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TW200535280A - Surface treatment device - Google Patents

Surface treatment device Download PDF

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Publication number
TW200535280A
TW200535280A TW094107883A TW94107883A TW200535280A TW 200535280 A TW200535280 A TW 200535280A TW 094107883 A TW094107883 A TW 094107883A TW 94107883 A TW94107883 A TW 94107883A TW 200535280 A TW200535280 A TW 200535280A
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TW
Taiwan
Prior art keywords
surface treatment
liquid
tanks
tank
treatment
Prior art date
Application number
TW094107883A
Other languages
Chinese (zh)
Other versions
TWI279457B (en
Inventor
Norio Kikukawa
Original Assignee
Ykk Corp
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Publication of TWI279457B publication Critical patent/TWI279457B/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/02Tanks; Installations therefor
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/10Agitating of electrolytes; Moving of racks

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Slide Fasteners (AREA)
  • Coating Apparatus (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Chemically Coating (AREA)

Abstract

In the surface treatment device, the surface of a work 100 continuously carried by a carrying apparatus is subjected to a plurality of surface treatment stages including objective surface treatment and surface treatment accompanying the same. The surface treatment device comprises a plurality of surface treatment tanks for performing surface treatment with surface treatment liquids and a plurality of storage tanks for separately storing the two or more kinds of surface treatment liquids, respectively, and at least the plurality of respective storage tanks 12, 13, 14 for surface treatment liquids for objective surface treatment are connected to at least the surface treatment tanks 4, 5, 6 for objective surface treatment with liquid feed lines 31-1, 31-2, 31-3, respectively. Suitably, each surface treatment tank is composed of an inner tank 21 and an outer tank 23, and each storage tank is connected to each outer tank in the plurality of surface treatment tanks with a liquid circulation line, respectively.

Description

裝置’然而,基於無法_對此種化學轉化皮膜之顏色的 需求能否延續’因此’會猶豫是否引進設備。 200535280 九、發明說明: 【發明所屬之技術領域】 本發明:於表面處理裝置,更詳細而言,乃關於對拉 ,'、球鏈等之裝飾口口口、引腳架等之電子零件等之嫌壯、 狀的產4零件進行複數種表面處理(例如, 理、陽極氧化處理、電铲虚 w化處 处生电緵處理、無電解電鍍處理等)的裝 置。 【先前技術】 <對拉鏈、球鏈等之帶狀或線狀的產品 表面處理時,通常,以一"、隹二“ 7件進仃 & 〇^ 士、 〇4置進仃一種的化學轉化處 ,° $拉鏈之表面處理,需進行複數種化學轉化 處理’惟目别化學轉化處理機為專用冑,以個別裳置 行-種的化學轉化處理。然而,每—台處理機之價格 昂貴’如欲進行複數種化學轉化處理時,勢必需要必要台 數之專用;f幾’因此’每當改變處理種類時,便需要專用之 化學轉化處理機,使得該成本變得非常高。 、此外’由域理機為專用冑,因此,迫使產能運用 為與各專用機之生產負載之變動連動者,有時會有-些生 產線在白天班運轉而其他生產線需全天分三班運轉白·;情 況。在此情況中,由於處理機昂貴,因此,隨著產能利用月 率下降,折售費的負擔會變大。此外,在開發出新的化風 轉化皮膜顏色而欲進行該處理時,會有必要引進新的處: 99618.doc 200535280 再者,僅對產品之一部分進行表面處理(拉鏈的情況 中’僅構件部分為被處理部)的情況中,存在特有之問 題。即’在以往之拉鏈之化學轉化處理時,如特開2003-193293號所記載,會將整個拉鏈浸潰於化學轉化處理液來 進行,惟作業結束時需要連接帶。此外,以掛載複數條進 行處理之裝置,條數不足時會使用連接帶。因此,儘管目 的為構件部(牙部)之處理,仍將整個拉鏈浸潰於化學轉化 處理液’因此,會有處理液含於連接帶而被帶出至水洗工 序的問題。此外,為了洗淨該處理液而使用水的結果,造 成水用量增加,處理用之藥品成本提高,及排水處理費變 南的門越再者’為了帶部之乾燥而會使用大量之熱能, 因此,亦存在能源成本高之問題。 【發明内容】 因此,本發明之基本目的在於提供一種可對應處理種類 之變更或生產變動而交互替換各處理槽且亦可立刻因應將The device ', however, is based on the inability to continue the demand for the color of this chemical conversion film, so it will hesitate to introduce equipment. 200535280 IX. Description of the invention: [Technical field to which the invention belongs] The present invention: In the surface treatment device, in more detail, it is about electronic parts such as decorative openings, lead frames, lead frames, etc. It is a device that performs multiple surface treatments (for example, physical treatment, anodizing treatment, electric shovel generation, galvanic treatment, electroless plating treatment, etc.) that are suspected of being strong and shaped. [Prior art] < When treating the surface of a belt-like or thread-like product such as a zipper, ball chain, etc., it is usually put in one ", two " 7 pieces & 〇 ^ 士, 〇4 The chemical conversion of °° surface treatment of zipper requires multiple chemical conversion treatments. However, the chemical conversion treatment machine is a special type, and the chemical conversion treatment is performed by individual clothes. However, each treatment machine The price is expensive 'If you want to perform multiple chemical conversion treatments, you will need a dedicated number of necessary units; therefore,' every time 'you need a dedicated chemical conversion processor whenever you change the type of treatment, making the cost very high In addition, the domain controller is dedicated. Therefore, forcing the production capacity to be used in conjunction with the changes in the production load of each dedicated machine, sometimes there are some production lines running in the day shift and other production lines need to be divided into three shifts throughout the day. The operation is white. In this case, since the processing machine is expensive, the burden of discounts will increase as the monthly rate of capacity utilization decreases. In addition, the development of a new chemical wind to transform the color of the film and make progress When this treatment is performed, it is necessary to introduce a new place: 99618.doc 200535280 Furthermore, only a part of the product is surface-treated (in the case of a zipper, only the component part is the treated part), there are unique problems "In the conventional chemical conversion treatment of zippers, as described in Japanese Patent Application Laid-Open No. 2003-193293, the entire zippers were immersed in a chemical conversion treatment solution, but a connecting tape was required at the end of the operation. In addition, it was mounted For a plurality of processing devices, a connecting tape is used when the number is insufficient. Therefore, although the purpose is to process the component part (dental part), the entire zipper is immersed in the chemical conversion treatment solution. Therefore, the treatment solution is contained in the treatment solution. The problem of connecting the belt to the water washing process. In addition, the use of water in order to clean the treatment liquid results in an increase in the amount of water used, an increase in the cost of treatment chemicals, and a decrease in the cost of drainage treatment. A large amount of thermal energy is used for drying the belt portion, and therefore, there is also a problem of high energy cost. SUMMARY OF THE INVENTION Therefore, a basic object of the present invention is to provide Kinds of change may correspond to the type of treatment or interactive alternative production fluctuation of each processing tank should be immediately and also due

來之新型表面處理的表面處理裝置,以於這種情況謀求設 備費用減低。 再者,本發明之目的在於提供一種表面處理裝置,其 在如拉鏈鏈條僅對產品一 八 /生。口 邛为進仃表面處理的情況,可分 少處理液之帶出,減彻鎗0上丄 减低条叩成本、進而減低排水處理之j 荷,且削減乾燥能源。 為達成上述目的,仿士 & ^ 依本發明之基本形態,其提 面處理裝置,1特微Α · * 捉仏種^ ..If,, ^ 為係用以在被搬運裝置連續搬發 之被處理物的表面上谁各 上進仃作為目的之表面處理及隨附於多 99618.doc 200535280 之包含表面處理的複數個表面處理工序者,且包含··用以 藉由各表面處理液進行表面處理的複數個表面處理槽;及 用以將複數種表面處理液個別分開來貯存的複數個貯槽; 至少用以作為目的之表面處理之表面處理液用之複數個貯 槽各個與至少作為目的之表面處理用之複數個表面處理槽 為液供應管路所分別連接。 在-特定形態中’料目的之表面處理及用以隨附於其 之表面處理之表面處理液用之複數個貯槽各個與藉由各: 面處理液進行表面處理用之複數個表面處理槽為液供應管 路所分別連接。 在此所謂之「藉由各表面處理液進行表面處理用之複數 個表面處理槽」應可理解為意味著作為目的之表面處理例 如化學轉化處理等特定之所謂狹義之表面處理用之各種表 匕处槽以及用以&附於其之表面處理之處理槽例如脫 脂槽、水洗槽、漂白槽笤俥晬 寺伴隧作為目的之表面處理的濕式 之所有表面處理槽。 依更為具體之形態,提供一 、、 種表面處理裝置,其特徵 為·上述表面處理槽,尤i /、作為目的之表面處理用之表面 處理槽或脫脂槽分別被劃分成 槽(用以μ " &處理至及流出液室,上述貯 不曰(用以作為目的之表面處 表面處理液用之複數個貯 子曰 或進一步用以隨附於夕| ζ占 、-去w ,、之表面處理之表面處理液用之 稷數個貯槽)各個與上述 ^ . 複数個表面處理槽(作為目的之表 面處理用之表面處理槽, 一 ^ # . 一 一 乂酼附於其之表面處理用 之表面處理槽)之各處理 至馮液供應管路所分別連接, 99618.doc 200535280 與上述複數個表面處理槽之各流出液室 別連接。 為,夜循環管路所分 本發明之上述表面處理褒置可適用於拉 品,架等之電子零件等之帶狀或線狀'的二等 哥心谷種表面處理,惟可有用地 複數個處理之化學轉化處理,尤其為在拉鏈帶進行 構件部八、、處此情況’為可只將拉鏈鏈條之 仏>貝於處理液内而於各表面處理槽之一對 =有拉鏈鏈條插通用之切口為佳。此外 : 形皮帶為佳。 咬衣直保% 依本發明之表面處理裝置,由於包含:藉 液進行表面處理的複數個表面严 、处理 硬数個表面處理槽、及將複數種表面虚 =別分開來貯存的複數個貯槽;至少用以作為目的: 、处理之表面處理液用之複數個貯槽各個與至少作為目 的之表面處則之複數個表面處理槽為液供應管路所: 連接’因此藉多槽化可充分對應處理之多樣化,可依處理 種類之變更或生產變動而交互替換各處理槽’並且亦可迅 速地對應將來之新型表面處理,各種處理之組合亦容易。 此外,在這種情況,不需要引進新的處理裝置,因此 低设備費。 再者’在如拉鏈鏈條僅在產品的一部分進行表面處理的 情況’藉由在各表面處理槽之一對側壁上形成拉鏈鏈條插 通用之an ’可僅在被處理部分(構件部分)進行處理,因 99618.doc 200535280 此可減少處理液被帶出,結果,可謀求藥品成本之降低、 排水絲之負〃荷減低、及乾燥能源成本之減低,於經費删 減及環境對策兩者有利。此外 J此外破處理物為拉鏈鏈條時不 需要傳輸帶。再者,在表面處理槽被劃分成處理室及流出 液室,且上述貯槽(用以作為目的之表面處理之表面處理 液用之複數個貯槽,或進一步用以隨附於其之表面處理之 表面處理液用之複數個貯槽)各個與上述複數個表面處理 鲁槽(作為目的之表面處理用之表面處理槽,或進_步隨附 於其之表面處理用之表面處理槽)之各處理室為液供應管 路所刀別連接,並與上述複數個表面處理槽之各流出液室 為液循環管路所分別連接的情況,各處理槽形成有循環管 路,因此洗淨容易,且液更換亦比較簡單等,在作業性上 亦優良。 【實施方式】 如上所述,本發明之表面處理裝置在構造上,為了充分 •對應處理之多樣化,包含··藉由表面處理液進行表面處理 的複數個表面處理槽、及將複數種表面處理液個別分開來 貯存的複數個貯槽;至少用以作為目的之表面處理之表面處 理液用之複數個貯槽各個與至少作為目的之表面處理用之 複數個表面處理槽為液供應管路彼此連接,可簡易地以閥 操作極進行對各表面處理槽之藥液供應切換。在球鏈等之 線材的表面處理之情況中,為了將被處理物整體浸潰於處 理液中’例如,僅需藉由導引軋來將被處理物搬運至處理 液令即可,因此,以複數個表面處理槽及複數貯槽之組合 99618.doc 200535280 便可充分地對應。然而,在僅對如拉鏈般之產品之一部分 進^:處理的情況中,僅以此般之組合並無法充分對應。 拉:::Γ,有必要在各表面處理槽之-對側壁上形成 =㈣σ ’藉此僅對被處理部分(構件部分)進行 處理。為此,在構造上,以將表面處理槽韌 流出液室,上述貯槽分別與上述複數個表面:理 ==供應管路彼此連接’並且,與上述複數個表面 -里才曰之各流出液室以液循環管路彼此連接為佳。夢此, 2僅將構件之部分浸潰於處理液的處理方法為可能,從 而可將拉鏈暫時作為單鏈,以使構件部分朝下,浸潰於液 面保持固定的處理液之狀態進行搬運。 j=r手段可採用的驅動方式,有不使用驅動 皮帶料㈣以各處理槽上㈣,以環形 動鏈猶環地持續轉動該導軌,將拉鏈帶以夫持方 =亥環形皮帶上,或以驅動鏈上吊著的固定具夹住拉 鏈页,從而連續地搬運者。此 運用之環形皮帶或驅動鏈,依生產:!f可為平行設置多條搬 數,具通用性的裝置。依生產·吏動而自由變更處理條 =乃以:數個小型模組槽構成處理槽,處理時間之變 =乃:處理槽之組合來進行,亦可使處理速度固定。 地說明本發明。 之偏好的貧施方式,以更具體 :概示本發明之表面處理裝置應用The new surface treatment equipment of the new surface treatment is designed to reduce the equipment cost in this case. Furthermore, an object of the present invention is to provide a surface treatment device which can only be used for a product in a zipper chain, for example. The mouth is used for surface treatment. It can reduce the carry-out of the treatment liquid, reduce the number of guns, reduce the cost of the article, reduce the load of drainage treatment, and reduce the drying energy. In order to achieve the above-mentioned purpose, imitator & ^ According to the basic form of the present invention, its surface processing device, 1 special micro A · * catching species ^ .. If ,, ^ is used for continuous transfer in the transferred device The surface of the object to be treated each has a surface treatment for the purpose, and a plurality of surface treatment processes including surface treatment, which are attached to 99618.doc 200535280, and include the use of each surface treatment liquid. A plurality of surface treatment tanks for surface treatment; and a plurality of storage tanks for separately storing a plurality of surface treatment liquids; a plurality of storage tanks for surface treatment liquids for at least the purpose of surface treatment, each with at least the purpose A plurality of surface treatment tanks for surface treatment are connected to the liquid supply pipes respectively. In the specific form, the plurality of storage tanks for the surface treatment of the material and the surface treatment liquid used to accompany the surface treatment, and the plurality of surface treatment tanks for surface treatment with the surface treatment liquid are: The liquid supply lines are connected separately. The term "a plurality of surface treatment tanks for surface treatment by each surface treatment liquid" is understood to mean various surface treatments for specific so-called narrow surface treatments such as surface treatments for the purpose of writing, such as chemical conversion treatment. All tanks and wet surface treatment tanks for the purpose of surface treatment such as degreasing tanks, water washing tanks, bleaching tanks and temples with tunnels attached to the surface treatments attached thereto. According to a more specific form, one or more surface treatment apparatuses are provided, which are characterized in that the above-mentioned surface treatment tanks, especially the surface treatment tanks or degreasing tanks for the purpose of surface treatment, are divided into grooves (for μ " & treatment to and out of the liquid chamber, the above storage can not be used (for the purpose of the surface treatment liquid at the surface of the plurality of storage tanks or further to be attached to the evening | ζ 占,-去 w , 、 Several storage tanks for surface treatment liquid for surface treatment) each with the above ^. A plurality of surface treatment tanks (surface treatment tanks for the purpose of surface treatment, one ^ #. One attached to its surface Surface treatment tanks for processing) are connected to Feng liquid supply pipelines separately, and 99618.doc 200535280 is connected to each of the outflow liquid chambers of the plurality of surface treatment tanks described above. The above surface treatment arrangement can be applied to the second-class Gexingu surface treatment of the belt-shaped or linear shape of electronic parts such as pull-outs, racks, etc., but it can be useful for multiple chemical conversion treatments, especially in zipper The belt carrying member section VIII. In this case, it is only possible to place the zipper chain > in the treatment liquid and put one pair of each surface treatment groove = it is better to insert a general cutout with a zipper chain. In addition: shaped belt The surface treatment device according to the present invention includes: a plurality of surfaces that are surface-treated by liquid, which are strict, a plurality of surface treatment tanks that are hard, and a plurality of surfaces that are not stored separately. A plurality of storage tanks; at least for the purpose: the plurality of storage tanks for the surface treatment liquid to be treated and the plurality of surface treatment tanks at least for the purpose of the surface treatment tanks are connected to the liquid supply pipeline: 'so multi-tank It can fully respond to the diversification of processing, and can alternately replace each processing tank according to the change of processing type or production change. It can also quickly respond to future new surface processing, and the combination of various processing is also easy. In addition, in this case, There is no need to introduce a new processing device, so the equipment cost is low. Furthermore, in the case where the surface treatment is performed only on a part of the product such as a zipper chain, One of the processing grooves can be used for forming a zipper chain on the side wall. The general an 'can be processed only in the processed part (component part), because 99618.doc 200535280 This can reduce the carrying out of the processing liquid. As a result, the cost of medicine can be reduced. The reduction of the load on the drainage wire and the reduction of the drying energy cost are beneficial to both the reduction of funds and environmental measures. In addition, the transmission belt is not required when the broken object is a zipper chain. Furthermore, the surface treatment tank is Divided into a processing chamber and an outflow liquid chamber, and the above-mentioned storage tanks (a plurality of storage tanks for the surface treatment liquid for the purpose of surface treatment, or a plurality of storage tanks for the surface treatment liquid which is further accompanied by the surface treatment thereof) ) Each of the above-mentioned multiple surface treatment tanks (surface treatment tanks for the purpose of surface treatment, or surface treatment tanks attached to the surface treatment tanks further attached thereto) is handled by the liquid supply pipeline. Do not connect and connect with each of the outflow liquid chambers of the multiple surface treatment tanks described above as liquid circulation pipelines. Circulation pipelines are formed in each treatment tank. Easy to wash, and also a relatively simple replacement of liquid, etc., are also excellent in workability. [Embodiment] As described above, the surface treatment device of the present invention includes a plurality of surface treatment tanks for performing surface treatment with a surface treatment liquid and a plurality of surfaces in order to fully and correspondingly diversify the structure. A plurality of storage tanks separately storing and storing the treatment liquid; each of the plurality of storage tanks for the surface treatment liquid for at least the purposed surface treatment and each of the plurality of surface treatment tanks for the at least purposed surface treatment are connected to each other for the liquid supply pipeline It is easy to switch the supply of chemical liquid to each surface treatment tank with the valve operating pole. In the case of the surface treatment of a wire such as a ball chain, in order to immerse the object to be treated in the treatment liquid as a whole, for example, it is only necessary to transfer the object to the treatment liquid by the guide rolling. Therefore, A combination of a plurality of surface treatment tanks and a plurality of storage tanks can be fully responded to 99618.doc 200535280. However, in the case where only a part of a product such as a zipper is processed, such a combination alone cannot sufficiently cope. Pulling ::: Γ, it is necessary to form = ㈣σ ′ on the opposite side wall of each surface treatment groove to thereby process only the portion to be treated (component portion). To this end, the surface treatment tank is configured to flow out of the liquid chamber, and the storage tank is connected to the above surfaces respectively: management == supply pipelines are connected to each other ', and each of the above-mentioned surfaces-Li Cai said each effluent The chambers are preferably connected to each other by a liquid circulation pipe. Dream, 2 It is possible to treat only the part of the component immersed in the processing liquid, so that the zipper can be temporarily used as a single chain, with the component part facing downward, and immersed in the processing liquid in a state where the liquid surface remains fixed for transportation. . The driving method that can be adopted by the j = r method is to use a driving belt material to load the processing grooves, and continuously rotate the guide rail in a circular moving chain, and hold the zipper belt on the endless belt, or The zipper sheet is clamped by the fixtures suspended on the drive chain, thereby continuously carrying the person. The endless belt or drive chain used here, according to the production:! F can be set up in parallel with multiple transfers, a universal device. The processing bar can be freely changed according to the production and movement. = The processing slot is composed of several small module slots, and the processing time is changed. = The combination of processing slots is used to make the processing speed fixed. The present invention is explained. The preferred lean application method is more specific: outline the application of the surface treatment device of the present invention

處理知之例子的整體構造,固定架山車列地配置有L 99618.doc 200535280 個成為表面處理槽的脫脂槽2、水洗槽3、第一表面處理栌 4、第二表面處理槽5、第三表面處理槽6 心 槽了、及乾燥槽8,且此等各槽上配置有形成閉環=運先 線路的锿形皮帶9。此外,θ定架!下配置有脫脂液貯槽 10、水洗水貯槽u、貯存處理液A之第—處理液貯槽12、 貯存處理液B之第二處理液貯槽13、及貯存處理液c之第 =處理液貯槽14。未圖示之被處理物乃藉環形皮帶9被吊 著的狀態,依序搬運至脫脂槽2、水洗槽3、帛一表面處理 槽4、第二表面處理槽5、第三表面處理槽6、水洗或熱水 洗槽7、及乾燥槽8。 . 四圖2顯示本發明之表面處理裝置之各處理槽及處理液循 裱系統之概略構造,各處理槽具有共通之構造。 #處理槽20(同於圖丨所示之脫脂槽2、第一表面處理槽#、 第一表面處理槽5、及第三表面處理槽6)包含:内槽21, 其係裝有處理液35而構成處理室;及外槽23,其係構成包 籲圍該内槽21之週圍,承接由内槽21溢出之處理液35之流出 液室。内槽21前後的相向之側壁的上部約略中央部上,分 別形成有拉鏈插通用之一對切口 22a、22b。分別在拉鏈帶 ιοί之長邊方向一側緣部上以指定間隔固定有構件1〇2的一 對拉鏈鏈條100,其以構件相嚙合的狀態,一方之拉鏈帶 101以被環形皮帶夾持之狀態吊著而被水平搬運,在插通 上述切口 22a、22b之間,構件102之部分被浸潰於内槽21 I有之處理液35。内槽21之處理液35由切口 22a、22b流出 而流入外槽23内。 99618.doc 200535280 另一方面,處理槽20之下方配置有貯槽3〇(同於圖^所示 之脫脂液貯槽ίο、貯存處理液A之第一處理液貯槽12、貯 存處理液B之第二處理液貯槽13、及貯存處理液c之第三 處理液貯槽14),其中裝有之處理液35著被設置在藥液供 應管路31中之閥32而被供應至處理槽2〇之内槽21。此外, 處理槽20之外槽23内之處理液35經由藥液循環管路33而被 送回貯槽30内。此外,貯槽3〇上連接有處理液之供應管及 排出管,此外,處理槽20之外槽23上,亦連接有為了在清 >糸日守排放處理液或造_ iJl: -M- Z: 4選步排放至廢液處理設備的藥液排出 管路34。 如此一來,藉貯槽30、液供應管路31、處理槽2〇及液循 %管路33而形成處理液35之閉循環管路。處理槽20之内槽 21裝有之處理液35的液面冗茲山石 曰7履面可猎由泵32之吐出壓、拉鏈鏈條 100與切口 22a、22b之間之p气踏广山丄 ^ ]之間隙(由切口 22a、22b的流出量) 來調整。 圖3顯示對本發明之# + 、 ㈣月之表面處理裝置之各表面處理槽的處 理液供應系統的之概略構造 、 傅k 此外,基於圖示上之方便, 省略了個別由各表面處理燐 处理槽4、5、6(除了尺寸等不同之 外’具有與圖2所示之虛王苗} 处里才曰20相同之構造)送回貯槽12、 1 3、14内之處理液的各液彳总 夜循衣&路、設於各液供應管路之 閥、連接於各貯槽的處理液 應&及排出管、連接於各 表面處理槽之外槽23的排 辨出s路、及設於各管路之閥等 (參照圖2)。 如圖3所示,由貯存處理 從A之第一處理液貯槽1 2的液供 99618.doc 12 200535280 " 1乃藉官路1-1而被連接於第一表面處理槽4之内 槽21,此外,藉管路卜2而被連詩第二表面處理槽5之内 槽21,並藉管路W而被連接於第三表面處理槽6之内槽 2—1(或更進-步地連接於其他貯槽或處理槽)。同樣地,由 转處理液B之第:處理液貯槽13的液供應管路似乃藉 、吕路2-1被連接於第—表面處理槽4之内槽2卜藉管路η而 被連接於第二表面處理槽5之内槽21,並藉管路Η而被連 接於第三表面處理槽6之内槽21,此外,由貯存處理液c之 第二處理液貯槽14的液供應管路叫亦藉管路Η而被連接 於第-表面處理槽4之内槽21,藉管路3_2而被連接於第二 表面處理槽5之内槽21,再藉由管路3_3而被連接於第三表 =理槽=内槽21(或更進一步地連接於其他貯槽Μ理 此寻管路之切換乃藉闕操作來進行。因此,各表面 處理槽可猎閥操作而簡易地進行處理液之替換。 此外,雖未示於圖3中’由第-表面處理槽4、第二表面 處理槽5及第二表面處理槽6之各外槽的 其^ 被連接於第一處理液貯槽12、 衣&刀別 理液貯槽14,可夢由閃H而 液貝丁槽13及第三處 4 19 J ^田閾刼作而切換挑妨欠老油 、徘放各處理液貯槽。此 二及圖3所示的為使用3個表面處理槽的情況,惟使 可 個表面處理槽的情況中,以同樣之構造即 圖4 ’作為搬運拉鏈之年p — 鏈。在被鋪設成在各處理槽移 7不的為環形驅動 之環形驅動鏈在其下部具有垂下之固定具41,藉該)固= 99618.doc -13- 200535280 41以夾持拉鏈鏈條100之帶101的狀態使其吊著,以構件 1 02部分朝下的狀態來連續搬運。 藉由將此環形驅動鏈或環形皮帶使用作為搬運手段,無 需使用連接帶(減少處理液被帶出),驅動部不會被處理液 沾濕’此外構成亦簡單且易於維修。 上述之實施方式中,所示的為採用丨條拉鏈搬運線之態 樣,惟亦可為設有多條搬運用環形皮帶或驅動鏈,可對應 生產ft:動而自在地變更處理條數,並具通用性之裝置。此 態樣係如圖5所示。 圖5所示之表面處理裝置中,配置有平行移動的3條環形 皮帶9,分別被吊在該環形皮帶9上之拉鏈(未圖示)藉共通 之脫脂槽2而被脫脂處理,經過分別交互配置有3個的水洗 槽3及脫水槽1 5後,分別在通過3行各配置3個的第一表面 處理槽4-1、4-2、4-3、3行各配設2個的第二表面處理槽5_ 1、5-2、及3行各配設3個之第三表面處理槽6_丨、6_2、 之間,被施以各自之表面處理,接著,經過交互配置各2 個之水洗槽7及脫水槽16、及熱水洗槽17以及最後的脫水 槽16後,藉共通之脫脂槽8而被脫脂處理。 作為上述般之搬運線之使用例,例如,有圖5所示之3線 型者,在想定A色、B色、C色之化學轉化處理的情況中, 能以各線化學轉化處理成各自之顏色。此時,可自由變更 二種顏色之產品數(量),在此時之處理時間的調整可藉各 搬運線之速度、及各處理液之數目的增減(例如,使一部 分之處理槽為空的狀態)來進行。 99618.doc . λα 200535280 此外,在想定1線中需要2鍤 而要2種以上處理液的液處理的情況For the overall structure of the known example, the fixed mountain bike train is equipped with L 99618.doc 200535280 degreasing tanks 2 that become surface treatment tanks, water washing tanks 3, first surface treatment tank 4, second surface treatment tank 5, third surface The processing tank 6 has a core tank and a drying tank 8, and each of these tanks is provided with a 锿 -shaped belt 9 which forms a closed loop = transport line. In addition, the θ mount! Is provided with a degreasing liquid storage tank 10, a washing water storage tank u, the first processing liquid storage tank 12-the processing liquid storage tank 12, the second processing liquid storage tank 13 storing the processing liquid B, and the first processing liquid c storage tank. = Processing liquid storage tank 14. The objects to be treated (not shown) are suspended by the endless belt 9 and sequentially transferred to the degreasing tank 2, the washing tank 3, the first surface processing tank 4, the second surface processing tank 5, and the third surface processing tank 6. , Water or hot water washing tank 7, and drying tank 8. Fig. 2 shows a schematic structure of each processing tank and a processing liquid circulation mounting system of the surface processing apparatus of the present invention, and each processing tank has a common structure. #Treatment tank 20 (same as the degreasing tank 2, the first surface treatment tank #, the first surface treatment tank 5, and the third surface treatment tank 6 shown in FIG. 丨) includes: an inner tank 21, which is filled with a processing liquid 35 constitutes a processing chamber; and the outer tank 23 constitutes an outflow liquid chamber that surrounds the periphery of the inner tank 21 and receives the treatment liquid 35 overflowing from the inner tank 21. A pair of cutouts 22a and 22b are formed on the upper part of the side wall facing the front and back sides of the inner groove 21 at approximately the center, respectively. A pair of zipper chains 100 having members 102 fixed to the edges of one side in the longitudinal direction of the zipper tape at a specified interval are in a state where the members are engaged, and one of the zipper tapes 101 is held by an endless belt. In a state of being suspended while being transported horizontally, a portion of the member 102 is immersed in the treatment liquid 35 existing in the inner tank 211 between the cutouts 22a and 22b. The treatment liquid 35 of the inner tank 21 flows out from the cutouts 22a, 22b and flows into the outer tank 23. 99618.doc 200535280 On the other hand, a storage tank 30 (the same as the degreasing liquid storage tank shown in Fig. ^), A first processing liquid storage tank 12 that stores the processing liquid A, and a second storage tank B that is arranged below the processing tank 20 The processing liquid storage tank 13 and the third processing liquid storage tank 14) for storing the processing liquid c. The processing liquid 35 contained therein is supplied to the processing tank 20 by a valve 32 provided in the chemical liquid supply line 31. Slot 21. In addition, the processing liquid 35 in the tank 23 outside the processing tank 20 is returned to the storage tank 30 through the chemical liquid circulation line 33. In addition, the storage tank 30 is connected to a supply pipe and a discharge pipe of the processing liquid. In addition, to the tank 23 other than the processing tank 20, there is also connected to discharge the processing liquid in the cleaning > Z: 4 steps are discharged to the chemical liquid discharge line 34 of the waste liquid processing equipment. In this way, a closed circulation pipeline of the processing liquid 35 is formed by the storage tank 30, the liquid supply pipeline 31, the processing tank 20, and the liquid circulation% pipeline 33. The liquid level of the processing liquid 35 contained in the inner tank 21 of the processing tank 20 is redundant, and the track surface can be hunted by the pressure of the pump 32, the p-gas between the zipper chain 100 and the cutouts 22a, 22b. ] (Adjusted by the outflow of the cutouts 22a, 22b). FIG. 3 shows a schematic structure of a processing liquid supply system for each surface treatment tank of the surface treatment device of # + and ㈣ 月 of the present invention. In addition, for convenience in the illustration, individual surface treatments are omitted. Tanks 4, 5, and 6 (except for the difference in size, etc., which have the same structure as that of the virtual king seedling shown in Figure 2) are only 20, and each liquid is returned to the storage tanks 12, 1, 3, and 14彳 Total night cycle & roads, valves provided in each liquid supply pipeline, treatment liquids connected to each storage tank & discharge pipes, rows of tanks 23 connected to the outside of each surface treatment tank identify the s road, And valves installed in each pipeline (see Figure 2). As shown in FIG. 3, the liquid supply from the first processing liquid storage tank 12 of A is stored in the first processing liquid storage tank 12 of 99996.doc 12 200535280 " 1 is connected to the inner tank of the first surface processing tank 4 through Guanlu 1-1. 21, In addition, the inner groove 21 of the second surface treatment tank 5 is connected to the second surface treatment tank 5 through the pipeline 2 and is connected to the inner groove 2-1 (or more- Connect to other storage tanks or treatment tanks step by step). Similarly, the liquid supply line of the processing liquid storage tank No. 13: the processing liquid storage tank 13 seems to be connected by the Lu 2-1 to the inner tank 2 of the first surface processing tank 4 and is connected by the pipeline η. It is connected to the inner tank 21 of the second surface treatment tank 5 and connected to the inner tank 21 of the third surface treatment tank 6 by a pipe Η. In addition, a liquid supply pipe of the second treatment liquid storage tank 14 storing the treatment liquid c The road is also connected to the inner tank 21 of the first-surface treatment tank 4 by the pipe Η, and is connected to the inner tank 21 of the second surface treatment tank 5 by the pipe 3_2, and then connected by the pipe 3_3. In the third table = management tank = inner tank 21 (or further connected to other storage tanks), the switching of this pipeline is performed by operation. Therefore, each surface treatment tank can be easily handled by hunting valve operation. In addition, although not shown in FIG. 3, the outer surface of the first surface treatment tank 4, the second surface treatment tank 5, and the second surface treatment tank 6 is connected to the first treatment liquid storage tank. 12, clothing &knife; liquid storage tank 14, can dream by the flash H and liquid bedding tank 13 and the third place 4 19 J ^ field threshold operation and switch to blame old oil, Store the storage tanks for each treatment liquid. These two and Figure 3 show the case where three surface treatment tanks are used, but when a surface treatment tank is available, the same structure is shown in Figure 4 'as the year of carrying the zipper p — Chain. A circular drive chain that is laid to move in each processing slot is a circular drive chain with a hanging fixture 41 at its lower portion. By this) solid = 99618.doc -13- 200535280 41 to hold the zipper chain The belt 101 in the state of 100 is suspended, and is continuously conveyed with the component 102 partially facing downward. By using this endless drive chain or endless belt as a conveying means, there is no need to use a connection belt (reducing the processing liquid to be carried out), and the driving portion is not wet with the processing liquid. In addition, the structure is simple and easy to maintain. In the above-mentioned embodiment, the embodiment is shown using a zipper conveying line, but it can also be provided with a plurality of conveying endless belts or drive chains, which can be changed according to the production ft: And universal device. This state is shown in Figure 5. In the surface treatment device shown in FIG. 5, three endless belts 9 moving in parallel are arranged, and zippers (not shown) suspended from the endless belts 9 are degreased by a common degreasing tank 2. After three wash tanks 3 and dewatering tanks 15 are alternately arranged, two first surface treatment tanks 4-1, 4-2, 4-3, and 3 rows are arranged in three rows, respectively, and two are respectively arranged in three rows. The second surface treatment tanks 5_ 1, 5-2, and 3 are each provided with three third surface treatment tanks 6_ 丨, 6_2, and each is subjected to a respective surface treatment. Then, each of them is configured interactively. After the two water washing tanks 7 and the dewatering tank 16, the hot water washing tank 17, and the final dewatering tank 16, the degreasing treatment is performed by the common degreasing tank 8. As an example of the use of the above-mentioned conveying line, for example, if the three-line type shown in FIG. 5 is used, in the case of chemical conversion treatment of A color, B color, and C color, each line can be chemically converted into its own color. . At this time, you can freely change the number (quantity) of products in two colors. At this time, you can adjust the processing time by increasing or decreasing the speed of each conveying line and the number of processing liquids (for example, make a part of the processing tank as Empty state). 99618.doc. Λα 200535280 In addition, in the case of a liquid treatment in which two or more kinds of treatment liquids are required for one line,

中,由於有複數個處理槽,可A 、 处彳日了在必要的位置適時供應處理 液夺。此外,在此當中,如雪Φ 田γ如而中和處理或水洗的話,亦可 使用處理槽作為水洗槽或中和槽。 如上述般地,Μ錢料騎數條,可有效率的進行 表面處理’從而可提高產能利㈣。此外,藉由增加表面 處理槽之數目’易於對應例如多色之化學轉化處理,此 外’可對應生產變動來自㈣換條數,亦可迅速因應新的 顏色。 另一方面,圖6所示的為適用於僅對被以2條平行搬運之 拉鏈鏈條100的構件102之部分進行表面處理的表面處理槽 之構造。此處理槽20之_21前後相向之侧壁上部,分別 形成有拉鏈插通用之各—對的切D22a、⑽。從而,構成 為一對拉鏈鏈條1〇〇乃以構件1〇2部分朝下的狀態,以拉鏈 f 1 〇 1被環形皮可夾持之狀態吊著而被水平搬運,在插通 ^述各對切口 22a、22b之間,構件102部分被浸潰於被 ^在㈣21内之處理液。如此—般’ #由非將拉鏈整體浸 漬於處理液而僅浸潰構件102部分來進行表面處理,可大 幅減少處理液量,此外,可減少處理液之帶出。此外,亦 可減;水洗所需之水量。依此結果,有助於拉鏈之劣化及 處理液之劣化(肇因於帶子之成份溶出)的減低、藥品成本 之減低、排水處理負荷之減低、及乾燥能源成本之減少’ 極有利於經費削減及環保兩方面。 以上,說明了本發明之表面處理裝置之偏好實施方式, 99618.doc 15 200535280 惟本發明並不限於上述之實施方式,可做各種設計變更, 例如搬運線之數目、表面處理之組合、表面處理槽之設置 個數及使用個數等可依需要來設定。此外,上述偏好之實 施方式乃依據拉鏈之化學轉化處理來說明,惟本發明之表 面處理装置不僅可適用於拉鏈,亦可適用於球鏈等之裝飾 品、引腳架等之電子零件等之帶狀或線狀之產品及轉, 此外,處理槽之構造可依適用之被處理物來適當地變更設 •計。再者,不僅止於化學轉化處理,亦可適用於電鑛處 理、無電解鍍層處理、陽極氧化處理等之各種表面處理。 【圖式簡單說明】 圖1係概示本發明之表面處理裝置應用於拉鏈之化學轉 化處理之例子的整體構造之立體圖。 圖2係本發明之表面處理裝置之各處理槽及處理液循環 系統的概略構造之立體圖。 圖3係對本發明之表面處理裝置之各表面處理槽的處理 | 液供應系統的概略構造之立體圖。 圖4係作為搬運拉鏈之手段的環形驅動鏈在吊著拉鏈側 時之狀態之側面圖。 圖5係本發明之表面處理裝置之各處理槽及搬運線的他 例之概略平面圖。 圖6係本發明之表面處理裝置所用之表面處理槽的其他 構造例之立體圖。 【主要元件符號說明】 固定架 99618.doc -16- 200535280Since there are a plurality of processing tanks, it is possible to supply the processing liquid in a timely manner at the necessary position. In addition, in this case, if the snow Φ field γ is neutralized or washed, a treatment tank may be used as a water washing tank or a neutralization tank. As mentioned above, several pieces of M material can be efficiently surface-treated ', which can increase productivity and profitability. In addition, by increasing the number of surface treatment tanks', it is easy to correspond to, for example, a multi-color chemical conversion treatment. In addition, it is possible to change the number of strips in response to production changes, and to quickly respond to new colors. On the other hand, FIG. 6 shows a structure of a surface treatment tank suitable for surface-treating only a part of the member 102 of the fastener chain 100 that is carried in two parallel. In the upper part of the side walls facing front and back of _21 of this processing tank 20, respectively, a pair of cuts D22a, ⑽, which are common to zipper insertion, are formed. Therefore, a pair of zipper chain 100 is structured such that the zipper chain 100 is partially downward, and the zipper f 1 010 is hung in a state that the zipper can be held by the ring leather, and is carried horizontally. Between the incisions 22a and 22b, the member 102 is partially immersed in the treatment liquid contained in the ridge 21. In this way, the surface treatment is performed by immersing only the part of the member 102 without dipping the entire zipper in the treatment liquid, which can greatly reduce the amount of the treatment liquid, and can also reduce the carry-out of the treatment liquid. In addition, it can be reduced; the amount of water required for washing. Based on this result, it is helpful to reduce the degradation of the zipper and the degradation of the processing liquid (caused by the dissolution of the components of the tape), the reduction of the cost of the drug, the reduction of the drainage treatment load, and the reduction of the drying energy cost. And environmental protection. Above, the preferred embodiment of the surface treatment device of the present invention has been described. 99618.doc 15 200535280 However, the present invention is not limited to the above embodiment, and various design changes can be made, such as the number of conveying lines, the combination of surface treatments, and surface treatments. The number of slots and the number of slots can be set as required. In addition, the preferred embodiment described above is explained based on the chemical conversion treatment of the zipper, but the surface treatment device of the present invention is not only applicable to zipper, but also to accessories such as ball chains, electronic parts such as lead frames, etc. Band-shaped or linear products and reels. In addition, the structure of the processing tank can be appropriately changed according to the applicable object. Furthermore, it is not limited to chemical conversion treatment, and can be applied to various surface treatments such as electric ore treatment, electroless plating treatment, and anodizing treatment. [Brief description of the drawings] Fig. 1 is a perspective view schematically showing the overall structure of an example in which the surface treatment device of the present invention is applied to a chemical conversion treatment of a slide fastener. Fig. 2 is a perspective view showing a schematic structure of each treatment tank and a treatment liquid circulation system of the surface treatment apparatus of the present invention. FIG. 3 is a perspective view of a schematic structure of a processing | liquid supply system of each surface processing tank of the surface processing apparatus of the present invention. Fig. 4 is a side view showing the state of the endless drive chain as a means of conveying a zipper when the zipper side is hung. Fig. 5 is a schematic plan view of another example of each processing tank and conveying line of the surface processing apparatus of the present invention. Fig. 6 is a perspective view of another structural example of a surface treatment tank used in the surface treatment apparatus of the present invention. [Description of main component symbols] Fixing frame 99618.doc -16- 200535280

2 脫脂槽 3 水洗槽 4 第一表面處理槽 5 第二表面處理槽 6 第三表面處理槽 7 水洗或熱水洗槽 8 乾燥槽 9 環形皮帶 10 脫脂液貯槽 11 水洗水貯槽 12 第一處理液貯槽 13 第二處理液貯槽 14 第三處理液貯藏槽 20 處理槽 21 内槽 22a 、 22b 切口 23 外槽 31 、 31-1 、 31-2 、 31-3 液供應管路 32 泵 33 液循環管路 34 液排出管路 35 處理液 40 環形驅動鏈 99618.doc 200535280 100 101 102 拉鏈鏈條 拉鏈帶構件2 Degreasing tank 3 Water washing tank 4 First surface treatment tank 5 Second surface treatment tank 6 Third surface treatment tank 7 Water or hot water washing tank 8 Drying tank 9 Endless belt 10 Degreasing liquid storage tank 11 Washing water storage tank 12 First processing liquid storage tank 13 Second processing liquid storage tank 14 Third processing liquid storage tank 20 Processing tank 21 Inner tank 22a, 22b Notch 23 Outer tank 31, 31-1, 31-2, 31-3 Liquid supply line 32 Pump 33 Liquid circulation line 34 liquid discharge line 35 processing liquid 40 endless drive chain 99618.doc 200535280 100 101 102 zipper chain zipper belt member

99618.doc -18-99618.doc -18-

Claims (1)

200535280 十、申請專利範圍: 1.:::面處理裝置,其特徵為:其係用卿搬 、、’運之被處理物之表面上,進行作 理及隨附於其之包合表面處 〜表面處理的複數個表面處理 者且包含:複數個表面處理槽序 處理液來進行表面處理者.…:用以错由各表面 处里#,及稷數個貯槽,1 複數種表面處理液個別分開來貯存者,·至少用以作/ St表面處理之表面處理液用之複數個貯槽各個盘至: ^目的之表面處判之複數個表面處二 路所分別連接。 Θ欲仏應官 2·如請求们之表面處理褒置,其中作 及用以附隨於並之矣品老 衣面處理 描^ 處理之表面處理液用之複數個貯 槽各個與藉由各表面卢报、六、在/ 士 吸歎個貝丁 表面處理液進行表面處理用之複數個I 面處理槽為液供應管路所分別連接。 數個表 3. 士。月求項1或2之表面處, 劃分成處理室及产出^ /、中上4表面處理槽被 表面處理槽之各产理二各個與上述複數個 &至為液供應管路所分別連接,並與 別連2固表面處理槽之各流出液室為液循環管路所分 其中上述作為目的之表 其中上述被處理物為帶 其中上述被處理物為在 士-月求項1或2之表面處理裝置 面處理為化學轉化處理。 士 °月求項1或2之表面處理裝置 狀或線狀之產品或零件。 6·如請求項1或2之表面處理裝置 99618.doc 200535280 拉鏈帶上安裝有構件的拉鏈鏈條。 7.如明求項6之表面處理裝置,其中 構件部分浸潰於處理液,在各表面 形成有拉鏈鏈條插通用之切口。 8·如請求項1或2之表面處理裳置,盆 形皮帶。 為只可將拉鏈鏈條之 處理槽之一對側壁上 中上述搬運裝置為環200535280 10. Scope of patent application: 1. ::: surface treatment device, characterized in that: it is used to move and remove the surface of the object to be treated, and the enclosed surface is attached to it. ~ Surface treatment of a plurality of surface treatments and including: a plurality of surface treatment tanks in order to perform surface treatment of the liquid ... ...: for the wrong surface of each surface #, and several storage tanks, 1 plurality of surface treatment liquids Stored separately, · At least a plurality of storage tanks for surface treatment liquid for / St surface treatment. Each tray is connected to the two surfaces of the plurality of surfaces respectively. Θ Want to respond to the official 2. If requested, the surface treatment equipment, which is used to accompany and merge with the old clothes surface treatment description of the treatment of the surface treatment solution with a plurality of storage tanks and each surface Lu Bao, VI, Zai / Shi sighed a number of I-side treatment tanks used for surface treatment of a Bedin surface treatment liquid are connected to the liquid supply pipeline. Several tables 3. Taxi. At the surface of the monthly term 1 or 2, it is divided into a processing chamber and an output ^ /, the upper and middle 4 surface treatment tanks are each processed by the surface treatment tanks, each of which is the same as the above & Connected and connected to each of the two solid surface treatment tanks, each of the outflowing liquid chambers is divided by the liquid circulation pipeline. The above is the table for the purpose. The above-mentioned to-be-processed object is a belt. The surface treatment device of 2 is a chemical conversion treatment. Taxi ° Surface treatment device 1 or 2 Product or part in the shape of a wire or wire. 6. The surface treatment device as requested in item 1 or 2 99618.doc 200535280 A zipper chain with a component mounted on the zipper tape. 7. The surface treatment device as described in claim 6, wherein the member is partially immersed in the treatment liquid, and cutouts for inserting the zipper chain are formed on each surface. 8. If required, the surface treatment of item 1 or 2 is provided, basin-shaped belt. Only one pair of side walls of the processing groove of the zipper chain can be used. 99618.doc99618.doc
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