TW200533894A - Computer control measuring center - Google Patents
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- TW200533894A TW200533894A TW93110222A TW93110222A TW200533894A TW 200533894 A TW200533894 A TW 200533894A TW 93110222 A TW93110222 A TW 93110222A TW 93110222 A TW93110222 A TW 93110222A TW 200533894 A TW200533894 A TW 200533894A
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Abstract
Description
200533894 五、發明說明(1) 指定代表圖: (一) 本案指定代表圖為:第(二)圖。 (二) 本代表圖之元件代表符號簡單說明: 圖號 名稱 210 三轴機械平台 211 探頭夾取裝置 212 探頭庫 213 共同的資料擷取系統 214 個人電腦200533894 V. Description of the invention (1) Designated representative map: (1) The designated representative map in this case is: (2). (II) Brief description of the component symbols of this representative diagram: Drawing number Name 210 Three-axis mechanical platform 211 Probe holding device 212 Probe library 213 Common data acquisition system 214 Personal computer
200533894 ------- 五、發明說明(2) 【發明所屬之技術領域】 設備的應用’利用-個多軸機構平台、 動或手動:ΐ引裝置及一個資料擷取系統的設備,由自 取功效。本發明因為共用-個多軸平台及 效’有明顯減少佔地面積及降低成本的功 了大幅鈿短檢測時間,及增加檢測精度。 【先前技術】 型電=者業的蓬勃發展與不斷的進步之下,掌上 斷要喪#緻爭活、手提式攝影機、隨身聽等電子產品不 ^求精緻、更小化。亦即是說,基板組裝上的晶片 _電路、兀件等等,所佔的面積越小越好,而關鍵技術之 -就是檢測技術和品質管制。在折倉…,:關鍵技術之 ,、k冋互相耦合的可能性也提高,這顯示檢測# M i 品質管制必然成為下一個主流。 員不檢測技術和200533894 ------- V. Description of the invention (2) [Technical field to which the invention belongs] Application of equipment 'Using a multi-axis mechanism platform, dynamic or manual: the device of the indexing device and a data acquisition system, Take effect by yourself. The invention greatly shortens the detection time and increases the detection accuracy because the function of sharing a multi-axis platform and the effect 'significantly reduces the area and cost. [Previous technology] Under the vigorous development and continuous progress of the industry, handheld electronic devices, such as handheld devices, portable video cameras, and walkman, do not seek for refinement and miniaturization. That is to say, the smaller the area of the wafer _circuits, components, etc. on the substrate assembly, the better, and one of the key technologies-inspection technology and quality control. In folding positions ...,: the possibility of the coupling of key technologies, k 冋 also increases, which shows that the quality control of detection #M i is bound to become the next mainstream. Does not detect technology and
傳統的里測儀器如圖一所示,具有一個檢測的平A 1上〇 ’ 一個檢測探頭112 ’ 一個資料擷取 σ 時’待測物⑴置於檢測平台u。上進行量測先?: 測得的資料藉由值私Μ、n n + 里A &頭所 ^ — 傳輸線1 1 3傳送到資料擷取系統1 1 4内作銥 項。於實際應用上,有以下的缺點: 4内作解 (1 )只能作單一功能的檢 200533894 五、發明說明(3) ^^ - (2 )儀器佔地面積,無法作有效的空間利用 (3 )無法作具有搞合性變因的量測 因此要有多種物理量之量測的需求,就需要多台不同單一 功能的量測儀器設備,因而佔用多台的地表面積,並且 增加購置成本。 眾所皆知,在生產技術中,切削加工中心的優點在於 工件不必拿離開工作台、不必重新對準,即可一次完成戶^ 有切削工作,其精度因為參考同一基準,因此會大大增 加。此外也不需要多個床台,所有加工皆利用同一組】轴 平台’刀具放在刀具庫,利用換刀模組來換刀。基於此, 於量測技術方面,本發明提出量測中心機的概念,機械平Φ 台與資料擷取系統都可共用,只需要更換探测頭,達到一 機多用的功能,以改善以上之問題。 【發明内容】 本發明之主要目的係提供一共用的多軸運動檢 以縮減設備的占地面積,增加有效空間的利用。 0 本發明之另一目的係提供一共用的資料擷 擷取的資料能很精確地作後續的整合處理,^糸統,使 變因的量測。 作具耦合性 本發明之另一目的係提供一共用的影 或位置量測,使量測位置更精準,並且可 特定區域 搞合性變因的量測。 5 位置作具 本發明之另一 目的係提昇量測設備的多功性 達成一As shown in Fig. 1, a traditional in-line measuring instrument has a detection plane A 1 ′ ′ a detection probe 112 ′ a data acquisition σ ′ and the object to be measured is placed on the detection platform u. Take measurements first? : The measured data is transmitted to the data acquisition system 1 1 4 as the iridium term by the value of A M and n n + ^ — transmission line 1 1 3. In practical applications, there are the following disadvantages: (1) can only be used for inspection of a single function 200533894 5. Description of the invention (3) ^^-(2) The instrument covers an area and cannot be used effectively ( 3) It is impossible to make a measurement with a coherent variable. Therefore, the measurement of multiple physical quantities requires multiple measurement instruments with different single functions, which occupies multiple surface areas and increases the purchase cost. As everyone knows, in production technology, the advantage of a cutting machining center is that the workpiece can be completed at one time without having to remove the workbench from the workbench and re-alignment. The accuracy can be greatly increased because it refers to the same reference. In addition, there is no need for multiple beds, all processing uses the same group of] axis platform 'tools placed in the tool magazine, and tool change modules are used to change tools. Based on this, in terms of measurement technology, the present invention proposes the concept of a measurement center machine. Both the mechanical flat table and the data acquisition system can be shared, and only the detector head needs to be replaced to achieve the multi-function of one machine to improve the above problems. . [Summary of the Invention] The main purpose of the present invention is to provide a common multi-axis motion detection to reduce the equipment footprint and increase the use of effective space. 0 Another object of the present invention is to provide a shared data acquisition. The acquired data can be accurately integrated for subsequent integration processing, which can make the measurement of variables. Coupling capability Another object of the present invention is to provide a common shadow or position measurement, which can make the measurement position more accurate, and can perform the measurement of the coherence variable in a specific area. 5 Positioning tool Another object of the present invention is to improve the multi-functionality of the measuring device.
200533894 五、發明說明(4) 機多用的目的,降低檢測設備的成本。 為使貴審查委員對本發明之目的、特徵及功效能夠 有更進一步的瞭解與認識,茲配合下列圖示詳細說明於 後: 圖號對照表 圖號 名稱200533894 V. Description of the invention (4) The purpose of multi-purpose machine, reducing the cost of testing equipment. In order for your reviewers to have a better understanding and understanding of the purpose, features and effects of the present invention, it is explained in detail below in conjunction with the following figures: Figure number comparison table Figure number Name
110 檢 測 平 台 111 待 測 工 件 112 檢 測 探 頭 113 訊 號 傳 輸 線 114 資 料 擷 取 系 統 圖號 名稱 210 — 軸 機 械 平 台 211 探 頭 夾 取 裝 置 212 探 頭 庫 213 共 同 的 資 料 擷取系統 214 個 人 電 腦 圖號 名稱 310 量 測 探 針 311 攝 影 機 鏡 頭 第10頁 200533894 五、發明說明(5) 312 待測工件 313 探針與工件間垂 直 距 離 314 探針位置 315 使用者設定的起 始 點 位置 316 探針位置與使用 者 設 定之起始點的 水 平距 離 317 探針位置與使用 者 設 定之起始點的 垂 直距 離 圖號 名稱 410 Y軸線性移動機構 411 X軸線性移動機構 412 Z軸線性移動機構 413 待測物件放置平 台 414 伺服馬達 415 探頭夾取裝置 圖號 名稱 510 標準化探頭 511 探頭夾取機構 512 探頭夾取機構旋 轉 軸 心X 513 探頭夾取機構旋 轉 轴 心Y 圖號 名稱 圖 號 名稱 610 光源 615 第二個光圈 611 第一個光圈 616 影像接收器 « 孀110 Inspection platform 111 Workpiece to be measured 112 Inspection probe 113 Signal transmission line 114 Data acquisition system diagram name 210 — Axis mechanical platform 211 Probe gripping device 212 Probe library 213 Common data retrieval system 214 PC diagram name 310 Measurement Probe 311 Camera lens Page 10 200533894 V. Description of the invention (5) 312 Work piece to be measured 313 Vertical distance between probe and work piece 314 Probe position 315 User-set starting point position 316 Probe position and user-set Horizontal distance from the starting point 317 Vertical distance between the position of the probe and the starting point set by the user Figure No. Name 410 Y-axis linear movement mechanism 411 X-axis linear movement mechanism 412 Z-axis linear movement mechanism 413 Object to be tested platform 414 Servo Motor 415 Probe gripping device Drawing number name 510 Standardized probe 511 Probe gripping mechanism 512 Probe gripping mechanism rotation axis X 513 Rotating the head gripping mechanism FIG axial center Y Number Name Number Name 610 in FIG source 615 second aperture 611 of a diaphragm 616 image receptor «widow
第11頁 200533894Page 11 200533894
五、發明說明(6) 612 分光鏡 613 物鏡 614 光線聚焦面 圖號 名稱 710 外側探針 711 外側探針 712 内部探針 713 内側探針 617 618 光投射於非共焦面的行經$ _ 光投射於共焦面的行經路和 圖號 名稱 810 C X 軸 811 C y 軸 812 放置取像 813 晶片取放 814 基材放置 815 影像操取 816 電荷耦合 圖號 817 818 模組 的平台819 裝置 820 平仝 1 Ο 821 卡 822 元件 (CCD ) 名稱 電源供應器 低失真無同軸照落型鏡頭 測試晶片 測試基材 立體分光鏡組 光源V. Description of the invention (6) 612 Beamsplitter 613 Objective lens 614 Light focusing surface figure name 710 Outer probe 711 Outer probe 712 Inner probe 713 Inner probe 617 618 Light projection on non-confocal surface $ _ Light projection Path and drawing number on the confocal plane 810 CX axis 811 C y axis 812 Place image 813 Wafer position 814 Substrate position 815 Image manipulation 816 Charge coupled drawing number 817 818 Module platform 819 Device 820 Same as 1 〇 821 Card 822 Component (CCD) Name Power Supply Low Distortion No Coaxial Falling Lens Test Wafer Test Substrate Stereo Beamsplitter Group Light Source
測用探頭,一個樓-5里如頭的探頭庫212,其中放置各: 測頭的動作。還有—的夾取裝置2U,可作自動的轉換 的功能除作資料掏取以The measuring probe is a probe library 212, such as a head, which houses each of the following: the movement of the probe. There is also a 2U gripping device, which can be used for automatic conversion.
第12頁 200533894 五、發明說明(7) _ 合,最後再由資料擷取系統連接 分析等。測試令心機因有了測頭貝料的統整 點: 幻概心,故有以下的優 (1 )多軸平台可共用; (2 )電腦可共用(只要介士 可); 、成號處理軟體更換即 (3)機台可共用; ;:;可視工作所需決定探頭庫的測頭項目· (5 )不佔空間; ^貝項目, (6 )特別適合實驗室及研究單位使 (7 )微機電系統特別適合, | (8)具有耦合性的二 以體積小,且精密; ⑽㈣的軟體運算技術量測出來融合(一 以下將為量測中心吗今 的硬體規格、$同:輪:的說明’包含機構平台 計、探頭擷取資# ^=的轉換、探测頭夾取裝置的設 呼u取貝枓修正與人機介面的設計。 (一)傳輪介面的整合: _9料傳輸介面可採用早期的RS232、 資料傳送的時n ^專L里也大幅的增加,可減少量測 測量。USB 2n\、作更精確的資料取樣,達成快速正確的 48〇^^衫的高傳榦市面上最普及的傳輪介面,其 則速率、熱插拔、容許不同頻寬的設備同Page 12 200533894 V. Description of the invention (7) _ together, and finally by the data acquisition system connection analysis. Because of the integration of the probe head and the test point, the test has the following advantages: (1) The multi-axis platform can be shared; (2) The computer can be shared (as long as the master can); Software replacement means (3) machines can be shared;;:; probe projects that determine the probe library required for visual work · (5) does not take up space; ^ shell project, (6) is particularly suitable for laboratories and research units (7 ) Micro-Electro-Mechanical Systems are particularly suitable, | (8) Coupling II is small and precise; ⑽㈣ software computing technology is measured and integrated (the following will be the measurement center, the hardware specifications, and the same: The description of the wheel: Includes the mechanism platform meter, the probe capture data conversion, the setting of the probe head gripping device, the correction of the device, and the design of the man-machine interface. (I) Integration of the wheel interface: _9 The material transmission interface can use the early RS232, and the data transmission time has also been greatly increased, which can reduce the measurement. USB 2n \, for more accurate data sampling, to achieve a fast and accurate 48 ^^ shirt Gao Chuangan's most popular wheel interface in the market, its speed, hot plug, allow different With wide equipment
第13頁 200533894 五、發明說明(8) :連接且:同時工作是USB 2 〇赢得目前 原因’許多新的電腦周邊產品已慢慢的 的主要 (pnnter port)、RS-232 介面, 辛機車 機、印表機、滑鼠等,所有的甚σ i /面’如數據 fi , a-^TIQR 9 nyv 、產°口 "面已慢慢的往USB發 5目别USB 2.0介面已成為電腦 性高、價格便宜。 什千配侑擴充 佳4 :明=;二:2. 〇作為探測頭的資料傳輸介面的較 與ί ί間的Ϊ二曰:構如圖三所示,以_ Ηϋβ作為主機 ^ ;二、連、、、σ,八内有介面電路可作電源的管理與裝置 ,Ϊ :;偵測。再下一層可直接連接標準,2. 0規格 e «下相谷)的探測頭,如探測頭是非標準的usb介 捻$經由USB/Serial或是USB/IDE介面轉換電路,作資 /- S ^的轉換,以達成介面統一的效果。於未來若感測探 用無線傳輸介面(Wireless),如1EEE802· 11G、 μ # 02· l5· 3等,探頭可少了佈線的問題,本發明的普及 性將更為提高。 夂 (二)修正探頭擷取資料:Page 13 200533894 V. Description of the invention (8): Connected and working at the same time is USB 2 〇 winning the current reason 'Many new computer peripheral products have slowly become the main (pnnter port), RS-232 interface, Xinji locomotive , Printer, mouse, etc., all of them are very σ i / surface, such as data fi, a- ^ TIQR 9 nyv, production port and "port" has been slowly sent to USB 5 USB interface has become a computer High sex and cheap price. It is better to expand with 4: Ming =; 2: 2. 〇 As the data transmission interface of the probe, the comparison is as follows: The structure is shown in Figure 3, with _ Ηϋ β as the host ^; There are interface circuits in 电路, 、, σ, which can be used for power management and devices, Ϊ:; detection. The next layer can be directly connected to the standard, 2.0 specifications e «lower phase of the valley" probe, such as the probe is a non-standard USB interface twist $ / USB / Serial or USB / IDE interface conversion circuit for funding /-S ^ Conversion to achieve a unified interface. In the future, if a wireless transmission interface (Wireless) is used for sensing, such as 1EEE802 · 11G, μ # 02 · 15 · 3, etc., the probe can reduce the problem of wiring, and the popularity of the present invention will be further improved.夂 (2) Correct the data captured by the probe:
電腦透過傳輸介面取得的資訊有兩組,一是機械平台 =^回的位置座標值,另一組為探頭的擷取資料,兩組資 二疋由獨立的操取系統取得,必需將這兩組獨立取得的資 整& 修正處理後’才能成為有效的資料供後續的分 析使用。可用一數學式來說明: D ( X,y,Z ) : f ( X,y,z,d )There are two sets of information obtained by the computer through the transmission interface, one is the position coordinate value of the mechanical platform = ^ return, and the other is the acquisition data of the probe. The two sets of data are obtained by independent operating systems. Only after the data obtained by the group are corrected & corrected, can they become valid data for subsequent analysis. A mathematical formula can be used to illustrate: D (X, y, Z): f (X, y, z, d)
第14頁 200533894 五、發明說明(9) -----Page 14 200533894 V. Description of the invention (9) -----
D(x,y,z)表示探頭於機械座標(x,y,z)上探頭所梅 值,為我們最後欲取得的資料,而f (X,y,z,d)是。一到的 函數,透過這函數的運算,可將機台座標傳回值個數學 與探頭傳回值d作整合修正,才可得到所需的有欵Z) (x’y,z),而函數的修正内容為下: 、料D (1 )資料格式修正 不同探頭其傳回的測量值格式與單位會不相同, 軟體作傳回資料的單位或格式修正,使全 2 =需用 式都相同。 丨旧傅回資料格 (2 )取樣頻率的修正 系統作量測時,電腦會讀入兩組數據,一 的座標值,另一個县扠π认你 ^ 機械千台傳回 有時無法調整為}榮 的取樣頻率 需使用軟體作内插法修正。 才應出問題,所以 以雷射量測為例: D(x,y,z)表示笨 _ δ.± + «β 故: 某特疋時間所取得的(x,y,z)座標資料, 機械座標的取揭 '月* =1〜η ; U為,傳回的取樣值為(Xi,yi)]D (x, y, z) represents the meridian value of the probe at the mechanical coordinate (x, y, z), which is the last data we want to obtain, and f (X, y, z, d) is. Once the function is reached, through the calculation of this function, the coordinates of the machine can be returned and the mathematics and the probe's return value d can be integrated and corrected to obtain the required 欵 Z) (x'y, z), and The correction content of the function is as follows: 1. Material D (1) Data format correction The measurement value format and unit returned by different probes will be different. The software will modify the unit or format of the returned data so that all 2 = required the same.丨 The old Fuhui data grid (2) sampling frequency correction system for measurement, the computer will read two sets of data, one coordinate value, the other county fork π recognize you } The sampling frequency of Rong needs to be corrected by software. The problem should only occur, so the laser measurement is taken as an example: D (x, y, z) represents stupid _ δ. ± + «β Therefore: (x, y, z) coordinate data obtained at a particular time, Retrieval of mechanical coordinates' month * = 1 ~ η; U is the returned sampling value (Xi, yi)]
雷射探頭的取桴、w U 當時間為時月為ΛΤ,傳回的取樣值為dj,j =1〜m 以線性内差法,炎’所對應的機械座標為(Xi,y.) 去,求出時間為σ時所對應 ) 丁颴扪田射碩取樣值山:The laser probe's pick-up, w U When the time is the month and month is ΛT, the returned sample value is dj, j = 1 ~ m. According to the linear internal difference method, the mechanical coordinate corresponding to Yan 'is (Xi, y.) Go, find the corresponding time when the time is σ) Ding Yitian Sheshuo sampling value mountain:
200533894 五、發明說明(10) 乂· =「冬 + -心.)]χσ 其中 j = int[cr/AT], dj為雷射頭的第j個取樣值 dj+1為雷射頭的第(j ^ )個取樣值 G為一常數,可作為單位修正用 故 D(x,y,z)之值即為(Xi,yi,di ) d = l〜n (三)量測導引裝置 頭,機中,經常需要能針對特定的位置下探 事先將待測特定位置,=引匕,亦即-攝影機,可 攝影機取像標定探頭所=一 量測的區域,藉由 具有此種導引裝晋,^ 置 般市售的量測設備較少 真正量測到的^定立來本發明的使用者得以確定他 的結果,也可減小θ置,而非只是大約的位置或只是統計 加裝顯微:;;測=:降低接觸式探頭的磨耗。 調定其焦距與視野。一,1疋變焦型式,可依觀測範圍來 樑式,否則常常容总:般探頭多半為垂直4,除非是懸臂 野看不到探頭底 2到夾頭的遮蔽與阻擋,使鏡頭的視 三種加裝攝影機的方二/則物表面狀況,所以一般可以提出 (1)側裝式:摄&拖式,以解決這種難題。 相隔一段已知距離n探頭的轴向平行,並於水平方向 使用者利用滑氣圈 2影機先行提供觀測範圍的影像, '圈選乾圍,之後系統將探頭移至所圈選的 _ 第16頁 五、發明說明(II) 範圍進行掃描量測。 (2)同軸式:攝影機與探 使探頭與待測物表面相隔一段的轴向相同,並於垂直方向 供觀測範圍的影像,使用者利用:,離,由攝影機先行提 將攝影機移出,探頭下移至所圈:2圈選範圍,之後系統 (3 )光纖束導引与傻 圈k的範圍進行掃描量測。 像的攝影機似/鏡的光纖束導引影 ;;待測物表面接觸的影像,可說可即時取得探 以度扭曲的現象,須做後續處的方法,但影 例,用一攝影機置的量測導引方式為實施 31 〇為量測探針的位置;η、1 ’則物之間如圖四所示,其中 體分光鏡組,利用井’為一攝影機,攝影機内裝有立 上下方的影像,即探頭w f;射原理可使攝影機同時取得 測物。量測時,垂 影像與待測物影像;3 1 2為待 知距離313,由攝影機\使/罙頭與待側物表面相隔一段已 的影像,使用者可利 仃提供待測物31 2影像與探針31〇 點或範圍。圖五為$ =鼠於待測物影像圈選欲量測起始 其中圖五-a為攝影^ 引裝置申攝影機所取得的影像, 中心點位置,圖五—b A侍之探頭位置影像,3 1 4為探頭的 使用者所選定的量测J所取得的待測物表面影像,315為 五-b重疊後的影像,:』位置,圖五-c為圖五—a與圖 定的起始點315間的位ί 可看出探頭位置314與使用者指 這兩個距離之後,系^置偏移量316、317,經軟體計算出 ’、、、、即將攝影機3 11移出,經3 1 6與3 1 7 200533894200533894 V. Description of the invention (10) 乂 · = "winter +-heart.)] Χσ where j = int [cr / AT], dj is the j-th sampling value of the laser head, and dj + 1 is the first of the laser head. The (j ^) sampling values G are constants and can be used as unit corrections. The value of D (x, y, z) is (Xi, yi, di) d = l ~ n. (3) Measurement guidance device In the head and the machine, it is often necessary to be able to drill down to a specific position to be measured in advance for a specific position, = dagger, that is, a camera, which can be taken by the camera with a calibration probe = a measurement area. Introduced and installed, the commercially available measurement equipment is less than the actual measurement. The user of the present invention can determine his results and reduce the θ setting, instead of just the approximate position or statistics. Adding microscope: ;; Measure =: reduce the abrasion of the contact probe. Set its focal length and field of view. 1. 1 疋 zoom type, which can be beamed according to the observation range, otherwise the total capacity is usually vertical: 4 Unless the cantilever field can not see the shielding and blocking of the probe bottom 2 to the chuck, so that the lens depends on the surface condition of the three types of cameras. So generally can be proposed (1) side-mounted type: camera &drag; to solve this problem. The axial direction of the n probes separated by a known distance is parallel and provided in the horizontal direction. The image of the observation range, 'circle the circle, and then the system moves the probe to the circled circle_ Page 16 V. Description of the invention (II) The range is scanned and measured. (2) Coaxial: camera and probe and The surface of the object to be measured is separated by an image with the same axial direction and a vertical direction for the observation range. The user uses:, away, the camera is first lifted out, the probe is moved down to the circle: 2 circles, then the system (3) Scanning and measuring the range of the fiber bundle guide and the silly circle k. The camera-like / mirror fiber bundle guide image; the image of the surface of the object to be measured can be said to obtain the detection distortion in real time. Phenomenon, it is necessary to do the follow-up method, but in the example, the measurement guidance method set by a camera is to implement 31 〇 is the position of the measurement probe; η, 1 ′ are shown in Figure 4, among which Body beamsplitters, using wells as a camera, The camera is equipped with an image of the vertical position, that is, the probe wf; the principle of shooting allows the camera to acquire the measured object at the same time. During the measurement, the vertical image and the image of the object to be measured; 3 1 2 is the distance 313 to be known by the camera \ make / The last image is separated from the surface of the hoe and the object to be measured. The user can provide the image of the object to be measured 31 2 and the probe 31 points or range. Figure 5 is $ = mouse in the image of the object to be measured. At the beginning, Figure 5-a is the image obtained by the camera, the center point position, and Figure 5-b A is the position image of the probe, 3 1 4 is the measurement selected by the user of the probe. The image of the surface of the object to be measured, 315 is the image after the five-b overlap, "" position, Figure five-c is the position between Figure five-a and the starting point 315. You can see the probe position 314 and the use After referring to these two distances, the offsets 316 and 317 are set, and the software calculates that ',,,, and will move the camera 3 11 out, and after 3 1 6 and 3 1 7 200533894
的位置偏 使用者所 探頭時也 的位置是 用夾頭, 攝影機作 再者 料能很精 移量修正後, 選的起始點位 可作探頭的自 否有偏位,軸 即能解決此一 即可確實的量測到 休碩3 1 0下移 ^ ^ rK «V JE. 1 5。利用引像導引裝置於變更 广正,更換探頭時,需考慮探頭 二疋否有偏轉,利用自我對準的共 =題、。或將裝置好的探頭移至顯微 亦可達到更佳的精度。 量測作校正, 因為本發明係 確地作後續的 引特定區域或位置量測 一位置換測頭做多次量 f用一資料擷取系統,使擷取的資 整合處理,當使用此共用的影像導 、’因量測位置更精準,所以可在同 測後’作具有耦合性變因的量測。 (四)共用機械平台硬體規格 411,圖械平台的示意圖,包含了X軸線性移動裝置 移動裝置410,Z轴線性移動裝置412,於XY ^線性移動裝置上架設了工件放置平台413,此平台可作 又的轉動;另外還有一個探測頭夾取裝置4 1 5。 一動力褽置採用四個panas〇nic MSM系列2〇⑽不含剎車 片伺服馬達414,定格轉速3〇〇〇RPM,定格輸出扭力為 口 二1 ’饲服馬達的驅動器採用p a n a s ο n i c ΜI N A S系列 的驅動器,輸出能力2〇〇W,AB相基式的編碼器信號輸出, 最大不失真分解能可達10000分割。 一 ’袞珠導螺桿採SNK的產品,螺桿間距為1 〇mm,所以XY2 二轴的機械解析度為1 //m ( 10mm / 1 0 0 0 0 ),而旋轉解相 度為 〇· 036 度( 360 / loooo )。The position of the probe is offset by the user when using a collet. After the camera is used, it is expected that the displacement can be finely adjusted. The selected starting point can be used as the probe's self-deflection. The axis can solve this problem. One can surely measure Xiu Shuo 3 1 0 down ^ ^ rK «V JE. 1 5. Use the image guide to change the Guangzheng. When replacing the probe, you need to consider whether the probe has deflection. Use self-alignment. Or move the probe to the microscope for better accuracy. The measurement is corrected, because the present invention does a subsequent measurement of a specific area or position to measure a single displacement probe to do multiple measurements. A data acquisition system is used to integrate the acquired data. When this sharing is used, The image guide and the 'measured position are more accurate, so you can make a coupling variable measurement after the same test'. (4) The hardware specifications of the common mechanical platform 411, the schematic diagram of the mechanical platform, including the X-axis linear moving device moving device 410, the Z-axis linear moving device 412, and the XY ^ linear moving device set up a workpiece placement platform 413, this The platform can be rotated again; there is also a probe head gripping device 4 1 5. One power unit uses four panasonic MSM series 200⑽ without brake pads servo motor 414, fixed frame speed 3000RPM, fixed frame output torque is port 2 1 'feeding motor driver uses panas ο NIC ΜI NAS Series of drivers, output capacity of 200W, AB-based encoder signal output, the maximum undistortion resolution can reach 10,000 divisions. One's bead guide screw adopts SNK products. The screw pitch is 10 mm, so the mechanical resolution of XY2 axis is 1 // m (10mm / 1 0 0 0 0), and the rotation phase resolution is 0.036. Degrees (360 / loooo).
200533894 五、發明說明(13) 運動控制卡逆用丁 A畆、W k 選用研院EPCI0— 6000系列的控制卡,内 含軸運動控制及數位式盥 可备 給、料、慢速寸動;f比式1/0的功月匕’可作移位進 雙調式奈米平台,,亦即力夕”動…等:能。另外也可使用 度提昇至奈米範圍 裝壓電致動奈米平台,使系統精 (五)共用夾頭部份 =:a為共用夾頭與標準探頭外型的設 =頭1卜;包裝成標準的外型510,將之模組化配合 測元件本身的限制’還有探測頭與探頭夾具 ^ 1或接Λ方式,設計出一標準的檢測探頭外型510。圖中 為捸頭夾具,具有兩個軸向的旋轉自由度512、513, 夾具與檢測探頭是利用滑槽的方式作接合,圖七_b為接合 後示意圖。 ° 【實施方式】 標準化機械平台搭配各種不同型式的感測器或測量元 件,可使這個量測設備變得更多樣化、多功能化、更具彈 性。以下將提出各種可實施的案例。 、 鄱 〔本發明實施例一〕 雷射掃描量測 逆向工程是將既有的工件、模型或樣品經過三次 測技術及CAD/CAM軟體重建3-D之CAD模型,並藉此方法以200533894 V. Description of the invention (13) The motion control card is used by Ding A 丁 and W k. The control card of the Institute's EPCI0-6000 series is selected, which contains axis motion control and digital toilets that can be prepared, fed, and slow-moved; The f-type 1/0 power moon dagger can be shifted into a dual-mode nanometer platform, that is, Lixi ", etc ...: Yes. In addition, the degree of use can be increased to the nanometer range to install a piezoelectric actuator. Meter platform, make the system fine (five) the common chuck part =: a is the setting of the common chuck and the standard probe shape = head 1 Bu; packaged into a standard appearance 510, modularized to match the test component itself Restriction 'is also the probe head and probe fixture ^ 1 or Λ method, a standard detection probe shape 510 is designed. The figure shows a hoe fixture with two axial degrees of freedom 512, 513, the fixture and The detection probe is connected by the way of sliding grooves. Figure 7_b is the schematic diagram after the connection. [Embodiment] The standardized mechanical platform with various types of sensors or measuring elements can make this measuring device more Prototyping, multi-functional, more flexible. The following will propose various practical The case of the first embodiment of the present invention is that laser scanning measurement reverse engineering is to reconstruct the 3-D CAD model of the existing workpiece, model or sample through three measurement techniques and CAD / CAM software, and use this method. To
200533894 五、發明說明(14) 回溯原設計資料以進行修改或 非接接觸式量測的優點為不二1 _要工作。 度快、可量取細小或易變形之^人為逐點量測,量測速 體表面造成傷害,_中心二力,不會對物 頭,即可作雷射測距的功能。^ ^置入雷射探 體上經反射後由探頭上的f 、木頭各出雷射光打在物 距離量測。配合標準化的機可作單點的 描、面掃描的量測等功能=構:位移作線掃 ^ m . 電鍍的陶瓷材料作線掃描的結果, ”标不早位為mm,採用NAIS u = 等級雷射湄,、、古J 7 ο η , 旧里列妹頭叹備(3Β 原/皮長78_,探頭最高解析 〔本發明實施例二〕 超音波掃描檢測(C — Scan) 超音波檢測係利用高頻振動的音波導入材料内 二:測材料表面或内部缺陷之非破壞檢測方法。此檢心 除2於檢測缺陷外,尚可用於量測試件厚度,進一步若利 用音波在材料内部的穿透性差異或音速改變情%,^二 用於分析材料物理性質、晶粒尺寸或顯微組織等, 鄱 學研究貝獻甚大。此外,由於超音波檢測係利用音波高頻 振原理,因此只要音波能量能完全穿透檢測物厚^, 不_疋金屬或非金屬試件皆可檢測,此特點使其在非破壞 檢測方法中應用更為廣泛。 超音波頻率約在〇 ·5ΜΗζ至25MHz之間,而其中尤以200533894 V. Description of the invention (14) The advantage of tracing back the original design data for modification or non-contact measurement is 2 1 _ To work. It is fast, can measure small or easily deformed ^ artificial point-by-point measurement, measuring the speed of the surface of the body causing damage, _center two forces, will not affect the object, can be used for laser ranging. ^ ^ After being placed on the laser probe body and reflected, the laser beams f and f on the probe are used to measure the distance to the object. With a standardized machine, it can perform single-point tracing and area scanning measurement. Structure: Displacement is used for line scanning ^ m. Results of line scanning for electroplated ceramic materials, "Not earlier than mm, NAIS u = Grade laser mae, gu, J 7 ο η, Jiuli Limei head sigh (3B original / skin length 78_, highest resolution of the probe [Example 2 of the present invention] Ultrasonic scanning detection (C — Scan) Ultrasonic detection It uses the high-frequency vibration of sound waves to introduce into the material. 2: Non-destructive detection method for measuring the surface or internal defects of the material. This inspection can be used to measure the thickness of the test piece in addition to 2 to detect defects. The penetrability difference or the change in sound velocity is %%. It is used to analyze the physical properties, grain size, or microstructure of materials, and it is very valuable for scientific research. In addition, because the ultrasonic detection system uses the principle of high-frequency vibration of sound waves, as long as the sound waves The energy can completely penetrate the thickness of the test object, and it can detect both non-metallic and non-metallic test pieces. This feature makes it more widely used in non-destructive detection methods. The ultrasonic frequency is about 0.5MHz to 25MHz. , And especially in
200533894 _ _ 五、發明說明(15) 1MHz至5MHz最為常用。此等壓電材料 外加-正負交變的電壓訊號時:之晶體薄片’當 化而產生麼縮震盡的現象,於是便片會形成厚薄變 波傳送進入檢測物内部時,若碰觸超音波。當超音 此時超f波脈波正負交變的波形會,面而被反射回來, 受正負交變的壓縮力。壓縮力愈大二;壓//曰…^ 的雷獻& _ 日日體薄片兩面所產生 扪電壓愈大,此電壓訊號經檢測儀 J厓王 於顯干哭μ如立、士 ^ θ 紙电路增幅放大後而呈現 鴻不态上。超音波訊號顯示及表 (1 ) A-can ·· 石式有二種 此為超音波檢測最普遍的方法,a 式超音波檢測。探頭在檢測物上—二:應波反射 間或音波回波之路徑長度,利用表示訊號出現的時 算出回波反射體之位置。垂直轴矣長度及音束方向即可推 度判定缺陷大小。 十下,不此斷然地以訊號高 (2 ) B-scan : 探頭在檢測物上沿言綠文 截面的訊息。水平顯示J = U記錄的是此線下方- 顯示表示檢測物内之通過田:多動方向的位置’而垂直 可顯示受測物某-截面上=丄:缺陷深度,因此Β掃描丨 (3 ) C-scan : 上缺陷分佈的大致情形。 才朱頭在檢測物表面上步 此面下方-個整體的訊自末=描整個表面,所記錄的是 〜’此方法之顯示與射線照相結果 第21頁 200533894 五、發明綱(16) " '— -- 相似’可看出缺陷的分佈情形及形狀,但無法得知立深 度。 八 於量測中心機的探頭庫中置入超音波探頭,配合超音波訊 號處理器例如使用超音波檢測機(德國Kraut Kramer, UjIP12主機附USH1〇〇高頻放大器)即可作超音波量測,配 〇共用的機械平台,使待測物作平面的位移,即可作超音 波的A-SCan 、B—scan與C-scan功能。 〔本發明實施例三〕 三次元量測 選擇儀:探頭有非常多的種類,依不同的場合 圓柱形及萬ί =機械式探頭常用探頭包括球形、錐形、 方向,口:;觸發式探頭的特色是無論在任何位置 /、要其採針偏離中心位置至某一程度 -個檢測信號。而接觸式測量的優點為: 卩日產 精,高適合於尺寸量測與產品檢驗。 )可量曲面及圓角之物件。 (3 )成本較低。 U 便旦於待測物件特徵較多處之取點資料。 頭,例::中心機的探頭庫中,置入三維量測的檢測探 的觸發均可在彳彳古 t之彳木頭,伯測信號 生,所個相同大小的量測力而產 點傳至電腦進行運算。再’並將所得之個 τ冉透過罝測令心機的機構平台與電200533894 _ _ 5. Description of the invention (15) 1MHz to 5MHz is most commonly used. When these piezoelectric materials are applied with a positive-negative alternating voltage signal: the phenomenon of shrinkage of the crystal thin film when it is crystallized, so the film will form a thick and thin wave that is transmitted into the detection object, if it touches the ultrasonic wave . When the supersonic wave is positively and negatively altered at this time, the super-f-pulse wave will be reflected back, and will be subject to the compressive force of the positive and negative alternation. The greater the compressive force is 2; Lei Xian, who is compressing // ^, _ The greater the voltage generated on the two sides of the solar panel, this voltage signal is detected by the detector J Yawang Yuxian Qian crying as Ru Li, Shi ^ θ After the paper circuit is enlarged and enlarged, it appears to be unchangeable. Ultrasonic signal display and table (1) A-can · There are two types of stone type. This is the most common method for ultrasonic detection, type a ultrasonic detection. The probe is on the detection object-2: The path length of the echo wave or the echo of the sound wave. The position of the echo reflector is calculated by using the indication signal when it appears. The length of the vertical axis and the direction of the sound beam can be used to estimate the size of the defect. Ten times, with a high signal (2) B-scan: The message along the green section of the probe on the test object. The horizontal display J = U records the lower part of this line-the display indicates the passing field in the test object: the position of the multi-movement direction 'and the vertical display of the test object-on the cross section = 丄: the depth of the defect, so the B scan 丨 (3 ) C-scan: The general situation of the defect distribution. Cai Zhutou stepped on the surface of the test object below this surface-a whole message from the end = the entire surface is recorded, and the recorded is ~ 'This method of display and radiographic results Page 21 200533894 V. Outline of the invention (16) " '--Similar' can see the distribution and shape of the defects, but can't know the depth of standing. The ultrasonic probe is placed in the probe library of the measurement center machine, and the ultrasonic signal processor is used, for example, using an ultrasonic detector (Kraut Kramer, Germany, UjIP12 host with USH100 high-frequency amplifier) for ultrasonic measurement. Equipped with a common mechanical platform to make the plane of the object to be measured move, you can use ultrasonic A-SCan, B-scan and C-scan functions. [Embodiment 3 of the present invention] Three-dimensional measurement selection instrument: There are many types of probes. Depending on the occasion, cylindrical and 10,000 = mechanical probes. Common probes include spherical, cone, direction, and mouth: trigger probes. The characteristic is to detect the needle at any position / to a certain degree-a detection signal. The advantages of contact measurement are: 卩 Nissan precision, highly suitable for size measurement and product inspection. ) Can measure curved and rounded objects. (3) The cost is low. U Bendan picks up data from many features of the object under test. Head, for example: the probe of the central machine, the triggering of the detection probe placed in the three-dimensional measurement can be generated in the ancient wood, the primary measurement signal, and the measurement force of the same size is transmitted at the production point. Go to the computer for calculations. Then ’and the resulting τ ran through speculative mechanism platform and electricity
第22頁 200533894Page 22 200533894
即可達成平面度、真直度、 真圓度、曲面等 〔本發 共輛焦 焦面的 也無法 利用通 的光所 光圈外 點影像 能提供 point 腦資料處理, 量測。 明實施例四〕 影像掃描(Confocal iamging Pr〇filer) 般顯微鏡下所觀察的影像,都有來自聚焦面及非聚 影像,故所提供的影像品質解析較差、較為模糊, 一層一層的深入樣品作顯微觀察。共軛焦顯微技術 過光學針孔光圈(pinhole)蒐集來自樣品聚焦面 形成的影像,將非同一聚焦面的光排除於光學針孔 ,因此所形成的影像只剩下聚焦面影像稱為共軛焦 (confocal image),去除傳統顯微鏡影像的迷光 更高的光學解析,提供更佳的軸向及側面解析( spread function ) ° 如圖九所示。打於聚焦面的光源行經路徑如圖中黑色實線 618所示,610為光源,經過第一道光圈(s〇urce Pinhole ) 611,透過分光鏡(dichr〇ic mirr〇r ) 612 分光 後’投射到物鏡6 1 3的方向,物鏡6 1 3將光線聚焦使焦點落 於聚焦面614上,再反射經光圈615之後,由影像接收器 616接收,而圖中虛線部份617為光投射於非共焦面的行經 路徑,其反射的影像會被光圈615所阻隔,影像不會由影 像接收器6 1 6接收。6 1 8為光投射於共焦面的行經路徑,其 投射到物體後反射的光會通過光圈6丨5,而由影相接收器It can achieve flatness, straightness, roundness, curved surfaces, etc. [The focal planes of the car can not use the general light. The point image outside the aperture can provide point brain data processing and measurement. The fourth embodiment of the invention] Image scanning (Confocal iamging Pr0filer) The images observed under a general microscope all come from the focal plane and non-convergent images. Therefore, the quality of the provided image is poor and the analysis is fuzzy. Microscopic observation. Conjugate focal microscopy technology collects images formed by the focus surface of the sample through the optical pinhole and excludes light that is not on the same focus surface from the optical pinhole. Therefore, the image formed is only the focus surface.The image is called conjugate focus (confocal image), which removes the higher optical resolution of the traditional microscope image, and provides better axial and side spread functions (Figure 9). The path of the light source hitting the focusing surface is shown by the solid black line 618 in the figure, 610 is the light source, passes through the first aperture (source pinhole) 611, and passes through a dichróic mirrór 612 after splitting light. Projected in the direction of the objective lens 6 1 3, the objective lens 6 1 3 focuses the light so that the focus falls on the focusing surface 614, and is reflected by the aperture 615 and then received by the image receiver 616. The dotted line 617 in the figure indicates that the light is projected on The path of the non-confocal plane, the reflected image will be blocked by the aperture 615, and the image will not be received by the image receiver 6 1 6. 6 1 8 is the path of light projected on the confocal plane. The reflected light after it is projected onto the object will pass through the aperture 6 丨 5, and will be transmitted by the shadow receiver.
6 1 6接收,所以觀測者只會取得物體於共焦面上的影相。6 1 6 reception, so the observer will only get the image of the object on the confocal plane.
第23頁 200533894 發明說明(18) 共輕焦(C ο n f 〇 c a 1)檢測技術,也可應用於量測中心機,將 探測頭置於夾取測頭的裝置,檢測物置於χγ平台上,利用 探頭作取像,逐次的改變Ζ軸的高度,改變一次取一次影 像,類似斷層掃描的概念,之後再作影像的重组建立分 析。 〔本發明實施例五〕 四點探針電性量測 於微機電系統中,電阻率是檢驗成品瑕疵的指數之 iit體中的載子活動能力與溫度、晶體瑕藏密度 關’故電阻率成為檢驗的重要指標。四點探針 :測的基本原理是利用霍爾效應(Hall effect)來進行 I測,其可用來測定載子的法翻& ^ 測的其太盾神::? 旎力尚低。而霍爾效應量 :的基本原理疋當電流流過一施加磁場 對移動中的電荷載子產生橫向力,、生 磁琢曰 -邊,而當兩側累積的正負電:越被推向導體的 的平板導體最常發生。這種可這種現象在細長 為霍爾效應。 里測出橫向電位的現象就稱 四點探針包含四支線性排列且 丨、 進行量料,這些探針會接觸待=、,、田㈣探針。在 示。已知的電流I流過外側兩樣:广:面’ ”十所 二支探針712、713之開路電壓ν =針71〇、7η,而内側 了經由量測而得。理想 200533894Page 23 200533894 Description of the invention (18) Common light focus (C ο nf 〇ca 1) detection technology can also be applied to the measurement center machine, the detection head is placed on the device to clamp the detection head, the detection object is placed on the χγ platform , Use the probe to take the image, change the height of the Z axis one by one, change the image one time at a time, similar to the concept of tomography, and then reorganize the image to establish analysis. [Embodiment 5 of the present invention] The four-point probe is electrically measured in a micro-electromechanical system, and the resistivity is an index of the defect of the finished product. The carrier mobility and temperature and crystal defect density in the iit body are related to the resistivity. Become an important indicator of inspection. Four-point probe: The basic principle of the test is to use the Hall effect to perform the I test, which can be used to determine the carrier's method. Power is still low. The Hall effect amount: the basic principle: when a current flows through an applied magnetic field to generate a lateral force on the moving charge carrier, the magnetic field is generated, and the-side, and when the positive and negative charges accumulated on both sides: the more it is pushed to the body Slab conductors occur most often. This phenomenon can be attributed to the Hall effect. The phenomenon of measuring the lateral potential is called that the four-point probe contains four linear arrays and the material is measured, and these probes will contact the probes. Show at. The known current I flows through the two outer sides: the wide surface: the open voltage of the two probes 712 and 713 ν = the pins 71o and 7η, and the inner side is obtained through measurement. Ideal 200533894
五、發明說明(19) =-電壓量測是不會影響原本電流I 目,丨仏上Γ 大’且探針之間的距離均相等為s 則此-半無限體積待測樣品之電阻率:相專為S = 2 π sV/ i 四點探針於實降廡田 探針與移動檢測物的;作。於=:-:3平台作下 =的:置見:下㈣量測的==二:以:: 問碭,都視檢測物而宕, 1兴對半的 上下蒋勤阳人从m 可於控制軟體中作修正,探針的 上下移動配合放置檢測物 ^ ^ 彳木針的 範圍的四點探針量測。 口 、移,將可達成全自動大 〔本發明 表面粗度 表面 品之精度 去掃描物 探針特性 是有限的 導體感測 生的訊號 由測驗之 上,探頭 即可作物 實施例六〕 ^alpha_step pr〇fu〇meter) 判斷製作成 的尖頭探針 所有的尖頭 的掃描區域 並且利用一 針尖運動產 〇 運動的平台 描的路徑, 測。 <1 ^ =用來量測物體的表面輪廊, =而表面粗度儀是利用鑽石所製作 相t :广得到表面輪廓的資訊。與 。2二:探針與掃描物體相互作用 号吃舒T 2的運動轨跡橫過物體表面 二錄了針尖的垂直運動變化。經由 ’可以顯示待測物體的:m 知二待測物件置 U疋於一固定宾降 體的表声:又,用軟體去規劃掃 面精度夏測或是表面特徵的量V. Description of the invention (19) =-The voltage measurement will not affect the original current I, and Γ is large and the distance between the probes is equal to s. This is the resistivity of the sample to be measured in a semi-infinite volume. : Phases are designed for S = 2 π sV / i four-point probes used to drop Putian probes and moving objects; Under the =:-: 3 platform ==: see: the next measurement == two: with :: ask, both depend on the detection object, and up and down Jiang Qinyang people can control from m The correction is made in the software. The up and down movement of the probe is combined with the four-point probe measurement in which the test object is placed. Mouth, shift, can achieve a fully automatic [the accuracy of the surface roughness of the present invention to scan the object probe characteristics is limited by the conductor sensing signal produced by the test, the probe can be cropped Example 6] ^ alpha_step pr0fumeter) to determine the scanning area of all the tips of the prepared tip probe and use a needle tip motion to produce a path traced by the platform, and measure. < 1 ^ = The surface contour used to measure the object, and the surface roughness meter is made of diamond. Phase t: Widely obtain the information of the surface contour. versus . 22: The interaction between the probe and the scanned object No. 2 Shu T 2's movement trajectory across the surface of the object. The vertical movement of the needle tip was recorded. The object to be measured can be displayed via ’m. Knowing that the object to be measured is placed U 疋 on the sound of a fixed object: Also, the software is used to plan the scan accuracy summer measurement or the amount of surface features.
200533894200533894
〔本發明實施例七〕 晶片置放結合 觀念’達成 從晶圓廠將 圓切割、黏 、切單及最 裝工作。但 到封裝廠前 後即可送到 點位於晶片 ’才能準確 進行固定後 有時需要晶 精密對位結 不透明物體 準放置的功 ’機械部份 與Cy軸811 , 基材放置平 鼻是量測技術的一環,但也是利用 雖說晶片的放置不 外加模組與共用平台的 一個完整的積體電路需 送到封裝測試廠進行晶 去結、電鑛、彎腳成型 上,進行電路板元件實 費周章,晶圓只需在送 封裝廠進行測試並切割 由於晶片不透明且凸接 方式進行精密對位工作 上,最後再送到迴焊爐 於微機電封裝技術中, (Face-to-Face)進行 位技術和覆晶技術解決 為使此系統能作對 擷取系統如圖十一所示 台外’多加了Cx軸8 10 組的平台812,814作為 放裝置。 晶片放置結合的動作 電路部份製作完成後, 晶、銲線、封膠、去渣 終測試才送到使用著手 是覆晶技術不需如此大 直接製作凸塊,待送到 使用者手上。實裝時, 下方,因此需透過特定 地將晶片置放於基板 才鼻真正完成。另外, 圓對晶圓面對面 合,因此所需使用的對 對位的方式是類似的。 能,硬體部份加裝影像 除了原本共用的機構平 還有一個放置取像模 台,8 1 3作為晶片的取 —加入的取像組,如圖十二所示,包含了有1/2英吋的 ,荷e元件(C C D ) 8 1 6、光學倍率兩倍的低失真無同軸照 落型鏡頭818、立體分光鏡組82ι、影像擷取卡815、自製[Seventh embodiment of the present invention] The concept of combining and placing wafers' achieves cutting, gluing, singulating, and assembling work from a wafer fab. But before and after the packaging factory, it can be sent to the point where the wafer is' for accurate fixation. Sometimes, the precise part of the crystal is required to align the opaque object. The mechanical part and the Cy axis 811 are used. The flat nose is the measurement technology. It is a link, but it is also a complete integrated circuit that uses chip placement without additional modules and a common platform, which needs to be sent to a packaging and testing factory for crystal dejunction, power ore, and bent leg molding. The wafer only needs to be sent to the packaging factory for testing and dicing. Because the wafer is opaque and convex, the precision alignment work is performed. Finally, the wafer is sent to the reflow furnace for micro-electromechanical packaging technology. (Face-to-Face) With flip chip technology, in order to make this system work as an extraction system, as shown in Fig. 11, an additional platform 812,814 of Cx axis 8 10 group is added as a putting device. After the chip is placed and the circuit is finished, the final test of the wafer, wire, sealant, and slag is sent to the user. The flip-chip technology does not need to be so large to directly make bumps and wait for the user. When it is mounted, it is underneath, so it is necessary to place the wafer on the substrate specifically to complete the nose. In addition, the circle-to-wafer wafers are face to face, so the alignment method required is similar. Yes, in addition to the original common mechanism, the hardware part is also equipped with an imaging mold table. 8 1 3 is used as the wafer fetch-added image group, as shown in Figure 12, which contains 1 / 2-inch, e-element (CCD) 8 1 6. Low-distortion non-coaxial lens-type lens with double optical magnification 818, stereo beam splitter group 82, image capture card 815, self-made
第26頁 200533894 五、發明說明(21) ------- 光源822另外還有CCD的電源供應器817 ;軟體部份,採用 isual Basic作為軟體開發平台,並利用MIL的影像處理 函式庫作影像處理。於標準化的機械平台上,加了此影像 掏,系統’可作穿透式對準結合與非穿透式對準結合,故 於貝例中提出難度較高的非穿透式對準結合的方法,如非 穿透式對準可行,換句話說穿透式的對準也是可行的。Page 26 200533894 V. Description of the invention (21) ------- Light source 822 and CCD power supply 817; software part, using isual Basic as software development platform, and using MIL image processing functions Library for image processing. Adding this image to a standardized mechanical platform, the system 'can be used for combination of penetrating alignment and non-penetrating alignment. Therefore, a more difficult non-penetrating alignment combination is proposed in the example. Methods such as non-penetrating alignment are possible, in other words penetrating alignment is also possible.
晶片對準有許多方式可行,而加裝的取像模組可以同 時的對上下取像,利用此特點提出一直觀、快速的對準方 式’如圖十二所示,將立體分光鏡的裝置821置於晶片819 與欲對準的基材8 2 0間,此時於電荷合元件(CCD ) 8丨6處 可同時取得晶片819底部影像與基材82〇影像,進行相關性 比對調整之後,將CCD鏡頭移開後,即可放置晶片。此實 驗的測試片如圖十三所示,圖左為一不透明的晶片,於晶 片表面製作黑色錫球,錫球直徑為2 〇 〇 β m錫球間距為 500/zm,圖右為一透明玻璃於玻璃表面製作有白色焊墊, 知墊直徑為300 //m焊塾間距為500 //m。晶片經對準後放置 於玻璃後黏合,翻轉過來後即可看出對準後的結果如圖十 四所示,圖中可看出,玻璃上的白色焊墊完全覆蓋著底下 的黑色錫球,可知對準放置的結果是正確的。 一 人機介面設計: 量測中心機的人機介面設計主要包含了以下幾個部份 (1 )機構參數設定··設定共用機械平台參數,比如說運There are many ways to align the wafer, and the additional imaging module can simultaneously take up and down images. Using this feature, an intuitive and fast alignment method is proposed. 'As shown in Figure 12, the device of the stereo spectroscope The 821 is placed between the wafer 819 and the substrate 8 2 0 to be aligned. At this time, the image of the bottom of the wafer 819 and the image of the substrate 820 can be obtained at the charge combining device (CCD) 8 丨 6 at the same time, and the correlation comparison adjustment is performed. After the CCD lens is removed, the wafer can be placed. The test piece of this experiment is shown in Figure 13. The left side of the figure is an opaque wafer. A black solder ball is made on the surface of the wafer. The diameter of the solder ball is 200βm. The distance between the solder balls is 500 / zm. The glass has white solder pads on the glass surface, and the diameter of the pad is 300 // m. The welding pad pitch is 500 // m. After the wafer is aligned, it is placed on the glass and then bonded. After flipping over, the alignment result is shown in Figure 14. It can be seen that the white solder pads on the glass completely cover the black solder balls underneath. It can be seen that the result of the alignment is correct. 1. Human-machine interface design: The human-machine interface design of the measurement center machine mainly includes the following parts (1) Setting of mechanical parameters ·· Setting the parameters of the common mechanical platform, such as operation
200533894 五、發明說明(22) 動座標的選用、馬達最 開關設定、機構回r 轉逮投定、安全系數設定、極限 儲存為一ini檔,於听下^點模式設定等;可將所設定的參數 新的設定。 、—人開機時載入此i n i檔即可,不需重 C 2 )量測探頭參數 3 頭,且每組探頭所射心機使用多種量測探 選單介面,-組探參數不㈤,故在此設計-下拉式 探頭的參數;π將戶選單,於選單内可設定不同 門嬙0士恭 卜·. 又疋的多數儲存為一 ini檔,於下次 開機日,載入此lni檔即可,不需重新的設定。 下 (3 )軟體更新:為一類也 探頭時,必有新的驅動程气人來勒級作’母當置入新的 關設定選項、控dr::;需二入:個探頭的相 升級程式,執行後就可使 曰提供-軟體 很彈性化,很輕易的用新的“作置測,<吏系統變得 yo資料管理部份:於探頭域取的 後,可即時的顯示於視窗中供使用者參考,也可體將的處二 枓作儲存,以利於作資料的比對;也可二貝 以便於建檔用。 π付貝枓作列印200533894 V. Description of the invention (22) Selection of moving coordinates, motor switch setting, mechanism return setting, safety factor setting, limit storage as an ini file, listen to ^ point mode settings, etc .; you can set the settings New parameter settings. ——— You can load this ini file when you turn on the machine, and you do n’t need to weigh C 2) 3 probe parameters are measured, and each set of probes uses a variety of measurement probe menu interfaces, so the group probe parameters are not bad, so This design-the parameters of the pull-down probe; π will be the household menu, and different doors can be set in the menu. 0. Christine .. Most of them are saved as an ini file, and the next time you boot, load this lni file. Yes, no need to reset. The following (3) software update: when it is a type of probe, there must be a new driver to make a 'Lead when you set a new setting option, control dr ::; need to enter: phase upgrade of a probe After the program is executed, the software can be provided-the software is very flexible, and it is easy to use the new "for measurement," the system becomes the yo data management part: after taking it in the probe field, it can be displayed in real time The window is for user's reference, and can also be stored in the second place to facilitate the comparison of data; it can also be used for file creation. Π 付 贝 枓 for printing
用 )控制部份:也就是量測行程的規劃, 、機台移動路徑規劃、移動速度等一^系 包含探頭的選 列的排程規劃。Use) control part: that is, the planning of the measurement trip, the planning of the movement path of the machine, the moving speed, etc., which are the schedule planning including the selection of the probes.
能表,主要分為檔案管 ,圖十五~b為共用機械 圖十五-a為系統人機介面的功 理、參數設定、與軟體更新三部份The energy meter is mainly divided into file management. Figure 15 ~ b is the shared machine. Figure 15-a is the function, parameter setting, and software update of the system man-machine interface.
第28頁 200533894Page 28 200533894
五、發明說明(23) 平台的控制介面’有直線移動 五-c疋為揼頭控制介面,為一 探頭的量測參數。 、原點回歸等功能;圖十 夕選單的模式,可個別設定 軟體使?流程··軟體的使用流程如. (1 )月ίι置參數設定:也就是季、不 可以載人先前記錄的參數設定值A碩參數設定等,或是 ⑴量測路徑規劃:機構平台的 探測頭的選用等在此完成;也就是排程^ —移動速严、 頭一定是作原點復歸和探頭的校正步驟 又疋,排程的開 (3)啟開始執行先前規劃的量測步驟,伸在排 紅執灯則,糸統將先作原點復歸與探頭校正(取 修正參數)步驟,確保量測值的準確性。 f抓頭的 (4 )資料處理··此為軟體内部運算動作,是 ^ 所擷取資料,作資料的型式轉換,還有與取^得、取得探頭 作相關性的建立,之後會將經處理過後的 I s機構座標 中。 貝针顯示於視窗 (5 )資料管理:可作資料的存檔、列印功能。V. Description of the invention (23) The control interface of the platform has a linear movement. Five-c 疋 is the control interface of the hoe, which is a measurement parameter of the probe. , Origin return and other functions; Figure ten menu mode, you can set the software individually? Process ·· The software usage process is as follows: (1) Set the parameter settings in a month: that is, the season, can not carry the previously recorded parameter setting value A master parameter settings, etc., or the measurement path planning: the detection of the institutional platform The selection of the head is completed here; that is, the schedule is ^ — the speed of movement is strict, the head must be used for the origin return and the calibration steps of the probe, and the opening of the schedule (3) starts to execute the previously planned measurement steps. When the red light is extended, the system will first perform the steps of origin return and probe calibration (take correction parameters) to ensure the accuracy of the measured value. f (4) data processing of the head. This is the internal operation of the software. It is the data acquired by ^, which is used to convert the type of the data. It also establishes the correlation with fetching and obtaining the probe. The coordinates of the Is mechanism after processing. The needle is displayed in the window (5) Data management: It can be used for data archiving and printing.
200533894 五、發明說明(24) ΗΠ 第30頁 200533894 圖式簡單說明 圖一 習知之傳統檢測設備,用一個多軸平台,及一個 資料擷取系統的設備 圖二 本發明之量測中心機示意圖,含一共用的檢測平 台,一個共用的資料擷取裝置及多組量測探頭 圖三 本發明之探頭傳輸介面整合示意圖 圖四 本發明之影像導引裝置的示意圖 圖五 本發明之透過影像導引裝置所取得的影像 圖六 本發明之共用機械平台示意圖 圖七 本發明之探頭夾具與標準探頭外型示意圖 圖八 本發明之雷射掃描表面重建結果 圖九 習知之共軛焦影像掃描示意圖 圖十 習知之四點探針量測示意圖 圖十一本發明之晶片取放對準機台示意圖 圖十二 本發明之晶片取放機台的攝影機模組示意圖 圖十三 本發明之晶片取放測式片 圖十四 本發明之晶片取放結果 圖十五 本發明之人機介面設計圖 圖十六 本發明之系統使用流程圖200533894 V. Description of the invention (24) ΗΠ Page 30 200533894 The diagram briefly illustrates the conventional testing equipment used in a conventional multi-axis platform and a data acquisition system. Figure 2. Schematic diagram of the measuring center of the present invention. Contains a common detection platform, a common data acquisition device and multiple sets of measurement probes. Figure 3. Schematic diagram of the probe transmission interface integration of the invention. Figure 4. Schematic diagram of the image guidance device of the invention. The image obtained by the device. Figure 6. Schematic diagram of the common mechanical platform of the present invention. Figure 7. Schematic diagram of the probe fixture and standard probe of the present invention. Figure 8. Reconstruction results of the laser scanning surface of the present invention. The conventional four-point probe measurement diagram. Figure 11. Schematic diagram of the wafer pick-and-place alignment machine of the present invention. Figure 12. Schematic diagram of the camera module of the wafer pick-and-place machine of the present invention. Figure 14 The result of the wafer picking and placing of the present invention Figure 15 The human-machine interface design drawing of the present invention Figure 16 The present invention System flowchart
第31頁Page 31
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