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TW200815192A - Optical film roll and its manufacturing method - Google Patents

Optical film roll and its manufacturing method Download PDF

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Publication number
TW200815192A
TW200815192A TW096131868A TW96131868A TW200815192A TW 200815192 A TW200815192 A TW 200815192A TW 096131868 A TW096131868 A TW 096131868A TW 96131868 A TW96131868 A TW 96131868A TW 200815192 A TW200815192 A TW 200815192A
Authority
TW
Taiwan
Prior art keywords
film
optical film
protective film
resin
roll
Prior art date
Application number
TW096131868A
Other languages
Chinese (zh)
Other versions
TWI391246B (en
Inventor
Takuhiro Ushino
Masayuki Sekiguchi
Kouichi Sumi
Original Assignee
Jsr Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jsr Corp filed Critical Jsr Corp
Publication of TW200815192A publication Critical patent/TW200815192A/en
Application granted granted Critical
Publication of TWI391246B publication Critical patent/TWI391246B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/242All polymers belonging to those covered by group B32B27/32

Landscapes

  • Laminated Bodies (AREA)
  • Polarising Elements (AREA)
  • Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)

Abstract

The invention is to provide an optical film which is homogeneous and uniform optically by minimizing foreign substances incorporated in a protective film in an optical film roll keeping the optical film overlaid/wound with the protective film. In the optical film roll making the optical film made of a cyclic olefin resin overlaid/wound with the protective film, the number of fish eyes with the diameters of at least 30 μm in the protective film is 5/m<SP>2</SP> or below.

Description

200815192 九、發明說明 【發明所屬之技術領域】 本發明係關於使環狀烯烴系樹脂所成光學薄膜與保護 薄膜層合回捲所成光學薄膜輥。本發明之保護薄膜層合回 捲所成光學薄膜輥,在將其切出作爲偏光板,相位差板等 各種光學薄膜使用之際,該保護薄膜係用於表面之保護, 又’此種保護薄膜,係黏貼於液晶顯示面板之表面而可使 用於液晶顯示裝置等,其他有機EL顯示裝置,PDP等各 種畫面顯示裝置之保護。 【先前技術】 一般表面保護薄膜,係在聚對酞酸乙二酯或聚乙烯等 之基材薄膜上設置黏著劑層。上述表面保護薄膜,係透過 黏著劑層而貼合於被保護體,相對於被保護體可防止損傷 ’污染等。例如,在光學用被保護體方面,可例舉偏光板 或相位差板等之光學薄膜。 該等光學薄膜之單面,在各種製造步驟中可被表面保 護薄膜所保護。另一方面,在光學薄膜之相反面有設置黏 著劑層。進而,在該黏著劑層上有被覆離型膜(release liner,分隔膜(sepeartor ))。如此一來所製造之附有表 面保護薄膜之光學薄膜,係以被捲繞成輥狀之狀態保存, 或以合乎液晶晶胞之尺寸予以切斷加工,使該等重疊地疊 合(superposition),以紙張狀(s h e e t s h ap e d )等保管者 。該等步驟’通常,係於潔淨室進行,然而由作業工人, 200815192 檢査員所發生之粉塵,衝壓(stamping )時之衝壓碎片( residue ),及輸送時塵埃等之微小異物予以完全除去有所 困難。 但是,微小異物在輥之層間或疊合( superposition ) 薄膜之間混入時,會有其異物所致壓痕發生。光學薄膜本 身帶有壓痕時外觀上則無法使用。 又,與光學薄膜比較黏著劑層彈性率低,有容易帶有 壓痕之傾向。 在黏著劑層帶有壓痕時,透過黏著劑層將光學薄膜貼 合於LCD面板之際,在凹部分空氣侵入而有顯示不良之 虞。 爲解決此問題點,在專利文獻1,有提案關於,於基 材薄膜之單面設置異物吸收層之表面保護薄膜。 但是,異物吸收層本身,除了保護薄膜及基材薄膜之 外,其他途徑亦有可能安裝,在設置此層之情況本身,多 了一個步驟,不但在製作光學薄膜之際步驟爲繁雜化,而 且成本亦上升,在經濟上並非良策。 〔專利文獻1〕日本特開2005- 1 25 659號公報 【發明內容】 〔發明欲解決之課題〕 本發明之目的在於提供一種爲了極力抑制保護薄膜中 之異物,均質且無光學不均的光學薄膜。 -6- 200815192 〔解決課題之手段〕 本發明係關於將環狀烯烴系樹脂所成光學薄膜,與保 護薄膜予以層合回捲所成光學薄膜輥中,該保護薄膜中直 徑3 Ομηι以上魚眼之個數爲5個/m2以下之,光學薄膜輥 在此,環狀烯烴系樹脂,以下述一般式(1)所示化 合物之(共)聚合物爲佳。[Technical Field] The present invention relates to an optical film roll obtained by laminating an optical film formed of a cyclic olefin resin and a protective film. The protective film of the present invention is laminated and rewinded into an optical film roll, and when it is cut out as a polarizing plate or a phase difference plate, the protective film is used for surface protection, and 'this protection The film is adhered to the surface of the liquid crystal display panel, and can be used for protection of various screen display devices such as liquid crystal display devices and other organic EL display devices and PDPs. [Prior Art] A general surface protective film is provided with an adhesive layer on a base film of polyethylene terephthalate or polyethylene. The surface protective film is bonded to the object to be protected by the adhesive layer, and is prevented from being damaged or contaminated with respect to the object to be protected. For example, an optical film such as a polarizing plate or a phase difference plate may be mentioned as the optically-protected body. The single side of the optical film can be protected by the surface protective film in various manufacturing steps. On the other hand, an adhesive layer is provided on the opposite side of the optical film. Further, a release liner (sepeartor) is provided on the adhesive layer. The optical film with the surface protective film produced in this manner is stored in a state of being wound into a roll, or cut into a size corresponding to the size of the liquid crystal cell, so that the superposition is superposed. , in the form of paper (sheetsh ap ed) and other holders. These steps are usually carried out in a clean room. However, the dust generated by the operator, 200815192 inspector, the stamping debris during stamping, and the tiny foreign matter such as dust during transportation are completely removed. difficult. However, when a small foreign matter is mixed between the layers of the roll or the superposition film, an indentation due to foreign matter occurs. The optical film itself cannot be used when it has an indentation. Further, compared with the optical film, the adhesive layer has a low modulus of elasticity and tends to have an indentation. When the adhesive layer is indented, when the optical film is bonded to the LCD panel through the adhesive layer, air is intruded in the concave portion and the display is defective. In order to solve this problem, Patent Document 1 proposes a surface protective film in which a foreign matter absorbing layer is provided on one surface of a substrate film. However, in addition to the protective film and the substrate film, the foreign matter absorbing layer itself may be installed in other ways. In the case of providing the layer itself, there is one more step, which is complicated not only in the process of fabricating the optical film, but also The cost has also risen and it is not a good strategy in the economy. [Problem to be Solved by the Invention] It is an object of the present invention to provide an optical body which is homogeneous and has no optical unevenness in order to suppress foreign matter in a protective film as much as possible. film. -6- 200815192 [Means for Solving the Problem] The present invention relates to an optical film roll formed by laminating an optical film formed of a cyclic olefin resin and a protective film, wherein the protective film has a diameter of 3 Ομηι or more. The number of the optical film roll is preferably 0. The optical film roll is preferably a (co)polymer of a compound represented by the following general formula (1).

(式(1)中,R1〜R4示氫原子,鹵原子,碳數1〜30之 烴基,或其他1價有機基,可各爲相同或相異。又,R1〜 R4中任意2個可互爲鍵結,可形成單環或多環構造。m 示〇或正之整數,p示〇或正之整數) 。 又,上述保護薄膜之中心線平均粗度Ra,以0.005〜 0 · 0 5 μ m 爲佳。 進而,上述保護薄膜,以由聚烯烴系樹脂所成者爲佳 接著,本發明,係由環狀烯烴系樹脂所成光學薄膜, 與直徑30 μιη以上魚眼個數爲5個/m2以下之保護薄膜予 以疊合(superposition)回捲爲其特徵之,光學薄膜輥之 製造方法。 -7- 200815192 〔發明效果厂 根據本發明,在習知之光學薄膜輥,具有層合卷回之 魚眼之保護薄膜經長期抵壓於光學薄膜表面時,雖與表面 之微少凹凸,光學不均有關聯,但在使用到本發明之魚眼 少的保護薄膜之情形,可獲得無光學不均的均質光學薄膜 〔實施發明之最佳型態〕 《光學薄膜》 本發明之光學薄膜係環狀烯烴系樹脂所成光學薄膜。 &lt;環狀烯烴系樹脂&gt; 本發明之光學薄膜所使用之環狀烯烴系樹脂方面,可 例舉其次之(共)聚合物。 馨 (1)上述一般式(1)所不特定單體之開環聚合物。 (2) 上述一般式(1)所示特定單體與共聚性單體之 開環共聚物。 (3) 上述(1)或(2)之開環(共)聚合物之氫化 ' (共)聚合物。 (4) 將上述(1)或(2)之開環(共)聚合物藉由 夫里德夸夫特反應予以環化後,予以氫化之(共)聚合物 〇 (5) 上述一般式(1)所示特定單體與含不飽和雙鍵 -8 - 200815192 化合物之飽和共聚物。 (6)選自上述一般式(1)所示特定單體,乙烯系環 狀烴系單體及環戊二烯系單體之1種以上單體之加成型( 共)聚合物及其氫化(共)聚合物。 (7 )上述一般式(1 )所示特定單體與丙烯酸酯之交 互共聚物。 &lt;特定單體&gt; 上述特定單體之具體例方面,可例舉下列之化合物, 但本發明並非限定於該等之具體例。 可例舉:雙環[2·2·1]庚-2-烯, 三環[4.3·0·12,5]-8-癸烯, 三環[4·4·0·12,5]-3-十一烯, 四環[4.4.0.12,5.17,1()]-3-十二烯, 五環[6·5.1 ·13,6.02,7』9,13]-4-十五烯, 5-甲基雙環[2.2.1]庚-2-烯, 5-乙基雙環[2·2·1]庚-2-烯, 甲氧基羰基雙環[2.2·1]庚烯, 5-甲基-5-甲氧基羰基雙環[2.2.1]庚-2-烯, 5-氰雙環[2·2·1]庚-2-烯, 8-甲氧基羰基四環[4.4.0· I2,5·! 7’1G]-3-十二烯, 8-乙氧基羰基四環[4_4·0· 12,5.17,1()]-3-十二烯, 8-正丙氧基羰基四環[4.4.0· 12,5.17,1()]-3-十二烯, 8-異丙氧基羰基四環[4.4.0· 12,5·17,1()]-3-十二烯, •9- 200815192 8-正丁氧基羰基四環[4.4.0. 12’5.17,1()]-3-十二烯, 8-甲基-8-甲氧基羰基四環[4.4.0. 12’5.17’1q]-3-十二烯, 8-甲基-8-乙氧基羰基四環[4·4·0· 12,5·17,1()]-3·十二烯, 8-甲基-8-正丙氧基羰基四環[4.4.0. l2,5.l7,1G]-3-十二烯, 8-甲基-8-異丙氧基羰基四環[4.4.0. 12’5.17’1()]-3-十二烯, 8-甲基-8-正丁氧基羰基四環[4.4.0. 12’5·17,1()]-3-十二烯, 5-亞乙基雙環[2.2.1]庚-2-烯, 8-亞乙基四環[4.4.0· 12’5.17’1g]_3-十二烯, 5-苯基雙環[2·2·1]庚-2-烯, 8 -苯基四環[4 · 4 · 0 . 1 2,5 · 17 ’1G ]-3 -十二烯, 5-氟雙環[2·2·1]庚-2-烯, 5-氟甲基雙環[2.2.1]庚-2-烯, 5-三氟甲基雙環[2.2.1]庚-2-烯, 5-五氟乙基雙環[2.2.1]庚-2-烯, 5.5- 二氟雙環[2·2.1]庚-2-烯, 5.6- 二氟雙環[2.2.1]庚-2-烯, 5.5- 雙(三氟甲基)雙環[2.2.1]庚-2-烯, 5.6- 雙(三氟甲基)雙環[2.2.1]庚-2-烯, 5-甲基-5-三氟甲基雙環[2·2·1]庚-2_烯, 5.5.6- 三氟雙環[2·2·1]庚-2-烯, 5.5.6- 三(氟甲基)雙環[2.2.1]庚-2-烯, 5.5.6.6- 四氟雙環[2.2.1]庚-2-烯, 5.5.6.6- 四個(三氟甲基)雙環[2.2.1]庚-2-烯, 5,5-二氟-6,6-雙(三氟甲基)雙環[2·2·1]庚-2-烯, -10- 200815192 5.6- 二氟_5,6_雙(三氟甲基)雙環[2·2·1]庚-2-烯, 5,5,6-三氟-5-三氟甲基雙環[2.2.1]庚-2-烯, 5-氟-5-五氟乙基-6,6-雙(三氟甲基)雙環[2.2.1]庚-2-烯 5.6- 一氣&lt;-5 -七氣-異丙基-6-二鏡甲基雙ί哀[2·2·1]庚-2-儲’ 5-氯-5,6,6-三氟雙環[2.2.1]庚-2-烯, 5.6- 二氯-5,6-雙(三氟甲基)雙環[2.2.1]庚-2-烯, 5.5.6- 三氟-6-三氟甲氧基雙環[2.2.1]庚-2-烯, 5.5.6- 三氟-6-七氟丙氧基雙環[2.2.1]庚-2-烯, 8-氟四環[4·4·0· 12’5·17’1()]-3-十二烯, 8-氟甲基四環[4·4·0· 12’5.17’1()]-3-十二烯, 8-二氟甲基四環[4·4·0· 12’5.17’1()]-3-十二烯, 8-三氟甲基四環[4.4.0· 12,5.17,1()]-3-十二烯, 8-五氟乙基四環[4.4.0· 12’5.17’1{)]-3-十二烯 8.8- 二氟四環[4.4.0. 12,5·17’1()]-3-十二烯, 8.9- 二氟四環[4.4.0. 12’5·Γ’1()]-3-十二烯, 8,8-雙(三氟甲基)四環[4.4.0.12,5.17,1()]-3-十二烯, 8,9胃雙(三氟甲基)四環[4·4·0. 12,5·17,10]-3-十二烯, 8_甲基三氟甲基四環[4.4.0· 12,5.17,1()]-3-十二烯, 8.8.9- 三氟四環[4.4.0. 12,5.17,1()]-3-十二烯 8.8.9- 三(三氟甲基)四環[4·4·0· l2,5.l7,1G]-3-十二烯, 8.8.9.9- 四氟四環[4.4.0. 12’5.17,1()]-3-十二烯, 8.8.9.9- 四個(三氟甲基)四環[4·4·0· 12,5·17’1()]-3-十二烯 11 - 200815192 8.8- 二氟-9,9-雙(三氟甲基)四環[4·4·0· 12,5·17,1()]-3-十 二烯, 8.9- 二氟-8,9-雙(三氟甲基)四環[4·4·0· 12,5‘17,1g]-3-十 二烯, 8.8.9- 三氟-9-三氟甲基四環[4.4.0· 12,5.17,1()卜3-十二烯, 858.9- 三氟-9-三氟甲氧基四環[4.4.0.12,5.17,1()]-3-十二烯 8.8.9- 三氟-9-五氟丙氧基四環[4.4.0.12,5.17,1()]-3-十二烯 8-氟-8-五氟乙基-9,9-雙(三氟甲基)四環[4.4.0· 12’5·Γ’1()]-3-十二烯, 8.9- 二氟-8-七氟異丙基-9-三氟甲基四環[4.4.0.12,5.17,1()]-3 -十二烯, 8-氯-8,9,9-三氟四環[4.4.0. 12,5.17,1g]-3-十二烯, 8.9- 二氯-8,9-雙(三氟甲基)四環[4.4.0. 12’5.17,1()卜3-十 二烯, 8-(2,2,2-三氟乙氧基羰)四環[4·4·0· 12’5·Γ’1()]-3-十二烯 8-甲基-8-(2,2,2-三氟乙氧基羰)四環[4.4.0.12,5.17,1()]-3-十二烯等。 該等可爲單獨一種,或倂用2種以上。 特定單體中較佳爲,在上述一般式(1)中,R1及R3 爲氫原子或碳數1〜10,更佳爲1〜4,特佳爲1〜2之烴 基,R2及R4示氫原子或一價之有機基中,R2及R4之至 -12 - 200815192 少一個示氫原子及烴基以外之具有極性之極性基,m爲0 〜3之整數,ρ爲0〜3之整數,較佳爲m + p = 〇〜4,更佳 爲0〜2,特佳爲m=l,p = 0者。m=l,p = 0之特定單體, 就所得環狀烯烴系樹脂之玻璃轉移溫度高且機械強度亦優 異之點爲佳。 上述特定單體之極性基方面,可例舉羧基,羥基,烷 氧羰基,烯丙氧基羰基,胺基,醯胺基,氰基等,該等極 性基可透過亞甲基等之鍵聯基進行鍵結。又,作爲極性基 可例舉羰基,醚基,矽烷醚基,硫醚基,亞胺基等具有極 性之2價有機基成爲鍵聯基而鍵結之烴基等。該等中,以 羧基,羥基,烷氧羰基或烯丙氧基羰基爲佳,尤以烷氧羰 基或烯丙氧基羰基爲佳。 進而,R2及R4之至少一個爲式-(CH2)nCOOR所示之 極性基的單體,就所得環狀烯烴系樹脂爲高的玻璃轉移溫 度與低的吸濕性,具有與各種材料之優異密接性之點爲佳 。在有關上述特定極性基之式中,R爲碳原子數1〜12, 更佳爲1〜4,特佳爲1〜2之烴基,較佳爲烷基。又,η 通常爲〇〜5,η之値越小者,則所得環狀烯烴系樹脂之玻 璃轉移溫度因變高故佳,進而η爲0之特定單體就其合成 爲容易之點爲佳。 又,上述一般式(1 )中,R1或R3以烷基爲佳,碳 數1〜4之烷基,更佳爲1〜2之烷基,尤以甲基爲佳,尤 其是,此烷基係與上述式-(CH2)nCOOR所示特定之極性 基爲鍵結之碳原子爲相同之碳原子互相鍵結者,就可使所 -13- 200815192 得環狀烯烴系樹脂之吸濕性減低之點爲佳。 &lt;共聚性單體&gt; 共聚性單體之具體例方面,可例舉環丁烯,環戊烯, 環庚烯,環辛嫌,二環戊二烯等之環烯烴。 環烯烴之碳數方面,以4〜2 0爲佳,進而較佳爲5〜 1 2。該等可爲單獨一種,或倂用2種以上。 特定單體/共聚性單體之恰當使用範圍,以重量比爲 100/0 〜50/50,更佳爲 100/0〜60/40。 &lt;開環聚合觸媒&gt; 本發明中,爲獲得(1 )特定單體之開環聚合物,及 (2 )特定單體與共聚性單體之開環共聚物之開環聚合反 應,可在復分解觸媒之存在下進行。 此復分解觸媒,係(a)選自W,Mo及Re之化合物 中至少1種與,(b)爲狄明之週期表IA族元素(例如 Li,Na,K等),IIA族元素(例如Mg,Ca等),IIB族 元素(例如Zn,Cd,Hg等),ΙΙΙΑ族元素(例如B,A1 等),IVA族元素(例如Si,Sn,Pb等),或IVB族元 素(例如Ti,Zr等)之化合物中,選自具有至少1個該 元素-碳鍵結或該元素-氫鍵結者之至少1種之組合所成觸 媒。又,在此情形爲提高觸媒之活性,則以添加後述(c )添加劑者亦可。 (a )成分方面適當的W,Mo或Re之化合物之代表 -14- 200815192 例方面,可例舉WCU,MoCU,ReOCl3等日本特開平i-132626號公報第8頁左下欄第6行〜第8頁右上攔第17 行記載之化合物。 (b )成分之具體例方面,可例舉n-C4H9Li, (C2H5)3A1 ’(C2H5)2A1C1,(C^HsAlClu,(c2H5)A1C12 ,methylalmoxane,LiH等日本特開平H 32626號公報第 8頁右上欄第1 8行〜第8頁右下欄第3行記載之化合物 〇 爲添加劑之(C)成分之代表例方面,可恰當使用醇 類,醛類,酮類,胺類等,進而可使用日本特開平b 13 26 26號公報第8頁右下欄第16行〜第9頁左上欄第17 行所示之化合物。 復分解觸媒之使用量方面,以上述(a)成分與特定 單體之莫耳比「(a)成分··特定單體」,通常爲1: 5〇〇 〜1: 50,000之範圍,較佳爲1: 1,000〜1: 1〇,〇〇〇之範 圍。 (a)成分與(b)成分之比率,以金屬原子比(a) :(b)爲1:1〜1:50,較佳爲1:2〜1:30之範圍。 (a)成分與(c)成分之比率,以莫耳比(c) : ( a )爲0.0 05: 1〜15: 1,較佳爲〇·〇5: 1〜7: 1之範圍。 &lt;聚合反應用溶劑&gt; 開環聚合反應中所使用之溶劑(構成分子量調節劑溶 液之溶劑’特定單體及/或復分解觸媒之溶劑)方面,有 -15- 200815192 例如戊烷,己烷,庚烷,辛烷,壬烷’癸烷等鏈烷類’環 己烷,環庚烷,環辛烷,十氫萘,去甲萡等之環鏈烷類, 苯,甲苯,二甲苯,乙基苯,枯烯等之芳香族烴,氯丁烷 ,溴己烷,二氯甲烷,二氯乙烷,亞己基二溴化物,氯苯 ,氯仿,四氯乙烯等之,鹵化鏈烷,鹵化芳基等之化合物 ,乙酸乙酯,乙酸正丁酯,乙酸異丁酯,丙酸甲酯,二甲 氧基乙烷等之飽和羧酸酯類,二丁基醚,四氫呋喃,二甲 氧基乙烷等之醚類等,該等可單獨使用或混合使用。該等 中,以芳香族烴爲佳。 溶劑之使用量方面,「溶劑:特定單體(重量比)」 ,通常爲1: 1〜10: 1之量,較佳爲1: 1〜5: 1之量。 &lt;分子量調節劑&gt; 所得開環(共)聚合物之分子量調節,雖係依聚合溫 度’觸媒種類,溶劑之種類來進行,但本發明中,可藉由 使分子量調節劑於反應系共存來進行調節。 在此,恰當的分子量調節劑方面,可例舉例如乙烯, 丙烯,1_ 丁烯,1-戊烯,1-己烯,1-庚烯,辛烯,i-壬 燒’i -癸烯等之α -烯烴類及苯乙儲,該等中,以1· 丁烯 ,1 -己烯特佳。 該等分子量調節劑,可單獨使用或混合2種以上使用 〇 分子量調節劑之使用量方面,相對於供與開環聚合反 應之特定單體1莫耳爲0.005〜〇·6莫耳,較佳爲0〇2〜 -16, 200815192 0.5莫耳。 (2)爲獲得開環共聚物,在開環聚合步驟中,可將 特定單體與共聚性單體予以開環共聚,進而,在聚丁二烯 ,聚異戊二烯等共軛二烯化合物,苯乙烯-丁二烯共聚物 ’乙細-非共輛一細共聚物’聚降棺嫌基(norbornene)等 之主鏈於含碳-碳間雙鍵2個以上之不飽和烴系聚合物等 之存在下使特定單體進行開環聚合亦可。 以上方式所得開環(共)聚合物,可照樣使用,而將 其進而氫化所得之(3 )氫化(共)聚合物作爲耐衝擊性 大的樹脂之原料爲有用。 &lt;氫化觸媒&gt; 氫化反應,係以通常方法,亦即在開環聚合物之溶液 添加氫化觸媒,對此將常壓〜3 0 0氣壓,較佳爲3〜2 0 0 氣壓之氫氣體在0〜200°C,較佳爲在20〜180°C作用來進 行。 氫化觸媒方面,可使用通常烯烴性化合物之氫化反應 所使用之物。此氫化觸媒方面,可例舉不均一系觸媒及均 一系觸媒。 不均一系觸媒方面,可例舉將鈀,鉑,鎳,铑,釕等 貴金屬觸媒物質,載持於碳,二氧化矽,氧化鋁,二氧化 鈦等之載體的固體觸媒。又,均一系觸媒方面,可例舉環 烷酸(naphthenic acid)鎳/三乙基鋁,乙醯基乙醯基丙爾 合基鎳/三乙基鋁,辛酸鈷/正丁基鋰,二氯化二茂鈦( -17- 200815192 titan〇cene ) /-氯化二乙基鋁,乙酸鍺,氯三(三苯基膦 )鍺’二氯三(三苯基膦)釕,氯氫羰基三(三苯基膦) 釕’二氯羰基三(三苯基膦)釕等。觸媒之形態可爲粉末 亦可爲粒狀。 該等氫化觸媒’其開環(共)聚合物··氫化觸媒(重 ' 量比),於爲1 : 1 X 10·6〜1 : 2之比率使用。 如此一來〃藉由氫化所得氫化(共)聚合物,成爲具 % 有優異熱穩定性者,即使成形加工時或作爲製品之使用時 加熱,其特性亦無劣化。在此,氫化率通常爲5 0 %以上, 較佳爲7 0 %以上,更佳爲9 0 %以上。 又,氫化(共)聚合物之氫化率,以500MHz, NMR測定之値爲50%以上,較佳爲90%以上,更佳爲 9 8 %以上,最佳爲9 9 %以上。氫化率越高,則成爲相對於 熱或光之穩定性爲優異之物,在使本發明之光學薄膜作爲 波長板使用之情形可經長期獲得穩定特性。 Φ 此外,作爲本發明之環狀烯烴系樹脂而使用之氫化( 共)聚合物,含於該氫化(共)聚合物中之凝膠含量以5 重量%以下爲佳,進而以1重量%以下尤佳。 又,本發明之環狀烯烴系樹脂方面,在將(4 )上述 (1)或(2)之開環(共)聚合物以夫里德夸夫特反應進 行環化後,亦可使用經氫化之(共)聚合物。 &lt;夫里德夸夫特反應所致環化&gt; 將(1 )或(2 )之開環(共)聚合物藉由夫里德夸夫 -18- 200815192 特反應進行環化之方法並無特別限定,可採用日本特開昭 5 0- 1 543 99號公報記載之使用到酸性化合物之周知方法。 酸性化合物方面,具體言之,可使用A1C13 ’ BF3,FeCl3 ,A1203,HC1,CH2C1C00H,沸石,活性陶土等之路易 士酸,布朗斯台德酸。 被環化之開環(共)聚合物,與(1 )或(2 )之開環 (共)聚合物同樣地進行氫化。 進而,作爲本發明之環狀烯烴系樹脂,亦可使用(5 )上述特定單體與含不飽和雙鍵化合物之飽和共聚物。 &lt;含不飽和雙鍵化合物&gt; 含不飽和雙鍵化合物方面,可例舉例如乙烯,丙烯, 丁烯等,較佳爲碳數2〜1 2,更佳爲碳數2〜8之烯烴系 化合物。 特定單體/含不飽和雙鍵化合物之恰當使用範圍,以 重量比爲90/10〜40/60,更佳爲85/15〜50/50。 本發明中,爲獲得(5 )特定單體與含不飽和雙鍵化 合物之飽和共聚物,可使用通常之加成聚合法。 &lt;加成聚合觸媒&gt; 作爲合成上述(5 )飽和共聚物之觸媒,可使用選自 鈦化合物,鍩化合物及釩化合物之至少一種,與作爲助觸 媒之有機鋁化合物。 在此’鈦化合物方面,可例舉四氯化鈦,三氯化鈦等 -19- 200815192 ,又鉻化合物方面可例舉氯化雙(環戊二烯)锆,二氯雙 (環戊二烯)鉻等。 進而,釩化合物方面,可使用一般式 VO(OR)aXb,或 V(OR)cXd 〔但是,R爲烴基,X爲鹵原子,〇^a$3,0SbS3,2S (a + b) S3,0Sc$4,0$d$4,(c + d) ^ 4 ]。 所示之釩化合物,或該等供予電子加成物。 上述電子予體方面,可例舉醇,苯酚類,酮,醛,羧 酸,有機酸或無機酸之酯,醚,酸醯胺,酸酐,院氧基砂 烷等之含氧電子予體,氨,胺,腈,異氰酸酯等之含氮電 子予體等。 進而,作爲助觸媒之有機鋁化合物方面,可使用選自 具有至少1個鋁-碳鍵結或鋁-氫鍵結之物的至少一種。 上述中,例如在使用釩化合物之情形中釩化合物與有 機鋁化合物之比率,相對於釩原子之鋁原子之比(A1/V ) 爲2以上,較佳爲2〜50,尤佳爲3〜20之範圍。 使用於加成聚合之聚合反應用溶劑,可使用與開環聚 合反應所使用之溶劑相同之物。又,所得(5 )飽和共聚 物之分子量之調節,通常可使用氫。 進而,作爲本發明之環狀烯烴系樹脂,可使用 (6 ) 選自上述特定單體,及乙烯系環狀烴系單體或環戊二 烯系單體之1種以上單體之加成型共聚物及其氫化共聚物 -20- 200815192 &lt;乙烯系環狀烴系單體&gt; 乙烯系環狀烴系單體方面,可例舉例如’ 4_ 烯,2-甲基-4-異丙烯基環戊烯等之乙烯環戊烯系 乙烯環戊烷,4-異丙烯基環戊烷等之乙烯環戊院 之乙烯化5員環烴系單體,4-乙烯環己烯,4_異 己烯,1-甲基-4-異丙烯基環己烯,2-甲基-4-乙 ,2-甲基-4-異丙烯基環己烯等之乙烯環己烯系單 烯環己烷,2-甲基-4-異丙烯基環己烷等之乙烯 單體,苯乙烯,α-甲基苯乙烯,2-甲基苯乙烯’ 乙儲,4 -甲基苯乙燃,1-乙燃萘,2 -乙儲萘,4-烯,對甲氧基苯乙烯等之苯乙烯系單體,d-帖烯 ),1-帖烯,二帖烯,d-檸檬烯,1-檸檬烯,二 帖嫌系單體,4-乙嫌環庚燒,4 -異丙燒基環庚嫌 環庚烯系單體,4-乙烯環庚烷,4-異丙烯基環庚 烯環庚烷系單體等。 較佳爲苯乙烯,α-甲基苯乙烯。該等可爲單 或倂用2種以上。 &lt;環戊二烯系單體&gt; 可使用於本發明之(6 )加成型共聚物之單 二烯系單體方面,有例如環戊二烯’ 1 -甲基環戊 甲基環戊二烯,2-乙基環戊二烯’ 5_甲基環戊二 甲基環戊二烯等。較佳爲環戊二烯。該等可爲單 或倂用2種以上。 乙烯環戊 單體,4-系單體等 丙烯基環 烯環己烯 體,4-乙 環己烷系 3 -甲基苯 苯基苯乙 (terpene 戊烯等之 等之乙烯 烷等之乙 獨一種, 體之環戊 二烯,2-烯,5,5 - 獨一種, -21 - 200815192 選自上述特定單體,乙烯系環狀烴系單體及環戊二烯 系單體之1種以上單體之加成型(共)聚合物,可以與上 述(5 )特定單體與含不飽和雙鍵化合物的飽和共聚物相 同之加成聚合法而可得。 又,上述加成型(共)聚合物之氫化(共)聚合物, 可以與上述(3 )開環(共)聚合物之氫化(共)聚合物 同樣之氫化法而得。 進而,本發明之環狀烯烴系樹脂方面,可使用(7) 上述特定單體與丙烯酸酯之交互共聚物。 &lt;丙烯酸酯&gt; 本發明之(7)上述特定單體與丙烯酸酯之交互共聚 物之製造所使用之丙烯酸酯方面,有例如,甲基丙烯酸酯 ,2-乙基己基丙烯酸酯,環己基丙烯酸酯等碳原子數1〜 20之直鏈狀,支鏈狀或環狀烷基丙烯酸酯,環氧丙基丙 烯酸酯,2-四氫糠基丙烯酸酯等碳原子數2〜20之含雜環 基丙烯酸酯,苄基丙烯酸酯等碳原子數6〜20之含芳香族 環基丙烯酸酯,異萡基丙烯酸酯,二戊基丙烯酸酯等具有 碳數7〜30之多環構造之丙烯酸酯。 本發明中,爲獲得(7 )上述特定單體與丙烯酸酯之 交互共聚物,則在路易士酸存在下,使上述特定單體與丙 烯酸酯之合計成爲100莫耳時,通常,上述特定單體爲 30〜70莫耳,丙烯酸酯爲70〜30莫耳之比率,較佳爲上 述特定單體爲40〜60莫耳,丙烯酸酯以6〇〜40莫耳比率 -22- 200815192 ’特佳爲上述特定單體爲45〜55莫耳,丙烯酸酯爲55〜 45莫耳之比率進行自由基聚合。 爲獲得(7)上述特定單體與丙烯酸酯之交互共聚物 而使用之路易士酸之量,相對.於丙烯酸酯i 〇〇莫耳成爲 〇· 001〜1莫耳之量。又,可使用周知之使自由基發生之有 機過氧化物或偶氮雙系之自由基聚合引發劑,聚合反應溫 度,通常,爲-20°C〜80°C,較佳爲5°C〜60°C。又,在聚 合反應用溶劑’可使用與開環聚合反應所使用之溶劑相同 之物。 此外’本發明所謂「交互共聚物」係指,來自上述特 定單體之構造單位並不鄰接,亦即,來自上述特定單體之 構造單位之相鄰必須是具有來自丙烯酸酯之構造單位的構 造之共聚物之意,來自丙烯酸酯之構造單位彼此之間爲相 鄰接而存在之構造則無法予以否定。 本發明所使用環狀烯烴系樹脂之恰當分子量,以固有 黏度〔7?〕inh (氯仿中,以30°C測定)較佳爲0.2〜5dl/g ,更佳爲0.3〜1.5(114,特佳爲0.35〜0.8(!1化,以凝膠滲 透層析術(GPC )測定之換算聚苯乙烯之數平均分子量( Μη)爲 8,000 〜100,000,更佳爲 1 0,000 〜80,000,特佳爲 12,000〜50,000,重量平均分子量(Mw)爲 20,000〜 300,000,更佳爲 30,000 〜250,000,特佳爲 40,000 〜 200,000之範圍之物爲恰當。 固有黏度〔7?〕Uh,數平均分子量及重量平均分子量 在上述範圍,而可使環狀烯烴系樹脂之耐熱性,耐水性, - 23- 200815192 耐藥品性,機械特性,與作爲本發明之光學薄膜之成形加 工性成爲良好。 本發明所使用之環狀烯烴系樹脂之玻璃轉移溫度(Tg )方面,通常爲110 °C以上,較佳爲110〜350 °c,更佳爲 120〜2 5 0°C,特佳爲120〜200°C。Tg未達1 l〇°C之情形, 因於高溫條件下之使用,或由於塗膜,印刷等二次加工因 而變形故不恰當。另一方面,Tg超過3 5 0°c時,成形加工 變得困難,又在成形加工時因熱而樹脂劣化之可能性變高 〇 在環狀烯烴系樹脂,在不損及本發明效果之範圍,可 配合例如日本特開平9-22 1 577號公報,日本特開平10-2 87732號公報所記載之特定烴系樹脂,或周知之熱塑性 樹脂,熱塑性彈性體,橡膠質聚合物,有機微粒子,無機 微粒子等。 又,在本發明之環狀烯烴系樹脂,在不損及本發明效 果之範圍,爲改良耐熱劣化性或耐光性則可添加周知之防 氧化劑或紫外線吸收劑等添加劑。例如,將選自下述苯酚 系化合物,硫醇系化合物,硫化物系化合物,二硫化物系 化合物,磷系化合物所成群之至少.1種化合物,相對於本 發明之環狀烯烴系樹脂1〇〇重量份在添加〇·〇1〜1〇重量 份下,可使耐熱劣化性提高。 苯酚系化合物: 苯酚系化合物方面,可例舉三乙二醇-雙[3- (3 -三級 -24- 200815192 丁基-5-甲基-4-羥基苯基)丙酸酯],1,6-己烷二醇-雙[3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯],2,4-雙-(正辛 基硫代)-6- (4 -經基-3,5 - 一二級丁基苯胺基)-3,5-二哄 ,新戊四醇基-四個[3- ( 3,5-二-三級丁基-4-羥基苯基) 丙酸酯],2,2-硫代-二乙烯雙[3- ( 3,5-二-三級丁基-4-羥 基苯基)丙酸酯],十八基-3- ( 3,5-二-三級丁基-4-羥基苯 基)丙酸酯],N,N-亞己基雙(3,5-二-三級丁基-4-羥基-氫肉桂醯胺),1,3,5-三甲基-2,4,6-三(3,5-二-三級丁基· 4-羥基苄基)苯,三個-(3,5-二-三級丁基-4-羥基苄基)-三聚異氰酸酯,3,9-雙[2-〔 3- ( 3-三級丁基-4-羥基-5-甲 基苯基)丙醯基氧〕-1,1-二甲基乙基]-2,4,8510-四氧雜螺 旋[5·5]~( '院,等。較佳爲十八基-3- ( 3,5 -二-三級丁基-4-羥基苯基)丙酸酯),1,3,5-三甲基-2,4,6-三(3,5-二-三級丁基-4-羥基苄基)苯,新戊四醇基-四個[3- ( 3,5-二-三級丁基-4-羥基苯基)丙酸酯],特佳爲十八基-3- ( 3,5-二-三級丁基-4-羥基苯基)丙酸酯)等。 硫醇系化合物: 硫醇系化合物方面,可例舉三級十二基硫醇,己基硫 醇等烷基硫醇,2-氫硫基苯并咪唑,2-氫硫基-6-甲基苯并 咪唑,1-甲基-2-(甲基氫硫基)苯并咪唑,2-氫硫基-1-甲基苯并咪唑,2-氫硫基-4-甲基苯并咪唑,2-氫硫基-5-甲基苯并咪唑,2-氫硫基-5,6_二甲基苯并咪唑,2-(甲基 氫硫基)苯并咪唑,1-甲基-2-(甲基氫硫基)苯并咪唑 -25- 200815192 2-氫硫基-1,3 -二甲基苯并咪唑,氫硫基乙酸等。 硫化物系化合物: 硫化物系化合物方面,可例舉2,2 -硫代-二乙嫌雙〔 3- ( 3,5-二-三級丁基-4-羥基苯基)丙酸酯〕,2,2-硫代雙 (4 -甲基-6-三級丁基苯酚),2,4-雙(正辛基硫代甲基(In the formula (1), R1 to R4 represent a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms, or another monovalent organic group, which may be the same or different. Further, any two of R1 to R4 may be used. Mutual bonding, can form a single-ring or multi-ring structure. m shows 〇 or positive integer, p shows 〇 or positive integer). Further, the center line average roughness Ra of the protective film is preferably 0.005 to 0 · 0 5 μ m. Further, the protective film is preferably made of a polyolefin resin, and the present invention is an optical film formed of a cyclic olefin resin, and the number of fish eyes having a diameter of 30 μm or more is 5/m2 or less. The protective film is superposition and rewinded, and the optical film roll is manufactured. -7- 200815192 [Inventive Effect Factory According to the present invention, in the conventional optical film roll, the protective film having the fish eye laminated and wound back is pressed against the surface of the optical film for a long period of time, and although uneven with the surface, optical unevenness In the case where the protective film having less fish eyes of the present invention is used, a homogeneous optical film free from optical unevenness can be obtained (the best mode for carrying out the invention). "Optical film" The optical film of the present invention is ring-shaped. An optical film formed of an olefin resin. &lt;Cyclic olefin-based resin&gt; The cyclic olefin-based resin used in the optical film of the present invention may, for example, be the next (co)polymer. Ester (1) A ring-opening polymer of a monomer not specifically described in the above general formula (1). (2) A ring-opening copolymer of a specific monomer and a copolymerizable monomer represented by the above general formula (1). (3) Hydrogenation of a (co)polymer of the above (1) or (2) (co)polymer. (4) The ring-opening (co)polymer of the above (1) or (2) is cyclized by a Friedel Kraft reaction, and then hydrogenated (co)polymer 〇 (5) The above general formula (1) a saturated copolymer of a specific monomer and a compound containing an unsaturated double bond-8 - 200815192. (6) An addition (co)polymer selected from the specific monomers represented by the above general formula (1), one or more monomers of a vinyl cyclic hydrocarbon monomer and a cyclopentadiene monomer, and hydrogenation thereof (co)polymer. (7) A cross-copolymer of a specific monomer and an acrylate represented by the above general formula (1). &lt;Specific monomer&gt; Specific examples of the specific monomer described above may be exemplified by the following compounds, but the present invention is not limited to the specific examples. It may, for example, be bicyclo[2·2·1]hept-2-ene, tricyclo[4.3.0·12,5]-8-decene, tricyclo[4·4·0·12,5]-3 -undecene, tetracyclo[4.4.0.12,5.17,1()]-3-dodecene, pentacyclo[6·5.1 ·13,6.02,7"9,13]-4-pentadecene, 5 -Methylbicyclo[2.2.1]hept-2-ene, 5-ethylbicyclo[2·2·1]hept-2-ene, methoxycarbonylbicyclo[2.2.1]heptene, 5-methyl -5-methoxycarbonylbicyclo[2.2.1]hept-2-ene, 5-cyanobicyclo[2·2·1]hept-2-ene, 8-methoxycarbonyltetracyclo[4.4.0· I2 ,5·! 7'1G]-3-dodecene, 8-ethoxycarbonyltetracyclo[4_4·0· 12,5.17,1()]-3-dodecene, 8-n-propoxycarbonyl Tetracyclo[4.4.0·12,5.17,1()]-3-dodecene, 8-isopropoxycarbonyltetracyclo[4.4.0· 12,5·17,1()]-3-ten Diene, • 9- 200815192 8-n-butoxycarbonyltetracyclo[4.4.0. 12'5.17,1()]-3-dodecene, 8-methyl-8-methoxycarbonyltetracyclo[ 4.4.0. 12'5.17'1q]-3-dodecene, 8-methyl-8-ethoxycarbonyltetracyclo[4·4·0· 12,5·17,1()]-3· Decadiene, 8-methyl-8-n-propoxycarbonyltetracyclo [4.4.0. l2,5.l7,1G]-3-dodecene, 8-methyl-8-isopropoxycarbonyl Fourth Ring [4.4.0. 12 '5.17'1()]-3-dodecene, 8-methyl-8-n-butoxycarbonyltetracyclo[4.4.0. 12'5·17,1()]-3-dodecene, 5-ethylenebicyclo[2.2.1]hept-2-ene, 8-ethylenetetracyclo[4.4.0·12'5.17'1g]-3-dodecene, 5-phenylbicyclo[2·2 ·1]hept-2-ene, 8-phenyltetracyclo[4 · 4 · 0 . 1 2,5 · 17 '1G ]-3 -dodecene, 5-fluorobicyclo[2·2·1]g 2-ene, 5-fluoromethylbicyclo[2.2.1]hept-2-ene, 5-trifluoromethylbicyclo[2.2.1]hept-2-ene, 5-pentafluoroethylbicyclo[2.2. 1]hept-2-ene, 5.5-difluorobicyclo[2·2.1]hept-2-ene, 5.6-difluorobicyclo[2.2.1]hept-2-ene, 5.5-bis(trifluoromethyl)bicyclo [2.2.1] Hept-2-ene, 5.6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5-methyl-5-trifluoromethylbicyclo[2·2·1 G-8-ene, 5.5.6-trifluorobicyclo[2·2·1]hept-2-ene, 5.5.6-tris(fluoromethyl)bicyclo[2.2.1]hept-2-ene, 5.5 .6.6- Tetrafluorobicyclo[2.2.1]hept-2-ene, 5.5.6.6-tetrakis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5,5-difluoro-6, 6-bis(trifluoromethyl)bicyclo[2·2·1]hept-2-ene,-10-200815192 5.6-difluoro-5,6-bis(trifluoromethyl)bicyclo[2 ·1·1]hept-2-ene, 5,5,6-trifluoro-5-trifluoromethylbicyclo[2.2.1]hept-2-ene, 5-fluoro-5-pentafluoroethyl-6 ,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene 5.6-one gas &lt;-5-seven gas-isopropyl-6-di-mirror methyl double mourning [2·2· 1] Geng-2-reserved ' 5-chloro-5,6,6-trifluorobicyclo[2.2.1]hept-2-ene, 5.6-dichloro-5,6-bis(trifluoromethyl)bicyclo[ 2.2.1] hept-2-ene, 5.5.6-trifluoro-6-trifluoromethoxybicyclo[2.2.1]hept-2-ene, 5.5.6-trifluoro-6-heptafluoropropoxy Bicyclo[2.2.1]hept-2-ene, 8-fluorotetracyclo[4·4·0· 12'5·17'1()]-3-dodecene, 8-fluoromethyltetracycline [4 ·4·0· 12'5.17'1()]-3-dodecene, 8-difluoromethyltetracyclo[4·4·0·12'5.17'1()]-3-dodecene, 8-trifluoromethyltetracyclo[4.4.0·12,5.17,1()]-3-dodecene, 8-pentafluoroethyltetracycline [4.4.0· 12'5.17'1{)]- 3-dodecene 8.8-difluorotetracyclo[4.4.0. 12,5·17'1()]-3-dodecene, 8.9-difluorotetracycline [4.4.0. 12'5·Γ' 1()]-3-dodecene, 8,8-bis(trifluoromethyl)tetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, 8,9 stomach bis(trifluoro Methyl)tetracyclo[4·4·0. 12,5·17,10]-3-dodecene, 8_A Trifluoromethyltetracyclo[4.4.0·12,5.17,1()]-3-dodecene, 8.8.9-trifluorotetracycline [4.4.0. 12,5.17,1()]-3 - dodecene 8.8.9-tris(trifluoromethyl)tetracyclo[4·4·0·l2,5.l7,1G]-3-dodecene, 8.8.9.9-tetrafluorotetracycline [4.4. 0. 12'5.17,1()]-3-dodecene, 8.8.9.9- four (trifluoromethyl)tetracyclo[4·4·0· 12,5·17'1()]-3 -dodecene 11 - 200815192 8.8-difluoro-9,9-bis(trifluoromethyl)tetracyclo[4·4·0· 12,5·17,1()]-3-dodecene, 8.9 - Difluoro-8,9-bis(trifluoromethyl)tetracyclo[4·4·0· 12,5'17,1g]-3-dodecene, 8.8.9-trifluoro-9-trifluoro Methyltetracycline [4.4.0· 12, 5.17, 1 () 3-dodecene, 858.9-trifluoro-9-trifluoromethoxytetracyclo[4.4.0.12, 5.17,1()]-3 - dodecene 8.8.9-trifluoro-9-pentafluoropropoxytetracyclo[4.4.0.12, 5.17,1()]-3-dodecene 8-fluoro-8-pentafluoroethyl-9, 9-bis(trifluoromethyl)tetracyclo[4.4.0· 12'5·Γ'1()]-3-dodecene, 8.9-difluoro-8-heptafluoroisopropyl-9-trifluoro Methyltetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, 8-chloro-8,9,9-trifluorotetracyclo[4.4.0. 12,5.17,1g]-3- Decadiene, 8.9-dichloro-8,9-double (three Methyl)tetracyclo[4.4.0. 12'5.17,1()-3-dodecene, 8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4·4·0·12 '5·Γ'1()]-3-dodecene 8-methyl-8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.12,5.17,1()]- 3-dodecene and the like. These may be used alone or in combination of two or more. Preferably, in the above specific formula (1), R1 and R3 are a hydrogen atom or a hydrocarbon number of from 1 to 10, more preferably from 1 to 4, particularly preferably from 1 to 2, and R2 and R4 are shown. In the hydrogen atom or the monovalent organic group, R2 and R4 are up to -12 - 200815192. One less polar group having a polar group other than a hydrogen atom and a hydrocarbon group, m is an integer of 0 to 3, and ρ is an integer of 0 to 3, Preferably, m + p = 〇 〜 4, more preferably 0 〜 2, and particularly preferably m = l, p = 0. The specific monomer having m = l and p = 0 is preferable in that the obtained cyclic olefin resin has a high glass transition temperature and excellent mechanical strength. The polar group of the specific monomer may, for example, be a carboxyl group, a hydroxyl group, an alkoxycarbonyl group, an allyloxycarbonyl group, an amine group, a decylamino group, a cyano group or the like, and the polar groups may be bonded through a bond such as a methylene group. The base is bonded. Further, the polar group may, for example, be a hydrocarbon group having a polar divalent organic group such as a carbonyl group, an ether group, a decane ether group, a thioether group or an imine group, which is bonded to a bond group. Among these, a carboxyl group, a hydroxyl group, an alkoxycarbonyl group or an allyloxycarbonyl group is preferred, and an alkoxycarbonyl group or an allyloxycarbonyl group is preferred. Further, at least one of R2 and R4 is a monomer having a polar group represented by the formula -(CH2)nCOOR, and the obtained cyclic olefin-based resin has a high glass transition temperature and low hygroscopicity, and is excellent in various materials. The point of adhesion is better. In the formula relating to the above specific polar group, R is a hydrocarbon group having 1 to 12 carbon atoms, more preferably 1 to 4 carbon atoms, particularly preferably 1 to 2 carbon atoms, preferably an alkyl group. Further, η is usually 〇~5, and the smaller the η is, the higher the glass transition temperature of the obtained cyclic olefin resin is, and the specific monomer having η of 0 is preferably synthesized. . Further, in the above general formula (1), R1 or R3 is preferably an alkyl group, an alkyl group having 1 to 4 carbon atoms, more preferably an alkyl group having 1 to 2, particularly preferably a methyl group, especially, the alkane. When the base system is bonded to the same carbon atom as the carbon atom to which the specific polar group represented by the above formula -(CH2)nCOOR is bonded, the hygroscopicity of the cyclic olefin resin obtained from -13 to 200815192 can be obtained. The point of reduction is better. &lt;Copolymerizable monomer&gt; Specific examples of the copolymerizable monomer include cycloolefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, and dicyclopentadiene. The carbon number of the cycloolefin is preferably 4 to 20, more preferably 5 to 12. These may be used alone or in combination of two or more. The proper use range of the specific monomer/copolymerizable monomer is from 100/0 to 50/50, more preferably from 100/0 to 60/40. &lt; Ring-Opening Polymerization Catalyst&gt; In the present invention, in order to obtain (1) a ring-opening polymer of a specific monomer, and (2) a ring-opening polymerization reaction of a ring-opening copolymer of a specific monomer and a copolymerizable monomer, It can be carried out in the presence of a metathesis catalyst. The metathesis catalyst is (a) at least one selected from the group consisting of W, Mo and Re, and (b) is a Group IA element of the periodic table of Diming (for example, Li, Na, K, etc.), a Group IIA element ( For example, Mg, Ca, etc.), Group IIB elements (eg, Zn, Cd, Hg, etc.), lanthanum elements (eg, B, A1, etc.), Group IVA elements (eg, Si, Sn, Pb, etc.), or Group IVB elements (eg, Among the compounds of Ti, Zr, and the like, a catalyst is selected from a combination of at least one of the element-carbon bond or the element-hydrogen bond. Further, in this case, in order to increase the activity of the catalyst, it is also possible to add the additive (c) described later. (a) The composition of the compound W, the representative of the compound of Mo or Re, and the representative of the compound - 14, 2008, 192, for example, WCU, MoCU, ReOCl3, etc., Japanese Patent Laid-Open No. I-132626, page 8 of the lower left column, line 6 to The compound described in the 17th line on the right is blocked on page 8. Specific examples of the component (b) include n-C4H9Li, (C2H5)3A1 '(C2H5)2A1C1, (C^HsAlClu, (c2H5)A1C12, methylalmoxane, LiH, etc., JP-A-H32626, page 8 Alcohols, aldehydes, ketones, amines, etc., can be suitably used in the representative examples of the component (C) of the compound described in the third column of the upper right column and the third row of the right column of the eighth column. The compound shown in the first column of the lower right column of the eighth page of the Japanese Patent Laid-Open Publication No. b 13 26 26 to the seventh column of the upper left column of page 9. The amount of the metathesis catalyst used is the above (a) component and specific The molar ratio of the monomer is "(a) component · specific monomer", usually in the range of 1: 5 〇〇 ~ 1: 50,000, preferably 1: 1,000 〜1: 1 〇, 〇〇〇之之The ratio of (a) component to component (b) is in the range of 1:1 to 1:50, preferably 1:2 to 1:30, in terms of metal atomic ratio (a):(b). The ratio of the component to the component (c) is in the range of the molar ratio (c): (a) of 0.0 05: 1 to 15: 1, preferably 〇·〇 5: 1 to 7: 1. &lt;Polymerization Solvent &gt; Solvent used in ring-opening polymerization (construction) The solvent of the sub-regulator solution, the solvent of the specific monomer and/or the metathesis catalyst, has -15-200815192 such as pentane, hexane, heptane, octane, decane 'decane and the like. a cycloalkane of cyclohexane, cycloheptane, cyclooctane, decahydronaphthalene, norguanidine, etc., aromatic hydrocarbon such as benzene, toluene, xylene, ethylbenzene, cumene, chlorobutane, Bromohexane, dichloromethane, dichloroethane, hexylene dibromide, chlorobenzene, chloroform, tetrachloroethylene, etc., halogenated alkane, halogenated aryl, etc., ethyl acetate, n-butyl acetate, a saturated carboxylic acid ester such as isobutyl acetate, methyl propionate or dimethoxyethane; an ether such as dibutyl ether, tetrahydrofuran or dimethoxyethane; these may be used alone or in combination. In the case of the above, the aromatic hydrocarbon is preferred. The solvent: the specific monomer (weight ratio), usually 1:1 to 10:1, preferably 1:1~ 5:1. &lt;Molecular weight modifier&gt; The molecular weight of the obtained ring-opening (co)polymer is adjusted, depending on the polymerization temperature, the type of catalyst, In the present invention, the molecular weight modifier can be adjusted by coexisting in the reaction system. Here, examples of the appropriate molecular weight modifier include ethylene, propylene, and 1-butene. Pentene, 1-hexene, 1-heptene, octene, i-tellurium-i-pinene and the like, and α-olefins, and benzene, in the case of 1, butene, 1-hexene The molecular weight regulators may be used alone or in combination of two or more kinds of ruthenium molecular weight modifiers, and the molar amount of the specific monomer to be subjected to ring-opening polymerization is 0.005 to 〇6 m. Preferably, it is 0〇2~-16, 200815192 0.5 m. (2) In order to obtain a ring-opening copolymer, a specific monomer and a copolymerizable monomer may be subjected to ring-opening copolymerization in a ring-opening polymerization step, and further, a conjugated diene such as polybutadiene or polyisoprene. Compound, styrene-butadiene copolymer 'B--non-common-type fine copolymer', main chain of norbornene, etc., two or more unsaturated hydrocarbon systems containing carbon-carbon double bonds It is also possible to carry out ring-opening polymerization of a specific monomer in the presence of a polymer or the like. The ring-opening (co)polymer obtained in the above manner can be used as it is, and the (3) hydrogenated (co)polymer obtained by further hydrogenating is useful as a raw material of a resin having high impact resistance. &lt;Hydrogenation Catalyst&gt; The hydrogenation reaction is carried out by a usual method, that is, a hydrogenation catalyst is added to a solution of a ring-opening polymer, which is usually at a pressure of 30,000 to 30 Torr, preferably 3 to 20,000 Torr. The hydrogen gas is carried out at 0 to 200 ° C, preferably at 20 to 180 ° C. As the hydrogenation catalyst, those used in the hydrogenation reaction of a usual olefinic compound can be used. As the hydrogenation catalyst, a heterogeneous catalyst and a homogeneous catalyst can be exemplified. The heterogeneous catalyst may, for example, be a solid catalyst in which a noble metal catalyst such as palladium, platinum, nickel, rhodium or ruthenium is supported on a carrier of carbon, cerium oxide, aluminum oxide or titanium oxide. Further, in terms of the homogeneous catalyst, naphthenic acid nickel/triethylaluminum, ethyl ethyl ethynyl nickel/triethylaluminum, cobalt octoate/n-butyllithium, Titanium dichloride ( -17- 200815192 titan〇cene ) /-diethylaluminum chloride, cesium acetate, chlorotris(triphenylphosphine) 锗'dichlorotris(triphenylphosphine) ruthenium, chlorohydrogen Carbonyl tris(triphenylphosphine) 钌'dichlorocarbonyl tris(triphenylphosphine) ruthenium or the like. The form of the catalyst may be either a powder or a granule. These hydrogenation catalysts' ring-opening (co)polymers·hydrogenation catalysts (weight ratio) are used in a ratio of 1:1 X 10·6 to 1:2. As a result, the hydrogenated (co)polymer obtained by hydrogenation has a high heat stability of %, and its properties are not deteriorated even when it is formed during molding or when it is used as a product. Here, the hydrogenation rate is usually 50% or more, preferably 70% or more, and more preferably 90% or more. Further, the hydrogenation ratio of the hydrogenated (co)polymer is 50% or more, preferably 90% or more, more preferably 98% or more, and most preferably 99% or more, as measured by NMR at 500 MHz. The higher the hydrogenation rate, the more excellent the stability against heat or light, and the stable properties can be obtained over a long period of time when the optical film of the present invention is used as a wavelength plate. Φ In addition, the hydrogenated (co)polymer used as the cyclic olefin resin of the present invention preferably contains 5% by weight or less of the gel content in the hydrogenated (co)polymer, and further preferably 1% by weight or less. Especially good. Further, in the case of the cyclic olefin-based resin of the present invention, the ring-opening (co)polymer of the above (1) or (2) may be cyclized by a Friedel Kraft reaction, or may be used. Hydrogenated (co)polymer. &lt;cyclization by Fudd-Kraft reaction&gt; The method of cyclizing the ring-opening (co)polymer of (1) or (2) by the special reaction of Frederick -18-200815192 A well-known method using an acidic compound described in Japanese Laid-Open Patent Publication No. SHO-50-543-99-99 is specifically limited. As the acidic compound, specifically, a Lewis acid or a Bronsted acid such as A1C13'BF3, FeCl3, A1203, HCl, CH2C1C00H, zeolite, activated clay or the like can be used. The ring-opened (co)polymer which is cyclized is hydrogenated in the same manner as the ring-opened (co)polymer of (1) or (2). Further, as the cyclic olefin resin of the present invention, (5) a saturated copolymer of the above specific monomer and an unsaturated double bond-containing compound may be used. &lt;Unsaturated double bond compound&gt; The unsaturated double bond compound may, for example, be ethylene, propylene, butylene or the like, preferably a carbon number of 2 to 12, more preferably an olefin having 2 to 8 carbon atoms. a compound. The proper use range of the specific monomer/unsaturated double bond compound is 90/10 to 40/60, more preferably 85/15 to 50/50 by weight. In the present invention, in order to obtain (5) a saturated copolymer of a specific monomer and an unsaturated double bond-containing compound, a usual addition polymerization method can be used. &lt;Addition polymerization catalyst&gt; As the catalyst for synthesizing the above (5) saturated copolymer, at least one selected from the group consisting of a titanium compound, a ruthenium compound and a vanadium compound, and an organoaluminum compound as a co-catalyst can be used. In the case of the 'titanium compound, titanium tetrachloride, titanium trichloride, etc. -19-200815192 can be exemplified, and in terms of the chromium compound, bis(cyclopentadienyl)zirconium chloride and dichlorobis(cyclopentadienyl) can be exemplified. Ethene) chromium. Further, in terms of the vanadium compound, the general formula VO(OR)aXb, or V(OR)cXd can be used [however, R is a hydrocarbon group, X is a halogen atom, 〇^a$3, 0SbS3, 2S (a + b) S3, 0Sc $4,0$d$4,(c + d) ^ 4 ]. A vanadium compound as shown, or such an electron donating additive. The above electron donor may, for example, be an oxygen-containing electron donor of an alcohol, a phenol, a ketone, an aldehyde, a carboxylic acid, an ester of an organic or inorganic acid, an ether, an acid amide, an acid anhydride, an alkoxy halane or the like. A nitrogen-containing electron donor such as ammonia, an amine, a nitrile or an isocyanate. Further, as the organoaluminum compound as a promoter, at least one selected from the group consisting of at least one aluminum-carbon bond or aluminum-hydrogen bond may be used. In the above, for example, in the case of using a vanadium compound, the ratio of the vanadium compound to the organoaluminum compound to the aluminum atom of the vanadium atom (A1/V) is 2 or more, preferably 2 to 50, and particularly preferably 3 to 3. The scope of 20. The solvent used for the polymerization reaction in the addition polymerization can be used in the same manner as the solvent used in the ring-opening polymerization reaction. Further, in order to adjust the molecular weight of the obtained (5) saturated copolymer, hydrogen can be usually used. Further, as the cyclic olefin resin of the present invention, (6) addition molding of one or more monomers selected from the above specific monomers and ethylene-based cyclic hydrocarbon monomers or cyclopentadiene monomers can be used. Copolymer and hydrogenated copolymer thereof-20-200815192 &lt;Ethylene-based cyclic hydrocarbon-based monomer&gt; Examples of the ethylene-based cyclic hydrocarbon-based monomer include, for example, '4-ene, 2-methyl-4-isopropene Ethylene cyclopentene-based vinylcyclopentane, 4-isopropenylcyclopentane, etc., vinylated 5-membered cyclic hydrocarbon monomer, 4-vinylcyclohexene, 4_ Isohexene, 1-methyl-4-isopropenylcyclohexene, 2-methyl-4-ethyl, 2-methyl-4-isopropenylcyclohexene, etc., ethylenecyclohexene monoolefin Ethylene, ethylene monomer such as 2-methyl-4-isopropenylcyclohexane, styrene, α-methylstyrene, 2-methylstyrene', storage, 4-methylbenzene, 1 - Ethylene naphthalene, 2-ethyl bhodium naphthalate, 4-ene, p-methoxystyrene, etc., styrene monomer, d-ene), 1-propene, diterpene, d-limonene, 1- Limonene, two singular monomers, 4-ethyl sulphonate, 4-isopropoxy guanidine Hept-based monomer, 4-vinyl cycloheptane, 4-isopropenyl cycloheptane, cycloheptene based monomer. Preferred is styrene, α-methylstyrene. These may be used alone or in combination of two or more. &lt;Cyclopentadiene-based monomer&gt; For the monodiene monomer to be used in the (6) addition copolymer of the present invention, for example, cyclopentadiene '1-methylcyclopentylmethylcyclopentane Diene, 2-ethylcyclopentadiene ' 5-methylcyclopentyldimethylcyclopentadiene, and the like. Preferred is cyclopentadiene. These may be used alone or in combination of two or more. Ethylene cyclopentene monomer, propylene cyclohexene cyclohexene such as 4-system monomer, 4-ethylcyclohexane 3-methylphenylphenyl benzene (terpene pentene, etc. a single type, cyclopentadiene, 2-ene, 5,5 - alone, -21 - 200815192 selected from the above specific monomers, ethylene-based cyclic hydrocarbon monomers and cyclopentadiene monomers The addition (co)polymer of the above monomers may be obtained by the same addition polymerization method as the above (5) specific monomer and a saturated copolymer containing an unsaturated double bond compound. The hydrogenated (co)polymer of the polymer can be obtained by the same hydrogenation method as the hydrogenated (co)polymer of the above (3) ring-opened (co)polymer. Further, in terms of the cyclic olefin resin of the present invention, (7) An interactive copolymer of the above specific monomer and acrylate can be used. &lt;Acrylate&gt; The acrylate used in the production of the above-mentioned specific monomer and acrylate interpolymer is For example, methacrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate a heterocyclic group having 2 to 20 carbon atoms such as a linear, branched or cyclic alkyl acrylate having a carbon number of 1 to 20, a glycidyl acrylate or a 2-tetrahydrofurfuryl acrylate. An acrylate having a polycyclic structure having a carbon number of 7 to 30, such as an aromatic cyclyl acrylate having 6 to 20 carbon atoms such as acrylate or benzyl acrylate, isodecyl acrylate or dipentyl acrylate. In the invention, in order to obtain (7) a cross-copolymer of the specific monomer and the acrylate, when the total of the specific monomer and the acrylate is 100 mol in the presence of Lewis acid, usually, the specific monomer The ratio of 30 to 70 moles, acrylate is 70 to 30 moles, preferably 40 to 60 moles of the above specific monomers, and the ratio of acrylates to 6 to 40 moles - 22 - 200815192 ' The above specific monomer is 45 to 55 moles, and the acrylate is radically polymerized at a ratio of 55 to 45 moles. The amount of Lewis acid used to obtain (7) the above-mentioned specific monomer and acrylate copolymer , relative. In the acrylate i 〇〇 Moer became 〇 · 001 ~ 1 Mo Further, an organic peroxide or an azobis-based radical polymerization initiator which is known to cause radical generation may be used, and the polymerization temperature is usually -20 ° C to 80 ° C, preferably 5 Further, the solvent for the polymerization reaction can be the same as the solvent used for the ring-opening polymerization reaction. Further, the term "interactive copolymer" as used in the present invention means a structure derived from the above specific monomer. The units are not contiguous, that is, the adjacent structural units from the above specific monomers must be a copolymer having a structure derived from the structural unit of the acrylate, and the structural units derived from the acrylate are adjacent to each other. The structure of existence cannot be denied. The proper molecular weight of the cyclic olefin resin used in the present invention is preferably 0.2 to 5 dl/g, more preferably 0.3 to 1.5 (in terms of intrinsic viscosity [7?] inh (measured at 30 ° C in chloroform). Preferably, the number average molecular weight (?η) of the converted polystyrene measured by gel permeation chromatography (GPC) is 8,000 to 100,000, more preferably 10,000 to 80,000, and particularly preferably 12,000. ~50,000, the weight average molecular weight (Mw) is 20,000 to 300,000, more preferably 30,000 to 250,000, and particularly preferably in the range of 40,000 to 200,000. Intrinsic viscosity [7?] Uh, number average molecular weight and weight average When the molecular weight is in the above range, the heat resistance and water resistance of the cyclic olefin resin can be improved, and the mechanical properties and the moldability of the optical film of the present invention are excellent. The glass transition temperature (Tg) of the cyclic olefin resin is usually 110 ° C or higher, preferably 110 to 350 ° C, more preferably 120 to 250 ° C, and particularly preferably 120 to 200 ° C. Tg is less than 1 l〇 °C, due to high temperature conditions It is not appropriate to deform by secondary processing such as coating film or printing. On the other hand, when Tg exceeds 305 ° C, molding processing becomes difficult, and the possibility of resin deterioration due to heat during forming processing In the case of the cyclic olefin-based resin, the specific hydrocarbon-based resin described in Japanese Laid-Open Patent Publication No. Hei 9-22 No. Hei. Or a known thermoplastic resin, a thermoplastic elastomer, a rubbery polymer, an organic fine particle, an inorganic fine particle, etc. Further, the cyclic olefin resin of the present invention is improved in heat deterioration resistance without impairing the effects of the present invention. An additive such as a known antioxidant or an ultraviolet absorber may be added to the light resistance, for example, a group selected from the group consisting of a phenol compound, a thiol compound, a sulfide compound, a disulfide compound, and a phosphorus compound. At least one compound can increase the heat deterioration resistance by adding 〇·〇1 to 1 part by weight to 1 part by weight of the cyclic olefin resin of the present invention. The compound: a phenolic compound may, for example, be a triethylene glycol-bis[3-(3-tris-24-200815192 butyl-5-methyl-4-hydroxyphenyl)propionate], 1, 6-hexanediol-bis[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate], 2,4-bis-(n-octylthio)-6- (4 - mercapto-3,5-di-tert-butylanilino)-3,5-diindole, pentaerythritol-four [3-(3,5-di-tertiary butyl-4) -hydroxyphenyl)propionate],2,2-thio-divinylbis[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate], octadecyl- 3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate],N,N-hexylenebis(3,5-di-tri-butyl-4-hydroxy-hydrocinna Indoleamine, 1,3,5-trimethyl-2,4,6-tris(3,5-di-tri-butyl-4-hydroxybenzyl)benzene, three-(3,5-di -Tributyl-4-hydroxybenzyl)-triisocyanate, 3,9-bis[2-[3-(3-tris-butyl-4-hydroxy-5-methylphenyl)propanyl Oxygen]-1,1-dimethylethyl]-2,4,8510-tetraoxahelix [5·5]~( '院, et al. Preferred is octadecyl-3-(3,5-di-tertiarybutyl-4-hydroxyphenyl)propionate, 1,3,5-trimethyl-2,4,6-tri ( 3,5-di-tris-butyl-4-hydroxybenzyl)benzene, neopentyl alcohol-tetra[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionic acid Ester], particularly preferably octadecyl-3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate). Thiol-based compound: Examples of the thiol-based compound include a tertiary thiol alcohol, an alkylthiol such as hexyl thiol, 2-hydrothiobenzimidazole, and 2-hydrothio-6-methyl. Benzimidazole, 1-methyl-2-(methylhydrothio)benzimidazole, 2-hydrothio-1-methylbenzimidazole, 2-hydrothio-4-methylbenzimidazole, 2-Homothio-5-methylbenzimidazole, 2-hydrothio-5,6-dimethylbenzimidazole, 2-(methylhydrothio)benzimidazole, 1-methyl-2 -(Methylthiosulfonyl)benzimidazole-25-200815192 2-Hydroxythio-1,3-dimethylbenzimidazole, thioacetic acid, and the like. Sulfide compound: In terms of a sulfide compound, 2,2-thio-diethyl bis[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate] , 2,2-thiobis(4-methyl-6-tertiary butylphenol), 2,4-bis(n-octylthiomethyl)

)-6-甲基苯酚,二月桂基3,3’_硫代二丙酸酯,二肉豆蓮 基3,3、硫代二丙酸酯,二硬脂醯基3,3,_硫代二丙酸酯, 新戊四醇基四個(3 -月桂基硫代丙酸酯),雙十三院基 3,3’-硫代二丙酸酯等。 二硫化物系化合物: 二硫化物系化合物方面,可例舉雙(4-氯苯基)二 化物,雙(氯苯基)二硫化物,雙(=氯苯基) 硫化物,雙(2,4,6-三氯苯基)二硫化物,雙(2_硝基苯 萘基二硫 雙(2-氯萘 基)二硫化物,2,2,-二硫代二苯甲酸乙酯,雙(4_乙醯其 苯基)二硫化物,雙(4-胺甲醯基苯基)二硫化物,i i,-二萘基二硫化物,2,2,-二萘基二硫化物, 萘基)二硫化物 化物,2,2,-雙(1-氯)-6-methylphenol, dilauryl 3,3'-thiodipropionate, di-glycine 3,3, thiodipropionate, distearyl 3,3,-sulfur Dipropionate, pentaerythritol-based four (3-laurylthiopropionate), double thirteen-yard 3,3'-thiodipropionate, and the like. Disulfide-based compound: a disulfide-based compound may, for example, be bis(4-chlorophenyl)diide, bis(chlorophenyl)disulfide, bis(=chlorophenyl) sulfide, bis (2) ,4,6-trichlorophenyl)disulfide, bis(2-nitrophenylnaphthyldithiobis(2-chloronaphthyl) disulfide, ethyl 2,2,-dithiodibenzoate , bis(4_acetamidine) disulfide, bis(4-aminomethylphenyl) disulfide, ii,-dinaphthyl disulfide, 2,2,-dinaphthyl disulfide , naphthyl) disulfide, 2,2,-bis (1-chloro

2,2'-雙(1-氰萘基)二硫化物, 二硫化物,二月桂基硫代 2,2丨-雙( 二丙酸酯 _系化合物: -26- 200815192 磷系化合物方面,可例舉三(4 -甲氧基-3,5 -二苯基). 亞磷酸酯’三(壬基苯基)亞磷酸酯,三(2,仁二-三級丁 基苯基)亞磷酸酯,雙(2,6-二-三級丁基-4 -甲基苯基) 異戊四醇二亞磷酸酯,雙(2,4-二-三級丁基苯基)新戊四 醇二亞磷酸酯等。 進而’將2,4-二羥基二苯基酮,2-羥基-4-甲氧基二苯 基酮等之二苯基酮系化合物,N-(苄基氧羰基氧)苯并三 哩等之苯幷三唑系化合物,或2_乙基草醯替苯胺,乙 基-2 f-乙氧基草醯替苯胺等之草醯替苯胺系化合物,相對 於本發明之環狀烯烴系樹脂100重量份添加0.01〜3重量 份’較佳爲0.05〜2重量份,藉此可使耐光性提高。 又,在與本發明相關之環狀烯烴系樹脂,在藉由熔融 擠出於薄膜等成形之情形,藉由熔融擠出時之熱過程( Thermal history ),爲防止該樹脂熱劣化 而添加之防氧化劑之選擇爲極重要之技術要素。亦即 ,在將以熔融擠出所得之薄膜進行拉伸加工之情形,則無 法降低相位差之顯現性,或爲使降低之程度極力的減少, 則以比熔融擠出之環狀烯烴系樹脂玻璃轉移溫度(Tg )爲 + 20°C〜Tg+130°C,較佳爲Tg + 30°C〜Tg+130°C之溫度範圍 具有熔點之受阻苯酚系化合物作爲防氧化劑使用爲佳。 溶點比熔融擠出環狀烯烴系樹脂之Tg更未達+20°C時 ,即使使用受阻苯酚系化合物,在添加量增加之情形,會 有相位差之顯現性大幅降低之情形。另一方面,熔點比熔 融擠出之環狀烯烴系樹脂之Tg更爲超過+1 3 〇°C時,在加 -27- 200815192 工時防氧化劑並不溶解而是成爲魚眼等薄膜缺陷或異物之 原因。又,、熔點雖在環狀烯烴系樹脂之 Tg + 20°C〜2,2'-bis(1-cyanophthyl) disulfide, disulfide, dilaurylthio 2,2丨-bis (dipropionate-based compound: -26-200815192 phosphorus compound, Tris(4-methoxy-3,5-diphenyl). phosphite 'tris(nonylphenyl) phosphite, tris(2, aryl-tertiary butylphenyl) Phosphate ester, bis(2,6-di-tert-butyl-4-methylphenyl)isopentyl alcohol diphosphite, bis(2,4-di-tri-butylphenyl)nepentaerythritol Alcohol diphosphite, etc. Further, a diphenyl ketone compound such as 2,4-dihydroxydiphenyl ketone or 2-hydroxy-4-methoxydiphenyl ketone, N-(benzyloxycarbonyl) a benzotriazole-based compound such as oxybenzotriazine or a oxalic acid-based benzoic acid such as 2-ethylglyoxime or ethyl-2f-ethoxyxantanilide, relative to the present When 100 parts by weight of the cyclic olefin resin of the invention is added in an amount of 0.01 to 3 parts by weight, preferably 0.05 to 2 parts by weight, the light resistance can be improved. Further, the cyclic olefin resin according to the present invention is borrowed. By melt extrusion in the form of a film or the like, by melt extrusion The thermal history, the selection of the antioxidant to prevent the thermal deterioration of the resin is an extremely important technical element. That is, in the case where the film obtained by melt extrusion is subjected to drawing processing, it cannot be lowered. The linear phase transition temperature (Tg) of the cyclic olefin-based resin glass which is melt-extruded is + 20 ° C to Tg + 130 ° C, preferably Tg, in order to reduce the degree of reduction. + a hindered phenol compound having a melting point in a temperature range of 30 ° C to Tg + 130 ° C is preferably used as an antioxidant. The melting point is less than +20 ° C than the Tg of the melt extruded cyclic olefin resin, even if When a hindered phenol-based compound is used, the amount of phase difference is greatly lowered when the amount of addition is increased. On the other hand, the melting point is more than +1 3 〇° than the Tg of the melt-extruded cyclic olefin resin. In the case of C, the antioxidant is not dissolved in the addition of -27-200815192, but it is a cause of film defects such as fisheye or foreign matter. Further, the melting point is Tg + 20 °C in the cyclic olefin resin.

Tg+13 0°C,然而若將受阻苯酚系化合物以外之化合物作爲 防氧化劑使用時,會有被確認相位差之顯現性降低之情形 〇 本發明之環狀烯烴系樹脂在可以熔融擠出而成形之情 形可恰當使用。 上述防氧化劑之具體例方面,可例舉例如1,3,5-三甲 基-2,4,6-三(3,5-二-三級丁基-4-羥基苄基)苯,N,N,-亞 己基雙(3,5·二-三級丁基-4-羥基-氫肉桂醯胺),三個-(3,5-二-三級丁基-4-羥基苄基)-異氰酸酯,三(2,4-二-三級丁基苯基)亞磷酸酯等,但本發明並非限定於該等, 又,就該等,有因熔融擠出之環狀烯烴系樹脂之Tg而有 不適的情形。此外,在不損及本發明效果之範圍,可將該 等組合使用,亦可單獨使用。 該等防氧化劑之添加量,相對於環狀烯烴系樹脂1 00 重量份,通常爲0.01〜5重量份,較佳爲0.05〜4重量份 ,更佳爲〇.1〜1.5重量份。防氧化劑之添加量在未達 〇·〇 1重量份之情形,在擠出加工時對樹脂易於產生凝膠, 而起因於此在所得薄膜上會被辨識爲缺陷而不佳。另一方 面,添加劑量,超過5重量份時,在加工時會招致目垢( eye mucus)之發生等,此目垢因會成爲模線(die line) ,薄膜上魚眼,燒焦等之原因故不佳。 此種防氧化劑,在製造環狀烯烴系樹脂之際可添加, -28- 200815192 在熔融擠出之際與環狀烯烴系樹脂之顆粒可同時配合。 又,將本發明之環狀烯烴系樹脂藉由熔融擠出成形之 情形中,在不損及本發明效果之範圍中,可使用滑劑,紫 外線吸收劑,染料或顏料等上述防氧化劑以外之添加劑。 當然在此情形,在具有熔點之添加劑之情形,其熔點以在 本發明之必須防氧化劑之熔點範圍爲佳。 &lt;薄膜成形&gt; 在環狀烯烴系樹脂薄膜之成形方法方面,有溶劑鑄製 法(溶液流鑄(flow casting )法)或熔融擠出法等,政 可使膜厚均一性及表面平滑性良好之點以溶劑鑄製法爲佳 ,而在製造成本面以熔融擠出法爲佳。 〔溶劑鑄製法〕 藉由溶劑鑄製法以獲得環狀烯烴系樹脂薄膜之方法方 面並無特別限定,可適用周知之方法。可例舉例如,將上 述環狀烯烴系樹脂溶解或分散於溶劑成爲適度濃度之液, 在適當的基材上注入,或塗佈,使其乾燥後,自基材剝離 之方法。 以下,係表示藉由溶劑鑄製法獲得環狀烯烴系樹脂薄 膜方法之諸條件,但是本發明並非限定於該等諸條件者。 在將上述環狀烯烴系樹脂溶解或分散於溶劑之際’將 該樹脂之濃度,通常爲0·1〜90重量%,較佳爲1〜50重 量%,更佳爲1 0〜3 5重量%。樹脂之濃度若比上述範圍更 -29 - 200815192 低時,要確保薄膜之厚度則有困難,又,由於伴隨溶劑蒸 發之發泡等會有難以獲得薄膜之表面平滑性之傾向。另一 方面,濃度超過上述範圍時,因溶液黏度過高所得環狀烯 烴系樹脂薄膜之厚度或表面會有難以成爲均一之傾向。 又,在室溫之上述溶液黏度,通常爲1〜1,〇〇〇,〇〇〇 mPa*s,較佳爲 1〇 〜1〇〇,〇〇〇 mPa,s,更佳爲 100 〜50,000 mPa.s,特佳爲 1,〇〇〇 〜40,000 mPa.s。 上述溶劑方面,有例如苯,甲苯,二甲苯等芳香族系 溶劑;甲基溶纖劑,乙基溶纖劑,1-甲氧基-2-丙醇等之 溶纖劑系溶劑;二丙酮醇,丙酮,環己酮,甲基乙基酮, 4-甲基-2-戊酮等酮系溶劑;乳酸甲酯,乳酸乙酯等之酯 系溶媒’;環己烷,乙基環己烷,1,2-二甲基環己烷等之環 烯烴系溶劑;2,2,3,3-四氟-1-丙醇,二氯甲烷,氯仿等含 鹵溶劑;四氫呋喃,二噁烷等之醚系溶劑;1-戊醇,1-丁 醇等之醇系溶劑等。 又,除了上述以外,在使用SP値(溶解度參數)爲 10 〜30 ( MPa1/2 ),較佳爲 10 〜25 ( MPa1/2 ),更佳爲 15〜25 ( MPa1/2 ),特佳爲15〜20 ( MPa1/2 )範圍之溶劑 _ ’可獲得具有良好表面均一性及光學特性之環狀烯烴系 樹脂薄膜。 上述溶劑,可單獨使用1種,亦可將2種以上混合使 用。在混合系之情形,以將成爲混合系時SP値之範圍在 上述範圍內爲佳。此時,在混合系SP値之値,以重量比 可預測得知,例如在2種之混合,使各自重量分率爲W1 -30- 200815192 及W2,SP値爲SP1及SP2時混合系之SP値可以下述式 SP 値=W1 · SP1+W2 · SP2 ^ 來求得。 在將上述溶液塗佈於基材上之方法方面,除了使用例 如,鑄模或塗佈器之方法以外,亦可採用噴灑法,毛刷塗 佈法,輥塗佈法,旋轉塗佈法,浸漬(dipping )法等。 此外,在重覆塗佈下控制厚度或表面平滑性等亦可。 上述基材方面,可例舉例如,金屬鼓輪,鋼帶,聚乙 烯對苯二甲酸酯(PET )或聚乙烯萘二酸酯(PEN )等之 聚酯薄膜,聚四氟乙烯(商品名;鐵氟龍(登錄商標)) W寺。 關於上述溶劑鑄製法之乾燥步驟,並無特別限制,可 以一般所使用之方法,例如透過多數輥以通過乾燥爐之方 法等來實施。但是,在乾燥步驟中伴隨溶劑之蒸發有氣泡 發生時,因薄膜之特性會顯著降低,爲避免此事之發生, 可使乾燥步驟分2段以上之複數步驟,以控制各步驟之溫 度或風量爲佳。尤其是,使自基材至剝離爲止之乾燥步驟 分2段以上之複數步驟,在第1段乾燥步驟中使溫度爲〇 〜5 0°C,較佳爲10〜40°C,在第2段以後之乾燥步驟中使 溫度爲5 0〜2 0 0 °C,較佳爲7 0〜1 8 0 °C時,因可使所得薄 膜之Rth ( 5 50 )之値調整於恰當的範圍(30〜300nm), 故非常恰當。 進而,爲使薄膜面內之相位差R0 (550)成爲0〜 -31 - 200815192 3 0 0nm,則薄膜剝離時應力TF ( MPa)以在0.01MPaSTF S5MPa之範圍爲佳。TF未達O.OIMPa時,貝!]無法良好的 剝離,一方面超過5MPa使薄膜自輥剝離時,成爲R〇 ( 5 50 ) &gt;3 00nm 並不佳。 在此,於光線波長550nm中使薄膜面內最大折射率 爲nx,在薄膜面內相對於nx爲正交方向之折射率爲ny, 使薄膜厚度方向之折射率爲nz,使薄膜厚度爲d〔nm〕 時,以 薄膜面內之相位差R0 ( 550) 〔 nm〕= ( nx-ny) xd 薄膜厚度方向之相位差Rth ( 550) 〔 nm〕={ ( nx + ny )/ 2 - η z } x d 表示。 此外,薄膜面內之相位差R0 ( 5 50 )超過3 00nm時, 漏光易於發生,會有對比降低之虞。 又,薄膜厚度方向之相位差Rth (550)之値在上述 範圍時,使該光學薄膜作爲視野角補償目的而作使用之情 形,所得液晶面板之對比大,且色偏移(color shift )變 小,使得視野角特性成爲非常良好。 〔熔融擠出法〕 藉由熔融擠出法以獲得環狀烯烴系樹脂薄膜之方法方 面並無特別限定,可適用周知之方法。有例如,自安裝於 擠出機之模將熔融狀態之環狀烯烴系樹脂擠出,使該樹脂 壓黏於鏡面輥表面,其後,予以冷卻並剝離,進行薄片化 之方法。 -32- 200815192 在使環狀烯烴系樹脂熔融之方法方面,以藉由擠出機 進行樹脂熔融之方法爲佳,將該熔融樹脂以齒輪泵予以定 量供給,使其以金屬過濾器等過濾將不純物除去後,於模 一面賦型薄膜形狀一面予以擠出之方法爲佳。 將自模所擠出之薄膜予以冷卻進行薄片化之方法方面 ,則有壓料輥(nip roll)方式,靜電外加方式,氣刀方 式,壓延方式,單面帶方式,兩面帶方式,三輥方式等, 爲了製造光學變形少的薄片,可使用單面帶式,其中以稱 爲套管(sleeve )式之薄片製造裝置,靜電外加方式等爲 佳。例如在模之排出口下方配置鏡面輥與金屬帶,配置剝 離輥以與該鏡面輥爲並行排列之方式之薄膜製造裝置。上 述金屬帶,係以設置爲接觸其內面方式的2支保持輥而以 張力可作用之狀態被保持。自排出口所排出樹脂,係通過 上述鏡面輥與金屬帶之間而被挾壓,被轉印於鏡面輥而冷 卻後,以剝離輥剝離進行薄膜化。又,在被排出之薄膜之 兩端的位置,配置成在模之排出口下方相對於鏡面輥之方 式,自帶電電極,使薄膜貼於鏡面輥側下,不予光學變形 而使薄膜之表面性成爲良好之方法等亦爲恰當的方法。 擠出機方面,可使用單軸,二軸,行星式,共捏合機 等之任一種,較佳爲使用單軸擠出機。又,擠出機之螺旋 形狀方面,可使用通氣(vent )型,前端帶刮板混合頭( dulmage)型,全飛行(full flight)型等,較佳爲全飛行 型。使用於樹脂計量的齒輪泵,可使用內部潤滑式,外部 潤滑式之任一種,其中以外部潤滑方式爲佳。 -33- 200815192 關於使用於異物之過濾的過濾器,可例舉葉台(leaf desk)型式,燭濾器(candle filter)型式,葉(leaf)型 式,篩網(screen mesh)等。其中以,在使樹脂之滞留時 間分布減小之目的,則以葉台(leaf desk )型式最佳,所 謂過濾器之網眼開口之公稱開口(nominal opening),爲 20μιη以下,較佳爲ΙΟμπι以下,更佳爲5μπι以下者。最 佳爲3μιη以下。公稱開口比20μιη更大之情形,除了眼睛 可見異物之外,由於凝膠等之除去有所困難,故在製作光 學薄膜之過濾器方面,並不佳。 模方面,因使模內部之樹脂流動成爲均一者爲必須, 而爲保持薄膜厚度之均一性,則在模出口近旁之模內部壓 力分布在寬方向爲一定者爲必須。在可滿足此種條件方面 ,可使用多支管(manifold )模,魚尾(fish tail )模, 衣架(coat hanger )模等,該等中,以衣架模爲佳。又在 模之流量調整,以使用彎曲口承(bending lip)型式爲佳 。又,附有熱栓(heat bolt )方式所致自動控制來進行厚 薄調整之機能的模爲特佳。爲進行流量調整則安裝抗流棒 (choke bar )者,或安裝厚度調整用之支撐墊塊(iip block)者,在安裝部分會產生高低差,或在安裝部分之 間隙等,空氣等侵入,成爲燒焦之發生原因,也爲成爲模 線之原因故不佳。模之排出口,以鎢碳化物等超硬塗膜等 之被塗膜者爲佳。又,模之材質方面,可例舉S C Μ系之 鋼鐵,SUS等之不鏽鋼材等,但並非限定於該等。又,可 使用在表面施以鉻,鎳,鈦等之電鍍者,藉由PVD ( -34- 200815192When Tg+13°C is used as an antioxidant, when the compound other than the hindered phenol-based compound is used as an antioxidant, the cyclic olefin-based resin of the present invention can be melt-extruded. The forming condition can be used as appropriate. Specific examples of the above antioxidant may, for example, be 1,3,5-trimethyl-2,4,6-tris(3,5-di-tri-butyl-4-hydroxybenzyl)benzene, N. , N,-hexylene bis(3,5·di-tris-butyl-4-hydroxy-hydrocinnamylamine), three-(3,5-di-tri-butyl-4-hydroxybenzyl) - isocyanate, tris(2,4-di-tertiary butylphenyl) phosphite, etc., but the present invention is not limited to these, and the like, and the like, there is a cyclic olefin-based resin which is melt-extruded. Tg has an uncomfortable situation. Further, these may be used in combination or may be used alone without departing from the scope of the effects of the present invention. The amount of the antioxidant added is usually 0.01 to 5 parts by weight, preferably 0.05 to 4 parts by weight, more preferably 0.1 to 1.5 parts by weight, per 100 parts by weight of the cyclic olefin resin. When the amount of the antioxidant added is less than 1 part by weight of the ruthenium, the resin is liable to be gelled during the extrusion processing, and as a result, the resulting film is recognized as a defect. On the other hand, when the amount of the additive exceeds 5 parts by weight, the occurrence of eye mucus may occur during processing, and the scale may become a die line, a fish eye on the film, burnt, or the like. The reason is not good. Such an antioxidant can be added at the time of producing a cyclic olefin resin, and -28-200815192 can be simultaneously blended with particles of a cyclic olefin resin at the time of melt extrusion. Further, in the case where the cyclic olefin resin of the present invention is formed by melt extrusion, a flame retardant, an ultraviolet absorber, a dye, a pigment or the like may be used in addition to the above-mentioned antioxidant, insofar as the effects of the present invention are not impaired. additive. Of course, in this case, in the case of an additive having a melting point, the melting point thereof is preferably in the range of the melting point of the essential antioxidant of the present invention. &lt;Film Forming&gt; In the method of molding a cyclic olefin-based resin film, there are a solvent casting method (flow casting method) or a melt extrusion method, and the film thickness uniformity and surface smoothness can be achieved. A good point is the solvent casting method, and the melt extrusion method is preferred on the production cost side. [Solvent-casting method] The method of obtaining a cyclic olefin-based resin film by a solvent casting method is not particularly limited, and a known method can be applied. For example, a method in which the above cyclic olefin-based resin is dissolved or dispersed in a solvent to a moderate concentration, and is injected onto a suitable substrate, or coated, dried, and then peeled off from the substrate. Hereinafter, the conditions of the method for obtaining a cyclic olefin-based resin film by a solvent casting method are shown, but the present invention is not limited to these conditions. When the cyclic olefin-based resin is dissolved or dispersed in a solvent, the concentration of the resin is usually from 0.1 to 90% by weight, preferably from 1 to 50% by weight, more preferably from 10 to 35% by weight. %. When the concentration of the resin is lower than the above range -29 - 200815192, it is difficult to ensure the thickness of the film, and it is difficult to obtain the surface smoothness of the film due to foaming accompanying evaporation of the solvent. On the other hand, when the concentration exceeds the above range, the thickness or surface of the cyclic olefin-based resin film which is obtained by excessively high viscosity of the solution tends to be less uniform. Further, the viscosity of the solution at room temperature is usually 1 to 1, 〇〇〇, 〇〇〇mPa*s, preferably 1 〇 to 1 〇〇, 〇〇〇mPa, s, more preferably 100 to 50,000. mPa.s, especially good for 1, 〇〇〇~40,000 mPa.s. Examples of the solvent include aromatic solvents such as benzene, toluene, and xylene; and cellosolve solvents such as methyl cellosolve, ethyl cellosolve, and 1-methoxy-2-propanol; a ketone solvent such as an alcohol, acetone, cyclohexanone, methyl ethyl ketone or 4-methyl-2-pentanone; an ester solvent of methyl lactate or ethyl lactate; cyclohexane, ethylcyclohexane a cycloolefin solvent such as alkane or 1,2-dimethylcyclohexane; a halogen-containing solvent such as 2,2,3,3-tetrafluoro-1-propanol, dichloromethane or chloroform; tetrahydrofuran, dioxane An ether solvent such as 1-ether alcohol or 1-butanol or the like. Further, in addition to the above, the use of SP値 (solubility parameter) is 10 to 30 (MPa1/2), preferably 10 to 25 (MPa1/2), more preferably 15 to 25 (MPa1/2), which is particularly preferable. A solvent of a range of 15 to 20 (MPa1/2) _ 'a cyclic olefin resin film having good surface uniformity and optical properties can be obtained. These solvents may be used alone or in combination of two or more. In the case of a mixed system, it is preferred that the range of SP値 in the case of being a mixed system is within the above range. In this case, in the case of the mixed system SP, it can be predicted from the weight ratio, for example, when the two types are mixed, the respective weight fractions are W1 -30-200815192 and W2, and the SP値 is SP1 and SP2. SP値 can be obtained by the following formula SP 値=W1 · SP1+W2 · SP2 ^. In the method of applying the above solution to a substrate, in addition to the method using, for example, a mold or an applicator, a spray method, a brush coating method, a roll coating method, a spin coating method, or a dipping may be employed. (dipping) law, etc. Further, it is also possible to control the thickness, the surface smoothness, and the like under repeated coating. The substrate may, for example, be a polyester film such as a metal drum, a steel belt, a polyethylene terephthalate (PET) or a polyethylene naphthalate (PEN), or a polytetrafluoroethylene (product). Name; Teflon (registered trademark)) W Temple. The drying step of the solvent casting method is not particularly limited, and it can be carried out by a method generally used, for example, a method of passing a plurality of rolls through a drying furnace. However, in the drying step, when bubbles occur in the evaporation of the solvent, the characteristics of the film are remarkably lowered. To avoid this, the drying step can be divided into two or more steps to control the temperature or air volume of each step. It is better. In particular, the drying step of the substrate to the peeling is divided into two or more steps, and the temperature is 〇~50 ° C, preferably 10 to 40 ° C in the first drying step, in the second step. When the temperature in the drying step after the step is 50 to 200 ° C, preferably 70 to 180 ° C, the Rth ( 5 50 ) of the obtained film can be adjusted to an appropriate range ( 30~300nm), so it is very appropriate. Further, in order to make the phase difference R0 (550) in the film surface 0 to -31 - 200815192 3 0 0 nm, the stress TF (MPa) at the time of film peeling is preferably in the range of 0.01 MPa STF S5 MPa. When TF does not reach O.OIMPa, the shell cannot be peeled off well. On the other hand, when the film is peeled off from the roll by more than 5 MPa, R 〇 ( 5 50 ) &gt; 300 nm is not preferable. Here, the maximum refractive index in the in-plane of the film is nx at a light wavelength of 550 nm, the refractive index in the direction perpendicular to nx in the film plane is ny, and the refractive index in the thickness direction of the film is nz, so that the film thickness is d. In [nm], the phase difference R0 ( 550) [ nm ] = ( nx - ny ) xd in the film plane is the phase difference Rth ( 550 ) [ nm ] = { ( nx + ny ) / 2 - η z } xd means. Further, when the phase difference R0 ( 5 50 ) in the plane of the film exceeds 300 nm, light leakage is liable to occur, and there is a contrast reduction. Further, when the phase difference Rth (550) in the thickness direction of the film is within the above range, the optical film is used as a viewing angle compensation purpose, and the contrast of the obtained liquid crystal panel is large, and the color shift is changed. Small, making the viewing angle characteristics very good. [Melt extrusion method] The method for obtaining a cyclic olefin resin film by a melt extrusion method is not particularly limited, and a known method can be applied. For example, a method in which a cyclic olefin-based resin in a molten state is extruded from a mold attached to an extruder to press the resin onto the surface of the mirror roll, and then cooled and peeled off to form a sheet is obtained. -32- 200815192 In order to melt the cyclic olefin-based resin, it is preferred to melt the resin by an extruder, and the molten resin is quantitatively supplied by a gear pump to be filtered by a metal filter or the like. After the impurities are removed, it is preferred to extrude the film on one side of the mold. The method of cooling and extruding the film extruded from the mold includes a nip roll method, an electrostatic addition method, an air knife method, a rolling method, a single-sided belt method, a double-sided belt method, and a three-roller method. In order to manufacture a sheet having less optical distortion, a single-sided tape type may be used, and a sheet manufacturing apparatus called a sleeve type, an electrostatic addition method, or the like is preferable. For example, a mirror roll and a metal strip are disposed under the discharge port of the mold, and a film forming apparatus in which the peeling roll is disposed in parallel with the mirror roll is disposed. The above-mentioned metal belt is held in a state in which tension can be applied by two holding rolls provided in contact with the inner surface thereof. The resin discharged from the discharge port is pressed between the mirror roll and the metal belt, transferred to the mirror roll, and cooled, and then peeled off by a peeling roll to form a film. Further, at the positions of both ends of the discharged film, the electrode is placed under the discharge port of the mold with respect to the mirror roll, and the film is attached to the mirror roll side without optical deformation to make the film surface. It is also an appropriate method to become a good method. As the extruder, any of a single shaft, a two shaft, a planetary type, a co-kneader or the like can be used, and a single shaft extruder is preferably used. Further, in terms of the spiral shape of the extruder, a vent type, a front end with a squeegee type, a full flight type, etc., preferably a full flight type may be used. For gear pumps for resin metering, either internal lubrication or external lubrication can be used, with external lubrication being preferred. -33- 200815192 The filter used for the filtration of the foreign matter may, for example, be a leaf desk type, a candle filter type, a leaf type, a screen mesh or the like. Among them, in order to reduce the distribution of residence time of the resin, the leaf desk type is optimal, and the nominal opening of the mesh opening of the filter is 20 μm or less, preferably ΙΟμπι. Hereinafter, it is more preferably 5 μπι or less. It is preferably 3 μιη or less. When the nominal opening is larger than 20 μm, in addition to the foreign matter visible in the eye, it is difficult to remove the gel or the like, so that it is not preferable in terms of producing a filter for an optical film. In terms of the mold, it is necessary to make the resin flow inside the mold uniform, and in order to maintain the uniformity of the film thickness, it is necessary to distribute the internal pressure of the mold near the die exit in the width direction. In order to satisfy such a condition, a manifold mold, a fish tail mold, a coat hanger mold or the like can be used, and among these, a coat mold is preferred. In addition, the flow rate of the mold is adjusted to use a bending lip type. In addition, it is particularly preferable to use a mold that is automatically controlled by a heat bolt to perform thick adjustment. If the choke bar is installed for flow adjustment, or the iip block for thickness adjustment is installed, the height difference may occur in the mounting portion, or the air may enter the gap in the mounting portion. It is also a cause of scorching, which is also a cause of becoming a mold line. The discharge port of the mold is preferably a coated film such as a superhard coating film such as tungsten carbide. Further, the material of the mold may, for example, be steel such as S C tantalum or stainless steel such as SUS, but is not limited thereto. Also, an electroplated person who applies chromium, nickel, titanium or the like to the surface can be used by PVD ( -34- 200815192)

Physical Vapor Deposition )法等,使 TiN,TiAIN,TiC ,CrN,DLC (鑽石狀碳)等之被膜所形成者,使其他之 陶瓷被火焰噴塗者,表面被氮化處理者等。此種模,因表 面硬度高,與樹脂之摩擦小,故在所得透明樹脂薄片,可 ~ 防止燒焦塵等之混入,同時就可防止模線發生之點而言爲 * 佳。 鏡面輥,以在內部具有加熱手段及冷卻手段者爲佳, φ 其表面粗度以0.5 μιη以下,尤以0.3 μηι以下爲佳。鏡面輥 方面,以在金屬輥使用可施以電鍍者爲佳,以可實施鍍鉻 ,化學鍍鎳等特佳。 鏡面輥之加熱方法,以使用夾套(jacket )式油溫調 方式,或介電加熱方式等爲佳的方法。輥之加熱方法並無 特別限定,輥之溫度在薄膜製膜範圍,以無溫度差爲佳, 被容許之輥之寬方向之溫度差較佳爲 2 °C以內,更佳爲 1°C以內。 • 單面帶式裝置,或套管式收回裝置之,金屬帶方面, 以使用無接縫(seamless )之無端帶爲佳。在構成金屬帶 之材料方面,可使用不鏽鋼,鎳等。又,保持金屬帶之保 持輥,其表面以可以具有聚矽氧橡膠或其他之耐熱性之彈 ^ 性體等所被覆爲佳。金屬帶之厚度以0.1〜〇.4mm爲佳, 在未達0.1mm時,會有撓曲(flexure)大,直接傷及帶 並不佳。 另一方面,厚度比〇.4mm更大時,在加工時因並不 隨著薄膜而變形故不佳。 -35- 200815192 藉由上述之裝置,可製造例如其次方式之薄膜。 通常,在擠出機投入環狀烯烴系樹脂前,以將含於該 樹脂之水分,氣體(氧等),殘溶劑等預先除去爲目的, 可在該樹脂Tg以下之適切溫度進行樹脂乾燥。 用於乾燥之乾燥機,較佳爲使用惰性氣體循環式乾燥 機’真空乾燥。又,因可抑制料斗(h 〇 p p e r )內之吸濕, 或氧之吸收,故可使料斗以氮或氬等惰性氣體密封,或使 用可保持於減壓狀態之真空料斗亦爲恰當的方法。 擠出機圓筒,在熔融擠出中樹脂被氧化而爲防止凝膠 等之發生,以藉由氮或氬等之惰性氣體進行密封爲佳。 藉由擠出機而被熔融之環狀烯烴系樹脂,係启模排出 口朝向爲垂直方向之下方擠出成薄片狀。模出口之溫度分 布,因使樹脂之熔融黏度差減少,較佳爲可控制於±1°C以 內。 其後,被擠出之樹脂,係以鏡面輥與金屬帶挾壓,而 被冷卻。接著,在鏡面輥表面被轉印之樹脂,係以剝離用 輥自鏡面輥表面剝離,而可製造薄片狀之薄膜。 本發明中,樹脂之加工溫度,亦即擠出機及模之設定 溫度,係使流動性爲均一的熔融狀態之樹脂可自模排出, 就可抑制樹脂之劣化之觀點而言,以樹脂之Tg +loot:以 上,Tg + 200°C以下爲佳。 又,以鏡面輥與金屬帶來挾壓樹脂之際,亦即,在鏡 面輥轉印樹脂之際之壓力,較佳爲面壓0·01〜〇.8 MPa, 特佳爲0.1〜〇.6MPa。更佳爲0.15〜0.45MPa。在爲上述 -36- 200815192 壓力時,所得薄膜之Rth ( 5 5 0 )之値因可調整於適當範 圍,故爲非常良好。 在此時,爲了使薄膜厚度方向之光軸’與相對於薄膜 面之法線所成角Θ爲0〜3 °,則使鏡面輥與金屬帶之周速 度接近者爲佳。恰當的範圍方面,在使鏡面輥之周速度爲 1.00時,金屬帶之周速度爲0.95〜1.05,特佳爲0· 99〜 1.01。若爲此種周速度之範圍則可製造使薄膜厚度方向之 光軸,與相對於薄膜面之法線所成角Θ爲0〜3°者。此外 ,Θ超過3°時,色偏移或對比,因觀察液晶面板之方位而 異,相對於偏光板之透過軸因而造成了非對稱之結果並不 佳。 進而,爲使薄膜面內相位差 R0(550)成爲 0〜 3 00nm,薄膜剝離時之條件方面,成爲剝離溫度Tt(°C) ,剝離應力 TF (MPa)時,各以在 Tg-30°CSTtSTg + 5°C, 0.01MPa^TF^5MPa之範圍爲佳。超過此範圍使薄膜自輥 剝離時,成爲R0 ( 5 50) &gt;300nm並不佳。 &lt;薄膜拉伸加工&gt; 本發明之光學薄膜係如上述方式以流鑄(flow casting)法或熔融擠出法所得光學薄膜,進而可以拉伸。 在此情形之拉伸加工方法方面,具體言之,可例舉周知之 一軸拉伸法或二軸拉伸法。亦即,有拉寬器法所致橫一軸 拉伸法’輥間壓縮拉伸法,利用圓周不相同之二組輥的縱 軸拉伸法等,或使用將橫一軸與縱一軸組合之二軸拉伸法 -37- 200815192 ,膨脹(inflation )法所致拉伸法等。 在一軸拉伸法之情形,拉伸速度通常爲1〜5,〇 〇 〇 % / 分,較佳爲50〜1,〇〇〇%/分,更佳爲100〜1,000%/分,特 佳爲100〜500%/分。 在二軸拉伸法之情形,有同時在2方向進行拉伸之情 形或在一軸拉伸後在與最初拉伸方向不同方向進行拉伸處 理之情形。此時,拉伸後爲控制薄膜之折射率橢圓體形狀 之2個拉伸軸之交叉角度,因可以所望特性來決定故並無 特別限定,通常爲120〜60度之範圍。又,拉伸速度在各 拉伸方向可爲相同,或相異,通常爲1〜5,〇00%/分,較 佳爲 50〜1,0 00%/分,更佳爲 1〇〇〜1,000%/分,特佳爲 100 〜5 00%/分 ° 拉伸加工溫度,並無特別限定,以本發明樹脂之玻璃 轉移溫度Tg爲基準,通常爲Tg:t3 0°c,較佳爲Tg±15°c, 更佳爲Tg-5°C〜Tg+15°C之範圍。在該範圍內,可抑制相 位差不均之發生,又,因可使折射率橢圓體之控制爲容易 故佳。 拉伸倍率,因可以所望特性來決定故無特別限定,通 常爲1.0 1〜10倍,較佳爲1·03〜5倍,更佳爲1.03〜3倍 。拉伸倍率爲10倍以上時,而有相位差之控制成爲困難 之情形。 經拉伸之薄膜,可照樣冷卻,以在Tg-20 °C〜Tg之溫 度氛圍下保持至少10秒以上,較佳爲30秒〜60分鐘, 更佳爲1分〜60分鐘,進行熱設定爲佳。藉此,可獲得 -38- 200815192 透過光之相位差之經時間變化少而爲穩定的相位差薄膜。 在不實施拉伸加工之情形的本發明之光學薄膜之加熱 所致尺寸收縮率,在loot中進行加熱500小時之情形, 通常,在5%以下,較佳爲3%以下,更佳爲1%以下,特 佳爲0.5 %以下。 又,本發明之光學薄膜之加熱所致尺寸收縮率,在 l〇〇°C中進行加熱500小時之情形,通常爲10%以下,較 佳爲5%以下,更佳爲3%以下,特佳爲1%以下。 爲使尺寸收縮率在上述範圍內,加上爲本發明樹脂原 料的特定單體或共聚性單體之選擇,以鑄製方法或拉伸方 法來控制爲可行。 如上述般經拉伸之薄膜,由於拉伸使得分子配向而能 賦予透過光相位差,此相位差,可以拉伸倍率,拉伸溫度 或薄膜之厚度等來控制。例如,在拉伸前薄膜之厚度爲相 同之情形,拉伸倍率越大之薄膜則透過光之相位差之絕對 値有變大之傾向,故藉由變更拉伸倍率而可獲得對透過光 賦予所望相位差之相位差薄膜。另一方面,在拉伸倍率爲 相同之情形,拉伸前薄膜之厚度越厚則透過光相位差之絕 對値有變大之傾向,故藉由變更拉伸前薄膜之厚度而可獲 得對透過光賦予所望相位差之相位差薄膜。又,在上述拉 伸加工溫度範圍中,拉伸溫度越低則透過光相位差之絕對 値有變大之傾向,故藉由變更拉伸溫度而可獲得對透過光 賦予所望之相位差之相位差薄膜。 以上述方式拉伸而得之光學薄膜(相位差薄膜)之厚 -39- 200815192 度通常爲100 μπι以下,較佳爲100〜20 μιη,更佳爲80〜 20μηι。在使厚度變薄下可大幅因應相位差薄膜可使用領 域之製品所要求之小型化,薄膜化。在此,爲控制相位差 薄膜之厚度,可藉由控制拉伸前光學薄膜之厚度,或控制 拉伸倍率而得。例如,使拉伸前光學薄膜變薄,使拉伸倍 率變的比較大下,可進一步使相位差薄膜之厚度變薄。 此外,本發明之光學薄膜所使用之薄膜中殘留溶劑量 ,通常爲10重量%以下,較佳爲5重量%以下,更佳爲1 重量%以下,特佳爲〇·5重量%以下。在此,殘留溶劑量 超過上述範圍時,在實際使用時會有經時間變化所致尺寸 大幅變化之傾向,又,因殘留溶劑使得T g變低,會有耐 熱性降低之情形。 此外,上述薄膜之厚度分布,通常,相對於平均値爲 ±10%以內,較佳爲士5%以內,更佳爲士1%以內,特佳爲 士0.5%以內。又,每1cm厚度之變動,通常爲1%以下, 較佳爲0 · 1 %以下,更佳爲0.0 1 %以下,特佳爲0 · 0 0 5 %以 下爲所望。藉由使光學薄膜之厚度分布控制於上述範圍內 ,在依情形進行拉伸加工處理之際,可防止相位差不均或 光軸之配向不均之發生。 在此,厚度分布係藉由MO CON公司製,薄膜厚度測 定裝置「Profiler 140E」以1mm間隔測定之値。 《保護薄膜》 本發明之保護薄膜’係由環狀烯烴系樹脂所成,保護 -40 - 200815192 光學薄膜之表面用之物,該光學薄膜與保護薄膜爲被層合 回捲,來構成本發明之光學薄膜輥。 在此,本發明之保護薄膜,可爲在該保護薄膜之一面 具有黏著層者,或可在該保護薄膜之一面具有黏著層,而 在另一面具有導電層者。 本發明所使用之保護薄膜之材質方面,以透明性,機 械強度,熱穩定性,水份遮蔽性,等向性等優異者爲佳, 可例舉例如聚對酞酸乙二酯或聚乙烯二酸酯等聚酯系聚合 物,二乙醯基纖維素或三乙醯基纖維素等纖維素系聚合物 ,聚甲基甲基丙烯酸酯等丙烯酸系聚合物,聚苯乙烯或丙 烯腈·苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物,聚 碳酸酯系聚合物,聚乙烯,聚丙烯,具有環系乃至降萡烯 基(noTbornene)構造之烯烴系樹脂,乙烯·丙烯共聚物 等之EP ( D ) Μ,氯化乙烯系聚合物,耐綸或芳香族聚醯 胺等之醯胺系聚合物,醯亞胺系聚合物,颯系聚合物,聚 醚楓系聚合物,聚醚醚酮系聚合物,聚伸苯基硫化物系聚 合物,乙烯醇系聚合物,氯化亞乙烯系聚合物,乙烯丁縮 醛系聚合物,芳基化物系聚合物,聚甲醛系聚合物,環氧 基系聚合物,或上述聚合物之摻合物等。較佳爲,就可防 止光學薄膜之保護薄膜所致損傷之觀點而言,則爲聚乙烯 ,聚丙烯等之烯烴系樹脂。 在保護薄膜,可因應需要配合光穩定劑,紫外線吸收 劑,防氧化劑,充塡劑等之各種添加劑。又,亦可進行電 暈放電處理等之周知之表面改質處理。 -41 - 200815192 保護薄膜之膜厚以5〜50μιη爲佳,更佳爲5〜3〇μιη 。比5 μηι更薄的情形,會有製造爲困難之傾向,另一方 面,在比5 0 μπι爲厚的情形,會有價格變高之傾向。 本發明所使用之保護薄膜,在含於該薄膜中之直徑( φ )爲30μχη以上之魚眼以5個/m2以下爲必要。較佳爲j 個/m2以下。在此,魚眼係指,將成爲保護薄膜之材料予 以熱熔融並捏合,藉由擠出拉伸法或鑄塑法在製造薄膜之 際,使材料之未溶解及劣化物在薄膜中被擷取者之意。 此外’魚眼之直徑之大小,因材料而異,其爲約 1 Ομηι〜1 mm,自薄膜表面之高度約1〜50μιη。 在此’魚眼大小之測定方法,例如可以光學顯微鏡, 接觸型表面粗度計,或掃描型電子顯微鏡來測定。此外, 魚眼之直徑(Φ )係指最大徑。 本發明之保護薄膜中,直徑30μιη以上之魚眼超過5 個/m2時,將光學薄膜與保護薄膜層合回捲作成光學薄膜 輥,具有魚眼之保護薄膜經長期抵接於光學薄膜表面時, 在光學薄膜表面產生微小凹凸,而造成光學不均。 此外,在保護薄膜之表面粗度方面,中心線平均粗度 Ra以0 · 0 0 5〜0 · 〇 5 μπι爲佳,以〇.〇1〜〇.〇30111進而爲佳。 表面粗度,係使用接觸型表面粗度計而可測定。 如此一來可恰當使用魚眼等級良好的本發明之保護薄 膜,例如在製造薄膜之際,將原料樹脂於熱熔融後使用 1 Ομηι以下微細開口之聚合物過濾器,將異物,凝膠等過 濾等,進行薄膜製造方法之變更而可製造。 -42- 200815192 在聚烯烴系保護薄膜之市售之物方面,除了信越薄膜 公司製之PP-型式PT,Toray公司製之Uefin BO-2400或 YR12型式,Toray薄膜加工製之UeteCh#73 32,王子製紙 公司製之Alphand E200系列等之外,可例舉積水化學公 司製之622 1SC-30,San-a化硏公司製之PAC-3等等,但 並非限定於該等。 此外,在構成可形成於保護薄膜單面的黏著層之黏著 劑方面,通常,所使用之再剝離用黏著劑(丙烯酸系,橡 膠系,合成橡膠系等)可毫無限制的使用。在其中,以黏 接性,加工性,耐久性等優異,以組成可易於控制黏著力 之丙烯酸系黏著劑爲佳。此外,黏著層以藉由交聯劑而交 聯者爲佳。 進而’在上述黏著劑,可因應需要適宜使用賦予黏著 劑’可塑劑,充塡劑,防氧化劑,紫外線吸收劑,矽烷偶 合劑等。 黏著層之形成方法,並無特別限制,可例舉在經聚矽 氧處理之聚酯薄膜將黏著劑塗佈,乾燥後,轉印於保護薄 膜之方法(轉印法),在保護薄膜,直接將黏著劑組成物 塗佈’乾燥之方法(直印法)或共擠出所致方法等。 黏者層之厚度,並無特別限定,以3〜ΙΟΟμπι左右爲 佳’以5〜4 0 μ m左右更佳。 此外’可形成上述保護薄膜之黏著層之面的相反側之 面以形成導電層爲佳。 導電層係使界面活性劑,導電性碳,及金屬粉末等之 -43- 200815192 防靜電劑與聚酯等通常所用之聚合物配合,在透明基材薄 膜上成形之方法,在透明基材薄膜上將界面活性劑或導電 性樹脂塗佈,乾燥之方法,及在保護薄膜上將金屬,導電 性金屬氧化物等導電性物質予以塗佈,蒸鍍或電鍍之方法 等來形成。 導電層之厚度並無特別限定,以0.01〜Ιμπι左右爲佳 ,尤以0.03〜0.8μπι左右爲佳。導電層之厚度比Ο.ΟΙμπι 更薄時則缺乏防靜電效果,靜電除去效果,比1 μιη更厚 時因光透過性降低故不佳。 《光學薄膜輥》 本發明之光學薄膜輥,係將以上般之環狀烯烴系樹脂 所成光學薄膜,與保護薄膜,予以層合回捲所成。 在此,於將光學薄膜與保護薄膜層合回捲時,以一定 張力控制旋轉速度之鏡面輥,與以空氣進行上下移動之橡 膠輥之間挾持光學薄膜與保護薄膜,予以貼合之方法等可 恰當使用。 爲防止捲繞之偏差,則使用邊緣位置控制系統(edge position control system,EPC)等,作爲一邊防止薄膜兩 端之偏移,一邊進行捲繞之方法爲恰當的方法。 《偏光板》 本發明之偏光板係在PVA系薄膜等所成偏光元件之 至少單面,使爲視野角補償薄膜之本發明之光學薄膜,使 -44- 200815192 用以PVA樹脂爲主體之水溶液所成水系黏接劑,含極性 基之黏接劑,光硬化性黏接劑等予以貼合,可因應需要使 其加熱或曝光,予以壓黏,將偏光元件與視野角補償光學 薄膜予以黏接(層合)而可製造。 《液晶面板》 本發明之液晶面板,係於2片玻璃基板間有液晶挾持 所成液晶顯示元件之至少單面,將本發明之偏光板貼合, 使液晶顯示元件與偏光板黏接(層合)而可製造。 此時,在玻璃基板之兩面使用偏光板。 【實施方式】 〔實施例〕 以下,就本發明之具體實施例加以說明,但本發明, 並非限定於該等實施例。此外,以下之「部」,「%」, 在無特別限定之範圍係指「重量份」,「重量%」之意。 又,在以下之實施例中,玻璃轉移溫度,飽和吸水率 ,保護薄膜之點狀缺點,全光線透過率,霧度,透過光之 面內相位差,偏光板之透過率及偏光度,係依照下述方法 來測定。 〔玻璃轉移溫度(Tg )〕 使用精工儀器公司製之差式掃描熱量計(DSC ),以 氮氛圍於昇溫速度爲2 0 °C /分之條件測定玻璃轉移溫度。 -45- 200815192 〔飽和吸水率〕 準照ASTM D5 70,在23°C之水中浸漬樣本1週,測 定浸漬前後樣本之重量變化,自其値求得飽和吸水率。 〔魚眼·點狀缺陷測定〕 使保護薄膜或光學薄膜1 〇m2展開置於黑紙上,確認 在10Ow螢光燈下反射光之搖晃。使反射光之搖晃處作爲 保護薄膜之魚眼·光學薄膜之點狀缺陷,計算該部分。其 後,將薄膜以50倍之顯微鏡實施觀察計數30μιη以上之 魚眼或點狀缺陷個數。 就輥狀光學薄膜之點狀缺陷之觀察亦同樣地進行。 〔全光線透過率,霧度〕 使用村上色彩技術硏究所製之霧度計「ΗΜ-150型」 ,測定全光線透過率以及霧度。 〔透過光之面內相位差(R0 )〕 使用王子計測機器公司製之「K0BRA-21ADH」,對 薄膜光爲垂直入射時面內相位差(R0 ),於波長5 50nm 中測定。 〔偏光板之透過率及偏光度〕 使用大塚電子公司製之「RETS」,測定偏光板之透 -46- 200815192 過率及偏光度。測定波長爲55〇nm ° 〔薄膜厚度分布〕 使用薄膜厚度分布測定裝置(MOCON ),在薄膜長 邊方向測定。 &lt;調製例1 &gt; 在反應容器裝入蒸餾水25 0份,在此反應容器添加丙 烯酸丁酯90份,與2-羥基乙酯甲基丙烯酸酯8份,與二 乙烯苯2份,與油酸鉀0· 1份後,將此系以聚四氟乙烯( 鐵氟龍:登錄商標)製之攪拌葉片予以攪拌進行分散處理 。其後,將此反應容器內以氮取代後,將此系升溫至50°C 爲止,添加過硫酸鉀0.2份開始聚合。自聚合開始至經過 2小時後,進而,在聚合反應系添加過硫酸鉀〇 · 1份後, 將此系升溫至80°C爲止,經1小時持續聚合反應以獲得聚 合物分散液。 接著,使用蒸發器,使聚合物分散液濃縮成爲固形成 分濃度70%爲止,獲得丙烯酸酯系聚合物之水系分散體所 成水系黏著劑(具有極性基之黏著劑)。 如此一來就構成所得之水系黏著劑(以下,稱爲「水 系黏著劑A」之丙烯酸酯系聚合物,藉由凝膠滲透層析術 (GPC,溶劑:四氫呋喃),在測定換算聚苯乙烯之數平 均分子量(Μη)及重量平均分子量(Mw)時,數平均分 子量(Μη )爲 69,000,重量平均分子量(Mw )爲 -47- 200815192 135,000 ° 又,就水系黏著劑A,在測定3 0 °C氯仿中之固有黏度 (7/ inh )時爲 1.2dl/g。 〔實施例1〕 環狀烯烴系樹脂,係使用降萡烯基系樹脂(JSR公司 製:商品名「ARTON D45 3 1」,玻璃轉移溫度1 3 0 °C ) ° 將此原料於乾燥溫度1 00 °C,在氮下進行除濕乾燥’導至 擠出機(GM工程公司製·· GM-65 )於260°C熔融,使用齒 輪泵以定量送液,使用5 μιη葉台型過濾器,除去異物, 藉由設定於250°C之鋁澆鑄加熱器自經加熱之Τ模實施擠 出。此時T模之開口爲0.5mm,T模出口與冷卻輥薄膜之 壓黏點間之距離,以65mm係壓黏於.250mm φ 之冷卻輥 。冷卻輥之溫度爲120°C,在其下流側將250ιηιηφ之冷卻 輥2,進而在下流側設置250mm φ 之剝離輥。使各輥之 溫度爲1 15 t,1 l〇°C,以薄膜表面溫度l〇8°C自剝離輥剝 離ΙΟΟμιη厚度之薄膜,獲得降萡烯基系樹脂薄膜。 將該降萡烯基系樹脂薄膜,以4kgf之張力予以收回 同時與保護薄膜貼合下,獲得長2000m之光學薄膜輥( 以下稱爲「光學薄膜輥(a-1 )」)。在貼合係以表面粗 度0.1S之鏡面輥所製出之掩蔽(masking)輥與一對胺甲 酸乙酯橡膠經10mm被覆之橡膠輥之間,通過透明薄膜與 保護薄膜下進行。 此時已使用之保護薄膜,係Toray薄膜加工製厚度 -48- 200815192 30μηι之保護薄膜(tretech#73 3 2 ),此時保護薄膜之魚眼 個數爲0.5個/m2。 又,此時保護薄膜之中心線表面粗度爲〇.〇〇〇6μπι。 在確認使保護薄膜剝離後光學薄膜之點狀缺陷個數時 爲 0.3 個 /m2。 又,該光學薄膜輥(a-Ι )之全光線透過率爲93%, 隸度爲〇 . 2 %。 〔比較例1〕 以與實施例1同樣方法,將樹脂熔融,獲得降萡烯基 系樹脂薄膜後,藉由與實施例1同樣之鏡面掩蔽( masking )輥與橡膠輥,進行與保護薄膜之貼合同時獲得 長2,0 〇〇m之光學薄膜輥(b-1 )。使用之市售之保護薄膜 ’係厚度30μπι之聚乙烯系,魚眼個數爲6.5個/m2。此時 保護薄膜之中心線表面粗度爲0.0 0 8 μπι。 # 在確認使保護薄膜剝離後光學薄膜之點狀缺陷個數時 ’爲 5.5 個 /m2。 . 又,該光學薄膜輥(b-Ι )之全光線透過率爲93%, 霧度爲0.3 %。 〔比較例2〕 與實施例1同樣方法,將樹脂熔融,獲得降措烯基系 樹脂薄膜後,以與實施例1同樣之方法在進行保護薄膜之 貼合,同時獲得長2,〇〇〇m之光學薄膜輥(C-1 )。此時使 -49- 200815192 用之保護薄膜,係市售之厚度30μπι之聚乙烯系保護薄膜 ,其點狀缺陷之個數,雖爲5個/m2,但因表面有損傷, 故中心線表面粗度爲〇 . 〇 2 5 μ m。 在確認使保護薄膜剝離後光學薄膜之點狀缺陷個數時 ,爲 4.5 個 /m2。 又,該光學薄膜輥(c-1 )之全光線透過率爲93%, 霧度爲0.3%。 以上之結果如表1所示。 〔表1〕 實施例1 比較例1 比較例2 保護薄膜之魚眼(個/m2) 0.5 6.5 5 保護薄膜之中心線平均粗度(μηι) 0.006 0.008 0.025 光學薄膜之點狀缺陷個數(個/m2) 0.3 5.5 4.5 〔實施例2〕 使用實施例1中所得光學薄膜輥(a_ 1 ),在1 3 0 °C使 用輥鉗(roll nip)式之縱一軸拉伸機拉伸爲1.2倍後,於 13 0°C使用拉寬器式之橫拉伸機拉伸成1.4倍獲得厚度 70μηι之被拉伸之光學薄膜輥(a-2 )。該光學薄膜輥(a-2)之相位差,係薄膜面內之相位差(R0)爲60nm。又, 該光學薄膜輥(a-2 )之全光線透過率爲93%,霧度爲 0.1%。 進而,在確認該光學薄膜輥(a-2 )之點狀缺陷數時 ,爲 0 · 1 個 / m2。 -50- 200815192 〔比較例3〕 除了使用光學薄膜輥(b-1 )以外,其他則與實施例 2同,獲得被拉伸之光學薄膜輥(b-2 )。本薄膜之相位 差,係薄膜面內之相位差(R0 )爲63nm。又,全光線透 過率爲9 3 %,霧度爲0.2 %。 進而,在確認該光學薄膜輥(b-2 )之點狀缺陷數時 ,爲 3.5 個 /m2。 〔實施例3〕 在將厚度5 0 μηι之聚乙烯醇薄膜,浸漬於碘5 g,碘化 鉀2 5 0 g,硼酸1 0 g,水1,0 0 0 g所成4 0 °C之浴,同時於於 約5分鐘進行一軸拉伸拉伸至4倍爲止獲得偏光膜。在此 偏光膜之表面,使用以調整例1所得水系黏著劑,將實施 例1所製作之光學薄膜輥(a- 1 )與實施例2所製作之光 學薄膜輥(a-1 )在各偏光膜使每一單面連續進行黏接獲 得偏光板(a )。 在測定此偏光板(a )之透過率與偏光度時,各自爲 43%,99.99%。又”使該偏光板(a)成爲二片正交尼科 耳稜鏡狀態,自一方以亮度1〇,〇〇〇cd之背光照射時,自 另一方觀察亦無法完全確認起因於點狀缺陷之漏光。 〔比較例4〕 除了使用光學薄膜輥(b-2 )與(c-l )以外,其他則 -51 -The physical Vapor Deposition method is a method in which a film such as TiN, TiAIN, TiC, CrN, or DLC (diamond-like carbon) is formed, and other ceramics are flame-sprayed, and the surface is nitrided. Since such a mold has a high surface hardness and a small friction with the resin, it is possible to prevent the occurrence of burnt dust and the like in the obtained transparent resin sheet, and it is preferable to prevent the occurrence of the mold line. The mirror roll is preferably one having a heating means and a cooling means inside, and φ has a surface roughness of 0.5 μm or less, particularly preferably 0.3 μηη or less. In terms of the mirror roll, it is preferable to use electroplating for the metal roll, and it is preferable to perform chrome plating or electroless nickel plating. The method of heating the mirror roll is preferably a jacket type oil temperature adjustment method or a dielectric heating method. The heating method of the roller is not particularly limited. The temperature of the roller is in the film forming range, and the temperature difference is preferably no difference. The temperature difference in the width direction of the allowable roller is preferably within 2 ° C, more preferably within 1 ° C. . • Single-sided belt-type device, or sleeve-type retraction device, in the case of metal belts, it is better to use a seamless beltless belt. As the material constituting the metal strip, stainless steel, nickel, or the like can be used. Further, it is preferable that the surface of the holding roller for holding the metal tape is coated with a rubber body or the like which can have a polyoxymethylene rubber or other heat resistance. The thickness of the metal strip is preferably 0.1 to 0.4 mm, and when it is less than 0.1 mm, the flexure is large, and the belt is not directly damaged. On the other hand, when the thickness is larger than 〇.4 mm, it is not preferable because it does not deform with the film during processing. -35- 200815192 By the above apparatus, a film of, for example, a second mode can be manufactured. In general, before the introduction of the cyclic olefin-based resin in the extruder, the resin contained in the resin, the gas (oxygen or the like), the residual solvent, and the like are removed in advance, and the resin can be dried at a suitable temperature equal to or lower than the resin Tg. The dryer for drying is preferably vacuum dried using an inert gas circulation dryer. Further, since the moisture absorption in the hopper (h 〇pper ) or the absorption of oxygen can be suppressed, it is also possible to seal the hopper with an inert gas such as nitrogen or argon or to use a vacuum hopper that can be maintained in a reduced pressure state. . In the extruder cylinder, the resin is oxidized during melt extrusion to prevent gelation or the like from occurring, and it is preferably sealed by an inert gas such as nitrogen or argon. The cyclic olefin-based resin which is melted by the extruder is extruded into a sheet shape toward the lower side in the vertical direction. The temperature distribution of the die exit is preferably controlled within ±1 °C because the difference in melt viscosity of the resin is reduced. Thereafter, the extruded resin is cooled by a mirror roll and a metal belt. Then, the resin transferred on the surface of the mirror roll is peeled off from the surface of the mirror roll by a peeling roll, and a sheet-like film can be produced. In the present invention, the processing temperature of the resin, that is, the set temperature of the extruder and the mold, is such that the resin having a uniform molten state can be discharged from the mold, and the resin can be suppressed from the viewpoint of suppressing deterioration of the resin. Tg +loot: Above, Tg + 200 ° C or less is preferred. Further, when the mirror roll and the metal are used to press the resin, that is, the pressure at the time of transfer of the resin by the mirror roll, the surface pressure is preferably from 0. 01 to 〇.8 MPa, particularly preferably from 0.1 to 〇. 6MPa. More preferably, it is 0.15 to 0.45 MPa. When the pressure is -36-200815192 as described above, the cause of Rth (550) of the obtained film can be adjusted to an appropriate range, so it is very good. At this time, in order to make the angle Θ of the optical axis ' in the thickness direction of the film and the normal line with respect to the film surface 0 to 3 °, it is preferable to make the peripheral speed of the mirror roll and the metal strip close. In terms of the proper range, when the peripheral speed of the mirror roll is 1.00, the peripheral speed of the metal strip is 0.95 to 1.05, and particularly preferably 0·99 to 1.01. If it is such a range of the peripheral speed, the optical axis in the thickness direction of the film can be made to have an angle 0 of 0 to 3 with respect to the normal line of the film surface. Further, when the Θ exceeds 3°, the color shift or contrast differs depending on the orientation of the liquid crystal panel, and the result of the asymmetry with respect to the transmission axis of the polarizing plate is not preferable. Further, in order to set the film in-plane retardation R0 (550) to 0 to 300 nm, the peeling temperature Tt (° C.) and the peeling stress TF (MPa) in the film peeling condition are each at Tg-30°. CSTtSTg + 5 ° C, 0.01 MPa ^ TF ^ 5 MPa range is preferred. When it exceeds this range, when the film is peeled off from the roll, it becomes R0 (5 50) &gt; 300 nm is not preferable. &lt;Film stretching processing&gt; The optical film of the present invention is an optical film obtained by a flow casting method or a melt extrusion method as described above, and can be further stretched. In the case of the stretching processing method in this case, specifically, a well-known one of the axial stretching method or the biaxial stretching method can be exemplified. That is, there is a horizontal-axis stretching method by the stretcher method, a roll-to-roll compression stretching method, a vertical axis stretching method using two sets of rolls having different circumferences, or a combination of a horizontal one axis and a vertical one axis. Shaft stretching method -37-200815192, stretching method by expansion method, and the like. In the case of the one-axis stretching method, the stretching speed is usually from 1 to 5, 〇〇〇% / min, preferably from 50 to 1, 〇〇〇%/min, more preferably from 100 to 1,000%/min. Very good for 100~500%/min. In the case of the biaxial stretching method, there are cases in which stretching is carried out in two directions at the same time or stretching treatment in a direction different from the initial stretching direction after stretching in one axis. In this case, the angle of intersection between the two stretching axes for controlling the elliptical shape of the refractive index of the film after stretching is not particularly limited as long as it can be determined by the desired characteristics, and is usually in the range of 120 to 60 degrees. Further, the stretching speed may be the same in each stretching direction, or different, and is usually 1 to 5, 〇00%/min, preferably 50 to 1,0 00%/min, more preferably 1 〇〇~ 1,000%/min, particularly preferably 100 to 5.00%/min. The stretching processing temperature is not particularly limited, and is based on the glass transition temperature Tg of the resin of the present invention, and is usually Tg: t3 0 °c. Preferably, it is Tg ± 15 ° C, more preferably in the range of Tg - 5 ° C ~ Tg + 15 ° C. Within this range, occurrence of unevenness in phase difference can be suppressed, and control of the refractive index ellipsoid can be made easy. The stretching ratio is not particularly limited because it can be determined by the desired characteristics, and is usually 1.0 1 to 10 times, preferably 1·03 to 5 times, more preferably 1.03 to 3 times. When the draw ratio is 10 times or more, the control of the phase difference becomes difficult. The stretched film can be cooled as it is, and maintained at a temperature of Tg-20 ° C to Tg for at least 10 seconds, preferably 30 seconds to 60 minutes, more preferably 1 minute to 60 minutes, for thermal setting. It is better. Thereby, a phase difference film which is stable from -38 to 200815192 with a small change in the phase difference of the transmitted light can be obtained. The dimensional shrinkage rate by heating of the optical film of the present invention in the case where the stretching process is not carried out is carried out by heating in a loot for 500 hours, usually 5% or less, preferably 3% or less, more preferably 1 Below %, it is particularly preferably 0.5% or less. Moreover, the dimensional shrinkage rate by heating of the optical film of the present invention is usually 10% or less, preferably 5% or less, more preferably 3% or less, in the case of heating at 100 ° C for 500 hours. Good is less than 1%. In order to make the dimensional shrinkage within the above range, and the selection of the specific monomer or copolymerizable monomer of the resin raw material of the present invention, it is possible to control by a casting method or a stretching method. The film stretched as described above can impart a phase difference of the transmitted light by stretching the molecules, and the phase difference can be controlled by the stretching ratio, the stretching temperature, the thickness of the film, and the like. For example, in the case where the thickness of the film before stretching is the same, the film having a larger stretching ratio tends to have an absolute increase in the phase difference of the transmitted light, so that the transmission of light can be obtained by changing the stretching ratio. A retardation film with a desired phase difference. On the other hand, when the draw ratio is the same, the thicker the thickness of the film before stretching, the larger the absolute difference in the phase difference of the transmitted light tends to be, so that the thickness of the film before stretching can be changed to obtain the transparency. The light imparts a phase difference film having a desired phase difference. Further, in the above-described stretching processing temperature range, the lower the stretching temperature, the higher the absolute difference in the phase difference of the transmitted light tends to be, so that the phase of the phase difference which is expected to be transmitted to the transmitted light can be obtained by changing the stretching temperature. Poor film. The thickness of the optical film (retardation film) stretched in the above manner is usually -100 to 200815192 degrees, preferably 100 μm or less, preferably 100 to 20 μm, more preferably 80 to 20 μm. When the thickness is made thinner, it is possible to greatly reduce the size and film thickness required for the use of the phase difference film. Here, in order to control the thickness of the retardation film, it is possible to control the thickness of the optical film before stretching or to control the stretching ratio. For example, the thickness of the retardation film can be further reduced by making the optical film before stretching thinner and making the stretching ratio larger. Further, the amount of the residual solvent in the film used in the optical film of the present invention is usually 10% by weight or less, preferably 5% by weight or less, more preferably 1% by weight or less, and particularly preferably 5% by weight or less. Here, when the amount of the residual solvent exceeds the above range, the size tends to largely change due to the change in time during actual use, and the Tg may be lowered by the residual solvent, and the heat resistance may be lowered. Further, the thickness distribution of the above film is usually within ±10% with respect to the average enthalpy, preferably within 5%, more preferably within 1%, and particularly preferably within 0.5%. Further, the variation per 1 cm of thickness is usually 1% or less, preferably 0. 1% or less, more preferably 0.01% or less, and particularly preferably 0. 0 0 5 % or less. By controlling the thickness distribution of the optical film within the above range, when the stretching process is performed as the case may be, unevenness in phase difference or misalignment of the optical axis can be prevented. Here, the thickness distribution was measured by a film thickness measuring device "Profiler 140E" manufactured by MO CON Co., Ltd. at intervals of 1 mm. <<Protective Film>> The protective film of the present invention is made of a cyclic olefin resin, and protects the surface of the optical film of -40 - 200815192, and the optical film and the protective film are laminated and wound to form the present invention. Optical film roll. Here, the protective film of the present invention may have an adhesive layer on one side of the protective film, or may have an adhesive layer on one side of the protective film and a conductive layer on the other side. The material of the protective film used in the present invention is preferably excellent in transparency, mechanical strength, thermal stability, moisture shielding property, isotropic property, and the like, and may, for example, be polyethylene terephthalate or polyethylene. A polyester-based polymer such as a diester, a cellulose-based polymer such as diethyl cellulose or triethyl fluorenyl cellulose, an acrylic polymer such as polymethyl methacrylate, or polystyrene or acrylonitrile. Styrene-based polymer such as styrene copolymer (AS resin), polycarbonate-based polymer, polyethylene, polypropylene, olefin-based resin having a ring-based or no-tendenene structure, ethylene-propylene copolymer Etc. EP (D) Μ, chlorinated ethylene-based polymer, urethane-based polymer such as nylon or aromatic polyamide, quinone-based polymer, lanthanide polymer, polyether maple polymer, Polyetheretherketone polymer, polyphenylene sulfide polymer, vinyl alcohol polymer, vinyl chloride polymer, ethylene butyral polymer, arylate polymer, polyoxymethylene Polymer, epoxy polymer, or the above polymerization The blends and the like. It is preferably an olefin-based resin such as polyethylene or polypropylene from the viewpoint of preventing damage of the protective film of the optical film. In the protective film, various additives such as a light stabilizer, an ultraviolet absorber, an antioxidant, and a sputum agent may be blended as needed. Further, a well-known surface modification treatment such as a corona discharge treatment can be performed. -41 - 200815192 The film thickness of the protective film is preferably 5 to 50 μm, more preferably 5 to 3 μm. When it is thinner than 5 μηι, there is a tendency to manufacture it. On the other hand, when it is thicker than 50 μm, the price tends to be high. The protective film used in the present invention is required to have a diameter (φ) of 30 μχ or more contained in the film of 5 pieces/m 2 or less. It is preferably j/m2 or less. Here, the fisheye means that the material which becomes a protective film is heat-melted and kneaded, and the undissolved and deteriorated material of the material is smashed in the film by the extrusion drawing method or the casting method. The meaning of the taker. Further, the size of the diameter of the fish eye varies depending on the material, and is about 1 Ομηι 1 mm, and the height from the surface of the film is about 1 to 50 μm. Here, the method for measuring the size of the fish eye can be measured, for example, by an optical microscope, a contact type surface roughness meter, or a scanning electron microscope. In addition, the diameter of the fisheye (Φ) refers to the largest diameter. In the protective film of the present invention, when the fisheye having a diameter of 30 μm or more exceeds 5/m 2 , the optical film and the protective film are laminated and rolled back into an optical film roll, and the protective film having the fish eye is abutted against the surface of the optical film for a long period of time. , micro-concavities on the surface of the optical film, resulting in optical unevenness. Further, in terms of the surface roughness of the protective film, the center line average roughness Ra is preferably 0·0 0 5~0 · 〇 5 μπι, and further preferably 〇.〇1~〇.〇30111. The surface roughness can be measured using a contact type surface roughness meter. In this way, the protective film of the present invention having a good fisheye grade can be suitably used. For example, when the film is produced, the raw material resin is thermally melted, and a polymer filter having a fine opening of 1 Ομηι or less is used to filter foreign matter, gel, and the like. It can be manufactured by changing the film manufacturing method. -42- 200815192 In addition to the commercially available contents of the polyolefin-based protective film, in addition to the PP-type PT manufactured by Shin-Etsu Film Co., Ltd., the Uefin BO-2400 or YR12 type manufactured by Toray Co., Ltd., UeteCh#73 32 manufactured by Toray Film Processing Co., Ltd. In addition to the Alphand E200 series manufactured by Oji Paper Co., Ltd., 622 1SC-30 manufactured by Sekisui Chemical Co., Ltd., PAC-3 manufactured by San-a Chemical Co., Ltd., and the like can be exemplified, but is not limited thereto. Further, in terms of the adhesive constituting the adhesive layer which can be formed on one surface of the protective film, generally, the adhesive for re-peeling (acrylic, rubber, synthetic rubber, etc.) to be used can be used without limitation. Among them, an acrylic adhesive which can easily control the adhesion is preferable because it is excellent in adhesiveness, workability, durability, and the like. Further, it is preferred that the adhesive layer be crosslinked by a crosslinking agent. Further, in the above-mentioned adhesive, an adhesive, a plasticizer, a sputum, an antioxidant, an ultraviolet absorber, a decane coupling agent or the like can be suitably used as needed. The method for forming the adhesive layer is not particularly limited, and examples thereof include a method of applying an adhesive to a polyester film treated with a polyfluorene oxide, drying the film, and transferring the film to a protective film (transfer method). The adhesive composition is directly coated with a method of drying (direct printing method) or a method of co-extrusion. The thickness of the adhesive layer is not particularly limited, and is preferably about 3 to ΙΟΟμπι, and more preferably about 5 to 40 μm. Further, it is preferable that the opposite side of the face of the adhesive layer of the above protective film is formed to form a conductive layer. The conductive layer is a method for forming a transparent base film by blending a surfactant, a conductive carbon, a metal powder, and the like with a commonly used polymer such as polyester, and a method of forming a transparent base film. The surfactant or the conductive resin is applied, dried, and a conductive material such as a metal or a conductive metal oxide is applied onto the protective film, and a method such as vapor deposition or plating is formed. The thickness of the conductive layer is not particularly limited, and is preferably about 0.01 to Ιμπι, particularly preferably about 0.03 to 0.8 μm. When the thickness of the conductive layer is thinner than Ο.ΟΙμπι, the antistatic effect is lacking, and the effect of removing static electricity is thicker than 1 μm, which is not preferable because the light transmittance is lowered. <<Optical Film Roller>> The optical film roll of the present invention is obtained by laminating an optical film formed of the above-mentioned cyclic olefin resin and a protective film. Here, when the optical film and the protective film are laminated and rolled back, the mirror roll that controls the rotation speed with a certain tension and the optical film and the protective film that are moved up and down with air are attached, and the method of bonding is performed. Can be used properly. In order to prevent the deviation of the winding, an edge position control system (EPC) or the like is used as a method for winding while preventing the offset between both ends of the film. <<Polarizing Plate>> The polarizing plate of the present invention is an optical film of the present invention which is a viewing angle compensation film on at least one side of a polarizing element such as a PVA film, and uses -44-200815192 as an aqueous solution mainly composed of PVA resin. The water-based adhesive, the polar group-containing adhesive, the photocurable adhesive, etc. are attached, and may be heated or exposed as needed to be pressed, and the polarizing element and the viewing angle compensation optical film are adhered. It can be manufactured by joining (lamination). <<Liquid Crystal Panel>> The liquid crystal panel of the present invention has at least one side of a liquid crystal display element formed by liquid crystal holding between two glass substrates, and the polarizing plate of the present invention is bonded to adhere the liquid crystal display element to the polarizing plate (layer It can be manufactured. At this time, a polarizing plate was used on both surfaces of the glass substrate. [Embodiment] [Embodiment] Hereinafter, specific embodiments of the present invention will be described, but the present invention is not limited to the embodiments. In addition, the following "parts" and "%" mean "parts by weight" and "% by weight" unless otherwise specified. Further, in the following examples, the glass transition temperature, the saturated water absorption rate, the point defects of the protective film, the total light transmittance, the haze, the in-plane phase difference of the transmitted light, the transmittance and the degree of polarization of the polarizing plate are It was measured according to the method described below. [Glass transfer temperature (Tg)] Using a differential scanning calorimeter (DSC) manufactured by Seiko Instruments, the glass transition temperature was measured under a nitrogen atmosphere at a temperature increase rate of 20 ° C /min. -45- 200815192 [Saturated water absorption] According to ASTM D5 70, the sample was immersed in water at 23 ° C for 1 week, and the change in weight of the sample before and after immersion was measured, from which the saturated water absorption rate was obtained. [Fisheye and dot-like defect measurement] The protective film or the optical film 1 〇m2 was spread on a black paper, and it was confirmed that the reflected light was shaken under a 10Ow fluorescent lamp. This portion is calculated by making the sway of the reflected light a point defect of the fisheye and optical film of the protective film. Thereafter, the film was observed with a microscope of 50 times to count the number of fish eyes or dot defects of 30 μm or more. The observation of the point defects of the roll-shaped optical film was also performed in the same manner. [Total Light Transmittance, Haze] The haze meter "ΗΜ-150 type" manufactured by Murakami Color Technology Co., Ltd. was used to measure the total light transmittance and haze. [In-plane phase difference (R0)] The "K0BRA-21ADH" manufactured by Oji Scientific Instruments Co., Ltd. was used to measure the in-plane phase difference (R0) when the film light was incident perpendicularly at a wavelength of 50 nm. [Transmittance and Polarization of Polarizing Plate] The "RETS" manufactured by Otsuka Electronics Co., Ltd. was used to measure the transmittance and polarization of the polarizing plate -46-200815192. The measurement wavelength was 55 〇 nm ° [film thickness distribution] The film thickness distribution measuring device (MOCON) was used to measure the film in the longitudinal direction. &lt;Preparation Example 1 &gt; 25 parts of distilled water was placed in a reaction vessel, and 90 parts of butyl acrylate was added to the reaction container, and 8 parts of 2-hydroxyethyl methacrylate, 2 parts of divinyl benzene, and oil were added. After 0.1 part of potassium acid, the stirring blade made of polytetrafluoroethylene (Teflon: registered trademark) was stirred and dispersed. Thereafter, the inside of the reaction vessel was replaced with nitrogen, and the temperature was raised to 50 ° C, and 0.2 part of potassium persulfate was added to start polymerization. Two hours after the start of the polymerization, further, after adding 1 part of potassium persulfate to the polymerization reaction, the temperature was raised to 80 ° C, and the polymerization was continued for 1 hour to obtain a polymer dispersion. Then, the polymer dispersion was concentrated to a solid concentration of 70% using an evaporator to obtain an aqueous adhesive (adhesive having a polar group) as an aqueous dispersion of the acrylate polymer. In this way, the obtained water-based adhesive (hereinafter referred to as "aqueous adhesive A" acrylate-based polymer is subjected to gel permeation chromatography (GPC, solvent: tetrahydrofuran), and the conversion polystyrene is measured. When the number average molecular weight (??) and the weight average molecular weight (Mw), the number average molecular weight (??) is 69,000, and the weight average molecular weight (Mw) is -47-200815192 135,000 °. Further, in the case of the water-based adhesive A, in the measurement 3 0 In the case of the intrinsic viscosity (7/inh) of the chloroform, it is 1.2 dl/g. [Example 1] A cyclic olefin-based resin is a norbornene-based resin (manufactured by JSR Corporation: trade name "ARTON D45 3 1 Glass transfer temperature: 1 30 °C) ° The material was dried at 100 ° C under a drying temperature and dehumidified under nitrogen to lead to an extruder (GM-65, manufactured by GM Engineering Co., Ltd.) at 260 ° C. Melt, use a gear pump to dispense liquid, use a 5 μηη leaf stage filter to remove foreign matter, and extrude from a heated die by an aluminum casting heater set at 250 ° C. At this time, the opening of the T die 0.5mm, the distance between the T-die outlet and the pressure-bonding point of the cooling roll film The pressure roller is adhered to a cooling roll of .250 mm φ at a pressure of 65 mm. The temperature of the cooling roll is 120 ° C, and a cooling roll 2 of 250 ηηηφ is placed on the downstream side thereof, and a peeling roll of 250 mm φ is further provided on the downstream side. The film of the thickness of ΙΟΟμηη was peeled off from the peeling roll at a film surface temperature of 1 〇8 ° C at a temperature of 1 15 t, 1 l 〇 ° C to obtain a film of a decene-based resin film. The film of the decene-based resin was 4 kgf. The tension is taken back and bonded to the protective film to obtain an optical film roll (hereinafter referred to as "optical film roll (a-1)") having a length of 2000 m. The film is made of a mirror roll having a surface roughness of 0.1 S. A masking roller and a pair of urethane rubber are passed between a 10 mm-coated rubber roller through a transparent film and a protective film. The protective film that has been used at this time is a Toray film processed to a thickness of -48- 200815192 30μηι protective film (tretech#73 3 2 ), at this time, the number of fish eyes of the protective film is 0.5/m2. Also, the thickness of the center line surface of the protective film is 〇.〇〇〇6μπι. The point of the optical film after peeling off the protective film The number of the defects was 0.3/m2. The total optical transmittance of the optical film roll (a-Ι) was 93%, and the yoke was 〇. 2%. [Comparative Example 1] The same as in the first embodiment In the method, after the resin was melted to obtain a hafnylene-based resin film, the same masking roller and rubber roller as in Example 1 were used to obtain a length of 2,0 〇〇m when the film was bonded to the protective film. Optical film roll (b-1). A commercially available protective film was used as a polyethylene having a thickness of 30 μm, and the number of fish eyes was 6.5/m2. At this time, the center line surface roughness of the protective film is 0.00 8 μπι. # When it is confirmed that the number of dot defects of the optical film after peeling off the protective film is ', it is 5.5 / m2. Further, the optical film roll (b-Ι) had a total light transmittance of 93% and a haze of 0.3%. [Comparative Example 2] In the same manner as in Example 1, the resin was melted to obtain a film of a reduced-alkenyl-based resin, and then a protective film was bonded in the same manner as in Example 1, and a length of 2 was obtained. m optical film roll (C-1). At this time, the protective film for -49-200815192 is a commercially available polyethylene-based protective film having a thickness of 30 μm, and the number of point defects is 5/m2, but the surface of the center line is damaged due to surface damage. The thickness is 〇. 〇 2 5 μ m. When the number of dot defects of the optical film after peeling off the protective film was confirmed, it was 4.5 / m 2 . Further, the optical film roll (c-1) had a total light transmittance of 93% and a haze of 0.3%. The above results are shown in Table 1. [Table 1] Example 1 Comparative Example 1 Comparative Example 2 Fisheye of protective film (pieces/m2) 0.5 6.5 5 Center line average roughness of protective film (μηι) 0.006 0.008 0.025 Number of dot defects of optical film /m2) 0.3 5.5 4.5 [Example 2] Using the optical film roll (a-1) obtained in Example 1, the film was stretched 1.2 times at a temperature of 130 ° C using a roll nip type vertical-axis stretching machine. Thereafter, the stretched optical film roll (a-2) having a thickness of 70 μm was obtained by stretching at 140 ° C using a stretcher type transverse stretching machine to 1.4 times. The phase difference of the optical film roll (a-2) was such that the phase difference (R0) in the film plane was 60 nm. Further, the optical film roll (a-2) had a total light transmittance of 93% and a haze of 0.1%. Further, when the number of dot defects of the optical film roll (a-2) was confirmed, it was 0 · 1 / m2. -50-200815192 [Comparative Example 3] A stretched optical film roll (b-2) was obtained in the same manner as in Example 2 except that the optical film roll (b-1) was used. The phase difference of the film was such that the phase difference (R0) in the film plane was 63 nm. Further, the total light transmittance was 93%, and the haze was 0.2%. Further, when the number of dot defects of the optical film roll (b-2) was confirmed, it was 3.5 / m2. [Example 3] A polyvinyl alcohol film having a thickness of 50 μm was immersed in a bath of 5 g of iodine, 250 g of potassium iodide, 10 g of boric acid, and 1,0 0 g of water to form a 40 ° C bath. At the same time, a polarizing film was obtained by stretching one-axis stretching to 4 times in about 5 minutes. The optical film roll (a-1) produced in Example 1 and the optical film roll (a-1) produced in Example 2 were each polarized on the surface of the polarizing film using the water-based adhesive obtained in the first modification. The film is continuously bonded to each of the single faces to obtain a polarizing plate (a). When the transmittance and the degree of polarization of the polarizing plate (a) were measured, they were 43% and 99.99%, respectively. In addition, the polarizing plate (a) is in the state of two crossed Nicols, and when it is illuminated by one side with a brightness of 1 〇, 〇〇〇cd, it cannot be completely confirmed from the other side due to the point defect. [Comparative Example 4] In addition to using optical film rolls (b-2) and (cl), others -51 -

200815192 胃實施例3同,獲得偏光板(b )。在測定此偏光 之透過率與偏光度時,各自爲4 2 %,9 9.8 7 %。又, % ( b )使光學薄膜輥(b-2 )成爲內側之方式成 正交尼科耳稜鏡狀態,自一方以亮度l〇,〇〇〇cd之 Μ _ ’在自另一方觀察時可確認起因於點狀缺陷之 3.0 個 /m2。 〔產業上之利用可能性〕 本發明之光學薄膜與保護薄膜被層合回捲所域 膜輥,即使經長期間保管,因保護薄膜中魚眼少, 學薄膜表面並不發生微小凹凸,不會產生光學不转 ,由本發明之光學薄膜輥所得光學薄膜,可使用於 動電話,數位資訊端末,袖珍鈴(Pocket beU), 統,汽車用液晶顯示器,液晶監視器,液晶電視, 板,0A機器用顯示器,AV機器用顯示器等各種招 元件或電致發光顯示元件或觸控面板等。又,作赁 CD,CD-R,MD,MO,DVD等光碟之記錄•再住 波長板亦爲有用。 1(b) 將該偏 爲—‘片 背光照 漏光有 光學薄 故在光 。因此 例如行 導航系 調光面 晶顯不 使用於 裝置之 -52-200815192 In the same manner as in the stomach example 3, a polarizing plate (b) was obtained. When the transmittance and the degree of polarization of the polarized light were measured, they were 4 2 % and 9 9.8 7 %, respectively. Further, % (b) causes the optical film roll (b-2) to be inward to form a crossed Nicols state, and one of the brightnesses is 〇, and 〇〇〇cd is _ _ ' when viewed from the other side. It can be confirmed that it is caused by a point defect of 3.0 / m2. [Industrial Applicability] The optical film and the protective film of the present invention are laminated and rewinded into the film roll. Even if the film is stored for a long period of time, the fish film is less likely to have fine irregularities on the surface of the film. It will produce optical non-rotation. The optical film obtained by the optical film roll of the present invention can be used for mobile phones, digital information terminals, pocket bells, system LCDs, LCD monitors, LCD TVs, boards, 0A. Various components such as a display for a machine, a display for an AV device, an electroluminescence display element, a touch panel, or the like. Also, it is also useful to record CDs, CD-Rs, MDs, DVDs, DVDs, etc. 1(b) The bias is - "The backlight of the film is optically thin and therefore in the light. Therefore, for example, the navigation system, the dimming surface, the crystal display is not used in the device -52-

Claims (1)

200815192 十、申請專利範圍 1 · - ®光學薄膜輥,其特徵爲,將環狀烯烴系樹脂所 成光學薄膜與保護薄膜予以層合回捲(laminated)所成光 學薄膜輥中,該保護薄膜中直徑30μιη以上魚眼之個數爲 5個/m2以下者。 2 ·如申請專利範圍第1項之光學薄膜輥,其中環狀烯 烴系樹脂係下述一般式(1)所示化合物之(.共)聚合物200815192 X. Patent Application No. 1 - Optical film roll characterized in that an optical film formed of a cyclic olefin resin and a protective film are laminated and laminated into an optical film roll, in which the protective film is The number of fish eyes having a diameter of 30 μm or more is 5 pieces/m 2 or less. 2. The optical film roll of claim 1, wherein the cyclic olefinic resin is a (.co)polymer of a compound represented by the following general formula (1). 【化1】 R1[1] R1 (式(1)中,R1〜R4示,氫原子、鹵原子、碳數1〜30 之烴基、或其他1價有機基,各自可爲相同或相異,又, R1〜R4中任意2個可互爲鍵結,可形成單環或多環構造 ,111爲0或正之整數,p爲〇或正之整數)。 3 ·如申請專利範圍第1項之光學薄膜輥,其中保護薄 膜之中心線平均粗度Ra爲0.005〜0.05 μηι者。 4.如申請專利範圍第1項之光學薄膜輥,其中保護薄 膜爲聚烯烴系樹脂所成。 5 . —種光學薄膜輥之製造方法,其特徵爲,將環狀烯 烴系樹脂薄膜所成光學薄膜,與直徑30μπι以上魚眼之個數爲 5個/m2以下之保護薄膜予以疊合(superposition )回捲者。 -53 - 200815192 無 ·· 明 說 單 無簡 Jtuu :# 為符 圖件 表元 代之 定圖 :指表 圖案代 表本本 代 /-Ν Z-N 定一二 指c C 七 八、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無 -4-(In the formula (1), R1 to R4 show that a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms, or another monovalent organic group may be the same or different, and any two of R1 to R4 may be used. They may be bonded to each other to form a single-ring or multi-ring structure, 111 is 0 or a positive integer, and p is 〇 or a positive integer). 3. The optical film roll of claim 1 wherein the center line average roughness Ra of the protective film is 0.005 to 0.05 μηι. 4. The optical film roll of claim 1, wherein the protective film is made of a polyolefin resin. A method for producing an optical film roll, characterized in that an optical film formed of a cyclic olefin-based resin film is laminated with a protective film having a diameter of 30 μm or more and a fisheye of 5/m2 or less (superposition) ) Rewinder. -53 - 200815192 无···································································································· Please reveal the chemical formula that best shows the characteristics of the invention: none -4-
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