TW200819569A - Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn - Google Patents
Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn Download PDFInfo
- Publication number
- TW200819569A TW200819569A TW096125096A TW96125096A TW200819569A TW 200819569 A TW200819569 A TW 200819569A TW 096125096 A TW096125096 A TW 096125096A TW 96125096 A TW96125096 A TW 96125096A TW 200819569 A TW200819569 A TW 200819569A
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- yarn
- false
- polyester
- antistatic
- false twist
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
- D02G1/0266—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting false-twisting machines
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/04—Devices for imparting false twist
- D02G1/06—Spindles
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/04—Devices for imparting false twist
- D02G1/08—Rollers or other friction causing elements
- D02G1/082—Rollers or other friction causing elements with the periphery of at least one disc
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
200819569 九、發明說明 【發明所屬之技術領域】 本發明係有關一種具有防靜電性之聚酯假撚加工絲及 t 其製造方法、以及含有該防靜電性聚酯假撚加工絲之防靜 / 電性特殊複合假撚加工絲。更詳言之,係有關一種具有耐 久性優異的防靜電性之聚酯假撚加工絲及使該假撚加工絲 以高速安定地製造之方法、以及含有該防靜電性聚酯假撚 φ 加工絲之芯鞘構造的防靜電性特殊複合假撚加工絲。 【先前技術】 由於聚酯、其中聚對苯二甲酸乙二酯或以該物爲主體 之芳香族聚酯(以下簡稱爲PET系聚酯)具有很多的優異 特性,故被廣泛使用作爲纖維、薄膜、薄片等之成形用材 料。然而,由於聚酯爲疏水性,故在要求防靜電性之領域 中使用時受到限制。 • 以往,試行使PET系聚酯具有親水性、呈現防靜電性 >(防止帶電性),直至目前爲止有很多的提案。例如在聚 酯中配合聚氧化亞烷基系聚醚化合物的方法(參照特公昭 4 3 9-52 1 4號公報),以及在聚酯中配合實質上非相溶性的 聚氧化亞烷基系聚醚化合物與有機•無機之離子性化合物 的方法,係爲已知(參照特公昭44-3 1 828號公報、特公 昭60- 1 1 944號公報、特開昭53-80497號公報、特開昭 5 3-149247號公報、特開昭60-39413號公報、特開平 3-1395 5 6號公報)。此處,由此等聚酯組成物所製造的纖 200819569 維,於一般的延伸絲(FOY )中雖具有防靜電性,惟於假 撚加工絲中因假撚變形而產生起毛情形,故目前仍沒有具 有充分的防靜電性之實用PET系聚酯假撚加工絲存在的情 況。 f 另外,以往使用具有拉伸強度差之2種以上聚酯單絲 進行交絡處理,然後,藉由假撚加工處理所得的大體積 性、短纖維感良好的2層構造之複合假撚加工絲,係爲已 • 知(例如參照日本特公昭6 1 - 1 973 3號公報)。 然而,近年來不僅對於編織物之質感、肌膚觸感、外 觀等要求逐漸提高,且使用習知的假撚加工絲予以編織的 布帛,幾乎皆爲不具有抑制爆裂聲之靜電的防靜電性布帛 等。特別是抑制學生制服、制服、防塵衣等之靜電用途, 或大多直接與肌膚接觸的女性襯衫或襯衫等用途中,目前 仍沒有可提供具有防靜電性之PET系聚酯假撚加工絲布 帛。 t 【發明內容】 < 本發明之目的係爲解決上述習知品之缺點,且提供一 種可得具有優異防靜電性能之聚酯布帛的新穎PET系聚酯 假撚加工絲,其次,提供一種可使該聚酯假撚加工絲安定 地製造的方法,以及提供一種可形成具有非常良好的大體 積性、短纖維感、且防靜電性能優異的類似短纖維之聚酯 布帛的新穎聚酯複合假撚加工絲及安定地製造該複合假撚 加工絲之方法。 -6 - 200819569 本發明人等爲達成上述目的時,再三深入硏究的結 果’發現使由含有特定範圍之特定防靜電劑之聚酯未延伸 絲條,使用特定的假撚工具,在特定的溫度及撚數條件下 同時進行延伸及假撚加工時,可安定地製造可形成耐久 性、質感等良好,防靜電性能亦優異的聚酯布帛之新穎聚 酯假撚加工絲,遂而完成本發明。 此外,本發明人等發現於聚酯系複合假撚加工絲中, 使芯部絲條以特定比例含有特定的防靜電劑之聚酯絲條構 成’且使鞘部絲條以特定比例含有聚甲基丙烯酸甲酯系聚 合物或聚苯乙烯系聚合物之聚酯絲條構成,使上述芯部絲 條用未延伸絲與鞘部絲條用未延伸絲一致,在特定的條件 下同時進行延伸與假撚加工處理,藉由使防靜電性芯部絲 條朝長度方向均勻地包於鞘部絲條中之效果,可大爲提高 製程安定性、以良好的生產性製造具有非常良好的大體積 性與短纖維感,且防靜電性能優異的類似短纖維感之聚酯 布帛的聚酯複合假撚加工絲,遂而完成本發明。 因此,藉由本發明,可提供 •一種防靜電性聚酯假撚加工絲,其係爲由重複單位 之75莫耳%以上爲由聚對苯二甲酸乙二酯單位所成,含有 (a)聚氧化亞烷基系聚醚、及(b)實質上與芳香族聚酯 爲非反應性有機離子性化合物之芳香族聚酯組成物所構成 的防靜電性聚酯複合絲的假撚加工絲,其特徵爲該假撚加 工絲之帶電壓半衰期爲60秒以下,且捲縮率爲1 〇〜 20%。 200819569 •一種防靜電性聚酯假撚加工絲之製造方法,其特徵 爲使重複單位之75莫耳%以上爲由聚對苯二甲酸乙二酯單 位所成,使含有(a)聚氧化亞烷基系聚醚、及(b)實質 ,上與芳香族聚酯爲非反應性有機離子性化合物之芳香族聚 ( 酯組成物予以熔融紡絲所製得的雙折射率爲0.02〜0.05之 未延伸絲條,在同時滿足下述(1 )〜(4 )之條件下同時 進行延伸與假撚加工處理, • ( 1 )以3軸摩擦圓盤型,位於解撚部位之最下段的 圓盤材質爲陶瓷,該圓盤與行走絲條之接觸長度爲2.5〜 0.5mm,且該圓盤之直徑爲其上之圓盤直徑的90〜98%者 作爲假撚工具, (2) 使假撚加工溫度爲170〜300°C之溫度, (3) 假撚加工時之延伸倍率爲1.4〜2.4, (4 )假撚數T (次/m )對假撚加工絲之纖度(Y dtex)而言,爲 1 5000/Y1/2STS 3 5 000/Y1/2。 • •一種防靜電性特殊複合假撚加工絲,其係爲芯部絲 . 條(A )係爲重複單位之75莫耳%以上爲聚對苯二甲酸乙 v 二酯單位所成,由含有(a)聚氧化亞烷基系聚醚、及 (b )實質上與聚酯爲非反應性有機離子性化合物之芳香 族聚酯組成物所構成的防靜電性聚酯複合絲所成,鞘部絲 條(B )爲由含有0.5〜3.0重量%聚甲基丙烯酸甲酯系聚 合物及/或聚苯乙烯系聚合物之芳香族聚酯組成物所構成 的聚酯複合絲所成之特殊複合假撚加工絲,其特徵爲該加 工絲之帶電摩擦壓爲2000V以下,捲縮率爲2〜8%,且鞘 200819569 部絲條(B)之平均絲長較心部絲條(A )之平均絲長更長 1 0〜2 0 %。以及 •一種防靜電性假撚加工絲之製造方法,其特徵爲於 使聚酯複合絲進行延伸假撚加工處理時,使含有(a )聚 氧化亞烷基系聚醚、及(b)實質上與芳香族聚酯爲非反 應性有機離子性化合物所成的未延伸之防靜電性聚酯複合 絲(A’),與在聚酯複合絲中以重量基準含有〇. 5〜3.0重 量%聚甲基丙烯酸甲酯系聚合物及/或聚苯乙烯系聚合物之 未延伸的聚酯複合絲(B’)予以合絲作爲加工用原絲,且 滿足全部下述(1 )〜(4 )之條件下同時進行延伸與假撚 加工處理, (1 )於假撚加工前實施空氣交絡處理,且進行3 0個 以上/m之交絡處理, (2 )以3軸摩擦圓盤型,位於解撚部位之最下段的 圓盤材質爲陶瓷,該圓盤與行走絲條之接觸長度爲2.5〜 0.5mm,且該圓盤之直徑爲其上之圓盤直徑的90〜98 %者 作爲假撚工具, (3 )使假撚加工溫度爲170°C〜3 00°C之溫度, (4 )假撚數T (次/m )對假撚加工絲之纖度(Y dtex)而言,爲 1 5000/Y1/2STS 3 5000/YW2。 〔爲實施發明之最佳形態〕 本發明之防靜電性假撚加工絲,係以特定的防靜電性 芳香族聚酯組成物所成的複合絲所構成,且爲具有特定的 -9- 200819569 防靜電性及捲縮性者。於下述中,有關本發明之實施形 態,詳細順序說明構成該防靜電性假撚加工絲之芳香族聚 酯組成物、該假撚加工絲之特性及該假撚加工絲之製造方 法。 <形成防靜電性假撚加工絲之組成物> 本發明所指的芳香族聚酯,係聚合物重複單位之75 莫耳%以上(較佳者爲85〜1〇〇莫耳% )爲對苯二甲酸乙 二酯之PET芳香族聚酯,主要以對苯二甲酸或其酯形成性 衍生物與乙二醇或其酯形成性衍生物反應所得的聚合物爲 對象。 該PET系芳香族聚酯中,酸成分除對苯二甲酸外,亦 可爲使少量的其他二官能性芳香族羧酸共聚合者。該共聚 合成分例如異苯二甲酸、鄰苯二甲酸' I,5 -萘二羧酸、 2,5-萘二羧酸、2,6_萘二羧酸、4,4’-聯苯二羧酸、3,3’-聯 苯二羧酸、4,4’_聯苯醚二羧酸、4,4’-聯苯二羧酸、4,4’-聯苯颯二羧酸、4,4’-聯苯異亞丙基二羧酸、1,2-雙(苯氧 基)乙烷-4,4’-二羧酸、2,5-蒽二羧酸、2,6-蒽二羧酸、 4,4’·對-苯二羧酸、2,5-吡啶二羧酸、β-羥基乙氧基苯甲 酸、對-氧化苯甲酸等。此等之二官能性芳香族羧酸亦可2 種以上倂用。而且,爲少量時,此等二官能性芳香族羧酸 亦可倂用1種或2種以上如己二酸、庚二酸、癸二酸、十 二烷二羧酸之二官能性脂肪族羧酸、如環己烷二羧酸之二 官能性脂環族羧酸、5·鈉磺基異苯二甲酸等。 -10- 200819569 另外,二醇化合物係除乙二醇外、亦可使如丙二醇、 丁二醇、己二醇、新戊醇、2-甲基-1,3-丙二醇、二乙二 醇、三甲二醇之其他脂肪族二醇、如1,4-環己烷二甲醇之 脂環族二醇等及此等之混合物等共聚合。而且,爲少量 時,此等之二醇化合物可與兩末端或一末端爲未封鏈的聚 氧化烷二醇進行共聚合。 此外,聚酯亦可使用實質上在線狀之範圍內,如偏苯 II 三酸、均苯四甲酸之聚羧酸、如丙三醇、三羥甲基丙烷、 季戊四醇之多元醇。 較佳的PET系芳香族聚酯之具體例,如聚對苯二甲酸 乙二酯(PET )之均聚物,或聚異苯二甲酸乙二酯•對苯 二甲酸、聚乙烯•丁烯對苯二甲酸酯、聚對苯二甲酸乙二 酯•癸烷二羧酸酯等之共聚合聚酯。其中,就取得機械性 質、製絲性等之平衡性而言,以聚對苯二甲酸乙二酯之均 聚物更佳。 • 該PET系芳香族聚酯,可藉由任意方法予以合成。例 . 如說明有關聚對苯二甲酸乙二酯時,藉由直接使對苯二甲 酸與乙二醇進行酯化反應,或使如對苯二甲酸二甲酯之對 苯二甲酸之低級烷酯與乙二醇進行酯交換反應,或使對苯 二甲酸與氧化乙烯進行反應,生成對苯二甲酸之醇酯及/ 或其低聚物的第1段反應,然後,使該生成物在減壓下進 行加熱,直至形成企求的聚合度下進行聚縮合反應的第2 段反應,可容易製造。 該PET系芳香族聚酯中,視其所需亦可含有安定劑、 200819569 消艷劑、著色劑、其他添加劑。 形成本發明之假撚加工絲的防靜電性芳香族聚 物,係爲在如上述之PET系芳香族聚酯中配合2種 靜電劑者。作爲本發明之第1防靜電劑所配合的聚 烷基系聚醚(a),只要是實質上對PET系芳香族 不溶性者即可,可爲由單一氧化亞烷基單位所成的 烷二醇,亦可以爲由2種以上氧化亞烷基單位所成 合聚氧化烷二醇,亦可爲下述一般式(I )所示之 乙烯系聚醚。 CHg 0) a (Rl 0) ] k …(n 於上述式(I )中,Z係爲具有1〜6個活性氫 有機化合物殘基,R1係爲碳原子數6以上之亞烷基 代亞烷基,R2係爲氫原子、碳原子數1〜40之一價 碳原子數2〜40之一價羥基烴或碳原子數2〜40之 基、k係爲1〜6之整數,η係爲滿足n$7 0/ k之甕 係爲1以上之整數。 該聚氧化亞烷基系聚醚之具體例,如分子量f 以上之聚氧化乙二醇、分子量爲1 000以上之聚氧 醇、聚氧化四甲二醇、分子量爲2000以上之氧化 氧化丙烯共聚物、分子量爲4000以上之三羥甲基 化乙烯加成物、分子量爲3 000以上之壬基苯酚氧 加成物、以及在此等之末端OH基上加成碳數爲6 酯組成 特定防 氧化亞 聚酯爲 聚氧化 的共聚 聚氧化 原子之 或經取 烴基、 一價醯 :數,m | 4000 化丙二 乙烯、 丙烷氧 化乙烯 以上之 -12- 200819569 經取代氧化乙烯的化合物,其中,以分 100000之聚氧化乙二醇及分子量爲5000〜 乙二醇的兩末端上加成有碳數爲8〜40之 烯的化合物較佳。 該聚氧化亞烷基系聚醚化合物(a )之 重量份上述芳香族聚醚而言以0.2〜30重 〜6重量份更佳。配合量小於0.2重量份 且無法呈現充分的防靜電性。另外,即使 量份時,仍不具提高最快的防靜電性效果 得的組成物之機械性質,由於該聚醚化 來,故於熔融紡紗時會降低薄片對規尺之 定性亦會變得惡化。 於上述之芳香族聚醚組成物中,爲更 時,可另外配合作爲第2防靜電劑之有 (b )。該有機離子性化合物,例如以與3 香族聚酯實質上爲非反應性、且與上述聚 醚化合物(a )實質上爲非反應性之化合 式(II )、( III )所示之磺酸金屬鹽及 佳。此等可單獨使用,亦可2種以上倂用 R S 03 Μ ……(II)200819569 IX. Description of the Invention [Technical Field] The present invention relates to a polyester false twisted textured yarn having antistatic properties, a method for producing the same, and an antistatic property containing the antistatic polyester false twisted textured yarn Electrical special composite false twist processing wire. More specifically, it relates to a polyester false twisted textured yarn having excellent antistatic property and a method for manufacturing the false twisted textured yarn at a high speed, and a process for containing the antistatic polyester false twist φ Anti-static special composite false twist processing wire of silk core sheath structure. [Prior Art] Polyester, in which polyethylene terephthalate or an aromatic polyester mainly composed of the same (hereinafter referred to as PET polyester) has many excellent properties, it is widely used as a fiber, A material for forming a film, a sheet, or the like. However, since polyester is hydrophobic, it is limited in use in the field where antistatic properties are required. • In the past, trials of PET-based polyesters were hydrophilic and showed antistatic properties (preventing chargeability), and many proposals have been made so far. For example, a method of blending a polyoxyalkylene-based polyether compound with a polyester (refer to Japanese Patent Publication No. Sho 03-52-14), and a substantially incompatible polyoxyalkylene system in a polyester. A method of a polyether compound and an organic/inorganic ionic compound is known (refer to Japanese Patent Publication No. Sho 44-3 1 828, Japanese Patent Publication No. SHO 601-1 944, JP-A-53-80497, and Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Here, the fiber 200819569, which is made of such a polyester composition, has an antistatic property in a general stretched yarn (FOY), but a fluffing phenomenon occurs in a false twisted textured yarn due to false twist deformation. There is still no practical PET-based polyester false twisted textured yarn having sufficient antistatic properties. f. In the past, a composite false-twisted yarn of a two-layer structure having a large volume and a short fiber feel obtained by a false twisting treatment by using two or more types of polyester monofilaments having a difference in tensile strength. It is known (for example, refer to Japanese Patent Publication No. 6 1 - 973 3). However, in recent years, not only the texture of the woven fabric, the feel of the skin, the appearance, and the like have been gradually increased, and the fabric woven by the conventional false twisted silk is almost an antistatic fabric which does not have the static electricity for suppressing the popping sound. Wait. In particular, in the use of artificial shirts or shirts, such as student uniforms, uniforms, and dust-proof clothes, or in women's shirts or shirts that are mostly in direct contact with the skin, there is currently no PET-based polyester false-twisted silk cloth that provides antistatic properties. [Explanation] The object of the present invention is to solve the above disadvantages of the conventional products, and to provide a novel PET-based polyester false twisted textured yarn which can obtain a polyester fabric having excellent antistatic properties, and secondly, to provide a The polyester false twist processing yarn is stably manufactured, and provides a novel polyester composite false twist which can form a polyester fabric similar to short fibers which has a very good bulkiness, a short fiber feel, and excellent antistatic property. A method of processing silk and stably producing the composite false twisted textured yarn. -6 - 200819569 In order to achieve the above object, the inventors of the present invention have repeatedly intensively studied the results of 'discreting a polyester which does not extend the yarn from a specific antistatic agent containing a specific range, using a specific false twisting tool, in a specific When the elongation and false twist processing are simultaneously performed under the conditions of temperature and number of turns, the novel polyester false twisted textured yarn which can form a polyester fabric which is excellent in durability and texture and excellent in antistatic property can be stably produced, and the present invention is completed. invention. Further, the present inventors have found that in the polyester-based composite false twisted textured yarn, the core yarn is composed of a polyester yarn containing a specific antistatic agent in a specific ratio, and the sheath yarn is contained in a specific ratio. A polyester yarn of a methyl methacrylate polymer or a polystyrene polymer, wherein the undrawn yarn of the core yarn and the unstretched yarn of the sheath yarn are aligned, and simultaneously under specific conditions. The extension and false twist processing can greatly improve the process stability and manufacture with good productivity by making the antistatic core yarn evenly wrapped in the sheath yarn in the longitudinal direction. The present invention has been completed by a polyester composite false twisted textured yarn of a polyester fabric similar to a short fiber feel which is excellent in bulkiness and short fiber feel and excellent in antistatic property. Therefore, according to the present invention, it is possible to provide an antistatic polyester false twisted textured yarn which is composed of polyethylene terephthalate units of 75 mol% or more of repeating units, and contains (a) A polyoxyalkylene-based polyether and (b) an anti-static polyester composite yarn composed of an aromatic polyester composition substantially an aromatic polyester which is a non-reactive organic ionic compound It is characterized in that the voltage half-life of the false twisted processed wire is 60 seconds or less, and the crimping ratio is 1 〇 20%. 200819569 - A method for producing an antistatic polyester false twisted textured yarn, characterized in that 75 mol% or more of the repeating unit is made of polyethylene terephthalate unit to contain (a) polyoxymethylene An alkyl polyether and (b) an aromatic polycondensate having a non-reactive organic ionic compound with an aromatic polyester (the birefringence of the ester composition obtained by melt spinning is 0.02 to 0.05) The unstretched yarn is simultaneously stretched and false-twisted under the conditions of (1) to (4) below. • (1) The 3-axis friction disc type is located at the lowermost circle of the untwisting part. The disc is made of ceramic, the length of contact between the disc and the traveling wire is 2.5~0.5mm, and the diameter of the disc is 90~98% of the diameter of the disc above it is used as a false twisting tool, (2) making a false twist The processing temperature is 170~300 °C, (3) the stretching ratio during the false twist processing is 1.4~2.4, and (4) the number of false twists T (times/m) is the fineness of the false twisted silk (Y dtex). In other words, it is 1 5000/Y1/2STS 3 5 000/Y1/2. • An anti-static special composite false twist processing wire, which is a core wire. The strip (A) is a unit of 75 mol% or more of the repeating unit of polyethylene terephthalate, comprising (a) a polyoxyalkylene-based polyether, and (b) substantially The polyester is made of an antistatic polyester composite yarn composed of an aromatic polyester composition of a non-reactive organic ionic compound, and the sheath yarn (B) is composed of 0.5 to 3.0% by weight of polymethyl methacrylate. A special composite false twisted textured yarn made of a polyester composite yarn composed of an aromatic polyester composition of an ester polymer and/or a polystyrene polymer, characterized in that the charged friction pressure of the processed yarn is 2000 V or less. The crimping ratio is 2 to 8%, and the average filament length of the sheath of the sheath of the 200819569 (B) is longer than the average filament length of the core filament (A) by 10 to 20%, and an antistatic property. A method for producing a false twisted textured yarn, which comprises (a) a polyoxyalkylene-based polyether, and (b) substantially an aromatic polyester when the polyester composite yarn is subjected to an elongation false twist processing. An unstretched antistatic polyester composite yarn (A') formed by a non-reactive organic ionic compound, The unbonded polyester composite yarn (B') containing 5 to 3.0% by weight of a polymethyl methacrylate-based polymer and/or a polystyrene-based polymer is processed as a composite yarn. The original yarn is used and the elongation and false twist processing are simultaneously performed under the conditions of all of the following (1) to (4). (1) The air entanglement treatment is performed before the false twist processing, and more than 30 or more are performed. Interlacing treatment, (2) with a 3-axis friction disc type, the disc at the lowermost part of the untwisting part is made of ceramic, and the contact length of the disc with the traveling thread is 2.5 to 0.5 mm, and the diameter of the disc For the 90~98% of the disc diameter as the false twist tool, (3) the false twist processing temperature is 170 ° C ~ 300 ° C temperature, (4) the number of false twist T (time / m) In terms of the Ydtex of the false twisted yarn, it is 1 5000/Y1/2STS 3 5000/YW2. [Best Mode for Carrying Out the Invention] The antistatic false twisted textured yarn of the present invention is composed of a composite yarn composed of a specific antistatic aromatic polyester composition, and has a specific -9-200819569 Antistatic and crimping properties. In the following, the embodiment of the present invention will be described in detail with respect to the aromatic polyester composition constituting the antistatic false twisted textured yarn, the characteristics of the false twisted textured yarn, and the method for producing the false twisted textured yarn. <Composition of antistatic pseudo-twisted processed yarn> The aromatic polyester referred to in the present invention is 75 mol% or more of the repeating unit of the polymer (preferably 85 to 1 mol%) The PET aromatic polyester which is ethylene terephthalate is mainly a polymer obtained by reacting terephthalic acid or an ester-forming derivative thereof with ethylene glycol or an ester-forming derivative thereof. In the PET-based aromatic polyester, the acid component may be a copolymer of a small amount of another difunctional aromatic carboxylic acid in addition to terephthalic acid. The copolymerization component such as isophthalic acid, phthalic acid 'I, 5-naphthalenedicarboxylic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 4,4'-biphenyldiene Carboxylic acid, 3,3'-biphenyldicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 4,4'-biphenyldicarboxylic acid, 4,4'-biphenylfluorene dicarboxylic acid, 4 , 4'-biphenyl isopropylidene dicarboxylic acid, 1,2-bis(phenoxy)ethane-4,4'-dicarboxylic acid, 2,5-nonanedicarboxylic acid, 2,6-fluorene Dicarboxylic acid, 4,4'-p-benzenedicarboxylic acid, 2,5-pyridinedicarboxylic acid, β-hydroxyethoxybenzoic acid, p-oxybenzoic acid, and the like. These difunctional aromatic carboxylic acids may be used in combination of two or more kinds. Further, when it is a small amount, these difunctional aromatic carboxylic acids may be used in combination with one or more kinds of difunctional aliphatic groups such as adipic acid, pimelic acid, sebacic acid, and dodecanedicarboxylic acid. A carboxylic acid, a difunctional alicyclic carboxylic acid such as cyclohexanedicarboxylic acid, a sodium sulfoisophthalic acid or the like. -10- 200819569 In addition, the diol compound may be, in addition to ethylene glycol, propylene glycol, butanediol, hexanediol, neopentyl alcohol, 2-methyl-1,3-propanediol, diethylene glycol, Other aliphatic diols of trimethyl glycol, an alicyclic diol such as 1,4-cyclohexanedimethanol, and the like, and the like are copolymerized. Further, in the case of a small amount, these diol compounds may be copolymerized with a polyalkylene glycol which is unblocked at both ends or at one end. Further, the polyester may be used in a substantially linear form, such as a benzene benzene tricarboxylic acid, a polycarboxylic acid of pyromellitic acid, a polyol such as glycerol, trimethylolpropane or pentaerythritol. Specific examples of preferred PET-based aromatic polyesters, such as homopolymers of polyethylene terephthalate (PET), or polyethylene isophthalate, terephthalic acid, polyethylene, butene A copolymerized polyester such as terephthalate, polyethylene terephthalate or decane dicarboxylate. Among them, a homopolymer of polyethylene terephthalate is more preferable in terms of balance between mechanical properties and yarn-forming properties. • The PET aromatic polyester can be synthesized by any method. For example, when the description relates to polyethylene terephthalate, by directly esterifying terephthalic acid with ethylene glycol, or lowering the lower alkylene of terephthalic acid such as dimethyl terephthalate. The transesterification reaction of the ester with ethylene glycol, or the reaction of terephthalic acid with ethylene oxide to form the first reaction of the alcohol ester of terephthalic acid and/or its oligomer, and then the product is Heating is carried out under reduced pressure until the second stage of the polycondensation reaction is carried out under the desired degree of polymerization, and the production can be easily carried out. The PET-based aromatic polyester may contain a stabilizer, 200819569 deodorant, a colorant, and other additives as needed. The antistatic aromatic polymer forming the false twisted textured yarn of the present invention is one in which two kinds of electrostatic agents are blended in the PET aromatic polyester as described above. The polyalkyl-based polyether (a) to be blended in the first antistatic agent of the present invention may be an alkane-dimer which is substantially insoluble in PET-based aromatics. The alcohol may be a polyoxyalkylene glycol formed from two or more oxyalkylene units, or may be a vinyl-based polyether represented by the following general formula (I). CHg 0) a (Rl 0) ] k (n) In the above formula (I), Z is an alkylene group having 1 to 6 active hydrogen organic compound residues, and R1 is an alkylene group having 6 or more carbon atoms. Alkyl group, R2 is a hydrogen atom, a carbon number of 1 to 40, a valence of 2 to 40, a valence hydroxy hydrocarbon or a carbon number of 2 to 40, a k system of 1 to 6 integer, η system The oxime system satisfying n$7 0/k is an integer of 1 or more. Specific examples of the polyoxyalkylene-based polyether include a polyoxyethylene glycol having a molecular weight of f or more, a polyoxyl alcohol having a molecular weight of 1 000 or more, Polyoxytetramethylene glycol, an oxypropylene oxide copolymer having a molecular weight of 2000 or more, a trimethylolated ethylene adduct having a molecular weight of 4,000 or more, a nonylphenol oxygen adduct having a molecular weight of 3,000 or more, and The terminal OH group has an added carbon number of 6 ester. The specific anti-oxidation sub-polyester is a poly-oxidized copolymerized polyoxygen atom or a hydrocarbyl group, a monovalent enthalpy: number, m | 4000 propylene glycol, propane oxidation Ethylene above -12- 200819569 substituted ethylene oxide compound, which is divided into 100000 polyoxyethylene glycol and Preferably, a compound having a carbon number of 8 to 40 is added to both ends of 5000 to ethylene glycol. The polyoxyalkylene-based polyether compound (a) is a part by weight of the aromatic polyether. It is more preferably 0.2 to 30 parts by weight to 6 parts by weight, and the compounding amount is less than 0.2 parts by weight, and sufficient antistatic property cannot be exhibited. Further, even when the amount is divided, the composition having the highest antistatic effect is not improved. Since the mechanical properties are due to the polyetherification, the properties of the sheet to the ruler are also deteriorated during melt spinning. In the above aromatic polyether composition, it is possible to additionally cooperate as a (2) The antistatic agent is (b). The organic ionic compound is, for example, a compound which is substantially non-reactive with the 3 fragrant polyester and substantially non-reactive with the polyether compound (a) ( The metal sulfonate salts shown in II) and (III) are preferred. These may be used alone or in combination of two or more kinds of RS 03 Μ ...... (II)
於上述式(II)中,R係爲碳原子數 碳原子數6〜40之芳基,Μ係爲鹼金屬I 子量爲1 0000〜 / 1 6000之聚氧化 烷基取代氧化乙 :配合量,對100 量份較佳,以2 時,親水性不足 配合大於3 0重 ,反而會損害所 合物容易分散開 咬合性,紡紗安 爲提高防靜電性 機離子性化合物 S體之PET系芳 氧化亞烷基系聚 物,如下述一般 擴酸四級鐵鹽較 3〜3 0之烷基或 鹼土類金屬。於 -13- 200819569 上述式(II)中’ R爲烷基時,該烷基可以爲直鏈狀或具 有支鏈的側鏈。Μ爲Na、K、Li等之鹼金屬或Mg、Ca等 之鹼土類金屬,其中以Li、Na、K較佳。該磺酸金屬鹽可 僅單獨使用1種,亦可2種以上混合使用。 較佳的磺酸金屬鹽之具體例,如硬脂基磺酸鈉、辛基 磺酸鈉、十二烷基磺酸鈉、碳原子數之平均爲14的烷基 磺酸鈉混合物、十二烷苯磺酸鈉混合物、十二烷苯磺酸鈉 (硬型、軟型)、十二烷苯磺酸鋰(硬型、軟型)、十二 烷苯磺酸鎂(硬型、軟型)等。 RS〇3 P R1 R2 R3 R4 …·.· (III) 於上述式(III )中,R1、R2、R3及R4係各爲獨立的 碳原子數3〜30之烷基或碳原子數6〜40之芳基。此等之 R1、R2、R3及R4係各以碳原子數5〜15之低級烷基、苯 基或苯甲基較佳。而且,R1、R2、R3及R4之碳數的總合 計量爲6 0以下較佳。 該磺酸四級鐵鹽之較佳具體例,如烷基之碳原子數的 平均値爲1 4之烷基磺酸四丁基鐵鹽、烷基之碳原子數的 平均値爲14之烷基磺酸四苯基鱗鹽、烷基之碳原子數的 平均値爲14之烷基磺酸丁基三苯基鱗鹽、十二烷苯磺酸 四丁基鳞鹽(硬型、軟型)、十二烷苯磺酸四苯基鐵鹽 (硬型、軟型)、十二烷苯磺酸苯甲基三苯基鑛鹽(硬 型、軟型)等。該磺酸四級鱗鹽可僅單獨使用1種、亦可 -14- 200819569 2種以上混合使用。 該有機的離子性化合物(b ),可僅使用1種,亦可2 種以上倂用’惟其合計配合量對〗00重量份芳香族聚酯而 言,以0.05〜10重量份之範圍較佳,以〇.5〜4重量份更 佳。若未達0.05重量份時,防靜電性之提高效果小,若 大於1 〇重量份時,就損害纖維之機械性質而言,由於該 離子性化合物亦容易分散開來,故熔融紡絲時之薄片與規 尺的咬合性降低,紡絲安定性亦會惡化。 而且,於上述芳香族聚酯組成物中,在不會阻害本發 明之目的範圍內,除上述之防靜電劑外,亦可配合習知的 添加劑,例如顏料、染料、消艷劑、防污劑、螢光增白 劑、難燃劑、安定劑、紫外線吸收劑、平滑劑等。 <假撚加工絲之特性> 於本發明之假撚加工絲中,具有捲縮率爲1 〇〜20%、 特別是1 2〜1 8 %之範圍的捲縮情形,捲縮率在該範圍者, 可得柔軟質感優異的編織物。 捲縮率未達1 〇%時,作爲編織物時之絲條間空隙變 多,染料容易進入,導致容易產生染斑,故不爲企求。另 外,大於20%時,所_的編織物表面之色調變白,且編織 物之質感變得鬆軟,故不爲企求。 此外,本發明之假撚加工絲係帶電壓半衰期爲60秒 以下、較佳者爲5〜40秒。此處,帶電壓半衰期爲使假撚 加工絲進行筒編織處理、染色、調濕後,使防靜電性能以 -15- 200819569 JIS-L1 094帶電性試驗方法八法(半衰期測定法)所測定 之値。此處,帶電壓係測定衰減至初期帶電壓之1 /2爲止 的時間(秒),該時間短者評估爲防靜電性能優異。帶電 壓半衰期大於60秒時,由於沒有防靜電效果或極小效 果,故無法達成本發明之目的。 另外,本發明之假撚加工絲,由於容易使作爲編織物 時之織密度調整爲適當的範圍,故其總纖度爲 5 0〜 φ 200dtex (分特)之範圍時較佳,更佳者爲50〜150dtex之 範圍。總纖度小於50 dtex時,編織物之拉伸強度弱,且 不易製得充分密集的編織物,故不爲企求。此外,大於 200dtex時,由於編織物之目付過大,不適合作爲編織 用。而且,單纖維之纖度以1·〇〜5.0dtex較佳,假撚加工 絲之構成單纖維數以24〜96條較佳。 <假撚加工絲之製造法> • 如上述說明的本發明防靜電性聚酯假撚加工絲,例如 、可藉由下述方法’以良好的生產性安定地製造。 換言之,本發明之製造方法,由於假撚加工時不會產 生變形、起毛情形,可高速、安定地進行假撚加工處理, 使用在PET系芳香族聚酯中均勻地配合有上述聚氧化烷二 醇(a )與離子性防靜電劑(b )兩者之芳香族聚酯組成物 所成的經熔融的雙折射率0 · 0 2〜0.0 5之未延伸複合絲作爲 加工用原絲,使該物同意滿足下述(1 )〜(4 )之條件同 時進行延伸與假撚加工處理。 200819569 (1 )以3軸摩擦圓盤型,位於解撚部位之最 圓盤材質爲陶瓷,該圓盤與行走絲條之接觸長度爲 0.5 mm,且該圓盤之直徑爲其上之圓盤直徑的90〜 作爲假撚工具, (2)使假撚加工溫度爲170〜300°C之溫度, (3 )假撚加工時之延伸倍率爲1.4〜2.4, (4 )假撚數T (次/m )對假撚加工絲之纖 dtex)而言,爲 1 5000/Y1/2STS3 5000/Y1/2。 在熔融紡絲階段中,使上述芳香族聚酯組成物 模具熔融吐出,予以冷卻硬化,形成單絲狀,使各 以合絲,供應必要的油劑,以紡絲速度 2000〜 分、特別是2500〜3 500m/分之條件處理較佳。 此時,經紡絲的未延伸絲(複合絲)之雙折射 須爲0.02〜0.05之範圍。雙折射率未達0.02時, 工時之張力低,容易引起突波情形,因搖絲情形導 化斑產生之染斑不佳原因,而且,由於假撚加工處 延伸倍率提高,會導致形成弱絲情形,故不爲企 外,雙折射率大於0.05時,容易產生原絲起毛情 程變得不協調,故不爲企求。 本發明方法,係以在紡絲及/或延伸假撚加工 中,藉由空氣攪亂流以進行絲條之交絡處理較佳。 交絡處理可與延伸假撚加工處理在其他的製程中進 第1圖所示,延伸假撚加工裝置中設置內部噴嘴 於延伸假撚加工前實施較佳。藉此可抑制產生起毛 下段的 2.5〜 9 8 %者 度(Y 自紡絲 單絲予 4500m/ 率,必 假撚加 致熱硬 理時之 求。另 形,製 之製程 該空氣 行,如 (4), 情形, -17- 200819569 加工絲之處理性可受到良好影響。另外,藉由另一內部噴 嘴(圖中沒有表示),在假撚下對熱硬化後之絲條實施空 氣交絡處理,可完全地進行混纖交絡處理,且使絲長度方 向均勻化。由該效果可具有使長度方向均勻化的防靜電性 能,且可製得具有高級感之加工絲。 本發明之方法中,較佳者係於延伸假撚加工處理前實 施交絡處理的未延伸絲,例如設置具備如第1圖所示之2 段式加熱器的延伸假撚加工機,形成具有捲縮作用之聚酯 假撚加工絲。而且,第1圖例中,上述之聚酯未延伸絲 (1 )係自捲裝引出,經由導絲(2 ),藉由設置於2對供 應滾筒(3,3 5 )之間的內部噴嘴(4 )實施空氣交絡處理。 此處,經交絡處理的未延伸絲,係在供應滾筒(3 ’)與第 1輸送滾筒(8 )之間以所定倍率進行延伸,且藉由回轉的 3軸摩擦圓盤型假撚工具(7)予以加撚處理。此時,假撚 工具(7)係設置於解撚部之最下方的圓盤材質爲陶瓷, 該圓盤與行走絲條之接觸長度爲2.5〜0.5mm,且該圓盤 直徑聚酯系複合假撚加工絲使用直接設置於上游之圓盤直 徑的9 0〜9 8 %者。 其間,絲條係藉由第1段加熱器(5 ),在加撚狀態 下予以熱硬化後,在下游側之冷卻板(6 )上進行冷卻, 通過假撚工具(7 )予以解撚。另外,行走絲條視其所需 以於第1輸送滾筒(8 )與第2輸送滾筒(10 )之間所設 置的第2段加熱器(9)實施再熱硬化處理,另外,實施 空氣交絡處理後,以捲取滾筒(1 1 )捲取成筒子絲狀捲裝 -18- 200819569 (1 2 ),製造目的之防靜電性聚酯假撚加工絲。 考慮以高速之延伸假撚加工處理,且使第1段加熱器 (5 )與第2段加熱器(9 )皆爲非接觸式者較佳。特別是 第2段加熱器(9 )大多省略SW_OFF (沒有使用),加工 絲所企求的質感等、視加工絲所要求的質感等所需亦可使 用。 於本發明發明中,如上所述假撚工具(7 )係爲如第2 圖所示之3軸摩擦圓盤型者,位於其解撚部之最下方的圓 盤爲陶瓷製者,且該圓盤直徑係使用其上游之圓盤直徑的 90〜98%者,該圓盤與行走絲條之接觸長度爲2·5〜0.5mm 係極爲重要。換言之,第2圖所例示的假撚工具(7), 係在3條回轉軸(15)上各設置有2個假撚圓盤(13)之 3軸摩擦圓盤型者,各回轉軸(15)係藉由以驅動皮帶 (1 7 )所驅動的正時皮帶(1 6 ),以所定速度進行回轉, 使各假撚圓盤(1 3 )進行回轉。本發明方法係至少假撚圓 盤(1 3 )位於解撚部之最下方的圓盤(第2圖例係於回轉 軸上所設置的下方之圓盤)爲陶瓷製,且該圓盤直徑係使 用其上游側之圓盤(第2圖例爲在中央的回轉軸上所設置 的下方之圓盤)的直徑之90〜98 %者。然後,該陶瓷製圓 盤與行走絲條之接觸長度爲2.5〜0.5mm。 該假撚工具(7)之最下方的圓盤材質爲陶瓷,就圓 盤之摩擦而言較佳。而且,該圓盤與行走絲條之接觸長度 爲2.5〜0.5mm時,於加撚處理完成,捲縮狀態之絲條進 入最後的解撚部位時,該圓盤與絲條之接觸面積變得極 -19- 200819569 少’阻力亦變得極小,就使起毛情形顯著減少而言有效, 以本發明人等之見解爲基準者。同樣地,發現最下方之圓 盤直徑爲其上方圓盤直徑之90〜98%,導絲移動至下一階 段(即熱硬化)時之阻力變小,絲條可平順地移動之適當 區域。 本發明方法中構成未延伸絲條之單絲中,由於含有上 述2種防靜電劑,原本藉由延伸假撚加工處理容易導致起 毛情形’藉由本發明方法,採用上述之條件,可顯著減少 延伸假撚加工時之加工起毛情形。因此,在該範圍外時, 會產生加工起毛情形,係爲對製織性、解舒性、織物製品 之品質有不良影響的要因。本發明人等再三進行各種檢討 的結果,發現使行走絲條與最下方圓盤之接觸長度爲2.5 〜0.5mm,於本發明方法之延伸假撚力卩工處理中,就顯著 減少加工起毛情形而言特別有效。 本發明之假撚加工溫度,必須爲1 7 0〜3 0 0 °C。該溫度 未達170 °C時,捲縮性能低、質感硬,大於3 00 °C時,由於 極端進行加工絲之扁平化、產生加工起毛情形,故不爲企 求β使用具備非接觸式加熱器之裝置作爲假撚加工機時, 使第1段非接觸式加熱器之設定溫度爲170〜3 00°C下進行 熱處理較佳。而且,此處所指之適當的加熱器溫度,係設 定藉由市售的假撚加工機(帝人製機製216錘建HTS-15V)者,非接觸式之1 .〇〜1 .5m長度者,絲速爲800m/ 分〜等之形態者,因此,使用特殊的加熱器,以超高速度 進行加工處理時等,當然可適當調整設定溫度。 -20- 200819569 而且,第1段加熱器中絲條之熱處理時間,可視加熱 器之種類、其長度及其溫度等予以適當設定,熱處理時間 過短時,加工絲之捲縮率容易變得不充分,且張力變動起 因之延伸假撚斷絲情形、加工絲之起毛情形、編織物容易 產生染斑情形。另外,熱處理時間過長時,會有捲縮率變 得過大的傾向。通常,爲非接觸式加熱器時,爲0.04〜 0.1 2秒之範圍,特別是0.0 6〜0.1 0秒之範圍。 另外,延伸假撚加工處理之延伸倍率,以1.4〜2.4最 適當,在該範圍外之低倍率範圍時,會產生突波情形、因 搖絲情形而導致熱硬化斑產生,在高倍率範圍時,加工絲 進行扁平化,且產生加工起毛情形,故不爲企求。 本發明方法,係使同時延伸與假撚加工處理時之假撚 數T (次/m ),視假撚加工絲之纖度Y ( dtex )而定,設 定爲( 15000 〜35000) /Y1/2、較佳者爲( 20000 〜30000) /Υ1/2之範圍。假撚數未達1 5000/Υ1/2 (次/m )時,不易以 微細賦予堅固的捲縮作用,作爲布帛時質感硬、類似紙 張,而若假撚數大於3 5 000/Y 1/2 (次/m )時,由於大多會 產生斷絲及起毛情形,皆不爲企求。 本發明方法,首先使延伸假撚裝置所供應的聚酯未延 伸絲預先藉由空氣流實施單纖維間之交絡處理較佳。該空 氣交絡處理可個別進行延伸假撚加工處理,在如第1圖所 示之延伸假撚裝置中設置內部噴嘴,於延伸假撚前進行空 氣交絡處理的方法較佳。交絡的程度係以聚酯假撚加工絲 測定的交絡度爲30〜80個/m,較佳者爲50〜70個/m下 -21 - 200819569 實施。交絡度未達3 0個/m時,構成聚酯未延伸絲之單纖 維間的混亂情形變得惡化,因以延伸假撚製程予以解舒 (自原絲捲裝取出)不佳,導致斷絲及加撚•解撚時大多 產生單絲切斷情形,故不爲企求。交絡度大於80個/m 時,構成聚酯假撚加工絲之單纖維間的交絡程度變得過 強,單纖維形成硬化狀態,故不爲企求。 本發明方法,可使用直徑爲40〜70mm (較佳者直徑 爲45〜62mm)之假撚圓盤,進行加撚•解撚處理。該假 撚圓盤,例如第2圖所示之在3軸上配置的假撚單位各組 裝2張圓盤使用。假撚圓盤之直徑未達40mm時,因假撚 圓盤對上述聚酯組成物所成的絲條之摩擦損傷急劇增加, 大多產生斷絲及起毛情形。假撚圓盤之直徑大於70mm 時,藉由假撚圓盤之加撚力降低,且無法得到微細、堅固 的捲縮作用,故不爲企求。而且,加撚張力上昇且大多產 生起毛情形。另外,使行走絲條導入假撚圓盤之作業(雪 撬搬運狀)變得極爲困難。 通過假撚圓盤之絲條的行走角度(圓盤回轉軸與圓盤 外周上接觸行走的絲條所成的角度),爲30〜48度,特 別是以3 2〜4 5度之範圍較佳。藉此不會降低藉由圓盤之 加撚力,可提高送絲作用,在安定的狀態下實施加撚•解 撚處理。此時,如上所述使最下方之圓盤與行走絲條之接 觸長度爲2.5〜0.5mm,就顯著降低加工起毛情形而言有 效。 由上述聚酯組成物所成的纖維,耐原纖維性不佳,一 -22- 200819569 般而言該耐原纖維性低的纖維,無法避免加工時產生起毛 情形,惟藉由本發明方法時,由於採用使絲條具有耐原纖 維性之纖維構造的加工技術,故於假撚加工時不會有區段 變形、起毛情形等產生,可以高速、安定地進行假撚加工 處理,可製造高品質的假撚加工絲。 如此所得的本發明之防靜電性假撚加工絲,可以無 撚、無糊予以製織或製編,形成良好的布帛。此時,製織 @ 製編性良好,沒有斷絲情形,極爲順利。而且,如上所述 藉由本發明方法,可有效、安定地製造防靜電性、耐久性 優異的聚酯假撚加工絲。 <複合假撚加工絲之特性> 其次,本發明之防靜電性特殊複合假撚加工絲,如上 所述具有使由上述防靜電性聚酯單纖維所成的芯絲外周實 質上覆蓋鞘絲之複合構造的複合假撚加工絲。 # 此處,構成本發明之複合假撚加工絲之鞘絲,係爲於 , 如上述之芳香族聚酯中配合聚甲基丙烯酸甲酯系聚合物及 /或聚苯乙烯系聚合物者所成。其中,芳香族聚酯係由全 部重複單位之75莫耳%以上(特別是85莫耳%以上)爲 對苯二甲酸乙二酯所成,其特性黏度(使用鄰氯苯酚作爲 溶劑,在35°C下測定)爲0.7以下,特別是〇·55〜0.70較 佳。而且,該芳香族聚酯可以爲與構成芯絲之芳香族聚酯 相同的組成,亦可爲不同的組成。 而且,於此等之聚酯中,亦可含有習知的添加劑,例 -23 - 200819569 如顏料、染料、消艷劑、防污劑、螢光增白劑、難燃劑、 安定劑、紫外線吸收劑、平滑劑。 _成鞘絲之芳香族聚酯中配合的聚甲基丙烯酸甲酯系 , 聚合物、聚苯乙烯系聚合物,可以爲無規構造或間規構造 f 之非晶性聚合物,亦可爲等規構造之結晶性聚合物。而 且’在不會阻害本發明目的之範圍內,亦可含有共聚合成 分者。 ® 此等聚合物之分子量相當小時,由於會有降低下述本 發明效果之傾向’故其重量平均分子量爲2〇〇〇以上,特 別是以5000〜20萬之範圍較佳。具體而言,重量平均分 子量爲8000〜20萬,熔融指數a (以ASTM-D1238爲 準、溫度230 °C、荷重3.8kgf測定)爲10〜30 g/10分鐘之 聚甲基丙烯酸甲酯系共聚物或等規聚合苯乙烯系聚合物、 或重量平均分子量爲8〇⑽〜2〇萬,熔融指數B (以 ASTM-D 1 23 8爲準、溫度3〇(rc、荷重216kgf測定)爲6 • 〜5 〇g/10分鐘之間規聚苯乙烯系聚合物等爲更佳之例。此 ,等之聚合物在上述聚酯中熔融混合、予以熔融紡絲時,由 • 於其熱安定性與分散狀態之安定性優異,故較佳。 推測藉由使該聚甲基丙烯酸甲酯系聚合物及/或聚苯 乙Μ系聚合物混合於聚酯中,在該纖維表面上形成微細的 凸部之故’結果會降低纖維間之摩擦阻力,容易變得平 滑’藉此可實現柔軟且平滑表面觸感的質感之編織物,另 外’具有染色時之光澤維持與未添加時同等水準之效果。 爲具有該效果時’上述聚合物之含有量,以聚酯重量爲基 -24- 200819569 準,合計量必須爲0.5〜3.0重量%,以1·〇〜2.0重量%較 佳。含有量未達〇. 5重量%時,降低纖維·纖維間之摩擦 效果不充分,所得布帛之質感變硬,故不爲企求。 此外,上述含有量大於3.0重量%時,不僅該聚合物 之添加效果飽和,且纖維之紡絲、延伸製程之安定性降 低,斷絲情形增多,故不爲企求。而且,亦可倂用聚甲基 丙烯酸甲酯系聚合物與聚苯乙烯系聚合物,惟此時兩者之 ^ 合計重量%在上述含有量之範圍內。 於本發明中,藉由使鞘絲爲該組成時,亦具有改善該 上述複合絲表面之觸感等效果,惟最重要者係在鞘絲中混 合聚甲基丙烯酸甲酯系聚合物或聚苯乙烯系聚合物時,由 於較同紡速之未混合絲的拉伸率更高,故使此等進行複合 假撚加工處理時,可得該混合絲容易配合於複合絲之鞘 部,反之,複合對象之防靜電絲條可容易配合於芯部的效 果。 # 而且,形成鞘部之上述聚酯組成物中,在不會損害本 發明之目的範圍內,視其所需亦可配合習知的添加劑,例 如顏料、染料、消艷劑、防污劑、螢光增白劑、難燃劑、 安定劑、紫外線吸收劑、平滑劑等。 於本發明之複合假撚加工絲中,芯絲之絲條群A與鞘 絲之絲條群B,其絲長必須具有差値,特別是絲條群B較 絲條群A更長10〜20%較佳,更佳者爲12〜18%之範圍。 此時,絲條群A主要配置於複合假撚加工絲之芯部,絲條 群B主要配置於鞘部,形成芯鞘構造。藉由該絲長差’可 -25- 200819569 使朝長度方向安定、具有防靜電性之芯絲以鞘絲包住,可 維持於高的防靜電性,且具有洗濯耐久性良好的結果。此 外’較鞘絲更爲微細者,具有加工絲及由其所成的編織物 之柔軟質感。另外,可提高編織物製程之處理性,且製得 局品質者。 於本發明中,上述之絲條群A與絲條群B所構成的複 合假撚加工絲之捲縮率必須爲2〜8 %的範圍,特別是具有 3〜7%範圍之捲縮率。 藉由使捲縮率在該範圍,可得柔軟、質感優異的編織 物。對此而言,捲縮率未達2.0 %時,作爲編織物時之絲 條間空隙過多,染色時容易進入必要量以上之染料,容易 產生染斑,故不爲企求。另外,大於8.0%時,所得的編 織物表面呈現白色色調,且呈現鬆軟感,故不爲企求。 另外,取出構成複合假撚加工絲之絲條群A或絲條群 B所成,單獨取出各絲條予以測定時之捲縮率,可互相相 同,亦可互相不同,絲條群B之捲縮率大時,由於該絲條 B主要容易配置於複合假撚加工絲之鞘部,故作爲編織物 由於可提高柔軟、平滑的表面觸感之質感,故爲企求。 本發明之複合假撚加工絲,帶電摩擦壓爲2000V以 下,較佳者爲500V〜1500V之範圍內。帶電摩擦壓爲使 複合假撚加工絲進行筒編織,予以染色且調濕後’防靜電 性能藉由JIS L 1 094帶電性試驗方法B (摩擦帶電壓測定 法)所測定的値,摩擦帶電壓約爲2000V以下(較佳者爲 1 5 00 V以下)時,可評估爲具有防靜電效果。 -26 - 200819569 本發明之複合假撚加工絲,爲容易使作爲編織物時之 織密度調整於適當的範圍,故其總纖度以100〜3 OOdtex (分特)較佳,以 130〜270dtex更佳。總纖度未達100 dtex時,拉伸率弱、且不易製得充分密集的編織物,故不 爲企求。此外,大於30Odtex時,由於編織物之目付過 大,作爲編織用時不爲企求。而且,絲條群A與絲條群B 之總纖度比,就具有更微細性而言以前者/後者爲40/60〜 60/40較佳,以45/55〜55/45之範圍更佳。 此外,絲條群A與絲條群B之單纖維纖度,可以相同 或不同,惟其平均單纖維纖度必須爲1 ·〇〜5 .Odtex,較佳 者爲1.2〜4.Odtex之範圍。平均之單纖維纖度未達1.0 dtex時,由於絲條群A與絲條群B過度進行混合,不易 在所得的編織物表面發現,故不爲企求。另外’平均單纖 維纖度大於5. Odtex時,所得的編織物之質感粗硬化’表 面會有令人不舒服的觸感,故不爲企求。而且,芯絲與鞘 絲B之單纖維纖度不同時,對複合假撚加工絲而言較爲容 易配置於芯部之絲條群者,以其單纖維纖度大者較佳。然 而,過大時,質感容易變得粗硬,以5.5dtex以下較佳。 <複合假撚加工絲之製造法> 如上述說明的本發明編織物用聚酯複合假加撚加工 絲’例如可藉由下述方法製造。換言之’使聚酯複合絲進 行延伸假撚加工時,加工用聚酯原絲係使用配合有上述之 聚氧化烷二醇(a )與離子性防靜電劑(b )之聚酯未延伸 -27- 200819569 絲(A’)、與使上述聚甲基丙烯酸甲酯系聚合物及/或聚 苯乙烯系聚合物混合的聚酯未延伸絲(B,),使此等合 絲,再同時滿足下述(1 )〜(4 )之條件下同時進行延伸 與假撚加工予以製造。 (1)在假撚加工前實施空氣交絡處理,賦予30個以 上/m之交絡處理, (2 )以3軸摩擦圓盤型,位於解撚部位之最下段的 圓盤材質爲陶瓷,該圓盤與行走絲條之接觸長度爲2.5〜 0.5 mm,且該圓盤之直徑爲其上之圓盤直徑的90〜98 %者 作爲假撚工具, (3 )使假撚加工溫度爲170〜3 00 °C之溫度, (4 )假撚數T (次/m )對假撚加工絲之纖度(γ dtex)而言,爲 1 5000/Y1/2‘T$ 3 5000/YW2。 此處,在芯絲所成的低拉伸率側未延伸絲(A’)與鞘 絲所成的高拉伸率側未延伸絲(B ’)之間具有拉伸率差, 未延伸絲B’者爲70〜150%,特別是90〜130%之範圍的大 範圍時,所得的複合假撚加工絲,爲在其鞘部主要配合有 絲條群B時,所得的編織物之質感變得較爲柔軟,故爲企 求。而且,拉伸率差大於 1 5 0%時,由於質感呈現鬆軟 感,且在延伸假撚加工製程中容易產生張力變動情形,故 會增加斷絲頻率且無法安定地進行加工處理。 另外,使低拉伸率側未延伸絲(A’)與高拉伸率側未 延伸絲(B’)個別進行紡絲捲取後,使此等進行合絲,提 供給延伸假撚加工處理,自不同的紡絲噴嘴使各聚合物同 -28- 200819569 時熔融吐出’使各絲條群冷卻後予以合絲、捲取,提供給 延伸假撚加工處理,惟於後者之方法中,以紡絲速度2500 〜4000m/分(特別是3 000〜3 500m/分)之範圍進行熔融 紡絲時,含有0.5〜3.0重量%聚甲基丙烯酸甲酯系聚合物 及/或聚苯乙烯系聚合物之聚酯,以使聚酯之拉伸率爲以 同速度進行熔融紡絲所得的未延伸絲大70〜1 50% (特別 是90〜130%)者,可容易且有效地製得,故較佳。 • 一般而言’含有防靜電劑之絲條,於容易進行原纖維 化之假撚加工處理時,於本發明中藉由使防靜電絲條配置 於芯部,以鞘部絲條包住芯部以使加工時之變形減少,基 本上幾乎不會產生起毛情形。 於本發明方法中,必須預先使如上述之低拉伸率側未 延伸絲(A’)與高拉伸率側未延伸絲(B ’)沒有進行合絲 且形成紡絲混纖所成的未延伸絲條,實施空氣交絡處理。 空氣交絡處理亦可在與延伸假撚加工處理不同的製程 • 中進行,惟如第1圖所示,在延伸假撚加工裝置中設置內 , 部噴嘴(4 ),於延伸假撚加工前實施較佳。藉此藉由拉 _ 伸率差,以抑制毛粒產生,且對處理性有良好影響。 另外,藉由另外的內部噴嘴(圖中沒有表示)進行假 撚時,對經熱硬化的絲條實施空氣交絡處理,使混纖交絡 完全地均勻化,朝絲長度方向使鞘絲均勻地包住芯絲之效 果,可使具有耐久性之防靜電性能且具有高級感。 藉由內部噴嘴之空氣交絡處理程度過少時,於延伸假 撚加工中低拉伸率側絲條群Α與高拉伸率側絲條群Β分 -29- 200819569 離,由於形成編織物時之織物表面容易形成不均勻者,特 別是未延伸絲A’與B ’之間的拉伸率爲3 0 %以上時變多, 故以所得的複合假撚加工絲測定的交絡度爲3 0個/m以 上,特別是40個/以上較佳。另外,藉由內部噴嘴賦予的 交絡度過大時’單絲間之交絡情形變得過強,形成編織物 時之質感容易變得粗硬,以8 〇個/m以下較佳。 其次,實施交絡處理的未延伸絲,例如置於第1圖所 示具有2段式加熱器之延伸假撚加工機,形成具有捲縮作 用之聚酯假撚加工絲。第1圖例係爲使如上述2種聚酯組 成物同時進行紡絲處理的未延伸絲(1 ),藉由在2對供 應滾筒(3,3’)之間所設置的內部噴嘴(4)實施空氣交絡 處理。此處經實施所定交絡處理的未延伸絲,藉由在供應 滾筒(3’)與第1輸送滾筒(8)之間進行延伸,且藉由 與假撚工具(7 )之圓盤的摩擦予以加撚。其間在加撚狀 態下以第1段加熱器(5 )進行熱處理,以冷卻板(6 )進 行冷卻後,通過假撚工具(7 )予以解撚處理。另外,行 走絲條係以第1輸送滾筒(8 )與第2輸送滾筒(10 )之 間所設置的第2段加熱器(9 ),視其所需進行再熱處 理,然後,在經熱硬化的假撚後絲條上實施空氣交絡處理 後,以捲取滾筒(11)捲取成筒子絲狀捲裝(12),製造 目的之防靜電性聚酯複合假撚加工絲。 此時,考慮以高速進行延伸假撚加工處理時,以第1 段加熱器(5 )與第2段加熱器(9 )爲非接觸式較佳。特 別是第2段加熱器(9 ),大多爲SW-OFF (沒有使用該加 -30- 200819569 熱器),視加工絲所要求的質感等而定’亦可使用。 於本發明方法中,假撚工具(7)係爲第2圖所不之 以3軸摩擦圓盤型設於解撚部之最下段的圓盤材質爲陶 瓷,且使行走絲條與該圓盤之接觸長度爲2 · 5〜0 · 5 mm ’ 另外,該圓盤,具有在其上流的直接圓盤直徑的9 0〜9 8 % 的直徑,係爲重要。 換言之,第2圖例示的假撚工具(7 ),係爲在3條 回轉軸(15)上各設置2個假撚圓盤(13)之3軸摩擦圓 盤型者,各回轉軸(1 5 )係藉由以驅動皮帶(1 7 )所驅動 的正時皮帶(16 )、以所定速度回轉,使各假撚圓盤 (1 3 )進行回轉。本發明方法係使用至少在假撚圓盤 (1 3 )中設於解撚部最下方之圓盤(第2圖例中設於左側 之回轉軸下方之圓盤)爲陶瓷製,且該圓盤之直徑爲其上 流直接側圓盤(第2圖例中設於中央回轉軸下方之圓盤) 之直徑的90〜98 %者。其次,該陶瓷製圓盤與行走絲條之 接觸長度爲2.5〜0.5mm。 此時,最下方之圓盤材質,就耐摩擦性而言以陶瓷較 佳。本發明人等之硏究,於藉由本發明之複合假撚加工處 理中,使行走絲條與該圓盤之接觸長度爲2.5〜0.5mm, 於加撚處理完成後,可極力減少於使捲縮狀態之絲條加入 最後的解撚部時之接觸面積,減少阻力情形,結果,可顯 著減少起毛情形,且使該圓盤直徑在其上方圓盤直徑90〜 98°/。之範圍,使導絲移至繼後階段(具體而言爲熱硬化) 時,就摩擦値減少、可平順地移動而言,可知其效果等。 -31 - 200819569 其中’可確認使行走絲條與上述圓盤之接觸長度爲2 · 5〜 0.5mm時,就可顯著減少加工起毛情形而言特別有效。 本發明方法,藉由組合上述各種條件,可顯著減少加 工起毛情形。另外,在該範圍外時,會產生加工起毛情 形,成爲對市場上製織性、解舒性、織物製品之品質造成 不良影響的要因。 本發明之假撚加工溫度,必須爲170〜3 00°C。該溫度 未達1 7 0 °C時,捲縮性能降低、質感變硬,大於3 0 0 °C時, 由於極端進行加工絲之扁平化,產生加工起毛情形,故不 爲企求。使用具備非接觸式加熱器作爲假撚加工機之裝置 時,以使第1段非接觸式加熱器之設定溫度爲170〜3 00 °C 下進行熱處理較佳。而且,此處所指的適當加熱器溫度, 以藉由市售的假撚加工機(帝人製機製216錘建HTS-15V ),爲非接觸式、1.0〜1.5m長度者、絲速爲800m/分 〜等之型式者予以設定,因此,當然使用特殊的加熱器且 以超高速度進行加工時等適當地調整設定溫度。 此處,加撚範圍之第1加熱器,係爲提高未延伸絲條 之延伸性及假撚加工性(加撚性)者,該溫度於非接觸加 熱器時未達17〇°C之溫度,加撚性降低,無法賦予本發明 目的之捲縮作用,形成編織物時之質感類似紙張。另外, 大多於延伸假撚加工時產生斷絲及起毛情形’容易產生捲 縮斑或染色時之染色斑情形,故不爲企求。另外,大於 3 00 °C時,延伸假撚加工時容易產生單絲切斷情形,特別 是高拉伸率側之未延伸絲條(B,)容易產生單絲切斷情 -32- 200819569 形,所得的聚酯複合假撚加工絲大多有起毛情形,故不爲 企求。而且,藉由延伸假撚加工機之型式,第1段加熱器 分割成前半部與後半部,惟於本發明方法中第1段加熱器 之前半部與後半部可設定爲同一溫度。 而且,第1段加熱器中絲條之熱處理時間,係視加熱 器之種類、其長度及其溫度予以適當設定,熱處理時間過 短時,捲縮率容易變得不充分,且容易產生張力變動起因 Φ 之延伸假撚斷絲情形、假撚加工絲之起毛情形、編織物上 之染斑情形,另外,過長時,會有捲縮率變得過大的傾 向。因此,以非接觸式加熱器進行熱處理時,通常爲0·04 〜0.12秒之範圍,特別是0.06〜0.10秒之範圍。 另外,有關加工時之延伸倍率,以1.4〜1.7爲最適當 的範圍,在該範圍外時,由於低倍率側會因突波、發生、 搖絲而產生熱硬化斑,高倍率側會有加工絲進行扁平化, 產生加工起毛情形,故不爲企求。 Φ 假撚數係以複合假撚加工絲之纖度爲Y ( dtex )時, 設定爲[(1 5000〜3 5000 ) /Y1/2]次/m,較佳者設定爲 [(20000〜3 0000 ) /Y1/2]次/m之範圍。假撚數未達 1 5 000/Y 1/2次/m時,不易以微細賦予堅固的捲縮作用所得 的布帛類似紙張,質感變硬。假撚數大於3 5000/Y1/2次/m 時,大多容易產生斷絲及起毛情形。 本發明中必須先對供應給延伸假撚裝置、予以合絲或 紡絲混纖所成的聚酯未延伸絲條,預先實施空氣交絡處 理。空氣交絡處理可與延伸假撚處理個別進行,以如第1 -33- 200819569 圖所示在延伸假撚裝置中設置內部噴嘴,於延伸假撚前對 絲條進行空氣交絡處理的方法較佳。空氣交絡的程度,係 以聚酯假撚加工絲所測定的交絡度爲3 0〜80個/m下實 施,以50〜70個/m較佳。交絡度未達30個/m時,構成 聚酯未延伸絲之絲條間的混合程度不佳,因延伸假撚製程 之舒解不佳,大多會產生斷絲及加撚•解撚時之單絲切斷 情形等,故不爲企求。另外,交絡度大於8 0個/m時,構 成聚酯假撚加工絲之單絲間的交絡程度過強,絲條呈現硬 化狀態,故不爲企求。 假撚工具之圓盤尺寸大小,沒有特別的限制,以直徑 爲40〜70mm之圓盤較佳,以直徑爲45〜62mm之圓盤更 佳。例如第2圖所示於3軸上所配置的假撚單位各組裝2 張圓盤使用。圓盤直徑未達4 0 mm時,絲條群A’因圓盤之 摩擦ί貝傷增加’大多容易產生斷絲及起毛情形。另外,大 於7 0mm時,藉由圓盤之加撚力降低,不易賦予充分的捲 縮作用。 通過該圓盤之絲條的行走角度(圓盤回轉軸與使圓盤 外周上接觸行走的絲條所成的角度),以3 0〜4 8度較 佳,特別是以32〜45度之範圍更佳。藉此不會降低對圓 盤之加撚力’可提筒送絲作用,以安定的狀態實施加撚· 解撚處理。 一般而言,含有防靜電劑之絲條,容易進行原纖維 化,於假撚加工時容易產生起毛情形,惟於本發明中,藉 由使防I#電絲條配置於心部’且以銷部絲條包住芯部,使 -34- 200819569 加工時之變形減少,加工時不易產生起毛情形,且由於選 擇如上述之假撚加工條件,使兩方相合、極少產生起毛情 形,可得極爲良好的複合假撚加工絲。 如此所得的本發明之複合假撚加工絲,例如可藉由以 無撚、無糊之噴水室等形成織物,此時,製織性良好,可 在沒有斷絲情形等下平順地進行製織處理。然後,由本發 明之聚酯複合假撚加工絲所成的布帛,具有良好的防靜電 Φ 性,且進行官能評估時非常的深度,且具有高級感、柔軟 且良好膨脹感,形成類似短纖維之質感。 【實施方式】 於下述中,藉由實施例及比較例,更具體地說明本發 明。而且,例中所示之各測定値係爲以下述方法所測定的 値。另外,例中簡稱爲「份」者,沒有特別限制時,係指 重量份。 (1 )特性黏度 使芳香族聚酯組成物溶解於鄰氯苯酚中,使用毛細管 式黏度管、在3 5 °c下測定。 (2 )紡絲斷絲 以熔融紡絲設備進行一週熔融紡絲處理,記錄斷絲的 次數,以相當於1日1錘的紡絲斷絲次數作爲紡絲斷絲。 惟自斷絲次數減去因人爲或機械的要因產生的斷絲次數。 -35- 200819569 (3 )雙折射率 以常法爲基準,使用光學顯微鏡與補助器,自纖維表 面上所觀察的偏光之阻滯性求取。 (4 )行走角度 攝影在假撚圓盤上行走的絲條,於照相上實測各假撚 圓盤之圓盤上絲條的行走角度Θ,以此等測定値之平均値 作爲行走角度。 (5 )延伸假撚斷絲 以帝人製機製216錘建「HTS-15V」(2加熱器假撚 加工機之非接觸式加熱器形態),使延伸假撚加工處理連 續實施1週,以延伸假撚機1台· 1日之斷絲次數作爲延 伸假撚斷絲。惟使於連絲前後之斷絲(繩結斷絲)或自動 更換時之斷絲等、自斷絲次數減去因人爲或機械要因之斷 絲次數。 (6)捲縮率 在聚酯假撚加工絲試樣上施加〇.〇44cN/dtex之張力, 捲取於框架上,作成約3300dtex之框。使該框之一端上 負荷 0.0177cN/dtex 及 0.177cN/dtex 等 2 個荷重,測定 1 分鐘後之長度S0(cm)。然後,在除去0.177cN/dtex荷 重之狀態下,於1 〇 〇 °C之沸水中處理2 0分鐘。於沸水處理 -36- 200819569 後除去〇.〇177cN/dtex之荷重,在24小時內自由狀態下予 以自然乾燥,再負荷〇.〇177cN/dtex及0.177cN/dtex之荷 重,且以測定經過1分鐘後之長度作爲S 1 ( cm )。然 後,除去0.1 77cN/dtex之荷重,求取經過1分鐘後之長度 作爲S2 ( cm ),以下述數式計算捲縮率。而且,於本實 施例及比較例中,以1 〇次測定値之平均値表示。 捲縮率(%)=[( S1-S2) /S0]xl00 (7 )假撚加工絲、複合假撚加工絲之強度、拉伸率 以 JIS L-1013-75爲基準,測定斷裂強度與拉伸斷裂 率。 (8)起毛個數 使用東雷(譯音)(股)製DT-104型起毛計算裝 置,使聚酯假撚加工絲試樣以5〇Om/分之速度連續測定20 分鐘,計算發生起毛數,以相當於試樣長度1萬m之個數 表示。 (9)質感 藉由專家之官能檢查,可分爲下述之水準。 (柔軟感) 水準1:柔軟且具有光澤的感觸 水準2 :稍微缺乏柔軟感、具有反彈感 -37- 200819569 水準3 :有沙沙的觸感或硬的觸感 (短纖維感) 水準1 :極龐大、富含短纖維感 水準2 :稍微缺乏短纖維感 水準3 :類似扁平絲條之觸感或有硬的觸感。 (1 〇 )帶電性試驗:A法(半衰期測定法) fe片以 (static )。時 使假撚加工絲予以筒編、染色、調濕後,使試 電暈放電場予以帶電後,以帶電電荷衰減測定器 honestmeter)測定該帶電壓衰減至1/2的時間(秒 間(秒)短者,評估爲防靜電性能優異。 (1 1 )帶電性試驗:B法(摩擦帶電壓測定法) 所產生 ί方法B 壓約爲 有防靜 使試驗片進行回轉且以摩檫布予以摩擦,、測定 的帶電壓。具體的順序係以〗IS l 1 094帶電性試驗 法(摩擦帶電壓測定法)爲基準。該摩擦帶電 2〇oov以下(較佳者爲l5〇OV以下)時,評估爲具 電效果。 (1 2 )交絡度 0.2 cN/ 、,且使 藉由上 在約1.2m之聚酯假燃加工絲的絲端上懸掛 dtex之荷重’自直立上部所設鹰的固定點垂直垂摆 用相當於〇· 1 cN/dtex荷重之重籩的垂釣針型掛勾, '38. 200819569 方固定點插入該垂釣針型掛勾,等待掛勾自然落下爲止, 予以取出。然後,再插入自停止點之2mm下的位置上, 進行相同的操作。重複使其經過絲長1 m,以其間使掛勾 停止的次數作爲交絡度(個/m)。 (13)熔融黏度(MVPM、MVPS、MVPEs) 聚甲基丙烯酸甲酯系聚合物、聚苯乙烯系聚合物及聚 酯之熔融黏度(MVPM、MNPS及MVPEs),使用島津製 作所製之島津流動試驗器,使用吐出直徑0.5 φ mmx孔長 1mm之銳孔,在量筒溫度295 °C、20KG荷重下進行測定。 檢測此時之押出壓力,爲黏度式所外插求取的値。所測定 的基質聚酯的熔融黏度MVPEs爲1 400泊。計算對該値而 言所測定的聚甲基丙烯酸甲酯聚合物或聚苯乙烯系聚合物 之熔融黏度的比例。 (1 4 )熔融指數 聚甲基丙烯酸甲酯系聚合物、聚苯乙烯系聚合物之熔 融指數,以ASTMD- 1 23 8爲基準予以測定。 (1 5 )拉伸率差 使未延伸絲試料在保持於氣溫25 °C、濕度60%之恆溫 恆濕的房間內放置1夜後,使長度100mm試料固定於 (股)島津製作所製之拉伸試驗機拉幅器,以2〇〇mm/分 之速度予以拉伸,記錄荷伸曲線。自所記錄的圖特定2群 -39- 200819569 構成絲條之荷伸曲線,且讀取各拉斷時之拉伸 値作爲未延伸絲條群A’與未延伸絲條群B’之拉 而且,測定絲條群(A )及絲條群(B ) 時,自使用拉幅器拉伸試驗器所得的荷重曲線 群於拉斷時之拉伸率。求取絲條群(A ) (Ea% )與含有非晶性聚合物之聚苯乙烯聚合 丙烯酸甲酯聚合物之絲條群(B )之拉伸率( 値(Eb ) - ( Ea )作爲拉伸率差。此外,本發 纖原絲之該絲條群A與該絲條群B進行交絡, 時以該絲條群A、B個別試樣化且個別進行測 即使以經交絡的混纖絲狀態測定,由於自所得 可識別該絲條群A、B之斷裂拉伸率,故此處 纖絲之狀態下實施伸長測定。而且,確認經混 絲條的拉伸率測定値,會有較以個別試樣化的 値更低10〜20 %的傾向,惟拉伸率差相同。 (1 6 )絲條群A與絲條群B之絲長度差 在5〇Cm之複合假撚加工絲之一端上施 /dtex ( 0.2g/de )之荷重,垂直懸掛,正確地B 作記號。除去荷重後,正確地切開記號部分, 試料。自該試料各取出1 0條鞘部分之單絲及 絲,在各單絲上施加〇.〇3cN/dtex ( l/30g/de) 直懸掛,測定各長度。有關10條試料進行上 各平均値爲Lb (鞘絲長度)及La (芯絲長度 率,以該差 伸率差。 之拉伸率差 測定各絲條 之拉伸率 物或聚甲基 Eb%)的差 明由於使混 測定拉伸率 定者較佳, 的荷伸曲線 可直接在混 纖後之試樣 絲條之測定 力口 0 · 1 7 6 c N > 5cm間隔 作成1 〇條 芯部分之單 之荷重,垂 述之測定, ),以下述 -40- 200819569 式計算絲長度差。 絲長度差=(Lb-La) /Lb X 100% 〔實施例〕 實施例1〜3、比較例1〜5 在酯交換反應罐中加入100份對苯二甲酸二甲酯、60 份乙二醇、0.06份醋酸鈣1水鹽(對苯二甲酸二甲酯而言 0 · 0 6 6莫耳% )及0.1 3份作爲整色劑之醋酸鈷4水鹽(對 對苯二甲酸二甲酯而言0·01莫耳°/〇),使該反應物在氮氣 氣體環境下進行4小時,自140 °C昇溫至220 °C,且使反應 罐中生成的甲醇餾去至系外且進行酯交換反應。酯交換反 應完成後,在反應混合物中加入0.058份作爲安定劑之磷 酸三甲酯(對對苯二甲酸二甲酯而言爲0.080莫耳%)及 0.024份作爲消泡劑之二甲基聚矽氧烷。 然後,於10分鐘後,在反應混合物中添加0.041份 三氧化銨(對對苯二甲酸二甲酯而言〇·〇27莫耳% ),餾 去過量的乙二醇且昇溫至240 °C,其次,將反應混合物移 至聚合反應罐中。然後,於1小時40分鐘內自760mmHg 減壓至ImmHg,且自240°C昇溫至280°C下進行聚縮合反 應所得的反應生成物中,在真空下添加各如表1所示重量 份之以下述式所示水不溶性聚氧化乙烯系聚醚{防靜電劑 (a) }及十二烷苯磺酸鈉{防靜電劑(b) }’再進行聚縮 合反應240分鐘,其次,在真空下添加〇.4份作爲抗氧化 劑之千葉凱奇(譯音)公司製「衣魯卡羅谷斯(譯音)」 -41 - 200819569 1010(註冊商標),然後,進行聚縮合反應30分鐘。在 該聚合反應製程中添加防靜電劑所得的聚合物,以常、法f 以薄片化。該含防靜電劑之芳香族聚酯組成物的特性黏g 爲0.6 5 7,軟化點爲2 5 8 °C。In the above formula (II), R is an aryl group having 6 to 40 carbon atoms, and the lanthanide is a polyoxyalkyl group substituted by an alkali metal I having a molecular weight of 1 0000 〜 16,000. For 100 parts, it is better to use 2, the hydrophilicity is insufficient to match more than 30 weights, but it will damage the easy dispersing and occlusion of the compound, and the spinning is to improve the antistatic ionic compound S body PET system. The aromatic oxyalkylene polymer is generally an alkyl or an alkaline earth metal having a tertiary acid salt of 3 to 30 as described below. In the above formula (II), when R is an alkyl group, the alkyl group may be a linear or branched side chain. The ruthenium is an alkali metal such as Na, K or Li or an alkaline earth metal such as Mg or Ca. Among them, Li, Na and K are preferred. The sulfonic acid metal salt may be used alone or in combination of two or more. Specific examples of preferred metal sulfonate salts, such as sodium stearyl sulfonate, sodium octyl sulfonate, sodium dodecyl sulfonate, a mixture of sodium alkyl sulfonates having an average number of carbon atoms of 14, twelve Sodium alkane sulfonate mixture, sodium dodecylbenzene sulfonate (hard, soft), lithium dodecylbenzene sulfonate (hard, soft), magnesium dodecylbenzene sulfonate (hard, soft) )Wait. RS〇3 P R1 R2 R3 R4 (III) In the above formula (III), R1, R2, R3 and R4 are each independently an alkyl group having 3 to 30 carbon atoms or a carbon number of 6~ 40 aryl. Preferably, each of R1, R2, R3 and R4 is a lower alkyl group having 5 to 15 carbon atoms, a phenyl group or a benzyl group. Further, the total amount of carbon atoms of R1, R2, R3 and R4 is preferably 60 or less. Preferred examples of the sulfonic acid quaternary iron salt are, for example, an alkyl group having an average enthalpy of a carbon atom of the alkyl group of 14 butyl sulfonate, and an alkyl group having an average enthalpy of 14 carbon atoms. Tetraphenyl sulfonate of sulfonic acid, alkyl sulfonate butyl triphenyl squarate salt having an average enthalpy of carbon number of 14 and tetrabutyl sulfonium dodecyl benzene sulfonate (hard, soft) ), tetraphenyl iron salt of dodecylbenzenesulfonate (hard, soft), benzyltriphenyl ore salt of dodecylbenzenesulfonate (hard, soft), and the like. The sulfonic acid quaternary phosphonium salt may be used alone or in combination of two or more of -14-200819569. The organic ionic compound (b) may be used alone or in combination of two or more types, but the total amount is preferably from 0.05 to 10 parts by weight based on the total amount of the 00 parts by weight of the aromatic polyester. It is more preferably 5 to 4 parts by weight. If it is less than 0.05 parts by weight, the effect of improving the antistatic property is small, and if it is more than 1 part by weight, the mechanical properties of the fiber are impaired, and since the ionic compound is easily dispersed, the melt spinning is performed. The occlusion of the sheet and the gauge is lowered, and the spinning stability is also deteriorated. Further, in the above aromatic polyester composition, in addition to the above-mentioned antistatic agent, conventional additives such as a pigment, a dye, a deodorant, and an antifouling agent may be blended in the range which does not impair the object of the present invention. Agent, fluorescent whitening agent, flame retardant, stabilizer, ultraviolet absorber, smoothing agent, etc. <Characteristics of false twisted textured yarn> In the false twisted textured yarn of the present invention, the crimping ratio is in the range of 1 〇 to 20%, particularly 12 to 18%, and the crimp ratio is In this range, a knitted fabric excellent in soft texture can be obtained. When the crimping ratio is less than 1%, the gap between the yarns is increased as a braid, and the dye easily enters, which causes staining, which is not desirable. On the other hand, when it is more than 20%, the color of the surface of the knitted fabric becomes white, and the texture of the knitted fabric becomes soft, so that it is not desired. Further, the false twisted textured silk tie of the present invention has a voltage half life of 60 seconds or less, preferably 5 to 40 seconds. Here, the half-life of the voltage is measured by the tube weaving process, dyeing, and humidity control, and the antistatic property is measured by the eight method (half-life measurement method) of the charging test method of -15-200819569 JIS-L1 094. . Here, the band voltage is measured for a time (seconds) until the initial band voltage is 1 /2, and this time is evaluated as excellent in antistatic performance. When the charging half-life is more than 60 seconds, the object of the present invention cannot be achieved because there is no antistatic effect or minimal effect. Further, in the false twisted textured yarn of the present invention, since the weaving density as the knitted fabric is easily adjusted to an appropriate range, the total fineness is preferably in the range of 50 to φ 200 dtex (dtex), more preferably Range of 50~150dtex. When the total fineness is less than 50 dtex, the tensile strength of the knitted fabric is weak, and it is not easy to obtain a sufficiently dense knitted fabric, so it is not desirable. Further, when it is larger than 200 dtex, it is not suitable as a weaving because the object of the knitted fabric is too large. Further, the fineness of the single fiber is preferably from 1.0 to 5.0 dtex, and the number of the single fibers of the false twisted processed yarn is preferably from 24 to 96. <Manufacturing method of false twisted textured yarn> The antistatic polyester false twisted textured yarn of the present invention as described above can be produced stably by good productivity, for example, by the following method. In other words, in the production method of the present invention, since the deformation and the fluffing do not occur during the false twist processing, the false twist processing can be performed at a high speed and in a stable manner, and the above-mentioned polyoxyalkylene is uniformly blended in the PET-based aromatic polyester. The unstretched composite yarn having a molten birefringence of 0·0 2 to 0.0 5 formed by the aromatic polyester composition of both the alcohol (a) and the ionic antistatic agent (b) is used as a processing raw yarn. The object agrees to perform the extension and false twist processing simultaneously under the conditions (1) to (4) below. 200819569 (1) With a 3-axis friction disc type, the most disc in the untwisting part is made of ceramic, the contact length of the disc with the traveling thread is 0.5 mm, and the diameter of the disc is the disc above it. The diameter of 90~ is used as a false twisting tool, (2) the false twisting processing temperature is 170~300 °C, (3) the false twisting processing magnification ratio is 1.4~2.4, (4) the false twisting number T (time/ m) For the fiber dtex of the false twisted silk, it is 1 5000/Y1/2STS3 5000/Y1/2. In the melt spinning stage, the aromatic polyester composition mold is melted and discharged, and is cooled and hardened to form a monofilament, and each of the yarns is supplied, and a necessary oil agent is supplied at a spinning speed of 2000 to a fraction, particularly The condition of 2500~3 500m/min is better. At this time, the birefringence of the spun undrawn yarn (composite yarn) must be in the range of 0.02 to 0.05. When the birefringence is less than 0.02, the tension during working hours is low, and it is easy to cause a spur condition. The reason why the plaque is caused by the plaque is not good due to the wire drawing situation, and the elongation ratio of the false tweezer is increased, which may result in weak formation. In the case of silk, it is not for the outside, and when the birefringence is greater than 0.05, it is easy to cause the roughening of the raw silk to become uncoordinated, so it is not desirable. The method of the present invention is preferably carried out by air-turbulent flow in the spinning and/or extension false twisting process for the entanglement of the yarn. The entanglement process can be carried out in other processes as shown in Fig. 1. The inner nozzle is provided in the extended false twisting apparatus and is preferably implemented before the extension false twisting process. In this way, it is possible to suppress the occurrence of 2.5 to 9 8 % of the lower part of the raising (Y self-spinning monofilament to 4500 m/rate, and it is necessary to add heat to the hardening process. Another shape, the process of the air line, such as (4), Situation, -17- 200819569 The rationality of the processed wire can be well affected. In addition, the air-corrugated wire is heat-cured under false twist by another internal nozzle (not shown) The mixed fiber entanglement treatment can be completely performed, and the length direction of the yarn can be made uniform. This effect can have an antistatic property for making the longitudinal direction uniform, and a processed yarn having a high-grade feeling can be obtained. In the method of the present invention, Preferably, the undrawn yarn is subjected to an entanglement treatment before the extension false twist processing, for example, an extended false twisting machine having a two-stage heater as shown in Fig. 1 is provided to form a polyester dummy having a crimping action. In the first example, the polyester undrawn yarn (1) is taken out from the package, and is disposed between the pair of supply rollers (3, 3 5) via the guide wire (2). The internal nozzle (4) is subjected to air entanglement treatment. At the same time, the undrawn yarn processed by the entanglement is extended at a predetermined magnification between the supply roller (3') and the first transport roller (8), and the rotary 3-axis friction disc type false twist tool (7) The twisting tool (7) is disposed at the bottom of the untwisting portion and is made of ceramic, and the contact length of the disc with the traveling thread is 2.5 to 0.5 mm, and the circle The disc diameter polyester composite false twisted textured yarn is used directly in the upstream disc diameter of 90 to 9 8 %. In the meantime, the yarn is supplied by the first stage heater (5) in the twisted state. After heat hardening, it is cooled on the cooling plate (6) on the downstream side, and is untwisted by the false twist tool (7). In addition, the traveling wire is required for the first transport roller (8) and the second transport. The second stage heater (9) provided between the drums (10) is subjected to a reheat hardening treatment, and after the air entanglement treatment is performed, the winding drum (1 1) is taken up into a bobbin filament package -18- 200819569 (1 2 ), anti-static polyester false twist processing wire for manufacturing purposes. Considering high-speed extension false twist processing It is preferable that the first stage heater (5) and the second stage heater (9) are both non-contact type. In particular, the second stage heater (9) mostly omits SW_OFF (not used), processing wire The desired texture, etc., may be used depending on the texture required for the processed yarn, etc. In the invention of the present invention, the false twist tool (7) is a three-axis friction disc type as shown in Fig. 2 as described above. The disc at the bottom of the untwisting portion is made of ceramics, and the diameter of the disc is 90 to 98% of the diameter of the disc upstream thereof, and the length of contact between the disc and the traveling thread is 2 ·5~0.5mm is extremely important. In other words, the false twist tool (7) illustrated in Fig. 2 is provided with three false shafts (13) on each of the three rotary shafts (15). In the disc type, each of the rotary shafts (15) is rotated at a predetermined speed by a timing belt (16) driven by a drive belt (17), and each false twist disk (13) is rotated. The method of the present invention is that at least the disc of the false twist disc (13) located at the lowermost portion of the untwisting portion (the second disc is provided below the disc provided on the rotary shaft) is made of ceramic, and the diameter of the disc is The diameter of 90 to 98% of the diameter of the disk on the upstream side (the second example is the lower disk provided on the central rotary shaft) is used. Then, the contact length of the ceramic disk with the traveling wire is 2.5 to 0.5 mm. The lowermost disc of the false twisting tool (7) is made of ceramic, which is preferable in terms of the friction of the disc. Moreover, when the contact length of the disc and the traveling thread is 2.5 to 0.5 mm, the contact area between the disc and the yarn becomes the same when the twisting process is completed and the crimped state yarn enters the final untwisting portion.极-19- 200819569 Less resistance is also extremely small, and it is effective in reducing the fluffing situation significantly, based on the findings of the present inventors. Similarly, it was found that the diameter of the lowermost disk was 90 to 98% of the diameter of the disk above it, and the resistance when the wire was moved to the next stage (i.e., heat hardening) became small, and the wire was smoothly moved to the appropriate region. In the monofilament constituting the unstretched yarn in the method of the present invention, since the above two kinds of antistatic agents are contained, the fluffing process is easily caused by the elongation false twist processing. 'With the method of the present invention, the above conditions can be used to significantly reduce the elongation. Fake processing during processing. Therefore, when it is outside this range, the occurrence of processing fuzzing is a factor that adversely affects the texture, the unwinding property, and the quality of the fabric product. As a result of various reviews, the inventors have found that the contact length between the traveling wire and the lowermost disk is 2.5 to 0.5 mm, which significantly reduces the processing fuzzing in the extension false twisting process of the method of the present invention. It is especially effective. The false twist processing temperature of the present invention must be 190 to 300 °C. When the temperature is less than 170 °C, the crimping performance is low and the texture is hard. When the temperature is more than 300 °C, the flattening of the processed yarn and the processing fuzzing are caused, so the non-contact heater is not required for the use of β. When the apparatus is used as a false twisting machine, it is preferable to heat-treat the first stage non-contact heater at a set temperature of 170 to 300 °C. In addition, the appropriate heater temperature referred to here is set by a commercially available false twisting machine (the Teijin system 216 hammer HTS-15V), non-contact type 1. 〇~1. 5m length, Since the wire speed is in the form of 800 m/min., etc., it is of course possible to appropriately adjust the set temperature when a special heater is used to perform processing at an ultra-high speed. -20- 200819569 Moreover, the heat treatment time of the yarn in the first stage heater can be appropriately set depending on the type of the heater, its length and its temperature. When the heat treatment time is too short, the crimping rate of the processed yarn tends to become Sufficient, and the tension change causes the extension of the false twist, the fluffing of the processed silk, and the woven fabric is prone to staining. Further, when the heat treatment time is too long, the crimp ratio tends to become too large. Usually, in the case of a non-contact heater, it is in the range of 0.04 to 0.12 seconds, particularly in the range of 0.06 to 0.10 second. In addition, the extension ratio of the extension false twist processing is preferably 1.4 to 2.4, and in the low magnification range outside the range, a surge condition occurs, and a thermal hard spot is generated due to the shake condition, and the range is high in the range of high magnification. The processing yarn is flattened and the processing is raised, so it is not desirable. In the method of the present invention, the number of false twists T (times/m) at the time of simultaneous extension and false twist processing is determined according to the fineness Y (dtex) of the false twisted textured yarn, and is set to (15000 to 35000) / Y1/2 Preferably, it is in the range of (20000 to 30000) / Υ 1/2. When the number of false twists is less than 1 5000/Υ1/2 (times/m), it is not easy to impart a strong curling effect by fineness, and the texture is hard and similar to paper when the fabric is used, and if the false twist is more than 3 5 000/Y 1/ When 2 (times/m), most of them will be broken and fluffed, and they are not intended. In the method of the present invention, it is preferred that the polyester unstretched yarn supplied from the extended false twisting device is previously subjected to interlacing treatment between the individual fibers by the air flow. The air entanglement treatment can be carried out by performing the extension false twist processing, and the inner nozzle is provided in the extension false twisting device shown in Fig. 1 and the air entanglement treatment is preferably performed before the extension false twist. The degree of entanglement is measured by the polyester false twisted textured yarn of 30 to 80 / m, preferably 50 to 70 / m under -21 - 200819569. When the degree of entanglement is less than 30/m, the disorder between the single fibers constituting the polyester unstretched yarn is deteriorated, and the untwisting (extracting from the original silk package) by the extension false twisting process is poor, resulting in breakage. Silk and twisting • Most of the yarns are cut off when they are untwisted, so they are not sought. When the degree of entanglement is more than 80 / m, the degree of entanglement between the individual fibers constituting the polyester false twisted textured yarn becomes too strong, and the single fiber is in a hardened state, so that it is not desired. In the method of the present invention, a false twist disk having a diameter of 40 to 70 mm (preferably a diameter of 45 to 62 mm) can be used for the twisting and untwisting treatment. The false-twist discs, for example, two sets of false-twist units arranged on the three axes shown in Fig. 2 are used for two discs. When the diameter of the false twist disk is less than 40 mm, the frictional damage of the yarn formed by the false-twist disk on the polyester composition sharply increases, and most of the yarn breakage and fluffing occur. When the diameter of the false twist disk is larger than 70 mm, the twisting force of the false twist disk is lowered, and the fine and strong curling action cannot be obtained, so it is not desirable. Moreover, the twisting tension is increased and most of the raising occurs. In addition, it is extremely difficult to introduce the traveling yarn into the false twisting disc (snow handling). The angle of travel of the thread of the false-twisted disc (the angle formed by the rotating shaft of the disc and the thread that is in contact with the outer circumference of the disc) is 30 to 48 degrees, particularly in the range of 3 2 to 4 5 degrees. good. Thereby, the twisting force by the disk is not lowered, the wire feeding action can be improved, and the twisting and untwisting treatment can be performed in a stable state. At this time, as described above, the contact length between the lowermost disc and the traveling yarn is 2.5 to 0.5 mm, which is effective in remarkably reducing the processing fuzzing. The fiber composed of the above polyester composition is poor in fibrillation resistance, and the fiber having low fibrillation property is generally inferior to the fiber having a low fibrillation in the case of the method of the present invention, but by the method of the present invention, Since the processing technology of the fiber structure which makes the yarn have fibrillation resistance is used, there is no deformation or raising of the section during the false twisting process, and the false twist processing can be performed at a high speed and in a stable manner, and high quality can be manufactured. Fake 捻 processed silk. The antistatic false twisted textured yarn of the present invention thus obtained can be woven or braided without flaws or blush to form a good fabric. At this time, weaving @ is well-made, and there is no broken wire, which is extremely smooth. Further, as described above, the polyester false twisted textured yarn excellent in antistatic property and durability can be produced efficiently and stably by the method of the present invention. <Characteristics of composite false twisted textured yarn> Next, the antistatic special composite false twisted textured yarn of the present invention has a sheath covering the outer periphery of the core filament formed of the above-mentioned antistatic polyester monofilament substantially as described above Composite false twisted textured yarn of silk composite structure. Here, the sheath yarn constituting the composite false twisted textured yarn of the present invention is obtained by blending a polymethyl methacrylate polymer and/or a polystyrene polymer with the above aromatic polyester. to make. Among them, the aromatic polyester is composed of ethylene terephthalate having 75 mol% or more (especially 85 mol% or more) of all repeating units, and its intrinsic viscosity (using o-chlorophenol as a solvent, at 35) The measurement at ° C is 0.7 or less, and particularly preferably 〇 55 to 0.70. Further, the aromatic polyester may have the same composition as the aromatic polyester constituting the core yarn, or may have a different composition. Moreover, such polyesters may also contain conventional additives, such as -23 - 200819569 such as pigments, dyes, deodorants, antifouling agents, fluorescent whitening agents, flame retardants, stabilizers, ultraviolet rays. Absorbent, smoothing agent. _ A polymethyl methacrylate-based polymer blended with an aromatic polyester of a sheath-sheath, a polymer or a polystyrene-based polymer, which may be an amorphous polymer having a random structure or a syndiotactic structure f, or may be A crystalline polymer of isotactic structure. Further, a copolymerization synthesizer may be contained within a range which does not impair the object of the present invention. When the molecular weight of these polymers is relatively small, there is a tendency to lower the effects of the present invention described below. Therefore, the weight average molecular weight is 2 Å or more, and particularly preferably in the range of 5,000 to 200,000. Specifically, the weight average molecular weight is 8,000 to 200,000, and the melt index a (as measured by ASTM-D1238, temperature 230 ° C, and a load of 3.8 kgf) is 10 to 30 g/10 minutes of polymethyl methacrylate. Copolymer or isotactic polymeric styrene polymer, or weight average molecular weight of 8 〇 (10) ~ 2 million, melt index B (according to ASTM-D 1 23 8 , temperature 3 〇 (rc, load 216kgf measured) 6 • 〜5 〇g/10 minutes is a better example of a polystyrene polymer, etc. When the polymer is melt-mixed and melt-spun in the above polyester, it is thermally stabilized. It is preferable that the stability of the property and the dispersion state is excellent, and it is presumed that the polymethyl methacrylate-based polymer and/or the polystyrene-based polymer are mixed in the polyester to form fine particles on the surface of the fiber. As a result of the convex portion, the result is that the frictional resistance between the fibers is lowered, and it is easy to be smoothed, thereby making it possible to realize a soft and smooth texture of the texture of the surface, and the glossiness at the time of dyeing is maintained at the same level as when it is not added. The effect of the above polymer The content is based on the weight of the polyester -24-200819569, the total amount must be 0.5 to 3.0% by weight, preferably 1.1 to 2.0% by weight. The content is less than 〇. 5% by weight, the fiber is reduced. The friction effect between the fibers is insufficient, and the texture of the obtained fabric becomes hard, so it is not desirable. Further, when the content is more than 3.0% by weight, not only the addition effect of the polymer is saturated, but also the spinning of the fiber and the elongation of the elongation process are achieved. If the properties are lowered and the yarn breakage is increased, it is not desirable. Moreover, a polymethyl methacrylate polymer and a polystyrene polymer may be used, but in this case, the total weight % of the two is in the above content. In the present invention, when the sheath yarn has the composition, the effect of improving the touch of the surface of the composite yarn is also improved, but the most important one is to mix the polymethyl methacrylate in the sheath yarn. In the case of a polymer or a polystyrene polymer, since the elongation ratio of the unmixed yarn of the same spinning speed is higher, when the composite false twist processing is performed, the mixed yarn can be easily blended with the composite yarn. Sheath, vice versa The antistatic wire of the object can be easily fitted to the core. # Moreover, the polyester composition forming the sheath portion can be adapted to the conventionally desired range without impairing the object of the present invention. Additives such as pigments, dyes, deodorants, antifouling agents, fluorescent whitening agents, flame retardants, stabilizers, ultraviolet absorbers, smoothing agents, etc. In the composite false twisted textured yarn of the present invention, the core yarn The filament group A and the sheath filament group B must have a silk length, in particular, the filament group B is 10 to 20% longer than the filament group A, and more preferably 12 to 18%. In this case, the yarn group A is mainly disposed in the core portion of the composite false twist processing yarn, and the yarn group B is mainly disposed in the sheath portion to form a core sheath structure. By the wire length difference ~25-200819569, the core wire which is stable in the longitudinal direction and has antistatic property is wrapped by the sheath wire, and can maintain high antistatic property and has good washing durability. In addition, it is more delicate than the sheath yarn, and has a soft texture of the processed yarn and the knitted fabric formed therefrom. In addition, it is possible to improve the rationality of the knitting process and to obtain the quality of the bureau. In the present invention, the crimping ratio of the composite false twisted textured yarn composed of the above-mentioned yarn group A and the yarn group B must be in the range of 2 to 8%, particularly, the crimping ratio in the range of 3 to 7%. By setting the crimp ratio within this range, a knitted fabric excellent in softness and texture can be obtained. On the other hand, when the crimp ratio is less than 2.0%, the gap between the yarns is too large as a woven fabric, and it is easy to enter a dye of a necessary amount or more during dyeing, and it is easy to cause staining, so it is not desirable. On the other hand, when it is more than 8.0%, the surface of the obtained woven fabric exhibits a white hue and exhibits a soft feeling, so that it is not desirable. In addition, the yarn group A or the yarn group B constituting the composite false twist processing yarn is taken out, and the crimping rate when each yarn is taken out separately can be the same or different from each other, and the winding of the yarn group B When the shrinkage ratio is large, since the yarn B is mainly disposed in the sheath portion of the composite false twisted textured yarn, it is desirable because the knitted fabric can improve the texture of the soft and smooth surface feel. The composite false twisted textured yarn of the present invention has a charged frictional pressure of less than 2000 V, preferably in the range of 500 V to 1500 V. The electric frictional pressure is used for the tube weaving of the composite false twisted textured yarn, dyed and humidity-adjusted. The antistatic property is determined by JIS L 1 094 Charging Test Method B (friction band voltage measurement method), friction band voltage When it is about 2000V or less (preferably 1 500 V or less), it can be evaluated as having an antistatic effect. -26 - 200819569 The composite false twisted textured yarn of the present invention has a total fineness of preferably 100 to 3,000 dtex, preferably 130 to 270 dtex, in order to easily adjust the weaving density as a woven fabric to an appropriate range. good. When the total fineness is less than 100 dtex, the stretch ratio is weak, and it is difficult to produce a sufficiently dense knitted fabric, so it is not desirable. Further, when it is larger than 30 Odtex, since the object of the knit fabric is excessively large, it is not desirable as a weaving time. Moreover, the ratio of the total fineness of the yarn group A to the yarn group B is finer, and the former/the latter is preferably 40/60 to 60/40, and the range of 45/55 to 55/45 is better. . Further, the single fiber fineness of the yarn group A and the yarn group B may be the same or different, but the average single fiber fineness must be 1 · 〇 to 5. Odtex, preferably 1.2 to 4. Odtex. When the average single fiber fineness is less than 1.0 dtex, since the yarn group A and the yarn group B are excessively mixed, it is difficult to find on the surface of the obtained knitted fabric, and therefore it is not desirable. Further, when the average single fiber fineness is more than 5. Odtex, the texture of the obtained knitted fabric is hardened, and the surface has an unpleasant touch, so it is not desirable. Further, when the single fiber fineness of the core wire and the sheath wire B are different, it is preferable that the composite false twisted textured yarn is disposed in the core portion of the yarn, and the single fiber fineness is preferable. However, when it is too large, the texture tends to be rough, and it is preferably 5.5 dtex or less. <Manufacturing method of composite false twisted textured yarn> The polyester composite false twisted processed yarn of the present invention as described above can be produced, for example, by the following method. In other words, when the polyester composite yarn is subjected to the elongation false twist processing, the polyester yarn for processing is used, and the polyester blended with the above polyalkylene oxide diol (a) and the ionic antistatic agent (b) is not stretched -27 - 200819569 Silk (A'), polyester unstretched yarn (B,) mixed with the above polymethyl methacrylate polymer and/or polystyrene polymer, and these filaments are simultaneously satisfied The extension and false twist processing are simultaneously performed under the conditions (1) to (4) below. (1) Air entanglement treatment is performed before false twisting, and more than 30 or more m is used for entanglement treatment. (2) Three-axis friction disc type is used. The disc at the lowermost part of the untwisting part is made of ceramic. The length of contact between the disk and the traveling wire is 2.5~0.5 mm, and the diameter of the disk is 90~98% of the diameter of the disk as a false twist tool, and (3) the false twisting processing temperature is 170~3 00 The temperature of °C, (4) The number of false twists T (times/m) is 1 5000/Y1/2'T$ 3 5000/YW2 for the fineness of the false twisted textured yarn (γ dtex). Here, there is a difference in stretch ratio between the unstretched yarn (A') formed by the core yarn and the high stretch ratio side undrawn yarn (B') formed by the sheath yarn, and the stretched yarn is not stretched. When the B' is 70 to 150%, particularly in the range of 90 to 130%, the obtained composite false twisted textured yarn has a texture of the obtained knitted fabric when the sheath portion is mainly blended with the strand group B. It is softer, so it is demanding. Further, when the difference in the stretch ratio is more than 150%, the texture feels soft and the tension is easily changed during the extension false twisting process, so that the yarn breakage frequency is increased and the processing cannot be performed stably. Further, after the low stretch ratio side undrawn yarn (A') and the high stretch ratio side undrawn yarn (B') are separately subjected to the spinning and winding, the yarn is twisted and supplied to the extended false twist processing. From different spinning nozzles, each polymer is melted and discharged at the same time as -28-200819569. After each group of filaments is cooled, it is combined and wound, and is supplied to the extended false twist processing. However, in the latter method, When the spinning speed is 2500 to 4000 m/min (particularly 3 000 to 3 500 m/min), the melt spinning comprises 0.5 to 3.0% by weight of polymethyl methacrylate polymer and/or polystyrene polymerization. The polyester of the product can be easily and efficiently produced by making the elongation ratio of the polyester 70 to 150% (especially 90 to 130%) larger than the unstretched yarn obtained by melt spinning at the same speed. Therefore, it is better. • In general, the yarn containing the antistatic agent is used in the present invention to prevent the fibrillation from being processed in the fibrillation process. In the present invention, the antistatic filament is placed on the core, and the core is wrapped by the sheath. In order to reduce the deformation during processing, substantially no fluffing occurs. In the method of the present invention, it is necessary to preliminarily form the low stretch ratio side undrawn yarn (A') and the high stretch ratio side undrawn yarn (B') as shown in the above, and form a spun yarn. The air entanglement treatment is carried out without extending the thread. The air entanglement process can also be carried out in a different process than the extended false twist processing. However, as shown in Fig. 1, the inner nozzle (4) is provided in the extended false twisting device, and is implemented before the extended false twisting process. Preferably. Thereby, by the difference in the stretch ratio, the generation of the granules is suppressed, and the handleability is favorably affected. In addition, when the false twist is performed by another internal nozzle (not shown), the heat-cured yarn is subjected to air entanglement treatment to completely homogenize the mixed fiber ridge, and the sheath wire is evenly wrapped in the longitudinal direction of the wire. The effect of the core wire can make the antistatic property with durability and have a high-grade feeling. When the degree of air entanglement treatment by the internal nozzle is too small, the low stretch ratio side strand group and the high stretch ratio side strand group in the extended false twist processing are separated by -29-200819569, due to the formation of the braid The surface of the fabric is likely to be uneven, especially when the stretch ratio between the undrawn yarns A' and B' is more than 30%, so the degree of intersection measured by the obtained composite false twisted silk is 30. Above /m, especially 40/above is preferred. Further, when the degree of symmetry given by the internal nozzle is too large, the entanglement between the monofilaments becomes too strong, and the texture at the time of forming the woven fabric tends to be rough, preferably 8 Å/m or less. Next, the undrawn yarn which is subjected to the entanglement treatment is placed, for example, in an extended false twisting machine having a two-stage heater as shown in Fig. 1 to form a polyester false twisted textured yarn having a crimping action. The first example is an unstretched yarn (1) in which two kinds of polyester compositions are simultaneously subjected to a spinning treatment, and an internal nozzle (4) provided between two pairs of supply rollers (3, 3') Air entanglement treatment is implemented. Here, the undrawn yarn subjected to the predetermined entanglement treatment is extended by the supply roller (3') and the first transport roller (8), and is rubbed by the disc with the false twist tool (7). Coronation. In the meantime, the first stage heater (5) is heat-treated in a twisted state, cooled by a cooling plate (6), and then decomposed by a false twist tool (7). Further, the traveling yarn is a second-stage heater (9) provided between the first transport roller (8) and the second transport roller (10), and is further heat-treated as necessary, and then thermally hardened. After the air entanglement treatment is performed on the false twisted yarn, the take-up drum (11) is taken up into a bobbin filament package (12) to produce an antistatic polyester composite false twisted textured yarn. At this time, in consideration of the extension false twist processing at a high speed, it is preferable that the first stage heater (5) and the second stage heater (9) are non-contact type. In particular, the second stage heater (9) is mostly SW-OFF (not using the -30-200819569 heat exchanger), depending on the texture required for the processing wire, etc. It can also be used. In the method of the present invention, the false twisting tool (7) is a ceramic having a 3-axis friction disc type disposed at the lowermost portion of the untwisting portion as shown in FIG. 2, and the traveling thread and the circle are made. The contact length of the disk is 2 · 5 to 0 · 5 mm ' In addition, it is important that the disk has a diameter of 90 to 98% of the diameter of the direct disk flowing thereover. In other words, the false twist tool (7) illustrated in Fig. 2 is a three-axis friction disc type in which two false twist discs (13) are provided on each of the three rotary shafts (15), and each rotary shaft (1 5) The respective false twisting discs (13) are rotated by rotating at a predetermined speed by a timing belt (16) driven by a driving belt (17). The method of the present invention uses a disc provided at least at the lowermost portion of the untwisting portion in the false twisting disc (13) (the disc provided under the rotary shaft on the left side in the second example) is made of ceramic, and the disc is The diameter is 90 to 98% of the diameter of the upstream direct disc (the disc provided below the central rotary shaft in the second example). Next, the contact length of the ceramic disc with the traveling wire is 2.5 to 0.5 mm. At this time, the material of the lowermost disc is preferably ceramic in terms of friction resistance. According to the inventors of the present invention, in the composite false twist processing of the present invention, the contact length between the traveling thread and the disk is 2.5 to 0.5 mm, and after the twisting treatment is completed, the volume can be reduced as much as possible. The contact area of the reduced state yarn is added to the final untwisting portion to reduce the resistance, and as a result, the fluffing condition can be remarkably reduced, and the diameter of the disc above it is 90 to 98°/. In the range where the guide wire is moved to the subsequent stage (specifically, heat hardening), the effect of the friction enthalpy is reduced and the movement can be smoothly performed. -31 - 200819569 Where it is confirmed that the contact length of the traveling yarn to the disc is 2 · 5 to 0.5 mm, it is particularly effective in that the processing fuzzing can be remarkably reduced. The method of the present invention can significantly reduce the processing fuzzing situation by combining the above various conditions. Further, when it is outside this range, the processing of the hairiness is caused, which is a factor that adversely affects the quality of the fabric, the unwinding property, and the quality of the fabric product. The false twist processing temperature of the present invention must be 170 to 300 °C. When the temperature is less than 170 °C, the crimping performance is lowered and the texture is hard. When the temperature is more than 300 °C, the flattening of the processed yarn is extremely caused, and the processing fluffing occurs, so it is not desirable. When a device having a non-contact heater as a false twisting machine is used, it is preferable to heat-treat the first stage non-contact heater at a set temperature of 170 to 300 °C. Moreover, the appropriate heater temperature referred to herein is a non-contact type with a length of 1.0 to 1.5 m and a wire speed of 800 m by a commercially available false twisting machine (the Teijin mechanism 216 hammer HTS-15V). Since the type is divided into equal parts, etc., it is of course necessary to appropriately adjust the set temperature when a special heater is used and processing is performed at an ultra-high speed. Here, the first heater in the twisting range is to increase the elongation of the unstretched yarn and the false twisting workability (twisting property), and the temperature is less than 17 ° C when the non-contact heater is used. The twisting property is lowered, and the crimping action of the object of the present invention cannot be imparted, and the texture when forming the braid is similar to paper. In addition, there are cases where the yarn breakage and the fluffing occur when the false twisting process is performed, and it is easy to cause a stain spot or a stain spot when dyeing, and therefore it is not desirable. In addition, when it is more than 300 °C, the monofilament cutting is easy to occur during the extension false twisting process, especially the unstretched yarn (B,) on the high stretch ratio side is liable to cause the monofilament cut-off-32-200819569 The obtained polyester composite false twisted textured yarn is mostly raised, so it is not required. Further, by extending the pattern of the false twisting machine, the first stage heater is divided into the front half and the rear half, but the first half and the rear half of the first stage heater can be set to the same temperature in the method of the present invention. Further, the heat treatment time of the yarn in the first stage heater is appropriately set depending on the type of the heater, the length thereof, and the temperature thereof. When the heat treatment time is too short, the crimp ratio is likely to be insufficient, and the tension variation is likely to occur. The Φ is caused by the extension of the false twisted yarn, the flicking of the false twisted yarn, and the staining on the knitted fabric, and when the length is too long, the crimping ratio tends to be too large. Therefore, when heat treatment is performed by a non-contact heater, it is usually in the range of 0·04 to 0.12 second, particularly in the range of 0.06 to 0.10 second. In addition, the stretching ratio at the time of processing is 1.4 to 1.7, which is the most suitable range. When the ratio is outside the range, the low-magnification side will generate thermal hard spots due to spurs, occurrence, and shake, and the high-magnification side will be processed. The flattening of the silk causes the processing of the fluffing, so it is not desirable. Φ The number of false twists is set to [(1 5000~3 5000 ) /Y1/2] times/m when the fineness of the composite false twisted yarn is Y (dtex ), preferably set to [(20000~3 0000) ) /Y1/2] times / m range. When the number of false twists is less than 15,000/Y 1/2 times/m, it is not easy to impart a firm curling effect to the paper which is finely curled, and the texture is hard. When the number of false turns is more than 3 5000/Y1/2 times/m, most of them are prone to breakage and fluffing. In the present invention, it is necessary to perform air entanglement treatment on the polyester unstretched yarn which is supplied to the extended false twisting device, combined yarn or spun fiber mixture. The air entanglement treatment can be carried out separately from the extension false twisting treatment, and it is preferable to provide an internal nozzle in the extended false twisting device as shown in Fig. 1 - 33 - 200819569, and to perform air entanglement treatment on the yarn before extending the false twist. The degree of air entanglement is carried out at a degree of entanglement measured by the polyester false twisted textured yarn of from 30 to 80 / m, preferably from 50 to 70 / m. When the degree of entanglement is less than 30/m, the degree of mixing between the filaments constituting the polyester unstretched yarn is not good. Due to the poor relaxation of the extended false twisting process, most of them will be broken and twisted. The monofilament is cut off, etc., so it is not an attempt. Further, when the degree of entanglement is more than 80 pieces/m, the degree of entanglement between the monofilaments constituting the polyester false twisted textured yarn is too strong, and the strands are hardened, so that it is not desired. The size of the disc of the false twisting tool is not particularly limited, and a disc having a diameter of 40 to 70 mm is preferable, and a disc having a diameter of 45 to 62 mm is more preferable. For example, the false twist units arranged on the three axes shown in Fig. 2 are assembled using two discs. When the diameter of the disc is less than 40 mm, the strand group A' is increased due to the friction of the disc, and most of the yarn breakage and fluffing are likely to occur. Further, when it is larger than 70 mm, it is difficult to impart sufficient curling action by the reduction of the twisting force of the disk. The angle of travel of the thread of the disc (the angle between the axis of rotation of the disk and the thread that makes contact with the outer circumference of the disk) is preferably 30 to 48 degrees, particularly 32 to 45 degrees. The range is better. Thereby, the twisting force on the disk is not reduced, and the wire feeding action can be lifted, and the twisting and decompression processing can be performed in a stable state. In general, the filament containing the antistatic agent is easy to fibrillate, and it is easy to cause fuzzing during the false twist processing. However, in the present invention, the anti-I# filament strip is disposed in the core portion and The pin section wraps the core to reduce the deformation during processing, and it is not easy to produce fluff during processing, and because of the selection of the false twisting processing conditions as described above, the two sides are combined and the fluffing is rarely generated. Extremely good composite false twist processing wire. The composite false-twisted yarn of the present invention thus obtained can be formed into a woven fabric by, for example, a water-free spray chamber or the like. In this case, the woven fabric is excellent in texture, and the woven fabric can be smoothly processed without breaking the yarn. Then, the fabric formed by the polyester composite false twisted textured yarn of the present invention has good antistatic Φ properties, and has a very deep depth in the evaluation of the function, and has a high-grade feeling, a soft and good swelling feeling, and is formed like a short fiber. Texture. [Embodiment] In the following, the present invention will be more specifically described by way of examples and comparative examples. Further, each of the measurement oximes shown in the examples is oxime measured by the following method. In addition, in the example, it is abbreviated as "part", and when it is not specifically limited, it means weight part. (1) Intrinsic viscosity The aromatic polyester composition was dissolved in o-chlorophenol and measured at 35 ° C using a capillary viscometer. (2) Spinning Broken Wire One-step melt spinning treatment was carried out by a melt spinning apparatus, and the number of broken filaments was recorded, and the number of spinning breaks equivalent to one hammer per day was used as the yarn breakage. However, the number of broken wires is subtracted from the number of broken wires due to artificial or mechanical factors. -35- 200819569 (3) Birefringence The retardation of the polarized light observed on the surface of the fiber was determined by an ordinary method using an optical microscope and a subsider. (4) Walking angle The thread that travels on the false-twisted disc is photographed, and the walking angle 丝 of the thread on the disc of each false-twist disc is measured on the photograph, and the average 値 of the 値 is measured as the walking angle. (5) Extending the false twisted wire to build the "HTS-15V" (2 heater non-contact heater form) with the Teijin system, and the extension false twist processing is continuously carried out for 1 week to extend One set of false twisting machine · The number of broken wires on the 1st is used as the extension false twisted wire. However, the number of broken wires, such as the broken wire before and after the wire, or the broken wire during automatic replacement, is reduced by the number of broken wires due to human or mechanical factors. (6) Crimping rate The tension of 〇.〇44cN/dtex was applied to the polyester false twisted textured yarn sample, and taken up on the frame to form a frame of about 3300 dtex. Two loads such as 0.0177 cN/dtex and 0.177 cN/dtex were loaded on one end of the frame, and the length S0 (cm) after 1 minute was measured. Then, it was treated in boiling water of 1 〇 〇 ° C for 20 minutes while removing the load of 0.177 cN/dtex. After boiling water treatment -36-200819569, the load of 〇.〇177cN/dtex was removed, and it was naturally dried in a free state within 24 hours, and then loaded with 〇.〇177cN/dtex and 0.177cN/dtex, and measured by 1 The length after minutes is taken as S 1 ( cm ). Then, the load of 0.1 77 cN/dtex was removed, and the length after 1 minute was taken as S2 (cm), and the crimp ratio was calculated by the following formula. Further, in the present examples and comparative examples, the average enthalpy of enthalpy was measured in 1 time. Crimping rate (%)=[( S1-S2) /S0]xl00 (7) The strength and elongation of the false twisted textured yarn and the composite false twisted textured yarn are determined based on JIS L-1013-75. Tensile breakage rate. (8) The number of raised hairs was measured using a DT-104 type hair raising device made by Donglei (transliteration), and the polyester false twisted silk sample was continuously measured at a speed of 5 〇Om/min for 20 minutes to calculate the number of occurrences. It is expressed by the number corresponding to the length of the sample of 10,000 m. (9) Texture By the expert's functional inspection, it can be divided into the following levels. (Soft feeling) Level 1: Soft and lustrous touch level 2: Slightly lacking softness and rebound feeling -37- 200819569 Level 3: Sandy touch or hard touch (short fiber feel) Level 1: Extreme Huge, rich in short-fiber level 2: Slight lack of short-fiber level 3: Similar to the touch of a flat thread or a hard touch. (1 〇) Chargeability test: Method A (half-life measurement method) fe film to (static). After the false twisted processing wire is subjected to tube knitting, dyeing, and humidity control, the test corona discharge field is charged, and the voltage decay is measured to a 1/2 time (seconds (seconds) by a charged charge decay tester). (1 1 ) Charge test: Method B (friction band voltage measurement method) ί Method B The pressure is about static, so that the test piece is rotated and rubbed with a rubbing cloth. The measured voltage is based on the IS 1 1 094 chargeability test method (friction band voltage measurement method). The frictional charge is less than 2〇oov (preferably less than l5〇OV). (1 2 ) The degree of entanglement is 0.2 cN / , and the dtex load is suspended by the wire end of the polyester spur burning wire of about 1.2 m. The fixed point of the eagle set from the upper erect. The vertical pendulum is a fishing needle type hook that is equivalent to the weight of the 〇·1 cN/dtex load, and '38. 200819569 square fixed point is inserted into the fishing needle type hook, waiting for the hook to fall naturally, and then taken out. Then, Reinsert the position 2mm from the stop point, Perform the same operation, repeating the length of the wire by 1 m, and the number of times the hook is stopped as the degree of symmetry (units/m). (13) Melt viscosity (MVPM, MVPS, MVPEs) Polymethyl methacrylate The melt viscosity (MVPM, MNPS, and MVPEs) of the polymer, the polystyrene polymer, and the polyester was measured using a Shimadzu flow tester manufactured by Shimadzu Corporation using an orifice having a diameter of 0.5 mm and a hole length of 1 mm at a cylinder temperature of 295. The measurement was carried out under a load of ° C and 20 KG. The extrusion pressure at this time was measured and the enthalpy of the viscosity was extrapolated. The measured melt viscosity MVPEs of the matrix polyester was 1 400 poise. The ratio of the melt viscosity of the polymethyl methacrylate polymer or the polystyrene polymer (1 4 ) The melt index of the melt index polymethyl methacrylate polymer or polystyrene polymer to ASTM D - 1 23 8 is measured. (1 5 ) The difference in stretch ratio is such that the unstretched wire sample is placed in a constant temperature and humidity room at a temperature of 25 ° C and a humidity of 60% for one night, and then the sample of length 100 mm is fixed. (share) stretching by Shimadzu Manufacturing Co., Ltd. The tenter of the test machine was stretched at a speed of 2 〇〇mm/min, and the load-extension curve was recorded. From the recorded figure 2 group -39-200819569, the tensile curve of the yarn was formed, and each pull-off was read. When the tensile enthalpy is pulled as the unstretched yarn group A' and the unstretched yarn group B', and the yarn strand group (A) and the yarn group (B) are measured, the tenter tensile tester is used. The obtained load curve group is stretched at the time of breaking. The strand group (A) (Ea%) and the polystyrene polymerized methyl acrylate polymer containing the amorphous polymer are obtained (B) The elongation ratio (値(Eb) - (Ea) is used as the difference in stretch ratio. In addition, when the yarn group A of the hair strand precursor is entangled with the yarn group B, the yarn group A and B are individually sampled and individually measured, even if measured by the entangled mixed filament state. Since the elongation at break of the yarn group A and B can be recognized from the obtained, the elongation measurement is carried out in the state of the filament here. Further, it was confirmed that the measurement of the elongation ratio of the mixed yarn tends to be 10 to 20% lower than that of the individual sample, but the difference in elongation is the same. (1 6 ) The wire length difference between the yarn group A and the yarn group B is applied at one end of the composite false twisted wire of 5〇Cm, and the load is dd (0.2g/de), vertically suspended, correctly B mark . After removing the load, cut the mark part correctly and sample. Ten filaments and filaments of the sheath portion were taken out from the sample, and 〇.〇3cN/dtex (1/30 g/de) was directly suspended from each of the filaments, and each length was measured. For each of the ten samples, the average enthalpy is Lb (sheath length) and La (core length ratio, and the difference in elongation ratio is determined by the difference in the elongation ratio of each of the yarns or polymethyl Eb. The difference of %) is better because the stretching ratio of the mixed measurement is better, and the load-holding curve of the sample can be directly measured at the measurement force of the sample yarn after the mixing of 0. 1 7 6 c N > 5 cm interval is made 1 〇 The load of the single core portion, the measurement of the vertical description, ), the difference in wire length is calculated by the following formula -40-200819569. Wire length difference = (Lb-La) / Lb X 100% [Examples] Examples 1 to 3, Comparative Examples 1 to 5 100 parts of dimethyl terephthalate and 60 parts of ethylene were added to the transesterification reaction tank. Alcohol, 0.06 parts of calcium acetate 1 water salt (0 · 0 6 6 mol% of dimethyl terephthalate) and 0.1 3 parts of cobalt acetate 4 water salt as a color former (dimethyl terephthalate) The ester is 0·01 mol/〇), the reactant is subjected to a nitrogen gas atmosphere for 4 hours, the temperature is raised from 140 ° C to 220 ° C, and the methanol formed in the reaction tank is distilled off to the outside of the system. The transesterification reaction is carried out. After completion of the transesterification reaction, 0.058 parts of trimethyl phosphate (0.080 mol% for dimethyl terephthalate) as a stabilizer and 0.024 parts of dimethyl group as an antifoaming agent were added to the reaction mixture. Oxane. Then, after 10 minutes, 0.041 parts of ammonium trioxide (〇·〇27 mol% of dimethyl terephthalate) was added to the reaction mixture, and excess ethylene glycol was distilled off and the temperature was raised to 240 ° C. Next, the reaction mixture was transferred to a polymerization tank. Then, the reaction product obtained by the polycondensation reaction was heated from 760 mmHg to 1 mmHg in 1 hour and 40 minutes, and the temperature was raised from 240 ° C to 280 ° C, and each part by weight as shown in Table 1 was added under vacuum. The water-insoluble polyoxyethylene-based polyether {antistatic agent (a) } and sodium dodecanebenzenesulfonate {antistatic agent (b) }' are further subjected to a polycondensation reaction for 240 minutes, followed by a vacuum Next, 4 parts of 抗. 4 parts of Chiba Cage (Transliteration) Co., Ltd. - 41 - 200819569 1010 (registered trademark) were added as an antioxidant, and then a polycondensation reaction was carried out for 30 minutes. The polymer obtained by adding an antistatic agent to the polymerization process is flaky by the usual method f. The aromatic polyester composition containing the antistatic agent had a characteristic viscosity g of 0.6 5 7 and a softening point of 2 5 8 °C.
C j Η! HIC j Η! HI
^CH2 CHO ^mfj C J H2 iU 使該所得的薄片藉由常法進行乾燥。然後,使乾燥的 薄片供應給熔融紡絲設備,各以常法進行熔融,通過旋轉 區以導入旋轉箱。使組入該旋轉箱中之圓形吐出孔自3 6 個穿設的紡絲噴嘴吐出,以來自一般的交叉流動型紡絲筒 之冷卻風進行冷卻•硬化,賦予紡絲油劑且集束成一條絲 條,以表1所示之速度拉取,製得140dtex/36單絲之聚酯 未延伸絲。各未延伸絲之雙折射率如表1所示。 使該聚酯未延伸絲各懸掛於帝人製機(股)製之延伸 假撚加工機216錘建「HTS-15V」,如第1圖所示,在延 伸假撚加工之前段及後段,各通過具有孔徑1 · 8mm之壓空 吹出孔的內部噴嘴且以60nL/分之流量、在加工絲之交絡 度爲50個/m下實施空氣交絡,設定延伸倍率爲1.60、第 1段加熱器(非接觸型)溫度25〇°C之條件,且以3軸摩 擦圓盤型假撚工具,以行走角43°度、假撚數xY1/2=約 42- 200819569 26000[惟Υ =假撚加工絲總纖度(dtex)]之條件下進行延 伸假撚加工處理,以速度8〇Om/分捲取成筒子絲形狀,製 得84dtex/36單絲(平均單絲纖度2.1dtex)之聚酯假撚加 工絲。所得的聚酯假撚加工絲之物性如表1所示。 此時所使用的假撚工具,係使用第2圖所示之3軸摩 擦圓盤型,位於解撚部之最下方圓盤爲陶瓷製,使該圓盤 與行走絲條之接觸長度爲1.5mm,且該圓盤直徑爲 57 mm,對其正上方之圓盤直徑而言爲9 5 %者,除位於解撚 部之最下方的陶瓷製於圓盤外,具備直徑爲60mm、厚度 爲9mm之聚胺基甲酸酯製之假撚圓盤者。 其次,使用所得的假撚加工絲,製造針織品編織材 料,且測定防靜電性。編織材料之防靜電性能結果如表1 所示。 另外,使用上述所得的本發明之假撚加工絲,以無 撚•無糊、於水噴室中予以製織,形成目付135g/m2之平 織物。此時,製織性良好、製織時皆沒有斷絲情形。製織 後,使該平織物使用液流染色機、在沸水中進行鬆驰處理 20分鐘,然後,進行預固定處理後,在3.5重量%之氫氧 化鈉水溶液中、沸騰溫度下進行鹼減量處理(減量率 2 0% )。此外,進行染色、最終固定處理,形成由聚酯假 撚加工絲所成的布帛。 貫施所得的布帛之官能評估時,爲具有非常深厚且高 級感’呈現柔軟且良好膨脹感之類似短纖維質感者(眚施 例1〜3 ) 〇 -43- 200819569 此外’爲比較時,以本發明之條件外所製造的聚酯假 撚加工絲作爲相同的布帛予以評估(比較例1〜5 )。 實施例1〜3及比較例1〜5之實施結果如下述表1所 示。而且,表1中防靜電劑(a ) ( b )之具體組成如下所 述。 防靜電劑(a ):水不溶性聚氧化乙烯系聚醚 防靜電劑(b ) ••十二烷苯磺酸鈉(表1中各數値’ 係爲對1 00重量份芳香族聚酯而言之重量份)。^CH2 CHO ^mfj C J H2 iU The obtained sheet was dried by a usual method. Then, the dried flakes are supplied to a melt spinning apparatus, each of which is melted in a usual manner and passed through a rotating zone to be introduced into a rotary box. The circular discharge holes incorporated in the rotary box are discharged from 36 spinning nozzles, and are cooled and hardened by cooling air from a general cross-flow type spinning drum to impart a spinning oil and to be bundled. A strand of yarn was drawn at the speed shown in Table 1 to obtain a polyester unstretched filament of 140 dtex/36 monofilament. The birefringence of each unstretched filament is shown in Table 1. The polyester unstretched yarns are hung from the extension false twisting machine 216 manufactured by Teijin Co., Ltd., and the HTS-15V is built as shown in Fig. 1, before and after the extension false twisting process. The air entanglement was carried out by an internal nozzle having a pressure-blowing hole having a hole diameter of 1·8 mm and at a flow rate of 60 nL/min, and the degree of intersection of the processed wires was 50/m, and the first stage heater was set to have a stretching ratio of 1.60. Non-contact type) Temperature 25 ° ° C conditions, and 3-axis friction disc type false twist tool, with a walking angle of 43 ° degrees, false twists xY1/2 = about 42-200819569 26000 [only Υ = false twist processing Under the condition of total filament denier (dtex), the elongation false twist processing was carried out, and the shape of the cheese was taken up at a speed of 8 〇Om/min to obtain a polyester dummy of 84 dtex/36 monofilament (average single filament fineness 2.1 dtex).捻 Processing silk. The physical properties of the obtained polyester false twisted textured yarn are shown in Table 1. The false twist tool used at this time uses the 3-axis friction disc type shown in Fig. 2, and the lowermost disc located at the untwisting portion is made of ceramic, so that the contact length of the disc with the traveling thread is 1.5. Mm, and the diameter of the disc is 57 mm, which is 9.5 % of the diameter of the disc directly above it, except that the ceramic at the bottom of the untwisting portion is made of a disc, having a diameter of 60 mm and a thickness of A false-twist disc made of 9 mm polyurethane. Next, using the obtained false twisted textured yarn, a knitted fabric woven material was produced, and the antistatic property was measured. The antistatic performance results of the woven material are shown in Table 1. Further, the false twisted woven yarn of the present invention obtained as described above was woven in a water spray chamber without smudging and smudging to form a flat fabric of 135 g/m2. At this time, the weaving property is good, and there is no broken yarn in the weaving. After the weaving, the flat fabric was subjected to a relaxation treatment in boiling water for 20 minutes using a liquid flow dyeing machine, and then, after pre-fixing treatment, alkali reduction treatment was carried out in a 3.5% by weight aqueous sodium hydroxide solution at a boiling temperature ( The reduction rate is 20%). Further, dyeing and final fixing treatment were carried out to form a fabric composed of polyester false twisted textured yarn. When the functional evaluation of the fabric obtained by the application was evaluated, it was a very deep and high-grade feeling of a short-fiber texture that was soft and good in swelling (眚Examples 1 to 3) 〇-43- 200819569 In addition, The polyester false twisted textured yarn produced outside the conditions of the present invention was evaluated as the same fabric (Comparative Examples 1 to 5). The results of the implementation of Examples 1 to 3 and Comparative Examples 1 to 5 are shown in Table 1 below. Further, the specific composition of the antistatic agent (a) (b) in Table 1 is as follows. Antistatic agent (a): water-insoluble polyoxyethylene-based polyether antistatic agent (b) • Sodium dodecylbenzene sulfonate (the number in Table 1 is 对 for 100 parts by weight of aromatic polyester) The weight of the statement).
-44- 200819569 表1 實施 實施 實施 比較 比較 比較 比較 比較 例1 例2 例3 例1 例2 例3 例4 例5 防靜電劑⑻ 4 4 4 4 0 0 4 4 防靜電劑(b) 2 2 2 0 2 0 2 2 有無防靜電劑 ⑻,(b) 皆有 (a)5(b) 皆有 ⑻,⑻ 皆有 僅⑷ 僅(b) Ai 11~ 1111 J\ \\ (a),(b) 皆有 ⑻,(b) 皆有 雙折射率 0.035 0.02 0.05 0.03 0.03 0.03 0.015 0.055 紡絲速度 ⑽分) 3000 2000 4500 2800 2800 2800 1500 5000 延伸倍率(倍) 1.8 2.4 1.4 2.0 2.0 2.0 2.5 1.3 捲縮率(%) 15 11 19 15 13 17 10 18 帶電性試驗 A法(秒) 15 30 15 75 105 150 70 78 B 法(V) 1000 1100 800 2800 1850 3200 2100 2000 質感·柔軟感 (順序) 1 1 1 3 3 3 3 3 紡絲斷絲情形 (次/日) 3 5 7 8 98 6 235 125 延伸假撚斷絲情形 (次/日) 3 6 9 19 89 6 432 112 起毛(個/l〇4m) 3 5 7 48 285 15 321 548 加工絲強度 (cN/dtex) 3.8 3.4 3.8 3.5 2.3 3.8 3.0 2.3 加工絲拉伸率(%) 26 21 24 25 16 28 14 15-44- 200819569 Table 1 Comparison of Implementation Implementation Comparison Comparative Example 1 Example 2 Case 3 Case 1 Case 2 Case 3 Case 4 Case 5 Antistatic Agent (8) 4 4 4 4 0 0 4 4 Antistatic Agent (b) 2 2 2 0 2 0 2 2 With or without antistatic agent (8), (b) Yes, (a) 5(b) are all (8), (8) are only (4) only (b) Ai 11~ 1111 J\ \\ (a), ( b) All have (8), (b) have birefringence 0.035 0.02 0.05 0.03 0.03 0.03 0.015 0.055 spinning speed (10) points 3000 2000 4500 2800 2800 2800 1500 5000 extension ratio (times) 1.8 2.4 1.4 2.0 2.0 2.0 2.5 1.3 volume Reduction rate (%) 15 11 19 15 13 17 10 18 Charge test A method (seconds) 15 30 15 75 105 150 70 78 B method (V) 1000 1100 800 2800 1850 3200 2100 2000 Texture and softness (sequence) 1 1 1 3 3 3 3 3 Spinning wire breakage (time/day) 3 5 7 8 98 6 235 125 Extending false twisted wire breakage (time/day) 3 6 9 19 89 6 432 112 Fleece (/l〇 4m) 3 5 7 48 285 15 321 548 Thread strength (cN/dtex) 3.8 3.4 3.8 3.5 2.3 3.8 3.0 2.3 Thread elongation (%) 26 21 24 25 16 28 14 15
實施例4〜6、比較例6〜7 使實施例2所得的聚酯未延伸絲以表2所示之條件實 施延伸假撚加工處理,製得表2所示物性之聚酯假撚加工 絲。此時之延伸假撚斷絲及起毛產生狀況如表2所示。其 次,使此等之聚酯假撚加工絲以上述方法評估其品質,可 -45- 200819569 得表2所示之結果。 表2 實施例4 實施例5 實施例6 比較例6 比較例7 最下方圓盤接觸長度(皿11) 1.5 2.5 0.5 2.7 0.3 紡絲斷絲情形(次/日) 3 3 6 3 51 延伸假撚斷絲情形(次/曰) 4 5 7 51 93 力口工絲起毛(個/i〇V) 3 5 8 48 151 製織件、停機(次/曰) 2 2 3 28 63 捲縮率(%) 14 15 16 17 15 假撚加工絲速度(eN/dtex) 3.3 3.4 3.0 2.8 2.4 假撚加工絲拉伸率(%) 22 23 21 18 12 質感·柔軟感 (順序) 1 1 1 3 3 防靜電性A法(秒) 15 28 23 58 51 防靜電性B法(V) 1100 1090 1250 1800 1900 備註 製程不協調 製程不協調 實施例7〜9、比較例8〜1 〇 • 使實施例2所得的聚酯未延伸絲改變假撚加工處理中 最下方圓盤之接觸長度、該圓盤直徑對其上方側的圓盤直 徑(standard )而言之比例(St對比% ),以表3所示之 條件實施延伸假撚加工處理,製得表3所示物性之聚酯假 撚加工絲。此時之延伸假撚斷絲情形及起毛發生狀況如表 3所示。使此等之聚酯假撚加工絲以上述方法評估其品 質,可得表3所示之結果。 -46- 200819569 表3 圓盤接觸 長度mm 圓盤直徑 31對比% 加工絲 St/EL% 捲縮率% 加工起毛情 形個/1〇4 比較例8 2.7 88 2.4/13 14 86 比較例9 6.0 100 2.3/11 14 351 比較例10 0.3 88 2.6/14 15 69 實施例7 1.0 95 3.4/24 16 3 實施例8 2.0 91 3.5/23 16 5 實施例9 0.5 98 3.3/21 16 5 [注]表3中之「S t對比」係表示對最下方圓盤直徑之直 接上方側的圓盤直徑(standard)之比例(%)。另外,加工絲 之「St/EL%」,St係表示拉伸強度(cN/dtex),EL係表示 拉伸率(%)。 實施例1 〇〜1 3、比較例1 1〜1 4 使實施例2所得的聚酯未延伸絲,除假撚數\丫1/2{其 中,Y係爲假撚加工絲纖度(dteX )}及假撚加工溫度如表 4所示之條件外,以與實施例2相同的條件實施延伸假撚 加工處理,製得表4所示之聚酯假撚加工絲。此時之延伸 假撚斷絲情形及起毛發生狀況如表4所示。使此等之聚酯 假撚加工絲以上述方法評估其品質,可得表4所示之結 果0 -47- 200819569 表4 撚數 次/m 假撚溫度 °c 捲縮率 % 編物質感 柔軟感 加工起毛 情形個/104m 防靜電性 A法(秒) 實施例10 26000 180 13 1 3 25 實施例11 " 200 15 1 4 30 實施例12 // 250 16 1 6 18 實施例13 // 300 18 1 8 21 比較例11 // 310 20 3 ☆ 148 60 比較例12 // 160 8 3 106 63 比較例13 36000 200 15 3 173 60 比較例14 14000 200 12 3 131 67 [注]☆質感硬(有沙沙聲感) 實施例1 4〜1 6、比較例1 5〜1 7 以藉由實施例1之方法所得的含有水不溶性聚氧化乙 烯系聚醚{防靜電劑(a ) }及十二烷苯磺酸鈉{防靜電劑 (b ) }之乾燥聚合物作爲A 1。 另外,在特性黏度爲0.64,軟化點爲2 5 8°C之聚對苯 二甲酸乙二酯(PET)中各使以表5所示量之聚苯乙烯系 聚合物(PS ASTM-D 1 23 8爲基準的熔融指數(溫度 3 00°C、荷重2· 16kgf測定)爲1 〇g/l 〇分)或聚甲基丙嫌 酸甲酯系聚合物(PMMA:以ASTM-D 1 23 8爲基準的溶融 指數(溫度230°C、荷重3.8kgf測定)調製以表5所示之 量配合的聚苯一甲酸乙二酯之粒料,以常法進行乾燥。 (以該物作爲乾燥聚合物B 1 )。 使上述乾燥聚合物A1及乾燥聚合物b丨以裝置有2台 螺旋押出機之複合紡絲設備’各以常法予以熔融,通過旋 -48- 200819569 轉區,導入複合紡絲旋轉箱。聚合物A1自組入該旋轉組 件中之穿設有3 6個圓形吐出孔的紡絲噴嘴吐出,聚合物 B 1自組入該旋轉組件中之穿設有48個圓形吐出孔的紡絲 噴嘴吐出。然後,使經吐出的2群聚合物流,以來自一般 的交叉流動型紡絲筒之冷卻風進行冷卻•硬化,賦予紡絲 油劑且集束成一條絲條,以3200m/分之速度拉取,製得 280 dtex/84單絲之聚酯未延伸絲(實施例14〜16 )。 ϋ 此外,爲比較時,以本發明之條件外進行相同的實驗 (比較例 1 5〜17 )。由表5可知,聚苯乙烯(PS )之添 加量未達0.5重量%之比較例15中,2個未延伸絲狀群之 拉伸率差未達70%,所得的假撚加工絲之絲條群Α與絲條 群B之絲長度差未達10%。 熔融紡絲時之製程安定性如表5所示,聚苯乙烯之添 加量大於3.0重量%之比較例2中,大多在紡絲製程中產 生斷絲情形。 # 使該聚酯未延伸絲各懸掛於帝人製機(股)製之延伸 假撚加工機216錘建「HTS-15V」,如第1圖所示,在延 伸假撚加工之前段及後段,各通過具有孔徑1.8 mm之壓空 吹出孔的內部噴嘴且以60nL/分之流量、在加工絲之交絡 度爲50個/m下實施空氣交絡,設定延伸倍率爲1.60、第 1段加熱器(非接觸型)溫度 25(TC之條件,以直徑 60mm、厚度9mm之聚胺基甲酸酯圓盤作爲假撚圓盤,以 行走角43度、假撚數xY1/2 =約26000[惟γ =假撚加工絲總 纖度(dtex)]之條件下同時進行延伸與假撚加工處理,以 -49- 200819569 速度800m/分捲取成筒子絲形狀,製得18〇dtex/84單絲 (平均單絲纖度2.1 dtex )之聚酯複合假撚加工絲。構成 該聚酯複合假撚加工絲之芯部爲由聚合物A 1所成的低拉 伸率側絲條群A ( 90dteX/36單絲),鞘部爲由聚合物B1 所成的高拉伸率側絲條群B ( 90dtex/48單絲)。 使此等之聚酯複合假撚加工絲以下述方法形成織物, 評估其品質。結果如表5所示。由表5可知,比較例1 5 中聚苯乙烯的添加量未達0.5重量%之織物,形成硬質感 者。聚苯乙烯之添加量大於3.0重量%之比較例2中,大 多產生延伸假撚斷絲及起毛情形。另外,使用所得的複合 假撚加工絲製造針織品編織,且測定防靜電性。防靜電性 之結果如表5所示。 其次,使上述之複合假撚加工絲使用液流染色機,在 沸水中進行鬆驰處理20分鐘,再進行預固定處理,然 後,進行染色、最終固定處理,形成由聚酯複合假撚加工 絲所成的布帛。 而且,於本發明之複合假撚加工絲之製織製程中,以 無撚•無糊、於水噴室中形成平織物時,製織性良好,皆 沒有斷絲情形,極爲平順。 另外,製織後,使該織物使用液流染色機、在沸水中 進行鬆弛處理2 0分鐘,然後,進行預固定處理後,在3.5 重量%之氫氧化鈉水溶液中、沸騰溫度下進行鹼減量處理 (減量率20% )。此外,進行染色、最終固定處理,形成 由聚酯複合假撚加工絲所成的布帛。 -50- 200819569 實施本發明所得的布帛(實施例14〜16)之官能評估 時,爲具有非常深且高級感,呈現柔軟且良好膨脹感之類 似短纖維質感者。 表5 實施 例14 實施 例15 實施 例16 比較 例15 比較 例16 比較 例17 聚合物B之添加劑 PS*1 PS*1 PMMA*2 PS*1 PS*1 PS*1 PS”/PMMA*2 添加量 (重量%) 0.5 1.5 3.0 0.3 3.5 1.5 聚合物A中之防靜電 劑的種類” ⑻與(b) ⑻與(b) (a)與(b) (a)與(b) (a)與(b) 僅⑻ A’與B’之拉伸率差(%) 70 110 150 50 180 105 絲條群A與絲條群B 之平均絲長度差(%) 10 13 20 8 23 12 捲縮率(%) 7.1 5.5 3.1 4.7 4.9 5.1 帶電性試驗八法(秒) 25 25 35 60 105 150 同B法(V) 1500 1100 1000 1900 1880 3200 短纖維感(順序) 1 1 1 3 3 1 柔軟感(順序) 1 1 1 3 3 2 紡絲斷絲情形(次/日) 1 3 5 4 70 2 延伸假撚斷絲情形 (次/日) 5 7 9 10 98 4 加工絲起毛情形 (個/104m) 2 1 5 15 258 7 加工絲強度(cN/dtex) 2.3 2.4 1.9 2.5 1.2 2.4 加工絲拉伸率(%) 23 22 19 24 13 21 *1.PS:聚苯乙烯系聚合物 *2. PMMA :聚甲基丙烯酸甲酯系聚合物 * 3 .防靜電劑:(a)水不溶性聚氧化乙烯系聚醚 (b)十二烷苯磺酸鈉 -51 - 200819569 實施例1 7〜1 9、比較例1 8〜1 9 使實施例1 5所得的聚酯未延伸絲以表6所示之假撚 條件實施延伸假撚加工處理,製得表6所示物性之聚酯複 合假撚加工絲。此時之延伸假撚斷絲情形及起毛發生狀況 如表6所示。使此等之聚酯假撚加工絲以上述方法評估其 品質’可得表6所示之結果。此時,藉由包住芯絲(防靜 電成分)’很少有變形情形,可知在沒有起毛情形下就防 靜電性而言極爲重要。Examples 4 to 6 and Comparative Examples 6 to 7 The polyester undrawn yarn obtained in Example 2 was subjected to elongation false twist processing under the conditions shown in Table 2 to obtain a polyester false twisted textured yarn of the physical properties shown in Table 2. . At this time, the extension false twist and the occurrence of fluffing are shown in Table 2. Next, the polyester false twisted textured yarns were evaluated for their quality by the above method, and the results shown in Table 2 were obtained from -45 to 200819569. Table 2 Example 4 Example 5 Example 6 Comparative Example 6 Comparative Example 7 Lowermost disc contact length (dish 11) 1.5 2.5 0.5 2.7 0.3 Spun yarn breakage (time/day) 3 3 6 3 51 Extension false twist Broken wire condition (time/曰) 4 5 7 51 93 Fracture of the wire (1/i〇V) 3 5 8 48 151 Weaving, stop (time/曰) 2 2 3 28 63 Crimping rate (%) 14 15 16 17 15 False twisted yarn speed (eN/dtex) 3.3 3.4 3.0 2.8 2.4 Yummy twisted yarn elongation (%) 22 23 21 18 12 Texture and softness (sequence) 1 1 1 3 3 Antistatic Method A (seconds) 15 28 23 58 51 Antistatic B method (V) 1100 1090 1250 1800 1900 Remarks Process uncoordinated process uncoordinated Examples 7 to 9 and Comparative Example 8 to 1 〇 • The polymerization obtained in Example 2 The ester unstretched yarn changes the contact length of the lowermost disc in the false twist processing, and the ratio of the disc diameter to the disc diameter (standard) of the upper side thereof (St. %), as shown in Table 3 The extended false twist processing was carried out to obtain a polyester false twisted textured yarn of the physical properties shown in Table 3. At this time, the extended false twisting and the occurrence of fluffing are shown in Table 3. The results of Table 3 were obtained by evaluating the quality of these polyester false twisted textured yarns as described above. -46- 200819569 Table 3 Disk contact length mm Disk diameter 31 vs% Machined wire St/EL% Crimping rate % Processing fluffing condition /1〇4 Comparative example 8 2.7 88 2.4/13 14 86 Comparative example 9 6.0 100 2.3/11 14 351 Comparative Example 10 0.3 88 2.6/14 15 69 Example 7 1.0 95 3.4/24 16 3 Example 8 2.0 91 3.5/23 16 5 Example 9 0.5 98 3.3/21 16 5 [Note] Table 3 The "S t contrast" in the system indicates the ratio (%) of the disk diameter (standard) on the directly upper side of the diameter of the lowermost disk. Further, "St/EL%" of the processed yarn, St represents tensile strength (cN/dtex), and EL represents elongation (%). Example 1 〇~1 3, Comparative Example 1 1 to 1 4 The polyester obtained in Example 2 was not stretched, except for the number of false twists \ 1/2 1/2 {where Y is a false twisted silk fineness (dteX) The false twist processing was carried out under the same conditions as in Example 2 except that the processing temperature was as shown in Table 4, and the polyester false twisted yarn shown in Table 4 was obtained. The extension of the false twist and the occurrence of fluffing are shown in Table 4. The polyester false twisted textured yarns were evaluated for their quality by the above method, and the results shown in Table 4 were obtained. 0 - 47 - 200819569 Table 4 捻 several times / m false twist temperature ° c crimp ratio % Processing fluffing situation / 104m antistatic A method (seconds) Example 10 26000 180 13 1 3 25 Example 11 " 200 15 1 4 30 Example 12 // 250 16 1 6 18 Example 13 // 300 18 1 8 21 Comparative Example 11 // 310 20 3 ☆ 148 60 Comparative Example 12 // 160 8 3 106 63 Comparative Example 13 36000 200 15 3 173 60 Comparative Example 14 14000 200 12 3 131 67 [Note] ☆ Hard texture (with Rustling sound) Example 1 4 to 1 6 , Comparative Example 1 5 to 1 7 The water-insoluble polyoxyethylene-based polyether {antistatic agent (a) } and dodecane obtained by the method of Example 1 A dry polymer of sodium benzenesulfonate {antistatic agent (b)} is used as A 1 . Further, in the polyethylene terephthalate (PET) having an intrinsic viscosity of 0.64 and a softening point of 2,58 ° C, each of the polystyrene polymers (PS ASTM-D 1 ) in the amounts shown in Table 5 was used. 23 8 is the basis of the melt index (measured at 300 ° C, load 2·16 kgf) is 1 〇g / l 〇) or polymethyl propyl methacrylate polymer (PMMA: ASTM-D 1 23 8 is a reference melt index (measured at a temperature of 230 ° C and a load of 3.8 kgf), and pellets of polyethylene terephthalate blended in an amount shown in Table 5 are prepared and dried in a usual manner. Polymer B 1 ) The above-mentioned dry polymer A1 and dry polymer b丨 were each melted in a conventional spinning apparatus equipped with two screw extruders, and each was melted by a conventional method, and introduced into a composite by a rotary-48-200819569 transition zone. Spinning rotary box. The polymer A1 is spit out from a spinning nozzle which is inserted into the rotating assembly and is provided with 36 circular discharge holes, and the polymer B1 is self-assembled into the rotating assembly and has 48 circles. The spinning nozzle that spits out the hole is spit out. Then, the two groups of the polymer streams that are discharged are cooled by a general cross-flow type spinning drum. The wind was cooled and hardened, and the spinning oil was applied and bundled into a strand, which was drawn at a speed of 3,200 m/min to obtain a polyester unstretched yarn of 280 dtex/84 monofilament (Examples 14 to 16). Further, in the comparison, the same experiment was carried out except for the conditions of the present invention (Comparative Examples 15 to 17). As shown in Table 5, in Comparative Example 15 in which the addition amount of polystyrene (PS) was less than 0.5% by weight, The difference in stretch ratio between the two unstretched filament groups is less than 70%, and the difference between the length of the false twisted silk yarn group and the yarn group B is less than 10%. Process stability during melt spinning As shown in Table 5, in Comparative Example 2 in which the addition amount of polystyrene was more than 3.0% by weight, most of the yarn breakage occurred in the spinning process. # The polyester unstretched yarns were each suspended from the Teijin machine. The extension false twisting machine 216 hammers the "HTS-15V", as shown in Fig. 1, in the front and rear sections of the extended false twisting process, each passes through an internal nozzle having a hole diameter of 1.8 mm and is 60nL. Air flow rate at a flow rate of 50 parts/m at the processing wire, and the extension ratio is set to 1.60, the first stage Heater (non-contact type) temperature 25 (TC condition, a polyurethane disc with a diameter of 60 mm and a thickness of 9 mm as a false twist disc, with a walking angle of 43 degrees, a false twist number xY1/2 = about 26000 [When γ = false twisted silk (Dtex)], the extension and false twist processing were simultaneously carried out, and the shape of the cheese was taken up at a speed of 800 m/min at -49-200819569 to obtain 18〇dtex/84 single. Polyester composite false twisted textured yarn of silk (average single filament fineness 2.1 dtex). The core portion constituting the polyester composite false twisted textured yarn is a low stretch ratio side strand group A (90dteX/36 monofilament) formed of the polymer A1, and the sheath portion is a high pull formed by the polymer B1. Extensible side strand group B (90dtex/48 monofilament). These polyester composite false twisted textured yarns were formed into a fabric in the following manner to evaluate the quality. The results are shown in Table 5. As is clear from Table 5, in Comparative Example 15, the amount of polystyrene added was less than 0.5% by weight of the woven fabric, and a hard feeling was formed. In Comparative Example 2 in which the addition amount of polystyrene was more than 3.0% by weight, the occurrence of elongation false twisting and fluffing occurred in a large amount. Further, knitwear was knitted using the obtained composite false twisted textured yarn, and the antistatic property was measured. The results of the antistatic properties are shown in Table 5. Next, the above composite false twisted textured yarn is subjected to a relaxation treatment in boiling water for 20 minutes using a liquid flow dyeing machine, and then pre-fixed, followed by dyeing and final fixing treatment to form a polyester composite false twisted textured yarn. The fabric made. Further, in the weaving process of the composite false twisted textured yarn of the present invention, when the flat fabric is formed in the water spray chamber without flaws and smears, the weaving property is good, and there is no broken yarn, which is extremely smooth. Further, after the weaving, the fabric was subjected to a relaxation treatment in boiling water for 20 minutes using a liquid flow dyeing machine, and then, after pre-fixing treatment, alkali reduction treatment was carried out in a 3.5% by weight aqueous sodium hydroxide solution at a boiling temperature. (The reduction rate is 20%). Further, dyeing and final fixing treatment were carried out to form a fabric composed of a polyester composite false twisted textured yarn. -50-200819569 When the functional evaluation of the fabric obtained in the present invention (Examples 14 to 16) was evaluated, it was a very short and high-grade feeling, and it was a soft fiber and a good feeling of swelling. Table 5 Example 14 Example 15 Example 16 Comparative Example 15 Comparative Example 16 Comparative Example 17 Additive for Polymer B PS*1 PS*1 PMMA*2 PS*1 PS*1 PS*1 PS”/PMMA*2 Add Amount (% by weight) 0.5 1.5 3.0 0.3 3.5 1.5 Types of antistatic agents in Polymer A" (8) and (b) (8) and (b) (a) and (b) (a) and (b) (a) (b) Only (8) A' and B' stretch ratio difference (%) 70 110 150 50 180 105 Average yarn length difference between the yarn group A and the yarn group B (%) 10 13 20 8 23 12 Crimping rate (%) 7.1 5.5 3.1 4.7 4.9 5.1 Charge test eight methods (seconds) 25 25 35 60 105 150 Same as B method (V) 1500 1100 1000 1900 1880 3200 Short fiber feeling (sequence) 1 1 1 3 3 1 Soft feeling ( Sequence) 1 1 1 3 3 2 Spinning wire breakage (time/day) 1 3 5 4 70 2 Extended false twisted wire breakage (time/day) 5 7 9 10 98 4 Processed wire fluffing condition (pieces/104m) 2 1 5 15 258 7 Thread strength (cN/dtex) 2.3 2.4 1.9 2.5 1.2 2.4 Machine wire elongation (%) 23 22 19 24 13 21 *1.PS: Polystyrene polymer*2. PMMA: Polymethyl methacrylate polymer * 3 . Antistatic agent: (a) Water insoluble polyethylene oxide system Ether (b) sodium dodecanebenzenesulfonate-51 - 200819569 Example 1 7 to 19 9. Comparative Example 1 8 to 1 9 The polyester undrawn yarn obtained in Example 15 was subjected to the false twist shown in Table 6. The conditions were subjected to the extension false twist processing, and the polyester composite false twisted textured yarn shown in Table 6 was obtained. At this time, the extension false twisting and the occurrence of fluffing are shown in Table 6. The results of Table 6 were obtained by making these polyester false twisted textured yarns evaluated in the above manner. At this time, there is little deformation by enclosing the core wire (anti-static component), and it is understood that it is extremely important in terms of antistatic property in the case of no fluffing.
-52- 200819569 表6 實施例17 實施例18 實施例19 比較例18 比較例19 最下方圓盤接觸長度 (mm) 1.5 2.5 0.5 2.7 0.3 紡絲斷絲情形(次/日) 3 3 6 3 51 假撚斷絲情形(次/日) 4 5 7 51 93 加工絲起毛 (個/10%) 3 5 8 48 151 製織性、停機 (次/印 2 2 3 28 63 捲縮率(%) 4.0 5.1 6.3 7.6 5.1 假撚加工絲速度 (cN/dtex) 2.3 2.4 2.0 1.8 L4 假撚加工絲拉伸率 (%) 22 23 21 18 12 質感·柔軟感(順序) 1 1 1 3 3 質感•短纖維感 (順序) 1 1 1 3 3 防靜電性A法(秒) 25 38 33 58 51 防靜電性B法(V) 1100 1090 1250 1800 1900 備註 沒有問題 沒有問題 沒有問題 製程不協調 製程不協調 實施例20〜22、比較例20〜22 於實施例1 4中,除改變最下方圓盤之接觸長度、該 圓盤直徑對其上方側的圓盤直徑(standard )而言之比例 (St對比% )外,進行相同的實驗。結果如表7所示。 -53- 200819569 表7 圓盤接觸 長度_ 圓盤直徑 St對比% 加工絲 St/EL% 捲縮率% 加工起毛情形 (個/l〇4m) 比較例20 2.7 88 1.4/13 4 86 比較例21 6.0 100 1.3/11 4 351 比較例22 0.3 88 1.6/14 5 69 實施例20 1.0 95 2.4/24 6 3 實施例21 2.0 91 2.5/23 6 5 實施例22 0.5 98 2.3/21 6 5-52- 200819569 Table 6 Example 17 Example 18 Example 19 Comparative Example 18 Comparative Example 19 Contact length of the lowermost disc (mm) 1.5 2.5 0.5 2.7 0.3 Spun yarn breakage (time/day) 3 3 6 3 51 Fake 捻 broken wire condition (time/day) 4 5 7 51 93 Threading (10%) 3 5 8 48 151 Weaving, shutdown (time/print 2 2 3 28 63 shrinkage (%) 4.0 5.1 6.3 7.6 5.1 False twisted yarn speed (cN/dtex) 2.3 2.4 2.0 1.8 L4 False twisted yarn elongation (%) 22 23 21 18 12 Texture and softness (sequence) 1 1 1 3 3 Texture • Short fiber feel (Sequence) 1 1 1 3 3 Antistatic A method (seconds) 25 38 33 58 51 Antistatic B method (V) 1100 1090 1250 1800 1900 Remarks No problem No problem No problem Process uncoordinated Process uncoordinated Example 20 ~22, Comparative Examples 20 to 22 In Example 14, except that the contact length of the lowermost disk was changed, and the ratio of the disk diameter to the disk diameter (standard) of the upper side thereof was outside (St vs. %) The same experiment was carried out. The results are shown in Table 7. -53- 200819569 Table 7 Disc contact length _ Disc diameter St vs% St/EL% Crimping rate % Processing fluffing condition (unit / l 〇 4 m) Comparative Example 20 2.7 88 1.4/13 4 86 Comparative Example 21 6.0 100 1.3/11 4 351 Comparative Example 22 0.3 88 1.6/14 5 69 Example 20 1.0 95 2.4/24 6 3 Example 21 2.0 91 2.5/23 6 5 Example 22 0.5 98 2.3/21 6 5
[注]表7中之「St對比」係表示對最下方圓盤直徑之直 接上方側的圓盤直徑(standard)之比例(%)。另外,加工絲 之「St/EL%」,St係表示拉伸強度(cN/dtex),EL係表示 拉伸率(%)。 實施例2 3〜2 6、比較例2 3〜2 6 使實施例1 5所得的聚酯未延伸絲,除假撚數及假撚 加工溫度如表8所示之條件外,以與實施例2相同的條件 實施延伸假撚加工處理,製得表8所示之聚酯複合假撚加 工絲。此時之延伸假撚斷絲情形及起毛發生狀況如表8所 示。而且,使此等之聚酯假撚加工絲以上述方法評估其品 質,可得表8所示之結果。此外,表8所示之「撚數」係 爲撚數xY1/2之値,複合假撚加工絲之總纖度(Y )皆爲 180dtex。此等之實驗中,亦可確認藉由包住芯絲防靜電 成分’很少有變形情形,可知在沒有起毛情形下就防靜電 性而言極爲重要。 -54- 200819569 表8 假撚數 次/m 假撚 溫度 °c 捲縮 率 % 編物質感 柔軟感 (順序) 編物質 感短纖 維感 賴序) 加工起 毛情形 (個 /104m) 防靜電 性A法 (秒) 防靜電 性B法 (V) 實施例23 26000 180 3 1〇 1〇 3 35 1500 實施例24 // 200 5 1〇 1〇 4 40 1450 實施例25 // 250 6 1〇 1〇 6 28 1500 實施例26 // 300 8 1〇 ι〇1 8 31 1350 比較例23 // 310 10 3iir 3x 148 60 1800 比較例24 η 160 1 3x 3x^ 106 63 1900 比較例25 36000 200 5 3x 3x 173 60 1800 比較例26 14000 200 2 3x 3x* 131 67 1900 [注]〇:佳、 ☆:質感硬(有沙沙聲感)、 X :不佳[Note] The "St contrast" in Table 7 indicates the ratio (%) of the diameter of the disk directly above the diameter of the lowermost disk. Further, "St/EL%" of the processed yarn, St represents tensile strength (cN/dtex), and EL represents elongation (%). Example 2 3 to 2 6 , Comparative Example 2 3 to 2 6 The polyester undrawn yarn obtained in Example 15 was subjected to the conditions shown in Table 8 except for the number of false twists and the false twisting processing temperature. 2 The extension false twist processing was carried out under the same conditions, and the polyester composite false twisted textured yarn shown in Table 8 was obtained. At this time, the extended false twisting and the occurrence of fluffing are shown in Table 8. Further, the results of the results shown in Table 8 were obtained by evaluating the quality of the polyester false twisted textured yarns in the above manner. Further, the "number of turns" shown in Table 8 is the number of turns xY1/2, and the total fineness (Y) of the composite false twisted textured yarns is 180 dtex. In such experiments, it was also confirmed that there was little deformation by encapsulating the core antistatic component, and it was found that it was extremely important in terms of antistatic property in the absence of fluffing. -54- 200819569 Table 8 False 捻 several times / m False 捻 temperature °c Crimping rate % Materialy soft feeling (sequence) Materialy short fiber sensation) Processing fluffing condition (pieces / 104m) Antistatic A method ( Second) Antistatic B Method (V) Example 23 26000 180 3 1〇1〇3 35 1500 Example 24 // 200 5 1〇1〇4 40 1450 Example 25 // 250 6 1〇1〇6 28 1500 Example 26 // 300 8 1〇ι〇1 8 31 1350 Comparative Example 23 // 310 10 3iir 3x 148 60 1800 Comparative Example 24 η 160 1 3x 3x^ 106 63 1900 Comparative Example 25 36000 200 5 3x 3x 173 60 1800 Comparative Example 26 14000 200 2 3x 3x* 131 67 1900 [Note] 〇: Good, ☆: Hard texture (with rustling sound), X: Poor
★:龐大感不足 〔產業上之利用價値〕 本發明之聚酯假撚加工絲,由於含有上述之防靜電 劑,具有優異的防靜電性。換言之,本發明藉由假撚加工 時沒有單絲之區段變形、產生起毛情形,可以高速、安定 地進行假撚處理,由於不易引起防靜電劑之移動情形,故 可發揮預測外之防靜電性。 該效果於高壓染色時效果顯著,具有實用上強的耐熱 性。另外,於學生制服、制服等之用途中,具有耐光性耐 久性之良好優點。換言之,藉由本發明之假撚加工絲的優 點,由於繼後製程中經由高壓染色時具有顯著效果,具有 實用上強的耐熱性,故作爲學生制服、制服等時,具有強 的耐光性之優點。 -55- 200819569 結果,特別是抑制學生制服、工作制服、防塵衣服等 之靜電用途時,具有非常良好的大體積性、短纖維感,且 在繼後製程中處理性優異,故可形成防靜電性優異的類似 短纖維之聚酯布帛的聚酯假撚加工絲。而且,藉由本發明 之製造方法,可以良好的生產性、安定地製造該防靜電性 假撚加工絲。 另外,本發明之聚酯複合假撚加工絲,由於在芯部絲 條(A)中含有上述2種防靜電劑(a)及(b),故具有 優異的防靜電性。換言之,於複合假撚加工絲中,由於含 有芯部絲條(A )之芯鞘構造朝絲長度方向安定形成,故 爲該加工絲時可發揮預測外之防靜電性。該效果由於作爲 織物時不受假撚處理所影響,故效果特別顯著。 此外,發揮防靜電性之芯部絲條(A )(以下簡稱爲 「芯絲」),由於以上述鞘部絲條(B )(以下簡稱爲 「鞘絲」)包住,於假撚加工時包住防靜電成分,很少有 變形情形,於加工時不會有起毛情形,故爲可維持良好的 防靜電性,減少假撚加工時產生起毛情形,可提高生產 性,且形成織物時具有優異洗濯耐久性之要因。結果,本 發明可提供特別是必須具有高的抑制學生制服、工作制 服、防塵衣等之靜電之用途時,具有非常良好的大體積 性、短纖維感,可形成優異的具有優異防靜電性之類似短 纖維的聚酯布帛,且在繼後製程中處理性優異之聚酯複合 假撚加工絲。 -56- 200819569 【圖式簡單說明】 第1圖係爲本發明所使用的製造假撚加工絲時同時進 行延伸之假撚加工機的簡略圖,1係表示聚酯未延伸絲或 結絲混纖絲、2係表不導絲、3,3 ’係表示供應滾筒、4係表 示內部噴嘴、5係表示第1段加熱器、6係表示冷卻板、7 係表示假撚工具(3軸摩擦圓盤單位)、8係表示第1輸 送浪同、9係表不第2段加熱器、1〇係表示第2輸送滾 瞻筒、1 1係表示捲取滾筒、1 2係表示聚酯假撚加工絲筒子 絲。 此外,第2圖係爲本發明所使用的假撚圓盤單位之一 實施形態的正面圖,1 3係表示假撚圓盤、1 4係表示導絲 圓盤、15係表示回轉軸、16係表示正時皮帶(Timing belt )、17係表示驅動皮帶。 【主要元件符號說明】 • 1 :聚酯未延伸絲或紡絲混纖絲 2 :導絲 、3,3’ :供應滾筒 4 :內部噴嘴 5 :第1段加熱器 6 :冷卻板 7 :假撚工具(3軸摩擦圓盤單位) 8 :第1輸送滾筒 9 :第2段加熱器 -57- 200819569 I 〇:第2輸送滾筒 II :捲取滾筒★: Insufficient bulkiness [Industrial use price] The polyester false twisted textured yarn of the present invention has excellent antistatic properties because it contains the above-mentioned antistatic agent. In other words, the present invention can perform the false twist treatment at a high speed and in a stable manner without the deformation of the monofilament portion during the false twist processing, and the anti-static treatment can be performed at a high speed and stability. Sex. This effect is remarkable in high-pressure dyeing, and has practically strong heat resistance. In addition, it has good light fastness and durability in the use of student uniforms, uniforms, and the like. In other words, the advantage of the false twisted textured yarn of the present invention has a significant effect through high-pressure dyeing in the subsequent process, and has practically strong heat resistance, so that it has the advantage of strong light resistance when used as a student uniform, a uniform, or the like. . -55- 200819569 As a result, especially when suppressing the electrostatic use of student uniforms, work uniforms, dustproof clothes, etc., it has a very good bulkiness, short fiber feel, and excellent handleability in subsequent processes, so antistatic can be formed. Polyester false twisted textured yarn of excellent polyester fabric similar to short fibers. Further, according to the production method of the present invention, the antistatic false twisted textured yarn can be produced with good productivity and stability. Further, the polyester composite false twisted textured yarn of the present invention has excellent antistatic properties because it contains the above-mentioned two kinds of antistatic agents (a) and (b) in the core yarn (A). In other words, in the composite false twisted textured yarn, since the core sheath structure including the core yarn (A) is formed to be stable in the longitudinal direction of the yarn, it is possible to exhibit antistatic properties in the case of the processed yarn. This effect is particularly remarkable because it is not affected by the false twist treatment when it is used as a fabric. In addition, the core yarn (A) (hereinafter simply referred to as "core wire") exhibiting antistatic property is wrapped in the sheath yarn (B) (hereinafter simply referred to as "sheath"), and is processed in false twisting. When the antistatic component is wrapped, there is little deformation, and there is no fluffing during processing. Therefore, it is possible to maintain good antistatic property, reduce fluffing during false twisting, improve productivity, and form a fabric. It has the main reason for excellent washing durability. As a result, the present invention can provide a very good bulkiness, a short fiber feeling, and an excellent excellent antistatic property, especially when it is required to have high static electricity for suppressing student uniforms, work uniforms, dustproof clothes, and the like. A polyester composite fabric which is similar to a short-fiber polyester fabric and has excellent handleability in a subsequent process. -56- 200819569 [Simplified description of the drawings] Fig. 1 is a schematic view of a false twisting machine for simultaneously extending the false twisted processed yarn used in the present invention, and 1 is a polyester unstretched yarn or a knotted yarn. Filament, 2 series, no guide wire, 3,3 ' is the supply roller, 4 is the internal nozzle, 5 is the first stage heater, 6 is the cooling plate, and 7 is the false tool (3 axis friction) Disc unit), 8 series indicates the first conveying wave, 9 series indicates the second stage heater, 1 line indicates the second conveying roll, 1 1 indicates the winding roller, and 12 indicates the polyester dummy.捻 Processing silk bobbins. 2 is a front view showing an embodiment of a false-twist disk unit used in the present invention, wherein 13 is a false-twist disk, 14 is a guide wire disk, and 15 is a rotary shaft, 16 The timing belt (Timing belt) and the 17 series indicate the drive belt. [Main component symbol description] • 1 : Polyester unstretched yarn or spun filament 2: Guide wire, 3, 3': Supply roller 4: Internal nozzle 5: 1st heater 6: Cooling plate 7: False捻 tool (3-axis friction disc unit) 8 : 1st transport roller 9 : 2nd stage heater -57- 200819569 I 〇: 2nd transport roller II : take-up reel
1 2 :聚酯假撚加工絲筒子絲 1 3 :假撚圓盤 1 4 :導絲圓盤 1 5 :回轉軸 1 6 :正時皮帶 1 7 :驅動皮帶1 2 : Polyester false twist processing silk bobbin wire 1 3 : False twist disc 1 4 : Guide wire disc 1 5 : Rotary shaft 1 6 : Timing belt 1 7 : Drive belt
-58-58
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JP2006194238A JP4818004B2 (en) | 2006-07-14 | 2006-07-14 | Antistatic polyester false twisted yarn and method for producing the same |
JP2006195539A JP4818007B2 (en) | 2006-07-18 | 2006-07-18 | Special composite false twisted yarn having antistatic properties and method for producing the same |
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EP (1) | EP2042626A4 (en) |
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KR101331636B1 (en) * | 2006-10-30 | 2013-11-20 | 데이진 화이바 가부시키가이샤 | Antistatic core-sheath type ultrafine-denier false-twisted polyester yarn, process for production thereof, and antistatic water-repellent fabrics comprising the yarn |
EP2283176B1 (en) * | 2008-05-31 | 2012-08-01 | Oerlikon Textile GmbH & Co. KG | False-twist assembly |
TW201040334A (en) * | 2008-11-27 | 2010-11-16 | Teijin Fibers Ltd | Antistatic ultrafine textured yarn having uv-blocking effect and method for producing the same |
JP2010126837A (en) * | 2008-11-27 | 2010-06-10 | Teijin Fibers Ltd | Antistatic ultrafine textured yarn having uv-blocking effect and method for producing the same |
EP2599901B1 (en) * | 2010-07-29 | 2015-09-09 | Asahi Kasei Fibers Corporation | Abrasion-resistant polyester fiber and woven/knitted product |
CN106245180A (en) * | 2016-08-19 | 2016-12-21 | 桐乡市中洲化纤有限责任公司 | The production method of a kind of extraordinary crystal cotton fiber and device |
JP7270396B2 (en) * | 2019-01-30 | 2023-05-10 | 株式会社エアウィーヴ | Velcro and bedding cover |
CN112695429A (en) * | 2020-11-30 | 2021-04-23 | 太仓杰希塑化有限公司 | Long-acting antibacterial antistatic polyester composite low-stretch yarn |
CN114318618A (en) * | 2021-12-30 | 2022-04-12 | 杭州萧山东达纺织有限公司 | Preparation process of antistatic DTY (draw textured yarn) |
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US4035441A (en) * | 1973-06-26 | 1977-07-12 | Toray Industries, Inc. | Polyester filament having excellent antistatic properties and process for preparing the same |
JPS5380497A (en) | 1976-12-27 | 1978-07-15 | Toray Ind Inc | Preparation of block polyetheramide composition |
JPS6011944B2 (en) | 1977-06-01 | 1985-03-29 | 帝人株式会社 | Antistatic polyester composition |
JPS53149247A (en) | 1977-06-01 | 1978-12-26 | Teijin Ltd | Antistatic polyester composition |
JPS54101946A (en) | 1978-01-27 | 1979-08-10 | Teijin Ltd | Spun like two layered yarn structure and production |
US4357390A (en) * | 1980-03-25 | 1982-11-02 | Teijin Limited | Antistatic polyester fibers |
JPS6039413A (en) | 1983-08-08 | 1985-03-01 | Asahi Chem Ind Co Ltd | Antistatic polyester fiber |
JP2659380B2 (en) * | 1987-12-23 | 1997-09-30 | 帝人株式会社 | Leveling mixed fiber false twisted yarn |
JPH02289145A (en) * | 1989-04-24 | 1990-11-29 | Teijin Ltd | Antistatic polyester bulky woven fabrics |
JPH03139556A (en) | 1989-10-24 | 1991-06-13 | Teijin Ltd | Antistatic polyester composition and fiber |
JPH07157930A (en) * | 1993-12-08 | 1995-06-20 | Teijin Ltd | Antistatic polyester false twist textured yarn |
US5525261A (en) * | 1994-10-18 | 1996-06-11 | Henkel Corporation | Anti-static composition and method of making the same |
JP3527007B2 (en) * | 1996-04-10 | 2004-05-17 | 帝人ファイバー株式会社 | Simultaneous drawing false twist processing method and false twist apparatus for polyester yarn |
JP2002180342A (en) * | 2000-12-18 | 2002-06-26 | Nippon Ester Co Ltd | Moisture-absorbing polyester mixed yarn |
JP4084260B2 (en) * | 2003-08-06 | 2008-04-30 | 帝人ファイバー株式会社 | Polyester composite false twisted yarn |
JP2007239146A (en) * | 2006-03-09 | 2007-09-20 | Teijin Fibers Ltd | Composite false-twisted yarn excellent in transparency preventing property and method for producing the same |
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