boundary by adding a rare earth element (RE: magnesium lanthanum alloy or titanium lanthanum, mainly Ce or/and Nd) Mgi2RE will be 9 200823322 and 'hunting by Ag or γ crystals # 'specially increase the resistance to latent denaturation, safety limit stress will be significantly improved. ~80叩(More Λ 〇-, preferably the use of control is 〇·1μΐΏ inside. I 5’, and even better is 1_~3〇 handsome)

力工降夂、均晶粒粒徑未滿〇.1μΐΏ者,容易破裂,因此使 :性〜低,另-方面’若平均晶粒粒徑超過8〇_,則 :性(成形性)、特別是伸長率降低,因此無法進行精 :響成形)。因此,為了維持良好之特性,例如維持 :二、且具備良好加工性(成形性),必須將平均晶 ;、;L控制為〇· 1 〜8〇μιη之範圍内。 曰又,鎮材之平均曰曰曰粒粒徑,例如,可藉由調整材料之 S延條件(麼延輥之周速或加熱溫度)、退火條件(退火 溫度、退火時間及退火環境氣氛)等,控制於所欲之值。 工件之板厚,以3〇μηι 〜15〇μηι之範圍内為適當。 接著,於S2,將壓延材表面之黑皮部分進行(碳 ,矽)研磨以將黑皮機械性地除去,於s3再度精壓延而 _侍加工所需工件。;^該工件表面,由於壓延製程等而附著 有碳化物、油脂成分、其他髒污等,為了除去該等,而使 用稀釋劑等有機溶劑、或界面活性劑進行工件之洗淨 (S4) 。 / 接著,於S5,於工件之全表面形成氫氧化鎂層。該氫 氧化鎂層之形成,係適量添加氫氧化鈉於亞硝酸鈉水溶液 中並進行攪拌,以將該處理溶液的溫度維持於12〇〇c〜14〇 °C之範圍。該亞硝酸鈉水溶液的濃度以5〇g/L〜1〇〇g/L為 200823322 宜 又 如 〜〜刊Dg/^L為適當。 於該經加熱之處理溶潘由 士 ,合液中,次潰工件〇.5分鐘〜5分鐘。 ’由於係視工件之髒污程度 m古p㈤ 柱以疋◎時間,故浸潰時間 上述具有其範圍。 一浸潰後,由處理溶液取出工件進行水洗,進行上述之 财處理使1之表面呈乳白色、且無光澤為止,而於工件 之全表面形成、㈣之氫氧域層。藉由浸潰於該亞石肖酸納 水溶液’可確實地除去於該S4以有機溶劑未能完全除去 之堡延時碳化之潤滑劑等附著物’而將工件表面清洗乾 淨’並於其表面形成氫氧化鎂層。藉由如此之於工件之全 表面形成氫氧化鎮層,可得長期表面性f安定之塵延材 一接著’力S6,將上述前處理結束之工件浸潰於潤滑劑 各液中既定時間,而於表面形成鎂矣層。該满滑劑,可使 用例如選自不具取代基或具有取代基之碳數6〜24之脂肪 族羧酸鹽、及不具取代基或具有取代基之碳數7〜2〇之芳 籲香族羧酸鹽所構成群中之至少i種有機化合物。 該脂肪族羧酸鹽,脂肪族鏈可為直鏈或具支鏈。又, 可為飽和' 亦可為不飽和。分子中之碳數較佳為1〇〜24、 更佳為8〜22。 月旨肪族羧酸鹽之脂肪族羧酸,例如有己酸、4_曱基戊 酉文、2-乙基丁酸、2,2-二甲基丁酸、庚酸、辛酸、壬酸、 六I、十一酸、月桂酸、肉豆蔻酸、棕櫚酸、十七酸、硬 脂酸、二十酸、二十二酸、異硬脂酸等。 11 200823322 又,脂肪族羧酸鹽之鹽,例如有鹼金屬鹽、鹼土類金 屬-胺鹽、叙鹽等,特別以驗金屬鹽、驗土類金屬鹽 佳。 ’ 再者,脂肪族竣酸鹽之取代基,例如有經基、缓基、 胺基、院氧基、乙酿基、鹵素原子等。取代度為5以下、 較佳為3以下、更佳為〇或i。 脂肪族羧酸鹽之較佳有機化合物,例如有油酸鈉、月 桂酸鈉、肉豆蔻酸鈉、硬脂酸納、二十二酸納、u,基 •十八酸鈉、異硬脂酸鈉、2_十二酸鈉等。 上述芳香族羧酸鹽中之碳數較佳為7〜2〇、更佳為 方香族叛酸鹽之芳香族竣酸,例如有苯甲酸、苯 ,'間苯二甲酸、對苯二甲酸、二苯二甲酸、苯三甲酸、 本四曱酸、萘甲酸等。 方香私羧酸鹽之鹽,例如有鹼金屬鹽、鹼土類金屬醆、 胺鹽、銨鹽等,特別以驗金屬鹽、驗土類金屬鹽為佳f =香频酸鹽之取代基,例如有經基、缓基、胺基、 :羊:、乙醯基、鹵素原子、碳數卜6之烷基等。取代度 ’、'、5以下、較佳為3以下、更佳為〇或1。 芳香麵酸鹽之較佳有機化合物,例如有苯甲酸納、 本甲歐鉀、間苯二甲酸鈉、對苯二曱 等。 別一本一甲酸鈉 黏度調節劑、 ^斤於潤滑劑,亦可視需要添加例如防鏽劑 几氧化劑、消泡劑、pH調整劑等。 12 200823322 於本實施形態,係於水添加硬脂酸鈉與氫氧化鈉使其 溶解’將該潤滑劑溶液加熱維持於⑼它〜丨⑽它之溫度範圍 内。該硬脂酸鈉之添加量為8g/L〜12g/L。 藉由於將上述工件浸潰於該潤滑劑溶液中,工件表面 之氫氧化鎂層會產生化學反應,而形成羧酸鎂所構成之鎂 皂層。工件之浸潰時間,以!分鐘〜5分鐘為適當。 將如此之於表面形成有鎂皂層之工件,安裝至後述之 熱塑性加工裝置進行既定之熱塑性加工(S7)。 • 2’係實施形態之連續加壓方式之熱塑性加工裝置 之概略構成圖。該熱塑性加工裝置係如同圖所示,間歇運 送機構4、成形加工裝置5、與切割機構6係沿加工製程 之行進方向X設置。 於間歇運送機構4,安裝有捲繞成輥狀之帶狀工件2。 於該工件2之表面,以圖1之以形成有鎮4層3。帶狀工 件2’係在由㈣心㈣之夾持機構7a、7b所夾持之狀 態下,以既定之運送間距P 、 孚 Η間歇地朝成形加工機構5侧 本實施形態之情形,杰形4 部8a、第m都 ^工機構5係具備第!成形 部8a、弟2成形部8b、第3 ^ ^ ^ Λ ^ ^ , 成形邛8c、第4成形部8d, 而禮專成形部8a〜8d係沿加工剪 ^ t ^ 裏轾之行進方向X設置。 弟1成形部8a,#由筮,π 愈篦「 定側加壓金屬模具8以 與弟1可動側加虔金屬模具8a-2構成,第2… 係由第2固定側加麼金屬模具8b_l與第2 模具8b-2構成,第3成形部8 心昼金屬 你由弟3固定側加壓金 13 200823322 屬模具8c-l與第3可動側加壓金屬模具8c-2構成,第4 成形部8d,係由第4固定侧加壓金屬模具與第4可 動側加壓金屬模具8d-2構成。 各固疋側加壓金屬模具8a-1〜8d-1係安裝於固定盤9, 各可動側加Μ金屬核具8a-2〜8 d-2係安裂於可動盤1〇。於 各固定侧加壓金屬模具與各可動侧加壓金屬模 具8a-2〜8d-2,内建有電熱器丨丨與溫度感測器(未圖示), 可以例如200 C〜250。〇之範圍内個別地進行溫度控制。 _ 各固定侧加壓金屬模具8a-l〜8d-l之周圍,以可滑動 之方式配置有緊壓構件12,各緊壓構件12,以彈簧13始 終朝上方向之各可動侧加壓金屬模具8a_2〜8^2側彈壓。 第1成形部8a與第2成形部8b之間隔p2、第2成形 部8b與第3成形部8c之間隔P3、第3成形部8c與第* 成形部8d之間隔P4,皆以與工件2之運送間距ρι相等的 方式,決定各成形部8的位置。 安裝有各可動側加壓金屬模具8a_2〜8d-2之可動盤 籲10,係由複數根桿以可上下移動之方式被支撐,而安裝於 複數根桿之頭部之頂板固定有油壓汽缸(皆未圖示)。 藉該油壓汽缸,使該可動盤10以既定之行程上下移 動,下降時,以各可動側加壓金屬模具8a_2〜8d_2與工件2 為接觸或接近之加熱模式位置、與使工件2朝各固定侧加 壓金屬模具8a-l〜8d-l抵壓之加壓成形模式位置的2階段 來決定位置。圖2所示之可動盤1〇(可動側加壓金屬模具 8a-2〜8d-2 ),係顯示待機位置的狀態。 14 200823322 力埶二3,係顯示於第1成形部&之工件2之加熱狀態之 ‘、、、核式位置的載面圖。於帛1固定側加壓金屬模具 之頭部設置有圓頂狀之突出冑14a,另-方面,於第i可 動侧加壓金屬模呈8a 2夕ώ:二 ^ 2之底面,形成有與該突出部14&相 對應之圓頂狀之凹部l5a。 田如圖2所示身又,可動盤1 〇 (可動側加壓金屬模具 8a'2)為待機位置時,工件2係由夾持機構7a、7b夾持:、 而運送至固定侧加堡金屬模具上。將工件2送出既定 長f後’夹持機構7a、7b以開放之狀態由虛線之位置後退 至實線之待機位置。 接著,可動側加壓金屬模具8a_2下降至加熱模式位 置,平坦之工件2的底面接觸於固定侧加壓金屬模具 之頭。P吳緊壓構件12 ’工件2之頂面與可動側加壓金屬模 具8a-2之底面接觸,而工件2之待成形部分之周圍,係以 可動側加壓金屬模具8a_2之底面與緊壓構件12做彈性夾 持。 如上述4又’固疋側加壓金屬模具8 a_ 1與可動側加壓金 屬模具8a_2,係内建有電熱器i i而加熱至既定溫度,且 緊壓構件12亦與固定侧加壓金屬模具8a_〗接觸而因熱傳 導成為高溫狀態,故工件2,藉由接觸或接近於固定側加 壓金屬模具8a-l、可動侧加壓金屬模具8a-2、緊壓構件12, 使其待成形之部分及其周圍被加熱。 藉由維持圖3之加熱模式狀態既定時間(例如5秒〜j 〇 私左右)’薄板狀之工件2,會被加熱至適於熱塑性加工 15 200823322 之/皿度(例如’與固定側加壓金屬模具8a_ 1及可動侧加壓 金屬杈具8a-2大致相同溫度之2〇〇它〜25〇〇c左右)。加熱 模式之時間,可視工件2之板厚、材質、熱特性、成形形 狀或尺寸等加以適當調整。 又’由於該加熱模式如上述為短時間、且加熱溫度較 低,故不需擔心引起晶粒的成長而使加工性降低。 之後,藉由將可動側加壓金屬模具8a_2朝固定側加壓 金屬模具8a]抵壓,緊壓構件12會抵抗彈们3之彈性而 _朝下側下降,藉由突出部14a與相對之凹部! 5a,使工件2 的。卩刀加壓成形為與該等相同之形狀。該加壓成形時, 由於貫施加工之部分的周邊係以可動側加壓金屬模具以一2 /、緊壓構件12堅固地夾持擠壓,故可防止周邊部分產生If the average grain size is less than 8〇_, then the (grainability), if the average grain size exceeds 8〇_, the average grain size is less than 〇. In particular, the elongation is lowered, so that it is impossible to perform the molding. Therefore, in order to maintain good characteristics, for example, to maintain good workability (formability), it is necessary to control the average crystal size; L to be in the range of 〇·1 to 8〇μηη. Further, the average particle size of the slag, for example, can be adjusted by the S-delay condition of the material (the circumferential speed or heating temperature of the lap roll), the annealing conditions (annealing temperature, annealing time, and annealing atmosphere). Wait, control the desired value. The thickness of the workpiece is suitably in the range of 3 〇 μηι to 15 〇 μηι. Next, at S2, the black skin portion of the surface of the rolled material is subjected to (carbon, 矽) grinding to mechanically remove the black skin, and the s3 is again finely rolled to serve the desired workpiece. In the surface of the workpiece, carbides, oil and fat components, and other dirt are adhered to the surface of the workpiece, and in order to remove the particles, the workpiece is washed with an organic solvent such as a diluent or a surfactant (S4). / Next, at S5, a magnesium hydroxide layer is formed on the entire surface of the workpiece. The magnesium hydroxide layer is formed by adding an appropriate amount of sodium hydroxide to the aqueous sodium nitrite solution and stirring to maintain the temperature of the treatment solution in the range of 12 〇〇 c 14 14 ° C. The concentration of the sodium nitrite aqueous solution is 5 〇 g / L ~ 1 〇〇 g / L is 200823322 is also suitable as ~ ~ published Dg / ^ L is appropriate. In the heated treatment, the solution is dissolved in a mixture of liquid and liquid, and the workpiece is crushed for 5 minutes to 5 minutes. ─Because of the degree of contamination of the workpiece, the m p(5) column takes 疋 时间 time, so the immersion time has the above range. After the impregnation, the workpiece was taken out from the treatment solution and washed with water, and the above-mentioned financial treatment was carried out so that the surface of 1 was milky white and dull, and the hydrogen-oxygen domain layer of (4) was formed on the entire surface of the workpiece. By immersing in the aqueous solution of the succinic acid solution, the surface of the workpiece can be surely removed by the deposit of the S4, which is not completely removed by the organic solvent, and the surface of the workpiece is cleaned and formed on the surface thereof. Magnesium hydroxide layer. By forming a hydroxide town layer on the entire surface of the workpiece, a long-term surface property f-stabilized dust material can be obtained, followed by a force S6, and the workpiece before the pre-treatment is immersed in the lubricant liquid for a predetermined period of time. A magnesium ruthenium layer is formed on the surface. As the slip agent, for example, an aliphatic carboxylic acid salt having an unsubstituted or substituted carbon number of 6 to 24, and an unsubstituted or substituted carbon number of 7 to 2 Å can be used. At least one of the organic compounds in the group consisting of carboxylates. The aliphatic carboxylate, the aliphatic chain may be linear or branched. Also, it can be saturated or unsaturated. The carbon number in the molecule is preferably from 1 〇 to 24, more preferably from 8 to 22. An aliphatic carboxylic acid of a fatty acid salt such as hexanoic acid, 4-mercaptopurine, 2-ethylbutyric acid, 2,2-dimethylbutyric acid, heptanoic acid, caprylic acid, citric acid, Six I, undecanoic acid, lauric acid, myristic acid, palmitic acid, heptadecanoic acid, stearic acid, icosonic acid, behenic acid, isostearic acid, and the like. 11 200823322 Further, the salt of the aliphatic carboxylate is, for example, an alkali metal salt, an alkaline earth metal-amine salt or a salt, and is preferably a metal salt or a soil-based metal salt. Further, examples of the substituent of the aliphatic citrate include a thiol group, a slow group, an amine group, an anthracene group, an ethylenic group, a halogen atom and the like. The degree of substitution is 5 or less, preferably 3 or less, more preferably 〇 or i. Preferred organic compounds of aliphatic carboxylic acid salts, for example, sodium oleate, sodium laurate, sodium myristate, sodium stearate, sodium docosalate, sodium urate, sodium octadecanoate, isostearic acid Sodium, sodium 2-decadate, etc. The aromatic carboxylate in the above aromatic carboxylate is preferably 7 to 2 Å, more preferably an aromatic citric acid of a serotonin, such as benzoic acid, benzene, 'isophthalic acid, terephthalic acid , dicarboxylic acid, trimellitic acid, tetradecanoic acid, naphthoic acid, and the like. The salt of the scented carboxylic acid salt, for example, an alkali metal salt, an alkaline earth metal ruthenium, an amine salt, an ammonium salt, etc., in particular, a metal salt and a soil-based metal salt are preferred as a substituent of the fragrant acid salt. For example, there are a thiol group, a sulfhydryl group, an amine group, a sheep: an acetyl group, a halogen atom, an alkyl group of a carbon number, and the like. The degree of substitution is ', ', 5 or less, preferably 3 or less, more preferably 〇 or 1. Preferred organic compounds of the aroma are, for example, sodium benzoate, potassium methoxide, sodium isophthalate, p-benzoquinone, and the like. Others, such as sodium methacrylate, viscosity regulator, and lubricant, may also be added as needed, such as rust inhibitors, oxidizing agents, defoamers, pH adjusters, and the like. 12 200823322 In this embodiment, sodium stearate and sodium hydroxide are added to water to dissolve. The heating of the lubricant solution is maintained within (9) it is within the temperature range of 丨(10). The amount of the sodium stearate added is from 8 g/L to 12 g/L. By immersing the workpiece in the lubricant solution, a magnesium hydroxide layer on the surface of the workpiece chemically reacts to form a magnesium soap layer composed of magnesium carboxylate. The dipping time of the workpiece, to! Minutes ~ 5 minutes are appropriate. The workpiece having the magnesium soap layer formed thereon is attached to a thermoplastic processing apparatus to be described later to perform predetermined thermoplastic processing (S7). • A schematic configuration diagram of a thermoplastic processing apparatus of a continuous pressurization type according to the embodiment. The thermoplastic processing apparatus is as shown in the drawing, and the intermittent conveying mechanism 4, the forming processing apparatus 5, and the cutting mechanism 6 are disposed along the traveling direction X of the processing process. A strip-shaped workpiece 2 wound in a roll shape is attached to the intermittent conveyance mechanism 4. On the surface of the workpiece 2, a town 4 layer 3 is formed in FIG. The strip-shaped workpiece 2' is held by the clamping mechanism 7a, 7b of the (four) core (four), and the predetermined conveying pitch P and the enthalpy are intermittently directed toward the forming processing mechanism 5 side. The 4th part of the 8th and the mth work organization 5 are equipped with the first! The forming portion 8a, the second forming portion 8b, the third ^^^ Λ ^ ^, the forming 邛 8c, and the fourth forming portion 8d, and the ritual forming portions 8a to 8d are along the traveling direction X of the processing cut. Settings. The first forming part 8a, # is 筮, π is more and more "the fixed side pressurizing metal mold 8 is formed by the movable side twisting metal mold 8a-2, and the second side is added by the second fixed side metal mold 8b_l It is constituted by the second mold 8b-2, and the third molding portion 8 is made of a metal core. The third molding portion is made of a fixed side of the metal 13 200823322. The mold 8c-1 and the third movable side pressing metal mold 8c-2 are formed. The portion 8d is composed of a fourth fixed-side press metal mold and a fourth movable-side press metal mold 8d-2. Each of the solid-side pressure metal molds 8a-1 to 8d-1 is attached to the fixed plate 9, each of which is attached to each other. The movable side twisting metal core 8a-2~8 d-2 is cracked on the movable plate 1〇. The metal mold and the movable side pressure metal molds 8a-2 to 8d-2 are fixed on the fixed sides, and built-in. There are an electric heater 丨丨 and a temperature sensor (not shown), for example, 200 C to 250. Temperature control is performed individually in the range of 〇. _ Around each fixed side press metal mold 8a-l~8d-l The pressing member 12 is slidably disposed, and each of the pressing members 12 is biased by the respective movable side pressing dies 8a_2 to 8^2 in the upward direction of the spring 13. The first forming portion 8 The interval p2 between the a and the second molded portion 8b, the interval P3 between the second molded portion 8b and the third molded portion 8c, and the interval P4 between the third molded portion 8c and the *formed portion 8d are all at a distance from the workpiece 2 In an equal manner, the position of each forming portion 8 is determined. The movable disk 10 to which the movable side pressing metal molds 8a_2 to 8d-2 are attached is supported by a plurality of rods so as to be movable up and down, and is mounted on the plural A hydraulic cylinder (not shown) is fixed to the top plate of the head of the root rod. The hydraulic cylinder 10 moves the movable disk 10 up and down by a predetermined stroke, and when it is lowered, the metal mold 8a_2 is pressed by each movable side. 8d_2 The position of the heating mode in contact with or close to the workpiece 2 and the position of the press forming mode in which the workpiece 2 is pressed against the fixed side pressurizing dies 8a-1 to 8d-1 to determine the position. The movable disk 1〇 (movable side pressurizing metal molds 8a-2 to 8d-2) is shown in a state in which the standby position is displayed. 14 200823322 The force 2 and 3 are the heating of the workpiece 2 shown in the first forming portion & The surface of the ',, and nuclear position of the state. Press the head of the metal mold on the fixed side of the 帛1 a dome-shaped projecting ridge 14a is provided, and on the other hand, the pressurizing metal mold on the i-th movable side is formed on the bottom surface of the 8a 2 ώ 2: 2, and is formed in a dome shape corresponding to the protruding portion 14& The recessed portion l5a. As shown in Fig. 2, when the movable disk 1 〇 (the movable side pressing metal mold 8a'2) is in the standby position, the workpiece 2 is held by the clamping mechanisms 7a, 7b: On the side of the cast metal mold, after the workpiece 2 is sent out for a predetermined length f, the gripping mechanisms 7a and 7b are retracted from the position of the broken line to the standby position of the solid line in an open state. Then, the movable side pressing metal mold 8a_2 is lowered to the heating mode position, and the bottom surface of the flat workpiece 2 is in contact with the head of the fixed side pressing metal mold. The top surface of the workpiece 2 is in contact with the bottom surface of the movable side pressing metal mold 8a-2, and the periphery of the workpiece 2 to be formed is the bottom surface of the movable side pressing metal mold 8a_2 and compacted. The member 12 is elastically held. For example, the above-mentioned 4' solid-side pressing metal mold 8a_1 and the movable-side pressing metal mold 8a_2 are internally heated with a heater ii and heated to a predetermined temperature, and the pressing member 12 is also pressed with the fixed side pressing metal mold. 8a_〗 Contact and heat conduction becomes a high temperature state, so that the workpiece 2 is to be formed by contacting or approaching the fixed side pressing metal mold 8a-1, the movable side pressing metal mold 8a-2, and the pressing member 12 The part and its surroundings are heated. By maintaining the state of the heating mode of Fig. 3 for a predetermined time (e.g., 5 seconds to j), the thin-plate-shaped workpiece 2 is heated to a degree suitable for thermoplastic processing 15 200823322 (for example, 'with the fixed side pressure The metal mold 8a_1 and the movable side pressure metal cooker 8a-2 are approximately the same temperature 2 〇〇 it is about ~25 〇〇c). The heating mode time can be appropriately adjusted depending on the thickness, material, thermal characteristics, forming shape or size of the workpiece 2. Further, since the heating mode is as short as described above and the heating temperature is low, there is no need to worry about the growth of crystal grains and the workability is lowered. Thereafter, by pressing the movable side pressurizing metal mold 8a_2 toward the fixed side pressurizing mold 8a], the pressing member 12 is lowered toward the lower side against the elasticity of the elastic members 3, by the protruding portion 14a and the opposite side. Concave! 5a, make the workpiece 2's. The file is press-formed into the same shape as the above. In the press forming, since the periphery of the portion to be applied is firmly pressed by the movable side pressing metal mold by a pressing member 12, the peripheral portion can be prevented from being generated.

旦该第1 段之加工結束,以油壓汽红使可動盤ι〇 舉,至圖2的位置’以第!成形部8a成形之工件2的部分, 則藉夾持機構7a、7b的運送動作送至下個第2成形部化。 藉由於第2成形部8b〜第4成形部8d間歇地依序運送 可反覆進行工件2之加熱與塑性加工,最後可如圖$所示 於工件2連續地形成多數個圓頂狀部16。 回到圖2 ’如上述經成形加工機構5之卫件2係送 至切割機構6。切割機構6’係具備安裝於固定盤9之接 安裝於可動盤1G之刀具部18、與連接於控制部 (未圖示)之計數器19。 能以該計數器 19量測由間歇運送機構4運送工件2之 16 200823322 次數或以絲加卫制5之加壓錢,檢測&件2 工 形成之成形部(本實施形態為圓頂狀冑16)的個數。若』 件2上之成形部已形成既定個數而通過刀具部a之下, 則會伸出刀具部18將工件2切斷,而製得如目$所示之 長方形之成形片20。 該成形片20,係移至後續之遮罩製程、電阻膜形成製 程、陽極氧化處理製程及電沉積塗裝精加工製程,之後, 成形部(本實施形態為圓頂狀部16)係由工件2切離。 如圖5所示’成形片20之成形部(本實施形態為圓頂 狀部16)的周圍’係以排列整齊的方式形成有貫穿之複數 個孔21。亦,如同圖所示,成形部(本實㈣態為圓頂 狀部16)係相隔岐之間隔反覆形成複數個,該成形部斑 相鄰成形部之中間位置的左右兩侧皆分別形成& 21,各成 形部係以複數之孔2丨(本實施形態為4個孔21)圍繞。 該孔2i,例如可於成形加工機構5之最後階段以第4成形 部8d形成。 • #回到圖1,於熱塑性加工⑺)後,於S8,將該成 形片20之成形部(本實施形態為圓頂狀部16)以外之孔 21上,如圖6所示以遮罩條帶22遮罩。於本實施形態, 由於孔21係於成形片20的兩侧端以等間隔形成,故遮罩 條T 22係沿成形片20的兩側端貼附。又,以遮罩條帶22 之遮罩係於成形片20的表面與背面皆實施。 於本貫施形態係使用遮罩條帶作為遮罩構件,但亦可 使用抵壓構件代替遮罩條帶,將成形片2〇之形成有孔21 17 200823322 的部分以抵壓構件由兩面夾持來遮罩。若為抵壓構件則無 論幾次皆可使用於遮罩,而可謀求製造成本之減低。 接著,於S9,於已遮罩之成形片2〇的表面形成電阻 膜23。於本實施形態,係將氫氧化鈉適量溶解於亞硝酸鈉 水洛液中,於將液溫維持於12〇它〜14〇乞範圍内的溶液中, 浸潰上述已遮罩之成形片2〇,藉此,於成形片2〇之整面 形成電阻膜23。 亞硝酸鈉水溶液的濃度以5〇g/L〜1〇〇g/L、氫氧化鈉之 _添加量以395g/L〜405g/L為適當。 於本貫施形悲雖使用亞硝酸鈉,但亦可使用鉻酸系、 鱗酸猛鹽系、錫酸系、鍅鹽系等來形成電阻膜23。該亞石肖 酉夂鈉由於不3金屬’故由膜質之安定性或廢液處理的觀點 考量為較佳。 形成電阻膜23後,將遮罩條帶22由成形片20Once the processing of the first paragraph is completed, the movable plate is lifted by the hydraulic vapor red, and the position is shown in the position of Figure 2! The portion of the workpiece 2 formed by the molding portion 8a is sent to the next second molding portion by the conveyance operation of the chucking mechanisms 7a and 7b. The second molding portion 8b to the fourth molding portion 8d are intermittently transported in sequence, and the heating and plastic working of the workpiece 2 can be repeated. Finally, a plurality of dome-shaped portions 16 can be continuously formed on the workpiece 2 as shown in FIG. Returning to Fig. 2, the guard 2 of the forming machine 5 as described above is sent to the cutting mechanism 6. The cutting mechanism 6' includes a cutter portion 18 attached to the fixed disk 9 and attached to the movable disk 1G, and a counter 19 connected to a control portion (not shown). The counter 19 can be used to measure the number of times the workpiece 2 is transported by the intermittent transport mechanism 4, 200823322, or the pressurization money of the wire lifter 5, and the formed portion formed by the test and the workpiece 2 (the present embodiment is a dome-shaped cymbal) The number of 16). If the formed portion on the member 2 has been formed to a predetermined number and passes under the cutter portion a, the cutter portion 18 is extended to cut the workpiece 2, and a rectangular formed piece 20 as shown in Fig. $ is obtained. The formed piece 20 is moved to a subsequent mask process, a resistive film forming process, an anodizing process, and an electrodeposition coating finishing process, and then the formed portion (the dome portion 16 in the present embodiment) is a workpiece 2 cut away. As shown in Fig. 5, the periphery of the molded portion of the molded piece 20 (the dome portion 16 in the present embodiment) is formed with a plurality of holes 21 penetratingly arranged. Further, as shown in the figure, the formed portion (the solid (four) state is the dome-shaped portion 16) is formed by a plurality of intervals at intervals, and the left and right sides of the intermediate portion of the formed portion are formed separately & 21, each forming portion is surrounded by a plurality of holes 2 (four holes 21 in the present embodiment). The hole 2i can be formed, for example, at the final stage of the forming and processing mechanism 5 by the fourth forming portion 8d. • Returning to Fig. 1, after the thermoplastic processing (7), at S8, the hole 21 other than the formed portion of the molded piece 20 (the dome portion 16 in the present embodiment) is covered as shown in Fig. 6. Strip 22 is covered. In the present embodiment, since the holes 21 are formed at equal intervals on both side ends of the molded piece 20, the mask strips 22 are attached along both side ends of the molded piece 20. Further, the mask of the mask strip 22 is applied to both the front surface and the back surface of the formed sheet 20. In the present embodiment, a mask strip is used as the mask member, but a pressing member may be used instead of the mask strip, and the formed sheet 2 is formed with a hole 21 17 200823322 to be pressed by the double-sided clip. Hold the mask. If it is a pressing member, it can be used for masking several times, and the manufacturing cost can be reduced. Next, at S9, a resistive film 23 is formed on the surface of the masked molded piece 2A. In the present embodiment, an appropriate amount of sodium hydroxide is dissolved in the sodium nitrite water solution, and the masked formed sheet 2 is immersed in a solution in which the liquid temperature is maintained within a range of 12 〇 14 〇乞 14 〇乞. Thus, the resistive film 23 is formed on the entire surface of the formed sheet 2''. The concentration of the sodium nitrite aqueous solution is preferably 395 g/L to 405 g/L in an amount of 5 〇g/L to 1 〇〇g/L and sodium hydroxide. Although the sodium nitrite is used in the present embodiment, the resistive film 23 may be formed using a chromic acid system, a selenate salt system, a stannic acid system, a strontium salt system or the like. It is preferable from the viewpoint of the stability of the membrane quality or the treatment of the waste liquid because the sodium sulfite is not a metal. After the resistive film 23 is formed, the mask strip 22 is formed from the formed sheet 20

(s1〇)。剝除後之成形片2〇之狀態係如圖7所示,於孔 21及其周邊’係形成有未形成電阻膜23㈣材表面露出 之直列狀之導電部24。#如上述使用抵壓構件作為遮罩構 件時,將抵壓構件由成形片2()#下即是遮罩除去(si〇)。 遮罩除去(S1G)之後,於成形片2()實施陽極氧化處 理(sii)。該陽極氧化處理(su),係由前處理、氧化 處理、與後處理之3製程構成。前處理,係將附著於成形 片20之心料除去之處理,具體而言係驗洗淨。由於 鎭為耐驗性,故可佶用於危古> & 便用驗度回之洗淨劑以高溫有效地清 洗0 18 200823322 將進行前處理後之成形κ 成心片20,浸潰於由例如氫氧化 納。乙一醇$酸鈉之混合水溶液所構成、且維持於75°C 〜80°C之電解浴槽中,進杆 ~ y 進仃既疋之通電。於該通電之際, 係如圖8所示,於成报y , Λ 或开'片20之各孔21插入電極針群25, 5亥電極針群2 5係連接於雷經、、欠播 、 解'合槽之%極。由於如上述孔21 之孔内及孔21之周邊夹; 门透未形成電阻膜23,故成形片2Q與電 極針群25的電氣連接良好。(s1〇). In the state of the formed sheet 2 after peeling, as shown in Fig. 7, an in-line conductive portion 24 in which the surface of the resistive film 23 (four) is not formed is formed in the hole 21 and its periphery. # When the pressing member is used as the mask member as described above, the pressing member is removed from the formed sheet 2 () # as a mask (si〇). After the mask removal (S1G), anodizing treatment (sii) is performed on the formed sheet 2 (). The anodizing treatment (su) is composed of three processes of pretreatment, oxidation treatment, and post treatment. The pretreatment is a treatment for removing the core material attached to the formed sheet 20, specifically, washing. Since it is a testability, it can be used in the dangers of >&&&> For example, sodium hydroxide. It is composed of a mixed aqueous solution of ethyl alcohol and sodium sulphate, and is maintained in an electrolytic bath of 75 ° C to 80 ° C. At the time of the energization, as shown in FIG. 8, the holes 21 of the y, Λ or open 'slices 20 are inserted into the electrode needle group 25, and the 5 electrode group 2 5 is connected to the thunder, and undercast , solve the '% of the slot. Since the hole is formed in the hole of the hole 21 and the periphery of the hole 21; the gate film is not formed with the resistive film 23, so that the electrical connection between the molded piece 2Q and the electrode pin group 25 is good.

At 艮于又,由於成形部(本實施形 悲為圓頂狀部16 )之矣而來士、士 + 之表面形成有電阻膜23,故即使成形 口P有凹凸,該凹凸之影塑7| 儿 〜θ夕而可大致相同地進行陽極氧 化0 電解,可供給任音泷 一 %、皮形之直^,特別以脈衝波、鋸齒 反轉重疊波為佳。該電極針群25及電解浴槽之 =、陰極(皆未圖示),係使用例如鋼、不鏽鋼、錄、 碳等不溶性材質。 後^後二進行氧化處理,並進行水洗、熱水洗、乾燥之 糟由該陽極氧化處理,於成形片20之表面形成 =的氧化被膜。該氧化被膜,具有作為内部金屬之防钱 ^的㈣:且成為塗裝之底膜。因I於該陽極氧化處 〃 尾儿積塗裝精加工。視需要,亦可於 %極氧化處理(S11)與電沉積塗裝精加ysl2)之間, 例如以次潰方法等進行染料之塗佈。 ,此進行電沉積塗裝精加工後,由成形片⑼依序將圓 頁狀。H6衝孔’該圓頂狀部16,可作為音響揚聲器使用。 圖9至圖U係用以說明本發明之第2實施形態者,圖 19 200823322 9係用以說明該實施形態之熱塑性加工方法之流程圖,圖 10及圖11係·顯示該實施形態之成形片之中途狀態之立體 圖。 圖9中,S21之鎂材之壓延製程至S27之熱塑性加工 製程的内容,係與圖1所示之S1至S7之内容相同,故省 略重覆之說明。 於本實施形恶,未實施遮罩,係如圖〗〇所示於成形片 2〇之整面形成電阻膜23 (S28)。電阻膜23之形成,係 _與上述第1實施形態以相同方法進行。接著,如圖u所 示,將附著於成形片20之孔21的周邊及孔内之電阻膜23 局部性除去形成導電部24 ( S29 )。 電阻膜23之局部除去,可使用有機羧酸等有機酸或無 機酸等。有機缓酸,可使用例如單竣酸、二緩酸、經酸: 酮酸、芳香族羧酸等。 > ~ 丨《又,人U日又f 〇琢二 魏酸’例如有草酸或丙二醇酸箄, 叶文寻 該!酸或酮酸,例如有 乳酸、酒石酸、檸檬酸等。續荽 子这方香族羧酸,例如有水揚酸 或確基水揚酸等,可使用該等之 、 種或2種以上之混合物。 該無機酸,可使用例如硝酴、 月鹱、硫酸、鉻酸、氫氟酸或 5亥專之混合酸。 於本實施形態,電阻膜9 ^ + p 电丨膜23之局部除去係使用有機酸或 揲機&L做化學性除去,但亦 一 J 了使用刷子、拋光輪、皮帶、 滾筒、喷砂等做機械性除去。 之後’於S 3 0進行陽极_儿上 %才乳化處理’於S31進行電沉積 20 200823322 塗裝精加工。該陽極氧化處理及電沉積塗裝精加工之内 容’係與圖1所說明之SI 1、S12相同,故省略該等之說 明。 本實施形態,係如上述之構成,可省略如第1實施形 悲之將遮罩條帶貼附於成形片、或以抵壓構件夾持成形片 做固定等之遮罩製程(S8 )、以及將遮罩條帶由成形片剝 除、或將抵壓構件由成形片卸下之遮罩去除(s10)等繁 複之製程,並且由於電阻膜薄故局部除去(S29 )容易。 因此,藉由本實施形態,可減少作業製程、而謀求效率之 提昇。 於上述實施形態,雖形成鎂皂層作為潤滑層,但亦可 塗佈例如油脂系潤滑劑或矽酮系無機系潤滑劑等一般潤滑 劑,取代該鎂皂層之形成。當塗佈如此之一般潤滑劑時: 係加入潤滑劑之塗佈製程取代該實施形態之氫氧化鎂層之 形成製程(S5、S25)及鎂皂層之形成(S6、S26)。田 於上述實施形態,雖係說明對鎂材施以加壓(塑性) 加工,情形,但本發明並不限於該等,亦可適用於掛製加 工、鑄造加工、成形加工所得之成形品。 、於上述實施形態,係於成形片反覆形成複數個成形部, 並對该等集合體以夾持各成形部之方式設置複數個孔等 電極接觸部’但亦可適用㈣1個成形品於其周邊設置= 數個孔等之電極接觸部。 後 於上述實施形態,係設置孔所構成之電極接觸部 電極接觸部亦可不為孔,而為例如平坦部分、或切削片旦 21 200823322 肋狀等其他形狀。 【圖式簡單說明】 第1實施形態之熱塑性加 之熱塑性加工裝置之概略 圖1,係用以說明本發明之 工方法之流程圖。 圖2,係本發明之實施形態 構成圖。 成形部之工件加 圖3,係於該熱塑性加工裝置之第 熱模式位置之截面圖。At the same time, since the resistive film 23 is formed on the surface of the swarf and the scorpion + in the forming portion (the sorrow is the dome-shaped portion 16), even if the forming port P has irregularities, the embossing of the embossing 7阳极 θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ θ The electrode needle group 25, the electrolytic bath, and the cathode (both not shown) are made of an insoluble material such as steel, stainless steel, or carbon. After the oxidation treatment, the water is washed, washed with hot water, and dried, and anodized to form an oxide film on the surface of the formed sheet 20. The oxidized film has (4) as an internal metal, and serves as a base film for coating. Because I is finished at the anodizing point, the finishing is finished. If necessary, it is also possible to apply a dye between the % polar oxidation treatment (S11) and the electrodeposition coating fine addition of ysl2), for example, by a secondary collapse method or the like. After the electrodeposition coating finishing, the formed sheet (9) is sequentially rounded. H6 punching 'The dome-shaped portion 16 can be used as an acoustic speaker. 9 to FIG. 9 are for explaining the second embodiment of the present invention, and FIG. 19 is a flow chart for explaining the thermoplastic processing method of the embodiment, and FIGS. 10 and 11 show the formation of the embodiment. A perspective view of the middle of the film. In Fig. 9, the contents of the thermoplastic processing of the S21 magnesium material to the S27 thermoplastic processing process are the same as those of the S1 to S7 shown in Fig. 1, so that the description is omitted. In the present embodiment, the mask is not formed, and the resistive film 23 is formed on the entire surface of the formed sheet 2 as shown in Fig. ( (S28). The formation of the resistive film 23 is carried out in the same manner as in the first embodiment described above. Next, as shown in Fig. u, the resistive film 23 adhering to the periphery of the hole 21 of the molded piece 20 and the hole is locally removed to form the conductive portion 24 (S29). For partial removal of the resistive film 23, an organic acid such as an organic carboxylic acid or an inorganic acid or the like can be used. As the organic acid retardation, for example, monodecanoic acid, dibasic acid, acid: keto acid, aromatic carboxylic acid, or the like can be used. > ~ 丨 "And, people U day and f 〇琢 魏 Wei acid" such as oxalic acid or propylene glycol bismuth, Ye Wen search this! The acid or keto acid is, for example, lactic acid, tartaric acid, citric acid or the like. In the case of the above-mentioned aromatic carboxylic acid, for example, salicylic acid or salicylic acid, it is possible to use the above, or a mixture of two or more kinds. As the inorganic acid, for example, nitric acid, cerium, sulfuric acid, chromic acid, hydrofluoric acid or a mixed acid of 5 MPa can be used. In the present embodiment, the partial removal of the resistive film 9 ^ + p electro-deposited film 23 is chemically removed using an organic acid or a crucible & L, but also a brush, a polishing wheel, a belt, a roller, a sandblasting Wait for mechanical removal. Thereafter, the anode is emulsified at S 30 and the electrodeposition is performed at S31. 20 200823322 Finishing. The contents of the anodizing treatment and the electrodeposition coating finishing are the same as those of SI 1 and S12 described with reference to Fig. 1, and the description thereof will be omitted. In the present embodiment, as described above, the mask process (S8) in which the mask strip is attached to the molded piece or the molded piece is fixed by the pressing member, and the like is omitted, And a complicated process of removing the mask strip from the formed sheet or removing the mask from which the pressing member is removed by the formed piece (s10), and partial removal (S29) is easy because the resistive film is thin. Therefore, according to the present embodiment, the work process can be reduced and the efficiency can be improved. In the above embodiment, the magnesium soap layer is formed as a lubricating layer, but a general lubricating agent such as a grease-based lubricant or an anthrone-based inorganic lubricant may be applied instead of the magnesium soap layer. When such a general lubricant is applied: a coating process in which a lubricant is added is substituted for the formation process (S5, S25) of the magnesium hydroxide layer of the embodiment and the formation of a magnesium soap layer (S6, S26). In the above embodiment, the magnesium material is subjected to pressurization (plastic) processing. However, the present invention is not limited to these, and may be applied to a molded article obtained by hanging processing, casting processing, or forming. In the above embodiment, the plurality of molded portions are formed over the molded piece, and the electrode contact portions such as a plurality of holes are provided to sandwich the molded portions. However, (4) one molded article may be applied thereto. Peripheral setting = electrode contact of several holes, etc. In the above embodiment, the electrode contact portion formed by the hole may be formed not to be a hole, but may be, for example, a flat portion or a rib shape such as a cutting piece 21 200823322. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart for explaining a working method of the present invention. Fig. 2 is a block diagram showing an embodiment of the present invention. The workpiece of the forming section, plus Figure 3, is a cross-sectional view of the thermoplastic mode of the thermoplastic processing apparatus.

。,係以該熱塑性加工裝置加工之工件之截面圖。 圖5,係以該熱塑性加工裝置所得之成形片之立體圖。 圖6,係顯示該成形片之遮罩後狀態之立體圖。 圖7,係顯示該成形片之陽極氧化處理前之狀態之立 ** 8 ’係圖7X—X線上之截面圖。 圖9 ’係用以說明本發明之第2實施形態之熱塑性加 工方法之流程圖。 固10 ’係顯示該實施形態之於成形片形成有電阻膜之 狀態之立體圖。 图11 ’係顯示該成形片之陽極氧化處理前之狀態之立 體圖。 【主 1 2 要元件符號說明】 氫氧化鎂層 工件 鎂皂層 22 3 200823322. A cross-sectional view of a workpiece machined by the thermoplastic processing apparatus. Figure 5 is a perspective view of a formed piece obtained by the thermoplastic processing apparatus. Fig. 6 is a perspective view showing the state after the mask of the formed piece. Fig. 7 is a cross-sectional view showing the state of the formed sheet before the anodizing treatment, on the line 7X-X. Fig. 9 is a flow chart for explaining the thermoplastic working method of the second embodiment of the present invention. The solid 10' shows a perspective view of the state in which the formed sheet is formed with a resistive film. Fig. 11 is a perspective view showing the state before the anodizing treatment of the formed piece. [Main 1 2 Description of the symbol of the element] Magnesium hydroxide layer Workpiece Magnesium soap layer 22 3 200823322

4 間歇運送機構 5 成形加工裝置 5 切割機構 7a,7b 爽持機構 8a 第1成形部 8a-l 第1固定侧加壓金屬模具 8a - 2 第1可動侧加壓金屬模具 8 b 第2成形部 8b-l 第2固定側加壓金屬模具 8b-2 第2可動侧加壓金屬模具 8c 第3成形部 8c_l 第3固定侧加壓金屬模具 8c-2 第3可動側加壓金屬模具 8d 第4成形部 8d-l 第4固定侧加壓金屬模具 8d-2 第4可動侧加壓金屬模具 9 固定盤 10 可動盤 11 電熱器 12 抵壓構件 13 彈簣 14a〜14d 突出部 15a〜15d 凹部 16 圓頂狀部 23 2008233224 Intermittent conveyance mechanism 5 Forming processing apparatus 5 Cutting mechanism 7a, 7b Cooling mechanism 8a First molding part 8a-1 First fixed side pressurizing metal mold 8a - 2 First movable side pressurizing metal mold 8 b Second forming part 8b-1 second fixed side pressurizing metal mold 8b-2 second movable side pressurizing metal mold 8c third molded portion 8c_l third fixed side pressurizing metal mold 8c-2 third movable side pressurizing metal mold 8d fourth Forming portion 8d-1 4th fixed side pressurizing metal mold 8d-2 4th movable side pressurizing metal mold 9 Fixed disk 10 movable disk 11 Electric heater 12 Pressing member 13 Springs 14a to 14d Projections 15a to 15d Concave portion 16 Dome 23 2333232

17 18 19 20 21 22 23 24 25 接收部 刀具部 計數器 成形片 孔 遮罩條帶 電阻膜 導電部 電極針群17 18 19 20 21 22 23 24 25 Receiving part Tool part Counter Forming sheet Hole Mask strip Resistive film Conductive part Electrode needle group

24twenty four

Claims (1)

200823322 十、申請專利範圍: i·-種鎂或鎂基合金之中間體,於成形部之周邊具 電極接觸部,而於兮曾 ^ 理,其特徵在於·· 解處 該成形部之周邊形成有複數個電極接觸部。 2·如申請專利範圍第1 其中,該複數個電極接觸部 形成。 項之鎮或鑊基合金之中間體, ,係以圍繞該成形部之方式所200823322 X. Patent application scope: i.- The intermediate of magnesium or magnesium-based alloy has an electrode contact part around the forming part, and it is characterized by the fact that it is formed at the periphery of the forming part. There are a plurality of electrode contacts. 2. The patent application range 1 wherein the plurality of electrode contact portions are formed. The intermediate of the town or the base alloy, which is surrounded by the forming part 3·如申請專利範圍f i項之鎮或镁基合金之中間體, 其中,於該成形部的表面形成有電阻膜。 4·如申凊專利範圍第3項之鎂或鎂基合金之中間體, 其中,該電阻膜含有氫氧化鎂。 兑5·如巾請專利範圍第1項之錤或鎮基合金之中間體, 其中,该成形部係相隔既定之間隔反覆形成複數個,而於 忒成形部與相鄰成形部之中間位置,形成有該電極接觸 6.一種鎂或鎂基合金之中間體之製造方法,其特徵在 於’具備下述製程: 將鎂或鎂基合金構成之材料加工,製作成具有成形部 與電極接觸部之中間體; 將該中間體之該電極接觸部,以遮罩構件進行遮罩; 於經遮罩之中間體的表面形成電阻膜; 對形成有該電阻膜之中間體進行電解處理;與 由該進行電解處理後之中間體除去該遮罩構件。 25 200823322 體之製造方法,其特徵在 7·—種鎂或鎂基合金之中間 於,具備下述製程: 以製作成具有成形 將鎮或鎂基合金構成之材料加 部之中間體; 於该中間體的表面形成電阻膜; 將形成有該電阻膜之十間體之盥 /、電極接觸部對應部位 之電阻膜除去,·與 於除去了該電阻膜之電極接觸部接觸電極以進行電解 處理。 8·如申請專利範圍第6或第7項之鎂或鎂基合金之中 間體之製造方法,彡中,該電阻膜含有氫氧化鎂。 9.如申請專利範圍第8項之鎂或鎂基合金之中間體之 製造方法,其中,該與電極接觸部對應部位之電阻膜,係 以酸除去。 、 〃 10·如申請專利範圍第6或7項之鎂或鎂基合金之中間 體之製造方法,其中,該成形部係相隔既定之間隔反覆形 鲁成複數個,而於該成形部與相鄰成形部之中間位置,形成 有該電極接觸部。 U •如申請專利範圍第6或7項之鎂或鎂基合金之中間 體之製造方法,其中,該電解處理係陽極氧化處理。 十一、國式: 如次頁。 263. An intermediate of a town or a magnesium-based alloy as claimed in the patent scope f i, wherein a resistive film is formed on the surface of the formed portion. 4. An intermediate of a magnesium or magnesium-based alloy according to item 3 of the patent application, wherein the resistive film contains magnesium hydroxide. For example, the intermediate part of the patent range or the intermediate of the town-based alloy, wherein the forming portion is formed over the predetermined interval, and is formed at a position intermediate the forming portion and the adjacent forming portion. Forming the electrode contact 6. A method for producing an intermediate of a magnesium or magnesium-based alloy, characterized by having the following process: processing a material composed of a magnesium or magnesium-based alloy to form a contact portion having a molded portion and an electrode An intermediate; the electrode contact portion of the intermediate layer is masked by a mask member; a resistive film is formed on a surface of the masked intermediate; and an intermediate portion formed with the resistive film is subjected to electrolytic treatment; The intermediate member subjected to the electrolytic treatment removes the mask member. 25 200823322 A method for producing a body, characterized by being in the middle of a magnesium or magnesium-based alloy, having the following process: forming an intermediate having a material addition portion formed by forming a town or a magnesium-based alloy; Forming a resistive film on the surface of the intermediate; removing the resistive film of the ten-part body of the resistive film and the corresponding portion of the electrode contact portion, and contacting the electrode with the electrode contact portion from which the resistive film is removed for electrolytic treatment . 8. The method of producing a magnesium or magnesium-based alloy intermediate according to claim 6 or 7, wherein the resistive film contains magnesium hydroxide. 9. The method of producing an intermediate of a magnesium or magnesium-based alloy according to the eighth aspect of the invention, wherein the resistive film corresponding to the electrode contact portion is removed by an acid. 〃10. The method for producing an intermediate of a magnesium or magnesium-based alloy according to claim 6 or 7, wherein the forming portion is repeatedly formed in a plurality of intervals at a predetermined interval, and the forming portion and the phase are formed The electrode contact portion is formed at an intermediate position of the adjacent forming portion. U. The method of producing an intermediate body of a magnesium or magnesium-based alloy according to claim 6 or 7, wherein the electrolytic treatment is anodizing. 11. National style: as the next page. 26
TW95143495A 2005-05-31 2006-11-24 Intermediate of magnesium or magnesium based alloy and method of manufacturing the same TW200823322A (en)

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US8734602B2 (en) 2010-06-14 2014-05-27 Tsinghua University Magnesium based composite material and method for making the same
US8903115B2 (en) 2010-06-14 2014-12-02 Tsinghua University Enclosure and acoustic device using the same
TWI565389B (en) * 2010-06-25 2017-01-01 鴻海精密工業股份有限公司 Enclosure and acoustic device using the same

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JP2003055795A (en) * 2001-08-10 2003-02-26 Niigata Prefecture Method for producing thin product made of magnesium alloy

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8734602B2 (en) 2010-06-14 2014-05-27 Tsinghua University Magnesium based composite material and method for making the same
US8903115B2 (en) 2010-06-14 2014-12-02 Tsinghua University Enclosure and acoustic device using the same
TWI565389B (en) * 2010-06-25 2017-01-01 鴻海精密工業股份有限公司 Enclosure and acoustic device using the same

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